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2G Gas Engine

Product range

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100% found this document useful (1 vote)
460 views32 pages

2G Gas Engine

Product range

Uploaded by

Qaiser Iqbal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2G. Product range.

CHP plants for distributed generation of heat and power.


Highly efficient and reliable. 20 to 4,000 kW.

2G. Cogeneration.
Global success with
cogeneration.
A power plant by 2G is the ideal solution for anyone wanting to reduce energy costs in the long-term and
wishing to protect themselves against further increases in the price of electricity. As a pioneer, innovator and
one of the world‘s leading manufacturers of distributed power generation systems using cogeneration (also
known as combined heat and power or CHP), we have commissioned thousands of technologically advanced,
highly efficient CHP plants since 1995.

Satisfied customers in about 43 countries confirm the quality, performance and reliability of our products
and solutions. 2G is listed as a publicly traded company on the Entry Standard of the German Stock Exchange
and has a workforce of more than 600 employees.

The 2G product range includes CHP plants ranging in electrical output from 20 kW to 4,000 kW.

Welcome to 2G.
3
Contents
Cogeneration (combined heat and power).................................... 6
2G. Areas of use.................................................................................. 8
2G. Advantages..................................................................................10

g-box. 20 to 50 kW.............................................................................12
patruus. 50 to 64 kW.........................................................................14
filius. 50 to 160 kW.............................................................................16
aura. 100 to 150 kW...........................................................................18
agenitor. 75 to 450 kW..................................................................... 20
avus. 527 to 4,000 kW...................................................................... 22

2G. Installation and sound insulation........................................... 24


2G. Energy concepts......................................................................... 26

2G. Product overview - natural gas............................................... 28


2G. Product overview - biogas........................................................ 30
The technology of the future.
The power grid of the future will not be made up of a few large power plants but rather of many small ones. As part of the
transformation of the German energy sector, cogeneration plants (also known as combined heat & power plants (CHP)) are
increasingly gaining importance in intelligently networked energy systems – so-called virtual power plants – due to their
distributed nature, controllability and predictable availability. With a plant by 2G you can also make a contribution to a stable,
clean energy supply of the future.
6
Highly efficient and climate-compatible.
The simultaneous generation of mechanical energy and useful heat is described as cogeneration (CHP).
While the mechanical energy is converted straight into electricity, the heat can be used for heating,
cooling or generating steam (see page 27).

Thus the heat arising during the production of electricity does not simply escape unused into the
atmosphere but is put to practical use. This is what makes the technology of cogeneration so efficient
and climate-friendly. It saves up to 40 percent in primary energy. CO2 emissions drop by up to 60 percent
compared to conventional power generation in large power plants.

Comparison of distributed and centralized power generation.


11 %

62 %
loss

loss
42 %
power
100 % 100 % 38 %
fuel fuel power
47 %

Cogeneration.
heat

Cogeneration Power in large power plants

7
Biogas plants Office and administration buildings Chemical and petrochemical industry

Landfill sites Shopping centers Horticultural businesses

Hotels Industry and commerce Sewage treatment plants

Many different areas of use.


2G power plants have already demonstrated their strengths in many places, e.g. in residential buildings, office and
administration buildings, nurseries, schools, hotels, senior citizen centers, hospitals and a wide variety of industrial and
commercial businesses. Nowadays, virtually every business is suitable for the use of cogeneration.

8
Hospitals Agricultural businesses Food industry

Public facilities Computing centers Schools and universities

Swimming pools Senior citizen centers Sports and event centers

2G. Areas of use.


Heating networks Hydrogen Residential buildings

9
We set standards.
Power plants by 2G for the cogeneration of power and heat have proven their value for many years.
We set standards in the industry with reliable, leading-edge technology that‘s made in Germany with outstanding service.

10
Leading-edge technology Highly developed control
Made in Germany. technology.
Together with prestigious universities and research institutes, The 2G control technology enables needs-based management
our group’s own research and development company, 2G of flexible running modes in on/off operation or part load
Drives GmbH in Heek, works continuously on improving operation. Every 2G power plant is infinitely adjustable between
the 2G engine technology and promoting innovations. As a 50 and 100 percent load. Effective analysis tools which have
result, we have successfully achieved significant increases in revolutionized remote maintenance and service are an integral
efficiency and made them permanently reproducible. part of the sophisticated control concept.

Certified series production. Verified grid conformity.


A high degree of vertical integration and series production The 2G power plants can be integrated in virtual power plants.
certified in accordance with DIN ISO 9001 guarantee the They meet the requirements of local voltage guidelines and
consistently high quality of 2G power plants. are suitable for selling the electricity generated on the energy
market.

2G. Advantages.
11
Profitable small power plant.

12 The g-box. Perfect for hotels. Further areas of use, see p. 8/9.
Profitable small g-box.
power plant. 20 to 50 kW.
The g-box is the profitable small power plant by 2G ranging Type Electrical output Thermal output

in electrical output from 20 to 50 kW. It is supplied as a con- Natural gas Natural gas

nection-ready compact module. The control cabinet with PLC g-box 20 20 kW 44 kW


controller and operating unit is designed as a separate unit on g-box 50* 50 kW 100 kW
the module. The g-box not only works extremely efficiently but
*Also available as a HT version with a feed temperature up to 95 °C.
also very quietly, thanks to the fully enclosed sound capsule. Efficiency levels, see p. 28-31.
Installation options, see p. 24-25.
• Connection-ready, super-silent compact module
g-box 50 with max. 55 dB (A) at a distance of 1 m
g-box 20 with max. 52 dB (A) at a distance of 1 m
• Very economical due to high thermal efficiency thanks to
condensing technology (as standard)
• Long operating times, reliable and low-maintenance
• Possible incorporation into tight building spaces thanks to
the modular design
• Completely water-cooled, no need for supply and return air
thus reducing installation costs

g-box | 20 - 50 kW
13
Traditional solution.

14 The patruus. Perfect for hospitals. Further areas of use, see p. 8/9.
Traditional patruus.
solution. 50 to 64 kW.
Type Electrical output Thermal output
The patruus, with engine technology that has been
established for decades, is the most experienced member of Configuration Biogas Biogas

the 2G power plant family. It is a sturdy and efficient supplier patruus 50 ct80-0 50 kW 70 kW
of power and heat and is electrically available in the output patruus 64 ct80-0 64 kW 85 kW
range up to 64 kW.
Efficiency levels, see p. 28-31.
• Designed as a connection-ready compact module Installation options, see p. 24-25.

• High plant availability due to established engine technology


• Available with both naturally-aspirated or turbocharged
engines
• Modular design facilitates installation in hard to
reach places
• Sturdy and low-maintenance

patruus | 50 - 64 kW
15
Compact biogas specialist.

16 The filius. Perfect for biogas plants.


Compact biogas filius.
specialist. 50 to 160 kW.
Type Electrical output Thermal output
As a highly efficient power plant ranging in output from
Configuration Biogas Biogas
50 to 160 kW, the filius is specifically designed for smaller
biogas plants. It is usually pre-assembled in a container as a filius 104 ct80-0 50 kW 70 kW

connection-ready compact module and can be commissioned filius 204 ct80-0 64 kW 85 kW

quickly and easily. at135-0* 75 (80) kW 85 kW


filius 404 bt135-0 100 kW 110 kW
• Designed for smaller biogas plants
ct135-0 160 kW 155 kW
• Modules available in space-saving filius container
*Formerly filius R04
• Connection-ready container solution facilitates on-site Efficiency levels, see p. 28-31.
Installation options, see p. 24-25.
installation and reduces installation costs
• Compact design enables easy access for maintenance work

filius | 50 - 160 kW
17
Clean and efficient.

18 The aura. Ideal for urban centers. Further areas of use, see p. 8/9.
Clean and aura.
efficient. 100 to 150 kW.
Type Electrical output Thermal output
Equipped with 2G‘s proprietary Lambda 1 technology and low-
charged turbocharger, it is also characterized by extremely low Configuration Natural gas Natural gas

exhaust emissions and meets, in particular, the increasingly aura 404 at80-0 100 kW 153 kW*
stringent requirements for low nitrogen oxide limits. aura 406 at80-0 150 kW 229 kW**

*For version: heat coupling with condensing heat exchanger


• Low emissions **Other finishes available
Efficiency levels, see p. 28-31. Installation options, see p. 24-25.
• High heat efficiency
• Reliable, service-friendly motor
• Specifically higher performance of 15 %
conventional systems with the same displacement
• Designed as ready-to-connect compact module

aura | 100 - 150 kW


19
Evolution in efficiency.

20 The agenitor. Perfect for senior citizen centers. Further areas of use, see p. 8/9.
Evolution in agenitor.
efficiency. 75 to 450 kW.
The agenitor by 2G is the result of intensive work by the Type Electrical output Thermal output
development team at 2G Drives GmbH. Improving combustion Configuration Natural gas Biogas Natural gas Biogas
chamber geometry has made it possible to increase the at135-0* - 75 kW - 85 kW
efficiency of the agenitor range significantly. bt70-0 95 kW - 108 kW -
• Highly efficient power plant with optimized gas bt80-0 100 kW - 112 kW -
engine – and therefore lower fuel costs agenitor 404 bt135-0 - 100 kW - 110 kW
ct80-0 160 kW - 168 kW -
• Modular design facilitates installation in hard to
ct70-0 160 kW - 172 kW -
reach places
ct135-0 - 160 kW - 155 kW
• Is also very reliable even in regular start-stop operation
bt80-0 250 kW - 304 kW -
thanks to highly wear-resistant engine components
ct80-0 250 kW - 260 kW -
agenitor 406
• Sturdy and low-maintenance ct70-0 250 kW - 277 kW -
ct135-0 - 250 kW - 245 kW
ct70-0 330 kW - 356 kW -
agenitor 408 ct80-0 360 kW - 381 kW -
ct135-0 - 360 kW - 345 kW
ct70-0 450 kW - 493 kW -
agenitor 412
ct135-0 - 450 kW - 468 kW

*Formerly agenitor R04

agenitor | 75 - 450 kW
Efficiency levels, see p. 28-31.
Installation options, see p. 24-25.

21
Built for big tasks.

22 The avus. Perfect for industry and commerce. Further areas of use, see p. 8/9.
Built for avus.
big tasks. 527 to 4,000 kW.
The avus is a highly efficient 2G power plant for high electric Typ Electrical output* Thermal output
power consumption (above 527 kW) which is used in larger Natural gas Biogas Natural gas Biogas
industrial projects or for supplying heating networks. If
avus 500a 527 kW 550 kW 630 kW 567 kW
necessary, experienced 2G technicians familiar with large
avus 500 plus 550 kW 550 kW 578 kW 526 kW
engine technology will completely take over the planning and
avus 500c 600 kW 600 kW 658 kW 602 kW
management of the overall project and will provide professional
avus 500b 637 kW 637 kW 739 kW 702 kW
assistance in designing the peripheral components.
avus 800c 800 kW 800 kW 861 kW 799 kW
• Complete solutions for industry: project planning, design avus 800a 851 kW 851 kW 991 kW 921 kW
of all components, communication with all interfaces on avus 800b 901 kW 901 kW 931 kW 904 kW
site, piping installation, integration in container or existing avus 1000a 1,067 kW 1,067 kW 1,241 kW 1,165 kW
building avus 1000c 1,200 kW 1,200 kW 1,191 kW 1,178 kW
• Efficient running mode and operating times due to avus 1000b 1,203 kW 1,203 kW 1,237 kW 1,201 kW
excellent engine quality avus 1500b 1,501 kW 1,501 kW 1,543 kW 1,500 kW
avus 1500c 1,560 kW 1,560 kW 1,580 kW 1,564 kW
*Higher output ranges (up to 4,000 kW) on request.
avus 2000c 2,000 kW 2,000 kW 1,977 kW 1,984 kW
Efficiency levels, see p. 28-31, installation options, see p. 24-25.

avus | 527 - 4.000 kW


23
filius Container Standard Container High Line Container Container Twin Pack

Sizes available (LWH) Sizes available (LWH) Sizes available (LWH) Sizes available (LWH)
6.00 m x 2.44 m x 2.80 m 7.00 m x 3.00 m x 3.00 m 9.00 m x 3.00 m x 3.70 m 13.00 m x 3.00 m x 3.00 m
9.60 m x 3.00 m x 3.00 m 12.00 m x 3.00 m x 3.70 m 15.00 m x 3.00 m x 3.00 m
Acoustic emissions*
10.50 m x 3.00 m x 3.00 m 12.00 m x 4.30 m x 5.34 m
Standard: 65 dB (A) Acoustic emissions*
Super silent: up to 55 dB (A) Acoustic emissions* Acoustic emissions* Standard: 65 dB (A)
Standard: 65 dB (A) Standard: 65 dB (A) Super silent: up to 52 dB (A)
Information
Super silent: up to 52 dB (A) Super silent: up to 45 dB (A)
Easy installation due to Information
complete pre-assembly in Information Information Like Standard container,
the factory and compact Made of sheet steel, lined Like Standard container, opti- two modules per container
design, integrated electri- internally with fleece and galva- mized design, cooler in addition create redundant system
cal installation nized perforated sheet metal, to supply and return air ducts and increase flexibility
integrated electrical installation integrated in the container roof

Extremely versatile. And quiet.


2G power plants can be installed in various ways – depending on local conditions and the requirements for sound insulation. They can
therefore be incorporated in existing buildings or heating systems or can be set up separately in a container or engine room. With the
appropriate sound insulation package, noise emission can be as low as 35 dB (A) at a distance of 10 m.

24
Standard Concrete High Line Concrete Sound Capsule Outdoor Sound Capsule
Acoustic Enclosure Acoustic Enclosure
Sizes available (LWH) Sizes available (LWH)
Sizes available (LWH) Sizes available (LWH) depending on product depending on product
9.00 m x 3.30 m x 3.70 m 9.00 m x 3.30 m x 5.36 m
Acoustic emissions* Acoustic emissions*
9.15 m x 4.30 m x 3.70 m 9.15 m x 4.30 m x 5.36 m
Standard: 65 dB (A) Standard: 65 dB (A)
11.40 m x 4.30 m x 3.70 m 11.40 m x 4.30 m x 5.36 m
Information Information
Acoustic emissions* Acoustic emissions*
Encapsulation of the entire Encapsulation of the entire
Standard: 45 dB (A) Standard: 45 dB (A)
2G power plant using sheet 2G power plant, easily
Super silent: up to 35 dB (A) Super silent: up to 35 dB (A)
steel cases, easily accessible accessible through doors
Information Information through doors and main- and maintenance flaps,
Complete concrete en- Like Standard concrete tenance flaps, outside 1.5 made of stainless
closure of the 2G power acoustic enclosure, optimized mm galvanized sheet steel, aluminium
plant, wall thickness 160 design, cooler (size-depend- inside 1.0 mm galvanized
mm, integrated electrical ent) in addition to supply and perforated sheet metal
installation return air ducts integrated in
the container roof

2G. Installation.
*At a distance of 10 m

25
Heat store Chilled water production

Virtual power plant High temperature


Photovoltaikanlagen

Infinitely adjustable
Waste gas treatment
regulation

Emergency backup
Gas processing
operation

Innovative energy concepts.


Air-conditioning of offices, generating hot steam for industry and being the pointer on the scales when it’s all about a stable decentralized
energy supply of the future. All of this is what cogeneration generally does – especially a highly efficient power plant by 2G.

26
Storing heat. Processing gas.
By incorporating a heat store, it’s possible to decouple heat After the natural fermentation process, biogas often still
production from electricity production and to use the 2G contains residues of undesirable substances, such as sulfur.
power plant flexibly. The biogas is upgraded by using activated charcoal filters and
gas cooling systems.

Cooling with heat.


Operating as a backup
The heat arising during cogeneration can be converted
into chilled water by means of an absorption chiller and can in an emergency.
be used, for example, for environmentally-compatible air
It is not always possible or practical to connect to a stable power
conditioning.
grid. 2G power plants are capable of operating in isolated
networks and may guarantee a backup supply in an emergency.

Raising the temperature.


Incorporated in steam, hot water and thermal oil applications, Regulating with continuous
2G power plants can provide customized solutions for such as adjustment.
the food industry.
Unlike large power plants, CHP plants can regulate their
output within a very short time. 2G power plants are infinitely
Treating waste gas. adjustable in the power range between 50 and 100 percent
and adjust to the actual energy demand with the help of
By installing catalyst technology in a 2G power plant, it is
modern control technology.

2G. Energy concepts.


possible to remove small amounts of pollutants that are still
present in the exhaust gas and to achieve values below the
limits of the TA-Luft [Technical Guidelines on Air Quality Control]. Virtual power plant.
2G power plants are equipped with a special interface enabling
them to be integrated easily in virtual power plants and also
enabling them to participate in the energy market.
27
2G. Product overview – natural gas.

Type Output Efficiency


Configuration electrical thermal electrical thermal total
g-box 20 - 20 kW 44 kW 32.0 % 70.4 % 102.4 %
20 - 50 kW g-box 50 - 50 kW 100 kW 34.5 % 68.6 % 103.1 %

aura 404 at80-0 100 kW 153 kW 37.0 % 56.7 % 93.7 %


100 - 150 kW aura 406 at80-0 150 kW 229 kW 37.0 % 56.6 % 93.6 %

bt70-0 95 kW 108 kW 38.2 % 43.2 % 81.4 %


95 - 450 kW bt80-0 100 kW 112 kW 38.4 % 42.9 % 81.3 %
agenitor 404
ct80-0 160 kW 168 kW 41.0 % 43.0 % 84.0 %
ct70-0 160 kW 172 kW 40.4 % 43.5 % 84.0 %
bt80-0 250 kW 304 kW 39.8 % 48.3 % 88.1 %
agenitor 406 ct80-0 250 kW 260 kW 41.8 % 43.5 % 85.3 %
ct70-0 250 kW 277 kW 39.5 % 43.7 % 83.2 %
ct70-0 330 kW 356 kW 42.2 % 45.6 % 87.8 %
agenitor 408
ct80-0 360 kW 381 kW 42.5 % 45.0 % 87.5 %
agenitor 412 ct70-0 450 kW 493 kW 41.3 % 45.3 % 86.6 %

28
2G. Product overview – natural gas.

Type Output* Efficiency


electrical thermal electrical thermal total
avus 500a 527 kW 630 kW 40.2 % 48.0 % 88.2 %
avus 500 plus 550 kW 578 kW 42.6 % 44.7 % 87.3 % 527 - 4,000 kW
avus 500c 600 kW 658 kW 41.9 % 46.0 % 87.9 %
avus 500b 637 kW 739 kW 40.9 % 47.4 % 88.3 %
avus 800c 800 kW 861 kW 42.3 % 45.5 % 87.8 %
avus 800a 851 kW 991 kW 40.7 % 47.3 % 87.3 %
avus 800b 901 kW 931 kW 42.9 % 44.4 % 87.3 %
avus 1000a 1,067 kW 1,241 kW 40.9 % 47.6 % 88.5 %
avus 1000c 1,200 kW 1,191 kW 43.6 % 43.3 % 86.9 %
avus 1000b 1,203 kW 1,237 kW 43.1 % 44.2 % 87.3 %
avus 1500b 1,501 kW 1,543 kW 43.0 % 44.2 % 87.2 %
avus 1500c 1,560 kW 1,580 kW 43.2 % 43.8 % 87.0 %
avus 2000c 2,000 kW 1,977 kW 43.7 % 43.2 % 86.9 %

*Higher output ranges (up to 4,000 kW) on request.

2G. Product overview.


29
2G. Product overview – biogas.

Type Output Efficiency


Configuration electrical thermal electrical thermal total
patruus 50 ct80-0 50 kW 70 kW 35.4 % 49.8 % 85.2 %
50 - 64 kW patruus 64 ct80-0 64 kW 85 kW 36.3 % 48.1 % 84.4 %

filius 104 ct80-0 50 kW 70 kW 35.4 % 49.8 % 85.2 %


50 - 160 kW filius 204 ct80-0 64 kW 85 kW 36.3 % 48.1 % 84.4 %
at135-0* 75 (80) kW 85 kW 38.0 % 43.0 % 81.0 %
filius 404 bt135-0 100 kW 110 kW 38.6 % 42.4 % 81.0 %
ct135-0 160 kW 155 kW 41.5 % 40.2 % 81.7 %

at135-0* 75 kW 85 kW 38.0 % 43.0 % 81.0 %


75 - 450 kW agenitor 404 bt135-0 100 kW 110 kW 38.6 % 42.4 % 81.0 %
ct135-0 160 kW 155 kW 41.5 % 40.2 % 81.7 %
agenitor 406 ct135-0 250 kW 245 kW 42.5 % 41.6 % 84.1 %
agenitor 408 ct135-0 360 kW 345 kW 42.5 % 40.7 % 83.2 %
agenitor 412 ct135-0 450 kW 468 kW 41.1 % 42.7 % 83.8 %

*Formerly filius R04/agenitor R04

30
2G. Product overview – biogas.

Type Output* Efficiency


electrical thermal electrical thermal total
avus 500a 550 kW 567 kW 41.6 % 42.9 % 84.5 %
avus 500 plus 550 kW 526 kW 42.5 % 40.6 % 83.1 % 550 - 4,000 kW
avus 500c 600 kW 602 kW 41.6 % 41.8 % 83.5 %
avus 500b 637 kW 702 kW 40.5 % 44.7 % 85.2 %
avus 800c 800 kW 799 kW 41.8 % 41.7 % 83.5 %
avus 800a 851 kW 921 kW 40.7 % 44.0 % 84.7 %
avus 800b 901 kW 904 kW 42.3 % 42.4 % 84.7 %
avus 1000a 1,067 kW 1,165 kW 40.9 % 44.7 % 85.6 %
avus 1000c 1,200 kW 1,178 kW 42.5 % 41.7 % 84.2 %
avus 1000b 1,203 kW 1,201 kW 42.5 % 42.4 % 84.9 %
avus 1500b 1,501 kW 1,500 kW 42.4 % 42.4 % 84.8 %
avus 1500c 1,560 kW 1,564 kW 42.0 % 42.1 % 84.1 %
avus 2000c 2,000 kW 1,984 kW 42.6 % 42.2 % 84.8 %

*Higher output ranges (up to 4,000 kW) on request.

2G. Product overview.


31
Would you like to produce power
and heat yourself in future and

July 2017 | Design and text: werbegentur-holl.de | Pictures: fotolia.de: © 06photo, © Kadmy, © marigold_88, © styleuneed
sustainably reduce the energy
costs in your business?

Then just get in touch with us.

istockphoto.com: © FredFroese, © Yuri_Arcurs, © Neustockimages, © Squaredpixels, © Marco_Piunti


2G Energy AG
Benzstraße 3 | 48619 Heek | Germany
Phone +49 2568 9347-0
[email protected]
www.2-g.com

2G Energy Türkiye
Enerlinc Enerji
Saray Fatih Mh. FSM Cd. 46/A Pursaklar
06145 Ankara| Türkiye
Phone +90 850 840 0 246
[email protected]
www.enerlinc.com.tr

All information and images are provided without guarantee. Subject to technical changes. 2G. A worldwide success.

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