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RS 002 July 2014 (Welder Test Run Sheet Asep W)

1. The document is a run sheet for a welding process using shielded metal arc welding (SMAW) to weld a 3G position joint on a SA 516 Gr. 70 base metal. 2. Welder M. Wardi completed the root, fill, and cap layers over 51 minutes using E7016 filler metal. Electrical parameters, wire feed speed, and travel speed are reported. 3. Visual, radiographic, tensile, and bend tests were completed to examine the weld and results are attached. The weld passed all inspections.
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0% found this document useful (0 votes)
448 views1 page

RS 002 July 2014 (Welder Test Run Sheet Asep W)

1. The document is a run sheet for a welding process using shielded metal arc welding (SMAW) to weld a 3G position joint on a SA 516 Gr. 70 base metal. 2. Welder M. Wardi completed the root, fill, and cap layers over 51 minutes using E7016 filler metal. Electrical parameters, wire feed speed, and travel speed are reported. 3. Visual, radiographic, tensile, and bend tests were completed to examine the weld and results are attached. The weld passed all inspections.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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PT.

ZUG INDUSTRY INDONESIA


RUN SHEET
Run Sheet No. :: 003/VII/RS/2014 WPS No. : 001/WPS/SMAW R1 Welding Process : SMAW Position : 3G Weld Date : 8 July 2014 Others Information
SOP No. : - Base Metal : SA 516 Gr. 70 Coupon No. : 003 Page : 1 of 1
Consumable Used Heating Electrical Parameter Unit : mm
No Process Welder ID Layer No Weld Time Total Filler Flux Gas (Average) Heat Input Wire feet speed Travel speed
Diameter Spec/SFA Class Brand Spec Class Brand Type % Mix Preheat (°C) Interpass (°C) Voltage Amphere AC DC Transfer Mode (mm/min) (mm/min)
1 SWAW M. Wardi root 15 min 2.6 5.1 E7016 Kobelco N.A N.A N.A N.A N.A 32 - 20 73 - EP N.A 2737.5 N.A 32

fill 12 min 3.2 5.1 E7016 Antlantic N.A N.A N.A N.A N.A 77 110 19 103 - EP N.A 2935.5 N.A 40

fill 13 min 3.2 5.1 E7016 Antlantic N.A N.A N.A N.A N.A 56 111 19 102 - EP N.A 2907 N.A 40

cap 11 min 3.2 5.1 E7016 Antlantic N.A N.A N.A N.A N.A 72 113 19 97 - EP N.A 2457.33333 N.A 45

Note :

- Calculating Heat Input using formula in QW-409.1 (a)

- Dimension of test coupon = L. 270 x W. 280 x t. 12

1. Visual Examination 2. Non Destractive Examination


Defect Type Welding Area Examined by Approved by Type of Test : Radiography Test Tested by Approved by
Location Size (mm) Test Result : ACC
- - - Ade Ruhiyat Welding Engineer Abdul Djalal Welding Engineer
SEE ATTACHMENT
Report No. : 19 WQT/VII/ZII/QC-RT/14

3. Destructive Examination
TENSILE TEST CHARPHY TEST BEND TEST
Speciment No Size Area Load Tensile Stress Speciment Defect Remarks
Speciment No Location No Energy
Width (mm) Thicness (mm) (mm2) (kgf) (kgf/mm) (Mpa) (PSI) No Type Size
- - - - - - - - - - - - - - - - - - -
SEE ATTACHMENT - - - - - - SEE ATTACHMENT
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -

4. Judgement
PASS RE-TEST FAIL

Supervised by Accepted by Approved by

(QC Inspector) (QC. Engineer) (Welding Engineer)

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