Diesel Generator Set

FEATURES

Prime
2825 ekW 3531 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
Market place with Power Solutions engineered to
deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not reflect actual package

FUEL/EMISSIONS STRATEGY CAT C175-16 DIESEL ENGINE

• EPA Tier 4 Interim • Reliable, rugged, durable design
• Four-stroke diesel engine combines consistent
DESIGN CRITERIA performance and excellent fuel economy with
• • The generator set accepts 100% rated load in minimum weight
one step per NFPA 110 and meets ISO 8528-5 • Engine performance optimized for use with Cat
transient response. clean emissions module (CEM)

FULL RANGE OF ATTACHMENTS CAT CLEAN EMISSIONS MODULE (CEM)

• Wide range of bolt-on system expansion • Diesel oxidation catalyst for particulate matter
attachments, factory designed and tested (PM) and hydrocarbon (HC) control
• • Flexible packaging options for easy and cost • Selective catalytic reduction (SCR) with
effective installation integrated sound attenuation
• Integrated electronics for monitoring, protection,
SINGLE-SOURCE SUPPLIER and closed loop NOx control.
• Fully prototype tested with certified torsional • Reliable, compact, and lightweight system gives
vibration analysis available maximum installation flexibility

WORLDWIDE PRODUCT SUPPORT CAT GENERATOR

• Cat® dealers provide extensive post • Matched to the performance and output
characteristics of Cat engines
sale support including maintenance and
• Single point access to accessory connections
repair agreements
• • Cat dealers have over 1,800 dealer branch
CAT EMCP 4 CONTROL PANELS
stores operating in 200 countries.
• Simple user friendly interface and navigation
• • The Cat SOSSM program effectively detects
• Scalable system to meet a wide range of
internal engine component condition, even the
customer needs
presence of unwanted fluids and combustion by
• Integrated Control System and Communications
products.
Gateway

1
PRIME 2825 ekW 3531 kVA
60 Hz 1800 rpm 480 Volts

Factory Installed Standard & Optional Equipment

System Standard Optional

Air Inlet • Air cleaner; 4 x single element canister with [ ] Air cleaner; 4 x dual element with service
service indicator(s) indicator(s)
• Plug group for air inlet shut-off [ ] Air inlet adapters
Cooling • SCAC cooling [ ] Remote horizontal SCAC radiator
• Jacket water and AC inlet/outlet flanges [ ] Remote fuel cooler

Exhaust • Exhaust manifold - dry - dual [ ] Stainless steel exhaust flex fittings
• Bolted flange (ANSI 6” & SIN 150) with bellow for [ ] CEM installation package including support,
each turbo (qty 4) exhaust connection kit, harness, and heated urea
• Clean Emissions Module (CEM) lines.
• CEM control cabinet
• Flanged CEM outlet
Fuel • Primary fuel filter with water separator
• Secondary fuel filters

Generator • 3 Phase brushless, Salient pole [ ] Oversize generators

• Cat digital voltage regulator (CDVR) with VAR/PF [ ] Anti-condensation space heaters
control, 3-phase sensing
• Winding temperature detectors
Power • Bus bar (NEMA mechanical lug holes) [ ] Circuit breakers, UL listed, 3 pole shunt trip,
Termination • Top cable entry 100% rated, choice of trip units, manual or
electrically operated
[ ] Bottom cable entry
[ ] Right, left, and/or rear power termination
Governor • ADEM™ A4 [ ] Load share module
Control • User interface panel (UIP) - rear mount [ ] Local & remote annunciator modules
Panel • EMCP 4.2 Genset Controller [ ] Digital I/O Module
• AC & DC customer wiring area (right side) [ ] Generator temperature monitoring & protection
• Emergency Stop Pushbutton
Lube • Lubricating oil
• Gear type lube oil pump
• Integral lube oil cooler
• Oil filter, filler and dipstick
• Oil drain line and valve
• Prelube pump
• Closed crankcase ventilation (CCV) system
Mounting • Rails - engine / generator / radiator mounting [ ] Spring type vibration isolator
• Rubber anti-vibration mounts (shipped loose)
Starting / • 24 volt starting motor(s) [ ] Battery chargers (20, 35, & 50 Amp)
Charging • Batteries with rack and cables [ ] Oversize batteries
• Battery disconnect switch [ ] Heavy duty starting motors
[ ] Barring device (manual)
[ ] 75A charging alternator
General • Right hand service
• Paint – Cat Yellow except rails and radiators gloss
black
• SAE standard rotation
• Flywheel and flywheel housing – SAE No. 00

2
PRIME 2825 ekW 3531 kVA
60 Hz 1800 rpm 480 Volts

SPECIFICATIONS

CAT GENERATOR CAT EMCP 4 CONTROL PANELS

Frame ……………………..……..……………….. 1866 EMCP 4 controls including:
Excitation ………………………..…Permanent Magnet - Run / Auto / Stop Control
Pitch………………………………….……………0.6667 - Speed & Voltage Adjust
Number of poles…………………..…………………….4 - Engine Cycle Crank
Number of leads…………………..…………………….6 - Emergency stop pushbutton
Number of bearings …………….…….….Two Bearing EMCP 4.2 controller features:
Insulation ……………………………………….Class H - 24-volt DC operation
IP rating ………………………………..Drip proof IP23 - Environmental sealed front face
Over speed capability - % of rated………………125% - Text alarm/event descriptions
Wave form deviation………………………………...2 % Digital indication for:
Voltage regulator…………. ……3 phase sensing with - RPM
selectable V/Hz regulation - DC volts
Voltage regulation….Less than ±1/2% (steady state) - Operating hours
Less than ±1/2% (3% speed change) - Oil pressure (psi, kPa or bar)
- Coolant temperature
- Volts (L-L & L-N), frequency (Hz)
- Amps (per phase & average)
- Power Factor (per phase & average)
- kW (per phase, average & percent)
CAT DIESEL ENGINE - kVA (per phase, average & percent)
C175, SCAC, V-16, 4 stroke, water-cooled diesel - kVAr (per phase, average & percent)
- kW-hr & kVAr-hr (total)
Bore ……………………………….175.00 mm (6.89 in) Warning/shutdown with common LED indication
Stroke ……………………………..220.00 mm (8.66in) of shutdowns for:
Displacement ……………………84.67 L (5166.88 in3) - Low oil pressure
Compression ratio…………….….……………….15.3:1 - High coolant temperature
Aspiration…………………….….…………………….TA - Overspeed
Fuel system………………………….……Common Rail - Emergency stop
Governor Type…….……………………….. ADEM™ A4 - Failure to start (overcrank)
- Low coolant temperature
- Low coolant level
Programmable protective relaying functions:
- Generator phase sequence
- Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32)
- Reverse Reactive Power (kVAr) (32RV)
- Overcurrent (50/51)
Communications
- Customer data link (Modbus RTU)
- Accessory module data link
- Serial annunciator module data link
- 6 programmable digital inputs
- 4 programmable relay outputs (Form A)
- 2 programmable relay outputs (Form C)
- 2 programmable digital outputs
Compatible with the following optional modules:
- Digital I/O module
- Local Annunciator
- Remote annunciator
- RTD module
- Thermocouple module
3
PRIME 2825 ekW 3531 kVA
60 Hz 1800 rpm 480 Volts

Technical Data

Open Generator Set - 1800 rpm/60 Hz/480 Volts PRIME

Generator Set Package Perfomance
Genset Power rating @ 0.8 pf 3531 kVA
Genset Power Rating without fan 2825 ekW
1
Fuel Consumption
100% Load without fan 714.2 L/hr 188.7 Gal/hr
75% Load without fan 561.3 L/hr 148.3 Gal/hr
50% Load without fan 425.4 L/hr 112.4 Gal/hr
Diesel Exhaust Fluid (DEF) Consumption 2
100% Load without fan 45.4 L/hr 12.0 Gal/hr
75% Load without fan 25.0 L/hr 6.6 Gal/hr
50% Load without fan 13.2 L/hr 3.5 Gal/hr
Cooling System 3
Engine coolant capacity 303.5 L 80.2 gal
Inlet Air
3
Combustion air inlet flow rate 242.7 mm /min 8569 cfm
Exhaust System4
Exhaust stack gas temperature 460 °C 859.9 °F
3
Exhaust gas flow rate 610 mm /min 21539 cfm
Exhaust system backpressure (maximum allowable) 6.7 kPA 26.9 in water
Heat Rejection
Heat rejection to cooolant (total) 1229 kW 69892 Btu/min
Heat rejection to exhaust (total) 2796 kW 158984 Btu/min
Heat rejection to aftercooler 329 kW 18724 Btu/min
Heat rejection to atmosphere from engine 167 kW 9498 Btu/min
Heat rejection to atmosphere from CEM 48 kW 2756 Btu/min
Heat rejection to atmosphere from generator 1.9 kW 109 Btu/min
5
Alternator
Motor starting capabiliy @30% voltage dip 9046 skVA
Frame 1868
Temperature Rise 125 °C 225 °F
7
Emissions (Nominal)
NOx g/hp-hr 0.51 g/hp-hr
CO g/hp-hr 0.01 g/hp-hr
HC g/hp-hr 0.00 g/hp-hr
PM g/hp-hr 0.01 g/hp-hr
1
EPA Tier 4 Interim diesel engines required the use of Ultra Low Sulfur Diesel (ULSD) fuel in order to protect emissions control systems, help comply with emissions standards,
and meet published maintenance intervals. ULSD fuel will have < 15 ppm (0.0015%) sulfur using the ASTM D5453, ASTM 2622, or SIN 51400 test methods.
2
Diesel Exhaust Fluid (DEF) is 32.5% urea in de-ionized water, defined by ISO-22241
3
For ambient and altitude capabilities consult your Caterpillar dealer. Air flow restriction (system) is added to existing restriction from factory.
4
Backpressure allowance is total backpressure available for the customer excluding the clean emissions module (CEM).
5
Some packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40 degree C
ambient per NEMA MG1-32.
6
Requires the use of CJ4 oil in order to meet published maintenance intervals.
7
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx.
Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data
shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA
regulations which use values based on a weighted cycle.

4
PRIME 2825 ekW 3531 kVA
60 Hz 1800 rpm 480 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: · Ratings are based on SAE J1349 standard conditions.
AS1359, CSA, IEC60034-1, ISO3046, ISO8528, NEMA These ratings also apply at ISO3046 standard conditions
MG 1-22, NEMA MG 1-33, UL508A, 72/23/EEC,
98/37/EC, 2004/108/EC Fuel Rates are based on fuel oil of 35º API [16º C (60º
F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
Standby - Output available with varying load for an when used at 29º C (85º F) and weighing 838.9 g/liter
unlimited time. Average power output is 70% of the (7.001 lbs/U.S. gal.). Additional ratings may be available
prime power rating. Typical peak demand is 100% of for specific customer requirements, contact your Cat
prime rated ekW with 10% overload capability for representative for details. For information regarding Low
emergency use for a maximum of 1 hour in 12. Overload Sulfur fuel and Biodiesel capability, please consult your
operation cannot exceed 25 hours per year. Prime power Cat dealer.
in accordance with ISO3046. Prime ambients shown
indicate ambient temperature at 100% load which results
in a coolant top tank temperature just below the alarm
temperature.

5
PRIME 2825 ekW 3531 kVA
60 Hz 1800 rpm 480 Volts

Dimensions

Package Dimensions
NOTE: For reference only - do not use for
Length 6632 mm 261.1 in installation design. Please contact your
local dealer for exact weight and
Width 2089 mm 82.3 in dimensions.
Height 2208 mm 87.0 in

CEM Dimensions
Length 4580 mm 180.3 in
Width 2361 mm 92.9 in
Height 1714 mm 67.5 in

Performance No: DM8953 www.Cat-ElectricPower.com

Feature Code: 175DE43 ©2012 Caterpillar

All rights reserved.
Gen. Arr. Number: 3111150
Materials and specifications are subject to change without notice. The
Sourced: U.S. Sourced International System of Units (SI) is used in this publication.

December 2012 CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
“Power Edge” trade dress as well as corporate and product identity used
EPD0105-A herein, are trademarks of Caterpillar and may not be used
without permission.