4 3 2 1

LAHH LALL

21 21

D P-50 P-60 D
LT Main Line Unit #1 Main Line Unit #2
21

T-20
Oil Receiving Tank XV XV XV XV

51 52 61 62

XV LAHH LALL
M M M M
22 31 31
M

LT PSL PSH

31 43 71
C C
PT PI PAL PALL PAHH PAH PI PT
T-30
Oil Receiving Tank 42 42 42 42 72 72 72 72

XV
M M
32 PI PAH PAHH
M
XV XV 80 80 80

41 73

XV PT

40 80
M
XV XV
B B
11 81
XV XV
HV M M M M HV
13 82
01 I I 99
M M
From Varmint To Cockroach
Station Station

XV ZS XV ZS
CL-10 CL-80
12 14 Pig Catcher Pig Launcher 83 84

A REVISIONS
A
REV DESCRIPTION DATE APPROVED

B Added Bearing, Winding, Case RTDs 01-AUG-2010 RA

THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC., PROJECT: Mosquito Station PAGE TITLE: Process Overview DWG: L-15046-012 REV: B
AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION. CUSTOMER: Oklaxas Pipeline Company DWG. TITLE: Station Control Diagrams SHEET 1 OF 5 MSVisio Pro. 2003 SP2

FIILENAME: L-15046-012-B_MOSQUITO STATION CONTROL DIAGRAMS.VSD 3 2 1 PRINTED: August 13, 2010 9:16 AM
 4 3 2 1

D D

FIELD
CONTROL
BUILDING Heat Gas LEL
Detector Detector Monitor

TSH AT AT
AT
LEL
KI TSH 171 172 173
C Controller Cabinet Hi
JSX JSF 103
Monitor C
Clock Temp Sw. In Power
115 113
Bypass Quality
134 144
See Sheets 3 – 5 for MLU
AT
Gas strategies and sequences
L_ YS JSX JSF
Controller PLC Cabinet UPS Phase Detector
102 Main Line Main Line
Status Intrusion Alarm Fault Field
CPU 112 133 143
Unit #1 Unit #2
ESD Sw.
JSL JSF BSH YS2 Leak P-50 P-60
Battery Ground Fire Station
CAF JSF PLC I/O Detector HS
I/O Module Low Fault Detected Attended
Power 132 142 152 101
GATE Status
117 111 Fail FSH 160
JSF JSF BSF
Power Power Panel
YS1 161
Fail Fail Trouble Station
HS 131 141 151
Panel Intrusion
Gate 101
ESD Sw.
ESD Sw. 110

HS HS Sump Pump
Building
B 190
Controller
UPS
Power Fire
100
ESD Sw. Brine
P-180
Sump Sump High- B
Enclosure Monitor Panel (hardwired
Low Level High Level High Level
control,
LSL monitor only) LSH LSHH

181 182 183

SUMP

A REVISIONS
A
REV DESCRIPTION DATE APPROVED

B Added Bearing, Winding, Case RTDs 01-AUG-2010 RA

THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC., PROJECT: Mosquito Station PAGE TITLE: Station Auxiliaries DWG: L-15046-012 REV: B
AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION. CUSTOMER: Oklaxas Pipeline Company DWG. TITLE: Station Control Diagrams SHEET 2 OF 5 MSVisio Pro. 2003 SP2

FIILENAME: L-15046-012-B_MOSQUITO STATION CONTROL DIAGRAMS.VSD 3 2 1 PRINTED: August 13, 2010 9:16 AM
 4 3 2 1

Start/Stop Pump/Motor with Interlocks Pump/Motor with Interlocks Start/Stop

Sequence with and Permissives (some sensors and Permissives (some sensors Sequence with
Pump plus not shown, see Sheet 4) not shown, see Sheet 4) Pump plus
Suction and Suction and
LAHH LALL Discharge MOVs Discharge MOVs

21 21
D P-50 P-60 D
Main Line Area
LT Demand Reduction Main Line Unit #1 Main Line Unit #2
Sequencing
21

T-20
Oil Receiving Tank XV XV XV XV

51 52 61 62

XV
LAHH LALL M M M M
22
M 31 31

LT PSL PSH

31 43 71
C C
Tank with Level Transmitter PT PI PAL PALL PAHH PAH PI PT
T-30
and Valve for transfer to
Oil Receiving Tank 42 42 42 42 72 72 72 72
Main Line Units

XV
M M
32 PI PAH PAHH
Tank with Level Transmitter M
and Valve for transfer to XV XV 80 80 80
Main Line Units
41 73

XV PT

40 80
M
Pig Catching XV XV
B Sequence
Pig Launching B
Sequence
11 81
XV XV
HV M M M M HV
13 82
01 I I 99
M M
From Varmint To Cockroach
Station Station

XV ZS XV ZS
CL-10 CL-80
12 14 Pig Catcher Pig Launcher 83 84

A REVISIONS
A
REV DESCRIPTION DATE APPROVED

B Added Bearing, Winding, Case RTDs 01-AUG-2010 RA

THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC., PROJECT: Mosquito Station PAGE TITLE: Mosquito Station Control Strategy Breakdown DWG: L-15046-012 REV: B
AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION. CUSTOMER: Oklaxas Pipeline Company DWG. TITLE: Station Control Diagrams SHEET 3 OF 5 MSVisio Pro. 2003 SP2

FIILENAME: L-15046-012-B_MOSQUITO STATION CONTROL DIAGRAMS.VSD 3 2 1 PRINTED: August 13, 2010 9:16 AM
 4 3 2 1

Pump_SuctMOV : Pump : Pump_DischMOV :

P_ValveMO PumpSeq P_ValveMO TI1_P50: Winding A Temp TI4_P50: Motor OB Temp
TI2_P50: Winding B Temp TI5_P50: Motor IB Temp
XV XV TI3_P50: Winding C Temp TI6:P50: Pump IB Temp
D TI7:P50: Pump OB Temp
D
51 P50 52

Analog Input with Alarms, Analog Input with Alarms,

typ. 3 places typ. 4 places

Pump_WindingATemp : Pump_MotorIBTemp : Pump_CaseTemp : Analog Input

Total Run Time P_AIn P_AIn P_AIn with Alarms
and Starts
TI1 TI5 TI8
Pump_RunTime :
P_RunTime Pump_Motor : Single-Speed Pump_Intlk : P50 P50 P50
Interlocks
P_Motor Motor P_Intlk
KQI High-High Interlock High-High Interlock High-High Interlock
HC High Alarm High Alarm High Alarm
P50
Pump_Perm:
P50 Permissives
Hours P_Perm
Fail To Start Alarm IT IT IT
C Starts Winding Bearing Pump Case C
Fail To Stop Alarm Temperature Temperature Temperature
P50 P50 P50
I/O Fault Alarm
Intlk Trip Alarm
Restart
Inhibit

Pump_ResInh :
P_ResInh

KSL

P50
Ready Permissive
mm:ss
HS
Until Ready Starter
w/ HOA
P50 FSL
Check Valve /
B P50
Flow Switch B

ESL ISH Pump_FlowSwitch :

Overload P_DIn
Powered
Trip
P50 P50
FAL
P-50 and P-60 have
P50
identical sets of sensors
Interlock Alarm
Pump_Powered : Pump_Overload : Pump_HighVibr :
P_DIn P_DIn P_DIn

EAL IAH VAH VSH Motor / Pump High

Vibration Switch
P50 P50 P50 P50
A Alarm NB Interlock Alarm NB Interlock Alarm Interlock REVISIONS
A
REV DESCRIPTION DATE APPROVED

B Added Bearing, Winding, Case RTDs 01-AUG-2010 RA

THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC., PROJECT: Mosquito Station PAGE TITLE: Pump/Motor with Interlocks and Permissives DWG: L-15046-012 REV: B
AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION. CUSTOMER: Oklaxas Pipeline Company DWG. TITLE: Station Control Diagrams SHEET 4 OF 5 MSVisio Pro. 2003 SP2

FIILENAME: L-15046-012-B_MOSQUITO STATION CONTROL DIAGRAMS.VSD 3 2 1 PRINTED: August 13, 2010 9:16 AM
 4 3 2 1

E-STOP DETECTED SEQUENCE TANK VALVE SEQUENCE MAIN LINE AREA STARTUP SEQUENCE PIG LAUNCHING SEQUENCE
NOTE: Supplements, but does not replace, 1. The Operator opens the tank valve from the HMI to initiate 1. Operator starts each Main Line Unit manually (using Main Line To launch pig:
hardwired E-Stop circuits! pumping from the corresponding tank. Unit Startup Sequence).
2. To avoid pumping INTO a tank or pulling air from the tank into the 2. System tracks which unit started “last” if both units are run. 1. Pig Signal must show pig not departed.
1. Stop Main Line Units line, the tank valve is closed automatically on any of the following 2. Operator sends “Open” command to Pig Launch Sequence
2. When confirmed stopped, close all valves to isolate station. conditions: 3. Pig Launcher Inlet and Outlet MOVs are commanded to Open.
a. Both main line units are stopped. 4. When confirmed open, Bypass Valve is commanded to Close.
D Sequence is complete when motors are stopped and all station b. The Station Bypass Valve is open. 5. When confirmed closed, show Pig Launcher status as D
valves (including hand-operated station isolation valves) are c. The tank level reaches the low-low alarm limit. “Departing”.. “Launch” sequence is complete.
confirmed closed. d. An E-Stop switch is in the E-Stop position. MAIN LINE AREA DEMAND REDUCTION
e. There is no station discharge path open (station outlet isolation
valve is not open, or no path through or around the Pig Launcher). 1. If both pumps are running and any of the following conditions Upon departure confirmed:
occur, the LAST pump started is stopped, leaving one pump running:
NOTE: The Operator can configure whether to automatically perform
PIG CATCHING SEQUENCE a. Suction Pressure reaches the Low Alarm Limit. this sequence when pig departure is detected or to only allow manual
b. Discharge Pressure reaches the High Alarm Limit. initiation of this sequence.
To prepare for arrival: c. Station Discharge Pressure reaches the High Alarm Limit.
MAIN LINE UNIT STARTUP SEQUENCE 6. Pig Signal shows pig departed, or Operator sends “Close”
1. Pig Signal must show pig not arrived. command to Pig Launcher.
2. Operator sends “Open” command to Pig Catcher 1. Open Suction Valve 7, Show Pig Launcher status as “Not Launching”
3. Pig Catcher Inlet and Outlet MOVs are commanded to Open. 2. When confirmed open, command Discharge Valve to Open. 8. Pig Launcher Bypass MOV is commanded to Open.
4. When confirmed open, Bypass Valve is commanded to Close. 3. When Discharge Valve motion is detected (“Opening” ststus), start 9. When confirmed open, Inlet and Outlet MOVs are commanded to
5. When confirmed closed, show Pig Catcher status as “Ready for pump motor. Close.
MAIN LINE AREA SHUTDOWN SEQUENCE
Arrival:. “Ready” sequence is complete. 10 .When Inlet and Outlet Valves are both confirmed closed,
Sequence is complete when valves are confirmed fully open and “Departed” sequence is complete.
motor is confirmed running. 1. If either or both pumps are running and any of the following
C Upon arrival:
conditions occur, BOTH pumps are stopped using the Main Line Unit
NOTE: If any valve has a fault, hold the sequence until fixed. C
NOTE: If Discharge Valve has a transit stall fault (or any fault), Shutdown Sequence:
The Operator can select the “opposite” sequence any time.
NOTE: The Operator can configure whether to automatically perform stop the pump motor immediately. In other words, if the “Launch” sequence is active, the Operator
a. Suchtion Pressure Transmitter reaches the Low-Low Alarm
this sequence when pig arrival is detected or to only allow manual can command the “Departed” sequence and return the valves
Limit.
initiation of this sequence. to the bypass open / inlet-outlet closed positions.
b. Discharge Pressure Transmitter reaches the High-High Alarm
Limit.
6. Pig Signal shows pig arrived, or Operator sends “Close” command
MAIN LINE UNIT SHUTDOWN SEQUENCE c. Station Discharge Pressure reaches the High-High Alarm Limit.
to Pig Catcher.
d. Suchtion Low Pressure Switch shows Low Pressure.
7, Show Pig Catcher status as “Not Ready for Arrival”
1. Stop pump motor e. Discharge High Pressure Switch shows High Pressure.
8. Pig Catcher Bypass MOV is commanded to Open.
9. When confirmed open, Inlet and Outlet MOVs are commanded to 2. When confirmed stopped, command Suction Valve and Discharge
Close. Valve to Close.
10 .When Inlet and Outlet Valves are both confirmed closed, “Arrival”
sequence is complete. Sequence is complete when motor is confirmed stopped and valves
are confirmed fully closed.
NOTE: If any valve has a fault, hold the sequence until fixed.
The Operator can select the “opposite” sequence any time. NOTE: If pump motor trips due to an interlock condition,
In other words, if the “Ready” sequence is active, the Operator this sequence is initiated to ensure the valves are also closed.
can command the “Arrival” sequence and return the valves
B to the bypass open / inlet-outlet closed positions.
B

A REVISIONS
A
REV DESCRIPTION DATE APPROVED

B Added Bearing, Winding, Case RTDs 01-AUG-2010 RA

THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC., PROJECT: Mosquito Station PAGE TITLE: Sequence Descriptions DWG: L-15046-012 REV: B
AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION. CUSTOMER: Oklaxas Pipeline Company DWG. TITLE: Station Control Diagrams SHEET 5 OF 5 MSVisio Pro. 2003 SP2

FIILENAME: L-15046-012-B_MOSQUITO STATION CONTROL DIAGRAMS.VSD 3 2 1 PRINTED: August 13, 2010 9:16 AM