Operating Instructions of ZLP Series Suspended Platform

1. Outline
ZlP series suspended platform are mainly used for the exterior construction, decoration and fitting-out

works of multi-storey buildings such as the following: high rise elevator, cableway installation, granary,

colliery, security inspection, tower hoist driver’s lift, large tank, chimney, boiler maintenance, dam and

bridge maintenance. The length can be up to 30 meters. Suspended platform is also applicable to exterior

wall decoration, plastering ， building insulation, coating, marble tile installation, glass curtain wall

installation and cleaning.

The suspended platform can be instead of scaffoldings, which will greatly reduce the cost, and with higher

efficiency; what’s more, operation is simple and flexible, easy to transfer, easy to use, safe and reliable etc.

ZLP series suspended platform conforms to GB19155-2003 standard.

2. Products Introduction
ZLP series suspended platform can be devided into three kinds of specifications, ZLP500, ZLP630 and

ZLP800. The main components include platform, hoist mechanism, safety lock, suspension mechanism

and electrical control system.

(1) Platform (Figure 1 and 2)

Platform is the working place, consist of high balustrade, low balustrade, bottom plate, hoist mounting

deck connected with bolt.

Platform is joint with 1m,1.5m,2m,2.5m and 3m platform ， and can be assemble according to the needs.

There are hoist mounting deck, high balustrade and low balustrade at two ends, and hoist and safety lock

are in mounting decks, around platform there exists balustrades so as to prevent tools inside sliping out.

(2) Hoist mechanism (Figure 4, 5 and 6)

Hoist is the motor of suspended platform, adopting climing principle. Without wrapping up the wire rope,

there is no limit on the height of climbing in theory.

Hoist is driven by electric regenerative braking and threephase asynchronous motor, after turbine worm

reducer starting, with steel rope climbing, hoist works up and down following the rope, so keep the

platform up and down.

Besides, on the electric regenerative braking of the motor, there is manually operation, when power is off,

as long as workers uplift the hand grip,the platform will be down automaticly.

(3) Safety lock (Figure 7)

Safety lock is the protection equipment, two safety ropes are set independently. The suspended platform is

set with safety locks. When the platform goes acclivitous, the hoist system gets major faults or ropes are
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broken off and falling, the safety locks will lock the wire ropes to ensure the safety of the operator and the

machine.

Type CST20 II is an anti-tilting safety lock. When the steel rope next to wheel on the top of swinging arm,

the revolvingshaft open with the rope clamp, so that steel rope can pass through. When the platform goes

acclivitous, or ropes are broken off and falling, the steel rope will not lean on the wheel to down , but the

safety locks will lock the wire ropes to ensure the safety of the operator.

(4) Suspension mechanism (Figure 1,2 and 3)

Suspension mechanism is on the top of the building through the steel rope to suspend the platforms.

Expansion bracket is fixed inside front and back support, and front and back beam is inside expansion

bracket. Front and back beam are inserted into the middle beam, the up support is fixed in the front

expansion bracket to fix and strengthen the steel rope, while the counter weight is laid on pole of the back

support.

(5) Electrical control system (Figure 8 and 9)

Electrical contral system is used to control the movement of platforms, and the main elements are fixed in

insulated board, while multi-switch, Power indicator, Start button and the emergency stop button are in

the door board of the box.

Electrical diagram and the wiring diagram are seen Figure 8 and 9, while the type and specification of the

main electrical elements are seen in table 4.

Handle in Middle Position -DoubleMachine Movement Press start button to start

Position Designation of the switch
Handle partial to one side-- Single Machine Movement cocontactor（KM1 )
(Electricity Preparation of Control Wiring--Press Control Push-button--Master Control Cocontractor
Movement: (KM2. KM3)
Main Electronic Contact Closed--Thermal relay—Motor Runs after Electrify -Suspensions Platform Rise and Drop.
Frequent Point of Closure is Cut- Interrupting Cocontactor
Frequent Point of Closure is Closed--Electromagnetic Brake Movement
Press”Emergency Stop” Button—Operating contacts device to cut off the main power and control
electricity—suspended platform stops working
Opening contacts device tocut off electricity —Cut off the main power and control electricity to stop
Limited Switch Movement suspended platform working
Alarm bells ring
(Once limit switch collides limit place to movement, First must make suspensions platform glide

landing,then can press the start button and control push-button)

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 (Once power is off in midway, it needs two people to operate manual release equipment to make

suspended platform glide landing to ground)

3. Main Technical Specifications of ZLP630 and ZLP800

Table 1: Components of the Whole Unit

No Name No Name
1 Platform 6 Limited switch
2 Hoist 7 Steel rope
3 Safety lock 8 Counter weight
4 Suspension mechanism 9 Heavy bob
5 Electrical control box 10 Limited block

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Table 2:
Name Technical parameter

Model ZLP800 ZLP630

Rated load 800Kg 630Kg
Lifting speed 8-10m/min 8-10m/min
Platform Dimension L×W×H(mm) 7500×720×1300 6000×720×1300
Lifting Height 100 m 100 m
Cable 100 m 100 m
Steel rope Ф9.1mm Ф8.3mm
Hoist Power 1.8KW*2 1.5KW*2
Voltage 380V/50HZ 380V/50HZ
Safety lock Permission force of impact 30KN 30KN
Locking Cable Angle 3°~8° 3°~8°
Suspension Front beam overhang 1.3~.1.5m 1.3~.1.5m
Support adjustable height 1.44~2.14m 1.44~2.14m
mechanism
Counterweight 1000KG 1000KG
20’ft container 8 sets 9 sets

Table 3: Weight

Model ZLP800（kg） ZLP630(kg)

Components Steel Aluminum Steel Aluminum

platform Alloy platform Alloy

WEIGHT Platform Platform
Suspended Platform 578 467 523 432

(including hoist,safety

lock and electrical

control box)
Suspended Mechanism 336 336 336 336
Counter-weight 1000 1000 1000 1000
Whole unit 1914 1803 1859 1768

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4. Structure Drawing of Products

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5. Exploded View of Hoist of ZLP630

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6. Exploded View of Speed Reducer of ZLP630

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7. Exploded View of Safety Lock

8. Circuit Schematic Diagram and Wiring Diagram

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9、Components Table of Electrical Control Box
Table 4:
Writing mark Name Model, specification Note

KM, KM1、2 AC contactor CJX1-16/22 36V

QF NFIN DZ47LE-32A(C-type) four wire three phase

I△n=30mA I≤0.1s special for C-type motor

TC Control transformer BK-50 380V/0-36V

FR Thermal relay JRS2-63 3.2/5A

QC Multi-purpose LW12-16
change-over switches

SB1 Start button LAY3

SB2、3 Control push-button LA39-11

STP Urgent stop button XB2-BS545

UI1、2 Brake rectifier cell Mating with electric moto

r

HL Power light TGAD56-22DS(36V)

SQ1、2 Travel switch LX19-111

XP1、2 8 core plug-in units P32K2Q

YB1、2 Electromagnetic Mating with electric moto

brake r

FU1 Fuse RT14-25

FU2 Fuse RT14-5A

FU3 Fuse RT14-5A

FU Fuse base RT18-32X

10.Installation and adjustment

(1) Brief description of kinds of parts installation

1) The installation of platform

Choose the neat place,then connect the under frame,high rail and low rail,continue to install the frame of

hoist,adjust the high and low rail,make them in a line,then tighten all the screw,hang the electrical control

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box in the high rail side from out to in.

2) The installation of hoist

Raise the hoist,then insert the pin roll into the bottom mounting hole and the rack,put the upper handle

into the baffle hole of rack,then insert the lockpin in the head of pin roll,make the spring ring level.

3) The installation of safety lock and limit switch(4)

Insert the bracket of safety lock bottom into the between two board in the hoist rack,then connect well

with the bolt.Install the limit switch together with mounting plate on the safety lock.

4) The installation of suspension mechanism

1 Put the expansion bracket into the bracket.

2 Adjust the heigh of expansion bracket according to the constrction requirement.

3 Penetrate the front beam and the back beam into the expansion bracket respectively,then penetrate

into the middle beam,or firstly penetrate the front beam,middle beam,back beam,then penetrate into

the expansion bracket.

4 Under the wrie rope suspension rack of front beam,install the load cable and guard cable in the two

pin roll Socket,above install the strength cable,then clamp the kinds of rope end with the rope

clamp,then install the stop block(12) in the appropriate position.

5 Adjust the extended length of front beam according to the construction requirement.

6 Adjust the distance between the front bracket and back bracket,then connect then beam and

expansion bracket,beam and beam,make three beam in a line.Besides,,the level of height difference

cannot over the 10cm among the full rang of three beam,and also only allowed slope from back to

front.

⑦ Connect strengthened steel rope through open type turn-buckle(30) on the upper bracket and back

extended support, tighten the end of steel wire rope using clamp(29), and then whirl the turn-buckle to

tight strengthened steel wire rope, usually after tighten and eliminate the gap, whirl 4 to 5 to make it has

some pretightening force(The front of front beam will upwarp 3cm).

⑧ counter weight should be well-distributed on two holes of back support, and pass through the

protection bolt

⑨ put the working steel wire rope and safety steel wire rope slowly to the stop place of suspended

platform

Notes: while fixing, you can use special tools, such as tommy bar, which is used for alignment of hole.
5) Connection of cable and adjustment of motor change of direction

1 connection of cable

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 Connect every phase wire of five power cable to the connector post of electrical control box; after

seeing direction clearly on the motor’s connected cable plug and plug on control button, put into the

bottom socket of electrical control box, and buckle hasp well.

2 adjustment of motor change of direction

After connecting 380v power, make hand knob of universal change-over switch to one side of motor

which needs adjusting, then press start button, and control button”up”, at this time, the motor should

whirl in clockwise direction, if not, pls open the junction box of the motor, and adjust two wires in

three randomly, and make universal change-over switch to the other side, and to adjust the other

motor change of direction in the same way.

6) Connection of suspended platform and suspension machanism

1 putting through the rope of the hoist

Make universal change-over switch to the side which will be put through, and put the working steel

wire rope through the safety lock and mounting rack and then to the mouth of hoist, press control

button”up”, the steel wire rope can be into the hoist automatically, if not, change another angle to put

the rope, and press the button”up” to finish putting through the steel wire rope.

2 putting through the rope of safety lock

Firstly, let suspended platform up to the highest height within the working range of safety lock, and at

this time the safety steel rope can be put through the safety lock.

3 After putting through working steel wire rope and safety steel wire rope well, pls put the heavy bob(1)

at appropriate place at the end of the rope.

(2) Installation Precaution

1) The distance between two suspension machanism and machanism on the roof should be the same, the

difference should be less than 10cm to in case of the use of safety lock.

2) The extended length of front beam is 1.3m, the distance between front support and back support is

4.6m, the counter weight should be uniform distributed on the holes of front and back support, and pass

through the protection bolt.

3) Tightening the end of steel wire rope: use the

rope clamp to tight the end of steel wire rope,

about the right layout to fix steel wire rope

according to the standard of “GB 5976-86 Clamp

of Steel wire Rope”, pls see Figure 10.

① quantity of clamp： 4 at least

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② layout of clamp: put the clamp to the active section of steel wire rope and u-type bolt is in the end of

steel wire rope, clamp should not alternate layout on the steel wire rope.

③ space between two clamps is 60mm, 100mm

④ tightening of clamp: the first clamp should be next to the rope wheel(ferrule)as much as possible and be

firstly fixed, but don't break the outer wire of steel wire rope. Then the second one, third one, fouth one.

What’s more, the rope between the third and fourth one should hump, see Figure 10. After one or two

time standunderload, tight the clamp nut again.

4) Working steel wire rope and safety steel wire rope all should not be break, out of shape or twist.

5) All the nut in the bolt should be tighted and all the cotter pin in the pinned shan should be in level.

6) After seeing direction clearly on two motor’s connected cable plug and plug on control button, put into

the bottom socket of electrical control box, don't put into by force or make a break of that.

7) The power of electrical control box should have zeroline and earth wire, and crust connected with the

earth should be reliable.

8)During the whole process of putting through the rope, people should notice carefully whether there exist

unnormal phenomenon, if exist, pls stop putting through the rope at once in case to break steel wire

rope or inner parts of hoist.

9) The redundant steel wire rope should be tired and put well in case of damage.

10) Two heavy bobs must hang the end of steel wire rope and safety steel wire rope.

11. Usage and Operation

(1) Inspection and Adjustment of after Installation

1) Inspect every connection to make sure them reliable enough, steel rope is good without any broken, the

steel rope clamp is put the right place, nut is screwed down, cotter pin has been equalized level, the

extended distance of front beam complys with a standard, stabilizing moment of the suspension

mechanism is more than twice of the overturning moment.

2) Inspection of Electromagnetic Brake

① The gap between the gag bit and magnechuck should be within 0.8 to 1 mm (see Figure 11), first

loose the cannulated bolt on the top cover of motor,

then screw the bolt to adjust the gap, and make the gap

around uniformly distributed, at last screw the

cannulated bolt to tighten the motor top again.

2 When the electromagnetic brake and gag bit are

working, there should be without cards stagnation,

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 and after pull-in, it must be away completely from the friction disc (retarding disc).

3) Check of Residual Current Circuit Breaker(NFIN)

After putting through the power, turn on the residual current circuit breaker, press the trial button, then

the switch should be off at once, at this time, press the reset button, the switch should be on again.

4) Inspection of Locking of Safety lock

First of all, let the suspended platform reach to 1 to 2 m, and let one end of the platform down within 3 0 to

80 (that is, one end of 7.5m suspended platform is 40 to 100m higher than the other end, while to 5m, 26 to

69 higher), at this time, safety lock should lock the steel rope safely and reliably.

5) Suspended platform should be up and down 3 to 5 times, every time move 3 to 5 meters, and check the

following items during every movement:

① the sound of hoist is normal or not while working; the movement of electromagnetic brake is flexible

and reliable or not

② press emergency stop button or turn on the limit switch, suspended platform should stop moving

③ the suspended platform is lean or not, if so, pls adjust it to the level.

7) Manually Down Releaser

Let the suspended platform up to 3 to 5m, then stop there, put up the released hand knob on the

electromagnetic brake, the suspended platform should be down stablely( if empty platform, pls strike the

fan blade of the motor )

8) Adjust of Installation Position of Limited Block

Let suspended platform up to the highest working height, fix the limited block and adjust the distance and

angle of limited switch to make sure the normal work of limited switch.

(2) Operation Order

1）put through the power

2) press start button

3) two hoist are working at the same time：put the hand knob in the middle and press the control switch

4) one hoist woks: put the hand knob to the side of hoist, and then press the control switch

5) after working, cut off the power and lock the electrical control box well

(3) Safe Operation and Regulations

Suspended platform belongs to a high altitude equipment, so it is important to pay more attention to the

safe operation and usage. After installation, pls do check it according to the instruction in (1). Before the

use of suspended platform, pls make sure the user should have received approval of Local Labor security

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supervision department, and carry out the standard and regulation of some departments ， such as

elevated work, labor protection, safe construction, and safely using electricity etc. issued by the state and

local government.According to the characteristics of suspended platform, the users must obey the

following safe operation and regulations:

1) The platform should have person specially assigned for operation and maintainence, so these persons

should not have any ills or psychological defect in high altitude, they all should been specially trained

and gained operation certificate.

2) Before operating, pls read and understand this operation instruction carefully; before using, must

check every item qualified; while using, must strictly do as the safe operation and regulation; after

using, pls take a careful maintainence to it.

3) All the operators and users should put the safe hat, tie safe belt, and self locking hook on the safe belt

must buckle up to the safe rope single designed (life rope).

4) Working with any problems and over loading is strictly prohibited, the load should be including

persons on the platform, what’s more, the load should be well- distributed on the platform; when the

height is over 50m and the extended distance of front beam is over the regulated length or the distance

between front and back support become smaller, the loading of the platform must reduce; when the

wind is bigger(equal to increase the load of platform ), the load of the platform should be also reduce.

What’s more, the user must make sure the stability of the counter weight in the suspension

machanism, and moment should be equal or two times bigger then overturning moment(see table 9

and 10).

5) Used over length or combine two suspended platform are strictly prohibited, don't install suspended

platform parts of different factories together.

6) When the lean of suspended platform is over 15m, pls adjust it timely, or which will have a great effect

on the use of safety lock, even break the parts of safety lock.

7) When the platform is working, the operator must carefully pay attention to the obstacles up and down

in case of collision or other accidents; while working in the up direction, should notice the LS.

8) Using ladders, footstool, Stepping Stone and so on in the platforms is strictly prohibited.

9) Don't use the platform as carriage of persons or things, also don't put any other suspended tools in the

platform.

10) Weldingground should not be connected to the platform or steel wire rope.

11) Electrical control box should not be used as lighting connected another wire or as other power motor,

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 and don't put any things in the box.

12) Must make sure the limited switch, emergency stop button, brake and glissading equipment flexible

and reliable.

Notes: ① Emergency stop button is self locking button, when recover it, must turn the head in the

clockwise direction to pop it.

② When limited switch or emergency stop button starts, must first press the start button to

start the platform.

13) The locking of the safety lock must be reliable and when reaching to the standard period (within 6

mouths from ex-work or relabelled), it should be sent to factory to inspection and repair and re

relabelled; safety lock should not tear down and repair by himself, or the factory should have no

responsibility to the accident caused by this.

14) Once you find the hoist blocking the steel wire rop or any another unclear breakdown, do not start

them by force, first you should fix the platform stablely, and then find the reason to remove the

breakdown, to continue using the platform after confirmation of recover. Besides, inspection and

repair in the air is prohibited, but if there is special conditions, pls make sure you do have realistic and

safe protection, and fix the platform stablely to make sure the safety.

15) Steel wire rope must use the regular structure and mechanical property special manufactured steel

rope, which must be without any break and keep surface clean and don't touch the oil. The inspection

and abandonment of the steel wire rope should be carried out according to Item 2.5 in “Using

Regulation of Inspection and Abandonment of GB5972-86 Hoisting Machinery ”. If there are the

following conditions, steel wire rope should be abandoned:

1 breaking wires or breaking wires reach to 5 wires in one pitch(the axial distance of steel wire

rope intertwining one round)

2 relax, flattening, heave(distortion in cage state), diameter of dog leg or bending should be less

than 10mm

3 terrible abrasion or rusting to make the diameter of steel wire rope is less than 8.3mm

16) Don't drag and pull the platform using work steel wire rope or safety steel wire rope

17) After stop working, pls cut the power off, lock the electrical control box door well, do cleaning and

protection arrangement, keep the water and sundries away from the motor, safety lock,

electromagnetic brake and electrical control box.

18) Environment of working place

1 it should not have high voitage wire within 10m around

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 2 don't use the platform in bad weather, such as storm, big fog or wind is over 5 etc.

3 sparks of electric welding should make sure not touch steel wire rope

4 environmental temperature is from -200C to +400C

5 voitage has ±5% differences to rated value

19) Before very time to use the platform, the operator should make a daily check according to “Daily

Inspection Contents”.

12. Common Problems and Trouble Eliminating

Table 5:
The commen breakdown, the reason and the solutions of the suspended platform are as follows.

Breakdown Reason analysis Solutions Note

The Main contacts has not withdrawn in Put the emergency

suspension the AC contactor button or flick of the
platform limit switch ,make the
cannot stop platform stop,then
when rised change the AC
contactor.

The control push-button is bad Stop the platform with

the above method,then
changed control button

The Main contacts has not withdrawn in

suspendeded the AC contacto or the control push-
Idem
platform button is bad
cannot stop Turn down the gap, if
Electromagnetic rake malfunction: The detail please
when fall cannot, then replaces
The gap is too much between the check
magnet chuck and the armature. the friction disc; the”operation
Contact face are too small between Inspect the gap and use” part
the friction plate and the gag bit between the cupula and (one )2
The oil or the water be in the armature whether even;
friction plateand the gag bit, cause Dismounting and
slip. cleaning;
④The steel wire slips in the hoist ④Overhauling the hoist

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The Power off Put through again
suspended Breaks the three-phase power Find out the whether
platform leakage and take
residual current circuit breaker
cannot move countermeasure
trip off
eliminate.

Control wiring malfunction: Replacement

The The transformer is bad or the Startup again 3-5
suspended control push-button is bad minute later or change
platform The thermal relay trip off or the thermal relay
cannot move already bad Replacement
Change-over switch or plug-in
poor contact

Wire line clamps in hoist Fixed the suspended Prohibition of for

platform reliably, takes ced starting
apart it and
overhauling
Hoist cannot Magnetic brake no operation Replacement The rectifier
drive the The rectifier is bad Find out the reason input voltage is
suspended Non-input voltage then deal with it AC220V, output
platform voltage is DC99V

The supply voltage is too low Turn up the voltage

The transmission device is bad Inspect the hoist

The electric Lack of phase to working Looks up the electric

motor sound motor power
unusual or
The supply voltage is too high or too Adjustment supply volt
gives out
low age
heat
Bearing is bad Replacement

The rope of The oil on the safety wire rope Clean or replacement
safety lock steel wire
slipping Replace them
The rope clamp has the problem Replaces the rope clamp
from the
manufactory

13. Maintenance and Inspection

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The daily maintenance of suspended platform and the inspection work before operation must be

responsible by operators.The full inspection and overhauling regularly must be charged of professional

person.Above work must be record well,and sign it by worker,the leader supervised and urged them.

（1（Daily maintenance detail

1) safety lock

①cleaning the surface and other exposed parts

②clear the dirt on the wire rope,eliminate the rusty stain.

③Had done defend the job, and in the meantime keep the rain and dirty out of inside.

2) Hoist

①clean the surface;

②take down the motor encloser,wipe the dust and oil stains on the surface of magnetic brake or the end

cover of motor.

③clear the dirt on the wire rope,and eliminate the rusty stain.

④had done defend the job, and in the meantime keep the rain and dirty out of the hoist and motor inside.

(2) Daily inspect detail

Before the construction,the operator must inspect the security of safety lock, reliability of emergency stop

button and limit switch , the flexible and the reliability of the magnetic brake,the flexible of manual

gliding device,the wire rope is good or bad,the clamp and the connect bolt good or loose,the platform must

be moved 3-5 times up and down.Every time reach 3-5m,confirm the suspended platform located the

perfect condition.Professional maintenance teams must inspect seriously before use it according to the

“Suspended Platform Daily Inspection and Detail”(see the table 6)on every day morning and afternoon,if

need to repair,must be repaired in time.The suspended platform working with any problem is prohibited.

(3) Periodic repair

The use of safety lock cannot over the standard the time(6 months from the date of factory to the new re-

calibration ),the perform maintenance of hoist must be done by professional person or manufactory.

The time interval of periodic repair be fix according to the service condition and the leagth of work hours

in different company(commonly two month), After the machine to use, the need for a comprehensive

maintenance and repair work,if necessary,can send to the manufactory to do.The periodic repair work

include:

1 Hoist

a. Replace the lube in the gear box:lube designtion is No47 machine oil, oil mass is 0.75kg,first use be

changed after 20-30days,later will be changed after 1-2 month,at the same time,must inspect wear and

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 tear of the worm wheel and worm.

b. Open the end cover of hoist,clear the Internal booty;clean the gear wheel,replace the grease;inspect

the bearing element(or pressure rope components), guide roller, steel ring and platen wear pattern.

c. ①Discharge the magnetic brake to clean,inspect the wear pattern of gag bit and friction plate,if the

gag bit shape be changed,friction thickness is（10mm,it must be replaced.

2 safety lock:inspect arm movements and roll of rope wheel flexible or not.

3 Electrical control box: make the clean work,measure the insulating resistance in the terminal screw

between the electrically live parts and box with the 500V MΩ megger （ it’s should be less than

2MΩ;Inspect the plug-in is perfact or not,the connection of electric motor with cable and wire

damaged or not, wire splice loose or not.If replace the plug-in,must be done according to the circuit

diagram,in case make the electrical malfunction.Also inspect the system work is good or not when get

through the power.

4 Inspect the working wire rope and safety wire rope is in good condition or not seriously.

5 Platform and suspension machanism: mainly inspect the structure deformation,cracking or other

damage,welding line crack ,falling off and parts rusting and so on. If the parts integral

instability,permanent deformation,cracking,thickness is wear reach 10% and welding line

crack,falling off till cannot mend again,must scrap them.

14. Storage, Packing and Transport

Suspended platform warehouse should be kept in a dry and ventilated place （ keep it from rusting,the

storage time over one year, need to maintenance again. Hoist,safety lock,control box need to package

individually （ the wire rope must be straighten out into a circle and bale again,other parts can in

bulk.When shipping,please take care of the under frame,railing（hoist mounting deck and suspension and

other structure deformation.

15. Accompanying Documents and Tools

(1) Accompanying Documents

suspended platform delivery order(detail list) one

operating instruction one

a certificate of product quality one

(2) Tools

tommy bar one（630-800（

16. Routine Inspection Items and Wearing Parts

Table 6:

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Item Inspection content Result Mark

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Wire rope Damage (wire broken,strands break,
dents,deformation,loose,bend)

Is sundry defiled or not,is oiled or not

Rusting and wearing situation

The clamp loose or not

Suspension Counter weight dissipate,damage

machanism Beam,support,strut connection firm or not,rusting situation

Position is firm or not

Suspension plat Railing,under rack,mount rack and others connection is

form firm or not

Tube is damaged or rusting

Welding line is crack,falling off

Safety lock Tilt lock rope is reliable or not

Movement is agility or not

Electromagnetic The gap is normal or not

brake
Movement is jammed or not

Movement is reliable or not

Glissading by manual is flexible or not

Hoist The connection with mount rack is reliable or not

Oil leak or not

Suspension plat The platform moved three times in 3-5m ,is there unusual
form movement voice

Suspension platform is level or not

Plug ,jack is damaged or not

Cable is damaged or not

Electrical contr Power ligth is damaged or not

ol box
Switch movement is normal or not

AC contactor movement is normal or not

Limit switch movement is normal or not

Emergence button is normal or not

Comment and t
reatment

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Note :1.The result column mark”√”,show good,mark”×”,show problem.
2.If the results have problem,fill detail in the mark column and deal with them as follows:if
mark☆,should be repair immediately;if△,should repair within a definite
time;if○,should be scrap.
3.Suspended platform movement can be operated after finished inspection of all the item.

Equipment serial number: Investigator: Date: Year month day

ZLP800 Wearing Part Table

Table 7:

No Name No Name
1 Wire rope typeAφ9.1 5 Friction plate （ gag

typeBφ8.6 bit
2 Steel ring 6 Guide sleeve
3 Boom sheave,bolt 7 pressure plate
4 Support components
ZLP630 Wearing Parts Table
Table 8:

No Name No Name
1 Steel wire ropeΦ8.3 5 Tube of in-rope
2 Mouth of in-rope 6 clamping roller parts
3 Blocking rope ring 7 Splitter
4 Tube of out-rope 8 Friction plate（gag bit

17. ZLP630-800 Installation and Adjustment in Special Conditions

ZLP800 suspended platform relationship between installation height,the extend length of front beam and

allowable load:

Table 9:

Installation Extend length of Allowable load Counter weight Interval

height (m) front beam (m) (kg) (kg) bewteen the

front and back

support (m)
1.3 800 1000 4.6
50 1.5. 800 4.6
1.7 350 4.2
1.3 800 4.6
100 1.5 600 4.6
1.7 250 4.2
120 1.3 800 4.6

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 1.5 550 4.6
1.7 200 4.2
1.3 700 4.6
150 1.5 450 4.6
1.7 150 4.2

Note:Above figure calculated according to the four platform(7.5m),if reduce one platform,then allow add

70kg,but the total cannot over the rated load(800kg).

ZLP630 suspended platform relationship between installation height,the extend length of front beam and

allowable load:

Table 10:

Installation Extend length of Allowable load Counter weight Interval

height (m) front beam (m) (kg) (kg) bewteen the

front and back

support (m)
1.3 630 4.6
50 1.5. 630 4.6
1.7 250 4.2
1.3 630 4.6
100 1.5 400 4.6
1.7 200 4.2
1000
1.3 630 4.6
120 1.5 400 4.6
1.7 200 4.2
1.3 500 4.6
150 1.5 350 4.6
1.7 150 4.2

Notes:Above figure calculated according to the three platform5-6m,if reduce one platform,allowed to add

60kg, but cannot over rated load(630kg).

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