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Caterpillar D398 66B Parts Manua Serchablel

Caterpillar D398 66B Parts Manua Serchablel

Uploaded by

Mihai Matei
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© © All Rights Reserved
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100% found this document useful (1 vote)
3K views235 pages

Caterpillar D398 66B Parts Manua Serchablel

Caterpillar D398 66B Parts Manua Serchablel

Uploaded by

Mihai Matei
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 235

RtF PART

10 5L4172 PIPE---------IE!!hausu-----
DESCRIPTION QTY
NO NUMSER 11 9 B887 PLUG···---- ---IOrainl------
PLUG---------------------------- l 5 15 8 7 BOLT-----------------------
IZ I B535 7 NUT------------------------
RlNG-- -------------------------- 4
COUPliNG----------------------- 2 13 6L2810 TUBE·--"'--------------------
RlNG-- -------------------------- 4 !4 ILIII8 fiTTING·-------------------
LOCK---------------------------- 8 8f 89 9 8 NUT·······---------------
TURBOCHARGER ASSEM. --------- 2 !5 281738 LOCK-----------------------
ISee Separate Illustration! 18 5l3 773 GASKET·-----------------···
BOLT---------------------------- 17 5L418 2 EXT£NS ION----------------
NUT----------------------------- c 18 154810 GASKET-------------------·
l A20 29 BOLT-----------------------
TUBE---------------------------- c 19 3 8 4506 LOCKWASHER··-------------
GASKET--------------------------
7L7001 TUBEASSEM.
9H 60 6 7 SEAL·-·-·------------------·
6L 9217 TUBE ASSEM. -------··--·-·-·

C INDICATES CHANGE

TURBOCHARGERS (6L2493 N/S)-Rear View


. Serial No. 6683561 to 6683950 inclusive
282489 Turbochargers parts are shown on Pages 12B and 13
Refer also to Pages 123 through 127 for special parts

TURB~HARGERS (6L2493 N/S)-Rear View


Senal No. 6683951 to 6684151 inclusive
282489 Turbocharger parts are shown on Page 13
Refer also to Pages 123 through 127 for special parts

REF. PART
DESCRIPTION C 13 3N6846 TUBE ASSEM. -------------
NO. NUMBER
C 14 619463 CONNECTOR---------------
I I 85174 PLUG---------------------------- C 15 3R2704 UNION--------------------
2 6L2960 RING---------------------------- 16 5L377 3 GASKET--------------------
3 5 L9 73 8 COUPLING----------------------- 17 5L4182 EXTENSION------------------
4 6L2961 RING---------------------------- 18 IS 4810 GASKET---------------------
5 9M9939 LOCK---------------------------- !9 1 A202 9 BOLT----------------------
6 252489 TURBOCHARGER ASSEM. 3B4506 LOCKWASHER------------
!Separate lllustrationl 7L 700 I TUBE ASSEM. -----------
C 2N2765 BOLT---------------------------- 9H6067 SEAL------------------
7
2 N2 76 6 NUT----------------------------- 6L 9217 TUBE ASSEM. ----------
C 8 3N6844 TUBE ASSEM. -------------------- 7L 7160 HOSE--------------------
9 IS 4295 GASKET-------------------------- 4 J 853 6 CLAMP-··---------------
10 5 L4l72 PIPE ----------iexhaustl---------- 4L 7932 CLAMP------------------
11 98887 PLUG-----------idrainl··-------- 3N6843 TUBE ASSEM. ------------
TIJRBOCHARGERS (6L2493 N/S)-Rear View
Serial No. 6684152-Up
252489 Turbocharger parts are shown on Page 13
Refer also to Pages 123 through 127 for special parts

REf. PART
NO. NUMBER

2
18 517 4
6L2960
DESCRIPTION

PLUG----------------------------
RING----------------------------
QTY

I
4
I.15~416194631 CONNECTOR--------------------- I 421
.3R2704.UNION-----------::-------------. _
>0 n
17 H n EXTENSION-------------------
5L4182 "S<U--- ----------- ---
18 154810 GASKET----------------------
Ill
19 1A2029 BOLT-------------------------- 4
1
2

20 7L700 l TUBE ASSEM. ------------------- 1


3 5L973 8 COUPLING----------------------- 2 21 9H6067 SEAL-------------------------- 2.·
4 6l2961 RING---------------------------- 4
22 9L9217 TUBE ASSEM. -------------- ! •
5 9M9939 LOCK---------------------------- 8 23 1L 7160 HOSE------------;-------- ~ 2;i
6 2S2489 TURBOCHARGER ASSEM. --------- 2 24 . 4J8536 :CLAMP------------------- ~l 2 I
2N2765
!Separate Illustration!
BOLT---------------------------- C 25 5 P600 CLAMP---------------
26 3N6843 TUBE ASSEM. ------------- · I
r Z:
1
2N2766 NUT-----------------------------
27 3N6845 TUBE ASSEM. -------------- . I
8 3N6844 TUBE ASSEM. -------------------- 4D9646 PLATE------------------- . 2
9575011 SPACER------------------ -~2
9 1S4295 GASKET-------------------------- 28
C
C 10 i 3N3368 PIPE----------Iexha~stl---------­
3B4506LOCKWASHER----------~------ 6
C 11 3N5389 PLUG-----------(draml----------
J. !·CLAMP·- 2Sl507-PLATE - - -!Name!- - 1 8S4048·COVER - - - - - -
J. !-NUT - • · { 8H3710-SCREW • - - • • ·I
!·SEAL - • • !Not Shown!

-2 '

- - - 7M9920-PLATE- INamel·- -1 J.
2S1186-BEARING • ·- · ·--- -1
I-HOUSING - - ----·-3 (')
E - - ILockl 3 )>
11~~~~~---=:;~,~~!~~PACER·-----
-4
1 m
7M9908·SLEEVE - - - - · · • • 1
3S5854·BEAR lNG GROUP I
;;c
"'tl
J. !·HOUSING • • - - - · 951517 Consisting of:
Not Serviced-BEARING - - · -1
,...
,...
!Grooved! )>
--+----< Not Serviced· BEAR lNG • - • • ·I ;;c
!Plain!
A I-NOZZLE · ·- H036070-0l-FORM- - · - - - 1 0
!Bearing Group tnstallationl Ul
I-PLATE - ----I---4M8012-NUT --- · · · ·1 -<::
8M7167·SHIM· ·!.003" Thick!· ·1 0:
--r--·--l-----i llM7168·SHIM - !.005" Thick! 1 0::
!·RING 8M7169·SHIM - i. 010" Thick! 1
!-fORM rr
!Installation Instructions lor 2
Turbocharger Assembly or Nozzle! --- 2C ~
··-·I 2
rr

!·FORM· · · ·F£034419·0!
II nstallation I nstruclions for
Turbocharger and Vent Line I
C2·RING ·- ·---- 459248
!·WASHER····-··· ·1S31l87 -I
• "l
2$1301-CARTRIDGE ASSEM.· :1 -.I
!·SHAFT AND WHEEL ASSEM. IConsists of All Parts Except 143384
-2Sl530 Those Mdrked J.i C INDICATES CHANGE

252489 TURBOCHARGER ASSEMBLY-2 Required


Serial No. 6683561 to 6683671 inclusive
Part of Turbochargers shown on Page 12

282489 TURBOCHARGER ASSEMBLY -2 Required


Serial No. 6683672-Up
Part of Turbochargers shown on Page 12

J.I-CLAMP· ·- • 251507-PLATE · - · INamel -- I ---···lA


J. I-NUT - - { 8H3710·SCREW • • • - - -1
I-SEAI. !Not Shown I -------3

A 1-HOUS lNG
·I

-I

A I-NOZZLE -

I-PLATE----

!·RING
r

-1

- - - -1
I-FORM -FE034419-o1 - - - - -2
!Installation Instruclions for
Turbocharger and Vent Unel
2·RING- - -- - -- -- 4<:o·?AA--~
I-WASHER

<W4040-CARTR IOGE ASSEM. ---- lC


I-SHAFT AND WHEEL ASSEM. !Consists of All Parts Except
-2SI530 Those Marked &I C !NO ICATES CHANGE
8 33-9-2-10
2·1 ~-,

L( I II

I I I
I I
I I c
I 3~-- 12·2·10 c (')
I ,J
c )>

'--...../
I 7 \__ _/
----;
m
;:tl

13-----4
-c
I""'
I""'
)>
;:tl
6
0
8 Ul
'(l
01:1
6 Ql
m
2
~

22 24 25 2
IT

21 20 19

28
32
29
30
VIEW A·A 5 4

8L3421 TURBOCHARGER LUBRICATION VALVE GROUP


Serial No. 66B3561 to 66B4814 inclusive

8L3421 TURBOCHARGER LUBRICATION VALVE GROUP


Serial No. 66B4815-Up

2-1

;
,-, I
8 33-9-2-10

II
REF. PART
NO. NUMBER
DESCRIPTf(Jff QTY

I I ( 2 384506 LOCKWASHER-~:::::--~~:::::::__ ~
) I 3
4
l S6595 GASKET-------------------------
7M6856 BODY ASS£M. -------------------
2
I
I I 5 5M6213 PlUG------------------------ 3

I I 6 6 K8079 CONNECTOR--------------------- 5
I I 3r----- ll2
- ·IO
7
8
3N3303 TUBE ASSEM.-------------------
489302 CUP---------------------------
1
2
~ I \__
,J 9
10
104717 NUT·---------------------------
484278 WASHER-----------------------
6
2
'---.-/ 7 _/
11 3N2378 BRACKET----------------------- I
515 71 BOLT--------------------------- 1
13-----l 12
5 K192 8 BOS 5--------------------------- 1
13 2N6459 TUBE ASSEM. ------------------- 1
31 14 3J 5390 PLUG--------------------------- I n
(J
IS 2N6465 TUBE ASSEM. ---!Use with V-81·-- 1

8
8l3418 TUBE ASSEM. ---!Use with V-121--
16 581345 CLIP---------------------------
I
I
"r-
17 6B933 SPACER------------------------ I n
18 5 K9240 ELBOW------------------------- l :i1
19 8L9 728 ADAPTER----------------------- I <i
20 2N 1587 GASKET-------------------------
18 7182 BOLT---------------------------- 3
1 -
::2
21
3 8 4505 LOCKWASHER------------------- 3
n
22 7M6842 PLUNGER----------------------- l
23 7M6124 SPRING------------------------ 1
22 23 24 2.5 24 7M6844 GASKET------------------------ l
26 25 8l3419 COVER------------------------- 1
21 20 19 26 9F 8999 BOLT-------------------------- 4
27 5 K9 243 ElBOW------------------------ 1
28 48 8 756 NUT--------------------------- 2
l 29 5P 1198 TUBE--------59 cm!23. 23 in. l
C 30 5K9979 CONNECTOR--------------------
6 C 38 7264 NIPPLE------------------------- I
32 31 3N3320 TUBE ASSEM. -------------------- 4!1 ..-
32 ~3 N1442 ADAPTER------------------------ \U lllf
C INDICATES CHANGE 17M6843 GASKETo------------------------ 1· .
VIEW A·A 5 4
!J
l ORDER BY THE CENTIMETRE 157326
r "11
o-u
:D:D
0

'
','

0
'
ic

COw
(l)~z (
mOOl
ma> )
~(I)~
I"
=iO(I)
I Om
((.)~> 0
\ -~ '-
I"
>~m~ I"
zz:D> >> 0 )
:>OZ-i v> V> 0

't
v> V>
::::j>om
:D;:o:;:D ~~ 0
>Om> ~ 0 0
0<-;-::!:j
~i!';>m
m;:o:;"ll:D
"'~
i
.c
(.

zm-io 0 0
t
-;-;g:)O
~oo ..,
>ot;; 0 0 :;j
-;O:D
~
mt;;G'l
:D:D:D
0 0 0
0
--...,
o0 c
O:D-o
Cm f\) 0
l5(1) 0 0

6L6292 AFTERCOOLER GROUP-Jacket Water


Refer also to Page 121 and 122 for special parts

L CK R-------------------
4 4B4218 WASHER------------------------ 32
5 6L6482 ELBOW------------------------- 1
6 6L8166 SEAL---------------------------- 4
7 6L6484 PIPE--------------------------- 1
8 6L8167 SEAL---------------------------- 4
9 6L648 7 GASKET------------------------ 4
10 5ll 6 31 CLAMP------------------------- 4
II 6L6293 HOUSING----------------------- 1
12 4F411 BOLT--------------------------- 3
13 104 717 NUT----------------------------- 12
14 9F4446 SEAL--------------------------- 4
15 2 H266 5 SEAL---------------------------- 8
16 6L8 751 Cll P------- --------------------- 4
17 S1594 BOLT ----------{L 00" long!------ 6
18 6L6491 PIPE---------------------------- 1
19 6L6483 PIPE--------------------------- 1
..,
I;
20 6L 6481 ELBOW--------------------------- 2
n
C 21 3N34 32 ELBOW-------------------------- 1 r
C 22 2N5693 GASKET------------------------- 2
23 6l6494 PLATE--------------------------- 2 n
24 4l7904 GASKET-------------------------- 2 :::l
25 6L6294 1 (j
C 3N4365 CORE ASSEM. 1
C 26 3N4366 CORE ASSEM. ------------------- 1
21 6l6489 GASKET-------------------------- 4
28 6L6488 FLANGE-------------------------- 4
29 6L6490 SLEEVE-------------------------- 4
C 30 3N3433 ELBOW-------------------------- Ii
31 6L 64 93 LOCK-'------------------------- 1
: !A2029 BOLT--------------------------- 1
32 1 S6908 PLATE-------------------------- 1
S15 91 BOLT ---------IL 50" long!-------- l
S 15 71 BOLT----------11. 75" long!------ 12
33 -OR-
S\571 BOLT -----------(L 75" Long)----- 13
c 34 3J5389
:~~~ ::::::::::::: :::::::::::::~~;.. ~
C 35 5M621
C INDICATES CHANGE 113299
16 GAl t:K.t'ILLAK. Uj'fiH~ t:Nio:71Nt: I I

REF. PART REF. PART


DESCRIPTION QTY DESCRIPTION QTY
NO. NUMBER NO. NUMBER

I 6l8751 Cll P---------------------------- 8 I 6l8751 CLIP-··········-···-··-········· 8


2 Sl591 BOLT---------------------------- 8 2 Sl591 BOLT·····--··-·-············-·-· 8
3 3B4506 LOCKWA SHER----------- --------- 18 3 3B4506 LOCKWASHER-·------····-···-·-- 18
4 8L5215 TUBE ASSEM. -------------------- I C 4 3NII35 TUBEASSEM.-------------------- I
5 9M7959 CLAMP-------------------------- 4 C 5 3 NII 3 6 ELBOW-------------------------- I
6 6l4855 HOSE---------------------------- 2 C 6 3NII38 TUBEASSEM.-------------------- I
7 6l8760 ELBOW--------------------------- I C 7 6ll649 SEAL---------------------------- 2
8 8l5168 TUBE ASSEM. -------------------- I C 8 3 NII 3 7 E --------------------------- I
9 Sl594 BOLT·--------·-··------·--------- 4
9 Sl594 BOLT---------------------------- 4
10 8M2331 GASKET-------------------------- 2 10 8M2331 GASKET-···-----·-····-·---·--·-- 2
II 6ll877 PLATE--·-·-··-·-··········-······ I
II 6ll877 PLATE--------------------------- I
12 4L6216 GASKET--·-·······---··-·-··-·--- 2
12 4l6216 GASKET-------------------------- 2 13 6L8986 HOUSING-···-··-----···-·-·----- I
13 6l8986 HOUSING------------------------ I 14 4F411 BOLT---·-----·-··-······-··-····- 6
14 4F411 BOLT----------------------------- 6
15 8L5180 ELBOW--------------------------- I
C INDICATES CHANGE 143890
105042

AFTERCOOLER CONNECTIONS (8L5025 N/S) AFTERCOOLER CONNECTIONS (8L.5025 N/S)


Serial No. 6683561 to 6683738 inclusive Serial No. 6683739-Up
Refer also to Pages 116 and 1 21 for special parts

3N842-SUPPORT ASSEM. ------I

I-EYE ASSEM. ------------8L5869-


3N845-EYE ASSEM. ------------ I

I-SUPPORT ASSEM. -- - -6L8826


!left Handl

I-SUPPORT ASSEM.---- 6L8825


!Right Hand)
I-WASHER--------- 4B5275
!Used in Slotted Hole in
6L8826 Support Assem. I
4-PLATE -- - - - - - - - - 5L9855
4-LOCK- - - - ' -.- - - - -9Ml367
2-TRUNNION------ · · 5L9854 -..ji----lllr-~1

4-BOLT - - -.- - - - - · - - S 1590

4-NUT- - - - - - - - - -- c 104717

REEl PAAT DE:SCRIPTION OTY


2B947·BOLT------------------- 6 NO.I NlJMBF.A _ 6 4l8176 GASKET------------~-----------
I
3B4508-LOCKWASHER --------- 6 I~ LSI 75 GASKET··-------------·--·----- I 7 IA2029 BOLT--------------------------- 13
4B4280-WASHER ------------- 6 2 51588 BOLT-··········--------·-------- 3 8 3N951 PLATE ASSEM. ------------------- I
9 5M621 PLUG--------------------------- I
3· · 1·1.4 ~06····1.0·C·
6-BOI.T o - • • ·I. 1169
• • o • • •

6-I.OCI(WASHI:Il- • • • 31l4~ 10 o o 43 .41.816~ KW


.. ASI·IEil.
Blli:ATHI:Il ······------·-··----
ASSEM. ····----,--···· 16I IO 7 B3235 BOLT--------------------------- 2
,. 6K4936 llOIJ······················-···-- 6 3 B4 508 LOCKWASHER -------------------- 2
IIM?.I __.:. _1Jl.1.2.7.Jl.
WASHEil····----·---------------- 6 ._g_ 3N952 GASKET------------------------- I
113300
I.IFTINGI I:YS (3N846 N/9)
llB

II

c 2N4369 PLATE--------------------------- I
4L8176 GASKET------------------------- I
REF. PART QTY C 7 !A 2029 BOLT---------------------------- 12
DESCRIPTION
NO. NUMBER c 8 3N6373 PLATE ASSEM. ------------------- I
4L8175 GASKET----------------------- I c 9 5M62!3 PLUG--------------------------- 3
S!58 8 BOLT---------------------------- 3 IO 7B3235 BOLT--------------------------- 2
3 B4508 LOCKWASHER·------------------ 2
c 3 B4 506 LOCKWASHER -------------------- 15
11 3N 95 2 GAS KET--------------,i~"------- I
4 4L8165 BREATHER ASSEM. --------------- I
C 213118 BOLT---------------------------- 6
C 518M9024 WASHER------------------------- 6
C INDICATES CHANGE 148635

BREATHER (3N953 N/S)


Serial No. 6684102-Up
3 B4 506 LOCKWASHER --- ------------- 54
2 N4 770 TUBE ASSEM. -------------------- 1
4 9M421 SEAL---------·-------····-·····- 2
5K 9244 ELBOW··-·--····------------···· 2
3N3148 TUBE ASSEM.. 2
S1588 BOLT-··---------------·-····--- 4
1 D4 71 7 NUT-·--·--------------·-·-·---- 4
8 4 B4278 WASHER----------------···------ 20
9 3N1574 SHIELD ASSEM. I
10 7l5332 MANIFOLD-----····------------- I
11 7l5330 BRACKET--------··-------------· I
3 H5841 BOLT----------··-------------·-- 12
12 2N3385 NUT------------··--------------- 12
3K8909 LOCKWASHER-------------------- 12
13 2N3386 SUPPORT------------------------ 12
14 7l586 SHIELD-------------------------- 2
15 3H6591 BOLT--------------------------- 22
16 7L2149 GASKET------------------------ 24
17 5K9238 CONNECTOR------------------··· 2
IS 2N6448 BOLT-------------------------·-· 48
8M4 791 WASHER----····-----------:--·· 24
389053 FITIING------------------------- 3
19 8F8998 NUT--------------------------- l
:20 8L8184 TUBE -----ITo Cylinder Block!----- l
i21 7L5 32 7 BRACKET------------------------ 1
122 3NI706 SHIELD ASSEM. ···-------------- 1
23 3J5390 PLUG-------···------------------ 2
24 3N1575 SHIELD ASSEM. ---------------- I
3 B8997 FITIING------------------------ I 30 S509 BOLT--- ---------. ------- 26
~---

25 ELBOW------------··--------·--·· 12
8F8998 NUT-------------------------- 1 31 5L9370
1 26 7L5331 MANIFOLD---------------------· I 32 3NI705 SHIELD ASSEM. I
1 27 5B 7890 PLUG--------------------------- 4 33 8L3420 TUBE------no Cylinder Blockl---- I
4 28 4H5952 GASKET------------------------- 12 34 5L 93 71 CONNECTOR--------------------- 12
4 29 S1594 BOLT----------·----------------· 24 35 6l7817 SEAL---------------------------- 24
115161

WATER SHIELDED MANIFOLDS (3N 1711 N/S)-As Viewed from Rear of Engine
Serial No. 6683561 to 6683888 inclusive
Refer also to Page 116 for special parts

~Top\liew
Serial NO. 6683561 to 6683888 inclusive
Refer also to Page 116 for special parts

0 BOLT----------·-·····-·-·------
LOCKWASHE R•• --IShakeproofl- •• ·
BOLT----···-·---·---·----------·
WASHER-----··-···-------------- l4
6l8836 MANtFOLD·--·--ILett Hand!·--·-·· I
IS 6L8835 MAN1FOLD-----<Righl Handl·------ I
16 8M2296 NUT--···--··-----------·----·---· 2
17 484278 WASHER------------------------- 4
BELLOWS·----------------------- 2 18 6l8839 MANIFOLD--·-------·------------ 2
TUBE·--···--------·------·-----· 8 19 4L6193 MANIFOLD-------------·--···---- 2
MANIFOLO···----II.eft Handl·-·--- I 10 ,4L8097 GASKET----····--------·······--· 12
MANIFOlD--···-IRight Handl---·· 1 21 i 3 84506LOCKWASHER···--------------·-- 12
24 22 4l3378 COVER----------·"----·""·--·--·- 2
2 23 4l7890 GASKH--------···-'"---- 4
2 115162 24 3H6622 BOLT--------·--····---- 2
c
)
0
tl

3B4506 LOCKWASHER-------------------- 54
2N4770 TUBE ASSEM. -------------------- I
4 9M4217 SEAL---------------------------- 2
5K9244 ELBOW-------------------------- 2
3N3148 TUBE ASSEM. ------------------- 2
S 1588 BOLT---------------------------- 4
I D4 71 7 NUT----------------------------- 4
8 4B4278 WASHER------------------------- 20
9 3NI574 SHIELD ASSEM. ------------------ I (
10 7L5332 MANIFOLD----------------------- I )
II 7L 5330 BRACKET----------------------,- I
3H5841 BOLT---------------------------- 12 n
12 • 2 N3385
3K 89 0 9
NUT-----------------------------
LOCKWASHER--------------------
12
12
.,
:::1

13 2N3386 SUPPORT------------------------ 12 I"'


14 7L 586 SHIELD------------------------- 2 I"'
15 3H6591 BOLT---------------------------- 22 )
16 7L2l49 GASKET------------------------- 24 :::1
17 5K9238 CONNECTOR--------------------- 2
IS 2 N6448 BOLT---------------------------- 48
8M4791 WASHER------------------------ 24
3B9053 FiniNG------------------------- 3
19 8F8998 NUT--------------------------- I
20 8L8184 TUBE------Ito cylinder block!------ I
21 7L5327 BRACKET------------------------ I n
22 3N 1706 SHIELD ASSEM. ______________ :___ I
~
C 23 3 J 5390 PLUG---------------------------- 4
24 3NI575 SHIELD ASSEM. ----------------- I
G
3B8997 FITTING-------------------------- I
25 SF 8998 NUT---------------------------- I
26 7L5331 MANIFOLD----------------------- I
27 5 B7 890 PLUG---------------------------- 4
28 4H5952 GASKET------------------------- 12
REF. PART 29 Sl594 BOLT---------------------------- 24 34 5L 9 371 CONNECTOR---------------------
12
DESCRIPTION QTY
NO. NUMBER 30 S509 BOLT---------------------------- 26 35 6 L7 817 SEAL--------------------------- 24
c 3N6240 FLANGE-------------------------- I 31 5L 9370 ELBOW-------------------------- 12 C 36 5M2894 WASHER------------------------- 26
7L 600 5 GASKET-------------------------- I 32 3N 1705 SHIELD ASSEM. ----------------- I
c IA2029 BOLT---------------------------- 4 33 8L3420 TUBE------(togHnder block!------ I
C INDICATES CHANGE 145444

WATER SHIELDED MANIFOLDS (3N1711 N/S)-As Viewed from Rear of Engine


Serial No. 6683889 to 6683950 inclusive
Refer also to Page 116 for special parts

Reier also to Page 116 for special parts

~
(,
~
~

12 Sl588 BOLT···········-····-··-----····-1 24
13 9F5644 LOCKWASHER--··IShakeproofl····· 12
Sl587 BOLT-············---·····--·-·--· 34
14
2M849 WASHER--······················- 34
6L8836 MANIFOLD·-····ILefl Hand!-·····- I
15
6L8835 MANJFOLD-····IRighl Handl---·-·· I
REF. PART
NO. NUMBER
DESCRIPTION QTY 16 8M2296 NUT-·····----·-···-·-·· --······· 2
17 484278 WASHER············· 4
7L8055 BELLOWS-··---··················- 10 6 7L8240 BELLOWS------·-··········--···· 2 18 6L8839 MANIFOLD··············-----·-·· 2
7L587 TUBE ASSEM.-········--·--···--· 2 7 6L8881 TUBE-····-·--····-······--······ 8 19 4L6193 MANIFOLD···········-·------···- 2
2N6319 BOLT-··-·-·····-···-·······-·---- 24 S 6L8834 MANIFOLD····---ILefl Handl-···-· I 20 4L8097 GASKET····················--· ·- 12
2N2766 NUT····--·--·····------·········- 24 6L8833 MANJFOLD···-·-IRighl Handl····- I 21 384506 LOCKWASHER············· 12
6L8838 MANIFOLD-···-·-ILefl Handl··--·· 2 9 6L8741 PLUG········-···-····-··-····--- 24 22 4L3378 COVER····················-···--- 2
6L8837 MANJFOLD---···IRighl Handl·-···· 2 10 5M6213 PLUG·················-·········· 2 23 4L7890 GASKET--·--·-······--·---··- 4
5 2N6216 CLAMPASSEM.-··-·············· 24 II 4L62DO HOUS lNG························ 2 ll5162 24 3H6622 BOLT·-·-·-·-···· ------·········· 2
oc
(l
Cll
0

3 B4506 LOCKWASHER-------------------- 54
2N4770 TUBE ASSEM. -------------------- 1
4 9M4217 SEAL---------------------------- 2
c 5 5K9244 ELBOW----------··-·------------ 6
6 3N3148 TUBE ASSEM. ------------------- 2
51588 BOLT- 4
1D471 7 NUT-----·---------------------·· 4
8 484278 WASHER------------------------- 20 (
9 3N1574 SHIELDASSEM. 1 )
10 7l5332 MANIFOLD-------------······---- 1
11 1L 5330 BRACKET------------------------ 1
3H5841 BOLT-·-···---------------------· 12 ";;:t.,
12 2N3385 NUT--·······-------------------- 12
3K 8909 LOCKWASHER-------------------- 12 r
13 2N3386 SUPPORT------------------------ 12 r
14 1L586 SHIELD------------------------- 2 )
15 3 H6 591 BOLT---------------------------- 22 ;;:t
16 1l2149 GASKET------------------------- 24
17 5K9238 CONNECTOR--------------------- 2 c
18
2N6448 BOLT···------------------------- 48
8M4 79 WASHER------------------------- 24 "-<
0
tl
C 20 3N6842 TUBE ASSEM. ··ito cylinder block!· 1
21
22
1L 5 327
3N 1706
BRACKET-----------------·······
SHIELD ASS EM.------------------
1
1
":;;:
23 3J 5390 PLUG---------------------------- 4
G
24 3N1575 SHIELD ASSEM.----------------- 1 :;;:

26
7l5331 MANIFOLD----------------------- 1i
"
27
587890 PLUG·--------------------------· 4
28
4H 5952 GASKET-------------------------- 12
29
S 1594 BOLT··-------------------------- 24 34 5L93 71 :CONNECTOR--------------------- 12
AEF. PART
NO. NUMBER
DESCRIPTION QTY
30 S509 BOLT·---------------------·-···· 26 35 6L 781 \j•SEAL --------------------------- 24
31 5L9370 ELBOW·--------····--····--·-·-- 12 36 5M2894 WASHER------------------------- 26
3 N6240 FLANGE-------·····-------------
7L 600 5 GASKET--------------·----------- 32 3Nl705 SHIELD ASSEM. ------------------ 1.
1 A20 2 9 BOlT--------------···----------- Cl! 3N 6841 TUBE ASSEM. --no cylinder block!· I 1
C INDICATES CHANGE 146519

WATER SHIELDED MANIFOLDS (3N1711 NIS)-As Viewed from Rear of Engine


Serial No. 6683951 to 6684013 inclusive
Refer also to Page 116 for special parts

I"
(.
I"
I"

~
..
G
..
I"
12 51588 BOLT----···------·-------·----·· 24
13 9F5644 LOCKWASHER----IShakeprcofl-···- 12
51587 BOlT-·--·----···------- ·······-- 34
14
2M849 WASHfR-···--·-···-·----···-·-·· 34
IS• 6L8836 MANIFOlD-···--Ileft Hand!·······
j

6l8835 'MANIFOLD---·-IRighl Hand!-······


R£F. PART
NO. NUMBE-R DESCRIPTION QTY 16 8M2296
17 484278 4
1 7l8055 BELLOWS·-·--··----······ --·-··· 10 BElLOWS····----·-·-·· •. -.-----· 18 ~6L8839 MANIFOLD······--·-·-·-····-·--· 2
2 7L587 TUBE ASSEM ---·- ········------ 2 TUBE-·········----·-·····-·--··· 19 i4l6193 MANIFOLD···········-····-··-··- 2
3 ~~~m ~~~:::::::::::::::::::::::::::::: ~: MANIFOLD-------I Left Handl······
MAN IFOLO--·· --!Right Handl····-,
20 !4L8097 GASKH----·-··-········--·-·····
21 :3B4506 LOCKWASHER------··---·-·····
12
12
4 6L8838 MANIFOLD--·--··ILefl Hand!···--- 2 22 4l3378 COVER····--············---·-···· 2
' 6L8837 MANIFOLD······IRighl Han<J!-····· 2 23 4l7890 GASKET---········--···· 4
: 5 2 N6216 CLAMP ASS EM.--······-······ 24 115162 24 3H6622 BOLT·····--·······---·····- ·• 2
r
'
3 3 B4506 LOCKWASHER~-------------------
2N4770 TUBE ASSEM. --------------------
4 9M4217 SEAl----------------------------
5K9244 ELBOW--------------------------
3N3148 TUBE ASSEM. -------------------
S1588 BOLT----------------------------
1D4717 NUT-----------------------------
54
1
2
6
2
4
4
8 484278 WASHER·------------------------ 20
9 3N 157 4 SHIELD ASS EM.------------------ 1
C 10 IN 7482 MANIFOLD----------------------- 1
II 7L5330 BRACKET------------------------ 1
3 H5841 BOLT---------------------------- 12
12 2N3 385 NUT----------------------------- 12
3K8909 LOCKWASHER-------------------- 12
13 2N 3386 SUPPORT------------------------ 12
C 14 IN 7605 SHIElD------------------------- 2
15 3H6591 BOLT---------------------------- 22
16 7l2149 GASKET------------------------- 24
l7 5K92U CONNECTOR--------------------- 2
2N6448 sou---------------------------- 48
l8 8M479 WASHER·------------------------ 24

m
20 3N6842 TUBE ASSEM. --Uo cylinder block)-
21 7L532 7 BRACKET-----------·------------
I
1 z
~ ~ 16
22
23
24
3NI706 SHIELD ASSEM. -----------------·
3J 5390 PlUG---------------------------·
3Nl57~ SHIELDASSEM.-----------------
I
4
1
<il
zm
®~ C 26 IN 7481 MANIFOI.D·---------------------- 1
27 58 7890 PlUG----------------··---------- 4
28 4H5952 GASKET·------------------------- 12 34 5L93 7l CONNECTOR--------------------- 12
29 S 1594 BOLT-------------·-····--·----·- 24 35 6l78l7 SEAl--------------------------- 24
OTY 30 S509 BOLT-·-·--······---------------· 26 36 5M2894 WASHER------------------------- 26
1 31 5L9370 ELBOW·--------·······---------- 12 C 37 5M62l4 PLUG-··------------------------- 12
1 32 3N 170 SHIELD ASSEM. ------------------ 1
4 33 3N 68. TUBE ASSEM. ··(to Iinder block)· I 149291
C INDICATES CHANGE
!!
IL------~----------------- - - - - - - - - - - - - - - - - - - - - - - - - -
WATER SHIELDED MANIFOLDS (3N1711 NIS)-As Viewed from Rear of Engine
Serial No. 6664014 to 6684166 inclusive
Refer also to Page 116 for special parts

c
r
(.
r
r
r
~

G
C INDICATES CHANGE
12 Sl588 BOLT····························· 2~
13 9f5644 LOCKWASHER····iShateprooP····· 12
14 ~!i~~ ~~~~~~---·_·_··_·_·_·_·_~---·_:·_·_·_:·.:·.:·.- ~
C 1N7478 MANIFOLD-·····-··Il.H.i···----- : 1
C 15 IN5942 MANIFOLO···-·····IR.H.i···---- 1
DESCRIPTION QTY . 16 8MZ296 NUT···················· ........• 2
11 484278 WASHER···--·-··--------·····--- ~

I 7L8055 BHLOWS····--········· ········ 10 BELLOWS························ 2 C 18 1N5941 MANIFOLD···-------------------- 2


2 7L587 TUBE ASSEM. ···················- 2 TUBE·················--········· 8 19 4L6193 MANIFOlD···················-··· z
MAN IFOLD--·------IL. H.)-------- I 20 4L8097 GASKET··-······················· 12
3~~~~!! ~~~T::::::::::::::::::::::::::::: ~!. 21 384506
4
IN7480 MANIFOLD··----·--(L.H.I··------ !\
l N5943 MANIFOLD------···IR.H. )-------·· 2
MAN IFOLO·---···-·iRJU-----·· I
PLUG·····-----·················- 24
PLUG·····················-······ 2
22 4L3378
23 4L7890
LOCKWASHER-·············· "'.
COVER····-··············-·-·
GASKET················· ·······
12
2
4
5 2N6216 ~LAMPASSEM. --················ 24 HOUS lNG···· · ·••••·••••••·· 2 149292 24 3H6622 BOLT······ ···--···· ··· ··· 2
3B4506 LOCKWASHER·····--------------- 54
2N4HO TUBE ASSEM. --------"--··------- 1
4 9M4217 SEAL---------------------------- 2
C 5 5K9244 ELBOW-------------------------- 5
6 3N3148 TUBE ASSEM. ------------------- 2
S15 88 BOLT---------------------------- 4
7 104717 NUT----------------------------- 4
8 4B4278 WASHER------------------------- 20 (
9 3N1574 SHIELDASSEM.------------------ 1 )
10 1N7482 MANIFOLD----------------------- 1 n
ll 7L5330 BRACKET------------------------ 1
3 H5841 BOLT---------------------------- 12 .,
;II

12 2N3385 NUT----------------------------- 12
r-
3K 8909 LOCKWASHER-------------------- 12 r-
l3 2N3386 SUPPORT------------------------ 12 ):
14 1N7605 SHIELD------------------------- 2 ;II
15 3H6 591 BOLT---------------------------- 22
16 7L2149 GASKET------------------------- 24 c
17 5K9238 CONNECTOR--------------------- 2
2N6448 BOLT···------------------------- 48
IS 8M479 WASHER·------------------------ 24
"
"(
0
C 19 95 7730 TEE·----------------------------- 1 0
n
C 20 3N 8050 TUBE ASSEM. --Ito cylinder block)·· 1
21 7L5327 BRACKET------------------------ 1 :il
22 3N 1701 SHIELD ASSEM. ------------------ 1 G
23 3J 5390 PLUG---------------------------- 4
24 3N1575 SHIELD ASSEM. ---------------- 1 :il
S C 25 5Pll84 PLUG··-------------------------- I
n

26 1N7481 MANIFOLD·---------------------- 1

mm ~ro~---------------~"j
~
27 5 B7890 PLUG·--------------------------- 4
28 4H5952 GASKET----------------------·-·· 12 6L7817 SEAL·--------------------------- 24
29 S1594 BOLT·--------------------------- 24 5M2894 WASHER·------------------------ 26
REF. PART DESCRIPTION OTY . 30 S 509 BOLT·---------·----------------- 26 5M6214 PLUG·--------------------------- 12
NO NUMBER
31: 15L9370 ELBOW····-----···-------------- . 12: C 32143 ELBOW·-------------------------- I
3N6240 FLANGE---------- ------------ 32 3N 1705 SHIELD ASSEM. ------------------ 1 i
1 7l600 5 GASKET--------------------------
2 1A202 9 BOLT·--------------------------- 1 33 3N6841 TUBE ASSEM. ··ito cylinder blocki·L!J C INDICATES CHANGE-~· 15009

SHIELDED MANIFOLDS (3N1711 N/S)-As Viewed


Serial No. 6684187-Up
Refer also to Page 116 tor special parts

c
n
(J
n
r-
n
:il
G
C INDICATrS CHANGE
12 51588 BOLT---------------------------· 24
C 13 5M289 WASHER-------····------------- 24
51587 BOLT----------------------------- 34
14 2 M849 WASHER---------·-···--------·- 34
1N747 8 MANIFOlD----·---(L H. 1--------- 1
15 IN5942 MANIFOLD--------(R. H.)·------·· 1
REf. fAIU 16 8M229 NUT-------------·---·-----·---· 2
DfSCRIPTION QTY
NO. NU~rroot8U 17 484278 WASHER------------------------ 4
I 7l8055 I!HLOWS······------···········-- 10 6 7L8240 BELLOWS-------------........... 2 18 lN5941 MANIFOLD----------------------· 21
2 ll587 TUBE ASS(M. .................... 2 7 6L888l TUB( ....... =.................... 8 19 4l6193 MANIFOLD·---------------------- 2
3 2N6319 BOLT-----....................... 24 ~ IN 7479 MANIFOLD·--·----il.H.I-------- 1 20 4L8097 GASKET-----------···---·------- 12
2N2766 Nur---------------·-------------- 24 1N5944 MANIFOLD·-------·fR.H.I----·-- 1
22 4L3378 COVER·------------------------- 2
1N7480MANIFOLD---------!L.H.!------·· 2 9 6L8741 PLUG-- .......................... 24 23 4L7890 GASKET------------------------· 4
4 10 5M6213 PLUG-------..................... 2 24 3H6622 BOLT----····-------------------- 2
IN5943 !MANIFOLD--------·(R.H.!···-·--- 2
5 2N6216. CLAMPASSEM. .................. 24 II 4L6200 HOUSING--- --- ............ 2
N
0

----~184204-NUL------ 24

~:--~-'--------1A744~SCREW------~24
~----------2N35Q8-COVER--------6
1351-BOLT_________ I2
-LOCI'\WASH(R ___I2
>'~----------~f'7~~45-~~tH~~M4L38~!
()
4!oi9811)

L3655-AAM ASSEM.!INTME)J2
>
-i
1-ARMASSENt(p<HAVST)-12
m
~
6-SHAFT ASSEM. ___ 6H3217--~ "'tJ
12-COTTER PIN ____ 384621
12-PLUG _______ 4 F 456 r
r
(21N EACH SHAFT ASSEM.
36 -WASHER __ - -
>
~
12-SPRING_
6-SPP. 0
......
""
CIC
0::

rT
2
<f
2
46-PLUCL---- ---•J!Dt><+;:> "
(SIN EACH HEAD
C2-BOLT -----------------
1-LOCK ----------------
1-HBOW ASSEM. ----·--
2-00WEl ---------------
!Part of 3Nl598 Assem.l

7-SEAL----------------- 2N3553

CYLINDER HEAD MECHANISM (3N2681 N/S)-Part 1


See Page 25 for Gasket Kit

c
"
v
"r
"
2
(j
2
"

-INSERT _ _( EXHAVSTL _12


-INSERT_ ..(.005"ov~SIZE)12 .t.
458907-1 NSERT _ ..(.OIO"OVEAS{ZE) I;? .t.
5SI757-INSER"T-- _( INTAKEL-12
4S8908-INSERT __( .oo5'oVE!lSIZE)I2 .t.
4S6909-IWSERT __ (.OtO"·ovERSIZE)-12 .t.
{201'£ACH IN EACH HEAD ASSEM.
C INDICATES CHANGE 7l138)
4 NOT PART OF 7LI38
6L 7816 -SEAL __ _ _12 HEADASSEM. 15 86 79
24-DOWEL _____ IA2223 4L6788-5TUQ ______ 96} 5H4279-PLUG _____ -~
(PART OF 5L9583 ASSEM,) 2A3348-DOWEL ______ I IH8645- 5CREW ____ 2
2-PLUG _____ .36645 IA2036-DOWEL ______ 6 2A3278-GA5KET____ _
(USE AS REQUIRED) (PARTS OF 5L9583 ASSEr..t.) (PARTS OF 5L9583 ASSEr..t,)
2-BOLT___ _951366
7-BEARING ____ 5L 2 8 q 4 -
(PART 01' 5L 9563 ASSEM.)

2-COVER-- -- -5Fq3Q3
2 GASKET_ _______ IF3131
2-PLUG __________ 38551 (
)
n
.,
:;I

r
r
4L7586-GASKETJ ):
:;I

c
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0
a
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.:;;
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GMG00633- FORM _____ I


14-5TUD---- .2N5120 (INSTALLATION INSTRUCTIONS
14-NUT______ 351356 4L33q5-DOWEL_ -- ____ 2
I'OR SEMI-I'INISHED MAIN
(PARTS 01' 5L9583ASSEM. BEARING CAPS) (PART 01' 5L9583 ASSEM)

114425

CYLINDER BLOCK AND COVERS (3N2678 N/S)-Side View


Serial No. 6683561 to 6683655 inclusive
See Page 25 for Gasket Kits

C'\'1..HlER Bt.oc:K AND COVERS (3N2678 N/S)-Front View


Serial No. 6683561 to 6683655 inclusive

7F5174-FLANGE _______ I
1
--- 1F 3131 -GASKET_ _J

I-BOLT....:__________SI594
(I" LONG)
68-BOLT_ _______ S509
{75 "LONG) IF4418-COVER _______ .6
69-LOCKWASHER ••3B4506 IF9223 -GASKET_______ 6

5F304- PLUG- .(DRAIN)___ l


36-SEAL _________6L 7815 588932- GASKET_____ I

S 509-BOLT_ ________ 96
3B4506-LOCKWASHER ___g6

12-LINER________ o.J 52587

~--6L2787-HOUSING ______ J
8-00WEL --- _____ IA9759 {FLYWHEEL) ll442 6
5H4279-PLUG _____ _4} ""c

a
24-00WEL---- _IA2223--- IH8645-SCREW ____ 2
~2.A3278-GASKEL
(PART OF SL9563 AND 2N3549
ASS EM.) ____ 2
(PARTS OF SL9563 AND
2N3549 ASSEM.)
2-BOLT_____ 9SI366
7-BEARING ____ SL 2894
(PART OF 5L9563 AI'ID 2N3549
ASSEIIA.)
2-COVER-----
2 GASKEL _______ If31 (
2 -PLUG ____ - __ - __ JB!>!> I )
n
.,
~

I"
2-BOL L ____ -- _ i--------1§~~1-J I"
2-L0CKWASH£R ___ ji;4:>Ut!JI )
2- GASKET_ ____ 4L 4L 7586 -GASKET.l ~

4-BOLT---------
e- LOCKWASHER_ .3
r2-DOWEL.(875 .. LONG)-L :>O•~•---
t2- DOWEL(! ~o"LONG).2B2.994
(PARTS OF SL 9583 AND ~~iiU)

I-GASKET _____7F7669 n

4-BOLT__________ L IA~I-----------~~-- ""


(j
2-PLATE_ _ ___ 4L4n~•----------~
6-BOLL-- _ _ __ IA6!>3
14- LOCK WASHER_ --3845 I
6-BOLT______ --8S9
2-CAP ASSEM. __ 2N7
(PART OF 5LQ563 AND 2N7194·CAP_--- - - - - 5
(PART OF SL 9583 AND z~:;:~~
4-00WEL_-- _--
(PART OF 2N7224

14-STU0______ 2N51
GMG00633· FORM_--- .I
(INSTALLATION INSTRUCTIONS
fOR SEIIAI-FINISHEO MAIN
\ -
4L3395 DOWEL_ ______ 2
(PART OF 5L9583 AND 2N3549
14-NUT_______ 35 BEARING CAPS) ASSEIIA.\
(PARTS OF Sl Q583 AND 2N C INDICATES CHANGE 141356
ASSEM-l.

CYLINDER BLOCK AND COVERS (3N2678 N/S)--Side View


Serial No. 6683656 to 6684015 inclusive
See Page 25 for Gasket Kits

4-BOI.T ----------------- IA1135 2N4518-PlATE ASS EM.--------- l


2-LOCK ----------------- 2A4462 2N4516-AOAPTER ------------ I
(Part of 2N4518 Assem. I

,c
,c.
I"

n
1-BOL T _____ ---- __SI594 ~
(I"LONGJ
68-BOLL ______ S509
(j
(75"LONG) lf4418-COVER ----- _6
69- LOCKW ASHER __ 384506 IF9223 -GASKET___ _ __ !)

5F304- PLUG_ .(DRAIN) ___ I


36-SEAL___ _ ___6L 7815 588932-GASKET____ I

S 509-BOLL ______ 96
3B4506-LOCKWASHER ___ g6

12.-LINER ___ _ _ __ IS2587

6L278 7-HOUSJNG ______ J


(PLYWHEEL)
8-DOWEL _-- _ - - - _IA9759 141357
12-DOWEL - - - - _IA2223--
(PART OF 3N69!12 AND 3Nf>994 ~
ASSEOA) ~

2-BOLL ______ 951366

(~A~~~~~~~99i "AN; ~ff"S::t'---


-.ssE'-'.)
2-COVER- __ .. __ 5f 'l3Q3\
2-GASKET_ _______ IF3131J -~~~~st
2 -PLUG ________ •• 38551

2 -BOLT ________ IJM7269f-------m"'-


2-LOCKWASHER ___ JB450d ~~~~~

2- GASKET____ -4L 7562~------ \ 4L 7586 ·GASII.ET.I


4- BOLT _________ L1351 }------r---
8· LOCKWASHER_ .384506 c
(
~2-D0WEl.(875 LONG)_L 2061
L2- DOWEL.(! ~O-LONG)_2B2994-
'
(
{PARTS OF 3N6992 AND 3N6994 ---.
ASSEOA.) c
I-GASKET _____ 7F7669~-
I-COVER ________ 7f767Q-----.
4-BOLT__________ L 1351'--~--
..~
(
2-PLATE _______ 4 L 4 b 5 3 i - - - - - :
8·80LT__________ IA8537t -
14·LOCKWASHER ___ J84510J
6-BOLT_ _____ - - 8 5 9 0 9 2 - -

2-CAP_________ 2N7193) _ I-BLOCK ASSEM.3N6992t 2N71'l4·CAP_______ 5


(FOR usE WITH co"'PRESSION 1 \
4-DOWEL - - - - - __ IA9759r------- RELEASE) I {PART OF 3Nf>992 AND 3~~~9[t)
(PARTS OF 3Nf>992 AND 3N&994
ASSEOA.) -OR- GMG00633· FORM_--- I \
(INSTALLATION INSTRUCTIONS 4L33<}5·DOWEL _______ 2
14-STUD ______ 2N5120l ~ C I-BLOCK ASSEM3N6994 FOR SEMI· FINISHED MAIN (PARTO>lN6992 AND 3N&994
14-NUT_ ______ 35 1356J (FOR USE WITHOUT BEARING CAPS) ASSEM.)
(PARTS OF 3N6992 AND 3N6994 COOAPRESSION RELEASEl
C INDICATES CHANGE 147740
ASSEOA)

CYLINDER BLOCK AND COVERS (3N2678 NIS)-Side View


Serial No. 6684016-Up
See Page 25 for Gasket Kits

2N4518-PLATE ASSEM. --------- 1


2N4516-ADAPTER ------------ 1
!Part of 2N4518 Assem.l

I-BOLT___________SI594
{I"LONGJ
68 BOLT________S509
IF4418-COVEFI_ _ ___ .6
(75"lONG}
IF92 23 -GASKET__-- ___ 6
69-LOCJ.<WASHER •.3B4506

5F304-PLUG- .(DRAIN).- _I
588932-GASKET_____ I
36-SEAL ________ 6L7815
'S 509-BOLL- ______ 94C
3B4506-LOCKWASH[R __94C

12-LINER.---- ___ I 52587


C INDICATES CHANGE

6L278 7-HOUSING ______ J


(flYWHEEl)
147741
8- DOWEL _IA9759
1594- BOLT________ I2 NOTE' FO R S AE PLVG ________ I2
06- LOCKWASHER-_ .12 0 PPOS I TE STANDARD RO- BL'qe;~5-·S~IAP RING ____ J2
TATION ASSEMBLE CRANI-I- (PARTS OF 5Lb29~ ASS EM}
__ I SHAFT IN BLOC!-\ SO THAT 1-GASI-IET------- 5L2093
ARROW ON FLANGE POINTS 1-AOAPTER _______ _4L861

5L 7858- THROWER-- ___ I IN A CLOCI-IWISE DIRECTION BLqB02-PLVG - - - - __ 12


WHEN VIEWED FROM REAR (PART OF 5Lb29~ ASSEM.}
OF ENGINE. I-BAFFLE------ SL

(
)
M

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(
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2N7048-BEARING _____7
(STANDARD)
I-THROWER_---- __ =>L""'"'~
I-RING ______ .7L2
C INDICATES CHANG£ 12-BOLL ___ - - - - S I
12-LOCI-\WASHER-- 3B4
5L6293 -.CRANKSHAFT ASSEM. ___ I 10-BOLL. - - - - - ••>- ''"'"
10-LOCKWASHER--- 137411

CRANKSHAFT (4l1134 N/S}


Serial No. 6683561 to 6664405 inclusive
Refer also to Page 160 for special parts

NOTE <OR S!l<i: PLVG ________I2


0 PPOS I TE STANDARD Ro-
lt>L.-.~1.>:>-l:>NAP RING ____ f2
TATION ASSEMBLE CRANK·
SHAFT IN BLOCK SO THAT (PARTS 01' i>L&Zn ASSEt.<)
1-GASI-\fT___ ----5L2D93
ARROW ON FLANGE POINTS
IN A CLOCXWISE DIRECTION
WHEN VIEWED FROM REAR
OF ENGINE

"
n
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n
...
~
...
n

93 -CRANKSHAFT ASSEM. ___ I


153616
-.c.~£ FC"t SA<:
O:??OSI"E ST.;!,U;)O..~ ~
1An~ .A.S~.J!: ~..NK-
I-CASK£L ______ 5L 2093
9-i~J IN SLOC!'t SO IH~T
AA.."<i:JW ON Ft..A.'IGE POINT 5
IN A QJ)O<>'I.~S£ OIR!:CTION
WHEN VIEwED FROM R!:AR
OF [N(;INE

0
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CI-THROWER--- ---3N 7327


!-RING _______7L2
12-BOLT___ ---- S I
12~LOCKWASH[R __ 3B450
3N3002-GRANKSHAFT ASSEM. --lC 155288

4L 1134 CRANKSHAFT GROUP


Serial No. 6684534 to 4536, 4542 to 4556 & 6684558-Up
Refer also to Page 160A for special parts

--------

w U1 U1 (J1
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3N4387 ""'" me•
BRACKET ----···--··
ASSEM. ----·. ~
---------------- 6
~==~===========·=c==~
rtH PART QTY S 1587 BOLT·:~:::::=::~-: •••.•••
-:.sm---- 10 lEach I ncludesl
OESCfUPTION 3 B 4508 LOCKWA SHER--------------···--· · 10
NO. NUMBER 8 9F2978 NUT-------------------------- 1
3H7654 WASHER--·--------------------- 10 T318 BOLT---------------------------- 12
3N6612 ADAPTER------------------------ I
T 603 BOLT----------------··-·------·- 10 S 1588 BOLT--------------------·=u·---- 6 9 3 B 450 7 LOCKWASHER------------------- 12
4M695 WASHER--------------~---------- 10
3 B45 06 LOCKWASHER----------------·-- 6
3K925 i SPACER-----------~------------- 61 153619
2 P1793: DAMPER ASSEM. ----_------------ I

VIBRATION DAMPER (3N6355 NIS)


Serial No. 6684406-Up

8-5

Ref. PART DESCRIPTION QTY 51587 BOLT--------------------------- ~~~ 3N5597 GUARD ASSEM. ----------------
NO. NUMBER 4 384508 LOCKWASHER-------------------- 10. 3N4387 BRACKET ASSEM. -------------·--
3N5598 ADAPTER··---------------------- l 3H7654 WASHER------------------------- 10 lEach I ncludesl
T603 BOLT·------·-------------------- 10 J 51588 BOLT---------------------------- 6 1
9f2978
T318
1
12
4M6953 WASHER------------------------- 10 5{ 384506 LOCKWASHER-------------------- 6[ 9 3B 4507 LOCKWASHER-------------------- 12
2 Pl793 DAMPER ASSEM. ---------------- 1 ( 3 K925 SPACER------------------------- 6) I
153622
Ult;,CL tN\::YINt 25-4

3N8008 CRANKSHAFT CONVERSION SEAL GROUP-Field Installation


O.!;SCRIPTION OTY

S15 88 BOLT---------------------------- 6
HNEJ: N~~t.~R DESCRIPTION QTY
384506 LOCKWASHER------------------- 6
7L6511 ADAPTER------------------------ I 3 K92 5 SPACER------------------------ 6
783235 BOLT---------------------------- 12 5!587 BOLT--------------------------- 10
3 83408 LOCKWASHER------------------- 22 3 84508 LOCKWASHER------------------ 10
51587 BOLT---------------------------- 10 3 'i7654 WASHER--------------~-------- 10
4 3H7654 WASHER------------------------ 10 3N4425 GUARD ASSEM. ----------------- I
2 P1793 DAMPER ASSEM. ---------------- I 2 P1793 DAMPER ASSEM. --------------- I
I Includes! !Includes!
5M9709 PLUG------------·----------- I 5M9709 PLUG----------------------- 2
3N6687 ADAPTER----------------------- I T603 BOLT---------------------------- 10
T603 BOLT---------------------------- 10 4M69 53 WASHER------------------------ 10
4M6953 WASHER------------------------ 10 6 3N6612 ADAPTER------------------------ 1
8 3N6612 ADAPTER----------.------------ I 3N4387 BRACKET ASSE~\. ---'------------ 6
MG0245 FORM--------------------------- I lEach Includesl
II nstalling Damper Serv1ce Group! 9F2978 NUT---------Iweldl----------- 1
1318 BOLT---------------------------- 12
3 84507 LOCKWASHER-------------··----- 12
FORM---------------------------- 1
(Installing Damper Service Group!

MOUNTED ON 4
FllONT
ACCI!SSORY
DlliVE
!·lOUSING
146639 146641

3N5560 DAMPER GROUP DAMPER GROUP


Provides Field Replacement for 4L3436 Damper shown on page 25 Provides Field Replacement for 4L3436 Damper
1111111 FOR USE WITH CLUTCH GROUP WITH FRONT POWER TAKE-OFF for Standard Usage shown on Page 25

DESCRIPTION

, BOLT----------------------------
3 B4508
LOCKWASHER-------------------- 10
3H7654WASHER------------------------- 10
2P1793DAMPER ASSEM ---------------- I
II ncludesl
5M9709 PLUG------------------------ I
T603 BOLT--------------------------- 10
4M6953 WASHER------------------------ 10
4 3N6612 ADAPTER------------------------ I
GMG024 FORM--------------------------- I
MOUNTED ON llns!alling Damper Service Groupl
CRANKSHAFT

1466<10

3N5661 DAMI~I~I~ GW10UP


Pro~1':!l1ilt1..13ltolmommel1l IOI' 41..34® 011rnp111' 1110WI'l en PllQG_~
zo ..., I.............. Jooo. t,....., II., ...

1-GEAR __ .(sa TIITH).4L3777 61..2195-WASHER ASSEM._I

HOUSING
----IN5742-GEAR ___ -----1
4-SOLT_________ L-1351 51..2880-CAMSHAFT_ ____ I
(183TEETH)
(PART OF" F"LVWHEEL ASS EM,
lkl5748) 01· LOCK _______ 4L6182

51..6745-P(OINTER- - - - - _.1
TIMING) I·KEY________ J 88741

:i·SOLT______ _.S-1585

I•LOCK-------AL6184

I•PLATE_ _______ 5L2101

ll\·SOLT________6HI717

4•LOCK-------4L6183
NOTE:
FOR SAE OPPOSITE SlANOARO
I•PI N __________ 8BI312
ROTATION ASSEMBLE GEARS
(!"ART 01' GEAR ASSEM.4L8753) ON END OF CAMSHAFT
I N5748 -flYWHEEl MARKED •Fu
ASSEM. ___ IC
I•Gil:AR ASSEM.-- _4L6753
(80 TEETH)
C INDICATES CHANGE 138064 102752

FLYWHEEL (5L 1955 N/S) CAMSHAFT (4L 1131 N/S)


Refer also to Page 150 for special parts

FLYWHEEL
HOUSING
IN5743·GEAR ___(183T. )-- -1
(PART Of f'LYWHEEL An~~ g)
4

5L6745-POINTER--- ___ J
(TIMING)

2-BOLT_____ IP1758
---__jS!596 -80LT ________ IOC
{PART OF" ROD ASSEM.IP9)
4M6953·WASHER.. ____ .IOC

I•ROO ASSEM.--------1P9
l•lllll:ARING-- ----41..3763
(STANDARD)
457424-P.ISTON RING
GROUP_!
IN5749- FLYWHEEL ASSEM.. I (CONSISTS OF A COMPLE:TE SET
HllltARIN?,--- --~!'li..41QO OF RINGS FOR ONE PISTON)
(.0:10 \JNDIIR.Sil:li 1
C INDICATES CHANGE 111240
I::IB04il

CONNI:CTI NG ROD AND PISTON (61..2868 N/S)-12 Required


FLYWHEEL I1N6760 NISI Note: 2S2406 Pluton !lncl l.lnot• Gt·oup, oon0l0tlng of:
S.A.E. Oppo0lto Sttmdtml P.ngln~ l'lot!lt1Cu1 1~"l3 lo1:on Aooornbly, 1-l..lnor cmcl 3·~Sottl, Is twttlletblo
... __Rol'or mho to Pmg& 'I "0 for ll~!i!lllll i3lii'IB
4-BOLT _______ 104572 S 509-BO LT(7.50"LONG) __ 13
4-BOLT _______ IA2029 S 1594-BOLT( I'LONG) _____ I
4-LOCKWASHER __ 3B450a
4-LOCKWASHER __ 3B4506 T 102- BOLT(~.25"LONG) ___ I
1-HOUSING ______ 6L2062 "3B4506-LOCKWASHER~2
1-RETAI NE R ASS EM.AL374a
[I-BALL_------ 5B931a
U -BEARING _____ 5L2660
(PARTS OF RETAINER ASSEM.
4L3748)
1-GASKEL---- __ 4 L3437 ()
I-SEAL _______ 5H6012 )>
6-BOLT _______ IA2029 -1
m
6 -LOCKWASHER- _3B450 ;:c
I-COVER ______ 4L3431 -o
1- GASKET ______ 4 L33 75 ---.-~)frrll&d:;tf~[i!;IJ'finl. r-
r-
I-FERRULE---- _IF7604 )>
{PART OF TUBE ASSEM.4L3382) ;:c
I-SCREW_--- __ I f7603
I-GASKET _______ L 1213
{.6406"1NSIDE DIAMETER)
I-GASKET _______ IF6936
(.5156"1NSIDE DIAMETER)
I-TUBE ASSEM. ___ 4L33a2 rT
2
I-GEAR ASSEM. ___ 3NI345 (j
~-GEAR_ (32TEETH)_6L3552 2
12- DOWEL------ _I L5072
~-ADAPTER ______ 2N9066
"
(PARTS OF 3N1345 ASSEM.)

4-BOLT.(1.375"LONG)-3BI915
4-BOL L(1.75"LONG) __ SI571
a-BOLT_ ------104574 a- LOCKWASHER __ 3B4506
a-LOCKWASHER ___ 3B450a 115157

3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part


Serial No. 6683561 to 6684694 inclusive
Refer also to Pages 104 through 107 for special parts

82--BOLT_______ 2
94505-LOCKWASHER __ 2

2--BOLT ____ _ 7291-BLOCK----- --1


-GASKET ______ I-
2--v.P.SHER- - - -- BOLT ___ --- ____ I
____ I

n
(.j
0 n
I"'

n
2--BOLT- {1.5o"LoNc)_2N 7 51 :i2
2-NUT--- _____ 131405 G
2-LOCKWA.SHER--3 84 505 ()
2-GASKET- - ___ 2A327a :i2
"

5-BOLT________SI5
5-WASHER ____ 3 H765
2-BOLT _______ Sl58 NOTE:
2-WASHER _____ JH765 USE 7M7260 GASKET SOLUTION 1621- BOLT ___ -'-- ---2
IN AREAS MARKEDX. 84508-LOCKWASHER _ _ _z

1-SHAF T ASS EM._ 4L3392-GASKETITOBLOCK )-1 115158


4-BOLT-- - - - IA2029 4-BOLT _ - - - - - -104572~ TI02-BOLL(e.Z5 IN LONGL-4C
4-LOCKWASHER __ 364506 4-COCKWA,;H,. __ 38•500 \ S509-BOLT..(7.!!0 IN LONG)-12C
1-HOUSING ______ 6L2062 384506-LOCKWASHEFL.-12
I-RETAINER ASSEM.ALJ748 5L5840-WASHER-----4
Jt-BALL--- ___ 589318
~-BEARING _____ 5L2660~---+~~==::L-~~~l7~----~~---=~~~----~;:---rr~----~~r--------=:=~~
(PARTS or RETAINER ASSEM. I
4L3748)
1-GASKEL _____ _4L3437
I-SEAL _______ 5H6012
6-BOLT _______ IA2029
6 -LOCKWASHER- _38450
I-COVER ______ 4L3431
I-GASKET ___ -- .4L3375 --;-__,.,....£....
I-FERRULE _____ IF7604
(PART or TUBE ASSEM 3N8584)
I-SCREW- _____ lf7603
1-GASKE.T _ - - - ___ L 1213
( .6406"tNSIDE DIAMETER)
I-GASKET _______ IF6936
(.5156"1NSID( DIAMETER)
CI-TUBE ASSEM ___3N8584

I-GEAR ASSEM. ___ 3NI345


-GEAR- (3ZTEETHL6L3552
2- DOWEL------ _IL5072-
{
I- ADAPTER ______ 2N9066
(PARTS Of 3NI34!! ASS EM)

C8-BOLT___ - - _381915l}
8-BOLT- ------104574
8-LOCKWASHER ___ JB4508 8-LOCKWASHER __3B4506J
C INDICATES CHANGE 156808

3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 1


Serial No. 6684695-Up. Refer also to Pages 104 through 107 for special parts

2-BOLT____ _

3 ·BOLT_
5-BOLT________ SI58
5-WASHER ____ 3H765
NOTE
USE 7M7260 GASKET SOLUTION ______ 2
IN AREAS MARKED X. ]JB45<~8-LOCK\NA~lHER __ 2

1-SHAf T ASSEM. __4L3728 4L3392-GASKET!ro8LOCK}-1 .C INDICATES CHANGE 156809


4-BOLL_ - - ____ 104572 509-BOLT(.7S"l.ONG) __ l3
4· BOLL __ - - - _IA2029
4-LOCKWASHER __ 364508 A2029-80l.J(i.t2S•LONG)--1
4 -LOCKWASHER __3B4506j

J
S 1594-BOLT(i"LONG)---1
I-HOUSING ______ 6L2062~ ~ T 102-BOLT(.b2S"l.ONG)___ I
38450&-LOCKWASHER-12

t
5L5840-WASHER _____ 4
1-RETAINERASSEM..4L37481 ~
-BALL __ - - __ .589318 \

\~~~~~E"iAINE"R"I.;;~~oo,___ __
4L3748)
I-SEAL ________ 5H6012
CI-GASK.ET ______ _4L3437
I-COVER _____ --- 4L34 31·-~--.Jj
6- BOLL _______IA2029L_
6-LOCKWASHER __ 3B4506;----
1-FERRULE _____ IF7604--
(PART Or TUBE ASSEM- 4L3371)
I-SCREW ______ IF7603
I-GASKET _______ L 1213
(.6406"'1NSIDE DIAM("TER)
I-GASKET ______ IF5936J
( .5156-INSIDE DIAMETER)
I-TUBE ASSEM.--AL3371

CI-GEAR ASSEM. ____ 3NI586


I-GEAR..(J2 TEETH)_6L569fl
2-DOWEL _______ I Lf>072 \,
{ 1-ADAP TER ___ ---2N9066 4- BOLT(L375•LONG)381915~\:;·
(PARTS Of 3NI586 ASSEt.!.) 4 -BOLT.(L75"LONG)..S 157fl' 'I
3 -GASKET______ 4L3375 8-LOCKWASHER3845~ I
/ 4-COVER _____ 8L85~)
C4-GASK.ET____ 4L343~
8-BOLT_ - - - ___ I
8- LOC KWASHER _ C INDICATES Ct,IAHGE ' 115278

6L7970 FRONT ACCESSORY DRIVE GROUP-S.A.E. Opposite Standard Engine Rotation-Part 1-Type 1
Refer also to Pages 106 & 107 for special parts

2-BQLL _____ _

-PLUG ________ I
-GASKET_ -----1
\i-_ _j<!B2'695· BOLT------ __ 2
-LOCK ______ _1

5L6964-COVER _______ I

2-WASHER
4-BOLT ________ LJ
2-LOCK _______ LI _____ 2
Cli-BOLT_______ --S 8M3175-IIVA~'IHF'R ______ 2
CII·WASHER- USE 7M7260 GASKET SOLUTION IN AREAS MARKED X CINOICATESCHANGE IIS2H
4·60LL ____ 104572
4 ·SOL T_ - - ____ IA20291-----_
4-LOCKWASHER __ 384508
4 -LOCKWASHER __ 3B4S06j ~
,,
I-HOUSING_ _ -· 6L2062 ----~·-,,

I·RE:TAINE:R ASSEM..4L3748
0-BALL - - .589318
~ ·
b-&ARING ______ SL2660 •.
(PA,FlT 5 Of" RE TAl NE.R A4L
SSEU
3748) 1,.~=::::--~~~Cfr")!"--_,C;?:;r--:;:~~--:~:=::::::::::::--lr"'if---'\T?"r\--~::::=::::::::,
(;
I-SEAL ____ 5H6012
I-GASKET -------4L3437
I-COVER ________ 4L3431
6-60LT__ __IA2029L_
-------u
6-LOCKWASHER __ 384506j ..
I-FERRULE _lf7604
(PART OF TUB£ ASS[M, 4L3371)

I-SCREW _____ IF'7603


I-GASKET-------L1213
(.6406"lNSlDE DIAM£1ER\

I-GASKET_ _ ___ IF6936J


I .5156-lNSID[ DIAMeTER)
CI-TUBE ASS EM_ -3N8586

I-GEAR ASSEM ____ 3NI58 6


1-GEAR-132 TEETH)_6L569&
2-DOWEL - - _____ I L5072
{ I-ADAPTER ______ 2N9066
[PARTS OF 3NI586 ASSEM.)
4-8QLT(o~75"LONG 381915]\
C2-NUT_ __ ------104716 C4-LOCKWASHER3B45~ I'
C2-WASHER- -9S5282 4·COVER-----8L8570])
4-GASKET ____ 4L3437f"
3-GASKEL _4L3375
8·BOLL ___ _
8- LOCK WASHER __ 384508 C INDICATES CHANGE 155982

6L7970 FRONT ACCESSORY DRIVE GROUP-S.A.E. Opposite Standard Engine Rotation-Part 1-Type 2
Refer also to Pages 1 06 & 10 7 for special parts

5L6964-COVER-------'

1587- BOLT _____ 2


-WASHER _____ 2
C INDICATES CHANGE 155983
32 CATERPILLAR D398B ENGINE DIESEL ENGINE 32A

2 3 4 5 7

14

12 6 II 10 8-q

Q 9 384506 LOCKWASHER--------------:::: .. --4-


8 2A 76 2 -BOLT-----·------- _____ :::: .••••• DESCRIPTION
10 2N7422 ADAPTER-----------------------· 1
;REF. PART
QTY 9 5F 54 7 WASHER-----------------------
NO. NUMBER
DESCRIPTION 9 S50 33 BOLT····---····---------------·- ll 2A762 BOLT---------------------------- 2
10 2N 74 23 ADAPTER··--····--------------- 5F547 WASHER------------------------- 2
I H3244 LOCKWASHER-------------------
1 2N7424 SHAFT--------------------------- 1 11 4 M8303 SEAL--------------------------- C 12 3N3886 DRIVE GROUP---------·------·-·· 1
2 9 S2ll CLAMP-------------------------- 4
2 2N7425 HOUSING ASSEM. I 12 95211 CLAMP-------------------------- !Separate Illustration)
3 4M8303 SEAL-----------------------·---- 2
3 8 Ml 0 51 SEAL------------------------·- I 13 9 S50 3 3 BOLT----------------------------
4 2N7423 ADAPTER------------------------ I 13 2N8378 METER ASSEM. ---------------·---- 1
4 2N7422 ADAPTER------------------------- I 1H3244 LOCKWASHER -------------------- THE FOLLOWING REPAIR KIT IS AVAILABLE:
5 2N7425 HOUSING ASSEM. --------------· 1
Pmilr~;~;;s-~-~;~~r-e~;:;.;;~-d~~.-~----1
I A 2029 BOLT---------------------------- 4 14 2N8378 METER ASSEM. -------------------
5 3B4506 LOCKWASHER-------------------- 6 8M1051 SEAL---------·---------------- 1
4 THE FOllOWING REPAIR KIT IS AVAILABLE: 1 I
7 4l8191 GASKET------------------------ 1
6 4L8191 GASKET--------------------------
c.!_ ,!1:18_131 SPRING-------------------------
I
I
1 P4923 KIT-IIncludes 8 IA2029 BOLT-----------··--------------- 4 I Gaskell I
C INDICATES CHANGE 140256
135!75
SERVICE METER AND TACHOMETER DRIVE (3N1589 N/S)
2N8376 SERVICE METER GROUP-SAE. Standard Engine Rotation S.A.E. Standard Engine Rotation. Serial No. 6683671-Up
Serial No. 6683561 to 6683670 inclusive 3N3886 Tachometer Drive parts are shown on Page 328. Also available as an Attachment from
1
Serial No. 6683561 to 6683670 inclusive

2 3 2 3 2. 345678 q

14

13 12 II

12 II 10 9 ,8 7
HUll ,ART DESCRIPTION QTV 9 4l819l GASKET--------···-------------- 1
NO. NUIIGBR l A2029 BOLT·--------------·--·-···----- 4
8 BOLT--------------------------- 2 10
I 2N8377 METER ASSEM. ---·····---·------ 1 384506 LOCKWA SHER --------- -·-- ------- 4
9 5F 54 7 WASHER----------------------- 2
BOLT-·····----··--·---·-------- 4 II 2N7425 HOUSING ASSEM. --·------------- I
10 2 N74 23 ADAPTER----------------------- I 2 9SS033
Hl3244 LOCKWASHER·---·-----··------· 4 12 8M 1051 SEAL-----------------·------·- I
24 II 4M8303 SEAL------·--------·········--- I
2N7425 HOUSING ASSEM. --------------- 12 9S211 CLAMP------------·-·····--····· 2 ~ 9S 211 CLAMP····--··········--····-·-- 4 c 13 3N3886 DRIVE GROUP·------------------- 1
4 4M8303 SEAL····················--··-··· 2 !Separate Illustration)
8MI051 SEAL-------------------------- 1 955033 BOLT·-····-·········-----······· 2
2N7422 ADAPTER------------------------ I 13
1H 3244 LOCKWASHER -------········---·- 2 ' 2N7423 ADAPTER··-··-················-- 1 c 14 7l5420 ADAPTER---------·--·····---·-·· I
6 21\762 BOLT··············-······--··--- 2 THE FOllOWING REPAIR KIT IS AVAILABLE:
1 P4 923lKIT ---·····-lWindow)------------:~
1A 20 29l BOLT---------------------------- 4 14 2N8377 METER ASSEM. ·····--············ I
5
3 B4 506 LOCKWASHER--------------------
6 4L8191 GASKET--------------------·-----
7 8H8731 _SPRING····:::::::::::::;.::·····:·
JJ 4

1 P4:2tK~~~::clu:~~"Scro41~.~~~,~~~i
THF.F·.0·..L. I.•. O.W. lNG. R.EPAI.·R·K.. IT.....'·.S. A··V. /1.\I.*BI.I(:
1
~-
7 2N7422 1\DAPTf.tl····················---
~~ 911547 Wi\SHEil························
I
2 !Includes Window, Gasket& Screws
140257
1

C INO \CATES CHANGE


~~~2M ---~-- .....~==·-~·-~.~---~.~--------------------
- ·R · T· H T R RIVE ROUP
32B CATERPILLAR D398B ENGINE DIESEL ENGINE 32C

2
10-g-e
5·6

2
~
l'l-4 18-'l II 17-'l
14

15-12
lo

SECTION A-A
20

OESCRIPTlON Q 9 3N3999 SHAFT ASSEM. ~T


10 4L8082 SHAFT ASSEM. ----"~---------·-- 2
3S8480 HOUSING ASSEM. --------------- 2
2 1 F904 BUSHING--··---------·-·---·-· 1
3 4L8395 SHIM···--------------····------ 28
4 9S6124 BEARING·--·-·····--··----·--··- 1
5 3N3885 HOUSING ASSEM. ·-··-··-··--·--· 1
27 28 29 30 31
6 95285 BEARING·-·····-·········-·--· 1
7 3K6223 WASHER------------·--·-------- 1
8 4H94 RING-------------------------- 1
140258
32
3N3886 TACHOMETER DRIVE GROUP
Serial No. 6683671-Up
Part of Service Meter and Tachometer Drive shown on Page 32A
Also available as an Attachment from Serial No. 6683561 to 6683670 inclusive

FRONT VlEW 0 F PANEL

flQR PART
NO, NUM8ER
DESCRIPTION QTY
I
16 5 B 131; GROMMET·----------·----------·
11 4 S 838 5 . TUBE·········-------·······--39"
2N 794
2N 8 21
RETAINER---·---------------·---
COVER···-·-············--·-··--
3
I
'' 18 4 S 83 8 5 • TUBE---------------------- ---23"
19 403828 HOSE ASSEM. -----·----·····-··· I
2M 3 78HOSE ASSEM. ------·-··-··--··· I 20 3N2215 STRAP---------------------····· I
~ K 99 79
CONNECTOR··-······-···-------- 2 1AI460 BOLT---------------------------- 2
$ 509 BOLT·-··-·---··--··-··--------- I 21 384508 LOC KWASHER- -··- ···- ••• ••••••• 2
2 S 2176
CLIP---------··---·--·--------- I 9 B1006 WASHER-········-·--------··--· 2
3 D20 23
GROMMET···-··----------------- 2 22 2N 3988 BRACKET ASSEM. ---------------- I
104717 NUT-···---------·-------------- 3 23 L2070 BOLT-------------------·-···-·-- I 2
3 B4506 LOCKWASHER------------------- 3 9F6580 BOLT--··------------------------ 3
4B4278 WASHER------------------------ 3 24 184330 NUT-----········--·---··-···-··· 3
'1 6116699 AOAPTER·----·------------------ I 3 64504 LOCKWASH[ R--- • ------- •• -----· 3
8 4 S8385 l'UBE- -·--------- ---------- ··66" 25 386769 ELBOW·-···-·-····-·---···------ 2
9 4 B8756 NUT···---·-----------------·--·- 6, 26 ,2N 5848 BASE ASSEM. I
i
10 ~K9242 UNION·---·--------------------- I 27 i2N 2413 ,HEAT INO I CATOR--· ------------- I
11 ~ K9?. ~ 3 ELBOW-·------------------------- 2 s
28 4 65 74 GAUGE -------(Fuel Pressu rei·---- I
12 41! 0029 GllOMMET·- ---------------------- 4 29 8L3504 GAUGE··-·---(Oil Pressure!·---·- 1
l~l 1113%3 CI,AMI'··-- ··------------------- 2 30 1L6561 PLUG---···-------·-·-----·-·-·- 1
1112790 I!OI.T······---·-----·------------ 1 55 7548 SCREW-----·----------·-···-·-· 2
l 104'116 NUT .. •············-··----------- 1 31 4 B 2041 NUT-··---------·-----------·---- 2
-~ 31WO $ LOCKWASI-IEil------------------- 1 961117 LOC KWA SHE R--- ------------- • --- 2
4 0421'1 WASI·il:l~··········--·-··--------· 2 32 2N 816 PANEL··---·------------·--·----- I
15_~ £h!l~.:.:::.:.::···--·-··-------··--- 3
i ORDER BY THE FOOT 115160

INS'rRUM!:N·r I~ANI:I. (3N2692 N/S)-l.aft !-land Mounted


320 CATERPILLAR D398B ENGINE DIESEL ENGINE 33

27 28 29 30 31

16
16

FRONT VIEW OF PANEL


FRONT VlEW OF PANEl

REF, PART
DESCRIPTION QTV "' .. "28 eQSE " ' " ' .•::c::: ______ ··--·1 'I I c[~ 3N7237 HOSE ASSEM.···-15.50 in. long!-·
3N2215 STRAP···-·····-----------·------
1
1
NO. NUMBER

1 2N794 RETAINER-······-----··-········ 3
20 3N2215
I A1460
STRAP-------------------------- .
BOLT------------------------····· 2
REF. PART
NO. NUMBER DESCRIPTION OTY I I A1460 BOLT······-·--··-·-------------- 2
384508 LOCKWASHER-··---········----- 2
2 2N821 COVER··················------·· I 21 3B4508 LOCKWASHER------------------- 2 I 2N794 RETAINER··········----·-------- 3 981006 WASHER·---------···------------ 2
3 2M378 HOSE ASSEM. ------·---·········- I 9 Bl 006 WASHER------------------------ 2 2 2N821 COVER·········--·····-·-······· 1 :: 2N3988, BRACKET ASSEM. ········---·-··· 1
4 5K9979 CONNECTOR··-·················· 2 22 2N3988 BRACKET ASSEM. -------------- I c 3 3N 7239 HOSE ASSEM. ----18 in. long I----- 1 23 l2 0 70 BOLT............................ 2
S 509 BOlT··-----------··--···-······· 2 23 l20 70 BOLT----------------·---------·- 2 4 5K9979 CONNECTOR---------··--····---· 2 1
S 509 BOLT............................ 2 9 F65 80 BOLT---·-·····--············---- 3
c 2S2176 CLIP-------12.13inlongl········- 2 ! 9F6580 BOlT···-···············--------- , 31 24 1B4330 NUT········-----------······----- 3
302023 GROMMET···--·········---------- 4 24 I B4 3 30 NUT--·····-----------··-·-···--· 3 2$2176 CLI P-------12.13 in longl····--··· 2 3B4504 lOCKWASHER···--------······--· 3
10 411 7 NUT·······----------------······ 4 3 84 504 LOCKWASHER··-------·······---- 3, 302023 GROMMET···········----··----·-- 4 25 3 86 769 ElBOW-··········--------------- 2
c 3B4506 LOCKWASHER···-·········-······ 4 25 3B 6769 ELBOW······----------····-····-- 2 104717 NUT--·-·········-----------····· 4 26 2N5848 BASE ASSEM. .................... 1
484278 WASHER------·---··········----- 4 26 2N5848 SASE ASSEM. ··---------······-- I 384506 LOCKWASHER·····-------·------· 4
27 2N2413 HEAT INDICATOR·------------··· 1
6H6699 AOAPTER························ . 1 27 2N2413 HEAT INOICATORL................ I 4B4278 WASHER·----·····--·--···-------, 4
28 4 S 65 74. GAUGE-----!fuel pressure!------· 1
Ci 9M6414 TUBE---····-·············· 66 in. 28 4 S 65 74 GAUGE -----(Fuel PreSSIJrel------ I 7 6H6699 ADAPTER-------··----------····· . 1
29 8l3504 GAUGE-----foil pressurel--------- 1
c 9 4B8756 NUT··-···········-----·-········ 6 29 8L3504 GAUGE-----IOil Pressurel--····· I 8 9M6474 TUBE----- ................. 66 in.
30 ll6561 PLUG·--·--·--------····--------- I
10 5K9242 UNION-----------------·-········ 1 9 488756 NUT···----·-·····--·--·······--· 6
30 ll6561 PLUG···············-···--······· I 5 S 7348 SCREW·······--------·---------- 2
Cll 5K9243 ELBOW-················-········ I
10 5K9242 UNION···-----·--·····--------··· 1
5 S 7348 SCREW····-····················· 2 31 4B2041 NUT--·-·····-------------------· 2
12 4 B602 9 GROMMET-------·-···------------ 3 11 5K9243 ELBOW···----------------·-····· I
31 4 B2041 NUT········-------····--········ 2 12 486029 GROMMET--··------------·--·-··· 3 9 B1117 lOCKWASHER-··---------------·- 2
13 6K 344 ClAMP··-··-U. 74 in longl········ I 9 B1117 lOCKWASHER--------··-------··· 2 13 6K344 CLAMP----·-11.74 in longl--····-- 1
c 32 8l8413 STRAP······..................... 4
14 6l3616 CONNECTOR················-····· I 14 6l3616 CONNECTOR···---·-····--···----- l
c 33 5K5 65 3 CLAMP·--·····-----------····--- 2
!5 4B418 CLIP--························-- 3 I~ 48418 CLIP···--····-----------·--·--·· 3 2 B269 5 BOLT--------········-----·--·--·· 1
16 2N816 PANEL--·--·----··-···-·········· I 16 2N816 PANEL--·······------............ I c 34 1D4 716 NUT--------------···------------- I
c• 11 9M6474
4S8385
TUBE········-············· 39 in.
TUBE······················ 24in.
• 11 9M6414 TUBE··--···--····· ........ 39 in . 3 B4505 LOCKWASHER-·······-----·-·····
4B4277 WASHER·----·······----------···
1
1
' 18 & 18 4S838~ 1UBF. ...................... 24 in.
C INDICATES CHANCE 'ORDER BY THE FOOT
"'"' j C INOICAIES CIMNOf: 'ORDER BY THE FOOT 147945

INSTRUMENT PANEL (3N2692 N/9)-Left Hand Mo1.1nted INSrl=lUMENT PANEL (3N2692 NIS)-Left Hand Mounted
34 CATERPILLAR 03988 ENGINE DIESEL ENGINE 35

!Jl; 17

31
j,:!

,,'"
18

II'
II
I'I

ji'
)
'i
'1:

3 34 33 32
11·23

OESCRlPTION QTY

COVER ASS EM.··············-·-- BOLT---····--------------····--- 4


BOLT-------------------------- LOCKWASHER------------------- 4
LOCK···········-----·--------- NUT-------------------------···- I
LEVER························· LOCKWASHER-------------------- I
SHAFT··················------- WASHER·-·---------------------- 2 12 6ll756 BOLT····-------------··········· I
5 EAL···-··· · ····· · -------- ·· ·• SHAFT--------------------------- I REf. PART
DESCRIPTION QTY 13 5L8992 COVER·························· I
NO. NUMBER
BEARING··················--·· 14 1 B9 57 5 BOLT-------------·-··········-·· 1
VALVE ASSEM. ------------------- I
LEVER··················------- SPRING----------------------- I I 2N4386 COVER··························· I 15 5L8991 GASKET·························· 1
2 8L38 73 GASKET········------------------ I 16 8L4156 KET·····----················ 1
PLUNGER-······················· 1 SCREW-------------------------.!' 1 3 8L4159 GASKET···········----·-·-··-·-·· I C 17 8 82377 T···-························ I
PLUG-----------------------···- 1 BOLT····------------------------ 2 8 L41 74 PLATE ASS EM.·············----·- I 18 3 512 08 ER·····---·····-··--··-··· I
GASKET--·········--······------ I BOLT---------···--------··-··--- I 8L4175 DOWEL··················-----·· I 19 3 S II 91 ---------<26 Teeth I----····· I
20 IN9079 SHAFT ASSEM. •·····•·•·•••·•••· I
iw SPRING--·-····················· 1 HOUS lNG ASSEM. --------------- l
1A991 9 BOLT-··········----------------- 2 21 7l8780 HOUSING ASSEM. •·•••••••••••••• I
c' n 381925 GASKET----·-··················· 2,
1
GUIDE---------------------·--- I
5 3F76 74 NUT··············---------------- 2 22 7LB782 BEARING······················ 1
12 7l8709 PLUG ASSEM. ------------------- 1 PLUG---···-----------··------- I
8L4308 BOLT---------------------------- 2 BEARING-----·····------------ 1 6 4 B974 7 WASHER···········------······· 5 23 4F3492 DOWEL·············-·----··-·· 2
13 1 24 304603 PLUG···-····--·-·········--··· 2
14 3F9556 LOCKWASHER-----------········· 5 DOWEL··-······---------······- I 7 8L4154 COLLAR·············-------------
8 2 S 728 9 COLLAR··-·············-··------ 1 25 5M6214 PLUG··················---··-·· 4
15 351542 SCREW-----·ILow Idle Adjustl····· 1 BEARING--------------··------ 1
2J157 SEAL·········-----·--,----·----- 2 9 2 S723 5 SPRING····················----- 1 26 3 S65 52 GASKET·············-----·-······ I
16 SEAL····-------------------··· 1
257387 SCREW--··············---------- I 8L4155 SCREW·······················--- 1 C 27 3L5987 COVER··························· I
17 DOWEL··········---------·----- 2 1 C 28 2S9519 RACK STOP GROUP··-···-----··· I
18 257307 INSULATOR-·--·---·············· 2 PLUG·-·-·--------------------- 1 10 5 S 960 7 NUT··-·························-
351494 SCREW·····IHi h Idle Ad"usll----- I ll 8M8739 BOLT··························-- 1 ISee Separate Illustration I
19
C INO ICATES CHANGE
C INDICATES CHANGE
147040

8L5814 GOVERNOR GROUP-Top View-Part 1 of 3 8L581 4 GOVERNOR GROUP-Side VIew-Part 2 of 3


36 CATERPILLAR 03986 ENGINE DIESEL ENGINE 36A

11-23

DESCRIPTION

17 7L280 PIN ASS EM.--------------------- 8L4176 COVER ASSEM. ------------------ I BOLT-----------···--·----------- 4


REF. PART 18 7H3639 pIN-···----------------------· 2 i 51614 BOLT-------------------------- 4 LOCKWASHER·--·"'------------- 4
NO. NUMBER 19 857499 PIN--------------------------- 157336 LOCK-------------------------- I NUT----------------------------- 1
3$9640 LEVER ASSEM. ------------------- I IParts of 7l280 Assem.l 3 8L4153 lEVER------------------------- I LOCKWASHER·------------------- I
1 { PIN----------------------------- 1 20 8M8997 SEAL----------------------------- I 4 8l4158 SHAFT------------------------- I WASHER------------------------- 2
5Hl351
2 9M9788 PLUNGER------------------------- 1 2A5546 BOLT-----~-------·---------------- 3 5 2M2489 SEAL........ ------------------ 2 SHAFT-----·--------------·------ I
21 9M6293 LOCK---------------------------· I 6 157984 BEARING---------------------- I
3 7M7316 SPR 1NG-------------------------- I VALVE ASS EM.·------------------ I
BOLT---------------------------- I 22 IS 4 741 CYLINDER----------------------- I 7 8L4152 LEVER .. ----------------------- 1 SPR lNG--------------·-------- I
¢· 15219
LOCK---------------------------- I 23 7 B810 S RlNG···------------------------- I <Parts of 8L4176 Assem. I !Part ol 7L.8771 Ass em. l
5 SEAT----------------------------- I 24 758447 PISTON ASSEM.----------------- I 8 9M1216 PlUNGER------------------------ 25 9M4704 SCREW--------------------------
6 SPR lNG-------------------------- I 25 3K810 RING---------------------------- 1 9M4690 PLUG--------------------------' 26 2Ll352 BOLT-------------------·--------
9{ 27 51618 BOLT---------------···-·--------
7 9M6303 SPRING------------------------- 1 7M 7219 BEARING------------------------ I 2P8763 GASKET·--------------··--------
26 7M 719 3 RACE---------------------------- 2 10 SPRING------------------------- 28 855386 HOUS lNG ASSEM. ----------------
8 8M8993 RING--------------------··------ I
9 2N478 WEIGHT A55EM. ------------------ I 27 8M8726 DOWEL-------------------------- 1, 11 GASKET-------------------·-----
10 155440 DOWEL------------------------- 2 28 2 S 7 SlEEVE-------------------------- 1 12 .PLUG ASS EM.-------------------
{ WE I GHT------------------------ 2 29 9M6 302 WASHER·····---------------,---- 2 13 BOLT----------------------------
11 2N477
I Parts of 2N478 Weight Assem.·l 30 3S9639 SEAT ASSEM.----------------···· I 14 3F9536 LOC KWASHER- ----- ·--- ----------
31 8H9181 SPRING-----------------------·· I 15 3S1542 SCREW-----·ILow Idle Adjusti-----
12 7L8777 , SLEEVE------------------------··- I
8l6 20 6 PlATE--------------------------- 1 16 2JI57 SEA L·--- --- ·---- ----------------
9F6580 BOLT----------------------------- 2
3 8L6207 GASKET--------------------------
LOCK---------------------------- 2 1 17 257387 SCREW-----·-----------------·-·
COVER--------------------------- I 2B2695 BOLT·--------····--------------- 4 18 2$7307 INSULA TOR·····-----------------
SHAFT------------·-------------- 1 3 B450 5 LOCKWASHER-------------------- 4 19 3S 1494 SCREW·----IHi h Idle Ad ustl·---·
BEAR lNG------------------------- 2 2N3221 GEAR----------·113 Teeth I·····--· I 146310
=-'-'-="-' LEVER---------------------------- 1 2N828 WASHER-----------------········
....
I
lll244

8L5814 GOVERNOR GROUP-Side View-Part 3 of 3 3N4078 GOVERNOR GROUP-Part 1 of 3


368 CATERPILLAR 03988 ENGINE DIESEL ENGINE 36C

17 7L280 PIN ASSEM. ---------------------


llncludesl
PIN··------------------------
19 8 S749 9 pIN·-------------------------
20 1B81 0 5 RlNG- --- ---------··· ------------
ZI 2 A5 546 BOLT----·-----------------·-----
9M629 3 LOCK-------·-···---·---·----·---
2P8725 PISTON ASSEM.
22 II nctudesl
--------------------------- 1 I S4741 CYLINDER----------···------- 1
DESCRIPTION 1 23 7S8447 PISTON ASSEM. ------·--·--- 1
1 24 7L8 777 SLEEVE··-------------·------- I
2N4386 COVER·-·--·--·-····------------- KET -------------------------- 25 SM8997 SEAL---·---·----------------- I
8l38 73 GASKET------------------··-·-··- l41 56 GASKET------------------------- : i
1M 7219 BEAR lNG··---------------···---- 1
5 2377 BOLT: •• ------------------------- 1 26
8l41 59 GASKET·------------------------- 7M 7193 RACE-------·-······----·-------- 2
8L417 4 PLATE ASSEM. 3 S1208 WASHER------------------------ 1 21 8M8726 DOWEL···----------------------- I
!Includes I 3 S1191 GEAR---------426 Teethi--------- 1 28 2 S1 SLEEVE---·--------------------- 1
8L417 5 DOWEL-··----------------···· l 3N4053 SHAFT ASSEM. ------------------ I 29 9M6302 WASHER·---- .. :................. 2
1A9919 BOLT·---·--·-·---------·-------- 2 7l8780 HOUSING ASSEM. ---------------- 1 30 2P9557 SEAT ASSEM.----------------·-·- 1
S 3F7674 NUT·------------·----··-··-----· 2 7L8 78 2 BEAR lNG-- -------------------- 1 31 8H9181 SPRING------------------------- 1
6 489747 WASHER------------------------ 5 4F349 2 DOWEL------------------------ 2 BL6206 PLATE--------------------------- 1
2 D6 64 2 8 ALL-------------------------- 2 32
7 8L41 54 COLLAR··------------------------ I 8L6207 GASKET··----------------------- 1
8 2 S7289 COLLAR------------------------- I 5M 6214 PLUG-------------------------- 4 282695 BOLT---------------------------- 4
3 S 65 52 GASKET-------------··--····----· 1 33
9 2S7235 SPRING--------------:.......... 1 384505 LOCKWASHER·------------------- 4
8L4155 SCREW-------------------------- 1 3l5 987 COVER----·-----·-------········· 1 34 2N 3221 GEAR---------(13 teeth!·--------- I
lO 5 S9607 NUT----------------------------· I 2 S9 519 RACK STOP GROUP·--·······-··· l 2N828 WASHER-----------------------· 2
35
11 8M8739 BOLT---------------------------- 1 !Separate Illustration! 2P9556 SPACER------------------------- I
36 3K810 RING····------------------------ 1
1~6311
146312
CATERPILLAR 03988 ENGINE DIESEL ENGINE 37

!-' l,
I '
odJ -- . -
manifold
I
LJ
I
!
I

8 -4 B42 74WASHER·--·-------······-------- 4
9 8l4318 CHANNEL ASS EM.·····--·-------· 1
10 4 Ml714 SPACER------------------------- 4
DESCRIPTION QTY ll 8L4320 SHAFT········-···---··-········· 1
12 51616 BOLT·········-·-··-------------- 2
BOLT·------------······-·-·----· 4 13 1 B4330 NUT-···----·----···-·-·········- 2
2 3 B4505 LOCKWASHER--·····------------- 4 14 3 B4504 LOCKWASHER·------------------- 2
C 3 9 M197 4 WASHER------------------------- 4 15 I M1254 BOLT--------···---------------- 2
4 10 51! WASHER············------------- I 16 7L517 ROD--·-····················----- 1
5 6l7752 BEARING··········-------------- 2 17 7L4186 ROO END------------------·--·-· 2
6 5M6755 BOLT···--·--·---------·········· 4 18 1 A8285 NUT·-----------------·······---· 2
7 3B4502 LOCKWASHER······--···········- 4 C !9 N4892 LEVER·------------··········---- 2
C INDICATES CHANGE C INDICATES CHANGE 147918
114355

2S9519 RACK STOP GROUP GOVERNOR CONTROL (7L535 N/S)


Part of 8L5814 Governor Group shown on Page 35 Serial No. 6683963-Up
Refer also to Page 139 through 141 for special parts

q@__ manifold!I
I'LjI I

I I I
I

PAR.T
NUMBER. DESCRIPTION QTY

8 4B4274 WASHER------------------------- 4
9 8L4318 CHANNEL ASSEM. ---------------- 1
10 4M1714 SPACER······---------------···· 4
DESCRIPTION ll 8L4320 SHAFT·····----------------·····- 1
12 51616 BOLT·--------------------·····-· 2
I ID4541 BOLT---------------------------- 4 13 184330 NUT----------------------------- 2
2 3B45()5 LOCKWASHER-------------------- 4 14 3B4504 lOCKWASHER-------------------- 2
3 ,485270 WASHER··----------------------- 4 15 3K6980 SCREW-------------------------- 2
4 1D5ll WASHER------------------------- 1 16 7L517 ROO---------------------------•- 1
5 6L7752 BEAR ING----------·····c· ------- 2 17 7L4186 ROO END---------------------··· 2
6 5M6755 BOLT---------------------------- 4 18 1A8285 NUT-----------······----·--····· ?
7 3B4502 lOCKWASHER-·····-------------- 4 19 7l872 LEVER······················--•••
f. .%.:

w
00

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~
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z r
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0 (j)
c z
" m

&5299 SAf"t:: 1 Y CONTROL SHUT-OFF GROUP-Part 1 of 3


Serial No. 6683561 to 6683812 inclusive

2- WASHER ____ 9M6527 6LI837-LEVER ________ I


I-BRACKET----_ 5 L8695
I-BOLT _________T573
I-NUT------- _104717
I-LOCKWASHER ___ 3B4506
I-BUSHING---- -6L4418
I-SPRING ___ --_ 7L5275
CI-CL IP_____ ___ 2B2404·~---

I-PIN__(SPRING) __ 3H3433

I-TUBE ___ - - __8L5297


( 13.56.LONG)
-RING __ (sNAP) ____ 4H94

!I-BEARING _____ ..2L4666


-PIN ________ 2K3455
-GEAR-(36 TEETH) __ 3L5796
(PARTS OF SHAFT ASSEM.3L5795)
MOUNTED ON
AFTERCOOLER
ELBOW
8B7121-FITTING ______ I
363670-BALL JOINT____ I
4B2049- NUT __ - ___ 2
0
m
VI
m
r
m
I-SHAFT ASS£M. __ 3L5795 4L 7953-ADAPTER ASSEM. __I
z
(j)
z
cf=+------ 2L4730-GASKET ___ - __ I m

1- BOLT-(1 so' LONG )__ 9f7022


4-BOLT_(3.75°LONG) _8f6302
4-LOCKWASHER_-3B4504
I-WASHER _____ 4B974 7
I-SPRING------ 7L2116 __:_ _ _ _~~~~=77TIFl

6L2151-SHAFT- ------1

I-CABLE ASSEM.--7L3267---- 4L7836-BUSHING_--- __ I


(PART OF ADAPTER ASSEM.4L 7953)
I-PLUG ________7H3171----- VIEW A-A 109953
I-FITTING ______ 388995 .!:>.
2L3828-GEAR ASSEM. __ ,I 0
CONS.ISTING OF:
I-NUT ________IF1344
(PART OF FITTING 368995)
2L372 6-GEAR_(J.OTEETH)_.}
727-GEAR_(41l TEETH\_! 1- BUSHING ____ -308823
fL·~~>I3-0UW~L-------2 -COVER ______ 864128
-------•ot I -GASKET-- ____688241
{ 2-SCREW ______ IH8293
----41_5Ei9 -BUSHING ______ !
{USED WITHOUT TACHOMETER
-WASHER--- ---1 DRIVE)
-RING_____ -----1
-WASHER______ 2
l3E~4!)0<1-COTTERPIN ___ 2
SPRING ________2 0
)>
-----2'L43!li8-GUIDE ________ I
---·91'JI8803-DOWEL. _______ J -I
OF PISTON ASSEM. 2L4729)
m
;:a
29-PISTON ASSEM. __ I ""C'
-WEIGHT_ ______ !
r-
-(SPRING)- __ I r-
<--.uL"""'-PLUNGER ______ J )>
LJ.--·IAI554-Sf'RII~G •• _______ J ;:a
8M5250-SEAL _____ -- __ 2
5L1091-SPRING _______ I 0
w
l---,IL<I9ei4- PLUNGER _____ I -o
BUTTON_ _ __ I ()()

SCREW_ -------1
ca
------21L:l966-PIN ________I
m
z
(j)
- - · __.4L1648-SPRING _______ I
(900 -IIOOR.f?M}
2L8705 -SPRING _______ I
zm
(1200 -1400 R.P.M.)

1- PLUG------ --81'6223
I-GASKET_______ 6B387
108694

8L5299 SAFETY CONTROL SHUT-OFF GROUP-Part 2 of 3


Serial No. 6663561 to 6663812 inclusive

~SIIIII'Eil'li!'CG llbL,_.--OFF~ :J :# 3
~-- ~'1!::9'133e"!!2~

C~E!E.OF-l'"'!II:SSFMlUSI·N:>-:--~&;Q:721
61
:.0!) C INDICATES CHANGE
2L4403-SPRING _ - - ___ }C
I-GEAR_- (eo Ttttlll.2L3728
1-PilL-(SPRJNC}- __ JL811
CI-PLUG- 9SI343
C2-80LT _______ 2H 19 2L4365-DOWEL - - - - - - '
{PARTS OF HOUSING ASSE:M. 4L990J)
C 2-WASHER __.• 4tl'l·t!

4L9903-HOVSING ASSEM .• .I

0
m
V\
m
r-
i'<'0----2L43b7-PIN _________ 2 m
{!'ART Of HOUSING ASSEM.4L9903) z
(j)
zm

2L4725-LATCH_ --- ____ I


,---.,<~,..._- 3L3076-SPRING_______ J

7L2121-PLUG ________ I

951369-GASKEL _______ IC

7L6597-SEAL ______ I
139569
I-BRACKET-'---- 5LB695 2- WASHER---- 9M6527 6LI837-LEVER - - _ ----1
I-BOLT-- ______T573
I-NUT _______ 104717
1-LOCKWASHER- __ 384506
I-BUSHING-- --6L4418
I-SPRING ______ 7L5275

I-CLIP________ 282404----

1-PIN__ jSPRI>IG) __ 3H3433

I-TUBE_-- ____8L5297
ji3.56.LONG)
JI-RING __ (sNAP)_ ___ 4H94
[I-BEARING_ ----..2L46«i6
{PART$ Or 3H3259 AsSEt.!.) 887121-fiTTING- ____ l
3B3670-BALL JOINT__ - _I
MOUNTEOO>I
AFTERCOOLER 482049- NUT--_-- _2
ELBOW

CI-SHAfT ASSEM. __ 3N3259 4L7953-AOAPTER ASSEM._J

cf=+-----~_!_- 2L4730- GASKET- - _ - _I m


z
1- BOLT-(1 so"LO>IG ).-9f7022 I L5072- DOWEL - _- _ - _21
(j)
4-BOLT _(ns"LONG)_8f6302L!.-~"'
4-LOCKWASHER_-364504 - - - - - 4L8152-BUSHING __ - - - -1
z
m
I-WASHER__ __469747 A
I-SPRING- 7L2116 - - ____.. --.:::::::-~~==;::77iH - - - ·- 4LS913-00WEL-- _ - - - '
(PARTS OF ADAPTER ASSEM.4L7953)

--·
1-COLLAR--
2-PIN __ (SPRING) __ 2K3455 6L2151 -SHAfT __ _

4L7836-BUSHING _____ I
(PART or ADAPTER ASSEM 4L 7953)
VIEW A-A
C INDICATES CHANGE 14566'1

8L5299 SAFETY CONTROL SHUT-OFF GROUP-Part 1 of 3


Serial No. 6663813 to 6684163 inclusive

- SIIIIIU'Y Dt1J u. ~ ~ :l rl 3
SePa ..,_ ~ m &iB!nm I"D!!sPPIe

hFJTillNG _____ _.3B8995


I-NUT-- _____ .JFI344
(PART OF FITTING 388995)
I-BUSHING_ ---308823

t-COVER___ _684128
-GASKET ______688241
2-SCREW __ - - ___ IH8293
I USED WITHOUT TACHOMETER
DRIVE)

0
m
(J)
m
r-
m
z
(j)
z
m

I-COVER ______ _5L9730


1- GASKET _____ AL9!'>14
-PLUG ___ --287409
I USED WITHOUT WATER
TEMPERATURE SHUT-Off)

.,,.,,,.g,_ SCREW______ -1
1O<l.~<~O\~- NUL _________ I
CARRIER ASSEM._.I
- GEAR.(24 TEETH )_I 1- PLUG------ --8F6223
(PART Of CARRIER ASSEM.3L3962) .1>.
I-GASKET_______ 6B387
108694 0
()
.,..
0
0
ZN6524·SliDE AS?.~:~~~~~~--: ~~C
Cl·SPRING ·····•··••··•• hRIM7·--
tPart of 4l'l903 Assem.
r-GEAA--(&o TE£"111).. Assem.l
1-PIN--{l!PRING)-- ••7 ---·-·-··-····· 1
I-PLUG------ 9SI
2-BOLT _______ 2HI9
"'"'· ._,.,,.,. . :.-..,_..,_., A~:i9i»J
2-WASHER __ _4642

()
4L9903-HOUSING ASSENI .• .I
)>
-4
m
;:c
"'0
r-
r-
)>
;:c
0
""""1"i~--· 2L43f>7-PIN ________ -2 W
(PNIT OF HOUSING
ASS00.4L 9903} '()
CD
tD
m
z
(j)

1-SCREW________ 2H3903
z
m
5L3616-SPACER _ _ _ ____ I
2L7996-SPRING--- ____ I
--._ ~l5203-SUSHING _______ t

(PART Of HOUSING ASSEM. 41.9903)


---·
7L6597-SEAL- ______ I
C INDICATES CHANGE 145670

8l5299 SAFETY CONTROL SHUT-OFF GROUP-Part 3 of 3


Serial No. 6683813 to 6684163 inclusive

-~SII!I'B'I"O ZL~~'Iflll
SeFa \In ~ SJ ~ n:::ll!&cc

z- WASHER ____ 9M6527 6LI837-LEV£.R - - - ___ J


I-BOLT__ - - ___ .T573
I-NUT _ _ ---.104717
1-LOCKWASHER- --384506
I-BUSHING_ --6L4418
I-SPRING___ _7L5275

I-PIN.......{SPRIIfG) __ 3H3433

I-TUBE- __ - - __8L5297
(13.S6.LONG)
{1-RING __ (sNAP)_ ___ 4H94
[I-BEARING_ ----2L4666 0
(PARTS or 31113259 ASSEM.) 887121-F'lTTING_ _ ••1 m
383670-BALL JOINT____ I (/)
MOUNTED ON m
ArTERCOOLER 482049- NUT--__ _2 r-
ELBOW
m
4L 7953-AOAPTER ASSEM.• .J
z
(j)
z
ILJL_---1------- 2L4730-GASKET _ _ _ __ I m

1-BOLT-(rso"LONG ).-9f7022 I L5072- DOWEL ____ - .2}


4-BOLT_(3 7S'LONG)_8f6302
C3 -LOCKWASHER_ ..364504 1._. r - - - - - - 4L8152-8USHING- _--._I
I-WASHER- __ 489747 A
1- SPRING_ _ 7L21 16 - - - - - ._ _.:::,_,.,_._.. - - - 4L5913-DOWEL_ _ __ I
CI-WASHER ____ • _ 3 K b 0 4 7 - - - - - - - (PARTS OF ADAPTER ASS[M.4L 7953)

l -COLLAR - __ -- 7L3 2 3 9 ' 1 - - - - - - -


2-PIN __ (SPRING) __ 2K3455 6L2151 -SHAfT __ _ __ I

I-CABLE ASSEM __ 7L3267 - - - 4L7836-8USHING ___ ---1

I-PLUG__ _ __7H3171------ --- C INDICATES CHANGE


VIEW A-A
or ADAPTER ASSEM 4L 7953)
(PART

1501115 .,..
0
......
,t:o.

I-FITTING ______ 3B6995


,0
3N7220 -GEAR ASSEM.••• IC
CONSISTING OF: I-NUT ________IF"I344
(PART Of" FITTING 3&81195)
3 N 72 17 -GEAR ..(30 TEETHl-.1}
3N7219 -GEAR_(4e TEETH\_! I-BUSHING_ _ -306823

----<lt.!:>tli92 -BUSHING _____ .I

--12H:342!~·RING••
-WASHER------'
t -COVER ______ 884128
-GASKET _____ ..f!B8241
2-SCREW _______ IH8293
(USED WITHOUT TACHOMETER
DRIVE)

I'TI
z
G'>
I-COVER ___ ---....5L9730
1- GASKET____ • .4L9!>14
z
I'TI

/~ft~u;;-iHoui wATER 28 7409


TEMPERATURE SHUT·OFF)

L~·---·~,.-NUT____ - -- ---'
CARRIER ASSEM • .IC
3N721 6- GEAR.(24 TEETH ).IC I-PLUG ________ 8F6223
C INDICATES CHANGE (PART OF CARRIEFI ASSEM 3N7403) I-GASKET----- __ 68387 150166

8L5299 SAFETY CONTROL SHUT-OFF GROUP-Part 2 of 3


Serial No. 66B4164 to 66B4196 inclusive

--SI!IIi"Eii"t II
SI!Mi1l - . ~
=- ·~ ~ :J '!#
m liiB!I!Ii iiidl&4c
:J

4L9903-HOUSING ASSEM. •• I

0
I'TI
en
I'TI
r-
<'::------ 2L43b7-PIN ____ -----2 I'TI
(PAAT OF HOUSING ASSEM4L 9903) z
G'>
z
I'TI

--'
__ I

7L6597-SEAL _______ I
C INDICATES CHANGE 150167 ,t:o.
0
(j)
CI-BRACKET __ _ 2- WASHER ____ 9M6S27 3N9083-LEVER _ _ _ _ ___ IC
I-BOLT ________T573
I-NUT_------ _104717
I-LOCKWASHER ___ JB4506
I-BUSHING - -f>L4418
I-SPRING ___ - - - 7L5275

I-TUBE_-_-- --8L5297
(13.56.LONG)
1-RING __ (SNAP}_ ___ 4H94
{ I-BEARING ___ ---2L4666
(PARTS OF 3N3259 ASSE ... )
BB7121-FITTING ___ I
~UNTEDON 9LZ685 -BALL JOINT_ - _IC
ArTERCOOLER 3F7674 -NUT_ -2C
ELBOW

I-SHAFT ASSEM, __ 3N3259


4L 7953-AOAPTER ASSEI>4 __I

- - __ I m
1-SOLT-(150.LONC )__ 9F7022 z
4-BOLT _(3 75'lONG)_8f6302
G)
3 -LOCKWASHER_ ..364504
I -WASHER __ 46974 7
z
m
I-SPRING__ 7L2116 .!:_~____:_:::::,_;~_.:::::'=::~"f"i1f'=111~
1-WASHER ______ J K 6 0 4 7 - - - - - - - - - L..:::::~~;;';lil
O·COLLAR ______ 7 L 3 2 3 9 1 - - - - - - - -
2-PIN __ (SPRING) __ 2K3455
6L2.151-SHAfT ______ I.

O-CABLE ASSEM __ 3N9089 - - - · -


4L7836-BUSHING_- ---1
(PART or AOI;PTCR ASSEM 4L 7953)
__7H3171- -------- VIEW A-A
C INDICATES CHANG£ 152550

8L5299 SAFETY MECHANICAL SHUT-OFF GROUP-Part 1 of 3


Serial No. 6684197-Up

3.\,'7220 -G::Al'l .ii.SS£M __ IC 1-ATTJNG ______ JB8995


COKSJSTUIG Of: I-NUT- ______IF"I344
(PART or FITTING 3811~95)
3N72.17 ·G£AR..flOTEE"TH} __ }
3N72.19 -GEAR_j48 TEETHLI I-BUSHING ---308823
____ 884128

~
-COVER-
-GASKET ______6B8241
2-SCREW _______ IH8293
---·<>L:>o''" -BUSHING ______ I
·WASHER--- ___ I USED WITHOUT TACHOMETER
DRIVE)
---~~L'""'"D-RING••• -------1
WASHER ______ 2
----:384604· PIN--.2
- "'~"'''""'- •. ---- __ 2

0
m
en
m
r-
m
z
G)
z
m

2L870S·SPRING- ______ I
(li!OO •1400 R.P.III.)

-SCREW______ -1
9-NUT__________ I
- - - - 3N7403-CARRIER ASSEM __ IC
~-- 3N7218 • GEAR.(24 TEETH).IC I-PLUG --------8F8223
(PART OF CARRIE!! ASSEI.t.3N7403) I-GASKET------ .88387 1501U
C INDICATES CHANG€
~ !liHft' WI • N. ·SI!IIJ.IIfF ~ l :'# l
Si!lllll '111::.. ~-lie

::?a!! <I ~~-1


Ci-(;&.!! --ttil emt--- 31m!4
l-f'lll ---tspringJ------- 7l8ll
1-PLUG------ 951343
2-BOLT_______ 2HI9
2-WASHER ___ 464

4L9903-HOUSING ASSEM • .I

0
m
(I)
m
,....
m
"'"""---2L43()7-PIN ____ -----2 z
(PART Of HOUSING ASSEM4L 9903j
(j)
zm

2L4725-LATCH ________ !
3L3076-SPRING_ ---- __ J

PLUG ________ I

7L6597-SEAL _______ I
C INDICATES CHANGE 150167
REF. PART
NO. NUMBER
I DESCRIPTION QTY
3
4
3K8282
8 L4844
PIN-----------------------------
SPR lNG------------------------
I
I

I il ~ g81 ~g~~------~~--~--~~--~--~~----~~~~----~~--~ 5
6
7L 7048
6L8592
SHAFT ASSEM. -----------------
PINION ASSEM. -----------------
I
I
2 4HI72~~ SEAL--------------------------- 7 6L8595 SPACER------------------------ I
8 6Ll591 PLUNGER------------------------ I
9 6 L8 59 8 RING--------------------------- I
10 5 L2 2 68 SPRING------------------------ I
II I HI 023 SEAL--------------------------- I
12 S I 59 7 BOLT--------------------------- I
13 I B 8 70 I KEY---------------------------- I ()
14 8 L4 2 6 3 LEVER-------------------------- I
)>
6L8594 HOUSING ASSEM. --------------- I -I
15 m
3H3171 PLUG-------IPipeJ-------------- I
16
17
5L5276
6L8441
BEARING-----------------------
BUSHING---------------------
I
I
..,
;:c

2N2415 COVER-------"----------------- I r-
18
2 N2416 GASKET----------------------- I r-
)>
19 5L5263 BEARING--------------------- I ;:c
S 1615 BOLT-------------------------- 2
3 B4 504 LOCKWASHER ------------------ 2
6L8436 WASHER---------------------- I
2 A 3"34 8 DOWEL------------------------ 2
5H6844 BUSHING--------------------- I
6L8457 GEAR------(11 Teeth)----------- I
IS. A. E. Standard Engine Rotation I m
24
6 L 92 38
-OR-
GEAR-- -----(11 Teeth I-----------
z
(j)
IS. A. E. Opposite Standard Engine

25 8F9206
Rotation I
SEAL---------------------------
z
m
H I - - - - - - - - - 26 4L7614 TUBEASSEM. -------------------
'------' 27 4 L3846 SHAFT--------------------------
28 4L5725 NUT----------------------------
4 L 78 54 LOCK----------------------------
29 4 L 3816 GEAR --------180 Teethl------------
30 S I 5 94 BOLT----------------------------
31 5L8155 BOLT ASSEM.-------------------

I 15149

FUEL PUMP AND GOVERNOR DRIVE (3N2685 N/S)-Part 1


Serial No. 6683561 to 6683928 inclusive

R!H..: ..... Mm ~. ~ (JIC!IIIi lltS----f3r 2


~ NIJ.. 6:EHl1 1D ~ .irDtJsnE

REF. PART
NO. NUMBER DESCRIPTION OTY

I Sl590 BOLT---------12" Long)---------- 6


2 3B4506 LOCKWASHER-------------------- 24
3 6L7955 COVER-------------------------- I
4 S1588 BOLT ---------11. 25" Longl-------- 2
5 3 B 1915 BOLT--------------------------- 6
5L7522 GEAR-------Ill Teethl----------- I
IS. A. E. Standard Engine Rotation)
-OR-

~
4 L 38 61 GEAR ------(11 Teeth)-----------
IS.A.E. Opposite Standard Engine
Rotation) 0
5 H253 2 KEY--------------------------- I m

~~~~~~~~~~~~LL
7 6L8966 GASKET-------------------------- I (I)
8 Ll352 BOLT ---------13.25" longl------- 2 m
9 7L 86 82 GASKET------------------------- r-
I
10 4 L 76 31 GASKET------------------------- I m
II
12
I A 2 02 9
S1594
BOLT---------------------------- 4
BOLT-------'--------------------- 8
z
(j)
13 5L2931 RING--------------------------- 2
14 4L4662 COUPLING---------------------- I z
m
IS S1591 BOLT---------------------------- 4
4 L 782 3 LOCK--------------------------- 2
----------- - - - 16 6L8585 GEAR---------146 TeethJ--------- I
17 7 B 9 514 LOCK--------------------------- 2
18 4 L 5 716 PLATE-------------------------- I
19 4 L 57 21 SHIM--------------------------- I
20 8M4445 SEAL---------------------------- I
21 2 N4418 TUBE ASSEM. ------------------- I
22 8M4988 SEAL---------------------------- I

115150
....,
:0.
l:J:I

REF, PART
3 3 K8282 PIN--··--··-··--······---------- l
0£SC:RIPTIOI\4 QTY:
NO, NUMBfR 4 8L4844 SPRING-··-·····---··-·····--·- l:
~- 51617 BOLT---------------------------
5 7L 7048 SHAFT- ASSEM. ·---------------- l
2 A5328 LOCK--------------------------- c 6 3N4049 PINION ASSEM. -----------···--- I
I 4HI72J SEAL--------------------------- 7
8
6L 85 9 5
6ll5 91
SPACER---------·---------------
PLUNGER·-·-·---------------·--·
l
I
9 6L8 598 RING·····-------------------·--- I
10 5L2268 SPR lNG·-------- --------------- I
II I HI 023 SEAL-----------·-···-·--------- I
I2 S 1597 BOLT---------,-----····-------- I ()
13 I 88701 KEY----------------------------
I4 8 L4 2 6 3 LEVER-------------·-----····---
I
I >
-:1
15
6L8594 HOUSING ASSEM. --------------- I m
3H31 71 PLUG-------!Pipel--------······ I :::0
16 5L5276 BEARING----------------------- I ""0
17 6 L8441 BUSHING--·------------------ I r-
2 N24I5 COVER-----·-··----------····-- I r-
18
I9
2 N2416
5 L52 63
GASKET-----------------------
BEAR lNG ----------- · ---------
I
I
>
:::0
5 16I5- BOLT-------------------------- 2
20 0
3 B4 504 LOCKWASHER ------------------ 2
21 6L84 36 WASHER---------------------- I
w
22 2 A3 348 DOWEL------------------------ 2 -o
- 5 H6844 BUSHING---·-·--------------- CD
23 l CD
6L8457 GEAR------Ill Teethl----------- I
IS.A.E. Standard Engine Rotation) m
24
6l9238
-QR-
GEAR-------nl Teeth)---- ------
z
(i)
1S. A. E. Oppos ile Standard Eng•ne
Rotat:onl z
m
329313 SEAL--------------------------
4L76I4 TUBE ASSEIY\. -------------------
4 L3846 SHAFT·-------------------------
Zl! 4L5725 NUT----------------------------
4 L78 54 LOCK-----------------------
29 4L3816 GEAR- ------i80Teelhl--- ---
30 S 1594 BOLT-------------------------
3I 5L8I55 BOLT ASSEM. --------------------
C 32 3N4050 COUPLING-----------------------

C INDICATES CHANGE 153585

FUEL PUMP AND GOVERNOR DRIVE (3N.2e85 N/S)-Part 1


No.
Serial 6683929 to 6684428 inclusive

~-._-_,_u -·--=-~~z
s-Ill - - fiiB'!II!J 1D ~ iadu::wc

SI590 BOtT---------12" Long)---···---- 6


384506 LOCKWASHER-------------------- 24
6L7955 COVER··------------------·····- I
S 1588 BOLT---------H. 25" Longl-------- 2
3 BI 915 BOLT··----------·--------------
5L7522 GEAR-------Ul Teelhl-----------
IS. A. E. Standard Engine Rotat•onl
-DR·
6 4L3861 GEAR·-··--(!! Teethi-----------
IS. A. E. Opposite Standard Engine
Rotation!
5H2 53 2 KEY--------------------------- I
0
6l8966 GASKET·-----------------------·- I m
(J')
Ll352 BOLT ---------t3.25"1ongl------- 2
7L8682 GASKET-------------------------
m
I r-
4ll6 31 GASKET-----------·------------- I
I A2 02 9 BOLT-----·-·-------··----------- 4 m
S 15 94 BOLT-----------·---------------·- 8 z
5L2 93I RlNG ----- -·--- ----------------- 2 (i)
4L4 662 COUPLING---------------------- I
S 15 91 BOLT------···-------------··---- 4 z
4 L782 3 LOCK-··-·---------------------- 2 m
6L8585 GEAR---------(46 Teethl------.-- I
7 B9 5I4 LOCK---------------------·----- 2
4L 5 716 PLATE---------··--------------- I
4L5721 SHIM--------------------------- l
3 P 115 6 SEAL---------------------------- I
2N4418 TUBE ASSEM. ------------------- I
15 5 SEAL-------------- .. ------------ I

C INDICATES CHANGE 146477


3 3K8282 PIN------------"-·"·············
DESCRIPTION 4 8L4844 SPRING------------------------
5 7L 7048 SHAFT ASSEM. ··············-··
6 3N4049 PINION ASSEM.
7 6L8595 SPACER------------------------
8 6ll591 PLUNGER-----------,---·········
9 6l8598 RING-------c ..................•
10 5l2268 SPRING-···-·--···········-----
11 I HI 023SEAL---------------------------
12 S 159 7 BOLT--------------------------- ()
13 I B8701 KEY---------------------------· )>
14 8L4263 LEVER---------------··········· -t
6L8594 HOUSING ASSEM. ------········· m
l5 3H3171 PLUG-------IPipel-------------- ;::o
16 5L5276 BEARING----------------------- "'tt
17 6l8441 BUSHING-----------------···· r-
IS 2 N2 415 COVER------------------------- r-
2N2416 GASKET········-"·-···········
)>
19 5L5263 BEARING---------------------
;::o
5 1615 BOLT--------------------······
3 B4 504 LOCKWASHER------------------ 0
c.>
6l8436 WASHER···········-·········· -o
2 A3348 DOWEL--------··-··---·------- CID
5 H6844 BUSH lNG ------------------··· c:l
6l8457 GEAR------111 Teethl···········
IS. A. L Standard Engine Rotation I rn
-OR- z
6l923& GEAR-------111 Teethi----------- G)
IS. A. L Opposite Standard Engine
Rotation I z
rn
329313 SEAL--------------············
4L7614 TUBE ASSEM. -------------------
SHAFT--------··················
T••• ---------------------- •••

·······-<SOTeeth I·······-····
BOLT----------------------------
BOLT ASSEM. ··••••••••••••••••••
COUPLING-----------------------
154517

FUEL PUMP AND GOVERNOR DRIVE (3N2685 N/S)-Part 1


Serial No. 6684429-Up

li=IE_ ~~~!HIE (!JIII!IJII!E -~ .t


Ser&t'C.~

0
rn
en
rn
r-
rn
z
G)
z
rn

154518
>
r s-6 1-e 9
2 3 4
~
>
-<
(}1

(j)
<
m
(}1
m
;;u

>
r
z 14 4K 8603 PLUG·------------------------- 1
c 4F7391 SEAL--------------------------- 2
s:c:o 15 1P2278 RING--------------------------- 2
m 16 4F5607 SEAL--------------------------- 1
;;u 17 2N 3297 VALVE------------------------- I
C 18 5M621 PLUG--------------------------- 2
~ C
19 4M5923 SPRING-------------------------
20 3N 2856 BODY---------------------------
I
I 36 2N3295 GASKET------------------------
I 21 1B 1293 BOLT··------------------------- 6 372N 3 299 COVER ASSEM. -----------------
m REF. PART DESCRIPTION QTY
!'1.0. NUMBER 22 7B4970 SPRING------------------------ I 382A 3696 PLUG-------------------------
z 23 6B 7020 GASKET------------------------ 1 392J4045 SPRING---------------------- !
I L II 70 KNOB----------------------------
2 I 84203 NUT----------------------------- 24 4M964 PLUG---------------------C---- I 404B4423 RIVET------------------------ !
0 25 2N 3 296 GASKET------------------------ I 412N3303 SUPPORT---------------------- 1
;;u 3 2N6 733 PlATE---------------------------
4 2N6 732 GUIOE--------------------------- 26 2N3294 GASKET------------------------ I 422N 6 731 RETAINER--------------------- l
0
m 5 3 H65 91 BOLT---------------------------- 27 IA2029 BOLT--------------------------- 8 432A4639 BOLT--------------------------- 2
;;u 6 3 B450 5 LOCKWASHER-------------------- t:8 2N3301 COVER------------------------- 1 C 44 7K498 ELBOW--------------------------
C 7 Ll351 BOLT----------------------------- 3 29 S 1594 BOLT--------------------------- 2 C 45 7K 1517 ELBOW-------------------------
z C 8 3B4506 LOCKWASHER-------------------- 20 30 9ll321 STUD--------------------------- 4 C 46 3N3428 TUBE ASSEM. ------------------- !'
(j) 9 2N 3 855 TUBE----------------------------- I C 31 104717, NUT---------------------------- 7 C 47 • 8 S 3215 CLAMP------------------------- 1
.., C 10 3J5389 PlUG---------------------------- 4
C
32 2N3816 BRACKET----------------------
33 3N2857 HOUSING ASSEM.--------------
2
1
C 48 1 5K9894 CONNECTOR--------------------
C 49 S509 BOLT---------------------------
2
>
;;u
ll
12
5F7464
2N 3851
SPRING-------------------------- I
ROD----------------------------- I 34 2N6 730j PISTON------------------------ 1 e• 50 2N 5104 CLAMP--------------------------
-1 l3 4 H52 3 2 PIN------------------------------ 2 35 4H 87.92 ELEMENT ASSEM. --------------- 4i C 51 3N 3429 TUBE ASSEM. -----------------
(}1
C INDICATES CHANGE !blD

FUEL FILTER AND PRIMING PUMP (2N886 N/S)


Serial No. 6693561 to 6693790 inclusive

4F 7391 SEAL--------------------------- 2
15
1 P2278 RING--------------------------- 2
16 4F5607 SEAL---------------------------- I
17 2N3297 VALVE-------------------------- I
18 5M6213 PWG--------------------------- 2
~isff'~fi"lL..,--,----------c 19 3N6690 SPRING------------------------- 1
20 3N2856 BODY--------------------------- 1
21 l B1293 BOLT---------------------------- 6
22 784970 SPRING------------------------- I
23 6B7020 GASKET-------------------------- 1
24 4M9640 PLUG---------------------------- I
REF.i PART
NO.I NUMBER DESCRIPTION 25 2N3296 GASKET------------------------- 1 41 2N3303 SUPPORT----------------------- I
26 2N3294 GASKET------------------------- I 42 2N6731 RETAINER----------------------- l
I Ll170 KNOB------- ------------------- 1 27 1A2029 BOLT--------------------------- 8 43 2A4639 BOLT--------------------------- 2
2 I B4203 NUT----------------------------- 1 28 2N3301 COVER--------·------------------ 1 44 7K498 ELBOW-------------------------- I
3 2N6733 PlATE--------------------------- I 29 Sl594 BOLT---------------------------- 2 45 7K 1517 ELBOW-------------------------- 1
4 2N6732 GUIDE--------------------------- I 30 9Ll321 STUD---------------------------- 4 46 3N3428 TUBE ASSE~t ------------------- I
5 3H6591 BOLT---------------------------- 1 31 I 04717 NUT----------------------------- 7 47 8 S3 215 ClAMP-------------------------- l
6 3 8450 5 LOCKWASHER------------------- 7 32 2N3816 BRACKET----------------------- 2 C 48 5K9238 CONNECTOR--------------------- 2
1 Ll351 BOLT--------------------------- 3 33 3N2857 HOUSING ASSEM. --------------- 1 49 S 509 BOLT---------------------------- 1
8 384506 lOCKWASHER-------------------- 20 34 2N 6730 PISTON------------------------- I· 50 2N5104 CLAMP-------------------------- I
lri i ~ ;:;; ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~- !
, 35 4H8792 ELEMENT ASSEM. ----------------
i 36 2N3299 COVER ASSEM. ------------------
4
I C
51 3N3429
52 3N7008
TUBE ASSEM, -------------------
TAG--------Hdentificationi-------
I
I
11 5f7464 SPRING------------------------- I 37 4 84423 Rl VET------------------------- 1 C 53 3N6935 VALVE--------------------------- I
12 2N3851 ROO----------------------------- i 1 38 2 A3696 PLUG-------------------------- 1 C 54 3N6938 GAUGE-------------------------- I
13 4H5232 PIN----------------------------- i 2 39 2J4045 SPRING----------------------- I

l
j14 14K8603i PLUG---------------------------- : I j40 j2N3295 GA~.~ET--------------------------1 11 I I
C INDICATES CHANGE
2 3 4 5-6 7-8 9 II

4F7391 SEAL---------------···········- 2
15
I P2278 RING----------······----------- 2
16 4F5607 SEAL----.. ·······--------------- I
17 2N3297 VALVE-----------·········------ I
18 5M6213 PLUG-------·····-·------------- 2
?;;f1f'Fz:fi''!L-,--,--------- 19 3N6690 SPRING------------------------- I
20 3N2856 BODY--------------------------- I
21 I B 1293 BOLT---------------------------- 6
22 8M8597 SPRING------------------------- I
23 6B7020 GASKET-------------------------- I
24 4M9640 PLUG---------------------------- I
AEF. PART
DESCRIPTION QTV 25 2N3296 GASKET--······----------------- I 41 2N3303 SUPPORT ------ ----------------
NO. NUMBER
26 2N3294 GASKET------------------------- I 42 2 N6 731 RETAINER------------------------
1 lll70 KNOB--------------------------- 1 27 I A2029 'BOLT--------------------------- 8 2A4639 BOLT-------!1.62 in. longJ-------
2 184203 NUT----------······------------- I 28 2N330 I COVER-------------------------- · I 43 -OR-
3 2N6733 PLATE-----·--------------------- I 29 51594 BOLT---------------------------- 2 e 51571 BOLT-------H. 75 in. long)-------- 2
4 2N6732 GUIDE·-------------------------- I 30 9Ll321 STUD---------------------------- 4 44 7 K498 ELBOW--------------------------- I
5 3H6591 BOLT---------------------------- 1 31 I D4717 NUT-----------·········--------- 7 45 7 K 1517 ELBOW--------------------------- 1
6 384505 LOCKWA5HER------------------· 7 32 2N3816 BRACKET----------------------- 2 46 3N3.S28 TUBEAS5EM. -------------------- 1
7 ll351 BOLT--------------------------- 3 C 33 3N6366 HOUSING ASSEM. --------------- I 47 853215 CLAMP--------------------------- 1
8 384506 LOCKWASHER-------------------- 20 34 2N6730 PISTON------------------------- 1 48 5 K9238 CONNECTOR---------------------- 2
9 2N3855 TUBE---------------------------- 1 35 4H8792 ELEMENT A5SEM. 4 49 5 509 BOLT------------------·--------- 1
C 10 3J5389 PLUG--------------------------- 6 36 2N3299 COVERASSEM. I 5.0 2N 510 4 CLAMP--------------------------- 1
11 5F7464 SPRING------------------------- 1 37 484423 RIVET----------------------··· I 51 3N3429 TUBE ASSfM. -------------------- l
12 2 N38 51 ROD----------------------------- 1 38 2 A 3696 PLUG-------------------------- 1 52 3N7008 TAG----------Iidenlificalionl·---- 1
13 4H5232 PIN----------------·------------ 2 39 2J4045 SPRING----------------------- 1 53 3N6935 VALVE--------------------------- 1
14 4K8603 PLUG---------------------------- 1 40 2N 329 5 GASKET-------------------------- 1 54 3N6938 GAUGE-------------------------- l
C INDICATES CHANGE I~

FUEL FILTER AND PRIMING PUMP (2N886 N/S}


Serial No. 6683998-Up

VIEW B-B

(j)
<
m

II 6L5772 S PR lNG---~--------------------- I
12 8L4183 BOLT---------------------------- 1
13 PLUG---------------------------- 2
14 DOWEL--------------------------- I
15 BOLT---------------------------- I
16 PIN------------------------~---- I
DESCRIPTION
17 ARM----------------------------- I
BOLT---------------------------- 18 BOLT---------------------------- 2 26 457458 DIAPHRAGM--------------------- 1i
COVER--------------------------- 19 i 354864 SPACER------------------------- 2 27 6L6035 DOWEL--------------------------- l
SPRING------------------------- 20 I 182713 BOLT---------------------------- I 354556 LEVER AS SEM. 1:
-o
m GAS K£T -------------------------- 21 I2M2489 SEAL---------------------------- 1 Consisting of:
.,
/0 GASKET--------------------------
SPR l NG------------ -------------
22 I 354742
23 I 184202
SPR lNG-----~-~~----------------
NUT-----------------------------
1
1
28 3S4546
29 {354555
0 WASHER------------------------- 24 I 3S4741 SCREW-------------------------- 1 3H6660
/0
s:
)>
COVER---------------------------
R£TAINER ASSEM. ---------------
25{8S5447
855448
HOUS lNG ASSEM. ----------------
BEARING----------------------
1
1
30 3S4820
31 3S4499
z GASKET------------------------- I Part of 8S5447 Housing Assem.l
111246
()
m
z"
o'"
"""'"'
VJ.W-.JW_. ·"'
z
t,nc;J;JV'iWCJ
i! :0
'-0>-'N.&::oo-1>
.(::a.~ W
0\0000-.J
O..b-NVIVI
VI VI
~ . (j)

w .- w
CI:IV'Iog~
~j;~~~
;:::!j>~: ::;j
(,) (,) ZIVIV'II
z1\) z 9:~~~
~:::0
~
1\) I : I

0 0 : l. : I
I 1 1 I
'-I
o:>
'-I
Ol
I
I
I
I
1
!
1
I
1
o
1
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i<l $~ ,_....N __ _._N _____ ..._. __

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-<

2-f'ERRULE ASSEM.-157689
24-DOWEL~ _2A3348
2·00WEL-- ___ 4F2609 ------'
1
2-BUSHING _____ _7F5857
PARTS OF HOUSING ASSEIIUiL5136)
I-RACK ASSEM, __ JL876
3H4!l·Oti·-LOCKWASHER.__I
5H5553-SCREW- _____ l2
2A.53.5t-NUT- ___ .12
4L6783-PLlJG ______4
.5H4488-UrTER AS$EM_I2

(j)
<
m
6L513Ei·HOUSING A$SEM.. __I
0
>
-i
m
:;;o
-o
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:;;o

-o
m II- GASKEL _____ _z
:;;o
--n 5L2806- BEARING______ 2~
0 3-LOCK_
:;;o
2A3856-GUIDE - ____6
~
NOTE: ---- 5H447S-BUSHJNG ____ _z
>
z
!-PLATE .AL58!8
8L4267-FUEL PUMP HOUSING SERVICE ASSEM.(SAE STANDARD ENGINE ROTATION) (PARTS OF HOUSING ASSEM 6L5136)
8L4286- FUEL PUMP HOUSING SERVICE ASSEM.(SAE OPPOSITE ENGINE ROTATION)
0 I-CAMSHAFT ASSEMBLIES CONSISTS Of PARTS SHOWN MINUS PARTS MARKED & 105274
m
I
I
I
)>
r
REF. PART
NO. NUMBER
DESCRIPTION

~ 6l3862 PLATE--------i.25" Thickl--------


)> 6L3864 DAMPER·------(.12" Thicklc _____ _
-< 6 L3 866 DAMPER·------1.44" Thick)-------
V>
3 L 8 855 SPACER--···-------------------- l!l
ij) 2 8L4006 LINE ASSEM. ------!No. 6)-------
3 8L4008 LINE ASSEM. ------!No. 8!-------- !
< 4 282695 BOLT---------------------------- 2I
m 5 384505 LOCKWASHER-------------------- 2 i
V> 7F2777 COVER-------------------·------ l,
6 4F9785 I!
m GASKH·------------------------
;;o ' 7 458387 TUBlNG--------------------54'' "I
)> 8 5K9397 NUT---------------------------- l!l\1
r 9 6K8079 CONNECTOR···------------------ 1"
1 S 9886 CLIP----------(Longl ------------- ! ~
z lO 283243 CLIP---------(Shortl----------- ll,.i
c A II 4 S 83 8 7 TUBING--------------------58''
s:: 12 95 7724
13 5 K 9240
ELBOW--------------------------
ELBOW---------------------------
l i
co 23
m 14 8L4005 LINE ASSEM. -----··!No. 5)-----
;;o 2A 1961 CLAMP------------------------ 4
IS 284399 DAMPER------------------------ 4
~ 16
3 B 1915 BOLT--------------------------- 4 :
I I D4 71 7 NUT--------------------------- 4 ·
m 17 3 B4506 LOCKWASHER----------------- .<!! '
z 6L 3861 PLATE----·---i. 25" Thick!--------- ! i
18, 6L3863 OAMPER--------t 12" Thick!·----- ! l
0 l3865 DAMPER-------·1.44" Thick!------ !
;;o 8l4007 LINE ASSEM. ----·--tlo. 71-------. I 1
0 8L4009 LINE ASSEM. -------!No.9)------ J i
m 8L4011 LINE ASSEM. -------tlo. ID----- I :
;;o 5 L6 6 22 CLAMP----------------------·--- 3
z 5L6624 DAMPER------------------------
5L6620
3
3
ij)
782742 6
3 B4504 LOCKWASHER--c----------------- 6
";;o)> 5L6623 jCLAMP------------------------
.8L40 10 LINE ASSEM. -------tl'lo. 101----- l
1
3
-i 8 iSL40 12 liNE ASSEM. ---------o. Ill---- 1
V> 17-1& 15 A ORDER BY THE FOOT . !!5Ei'i

FUEL INJECTION VALVES AND LINES (3N2689 N/S)-Part 1


Serial No. 6683561 to 6683797 inclusive

v ~,::,. ~
CA l U& fR Clid2.19 in. t-- I
2 282404 CliP---------------------- l
4H945 FITI ING----------------- 2
8·13 4H2495 NUT---------------------- I
4H 2494 SlfEV£---------------------- l
4 8l4002 liNE ASSU.t -------lila. Z!-·--- !
15 14 5 8l4004 LINE ASSEM. ------~o. 41------ 1
6 5M568 ClAMP------------------------- ;;
48 3388 BOLT-------------------------- ?
7 1D4116 NUT---------------------------- ?
8 384505 LOCKWASHER------------------- 8
9 1M 743 VALV£ SERVICE GROUP --------· 12
TO 10 6fl069 SEAL ASSEM. ---------------- l
JUNCTION 11 583718 SEAL------------------------- I
BlOCK 12 7f7889 GASKET------------------------- 1
13 282695 BOLT--------------------------- 2
14 3N 1595 TUBE ASSEM. ------------------- I
15 3 B840 4
16 781598
CliP---------------------------
CLIP--------------------------- I i,
':i
!7 I C 2251 BOLT-------------------------- )
28941 SPACER------------------------- l f -"
18 384506 LOCKWASHER------------------- 31:
19 418167 PIN---------------------------- Jli
;!1 4L813Z GASKET------------------------ I I
21 1A2029 BOLT--·------------------------- zl
0 22 5M5690 DAMPER--·--------------------- 2
23 S 16 18 BOLT--------------------------- 2
24 8L4001 LINE ASSEM. -----·!No. 11------- I
25 8L4003 LINE ASSEM. ------!No. 31------- l
C 26 7M4603 BODY----·--·--------··-------· 12
C 27 5H7225 NUT----------·----------------- 12

C INDICATES CHANGE
A ORDER BY THE CENTIMETRE 157954
DESCRIPTION

6l3864
6L3866
~~::~!-~~==1!1
3L8855
2 8L4006 LINE ASSEM. ·····INo. 61-··------
3 8L4008 LINE ASSEM. ·····INo. 81·--------
C 4 957694 CONNECTOR······---------------
C 5 4L8545 ADAPTER······-···········------
C 6 4L8546 VALVE··························
A 7 458387 TUBING···················-~ in.
C 8 5K9397 NUT·····················-----··· 2
9 6K8079 CONNECTOR··--··------········· I
159886 CUP········IIongi···----------· 1
lO 283243 CLIP········i;horti····--···----· 1
C 11 3N6719 TUBEASSEM.·····--··---------- I
12 9 S 7724 ELBOW···········-------------·· 2
13 5K9240 ELBOW ···············---------- I
14 8L4005 LINE ASSEM. -------!No. 51··---- 1
2AI961 CLAMP·········----·-·········· 4
15 284399 DAMPER···------------------··· 4
81915 BOLT······-···················· 4
16 1D4117 NUT··········----·············· 4
3 B4506 LOCKWASHER····-------------·· 4
L3861 PLATE······--(.25" Thick!········· I
L3863 DAMPER······--(.12'' Thick!··-··· I
L3865 OAMPER·-······1.44" Thick!······ I
8l4007 LINE ASSEM. c······INo. 71------- I
8l4009 LINE 'ASSEM. ---····!No. 91·-···· 1
8l40ll LINE ASSEM. ---····!No. ID····-- ·1
5L6622 CLAMP···-----·······----------- 3
5L6624 R----------·----------··· 3
5L 6620 R-·········-------------- 3
762742 ----------·····----------- 6
384504 SHER-------------------- 6
l6623 CLAMP---·········-------------
L4010 LINE ASSEM. -······!No. 101·--···
12 LINE ASSEM -------
17-16 15 C INDICATES CHANGE

~----.···--·--------------------
FUEL INJECllON VALVES AND LINES (3N2689 N/S)-Part 1
Serial No. 6683798 to 6684157 inclusive

FUEL INJECllON VAL'.tES AND LINES (3N2689 N/S)-Part 2


Serial No. 6663798 to 6684157 inclusive

10-31

5P 1198 TUBE-----108. 69 cml42.79 in. I


2 B2404 CLIP-----··-------···------···-
4H 945 FITTING·-------····--·---------
4H2495 NuT-------------------------
4H2494 SLEEVE·----------------------
4 8L4002 LINE ASSEM. -------fNo. 21---·-
5 8L4004 LINE ASSEM. ---····INo. 41-·---
6 5M568 CLAMP--------------------····· i
483388 BOLT-···---------------------- l
l 104116 NUT---------------------------- 2
8 384505 LOCKWASHER·-------------···- g
9 7M 7431 VALVE SERVICE GROUP 12
10 6F 1069 SEAL ASSEM. -----------···-- l
II 5B3718 SEAL------------············· l
0
12 7F7889 GASKET---------------·········· 1
13 2B2695 BOLT---·------················· 2
TO 14 lN 1595 TUBE ASSEM. ············------- 1
15 3B8404 CUP·------···············----- l
JUNCTION
16 7 B 1598 CUP·-------------------······· 1
BLOCK
l7 IC225I BOLT···--------------········· 1
28941 SPACER------··----------··--·-· 1
C 18 184506 LOCKWASHER------·--·--······· l9
19 4l8l67 PIN··------------------·--····· I
21) 4L8l3Z GASKET···--------------------· l
21 lA2029 BOLT------------------·······--- 2
22 5M5690 DAMP£R------···---···-········ 2
23 S 1618 BOLT--·-·········-······-----·· 2
24 8l4001 liNE ASSfM. ----··1\io. II······· l
25 fl4003 liNE ASSEM. --····INo. 31----···· l
0 C 26 282695 BOlT··········--················ 2
7 F2 77 7 COVER--------·--·---·····------ I
4F9785 GASKET······················--· I
S 1590 BOlT········--·············--··· 2
s 1594 sou---------------------------- 14
7 M4603 BODY--------------------------- l2
---- 5H 72 25 NUT---------···--··----····--··· 12

A ORDER BY THE CfNTI METRE 157955


REF. PART
NO. NUMBER
I DESCRIPTION QTV

3N5490 PLATE---3.05 mmt120 in. !thick 1


3N5492 OAMPER-··15. 88 mmt. 625 in. )thick 1
lc 617 236 PIPE··--····--····---------·---- 4
c 2 3N5506 liNE ASSEM. --···lno. 61--------- l
c 3 3N5508 LINE ASSEM. -·-··!no. 81·--·-··-· l
- - - - - 4 9 S7694 CONNECTOR-····-·--··-··----··· l
5 4L8545 ADAPTER-···---········----··--·- I
6 4L8546 VALVE-----------------····-···- I

• 7 5 P1202 TUBING··----137.16 cml54 in. I


c s 56KK980397 NUT··----------------···--------
79 CONNECTOR·····--···--···----···
2
l
9
1S9886 CLI P--------·llongl···---------- l
10 2 B32 43 CLI P---------(shortl-------···-- l
c ll 3N6 719 TUBE ASSEM. --···--------------- I
12 9 S 77 2 4 ELBOW----------------···--····· 2
13 5 K9240 ELBOW---·····---------·····--·· 1
14 3N5505 liNE ASSEM. ----··!no. 51-----·· 1
2 A1961 CLAMP----------···----········· 4
15 2B4399 DAMPER------------------------· I
38 1915 SOL T·····-----------···- --------· 4
16 l D4717 NUT--······--··------------------ 4
17 384506 LOCKWASHER----····----····--· 4
3N5489 PLATE-----3.05 mml.l20 in. I thick I
c 18 3N549l OAMPER-15.88 mmt 625 in. !thick
C 19 3N5507 LINE ASSEM. -···--lno. 71------- 1
C 20 3N5509 LINE ASSEM. -----·lno. 91-···---- I
__,,.__,.,"-""""..s:-'1C 21 3N 5511 LINE ASSEM. ----··!no. lll------- I
22 5l6622 CLAMP--·-------····------------ 3
23 5L6624 DAMPER------------------------ 3
, 24 5L 6620 DAMPER------------------------- 3
71127 42 BOLT-------------·····----····· 6
' 25 3114504 lOCKWASHER-------------------- 6
I 26 5L 6623 ClAMP····-----···---------·--- 3

~~~'-~-~-~,;,.
j C:'l;27 3N5510 UNEASSEM.------Ino. !Ol------
C 28 3N5512 LINE ASSEM. ------!no. 121------

i ORDER BY THE CENTIMETRE ~


15 C INDICATES CHANGE
17·16

FUEL INJECTION VALVES AND LINES (3N2689 N/S)-Part 1


Serial No. 6684158 to 6684226 inclusive

FUEL INJECllON VALVES AND LINES (3N2689 N/S)-Part 2


Serial No. 6684158 to 6684226 inclusive

\ ' CYLINDER
DESCRIPTION

----··--108. 69 cm!42.79 ilL I


2 282404 CLIP·--··------···-·-·········- ljj
I!
I 4H945 FITTING----···--··-----··-----· ' z'
NUT··-----------------------~' l :J
HEAD
4H 2495

1!~~-!
I
I I "''\ 4H2494 SlEEVf·-----------······-···- '·
/
_./ \'--- I \... _ _ _ _
3N5502 LINE ASSEM. --·····!No. zr-----
3N5504 LINE ASSEM. -······!No. 41·---- l,f
0 0 5M5689 CLAMP------------------··----- i e;!.'
483388 BOLT--------·····-----·------- i 2l:
104716 NUT··-------------------------- , 2t
8 384505 LOCKWASHER---------------·--- 8·
9 7M7431 VAlVE SERVICE GROUP-------··
10 6F 1069 SEAL ASSEM. --------·--····· lj
ul
ll 583718 SEAL-------·----------------- !!
0 12 7F7889 GASKET·------------------------ II
13 282695 BOLT--------------------------- 2;1
TO 14 lN 1595 TUBE ASSEM. ------------------- I i•
JUNCTION
15 388404 CLIP--------------------------- lb
BLOCK
16 781598 CLIP···--------·--------------- I~
MOUNTED 1C225l BOLT-------------------------- I
17 28941 SPACER---:..................... I
ON
GOVERNOR 0 18 3B4506 LOCKWASHER·------------------ 19
19 4L8167 PIN-----------------------·---- I
20 4L8132 GASKET----------------·------- 1
21 1A2029 BOLT---------------------------- 2,.
22 5M5690 DAMPER------------------------ 2
C 23 187182 BOLT---------------------··----- 2
C 24 3N5501 LINE ASSEM. ------(no. U---·----- 1
C 25 3N5503 LINE ASSEM. ------(no. 3)-------- l
0 0
3 26 2112695 BOLT··----···----------··------· 2
7f2777 COVER----------------------·---- 1
27 4F 9 785 GASKET-------------------------- I
S1590 BOLT---------------------··---- 2
S 1594 BOLT-----------------··------·-- 14
3N5493 SPACER------------------------- 2
7M46 0 3 BODY·--·---------------------- 12
5H7225 NUT·--------------·----------·- 12
C INDICATES CHANGE
i ORDER BYTHE CENTII.'ETRE 157956
REF. PARI DESCRIPTION orv
NO. NUMBEA

-~ 3N5490 PLATE---3.05 mmU20 in. I thick


3N 5 492 DAMPER ···15. 88 mmt 625 in.llhick
I
I
617236 PIPE-------------·-------------- 4
2 3N5506 LINE ASSEM. ·····(no. 61··--·---- 1
3 3N5508 LINE ASSEM. -----lno. 81-----··-- I
------ 4 9 S7 694 CONNECTOR--·······----------·· I
5 4L8545 ADAPTER--·········---------····- 1
1T 6 4L8546 VALVE--------------------------
5 P 1202 TUBING-·----137.16 cmi54 in. I
I

~
7
8 5 K9397 NUT--···--···------------------- 2
9 6K8079 CONNECTOR-------·····---------- 1
1 S9886 CLI P---------Uongl------------- 1
10 2 B32 43 CLI P---------lshortl------------ 1
11 3N6719 TUBE ASSEM. ---------····------- I
0 12 9 S772 4 ELBOW-------------------------- 2
13 5 K9240 ElBOW-----------··--------····- I
14 3N5505 liNE ASSEM. --····lno. 51-----·- 1
2 A 19 61 CLAMP-------------------------- ~
15 2 B4399 DAMPER-··-·····---------------- l .
16
3BI915 4:1
1D4717 4
17 384506 LOCKWASHER------------------- 4
3N5489 PLATE-----3.05 mml.120 in. I thick 1
18
3N5491 OAMPER-15.88mml.625in.lthick i
19 3N5507.liNEASSEM. ------lno. 71------- !
20 3N5509:LINE ASSEM. --···-lno. 91----··--
21 3N5511 ll NE ASSEM. ------(no. Ill······- l
22 5l6622 ClAMP-----------··---------···· 3
23 5l6624 DAMPER-------------··········- 3
24 5l6620 DAMPER-----------------c....... 3
25 782742 BOLT···----------------------·· 6

j
12 26 5l6623 CLAMP····-·-------··········--- J
3 N 5510 ll NE A55EM. ··----INo. 101------ !
27
28 3N5512 LINE ASSEM. ------INo. 121---·-- I
_..,.---. C29 384504 B
c 30 6F8868 ~
c 31 51615 2•
IS C INDICATES CHANGE A ORDER BY THE CENTIMETRE 208077 c 184330 2:
17-16

3N2689 FUEL INJECTION VALVES AND LINES GROUP-Part 1


Serial No. 6684227-Up

-~!!!mll~"''''' ~

' ~". ' ~ ~ "'


- ""c ,. ' " c<, ' ' 1 ~

3N2689 FUEL INJECllON VALVES AN'O LINES GROUP-Part 2


Serial No. 6684227 -Up

10-34

-----108.69 .I
28 2404 CLIP--------··----·---------
4H945 FITTING---------------------
3 4H2495 NUT-------·-------------- l

0
4H2494 Sl£EVE--------------

' """' ""'"'""m•niO>.•


5 3N 5 504 LINE ASSEM. -------t:~~D. 4 ) - - - !
6 5M5689 CLAM. P-----···------------
483388 80LT---------------------
• a
M'
7 104716 NUT·---------------------
C 8 384505 LOCKWASHER··-------------
9 7M7431 VALVE SERVICE GROUP··----- 12
10 6f1069 SEAL ASSEM. -------------- q
ll 583718 SEAL----------------------- l j
0 12 7F7889 GASKET-------------------------- I
16·32 C 13 I 04 717 NUT----------------------~------- I
TO 14 3Nl595 TUBE ASSEM. ···----------------- 1
JUNCTION C 15 484278 WASHER------------------------- 5
BLOCK C 16 1S 2487 Cll P----------------·------------ J
) 1C2251 BOLT-------------------------·-- 2.
C 17 i IK5888 SPACER-------------------------- Z
C 18 3B4506 LOCKWASHER----·---··-···------ Z3
19 4l8167 PIN--·-··----------------------- l
20 4l8132 GASKET·------------------------ I!,
C 21 I A2029 BOLT-----·---------------------- 3
22 5M5690 DAMPER-----·------------·------ Z
MOUNTED Z3 I B 7182 BOLT---------------------------- l
ON 24 3N5501 LINE ASSEM. ··--·-·iNo. l)------- I
GOVERNOR 25 3N 5 503 liNE ASSEM. -------!No. 3)------- 1
0 0 26 2 B269 5 BOLT·---------·----------------- 2
7F2777 COVER--------------------------- 1
/' 27 4f9785 GASKET-------------------·---·· 1
( 28 S1590 BOLT---------·---·-------------- Z
C 29 S 1594 BOLT-----------'--------------·- 16
I 30 3N5493 SPACER·------------·------·----- 2
\. C 31 519746 BRACKET-------------------------: I
C 32 755843 GROMMET·-----------------------, 3
C INDICATES CHANGE C 33 7M4603 BODY---------------------------- 12
.l ORDER BY THE, CENT! NETRE 157957 C 34 5H7225 NUT----------------------------- 12

..___________..._______________________ """"'_=~~~=~---~·--""7'~· ----


l3 3P657 SEAL---------------------
31 30 14 5L5985 PLATE--------------------
5L59 86 GASKET-------------------
15 3B1915 BOLT----------------------
16 4l7'f24 BOLT----------------------

17 5L5993 OIL PUMP ASSEM. 1


18 519257 MANIFOLD ASSEM. I
19 4L6 766 001\'H----------------- 4
20 38551 PLUG---------------"·--- 2
c 21 3P658 SEAL-------------------- 2
22 7F8698 BOLT--------------------· 6
23 384507 LOCKWASHER------------ 9
24 2N5'f75 MANIFOLD ASSEM. -----·· I
25 5L2652 BEARING··------------· I
8 26 5L5982 SHAFT-----------------·- 2
QTY 21 4L6795 GEAR ASSEM. ------------ 2
REF. PART O£SCAIPTION
NO. NUMBER 28 5L2650 BEARING--------------· 2
29 4F7226 BOLT--------------------· 3
S1594 BOLT---------------------- 7
3 B4506 LOCKWASHER------------- 21 30 4L6816 MANIFOLD ASSEM. ------- I
31 5L2648 BEAR lNG·-------------· I
5l3393 COVER·------------------ 1
3 32 3 04603 PLUG---------------··· 3
4L7923 GASKET·----------------- I
·33 9S 1343 PLUG·----------------- 2
4 5L5840 WASHER···------------·· 2
5L5992 SHAFT ASSEM. ---------- 1
23-22 5 1A2029 BOLT--------------------- 8
34 4L6763 GEAR----------··"·---- 1
483388 BOLT·------------------- 2 KEY------------------- 1
384505 LOCKWASHER·----------- 2 4L6 764
35 4L3770 RETAINER ASSEM. ----·--· 1
7 7L 7735 GASKET------------------ I DOWEL----------------- I.
8 413437 GASKET··---------------- 2 36 6F984
37 5L2649 BEARING-------------- 11
9 3N910 AOAPTERASSEM. I son-------------------- s ·
10 5L2649 BEARING--------------- I LOCK --------12 Hole)----- l i
11 S 1590 BOLT-------------------- 4
15-2 14 13 12 LOCK --------(5 Hole)----- I
12 4L6199 TUBE--------------------- 1
I CATES CHANGE l5ill0

3N2694 OIL PUMP


Serial No. 6683561 to 66B4162 inclusive

3N2694 OIL PUMP GROUP


Serial No. 66B4163 to 6684180 inclusive

30 34 5-2

23
8
8

REF. PART DESCRIPTION QTY


NO. NUMBER

C I 5M2894 WASHER-------------------- 4
2 384506 LOCKWASHER--------------- lO
4 5L5 840 WASHER-------------------- 2
5 lA2029 BOLT------------------------ 8
25-22 483388 BOLT------------------------ 2
384505 LOCKWASHER--------------- 2
21 1 7L 773 5 GASKET--------------------- 1
8 4L3 437 GASKET--------------------- 2
9 3N910 ADAPTER ASSEM. ----------- 1
10 5L2649 BEARING---------------- 1
11 S 1590 BOLT------------------------ 4
15-1 14 13 12 c 12 6l8809 TUBE------------------------ l
150164
c J-G_"-=•---8L5457

__ I

- _ _4-

S 1627-BOLT--------UC

S 1756-BOLT_ _______ I
1-CAPASS[M __7l4447

!-TUBE ASSEM_SL 8418


!-GASKET____ 7L3111 C INDICATES CHANGE ----s 1756-BOLT______ _I
115565
DESCRIPTION

!Separate Illustration!
4 2 1A20 BOLT·---------------------------- 8
3 5L58 WASHER------------------------- 2
4 4L34 GASKET·------------------------ 2
483388 BOLT·---.. ---------------------- 2
384505 LOCKWASHER·------------------ 2
7L773 5 GASKET-------------------------- 1
C 3 B4506 LOCKWASHER-------------------- 10
3N 910 ADAPT£R ASSEM. --------------· 1
!Includes!
2 06642 BALL··---------------------.. 3
9 5l2649 BEARING--------------------- 1
10 S1590 BOLT·--------------------------- 4
C U 3N 7731 GASKET-------------------------· I
12 3P653 SEAL-----------·--------------- 2
13 6L8809 TUBE---------------------------- I
C 14 S1591 BOLT---------------------------- 3
C 15 5M2894 WASHER·------------------------ 4
C 16 3N7730 PLAT£··------------------------- 1
17 4L7924 BOLT···------------------------- 1

C INDICAT£S CHANGE

3N2695 OIL PUMP GROUP


Serial No. 6684181-Up
3N5552 Pump parts are shown on Page 51 B

~~~1%ffl~~~~» = "' ~'~"~~~~~ ~ :,

: ~ *" " >! , ' ' " "' • " ~

3N5552 <n PlNP ASSEMBl.y


Serial No. 6684181-Up
Part of 3N2695 Oil Pump Group shown on Page 51A

DESCRimON

I 6L8811 MANIFOLD ASSEM. ------------


!Includes!
2 4L6766 DOWEL·-----------------·-·- 4
3 7l2599 SHAFT ASSEM. --------------- 1
(Includes!
4 4L6764 KEY·------------------- !'
5 6L8806 MANIFOLD ASSEM. ----------
!Includes!
6 5L2648 BEARING·---------------- I
1 304603 PLUG·------------------- 3
8 9$1343 PLUG----·--------------- l
9 4L3710 RETAINER ASSEM. ------------- 1
(Includes)
10 5L2649 BEARING·----------------·- I
11 6F984 DOWEL----------------------- 1
S 1588 BOLT---------------------------- 5
12 4M8974 LOCK----------(2 hole)·---------- 1
5L4949 LOCK-----------15 hole!---------- I
13 38551 PLUG--------------------------- 2
14 48 7220 BOLT---------·------------------- 8
5L6267 WASHER---.050 in. !1.27 mmllhict 9
15 8HH26 WASHER·-.0096 in.l3.04mmlthict 9
16 6L8858 SHAFT·------------------------- 2
l7 4l6796 GEAR ASSEM. -------(12 teeth!·--- 2
lEach Includes!
18 5L2651 BEAR lNG----------------·- --- 2
19 3f4197 BOLT···-------·----------------- I
3N911 COVER ASSEM. -----------·-----· I
20 llncludesl
4B9783 BALL··---···········--------·
iZI I5L2652 BEARING--·--·--·--·-···-----
22 '3 P65 8 SEAL···-------------------.. -·-

150566

-------------------------------~~~~-~----·----------
'~~,

~~ ,_, " c " • ~ " & .,_~ Jj " '

OL PAN BASE (81..52<6 N/S)-Top View


Serial No. 6684181--Up

I GASKET____ 8L54 57 3 Nb3bi·OI L PAN BASE - - - - - 7L4447-CP,P ASSEM._C


ASS(M -- •• IC

2 ·PLUNG(R ASSEM Al8661

8F8682·LOCK- __
Siolo·BOLT ____ _
4B 8586- PLUG ___ _
6L7204 ·BELL - ----'

S 1588 ·BOLT - __4


789457-LOCK. ___ _2
SM2894 -WASHER- - _4

~~~~~~~~~;;~====~~~~~~~~~~~~===~~~====~~~=~~:s~~~J;::3N9075-GASKET
s 1627-BOLT.
_ _ _ __IC
__ ----li
6L 7205 -COVER_ - . - _I
4F3517-SCREENASSEM- _I

586031 -GASKET_ _2

I-TUBE ASSEr-..L8L 8418


C INOICATES CHANGE tC
I· GASKET____ 7 L 3 I I I 151877
)>
r II
~ ---,
)> I
-<
V'l I
(j) I
1----_,_-12-13
<
m I
V'l
m
/0
)>
r

13 3 P650 SEAL--------------------------- 2
2N4541 TUBE ASSEr.t -------------------- 12
14
I S6250 DOWEL------------------------ 1
S 1588 BOLT --------------------------- 12
REF. PART 15 l364 LOCK--------------------------- 12
DESCRIPTION
~
NO. NUMBER
16 3 P656 SEAL---------------------------- 2
I I 3J5389 PLUG---------------------------- 17 3BI915 BOLT---------------------------- 3
m 2 I A2 02 9 BOLT---------------------------- 18 2N 148 7 TUBE ASSEM. ------------------- 1
z 3
4
3B4506
3N 1321
LOCKWASHER--------------------
ELBOW ASSEM.
19 3 P655 SEAL---------------------------- 1
20 3P649 SEAL--------------------"'------ 2
0 3Nl322
3N13 72
COUPLING ASSEM. ------··-----
SEAL ASSEM.
21 2NI491 TUBE ASSEM. -------------------- 1
/0 22 4L7561 CORE ASSEM. ------------------- 1
0
m
/0
6
7
8
3P651
2N3553
3N 24 22
SEAL----------------------------
SEAL----------------------------
BRACKET------------------------
I 23 4B2661
24 1 N9930
25 4H9027
PLUG---------------------------- 1
TEE----------------------------- 1
PLUG---------------------------- l
z
(j)
!0

11
S1 6 21
1 D4 71 9
3B4 508
104586
3 B4 510
6 F29 5
BOLT----------------------------
NUT----------------------·-----
LOCKWASHER---------------------
BOLT-----------------·----------
LOCKWASHER --------------------
CLIP-----------------------------
L 26 4L8137
27 2N74 79
28 6L6495
29 2N8519
30 3 P64 8
31 4L8138
TUBE ASSEM. -------------------- 1
HOUSING------------------------ 1
SPRING------------------------- I
GUIDE--------------------------- I
SEAL---------------------------- I
PISTON------------·------------- I
12 3N2414 TUBE ASSEM.
29 ~~--L-------------------~liT!6fi9

OIL COOLER AND LINES {3N1324 N/8)-Part 1


Serial No. 6683561 to 6683633 inclusive
Refer also to Page 116 for special parts

CI. COOl.ffi INJ!JMES(31fi3:!'4 MISJ--Pad 2


Setiai No. 6683561 io 66B3633~
Refer also to Page 11 6 for special parts

0
z
r
-<
n
)>
-l
m
/0
-u
r
r
)>
/0

14
(j)
31 15 51595 BOLT---------------------------- 4
<
m 16 5M6213 PLUG--------------------------- 1
17 4L6235 ELBOW-------------------------- 1
n
)>
18 51588
19 3B4506
BOLT---------------------------- 14
LOCKWASHER-------'------------ 19
-l DESCRIPTION OTY 20 4L8606 GASKET ;>
m 21 1 B5174 PLUG--------------------------- 1
;;o
-u 1 A1460 ·BOLT---------------------------- 3 22 S15 71 BQ T--------n. 75" long!--------- 1
r 3B4 508 LOCK WASHER----···------------- 12 23 L2 0 70 BOLT --------12.25" Longl--------- 1
r 1 C2251 BOLT--------------------------- 2 24 S 1590 BOLT---------------------------- 1
)> 6 H4209 LOCK--------------------------- 6 - 25 4L7882 PLATE--------------------------- 1
;;o
2N3360 TUBE ASSEM. ·------------------· 1 26 Sl587 BOLT---------------------------- 1
4L6 2 73 FLANGE-------------------------- 2 27 1D511 7 NUT 2
-u 8L48 52 SPACER------------------------- 1 28 9 S1366 BOLT---------------------------- I
m
;;o 4 SUPPORT---------------------··· l . Ll143 BOLT 2
2 TUBE ASSEM. --------------------- 29
0
;;o
9 RlNG --- ·------------------- -----
5
6 !
8L4855
30 28941
SPACER------------------------- 2
BOLT--------------------------- 3
3 SEAL--------------------------- 6 '· 31 4L8116 ASSEM. 1
~ 2 BOLT----·----------------------- 10 32 4F7387 SEAL---------------------------- 2
)>
6 GASKET------------------------- 6
z 4 GASKET------------------------- 1
33 4L8120 2
()
m 114420
II

3 P650 SEAL---------------------·----- 2
2N4541 TUBE ASSEM. -------------------· 12
14 IS 62 50 DOWEL---------------·-------- I
SI588 BOLT ···--------· I2
15 L364 LOCK-- .. ----------------------- I2
REF. PART QTY
DESCAIPTJON
NO. NUMBER 16 3P656 SEAL-----------------------.---- 2
I 3J5389 PLUG---------------------------- 6 17 3BI915 BOLT---------------.----.------- 3
2 I A202 9 BOLT---------------------------- 10 18 2NI487 TUBE ASSEJ\\, ----.--·-···-><·---- I
3 384506 LOCKWASHER-------------------- 13 19 3P655 SEAL---.------------------·---- I
C 4 3N6377 ELBOW ASSEM. ------------------ I 20 3P649 SEAL---------------------------- 2
C 3 N1322 NG ASS£M. ···----------- I 2I 2NI49l TUBE ASSEM. -------------------- I
5 3NI372 SEAL ASSEM. ___________ ;____ I 22 4L7561 CORE ASSEM I
6 3P651 SEAL---------------------------- 2 23 4B266l PLUG········------------- ...... I
i 2N3553 SEAL---------------------------- I 24 lN9930 ITE I
25 4H9027 PLUG---------------------------- I

L
8 3N2422 BRACKET------------------------ I
Sl621 BOLT---------------------------- I c 26 3N4288 TUBE I
9 104719 NUT--------------------------- I 2i 2N7479 HOUSING----- l
3B4508 LOCKWASHER------.-------------- I C28 3N4875 SPRING-------------··---------- I
lO I 04586 BOLT---------------------------- 4 29 2N8519 GUIDE----- I
384510 LOCKWASHER-------------------·- 4 30 3P648 I
':'!1 1 6F295 CLIP·····---····---------------- 1 31 4l8138 I
2 3N2414 TUBE ASSEJ\1. -------------------- I '
29

OIL COOLER AND LINES (3N1324 N/S)-Part 1


Serial No. 6683634 to 66B3991 inclusive
Refer also to Page 116 for special parts

lifij,~ 00 H\ t$'#~-1!1: ~ i ~>fl~~~~~~lt~' A '~4~'LA"'~i}'l~,s ~ ~1~1:"

' 1'
~~. - ~. • ' -" ~~ s t ;; ~ - ""

OL a:xx.ffi AMl-UtoES ~32o!! Nlsr-f'at 2


Serial No. 6683634 to 66B:m1 inclusive
Refer also to Page 116 for special parts

IO~Ft-------11

.~
6
I
------ I
I
2-1
__j
J I
/
14

31
15 S I 59 5 BOLT---------------------------- 4
16 5M6Zl3 PLUG--------------------------- I
- 17 4L6Z35 ELBOW-------------------------- I
18 51588 BOLT---------------------------- 14
REf. PART
OESCRtPTION QTY 19 3 B4506 LOCKWASHER-------------------- 19
NO. NUMBER
20 4l8606 GASKET-----------------------·- 2
I I A 1460 BOLT---------------------------- 3 21 IB5174 PLUG--------------------------- I
2 3B 4508 LOCKWASHER---------·--········ 12 22 Sl571 BOLT---------n. 75 in. longl------ I
3 I C2 2 51 BOLT---------------------------- 2 23- L20 70 BOLT ---------!2. 25 in. longl------ I
4 6H4209 LOCK--------------------------- 6 Z4 S 1590 BOLT---------------------------- I
5
6
7
2N3360 TUBE ASS£M. -------------------
4L62 73 FLANGE-------------------------
8L4852 SPACER------------------------- I
I
2 l ~~ ~6~~r ~~~~~::::~~:::::=:::::::=::::::::_ ;
25 4L7 8 82

7
PLATE---------------------------- I

8
9
10
II
12
13
4L6263 SUPPORT------------------··---
2N 3362: TUBE ASSEM. --····--·----------- 5
6 RING---------------------------- 6
SEAL---------------------------- 6
9 BOLT---------------------------
6L6580 GASKET-------------------··----
I

10
6
l 28 9 S 13661 BOLT----------------------------
Ll14 3 ! BOLT----------------------------
29 8L4855
30 21!947
31 4L8116
32 4F 73 8 7
SPACER-------------------------
BOLT----------------------------
TUBE ASSEM. --------------------
SEAL----------------------------
1
2
2
3
I
2
14 4L8121 GASKEI·------------------------ 1 33 4L8120 GASKET--------------------·---- 2
II

MOUNTED
ON
FLYWHEEL
HOUSING

13 3P650 SEAL----------------------------· 2
2N4541 TUBE ASSEM. ------·----------··· 12
14 (Each I ncludesl
1 S6250 DOWEL----------------------- I
REF. PART
I_C 15 S 1588 BOLT-----------------··--------- 16
OESCRIPTIOIC OTY
NO. NWBER 16 3P656 SEAL·······················----- 2
13J5389 PLUG--------···················· 6 OIL 17 381915 BOLT--··-···-··-·--------------- 3
1 - - - - - - ' U PUMP 18 2NI487 TUBE ASSEM. -····-----········· I
C 2IA2029 BOLT··-·---·--·--·-··---------·· 6
19 3 P655 SEAL----··---····--------------- 1
3384506 LOCKWASHER··--······-----····· 13
20 3P649 SEAL----------···-----------···- 1
43N6377 ELBOW ASSEM. ---------------··· 1
21 3N7107 TUBE ASSEM. -------------------- I
3NIJ2Z COUPLING ASSEM. ----------·--· 1
3N 13 7Z SEAL ASSEM. 1 22 4l7561 CORE ASSEM. ----·----------···- 1
C 6 3P651 SEAL········-----------·······-- 3 23 482661 PtUG------------·······-·····--- 1
7 ZN3553 SEAL-··········----------------. 1 1 24 1N9930 TEE-------··-··················· 1
25 4H9027 PLUG·····--···----········---·-· 1

L
8 3N2422 BRACKET···-------------········ I
26 3N4288 TUBE-··-···----··-·······------ 1
I~~:~: 9 ~~~: :=:::::=:: :::::::::::·:::: :· i 27 2N7479
28 '3N4875
HOUSING····--·-· --·-·······--- I
SPRING-··-----------·····----·· I
384508 LOCKWASHER----····--------·-··· 1
IO 104586 BOLT-------------······--------· 4 29 2N8519 GUIOE·-·········------······--·· I
30 3P648 I
384510 lOCKWASHER·····--··--·······-·· 4 l
11 6FZ95 CLIP··----------······----------- I 31 4l8138
C 32 T329 LOCK--------------------------- 12
12 3N_2414 TUBE ASSEM. -···-···---------·-· l
29 e INDICATES CHANGE~- IAiSi

OIL COOLER AND LINES (3N1324 NIS)-Part 1


Serial No. 6683992 to 6684180 inclusive
Refer also to Page 116 for special parts

<JL ~ Al«l t.NE5 (3N1~ NIS}-Pai 2


Serial No. 6683992 to 6684100 inclusive
Refer also to Page 116 for special parts

3·4 5

2·1

14

31
15 51595 BOLT···················--------- 4
16 5M6Z13 PLUG··········----------------- I
17 4L6235 ELBOW-------------------------- I
'18 S 1588 BOLT---------------------------- 14
OE$CRIPTION Ql"V 19 3B4506 LOCKWASHER-------------------- 19
20 4l8606 GASKET------------------------- 2
1A1460 ------------------------- 3 21 1B517 4 PLUG--------------------------- 1
2 3B4508 LOCKWASHER-------------·------ 12 22 S 1571 BOLT ---------U. 75 in. longl----·· 1
3 I C22 51 BOLT---------------------------- 2 23· l2070 BOLT---------(2. 25 in. longl------ 1
4 6H4209 LOCK---------·----------------· 6 ,24 S 1590 BOLT-----·---------------------- I
5 2N3360 TUBE ASSEM. ------------------- I
I 25 4 L7882 PLATE---------------------------- I
1

6 4L6273 FLANGE-----------------------·- 2 i26 S 158 7 BOLT---------------------··----- I


7 8L4852 SPACER------------------------- I l,27 I 0 5117 NUT------------------------------ 2
8
9
10
II
12
.13
4L6263
2N3362
9F 66 56
3 P 64 7
2 A4 639
6L6580
SUPPORT--------··--------·----
TUBE ASSEM. --------·----------- 5

SEAL---------------------------- 6
BOLT·-·------------------------ 10
GASKET--------------------·---- 6
I

Rl NG---------------------------- 6
l '28
:
29
30
31
32
9S 1366 BOLT---------------------------- 1
l! 143 BOLT---------------------------- 2
8L 48 55 SPACER------------·------------ 2
2 B94 7 BOLT----------------·----------- 3
4L8116 TUBE ASSEM. -------------------- I
4f 138 7 SEAL-----------------------····- 2
il4 4L8121 GASKET------------------------- 1 33 4l8120 GASKET-·-·--------------------- 2
142997
CONSISTS OF:

3N7792 TUBE--CONNECTOR TO BY-PASS VALVE


3N7793 CONNECTOR
3N9133 BRACKET ASSEMBLY--OIL COOLER INLET TUBE
. TO CYLINDER BLOCK SiDE COVER
2 3P650 SEAL--CONNECTOR

IF OUTS I DE DIAMETER OF INLET TUBE IS 1 .875 11 USE:

2 S1571 BoLT BRACKET TO COVER


2 3B4506 LOCKWASHER BRACKET TO COVER
2 6H7127 SPACER BRACKET TO COVER
2 5f~2894 WASHER BRACKET TO COVER
1 3N9327 CLAMP TUBE TO BRACKET

IF OUTS I DE DIAMETER OF INLET TUBE IS 2.250 11 USE:

2 3B1915 BoLT BRACKET TO COVER


2 384506 LocKWASHER BRACKET TO CoVER
2 2M7077 SPACER BRACKET TO COVER
2 5M2894 WASHER BRACKET TO COVER
1 3N5553 CLAMP TUBE TO BRACKt:T

FOR USE WITH 3N9327 CLAMP OR 3N5553 CLAMP

2 1A2029 BOLT TUBE TO BRACKET


2 384506 LOCKWASHER TUBE TO BRACKET
2 5M2894 WASHER TUBE TO BRACKET
1 FORM GMG02454 (INSTALLATION INSTRUCTIONSJ

3N9338 OIL RETURN TUBE GROUP


Serial No. 66B3634 to 66B4180 inclusive. Provides Field Replacement of 3N4288
Tube shown on Pages 52B and 520. Only separate parts serviced
II

REF. PART
DESCRIPTION
NO. NUMBER

C 3 J 53 89PLUG---------------------------
1 A2029 BOLT----------------------------
C 3B4506 LOCKWASHER-------------------
3N6377 ELBOW ASSEM. ------------------
3Ni322 COUPLING ASSEM. ---------------
11 ncludesl
3N 13 72 SEAL ASSEM. ----------------
3 P6 51 SEAL----------------------------
24 I N9930 TEE----------------------------- I
2 N35 53 SEAL----------------------------
3N2422 BRACKET ___________ : ___________ _ 25 4H9027 PLUG--------------------------- I
S 1621 BOLT---------------------------- c 26 3N7792 TUBE---------------------------- I
27 2N 7 4 79 HOUS.I NG------------------- ----- 1
1 D4 719 NUT-----------------------------
28 3N4875 SPRING-----------------------:- 1
3 B4508 LOCKWASHER--------------------
29 2N85l? GUIDE-------------------------- I
10 I D4586 BOLT----------------------------
30 3 P648 SEAL----------------------;_____ 1
3 B4 510 LOCKWASHER--------------------
31 4L8138 PISTON------------------------- I
11 6F295 CLIP----------------------------
32 T329 LOCK--------------------------- 12
12 3N2414 TUBE ASSEM. -------------------
5M2 89 4 WASHER------------------------- 2
C 13 3 P650 SEAL---------"----------------- c 33 2M707. SPACER------=------------------ 2
2 N45 41 TUBE AS SEM. --------------------
C34 S 15 94 BOLT---------------------------- 2
14 lEach I ncludesl
I S~250 DOWEL----------------------- I c 35 3N5553 CLAMP-------------------------- 1
15 S 1588 BOLT--------------------------- 16 c 3N9133 BRACKET ASSEM. ---------------- 1
II ncludesl
C
C
C
C
16
17
18
19
3P656
3B1915
3N7733
3P655
SEAL----------------------------
BOLT----------------------------- 5
TUBE ASSEM. -------------------- I
SEAL----------------------------
1

2
l36 9 F29 7 8 NUT ---------(weld)-----------

20 3 P649 SEAL---------------------------- 1
21 3N7107 TUBE ASSEM.-------------------- 1
C 22 3N 7793 CONNECTOR--------------------- 1 30
23 4B2661 PLUG--------------------------- I
29 C INDICATES CHANGE

OIL COOLER AND LINES (3N1324 N/S)-Part 1


Serial No. 66B4181 to 6684475 inclusive
Refer also to Page 116 for special parts

OIL COOLER AND LINES (3N1324 N/S)-Part 2


Serial No. 66B4181 to 6684475 inclusive
Refer also to Page 116 for special parts

3-4 5

2-1

14

31 15 S 1595 BOLT---------------------------- 4
16 5 M 6 213 PLUG---------------------------- I
17 4L 62 35 ELBOW-------------------------- I
18 S 1588 BOLT----------------------------- 14
19 3 B 4506 LOCKWASHER-------------------- 19
REF. PART 20 4L8606 GASKET------------------------- 2
OESCRIP'TION OTY
NO. NUMBER
21 I B517 4 PLUG--------------------------- I
1 1A 1460 BOLT---------------------------- 3 22 S 1511 BOLT ---------1. 75 in. 14.45 cmllon I
2 3B4508 LOCKWASHER-------------------- 12 23 L20 70 BOLT ---------2.25 in. (5. 72 em lion I
3 I C22 51 BOLT---------------------------- 2 TO 24 S 15 90 BOLT---------------------------- I
4 6H4209 LOCK--------------------------- 6 OIL 25 4 L 788 2 PLATE---------------------------- I
5
6
7
2N3360
4L6273
8L~~52
TUBE ASSEM. -------------------
FLANGE-------------------------
SPACER-------------------------
1
2
l
PUMP
I 26
27
28
S 15 87 BOLT---------------------------
1 D5117 NUT------------------------------
9 S 13 66 BOLT-----------------------------
I
2
1
8
9
10
11
12
4l6263
2N3362
9F6656
3 P64 7
2 A46 39
13 6l6580
SUPPORT-----------------------
TUBE ASSEM. -------------------- 5
RING---------------------------- 6
SEAL----------------------------
BOlT---------------------------
GASKET-----"-------------------
I

6
10
6
l 29
30
31
32
33
Lli43 BOLT-----------------------------
8L4855 SPACER-------------------------
2 B9 4 7 BOLT----------------------------
4L8116 TUBE ASSEM. --------------------
4F 7 38 7 SEAL----------------------------
4L8120 GASKET--------------------------
2
2
3

2
2
I

14 4l8121 GASKET------------------------- I C34 3N 445 7 CORE ASS EM.------------------- I

l
150959
REF. PART
NO. NUMBER DESCRIPTION

1 315 389 PlUG--------------------------- 4


2 I A2029 BOLT---------------------------- 6
3 3B4506 LOCKWASHER------------------- 17
4 3N637 7 ELBOW ASSEM ------------------ I
3Nl322 COUPLING ASSEM --------------- I
llncludesl
3N 1372 SEAL ASSEM. ----------------
6 3 P6 51 SEAL----------------------------
7 2N3 55 3 SEAL---------------------------- 24 IN9930 TEE-.---------------------------- 1
8 3N 2422 BRACKET------------------------ 25 4 H9027 PLUG--------------------------- I
S1621 BOLT---------------------------- C 26 3N7792 TUBE---------------------------- I
1 D4719 NUT----------------------------- 27 2N 7479 HOUSING------------------------ 1
3 B4508 LOCKWASHER-- ------------------ 28 3N4875 SPRING------------------------- 1
1D4586 BOLT---------------------------- 29 2N8519 GUIDE-------------------------- I
10 3 B4510 LOCKWASHER-------------------- 30 3P648 SEAL---------------------------- I
11 6F 295 Cll P---------------------------- 31 4L8138 PISTON------------------------- 1
12 3N2414 TUBE ASS£M. ------------------- TO 32 1329 LOCK--------------------------- 12
13 3 P6SO SEAL--------------------------- OIL C 33 5M289 WASHER------------------------ 6
2N4541 TUBE ASSEM. -------------------- 34 2M7077 SPACER------------------------- 2
14 lEach 1ncl udesl PUMP I 35 3N5553 CLAMP-------------------------- 1
IS 6250 DOWEL----------------------- I I 3N9133 BRACKET ASSEM. ---------------- 1
c 15 S1588 BOlT--------------------------- lB 36 llncludesl
16 3 P656 SEAL---------------------------- I 9F2978 NUT---------Iweldl·----------
17
18
19
20
21
22
381915 BOLT-----------------------------
3N 7733 TUBE ASSEM_ ---------------·----
3P655 SEAL----------------------------
3 P6 49 SEAL----------------------------
3N7107 TUBE ASSEM --------------------
3N 7793 CONNECTOR··-------------------
5
I
2
I
I
I
L
as requi redl------ I
C INDICATES CHANGE 154330

OIL COOLER AND LINES (3N1324 N/S)-Part 1


Serial No. 6684476-Up
Refer also to Page 116 for special parts

OfL cx::x:Jl.ER ANO liNES (JNtl:M N/~ 2


Serial No. 6684476--Up
Refer also to Page 116 for special parts

~
10 II

0 9 4 12

8
2-1
-j

31

REF PART 1 95 BOLT------------:...............


NO NUNIBER DESCRIPTION
5 M621 PLUG---------------------------- 30 28947 BOLT---------------------------- 3
1 1A 1460 BOLT---------------------------- 3 4L 6235 ELBOW--------------------------
2 384508 LOCKWASHER-------------------- 12 31 4L8116 TUBE ASSEM -------------------- 1
S15 88 BOLT---------------------------- 32 4F7387 SEAl---------------------------- 2
3 1C2251 BOLT---------------------------- 2 3 B450 6 LOCKWASHER-------------·--·--
4 6 H4209 LOCK------------·-------------- {> 33 4l8120 GASKET-------------------•------ 2
4L860 6 GASKET--------------------------
5
6
7
2N3360
4l6273
8l4852
TUBE ASSEM. -------------------
FLANGE-------------------------
SPACER------------------------- 1
2
1 1 8 517 4
S15 71
l2070
PlUG----------------------------
BOLT-------1.15 in.l4. 45 cmllong
BOLT-------2.25 in.l5. n cmllong
I 34 3N4457 CORE ASSEM_ -------------------
C 35 5M2894 WASHER-------·----------------
S 1591 BOLT---------------------------
C 36 5F548 :WASHER-------------------------
1
7
2

l
8 4l6263 SUPPORT------------------·---- 1 2
7H7954 BOlT----------------------------
9 2N3362 TUBE ASSEM_ -------------------- 5 4L 7882 PLATE-------------------------- C 37 : 3N92321 BRACKET------------------------ I
10 9F6656 RING---------------------------- 6 S158 7 BOlT---------------------------
11 3P647 SEAL---------------------------- 6 1D5111 NUT-----------------------------
12 2A4639 BOLT---------·----------------- 10 9 D1366 BOLT----------------------------
13 6L6580 GASKET------------------------- 6 ll143 BOlT----------------------------
14 4L8121 GASKET------------------------- 1 I
C INDICATES CHANGE 154331
)>
r 1-2 3 4 9 7 8 10
~
)>
-<
{./1

(i)
< 23
m
{./1 -~---11

m
/0
)>
r
z
c
s:cc
m
/0
17 12
~ ZN3784 HOUSING ---------------
I 2 N 294 3 HOUSING---------------------
m 16
9 2N3561 HOUSING---------------------
z 10 2N3584 GASKET-------------------------
15 11 2 N3 582 COVER --------(L. H. 1-------------
0 C 12 3N4496 INDICATOR GROUP---------------
/0
CJ ISeparate Illustration)
PART OESCRIPTION OTY l3 1 T550 PIN·--------------------------·- 2
m NUMBER
/0 14 2N3786 GUIDE-------------------------- 2
T5 73 BOLT---------------------------- 14 15 2 S5100 VALVE ASSEM. ---------------·-- 1 C INDICATES CHAN"'
z 3 B4506 LOCKWASHER ------------------- 18 16 2N3583 GASKET------------------------ 1
(i) 2 N3581 COVER -------·lR. H. 1------------ 1 17 5S484 ElEMENTASSEM. 4 20 4H6530 SPRING------------------------- 2~
lJ6473 1 4 S6137 STUD---------------------------- 4 21 8M4438 SEAL---------------------------- 2!
4L5847 1 IS ID4717 NUT------------------------------ 4 22 2N3574 CUP------>---------------------- ~ !,
3N4316 SPRING--------"·--------------- 1 S 1593 BOLT---------------------------- 2 9S4190, PLUG---------------------------- ! :•
19 23 1l38 61 ; WASHER------------------------- l ri
4L5849 GUIDE-------------------------- 1 5l2_1_!()_ WASHER------------------------ 2
---- 1!.5H!:

OIL FILTER (2N884 N/S)


Serial No. 6663561 to 6663625 inclusive
3N4496 Indicator parts are shown on Page 55

2N884 OIL FILTER GROUP


Serial No. 6663626 to 6664092 inclusive
---------··-···- - - - - - - - - -
7 8 12 24 10

1·2

23

2
21
2

19
2·18 ~===-~~--~===========~
17

16 3N4355 HOUSING ASSEM. ----···-------- I


2N356l HOUSING--------------------- l
2N3584 GAS~ET------------------------ I
15 2N3582 COVER---------IL. H. 1------------ 1
6J468 INDICATOR ASSEM. ------------- 1 20 4H6530 SPRING----··-·-···--·--.------- 2
2M978 SEAL------------------------- 1 21 8M44 3 8 SEAL---·---·-------------------- 2
REF. f'AAT D£SCAIPTJOft OTV 1T550 PIN ------------------------··· 2 22 2N35 74 CUP------------------------~---- 2
NO. NUMBER
2N3786 GUIDE-------------------------- 2 9$4190 PLUG·--------------------------- 1
23 IL3861 WASHER------------------------
I T513 BOlT-------------------------·-- 14 255100 VALVE ASSEM. ------------------- 1 I
2 384506 LOCKWASHER---------- --------· 18 2N 3583 GASm ···---------------··----- I 24 3H2388 SEAL-----------------·----·----- 1
3 2N3581 COVER--------IR. H. 1------------ I 5S484 ELEMENT ASSEM. ---------------- 4 C 25 5M6214 PLUG--•---·-----··---····-···-- 1
4 1J6473 RING---------------------------- l C 26 38551 PLUG··-----------··--·-------- l
5 4 L584 7 VALVE-------------------------·· I 18 :~:~: ~ ~~~~:~~:::~_-::::::~:::::::~::::. i : C Z1 2H 8 82 9, PLUG·-------·-----------------· l
c 6 3N4316 SPRING--------------·-----··--· 1 , 1 S 1593 BOLT---------------------------· 2 C 5l3377 i GASKET---·------------------- I
7 4l5849 GUIDE-------------------------- I I .l 5l5180 WASHER----·------------------- 2. C 28 : 3J 5389 :PLUG·-------------------------- 1
~~------·--------~
C INDICATES CHANGE 157133
1·2 3 28 10

1·2

23

:=== C8 3N 5550 HOUS lNG ASSEM. -----···-----·


!Includes I
3N5 551 HOUS lNG··············-·- ···•
2N 3 584 GASKET-·-·---··-·············-
3N 7937 COVER ASSEM. ···-·····-······-·
16 !Includes I
513776 INSERT······--··-··········
6J 468 INDICATOR ASSEM. ·······----
15 12 llncludesl
2M9780 SEAL·······················
13 I T5 50 PIN·········-············-···· 21 8M443~SEAL····-····-···········-----­
REF. PART OE$CRIPTIOH OTY 14 2N3786 GUIDE························· 2 C 22 2N3574 CUP···-···················-···
NO. NUMBER
15 2S 5100 VALVE ASSEM. ············-···- I :
1
5 B5 946 PLUG········--···-·············
23
1
z
rsH- :eou---------------------------
384506 LOCKWASHER------------------- 18
14 16 2N3583 GASKET···--------------------- 41 I C SF25341' GASKET························
24 3H2388 SEAL····-----------------------
17 55484 ElfNfNT ASSEM. ·---·····-······-
3 2N3581 COVER----······IR. H.I------···-- I 45 5131 sruo-------------------------- 4: C 25 5M6214 PLUG···--···········-·········
C 4 9H4015 RETA!NER········-----··-------- I 18 I 04717 NUT···························· 4
1 C 26 38551 I PLUG···························
5 415847 VALVE··············-····-······ I S 1593 BOLT-······················-··· 21 C 2H88291' PLUG-,------------------------ 1
19 27
6 3N4316 SPRING·········---------------- 1 5151 S0 WASHER·····················--· 2 C 513377 GASKET···--·-·--·-············· I
1_2_ 4158.49 WIDE---------···-------------· I 20 4_H653~ SPRING························· 2 C 1!_1J_5389. PLUG· ·-------------------····· I
C INDICAT£5 CHANGE 157134

2N884 OIL FILTER GROUP


Serial No. 6684093 to 6684449 inclusive

2N884 OIL FILTER GROUP


Serial No. 6684450-Up
~--- .. -·~----·------- .. ----------- ~---------------------------

1-2 254 26 5967 12 24 10

1·2·28

23

19 '-::===C
r
S 3N7951 HOUSING ASSEM. ·-------------·
(Includes}
2·18 9 3N8l67 HOUSING···-·····---······-·
10 2N 3584 GASKET···.·-····················
17 3N7937 COVER ASSEM. -----------------
ll Oncludesl
513 77 6 INSERT---------------------
16 6J46S INDICATOR ASSEM. ---tpressurel-
12 II net udesl
15 2M97 80 SEAL-·········-------------- 1
13 IT550 PIN············---------------- 2 22 3N7994 CUP···························- 2
14 2N3786 GUIDE······-------------------- 2 Z3 5 B59 46 PlUG·············--····------·· l
15 2S5100 VAlVE ASSEM. --··lneedlel------ 1 8F 2534 GASKET·······-····------------ 1
DESCRIPTION QTY
16 2N 3 583 GASKET----·--····-······------ I 24 3 H2388 SEAL---------···----·····-···-- l
--------------------------- 14 17 55484 ELEMENT ASSEM. ••••••·•••••··•• 4 25 81983 5 RING----------············-···· l
384506 LOCKWASHER··················· 18 IS 4S6137 STUD··············-············ 4 26 5 M6 214 PlUG···-----------------······· l
2N358l COVER·········-IR. H. I--········· I 104717 NUT·······-···················· 4 27 3J 5389 PLUG·········------------------ l
9H4015 RETAINER--····················· l S !59 3 BOLT·······--·····-··---------- 2 c 28 T431 WASHER·········--------------· 9
19 5l5l80 WASHER---------···········-··· 2 2H 8829 PLUG···-······················· I
4l5847 VALVE-·----···Icontroll······--- l 1
29 513377 GASKET··················-······
3N4316 SPRING···--------·············· l C20 3N8053 SPRING----------------········ I. 2 l
4l5849 WIDE·········-===~.:=::-·· I 21 8M44H SEAL··--···········-··········· 2 30 3 8 551 PlUG··························· I
C INDICAITS CHANGE 2068111
DESCRimON

COUPLING ASSEM. I
3N 1372 SEAL ASSEM. ---------------- 2
2 3N3197 TUBE ASSEM. ------------------- I
3 3 J 53 89 PLUG---------------------------- I
4 3N3128 VALVE GROUP------------------- I
!Separate Illustration}
5 3P656 SEAL--------------------------- 2
6 1A2029 BOLT--------------------------- 4
7 3B4506 LOC KW AS HER-------------------- 13
c 8 3N7989 TUBE ASSEM. ----------------··· l
9 3P650 SEAL-------------------------··· 2
10 4S6l37 STUD---------------------------- 2
11 1D4117 NUT-·-·····-···------------···-· 2
12 T431 WASHER------------------------ 2
13 954190 PLUG---------------------------- 1
14 IL3861 WASHER------------------------ 1
15 3N3191 TUBE ASSEM. -----------------··· 1
16 s 1591 BOLT ------1.50 in. <38. 10 mmllong 4
17 484278 WAS HER----------------------·-- 6
18 852391 FILTER ASSEM. ------------------ 2
!Separate Illustration}
19 3N3187 BRACKET ASSEM. ---------------- I
20 51594 BOLT·-····1 in. 125.40 mmt long 2
21 3N3195 TUBE ASSEM. -------------------- 1
S1511 BOLT---------------------------- 1
22
3l9689 WASHER---------------------··· 2
23 3P651 SEAL---------------------------- l

3N3223 OIL FILTEA GROUP-Part 1 of 3-Type 1


FOR USE WITH EXPANSION TANK ONLY. To provide a system that allows the main engine lubrication
oil filter to be changed while the engine is running. 8S2391 Filter & 3N3128 Valve parts
are shown on Pages 54K & 54L AN ATTACHMENT

3N3223 0«. FLTER GAOUP-Pai 2 oi 3-Type 1


FOR USE WITH EXPANSION TANK ONLY. To provide a system that allows the main engine lubriCation
oil filter to be changed while he engine is running. AN ATTACHMENT

9 10

14 15

13 5K9246 CONNECTOR--------------------- 1
14 3N 6 341 VALVE-----·······-------------- 1
15 3N6352 PLATE··----·Hnstructionl··------ I
16 3N 6353 PLATE·-------------------------- 1
17 3N6342 BRACKET--··-------------------- I
REF. PART OESCRif'TUlN QTV 18 3Pl823 ADAPTER·--····----------------- I
NO. NUMBER 19 9S 7112 ELBOW·······---------·-··------ 2
I 5K9239 CONNECTOR--------------------- 1 20 3N6330 TUBE ASSEM. -------------------- I
2 IF 1651 m------------------------·--·- 2 21 3N6329 TUBE ASSEM. I
3 5K 9235 ELBOW--·---------------------- 3 C 22 7B8559 CUP-·-------------------------- I
4 3N6332 TUBE ASSEM. ------------------- 1 23 6L9868 CLAMP-·------------------------ 2
5 3N 3184 BRACKET·----------------------- 1 S1594 BOLT---------------------------- 4
6 lA 1460 BOlT ---------2 in. 150. 8l mml long I 24 104717 NUT--------····---------------- 4 20
7 8M4791 WASHER------------------------- 3 3B4506 lOCKWASHER--··--------------- 4
8 s
1587 BOLT-------1.75in. 144.45 mmllong 1 c 25 6N2180 GASKET------------------------- 2
9 3N6457 TUBE ASSEM. ------------------- I 26 3Ll337 ELBOW--------------------------- I 19 17
C 10 5K9241 ELBOW------------------------- 2 27 3N6328 TUBE ASSEM. -------------------- 1
II 4N5025 GAUGE------(Oil Pressure;------- 2
ZB 2695 BOLT---------------------------- 2 3
12 104716 NUT·--------------------------· 2
384505 LOCKWASHER------------------- 2 l541il1
18 C INDICATES CHANGE
2M 1538 STUD------L 609 in. l.tl. 87 mmlltlnl I
10 4 s 613 7 STUD------3. 20 in. 181.28 mmllong 1
I 04 717 NUT----------·----···-·--·------- 2
REF. PART
DESCRIPTION QTY II S I 59 I BOLT----··-----··------·-·-···-· 2
NO. NUMBER
I2 3N3180 DISC···--·-··-----·---···------· 1
2N8437 COVER ASSEM. ····----··-------· 1 3N3182 LOCKNUT·------···-······-···--- I
3N 2245 INSERT-----·-------·---------- I 13
485271 WASHER·----··------·----···---- I
2 T5 73 BOLT-··-----------·-----···----- I4 I4 3N3181 HINGE··--···-----···---···-,--- I
3 38 4506 LOCKWASHER------------------- 21 15 LII43 BOLT·----------··-·----··------ 2
4 T431 WASHER·------------·----------- 16 I 3N 3023 ELBOW·····----·-----····--·-··· I
6
5 3N 3176 CLIP···------------------------ 2 3N3183 GASKET----··-----··-----··----- 1
613840 JOINT ASSEM. ------------------- I 17 ll35I BOLT·---·····-······--··-----··· I
6 3N 1372 SEAL··-----····--------------- 2 18 3N6868 LOCK-----····------------------ I
3N3193 TUBE ASSEM. ···---------------- 1 I9 IA4599 PIN·-····----·----------------- I
3 P 650 SEAL-------------···------------ I S 1593 BOLT----··----···-·--····----·· 4
5K924l ELBOW···--·-------------------- I 20 5L5180 WASHER------·-!Seall·-----·-- -- 4
c 9
)N 6458 TUBE ASSEM. --------·---------- 1 Ll034 GASKET-----··------------·----- 2
3ll337 ELBOW--------------------------- I 21
i 78462 WASHER---------(Piain)--------- 4

3N3223 OIL FILTER GROUP-Part 3 of 3-Type 1


FOR USE WITH EXPANSION TANK ONLY. To provide a system that allows the main engine lubrication
oil filter to be changed while the engine is running. AN ATTACHMENT

3N3223 OL FLYER GROUP-PErt 1 of 3-Type 2


FOR USE WITH EXPANSION TANK ONLY. To provide a system that allows the maio engine lublicaiion
oil filter to be changed while the engine is running. 6N1570 Riter & 3N3128 Valve parts
are shown on Pages 54K & 54L. AN ATTACHMENT

REF. PART DESCRIPTION

3N3l77 COUPLING ASSEM.


3N 1372 SEAL ASSEM. ---------------- 2
3N 3197 TUBE ASSEM. ···------------ l
3J5389I r.L.uUG-------------- ---------
3N3l28 VALVE GROUP-------------
!Separate lllustri!timl
5 3 P 656 SEAL----------------------
6 I A2029 BOLT---------------------
c 7 384506 LOCKWASHER--------------- i 5i
8 3N7989 TUBE ASSEM. ----------------- ! '
9 3P650 SEAL-----------···------------· 2]
10 4 S 613 7 STUD-----·------------------··- 2j
11 I 047I7 NUT----------------------------- Z;
12 T43I WASHER------------------------ 21
13 9 S 4190 PLUG---------------------------- 1
14 lL 3861 WASHER------------------------ l
15 3N 3I91 TUBE ASSEM. -------------------- l
16 51591 BOLT-----·L50in.(38.I0mmllong 4
c 17 4B4278 WASHER··----------····--------- 8
c 18 6N1570 FILTER ASSEM.----------------·- 2
!Separate Illustration!
19 3N3I87 BRACKET ASSEM. ---------------- I
20 S 1594 BOLT ------1 in. 125.40 mmllong 2.
21 3N3195 TUBE ASSEM.-----·-·------------ l
S 1571 BOLT-----···-------------------- l
22 3L 9689 WASHER------------------------ 2
23 3P651 SEAL-------------··------------· l
C 24 164203 NUT··------------------------··· 2

C INDICATES CHANGE
156627
5 9 10

6·7
27

14 15

13 5K9246 CONNECTOR----------·--···----- I
14 3N 6 341 VALVE·------------------------· I
15 3N6352 PLATE····-·ilnstructionl-------· I
16 3N6353 PLATE--------------------------- I
17 3N6342 BRACKET------------------------ I
16
DESCRIPTION OT¥ 18 3P 1823 ADAPTER------------------------ I
19 957712 ELBOW··------------------------ 2
5K 9239 CONNECTOR---····-------·-·---- 20 3N6330 TUBE ASSEM.--------····-------- I
IF 1651 TEE-·-···---------···----------- 21 3N6329 TUBE ASSEM. I
51< 9235 ELBOW------------------------- 22 788559 CLIP---------------·-·····------ I
3N6 332 TUBE ASSEM. ------------------- l 23 6L9868 CLAMP------------------------·· 2 II
3N3184 BRACKET··---------------------- I S !59 4 BOLT···-----------···----------- 4
IA1460 BOLT----·····2in.(50.80mmllong I 24 104717 NUT------------------------··-· 4 20
8M4791 WASHER····-----------··-------- 3 38 4506 LOCKWASHER---···-·--·-------- 4
SI587 BOLT····---1.75in.i44.45mmilong I 25 6N2180 GASKET-----------------------·- 2
9 3N 645 7 TUBE ASSEM. --···----·-··------ I 26 3ll H 7 ELBOW-----------········-······· 1
10 5K9241 ELBOW·-----········-····-----· 2 27 3N6328 TUBE ASSEM. ·------------------- 1
II 4N5025 GAUGE------IOil Pressure)···-··- 2
2B2695 BOLT··-------····--------------- 2 3
I D4 716 NUT··-------------------------- 2
3B4505 LOCKWASHER·------------------ 2
18

qN3223 OIL FILTER GROUP-Part 2 of 3-Type 2


FOR USE WITH EXPANSION TANK ONLY. To provide a system that allows the main engine lubrication
oil filter to be changed while the engine is running. AN ATTACHMENT

17·3

18

27

29 28
2H8829 PLUG---------------------------- t
22 5l3 3 77 GASKET·····----------···-······· I
23 3N7942 COVER ASSEM. --------------···· I
REF. PART
24 3N2245 INSERT--·--·--------------·· I
DESCRIPTION QTV
NO. NUMBER 25 5l3776 INSERT------------------···· I
2N 84 37 COVER ASSEM. ------------------ I
26 I B5170 PlUG-----------·------------- I
27 2 N3 58 4 GASKET--------------···--------- I
3N 2245 INSERT·····················--- I
2 T573 BOLT·-----···············-····-· 14 28 55484 ELEMENT ASSEM. ··········------ 6
3 3B 4506 LOCKWASHER------------------- 21 29 2N3583 GASKET--·······--------------·· I
4 T4 31 WASHER------------------------- 16 30 2N3785 GUIDE-------------------------·· 4
5 3N3176 CUP--·---------·············-- 2 31 I T550 PIN······-------·······--------- 2
32 6J2245 SEAL····--------------------···· 2
6J3840 JOINT ASSEM. ------------------- I
3N 13 72 SEAL·------------------------- 2 33 3N7994 CUP···-----------------···-·---- 2
34 3N8053 SPRING---------·---------------- 2
3N 3193 TUBE ASSEM. ------------------- 1
3 P 6 50 SEAL-------··········-··-------- 1 9S4190 PLUG------------------------···· 1
35
5K 9241 ElBOW·······------------·---··· 1 ll3861 GASKET---------------········-- I
3N6458 TUBE ASSEM. 1
3Ll337 ElBOW··------------------------- 1
156629
f'JV1V1 .......... 0'00f'JV1 ............ o- .......
;::c.nc.nc,nc,n"'T''3:'-:X:OJV'\ZV'\
00-.....~o-o- ..... ..oo-..o~o---.....
a--oo-...~-...~o\.o..J\.o..Joof'Jo-'-" .......
..oN~~~0'- 0 '-"..oo-\.o..Jo-o
-oo '-"o-f'J...,.o-..o~o-..o~

~
~
i5
z

...........................................................................................

"-~t~!l";~!!\1'''' ;tlli11ii!!•~il!l!lll'f,---~~~~~-

" '~ i;;, I ';;., , ~ ,~ - ' H~' "" ~ '<'~ " ~ "'). • ~
~ ' ,~ ,_

3H3i28 DIVERiffi VALVE GROUP


Part of 3N3223 Oil Riter Group shown on Pages 540 & 54G
AN ATTACHMENT

REF. P'ART OOCRJmtw


3 NO. NUMBER

27-24 1 1 B 8 70 6 KEY-----------------------------
2 5H7225 NUT--------------------'------
C 3 4H97 56 LEVER--------------------------
4 9 M 2610 SEAL--------------------------- !
5 3 N3008 GASKET------------------------ !
C 6 3N8623 VALVE ASSEM. --------------- l
C 7 6 B 6489 STUD------------------------ l
C 8 3N3181 HINGE-------------------------
26
C 9 3N5585 HOUSING ASSEM.'-------------
Uncludes)
10 2P7556 STUD----------------------- 4
11 2M2488 STUD------------------------- 3

. C 12 3N8167
13 1 S9130
HOUSING--------------------
STUD-------------------------
1
1

23
.
\
.. II
14 6L4428
15 3N3180
STUD------------------------
DISC----------------------------
1
1
~----------------J C 16 3N8120 MANIFOLD---------------------- 1
17 4L5849 GUIDE-------------------------- 1
C 18 3N4316 SPRING------------------------- 1
22 3N3182 LOCKNUT------------------------ 1
19 4 B 52 71 WASHER------------------------- 1
20 4L5847 VALVE--------------------------- 1
C 21 9H4015 RETAINER----------------------- 1
22 3N3009 GASKET------------------------- 1
14 23 3N3004 BODY---------------------------- 1
24 lN 3127 COVER ASSEM. ----------------- 1
25 7S2245 DOWEL------------------------ 1
26 3H2617 PIN--------------------------- 1
27 3N3019 GASKET-------------------------- 1
1 D4717 NUT------------------------------ 10
28 4 B4 2 78 WASHER------------------------- 10
29 3 B732 9 NUT----------------------------- 1
30 S 1591 BOLT---------------------------- 1
C 31 1 A4599 PIN----------------------------- 1
21

28-13 20 ICl 18 12
17 C INDICATES CHANGE 154621
RE~ PART
NO. NUMBER
1 5l3377 GASKET------------------------
2 68808 SCREW-------------------------· 1
3 3N4328 CONNECTOR-------------------- 1
4 5l4013 WASHER------------------------ 1
5 3F4995 GASKET··------------·---------- l
6 6J468 INDICATOR--------------------- l
7 3N4327 BlOCK---------------------- •• 1
'8 3H2388 SEAL--------------------------- 1
9 5K3294 Cll P---------------------------- l
10 3N4330 HOSE ASSIM. -··-132.38" Long}···· 1
11 387724 BUSHING··-----···-------------- 1
C 12 8L5808 ELBOW-------------------------- 1

C INDICATES CHANGE

141135

3N4496 OIL FILTER CHANGE INDICATOR GROUP


Serial No. 6683561 to 6683635 inclusive
Also part of Oil Filter shown on Page 54

PART DESCRtPTION QTV


NUMBER

2 3N8102 DEFlECTOR------------··········· 1

151332

· OIL DEFLECTOR (3N8103 N/S)


Serial No. 6684275 to 6684450 inclusive
0 0 0 0 0 0 0
0

0
0
16
16

I I
~ Ll351 BOLT----------------------------i 321
3 384506 LOCKWASHER-------------------- 32
143228
132793
2N8815 CRANKCASE EXPLOSION RELIEF VALVE ARRANGEMENT 3N6398 CRANKCASE EXPLOSION RELIEF VALVE ARRANGEMENT
Only separate parts serviced

REF PART
DESCRIPTION
NO NUMBER

I 5 B 7661 Nl PPLE--------------------------
2 I L2073 VALVE---------------------------
(See Separate Illustration!
3 ll2893 N\PPLE--------------------------
IUsed without R. H. Air Motor Groups
4 6F8856 ELBOW--------------------------- 115384

7L6911 REGULATING AND PRESSURE REDUCING VALVE GROUP


REPLACED BY 3N9501 SHOWN ON PAGE 56B
F'OR USE WITH AIR STARTING MOTOR GROUPS SHOWN ON PAGES
58 THROUGH 61. 1L2073 Valve parts are shown on Page 57 9NLY '"CATERPILLAR" PARTS GIVE ''CATERPILLAR" PERFORMANCE
I -, II I I I
I 0
I
I
I
I
I
I
I
I I
I
I
I
I
I ~
I
I
I
I
I
I
I
I
I
I
I
<D
I'"

I I (.? I I I
I a:: I I < I
I w I I
I IXl
I
w
I a:: z (.? I
31;.
iJJ ~
(.?
z t- J:
a. w
w z (.?
a:: < ii < < a:: ii :::>
_J
u J: _J
u a.
I (/)

co
I
u
I
a.
~
a.
I
0
I
t')
(/)
I
....
(/)
I
co
Q..

0
I
0
~ ....1'1ll\1 ..... .....


..... ..... 01

I
10
I()
01
1ll
01
0
01 01
1ll
01
I()
01
1ll
01 ....co
J: J: J: J:
J: _J
!

I
REF. PART DESCRIPTION OTV
NO. NUMBER

1 58 7661 Nl PPLE -------------------------


2 ll2073 VALVE--------------------------
ISeparate Illustration I
-~ 6L7349 riPPLE------------------------- ~
156561

3N9501 REGULATOR AND PRESSURE REDUCING VALVE GROUP-Replaced by 5N2846


FOR USE WITH AIR STARTING MOTOR GROUPS SHOWN
ON PAGES 58 THROUGH 61. 1L2073 Valve parts are shown on Page 57

-
.__
rf.

01 '<t I() ao
.... N «i
'<t 10 .....
of)
....
If) I()
.....
0 If)
0 of)
01 N 01
01 01 01 01 J:
_J _J J: J: :::!
J: J: --;
I I I I I I I
I I
I I I I I I I
I I
I I I I I I I
I I I I ::E
I I I
UJ
I ::E
I I I I I I UJ
AN~: N~':s~A OTYI
I I
I I I I a:: ~ I (/)
(/)
DESCRIPTION T(} I
z I I z UJ < I <
Ff~l68 BUSHING-----------------~----- ij AIR I 0 I I 0
0
z z I
SUPPLY I t- ':J ~ t- >- (.?

]I ~a:
\For Use WithOut Air Prelubel I t- ::::i 0 :::>
t- 0 :::> t-
2 ll2073 VALVE-------------------------- :::> :::> :::> >- 0 _J
zI
315B 7 666 ELBow ~-~-a-~_':-~'!~_~:~:~ -~~-----
1 0
LJ 20887 8
zI IXl
L
IXl
10
I
ao
IXl
.!...
u
.!... ..L
IXl
L
a.
I

5N2846 REGULATING AND PRESSURE REDUCING VALVE GROUP


FOR USE WITH AIR STARTING MOTOR GROUPS SHOWN
ON PAGES 58 THROUGH 61. 1L2073 Valve parts are shown on Page 57

·--·---·----~---------------..·1.·----O•N•l•Y····c·A·T·E·RP.IL·L·A·R·"·P·A·RT·S·G-IV·E·'·'C·A·T·ER·P·IL·L·A·R·.·.PE•R•F•O•R•M•A•N•CIIIEIIIIili
DESCRIPTION orv
-~-~·-·-----

3
ll2893 NI PPL£ ------------------------- I
5L2534 U·BOlT------------------------- I
4 NUT----·------·----------------
I 04717 2
384506 lOCKWASHER------------------- 4
c 4N7556 LUBRICATOR GROUP------------ I
!Separate Illustration!
7 2l2813 ElBOW·----------------------··-- 1
8 4S5575 NIPPLE-------·------------------ I
9 51585 BOLT----·----------------------- 4
10 384508 lOC KWA SHER--- ----------------- 8
11 6F9206 GASKET------------------------- 2
12 6ll849 FlANGE·------------··----------- 1
13 6l6731 MOTOR ASSEM. ----------------- I
!Separate Illustration}
14 6F9497 FI Til NG- ------------------------ I
15 182886 BOLT-------"'1.53 cmB. 75 in.llong 2
16 7 F802 3 ELBOW······-·--·-·------------- I
17 51595 BOLT--------3.18 cmii.Z5 in. I long 2
18 51592 BOLT------··--··--·------------- 3
19 384510 LOCKWASHER ·-· ·--- ---- -------- 6
20 3H510 GASKET------------------------- 2
21 s 1589 BOLT--·------------------------- 3
2Z 587852 COVER--··lflywheel housing)··-- 1
23 51588 BOLT----------·---------------- 2
24 6l8487 BRACKET---------------------·- I'
Z5 3L9922 VALVE -------·(wh islle)----- ·--- I
!Separate Illustration!
26 6F5985 COUPLING----------------------

7L6914 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Standard Engine Rotation-Replaced by 3N9499


4N7556 Air Motor Lubricator, 6L6731 Motor and 3L9922 Whistle Valve parts are shown on Pages 618 and 62

~l""'""~""11l~M"'t~jt,'!tf'!m?~~~~"""'-'ifl'j2"'ff'-~'""'"'~l'' fl!"'~'ml~~~i(~~~"'

~ "+ t J • ""i ~ • ~- ~ "'

3N9499 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Standard Engine Rotation-Type 1


3N9413 Motor & 4N7556 Lubricator parts are shown on Pages 61-5 & 618

DESCRIPTION 4 6L4382 ELBOW-----------------------·- II ! 'II


5 363685 ELBOW------------------------- 3 ':
MOTOR GROUP----------------- 6 58 7643 NIPPLE------------------------- 2
ISeparate Illustration! 7 386556 ELBOW----------190 1----------- 1;
3H510 GASKET-------------------····· 8 8B9580 BUSHING---------------------
9F8110 NIPPLE----B. 57 cm!3. 375 in. I long 9 I L2893 Nl PPLE---------------'------
3D 2186 ELBOW----·-----·145vi---------- 10 4H529 UNION--------'---------------
5L3785 NIPPLE···---3.!7cmU.25in.Jiong 11 3Ll258 NIPPLE--------------------
12 58 7661 Nl PPL£ --------------------- 31
13 3N9409 8USHING-------------------
14 3B7296 NIPPl£---------------------- i '1
15 6F9497 FITIING---!Use as reguirau--- I !
16 3 B6500 ELBOW-----------------------
17 4N7556 LUBRICATOR GROUP----------- i! !

18 4N3411 VALVE _!_5_"!~~~:-~~~~-~~~~~~~~-- II ! :


19 5K9241 FITTING---------------------- 31
20
3N9482 TUBE ASSEM. ---------------- 1!
21 S 1592 BOLT-------------------------- 3"
22 384510 LOCKWASHER----------------- 6li
23 5B7852 COVER----------------------- 1::
24 IL2782 TEE--------------------------- 1:
15L2534 U-BOLT------------------·----- 11'1'
25 I D4 717 NUT............................ 2 I
384506 LOCKWASHER----------------- ~''
26 5M2894 WASHER·--------------------· ~ 11

27 3N9363 BRACKET ........ c.............. 1 11


28 6F5985 COUPLING-----------------· I
29 S 1588 BOLT'------------------------ 2'
30 687280 ADAPTER--------------------· I
31 4M5317 BUSHING·--------------------- I
32 387264 NIPPLE----------------------- I
33 S 1566 BOLT------------------------- 3
11 34 4N3410 VALVE------------------------ I,
35 6L3616 CONNECTOR------------------- I'
36 3N9483 TUBE ASSEM. I
TO
ftiRINLET MOUNTED ON L. H.
SUPPLY Ll NE STARTER PAD 156565
REF. PART DESCRIPTION QTY c 6 5 B 7 6 6 6 ELBOW-------------------------- 3
NO. NUMBER
c 7 58 7 661 NIPPLE-------------------------- 2
3H 510 GASKET------------------------ c 8 2L2813 ELBOW-------------------------- I
4 N341 0 VALVE-------------------------- c 9 3L 8 99 3 Nl PPLE ------------------------- I
3N9413 MOTOR GROUP------------------ c 10 683685 ELBOW-------------------------- I
ell IL2893 NIPPLE------------------------- 2
ISeparate Illustration! 10
12 4H529 UNION-------------------------- I
C 4J 8334 HOSE ASS EM.-----·. 45 m08 in. I
CJ3 3 B 8 82 2 ELBOW--------------------"----- I
C.~~5~B~76~6~0lB~U~S~H~IN~G~---------_--_--_-_--_--_-_--_--_-_-~~
c 14 3 B 6 76 8 BUSHING----------------------- 3
15 4N7556 LUBRICATOR GROUP----------- I
!Separate Illustration)
16 4 N3411 VALVE-------------------------- I
17 3 B 7 296 Nl PPLE ------------------------- I
II 18 6 F94 9 7 FITTING------------------------- I
19 3 B6 50 0 ELBOW------------------------- I
2D 3 N940 9 BUSHING----------------------- I
12 c 21 4 S557 5 PIPE--------------------------- I
5 L 2 53 4 U-BOLT- ---------•-- ----------- I
1 D4 7 I 7 NUT---------------------------- 2
c 22 3 84 506 LOCKWASHER ------------------ 2
II c 5M2 894 WASHER----------------------- 2
c 104540 BOLT--------------------------- 2
c 23 1 D4 7 16 NUT---------------------------- 2
c 3 B4 50 5 LOCKWASHER------------------ 2
c 4 B4 2 77 WASHER----------------------- 2
c 24 5 N2 7 2 9 BRACKET---------------------- I
c 25 5N2728 ELBOW------(use as requiredl---- I
26 6F 59 8 5 COUPLING--------------------- I
27 5 B7 85 2 COVER------------------------- I
28 S 1592 BOLT--------------------------- 3
2'1 3 B4510 LOCKWASHER------------------ 6
15 30 S 1566 BOLT--------------------------- 3
c 31 8L 5 00 8 ELBOW------------------------- I
32 3 B 7 2 64 NIPPLE------------------------- I

MOUNTED ON
L H. STARTER PAD
TO
AIR INLET '.
SUPPLY L1 NE 22 21 2D 19 18
C I NO IC .ATES CHANGE 208874

3N9499 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Standard Engine Rotation-Type 2


3N9413 Motor & 4N7556 Lubricator parts are shown on Pages 61-5 & 618

~ .
~" <h " "' "' ~ • 1, , ! ~ tl <) ~ ~ ' •

7L6916 AIR STARnNG MOTOR GROUP-LH.-SAE. SiEndard Ef9le ROO!iiol• AsplaDed by 3H9497 shown on Pages- 59A & 596
4N7556 Lubricator, 6L6731 Motor and 3L9922 Whistle Valve parts are shown on Pages 618 and 62

REF PART DESCRIPTION


NO NUMBER

I 6F9497~1TTING------------------------- l
2 182886 BOLT------9.53cml3.75 in. !long 2
3 3B4508 LOCKWASHER-------------------- 4
4 7F8023 ELBOW------------~------------- l
5 Sl595 BOLT------3.18cmll.25in.llong 2
6 6F9206 GASKET------------------------ l
without Silencer and Vapor Arrestor)
7 5B7852 COVER-----IFiywheel Housingl--- l
8 3H510 GASKET------------------------- 2
9 S 1592 BOLT---------------------------- 3
10 3B4510 LOCKWASHER-------------------- 6
II S 1589 BOLT---------------------------- 3
12 Sl594 BOLT---------------------------- 2
13 384506 LOCKWASHER-------------------- 4
14 5Ll722 BRACKET------------------------ l
15 5L2534 U-BOLT-------------------------- I
16 683685 ELBOW-------------------------- 4
17 6F5985 COUPLING----------------------- I
18 I 04717 NUT----------------------------- 2
C 19 3R9595 NIPPLE-------------------------- I
!For use without Regulator!
2D 6Ll849 FLANGE-------------------------- I
21 6F9206 GASKET------------------------- I
22 3L9922 VALVE----------(whistle)--------- I
!Separate Illustration)
23 S 1587 BOLT----------------------------
24 3B4508 LOCKWASHER-------------------
C 25 4N7556 LUBRICATOR GROUP-------------
ISeparate ltlustralionl
26 6 L7 349 NIPPLE-------------------------- I
'l7 5 B 7 661 NIPPLE-------------------------- 4
28 6L6731 MOTOR ASSEM. ------------------ I
!Separate Illustration)

C INDICATES CHANGE 150096


3N94ll MOTOR GROUP··················
<Separate Illustration!
8 5B7661 NIPPLE························- 3
9 4N3411 RELAY VALVE--- !air starter)--·-- l
lO 4M5317 BUSHING·······----------··-·--- I
II 387264 NIPPLE·····-------·-·-·-··---· I
12 4N 3410 VALVE·····<starter conlroll·-··--- I
13 6L 3616 CONNECTOR ····················- 1
14 3N9481 TUBE ASSEM. ------------------· I
15 5K9241 FITTING--·······-----···-------- 3
16 3H510 GASKET-------------------------- 2
11 S1566 BOLT --------------------------- 3
IS 3 B4510 LOCKWASHER ------------------ 6
19 6 B72SO AOAPTER · --- ·------·---------- ·- 1
20 3R959 5 NIPPLE- -----------------·----- 1
!Use Without Regulator!
5L2534 "U'' BOLT ------------ -- ------ I
104717 NUT-----------------··---··---- 2
3 B4506 LOCKWASHER-·· ----------------- 4
5M2894 WASHER·------------------------ 4
S 1594 BOLT--------------------------- 2
24 6F5985 COUPLING--···------------- ---- I
3N9363 BRACKET··----·-·-······o------- I
Sl592 BOLT·------------------------- 3
5B7S52 COVER-------·----------------- I
3N9480 WBE ASSEM. ---·-··------------- I
ll2782 ·---------------------- I
L8993 ---------------------- I
N9409 HING-----------------,----- I
34 86500 W ------------------------- I
B7296 PLE------------------------- I
6F9497 TTING ------------------------ I
REF. PART DESCRIPTION QTY !Use Without Silencer!
NO. NUMBER
16 N7556 BRICATOR GROUP --------- --
1 3N9383 !Separate Illustration!
2 683685
3 IL2893
4 4H 529
5 6L5699 NIPPLE··-----------------------
6 5 B 7660 •BUSHING--··---------------·---- 156563

3N9497 AIR STARTING MOTOR GROUP-LH.-S.A.E. Standard Engine Rotation-Type 1


3N9411 Motor & 4N7556 Lubricator parts are shown on Pages 61-3 & 61 8

-~,-~-· "' .

" "- ' - ' < ;Hi , ~ •

3N9497 AIR STARTING MOTOR GROUP-LH.-SAE. Standard Engine Rotation-Type 2


3N9411 Motor & 4N 7 556 Lubricator parts are shown on Pages 61 -3 & 61 8

C 4 5B7661 NIPPLE·----···---------.-·---
C 5 5B7666 ElBOW--------------------------
6 5B7660 BUSHING----------------------
C 7 3B6768 BUSHING-----------------------
C 8 3 B8822 ELBOW-------------------------
9 3N9411 MOTOR GROUP----------------
!Separale llluslralion!
C 10 4J 8334 HOSE ASSEM. ---,---.45 milS ilL I Z
II 3H510 GASKET---------------------,' li
12 S1566 BOLT------------------------ :;t,
13 3B4510 LOCKWASHER------------------- eJ
C I 04540 BOLT------------------------ z<
C ~
C 14 104 716
3 B4505
NUT------------------------
LOCKWASHER------------------
,~~:

C 484277 WASHER----------------------- 2,
C 15 5N27 28 ELBOW------------------------- ! !
!Use without regulator!
16 6F5985 COUPLING····------------------ l i
17 4N3410 VALVE-------istarter conlrol!----- l
18 3B7264 NIPPLE------------------------- l
19 58 7 852 COVER------------------------- l
20 S15 92 BOLT-------------------------- 3
5L2534 "U" BOLT----------------------- I

c
C
21
< i~: ~~~ ~~~~~~5-~~~--~--~~~~--------~~--~--~--~- ~
5M289 WASHER------------------------- 2
22 3N9409 BUSHING----------------------- I
23 386500 ELBOW------------------------- I
24 6F9497 FiniNG------------------------ 1
25 3 87 296 NIPPLE------------------------- I
26 4N3411 RELAY VALVE ----!air starter!----- I
27 4N7556 LUBRICATOR GROUP------------ l
!Separate Illustration!
C 28 4S5575 PIPE-------------------------- I
C 29 5N2729 BRACKET----------------------- 1
REF. PART DESCRIPTION QTY II C 30 ll2893 NIPPLE------------------------- 2
NO. NUM8EA
31 4H529 UNION------------------------ I
C I 6 B36 85 ELBOW.--------------------------
2 3L8993 NIPPLE-------------------------
C 3 2l2813 ELBOW----------::::----------·· C INDICATES CHANGE 208872
DESCRIPTION , QTY

B ElBOW·························· 2
58 7661 NIPPLE························· 3
ll2893 Nl PPLE·----------·--···--····-· l
5LZ534 U·BOLT·-----···-·------------·· 1
4 104117 NUl----------------------------· 2
5 3 84506 LOCKWASHER·--··-··---···-·---- 4
C 6 4N7556 LUBRICATOR GROUP------------- 1
(Separate Illustration!
1 2L28l3 ElBOW---------·--···-···--·-··· 1
8 4 S 5575 NIPPLE----·····--···-···-----·- l
9 S 1585 BOLT·-----------------------·-·· 4
10 384508 LOCKWASHER···----····--·----- 8
11 6F9206 GASKET·-·-··---············---- 2
12 6ll849 FLANGE··--··----·-···---·--···· 1
13 6L6130 MOTOR ASSEM. ····--··--------·· I
!Separate Illustration!
14 6f9497 FITTING·······.··----------------
15 I 82886 BOLT------9.53 cmf3.75 in .I long
16 7f8023 ELBOW··------------------------
17 51595 BOLT··-···3.18cmll.25 in. I long
18 S 1592 BOLT·---------------------------
19 3 84510 LOCKWASHER···--······-·····--
20 3H510 GASKET--·-·--····-·-----------
21 S 1589 BOLT-----------------······-···
Z2 587852 COVER------mywheel housing)····
23 S 1588 BOLT··--··---------------------
24 6L8487 BRACKET·----------------------
25 3l9922 VALVE--------·(whistlel·----·---
ISeparate Illustration!
26 6f5985 COUPLING--··-------·-·-------- -1

C INDICATES CHANGE 150091

7L6913 AIR STARTING MOTOR GROUP-RH-S.A.E. Opposite Standard Engine Rotation-Replaced by 3N9500
4N7556 Air Motor Lubricator, ~L6730 Motor and 3L9922 Whistle Valve parts are shown on Pages 618 and 62

-·~'?1' •

"' •
i lli ,
4
I .,_
£ ~
""

3N9500 AIR STARTING MOTOR GROUP-R.H.-S.A.E Opposite Standard Engine Rotation-Type 1


3N94 f4 Motor & 4N7556 Lubricator parts are shown on Pages 61·6 & 61 B

OTY
5 683685 ElBOW---······---·····-------- ! 4
6 587643 Nl PPlE----------------o·------ fl 2
MOTOR GROUP------------------ 1 587666 ELBOW------------------·------ 1
4- 8 5B7660 BUSHING--··---·--------------· I
lSeparate Illustration) 5
GASKET------------------------· 9 6F8857 Nl PPLE ---··------------------·
NIPPLE·----8. 57 cmll375 in.llo11<J 10 4H529 UNION------------·---·--···--·
2 ELBOW----------------------·--- 11 3Ll258 NIPPLE------------------------ !
587661 NIPPLE-----3.81 emil. 50 in. I long 12 3N9409 BUSHING---------------------- I
13 387296 Nl PPLE ---------:· ------------- I l
8 14 6F9497 FITTING--------------------- I !
15 386500 ELBOW------------------------ I !
9 16 4N7556 LUBRICATOR GROUP---------- !
!Separate Illustration!
17 4N3411
18
19
5K9241
3N9482
VAlVE---------·-------------··
FITTl NG---- ---------·--- ------
TUBE ASSEM. -----------------
I l
3
1
10 20
21
22
SIS92
3 B4510
5B 7852
BOLT····---------------------
LOCKWA SHER-- ---------------
COVER-·--------------- .... ·---
I 3
6
1
23 ll2782 TEE-------·------·--------·--· 1
5L2534 U-BOLT-----------------------
ll 24 NUT-----------··-·····-------
1 D4717 2
384506 lOCKWASHER---------------- 4
25 WASHER----·-··--------------
5M2894 4
26 3N9363 BRACKET---------------------- 1
27 6F5985 COUPll NG -------------------- I
28 s 1588 BOLT--------·-·--------------- 2
29 687280 AD APTER-·-------------------- I
30 4M5317 BUSHING--------------------- I
27 31 387264 Nl PPLE ---------------------- 1
32 51566 BOlT···---------------------- 3
33 4N3410 VAlVE----------------------- 1
34 6L3616 CONNECTOR-------------·--··· 1
20-21 35 3N9483 TUBE ASSEM. I
16
TO
AIR INLEI
SUPPLY LINE MOUNTED ON L. H. 15 14
STARTER PAD
!56566
REF. PART
DESCRIPTION QTY C 5B7666 ELBOW-------------------------- 3
NO. NUMBER
C 5 B 7 661 Nl PPLE -------------------------- 2
3 H 510 GASKET------------------------ C 2L2813 ELBOW-------------------------- I
4 N 3410 VALVE-------------------------- C 9 3L8993 NIPPLE------------------------- I
3N9414 MOTOR GROUP------------------ C 10 6B3685 ELBOW-------------------------- I
(Separate Illustration! C !I IL2893 NIPPLE------------------------- 2
\0 !2 4H529 UNION-------------------------- I
C 4 4J8334 HOSEASSEM.----- .45mll8in.l
C 5 5B7660 BUSHING---------------------- C 13 3B8822 ELBOW-------------------------- I
C 14 3B6768 BUSHING----------------------- 3
15 4N7556 LUBRICATOR GROUP----------- I
(Separate Illustration!
16 4 N3411 VALVE-------------------------- I
17 3 B 7 296' NIPPLE------------------------- I
18 6 F 94 9 7 FITTING------------------------- I
19 3 B 6 500 ELBOW------------------------- I
2() 3 N 94 0 9 BUSHING----·------------------- I
c 21 4 S 55 7 5 PIPE--------------------------- I
5 L 2 5 34 U -BOLT------------------------ I
1 D4 717 NUT------------·---------------- 2
c 22 3 B4 506 LOCKWASHER ------------------ 2
c 5M2 894 WASHER----------------------- 2
c 1 D4540 BOLT--------------------------- 2
c 23 1 D4 716 NUT---------------------------- 2
c 3 B4 50 5 LOCKWASHER ------------------ 2"
c 4 B4 27 7 WASHER----------------------- 21
c 24 5 N 2 7 2 9 BRACKET---------------------- I•
c 25 5N2728 ELBOW------(use as requiredl---- I
26 6 F 59 8 5 .COUPLING--------------------- I
27 5 B 7 85 2 COVER------------------------- I
28 S 1592 BOLT--------------------------- 3
29 3B4 510 LOCKWASHER ------------------ ~
30 S 1566 BOLT--------------------------- 3
c 31 8 L 5 00 8 ELBOW------------------------- I
32 3 B 7 264 Nl PPLE ------------------------- Ii

MOUNTED ON
LH. STARTER PAD
TO
AIR INLET
SUPPLY LINE 22 21 2il 19 18
C INDICATES CHANGE 208815
I
3N9500 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Opposite Standard Engine Rotation-Type 2
3N9414 Motor & 4N7556 Lubricator parts are shown on Pages 61-6 & 61 B ·~

' ~'"'!~~,_~~"' ~· ~ " "'

,.
~ .. ~ ~ ~~4 .... -"';q:;;~ ~~ ' "~ < I'~~"~

7L6915 AIR STARTING MOTOR GROUP-L.H.-S.A.E. Opposite Standard Engine Rotation-Replaced by 3N9498
4N7556 Air Motor Lubricator, 6L6730 Motor and 3L9922 Whistle Valve parts are shown on Pages 61 B and 62

"'
NO
PART
NU.M8U

6F9497
IB2886
384508
r,"_ _ ---- - - - -
DESCRIPTION

~g~~~;~~:~~~-c-~~-~!~~~
7F8023 ELBOW-----------_:_---------~
J
len
!
2
4
!
s
~~~~~~~~~~--~~~-~~~-~~~!-~
!595 2
6F9206 I
IFor use !without Silencer and Vapor ArresiOi"l
7 587852 COVER-----(Fiywheel Housing!--- l
8 3H510 GASKET------------------------- l
9 s
1592 BOLT---------------------------- 3
10 384510 LOC KWA SHE R----------------- --- 6
!I s
1589 BOLT---------------------------- 3
12 s
1594 BOLT---------------------------- 2
13 384506 LOCKWASHER--- ----------------- 4
14 5LI722 8RAC KET ------------------------ I
15 5L2534· 'u': BOLT-------------------------- I
16 6B3685 ELBOW-------------------------- 4
17 6F5985 COUPLING----------------------- I
18 104717 NUT----------------------------- 2
c 19 3R9595 NIPPLE-------------------------- I
(For use without Regulator!
20 6Ll849 FLANGE--------------------------
21 6F9206 GASKET-------------------------
22 3L9922 VALVE ---------(Wh istlel------- --
(See Separate Illustration!
23 s
1587 BOLT---------------------------- 4
24 384508 LOC 1MASHE R-------------------- 4
c 25 4N7556 LU8RI CATOR GROUP-------------- I
(Separate Illustration!
26 6L7349 Nl PPL£ --------------------------
27 587661 Nl PPL£ -------------------------
28 6L6730 MOTOR ASSEM. ------------------
I Separate Ill ustrationl

C INDICATES CHANGE 150095


3N9412 MOTOR GROUP·-------··-·····-·
!Separate Illustration)
8 587661 NIPPLE······------------------- 3
9 4N3411 RELAY VALVE··- lair starter)·-- -- 1
10 4M5311 BUSHING------------------------ I
ll 3B7264 NIPPlE·----------------------- 1
12 4N3410 VAlVE·----{starter contron------- I
13 6L3616 COONECTOR --------------------- I
14 3N9481 TUBE ASSEM. ------------------- I
15 5K9241 FITTING------------------------- 3
16 3H510 GASKET----------------·--------- 2
11 S 1566 BOLT --------------------------- 3
18 384510 lOCKWASHER ------------------ 6
19 687280 ADAPTER------------------------ 1
20 3R9595 NIPPLE· ----------------------- 1
' !Use Without Regulator)
! 5L2534 "U" BOLT·------------ -- ------ I
21
I 104117 NUT---------------------------- 2
izz 3B4506 LOCI\WASHER-------------------- 4
' 5M2894 WASHER-·-·····----------------- 4
!23 s 1594 sou--------------------------- 2
24 24 6F 5985 COUPliNG·----------------- --- I
25 3N9363 BRACKET------------------------ I
26 S 1592 BOLT------------------------ 3
27 587852 COVER----------------------- I
28 3N9480 TUBE ASSE'-1. -------------------- I
29 ll2182 TEE---------------------------- l
30
1 3L8993 NIPPLE------------------------- 1
31 N9409- BUSHING·--------------------- 1
l>z bB6500 ELBOW ---···----------------- I,
3 B87296 NIPPLE------------------------ I
134 16F9497 FITTING -------------------- 1
REF. PART DESCAIPTI~ QTY (Use Without Silencer!
1\10. ~UMBER
16 5 ~N7556 lUBRICATOR GROUP-------
3 N93 83 NIPPlE-------------------------- !Separate Illustration!
6 83685 ELBOW· --------------------- ---
ll2
4H5 MOUNTED
6l5 ON R.H.
58 STARTER PAD

3N9498 AIR STARTING MOTOR GROUP-LH.-S.A.E. Opposite Standard Engine Rotation-Type 1


3N9412 Motor & 4N7556 Lubricator parts are shown on Pages 61-4 & 618

5;;,eet 2
5 5B7iii .~~
~
~ 3
!
6 5SHi60 SIJsHll\1;
c 1 3B6768 BUSHIHG 3
c 8 388822 ElBOW--------- 3
9 3N9412 ll'iOTOR GROUP------ i.
1Sepal1lle ll!ustrl:'liool
C!O 4J 8334 ;:~~SSEM. 'l''
sin.t
II 3H510 'l'',,
12 S1566 BOLT-------------------- 311
13 384510 LOCKWASHER---------------
c I 04 540 BOLT-----------------------
aljzr
c 14 I 04716 NUT-------------------------- 2 1i
c 384505 LOC KWA SHER ------------------ 2''
c 484277 WASHER----------------------- lK
c 15 5N2728 ELBOW------------------------~- Li
(Use without regulator!
16 6F5985 COUPLING---------------------- 1
17 4N341 0 VALVE -------{starter control!----- 1
18 38 7264 Nl PPLE ------------------------- I'
19 587852 COVER------------------------- I
20 51592 BOlT-------------------------- 3
5L2534 "U" BOLT--------'--------------- I'
NUT----------------------------- 2
21 I 04717
c 384506 LOCKWA SHER • ------------------ 2
c 5M289 WASHER------------------------- 2
Z2 3N9409 BUSH t NG ------- ---------------- I
Z3 386500 ELBOW------------------------- 1
24 6f9497 f IIT I NG- ----- ------------------ 1
25 387296 Nl PPLE ------------------------- I
26 4N34ll RELAY VALVE----(air starter)----- I
ll 4N7 556 lUBRICATOR GROUP------------ 1
(Separate lllustrationl
c 28 4 s 5575 PIPE-------------------------- I
c 29 5N2729 BRACKET----------------------- I
c 30 IL2893 Nl PPLE ------------------------- 2
31 4H529 UN ION------------------------ 1

C INC ICATES I:~ANGE lU~~I

-----------------------------~~~~~-..~='""""'- -
4N4404 SEAT-----------------------------
4N4406 HOUSING ASSEM. ------------··-
llncludesl
PLUG------------------------
01 LER-----~--- ··------------
BUSH! NG ·-· ----------------

6N7 542 SHAFT-------·------------------ 1


6L8 79 4 KEY---------------·------------ 1
4N4405 DRIVE ASSEM. ----------------- I
28 51616 BOLT----------------····------ 16
3 B 4504 LOCKWASHER----------------··· 16
29 6N7362 COVER----------- I
30 6N 7544 PIN I ON-~---------------------- I
31 6N7535 RETAINER--- ------------------ I
32 6N 757 0 SCREW------------------------- 2
6N 7572 LOCKWASHER------------------- 2
6N7534 ROTOR···----------------------- 1 33 6N7532 CASE ASSEM.------------- ---- I
6N 7 538DOWEL·-------------------······ 1 11 ncludesl
4S5565 BOLT---------------------------- 2 34 785670 BEARING----------------· I
I! 3 B 4506LOCKWASHER------------------- 16 S 1591 SOLT----------------------- -- 6
6 N7 5 71
WASHER------------------------ 1 3~ 1 04 717 NUT---------------------------- 6
6N 7581 GEAR----···131 teeth I----------- I 36 6N7543 HOUSING----------------------- i
REF. PART QTV
2L52 71 BEARING----------------------- I 37 I A2029 BOLT---------------- ---------- 8
OESCRtPTION
NO. NUMBER !, S6L5897 BOLT--------------------------- 18 38 6 N7 541 COVER ASS EM. 1
1 8J2418 LOCKWASHER------------------ 18
2 H3776 NUT----------------------------- I
2H3779 LOCK---------------------------· I 162Y1415 RETAINER--------------------·- 2
2 6N7547 WASHER------------------------- I 174N4402 SPACER-----'------------------ I
3 2L2094 BEARING------------------------ 2 184N4400 RING--------------------------- 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE:
4 6N 7 545 SPACER------------------------- 2 194N43Q8 PISTON ASSEM. ------------···· I 6N7533 KIT--------IRotor Vanel--------- 1
5 6N 7 540 PLATE--------------------------- 2 llncludesl i llncludes5Vanesl
20 4N4399 RING-------------: ________ _ 6N73631KIT-------·1Seal and Gaskell-----
6 6N 753 7 CYLINDER---------------·------- 1
7 6N7536 RETAINER_:_:_:_~-----------·----~::_:_ Li_ 21 4N4403 SPRING-······----------------- ' ll ncludes 3 Seals and 5 Gaskets I
156567

3N9411 AIR STARTING MOTOR GROUP


Part of 3N9497 Air Starting Motor Group shown on Pages 59A & 59B

~" ,0 "' l3

" "'c i. ' " ' ~ > ~ ' ' ..

3N9412 AIR STARTNG MOTOR GROUP


Part of 3N9498 Air Starting Motor Group shown on Pages 61-1 & 61-2

t
: l
I
·. r;l
Ili !i 11
I

6N 7 542 SHAFT--------------------------
6L8 79 4 KEY----------------------------
27 4N9 569 DRIVE ASSEM. ----------------- ! ,
ZB S 1616 BOLT-----·--------------------- !6
3 B4504 LOCKWASHER-----· ------------- 16
29 6 N7 3 62 COVER--------------------------
30 6N7544 PINION---·-···----------------
31 6N7 535 RET AI NEll---------------------·
6N7570 SCREW-------------------------
32
6 N7 572 LOCKWASHER-------------------
33 6N7532 CASE ASSEM.
!Includes I
34 7 B 56 70 BEARING--------------------
5 1591 SOLT---------------------------
35 104717 NUT----------------------------
6 N7 581 GEAR-------131 teethi----------- 36 6N7543 HOUSING-----------------------
2 L 52 71 BEARING····------------------- 37 l A2029 BOLT---------------------------
l6 L589 7 BOLT---------------------------- 38 6N7541 COVER ASSEM.
! BJ 2418 LOCKWASHER-------------------
12Y 1415 RETAINER-----------------------
' 4N4402 SPACER-------------------------
! 4N 4400 RING---------------·--------···· THE FOLLOWING REPAIR KITS ARE
4N4H8 PISTON ASSEM. '6N7533 !KIT---------!R~tor Vanel--------
II ncludesl : !Includes 5Vanesl
N4399 RtNG------------------------ 6N7363 !KtT-----ISeal and Casket!------- I ,
4403 SPRING------------------------- ' 'II ncludes 3 seals and 5 gaskets I
156568

I
.....______________~_ ·---~----~~~-~------
L
4N4404 SEAT--------------·-··-----------
4N4406 HOUSING A,SSEM. ---------------
Hncludesl
PLUG------------------------
0 ILER- -- ------·-- -----------
BUSHING-----···-------·---

6N 7542 SHAFT-------------------------- I
6L8794 KEY---------------------------- I
4N4405 DRIVE ASSEM. ----------------- I
S1616 BOLT-------------------------- 16
3 B4504 SHER··----------------- 16
6N1362 COVER------------------------- I
6N7544 PINION----··········---------- I
6N 75 3 5 RETAINER---------------------- I
6N7570 SCREW------------------------- 2
6N1572 LOCKWASHER------------------- 2
6N7534 ROTOR----------------~::....... I 33 6N7532 CASE ASSEM. ------------- ---- I
6N 7 53 8 DOWEL-------------------------- I Uncludesl
4 S5 565 BOLT---------------------------- 2 34 1 B 5670 BEARING------------ ---- - I
3 B4506 LOCKWASHER------------------- 16 S1591 BOLT-----------------------'"-- 6
6N 7 511 WASHER--------------·--------- I 3!> l 0 4 717 NUT---------------------------- 6
6N758l GEAR··-----131 teethl----------- I 36 6N7543 HOUSING----------------------- l
REF. PART 2l52 71 BEARING----------------------· I 37 lA2029 BOLT---------------- ---------- 8
NO. NUMBER 6L 589 7 i BOLT--------------------------- 18 38 6N7541 COVER ASSEM. -------- -------- I
15 8J 2418 'LOCKWASHER------------------ 18
2H3776 NUT------------------------·"··-
2H3 779 lOCK---------------------------- 16 2Yl415 RETAINER---------------------- 2
2 6N7547 WASHER------------------------- 17 4N4402 SPACER------------------------ I
3 2L2094 BEARING-----------------------" 4400 RING-------------------------- 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE:
4 6N7545 SPACER------------------------- 4398 PISTON ASSEM, ·--------------- I 6N7533 KIT--------IRotor Vanel---------~1
5 6N7540 PLATE--------------------------- llncludesl !Includes 5 Vanes I
6 6N7537 CYLINDER----------------------- 4399 Rl NG----------------------- 6N 7363 KIT --------!Seal and Gaskell----- I
7 6N7536 RETAINER------------------------ 4N 4403 SPRING------------------------ 1 Hncludes 3 Seals and 5 Gaskets I ,
156569

3N9413 AIR STARTING MOTOR GROUP


Part o!AN9499' Air Starting Motor Group shown on Pages 58A & 588

'tWill~!:{ t *~~ 1:/t""""~ ~ t; T v~+- ""~*' ~ " :/ "' (}


. ~

~ ~' ·*'; ~·~~ :1i ;. " - - ~

- ' -

3N9414 AIR STARTING MOTOR GROUP


Part of 3N9500 Air Starting Motor Group shown on Pages 60A & 608

22 4N4404 SEAT---·-··········---------- 1
23 4N4406 HOUSING ASSEM.
11 ncludesl
11
PLUG·-------------------- 1~
OILER---------------------- 1 :,
BUSHING-------·---------- ~ II

6N 7542 SHAFT----·------------------ I
6l8794 KEY---------------------------- l
27 4N9569 DRIVE ASSEM. I
S16!6 l6
28 384504 l6
29 6N7362 1
30 6N7544 1
31 6N7535 l
32 6N7570 ----------------- 2
6N7572 LOCKWASHER------------------- 2
33 6N7532 CASE ASSEM. 1
flncludesl
34 7B 5670 BEARING-------------------- 1
S 1591 BOLT--------------------------- 6
35
104717 NUT---------------------------- 6
36 6N7543 HOUSING----------------------- t
37 I A2029 BOLT--------------------------- 8
38 6N7541 COVER ASSEM. ----------------- l

I
THE FOllOWING REPAIR KITS ARE AVAILABlE:
STON ASSEM. ----------------- 6N7533 KIT---------IRolor Vanel-------- I
11 ncludesl I Includes 5 vanes I
RING--------------------·--- 6N7363 KIT·----ISeal and Gasketl-------
NG- ------------------------ 11 ncludes 3 seals and 5 asketsl
156570
DESCRIPTION OTV

6N 2186 SEAL---------------------------- I
2 6N 2185 PLUG--------------------------- 2
3 6N 2188 BALL---------------------------- 2
4 6N2192 BOWL·-------------------------- I
5 6N2193 nJBE---------------------------- I
6 6N 219I SEAT---------------------------- I
7 6N2190 SPRING·----------------------- 1
8 6N2184 GASKET------------------------- 1
9 6N2187 SEAL----------------------------- 1

153424

4N7556 AIR MOTOR LUBRICATOR GROUP


Part of 7L6913, 7L6914, 7L6915 and 7L6916 Air Starting Motor Groups shown
on Pages 58 through 61
•-mv~vn----~-=----~~~.---------------------------~~~~~~~~~-------1

(SAE OPPOSITE STANDARD


ENGINE ROTATION)

-DR-
-9F'721B·SCREW.---
9F"7215- RING--.-.-- -1
----l
!14S05•LOC:KWIISrtltR- ""6

1-MOTOIL - - ----3H3L7L 7f5452-SPRING---- ---'


{SA£ STANDARD ENGINE
ROTATION)
(SEE SEPARATE ILLUSTRATION) ,
461273-SCREW_--- ---'
(PARTS OF IL7398 AND IL n ~M.)
1

-OR-
I-DRIVE ASSE'M.{BEND1lQIL7340
(SA£ STANDARD ENGINE
ROTATION)

'i I-SEAL-_--- ---5KI770 I-HOUSING ASSEM_SLS507

I 6L6731 MOTOR ASSEMBLY-S.A.E. Standard Engine Rotation


Part of 7L6914 & 7L6916 Air Starting shown on Pages 58 & 59
6L6730 MOTOR ASSEMBLY-S.A.E. Opposite Standard Engine Rotation
Part of 7L6913 & 7L6915 Air Starting shown on Pages 60 & 61
3H3171 & 3H3170 Air Motor parts are shown on Pages 63 & 64

~ •e>MH<"'~"M -~
4L3054-GLAND _______ , I
- - - - - 4L2804-PACKING ______ I I
4L3055-STEM ________ I

- - - - - 4L2808-NUT ________ I

- - - - - - - 4L2805-DISC ________ I

-------4L2806-SPRING _______ I

59307

3L9922 WHISTLE VALVE


Part of 7L6914, 7L6916, 7L6913 and 7L6915 Air Starting
Motor Groups shown on Pages 58 through 61
AtWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS
REf. PART OESCRfPTIOtf OTV
~0. NUMBER

1 4N9566 SHAFT-------------------------- 1
2 4N956 7 KEY---------------------------- 1
3 9F5975 BOLT---------------------------- 8
4 6H3977 SEAL---·------------------------ 1
5 SF 8882 S£1\L---------------------------- 1
6 4N4398 PISTON ASSEM. ---------------- 1
Undudesl
7 4N4399 RING------------------------
8 4N4404 SEAT----------------------------
9 4N9569 CLUTCH ASSEM_ -----------------
10 4N4406 HOUSING ASSEM_ ---------------
12 Undudest
284602 PLUG------------------------ 1
ll 4N4408 OILER------------------------ 1
12 4N4407 BUSHING-------------------- 1
13 4N4403 SPRING------------------------- 1
14 4N4400 RING---------------------------- l
15 4N4402 SPACER------------------------ 1
16 520512 RETAINER----------------------- 1
S1616 BOLT---------------------------- 12
17 3 B4504 LOCKWASHER-------------------- 12
18 4N9565 COliER--------------------------- 1
19 4N3411 VALVE-------------------------- l
20 4N341 0 VALVE---------------------------- l
l 4N4393 SEAL---------------------------- I
22 4N9568 GEAR-------Idrive-30 teeth I------- I

19
14'!2&1

4N6019 AIR START CHANGEOVER GROUP-Field Installation


SAE- OPPOSITE STANDARD ENGINE ROTATION
FOR USE WITH 6L6730 MOTOR ASSEMBLY SHOWN ON PAGE 62

3H3171 AIR MOTOR-5AE. Sta'ldard Engine Rotation


Part of 6L6731 Motor Assembly shown on Page 62
0
r
z 7F5157-GASK_"T _____ ____J

-<
<i
>
---l
m
;;o
3!
r
r
>
;;o•

-u
>
;;o
---l
(/'I

(j)
<
m

<i
>
---l
m
;;o
3!
r
r
>
;;o

- -u
m
;;o
-n
0
;;o
~
>
z
()

l
m
> 1- I
~ 4-SCREW_-- ------"'-r
I-ROTOR ______ _
>
-< 5-VANE - - _____JL74B!>--
V> I- PLATE ASSEM. __7F513
DOWEL_,43.DIA.J:__7F'5136
(j)
<
m
t
1- DOWEL __(5oDtA.)_7F' 5139
4-PIN ---{2s'btA.)_2F454
(PARTS OF PL.ATE ASSfo:,
7 5136
)

V> 1-RING _________ 3H•oc•v--


m
;;u l- BEARING ______4B4{3

>
r 3-PLUG ___(a) __
7F 51 51-SHAFT_____ _ _ l
z 5162-NUT________ J
c 5161- LOCKWASHEf< _ ___J
~ 5159-RING ________I
co 5171- WASHER ____ .;.._(
m 5154-NUT_ _______ I
;;u
LOCKWASHER---1
~ ~--"'"1975-BEARING ASSEM.J
I F' 5152 -RING _______ J
m 7F5148 -GEAR _____ _ .
z 561974- RACE _______ !
JH 1660- RING----...,.-J
0 7F5160- GASKET_____ J
;;u
5141-PLATE ASSEM.--1
0
m 7 F 5138-DOWEL_..(..a• o IA.~1
;;u -~_... 7F5139-DOWEL-J'OD114.}-J,
2F4547-PIN_(25DIA)_ __4)
z (PARTS OF PL.ATE ASSai. 71'54-1,)
(j) 82719-BOLT___ _ s
!..>D«t::>!'-"'-LOCKWASHER----B
8-BOLT _________.. c•.>~oo\.....-" 7F5145-HOUSING--l
8- LOCKWASHER --3

3H3170 AIR MOTOR-S.A.E. Opposite Standard Engine Rotation


Part of 6L6730 Motor Assembly shown on Page 62

3N9492 AIR STARTJNG SLENCER GROUP-Type 1


FOR USE WITH 3N9499, 3N9497, 3N9500 & 3N9498 AIR STARTING MOTOR GROUPS SHOWN ON
PAGES 58A, 588, 59A, 598, 60A, 608, 61-1 & 61-2

16

DESCRIPTION ;yy

l I H47 R----------------------- I
L478 ------------------------- l
184203 NUT----------------------------- I
5M2894 WASHER------------------------ I
I H7 67 SPACER------------------------ I
3 B4506 LOCKWASHER------------------- 7
5N 259 5 BRACKET----------------------- 1
I A2029 BOLT--------------------------- 2
15 4 BI 040 WASHER------------------------ 8
5N2596 BRACKET----------------------- I
S16 2 5 BOLT--------------------------- 2
7 384510 LOCKWASHER------------------ 2
801251 SPACER----------------------- 2
8 387296 NIPPLE------------------------ 1
9 386500 ELBOW------------------------- I
10 3N9382 PIPE--------------------------- 1
II S 1571 BOLT--------------------------- 4
14 12 3N9309 FLANGE------------------------ I
13 1H4768 GASKET--·--------------------- 1
14 5F6658 JAR---------------------------- I
15 7H2444 SEAL--------------------------- l
16 2L3658 STRAP------------------------- 1
8F3273 LINING------------------------ I
156562
I
I
l
2
4
___:::..:.c_~.::.:__ ___;_::=-=z__ __L 2.

0
on
starting motor

IIJIJ'141

7L6912 AIR SILENCER AND VAPOR ARRESTOR GROUP-Replaced by 3N9492


. FOR USE WITH AIR STARTING MOTOR
GROUPS SHOWN ON PAGES 58, 59, 60 & 61

CONSISTS Or: PAGE


1 6L9457 HARDWARE AND DRIVE GROUP . ,·, .. ,., ....••. , .. 66
1 2L3333 HYDRAULIC GAUGE
2 2N3341 FILTER
1 2L8342 HYDRAULIC HAND PUMP
4 2L8343 ACCUMULATOR
C \5'9MY9S9 CLAMP---------------- ------ - 2 3 6L2852 RESERVOIR MoUNTING STRAP
DESCRIPTION QTY C 16 3 B6 SOO ELBOW-------------------------- 2 1 6L4241 RESERVOIR
C 17 3B7296 NIPPLE------------------------- 2 1 6L2794 0 lA GRAM
c 1 5N2 BRACKET------------------------ -~ C 18 IB 7182 BOLT---------------------------- 4 1 6L4694 STARTER CONTROL VALVE
c 2 S 15 BOlT---------------------------- 6
1 6L8720 RECHARGING PUMP AsSEMBLY
c 3 1 A 2029 BOLT---------------------------- 4
1 7L8657
c 4 l 04717 NUT-----------------·----------- 6 HYDRAULIC CRANKING MOTOR
c 5 3 B 4 506 LOCKWASHER- ------------------- 10 8 3L4238 ACCUMULATOR BRACKET ASSEMBLY
c 6 5N 27 41 BRACKET------------------------- I EACH INCLUDES:
c 7 8B8 6 79 SPACER-------------------·----· 2 2 4B4277 WASHER
8 1H4725 SILENCER------------·····------- l
c 9 5N2747 BAND ASSEM. ----------------··· 2 2 5B5620 BoLT
10 7H2444 SEAL------···---------------···· I 2 2l5683 CLAMP--ACCUMULATOR
II SF 66 58 JAR------------···-------·····-- I 1 2l5684 SUPPORT--ACCUMULATOR CLAMP
12 1H4768 GASKET·-·-----------------····· 1 2 4M5280 NUT
cl
13 3N9309 FLANGE--------·········--------
14 5 P 1262 HOSE ---------····-12. 70c_mjS_in. I
1.
l
l ORDER BY THE CENTIMETRE 208"871
4 3N9503 ACCUMULATOR ASSEMBLY--PISTON TYPE
EACH INCLUDES:
1S8411 TAG
3N9502 PLATE--WARNING
3N9492 AIR STARTING SILENCER GROUP-Type 2
FOR USE WITH 3N9499, 3N9497, 3N9500 & 3N9498 AIR STARTING
MOTOR GROUPS SHOWN ON PAGES 58A, 58B, 59A, 60A, 60B, 61-1 & 61-2
HYDRAULIC STARTING SYSTEM
FOR TEMPERhTURES BELOW 60 DEGREES F. USE EITHER GLOW
PLUGS OR ETHER STARTING AIDS. CANNOT BE USED WITH
CHARGING GENERATORS OR ALTERNATORS
4 5-6 1 a 4
12

10

18-6 17-2 16 15-6 IS-6 11-2 16 15-6

l ORDER BY THE INCH

REF. PART
PART
DESCRIPTION
s 1566 BOLT················---···--···-· 2 NO. NUMBER DESCRIPTION S1566 BOLT-·--------------------------- 2
NUMBER 17 1 D4 7 20 NUT········-······-------·-······ 2 17 104720 NUT····-------------------------- 2
4B4281 WASHER······-·············----· 4 6 L4697 BOLT ··-------H. 50'' long!--------- 3 484281 WASHER------------·------------ 4
6 L469 7 BOLT ---------11. 50" longl-----·---
18 s
1594 BOLT····-------------····-·-····· 2 6f253 LOCKWASHER----IShakeproon---- 3 18 S1594 BOLT------------··---------------- 2
6 F2 53 LOCKWASHER----IShakeproofi-·--
19 3L6309 BELT···-······-··-------···-·-·-· 1 S1592 BOLT·········H.25" long!·-------- 3 19 3L6309 BELT--------------------·-······· 1
S15 9 2 BOLT ---------11.25" longl--------- 2 384510 LOCKWASHER--------------------- 5
2H3940 UNION-9QZ----1.50"ext. thd:J-···· 2 2H3940 UNION-90 9 --·-1.50'ext. thd.l··--- 2
2 3 84510 LOCKWASHER-----------------··· 3 5 B785 2 COVER······----····------------· 1
2D8910 UNION·90°·--·-1.375"exl. lhd.l--- 1 208910 UNION-90"-----L375"ext. thd.l--- 1
3 5 B785 2 COVER·····----------------------
ELBOW-90"--·-- ----·······-··-··· 1 4 5L3940 GUARD ASSEM. ---------------···· 1 30888~ ELBOW-90°··--------------------- 1
4 5 L3940 GUARD ASSEM. ------------------ 3 D8884
!High Pressure to Gauge I 5 381915 BOLT---------------······-------· 2 IHigh Pressure to Gauge I
5 3 B 1915 BOLT········----------·········-- 3B4506 LOCKWASHER-------------------- 5
5L5502 TEE-HIGH PRESSURE LINES··-····· 2 6 5L5502 TEE-HIGH PRESSURE LINES-------- 2
3B4506 LOCKWASHER-------------------- 5 484278 WASHER·------------------------ 10
6 5B8978 TEE-RESERVOIR ASS EM.---------· 2 5 B897 8 TEE·RESERVOI R ASS EM.---------- 2
4B4278 WASHER------------------------· 10 1B8 70 7 KEY--····------------------------ 1 Cl 5 P1400 HOSE----------305 cmll20. 07 in. I
6L2959 HOSE··------------··-·-----240''
1 B8 70 7, KEY------------------------------
5 Ll413l PULLEY----------·············---
3 B5412 NUT--------------·······------·--
1
I
1
'' 95671 HOSE-···Ihigh pressureJ-···240"
4 D3 763 COUPLING---···--·-----······---· 8
5L 1413 PULLEY---------------------···--
365412 NUT------------------------------
1
1
c'c 9 S67l
3N69 22
HOSE---Ihigh pressurel---1480 in. 1
COUPLING----------------------- 2
2 3 64622 COTTER PIN·--------------------- 1 2 03134 U-BOLT·-VALVE-----------······-- 2
3 B4622 COTTER PIN········--····-------- 1 2 03134 U-BOLT--VALVE·------------------ 9Sl302 WASHER---·------·-·······------ 1
4 104719 NUT--U-BOLT------·······--·----- 4
9 S 1302 WASHER----------------------··· 1 104719 NUT --U-BOLT --------------------- 9 2H3940 UNION----------········--···---- 1 3B4508 LOCKWASHER·-:··1.50" Dia.l-····· 4
9 2H3940 UNION--------------------------- 1 3 64508 LOCKWASHER-----1. 50" Dia. J---··· 4
10 4l7412 ADAPTER--------------······---- 2 484280 WASHER----U-BOLT·····-·····---- 4
10 4 L7412 ADAPTER---------····----------- 2 484280 WAS HER··-- U- BOLT--------------- 4
11 6L7345 BRACKET ASSEM. ------ 1
2 387284 NIPPLE---··-····----------------- 2
11 6 L7345 BRACKET ASSEM. ---------------- 1 387284 INI 483388 BOLT----------·-······----------- 2 7B9684 VALVE--------------------------- 1
4B3388I BOLT 2 7 89684 VALVE··--·-····----------------- 1 104716 NUT------------------------------ 2 2H9091 UNION·\. 50" ext.thd.HStraightl· 3
1D4716!Nu --------- 2 2H9091 UN ION·t 50" ext. lhd. HStraightl· 3 12
384505 LOCKWASHER-------------------- 2 c 7 D702 UNION-------------------------- 1
12 882664 BUSHING-VALVE REDUCER········ 2
3B4505 LOCKWASHER-------------------- 2
6
464277 WASHER··----------------------- 4 c 8B2664 BUSHING------------------------ 7
4 B427 7 WASHER---------------···-----·· 4 882664 BUSH lNG ·A CCUMULATOR········· 13 208910 UNION--------------------------· 1 c 70950 ADAPTER·--------------······--· 1
13 2 D8 910 UN ION······--------------------- 1 2D58 COUPLING----- ·I Reduc ingl- ------ 5 Ll156 PULLEY------·--·····------------ 1 c
14 4H2243 COUPLING·----Ihigh pressure)··· 22
5 Ll15 6 PULLEY---------···-········----- 1 4H2243 COUPLING-High Pressure--------- 8B7179 SCREW--------------------------- 1 4D4917 TEE-------------------·---------- 3
14

15
8B7179 SCREW---------------------------
S 15 71 BOLT-----------------------------
1D4717 NUT·······-----------------------
1
1
I
4 D4911 TEE----------------------···-----
!NOT SHOWN! •!j 15
51571 BOLT-----·-····------------------
104717 NUT······----------···-----------
28941 SPACER--------------------------
1
1
1
INOT SHOWN!

2B941 SPACER-------------------------- 1 16 6L9456 BRACKET ASSEM. ---------------- 1


....
16 6L9456 BRACKET ASSEM.---------------· 1
i ORDER BY THE INCH I ORDER BY THE CENT! METRE
C INDICATES CHANGE 146705
131180

6L9457 HARDWARE AND DRIVE GROUP 6L9457 HARD~ARE ~NO DRIVE GROUP-Type 2
Part of Hydraulic Starting System listed on Page 65 Part of Hydraulic Starttng System listed on Page 65

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


USAGE Cooe:*
FoR Use:
WITH CoNSISTS OF: PAGE
PART No. NAME GOVERNOR
8L4249 CONTACTOR GROUP,, ............ ···•· .....• 71
3N742 STARTING MOTOR GROUP E N-PGS-NG 8L4849
HM,U N-PGS-NG WIRING GROUP .........................••. 67
1N8293 SoLENOID SHuT-OFF GROUP ...........•..... 69
8L4849 WIR lNG GROUP E N-PGS-NG 3N742
HM,U N-PGS-NG ELECTRIC STARTING MOTOR GROUP,,,, .....•. 68
3N857 JUNCTION Box GROUP ........ ,, ...... ,,,,,, 68
3N857 JuNCTION Box GROUP HM,U N-PGS-NG PRINT OF WIRING DIAGRAM

1N8293 SoLENOID SHUT-OFF GROUP HM,U N-PGS-NG

3N6526 CONTACTOR GROUP E N-PGS-NG

3N8979 CoNTACTOR GRoUP HM,U N-PGS-NG


3N878 AUTOMATIC START-STOP ARRANGEMENT-32 Volt
Only separate parts serviced
3N6527 CONTACTOR MOUNTING GROUP E N-PGS-NG
HM,U N-PGS-NG

* E -2301 GOVERNOR (ELECTRICAL)


HM -HYDRA•MECHANICAL GOVERNOR
u -UG8 GOVERNOR
N-PGS -NON-PACKAGE GENERATOR SE:T
NG -No GENERATOR REQUIRED

AUTOMATIC START STOP CHART


CONSISTS OF:

458784 WIRE !No. 6)~~5 FooT


4S8785 WIRE No. 10~--6 FooT

2
1
458787
2L8049
2L8052
TERMINAL tO.
WI RE N0 • 1 4 F00 T '
1 SCREW)
TERMINAL 3/8 11 ScREW~
1'1,
>.;
:'

r''Il'
2 2L8054 TERMINAL 1/2 11 SCREW I·
'i
(USED WITH No. 6 WiRE)
2 2L8065 TERMINAL fNO. 11 8 ScREW)
3 2L8067 TERMINAL 1/4 ScREW~
2 2L8071 TERMINAL 1/211 ScREW
(UsED WITH No. 10 Wi )
2 2L8074 TERMINAL ~No. 6 ScR
21 2L8076 TERMINAL No. 10 SCREW)
2 2L8079 TERMINAL 3/8 11 SCREW)
(USED WITH No. 14 WiRE
2 5P1475 TERMINAL--SPRING SPADE 14-16 No. 8
2 5P1476 TERMINAL-'-SPRING SPADE 14-16 No. 10 SCREW)
2 5P1477 TERMINAL--SPRING SPADE 10-12 No. 8 ScREw)
2 5P1478 TERMINAL--SPRING SPADE 10-12 No. 10SCREW)
1 505569 CONNECTOR~-SEALING GRIP
6 1H5166 CLIP (3.50 11 LONG)
1 2H2143 MARKER (CARD OF)
2 2H2965 CONN --WIRE
6 2L9724 CLIP .50" LONG)
2 5L2579 GROMMET--JUNCTION Box
1 6L8150 JUMPER--TERMINAL STRIP
75 8L8413 TIE f5.5011 LONG~
6 3S2093 TIE 7.31 11 LONG

8L4849 WIRING GROUP


Part of 3N878 Automatic Start-Stop Arrangement shown on Page 67
FOR USE WITH ELECTRIC WOODWARD GOVERNOR
REFER TO CHART FOR USAGE SHOWN ON PAGE 668
2 3
I

~-~1
II
~~
_ _:__JI
~-~,

Ill 1
1

I 1'---J I
DESCRIPT10N
KJ-7--t--8·5
7 I
3RS920 CIRCUIT BREAKER---------------
9 B7155
3 B4502
MACHINE SCREW-----------------
LOCKWASHER-------------------- I
4 B204 7NUT----------------------------- S1613 80LT--------------------------- 2
8L5 93 7MOTOR ASSEM. ----------------- I 84330 NUT---------------------------- 2
!See Separate Illustration I 3 B 4504 LOCKWASHER------------------- 2
4 S 1566 BOLT----·------------------------ 3 10 9F3099 SWITCH------------------------- I
5 3 84510 LOCKWASHER-------------------- 6 4F 2 294 NUT--------------------------- 2
6 3H510 ~ASKET-------------------------- 2 II 3 L6 789 LOCKWASHER·--.-------------- 2
7 3H 761 OVER--------------------------- I 8F908 WASHER----------------------- 2
8 S 1592 OLT---------------------------- 3 4 B2043 NUT--------------------------- 2
!Starter 0 ning in Flywheel HsgJ 12 3 8450 l LOCKWASHER----------------- 2
51

3N742 ELECTRIC STARTING MOTOR GROUP-32 Volt


Part of 3N878 Automatic Start-Stop Arrangement listed on Page 67. 8l5937
Motor parts are shown on Pages 74 and 75. FOR USE WITH ELECTRIC
WOODWARD GOVERNOR. REFER TO CHART FOR USAGE SHOWN ON PAGE 66B

DESCRIPTION QTY

[
~3 N854 BOX--------------------------·--
0 SCREW·--------------·----------
3N 8 55 COVER--------------------------
5 L85 46 STRIP---------------------------
j: m: ~~~~~~~~~:--~~~--~~~~-:.~~--~--~--~
8 L4242 STRAP---------------------------
4 0 1260 STRIP--------------------------- S 1588 BOLT··-------------------------· 2
9 B7155 SCREW--------------------------. 3 64506 LOCKWASHER-------------------- 2
4 B204 7 NUT------------------------------ 485271 WASHER------------------------- 2
31!_4 50 2 LOCKWASHER------- ------ -----·- 3 H213 7 SPACER----------------------~-- cJ_
C INDICATES CHANGE 206952

3N857 JUNCTION BOX GROUP


Part of 3N878 Automatic Start-Stop Arrangement listed on Page 67 and 3N8309
and 3N8310 Shut-Off Arrangement shown on Pages 114A-1 and 114A-2
REFER TO CHART FOR USAGE SHOWN ON PAGE 66B
r
I

U'l
r

~
'-
c
z
~
0
z
tD
0 0
X
~
(;)
:n n
~
g "'N-1>
r(l)
1"1
"'D
"'"'
-o "'
ow
-c
I

r::G1
'
"'"'
.;,.
-1!)
:rr
)>~
z-
~Q o"' ~
I
I ;u~ n' ()
'"'
zo
I
"' I

I
II ,.,
"'
:X:
r
)>
;:::
c, E
I
I
I
JJ
I
i'O : ,~
--In
z
0

•"'I
I I I I I I
:.>
I I I I
I I I
I
I I I
I
I I
o,
"'' I l
I I

... ,_
I I

"' rv-~> :;:, I


I '
l I
. I I
L
·- I

8L4249 CONTACTOR GROUP


Part of 3N878 Automatic Start-stop Arrangement listed on Page 67. Only separate parts serviced
When complete Group is required order 3N8979 and 3N6527 Contactor Group shown on Pages 71A and 114A

5 6 II 12 13 14

,-\
I 15

l l
1
I I
l
I b~ ~--)
)
to

REF. PART DESCRIPT10N OTY


NO, NUMBER g 51613 BOLT---------------------------
1 SB8978 TEE------------------------------ 1 3 B4 504 LOCKWASHER--------------- ----
2 6B5072 BUSHING------------------------ l 9 6L291 I BRACKET------------------------
3 2l3402 SWITCH·------------------------ 1 10 2 N 1124 SWITCH-------iPressurel-------
4 7L4847 COVER------------------------- l 11 3B9406 FITIING-------------------------
1

5 4F8184 BUSHING--------------·-------- 1 12 3H3380\ HOSE ASSEM. -----(8.25" Long)---


6 5L6435 CONTACTOR-----iWater Temp)·· l 13 '388995 FITIING------------------------
l A14 6 0 BOLT--------------------------- 2 141 1F1344! NUT--------------------------·
3 B4 508 LOCKWASHER ------------------- 2 I
1 15 4 58 38 S\ TUBE----------------------35. 97"
2M 84 9 WASHER---------------··------- 2 I 16 '788559 CLIP---------------------------- l
1 ORDER BY THE FOOT 114771
i'
..,'-------

8L4249 CONTACTOR GROUP-Type 2


Part of 3N878 Automatic Start-Stop Arrangement listed on Page 67. Only separate parts serviced
When complete Group is required order 3N8979 and 3N6527 Contactor Group shown on Pages 71A and 114A

I C Cll P--------------------------
I C 4B4278 WASHER----------------------
( C 6l3616 CONNECTOR------------------
C 3B6552 ELBOW-----------------------
I C
C
I S4836
Ll352
SPACER---------------------
BOLT------------------------
I 4
C
C
51<9243
3N4678
ELBOW----------------------
TUBE ASSEM. ---IR.H. t.'oo l
C 8 3N4679 TUBE ASSEM. ---(LH. ~ l
9 6l29ll BRACKET-------------------- l
I Al460 BOLT--------------------------- l
18 10 3 84508 LOCKWASHER------------------- 2
C 9 B1006 WASHER------------------------ 2
II 2N 7124 SWITCH--------Ipressurel------- l
12 S1613 BOLT---------------------------- 3
C 13 384504 LOCKWASHER-------------------- 5
C 6F8868 CLAMP-------------------------- 4
,-
WATER REGutATOR
C 14
C
S1615
184330
BOLT----------------------------
BOLT----------------------------
2
2
TL484 7 COVER--------------------------- I
15
' __ '
HOUSING 2l3 402 SWITCH-----(pressureJ----------- l
....._ .)
C 16 4 H55 3 FITTING------------------------- l
13-14 C 17 IF9369 TEE------------------------------ l
5L6435 CONTACTOR--Iwater ternperalureJ-- 1
IS 4f8184 BUSHING------------------------ 1

______K11-3
FUEL \
FILTER
HOUSING TO
--~-""
GOVERNOR
HOUSING
16 15
10
C INDICATES CHANGE
)>
r
~
)>
3L7604-SHIELD------- - -2
6F8007-CLIP------- -- 4

3H5IO-GASKET-
!Not Shown!
2 ! 2-BOLT-
2-LOCKWASHER- - - ---- 2f2093~
- - -- 384505 1/

I-BRACKET-------- -IL5864_--r<f~------,.t.
_

!-SWITCH-- IPushl- - -8L5000-~r-r---~---'-'-,. 2


6"
·-__ ,
/
__
I
-< SI566-BOLT-- - -- • ---6 !Used W1lhout Glow Plugsl ,
Vl 384510-LOCKWASHER- - - - c - 6
'\
~~
5L39I3-WIRING DIAGRAM--- -I
(j) 5L39I2-WIRING DIAGRAM--- -I 2-SPACER- - - -4F6526
(Use with Grounded System!
< 3L6655-WIRING KIT---· 2-BOLT - S 1591
m
Consisling of: 2-LOCKWASHER - - - - - -384506
(/)
4S8785-WI RE-- ·-- ll feet I-BRACKET- ------ -5L6941
m (Numb.er !Ol 2-CONNECTOR - - - - - - - 9F9203
;;o
458784-WIRE---- ·- -2 feel 4-BOLT-------- Sl613
)> (Number 61 4-LOCKWASHER - - 3B4504
r 4S8787-WI RE - - - - - ·ll feet 4-WASHER - - - - - - 484276
!Number 141 2-SWITCH- -(Magnelicl- 9F3099
z

l
::~~~;~A;HE-R ----~=
IL91199-MARKER- - ICard ofl - I
c 2L9724-CLIP------- • • 3 - --
~ IH5166·CLIP------- • 2 4-WASHER- - - - - - - - 8F90B
to 21.ID76-TERMINAl------ 4} 4-NUT - - - - - - 482043
m !Number 10 Screw) 4-LOCKWASHER - - - - - 364501
;;o
2l807l-TERMINAL -012" Screw)· I 12 of each in each Switch
!Use with Number 10 Wirel 9F30991
~ 2l808I-TERMINAL -012" Screw!- 2 4-TERMINAL ------ 3l7634
I !Use with Number 14 Wire! 12 in each Cable Assem. 4l99831
m 2l8054-TERMINAL -ll/2" Screwl- 2 I-MOTOR ASSEM. 8L5937
z (Use with Number 6 Wirel !See Separate lllustrationl
2L8052-TERMINAL -1318" Screwl· I I-CABLE ASSEM.- - - 4l9983
0 (Use with Number 6 Wire!
;;o 4H8310-STRAP----- ·---- I - - - - - 4H7655
0 9F9203-CONNECTOR- - - 2
m 8L8413-TIE------------ 6
;;o
352093-TIE-- • • ·- - 2
z 815939-MOTOR AS SEM. - -
!See Separate Illustration)
- I I-CABLE ASSEM. - - - - - ·4l9983
(j)
"'0
)>
;;o
-1
(/)

6L2747 ELECTRIC STARTING GROUP-32 Volt-S.A.E. Standard Engine Rotation


8L5937 and 8L5939 Motor parts are shown on Pages 74 through 77

-,~"1"" -

~ • ' ?:"" ' ' ~- ~ ~ • ~

6L2748 ELECTRIC STARTING GROUP-32 Volt--S.A.E. OpposiU! Sta'Kiard Engine Rotation


8L6205 Motor parts are shown on Pages 78 and 79

0 3l7604-SHIELO ------- ·2
zr 6F8907-CLIP-------- •
INot Shown!
4

-< 3H510-GASKET -- -2
SI566-BOll------ • ---6
() 84510-LOCKWASHER • -- - - 6
)> 5L39!3-WIRING DIAGRAM--- -1
-1 5L39I2-WIRING DIAGRAM--- -I 2-S PACER- - - - - - - -4F6526
m
;;o (Used with Grounded System I
3! 3L6655·WIRING KIT------· I s 1591
r Consisting of: - -384506
r ~58785-WIRE------- II feel I-BRACKET --- -5L6941
)>
;;o !Number 10) 2-CONNECTOR - - - - - - - 9F9203
458784-W IRE- - - - 2 feel 4-BOLT - - - - --- - - S 1613
"'0 !Number 6) 4-LOCKWASHER - - - - 384504
)> 458787-WI RE • II feel 4-WASHER --- -- -- - - 4B4276
;;o !Number 14) 2-SWITCH-- !Magneticl 9F3099
-1
IL9899-MARKER- ICard ofl- - -1 4-NUT- - - - - - -4F2294

!
(/)
2L9724-Cll P -------- 3 4-LOCKWASHER - -- 4M62
(j) IH5166-CLIP- --------- 2 4-WASHER - - -- 8F90B
<
m
2L8076-TERMINAL---- - - --
(Number 10 Screw!
4} 4-NUT - - - - 462043
4-LOCKWASHER ----- 384501
2L8071-TERMINAL- (1/2" Screwl-1 12 of each in each Switch
() (Use with Number 10 Wirel 9F3099i
)> 2L808HERMINAL- !112" Screwl-2 4-TERMINAL - - - · - - - - 3l7634
-1
m (Use with Number 14 Wirel 12 in each Cable Assem. 4l99831
;;o 2l8054·TERMINAL- !1/2" Screwl-2 !-MOTOR ASSEM.-- -- - 8L6205
"'0
!Use with Number 6 Wire I !See Separate illustration I
r
s:
;;o
2L8052-TERMINAL- (3/8" ScrewH
!Use with Number 6 Wirel
4H83!0-STRAP- - - - - I
!-CABLE ASS EM.-

4-CLAMP- -
- 4L9983

- - 4H7655
9F9203-CONNECTOR- - • - - 2 2-BOLT-- - ------ s 1594L
"'0 8l8413-TIE- -- - 6 2-LOCKWASHER - - - - - - 384506 f
m 3$2093 -TIE- - 2
;;o
8l6205-MOTOR AS SEM. -- 1 I-CABLE ASSEM. - - - - -4l9983
0
;;o
!See Separate lllustrationl

~
)>
z
0 123093
m
I-PLATE ________7M332. - - - - 3-PLATE_
3-MACHINE SCREW_5H6467 3-MACHINE SCREW _ _4BI311
3-LOCKWASHER ___ 3B4502~--- 3-LOCKWASHER ___ 3B4502~------
3-WASHER ______7F3525 3-WASHER_ _7f3525
6-HOLDER_ _ __ 7F3513 - - - - -
3-SCREW_ __7F3522
3-LOCKWASHER ___ 3B4502~------------~~
(j) 3-WASHER_ _7F3525
I-PLATE__ _ __7f3520 - - - -
< 3-PLATE
m (PARTS OF PLATE
BRUSH

12 -SPRING____ __7 F 3512 4M1831-PLUG __ - - _____ !


(PARTS OF PLATE A55EM.7M330)
7L2894·GASKET _______ !
>
r -I-LEAD ASSEM ___ _4Ml849 I-FORM _____ GMGOOOI2
I-PLATE ASSEM ___7M330
z (INSTRUCT IONS FOR INSTALLING
EL£CTRJC STARTING MOTOR}
c
:?::.
OJ
m I-NUT ________ ID4719
;;o
1-LOCKWASHER- _9F4976

::E I-NUT ____ - - -3H3680


I I-LOCKWASHER __ ,9f4\H6
m I-WASHER_--- ___ 7F 3494

2.-WASH[R ______ _7f 3491


0
;;o 3-PLUG _ - - - ___ 4M1831
0 3-GASK[L _____ 7L2894
m
;;o
~
z 8-BOLT _______ 7F 4556 ~ot:li..-'---.:::-===-'"7--~---THE FOLLOWING REPAIR KIT IS
(j) 6-LOCKWASHER ___ 8H3481 AVAILABLE:
3N3763-KIT ----!Insulator!---- l
(Includes Seal, Bushings and
I nsulatorl
7-BOLT--- - - ___7F4556 15297-HOUSING ASS£M __ ...J:
12-SCR[W _______ 3F379 7-LOCKWASHER ___ 8 H3481 U51.<.7

8L5937 ELECTRIC STARTING MOTOR ASSEM8L Y-32 Volt-L.H.-Part 1


Part of 3N742 and 6L2747 Electric Starting Motor Groups shown on Pages 68 and 72

_I U

8L5937 ELECTRIC STARTING MOTOR ASSEMBLY-32 Volt-LH.-Part 2


Part of 3N742 and 6L2747 Electric Starting Motor Groups shown on Pages 68 & 72

OM7609-SPRING __ - I
I-CONNECTOR ____ 5l842tl 7M333-HOUSING ~M--1
4MI827-RETAIN[R _____ J
I-WASHER _______ 4
I-BOOT_ _ _4M1629
4-SCR[W ASSEM ___8HJ622 QM761i·RING-:--------~-
I-SWITCH ASSEM __ 5L8427

THE FOllOWING REPAIR KITS


ARE AVAILABLE FOR IP~
DRIVE A5SEM.: lC
959825-KIT ---- lcupl I
459459-KIT-··twasherl ------ I

r4NII833-SCRI:W- 11.50" longl-- S


186" long)-·--- I
6-POLE
!;!-BRUSH ASSEM _ 7MJ29
3-INSULATOR.
4l2ir29-INASHER ------------- I
I-INSULATOR -- __7M325 ---------------- I
I-SPACER _ ------\ou-nno;~•llr'~-·---·--·-·------ I
I-ARMATURE ASSEM_7M8651
p-SEAL_ _ -
!Parts of 7Mlll Assem. l
U-BUSH! NG-- C INDICATES CHANGE i.06IOl
(PARTS OF HOUSING
•-COIL ASSEM
6 -HOLDER _______ 7 1 ' " 3 5 1 3 - - 3 -PLATE___ _ 71'"3515
)> 1- PLATE_ _ ____ 7F3520
r 3·PLATE _______ 7 1 ' " 3 5 1 4 - - - - - - -
~ 3 SCREW_______ SH6467
)>
3- LOCKWASHER ___ 7H2079
-<
(/) 3-SCREW _______ JF3522
3-LOCKWASHER ___ 7H2079
(j) I-PLATE ASSEM ____ 7 M 3 3 1 - - - · - - - 12-WASHER _ - - - __ 7f 3525

< 3- PLATE ________7F 3521


m
(PARTS OF PLATE ASSEM. 7M330)
(/)
12·SPRING ________ 7 F 3 5 1 2 - - - - 5L8595· SWITCH ASSEM __ l
m (SEE SEPARA1E ILLUSTRATION)
:;o
)>
3- SCREW___ ••. 3H3697l
3- LOCKWASHEI'L _ 7H2079
(PART5 O< PLATE ASS[M. 7M330)
r- 6H3622-SCREW ASSEM.- _4

r 2-NUT __________3H3680
4M1831 PLUG_________4
z 1-LOCKWASHER ___ 9F4976
7L2894-GASK(T_ _ _ - _4
c 1-WASHER.(.OJI .. THICK)_7F3494r-~--
:5::: 2· WASHER.i093.TH I CK). 9H3757
CD 1- CONNECTOR ____ 7M326
m
:;o
I-LEAD ASSEM __4MI849
I-PLATE ASSEM ___ 7M330
~ I-PLATE ______ 7M332
I (PART OF PLATE ASS[M.7M330)
m
z I-NUT_ ________ 3H3680
I-NUT _________ 104719
0 2-LOCKWASHER __ .9F4976
:;o
0 I-WASHER___ _7F3494
m
:;o
z I S 2 9 7- HOUSING ASSEI\IL_I
(j)
6- BOLT--- _____ 7f4556
6 LOCK WASHER __8H3481 ----...____________ r7f4556 -BOLL ___ 71
L8H3481-LOCKWASH£JL __ _7
II!H53
'7F3488-SHQE_ ---· ____ 6
12- SCREW.--

8L5939 ELECTRIC STARTING MOTOR ASSEMBLY-32 Volt-R.H.-Part 1


Part of 6L2747 Electric Starting Group shown on Page 72. 5L8595 Switch parts are shown on Page 80
Only separate parts serviced. When complete Assembly is required, order 8L5937 Motor Assembly
shown on Pages 74 & 75

8l5939 ELECTRIC STARTING MOTOR ASSEMBLY-32 Vott-R.H.-fu't 2


Part of 6L2747 Electric Starting Group shown on Page 72. Only separate parts serViced
When complete Assembly is required, order 8L5937 shown on Pages 74 & 75

1- HOUSING ASSEM ___ 7M333 9M7609·SPRING________I


I· RETAINER ___ ---.I>O~IC><:Cl 4MI855-PLUNGERASSEM_Jl
I-WASHER _______ _4 M ?-RETAINER ______ J
1-BUSHit.JG_ _ ___ 3L33t\0
M7611- RING ___ ---- ---1
I-BOOT_ _ ____4MI829
I-PLUG- ___ • ..28460
I-WICK __ - - __ 9F254
12-BRUSH ASS[M ___ 7M329 (PARTS OF HOUSING ASS(M. 1854-SHAn_________ I
7M333)
1023-SEALf369.DI~I
2D6392-SEAL{239~~
12·SCREW ____ _
9M7611-RING --- _______J
THE FOLLOWING REPAIR KIT ,..,..,.,. ...HIVE ASSEM. ---- 1 C
IS AVA llABlE: U!OOJ66l
3N3763-KIT ----- !terminal)·-·- I -oR-
(I ncludes Bushings, Insulator 16N'Ill26-fll?l VE ASSEM. ----- 1 lC
and Washer) !48032U
-BUSHING ______ 7>3

lNOT PART OF
{
81.5939 MOTOR ASSEM.
·PLUG _____ ---_ I H9721
(Part of 7M328 Assem. l

2-WASHER _______7F3491

1-WASHtR ______ 7M327

THE FOllOWING REPAIR KITS


ARE AVAILABLE FOR 1P2508
DRIVE ASSEM.:
9S9825-KI T---(cupl·-----------1
!Includes Washer & CupI
459459-KIT -----iwasherl ----- 1
I-INSULATOR __ !Includes Washers & Retainer Cup!
I-PLUNGER ASSEM _ _4MI655
>
r
1-CONNmTOR _____ 7M3"u-~
I-RETAINER_ _ ___4M1628
!-WASHER _______ 4 Ml88
4Mi627-RETAINER ______ I

~ !-BOOT--- - - _4MI629 9M7611-RING _________ I


>
-<
4-SCREW ASSEM ___ 6H3622
I-SWITCH ASSEM- _5L8595
(/l {SEE SEPARATE ILLUSTRATION)

(j) 1653- LEVER ASSEM. _I


1654-SHAFT________ I
< I -SEAL_(.369.DIA.) ___ I
m 2-SEAL __(.239.01A )__I •
(/l I-BUSHING- ___ 3L3360 II-RING-- ____ I
m 2-SEAL ------------------- 4Ml89
;;o
THE FOLLOWING CLUTCH ASSEM.
>
r
REPAIR KITS ARE AVAILABLE:
959825-K IT----- ---(Cup)------ 1
llncludes Cup and Washer I
z 459459-K IT -----(Washer)------ 1
c llncludes Washers and
~
CD
-PLUG ------~e~ainer Cup)
m -WICK _________ 9
;;o
-PLUG- ________ IH9721
~ {
I -BUSHING ______ 7F3506
m (PARTS OF FRAME ASSEM 5L6426)
z I-WASHER_ _ __ .7M327
1- FRAME ASSEM ___ .5L6428
0 3-SCREW_____ _
;;o 3-LOCKWASHER----
0 J-WASHER ______ 7F3
m 12-SCREW______ 2F2860
;;o

z 12-BRUSH ASSEM. ___ 7M329


(j)
I-INSULATOR_--- __7M325
I-SPACER.-- _____ IM9971
ASSEM 7M8651
'""0 p-SEAL_ _ __ .• - ._2f6678
>
;;o
~-BUSHING _______ IM9968
---1 (PARTS OF HOUSING ASSEM 7M333) C INDICATES CHANGE
(/l

8L6205 ELECTRIC STARTING MOTOR ASSEMBLY-R.H. & L.H.-32 Volt-Part 1


Part of 6L2748 Electric Starting Group shown on Page 73
5L8595 Solenoid Switch parts are shown on Page 80

·~~~,---·-. ·--·
. <" ~ " 0
-
'"' • -

0 I-PLAT( _______7MJ32--~
z
r
3-MACH INE SCREW_ 5H646 7
J-LOCKWASH(R ___ JB4502~------
-< 3-WASH(R_ _ __7f3525

ri
>
---1 I-PLATE ASSEM ____7 M 3 3 1 - - - - - -
m 3-PLATE _____ 7F3514--~--
;;o 3-PIN _________ 3H3697
'""0
3-LOCKWASHER--...3B4502L ---
r
r 3-WASHER__ _7F3525
>
;;o 12-SPRING ______ 7F35r2
(PARTS Of" PLAT£ ASSEM7t.t330) f4MI631-PLUG ...J
'""0 L7L2894-GASKET--- ____ G
>
;;o
I·LEAO ASsEM. ____4MI849
---1 I-PLATE ASSEM ___7M330
(/l 1-SEAL-------- _8f9206
(j) I-BUSHING_ - - 4M1847
I-BVSHING ______4MI896-,
<
m
(A<RTOF HOUSING ASSEM.IS297) i1
I-NUT ___ - - - _104719 II
1-LOCKWASHER ____ 9 F 4976
II
ri
>
---1 I-NUT--- - - -3H3680
m I -LOCKWASHER-- _9F4976
;;o I-WASHER- ______7f3494
'""0
r I-INSULATOR-- _4MI846
r 2-WASHER-- ____7F3491
>
;;o 3-PU.JG ____ _
3-GASKEL
'""0
m
;;o

0
;;o
C-BOLT __ ----7f4556
6-LOCKWASHER ___ 8H3481

~
>
z
() 7-BOLT __ -----7F45561 ) IS297 -HOUSING ASSEM--...1
m 7-I.OCKWASHER- __8H3481J 123095
l
I MOT Oil AS SfM, HI ~Q;)Y ,. , 45878~·WIRE • • • INo. JOI· • • ·120"
ISoo SbiJilr'ulo II Ius I rullonl 4S8784·WIIlE • • ·INo. 61 • • • 24"
JoWJIUNG DIAGRAM • • '11~913 4S8787·WIRE: • • 1No.141 ·--- 120"
(Not SI10W11"USOII WllllOUI 1L9899·MARKER- - - ICard Oil - - - -1
Clur11Jing Conornlorl r4H8310-STRAP - - - - - - - - - - - 1 I
MOUNT£0 ON
...---:: 1H5166-CLIP---
2L9724·CLI P-
-------2
-- - ·- - - - - - 3
9F9203- CONNECTOR - - - - - - - - - • 2
FLYWHEEL HOUSING
2L8076-TERMINAL· ·INo. 10 Screw~ ·4
2l8081·TERMINAL- -{.500" Screwl- -2
2l8066·TERMINAL-- !No. 10 Screwl-4

! 2L8068-TERMINAL ·1.312'' Screwl· ·4


2L8071·TERMINAL- -1.500" Screw!· ·1
2L8052-TERMINAL • ·L375" Screw)- -1
2L8054·TERMINAL ·L500" Screw!- ·2
8l8413- TIE - - - - - 15. 50" Long!- • 6
3$2093· TIE- - - - -17.31" Long I - - - 2
!Not Shown)
~~-11
II s 1560-BOLT- - - - - - - - - - 3

II 384510-LOCKWASHER ___ -- .3
INSTRUMENT II
5L3913-WIRING DIAGRAM _____ -1
PAtJEL 1 INot Shown!
~ ~~""'~BRACMJU ~ u 1 u u u

-=c- SS09·BOLT· • • ·--- -- ·- • ·-- -2


104717 ·NUT- •-•---•-••• 2
. 384506-LOCKWASH- • - • • • -- -- 2
2-GASKET
!-COVER
• 3H510
3H761 .
8
I !Used As Required)
3-BOLT _ _ 51592 . ~~D ;~T~i,~~Gl"ow"PCuG'sl-- -I
3-LOCKWASHER ___ 384510 134261

6L 1550 SINGLE STARTING MOTOR GROUP-32 Volt


8L5939 Motor parts are shown on Pages 76 & 77
FOR USE WITH NORMAL LOAD AND AMBIENT TEMPERATURE
RANGING 60° F. AND ABOVE

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


)> I
r Ill
0
~ ill
)> :E
-< I
I
Vl
I
I
(j) I
ll>
< :!:
m 1)1
N
Vl
~
m
;;;o ""~
(0
)> ~
r
z ~
J:
c m
s:
o::J
JJ
en
-l
m )>
;;;o JJ
::!
~ z
Gl
I
m ~
z 0
7\
0 =i I> "'•
""~"'
;;;o :!:
0 1ii
ji;
m 0
:;o 8z' ..,>.,
z
(j) ~-l .,>
«>
['F";
:1> ~
Ill
")> J

:;o
$""
"':!:"' J
Q
-; ,.. I
L
I!_
Vl

5L7303 STARTING AID GLOW PlUG GROUP-32 Volt


Only separate parts serviced. When complete Group is required order 1-3N7674
Mounting Group and 6-3N7680 Glow Plug Group shown on Pages 81A and 816

A USE WITH INSULATED ELECTRICAL SYSTEM


C INDICATES CHANGE FROM PREVIOUS TYPE DESCRIPTION

REF. PART DESCRIPTION QTY REf. PART


DESCRIPTION QTY
NO. NUMBER NO. NUMBER
6L4407 WI RlNG KIT GROUP-------------- 2 2l7142 RETAINER----------------------- 12
Consisting of: c 3 7L4719 LEAD ASS EM.-------~------------ 2
682501 WIRE ------(6 Gaugel-----10 feet 1 4 2M5301 TERMINAL--------------------- 12
682500 WIRE-----(10 Gaugel------5 feet 1 16 in each 7L4719Lead Assem. l
WIRE-----114 Gaugel------2 feet I c 5 7L6612 ~IRE ASSEM. -------------------- I
SPUCE------------------------ I c 6 7L6613 IRE AS SEM. -------------------- 1
CLIP------------------------- 5 {SHELL-------------------------- 2
tl6614
TERMINAL---INo. LOSn~l) 1 7 6018 TERMINAL---------------------- 2
TERM INAL-----15116" Screw) I 1033 WASHER----------------------- 2
TERMINAL-----13/8" Screwl 2 11 each in 7L6612 & 7L6613 Wire Assem. J AC 17 9F3099 SWITCH------ --(Magneticl-------- 1
TERM INAL-----U/2" Screw) 3 c 8 7L6462 BRACKET ASS EM.---------------- I 2
!Used with No. 6 Wire)
TERMINAL ----INo. 10 Screw)---- 4
9
10
5L6039 CHAMBER ASS EM.----------------
{5Hl012 GASKET -------1. 125" Thick)-------
12
12
18 rF2294
8F908
4M62
r-------------------------
WAS HER-----------------------
LOCKWASHER------------------
2
2
(Used with No. 10 Wirel 5H9792 GASKET-------1.163" Thicld------- 12 NUT--------------------------- 2
19 {482043
TERMINAL----INo. 10 Screw)---- 2 c 11 WASHER------------------------- 8 384501 LOCKWASHER------------------ 2
I Used with No. 14 Wirel c 12 SHELL---------------------------- 2 ( Parts of 9F3099 Switch I
TIE-------- (5. 5" longl 4 c 13 PWG ---- ~- ---------------------- 20 857713 SWITCH ASSEM. ----------------- I
TIE---------------------------- 1 14 RlNG--------------------------- {LEVER------------------------- I
{8F3437
CONNECTOR------(~ )----- 1 NUT---------------------------- 21 5l7200 SCREW------------------------ I
9F8294 CONNECTOR------( ~1----- 1 AC 15 {384504 lOCKWASHER------------------- 384501 LOCKWASHER------------------ 1
4S7832 GLOW PLUG---------------------- 12 484276 WASHER------------------------ I Parts of 857113 Switch Assem.l
105409
l3

11

REF. PAflf
.l ORDER BY THE DEC IMETRE
OESCf:UPTIOH QTY
NO. NUMBER 20
1 6L7816 RING---------------------------- 12
2 7l8212 PLUG··················--------- 2 7L6612 WIRE ASSEM. ·······'-·-·········
3 7L 6614 SHELL··-··········-------------- 2 13 Uncludesl 15
4 484280 WASHER·······------------------ 8 .l 5P683 WIRE------··5.87123.12in.l
17
5 I P8005 GASKET········----------------- 12 7L 6614 SHELL------------··········· I
6 7l4119 LEAD ASSEM. -------------------- 2 14 3M601S TERMINAL---------·········-· I
2 R1033 WASHER--------------------- I 20 8S 7113 SWITCH ASSEM. ····------------- 1
lEach I ncludesl !Includes)
7 2M530 TERMINAL··----------------- 6 15 9F3099 SWITCH------------------------- 2
8F3437 LEVER--···------------------- 1
8 8S3617 CHAMBER ASSEM. --------------- 12 (Each I ncludesl
21 5L7200 SCREW----------------------- 1
9 5L6748 BRACKET ASSEM. ---------------- I 4f2294 NUT-------------------------- 2
384501 LOCKWASHER·········------- 1
nncludesl 16 3L6789 LOCKWASHER----------------- 2
10, S1613 BOLT-----······------------- 4 8F908 WASHER---------------------- 2
j7L66l3 WIRE ASSEM. ·········---------- I 17 4 B2043 NUT-------------------------- 2
uMG0069! FORM··············-------------- 1
11 ~ (I ncludesl
3 B4501 LOCKWASHER---------------- 2
18 9F9203 CONNECTOR-------·-------------- 2 II nstallation Instructions for
.l ( 5P683 WIRE----···15;01 dm(59.12 in. 857713 Switch
1 I 84330 NUT---------------------------- 4
I 2
~ 7l6614
3M60 18
2 R1033
SHELL-----------------------
TERMINAL-------------------· 1
WASHFR--------------------- 1
I
19~ 3 B4504 LOCKWASHER----------··-··-----
4 B427 6 WASHER-------------------------
4
4
• 6L4407 WI RING GROUP------------------
(Separate lllustrationl
1

I NOT SHOWN 151864

3N7674 GLOW PLUG MOUNTING GROUP


6L4407 Wiring Kit parts are shown on Page 81 D

---
7Vi-~"""''~"-

~ "' 'f
" ~ ' - '
~ ~
-

(..) (..)
z z
.......
§ ~ L
G)
r
L <0
G)
r
~ ~
"'0 "'0
r r
cG) cG)
G) G)
:JJ :JJ
0 0
c c"'0
"'0
I I
~
(..)
1\)

<
0 ~
!:JJ
!:JJ
(I)
.0
c
.21!;;,
[ i!
"'
~
CONSI::n"S OF:
458784 WIRE••[No. 6 GAUGE)--10 FooT
458785 WIRE-- No. 10 GAUGE)--8 FooT
4S8787 WIRE-- No, 14 GAUGE)--10 fOOT
1 2l8049 TERMINAL /No. 10 ScREW)
1 2l8051 TERMINAL 5/16° SCREW)
1 2l8052 TERMINAL 3/8 11 SCREW)
3 2l8054 TERMINAL 1/211 ScREW)
(USED WITH No. 6 WIRE)
4 2l8066 TERMINAL (No. 10 SCREW)
(UsED WITH No. 10 WIRE)
2 2L8076 TERMINAL (No. 10 ScREW)
(USED WITH No. 14 WIRE)
1 9F8292 CONNECTOR (1 .75° LONG)
1 9F8294 CONNECTOR )1 .5011 LONG)
5 2L9724 CLIP (2.501 LONG)
4 8L8413 TIE (5.50° LONG)
1 2S1043 BUTT--INSULATED
1 352093 TIE (7.31 11 LONG)

6L4407 WIRING KIT GROUP


Part of 3N7674 Glow Plug Mounting Group shown on Page 81A
I-WIRING KITGROUP____ 5L2320 I-BOLT __ (1.75'LONGLS 15 ----SL3935-BRACKET ____ ------1
CONSISTING Of: 1- LOCKWASHER ____ 384506 1594-BOLT__ _((LONG) __ - _I
• 27FT. WIRL_ (NO.I()) ___ 45878 I-WASHER ______484278 - - - - ; .'11~4•;oA -LOCKWASHER _______I
• 22FT. WIRE__ (N06.) ___ -458784 2 -INSULATOR---- .5Lt64
I-MARKERS (CARO'Of:)__IL9899

10-CLIP______ - - - _2L9724
O-TERMINAL! NO.IO SCREW)2L8049
2-TERMI,NAL(fsc.REW)- -2L8050

t-TERMINAL --(fSCR£W)_ 2L8052


2-TERMINAL_(~· SCREW)--2L8054
2-TERMINAL-lifs'SCREW) -2L8051
(USED WITH N0.6 WIRE)
MOUNTED ON
ACCESSORY
DRIVE

~
-TERMINAL-{NO.IOSCREVti-2L8066
5-TERMINAL..(,fscREW)___ 2L8067
2-TERMINAL-~ScREW) _2L8069
2-TERMINAL-( SCREW)_-- 2L8071
2
(USED WITH NO.IO WIRE)
f2-TERMINAL.{fscREW} -2L8077
1.!-TERMINAL.(NO.IOSCN:W} ..2L8076
(US£0 WITH REGULATOR WIRE)
I-ALTERNATORASSEM.--5LI243
(SEE SEPARATE ILLUSTRATION)
I-BOLT_(2.2S.I.ONG )_ ---L
I-NUT- - ___ - _104717
1-LOCKWASHER- -----384506
I-WASHER--- - - - 4 8
2 -INSULATOR---- --5L1647
I-BRACKET----- 6L9819
I-AMMETER ________ 8M
I-BRACKET-------~L;c~·~~-~-~---
CI-8U5HING ____ B81q_31

BOLT- t 625" long l- 2


-OR-
4B3388-BOLT·H.125" longl-2C
104716-Nl/T 2
384505-lOCKWASHER 2
2 N 7744 _SWITCH -1 C 484277-WASHER--------- 2 U5S44

5L1019 ALTERNATOR GROUP-32 Volt, 60 Ampere


5L1243 Alternator, 6L5397 and 6L5658 Regulator parts are shown on Pages 83 and 84. For 30 Volt application
substitute 6L5658 for 6L5397 Regulator Assembly. Only separate parts serviced. When complete Group is required
order 3N7350 Alternator Mounting and 3N7684 Alternator Group shown on Pages 82 and 828

3N7350 ALTERNATOR MOUNTING GROUP

13-11-14 9 5L 3980 V£E BELT SET ------121lellsl------f I(


10 S 1591 BOLT ---------------------------:1 I,,.
11 3B4506 LOCKWASHER----------------~ l!l'l
12 I 88707 KEY-····---:----·-·--------- '1_1
13 3B1915 BOLT··---------·---~------- zj .
14 484278 WASHER-------------------, 81
385412 NUT------------------·--~·- 'f !,!
15 384620 COffiRPIN--··------------1' il
9 S1302 WASHER------~-------------1, Ji
16 S1588 BOLT---------------------~ .
17 104717 NUT-----------------------
18 3N5663 BRACKET ASSEM. ---------------!
IA1460 BOLT-------2 in.l5.08cmllong
19 2B91J BOLT---···-2.25 in.l5. 72cmllclng
ID4 719 NUT---·--·--------·----------
4 B3388 BOLT---------·-----------------
20 I B4716 NUT-----------------------------
3 B4505 LOCKWASHER-·--·-----·---------
4 B42 77 WASHER--------------------·---
21 6L2845 BRACKET------Iammeter
22 3N7349 GUARD ASSEM. ---------····----

5L2320 WI RING GROUP------------------


il ncludesl
l 5P497 WIRE-U4 gaugei-S6. 9 dml224 in. I
l 5P606 WIRHigaugel--30.48dmllZOin.l
2L8049 ERMI NAL ------lno. 10 screw!---- 10
2L8050 TERMINAL--·.25 in. t64cml screw 2
REF. PART
2L8051 T£RMINAL--.313in.l.8cmlscrew I
NO. NUMBER DESCRIPTION 0 2L805 2 ERMINAL --. 375 in. I. 95 cml screw I
I 2 L8 05 4 NAI---. 5 in. U. 27 cml screw 3
I ------------··--------·-
2 8 B1931 BUSHING------------------···--- 1 !Use with 6 Gauge Wire!
2L8076 NAL-----·-Ino. 10 screw!--·
3 783235 BOLT-·--·------··--------------· 1
2L8077 TERMINAL---.25 in. (.64cml screw
4 384508 LOCKWASHER--·----------------- 3
5 2M849 WASHER------------------------- 3 !Use with 14 Gauge Wire!
6 3N5660 STRAP----------·--·------------- 1 lL 9899 MARKERS--------Icard oil------- I
14-ll-16 2L 9724 CLIP----------·---------------·- 10
7 3N7347 PULLEY·-------------····-----··· 1
8L 8413 TIE-··------5. 5 in.l13. 97 cmllong 8
8 5Ll413 PULLEY-·-------------·-··------· 1
352093 TIE--------7.31 in.U8.57cmllon 2
l ORDER BYTHE DEC I METRE I NOT SHOWN 151216
9 5L3980 VEE BELT SET------12beltsl------- I
10 S 1591 BOLT---··------------------------ I
ll 3B4506 LOCKWASHER-------------------- 8
12 I B8707 1
13 3B1915 2
C 14 5M2894 WASHER·------------------------ 8
3B 5412 NUT·---------------------------- 1
15 3B4620 COTTER PIN---·----------------- I
9 S 13 02 WASHER------------------------- I
!6 S !588 BOLT------------------------·-- 5
11 1D4717 NUT----------------------------- I
18 3N5663 BRACKET ASSEM. ---------------- I
I A1460 BOLT -------2 in. 15.08 em! long 1
19 2B947 BOLT-------2.25 in.l5. 72 eml long 1
I D4 719 NUT-----------------···--------- 2
4B3388 BOLT---------------------------- 2
20 IB4716 NUT-------------··-------------- 2
3B4505 LOCKWASHER--------------.------ 2
4 B4277 WASHER-------···-----------··· 2

5L2320 WIRING GROUP----·-····--------


tl ncludesl
A 5P497 WIRE-114 gauge I-56. 9 dml224 in. I
A 5 P 606 WI R£-6 gaugel--30. 48 dmll20 in. I
2l8049 ERMINAL------Ino. 10 screw!---- 10
2l8050 TERMINAL···. 25 in. f.64cml screw .2
2L8051 TERMINAL--.3!3in.t8cmlscrew I
REF. PART DESCRIPTION OTY 2L8052 ERMINAL--.375 in.l.95 cml screw I
NO. NUMBER
I 2L8054 ERMINAL---.5 in.ll.27 cml screw 3
I 6L2845 BRACKET····IAmmeter mounting!- I !Use with 6 Gauge Wi rei
2 3N7349 GUARD ASSEM. ------------------ I 2L807 6 ERMI NAL-------Ino. 10 screw I--- 3 1;
3 7 B323 5 BOLT---------------------------- I 2L8077 TERMINAL-··.25in.l.64cmlscrew 3
4 3 B 4508 LOCKWASHER------------------- 3 !Use with 14 Gauge Wire!
5 2M849 ,WASHER------------------------ 3 I L9899 MARKERS·-------Icard oll·---·--
6 3N5660: STRAP-------------------------- I 2 L9 72 4 Cll P-· · -------------------------
~ ;~ iliJ PUL~;~-------------------------- i 8L 8413 TIE ··-------5. 5 in. 113.97 cmlloog
j
3 52093 TIE --------7.31 in. U8. 57 emil
C INDICATES CHANGE A BY THE DEC I METRE I NOT SHOWN 1573*

3N7350 ALTERN ATOR MOUNTING GROUP-Type 2

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15

1·2

11-I0-9

llEF. PART
NO. NUMBER
DESCA IPTION OTY I:~ I~ S225 COLLAR~~~~~--~----:~~:~~~:~~~~~~: ~
17 95200 SCREW-------------------.------- 4
I 6N 1876 HOUSING ASSEM. ---------------- I 18 95225 FAN-----------------·----------- 1
!I ncludesl •19 9S226 COLLAR-------------------------- I
2 9 S2396 BUSHING--------------·----- I 20 95 200 BOLT---------------------------- 4
3 9N943 PLUG---------------··------· I 13 9N940 BOOT--------------------------=-'"'"!
21 952302 ROTOR ASSEM. ------------------ I REF. PART
DESCRIPTION OTY
4 5 P3418 BEARING····----------------- I NO. NUMBER
14 6NI873 LEAD ASSEM.--------------------- I
22 6N2382 FIELD COIL---------------------- I
5 6NI968 STATOR ASSEM. ----------------- I C 23 9S2007 SCREW···----------------------- 5 1 9S2544 SCREW-------------------------- 7 15 6N 1877 CONNECTOR--------------------- 1
llncludesl ,24 9N942 PLATE---------------------------- I 2 8H878 LOCKWASHER--------············ 7 16 9L6771 CAP---------------------------- 1
9S2014 TERMINAL-··------··--------- 3
6 25 5 P3419 RACE·--·----------···----------- I 3 6N 18 71 LEAD ASS EM.---·-----·······---- I l7 8M6 701 WASHER----------------.:....... 3
9N939 GROMMET------------------- I
2619N937 RECTIFIER ASSEM. -------------- I 4 6N 1944 DIODE ASSEM. ------------------- 1 6N 1856 BUSHING------------------------- 4
c 7 2P5616 FRAME---------------·--········· I 5 9N 941 INSULATOR---------------------- 2 18 6NI870 SCREWASSEM.----------·------- 2
8 9S2390 RETAINER ASSEM. -------------·· I
6 6NI869 NUT ASSEM. ----------------····· 4
!I ncludesl 7 6Nl925 BRACKET------------------------- 1
9 9 5 2391 SEAL-------------·---········ I
THE FOLLOWING REPAIR KITS ARE AVAILABLE: 8 6N 1946 CAPACITOR---------------------- 1
10 9S2256 GASKET····-···············-··-·· 1 9 6N 18 72 SCREW ASSEM. ----------------·· 3
C 6N 187 5 KIT--------·-(Ierminall·---------
11 2F5721 BEARING·············-·········· 1 10 9N 9 38 WASHER------------------------- 3
s
12 9 2252 SLINGER-·····--------··-·-······ 1 llncludes Terminal and Lead,
Bushing, Washers, Nuts and 11 3H240 WASHER------------------------· 5 ·.'
13 9S2391 SEAL················----'·-···-·· 1 12 6 NI 874 REGULATOR AS SEM. --------------
Lockwashersl 1
LM.ill1()2J. WASHER························· I

C INDICATES CHANGE 204413


202837

4N3987 ALTERNATOR GROUP-32 Volt, 60 Ampere-Side View 4N3987 ALTERNATOR GROUP-32 Volt, 60 Ampere-End View
Part of 3N7684 Alternator Group shown on Page 82C Part of 3N7684 Alternator Group shown on Page 82C
4

16-----JlU!r-::.::R
15

1-2

ll-10-9

REF. PART
2 K4821 NUT-·········------------------- I
DESCRIPTION QTY' 9S2254 COLLAR------------------------- 1
NO. NUMBER
9 S2008 SCREW-------------------------- 4
I I6N 1876 HOUSING ASSEM. -==------------- 18 9S 2 258 FAN--------··------------------- 1
(1 ncludesl
19 .,952261 COLLAR-------------------------- 1
2 952396 BUSHING-------------------- I' 20 952009 BOLT---------------------------- 4
3 9N943
4 5 P3418
PLUG-----------·········-···
BEAR lNG·--------------------
1
1
22
21 952302 ROTOR ASSEM. ------------------
6NI945 FIELD COIL----------------------
!!'
I~
DESCRIPTION QTY 13
14
9 N940
6N 1873
BOOT---···------··-----·--·-····
lEAD ASSEM. ·······--·-····-·-···
5 6N 1968 STATOR ASSEM. ----------------- 1 C 23 9S 2007' SCREW-----------------------···
9 S20 14
(I ncludesl
TERMINAL--------------------
I 24 9N942 PLATE-------------------------·-· 2
1 SCREW···--···········---------·
LOCKWASHER·--·······---------·
7
1
15
16
916772
916771
CONNECTOR·····--··············
CAP·--·························
25 5P3419 RACE---------------------------- l 3 6N187l LEAD ASSEM. .................... 1 17 8M6 70 I WASHER············---·--·······
9 N939 GROMMET-------------------
26 9N937 RECTIFIER ASSEM. ---------.---- I 4 6N 1944 DIODE ASSEM. -----------------·· 1 6N18>6 BUSHING-····-·······---·---···--
7 2 P 5616 FRAME---------------------------
5 9N941 INSULATOR··--·----------·------ 2 18 6N1870 SCREW ASSEM.····-····--····-··
8 952390 RETAINER ASSEM. ---------------
Hncludesl
6 6N1869 NUT ASSEM. -----------······---- 4
7 6N 1925 BRACKET-········--·-············ I
9 9 S2391 SEAL------------------------- 1
8 6N 1946 CAPACITOR·········----·----··-- I
10 952256 GASKET--------------------------
II 2F5721 BEARING----------------·-------
12 9S2252 SLINGER-------------------------
j I
I
1
c
THE FOLLOWING REPAIR KITS ARE AVAILABLE:
6N 187·5-~~1 T--------·-llerminali··--·-----
(1 ncludes Terminal and Load,
9
10
6N 1872
9N938
SCREW ASSEM. ········-·········
WASHER·-- .0621n.U.57 mm~hlck
3
3
Bushing, Washers, Nuts and 11 3H240 WASHER··-.0311n.t79mmllhlck 5:
13 9 S2391 SEAL----------------------------- 1
12 6N 187 4 REGULATO.R ASSEM. ---·-------··· 1I
J4_ 7F7~21 WASHER----·······-·······-·---~ 1 - - --------
Lockwashersl
-----

C INDICATES CHANGE 204412

4N3986 ALTERNATOR GROUP-24 Volt, 60 Ampere-Side View 4N3986 ALTERNATOR GROUP-24 Volt, 60 Ampere-End View
Part of 3N7683 Alternator Group shown on Page 82E Part of 3N7683 Alternator Group shown on Page 82E
" --lilt\\!!,,

' '
• ( "" ' - ' "' "' £

5L 1243 ALTERN ATOR ASSEMBLY-32 Volt. 60 Ampere


Part of Alternator Group

0 - FRAME_: ______ _Il


z 2-STUDASSEM. __ 998934
4-NUT________ _4B2051
r
-< C4-LOCKWASHER ___ I Lo314
2-WASHER _______ 9B8932
() 2-WASHER ________ 3F371
)>
-l
m
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r
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(j)
I-SLIP RING ASSEM_5L6488
<
m (PART OF ROTOR A55EM. 5L6487)

()
)> C I-BEARING ______ 5M3114 -~;lJ;~~JI Jl. ~
-l I-BRACKET______ 5L4285---f~SQ~~
m
;;o
"""'0
r
r
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;;o
-SCREW_______ _3

"""'0
m
,
;;o

0;;o • NOT PART OF 5LI243 ALTERNATOR ASSEM

~ • 5L6483-KIT_(POSITIVE RECTIFIER)_3
)> 2-SCREW ________ 5 -_-,L4·,•u.1-FAN AND BAFFLE
• 5L6484-KIT_(NEGATIVE REGTIFIER)_3
z 2-LOCKWASHER ____ 7H • 5L6485- KIT_(BRUSH REPLACEMENT)_ I
ASSEM. ___ J
()
m • 6L4853-K IT.(TERMINAL AND HOLDER)_I C INDICATES CHANGE 1153Bb
J-IN:>ULAIUK------- 6L5663

REF. PART IL5686 CABLE ASSEM. ------------------


DESCRIPTION QTY
NO. NUMBER 5M9205 TERMINAL ASSEM. -------------
3 N 4 6 60 BATTERY------------------------- 1M 6119 BOLT------------------------
5 M920 5 TERMINAL AS SEM. -------------- 1M 6120 NUT-------------------------
!-TRANSISTOR ----- -!S7448 9 5M9204 TERMINAL ASSEM. ------------
1 M 61 I BOLT--------------------------
1 M6120 NUT--------------------------- !0 I M 6119 BOLT------------------------
4 5M920 TERMINAL ASSEM. -------------- 1M 6120 NUT-------------------------

6L5665-SCREW - - - - - - - - - 2 1M 6119 BOLT--------------------------


2-SCREW --------- -6L5665 1M 61 2 NUT---------------------------
76!35
144227
6L5397 REGULATOR ASSEMBL Y-32 Volt
Part of 5L 1019 Alternator Group shown on Page 82 3N4654 BATTERY GROUP-30 Volt, 300 Ampere
6L5658 REGULATOR ASSEMBL Y-30 Volt
FOR USE WITH 5L 1019 ALTERNATOR GROUP SHOWN ON PAGE 82

REF. PART QTY


DESCRIPTION
ASSEM. __ 4 NO. NUMBER

I 5M9 0 TERMINAL ASSEM. --!positive!----- I

~
IM 6119 BOLT-------------------------- I
IM6120 NUT---------------------------- I
3 3N4660 BATTERY------------------------- 5

l-rd4-J 55131 CABLE ASSEM.-------------------


458783. CABLE----------------15.12 in.
5 3 56050
2 D8 78 8
TERMINAL ASSEM. ---lnegativel-
BOLT------------------------
4

2 D8 78 7 NUT-------------------------

3 S6049 TERMINAL ASSEM. ---lpositivel--


2 D8 78 8 BOLT------------------------
2 D8 78 7 NUT--------------------------
5 -BATTERY _______ 9B2495 9 5M9205 TERMINAL ASSEM. --lnegativei·---
8 - TERMINAL _____ 4F8151
(2 IN EACH CABLE ASSEM)
4 '
IO :~: g6 ~~i::::::::::::::::::::::::::: I
44414 & ORDER BY THE FOOT 144694

5F5276 BATTERY GROUP-30 Volt, 315 Ampere Hours-Type 1 5F5276 BATTERY GROUP-30 Volt, 315 Ampere Hours-Type 2
Only separate parts serviced Only separate parts serviced

ALWAYS GiVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
1!1
!

4 5

:~~~~~-~=:-~~=~~~~~~~==_=_ =_=_--~I
REf PAR.T DESCRIPTION QTY
QTY DESCRIPTION QTY
NO NUM&fR

-----+1-----~--lll4
NUT--------------------------- 6
TERMINAL ASSEM. ·-----1+1------ 5M9205 TERMINAL ASSEM. ------1-1------ I TERMINAL ASSEM.
CABLE·ASSEM. ··--------------··- each in 5M9205 & 5M9204 AssemJ
CABLE ASSEM. ·-·-----·---------- 1M6ll9 fBOLT·-------·----------------- 4
(TERMINAL ASS EM.-----(- l----- 1M6120 lNUT·----·-········--·--··----- 4 TERMINAL ASSEM. ----+1------ 4 7 Y ASSEM. ----------------· 5
1JERMINAL ASSEM. -·--·1+1----- U each in 5M9204 & 5M921l5 Terminal Assem.l TERMINAL ASSEM. ------1+1----- 4 8 -------------------------- 15
___j~Jn.l.!,~§_SeJI!,L_
in 859336 Assem. l
IParts of !L5680 Cable Assem.l 4S9261 BATTERY--·----------------------~ 2 -- 111891
1 l

7L7871 BATTERY GROUP-24 Volt. 172 Ampere Hours 2N1943 BATTERY GROUP-30 Volt, 172 Ampere Hours
FOR USE BETWEEN 10° & 30° FAHRENHEIT TEMPERATURES

2 3

REF, PART
lL5686 CABLE ASSEM.
DESCRIPTION OTV
NO. NUM8ER 5M920 TERMINAL DESCRIPTION QTY
3N 4 660 BATTERY------------------------- lM6ll9 Lll78 BOLT----------12'' Longl---------- 12
1M612 5L2378 SUPPORT ASSEM. ---llell Hand)--· 3- IB4331 NUT---------------~-------------- 12
5M9 205 TERMINAL ASS EM.--------···---·
5M9204 S 1589 BOLT---------H. 75" l.o119l-------- 384512 LOCKWASHER-------------------- 12
1M 6119 BOLT---··----·---·---··-------
IO JM6119 3B4510 LOCKWASHER-------------------- 4 5L2377 SUPPORT ASSEM. ---(Right Handl- 1
1M 612 ( NUT---------------·-----·----- --------L-
5M9204 TERMINAL ASSEM. -----· 1M6120
I M 6119 BOLT--------------------------- 130478
1M 6121 NUT-----------------------·--
5L2381 RADIATOR MOUNTING GROUP-Front View

3N4653 BATTERY GROUP-24 Volt, 300 Ampere Hours


ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
REF. PART
DESCRIPTION QTY
NO. NUMBER

2 A15 38 BOLT----------------------------- 6
1 184331 NUT------------------------------ 6
3 B4 512 LOC KWASHER--------------------- 6
3 N8 56 7 CHANNEL------------------------- 3

155363

3N8568 RADIATOR MOUNTING GROUP


FOR USE WITH 21" OILFIELD BASES
5

4-3-2-1

19
3
4
30

2o

21

11-10 22 OESCRtP1'10N 11-10

16 763235 BOLT---------------------------- 41 BOLT---------------------------- 19 jSl581 BOLT-------n.75in. longF::•••.


17 2M34 9 WASHER------------------------- 4 NUT----------------------------- C 20 3N4791 TUBE ASSEM. --------------------
18 3N2456 BRACE-------------------------- 2 LOCKWASHER------------------- 4L7 88 5 GASKET-------------------------
DESCRIPTION
19 S1587 BOLT-------------········-····· 2• WASHER-------- ---------------- 7L3202 COUPLING ASSEM.
3N2295 TUBE ASSEM. -------------------- I ANGLE-------------------------· 21
20 4L1885 GASKET------------------------- 8L8586 SEAL--------------------------
LT--------:------------------- 1 ELBOW ASSEM. ------------------ 22 3N2293 ELBOW--------------------------
2 I D4ll9 NUT----------------------------- 2 IL 3202 COUPLING ASSEM. --------------- I GASKET------------------------- 5L2442 GASKET-------------------------
21
3 384508 LOCKWASHER------------------- B 8L8586 SEAL----------------·-·······- 2 0 I CAP---------------------------- 23 18 51 74 PLUG---------------------------
4 2MB49 WASHER------------------------- 6 3N2293 ELBOW·--------------------------, I 5L2451 RADIATOR ASSEM. -------------- S1597 BOLT----------------------------
22
5 3N2457 ANGLE-------------------------- 4 5L2442 GASKET------------------------· l (Separate Illustration I 24 I B4201 NUT------------·----------------
6 3N24 55 TUBE ASSEM. -------------------- I 23 IB5114 PLUG---------------------------- 2 10 S 1588 BOLT---------------------------- 14 3 8 4 50 4 LOCKWASHER -------------------
1 2N563 GASKET------------------------- 2 S1597 BOLT---------------------------- 2 11 384506 LOCKWASHER-------------------- 14 4 8 4 27 6 WASHER-----------------------
8 6L 9850 CAP----------------------------- I 184201 NUT---------------····--------·- 2 12 5M2894 WASHER------------------------ 8 25 5L2434 BRACE-------------------------
24
9 5L2451 RADIATOR ASSE~\. -------------- 1 384504 LOCKWASHER-·------------------ 2 5P 56 COUPLING ASSEM. --------------- 2 1318 BOLT---------------------------
\Separate Illustration! 4 84276 WASHER------------------------- 2 c 13 5P 57 SEAL-------------------------- I 26 3 84 507 LOCKWASHER--------------------
10 Sl5BS BOLT---------------------------- 14 25 5L2434 BRACE------------------------·· 2 5P 54 JOINT ASSEM. ------------------ 2 C 27 3N4867 FLANGE ASSEM. -----------------
ll 384506 LOCKWASHER----------·--· •··· 14 T318 BOLT----------------·----------- 2 c 14 5P 57 SEAL------------------------- 2 28 6L3616 CONNECTOR---------------------
26
12 5M2594 WASHER------------------------- 8 384501 LOCKWASHER-----------···------ 2 3N4903 ELBOW ASSEM. ----------------- 1 29 3N6251 TUBE ASSEM. --------------------
13 3N2451 COUPLING ASSEM. --------·----- 4 C 27 6H2367 TUBE---·-···-----------·-····---- 2 7B3 23 5 BOLT--------------------------- 4 C 30 1Al460 BOLT--------12.00 in. longl-------
14 3N2450 SEAL ASSEM. ------------------ 2 C 28 6L3616 CONNECTOR-.-------------------··1 21 WASHER------------------------ 4 1B8014 WASHER-------------------·-----
15 3N2454 TUBE ASSEM. -·----------------- 1 c_~ 3N625J TUBEASSEM --------------------1 11 BRACE-------------------------- 2
C INDICATES CHANGE 140331 ctffi~AITSCH~A~N~GE~----------

3N2458 RADIATOR GROUP-Type 1 3N2458 RADIATOR GROUP-Type 2


FOR USE WITH 3L6834 & 3L6835 FAN GROUPS SHOWN ON PAGE 96 FOR USE WITH 3L6834 AND 3L6835 FAN GROUPS SHOWN ON PAGE 96
5L2451 Radiator parts are shown on Page 87 5L2451 Radiator parts are shown on Page 87

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
>
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5l2451 RADIATOR ASSEMBLY


Part of Radiator Group

0 J4L637-8RACE ___ (R H)__ 4 167182-BOLT_______ 16


zr ( \4L636- BRACE __ (LH ) ___ 4~ -------:::::=~--=::::r:::::--~ID4718- NUT_________ 16 •
~~;:~- JS 1621-BOLT_~------23
-<
r 384505-LOCKWASHER __ 16 ill ~384508-LOCKWASHER __ ~
S 1618-BOLT _______ IQ4
!S 7443 -MACH SCRL--vt_ __ S
----+-+-.....!104716-NUT_ _ _ __ __96 4L613-CL!P _________6
0 364505-LOCKWASHER __ I04
>
-1
2N37B3-TANK ASSEM ___ I
m 4L635-GUAFm _ _ .:. ____ 1
;;o
-u 20 ·LOCKWASHER_
C INDICATES CHANG£

-t
r 87182-80LT _____ ---16
r 04 716- NUT _________ 16
>
;;o 3 84 505-LOCKWASHER ___ 16 3LI753- SCREW _____ --"'
4l649-TANK ASSEM ____ I 182578-NUT ___ - - ___<!
-u IJJI-!---)3Ll762- GASKET ______20
>
;;o
4L645-WASHER_
S 1617-80LT ______
_ __ 16
16
2H3755-BOLT _______ .5
104716-NUT _______ :5
-1 384505-LOCKWASHER __ J6
VI 384505-LOCKWASHER __ _15
282694-80LT___ 68 (PARTS OF GUARD ASSEM.4l632)
(j) 104716-NUT _______ 68

<
m
384505- LOCKWASHER ___ 68 4L644-WASHER ______ l6

0 ~~~~~~~!!!~f~~~~~~~!~~~==~~UL_~~-SHRouo ______ 4L633

>
-1
S 1615-BOLT _______ II
184330-NUT _______ _1.<
m
;;o 384504-LOCKWASHER_ -'"
-u
r S 1618·80LT ________16
r . 04716-NUT ________ ffi
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384505 -LOCKWASH[R __ lfi
0
0

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i
;;o l616-80LT_ -:_{I"LONG)-10
S 1615-E!OLT -(75LONG)___ 8
~ 4Ul34 -CLIP ________ 8

z> 84330-NUT _______ 18


84504-LOCKWASHER • . 18
0
m 136749

~ -g..,~--·,-
7f5227 BOLT:;;-;; •••••••••••••• ,u;,.-., 10
12 3 B 4 512 lf~fffliOU··.;:;:-;.~:'.............. 10
LOCKWASHER·---·······•••"""""' 10
7l4196 COUPLING 'ASSEM. -----·········· 2 3 B4 512 LOCKWASHEH--····,.····--·····- 10
8 L82 2 7 SEAL----·--·--------·····--··· 2 "11.4196 COUPLING ASSEM. -----····------. 2
3N2462 TUBE----------····------········ 1 8L8227 SEAL·---------------------~-m-- . 2
5L 7397 CLAMP-------------------------- l 3N2462 TU. BE------------------------···· I
7L 5054 BRACKET------------------------- l 5 L1397 CLAMP-------------------------- I
51594 BOLT---------------------------- 7L5054 BRACKET------------------------· I
1 04 717 NUT----------------------------- !j S1594 BOLT------------------.......... 4
I 04717 NUT----------------------------- 4
~ --- --

I
Z7

0 0 0 0 11-J-----------~
14 14

17 6Ll532 GUARD ASSEM. I


REF. PART ,2 H3755 BOLT-------------------------- 20
6L 1532 GUARD ASSEM. ---------------·-- I D!:SCRIPTION arv
2H3755 BOLT-------------------------- 20
NO. NUMBER 18 I 04 716 NUT--------------------------- 20
I 04716 NUT--------------------------· 20 6L 9850 CAP---------------------------- I 3B4505 LOCKVIASHER------------------ 20
C 5P 54 JOINT ASSEM. ---------------·-- 2 6L 1528 PULLEY-------------------------- I
384505 LOCKWASHER------------------ 20 19 I K3865. KEY-----------·------------------ 1
6L 1528 'PULLEY-------------------------- 1 5P 57 SEAL------------------------- 2
C 3 3N 4902 TUBE ASSEM. -------------------- I S1617 BOLT--------------------·-------- 8
I K3865 KEY····-------------------------- 1
4 2N 568 GASKH------------------------ 2 20 I D4 716 NUT----------------------------- 8
Sl617 BOLT----------------------------- 8
5 S 1588 BOLT·---------------------- ---- 8 3B4505 LOCKWASHER-------------------- 8
20 I 0 4 716 NUT----------------------------· 8 6Ll-527 PULLEY-------------------------- I
3B4506 LOCKWASHER------------------- 12 21
384505 LOCKWASHER-------------------- 8 1K548 KEY----------------------------· I
5M289 WASHER------------------------ 12
22 3N4881 FLANGE ASSEM.-----------~-----
6LI52 7 PULLEY-------------------------- I
. IN9420 FAN AND RADIATOR ASSEM. ----- I 2
l K548 KEY-----------------------------
6H2 36 7 TUBE····:···-------------------- 2
I
' !Separate Illustration! 23 5M6214 PLUG---------------------------
24 6L3616 CONNECTOR---------------------
1
I
I
8 5L7423 VEE BELT SET·--··-14 Beltst------
5M62l4 PLUG---------------------------
6L 3616 CONNECTOR---------------------
I
I
I
9 5L 737 3, PULLEY·--------------···------- 25 3N6250 TUBE ASSEM. -------------------- I
3L526180LT·-------------···----------- 26 5K9243 ELBOW--------------------------- I
3N6250 TUBE ASSEM. -------------------- l IO 5L6267 WASHER---------------------·-- 5P55 JOINT ASSEM.------------------ 2
5K 924 3 ELBOW----------------------····· I 27
11! 5L6317 SHAFT-------------------------·. 1 9 5P 57 SEAL---------------_::---------- 1 2
C INO ICATES CHANGE 142751
C INDICATES CHANGE 115527

3N2463 RADIATOR AND FAN DRIVE GROUP-Blower-Type 1 3N2463 RADIATOR AND FAN DRIVE GROUP-Blower-Type 2
S.A.E. Standard Engine Rotation. 11 0°F. Ambient Air S.A.E. Standard Engine Rotation. 11 0°F. Ambient Air
1N9420 Radiator and Blower Fan parts are shown on Page 92 1 N9420 Radiator and Blower Fan parts are shown on Page 92

/r..l.WAY 11 GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
0 0 0 14 14

7FS227 BOLT····---------------------- 10 BOLT··---·····----------------


OESCfiiPTION QTV 12 LOC KWASHER-- -- ••••••• -------
3B4512 LOCKWASHER·····-···········- 10
6L9 8 50 CAP----------······-··--------- 1L4196 COUPLING ASSE~I.-·······----- 2 REF. PART COUPLING ASSEM. -------------
I NO. NUMBER
OESCAIPTIOP\1
SEAL-------------------------
JN2451 COUPLING ASSEM. -------------- 4 l3 8L8227 SEAL···················------ 2
14 3N2608 TUBE·-----------------·······-- I I 6L9850 CAP····························· TUBE---------------------------
3N 2450 SEAL·-----------······-------- 2
IS 5L739 7 CLAMP····--··------------------ I C 2 5P54 JOINT ASSEM.··················· CLAMP·-------·····-·-----------
3N2607 TUBE ASSEM. ·······IL.H.I·····-- l
7L5054 BRACKET------------------------ I 3 5 P5 7 · SEAL------------·············· BRACKET··-----·----------------
3N 2606 TUBE ASSEM. ··--···IR.H. 1------ I
2N 568 GASKET------------------------ 2 S 1594 BOLT······--·------------------ 4 2N 568 GASKET····--····------·--·····
16 S 1588 BOLT···········-----------------
5 1588 BOLT··------------ ···--------- 8 104717 NUT--------····-------····----- 4
3 B4506 LOCKWASHER······------------- 12 17 5K9243 ELBOW--·-····-·---········----- I 3B4506 LOCKWASHER-------------------
5M 289 WASHER·----------------------- 12 18 3N6250 TUBE ASSEM. --·····"··---------- I 6 5M289 WASHER·····--·············----
3N3239 FAN AND RADIATOR ASSEM. ----- I 19 6L3616 CONNECTOR·--·······------------ I 3N3239 FAN AND RADIATOR ASSEM.
!Separate Illustration I 20 5M6214 PLUG---------------------------- I !Separate Illustration!
5L7426 VEE BEt T SET--····14 Beltsi·----- 21 6H 236 7 TUBE--·····--------------·····--- I 5L7426 VEE BELT SET------14 Bellsl----··
SL 73 73 PULLEY------------------------- SL 7373 PULLEY··-·-····-·-···----------
3L526 BOLT··· ------------·----------- 3l5 26 BOLT----------------------------
!0 5L6267 WASHER·------------·---------- lO 5L6 267 WASHER----------------------··
11 5L6317 SHAFT···-------------·····----- II 5L6317 SHAFT--------·-----------------
C INO ICATES CHANGE 142654
L __ _ _ _ _ _ _ _ _ -----------------------------

3N2609 RADIATOR AND FAN DRIVE GROUP-Blower-Type 1 3N2609 RADIATOR AND FAN DRIVE GROUP-Blower-Type 2
SAE. Standard Engine Rotation. 125°F. Ambient Air S.A.E. Standard Engine Rotation. 125°F. Ambient Air
3N3239 Radiator and Fan parts are shown on Page 93 3N3239 Radiator & Fan parts are shown on Page 93

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
10 SL 7423 VEE BELT SITT·:;;c~;;ll0illl61'' l
6L 1528 PULL£Y······· ............ "'"''" I
i
ll 1K3865 KEY····•············•••n••••••• I 1:
S 1617 BOLT··············:············ 8
12 104716 NUT···························· 8
364505 LOCKWASHER···················· 8
·6Ll527 PULLEY-························ I
I K548 KEY---····················--····· 1

0 0 0 0 0 0
PULLEY-···················-·····
BOLT···························
14 5 L1313 PULLEY·························· I 5L626 7 LOCK WASHER···················· 2
RE PART DESCRIPTION 3L526 BOLT··························· 2 16 5L6317 SHAFT··························· l
NUMBER 15 5L6267 LOCKWASHER··--················ 2
1 6L9850 CAP····························· I 16 5L6317 SHAFT··························· I
0£SCRIPTION 17 7F5227 BOLT-----························ 10
384512 LOCKWASHER···················· 10
3N 24 51 COUPLING ASSEM. ··-·········· 4 7F5227 BOLT·················-----------· 10 50 CAP···················--········· Sl594 BOLT------······----······--···-· 4
2 3N 2450 SEAL·························· 2 17 3B4512 LOCKWASHER-·····-··-·········· 10 JOINT ASS EM.··················· 2 IS 104717 NUT········-------·-···-········· 4
3N246l UBE ASSEM. ·······IL.H.I········ I Sl594 BOLT···························-· 4 5P SEAL····----······-----······· 2
3N2460 BE ASSEM. ·······IR.H. )······· I
18
104717 NUT······························ 4 19 7L4196 COUPLING ASSEM. 2
3 3N4902 TUBE ASSEM. ·••••••••••••·••••• 2 8L8227 SEAL·····-····-················ 2
4 2N568 SKET·························· 2 7L4196 COUPLING ASSEM. -----·····-··· 2 4 2N568 GASKET·························· 2 20 3N2462 TUBE···--·-··················-·· l
19
5 S 1588 LT····························· 8 8l8227 SEAl··························· 2 5 S 1588 ,BOLT······-······················ 8 Zl 5l7397 CLAMP-····················-·-·· 1
3 84 CKWASHER··················· 12 20 3 TUBE····--·····----------------- I 3B4506'LOCKWASHER··················· 12 7L5054 BRACKET···············-······-· l
5M2 ASHER···············-······- 12 5 CLAMP·············-----··------ 1 5M289 WASHER······················· 12 22 3N4881 FLANGE ASSEM. ·•··••••·••••·•·• 2
21
IN9 NO RADIATOR ASSEM. ••···· I 7 BRACKET························ l 7 IN 9421 FAN AND RADIATOR ASSEM. •····• 1i 23 5M62l4 PLUG···················-·····-·· I
!Separate llluslrationl 22 6 TUBE···························· 2 !Separate Illustration I 24 6L36l6 CONNECTOR··········-··········· 1
8 6Ll532 GUARD ASSEM. •·······•••••···· 1 23 5 PLUG···························· 1 6Ll532 GUARD ASSEM. ················• 1 25 3N6250 TUBEASSEM.···--·-·····-·······
2H 375 5 BOLT························· 20 24 6 CONNECTOR·--------············· 1 2H3755 BOLT-························ 20 26 5 K9243 ELBOW---·-··········-···-······
9 I 04716 NUT················-r-~---··· 20 25 3 TUBE ASSEM. ···················· 1 l 04716 NUT·························· 20
3B4505 LOCKWASHER·················· 20 26 5K 9243 ElBOW··························· 27 . 5 P 55 JOINT ASS EM.···················
384505 LOCKWASHER·················· 20 l 5 P 57 SEAL··························
142750

3N2464 RADIATOR AND FAN DRIVE GROUP-Suction-Type 1 3N2464 RADIATOR AND FAN DRIVE GROUP-Suction-Type 2
SAE. Standard Engine Rotation. 11 0°F. Ambient Air SAE. Standard Engine Rotation. 11 0°F. Ambient Air
1 N9421 Radiator & Suction Fan parts are shown on Page 94 , 1 N9421 Radiator & Suction Fan parts are shown on Page 94

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
3·22

(\
\ I
'-.. .-/

REF. PART
OESCRJPTION
5L6317 SHAFT------------········---··· I
NO. NUMBER
7F5227 BOLT··-·········-------------··· 10
I 6L9850 CAP---·-························ 3B4512 LOCKWASHER·····--·--··-·----· 10
3N24 51 COUPLING ASSEM. 7L4196 COUPLING ASSEfvl. --------------- 2 DESCRIPTION OTY
3N24 5 SEAL·········---------------- 8L8227 SEAL·····-----------······---- 2
3N2608 TUBE-----------·---·-·········-- I A ······-··················---- l
3N2607 TUBE ASSEM. ······ll.H. COUPLING ASSEM. -------------·- 2
3N2606 TUBE ASS EM. ····--IR. H.l······· 5L 7397 CLAMP···--------·-···········-- I SEAL···········--··-.'......... 2
4 2N568 GASKET--------····-··········· 7L5054 BRACKET···-----------······-·-- I
GASKET············--·---·-··---- 2
5 Sl588 BOLT··········---·····--······· 51594 BOLT----------·················· 4
3B4506 LOCKWASHER···----·······-····· I 04717 NUT-······--------·--------····· 4 BOLT---························ 8
5M289 WASHER·---········-··········- 3N2451 JOINT ASSEM. ····-············ 2 LOCKWASHER·-------·······-·-·- 12
7 3N3240 RAD lA TOR ASSEM. 3N24 50 SEAL ASS EM.-················ 2 WASHER···--------------------- 12
ISeparate Illustration I 6H2367 TUBE··························· 2 RADIATOR ASSEM. ---·--········ l
5L7426 VEE BELT SET··--·14 BeltsJ·-····· 6L3616 CONNECTOR··-···············--· I !Separate Illustration I
5L 7373 PULLEY····------········--···-- 21 3N6250 TUBE ASSEM. I 5l7 VEE BELT SET-----14 Beltsl-------
3L52 6 BOLT······----········--······· 22 5M6214 PLUG··························-· I 5l7373 PUUEY-------------------------
IO 5L6267 WASHER--···········---··--····· 23 5K9243 ELBOW···-····--------········-- 1 3L526 BOLT-----------------·---------
5L626 7 WASHER-------------------------

3N261 0 RADIATOR AND FAN DRIVE GROUP-Suction-Type 1 3N2610 RADIATOR AND FAN DRIVE GROUP-Suction-Type 2
S.A.E. Standard Engine Rotation-125°F. Ambient Air S.A.E. Standard Engine Rotation-125"F. Ambient Air
3N3240 Radiator and Suction Fan parts are shown on Page 95 3N3240 Radiator and Suction Fan parts are shown on Page 95

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
61.4Q75 ·GUARD ASSEM .• .I
2N6678·TANK ASSEM. __ I
(TOP)
6L4948-SHROUD ASS~M.•oo•ooo•l L4974-SHROUO ASSEM .. I
6L5940-BOLT ---------········· 2
lw5ll7-NUT ------UamJ-··---· 2

3li762-GASKET _______ 20 '.j

6L3165-FAN ASSEM _____ I


6L4950-GUARO ASSEM. ___ I
184444-NUT_________ I
384520 -LOCKWASHER ___ I --~JB5.28C)-V,ASHER ______ .I
485280-WASHER _______ I R _______ l
384632-COTTER PIN ___ I .oc"+o.,"-COTTER PIN _____ I
8l8212-SPACER _____ •• I 6L3163-HUB ________ I
481771-SET SCREW ___ 2
S 1599-BOLT. ______ 6
S 1599-BOLT________ e 184205-NUT_______ 6
184205-NUT -- ____ ---6
B4508-LOCKWASH[R __ 6
6LI526-PILLOW BLOCK-I
S 1625-BOLL-------4
104720-NUT - - - - - - - - 4
3B4510-LOCKWASHER ___ 4
6F7008-WASHER- _____ 8
9F2247-PLUG - - - - - - - - - - 2} 2347-GUARO ASSEM __ _I
559587-BEARJNG ASSEM.--- 2 __..,, :-<~Ill -PULLEY ______ I
1P16-RJNG-LOCK ---- -- -- 2 -PLUG - - - - - - - 2}
!Parts of 6Ll526 Block) S95B7-BEARING ASSEM. -2
6L3025-SHAFT----------- 1 1P16-RING-------- 2
t-=='->¥1 6L5941-KEY ----(Fan)----- 1 !Parts of 6Ll526 Pillow
1K3865-BAR ------------ 1 Block)
6L3D25-SHAFT - - - - - - 1
9F2247-PLUG - - - - - - - - - - ~ 6L5941-KEY- - -(Fan I - - - 1
1P15-BEARJNG ASSEM.----- 2 1K3865-KEY- !Sheave) -- 1
1Pl4-RING-LOCK-------- 2 2B2695-BOLT - - - - - - - 8
!Parts of 6Ll525 Block) 104 716-NUT - - - , - - - 8
3B4505-LOCKWASHER- - 8
6L3D23-SHAFT - - - - - - 1
1K548 -KEY - - - - - - - - 1
7-PULLEY - - - - - - 1
6Ll525-PILLOW BLOCK-- 1
951366-BOLT - - - - - - - 4
104719-NUT - - - - - - - 4
6LI525-PILLOW BLOCK ___ ) 3B45DB-LOCKWASHER - - 4
9SI366- BOLL--- - - A B5273-WASHER- - - - - 8
104719- NUT------ _4 P14-RING-------- 2}
3B4508-LOCKWASHER--4 P15-BEAR I NG ASSEM.- - 2
4B5273- WASHER __ - - 8 "'-- 01'??• -PLUG - - - - - - - 2

I Parts of 6Ll525 Pillow


Block I
S 1617-BOLT_________ I2
S 1617-BQLT________ 20
384 505- LOCKWASHER _ .12
6U533-CORE ASSEM, ___ A

104538-BOLT_______ 84 04538-BOLL ______ .96


104716-NUT - - - - - - - - 8 4 04 716-NUT ____ - ---· 96
3B4505-LOCKWASHER_.84 5-LOCKWASHER --96
3N'l04-TANK ASSEM. ___ I
(BOTTOM)
51594-BOLT ----------------- 44 5 1594-BOLT _______ 46
S 1618-BOLT------168 104717-NUT ----------------- 44 ---------!104717-NUT _______ 46
104716-NUT ------152 384506-LOCKWASHER -------- 44 384506 -LOCK WASHER __ 46
394505 -LOCKWASH ER.I52 5Bl345-CLI P----------------- 3 114834
ll5107

1 N9420 RADIATOR & BLOWER FAN ASSEMBLY 3N3239 RADIATOR AND BLOWER FAN ASSEMBLY
Part of 3N2463 Radiator & Fan Drive Group shown on Page 88 Part of 3N2609 Radiator and Fan Drive Group shown on Page 89
Note: 6L3166 Fan Assembly-Suction-60 lnch-8 Blade-S.A.E.
Standard Engine Rotation is available

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
2N6678-TANK ASSEM. __ I
(TOP)
6L4948-SHROUOA.SSitM. _I
6L5C)40- BOLT----- -2C
05117- NUL_(JAM)- --2

6L3166-FAN A55EM. _____ I


6L4950-GUAAO A5SEM. ___ I
I 84444- NUT__ (CASTLE)_ .I LOCKWASHER --------------------
364520- LOCK WASHER--·' SHAFT ----------lldleri····------
485280-WASHER- ----1
KEY •• --------------- ------------
384632-COTTER PIN ___ I
PULLEY--------{ ldterl------------
p ILL OW BLOCK------------------
8L8212-SPACER_---- __ I PLUG····---------·····-------
6L3163 -HUB ______ - __ I BEAR lNG ASSEM. -------------
461771-SET 5CREW ____ 2 RING-------····---------·----
5 1599-80LT________ 6
184205-NUT-- __ - ----6
84508-LOCKWASHER--6
6LI526-PILLOW BLOCK-I
5 1625-80LT________ 4
I 04720-NUT _ - - - - - __ 4
3B4510-LOCKWA5H£R ___4
6F7008-WA5HER ______ e
9F2247·PLUG - - - - - • - • - 2}
1P!6-RING-LOCK---- • 2
559587-BEARING ASSE~t- ·- 2
!Parts of 6ll526 Block)
1K3865·BAR - - - - - - - • 1C
6L3025-SHAFT- -!Fan)- 1
6L594l·KEY- I Fan) - • I
9F2247· PLUG • • - - - • - · · 2}
1Pl4· RlNG-LOCK - - -- - · 2
PIS-BEARING ASSEM. • ·- • 2
!Parts of 6Ll525 Block)

C INDICATES CHANGE
6LI525 -PILLOW BLOCK--'
951366-BOLT__ __4
104719- NUT______ -4
364508-LOCKWASHER_-4
465273-WASHER_ __8 s
I I NUT··························-·· 22 6L2347 GUARD ASSEM. ····-iBelll··-···· I
3 LOCKWASHER ------------------ •• 23 S 1617 BOLT·······------·······-······ 20
S 1617-60LT_________I2 6 L4 9 SHROUD ASSEM. 24 S 1618 BOLT--·-·····-------············ 96
5H 72 SOLT••••••••••• ·-····· ••••••••• 25 6l2344 CORE ASSEM. ·····-···---------· 4
3B4505-LOCKWASH£R __ I2 I D51 NUT·····----···················· 26 3ll762 GASKET-··--··················-- 24
6LI53::>-CORE ASSEM, ___ 4 3 6L31 FAN ASSEM. ············-········ 27 I 04538 BOLT·---·-·············-·------- 48
4 6l49 GUARD ASSEM. ······IFanl-····-· 28 6L4975 GUARD ASSEM. ··!Core Screen)-· I
6L3163 HUB---------------------------- 29 8L8212 SPACER------·-·---······-·-···· I
r~04538-60LL ------84C 481771 SET SCREW················-····· 3B4632 COTIER PIN···········--·---····· 1
104716-NUT - - - - - 84C S 1599 BOLT-····················---·-· 30 1 84444 NUT ·········lca~!lel-----·-·· ••·• I
3B4505-LOCKWASHER-.84C 6 . I 84 20 5 NUT···························-· 3 84520 LOCKWASHER----·--------------- I
51594-BOLT- • • ·- • - • 44 3 B4 508 LOCKWASHER ···············-·-·· 4 8 528 0 WASHER----------------------·-· I
3NC)04 (~~~~~M~SSEM. __ JC 7 6Ll526 PILLOW BLOCK···········------- 9 S 1366 BOLT-··························
104717-NUT - - - - • 44
S 161B·60LT______ 168C ---
4
364506-LOCKWASHER - - 44 . 8 9F224 7 PLUG·-·····--·····----------· I 04 719 NUT---·················--------·
9 559587 BEARING ASSEM. -------------- 31 3 84508 LOCKWASHER--··········-·······
104716-NUT - - - - - - 152C 581345-CLI P - - • - • - 3C 10 I P16... RING-------------------····-· 4 8 52 73 WASHER·--·········-·····-······
3B4505-LOCKWASHER-152C 136925
114837

1N9421 RADIATOR AND SUCTION FAN ASSEMBLY-110° F. Ambient Air 3N3240 RADIATOR AND SUCTION FAN ASSEMBLY
Part of 3N2464 Radiator and Fan Drive Group shown on Page 90 Part of 3N2610 Radiator and Fan Drive Group shown on Page 91

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
JS·BOL.T-.(2 rt.ONG)-.IA:It!2l1
~-LOCKWASHER--.3B4~08 CJ::f].... -~~,.,...--------------7F994S -SCF\EW____ ----'
-OR-
fa- BOLT__ (I fLONG)__S-1585 -NuT__________ I
1e·LOCKWASHER___ 3B4508

', l

1594 -BOLT__ ------2


3 29-LOCK _________ I

t-SPIDER ASSEM. ___ IL.2214 52313

3L6834 BLOWER FAN GROUP-54 Inch

-SPACER ________ JLI07Q-

[
S-BOLT•• (2 fLONG)_IA5822
8-L.0CKWASHER--.3B4508
·OR·
fe-
BOLT__ (t£'cONG)--S·I585
l8-LOCKWASHER ___ JB4508

- - - - 3N2148-DRIVE
(SEE SEPARATE

l5656-VEE BELT
(CONSISTS OF 3 VEE

1144:00

I-SPIDER ASSEM. ___ tL.2213 52314 3N2150 FAN DRIVE GROUP


Serial No. 6683561 to 6684405 inclusive. 3N2148 Auxiliary Drive parts are
3L6835 SUCTION FAN GROUP-54 Inch shown on Page 98. For driving 54 inch Fans

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


5LI855- PLATE------ __ I

951366 -SOLT---------2 951366 -SOLT--------.2

4H6173-LOCK ----- ____ I 4Hbi73-LOCK- -- ______ I

~~~r----3N2147-5HAF"T ________ I ~~~r----3N2147-5HAF"T_ ______ I

5LI856 -5HAF"T- - - - - - __ I 178-BOLT ----------------- 10


L 1178-BOLT___ - - ____ 10 -------- 10
(.75NC ll Z X 51.00 MM) 3l526-BOLT ·----------------- 21
~~~~----~ 7F"5227-BOLT--
-oo- ______ 10 384507-LOCKWASHER ----------zf'
!Mounted on Accessory Drive
(.75NC X 3.75 X 95.0 MM)
Housing!
2-LOCKWA5H£:R ___ IO
114431 ANOT SHOWN 153646

3N2148 AUXILIARY DRIVE GROUP-Crankshaft 3N6720 AUXILIARY DRIVE GROUP


Serial No. 6683561 to 6684405 Inclusive Serial No. 6684406-Up
Also part of 3N2150 Fan Drive Group shown on Page 97 Also part of 3N7846 Fan Drive Group shown on Page 988

5L2660-SEARING_- _ --2
(liN EACH 6ll!135 AWD 4L37.oC8
ASSEM~

F"7049 -KEY--_- -1

6L2135-RETAINER A55EM.-1
C INDICATES CHANGE FROM
PREVIOUS TYPE
1571- SOLT.(1.75•LONG)-- 4C
$1594-BOLT__ (I" LONG)_ .IC L . ...JI::~-- 569318-BALL-- -----2
liN EACH 6Ll!13!! AND .oCLUtetJ
IA2029- BOLT_(!. 125"LONG)-IC
3B4506-LOCKWA5HER--6C
5L5840-WASHER---- _zc 130019

6L2120 AUXILIARY DRIVE GROUP


CI:0...-----------------7FQ94!l·SCI\l~Wo ~ ~ "''"'
I
~
1..
.,
----------194206-NUT------~---1

----\::'';:"':'~~:- BOLL ________ 4


LOCKWASHER- __ .4
ED ON CYLINDER BLOCK)
04-STUD---------4
- - - - - - - - - ! 1 6 4 05-NUT--- ------4

REF. PART
NO. NUMBER DESCRIPTION DESCRIPTION

l 7L484 BONNET------------------------- 7 7L487 GAS Ktr -------------------------


T768 BOLT--------------------------- 8 [6li286 PLUG-----------1 Brass 1----------
2 {
384507 LOC KWA SHER -- ----------------- l6L2284 ROD----------- -IZ i ncl--- --------
1594-BOLT_______ _2 3 7L486 SEAL---------------------------- 9 7L485 BONNEr-------------------------
3 29-LOCK _________ I 4 8l5053 BRACK£[ ASSEM. ---------------- 10 888817 PLUG------ -----1 Brass 1------- ---
5 8L4504 CORE AS SEM. -----!30" longi----- ll 1H1200 PIN-----------------------------
6 8L5ll9 SHELL ASS EM.------------------- 12 98887 PLU G-----------(Brassl---------- 4
123869

7L489 HEAT EXCHANGER ASSEMBLY


7108 -GASKET________ I
Provides Admiralty tubing

- - - - 3N672Q-DRIVE GROUP___ J
{SEESEPARATE ILLUSTRATION)

5L5656-VEE BELT SET____ I


t;oNSISTS OF 3 VEE BELTS) REF, PART
DESCRIPnON QTY DESCRIPTION QTY
NO. NUMBER

DAntE BONNET------------------------- 1 7 7L487 GASKET-------------------------


BOLT---------------------------- 24 8 f6L2286 PLUG-----------( Brass 1----------
LOCKWASHER-------------------- 24 l6L2284 ROD--------- ---IZ i ncl----- ------
C INDICATES CHANGE 208985 SEAL---------------------------- 1 9 7l483 BONNEr-------------------------
BRACKEr ASSEM. ---------------- 2 10 888817 PLUG--------- --1 Bras sl-- ----- ---
CORE ASSEM. ------!30" long!----- 1 I! IH1200 pIN----------------------T-----
3N7846 FAN DRIVE GROUP SHELL ASSEM. ------------------- 1 12 96887 PLUG-----------IBrassl---------- 4
Serial No. 6684406-Up !2387!
3N6720 Drive parts are shown on Page 98A
8L5340 HEAT EXCHANGER ASSEMBLY-Replaced by 3N8991 shown on Page 99A
Provides copper·nickel tubing '

J
SI571 BOLT--------------------------- 8 REF. I'AAT OESCFUPTIOr-.1 OTY S 1571 BOLT------------------··-·------
REF. PART QTY
6~ 10471'7 NUT·······-----····---···------
DESCRIPTION NO. NUMBER 1 D47l 7 NUT---·-·········------------···
NO. NUMBER 8
484278 WASHER··--·····-------------- I6 I S15 88 BOLT--·--······-··-·------------ 8 4 B42 7 8 WASHER-·-··-·············-----
I 1A2029 BOLT----------------------------
8 2N 760 I FLANGE------------------·······
7 2N7601 FLANGE-···········------------- 2 2 3 B4 50 6 LOCKWASHER--------------- ---- 16
2 384506 LOCKWASHER------------------- 16
3 4N9720 FLANGE-------------------------
3 4N9720 FLANGE------------------------- 2 2
4 4L3862 GASKET------·--··············· 4
4 4L3862 GASKET···--------------------- 4
5 3 N8992 HEAT EXCHANGER GROUP········ 1
5 3N8990 HEAT EXCHANGER GROUP--------- I
!Separate Illustration!
!Separate lllustrationl
156557 156559

3N8991 HEAT EXCHANGER GROUP 3N8993 HEAT EXCHANGER GROUP-Sea Water

12

17 12 11 10

6L 2286 PLUG-------IBrassl----------- 2 DESCRIPTION QTV 9 1 H1200 PIN---------------------------- 1


FIEF PART DESCRII'TIOr-.1 OTY
NO. NUMBER il 6L2284 ROD····-----IZincl-·-·····---- 2 10 6L2282 PLUG---------------------····· 2
3N9608 BONNET-------------------------- 1 11 6L2279 PLUG------------------------- 4
1 3N9608 BONNET-----------···········-- 12 I H1200 PIN····--------············--·· I T320 BOLT------------------------·-·· 12
2 T320 BOLT--------------·····-·····-- 13 6L 2282 PLUG-------------------------- 2 12 3N4003 CORE ASSEM. ------------------ I
8L 97 67 SHI M------e--·················· 48 3N9606 U·BOLT ------------------------- 2
3 384507 LOCKWASHER···-······-·····-- 14 8L534I CORE ASSEM. ---76.2 cml30 in. I I
3 3 B4507 LOCKWASHER----------········· 24 13 104717 NUT---------------------------- 4
4 8L9767 SHIM-------····---·····-······ I5 3N9628 BRACKET---------------------- 2
4 4 3N9629 SHELL ASSEM. -------··········· I 3 84506 LOCKWASHER·-'·-----------··· 4
5 7l48 6 SEAL·--------····-------------- !6 I 04717 NUT---------·-······--··------ 5 7L487 GASKET------------------------- 2
6 3N9626 SHELL ASSE~I. 3 B4506 LOCKWASHER------------------- 4 14 3N9628 BRACKET ASSEM. --------------- 2
6 T768 BOLT---------------------------- 12 15 7L486 SEAL--------------------------- I
7 3 N9 606 V·BOLT --------------- ••••••••• !7 6L2279 PLUG-------------------------- 4
7 3N9609 BONNET············------------- 1
8 7l487 GASKET------------------------ 6L2286 PLUG--------------------------- 2
9 T768 BOLT--------------------······· 8 6L2284 ROD----------------------······ 2
10 3N9609 BONNET------------------······
156558 156560

3N8990 HEAT EXCHANGER GROUP-Sea Water 3N8992 HEAT EXCHANGER GROUP-Sea Water
Part of 3N8991 Heat Exchanger Group Part of 3N8993 Heat Exchanger Group
"' - --- ---
:

~ ...... z ..... i
z ..:, :>
-z
:I:-
"'I=
... § ~ ..:.z
~
~

::>
=>- "' "" "'
...""
--- ---
~ ~

,. ,. ,.
"" ,.
,.
0 0
""
""
N ~ ~ ~ "'
~
N
M
~
00 ~ ~

"" "' z ...


00 N
~ ~ :iE
~
N N
~
N
~
N

:::: ~ ~ :::; ::::: ~

REF. PART REF. PART DESCRIPTION


NO. NUMBER DESCRIPTION QTY NO. NUMBER

1 7L484 BONNET··············-·····-.... • l GASKET·------------··········


BOLT·················· 24 PWG··········-iBrassi----------
2 {384507
T768
ROIJ·-----------IZincl-··--·--··· 2
LOCKWASHER·················-- 24
3 7L486 SEAL------------------------··· l BONNET--------------···---·---· I
4 8l5053 BRACKET ASSEM. 2 PLUG-----------!Brassl·- ······-- 2
5 8l4506 CORE ASS EM. ·······140" longl··· l PIN--------·-·······-··········· I
6 8l5120 SHELL ASS EM.------------------- 1 PLUG-----------IBrassl·--------- 4
123870

7L491 HEAT EXCHANGER ASSEMBLY


Provides Admiralty tubing

- ,_-Da-'"'=f('<"\i.l'>
~o-o-c(""\t""\1.1'\
t"'"'\0'-,_V\NOOOOOO
('0"'\1.1"\'<q<q'a---~
....J..-OCOt..t...::Z::::I:CO
iJ">V"'_('f"\_(""\('f"\1.1">

REF. PART DESCRIPTION QTY


DESCRIPTION
NO. NUMBER

I 7l4B2 BONNET·······--------------·-·- GASKET-------------------·----- 2


T768 BOLT-------------··············· PLUG-----------iBrassl····------ 2
2 { ROIJ----·-······IZincl----------- 2
384507 LOCKWASHER-·········--··
3 7L486 SEAL------------·--••• ----
BONNET-----------------------·· 1
4 8l5053 BRACKET ASSEM. •••••••••• PLUG------·-···IBrassl·--------- 2
5 8l5343 CORE ASSEM. ------140" longl· PIN----------------------------· I
6 8l5120 SHELL ASSEM.
PLU G···········IBrassl·········· 4
123872

8L5342 HEAT EXCHANGER ASSEMBLY-Replaced by 3N8993 shown on Page 998


Provides copper-nickel tubing
ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
TO VENT
TRAP
SIDE
3 4
II

2 5

regulator
cCPJer

13

REF. PART
DESCRIPTION OTY 5LH41 SPACER------------------------- 4 H 882664 BUSHING------------------------
NO. NUMBER
S15 90 BOLT---------------------------- 4 2 L 59 7 5 FITTING-------------------------
2H9868 HEAT EXCHANGER----------------- I 04 717 NUT----------------------------- 4
c 12
2 L 59 70 SLEEVE-----------------------
2 L42 70 CLAMP------------------------- 3 84 506 LOCKWASHER-------------------- 4 13 2 L 59 71 NUT---------------------------
3F2 9 53 FITTING------------------------- IF9269 FITTING ------------------------ I c 14 3 N 7 2 7 4 TUBE-----------------------------
3 H18 34 SLEEVE------------------------ 3 H18 34 SLEEVE------------------------ I
3 H18 33 NUT--------------------------- 9 3 H18 33 NUT-------------------------- I
2 N 58 54 TUBE---------------------------- 10 5B4855 BUSHING------------------------ I
C INDICATES CHANGE ICWI

2N5790 HEAT EXCHANGER AND PIPING GROUP-Type 2


FOR USE WITH HEAVY DISTILLATE FUEL ARRANGEMENT

N N

Ul w
3::
'--J
CD
CD
Ul
0 I!)
0> 0>

:r: :r:
<- 1"'1 1"'1
:l> » »
(') -l -l
;;,::; 1"'1 1"'1
m ;>J ;>J
-1 I
I
~ N
:l> -!'> N
-1 0 0
m
:D < <
0 0
::I: r r
m -l -l
:l> UJ UJ
-1
m
:D w w
Ul
;:<: ;:<:

r r
0 0
:( :(
» »
-l -l
-l -l
UJ UJ
OEScRIPTI~ QTY

BOLT--------------·-------·--·-- 2
3N93 80 HOSE ASS£M. ---·-------------·· 2
!Each includes!
5P 1297 HOS£-----152. 4 cml60 in. I
3 lll480 FIT11NG--------------------- 1
4 lL 5903 FITTING--------------------- 1
,5 SF 6917 CLIP--------------------------- 2
6 6L 9644 CONNECTOR ASSEM. ------------ 2
7 6L 7817 SEAL--------------------------- 4
8 6B9081 BUSHING----------------------- 4
9 3N9266 BRACKET ASSEM. --------------- 2
10 5P 598 CLAMP------------------------- 4
II 3B7732 ELBOW-···---------------------· 3
12 1N8559 TEE----------------------------- 2
13 I 85174 PLUG--------------------------- 6
14 Sl588 BOLT·-···---------------------- 6
6H 7127 LUG--···----------------------- 6
15 384506 LOCKWASHER------------------ 10
3N9379 HOSE ASSEM. ------------------ 2
16 !Each includes)
10 & 5P!297 HOSE·----IOJ.6cml40in.l
17 lL 5903 FITTING--------------------- 1
18 ILI480 FITTING--------------------- 1

f'--~11
l. H. MOUNTING 7f 517 4 FLANGE------------------------ 2
19
IF3131 GASKET------------------------ 2
20 I A2029 BOLT--------------------------- 4.
I .
~-C \_'\:,_
\ ' { .,
R. H. MOUNT I NG
(
SUMP)".\
( PUMP 0

"'~/
.i ORDER BY THE CENTIMETRE

GROUP-Type 1

3N9373 JACKET WATER HEATER MOUNTING GROUP-Type 2

REF. PART
DESCRIPTIOH
NO, NUMBER
6
c 3 P 2404 Cll P------------------------ l r
c 3N9379 HOSE ASSEM. --------------, 4
2 !Each lncludesl . .
j 5 P 1297 HOSE ---------IOL 6 cm!lll in. I :
11
3 1ll480 FITIING--------------- 1
4 IL5903 FITTING----·-------- ! :
C 5 ll5987 UNION·------------------ ~'
6
7
6L9644
6L78l7
CONNECTOR ASS£M.
SEAL--------------------- : I.
ll
C 8 3B6498 ELBOW---····------------- 2 ''
9 3N9266 BRACKET ASSEM. ------------ 2
10 5P 598 ClAMP-----------·-------- 4
C II 38 7732 ELBOW·-····-----·······----- l
C 12 ll4031 TEE--------------------·------- 2
C 13 3 B551 PlUG-----------·--------------- 2
C 3 B1915 BOLT---------------------------- 6
14
6 H7127 LUG--------------·-------------- 6
15 3B4506 LOCKWASHER-------------------- 10
C 8F 814 5 FLANGE-------------------------· 2
16 1F3 131 GASKET-------------------------- 2
c 17 S1594 BOLT-·--·---------------------- 4
c 18 3 B77 49 NI PPL£ ------------·------------ 2
L H. MOUNTING

C I NO I CATES CHANGE
.i ORDER BY THE CENTIIYETRE 159598
REF, PART QTY
DESCRIPTION
NO. NUMBER
8 EXP.~NSION
1 3N3171 JOINT ASSEM. ------------------- I
TANK
II ncludesl
2 3N 1372 SEAL------------------------- 2
3 4l7885 GASI<ET------------------------- 2
4 6L 9 99 2COVER--------------------------- 2
5 S1590 BOLT--------------------------- 16
6 I 0 4717NUT----------------------------- 22
7 3B4506 LOCKWASHER-------------------- 26
8 7L298 FLANGE--------------·····------- 2
9 3N 33 78ELBOW------------------------·· 1
10 1A2029 BOLT----------------------------- 4
11 3N3377 GASKET········----------------- I
12 3N3204 ELBOW--------------------------· I
l3 3N6576 TUBE ASSEM. -------------------- 1
14 3P650 SEAL--------"------------------· 1
15 5M6213 PLUG--------------------------- 1
3N96l3 PLATE··--------------------····· I
16 3N9616 GASKET-------------------------- 2
17 3N2099 TUBE ASSEM. ----------------···· I
18 3N9615 TUBE ASSEM. -------------------- I
S 1590 BOLT--------------------------- 6
19 5M2894 WASHER·······----------------- 6
20 2N3247 COVER-------------------------- I
S !58 7 BOLT---------------------------- I
21 I 04718 NUT----.------------------------- 1
3B4508 OCKWASHER-------------------- I
22 8L 85 70 OVER--------··-····----------- 2
(Use Without Jactet Warer Pump!

~~M
23 3P651 SEAL----------------------------
24 3N319 5 TUBE ASSEM. --------------------

~
ON ELBOW
21

3N9618 EMERGENCY WATER CONNECTIONS GROUP


FOR USE WITH EXPANSION TANK. CANNOT BE USED WITH DUPLEX LUBRICATION SYSTEM

3N9619 EMERGENCY WATER CONNECTIONS GROUP


FOR USE WITH EXPANSION TANK AND DUPLEX LUBRICATION SYSTEM

REF. PART
NO. NUMBEfl

1 7L 2 9 8 FLANGE--------------------· --- 2
EXPANSION 2 S 1590 BOLT---------------------------- 16
TANK 3 1 04717 NUT--------------------------- 22
4 3B4506 LOCKWASHER··---------------- 2fl
5 6L9992 COVER--------------~-------- 2
6 4L 788 5 GASKET--------------------- 21
7 3N337 8 ELBOW-------------------- l
8 IA2029 BOLT-------------------- ~
9 3N3377 GASKET------···----------- . l
10 3N3204 ELBOW---------------------- !
l1 S!59 BOLT------------------------- Iii
5M2 WASHER---------------------- i
3N96 ------------------------- l
12 3N96 ET------------------------ Z
13 5M6213 PLUG---------------------------- l
14 3N2099 TUBE ASSEM. ------------------- 1
15 3N3247 COVER-------------------------- I
S 1587 BOLT------------------·······--- I
16 104718 NUT----------------··-----·--·-· I
3 B4508 LOCKWASHER-------··---···--··· l
17 8L8570 COVER------------------------- 2
!Use Without Jacltet Water Pumpl
18 3N9615 TUBE ASSEM. -------------------- I

TO
OIL
COOLER

MOUNTED
16
ON ELBOW
155368
DESCRIPTION QTY

-------------------- 1
ELB CIN------------------ -------- 2
BOLT---------------------------- 3
2 5 16
3 8 4 512 LOCKWASHER------------ -------- 3
T386 Cll P---------------------------- 1
!Use with L H. Mounting)
6 S 1620 BOLT---------------------------- 1 2 II 17 18 19 20
7 3 B4 508 LOCKWASHER-------------------- 3
15
8 5F6371 UNION--------------------------- 2
9 S 1621 BOLT---------------------------- 2
10 3N 4494 PLATE---------------------------- I
11 689081 BUSHING------------------------ 1
12 2N9H5 BRACKET ASSEM. --------------- 1
13 9BI008 COCK---------------------------- I
14 485984 ELBOW-------------------------- I

15 2N8908 PUMP GROOP-------------- ----- 1


!Separate llluslrationl
3N4512 HOSE ASSEM. ---------------·--·- I
ruse with R.H. Mounting!
16
3N4516 HOSE ASSEM. -------------------- '1
!Use with l.H. Mounting!
17 3B551 PLUG---------··-·--------------- I
18 3B7280 NIPPLE-------------------------- I
19 8 82 662 UN ION---------------·---------· I
20 IN9924 VAlliE ASSEM. ------------------- I
TO !Separate Illustration!
OIL
PAN

1421ffi

3N4519 SUMP PUMP GROUP-Type 1


FOR USE WITH MARINE AUXILIARY ENGINE
2N8908 Pump & 1N9924 Valve parts are shown on Page 101 F

3N4519 SUMP PUMP GROUP-Type 2


FOR USE WITH MARINE AUXILIARY ENGINE
2N8908 Pump & 1N9924 Valve parts are shown on Page 101F

REf. PART _
DESCRIPTION OTY
"NO, NUMBER

I 3N4522 HOSE ASSEM. -------------------- I


2 386554 El8CIN-------------------------- 2
3 I 04609 BOLT---------------------------- 3
2 5 16
4 384512 LOCKWASHER-------------------- 3
5 T386 CLIP---------------------------- I
(Use with L H. Mounting) 2 18 19 20
6 S 1620 BOLT---------------------------- I
7 3B4 508 LOCKWASHER-------------------- 3 15
8 5F 6371 UN! (JI--------------------------- 2
9 S 1621 BOLT-·-------------------------- 2
10 3N4494 PLATE---------------------------- I
11 6B9081 BUSHING------------------------ I
12 2N9335 BRACKET ASSEM. ---------------- I
C 3N7057 VALVE ASSEM. I
13 9H6761 SEAL----1.8621nsideDia.l------ 1
302992 SEAL----U.0491nside Dia.l----- I

14 48 598i ,:ELBOW----- -------------------


15 2N8908 PUMP GROUP--------------------
: !Separate lllustrationl
3N4512 HOSE ASSEM -------------------
16 : (Use with R. H. Mounting!
b< 3N4516 HOSE ASSEM. --------------------
!Use with L H. Mounting I
C 17 I B517 4 PLUG---------------------------- I
C 18 3 B 77 4 5 Nl PPLE-------------------------- 2
C 19 681667 UNION--------------------------- 1
20 1N9924 VALVE ASSEM. ------------------- I
TO ' !Separate Illustration!
OIL
PAN
C INDICATES CHANGE
143219
O~SCRIPTION 01Y

BOLT····························
HANDLE ASSEM. ··············-··
GASKET SET···iUse As Required)··
12 Holes Indicates .002" Thick,
3 Holes Indicates .003" Thick &
4 Holes Indicates .004"
.3N 3 29 7 PIN----------------------·-·····
THE FOLLOWING REPAIR KIT IS AVAIL
3N 3300 KIT·--···-·-·IPumpl··------
flncludes Vanes, Springs, P
Nut, and Gaskets)

2.

4 • 3

137121

2N8908 SUMP PUMP GROUP


Part of 3N4519 Sump Pump Group shown on Pages 101C & 1010

C INDICATES CHANGE

REF. PART
NO. NUMBER DESCRIPTION

I I N9923 ADAPTER-----------------------
c 2 5K605 PLUG---------------------------
3 9L 6 72 VALVE------------·-------------
4 1P5274 PIN---------------------···-----
5 9H236 7 SPRING···-·-------------------
C 6 2 K8467 SPR lNG·----------------------- 136579

1N9924 CHECK VALVE GROUP


Part of 3N4519 Sump Pump Group shown on Pages 101C & 1010
1-ELBOW______7L2979
I-PLUG_- -----31'"135
I-GASKET_-_ --..58326

I-HOUSING ____ _

-OR-
BOLT-(!.l!ll" I..ON(;)._6
l..:tt!4!>1Je-LCX::XWASHER- --6
2H5558-00WEL-------1
(PART Of" RtTAINER ASSQI.~I)
2N2560-SEAL--------'
4l3437-GASKET _____ _J
~----

~z..----- 589318-BAll--------1
(FWn'Of"RET~NER ASSEM.4L374fll

I-TANK
Cl- PLUG____ ----·-""'"'"'"
______ - : ::f:ij~r=====S
1571-BOLT- ------4
4l3761-RETAINER ASSEM -1
8-BOLT - - - -
8-WASHER __ - - __ ;;oL,;;tO"+VJ : ~~~f==== 4l3756-BEARING ____ _
5L2660-BEARING- _ ----16.
16.

I-SEAL_ --·-~ 5LI650 -SHAFT ______ _ 16,


I-COVER __ ----5L1549 ------3F5022-PLUG ______ :.__I6,
6.1-IMPELLER ASSEM_4L6220 - - - -
6.1-NUT ____ ----3H201 - - - - 4L3748-RETAINER ASSEMJ
6.1-COTTER PIN __ _ ----~==i~cn~-~B~OQLT-------~
I-GASKET---- ---2H4513 -------3
6.1-WASHER-------6F2691----
I-BELLOWS ASSEM.6H3497 - - -
6.1-PLATE_ ---..4H7496
6.1-PLATE ASSEM __4H5385 - - - -
5L4074-G£AR_{31TE.En!LJ.I.
.I-RING ___ ----2N6423 - - - {SAE STANDARD ENGINE
RDTATJOO<J
10-GASKET---- - 4 L 6 7 0 6 - - - -
C INDICATES CHANG£ 14-

7L3222 SEA WATER PUMP GROUP

3N4334 AlOOUARY PUMP GROUP-5ea Wl:ter


Serial No. 6683671-Up
S.A.E. Opposite Standard Engine Rotation

169-PLUG_c(BRASS)-...2
L2289-ROD__ (~INC) __ 2
H 58 2 6-80 LT..(t.SO.t.DNGJL3
387-BDLT - - - ____ D
4508-LOCK\YASHE~--4
1587- BOLT-{n!>-ll.<!li!<&Z-2
1585-80LT_..(I.50"LO!>lG1)..- l
719-NUT________ 2
508- LOCKWASHER __ .;:;
I-HOUSING _______ 5LI4 PIN __(oowa.)----'!!1
PIN:----3
~"''-''-''-\' '" LDNG}_..2

I-FLANGE -------2N7601
1588- BOLT_(t Z5 • LONG)-6
-LCX::XWASHER ___ 5
2H5558-DOWEL ------1
(PART OF 4L3761 ASS EM!
2N2560-SEAL____ I
4-BOLT._ - - - - 4L3437-GASKET-- ___ I
4-NUT_ __ 589318-BALL_ ------_I
(PART OF 4L3748ASSEMf
- - - - - - S 1571-BOLT_ __4
I-TANK _________ 5LI - - - - - 4L3761-RETAINER ASSEM_I
I-GASKET_____ _ - - - · · · - - 4l3756-BEARING _____ I
B-60LT ________ 3H5 ---~- 5l2660-BEARING------1
(PART OF 4L3748 AS SEMI
8-WASHER - - - - - -
1-SEAL _________ I - - - - - 5LI550 -SHAFT--- _I
I-COVER---- ___ 5LI549 - --~--3F5022-PLUG---- ____ I
I IMPELLER -----'- ~---- 4L3748-RETAINER ASSEMJ
1 NUT _______ _ F7030-60LT- ••5
I-COTTER PIN_ 3759-LOCK-- ----·3
I-GASKET---- ---2H4513 [S-Jr'r----- 5L2660- BEAR 1NG- - - - --1
(PART OF 4L3761 ASSEM)
I-WASHER------~6F269t ~-­
I-BELLOWS ASSEM.6H3497
I-PLATE _____ --4H7496
I-PLATE ASSEM. _ _4H5385 5L4916-GEAR _ _I31 TEETHL _I
1-RING--------2N6423 - - - -

tO· GASKET _____ 4L6706 ~-...- -


_, C INDICATES CHANGE 146257

7 ,_--r-
\-
\
\~

'<t
\
\
\
>D
,:..

N
I

Q q'

20

REF. PART
DESCRIPTION OTV
Ts·· 4L 99 65 GASKET -------tRetamerl---------- 1
NO, NUMBE~ 19 2N2560 SEAL---------------------------- 1
1 4l6231 COVER--------------------------- 1 3F13 57 PLUG---------------------------- 1
2 1N5510 HOUSINGASSEM.---------------- 1 ZO 583265 GASKET------·------------------- 1
3 S1588 BOLT---------------------------- 6 21 4 L6 7 06 GASKET------------------------- 10
4 384506 LOCKWASHER-------------------- 6 3H5841 BOLT---------------------------- 8
22
4l3761 RETAINER ASSEM. --------------- 1 5L5840 WASHER------------------------- 8 ''
5 23 1H8278 SEAL----------------------------- I ''
2H5558 DOWEL------------------------- 1
6 5l2660 BEARING---------------------- I 24 2 S 3966 RlNG---------------------------- 1
7 4l3756 BEARING------------------------ 1 25 353535 SEAL----------------------------- 1
' '
8 S 1571 BOLT----------------------------
9 7F7510 LOCK----------------------------
4
6
26 6F2691
27
3H20 18
WASHER------------------------- 1
---------------------------- 1 ''
.I
3F2771 R PIN---------------------- I
10 :~ ~~;~ ~gg ~~~~~~~~--~~~--~~-.:-_~~~--------~~--~- ~ 28 il I 04 IMPELLER------------------------ I ''
11 3F 5022 PLUG---------------------------- 1 29 9 5 51 69 SEAL ASS EM.-------------------- I ; ; : ~: aS
12 4L3748 Rf!AINER ASSEM. --------------- 1 30 6H3491 BELLOWS ASSEM. -------------- I : ~~! : l ~ i~
13 5L2660 BEARING---------------------- 1 31 '9 S 5168 WASHER----------------------- 1
~~~~~SJ- ~J.::
::::JV1U~....JV'I....J~U-'al
14 4L34 37 GASKll-------------------------- 2
15 2N889 SHAFT---------------------------- 1 0:<"3gu:~~~~9~i:
o-o-...oo- ..... o-oo ,....
16 5L4916 GEAR----------131 Teeth)--------- 1 OooONOON,....__OU"\r--
BOLT -----------------:·------·::...1_
..::I"COU"\I""''OO_OO,..._U"\Q-t¥"1
17 3 B 1915 ,....,_"<l'tCOU"\ooU"\-:;r-:;r!J'\oo
coV'!c:oz-....~-cco-z
142045 NI"'"''MNI./')"'ltV')-t"f"'V")N

,.
'I

3N4305 AUXILIARY PUMP GROUP-Fresh Water


Serial No. 66836 71 -Up
SA E. Opposite Standard Engine Rotation

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
S:H:INo..~io~~
Part of 2N9504 Arrangement listed on Page 1020
2N955 Pump parts are shown on Page 11 0

REF. PART
DESCRIPTION QTY
NO. NUMBER
21 23 5
4L 58 32 GASKET-------------------------
7
2 N8 308 FLANGE------------------------- 22
2N955 PUMP GROUP------------------- 17-6-24
1Separate Illustration I
4 2 B 7409 PLUG--------------------------- 2 17-& 4

---------~
5 3SI889 GASKET------------------------- I

----------------I~
6 3 B4 506 LOCKWASHER------------------- 19
15
7
8
2 N832 9
S1588
FLANGE-------------------------
BOLT----------------------------
I
4 I
9
10
4L8121
S 158 7
GASKET-------------------------
BOLT---------------------------
I
3
----------- '

II I D4 719 NUT---------------------------- 4
12 3B4508 LOCKWASHER------------------- 4
13 S 1595 BOLT---------------------------- I
14 2N8371 TUBE ASSEM. ------------------- I

20

10-JJ-12

15 IN5549 CLIP---------------------------- 3
16 6Ll649 SEAL---------------- ----------- I
17 S 1591 BOLT---------------------------- 15
18 I K 5888 SPACER-------------------------
2 9S9635 COUPLING ASSEM. --------------
19 7 K I 978 SEAL--------------------------
C 20 2N8310 TUBE----------------------------
21 2 N8 305 ELBOW--------------------------
22 6 L 8 7 51 CLIP---------------------------
23 2 N8 306 ELBOW-------------------------
24 I D4 717 NUT---------------------------- 4
C INDICATES CHANGE 147948

·---
Cons1sts of: Page
1 3N2683 Front Accessory Drive Group •.......•..•..... 104
1 2N955 Fresh Water Pump Group .•...•..............•. 110
CONSISTS OF: PAGE: 2N9503 Adapter Assembly
~" 384506 Lockwasher
2N8301 AUXILIARY PUMP & LINES GROUP, . . . . . . . . . . . 102C 4 384508 Lockwasher
4 1 D4 717 Nut
3N2683 FRONT ACCESSORY DRIVE: GROUP . . . . . . . . , .... 104 4 l D4 71 9 Nut
1 6F7767 Gasket
LOCKWASHE:R--3/8!1
1 4L5832 Gasket
6 384506 1 4 L8121 Gasket
1 2N8308 Flange
6 31619 BoLT 1 2N8329 Flange
4 51571 Bolt
3 51587 Bo 1 t
4 51588 Bolt
1 51595 Bolt

2N9504 AUXILIARY PUMP ARRANGEMENT -Fresh Water 2N9507 AUXILIARY PUMP ARRANGEMENT-Fresh Water
S.A.E. Standard Engine Rotation S.A.E. STANDARD ENGINE ROTATION
Serial No. 6683561 to 6683670 inclusive

4L3437-GASKET______ J
2029-BOLT_ ______ .6C
·LOCKWASHER--6C

5L266o-5EARING ___ --2


(liN [ACH6L2135 AND4L3748
' ASSEM.)

6L2135-RETAINER ASSEM._I
C INDICATES CHANGE FROM
PREVIOUS TYPE

589318-BALL--- -. 2
(1 IN EACH 6L2135 AND 4L3748
ASSEM.)

130344

6L2649 AUXILIARY DRIVE GROUP

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
4-BOLT__ ----1A2029 4L3375-GASKET___ - - --
4-LOCKWASHER- _364506,.--- 4L3381-TUBE ASSEM. __ _
S 509-BOLT--(1.125.LONG)-t
I-HOUSING_-- __ 6L2062 36 1915-BOLi..{l. 7s"LONG) _ _ A
364506-LOCK~SHER--~
8L8570- COVER _____ 2
I-RETAINER ASSEM ..AL374
jl-BALL _______ 569318 4L3437-GASKET_____ 2
U-BEARING_- ___ 5L2660,___ __
(PARTS OF' RETAINER ASSEt.!.
4L3748)
I-SEAL_- ------5H6012
1-GASKE T ______ _4L34?.7
I-COVER _______ 4LM?.I--~~~
6-BOLT _______IA202
6 - LOCKWASHER _ _ 364506
I-GASKET _____ 4L3375----L'\

I-FERRULE----
(PART OF' TUBE ASSEM. _lf"7604
4L33112) --~ t~~~~~~'

I-SCREW- _____ lf7603


2-GASKET __ - - - _11'"6936

I-TUBE ASSEM. _ -.AL3382


I-GEAR ASSEM. ____3N 134 5
1-GEAR-132 TEETH)...bL3552
2-DOWEL ----- __ I L5072
{ I-ADAPTER _____ _2NQOfl6
!PARTS OF' 3NI345 ASS EM.)

" :1
4-BOLT_(L7sLoNc) __ s 15711_ j11
I BOLT__ (t"LONG) __ S 1594l-J'
1-BOLT-(1.125"LONG)-:.IA2029~
2- WASHER ______ 5L5840j
I- fERRULE-- ___ lf7604~ j.
8-BOLT--- - - _ -104574
(PART OF' TUBE ASSEM.4l3381) y
8-LOCKWASHER __ 364508 2-GASKET _______ L 1213_:: 1151.:5

3N2683 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part


Serial No. 6683671 to 6684694 inclusive
Also part of 2N9504 and 2N9507 Arrangements listed on Pages 1020 and 103 ·

3N2683 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 2


Serial No. 6683671 to 6684694 inclusive
Also part of 2N9504 and 2N9507 Arrangements listed on Pages 1020 and 103

~
I -GEAR ASSEM-- _4L
{71 TEETH) 7 516-BOLT (ts7s'u:x<cJ2j.
2-BEARING_____5 L9143 405-NUT------~
(PART OFGE:AR ASS EM. 4L3407) 1974-WASHER----...2
4-: BOLT________6L4 78-GASKEL-___2
!:>011-lt:SULT_: _t7!(u:)so;J__!l
4-WASHER-----'H.ll
I 0 2 -BOLL _{fizs'o.n...,..:;._:l

..-J~-.u----W~~~.::E.R---_2

r--4L3:39<~·(;A~iKE:T(TO LOCI<)I
I-GEAR ASSEM. ___ 4
(40TEETH) 54-WASHER _____ 5
5-GEAR ASSE.M.(3ST)I
2-SHAFT ASSEM.--- 3NI27 9-BE.ARING ____ 4
2-00WEL-------<~M!>~:>OI
IN EACH 4L3405&4L3~:S'EM.)
(liN EACH SHAFT ASSEM.·
1351-BOLT- _____ _4
USE 7M7260 GASKET I-BOLL-- ___s 15941..
1477-LOCK-------2
SOLUTION IN AREAS I-WASHER---- -.8M3175j
MARKED X 1151411
2-WASHER--- __ _4L 3404
I-SHAFT ASSEM.- _4L3728

~·:
4-BOLT__ _ __ IA2029 4L3375-GASKET_ _ _ ___ I
4-LOCKWASHER __ 3B4506 3N8585-TUBE ASSEM, ___ IC
S 509-80LT --{L125.LONG)-6
I-HOUSING_ 38 1915-BOLT-{L 75"LONG) __ .4
( {3B4506-LOCKWASHER __ I4
I-RETAINER ASSEM_4L374 8L85 70-COVER ______ 2
{-BALL ______ 5B9318 4L3437-GASKET_ ____ 2
I-SCREW- ___ lf760 3~
l;~:~i~T;;Ni:; AisE~L 2660 o,.----
•LJ7•eJ
I-SEAL __ -----5H6012
1-GASI\E T_ _____ .4L3437
1-COV ER __ -- ___ 4L34 31 :.---~,·----1,:____
6-BOLT___ __IA2029i-----f...!
6- LOCK WASHER __ 384506
I-GASKET_--- _,4L33 7 5 - - - - ' · · '
I-FERRULE _____ IF7604
(PIII!T Of'3Ne!i&< 1\SSEM.)

I-SCREW- _____ IF7603


2-GASKET _ _ _ _IF6936

CI-TUBE ASSEM - •• 3N8584


I-GEAR ASSEM. ____ 3NI345
i-GEAR-(32 TEE TH)-bL3552
2-DOWEL - - - - - __ I L5072
f
4~BOL~.(L75.LONG)--S
1-ADAPTER ______ 2N'I066~
(""'RTS Of' 3NI34511SSEM.)

1571}\
1- BOLT__ (i'LONG) __ S 1594 )
1-BOLL(uzs"LONG)_IA2029
2- WASHER_ -----Sl'5840~
I-FERRULE _____ IF7604
(PIIRT OF TUBE 1\SSEM 3N6.56!>)
8-BOLT-- ----104574
8-LOCKWASHER __ 364508 C INDICATES CHANGE 2 GASKEL ______ L 1213 15700<:

3N2683 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part


Serial No. 6684695-Up
Also part of 2N9504 and 2N9507 Arrangements listed on Pages 102D and 103

3N2683 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 2


Serial No. 6684695-Up
Also part of 2N9504 and 2N9507 Arrangements listed on Pages 102D and 103

4L 7547-STU0______ 2C
ID4716-NUT_______ 2C
9S5282-WASHER ____ 2C

1- GEAR -(25 TEETH)_4L6 703

C2-STUD ________ ..," .. 'o"l


C2-NUT ___ _
C2-WASHER __

2-BOLT _

2-SHAFT ASSEM ___ 3NI


2-BOLT ____ - - - 2-DOWEL-------2
2-WASHER ___ _ (I IN EliCH SHAFT ASSEM ..
I-BOLT---

I-SHAFT ASSEM __ 4L3728 157005


IA2029-80LT.-(U.i!!)"L.0NG).l
4-BOLT_ ______ IA2029
381915-BOLT___(t.375"L.ONG)A
4-LOCKWASHER __ 3B4506
TI02.-BOLT_____(62!)"L.0NG)_l
5509-BOLT___ _(.7!)0"LONG).7
I-HOUSING_- --6L2062
C3· GASKET__ --- .4 L3437 51594-BOLT___ (!.OOO"LONG)_I
I-RETAINER_- ---AL3748 51571- BOLT____(1.750"LONG)-4
Jj-BALL _ - - ----589318 3B4506-LDCKWASHER----16

~~~:~~E"iAiNER""A~i;~oo r---
4L374a)
1- SEAL---_ ----5H6012
I-COVER---- ___4L3431
6-BOLT_ __
8-LOCKWASHER--384506

1-F"ERRULE--- --1F"7804
(PIIRT OFTUI!lE ASSEM. 4L3371)

I-TUBE ASSEM. __ _4L3371


CI·GEAR ASSEM. ____ 3NI586
1- GEAR -(32 TEETH) •• 6L 5696
2·DOWEL _______ I L5072
{
I· ADAPTER ______ 2N9066-
(PARTS or 3NI5a6 ASSEM.)

2-COVER---8L8570 ,,. ,
1-SCREW _____ JF~
I-FERRULE_ _ _Jf'7c;o.i;l
(PART OF TUBE ASSEM.~ y

2-GASKET .,-----L (213~

8-BOLT_ - - _ID4574
8· LOC KWASHER --384508 C INDICATES CHANGE

6L 7969 FRONT ACCESSORY DRIVE GROUP-S. A. E. Opposite Standard Engine Rotation-Part 1-Type 1
. FOR USE WITH SEA WATER PUMP

6L7969 FRONT ACCESSORY DRIVE GROUP-S.A.E. Opposite Standard Engine Rotation-Part 2-Type 1 .
FOR USE WITH SEA WATER PUMP

6L4783-BOLT - - - - - __ 2.
5L5211 -TUBE ASSEM. ___ I
7 3 -FITTING-- - ___ I
OFTUBE ASSEM.5L5l!ll)
413-WASHER _____ J

2N9892.- PLATE _ ---- _IC


=!¥-'--+---- 4L3370- FITTING __ - - _4
(PART or TUBE ASSEM. 5L5211)

BOLT_(t.50"LONG)-2
NUT_________ 2
-GASKET------ 2
-LOCKWASHER-2
LT __ _
LOCK ___ _

ASSEM._J
-DOWEL _____ ..2.
SHAFT ASSEM. 4L372!1)

1621-BOLT_ ----3
7654-WASHER------3
2- BOLT..(1.875<LONG~2N751
2."NUT________ ..J3
2-GASKET_ -----2A 175-WASHER_ ----2
2-WASHER-----9MI9 USE 7M7260 GASKET SOLUTION IN AREAS MARKED X C INDICATES CHANGE 11513S
4· BOLT_______ IA2029 Cl-TUBE ASSEt.t ___ 3N8584 IA2029-BOLT__ (uZS"LONG).I
4-LOCKWASHER--364506 2-GASKET--------4L3375 3BI915-BOLT•••(1.37:1"1.0NG).4
4-BOLT----------104572 TI02-BOLT_____(.ez.5•LONG).2C
I-HOUSING ____6L2062 4-LOCKWASHER ----384506 S509-BOLT___ -C750*LOHG).6C
3- GASKEL _____ 4 L3437 SI594-BOLT___ (I.OOO"L.ONG)_I
1-RE:TAIN[R_ ---4L3748 SI571-BOLT-- •. (1.750''LOHG).4
[I -BALL_---- --5B9318 384506-LOCKWASHER----16
[!~~.:SR~~E" iAiNER-"A~960 5L5840-WASHER _______ 4
4L37•U)
I-SEAL --------5H6012
I-COVER -------4L3431

6- BOLL __ - - - - IA2029>----"\t.J
6-LOCKWASHER.-3B4506

I-FERRULE- ---1F7604
(""RT Of' TUllE A$.SEM.3NBS86)

CI-TUBE ASSE:M. ___3N8586


CI·GEAR ASSEM. ____ 3NI586
I·GEAR.(3ZT£ETH) •. 6L5696
2· DOWEL _______ IL5072
{ I· ADAPT ER ______ 2N9066
(PARTS Of" 3Nisal> ASSEM>

r-""'"-"""""'"'2-covER ___ aLss7o


1-SCREW ______ If7603
I
;j.
I-FERRULE. __ •• IF760:'J. / '
(""RT 0/f TUllE ASSEM, 31'111584!
2-GASKET _____ L 1213~
r
C INDICATES CHANGE 156196

GROUP-S.A.E. Opposite Standard Engine Rotation-Part 1-Type 2


FOR USE WITH SEA WATER PUMP

6L7969 FRONT ACCESSORY DRIVE GROUP-SA E. Opposite Standard Engine Rotation-Part 2-Type 2
FOR USE WITH SEA WATER PUMP

II-BOLT_ - - - - __5162 GEAR ASSEM...-~.J


II· WASHER ___ ---3H (71 TEETH)
5- BOLT--------
C5·WASHER ____ _ 143-BEARING __ __JC
OF GEAR ASSEM.4t.3C-O?')
4-BOLT-- - --L
2-LOCK--------L I 3-WAStiER---------"

1-GASKE:T __ -- .4L3392
(TO BLOCK)
4L3406-GEAR ASSEM. ___ I
(40 TEETH)

1271- SHAfT ASSf.l\.4. __ .2 - - _3


______3
5558-DOWEL. ____ _2
EACH SHAFT ASSEM.3NI271)
2
175-WASHER- _ ---2 _2
C2-STU0_______ _4L
USE 7M 7260 GASKET SOLUTION IN AREAS MARKED X C INDICATES CHANGE 156197
3-5 19·11

2-3-4
VIEW A·A

DESCRIPTION OTY

l 6L585l REGULAT --------------------- 4


C 2 S1588 BOLT--------------------------- 14 15 18-11
3
4
384506
5M 2894
LOCKWASHER-------------------
WASHER-----------------------
42
35 32 I 33

~3<
5 5 B2638 BOLT--------------------------- I
6 2N 5 70 GASKET------------------------- 2
7 3N 1243 CONNECTOR-------------------- I
8 5 K9243 ELBOW-------------------------- 1
9 4M 5317 BUSH lNG-·--------------------- I
10 501026 CLAMP------------------------- I

S1615 BOLT--------------------------- 2
184330 NUT----------------------------- 2
26
384504 LOCKWASHER-------------------- 2
4 B4276 WASHER------------------------- 2
34 27 2N9768 SWITCH-------------------------- I
28 6B5072 BUSHING----------------------- I
DESCRIPTION orv 29 S1594 BOLT---------------------------- 12
30 2N558 ELBOW-------------------------- I
PLUG--------------------------- 5 31 9M4218 SEAL---------------------------- 2
BOLT--------------------------- 2 32 4L6216 GASKET-------------------------- I
NUT---------------------------- 2 33 4L6215 ELBOW--------------------------- I
LOCKWASHER- ----------------- 4 C 34 3J5389 PLUG---------------------------- 2
26 S 1569 BOLT--·------------------------ 2 2M849 WASHER----------------------- 4 35 3H5264 CLIP---------------------------- 2
27 3 B4510 LOCKWASHER------------------- 4 3N 1245 BRACE--------------------------- 2 A 36 l S4223 HOSE-------------------···88 in.
403 704 WASHER------------------------ 4 3N 2 6 22 ELBOW-------------------------- l 37 409459 CLIP----------------------------- I
21 28 2N 9260 BRACKET------------------------ 2 9 L90 45 TEE----------------------------- l 38 2N7242 TUBE ASSEM. I
29 S1625 BOLT---------------------------- 2 8 4M 5317 BUSHING----------------------- l 39 3N6066 HOUSING ASSEM. ------,-------- 1
SEAL--------------------------- I 30 lA 1460 BOLT--------------------------- 2
GASKET--·---------------------- 1 9 3N 1344 TUBE ASSEM. ------------------- l C 40 3S9643 SEAL--------------------------- 4
31 3N 1241 FLANGE·-----------------------· I 10 S160 8 BOLT---------------------------- 5 41 5M2894 WASHER------------------------ 4
TANK ASSEM. --·--------------- I 32 S1595 BOLT--------------------------- 4
ANGLE·------------------------ 2
11 3B4506 LOCKWASHER-------------------- 7l 209406 COVER------------------·------- I
33 2N4764 FLANGE------------------------- 3 42
PIN-------------------------- 3 12 L 1351 BOLT---------------------------- 6 8L5197 GASKET-------------------------- l
34 7L6005 GASKET------------------------- 3 13 6l9 850 CAP---------------------------- I 43 4L788S GASKET------------------------- 4
16 Ll329 BOLT---------------------------- 2
35 S1590 BOLT--------------------------- 12 14 3N 1341 ADAPTER ASSEM. ---------------- l 44 Sl571 BOLT---------------------------- 8
17 3 B4508 LOCKWASHER·------------------- 8 36 3J5389 PLUG--------------------------- 4
2M849 WASHER------------------------- 8 15 3H59 3 9 GASKET-------------------------- l' 45 104717 NUT----------------------------- 24
37 6L3616 CONNECTOR--------------------- 1 16 5 K966 0 CLIP---------------------------- l 46 2N9262 TUBE ASSEM. -------------------- I
18 6L 9971 BRACKET·-··- ------------------ I 3B 9M4217 SEAL-----------------------·---- 2
19 4L5832 1 17 3N6067 COVER·------------------------- I 47 1A2029 BOLT---------------------------- 14
20 2N4897 1 4f4ll BOLT-------16.50 in. long!··----- 2 18 S1619 BOLT---------------------------- 10 48 3N1235 MANIFOLD---------------------- 1
C 39 -OR- 19 2N 741 GASKET------------------------- l 49 3NI236 ADAPTER------------------------ I
21 2N 8827 ELBOW-------------------------- 1
SF 4899 BOLT -------(5. 50 in. long!------- 2 20 2N 56 8 GASKET------------------------- 2 50 2N9265 TUBE ASSEM. ----·--------------- 1
22 Ll351 BOLT---------------------------- 3
40 3NI238 GASKET------------------------- 1 21 5K 9235 ELBOW-------------------------- 4 51 S1591 BOLT---------------------------- 16
23 6L9868 CLAMP-------------------------- l
41 3 N123 7 CONNECTOR--------------------- 1 22 3N 1328 TUBE ASSEM. -------------------- 2 52 7L298 fLANGE------------------------- 2
24 S 1594 BOLT---------------------------- 10
C 42 3N2407 COUPLING ASSEM. --------------- 1 23 7 B32 35 BOLT---------------------------- 2 53 3 N1343 TUBE ASSEM. ----------------·-·· I
25 104717 UT----------------------------- 2
BL8227 SEAL-------------------------- 1 24 7L6005 GASKET·------------------------ 2 54 9M6527 WASHER------·-·----·----------- 2
C INDICATES CHANGE 25 7S93 2 7 COVER···----------~----------::: __ I C 55 888817 PLUG--------------------------- I
144023 A ORO ER BY THE INCH C INDICATES CHANGE 144024

3N1425 EXPANSION TANK GROUP-Part 1


FOR USE WITH EXTERNAL SYSTEM REQUIRING 40 OR LESS U.S. 3N1425 EXPANSION TANK GROUP-Part 2
GALLONS OF WATER AND USED WITH CONTROLLED INLET COOLING SYSTEM FOR USE WITH EXTERNAL SYSTEM REQUIRING 40 OR LESS U.S. GALLONS
OF WATER AND USED WITH CONTROLLED INLET COOLING SYSTEM

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
4·3·3CJ 41 10 It)
I

21

2·3·4
VIEW A·A
27
28

TOR--------------------- 4 15
BOLT--------------------------- 14
LOCKWASHER·------------------ 42
5M2894 WASHER----------------------- 35
5 82638, BOLT--------------------------- I
2N570 GASKET---------------·--------- 2
3N 1243 CONNECTOR-------------------- I
C 5K 9243 ELBOW-------------------------- 2
4M 5317 BUSH lNG----------------------- l
5 DI 0 26 CLAMP----~-----·-······------- I
46
IEH7 S1615 BOLT--------------------------- 2
1 B4 3 30 NUT-·--------------------------- 2
26
3 B4 504 LOCKWASHER--------------- -··-· 2
34 484216 WASHER·····-················--- 2
27 2N9768 SWITCH--·-----------------------' I
28 6BS072 BUSHING·---------------------- l
DESCRIPTION 29 51594 BOLT------··········-··········· 12'
30 2N558 ELBOW-------------------------- l
SM 6 213 PLUG--------------------------- 5 31 9M4218 SEAL---------------------------- 2
S 1587 BOLT--------------------------- 2 32 4L6216 GASKET-------------------------- I
1 D4 719 NUT·--------------------------- 2 33 4L6215 ELBOW---·--------------·--·---·· I
3 B450 8 LOCKWASHER------------------ 4 34 3J 53&9. PLUG--------------····---------- 2
26 S 1569 BOLT--------------------------- 2
3B45 10 LOCKWASHER------------------- 4
2M849 WASHER----------------------- 4 35 3 H52 64 i CLIP-------------······--------- 2
3N 1245 2 I 54223 HOSE----------------------88 in.
403704 WASHER·----------------------- 4
3N2 622 I Eli~O\\f············· •• ••••••• ----- • ' 36
28 2N9260 BRACKET------------------------ 2
1 37 409459 CLIP·----------------·----------- 1 I
21 9 LB 49 6 TEE--------------··-------------· 1 38 2N7242 TUBE ASSEM. -------------------- I
29 S 1625 BOLT---------------------------- 2
11 9F 7283 SEAL -------------------------------------.-:ol 30 lA 1460 BOLT--·------------------------ 2
3N7314 TUBE AS SEM. ··········---------- I 39
40
3N6066 HOUS lNG ASSEM. ---------------
3S9643
I
4
12 3N 1242 GASKET------------------------- 1 31 3N 1241 fLANGE------------------------- 1
10 S 1608 BOLT--·-·-------········-------- 41 SM2894 4
13 2N 8961 TANK ASSEM. ------------------ I 32 Sl595 4 11 3B4506 LOCKWASHER--c·----------------
14 706444 ANGLE·------------------------ 2 33 2N4764 \ !209406 COVER-------------------------- I
12 Ll351 BOLT··------------------------·· 42
15 405051 PIN·------------------------- 3 34 7L6005 GASKET······------------------, 3 8L5197 GASKET·····------- ------------- ).
13 6L 9850 CAP---------------------------- 43 4L7885 GASKET-----------·-·----------- 4
16 L1329 BOLT---------------------------- 2 35 S 1590 BOLT--------------------------- 12
17
384508
2M849
LOCKWASHER--------------------
WASHER·------------------------
B
8
,36
C 37
3JS389
3N1313
PLUG-----·'---------------------
TUBEASSEM.--------------------
4
1
14
15
16
3N 1341 ADAPTER ASSEM. ----------,-----
3H5939 GASKET·------------------------ .
5K9660 CLIP---------------·············
44
45
46
i~!;: 7i ~3~~ ::::::::::::::::::::::::::::
2N9262 TUBE ASSEM. -------------- ·---- l
2:
18 6L9971 BRACKET·----------------------- I 38 9M4217 SEAL---------------------------- 2,
17 3N6067 COVER-------------------------- 47 IA2029 BOLT···-----------···-····----·· 14
19 4L5832 1 4f 411 BOLT -------16. 50 longl------- 2' 18 S1619 BOU---------------------------- 48 3N1235 MANIFOLD-------------------·-· I
20 2N4897 I 39
19 2N741 GASKET·------------------------
21 2N8827 ELBOW-------------------------- I SF 4899 BOLT -------15.50 in. longi------- 49 3NI236 ADAPTER··-------------------··· I
20 i2N568 GASKET----------------·-··-·-·- 50 2N9265 TUBE ASSEM. ·-----------·-----·- I
22 Ll35 l BOLT·····----------------------- 3 40 3NI238 GASKET-------------------------
21 SK9235 ELBOW··---------------------·-- 51 S l 5·91 BOLT····--------··-------------- 16
23 6L 9868 CLAMP-------------------------- I 41 3N!237 CONNECTOR---------------------
22 3NI328 TUBEASSEM. 2
24 51594 BOLT---------------------------- 10 i
3N2 40 7 COUPLING ASSEM. --------------- 23 7B 3 23 5 ' BOLT-----------------·----------
52
54
7L298
9M6527
FLANGE··--·------------·-------
WASHER---------·--·------------ 2
25 1D4 717 NUT·-----------------·······---- 2 42 8L8227 · SEAL--------------------------
24 7L6005 GASKET------------------------- 55 888817 PLUG·-------·-----·------------- 1
C INDICATES CHANGE 25 7S9321 COVER·--·--------------·-·····-
.& ORDERBYTHE INCH C INDICATES CHANGE 147753

3N1425 EXPANSION TANK GROUP-Part 1-Type 2 3N1425 EXPANSION TANK GROUP-Part 2-Type 2
FOR USE WITH EXTERNAL SYSTEM REQUIRING 40 OR LESS U.S. FOR USE WITH EXTERNAL SYSTEM REQUIRING 40 OR LESS U.S.
GALLONS OF WATER AND USED WITH CONTROLLED INLET GALLONS OF WATER AND USED WITH CONTROLLED INLET
COOLING SYSTEM COOLING SYSTEM
2

2 2N 7604 FLANGE-------------------------
1A 20 29 BOLT----------------------------
3 B4 50 6 LOCKWASHE R--- ----------------
484278 WASHER------------------------ 6
l\5144

3N2652 AUXILIARY EXPANSION TANK CONNECTIONS GROUP


FOR USE WITH 3N1425 EXPANSION TANK GROUP
SHOWN ON PAGES 108 THROUGH 1098
.----------------------.;
""'-;::,:;l'<"''-"N.....; ..... oo_q-_ ""'
r---~~------~~~---1-
,

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::;~a~Btn~:9
UV"lct)V'Jt..,> 1-LJJ

<::l'o- OOI.I"'OOOOU'\_>0_
'¢...r-oor<""',.....ooo.,..,o ...... ,_.
U"'l-.oO'-OO...Oo- ..... fll"',...._f!l"',._!.l"\
U'\_.,..,.,..,o- ........... oooooo"¢1"<"'1
Z-J ....... li!V"l::.:::zz....~zQ ......
.....,...OV'l_O',.._MN>ON.-......r

2
IP6995-REBUI LD KIT --------1
ICons ists ot all parts marked l

REF. PART REF. PART


DESCRIPTION QTY DESCRIPTION QTY
NO. NUMBER NO. NUMBER
(\j .!..
I 4L6231 COVER -------------------------- I l 16 5L4074 GEAR----------t31 Teeth)--------- 1
2 IN5570 HOUS lNG ASSEM. ---------------- I l7 3BI915 BOLT---------------------------- 2
BOLT--------il.I25" long)-------- 6 18 4L9965 GASKET ------!Retainer!----------· I
3 fA2029 or I9 2N2560 SEAL---------------------------- I
Sl588 BOLT --------0. 25" longl--------- 20 {3Fl357 PLUG---------------------------- I
3B4506 LOCK WAS HER-------------------- 583265 GASKET ------------------------- I
5 4L3761 RETAINER ASSEM. --------------- 21 4l.6706 GASKET ------------------------- 10
l 6 5l2660 BEARING----------------------· BOLT---------------------------- 8
22 f3H5841 '
!Part of 4L376I Assem.l \5L5B40 WASHER ------------------------ 8 2

• 7 4L3756
8 Sl571
BEAR lNG ------------------------
BOLT----------------------------
I
4
23
24
IHB278
2S3966
SEAL---------------------------- I
RING---------------------------- I
0

~
9 7F75IO LOCK---------------------------- 6 25 3S3535 SEAL---------------------------- 1 !:!c"'
IO {6F7030 BOLT---------------------------- 6 l 26 6F269I WASHER------------------------- I :ffi:s
::x::cu
413759 LOCK---------------------------- 3 1 27 {3H2018 NUT----------------------------- I

,Vl,V'l
ll 3F5022 PLUG---------------------------- I 1 3F277l COTTER PIN--------------------- I •<•V'!
:s:-:<
•::.::: .....
I 4L3748 RETAINER ASSEM. --------------- I 1 28 7LI04 IMPELLER ----------------------- 1 ~.~..~


1-U-tc;o
!3 5l2660 BEi\R lNG ---------------------- I 29 9S5169 SEAL ASSEM. -------------------- 1 ~g~2
!Part of 4L3748 Assem. l 30 6H3491 BELLOWS ASSEM. -------------- 1 ooo-o-..oo-
OOOOONOON,.,.__OI.l'\""""
..... o-oo .....
413437
I GASKET ------------------------- 2 31 9S5168 WASHER----------------------- 1 0'-~00I.l'\MOO.....,.OO,.._li"\O"M
cr:i ..o ............ ~ool.l'\oof.l"'"'l:t<o:tl.l'\oo
1 I5 2N889 SHAFT-----------------------~----.......] I Parts of 955169 Assem.) _ 4.~.;~~~~~~;;;~;;;:;~;;;~
127242 ~g .-~NM"'Q'I.l'\..O,....ooo-s;::::::!:;!~~

2N955 FRESH WATER PUMP GROUP-S.A.E. Standard Engine Rotation


Serial No. 6663671-Up
Also part of 2N8301 Auxiliary Pump and Lines Group and
2N9507 Arrangement shown on Pages 1 02C and 1 03

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
29 4·5·6

FLYWHEEL
HOUSING 37 0..
::::>
0
a:
(.!)
(I)
w
z
38 ..J
a:
11 w
~
18 S 1590 BOLT·-·----------··············· 8
s:
<(
19 9M4217 SEAL···············-··------···· 2 w
41 20 2N4764 FLANGE----··············---····· 2
(I)

21 3N 123 7 CONNECTOR··--·------------·-·· 1 c;;


~c:o
22 3N1238 ,GASKET······------------------·· 1
23 5F4899 IBOLT··············--····--·····- 2
24 7S9327 !COVER···········--·-··········- 2
25 S 1594 BOLT·--··--·-·-··--··--·····-··-· 8
REE PART OESCRIPTION OTV 26 3N2622 ELBOW·-·--···---······-----···-· 1
NO. NUMBER
27 ,2N4897 TUBE ASSEM. -----········--···· 1
S 1595 BOLT· ··· ----·········-········ 4 28 1A2029 BOLT··-----Il.125in. long)···--· 9
3 B4508 LOCKWASHER·-············----- 4 29 5M6213 PLUG·------·········-··········· 3
2M849 WASHER·---·-·········--····-·-- 4 30 2N568 GASKET·····---···--·····-~----- 2
3N6240 FLANGE---··········-·-·········- 1 31 2N7242 TUBE ASSEM. ··--········-···-··· 1
7 L6005 GASKET···········-·······-···--- 4 32 T65 BOLT·····-·13.50 in. longl······· 1
S 1588 BOLT··------·········----------- 18 33 3N6066 HOUSING ASS EM.·-·-······---·-- 1
5 3 84506 LOCKWASHER···················· 00 (Includes)
6 5M2894 WASHER·············----------· 24 34 3S9643 SEAL·-····--------····------ 4
7 2N570 GASKET········-----------······ 3 35 9M4218 SEAL--·············------------- 2
8 3N4939 ADAPTER········-··---·-·--····· 1 ,36 2N558 ELBOW·····-------------········- 1
9 ~~FB72051/8 ~~~~:::::::::::::::::::::::::::.. : i37 4L6215 ELBOW········-·--·······------- 1
38 4L6216 GASKET-----···--·-···········-- 1
10 .,3N1235 MANIFOLD··················---- 1 39 i8L5197 GASKET·-····-·-··--······--·--·· 1
11 3J5389 PLUG------······················ 4 40 i4L5832 GASKET-------···············•··· 1
12 2N741 GASKET···---··················· 1 · 41 2N.8827 ELBOW········-·················· 1
13 S 1619 BOLT·----------·········-·-····· 4 42 3N4936 ITUBE ASSEM. ·--··--·-···--····-- 1
14 S 1608 BOLT······-···········-········· 5 43 6S 1025 'JOINT ASSEM. ·------······-··-·· 1
15 6 L5851 REGULATOR········-----········· 4 44 3N4938 TUBE ASSEM. ···------·---····--- 1
16 5B2638 BOLT·······-·------------·-······ 1
17 3N6067 COVER~::_::············---------- 1
202306

3N6891 WATER LINES GROUP


FOR LOCOMOTIVE USE

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


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18·9 NO. NUMBER
DESCRIPTION QTY
0 10 2N 759 5 flANGE--------------------------
:;;o 1S7408 SEAL---------------------------- 1 11 2N 7601 flANGE---------------·---·····-- l
0 6L4724 CLIP-----------·----·--·------- 3 12 S15 7l BOLT---------------------------- 4
m 2N 7597 TUBE ASSEM. ------------------- 1 13 4L5832 l
:;;o 4L9 564 SEAL--------------------------- 1 14 1N9907 1
z 2N 1642
5 B9169
ELBOW----------------------·--- 1

PLUG----------------·-----------'
1
2
15 2N 1543 GASKET-------------------------·
!Used With Marine Gear)
l
(j)
2N 1543 GASKET------------------------- l 16 6L2288 ROD----------------------------- 2u
-o
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20 2285
8 I 04 717
BOLT----------------------------
NUT-----------------···---------
4
8 17 6 L2286 PLUr~;~;;1~-~~;~;;~;-~;~;~--- l 1

:;;o J ~,?06 LOCKWASHER---------·---------- 19 18 S 1591 BOLT---------------------·----- !!:


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2N7596 SEA WATER LINES GROUP-Type 1


Only separate parts serviced

2N7596 SEA WATER LINES GROUP-Type 2


Only separate parts serviced
0
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:;;o 11 2N 7601 FLANGE-------------------------- I
::E! 12 S 15 71 BOLT---------------------------- 4
I 18-9 REF. PART
DESCRIPTION OTY 13 4L5832 GASKET------------------------- I
I NO. NUMBER
)> 14 lN9907 PLATE-------------------------- I
:;;o IS 7408 SEAL----------------·----------- 1 15 2N !54 3 GASKET-------------------------- 1
6L4724 CUP---------·----------------- 3 (Used With Marine Gear J
-o 2N7597 TUBE ASSEM. ------------------- 1 16 6L2288, ROD-----------------------------
m 3 4L9564 SEAL--------------------------- 1 17 6L2286 1 PLUG----------------------------
:;;o 4 2N 1642 ELBOW-------------------------- 1
-n <Used Without Marine Gear l
5 5 B9169 PLUG·---··---------------------- 2 18 S1591 BOLT---------------------------- 11
0:;;o 6 2N 1543 GASKET------------------------- 1 C 19 2N9839 PLAT£-------------------------- 1
7 202285 BOLT---------------------------- 4
~
)> 8 104 717 NUT--------------·--·----------- 8
z 9 3B4506 LOCKWASHER-------------------- 19
()
m C INDICATES CHANGE 141999
2 20

VIEW A-A II
16-9-21

i 5-I·
12-8-9

10 2 N 759 5 FLANGE--------------------------
TO 11 2N7601 fLANGE--------------------------
RAW WATER 12 S 15 71 BOLT----------------------------
PUMP REF. PART
OESCRJPTION QTY 13 4L5832 GASKET-------------------------
NO. NUMBER
14 1N9907 PLATE--------------------------
IS 7408 SEAL---------------------------- 1 15 2N1543 GASKET--·-----------------------
5P4882 CLIP--·--·-------·-·----------- 3 !U'ed With Manne Gear l
ZN7597 TUBE ASSEM. ------------------- 1 16 6L2288 ~00-----------------------------
3 4L9564 SEAL--------------------------- I 17 6L228 6 PLUG----------------------------
4 2N 1642 HBOW--------------··--·····--- I !Used Without Marine Gean
5 5B9169 PLUG··-------------------------- 2 18 S 1591 BOLT---------------------------- II
6 ZN 1543 GASKET------------------------- 1 19 ZN9839 PLATE-------------------------- 1
1 202285 BOLT---------------------------- 4 c 20 5P4881 cuP--------------------------- 3
8 104117j NUT------···-------------------- 8 C 21 S 2185 SPACER------------------------ 3
9 3 84506: lOCKWASHEg---·---------------- 19

C INDICATES CHANGE

2N7596 SEA WATER LINES GROUP-Type 3

3N2352 SAFETY SHUT-OFF GROUP-Part 1 of 3


Provides safety shut-off of fuel in case of engine overspeed, forward or reverse

CI-BRACKET _____ 3N908b 2- WASHER ____ 9M6527 3N9083-LEVER-- ____ _IC


I-BOLT__ _ ____T 573
I-NUT _______ 104717
1-LOCKWASHER- __ 384506
I-BUSHING-- --6L4418
I-SPRING ______ 7L5275

CI-CLIP•• __ 407794 _ _ __

887121-FITTING_ _ __ J
MOUNTED ON
9L2665·BALL JOINT--- JC
ArTERCOOLER 3F7674 NUT_ _ __ 2C
ELBOW

!-SHAFT ASSEM.- _ 3N2274 4L 7953-ADAPTER ASSO.LJ

I-BOLT-11 so" LONG ) •• 9F7022


4-BOLT_(.ns'LONG) -8F6302.....,_~.,__.,.
3 -LOCKWASHER_ ..364504
IL5072-00WEL- - - - -

------4L8152-BUSHING_---- J
j
I -WASHER- __ 469747 A~
I-SPRING_-- - - 7L2116 ~----..::::~~~=~~71F~I~ - - - - - 4L5913-00WEL__ -_I'
I-WASHER ______ 3Kb047 ----~---~::::;;;~~H (PARTS Of ADAPTER ASSEM.4l.7953)
I-COLLAR ____ 7L3 2391--~---
2-PIN __ (SPRING)_ .2K3455 6L2151 -SHAFT_--- ___ I

a-CABLE ASSEM. .3N9089---- 4L 7836-BUSHING- - - - __ I


(PART or ADAPT£11 ASSEM 4l. 7953)
I-PLUG __ ____7H3171----- C INDICATES CHANGE VIEW A-A
151illZ
850-WASH[R ______ I
9-RING______ __I
-WASHER ______ 2
---lclB·4!l!:l4- COTTER PIN ___ 2
-SPRING .. - - - - - _ _2

~ ____ I

L
--------< <1L ~~:o~ --~~oRd~~MJ-- -- -'
2L8705- SPRING _______ I
(1200 -1400 R Pt,<)

I -BOLT- - _- .282694
L3468-SCREW _______ /
I·LOCKWASHER •.• 384505
L3409-NUT____ _ _ __ I
ASSEM.
lllii•!•I'JlWWI>Q IC
~-~-"""'8-GEAR ----124 teeth I---- I 1- PLUG - - - . • 8F6223
C INDICATES CHANGE !Part of 3N7403 Assem.l I-GASKET_____ -.68387

3N2352 SAFETY SHUT-OFF GROUP-Part 2 of 3


Provides safety shut-off of fuel in case of engine overspeed, forward or reverse

3N2352 SAFETY SHUT-OFF GROUP-Part 3 of 3


Provides safety shut-off of fuel in case of engine overspeed, forward or reverse

I-SLIDE ASSEM ___ .3"'_,.,.,,, __ -- •IN''~77- SPRING


' ______ c ""
(PART OF HOUSING ASSE,<3N23~;1)
CI-GEAR • • (60 TEETH).3N7214 }
1-PIN .. _(SPRINC ] __ .. _7 L811
I-PLUG. ____ 95134.1~ 2L43!l5- SHAFT __ -----"
2-BOLT _ _: _____ 2 H 19 (PAA TS OF HOUSING ~. :::ae-..s.S-_ •
2-WASHER __ .484

~~===11 951369- GASKET_______ _.-

3N2351-HOUSINGASSEM....:1

3N2278-SPRING__ ----~~

10:----- 2L4367-PIN ____ -----21


(PARTSOI'HOUSING ASSEM3N2351j

283- SCREW.... _______ 2


744- GASf'.ET. _ .. _____ I

1-SCREW________ 2H3903 2L4725-LATCH _______ ~


5L3616-SPACER • • - _ .I 3L3076 -SPRING.---- __ J
2L7996-SPRING.-- __ - . I
~- ..--'>L5203-BUSHING. _-- __ _I
(PART OF HOUSING A55£M 3N235 I ) 7L 21 2 I -PLUG____ __I

--' 951369 -GASKET___ - - ___ I


2l6261 -PLUG _________ !
3L3961-SUSHING _______ I
(PAPT OF HOUSING A55EM 3N23SI) C INDICATES CHANGE
7L6597-S[Al
-'
150362
2N9924 SAFETY SHUT-OFF GROUP-Air Actuated-Air Inlet

0
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35

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< 25 7M 706 KNOB···---·-····-------········· I
m 26 4F6123 SPRING··············--········- I
27 5M8009 PIN·-···-·-······-------·-······ I
() OESCRII'TlON QTY 28 3L5804 CONTROl CABU------------------ I
)> 1l2148 lEVER ASSEM. ------------------ I
-i
m 1 3l4377 CAP--------------------------·-· 1 C 29 5l9613 STUD··········--------------- I
;::o 2 3l4376 GASKET···----------------------- 1 30 SCREW··-·-·····--·------------- 2
-u 3 3l4374 CYLINDER----·-------·--------··· I 31 PIN-·················-··-········ I
r 6l6549 BRACKET ASSEM. -----·········-- 1 32 ROD END··-··-···----------···-· I
r 4 1l4099 BUSHING------------··-······
)> 1 T---------- ----- •. -··········· 33 SPRING···-··-····-------------- I
;::o 5 3l86 77 ADAPTER------·----------······· 1 5 B90 18 JOINT------··················--- 2 788303 PIN---·····----···------···------ I
6 5l5387 SPRING····---------------······· I 15 484274 WASHER-----······-------······· 4 34 484863 WASHER--------··----------···-- I
-u 7 5l2145 ROD ASSEM.---------------······ I s 1591 sou---------------------------- 4 384604 COmR PIN--------------------- 1
m 2l3474 COllAR·········--·-·········· I 16 589627 WASHER··············---------- 4 35 1l7023 WASHER············-······----- 1
, ;::o
S 5H4792 PIN------.----------·········-· I 17 4F4584 SEAL····--··············--······ 2 36 7L 7022 SPACER-·····----- ------·--··-- I
0;::o 9 7l7009 CABl£ ASSEM. -·········-------- I 18 S 1614 BOLT···········-··········--·--·- 6 37 5l6636 SHAFT-------·------······----··· 1
10 5L9061 BRACKET ASSEM.-----------·-··· I 19 2N 3454 PLATE ASSEM. ·················-- 2 38 5l5651 SPRING------------------·---- - I
~ 5L 9063 SHAFT ASSEM. -------------····· 1 20 4l3680 LOCK---·-······-------------·-·· 2 8F8178 BOLT---·····-------------------- 4
)> 11 4L7378 UVER-------------·--········· I 5L9064 SHAFT ASSEM. I 39 184330 NUT··············-············-- 4
z 2L5894 PIN------------------------·· I 21 4l1378 LEVER···-----------------····· 1 384504 4
() 12 6L9815 HOUSING------------------------ 2 138432
m
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~ REF. PARt"
NO. NUMBER
DESCRIPTION QTY 17
I
m I 7l2148 LEVER ASSEM. -------------------
18
z 2 6L9613 STUD-------------------------
3 4 B 9806 SCREW--------------------------
0 4 5L9062 BRACKET ASSEM. ---------------- 5l9064 9-IAFT ASSEM.
:;;o 5 3L8677 ADAPTER----------------------- 12 6L9815 HOUSING----------------------- 2 21 4L7378 LEVER------------------------
0 6 5L5387 SPRING------------------------ l3 4B2049 NUT---------------------------- 5 2L58 94 PIN---------------------------
m 7 5L2145 ROO ASSEM. -------------------- 14 589018 JOINT-------------------------- 2 22 4L9202 PtN~---------------
:;;o 8 2L3474 COLLAR----------------------- 23 2M 781 RlNG----------------------------
15 4 84274 WASHER ------------------------ 4
z 9
5H4792
7l7009
PIN
CABLE ASSEM.
---
--- 16
S 1591 BOLT---------------------------- 4 24 5 89079
25 7M 706
NUT-----------------------------
KNOB--------------------------
(j) 58 962 7 WASHER------------------------ 4
10 5L9061 BRACKET ASSEM. l7 4 F4 584 SEAL--------------------------- 2 26 4F6123 SPRING------------------------
5L9063 SHAFT ASSEM ------------------ 18 51614 BOLT--------------------------- 6 27 5M800 PIN---------------------------
11 4L7378 LEVER-----~-----------~-: ____ _ 28 3L5804 CONTROL CABLE-----------------
19!2N3454 PLATE ASSEM. 2
2L 58 94 PIN--------------------------- . 20 i 4L3680 lOCK--------------------------- 2 .l 538 FILM--------------------_:_----
.l NOT SHOWN

7L5536 SAFETY SHUT -OFF GROUP-Air Inlet

. i
I!
CONSISTS 0 F: PAGE CONSISTS 0 F: PAGE

1 3N857 JuNcTION Box ........••...•........•....•. 68 1 3N857 JuNcTION Box GRouP ......•.......•......• 68


1 3N4948 CONTACTOR GROUP.. . . . • . . . . • . . . . . . . . . • • . • • . 138 1 3N8320 A I R INLET SHUT-OFF GROUP ...... , ...... , 114A-5
1 3N8320 AIR INLET SHUT-OFF GROUP,, ........•.••• 114A-5 1 3N8322 VALVE GRouP, .......•.•........•...• , •• 114A-6
1 3N8321 1 3N8329 RACK SHUT-OFF GROUP, .•...............• 114A-7
VALVE GROUP •... ·······••·•···· .....•... 114A-6 1 3N8330 CoNTAcToR GRouP ............••...... ,, .114A-8
1 3N8329 RACK SHUT-OFF GROUP .. ,.,.,,,,.,.,,,,, .. 114A-7
1 3N8330 CoNTACTOR GRouP •.•...•........•••....• , 114A-8 1 3N8398 CoNTACTOR GRouP •........•..•.•........ 114A-7
1 3N8404 RESET CoNTROL GROUP, ...••......•. , ..•.• 114A-3 1 3N8404 RESET CONTROL GROUP .............. ,, ... 114A-3
1 3N8332 WIRING DIAGRAM 1 3N8332 WIR I NG D IAGRAM
1 3N8335 SWITCH 1 3N8335 SWITCH
6 1H5166 CLIP--3.50° LONG (USE AS REQUIRED) 3 3F2065 CONNECTOR LOCKNUT
1 2H2143 WIRE MARKER (CARD OF) 1 2H2143 WIRE MARKER (CARD oF)
5 2L8074 TERMINAL--No. 6 SCREW (UsE AS REQ,) 5 2L8074 TERMINAL--No. 6 SCREW (UsE AS REQ.)
10 2L8076 TERMINAL--No. 10 SCREW (USE AS REQ,) 10 2L8076 TERMINAL--No. 10 SCREW (Ust AS REQ.)
6 2L9724 CLI P--2.50° LONG (UsE AS REQ,) 3 6L8150 TERMINAL STRIP JUMPER
4 5L2579 GROMMET--INSULATOR 1 8L3811 ELBOW CONNECTOR
3 6L8150 JUMPER--TERM 1 NA L STRIP 1 1S3557 1/2 11 CONDU I T--200 11 LENGTH
75 8L8413 T 1 E--5. 50" LONG (UsE As REQ.) 4 1S0994 CoNDUIT CLIP (UsE AS REQ,)
6 3S2093 TtE--7.31° LONG (UsE AS REQ,) 4 1S1015 CONDUIT CLIP (UsE AS REq,)
30 1
4S8787 ELEC.WIRE--14 GAUGE 5 1S4435 STRAIGHT CONNECTOR
5 8S4626 BUTT--INSULATED (USE AS REQ.) 30 1 458787 ELECTRIC WIRE--14 GAUGE
5 8S4626 BUTT--INSULATED (UsE AS REQ,)

3N8309 AIR ACTUATED SHUT-OFF ARRANGEMENT -24 or 32 Volt D.C. 3N8310 AIR ACTUATED SHUT-OFF ARRANGEMENT-120 Volt A.C.
SOLENOID VALVE CONTROLLED. Serial No. 6683929-Up SOLENOID VALVE CONTROLLED. Serial No. 6683929-Up
FIELD INSTALLATION AELD INSTALLATION
4
DESCRIPTION

7l3267 CABLE ASSEM. ------·--·········


5l8695 BRACKET------·············--··· 1
T573 BOLT···························· 1
3 104717 NUT···········----------········ 1
384506 LOCKWASHER······-------······· 1
4 9M652 WASHER·····-·······------------ 2
13 5 6ll837 lEVER·········-~---------------- 1
6 7l5275 SPRING-------··················· 1
1 887121 FITTING·········--------········ 1
8 6l4418 BUSHING---------············-·· 1
9 3B3670 BAllJOINT···-···············---- 1
~---~ 10 10 482049 Nl/T····························· 2
'----·--:7' ll 7l3239 COLLAR······················--·· 1
2K3455 PIN············-················ 2
12 3H3433 PIN·······················-----· 1
12 13 282404 CLIP·················----------· 1

SHLIT -Off
HOUSING

1517-ti

3N8404 SAFETY SHUT-OFF RESET CONTROL GROUP-Type 1


Serial No. 6663929-Up. Part of 3N8309 and 3N8310 Air Actuated Shut-Off Arrangements listed on Pages
114A-1 and 114A-2. Only separate parts serviced

3N8404 SAFETY SHUT-OFF RESET CONTROL GROUP-Type 2


Serial No. 6663929-Up
Part of 3N8309 and 3N8310 Air Actuated Shut-Off Arrangements listed on Pages 114A-1 and 114A-2
Only separate parts serviced

DESCRIPTJON
6
C 1 3N9089 CABLE ASSEM. ········-------- l
C 2 3N9086 BRACKET··············--------- 1
T573 BOlT······················----- 1
3 l 04717 NUT··················---····--- 1
3B4506 LOCKWASHER··············-····· 1
4 9M6527 WASHER···················-----· 2
13 C 5 3N9083 LEVER··························· 1
6 1l5275 SPRING···············-········· 1
7 881121 FITTING-········-··············· 1

---
MOUNTED ON 8 6l4418 BUSHING··--···················· 1
Af!ERCOOLER ElBOW C 9 9l2685 BALLJOINT·-····················· 1
10 9 C 10 3F7674 Nl/T······················-······ 2
ll ~~m~ ~~~~~-~~--~~~-.:~::~~~::::::::·.-_:· ~
12 3H3433 PIN·························--·· l
12 C 13 407794 CliP-----······················· 1
SAfElY
SHUT-OFF
HOUSING

C INDICATES CHANGE 154)21


2M 7819 RING----------------------------
4 14-13-15 5 B9079 NUT ---------------•-------- ------
1 M706 KNOB----------------------------
J!F 6123 SPRING--------------------------

& NOT SHOWN ·

27 5M8009 PIN----------------------------- I
2S 3N8809 ROll----------------------------- I
34 789 7 BEARING------------------------ I
7L2148 lfVER ASSEM. ------------------- I
29 5L9613 STUll------------------------- I
aTY
30 4B9806 SCREW-------------------------- 2
CAP----------------------------- I 31 l L5 316 PIN------------------------------ 1
2 3l4376 GASKET·------------------------- I 21 32 5L6637 ROO END------------------------ l
3 3J4374 CYLINDER----------------------- I 33 2M5 754 SPRING------------------------- l
6l6549 BRACKET ASSEM ---------------- I 13 4B2049 NUT---------------------------- 7 B8303 PIN----------------------------- I
4 ll4099 BUSHING--------------------- I 14 5B9018 JOINT-----------··-------------- 4B4863 WASHER------------------------- I
5 K9l39 CONNECTOR--------------------- 2 15 4 B4274 WASHER··----------------------- 3 8 4605 COmR PIN---------------------- l
5 4B 8756 NUT----------------------------- 2 I6 S15 71 BOLT---------------------------- 7L7023 WASHER------····--------------- l
6 3l2875 CLIP---------------------------- 1 5B9627 WASHER------------------------- 7l702 2 SPACER------------------------ l
1 3 B4502 LOCKWASHER-------------------- 3 11 4F 4584 SEAL---------------------------- 5l6636 SHAFT-------------------------- 1
8 7M3 510 WASHER------------------------ I 18 S 1614 BOlT----------------------------- 5L565l SPR lNG--------------- ---------
9 7l7009 CABL£ ASSEM ------------------ I 19 2N3454 PLATE ASSEM '------------------- SF 817 8 BOLT----------------------------
10 H 9061 BRACKET ASSEM ---------------- I 20 4l3680 LOCK---------------------------- 1B4330 NUT----------------------------
5L 9063 SHAFT ASSEM ------------------ I 5L 9064 SHAFT ASSEM ------------------- 384504 LOCKWASHER------------------
II 4L1378 i LEVER----------------------- I 21 4L 73 78 LEVER------------------------ 4L 7890 GASKET-----------------------
2l5 894 PIN------------------------- I 2L5894 PIN-------------------------- lF398l SPACER----------------------

3N8320 SAFETY SHUT-OFF GROUP-Air Actuated-Air Inlet


Serial No. 6683929-Up
Part of 3N8309 and 3N8310 Air Actuated Shut-Off Arrangements listed on Pages 114A-1 and 114A-2
Only separate parts serviced

0 0
0

N-N--NNNN ~
...

""
-f-----l
e.
\ -i
~~~~~~ S\
~~ITCH

TO
AIR VALVE FILTE~l
TOFUJ!K
\
5

TO FUEL PUMP
GOVERNOR DRIVE
HOUSING

S 1613 BOLT·--·-··-----················ 3
r-~--~-----------~~~~~~~~ ~-
7
REF. PART 8K5443 CLIP·····················-·----- l DESCRIPTION QTY 384504 LOCKWASHER·····-··········---- 3
DESCRIPTION OTY
NO. NUMBER L2072 CLIp--------------------------- 2 8 6L2911 BRACKET·····-··············---- l
5 K9 241 ELBOW·····-------············--- 1 SWITCH·······Ifuel pressure!···· 1A1460 BOLT--------------·········-·--- 2
I 5 K924 ELBOW·-------------·------------ HOSE ASSEM. --48 in.ll2.19 dml
RACK SHUT-OFF GROUP·------··· 3 84508 LOCKWASHER···············--·- 2
2 1N507 IF 9369 TEE·········-------------········ 9 B1006 WASHER·-----------·-·········· 2
!Separate Illustration! 6L 3616 CONNECTOR-------------·-······
3 5K924 UNION·-----------------··-····· l 5 K5068 Nl PPLE····------·--------·······
_!_~Jl~875 NUT···---------------··········· 4 3 89406 FITTING··-----------------------
151742
151143

3N8329 RACK SHUT-OFF GRduP 3N8330 FUEL PRESSURE CONTACTOR GROUP


Serial No. 6683929-Up. Part of 3N8309 and 3N8310 Air Actuated Shut-Off Serial No. 6683929-Up. Part of 3N8309 and 3N8310 Air Actuated Shut-Off
Arrangements listed on Pages 114A-1 and 114A-2. Only separate parts serviced Arrangement listed on Pages 114A-1 and 114A-2. Only separate parts serviced
1N5073 Shut-Off parts are shown on Page 1158

DESCRIPTION

COOTACTOR-------------------·-·
WASHER·----------------------·- 3

151744

3N8398 OVERSPEED CONTACTOR GROUP


Serial No. 6683929-Up. Part of 3N831 0 Air Actuated Shut-Off Arrangement
listed on Page 114A-2. Only separate parts serviced
I-FORM- - - - - • - - GMG00798 - - - 2 N 2 3 S ! 5 - SOL'"NOID----·1
(Instructions for installing
Solenoid Groups)

----5L8983- SPRING ______ _I

3N548-SHAFT___ -----1
(USED WITHOUT WOODWARD GOVERNO~
7l518'l-SHAFT ________ I
L----- 2
REF. PART DESCRIPTION QTY
(USED WITH WOODWARD GOVERNOR) NO. NUMBER
4L7108 VALVE--------------------------
6 4 5 845 7 TUBE -------------------------21"
2 K 88 5 I NUT-----------------------------
589079- NUT____ - - - - .I 5 K 9 235 ElBOW--------------------------
5 K9 246 CONNECTOR---------------------
8 58 819 Cll P---------------------------
6 4 5 845 7 TUBE-------------------------99"
2 K 885 I NUT-----------------------------

8L387.3-GASKET_______ I
3
2L8919- Dl SCONNECT__ _4

2L8076 ·TERMINAL-- __ 2
& ORDER BY THE FOOT
IT"TI----4
---8F1559-INSULATOR ----2 115526
& ORDER BY THE FOOT
132743

3N584 SOLENOID SHUT-OFF GROUP-24 Volt 3N2661 WATER TEMPERATURE SAFETY SHUT-OFF GROUP
FOR USE WITH SAFETY CONTROL SHUT -OFF GROUP

5 7
13
2 (];' p I
V8-VI2
4
I HYDRO-MECH.
11----<:J:n I
I 10
10---
__-_...1 __:-;1
5 6l2911 BRACKET------------------------- I
S 1613 BOLT----------------------------- 3
6 3 B 4 504 LOCKWASHER-------------------- 3
I A 1460 BOLT---------------------------- 2
7 3B4508 LOCKWASHER-------------------- 2
9B 1006 WASHER------------------------- 2
8 5L6435 CONTACTOR---------------------- I
9 4F8184 BUSHING------------------------ I
5 10 3B6552 ELBOW--------------------------- I
REF. PART
DESCRIPTION OTY
C 6 5 K9243 ELBOW-------------------------- II 6l3 616 CONNECTOR---------------------- I
NO. NUMBER 3N4678 TUBE ASSEM.---(R.H.Mountedl--- I
5 1613 BOLT---------------------------
12 3N4679 TUBE ASSEM.---!LH.Mountedl--- I
45 8385 TUBE-------------------------68" 3 B4504 LOCKWASHER------------------
'
C&
IR. H. Mounted!
45 8385 TUBE-------------------'-----68"
6l2911
lA 1460
BRACKET-----------------------
BOLT----------------------------
REF. PAAT
NO. NUMIER
DESCRU'TION QTY
C 13 4H8878
14 4B4278
CLIP---------------------------- .I
WASHER------------------------- 2
3 B450 8 LOCKWASHER------------------- 6F 8868 CLAMP--------------------------- 15 ll352 BOLT---------------------------- I
ll. H. Mounted!
9B 1006 WASHER------------------------ S 1615 BOLT----------------------------- 16 IS4836 SPACER------------------------- I
2 5l6435 CONTACTOR-IWater Temperaturel-
3 4 F8184 BUSHING----------------------- 10 2N 6 9 55 SWITCH------------------------- 1B 4 3 3 0 NUT----------------------------- & 6l5824 WIRING DIAGRAM--------------- I
4 7M8 73 Cll P---------------------------- C II 5 K 2!71 CONNECTOR-------------------- 3 B 4 504 LOCKWASHER--------------- -----
5 4 B 8 756 NUT----------------------------- 6l5824 WIRING DIAGRAM-------------- 5K 9 2 43 ELBOW---------------------------
2N 69 55 SWITCH--------------------------
A ORDER BY THE FOOT 115546 & NOT SHOWN C INDICATES CHANGE 159620
C INDICATES CHANGE

BL6224 SAFETY ALARM CONTACTOR GROUP-Type 1 BL6224 SAFETY ALARM CONTACTOR-Type 2

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


. .J
0
TO FUEL PUMP
GOVERNOR DRIVE
22 HOUSING

REF. PART
NO. . . UMBER DESCRIPTION QTY

I 5 K9 243 ELBOW---------------------------
2 L2072 Cll P----------------------------
& 3 5 P1198 TUBE ------------145. 6 cml57. 36 in . BREATHER PlATE COVER
4 4 B8 75 6 NUT----------------------------- 2
5 5 K92 46 CONNECTOR---------------------- I 21
6 8L8428 VALVE--------------------------- I
7 4F 8184 BUSHING------------------------ I
8 3B7771 NIPPLE-------------------------- 3 13
9 5 K92 41 ElBOW--------------------------- I
10 3 B6 773 ElBOW--------------------------- 1
II 3N4947 VAlVE-------------------------- I
12 3R 346 5 UNION-------------------------- I 15
13 7 K 1456 UNION--------------------------- I
& 14 5PI206 TUBE----------83.9cml33.05 in. I
15 2 K88 51 NUT-----------------------------
16 7 B 159 7 CLIP-----------------------------
17 5K9235 ELBOW--------------------------
18 6 B50 7 2 BUSHING------------------------
.& 19 5P1206 TUBE----------69.04cml27.18 in. I
20 2 K 8851 NUT-----------------------------
21 9S1310 Cll P----------------------------
22 IN 5073 SHUT-OFf GROUP----------------
• fSe rate llluslrationl & ORDER BY THE CENTIMETRE

3N6893 ELECTRICAL SHUT-OFF GROUP-Type 1


FOR LOCOMOTIVE USE. Serial No. 6683561-Up
1N5073 Shut-Off parts are shown on Page 1158

3N6893 ELECTRIC SHUT-OFF GROUP-Type 2


FOR LOCOMOTIVE USE. Serial No. 6683561-Up
1N5073 Shut-Off parts are shown on Page 1158

-L
0
TO fUEl PUMP
GOVERNOR DRIVE
22 HOUSING

R:EF. PAHT
OESCRtPTION OTY
NO. NUMBER

I 5 K92 4 3 ElBOW---------------------------
2 l2072 CliP----------------------------
& 3 5 P1198 TUBE------------145. 6 cml57. 36 in BREATHER PlATE COVER
4 488756 NUT-------·····----····---------
C 5 5K9246 CONNECTOR----------------------
6 8L8428 VALVE·--------------------------
7 4F8184 BUSHING------------------------
8 387771 NIPPLE-----------------···------
9 5K9241 ELBOW---------------------------
!0 3 B6 773 ELBOW---------------------------
ll 3N4947 VALVE--------------------------
12 3R3465 UNION--------------------------
13 7K!456 UNION---------------------------~ 14
C 14 3N8664 TUBE ASSEM. --------------------
C 15 5B8978 TEE------------------------------
16 781597 CLIP-----------------------------
17 5K9235 EL80W----------------------'"----
18 685072 BUSHING------------------------
C.& 19 5 P 1200 TUBE·-----------72 cml28. 35 in.l
20 2K 8 851 NUT-----------------------------
21 9S 1310 · Cll P---------------------------·
22 1N5073 SHUT-OFF GROUP---------·------ C INDICATES CHANGE
ISe arate Ill strationl .& ORDER BY THE CENTIMETRE 151424

--·---~--~------------------------------------
Aj:
I 7
·~ I
I
I I
I
I
I
I I
I
I I
VIEW A-A \...._I At-
- - - - - - - - - - ______!_.
_ _ _ _ _ _ _1_ _ _ _ _

REF. PART DESCRIPTION OTY


8 L8 88 4 PISTON-------------------------
NO. NUMBER 8 L8 89 5 COVER--------------------------
l !82714 BOLT---------------------------- 8 L896 0 GASKET-------------------------
2 3 B4 504 LOCKWASHER--------------------
3 S !6!5 BOLT----------------------------
4 8L895! SPRING-------------------------
5 8 L890 3 HOUSING------------------------

!!8777

1N5073 RACK SHUT-OFF GROUP


Part of 3N6893 Electrical Shut-Off Group

J
CONSISTS OF: PAGE
CONSISTS OF! PAGE
1 6L9015 AFTERCOOLER CONNECTIONS GROUP, .•.•. •••• ., 121 1 6L9015 AFTERCOOLER CONNECTIONS GROUP •.•.•.....• 121
1 2N6686 WATER CoOLED MANIFOLD GROUP •.••.••. ,,,,,, 117 1 2N6686 WATERCOOLED MANIFOLD GROUP,.., .. ,.,.,.,, 117
1 3N2121 OIL CooLER GROUP .............••.•••...••• 120 1 3N2121 OIL COOLER LINES GROUP,, ..•..•..•.•...• , 120
2 1P3161 TURBOCHARGER GROUP, .•...••.•. ,, •••••••••. 123 2 1P3161
8M2295 BOLT--TURBOCHARGER TO SUPPORT TURBOCHARGER GROUP •....•....•.••.••••.•• 123
8 3 3B4508
ORIFICE--FLANGE TO OIL COOLER Loc KWASHER --1 /2" --FLANGE TO 0 I L COOLER
1 6L5621 2 4L8120
LOCKWASHER--1/2"--FLANGE TO OIL COOLER GASKET--FLANGE TO OIL COOLER
3 3B4508 1 6L5621
TUBE ASSEMBLY--OIL COOLER TO AFTERCOOLER ORIFICE--FLANGE TO OIL CoOLER
1 6L9163 1 6L9163 TUBE ASSEMBLY--OIL COOLER TO AFTERCOOLER
3 S1585 BOLT--TUBE ASSEMBLY TO OIL CooLER 2 7M7273 GASKET--TURBOCHARGER
2 4L8120 GASKET--FLANGE TO OIL COOLER 8 8M2295 BoLT--TURBOCHARGER TO SUPPORT
1 4L6725 TEE--GIL PUMP OUTLET 1 3N7122 TEE--OIL PUMP OUTLET
1 8L4252 TUBE ASSEMBLY--TEE TO OIL COOLER 3 S1585 BOLT--TUBE ASSEMBLY TO OIL COOLER
2 7M7273 GASKET--TURBOCHARGER

3N2827 EBULLIENT COOLING ENGINE CONVERSION ARRANGEMENT-Type 1 3N2827 EBULLIENT COOLING ENGINE CONVERSION ARRANGEMENT-Type 2
Serial No. 6683561 to 6684308 inclusive Serial No. 6683561 to 6684308 inclusive
FACTORY INSTALLATION FACTORY INSTALLATION

CONSISTS OF: PAGE


1 6L9015 AFTERCOOLER CONNECTIONS GROUP, .... ,,,,,,, 121
CONSISTS OF: PAGE 1 2N6686 WATERCOOLED MANIFOLD GROUP, .... , , , , , , , , , , 117
1 3N8088 0 I L COOLER LINES GROUP, ... , • , , ..... ., ,. , • 120B
3N1688 WATER CoOLED EXHAUST MANIFOLD GROUP •.• ,,, 118 2 1 P3161 TURBOCHARGER GROUP,,,, ... •••••••·. ••••••• 123
3 3B4508 LOCKWASHER--1/2"--FLANGE TO OIL COOLER
2 1P3161 TURBOCHARGER GROUP, ..... ••• ·•·•• ,,, ,,,,,, 123 2 4L8120 GASKET--FLANGE TO OIL COOLER
1 6L5621 ORIFICE--FLANGE TO OIL COOLER
2 7M7273 GASKET--TURBOCHARGER 1 6L9163 TUBE ASSEMBLY--OIL COOLER TO AFTERCOOLER
2 7M7273 GASKET--TURBOCHARGER
8 8M2295 BoLT--TURBOCHARGER TO SUPPORT
1 3N7122 TEE--OIL PUMP OUTLET
3 S1585 BOLT--TUBE ASSEMBLY TO OIL CoOLER

3N4027 ENGINE COVERSION ARRANGEMENT-FACTORY INSTALLATION 3N8127 EBULLIENT COOLING ENGINE CONVERSION ARRANGEMENT
Provides Water Cooled Exhaust Manifold Serial No. 66B4309-Up
Only separate parts serviced FACTORY INSTALLATION

J
6-24

CONS 1STS 0 F!

3N1688 WATER COOLED EXHAUST MANIFOLD GROUP 118


1-2
2 1P3161 TURBOCHARGER GROUP ••.. ,, , •••..••• ,, ••••• 123 7-1

8
3N1927 SHIELD GROUP 124C-1
- OR - Ar...,. 9
3N8056 SHIELD GROUP 124C-2 I
I I0-11
I
2 7M7273 GASKET--TURBOCHARGER I 12
I
I
I 5
2 2N8433 BRACE--AIR CLEANER AL ... 13

2 3H5841 BoLT
25 / 4

)\:
2 384506 LocKWASHER
29 /

( /
; 11-15

/ ~
\
3N9127 ENGINE CONVERSION ARRANGEMENT-Factory Installation
26
Provides Water Cooled Exhaust Manifold and Water cooled Turbocharger Shield \ 23

27-20

PA~T
NUMSE~ OESCRIPTION 0
14 6l7817 SEAL--·------------------------ 24
1 3B4505 LOCKWASHER-------------------- 6 15 S 1588 BOLT--------------------------· 44
2 10 4 539 BOLT----------------··--------·· 4 16 4L3378 COVER-------------------------- 2
3 8L8061 MANIFOiO ASSEM, ··-(R.H.I----·- 1 17 6l5524 PIPE ASSEM. ------------------- 1
4 6 B7440 PLUG·--------------------------- 12 18 4l6216 GASKET------------------------- 1
1D457 4 BOLT -----------(6" long)--------- 24 19 2N 3236 GASKET------------------------ 12
S 1573 BOLT ----------14" long)---------- 24 20 5M6213 PLUG--------------------------- 4
3 B4 508 lOCKWASHER-------------------- 48 21 8L97 57 GASKET------------------------- 2
8L8062 MANIFOLD ASSEM, ·-·-(LH. )----- 1 22 8L9771 ELBOW-------------------------- 1
2B 2694 BOLT---------------------------- 2 23 SL 9 727 ELBOW-------------------------- 1
8 9 S2299 STRIP-------------------------- 2 24 3J 53 90 PLUG-----------------------·--- 4
9 6M6977 SPACER------------------------ 2 25 4l8097 GASKET---------·--------------- 12
10 S1594 BOLT--------------------------- 24 26 4L7890 GASKET------------------------- 4
11 3 B4506 LOCKWASHER-------------------- 68 27 4L6200 HOUSING----------------------- 2
5L9370 ELBOW-------------------------- 12 28 4L6193 MANIFOLD----------------·-···· 2
12
4H5952 GASKET------------------------ 12 S 1587 BOLT----------------------·-·--· 34
13 5l93 71 CONNECTOR-------------------- 12 29
2M849 WASHER------------------------- 34
135173

2N6686 MANIFOLD GROUP-Water Cooled


Part of 3N2827 and 3N8127 Ebullient Cooling Engine Conversion Arrangements
listed on Pages 116A and 1168

j
31-24

25

CYLINDER
BLOCK AND
26 COVERS

27-20

REF. PART
NO. NUMBER
DESCRIPTION jorv 17
3B4505 LOCKWASHER--··--·----····· -· 6 19 2N 3 236 GASKET··---------------------- 12
I D45 39 BOLT----·-·--·-·-·······------- 4 C20 5 M6 213 PLUG----··-------------------- 2
c 3N5823 MANIFOLD ASSEM. ·----IR. H. l---- I 21 8 L9 7 57 GASKET--···---------------··- 2
11 ncludesl 22 8l9771 ElBOW··----···-··------··--··· I
4 6 B7440 PLUG·------·------···----·- 6 23 SL 9727 ElBOW··---------------------- I
5 6 B8692 BOSS-···········---------- I c 24 3 J 5390 PLUG·------------------------ 6
ID4574 BOLT--·-···1.52dml6 in.llong 24 25 4L8097 GASKET------------------·----- 12
c 6 I D4569 BOLT -------1.14 dml4. 5 in. llong 24 26 4L 7890 GASKET----·-··--------------- 4
3B4508 LOCKWASHER----·······-·----- 48 27 4l62 00 HOUSING-··------------------ 2
7 2B2694 BOLT--------------------······ 2 28 4L 619 3 MAN IFOLD--------------··--·-· 2
8 9S2299 STRIP·······---········-····· 2
9 6M6977 SPACER-·······-····-····----- 2 29 S 158 7 BOLT··--------------------·--· 34
2M 84 9 WASHER--·-·----------------- 34
10 51594 BOLT--····-···---------······· 24 C 30 58 7890 PLUG···------------------·--· 2
II 384506 LOCKWASHER-------------····· 68 C 31 3N5824 MANIFOLD ASSEM. ---ll.H. 1---- I
5 L9 37 0 ELBOW-·················------ 12 (1 ncludesl
12 4H5952 GASKET----------···-········- 12 32 68 7440 PLUG-----------·--·------·-
13 5L 9371 CONNECTOR··········--------· 12 33 6B869 2 BOS 5----------------------
14 6l7 81 7 SEAL----------------·-·-----· 24
15 S !58 8 BOLT··········-···----------· 44
16 4l33 78 COVER----------······-······ 2
17 6L5524 PIPE ASSEM. ··-------······· I
18 4l6216 GASKET····················- I
C INDICATES CHANGE

2N6686 MANIFOLD GROUP-Water Cooled-Type 2


Part of 3N2827 & 3N8127 Engine Conversion Arrangements
listed on Pages 116 & 116A

J
19
18

REF. PART
DESCRIPTION OTY
Sl58 7 BOLT--------------------------- 34
NO. NUMBER 2 B2 6 94 BOLT---------------------------- 2 17 2M849 WASHER------------------------ 34
I 8 L9 771 ELBOW-------------------------- I IO· 3B4505 LOCKWASHER------------------- 2 18 4L6193 MANIFOLD----------------------- 2
2 Sl588 BOLT---------------------------- 14 II 9S2299 STRIP-------------------------- 2 19 4L6200 HOUSING------------:----------- 2
3 3B4506 LOCKWASHER-------------------- 40 L20 7 0 BOLT--------------------------- 2 20 3J 5390 PLUG--------------------------- 2
4 5 B7 890 PLUG--------------------------- 2 12 I D4 717 NUT--------------------------- 2 21 6L7817 SEAL---------------------------- 2~.
5 8L 97 57 GASKET-------------------------- 2 5M2 8 94 WASHER------------------------ 2 I D4574 BOLT---------(6" Long)---------- ~:
6 4 H59 52 GASKET-------------------------- 12 13 9M4 217 SEAL---------------------------- I 22 Sl57 3 BOLT-~~--~--14" Long)---------- ~:
7 Sl594 BOLT--------------------------- 24 14 3NI666 CONNECTOR--------------------- I 3B4508 LOCKWASHER------------------ t3
8 5L 93 70 ELBOW-------------------------- 12 15 2 54 7 50 GASKET------------------------- I 23 8L9727 ELBOW------------------------ :!. ,
9 6M6977 SPACER------------------------- 2 16 4L8097 GASKET-------------------------- 12 24 5 L9 3 71 CONNECTOR------------------- 17 i

3N1688 WATER COOLED MANIFOLD GROUP-Side View-Type 1 .


Part of 3N4027 and 3N9127 Engine Conversion Arrangements listed on Pages 116 and 1168

3N1688 WATER COOLED MANIFOLD GROUP-End View-Type 1


Part of 3N4027 and 3N9127 Engine Conversion Arrangements listed on Pages 116 and 1168

1-2-3

4 5

12-11
9

9 \
I
~
10

) 11-12

7;;:;, "'""=_"'"'": --- \


2 3B4506 LOCKWASHER-------------------
5
6
7
3NI686
2N3236
687440
MANIFOLD ASSEM. --------------- I
GASKET------------------------- 12
PLUG---------------------------- 12
( 10
II
5M6213
Sl588
PLUG--------------------------- I
BOLT---------------------------- 12
3 5M 28 94 WASHER------------------------
8 3J 5390 PLUG---------------------------- 2 12 9F5644 LOCKWASHER-------------------- 12
4 3NI687 MANIFOLD ASSEM. -------------- 9 4L3378 COVER-------------------------- 2 13 4L7890 GASKET-------------------------- 4
114759
13

23

14-15
3-2

16

20

17

19

REF, PART
DESCRIPTION QTY
I 51587 BOLT--------------------------- 34
NO. NUMBER C InJ 104539 BOLT------------·--------------- 7 2M849 WASHER------------------------ 34
1

l &L977! ELBOW-- I : w1 384505 LOCKWASHER------------------- I8 4L6I93 MANIFOLD----------------------- 2


2 S I588 BOLT---------------------------- 14 1 ll 9S2299 STRIP------·------------------- 19 4L6200 HOUSING------------------------ 2
3 384506 LOCKWASHER·------------------- 40 C 38 I9I5 BOLT--------------------------- ,20 3J5390 PLUG--------------------•------
4 5B7890 PLUG--------------------------- 2 12 2! 6L7&17 SEAb:----------------------------
1

5 8L97 57 GASKET---------------·------·--- 2 1 5M2894 WASHER------------------------ 2 1 04574 BOLT---'~-~I~2_4_cm!6 in. I long


6 4H5952 GASKET-------··-----···--------- 12 : 13 9M42I7 SEAL------·--------------------- I C 22 104569 BOLT -----10.79 cml4. 25 in. I long
7 5!594 BOLT·------------·-·----------- 24 1
I4 3N1666 CONNECTOR---------··---------- I 384 508 LOCKWASHER-------------------
8 5L9370 ELBOW-------------------------- 12 15 254750 GASKET------------------------- 1 23 8L9 727 ELBOW-------------------------
J. 6M6917 SPACER---·--------------------- 2 1
I6 4L&097 GASKET-------------------------- I2 24 5L937lill~NI~I_f!..::.::::..:_:.:.:.::.:.::::.:.:.::.:.:.:_lgj

C INDICATES CHANGE

3N1688 WATER COOLED MANIFOLD GROUP-Side View-Type 2


Part of 3N4027 and 3N9127 Engine Conversion Arrangements listed on Pages 116 and 1168

3N1688 WATER COOLED MANIFOLD GROUP-End View-Type 2


Part of 3N4027 and 3N9127 Engine Conversion Arrangements listed on Pages 116 and 11 68

1·2-3

10

DESCA IPilON OTY


/} 11-12
OLT -------------------· -----·--
3B450 LOCKWASHER-------------------
5M2894 WASHER·------------------------
3N5800 MANIFOlD ASSEM. ---·----------
2
2
2
1
6 2 N323 6 GASKET------------------------
C 7 3N5799 MANIFOLD ASSEM. -------------
llncludesl
12
I (
I
II S 1588 BOLT---------------------------
12 9F 5644 LOCKWASHER-------------------
13 315390 PlUG---------------------------
12
I2
2
Hncludesl B 68 7440" PLUG----------------------- 6 14 4L7890 GASKET·----------------------- 4
687440 PlUG------------------------ 6I 1 9 4l3378 COVER------------------------- 2
: 10 5M6213 PlUG--------------------------- I
REF. PART DESCRIPTION OTV
NO. NUMBER

1 4l8120 GASKET--------- --------------~1


2 S1595 BOLT---------------------------- 3
3 3B4508 LOCKWASHER------------------- 2
4 6l5624 COVER--------------------------- 1
5 1A2029 BOLT---------------------------- 4
To 6 384506 LOCKWASHER-------------------- 19
I
flywheel
housing
7 6L582 7 GASKET------------------------- 2
6L5738 HOUSING------------------------ 1
8M233l GASKET------------------------- 1

_______
I oil
cooler
J__~L
9 959160 REGUALTOR---------------------
10 6L5829 GASKET-------------------------
1
I
11 6L5812 FLANGE------------------------- 1
12 3J5389 PLUG---------------------------- I
13 6l5828 GASK£T------------------------- 1
14 51618 BOLT--------------------------- 2
15 S1588 BOLT---------------------------- 6
16 3N2ll8 TUBE ASSEM.U4.88" long Overall)- l

17 6Ll651 SEAL----------------------------
18 6L5816 HOUSING------------------------
19 3B 1915 BOLT----------------------------
20 6l5815 TUBE ASSEM. --------------------
21 6L5625 PIPE ASSEM. ------------------- :j
22 4 L58 32 GASKET------------------------ J
23 8Hl607 SEAL-------------------------- J
24WM4989 SEAL------------------------ ~.
25 9 B4 53 LOCKWASHER------------------ ~
26 5M6214 PLUG---------- --------------- 7"
~- ·····-· !:~

3N2121 OIL COOLER LINES GROUP-Type 1


Serial No. 6683561 to 6684308 inclusive
Part of 3N2827 Ebullient Cooling Engine Conversion Arrangement listed on Page 116

3N2121 OIL COOLER LINES GROUP-Type 2


Serial No. 6683561 to 6684308 inclusive
Part of 3N2827 Ebullient Cooling Engine Conversion Arrangement listed on Page 116

GASKET------------------
51595 BOLT---------------------
384508 LOCKWASHER--------------- 'l
6L5624 COVER--------------------- l
1A2029 BOLT-------------------------- 4
3 B4506 LOCKWASHER------------------ lit
TO 6L5 82 7 GASK£T----------------------- 1
FlYWHEEl 6L5 738 HOUSING---------------------- 1
HOUSING 8M2331 GASKET-------------------------- 1
9 9 59160 REGULATOR--------------------· 1
10 6L5829 GASKET------------------------- 1
11 6L5812 FLANGE-------------------------- 1
12 3J 5389 PLUG---------------------------- 1
13 6 L582 8 GASKET------------------------- 1
14 51618 BOLT---------------------------- 2
C 15 S1588 BOLT---------------------------- 4
C 16 3N7338 TUBE ASSEM. -------------------- 1
17 6Ll651 SEAL---------------------------- 1
18 6L5816 HOUSING------------------------ l
C 19 381915 BOLT---------------------------- 9
20 6L5815 TUBE ASSEM. -------------------- 1
21 6 55625 PIPE ASSEM. -------------------- 1
22 4 L5 83 2 GASKET------------------------- 1
23 8H1607 SEAL---------------------------- l
24 8M4989 SEAL---------------------------- 1
25 9 84553 LOCKWASHER------------------- 1
26 5M621 PLUG---------------------------- 2
C 27 3H2652 PlUG--------------------------- 2

C INDICATES CHANGE
TO
FlYWHEEl
HOUSING
I
L

.!WlUNTED ON
ENG IN£ MOUNTID
PANEL

-:-r-=-~J
~ : OIL --;-

I 1
PUMP

W--
L _ __j
C INDICATES CHANGE

3N8088 OIL COOLER LINES GROUP


Serial No. 6684309-Up
Part of 3N8127 Ebullient Cooling Engine Conversion Arrangement listed on Page 116A

3N8088 OIL COOLER LINES GROUP-Type 2


Serial No. 6684309-Up. Part of 3N8127 Ebullient Cooling Engine Conversion Arrangement listed on Page 116A

TO Oil
FILTER

TO
FlYWHEEl
HOUSING

C INDICATES CHANGE
DESCil:IPTlON QTY 9 6 L8964 HOSE----------------------------
10 5 L9 917 ADAPTER------------------------
BOLT---------------------------- 4 1! 758156 COUPLING-----------------------
LOCKWA5HER-------------------- 8 7K 1978 SEAL AS5EM. ------------------
3 6L8751 CLIP------------·----------··--· 4 \Part of 758156 Coupling)
4 6L9282 ELBOW--------------------------- I
5 6LS763 ELBOW----------···----------·--· I
6 3H5B44 BOLT---------------------------- 4
7 888817 PLUG----------------·----------- I
8 2Jl737 CLAMP-------------------------- 2
131334
6L9015 AFTERCOOLER CONNECTIONS GROUP
Part of 3N2827 and 3N8127 Engine Conversion Arrangements listed
on Pages 116 and 116A

DESCRIPTjON

1 2N8306 ELBOW-------------------------- 2
2 28 7409 PLUG--------------------------- 2
3 51591 BOLT---·------------------------ 16
4 364506 LOCKWA5HER-------------------- 22
5 6L8751 CLIP----------------------------- 8
6 3$1889 GASKET------------------------- 2
7 2N8329 FLANGE ------------------------- 2
8 104 717 NUT·----------------------------- 8
9 51619 BOLT----------------------------- 6

3N4196 AFTERCOOLER CONNECTIONS GROUP-Full Flow


> REF. PART
NO. NUMBER
OESC:RIPTION QTV

•~ 5H6733 SEAL-----------·····-··-------· 6
S 1591 BOLT-----·--·-!1.50" long!·····-· 37
>
-< 3 3 84506 LOCKWASHER------------------- 60
V'l 4 4B4278 WASHER------------------------ 32
5 6l6482 ELBOW------------------------- I
(j) 6 6L8166 SEAL-··------------------------ 4
7 6L6484 PIPE··------------------------- l
< 8 6l816 7 SEAL··------------------------- 4
m
9 6l6487 GASKET·------------------------ 4
V'l 10 5L763l CLAMP-----··------------------ 4
m II 6L6293 HOUSING----------------------- 1
;;o 12 4F 411 BOLT--------------------------- 3
13 104717 NUT-------------------·-------- 12
>
I
14 9F4446 SEAL---------·--·-------------· 4
15 2H 2665 SEAL--------------------------- 8
z _ 16 6L 8 751 CLIP--------------------------- 4
c 17 S 1594 BOLT----------il.OO" long!------- 6
s: 18 6L8764 PIPE---------------------·-----
19 6L6483 PIPE---------------------------
1
1
co
m 20 6L6481 ELBOW-------------------------- 2
;;o C 21 3N3432 ELBOW-------------------------- l
22 2N5693 GASKET------------------------- 2
~ 23 6L6494 PLATE·-----------------------·- 2
24 4L7904 GASKET------------------------- · 2
I
m 25 6L6294 HOUSING•·--------------------- l
z C 3N4363 CORE ASSEM. -------------------
C 26 3N4364 CORE ASSEM. -------------------
1
l
0 27 6L6489 GASKET------------------------- 4
;;o 28 6L6488 fLANGE-------------------------- 4
0 29 6L876 1 SLEEVE------------------------- 4
m C 30 3N3433 ELBOW------------------~------- 1
;;o 31 6L6493 LOCK--------------------------- l
32 lA 2029 BOLT--------------------------- I
z 33 1 S6908 PLATE·------------------------- I .
(j) 34 S 15 71 BOLT--------------------------- 13: l'
35 2N9839 PLATE--------------------------- I
C ~ 3 J5 389 PLUG---------------------------- 2
1
C 117 5M6214 PLUG---------------------------- 2
C INDICATES CHANGE 114763

6L6394 SEA WATER AFTERCOOLER GROUP-Type 1

6L6394 SEA WATER AFTERCOOLER GROUP-Type 2

0
zI REF. PART
OESCJ:tfPnOH
NO. NUMBER
-<
l 5H6733 SEAL--------------------------- n o'
2 S 1591 BOLT----------11.50'' lofl<]~------: ;~:
ci 3 384506 LOCKWASHER------------------~ : 0::
>
-i 4 4B4278 WASHER··---------------------- '3:3:'
m 5 6L6482 HBOW------------------------
;;o
-o 6 6l8166 SEAL--------------------------- :!
7 6l6484 PIPE--------------------------
I
I 8 6L816 7 SEAL-------------------------- c!
>
;;o
9
10
6L6487 GASKET·---------------------- :!
5l763l CLAMP------------------------- !!:
II 6l6293 HOUSING----------------------
-o 12 4F4ll BOLT··················--------- 3
>
70
13
14
104717 NUT--------------·····--------- !?
9F4446 SEAL----·····------------------ E.
-i 15 2H2665 SEAL·····----------·········---
V'l
16 6L8751 CliP----·-········-············ .!l
(j) 17 S 1594 BOLr----------<1.00" longl·--···· , 6
<
m
18
19
6l8764 PIPE---------------------------
6L6483 PIPE·--------------------------
I
!
20 6L6481 ELBOW··--·------------------··· 2
21 3N3432 ELBOW-------------------------- l
ci 22 2N5693 GASKET··-········--------··-·· 2
>
-i 23 6L6494 PLATE-------------------------· 2
m 24 4l7904 GASKET------·-----------------: 2
;;o
-o 25 6l6294 HOUSING---------------------·· I'
3N4363 CORE ASSEM. I
I 26
I 3N 4364 CORE ASSEM. l .
>
;;o
27
28
6L6489 GASKET········-·---------------
6l6488 flANGE--------·----------------- 4
4 ·

29 6L876 I SLEEVE···--------------·------- 4
-o .30 3N3433 ELBOW---------------------····· 1
m :31 6L6493 LOCK··--------·---------------- I
,;;o ,l34i~
IA2029 BOLT---------------------------
I 56908 PLATE-----·--------------------
I
l
0 S 15 71 BOLT···------------------------- 13
70
s: 35
c:36
3J5J89 PLUG---------------·-------····· 4
5M62!4 PLUG---------------------------- 2
>
z
() C INDICATES CHANGE 141996
m
"TT
0
:II
c
(/)
m
:E
=!c.u
::r:z
OJ'"-.!
r..,_
OJ I\)
C.UQ)
co-
..,.z
r
)>!!]
::!l)>
m_
:II :II
(")-t
Om
0~
r-u
mm
:II :II
G)~
:De
o:IJ
~m "'c::
(/)(") ""
;;£,.
:;r:O zn
<:>-<
oz '0
:::o
:E~
zo
00
Z:Il
"UG)
)>:II
G)
me:
a
(J)"tl

1\) i! """~!
1\) ~
jlo "'
1\)
1\)
)>

3N6884 WATER AFTERCOOLER GROUP


FOR LOCOMOTIVE USE

3 384506
4 4 B427 8 WASHER-------c----------------
5 6l64 8 2 ELBOW--------------------------
6 5 H7 70 4 SEAL---------------------------
7 6l6 484 PIPE-------------------------
8 4L8337 SEAL--------------------------
9 6l6487 GASKET---------------------~

10 5l7631 CLAMP--------------------- ' L


6 6l6293 HOUSING----------------- -•
II
12 4F411 BOLT---------------------~--
8 13 1D4 717 NUT------------------------- 'B
14 9F 4446 SEAL------------------------
15 2 H266 5 SEAL-------------------------
16 6L8 751 Cll P------------------------
17 5 1594 BOLT--------ILOO in. longi-----
18 6L6491 PIPE---------------------------
19 6l64 8 3 PIPE--------------------------
20 6 L64 81 ELBOW-------------------------
21 7l5405 £LBOW--------------------
22 2N5693
23 6L649 4 PLATE--------------------------
24 4L7904 GASKET-------------------------
25 7l5404 HOUSING-----------------------
3N4663 CORE ASSEM.
26
3N4664 CORE ASSEM.
27 6L6489
28 3 N4 2 50 FLANGE-------------------------
29 6L6 4 90 SLEEVE--------------------------
30 3 N3 4 33 ELBOW--------------------------
31 6L6 49 3 LOCK---------------------------
1 A2029 BOLT----------------------------
32 156908 PLATE--------------------------
S 15 71 BOLT--------11. 75 in. longl-------
33 7l7527 STU0--------12.00 in. longi-------
34 3J5389 PLUG--------------------------- ?
DESCRIPTION OTY
~_) 35 5M621 PLUG---------------------------- l

SEAL--------------------------- 6
BOLT-------11. 50 in. long!------ 36
C INDICATES CHANGE 202301
)>
r I 2·3·4-5 6 7·5
~
)>
-< 10 II
Vl

{j)
<
m
Vl
m
;;o
)>
r

~
I
m
z REF. PART
NO. NUMBfR
DESCRIPTION QTY 22
17 16 8-5 15
0 1 1NS013 TUBE ASSEM. -------------------- I
21 3L9 689 WASHER------------------------- 4
~;;o

0 i ~~~~~ 7 :~~!::::::::::::::::::::::::::::. ~
ll 6ll651 SEAL----------------------------
12 S 1591 BOLT----------------------------
13 15 7408 SEAL----------------------------
1
3
1
22
23
IN 5340
S 1619
EXCHANGER ASS EM.-------------- 1
BOlT----------------------------- 6
m 4 9ll806 SPACER------------------------- 1
;;o 5 3B4506 LOCKWASHER------------------- 27 14 6l4724 CLAMP-------------------------- 3 24 8L4852 SPACER-----------------~------- 4
6 8l8138 CUP--------------------------- I 15 2N2928 TUBE ASSEM. -------------------- l 25 4L9 564 SEAL·--------------------------- 1
z S 1608 BOlT----------------------------- I 16 3N4656 TUBE ASSEM. -------------------- 1 26 5 1588 BOLT--------------------------:- 2
{j) 4F 8496 SPACER------------------------- I 17 6l7120 BRACKET------------------------- I 27 484278 WASHER------------------------- 2
8 1 A2029 BOLT---------------------------- 5 18 6L7118 BRACE---------------------·-·--- 1 8L5794 JOINT ASSEM. ------------------ 2
19 S 15 71 BOLT·---------------------------- I 28 3N 13 72 SEAL------------------------- 1
9 6ll650 SEAL---------------------------- 2
10 6L8264 TUBE ASS EM.-------------------- l 20 3BI915 BOLT---------------------------- 3
l422flg

OIL TEMPERATURE CONTROLLED COOLER (3N4282 N/S)-Factory Installation-Part 1


FOR USE ON HIGH HORSEPOWER DRILL RIG APPLICATIONS

OIL TEMPERATURE CONTROLLED COOLER (3N4282 N/S)-Factory Installation-Part 2


FOR USE ON HIGH HORSEPOWER DRILL RIG APPLICATIONS

2 3-4 2 5
II
10

37

35-24
TO
DESCRIPTION QT\' TO TURBOCHARGER I OIL ~12-f 27 26-4 DISCHARGE:

I 8l5 789 ELBOW-------------------------- I


0
1 ood JU~TIO~ PUMP

2
5B9169 PLUG---------------------------
6l2288 ROO--------------------···-----
2
2
16 8L4859 FlANGE-------~---····------··· I
LJ
8t5794 JOINT ASSEM. ·--------·-··-·---- 2
3 S 1591 BOLT··--------·--··-·····-·---- 8 6l5828 GASKET····-······-----···------ I 29
4 38450 LOCKWASHER-----·······-------- 20 3N 13 72 SEAl··-····----···----·------· I
l7 104538 BOLT·-·-----·-·-------···----·-· 2 30 8L4113 SUPPORT····-···-----·····--···· I
5 4L9564 SEAL-----------·-··--------···-- I 3B4505 LOCKWASHER·---·····-----·-···- 2
6 ll351 BOLT-----··------------·-······· 2 31 8l813 7 CliP--·--·······--·---·---------- 2
18 5L6434 CONTACTOR···-······------···· I 32 Lll43 BOLT------···············------·· 1
7 8M406 WASHER-·······--------·--····· 2 19 6L5816 COVER···-·---····----·-······--· I
8 4F7387 SEAL---··-··-----------···------ 1 33 I 0 4 717 NUT·-----····-······--------····· I
20 s 1588 BOlT···-····-------··------···-- 2 34 3H4656 SPACER·--··-·---···-·--·------- I
9 2N 750 7 TUaE ASSEM. ···-·-····---····-·· I 21 3N428 TUBE ASSEM. ·-----············- I 35 2B947 BOLT···----·····-----------····· 2
IO 2R7077 TUBEASSEM. !to flywheel housing) I 22 6LI651 SEAL-···-----····-------···-·-"- I
9M921 TRANSFER-·-···-·----·····---C- I 36 8l5795 TUBE·-······-----····-·-·--·---- I
6l5827 GASKET···------····-------··--· 2
23 Sl595 BOLT--····-······-------···-···· 4 c 37 8l5 796 TUBE····----···----·--------~··· I
24 3B450 LOCKWASHER-·-······-------···· 6
I A2029 BOLT·······--·-·---------------- 4 25 4l8121 GASKET-·················--····· I
6l5138: HOUSING··---------···------··· I 26 3BI91 BOlT···-----·····-----·····---- 4
6L5829 GASKET----------------··---···· 1 27 8M233~ GASKET·--···--···-······------·- I
9 S916 REGULATOR····-------·····----·- 1 28 8l6279 ADAPTER ASS EM.-·····--······- 2
C INDICATES CHANGE 154013
m
Wl\llll ~IIIII llJ ll

,~"'

MOUNTED
IN
LEFT REAR
CYLINDER
BLOCK

8 15 P1184 PLUG····------------------·-·--- I
,.._
"'"'
"""'
,,.nz
....... "":
::!' ' (Use as Required-Location A or Bl
,_
r---
..... ""z
"'
i"'"' ""
'-' '-'
.& 3N9185 TUBE ASSEM. --·-·--·-········--- I
(Use With Water-Shielded Turbo-
Charger-Location AI
.&NotSH~ow~N~--------~------~~~5~~~~9

3N9188 WATER LINES GROUP


Part of 3N4282 and 3N7935 Controlled Oil Temperature Cooler Groups shown
on Pages 122C-3 and 122E-5
REf. PART
NO_ NUMBER DESCRIPTION 14
4F1387 SEAL----------- -----------
2R7077 TUBE ASSEM. -------------------- I
2
9 M92 I TRANSFER--------Iwarningl------- I
17-4
3 IA2029 BOLT··-------------------------- 9
4 3 B 4506 LOCKWASHER-------------------- 23
5 6ll650 SEAL---------------------------- 2
6 6L8264 TUBE ASSEM. -------------------- 1
7 6ll651 SEAL---------------------------- 2
8 2N2928 TUBE ASSEM. -------------------- 1
9 6L5827 GASKET-------------------------- I
10 6l5738 HOUSING·----------------------- 1
11 6L5829 GASKET------------------------- I
8L4859 FLANGE------------------------- I
12 6 L 582 8 GASKET------------------------- 1
l3 I 04538 BOLT---------------------------- 2 TO
3B4505 LOCKWASHER-------------------- 2 FLYWHEEl
14 5L6434 CONTACTOR---------------------- I HOUSING
6L 5816 COVER----------------·---------- I
15
9 S916 0 REGULATOR---------------------- 1
16 3 H26 52 SEAL---------------------------- I

.~~·.
17 3 B 1915 BOLT---------------------------- 9
18 3N7317 TUBE ASSEM. -------------------- 1
19 811'1.2331 GASKET-------------------------- I
20 4l8121 GASKET-------------------------- 1
21
22
S 1595
384508
IN 5340
BOLT---------------------------- 4
lOCKWASHER-------------------- 4
HEAT EXCHANGER ASSEM. ------- 1
29 VIEW A-A 4-3 I
23
23 3N4656 TUBE ASSEM. -------------------- 1
II ncludesl
!24 5K9397 NUT··------------------------ 2
· I 04717 NUT----------------------------- 4
25 4 58 9169 PLUG==----··-----------------
3l9689 WASHER--··-----------------···- 1
26 6l1120 BRACKET-----------------··----- I 6L 22 8 8 ROO----------·--·------·-------
1
-21 6l1118 BRACE--------·----------------- 1 !Mounted in Aftercooler lines
i28 Sl571 BOLT--------------------------·- 1 Elbow I
.29 8l4852 SPACER----------------'--------- 4
I3D L2070 BOLT--------------··----··------ 4
154016
1 NOT SHOWN

3N9189 ENGINE OIL COOLER GROUP-Sea Water·


Part of 3N4282 and 3N7935 Controlled Oil Temperature Cooler Groups shown on Pages 122C-3 and 122E-

3N9189 ENGINE OIL COOLER GROUP-Sea Water-Type 2


Part of 3N4282 & 3N7935 Controlled Oil Temperature Cooler Groups shown on Pages 122C-3 & 122E

REF. 'ART
NO. NUMafA OTY
14
--------------------------- I
2R7011 TUBE ASSEM. -------------------- I
9 M9l I TRANSFER--·- ·---lwarningl------- 1
3 1A2029 BOlT----·----------··----------· 9
4 3 84506 LOCKWASHER-------------------- 23
5 6ll650 SEAL---------------------------· 2
6 6L8264 TUBE ASSEM. -------------··----- I
7 6Ll651 SEAL----···-····---------------- 2
8 2N2928 TUBE ASSEM. -------------------- 1
9 6L5827 GASKET···--··------------------- 1
C 10 3N9581 HOUSING------------------------ I
11 ·6L5829 GASKET----------------------··- I
12 ~!8L4859 FLANGE·----------··------------
:6l5828 GASKET-------·-----------------
1
1
l3 I 04538 BOLT·---------------------····-- 2
TO Ar-
3B4505 LOCKWASHER-------------------- 2
FlYWHEEL 1
14 .5L6434· CONTACTOR--------------------·- I I
j6l5816 COVER--------------------------- I HOUSING
IS !9 S916 0 REGULATOR·-----------------·--- 1 Al-
16 3H2652 SEAL···-----------------·------- I

,~~:
17 381915 BOLT---------------------------- 9
18 3N7317 TUBE ASSEM. -------------------- 1
C 19 3P651 SEAL··-------------------------- I
20 4L8121 GASKET-------------------------- I
21
S I 595 BOlT----------------------------
3B4508 LOCKWASHER·-------------------
22 1N5340 HEATEXCHANGER ASSEM. -------
4
4

I
29 VIEW A·A I
23
23 3N4656 TUBE ASSEM. -------------------- 1
24 5K9397 ~~{~~~!____________________ 21
NUT-----------------------------~ 4
25 104717
3L9689 WASHER--·---------------------- 4 j
1 5 B9169 PLUG---~------------------------
26 6L7120 BRACKET---------------------·--. I' 6l2 288 ROD----------------------------
27 6L7118 BRACE-------------------------- ! !II' CMounted in Aflercooler lines
28 S 1 571 BOLT----------------------------~ Elbow I
29 8L4852 SPACER------------------------·
30 L2070 BOlT---------------------------- 4.
'--'----.L------------'--'
1 NOT SHOWN C INDICATES CHANGE 15 7322

. --

··fis:=+as .
---~---------

m6s m Z e. ' ; ,,_ a;se_ ..


3N9169 AUXILIARY LINES GROUP-Sea Water
Part of 3N4282 Controlled Oil Temperature Cooler Group shown on Page 122C-3
r------------- --··-- -------------------

3-2·1

11

8-3

TO
AFTERCOOLER

16 15

DESCRIPTION
S1 m
8 L57 8 9
BOLT---------------·------------
ELBOW---·--·-------------------·
11
1
16 8L8!3 7
l1 l!14 3
3 H465t
CLIP·--------------------··-----
BOLT----·------··-------------·-
SPACER---------.------------·--
-2::J
L2070 BOLT······---·-------~----------- I lD ll35l BOlT---------------------------- 2
8M4069 WASHER------------------------ 2 18 8l5 79 6 TUBE---·--------------··------·-
9ll806 SPACER···---------------·-···· I 19 8l5 7 9 5 TUBE---------··----------····---
2104717 NUT-------------------------··-·· 2 8L 5 794 JOINT ASSEM. -----·------------ 4
11 (Each I ncludesl 1 ~ S 15 8 8 BOLT-·-----------·------·--···--
33B4506 LOCKWASHER------·------------- 18 1<'-' 4B4271 WASHER·-"---------------------
48L8138 CLIP---------------------------.- I 3 N13 7 2 SEAl-------------------------
' 54l9564 SEAL-----------···-------------- 2 12 8l6279 ADAPTER ASSEM. ----------------
S 1608 BOLT-----------------·----------..,1 13 6 L472 4 CLAMP---------------------------
6 4F8496
589169
6l2288
SPACER----------····---------·-· 1
PlUG----------------·----------- 2
ROD---------------·--·-··------- 2
i:
1411 :~ b8 ~gg~~-;~i~~~~~~--~--~--~--~--~::-~~~
15l8L4ll3 SUPPORT:·------------.:··------·
II 12
13 17-4

OUCftiPTIOH

TRANSFER--------···------------ 1
2 6ll65 0 SEAL-------···------------------ 2
3 IA2029 BOLT---------------------------- 9
4 3B4506 LOCKWASHER-------------------- 24
5 6L82 64 TUBE ASSEM. -------------------- l
6 6ll6 51 SEAL---------------------------- 2
7 2N 2928 TUBE ASSEM. -------------------- l 3-4
C 8 6l5827 GASKET-------------------------- 1
9 6L5738 HOUSING·----------------------- l

I
10 6l5829 GASKET-------------------------- l
104538 BOLT---------------------------- 2
ll 3B4505 LOCKWASHER------------------- 2 C 17 3B 1915 BOLT------------------ ---------- 23 6l7ll8 BRACE--------------------------- 1:
12 5L6434 CONTACTOR--------'------------- l 18 8M2331 GASKET----------------------·--- i 24 IN5340 HEATEXHANGER ASSEM.---------- 1
8L4859 FlANGE·------------------------- l 3N4656 TUBE ASSEM. ------------------- I 25 4F 738 7 SEAL----------------------------· 1
19 5K9397
l3
C 14
6L5828 GASKET-------------------------- l
3H2652 SEAL---------------------------- l 104717
NUT---------··----------------
NUT---------------------------·-
2
4
26 S1619 BOLT----------------------·-:··- 6' f
20 3L 9689 WASHER------------------------ 4
C 15 3N731 7 TUBE ASSEM. -------------------- l
6L58 COVER-------------------------- 1 21 6l7120 BRACKET-----------------------· l
16 9591 --------------------- l 22 S15 71 BOLT---------------------------- 1
C INDICAT£5 CHANGE

3N4281 CONTROLLED OIL TEMPERATURE COOLER GROUP-Sea Water-100 GPM-Part 1-Type 2


FACTORY INSTALLATION. FOR USE WITH MARINE AFTERCOOLER. Only separate parts serviced
When complete Group is required order 3N7935 shown on Page 122E-3

3N4281 CONTROLLED OIL TEMPERATURE COOLER GROUP-Sea Water-100 GPM--Part 2-Type 2


FACTORY INSTALLATION. FOR USE WITH MARINE AFTERCOOLER. Only separate parts serviced
When complete Group is required order 3N7935 shown on Page 122E-3

~i\_: : : : ~ : -: ·: : : ~
)
r
I
c::=::::::::::J~
J -~
' 5>000 II 4 3
I ,.-,.___J

4F8496 SPACER------------------------ L_J


4 384506 LOCKWASHER------------------- 20 VIEW A-A r-:--.----.----------...--.
5 8L8133 ELBOW-------------------------- I 13 8L6279 ADAPTER---------------------·-·
5B9169 PLUG--------------------------· 2 14 6L 4 724 CLAMP--------------------------
6L2288 ROD---------------------------- 2 15 4L812l GASKET--------------------·---- 21 28947 BOLT--------------------------· 2
7 S1591 BDLT ---------------------------- II 16 S159 5 BOLT---------------------------- 22 28 601( WASHER------------------------- 2
8 8L6372 ELBOW·------------------------ I 17 384508 LOCKWASHER------------------- 23 l2070 BDLT---------------------------- 4
9 4L9564 SEAL--------------------------- 2, 18 8L5795 TUBE---------------------------- 24 8L4852 SPACER--·····------------------ 4
10 ll351 BOLT---------------------------- 4 19 8L4ll3 SUPPORT------------------------ 25 8L5728 TUBEASSEM.-------------------- 1
1

11 SM 406 WASHER------------------------- 2 1 38 1915 BOLT----------------------------


12 8l5794 JOINTASSEM.---------: ......... ~ 2~ 104717 NUT-----------------------------
'-.JUc3~N!.tl.:t..3~72~"'-'SE~A!:.L-_--_--_-_--_--_--_--_--_-_--_--_--_.-_L..::J< 1
6B9 33 SPACER--·----------·-----------
117m
II 12
8 17-4

REF. PART QTY


DESCRimON
NO. NUMIER

2 R7077 TUBE ASSEM. --------------------


)
9M921 TRANSFER----------------------- I
2 6ll650 SEAL---------------------------- 2 I

=ri
3 IA2029 BOLT---------------------------- 9
4 3B4506 LOCKWASHER-------------------- 24
5 6L8264 TUBE ASSEM.-------------------- I
6 6ll651 SEAL---------------------------- 2
7 2N2928 TUBE ASSEM--------------------- I 3-4 19 2 3-4
8 6L5827 GASKET-------------------------- I
9 6L5 738 HOUSING------------------------ I 17 3 B 1915 BOLT---------------------------- 25 4F7387
SEAL----------------------------
10 6L5829 GASKET-------------------------- I 18 8M2 331 GASKET------------------------- 26 S 1619
BOLT----------------------------
II I D4538 BOLT---------------------------- 2 lN4656 TUBE ASSEM. -------------------- 27 6 B 1441
Nl PPLE--------------------------
3 B4505 LOCKWASHER------------------- 2 19 llncludesl 28 3N 7602
ELBOW--------------------------
12 5L6434 CONTACTOR--------------------- I 5 K939 7 NUT-------------------------- 2 29 3N 760 I
NIPPLE-------------------------
8L4859 FLANGE-------------------------- I zo I D4 717 NUT----------------------------- 4 2N9061
JOINT ASSEM. ------------------
!3 6L5828 GASKET-------------------------- I 3L9 689 WASHER------------------------- 4 30 II ncludes)
14 3H2652 SEAL---------------------------- I 21 6L7120 BRACKET------------------------ I 2N8866 SEAL----------------------•--
15 3N7317 TUBE ASSEM- -------------------- I ZZ S 15 71 BOLT---------------------------- I
6L5816 COVER-------------------------- I 23 6L7118 BRACE-------------------------- I
16 9 S9160 REGULATOR--------------------- I 24 IN5340 HEATEXCHANGER ASSEM. -------- I
1501S4

3N7935 CONTROLLED OIL TEMPERATURE COOLER GROUP-Sea Water-Part 1-Type 1


FOR USE WITH MARINE AFTERCOOLER

3N7935 CONTROLLED OIL TEMPERATURE COOLER GROUP-Sea Water-Part 2-Type 1


FOR USE WITH MARINE AFTERCOOLER

2 6 7-4 6 5 8 9

)
I
I
c::::::=::::=:::::10iilI ,.--....__ ...J
L_J
DESCRIPTION QTY

8 15 4L8121 GASKET-------------------------
JOINT ASSEM. ------------------
I
16 S 15 9 5 BOLT----------------------------
lEach Includes!
2 N8866 SEAL------------------------- 2 2 17 3 B4508 LOCKWASHER--------------------
2N8928 CLIP--------------------------- 2 18 3 N 79 34 TUBE----------------------------
3
T65 BOLT----------------------------- I 4 19 3N7597 SUPPORT------------------------
8B5084 SPACER-------------------------- I 4 20 6 B 1441 Nl PPLE --------------------------
3 B45 06 LOCKWASHER-------------------- 14 2
3N 759 6 ELBOW--------------------------- 2 I
5 B9169 PLUG---------------------------- 2 U I
6L2288 ROD--------------------------- 2 c.L_~~~~~~--~--------~1
C INDICATES CHANGE 154020

--~
251507-PLATE INamel- I --------1&
{ 8H3710- SCREW - -1
INot Shown! --------3

2-BOLT- -(Drilled Hole!

7M9920-PLATE--- INamel-- -I A
2Sli86-BEAR lNG - - -- -- - - -I
7M'~!Oi-BCiU-----------3
- - - ILockJ - - - 3
<X>'"' _ _ ,_,u,w-.PACER--------- I
- - - - . --7M9908-SLEEVE - • - - - - - - - I
3S5854-BEAR lNG GROUP - - - - I
A I-HOUSING----- 9M9937 Consisting of:
Not Serviced-BEARING- - - - - -J
(Grooved)
---+---<Not Serviced-BEARING----- -I
I Plain!
A I-NOZZLE - ----- FM036070-0HORM - - - - - - - I
(Bearing Group Installation!
!-PLATE--- --- ---------- --I
IM--I. 003" Th ickl - -I
~~---1-------JI-_.! 81117168-SHIM - L005" Thiel() 1
I-RING- 81117169-SHIM - (.010" Thick) - I

-- I
I-FORM--- - -FE034419-0I -2
(Installation I nslructions for
Turbocharger and Vent line!
2-RING-- 4MRflB·--
I-WASHER -- - -I
l
251301-CARTRIDGE A55EM.-- -I
251308-DEFLECTOR --- I
I-SHAFT AND WHEEL ASSEM. (Consists of All Parts Except
13ll73
-251530 Those Marked AI

1P3161 TIJR80CHARGER GROUP-2 Required-Type 1


Part of 3N2827, 3N8127 and 3N9127 Eb4J.l!ent Cooling and 3N4027 Engine Conversion
Arr1!1R@e~ listed-on ~J16, 116A and 1168

1P3161 TIJR80CHARGER GROUP-2 Required-Type 2


Part of 3N2827, 3N8127 and 3N9127 Ebullient Cooling and 3N4027 Engine Conversion Arrangements
listed on Pages 116, 116A and 1168

251507-PLATE- - - INamel-- 1
{ 8H3710-SCREW - - - - - - - -- ! j
-1
\Not Shown! ------3

-------2.1

A I-HOUSING-

I-PLATE-
- - - - - - - - -1
- t 003" Th ickl - -l
I-RING (. 005" Th ickl - I
(. 010" Thick! - I

----2

------1

I-FORM • ·- - -- -FE0344!9-0i
II nstallation Instructions lor
Turbocharger and Vent line!
2-RING • ·4MI801:1---
l-WASHER - - - - - - -
Cl-BEAR lNG -------------- 355853---

4N4040-CARTRIDGE ASSEM.-- -I
I-SHAFT AND WHEEL AS SEM. - \Consists of All Parts Except 2Sl308-DEFLECTOR - - ---- - I
-251530 Those Marked AI C INDICATES CHANGE 143842
2P1780 TURBOCHARGER GROUP
For Field Replacement of 1P3161 shown on Page 122F

& I-CLAMP-- -- - --- 251507-PLATE- INamel· -- I


& I-NUT {81!3110-SCREW - 8S4048-COVER - - - - • - IA
- - - -1 ICoolpl-essorl
I-SEAL ·- !Not Shown! 7M7611-RING- • --3

----2'

&!·HOUSING···-·
!Turbine!
I-FORM • - • • • - F£034419
11nstallation 1nstruclions tor
Turbocharger and Vent line!
AI-NOZZLE - - • - 8S6446
!·PLATE -

I-RING- -

-------2
------1
I-SLEEVE

4N4040-CARTRIDGE ASSEM.- -l C
!Consists of All Parts Ellcept
Those Marked &l C INDICATES CHANGE

IT ::-~
251507-PLATE--- INamel- • l
> AI-CLAMP
A !-NUT
{ 8H3710-SCREW- - - -- ·I
'~ !-SEAL - !Not Shownl
>
-<
Vl 2-BOLT • -!Drilletl Holel IS7ll5
6-BOLT -- IS7ll4 ?------'>1
(j) 4-PLATE • 9M9939
< I-HOUSING
m
3
Vl -3
m
;;o

>
'
z
c
s: AI-NOZZLE • -
=
m
;;o
8Mll67-SHIM--t003" Thick! -1
-'-'---'8Mll68-SHIM- !.005" Thick! 1
~ I-RING - SM7!69-SHIM - !.010" Thick! - I
I
m I-FORM F£036070-01
z !Bearing Group Installation) -2
I-FORM- - - - - - FM03!178-03
0 (Turbocharger Installation
;;o
Check list)
CJ
m
;;o I-FORM---- - F£034419-01
il ns!allation Instructions for
z Turbocharger and Vent Unel
(j) 2-RING- - - - - - -4M8013
I-WASHER- - - - 153887

I-BEAR lNG - - Not Serviced


2$ 1308-0EfLECTOR - - - • - - - l
IPlain)

189489 TURBOCHARGER A88EMBLY-2 Required-Type 1

189489 TURBOCHARGEF.l A88EMBLY-2 Required-Type 2

0
z 251507-PLAT£-----(Name)------ I
{ 8H3710·5CREW --------------- I 85«14!-COW:R·ICotnpressort-- U
'-< INot Shown!
7M76U-RING ---------3
13S585oii-BFARING GRWP--!
n> NOT SERVICED·BEA.'IIU~;--!
(Gf'O(M!Q

-i !Part of 355854 ~
m 8H37!0-SCREW U
;;o -~-7M9920-PLAT£ ----lniiiileJ---- U.
" 251186-BEARING - - - -
''
>
;;o

(j) AI-NOZZLE ------------··-156563 --


m
<
1-PLATE ---------------- 9M9938

n
>
!·SHAFT AND WHEEL ASSEM.
2S!530
I-RING -----------··--- 4M6990 ---
-i
m I-FORM --------------FM036070
;;o
-o !Bearing Group Installation!
r
r
)>
;;o

-o !-FORM -----------·-··FE034419
m !Installation Instructions for
;;o Turbocharger and Vent line!
Tl
2-RI NG -··-·····-------- 459248
0;;o !-WASHER------------- 153887
s:)> !·BEARING --------Not Serviced C4N4040-CARTRIDGE ASSEM.·--·-1
z !Plain) !Consists of All Parts Except 25 !308-DEFLECTOR --------------1
!Part of 3S5854 Bearing Group! Those Marked AI C INO ICATES CHANGE !43386
()
m
13 H-4-U REF. PART DUCRfPTION QTY
NO NUMBER
I 3H5841 BOLT---------------------------- 116
384506 LOCKWASHER-------------------- 28
2 5M2891 WASHER·----------------------- lZ
3 S 1591 BOLT--------(1.50 ln. long)·------ 2
4 1A2029 BOLT·-------(1.125 in. long)------ 6
5 1D4717 NIJT···-----------·-·------------ 6
6 3N6862 PLATE ASSEM. --------ft.. H.)----- I
1 S 15 71 BOLT--------(1. 75 ln. long)------ 2
8 2N3385 NUT·--·------------------------- 14
9 3N3880 BRACKET---------------------- 1
10 3N2020 SHIELD ASSEM. --------·-------- 2
u 3H6622 Bou-------n.25 ln. long)------- s
12 2N5241 SHIELD ASSEM. ------------------ 1
13 3N6856 PLATE ASSEM. ------------------ l
14 3N2058 TUBE ASSEM. ------------------- 1
1N5337 FASTENER----------------------- 4
15 4 81306 SCREW·----------·-------------- 4
4B4274 WASHER------------------····-- 4
6F1027 son---------------------------- 8
16 384504 LOCKWASHER·------------------ 8
485269 WASHER------------------------- 8
l1 8L8578 SUPPORT··---------------------- 4
2N5914 SHIELD·····-IR.H. --fronU-------- 1
18 2N5912 SHlELO-----·IR.H. ·rear)·-------- 1
19 3N6859 PLATE ASSEM. ---.·iR.H.)------ 1
20 3N6851 TUBE ASSEM. ------------------- 1
21 9 S7130 TEE----------------------------- 2
22 2N5223 BRACKET------------------------ 1
23 3N3882 SHIELD ASSEM. ----------------- 1
24 3N6852 TUBE ASSEM. -·----------------- 1
25 3N6865 PLATE ASSEM. ------fl. H. I------- I
• 2 N5911 SHIELD- --------tl.I:L rear I·----- I
2
Lv 2N5913 SHIELO---------tR.H. front)----- 1
27 5K924~ ELBOW-------------------------- 4
28 5K923! CONNECTOR---------------------- 2

146518

3N6866 TURBOCHARGER SHIELD GROUP-Type 1


Serial No. 66B3951-Up

3N6866 TURBOCHARGER SHIELD GROUP-Type 2


Serial No. 6683951-Up

n
e
3-7-4·11 AEf PART
10 11-8-2 NO. NUMBER

:_ ---,:: ___ _j~··__L.-..A


1 3H584 BOLT-------------------- - -~
3B4506 LOCKWASHER-------·-------
2 5M2891 WASHER---------------------- ,
3 S 1591 SOLT--------1!.50 in. lon!ll·-- ~~
4 1A2D29 son--------11.125 in. """!' '::3
5 104717 NUT-----·---·------------ "''J
6 3N6862 PLATE ASSEM. --------ft..IU- l
7 S 15 71 SOL T--------11.75 in. ~ ?!
8 2N 3385 NUT·-----------------------' ~;
1
·I '\•: : t~~ 9 3N3880 BRACKET-------------------- 1 t·
10 3N2020 SHIELD ASSEM. -,--------- 2.
n 3H6622 BOLT·------11.25 in. tong!--- 5
12 2N5241 SHIELDASSEM.--------------- !
13 3N6856 PLATE ASSEM. -------------- l
14 3N2058 TUBE ASSEM. ------------------
1N 53 37 FASTENER---------------------- .d!
15 481306 SCREW·------------------------ ~
4B4274 WASHER------------------------ 4
6F7027 son--·------------------------- 8
16 384504 LOCKWASHER--------·--------- 8
485269 WASHER------------------------- 8
11 8L8578 SUPPORT------------------------ 4
2N5914 SHIELD------!R.H. ·fronn-------- 1
18 ZN5912 SHIELD··----(R.H. -rearJ·-------- 1
19 3N6859 PLATE ASSEM. ------!R.H.l·----- 1
20 3N6851 TUBE ASSEM. ---·------~-------- 1
21 957130 TEE----------------------------- 2.
22 2N5223 BRACI([T-------·---------------- l
23 3N3882 SHIELD ASSEM. ----------------- l
C 24 3N8051 TUBE ASSEM. ------------------- l
25 3N6865 PLATE ASSEM. ------!L.H.J··----- 1
2N59ll SHIELD··-------!L.H. rear)------ 1
2 ~ 2N5913 SHIELO---------!R.H. fronH----- 1
27 5K9244 ElBOW·----·-------------------- 4
21 28 5K9238 CONNECTOR---------------------- 2
( 29 3N8050 TUBE ASSEM. ----------~----,-- 1
C 30 32143 ELBOW-------------------------- 1
30
C INDICATES CHANGE . ----·---150441
~----------------:----------
REF. PART
NO. NUM8ER OESCfiiPTION OTY
2-25 3 7 I 3H5842 BOLT·----··········------------ 19

2 :!:~~: ~~$:~~~-:~:::::::::::::::::: ~;
3 5K9238 CONNECTOR···----------------- 2
4 3N3880 BRACKH----------------------- I
5 2N3385 NUT-·-------------------------- 14
6 3N2020 SHIELD ASSEM. -------·-··----· 2
7 2N524l SHIELD ASSEM. ·--------------- I
8 2N5229 SHIELD ASSEM. ·iR.H. -TOll!·--·· I
9 8l8578 SUPPORT······----------------· 4
481306 SCREW··-····--·--------------- 4
C 10 48427 4 WASHER·····------------------· 4
IN5337 FASlENER··············-------- 4
II 2N5914 SHIELO······iR.H. ·frontl·····-- l
2N5912 SHIELD····"·!R.H. ·rear!········ 1
12 3N6851 TUBE ASSEM. ··---·-···-········ I
13 2N7043 SHIELD ASSEM. ····(R.H.l···--- I
14 2N5223 BRACKET·------···-·····---··-- I
15 3N3882 SHIELD ASSEM. ···-·······----- I
C 16 32143 ELBOW----------·-------------- I
17 I D4717 NUT··-···---·------------------ 2
18 2N7041 SHIELOASSEM.---!LH.l··-----· I
19 5K9244 EUBOW-···-·······------------- 6
C 20 3N8051 TUBE ASSEM. ···------------··· I
2N5911 SHIELD---·!LH.·rearl·--------- I
21
2N 5913 SHIELO---·!L H. ·frontl-------- I
6F 7027 BOLT·············-------------- 8
22 3B4504 LOCKWASHER·····-------------· 8
4B 5269 WASHER····-···---------------- 8
23 2N5230 SHIELD ASSEM. ··!LH. -top!·---- I
24 3N2058 TUBE ASSEM. ------------------· 2
25 3H6622 BOLT···-(1.25 in. loll<}l·-------- 8

16 19
13

C INDICATES CHANGE
I
A36 J. WALKER

3N1927 TURBOCHARGER SHIELD GROUP-Replaced by 3NB056 shown on Page 116C-2


Provides a watercooled turbocharger shield. Part of 3N9127 Engine Conversion Arrangement listed on Page 116B

3NB056 TURBOCHARGER SHIELD GROUP


Provides a water cooled turbocharger shield
Part of 3N9127 Engine Conversion Arrangement listed on Page 1168

REF. PAfiT DESCRtPnON


2-1-25 3 4 1·2·5 6 25-2-5 7 NO, NUMBER

3H5842 BOLT----------------------- i! !~
'
'
3B4506
5M289
LOCKWASHER--------
WASHER------------------. Y.
_,li.
3 5K9238 CONNECTOR·-------------, l i
4 3N3880 BRACKET ------------------1 ~
19-24 5 2N3385 NUT---------------------- ··j ~
6 3N2020 SHIELD ASSEM. ----------,, :! '
7 2N524l SHIELD ASSEM. -----------· ! :
8 3N8072 SHIELD ASSEt.t---IR.H.~I-- :i l!i
9 8l8578 SUPPORT-------------------:· ~·
4B 1306 SCREW----------------------;· .(!1
10 4 B427 4 WASHER·-------------------··-; .t!:i
IN5337 FASTENER---------------------·1 l'
2N5914 SHIELD------IR.H.-frontl-------! l'
II 2N 5912 SHIElD---···IR. H. -rear!--------' l
12 3N 6851 TUBE ASSEM. -------------------- l
13 3N 8081 SHIELD ASSEM. -----!R. H. 1------- l
14 2N 5223 BRACKET------------------------ l
15 3N3882 SHIELO ASSEM. ------------------ 1
16 32143 ElBOW--------------------------- l
11 I D4 717 NUT----------------------------- 2
18 3N8064 SHIElD ASSEM. -----(l. H. I------- I
19 5K9244 ELBOW--------------------------- 6
20 3N8051 TUBE ASSEM. -------------------- 1
2N591l SHIELD------!l. H. -rear!--------- 1
21 2N 5913 SHIElO------(l. H. -lronll-------- l
6F 702 7 BOlT---------------------------- 8
22 3 B4504 lOCKWASHER----------------···· 8
4 B 52 69 WASHER------------------------- 8
3N807 8 SHIELD ASSEt.t ----!l. H. ·lopl---- I
3N2058 TUBE ASSEM. -------------------- 2
3H6622 BOLT-------1.25in.!3.18cmllong 8

13

I USE AS REQUIRED Al9 J. Walker


6L3066 TURBOCHARGER GROUP-Rear View-Type 1
882743 Turbocharger parts are shown on Page 126

DESCRIPTION DESCRIPTION QTY. OESCRII'TION

TUBOCHARGER ASSEM. ----------- 2 / EXPANDER----------------------- 2 " I! 98887 PLUG---------·-·---------------- 2


!See Separate lllustrationl RING---------------------------- 2 51587 BOLT---------------------------- 4
12
FITTING------------------------- 4 EXPANDER----------------------- 2 185357 NUT----------------------------- 4
NUT--------------------------- 4 TUBE---------------------------- l 13 5l.8856 COUPLING----·······---·--·----- 2
n In each 1Llll8 Fittingl GASKET-------------------------- 2 14 6L2810 TUBE---------------------------- 1
3 6L2961 RING---------------------------- 2 BOLT---------------------------- 8 15 8H5816 CLAMP-------------------------- 2
NUT----------------------------- 8 16 1L1128 HOSE---------------------------- 2
PIPE ----------(Exhaustl---------- 1 11 4J8536 CLAMP-------------------------- 2
l31746
REF. PART
NO. NUMBER
DESCRIPTION QTY c 7L7001 TUBE ASSEM. -------------------- 1 C 14 9 H606 7 SEAL----------------------------
7M 7 2 7 GASKET-------------------------- 2 C 15 5 P5 99 CLAMP--------------------------
8S2743 TURBOCHARGER ASSEM. --------- 2 N 2 7 65 BOLT---------------------------- 8 16 7L7728 HOSE---------------------------
!Separate llluslrationl c 2N2766 LOCKNUT------------------------ 8 17 4 J85 3 6 CLAMP-------------------,-----
C 2 619463 CONNECTOR-----------------·---- 4 c 10 3N 33 68 PIPE --------!exhaust)------------ 1 C 18 6L9217 TUBE ASSEM. -------------------
3 6L2961 RING--------------------------- 2 c 11 3 J5389 PLUG---------------------------- 2
4 6L2960 EXPANDER----------------------- 2 S 15 8 7 BOLT--------------------------- 4
5 6L9541 RING---------------------------- 2 12 1B5357 NUT---------------------------- 4
6 6L9542 EXPANDER---------------------- 2 13 5L8856 COUPLING---------------------- 2
C INDICATES CHANGE 150032

6L3066 TURBOCHARGER GROUP-Rear View-Part 1 of 2-Type 2


Replaced by 3N9163 shown on Page 1250
8827 43 Turbocharger parts are shown on Page 126

6L3066 TURBOCHARGER GROUP-Rear View-Part 2 of 2-Type 2


Replaced by 3N9163 shown on Page 1250

C 4 B418 CLIP---------------------------
REF. PART 3N 6846 TUBE ASSEM. -;------------------
DESCRIPTION QTY
NO. NUMBER
(I ncl udesl
619463 CONNECTOR--------------------- 4 C 4 1P1441 C
10
1P1441 NUT-------------------------
3N6845 TUBE ASSEM. -------------------- 1 1 p 1442 1 p 1442 SLEEVE-----------------------
I I ncludesl
c 1 P 1441 .NUT------------------------- c 3 R2 704 UN I ON---------------------·----
1 P 1442 SLEEVE----------------------- S 509 BOLT---------------------------
3N6844 TUBE ASSEM. ------------------- c 1 D4 717 NUT------------------------------
(1 ncludesl 3 B 4506 LOCKWASHER--------------------
3 4 D9 646 PLATE---------------------------
C 1 P 1441 NUT-------------------------
rP 1442 SLEEVE-------·--------------
c 9 S 7 50 1 SPACER-------------------------
1513«1
C INDICATES CHANGE
3N9163 TURBOCHARGER GROUP-Rear View
6N3528 & 6N3529 Turbocharger parts are shown on Pages 125E & 125F

REF. PART
16 5 L3 77 3 GASK£T --------------------- l[i
DESCRIPTION QTY 17 5L4182 EXTENSION-----'------------- l i
NO. NUMBER
18 IS 4810 GASK£T ---------------------- 2.
I I B517 4 PLUG---------------------------- I
19 IA2029 BOLT------------------------ l
2 6L2960 RING---------------------------- 4 20 7L 700 I TUBE ASSEM. --------------- J'
3 5L9738 COUPLING----------------------- 2 21 9 H60 6 7 SEAL--------------------- 1!
4 6L2961 RING---------------------------- 4
22 9L 9217 TUBE ASStM. ------------;
5 4 B418 CLIP---------------------------- 2 23 7L 7160 HOSE--------------------- il'
6 6N3529 TURBOCHARGER GROUP---------- I 24 4J 8536 CLAMP------------------- j il'
!Separate lllustrationl 25 5P3860 CLAMP-------------------- ·I :!
2 N2 7 6 5 BOLT----------------------------
2 N2 7 6 6 NUT-----------------------------
26 3N6843 TUBE ASSEM. -------------- i l
27 3N6845 TUBE ASSEM. --------------lil ]
8 3N6844 TUBE ASSEM. --------------------
9 I S4295 GASKET----------------- -------- 3J5389 PLUG----------Idrainl------ 2
10 3N 336 8 PIPE ---------(exhaustl----------- 3 B4506 LOCKWASHER---------------
11 409646 PLATE--------------------------- 6 N3 52 8 TURBOCHARGER GROUP--------
9 S 7 50 I SPACER------------------------- ISe arate Illustration!

-------
---triiio;·= ;_ . .,;.,-.
~---- -- ---=-- --

v-
li-CLAMP -------------·-- 251 2SI507-PLAIT-----1Namel·----- I
{ 8H3710-SCREW --------------- I 8S4148-COVER- !Compressor!--- 1 l
ll·NUT --------~-------­
7M7611-RING 31
ti·SEAL----------------- YM\1545----- !Not Shown! 3S5854-BEAR lNG GROUP 11
NOT SERVICED-BEARING------ I
IGr0011edl
!Part of 355854 Group!
8H3710-SCREW --------------- 21
7M9921HLAIT ----{Namel------ ll
2Sll86-BEARI NG I

AI-HOUSING --!Turbine!-- 9SI517 II

II

ll-NOZZLE

I-PLATE---------------- 9M9938
I-SHAFT AND WHEEl ASSEM. 8M7!67-SHIM-t003 in. Thick)- II
2SI530 --t-1----< 8M7168-SHI M -(. 005 in. Thick!- II
I-RING ---------------- 4M6990 8M7169-SHIM-t0!0 in. Thick!- II
I-FORM --------------FM036070
!Bearing Group Installation!
----·-------·----- 21
THE FOLLOWING REPAIR KIT IS
AVAILABLE,
6N7244-K IT --!cartridge!------- I
!Consists of Parts Marked II
I-FORM------ ---------FE0344I9
!Installation Instructions for
Turllocharger and Vent line) 251307-RING -----------------1
1 2-Rt NG ----------------- 459248
II-WASHER-------------- 153887 2SI305-INSERT I
3SI427-SEAl ---------------- II
I-BEARING --------Not Serviced 4N<I040-CARTRIDGE ASSEM.-----1
IPiainl !Consists of All Parts Except 2SI308-DEFLECTOR ------·· -----·-11
!Part of 355854 Searing Group) Those Marked ll 157782

6N3529 TURBOCHARGER GROUP-R.H.


Part of 3N9163 Turbocharger Group shown on Page 1250

6N3528 TURBOCHARGER GROUP-L.H.


Part of 3N9163 Turbocharger Group shown on Page 12 50

251507-PLATE----·(Namel······ 1 854148-COVfR· fCompresSilfl·- ] l


{ 8H3710-SCREW I 7M7611-RING ----------------31
!Not Shown! 355854-BEARlNG G!!OOl' ----- tl
NOT SERVICEO-SE.A!U.\G----- C
!Groo."l!l!l
!Pari of 355854 GrCL~·
8H37JO-SCR£W - ~
7M9920-PLAIT -~>-- :J.
2Sil86-8EARING -

ll-HOUSING --nurbinel-- 9S!517

li -NOZZLE ---------------1PI252
!·PLATE---------------- 9M9'138
I-SHAFT AND WHEEl ASSEM. 8M7!67·SHIM-t003 in. Thickl- I I
2S1530 - - - . ~-;-t------;SM7168-SHIM -f. OOS in. Thickl- II
!·RING ----·----------- 4M6990 8M7169·SHIM -1.010 in. Th!Ckl- II
I-FORM ---------- ----FM036070
!Bearing Group lnslallationl
THE FOLLOWING REPAIR KIT IS
AVAILASLL
6N7244-K IT --!cartridge!------- I
!Consists ol Parts Marked II
I-FORM ----------------FE034419
I Installation Instructions lor
Turllocharger and vent Li nel
12-RING -------------·--- 4S9248
II-WASHER ---·---------- 153887 2S1305-INSERT -------------- l
351427-SEAL ---------------- II
!·SEARl NG --------Not Serviced
4N4040-CARTRI DGE AS SEM.---·-1
IPiainl 25 1308-DEFLECTOR ------- ·- -- -· -II
!Consists of All Parts Except
!Part of 3S5854 Bearing Group) 157781
Those Marked ll

4'1 2 @& Ap"


)> REF, PART
FM03l778-FORM ----------------! DESCRIPTION
r (Turbocharger Installation Check
NO NUMSER

~ Lis!J 1 9Sl516l HOUS ING--------ITurbinel··


)> FE034419- FORM---------- -------1 2 7M9917l CLAMP--------------------------
-<
VI
(Instructions tor installing 3 7M9918l NUT-----------------------------
Turbocharger Vent Lines) 8S2736 BEARING GROUP-----------------
Consisting of:
(j) 4 Not Serv. {BEARING-------IGroovedl-------
< 5 Not Serv. BEARING--------1Piaini--------
m FE!l3607Q-Ol FORM;-------------------------
!Bearing Group Installation)
VI 6 2Sll85 RING---------------------------- 2
m
;:o 7 8H3710 SCREW-------------------------- 3
8 PLATE-----------INamel--------·- 1
)> 9 CLAMP-------------------------- 1
r 10 8S2738 BEARING------------------------ I
ll 3S1427 SEAL---------------------------- 1
z 12 2S1307 RING---------------------------- I
c [7M9831 SCREW·------------------------- 3
?: 13 l!M99I9 PLATE-----------Ilockl----------- 3
o:J
14 354256l COVER-------ICompressorl------- I
m
;:o 15 2S1308 DEFLECTOR---------------------- l
16 4M8012 NUT----------------------------· 1
~ 17 9M495 WHEEL--------------------------- 1
8M7167 SH IM--------1. 003" Thick)------- 1
I
m
z t
18 8M7168 SHIM--------1.005" Thlckl-------
8M7169 SHIM--------(. 010" Th ickl-------
19 2S1305 INSERT-------------------------- 1
20 7M9908 SlEEVE·------------------------- 1
1
1

0 21 7M9923 SPACER------------------------- 1
;:o
22 SPACER------------------------- 1
0
m 23 RING----------------------------
;:o 24 HOUSING------------------------
25 SEAL-------------------------
z 26 WHEEL AND SHAFT ASSEM. -----
(j) 27 4M8013 RING------------------------
DESCRIPTION QTY 28 4M6990 RING-------------------------
8S9979-CARTRIDGE ASSEM. -----1 29 1$3887 . SlEEVE-------------------------
------------------------ 2 !Consists ot all Parts Except 30 8S2739. PLATE--------------------------
----IName-Carlridgel----- 1 Those Marked l I
1011J87

852743 TURBOCHARGER ASSEMBLY -2 Required


Part of 6L3066 Turbocharger Group shown on Page 125

1P710 TURBOCHARGER GROUP-2 Required

0 ll-CLAMP- 251501-PLATE - INamel--- 1 u


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)> !Turbocharger Installation - -I
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'"'0 1-FORM------- -FE034419-01 -2
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2-RING ·----- - --459248
I-SPACER -- ------- 153887 I
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lP2428-CARTRIDGE ASSEM. --·I
z !-BEAR lNG- ---- Not Serviced
!Plain) ICons isis of all paris excepllhOse 25 1308-DEFLECTOR --I
0 1Part of 355854 Bearing Group I marked ••
109967
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- - 51.695d ELBOW

51.6900-FLANGE • - - - - ·I
,,'

' '
I

51.6943-GAS KET • - • - - - • 1

i NOT PART Of 51.6796


EXHAUST FITTING
FOR INDIVIDUAL EXHAUST PORT TEMPERATURE WITH
PYROMETER USE:
1 3N8276 PYROMETER GROUP--SINGLE
1 3N8271 SWITCH--SELECTOR
12 3N5991 TERMOCOUPLE
12 3N8273 ADAPTER --1/811 P I PE THREAD
- - - . - - - - - -1
-8
FOR STACK TEMPERATURE ONLY USE:
----------8
1 3N8275 PYROMETER GROUP--TWIN
- - - - 51.6297-AOAPTER -•••• -- l 2 3N5991 THERMOCOU
105269 2 3N8278 ADAPTER--1 PIPE THREAD
5L6796 VERTICAL EXHAUST FITTING GROUP-12 Inch Flexible FOR INDIVIDUAL EXHAUST PORT AND STACK
TEMPERATURE USE:
1 3N8276 PYROMETER GROUP--SINGLE
I-FLANGE - - - - - - - - ·51.6900 1 3N8271 SWITCH--SELECTOR
14 3N5991 THERMOCOUP
12 3N8273 ADAPTER--1 PIPE THREAD
2 3N8278 ADAPTER--1 PIPE THREAD
FOR INDIVIDUAL EXHAUST PORT TEMPERATURE ONLY USE:
12 3N5991 THERMOCOUPLE
12 3N8273 ADAPTER--1/8 11 PIPE THREAD

'LUEtf LpuJ
\ I exhaust extension
I

\ I

12 ·BOlT • - - - -
12-lOCKWASHER
I 76349
PYROMETER CHART (3N8277 N/S)
Serial No. 6684014-Up
6L3641 EXHAUST FLANGE GROUP-12 Inch

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


6

CONSISTS 0 F: /'
3N4416
/ I DESCRIPTION
PYROMETER /
/ SPACER-------------------------
3N8274 WIRING DIAGRAM
/ 4 D9164 Cll P--------------------· -------
3N335 7 TUBE--------(l. H. drainl---------
3 B6496 ELBOW---------------------------
3B77 44 Nl PPLE --------------------------
6l603 9 FITTING--------------------------
Uncludesl
SF 89 99 NUT--------------------------
6 2 H90 91 AOAPTER-------------------------
1H455 8 Fl TTl NG-------------------------
IIncludesl
8F89 99 NUT--------------------------
8 3N3358 TUBE----------IR. H. drain I-------
147826

PYROMETER (3N8275 N/S) 3N6896 EXHAUST LINES GROUP-With Drain


Serial No. 6684014-Up FOR LOCOMOTIVE SERVICE
Refer to Pyrometer Chart listed on Page 128-1 for usage

REF. PART
NO. NUMBER DESCRIPTION

CONSISTS OF: 1 5L323 3 Fl TTl NG-------------------------


2 386552 ElBOW--------------------------
3N7012 PYROMETER 3 IN A R--------------------~-

3N8274 WIRING DiAGRAM

PYROMETER (3N8276 N/S) AIR FILTER INDICATOR GROUP


Serial No. 6684014-Up Also part of 3N6888 Air Cleaner Group shown on Page 1288
Refer to Pyrometer Chart listed on Page 128-1 for usage FOR LOCOMOTIVE USE
REF. PART 6 2N3324 INDICATOR GROUP-------------- 15 2N8492 BRACKfT ------------------------ I
DESCRIPT-ION OTY
NO. NUMBER ISeparate Illustration) 16 2N8491 BRAC KfT ------------------------ I
I 7 J 6479 PLUG---------------------------- 16 7 3N4472 HOSE-------IinleU--------------- 2 L 1143 BOLT---------------------------- 4
2 L1351 BOLT---------------------------- 2 8 5 P600 CLAMP-------------------------- 2 17
8B2026 SPACER------------------------- 4
3 I D4 717 NUT----------------------------- 26 9 3N6547 ADAPTER------------------------- 2 18 s
1571 BOLT----------------------------- 2
4 3B4506 LOC~ASHER------------------- 26 10 3N881 BRACE--------------------------- 2 L2070 BOLT-----------12.25 in. long)--- 8
5 5M6214 PLUG---------------------------- 2 S 15 9 5 BOLT----------------------------- 2 19
4B9634 SPACER------------------------- 8
II I D4 719 NUT----------------------------- 2 20 7L6422 SUPPORT------------------------ 2
12 6L9438 CHANNEL-------(fronU------------ I T 55 BOLT--------14.25 in. long)------ 4
13 IA5964 BOLT---------------------------- 4 21
31 4-3-2 7L6463 SPACER------------------------- 4
14 9F8999 BOLT---------------------------- 2 3N4625 HOUSING ASSEM. ------IL. H.)---- I
4 S 5 719 SPACER------------------------- 2 22
3N4537 HOUSING ASSEM. ------IR. H.l---- I
23 509s BOLT----------------------------- 4
24 2N8490 CHANNEL--- --------(rear)-------- I
25 3N3338 ADAPTER------------------------ 2
26 4B4278 WASHER----'------------------- 2
27 4J8536 CLAMP-------------------------- 2

,- 28 6L4714 FILTER PANEL--------------------


6F7027 BOLT----------------------------
29 I 8 420 I NUT-----------------------------
3B4504 LOC ~AS HER-------------------
30 3N3337 COVER ASS EM.-----------------
2
26
26
26

r-1 2

l
lEach Includes)
31 6L4711 CLAMP ASSEM. -------------- 4

25

18-4 17-3-4 16 15 14-4 12

3N6888 AIR CLEANER GROUP


2N3324 Air Filter Indicator parts are shown on Page 128A
FOR LOCOMOTIVE USE

7L2030 AIR CLEANER GROUP-Two Stage-Heavy Duty


6L261 0 Air Cleaner parts are shown on Page 130

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REF PART DESCRIPTION QTY C INDICATES CHANGE
NO. NUMBER
-o
m 6L2610 AIR CLEANER ASSEM. ------------ C 6 3 B4506 LOCKWASHER-------------------- 44 BRACKET ASSEM. ---------------- 2
..,
;;u
!See Separate Illustration) 7 T431 WASHER----•-------------------- 12
II 7L 2039
12 s 15 71 BOLT---------------------------- 4
0
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2 6L2638 GASKET-------------------------- 2 8 6L4477 SCREEN-------------------------- 2 13 7L2040 CHANNEL ---------1 Rear)---------- I
3 7L6433 ADAPTER ASSE/-11. ---------------- 2 9 7L 2034 BAND---------------------------- 3 6L9438 CHANNEL ---------IFrontl--------- I
~ 4 5L8957 STUD-------------------------- 6 I B 2790 BOLT----------------------------- 8 14 IA5964 BOLT---------------------------- 4
)> 10 I D4716 NUT----------------------------- 8 Ll351 BOLT---------------------------- 24
z c ID4717 NUT------------------------------ 4D 3 B450 5 LOCKWASHER-------------------- 8 c 15
484278 WASHER-------------------------,~
n
m 137186

II - 7 ::_,::,i.;,"::,.~-: _-
- - - - - 6L3307•C0V[R A!3€M .•••1
- - - - 6L3308-GASKI!:T ______ I
{PART OF" COVER ASSEM 6L3307 \

1~~~~~~~~~~~!'f!=====-----__j 6L3310-GASKET
6L3309-COVER ASSEM.
_________ II
f!" (PART OF' COVER ASSEM.6L3309)
~.: ~~-- ... REF. PART
------6L3312-GASKET - - - - - _ I NO. NUMBER
OESCRIPTION QTY
(PART OF' Bqoy ASSEt.4. 6L3311)

----5L9281-BOLT AND GASKET 3 N3740 CLEANER GROUP-----------------


ASSEM.-1 ISeparate Illustration I
I D4 71 7 NUT-----------------------------
- - - - - 6L3311-BODY ASSEM. --_I
3 8 4 506 LOCKWASHER--------------------
T431 WASHER-------------------------
~--- 6L3313-ELEMENT
ASS EM. _(DISPOSABLE) __ , 7L6433 ADAPTER ASSEM. ----------------
5L 89 57 STUD--------------------------
6 L2 63 8 GASKET-------------------------
6 L44 7 7 SCREEN--------------------------

-----5L2692-GASKET--- ___ 2
- - - - 6L3314-CLAMP ASSEM. ---1
----7MI674-ELEMENT - - - - _ I
(PART OF BODY ASSEM. 6L3311)

3B7725-CAP--- ----_I
-----6L3315-BODY ASSEM. ___ I
-------<6L3362-SCREW--- --_I
6L3363-NUT-- ------1
(PARTS OF CLAMP ASS[M. 6L3314}

~~~~~;;;;;;=~====:t':========6L3316-CLAMP ASSEM. ___ I


U i------------6L3317-CUP ASSEM.----1
----:---::;:;L--~------l6L3365- BOLT- - - - - --.I
---------~ 6L3364-NUT- - - - - - __ I
(PARTS OF CLAMP ASSEt.4.6L3316)

65702 145425

6L261 0 AIR GLEANER ASSEMBLY 3N7376 AIR CLEANER GROUP


Part of 7L2030 Air Cleaner Group shown on Page 129 Part of 3N37 41 Air Cleaner Group shown on Page 131

2 REF. PART DESCRIPTION CTY 2 REF. ,ART


DESCRIPTION QTY
NO. NUMBER NO. NUMBER

5L9281 BOLTA~DGASKETASSEM.········
5 L 9281 BOLT AND GASKET ASSEM. --------
6L33D7 COVERASSEM.------------------ 6LJJ07 COVER ASSEM.---- --------------
6L JJD8 GASKET----------------------- 6LJJ08 GASKET-----------------------
6L3309 COVERASSE\1.· --linner>------- 6LJ309 COVER ASSEM. · --<inneri-------
6L3310 GASKET-------------------·--· 6L 3 310 GASKET--------------·--···--·
6L3313 ELEMENT ASSEM.---------------- 6 L3 313 ELEMENT AS SEM. --------------- ·
6L 3314 CLAMP ASSEM. --'-------------- 6L 3 314 CLAMPASSEM. -----------------
6L3362 SCREW-------------- ........ .. 6L3362 SCREW----------------------··
6LJJ63 NUT--------------------------- 6L3363 NUT------·---------·-·····--··
8 5L2692 GASKET------------------------- 5L 26 92 GASKET-·---·············-----··
9 6L3315 BODYASSEM.------------------- 6L 3 315 BODY ASSEM. -------------------
10 6L 2641 BAND ASSE>.\. -------------------

1! i~~i:
7 ~~~::::::::::::::::::
.........
12 6L 3316 CLAMP ASSEM. ----------------- 12 6LJJ16 CLAMPASSEM.------------------
13 ~ ~ i:: ~ ~~~:::::::::::: ::::::::::::::: 13 :~ii:! ~3~::::::::::::::::::::::::::_
14 1S 5485 VALVE--------------------------- 14 1S 5485 VALVE-----------------------
15 1~8167 CUPASSEM.-------- ------------ 15 1N8167 CUP ASSEM. -------- --------
16 3B7725 CAP---------------------------- 16 3B7725 CAP--------------------
17 6~ JJ 11 BODY ASS EM.-------------------- 17 6L3311 BOOYASSEM.--------------------
18 oL3312 GASKET------·------------------ 18 6L3312 GASKET------------------------
19 6Ll361 GASKET----------------------- 19 6L3361 GASKET--------------
20 7M 16 74 ELEMENT----------------------- 20 7M 16 74 ELEMENT-----------------------

139192 15 145426
15

3N37 40 AIR CLEANER GROUP-Type 1 3N37 40 AIR CLEANER GROUP-Type 2


Part of 3N37 41 Air Cleaner Group shown on Page 1308 Part of 3N37 41 Air Cleaner Group shown on Page 131

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
)>
r 3-4-10
~ 6-4 7 8-3-4
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5 HER------------------------- 16 12 6L44 77 SCREEN-------------------------- 2
0 OESCFUPTION QTY
m 6 S 15 71 BOLT---------------------------- 4 13 3N2030 SUPPORT ASSEM. ------ 1
:;o CLEANER GROUP----------------- 7 3N2024 BRACE-------------------------- I 14 S 1594 BOLT---------------------------- 14
ISeparale lllustrationl 8 IA1533 BOLT--------------------------·- 4 15 3N2023 CHANNEL------------------------- 2
z 1 A2029 BOLT--------------------- ------ 2 9 7l6433 ADAPTER ASSEM. ---------------- 2 16 Sl590 BOLT----------------------------- 12
(j) 104717 NUT--------------------------- 44 10 T431 WASHER------------------------- 12 17 3N2027 SUPPORT ASSEM. I
3 B4 506 LOCKWASHER-------- 48 11 ihl ?6~R GASKET------------------------- 2

139191

3N37 41 AIR CLEANER GROUP-Heavy Duty-Type 1


3N37 40 Air Cleaner parts are shown on Page 130

3N37 41 AIR CLEANER GROUP-Heavy Duty-Type 2


3N7376 Air Cleaner parts are shown on Page 130A

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:;o ll6l264l BAND ASSEM. ------------------ 4
5 484278 C 12 S 1591 BOLT-------------------------- l
-o 6 51571 I 0 4 717 NUT--------------------------- 1
m 7 3N2024 ~KALt------- l3 3N2030 SUPPORT ASSEM. --------------- 1
:;o
-n 8 lA1583 14 S 1594 BOLT---------------------------- 14
0:;o 15 3N2023 CHANNEl-----------------------
16 S 1590 BOLT---------------------------
2
12
s::
)>
17 3N2027 SUPPORT ASSEM. --------------- I
C INDICATES CHANGE
z 145427
0
m

~· '
3

065072-BUSHING-1.
3L6521-TEE

5L 745 6 GAUGE ASSEM.-1

5L 7441-RESISTOR UNIT-2
5l 7444 GAUGE ASSEM-1 2L3402 SWilCH-t
OESCR:IPT!ON QTY

PRECLEANER ASSEM. ··--··'····· 2


Each consisting or,
COllECTOR AS SEM. ···---------
FILM···········-··----------
oi2S7402 Collector Assem. J
COVER ASSEM. ----------------
ASSE/11\. ----------------
4M5317 5L7442 SENDING UNIT-I
BUSHING-I {WATER TEMPERATURE)
5L 7450 SENDING UNIT-I
(ENGINE OIL PRESSUR()
104945

7L8674 AIR PRECLEANER AND MOUNTING GROUP 5L9895 INSTRUMENT GROUP-Electrical lnstruments-24 Volt or 32 Volt

PART
DESCRIPTION
NUMBER
l 61.5470 RETAINER·-··------------------
2 2A762 BOLT --------------··-····----- DESCRIPTION 3 30 202 GROMMET----------··----------
3 7L6435 GASKET··----------------------- .& 4 4 58 38 TUBE-----------------------·-53"
4 7L6437 ADAPTER ASSEM. ---------------- CLAMP------------·------------ .& 5 45838 TUBE---------------·---------54"
5 6L4111 CLAMP ASSEM. --------········ BOLT-----------------------·--- 6 48875 NUT--------------------------- 4
(Part of 7L6437 Adapter Assem. t NUT---------------------------- 7 3N262 STRAP------------------------- 1
51617 BOLT---------------------------- 1 LOCKWASHE R------------------ 7 B32 35 BOLT-------------.------------- 1
104716 NUT------------------······----- 1 WAS HER------------------------ 3 B4 508 LOCKWASHER--------------- ---- 1
3134505 LOCKWA SHER-·------------------ 1 SPACER--------------~:--------- .IJS.;l1Ql!.[2£~ACER_:_~:-------- ·:-~:_:--------- )
WASHER·-----------------·----- 1
6L4691 CLIP--------------------------·· 1

lll242 .& ORDER BY THE FOOT 115136

7L8675 AIR CLEANER ADAPTER GROUP 3N2628 ADAPTER GROUP


Also part of 7L8674 Air Precleaner and Mounting Group To adapt L.H. Mounted Instrument Panel to a R.H. Mounted Instrument Panel

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
~ ~~~:;::.._- --~ ... - - ~-~~.,'""""-
-
---~----
"""--"---"'-"' -----
--
--- - ~
_-_
--~---
-
~- -~- -
- - =-=-- """ -
- -- -
---~
~
-

DESCRfPllON

4--- 3 S I 099 ELBOW--------------------------


S 1594 BOLT---------------------------- 12
3-----u 2
A I 0 4717 NUT----------------------------- 12
384506 LOCKWASHER-------------------- 12
3N 6118 BRACKET------------------------ I
T513 BOLT---------------------------- I
3L6008 SPACER------------------------ I
3N4556 BRACKET------------------------ I
S1588 BOLT--------------------------- 2
4 B42 78 WASHER----------------------- 2
8 3N4564 ANGLE--------------------------- 3
9 7l560 BRACKET----------------------- 2
10 3N4568 PANEL GROUP------------------- I
!Separate lllustratio~J
l 11 3N4555 BRACKET-------C----------------
l7 12 3N4598 SUPPORT ASSEM. ---------------
!lncludesJ
13 6B6863 PIN------------------------- 2
2B947 BOLT--------------------------- 2
A 14 l B 807 4 WASHER------------------------ 2
15 3N441l HOSE ASSEM. ----(18 in. long I---- l
ll72 57 BLOCK-------------------------- I
S!618 BOLT--------------------------- 2
16 3B4505 LOCKWASHER··---------------- 2'
5f547 WASHER------------------------ 2
3N 45 79 HOSE AS SEM. ----114 in. long!---- I

Ex~2usT
STACK inlet
\
manifold

A USE AS REQUIRED
200ll7

3N4569 INSTRUMENT PANEL GROUP-R.H. & L.H.-1200 R.P.M. 150 Degrees-200 Degrees F. Air-8 Gauge
3N4568 Instrument Panel parts are shown on Page 133C

3N4567 INSTRUMENT PANEL GROUP-R.H. & L.H.-1200 R.P.M. 125 Degrees F. Air-8 Gauge
3N4568 Instrument Panel parts are shown on Page 1330

REF. PART
NO. NUMBER

3S 1099 ELBOW---------------------- ~ l
S1594 BOLT---------------------- i[ ~
I 04717 NUT----------------------!!!?
' 2 384506 LOCKWASHER------------· i'!?
3 3N6118 BRACKET---------------- i
4 T573 BOLT---------------------'
5 3L6008 SPACER---------------
6 3N4556 BRACKET----------------- c,
S 1588 BOLT--------------------- ?
A
4B4278 WASHER------------------ Z .

'
8 3N4564 ANGLE· 3.
9 7L560 BRACKET------------------- 2 ·
10 3N4566 PANEL GROUP········--------- !
(Separate Ill ustratiool
l II 3N4555 BRACKET------------------------
12 3N4598 SUPPORT ASSEM. ---------------
!Includes!
13 686863 PIN------------------------- 2
2 B94 7 BOLT--------------------------- 2
14
A 188074 WASHER---········------------- 2
15 3N4411 HOSE ASSEM. ----118 in. long!---- I
ll72 57 BLOCK-------------------------- I
S1618 BOLT--------------------------- 2
16 3B4505 LOCKWASHER------------------ 2
5f547 WASHER------------------------ 2
11 3N4579 HOSE ASSEM. ----(14 in. long!---- I

t;t
l USE AS REQUIRED 200126
14 3N4431 HARNESS ASS EM.---------------- REF. PART 14 3N4431 HARNESS ASS EM.----------------
REF. PART DESCRIPTION QTY DESCRIPTION QTY
NO. NUMBER 15 3N4430 SENDING UNIT------(tachometer)-- NO. NUMBER 15 3N4430 SENDING UNIT------Itachometer)--
1 3N4412 GAUGE-----Iwater & oil temp.)----- 2 1Includesl 1 3N4412 GAUGE-----Iwater & oil temp.)----- 2 11 ncludesl
3N6917 CAP-------------------------- 2 3N4427 SCREW-------------------------- 8 3N6917 CAP--------------------------
2 3N 442 7 SCREW------------~------------- 8 16 1H 1023 16
SEAL------------------------- 3 3N7288 TACHOMETER--------------------- 1 1H1023 SEAL-------------------------
3 3N 7288 TACHOMETER--------------------- 1
17 3N69 16 NUT-------------------------- 4 3N4421 PANEL ASSEM. ------------------- 1 17 3N6916 NUT--------------------------
4 3N4421 PANEL ASSEM. ------------------- 1
18 3N6918 TANG------------------------ 5 3N 4414 GAUGE-------Ioil pressure)-------- 1 18 3N6918 TANG------------------------
5 3N4414 GAUGE-------Ioil pressure)-------- 1
19 3N4914 SHOCKMOUNT-------------------- 6 3N4413 GAUGE------Ifuel pressure)------- 1 19 3N4914 SHOCKMOUNT--------------------
6 3N4413 GAUGE------Ifuel pressure)------- 1
20 4M5282 BOLT----------------------------- 7 3N 4420 BOX ASSEM. --------------------- 1 20 4M5282 BOLT-----------------------------
7 3N 4420 BOX ASSEM. --------------------- 1
21 9F3691 SPACER-------------------------- 8 3N4416 PYROMETER---------------------- 1 21 9F 3 691 SPACER--------------------------
8 3N4416 PYROMETER---------------------- 1
9 3N4418 PLATE---------------------------- 2 9 3N4418 PLATE---------------------------- 2
10 3N4428 GAUGE------lair temp)------------ 2 10 3N4428 GAUGE------lair tempi------------ 2
11 3N4565 SUPPORT------------------------ 2 11 3N4565 SUPPORT------------------------ 2
12 3N5991 THERMOCOUPLE----------------- 2 12 3N 5991 THERMOCOUPLE----------------- 2
13 3N7078 ADAPTER------------------------ 1 C 13 3N8278 ADAPTER------------------------ 1

206963 C INDICATES CHANGE

3N4568 INSTRUMENT PANEL GROUP-Type 1 3N4568 INSTRUMENT PANEL GROUP-Type 2


Part of 3N4569 Instrument Panel Group shown on Page 133A Part of 3N4569 Instrument Panel Group shown on Page 133A
~
fiEf. PART 4 3N4431 MARNESS ASSEM. ---------------- REf. PART
14 3N4431 HARNESS ASS EM.----------------
DESCRIPTION OTY OESCRIPTtON OTY 15 3N4430 SENDING UNIT-----Uachometerl·--
NO. NUMBER 15 3N4430 SENDING UNIT-----IIachometerl--- NO. NUMBER
1 3N44IZ GAUGE·····!waler & oil temp.)----- 2 llncludesl I 3N44IZ GAUGE·--··!water & oil temp. I----- 2 llncludesl
2 3N4427 SCREW·------------------------- 8 3N 691 7 CAP-------------------------- 2 3N4427 SCREW·------------------------- 8 3N 6917 CAP-----·-------------------- 1
16 16
3 3N7288 TACHOMETER--------------------- I I H 1023 SEAL--'·--------------------- 3 3N7288 TACHOMETER--------------------- I IHI023 SEAL·------------------------ 2
4 3N4421 PANEl ASSEM. ------------······· I 17 3N6916 NUT-------------------------- 1 4 3N4421 PANEL ASSEM. ------------------- I 11 3N6916 NUT-------------------------- 1
18 3N 6918 TANG------------------------ 1 , 18 3N6918 TANG·----------------·------ I
5 3N4414 GAUGE··--·-·Ioil pressure!·------ 1 5 3N4414 GAUGE·------Ioil pressure!·------ I
19 3N4914 SHOCKMOUNT-------------------- 4 19 3N4914 SHOCKMOUNT-------------------- 4

:: :7;::: ~~i;;:::::::::::::::::::::::,:rI
6 3N4413 GAUGE-----·!fuel pressurei··----- I 6 3N4413 GAUGE····--Ifuel pressureJ··----- I
20 4M5282 BOLT···-------------------------- 4
1 3N4420 BOX ASSEM. --------------------- I 7 3N4420 BOX ASSEM. --------------------- I
21 9F3691 SPACER-------------------------- 4
8 3N4416 PYROMETER---------------------- I 8 3N4416 PYROMETER-·---------······----- I
9 3N4418 PLATE····------------------------ 2 9 3N4418 PLATE·--------------·------------ 2
10 3N4415 GAUGE------lair tempi···-·------- 2 10 3N4415 GAUGE------lair tempi··---------- 2
II JN4565 SUPPORT····---------·--·------- 2 II 3N4565 SUPPORT·----------------------- 2
C 12 3N5991 THERMOCOUPLE·----------------- 2 , 12 i3N5991 THERMOCOUPLE·----------------- 2
C 13
'-
3N7078 ADAPTER-------------------------,
__L_
2 j.

C INDICATES CHANGE 206964


C 1313N8278 ADAPTER------------------------- 2
II I
C INDICATES CHANG£
II
208981

3N4566 INSTRUMENT PANEL GROUP-Type 1 3N4566 INSTRUMENT PANEL GROUP-Type 2


Part of 3N4567 Instrument Panel Group shown on Page 1338 Part of 3N4567 Instrument Panel Group shown on Page 1338
3N4830 INSTRUMENT PANEL MOUNTING GROUP-R.H. and L.H.

12

14 5M5689 CLAMP---(USe with marine gear!- 3


IJ£ScRfPTION QTY
15 5M5689 CLAMP-------------------------- 3
13 14 15 13 16 w 1 3ll337 ELBOW------------------------- 2 16 58131 GROMMET----------------·------ 1
S 1615 BOLT--------------------------- I 17 3N2624 STRAP-------------------------- 1
1 B4330 NUT---------------------------- I IS 7B3235 BOLT---------------------·------ 1
~I ~ 3B4504 LOCKWASHER------------------- 1
19
7K1308
3B4508
SPACER-------------------------
lOCKWASHER-------------------
1
2
6F8868 CLAMP------------------------- 2
9l9045 TEE----------------------------- 2 S1621 BOLT--------------------------- I
4 9l8492 PlUG-------------------------- 2 20 I D4 719 NUT---------------------------- 1
9l9045 TEE-----luse with marine gearl---- 1 21 5K430 CLIP----(use with marine gear!--- 1

~\
5 9L8492 PLUG---luse with marine gear!---- 1 22 8K5443 CLIP---------------------------- I
23 6K8124 CLIP---------------------------- I
21
19-20
- I I 18-19 17
6 5 K 9242
.& 7 4B6029
.& 8 48418
UNION--------------------------
GROMMET-----------------------
CLIP----------------------------
1
9
9
R. H. MOUNTING .& 9 2l9724 CLIP-------------------·····--- 9
FRONT VIEW .& USE AS REQUIRED 20013J
2L3677-TRANSMITTER ____ I JN7615 • T~ANSMITTER
ASSEM.IC

4L2J5,HlLUEPRINT_- ____ I

2L3871l·LEAD ASSEM. ____ I 3N7616 -LEAD ASSEM - - - .IC


458787-WIRE-{14 GAUGE)-- ;l
{PART OF 3N7616 ASSEM}

76345

4L2353 ELECTRIC TACHOMETER GROUP-Remote Mounted-Type 1 4L2353 ELECTRIC TACHOMETER GROUP-Type 2


REMOTE MOUNTED

4
3N7288 TACHOMETER----·--·············TI
OESCR IPTION
3N4431 HARNESS ASSEM. ---------------- I
ASSEM.
TANG--------------------------
NUT----·------------··--·----··
'""' ''""'""""m :- 1
CAP--------------------------·
SEAL--------------------------

119242

7L4535 TACHOMETER MOUNTING GROUP 3N6871 ELECTRIC TACHOMETER GROUP


Part of Mechanical Tachometers
7l3084 ELECTRIC TACHOMETER GROUP--24 & 32 VOLT
CONSISTS 0 F:

5l7445 TACHOMETER ASSEMBLY

5l7452 SENDING UNIT ASSEMBLY

PRINT OF WIRING DIAGRAM lN5349

ELECTRIC TACHOMETERS

ENGINE MOUNTED

CONSISTS OF:

7L4535 TACHOMETER MOUNTING GROUP . . . . . . . . . . . . . . . 134


3M9766 TACHOMETER
t L9112 ADAPTER
159389 FLEXIBLE SHAFT--66 INCHES

REMOTE MOUNTED

CONSISTS OF:

3M9766 TACHOMETER
5L8164 ADAPTER
6H4293 FLE:x I BLE SHAFT--50 INCHES
- OR -
5L9195 FLEXIBLE SHAFT--12 FOOT
- OR -
5l7775 FLEXIBLE SHAFT--15 FooT
- OR -
5L9113 FLEXIBLE SHAFT--20 FooT

MECHANICAL TACHOMETERS

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


- - - - - 062232-CAP---------1

----6L2139-SHAF";_____ ---·1
(PART OF TACHOMEiER DRIVE
CROUP 6L2140)

8H4401- BUSHING-- ____ I


(PART Or HOUSING ASSEM.6L2108)

L2140·TACHOME:iER
DRIVE GROUP__ !

6B8241·GASKE T - - - - ___ I

IM5058- BEARING_--- ___ I


(PART or TACHOMETER DRIVE
CROUP 6L2140)

73051

6L2211 TACHOMETER DRIVE GROUP

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


DESCJUPiiON OTY DESCRif'TION OTY

SOOT···-------------------------

0
7L 7516 BOOT---------------------------- 2
2 SM 1822 WASHER------------------------- 3 WASHER------------------------·

141217 143928

3N4948 OVERSPEED CONTACTOR GROUP 3N6383 OVERSPEED CONT ACTOR GROUP


Only separate parts serviced. When complete Group is required order 3N6383 ,
Also part of 3N8309 and 3N8310 Shut-Off Arrangement listed on
Pages 114A-1 and 114A-2

REF. PART
NO. NUMB~R
DESCRIPTION OTY

I Not Serv AIR ACTUATOR CONTROL---··--·-, I


!See Separate Illustration I
ll351 BOlT----------------------------
2 3 B4506 LOCKWASHER·------------------
3 2N6003 BRACKET ASSEM. ··········-----

a 2

5 4 BOLT--··------------------------
NUT--·:············-------------
LOCKWASHER·····-------------· •
WAS HER······-------------------
2A413 3 PIN-----------------------------
3 8 460 7 COTTER PIN--------------------- 2
6 4L9839 ROD---------------------------- I
7 4F2294 NUT·---------------------------- 2
135094 _ 8 4FIOOI END----------------------------- 2

2N6030 AIR ACTUATED GOVERNOR CONTROL GROUP


Air Actuator parts are shown on Page 139
ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
~~==:~;;~~~~=-~····-· -~~ -·
l 8L4279 SHAI'r---------------------------
2 7MI269 SPRING-------------------------
3 5K605 PLUG----------------------------
4 8L4282 HU 8-----------------------------
5 8L4436 ROD ASS EM.---------------------
6 2K3455 [PIN---------------------------
IL5074-BAR ASSEM. _____ I 7 38723 lt<UT ---------------------------
------<IL5072-00WEL--------1 !Parts of 8L4436 Rod Assem. 1
(PART OF BAR ASSEM.I L5074) 8 8L4278 8RAC KET ------------------------ I
9 6F6678 5PR lNG------------------------- I

:~ {~~~~~~
ROD END------------------------- I
PIN----------------------------- I
384604 COTTER PIN---------------------- I
4L9435-SPRING- - - - ___ ( 481288 5C REW--------12. 25" Long)------- 2
8L9640 5CREW-C-------12" Long)--------- 2
12 6L3428 SCREW--------1. 75" Longl-------- 2
3L6008 5PACER------11.125" Long)------- 2
8L5449 5 PACER-------I. 69" Long)-------- 2
13 8L4284 QUADRANT----------------------- I
14 8L4283 RATCHET------------------------- I
2L4943-HANDLE----- _I 15 8L4277 GUIDE--------------------------- I
16 8L4342 HANDLE ASSEM. ----------------- I

103051

4L7604 CONTROL HANDLE GROUP 8L4444 GOVERNOR CONTROL GROUP-Vernier and Positive Locking-Type 1
Part of 5L3693 Governor Control Group shown on Page 139

REF. PART DESCRIPTION QTY


NO. NUMBER

c
I 8L4279 SHAFT---------------------------
2 4N4523 HANDLE ASSEM. -----------------
I
I
\
c
3 4N 9029
(I neludesl
WASHER----------------------
4 4N 4520 GUIDE---------------------------
I
I
(
5 5K 605 PLUG---------------------------- I
6 8L4282 HUB----------------------------- I
IB2790 BOLT -----3.49 emil. 375 in. I long 2
7 IA9136 BOLT-----I. 74eml.6875 in. I long 2
' IB9575 BOLT -----4.45 emil. 75 in. I long
6D4972 SPACER---I. 27 eml. 50 in. I long
2
2
8 8L5449 SPACER---I. 75 eml. 69 in. I long 2
' 3L6008 SPACER---2. 86 emll.l25 in. I long
•9 ID4716 NUT-----------------------------
2
2
c 10 6N775 RATCHET------------------------ I
II 7MI269 SPRING------------------------ I
12 3 B4505 LOC KWA SHER- ------------------ 2

~Ill

REF. PART DESCRIPTION OTY


NO. NUMBER

I IN 92 55 5PACER-------------------------
2 2N2878 SPRING-------------------------
l USE AS REQUIRED 203095
C INDICATES CHANGE
202305

8L4443 GOVERNOR CONTROL GROUP-Positive Locking


3N7047 GOVERNOR CONTROL GROUP
FOR LOCOMOTIVE USE
I 1
2 7MI269 SPRING·······--·-··············· 1
l 5K605 PLUG--------------------·-······· 1
4 8L4282 HUB-------------··············· 1
5 8L44l6 ROD ASSEM. --··············---- I
C 6 3Nlll8 PIN-------·············--·-- I
7 38723 NUT···········------------·-- l
8 8L42 78 BRACKET--------···············- I
C 9 581952 SPRING-··-··-------------------- 1
C 10 4N4735 ROO ENO-··--------------------· 1

11 ;~~~~: ~b~[~-~;~~~~~::~:::::::.-::.-.-:.. i
8L9640 SCREW----5.08cml2.00 in. I long 2
4 B1288 SCREW----5. 72 cml2. 25 in. I long 2
6L3428 SCREW----1.91 em{. 75 in. I long 2
' 12 6D4972 SPACER--·1.27cml .50 in. I long 2
ll6008 SPACER---2.86cmll.l251n.llong 2
8L5449 SPACER-·-1.75cml.69in.llong 2
c ll 4N4519 QUADRANT···--------------······ I
c 14 6N775 RATCHET--------------·--········ l
c 15 4N4520 GUIDE-------·-·----------····-· I
c 16 4N452l HANDLE ASSEM. 1
17 4N9029 WASHER----------·--···---··· 1
104716 NUT-------···----·--------------· 2
384505 LOCKWASHER--------·····-------- _2

i USE AS REQUIRED
C INDICATES CHANGE
207023

8L4444 GOVERNOR CONTROL GROUP-Vernier and Positive Locking-Type 2

DESCRIPTION QTY

4279 SHAFT----......................
C 4523 HANDLE ASSEM.
II neludesl
4N9029 WASHER--------------------- I
C 4N4520 GUIDE-------------------------- 1
5 K6 05 PLUG-----·-------------------··- 1
8L4282 HUB----·----------------------·· 1
C 4N4519 QUADRANT...................... 1
604972 SPACER------1.27eml.50 in.llon9 2
8 8L5449 SPACER···--·!. 75 em{. 69 in. liang 2
lL6008 SPACER--··2. 86cm(l.125 in.llong 2
9 104716 NUT----------------------------- 2
C 10 6N775 RATCHET--------·--·······-----· 1
A 1 B2790 BOLT ------3.49 cmn.l75 in. llong 2
A ll 1 A9ll6 BOLT ------1.74 em(. 6875 in.llong 2
A 189575 BOLT------4.45emU.75in.llong 2
364505 LOCKWASHER-------------------- 2
12 7MI269 SPRING------------------------- 1

A USE AS REQUI REO


C I NO I CATES CHANGE 203097

8L4445 GOVERNOR CONTROL GROUP-Remote and Positive Locking


4

DESCRIPTION

2 2 P9 556 WASHER······--················
3 4N6681 SPR ING·······(Governorl·· ·••••
4 2N&28 WASHER····--Ispringl··········
C INDICATES CHANGE

153423
134291

9L9345 GOVERNOR TORQUE SPRING GROUP 4N6685 GOVERNOR SPRING CONVERSION GROUP
Reduces tendency to stall when load$ are applied at low idle

DESCRIPTION QTV
Consists of:
2N3946 VALVE ASSEM. ···-············-·· 12
2 4F2551 Spacer--.017" Thick 7M4603 BODY······--··------··-----·· I
2 5H7225 NUT········--···---···-·····-- 1
4F2552 Spring--.072" Thick 3 1P1098 VALVE SERVICE GROUP········· 1
4 6Fl069 SEAL ASS EM.·····-·-····-·-· 1
5 5B 3 718 SEAL··-·-······-·····--······ 1

145602

5L8039 TORQUE SPRING GROUP 3N6413 FUEL INJECTION VALVE GROUP


FOR USE WITH 1200 R.P.M. TO 1250 R.P.M. FOR USE WITH ELECTRIC WOODWARD GOVERNOR
Only separate parts serviced
ALWAYS GIVE SERIAL NUMBER WHEN ORDERJNG PARTS
4 3 B4505 LOCKWASHER-------------------- 3
5 2N5613 PLATE---------------------------- 1
6 5M6214 PLUG--------------------------- 2
7 1L6939 FiniNG-------------------------- 1
8 8L5855 COUPLING----------------------- 1
9 2 N9404 SHAFT--------------------------- 1
10 2 N8611 RING---------------------------- 2
11 3N4059 GEAR----------153 Teelhl--------- 1
FOR FUEL AIR RATIO 12 1A 2343 BOLT---------------------------- 1
MOUNTED ON GOVERNOR SUPPLY HOLE
13 5M7877 LOCK---------------------------- 2
CONTROL GROUP
3B9003 FiniNG------------------------- 1
14 1F1344 NUT--------------------------- 1
15 1N9447 TUBE---------------------------- 1
29 16 7H3641 ROO END------------------------- 1
17 8L5258 LEVER--------------------------- 1
7L2871 SCREW-------------------------- 1
18 2 Ll331 NUT------------------------------ 1
2Ll333 LOCK---------------------------- 1
6 Ll 756 BOLT---------------------------- 2
19 4B4276 WASHER--------------"--------- 2
20 1N7190 COVER-------------------------- 1
6L3458 GASKET-------------------------- 1
21 3N4057 SHAFT--------------------------- 1
22 1N842 3 GEAR----------133Teethl---------- 1
23 2N8613 WASHER------------------------- 2
24 2 B 269 5 BOLT---------------------------- 1
25 7L8835 LEVER--------------------------- 1
26 4B9883 BOLT---------------------------- 1
27 6B863 WASHER------------------------ 2
28 5 B2113 BEARING------------------------ 1
29 7L8831 LEVER------------------·-------- 1
30 7L8841 SPRING------------------------- 1
31 SF 4610 Rl NG---------------------------- 2
32 IF 4503 BEARING------------------------- 1
33 8H9180 SEAL----------------------------- 1
34 7L2872 SHAFT--------------------------- 1

1~

3N4190 WOODWARD GOVERNOR DRIVE GROUP-Electric-Part 1-Type 1


Serial No. 6683929-Up. 2N9044 Actuator is available

3N4190 WOODWARD GOVERNOR DRIVE GROUP-Electric-Part 2-Type 1


Serial No. 6683929-Up. 2N9044 Actuator is available

7-8
9F 7022 BOLT ______________ ;__________
1 B4330 NUT------------------------
1''
l
3 B4504 LOCKWASHER-------------- l·•
!l

~
5L8370 SPACER-------------.--,
2M7819 RING--------- f! !j
10 3N4301 LEVER---------- :;i !
11 4B3388 BOLT----------- l.! I
12 3B4505 LOCKWASHER--- , 3
13 8L8424 CONNECTOR----- l
14 1N5946 STUD----,------ ! Z
15 104716 NUT------------- I2
16 5L9200 AOAPTIR------------ • 1

.~.,_.,
17 6L3401 GASKET------------------- I'
· 1 14 18 9F2247 PLUG--------------------
VIEW OF FLYWHEEL MAGNETIC PICKUP 3N4061 HOUSING ASSEM. ---------- ! .
19 7 H3639 PIN----------------------- 1
20 2F4547 DOWEL---------------------- 3
21 8M 77 53 BEARING--------------------- l
22 6 L2142 BUSHING--------------------- 2
23 5 J73 89 PLUG-------------------------- l
4N4322 PLATE------------------------ l
24 4N 43 21 GASKET------------------------ 1
1B 7182 BOLT-------------------------- 4
25 3 B 4505 LOCKWASHER-----------'------ 4
26 7L8682 GASKET-------------------------- 1
27 5 H99 90 BOLT--------------------------- 1
28 5K9235 ELBOW-------------------------- 1
29 3N4302 TUBE ASSEM. ------------------- 1
30 7L4186 ROO END------------------------- 1
31 1 B4202 NUT----------------------------- 2
32 7H3640 ROO----------------------------- 1
33 4N 649 7 GASKET-------------------------- 1
n.
CONNECTOR---------------------
LOCKNUT------------------------
CONNECTOR ASSEM. -------------
COVER ASSEM. ------------------
MAGNETIC PICKUP ASSEM. ------
BOLT----------------------------
LOCKWASHER--- ----------------
A ORDER BY THE FOOT 1~
4 3B4505 LOCKWASHER-------------------- 3
5 2N5613 PLATE---------------------------- I

_J
6
6 5M6214 PLUG--------------------------- 2
C 7 5K9235 FITTING-------------------------- I
8 8L5855 COUPLING----------------------- I
9 2N9404 SHAFT---------------------------- I
10 2 N8611 RING---------------------------- 2
11 3N4059 GEAR----------153 TeethJ--------- I
FOR FUEL AIR RATIO
12 IA2343 BOLT---------------------------- I
MOUNTED ON GOVERNOR SUPPLY HOLE
13 5M7877 LOCK---------------------------- 2
CONTROL GROUP
3B9003 FITTING------------------------- I
14 IF 1344 NUT--------------------------- I
15 IN9447 TUBE---------------------------- I
29 16 7H3641 ROD END------------------------- I
17 SL 52 58 LEVER--------------------------- I
7L2871 SCREW-------------------------- I
18 2Ll331 NUT------------------------------ I
2 LJ3 33 LOCK---------------------------- I
6 Ll 7 56 BOLT---------------------------- 2
19 4B4276 WASHER------------------------ 2
IN 7190 COVER-------------------------- I
20 6L3458 GASKET-------·------------------ I
21 3N4057 SHAFT-------------·------------- I
22 IN 8423 GEAR----------133Teethl---------- I
23 2N8613 WASHER------------------------- 2
24 2 B2695 BOLT---------------------------- I
25 7L8835 LEVER--------------------------- I
26 4B9883 BOLT---------------------------- I
27 6B863 WASHER------------------------ 2
28 5 B2113 BEARING------------------------ I
29 7L8831 LEVER--------------------------- I
30 7L8841 SPRING------------------------- I
31 8F4610 RING---------------------------- 2
32 IF4503 BEARING------------------------- I,
33 8H9180 SEAL----------------------------- l i
34 7L2872 SHAFT--------------------------- I·,

C INDICATES CHANGE 1521Jll

3N4190 WOODWARD GOVERNOR DRIVE GROUP-Electric-Part 1-Type 2


Serial No. 6683929-Up
Note: 6N7490 Actuator is available

3N4190 WOODWARD GOVERNOR DRIVE GROUP-Electric-Part 2-Type 2


Serial No. 6683929-Up

7-8 9F7022 BOLT----------------- ------- ~ I


I B4330 NUT------------.. -------------- I
3B4504 LOCKWASHER---------------- ! ,

~l
5L8370 SPACER------------------1, l '1

10
11
2M 7819 RI NG-------------------1' m
3N4301 LEVER---------------
4B3388 BOLT------------------- <I !
I I'i
12 3B4505 LOCKWASHER------- '! 3>
13 8L8424 CONNECTOR--------------j! !
14 IN 5946 STUD--------------------- .c 7-
c 15 I B4202 NUT---------------------- 11 l
16 5L9200 ADAPTER-----------------.- ,i '
17 6L3401 GASKET---------------------' l
I 14

~.,_.,
18 9F 224 7 PLUG------------------------
3N4061 HOUSING ASSEM. ---------------
19
7H3639 PIN------------------------- !
c 20 3D4603 PLUG------------------------- t
21 8 M 77 53 BEARING----------------------- I
22 6L2142 BUSHING---------------------- Z
23 5J7389 PLUG-------------------------- I
4N4322 PLATE------------------------- I
24
4N4321 GASKET------------------------ I
c 25 2 B 269 5 BOLT-------------------------- 4
3B4505 LOCKWASHER------------------ 4
c 26 5 M6 214 PLUG--------------------------
27 5 H9 99 0 BOLT---------------------------- I
28 5K9235 ELBOW-------------------------- I
C29 6N29 TUBE ASSEM, -------------------- I
30 7L4186 ROD END------------------------- I
31 I B4 202 NUT----------------------------- Z
32 7H3640 ROD----------------------------- I
c 33 6N2645 GASKET-------------------------- I
34 7L 868 2 GASKET-------------------------- 1
5F 12 6 5 CONNECTOR---------------------
3F2065 LOCKNUT------------------------
1N 7938 CONNECTOR ASSEM. -------------
IN8156 COVER ASSEM. -----,------------
8L4171 MAGNETIC PJCKUPASSEM.------
1A 2029 BOLT----------------------------
3 B4 50 6 LOCKWASHER -------------------
A ORDER BY THE CENT I METRE 152012
18 IA2029 BOLT--------------------------- 5
19 251418 WAS HER------------------------ l
20 5M6214 PLUG--------------------------- 2
21 lN8289 GEAR----------!53 Teeth)--------- l
389003 FITil NG ------------------------ l
22
IF1344 NUT----------------------------- I
5L4804 SLEEVE ASSEM. ----------------- I
23
584689 PIN---------------------------- I
24 6L3401 GASKET------------------------- I
25 7L2873 PILOT PLATE--------------------- I
26 8L8919 GOVERNOR AS'SEM. ------------- I
ISee Separale Illustration)
'lJ 3L9584 ROD---------------------------- I
28 lB4202 NUT---------------------------- 2
29 7H364l ROD END------------------------ 2
30 2 B2695 BOLT--------------------------- 2
c 31 3B4505 LOCKWASHER------------------- 5
5L4 93 5 LEVER------------------------- I
REF. PART QTY 32
NO. NUMBER
DESCRIPTION
s 1618 BOLT------C-------------------- I
2L6324 BOLT ----------(Drilled Headl----- 2 33 5B2113 BEARING------------------------ I
L20 70 BOLT---------------------------- 2 34 7L8831 LEVER-------------- ------ ------- l
3 84506 LOCKWASfER------------------- 10 IA2343 BOLT--------------------------- 1
35 5M 7877 LOCK--------------------------- I
1 84441 NUT---------------------------- I
384618 COTTER PIN--------------------- I 36 8H 9180 SEAL--------------------------- l
1 05965 WASHER------------------------ 1 37 7L2872 SHAFT--------------------------- l
7L2876 HOUSING ASSEM. --------------- I 38 8L5258 LEVER--------------------------- l
2F4 54 7 DOWEL------------------------ 2 39 IF4503 BEARING------------------------ I
5 7H3639 PIN--------------------------- l 40 8F461 0 RING--------------------------- 2
41 7L8835 LEVER-------------------------- 1
6 8M7753 BEARING---------------------- l
7 2 D664 2 PLUG-------------------------- I 42 7L8841 SPR lNG------------------------ I
I 489883 BOLT--------------------------- I
8 6L2142 BUSHING--------------------- 43
9 5M6214 PLUG------------------------- I 5M7877 LOCK--------------------------- 1
10 2N57 5 KEY---------------------------- 3 44 68863 WAS HER------------------------ 2
11 IN 71 90 COVER-------------------------- l 45 3l3911 SWITCH-------- --ITogglel-------- l
12 6LI7 56 BOLT---------------------------- 2 46 3L4576 PLATE-------- ----!Name 1-------- I
4 842 76 WASHER------------------------- 2 c 47 2N5613 PLATE-------------------------- 1
2
ll2 871 SCREW-------------------------- I 2B2694 BOLT---------------------------
13 2Ll3 31 NUT----------------------------- I c 48 104716 NUT--------------------------- 2
2Ll333 LOCK---------------------------- I 485270 WASHER------------------------ 2
14 6L34 58 GASKET-------------------------- l c 49 8L6294 WASHER·-----------------------
l 50 l N82 9!1 GEAR---------!33 Teeth I---------
! ~~ ~~~no ~~~~~~----~~-------~-----~~~~----~---_-_-_-
1 __
l 51 l N944 7 TUBE--------19. 85"1ongl--------
. 17 1L 8682; GASKET: •• ---~------------------ l AC 52 45 8385 TUBE -~~-===~----------57.88"
l3f002

7L2882 WOODWARD GOVERNOR GROUP


Sefi;;,l No. ffiB3561 to 0083928 inclusive
.,.__
Pat d fL451.2 YtbJiioo;:id ·G!:JieFitr Al>ag::o:,et ·~ «"· ~ l!~
..-..-~-a. 'Ioiii

0
z
'-<
ci
)>.
--l
m
;;o
~ ""'z
(11 -~

Oc~
'' Vol
r\)
(11
Vol
>
;;o
Ol
G) "'~ ~ r\)
(11
0
< "'"'"'
§§::; ll:II
G)
'"'0
>
m
::rJ §iE ... ~
m (@) ~ (@)
;;o z ~~V> ::rJ
--l 0
VI ::rJ ~~~ 5::rJ
~ ~ "I
0
(j) 0 0
< z--t ' ' '
r::r;;: 0
~"
go:
m ::rJ
0
c.
n~l
' ' ~
r o,.• "'
g ::rJ
0
()
>
--l
G)
::rJ
~~i
;~:
. r
G)
m 0 Vl~l ::rJ
;;o c ~ : : 0
~
-o ~ :' .: c
I
' ' . -o
'' b 0 I
> ~
Ql :;!
;;o
a.
(J) ::::>
:::r a.
Ql r::r
'"'0 :::!. '<
m ::::>
co
.,
;;o

0;;o
s:: _\
>
z
()
~
m
"'
:~-------_:_-1

"'
... ~------1

Sern'lf No. 66B3929-Up


Part of 3N4372 Woodward Governor Arrangement I is ted on Page 147B
8L8919 Governor parts are shown on Page 146

3N4059 l
3B9003 !,
IF!344 ! I;
23 IN9994 ! .~
24 6L340 I
25 2N86II RING···--···-----··· .!
26 8L8919 GOVERNOR ASSEM.. --······
!Separate lllllsmtir.~
27 IN9990 SHAFT·············
28 184202 NUT·······--····------·
29 7H3641 ROO EN0········--------
30 282695 l
3I 384505 LOCKWASHER·--·····--·-- "
5L493 5 LEVER············-------
32 S 1618 m
DESCRIPTION
33 5B2113 BEARING······----····----·-j I!
2l63-24 34 7l8831 LEVER--------------········---· t l ~-.
L2070 BOLT·--···(2.25 in. long}------··· 35 I A2343 V
3 84506 LOCKWASHER-------------------- 36 8H9180 SEAL···········--·--··--··--·--· J;
3N 406I HOUS lNG ASSEM. --------------- 37 7L2872 SHAfT------···---····---------- 1!
2 F4 547 OOWEL·······--···------------- 38 8L5258 LEVER-----...................... I'
I B1!82 BOLT-------------------------- 39 IF4503 BEARING·--·--·-------·--···---- I
3B4505 LOCKWASHER--·-------------- 4 40 8F4610 RING·--··-------------------·--- 2
5 7H3639 PIN---------------··--·····-·-- I 41 7l8835 LEVER·-------------------------- 1
6 8M 175 BEARING····-------------······ I 42 7l884I SPRING----------·--·····--··--· I
4N4322 PLATE·--··--·····--··----···-- I 43 489883 BOLT---------------------------- l
7 4N432I GASKET··········--············ I 44 68863 WASHER·------··----·····------- 2
8 6L2I42 BUSHING·--··--·--··--···--··· I 45 3L39ll SWITCH--------Itogglel----······- I
9 5M62I PLUG--··--···--···--·········· I 46 3L4576 PLATE------··--(namel--····----- l
IO 511389 PLUG·····--··--·····--·····--· I 47 2N5613 PLATE·--··········--·--···------ I
ll IN7190 COVER····--······--·····--······ I 282694 BOLT·------·--·----------------- 2
6ll756 BOLT····"········--··--·····--··· 2 48 ID47!6 NUT------------·---------------- 2
12 4B 4276 WASHER·---······--------------- 2 48 5270 WASHER---------------------··· 2
7l2871 SCREW···----···--·-------------- I 49 IN8423 GEAR--·------·133teethl·-------- l
13 2ll3H NUT·--·····-----···--···----····· I 50 5M621 PLUG............................ I
2l!H3 LOCK·······--··-----------·--··· I Sl IN9447 TU8E·------(9.85 in. long!--···--· 1
14 6l3458 GASKET··-,·····--····----······ I C SZ 4N9619 RODASSEM..................... l
15
16 ~~m~ ~~~~~~--~~~~~--~~~~~~----~~~~--~~~~~-
17 7L8682 GASKET··--··············--······ i I
; C
53
2N7211 ROD------------------------··· l
7H3641 ROD END----------------------· 1,
7H3639 PIN----·--··--------------·--- I!
'18 IA2029 BOLT···----······--····-·········' 5 4F2294 NUT···-----·-----------------· 1
: 19 2N8613 WASHER························· 2 'i4 SM787 LOCK·-----------................ 2
'20 5M621 PLUG····--······················ 2 3L9429 WIRING DIAGRAM--------------- l
A NOT SHOWN C INDICATES CHANGE li!121Jil
r-

1-2

3
.2-3
4
4

6
7

8
9
24
10

11-2

PART 15 8L6294 WASHER·----------------------- 1


DESCRIPTION
13 12 II 10 NUMBER
16 lA2029 BOLT---------------------------- 5
s 1588 BOLT------------------·--------- 4 17 2$1418 WASHER---------------.---·-···-- 1
3 84506 LOCKWA SHER·-·-• -------- -·- -- • • 6 GEAR---··-·-·160 Teelhl··-····-·
8L5230 GASKET·---------------·····-·-- 18 2N 1092 KEY-------------····-·~·--···- 1
1 2N575 3
DESCRIPTION 4 384618 COffiR PIN--------------,------ 1 19 5M621 PLUG------·--·---··--·----·---- 2
BEARING---·----------·-------- 5 184441 NUT----·----------·--- .. ··---.-- 1 20 1N944 7 TUBE---------····-------------- 1
BOLT----------------------·---·· 6 105965 WASHER---"-·---·---------····- I 3 B9003 FITT lNG------- ----------------- l
SEAL-------------------------.-. GEAR--------- -126 Teeth 1-------- 21 NUT··--·--·-·-------------- -•-
7 2N1093 I IF 1344 l
SHAFT----------·------···----··· 6Ll756 BOLT----------------.----------- 2 SLEEVE ASS EM.------------------
LEVER·-------------------------- 8 WASHER---··-·-·---------------- 22 5L4804 1
4 B42 76 2 5B468 PIN·-·----------·---·····---- I
1 LOCKWASHER----- ----- ·-- ·------ 9 IN 7190 COVER·--------·-------------·- I HOUS lNG ASSEM.
I 8L6159 ROD EN0---------------··------- GASKET--------·---------------- 23 7L2876 PLUG-------·----------·--·-- 1
10 6 L3458 l 5M621 I
1 1B420 2 NUT----------------------------- II 5 H9990 BOLT--------------------------- l 24 7H3639 PIN--------------------------- 1
2 5M 54 79 ROD·----------------------·----- 12 7L8682 GASKET-------------------·----- I 25 8M775 BEAR lNG·-·- --- ···-• ---------- I
I 1895 75 BOLT--------------------------- 7l28 71 SCREW--------------------------. 1 26 6L2142 BUSH lNG--------------------- 2
2 7H3641 ROO END----------------------· 13 2Ll331 NUT·---------------·--------·-- l 27 206642 PLUG----------------------·-- l
I 2S 230 1 SPACER·--------------------··-- 2L1333 LOCK--------------------------- 1 2ll 2F4547 DOWEL--·--------------·------ 2
I 3N933 LEVER-----------------·-·-······ l4 2N576 SHAFT--------------------------- 1 29 7L2873 PILOT PLATE-------------------- l
--------------------------- 2 BOLT--------------------------- I -----------

136005

3N966 WOODWARD GOVERNOR DRIVE GROUP-Part 1-Type 1 3N966 WOODWARD GOVERNOR DRIVE GROUP-Part 2-Type 1
Serial No. 6683561 to 6683928 inclusive Serial No. 6683561 to 6683928 inclusive
FOR USE WITH WOODWARD GOVERNOR AND 3N909 FOR USE WITH WOODWARD GOVERNOR AND 3N909
LOCOMOTIVE FUEL SYSTEM SHOWN ON PAGE 147 LOCOMOTIVE FUEL SYSTEM SHOWN ON PAGE 147
5

28 18 27 17 26 16·2 15 25 13 12

7
14

8·9
PART
DESCRIPTION QTY 15 8L6294 WASHER··············----······ I
NUMBER
13 12 10 16 IA2029 BOLT···························· 5
I S 1588 BOLT···························· 4 17 2SI418 WASHER························· 1
2 3 84506 LOCKWASHER····-··············· 6 GEAR·······-·160 Teetnl········· 1
18 2NI092 KEY········--············---··
3 8L5230 GASKET························· I 2N575 3
OESCRII'TION QTY
4 3 84618 COTIER PIN····················· I 19 5M621 PLUG··························· 2
13 lF4503 1 5 184441 NUT····························· I 20 IN9447 TUBE •••••.......•..... , ... ····· I
6 I 05965 WASHER···········--··········· FITI I NG ····•·•••••••· ••····· ··- l
14 1A2343 1 I 21 3 89003 NUT···························
ID4538 BOLT-··-························ 4 15 8H9180 SEAL···························· 1 7 2N 1093 GEAR·········-126 Teeth)········ I IF 1344 I
I
485270 WASHER···-·----················ 4 16 7L2872 SHAFT··························· I 6ll756 BOLT···························
8 484276 WASHER····················--··· 2 22' 5L4804 SLEEVE ASSEM. •·••••·······•··•·
3 84506 LOCKWASHER····-··············· 4 17 3N940 LEVER·······--·················· I 2 584689 PIN·························· I
7L7096 CHANNEL ASSEM. ·············-- I 18 3 84505 LOCKWASHER···················· 3 9 IN7190 COVER························· I 23
7L2876 HOUSING ASSEM. I
7L8831 LEVER···················---·--·· I 19 8L6159 RODENO··--···················· I 10 6 L3 4 58 GASKET························· I 5M621 PLUG--······················ 1
582113 BEARING·····················- I 20 184202 NUT····························· 2 II 5H9990 BOLT··························· I 24 7H3639 PIN··························· I
68863 WASHER················---···· 2 21 5M5479 ROD····························· I 12 1L8682 GASKET························· I 25 8M775 BEAR lNG--········-·--·-······ l
489883 BOLT-······--·················· I 22 189575 BOLT··························· I 7L2871 SCREW··---·····················- I 26 6L2142 BUSH lNG····················· 2
5 7 LOCK··························- 2 23 7H3641 ROD END······················· I 13 2L 1331 NUT···························· l 27 2 06642 PLUG························· l
1 SPR lNG·--·············-'······· I 24 2S230l SPACER················-··-····· I 2Ll333 LOCK··························· I 28 2F454'l OOWEL·············-·········· 2
1 LEVER·········-················- I 25 3N933 LEVER·················-·-······· I 14 2N5 76 SHAFT····-·······-·-----··--···· I 29 7L2813 PILOT PLATE·········------····· 1
B ·····-················--···
146487

3N966 WOODWARD GOVERNOR DRIVE GROUP-Part 1-Type 2 4N966 WOODWARD GOVERNOR DRIVE GROUP-Part 2-Type 2
Serial No. 6683561 to 6683928 inclusive Serial No. 6683561 to 6683928 inclusive
FOR USE WITH WOODWARD GOVERNOR AND 3N909 FOR USE WITH WOODWARD GOVERNOR AND 3N909
LOCOMOTIVE FUEL SYSTEM SHOWN ON PAGE 147 LOCOMOTIVE FUEL SYSTEM SHOWN ON PAGE 147
I bO~D CONmOI. Sfii1VOMOlOII
\ AND IlKS IS lOR

'
1·2

-z1
1·2·3-15
4

21

20

14 14
16

~
OESCAIPTION OTY
389()03 FI~:~~~;;;········----------

1 BQLT---------------------------- 4 !F 1344 NUT--------------------------


5M6 213 PLUG---------------------------
2 3 B4506 LOCKWASHER········------------ 6
3 8L5230 GASK£T-------------------------- I 'I2313N4061 HO~~~~~~;~EM. ---------------
4 2N 8611 RING···--------·-····---------- 2
5 3N 405 7 SHAFT-----------------··-------- I 5M6214 PLUG------------------------ I
12 II 10 6 3N4310 GEAR···-··---126leelhl···-------- 1 24 7H3639 PIN------------------------- I
1 6LI756 BOLT····------------------------- 2i 25 i 8M7753 BEARING···----------------- I
8 484276 WASHER------------------------- 2 26 6L2142 BUSHING-------------------- 2
9 1N7190 COVER---·-------------------·-- I Zl 4N4321 GASKET---------------------- 1
10 6L3458 GASKET····--·-------·---------- 1 28 2F454 7 DOWEL···············-······· 3
11 5H9990 BOLT--------·--------·······---- 1 29 5J1389 PLUG------------------------ I
12 7L8682 GASK£T-------------------------- I 30 4N4322 PLATE·----------------------- 1
REF. PART
DISC:FUPTION
11 7L8835 LEVER--------------------------- 7L 2871 SCREW-------------------------- I 1 B7182 BOLT---------··-····-------- 4
NO. NUMBER OTY
12 8F4610 RING······-····---------------- 31 3B 450 5 LOCKWASHER··········------ 4.
13 2Ll331 NUT··-----·-··········---------- 1,

~-L
I 282694 BOLT··-------------------------- 2 13 I F4503 BEARING-----------------·----·--
2 104716 NUT-····-------------·----------
3 485270 WASHER·····--------------------
4 2N 5613 PLATE------------------------··-
2
2
I
14 8L6178 SHAFT---------------------------
15 384505 LOCKWASHER--------------------
16 8H 9180 SEAL--------------------------·-
14
-15
16
i~~!~~.. WASHER··-----------------------
2N8613
1A2029
~~~::::::::::::::::::.:.==:::_
BOLT----------------------------
:I
2
5
5 7L8831 LEVER---------------------------- I 17 1N9994 COUPLING··--------------------- 1
6 5 82113 BEARING------------------------ 2 18 3N4311 GEAR------·--160leethl········-- I
7 68863 WASHER------------------------- 2 19 5M6214 PLUG---------------------------- 2
8 4 8 988 3 BOLT------------····------------ I 20 1N9447 TUBE-----------------····:·----- , I
9 5M7877 LOCK---------------------------- 2
10 7L8841 SPRING---------·--------------- I 146489
146488

3N4380 WOODWARD GOVERNOR DRIVE GROUP-Part 1 3N4380 WOODWARD GOVERNOR DRIVE GROUP-Part 2
Serial No. 6683929-Up Serial No. 6683929-Up
12 2 RE• PART DESCAIPltON
NO NUMBER

H EM.---------------
Uncludesl
1 B 7182 BOLT------------------------ 4
2 3 B4505
LOCKWASHER---------------- 4
4N4322 PLATE----------------------- 1
4 4N4321 GASKET---------------------- 1
4 5J7389 PLUG------------------------- 1
5 5M6214 PLUG------------------------ 1
6 7H3639 PIN------------------------- 1
7 8M7753 BEARING-------------------- 1
8 6L2l42 BUSHING-------------------- 2
13 9 2F4547 oowa --- -------------------- 3
10 8L5855 COUPLING----------------------- 1
22 ll ll6939 ELBOW-------------------------- 1
14 3N4302 TUBE AS SEM. ---~---------------- 1
fUse Wllh EG3P Governor!
c 12 3N4051 TUBE ASSEM. --------------------
iUse Wilh SGT Governor I·
6 13 51(9235 ELBOW--------------------------
20 14 1N8423 GEAR---------03 leethl----------
15 3N4057 SHAFT--------------------------
9 16 3N4050 COUPLING----------------------
i l7 3N4049 PINION ASSEM. -----------------
Uncludesl
15 18 6l8596 WASHER--------------------- 1
19 6H3492 WASHER---------------------- 1
20 2N86l3 WASHER------------------------ 2
21 3N4059 GEAR---------153 Ieeth 1---------- 1
22 2N86ll Rl NG--------- ------------------ 2
23 2N9404 SHAFT--------------------------- 1

3N4181 GOVERNOR UPPER DRIVE HOUSING SERVICE GROUP


Serial No. 6683561 to 6683928 inclusive. FOR USE WITH SGT OR EG3P GOVERNORS ONLY
Provides Field Replacement for 7L2876 Housing Assembly, 1N8289 and 1N8290 Gears and 2N576 Shaft

3N4181 GOVERNOR UPPER DRIVE HOUSING SERVICE GRaJP


Serial No. 6683561 to 6683928 inclusive. Provides Field Replacement for 7L2876
Housing Assembly, 1N8289 and 1N8290 Gears and 2N576 Shaft. FOR USE WITH UGB GOVERNORS ONLY

REF. PART DESCRIPTION


R

3N406l HOUSING ASSEM. 'i ~


II ncludesl
1B 7182 BOLT·-------------------- ' ~ ·
4
3B4505 LOCKWASHER------------ <t
4N 43 22 PLATE---------------------- ~

4 :~:;:~
5 5M6214
~tJt~:::::::::_---~~~~:~=
PLUG---------------------
: i:
~
6 7H3639 PIN-------·------·--------- ~
7 8M7753 BEARING------------------ ~
8 6l2142 BUSHING-------------------- 2
10 9 2F4547 DOWEL----------------------- 3
10 1N8423 GEAR----·---133 teethl---------- 1 '
11 3N405 7 SHAFT--------------------------- ! 1:
12 3N4050 COUPLING----------------------- 1'
13 3N4049 PINION ASSEM. ----------------- 1:
if ncludesl
6 14 6L8596 WASHER--------------------- 1
15 6H3492 WASHER---------------------- 1
16 1N9990 SHAFT--------------------------- 1
17 2N8613 WASHER------------------------- 2
18 3N4059 GEAR---------1531eethl---------- 1
19 2N8611 RING---------------------------- 2
20 1N9994 COUPLING----------------------- 1
11

14 13
REF. PART DESCRIPTION
NO NUMBER

3N406l HOUSING ASSEM. ---------- l


(I ncludesl
l B 1182 BOLT--------------------- -ll '·
384505 LOCKWASHER----~---- I!! i
3 4N4322 ! I
4N4321 GASKET--------------~-- l!
4 517389 PLUG------------------ 1
5 5M6214 !
6 7H3639 PIN-------------------- I
1 8M1753 !
8 6L2142 BUSHING---------------- ?
9 2F4547 DOWEL------------------- 3i
10 3N4310 GEAR--------126 teetlll-------- !
II 3N4057 SHAFT-------------------------- l
12 3N4050 COUPLING----------------------- l
13 3N4049 PINION ASSEM. I
Uncludesl
14 6l8596 WASHER--------------------- I
15 6H3492 WASHER---------------------- I
16 I N9990 SHAFT--------------------------- 1
11 2N8613 WASHER------------------------- 2
18 3N43ll GEAR---------(60 Ieeth!---------- I
19 2N86ll RING---------------------------- 2
20 l N9994 COUPll NG----------------------- l

146486
6L4251-COVER AND MOTOR
> ASSEM.-
~
>
-<
(/"l

(j)
<
m
(/"l - 1
m 1
;;u

>
I

z
Jl
c
~
c;c 3N3367 -CASE ASSEM. - - - - - 1
m N -----------1
;;u 484863-WASHER - - - - - - - - - 1
2F6713-i:OTTER PIN - - - - - - - I
~ !Parts of 5H6500 Assem.l

II
I THE FOLLOWING REPAIR KITS
m ARE AVAILABLE,
z 6L3629-KIT--- !Hardware)---
llnclu.de.s Pointers. Pins. Rings,'
0 Laminations, Washers. Nuts,
;;u "0"-Rmgs, Lockwashers, Seals,
0 Cotter Pms, Lockwire andScrewsl
m 6L4227-KIT---- !Gaskell- -!
;;u
II ncludes Gaskets!
z 6L4299-KIT---- !Repair!-- -~I
(j) II nc Iudes Valve Assemblies. I
Pins, Plugs, Bearings, Sprin<p.,
-o
Studs. Cover Assembly, Pistons,
>
;;u Knobs. Ring, Set Screws. Washe~
-f and Seall
(/"l
1368'11
8L8919 WOODWARD GOVERNOR GROUP
Part of 7L2882 Woodward Governor Group shown on Page 143

3N9126 GOVERNOR DRIVE GROUP-Diesel


Serial No. 6683929-Up
Part of 3N91 30 Woodward Govemor Arrangement listed on Page 147 B

21 3N4059 GEAR---·--·1531eethl--------- l Jj
'l2 389003 FITTING---------------------- ! I·
lF 1344 NUT-------------··-·--- ! '
23 I N9994 COUPLING--·-·'·-----~--- ~
24 6L3401 GASKET------------------ U
25 2N8611 RING----------------~-- 72
IF9303 LEVER·-------------
26
2H3 738 BOLT---··--·----··-----'-
27 IN9990 SHAFT-----------------
28 184202 NUT---------------------
29 7H3641 ROD END·----···--·-----
30 282695 BOLT---------------------- ?:
31 384505 LOCKWASHER------------- '!!
5L4935 LEVER·---------------------
32 S 1618 BOLT---------------------··-- . l
33 5B2113 BEARING---------,------------ .
ZLH24 34 718831 LEVER·------------------------
L2070 BOLT-···5.7ldml2.25in.llong--- Z 35 I A2343 BOLT--------------------------- '
3B4506 LOCKWASHER----------·--------- 10 36 8H9180 SEAL---------------------------- ii
3N4061 ASSEM.--·--------·--- I 37 71287 Z SHAfT..........................
304603 4 38 8l5258 LEVER--····---------------------
282695 BOLT-----···---------·------ 4 39 lf4503 BEARING------------------------
3 B4 50 5 LOCKWASHER-- ·-------------- 4 40 8F 4610 RING-----------------------·--·
7H3639 PIN·--------------------------- I 41 718835 LEVER---------------------------
8M715 BEARING----------------------- I 42 718841 SPRING-------------------------
4N4322 PLATE------------------------- I 43 489883 BOLT----------·--····--·-·--····
4N4321 GASKET--·--------------------- I 44 68863
8 6L2142 BUSHING---------------------- 2 45 I B9575
9 5M621 PLUG-------------------------- I 46 4B 5270 WASHER---------·--·--···--·----
10 5J7389 PLUG--·----------------·------ I 47 2N 5613 PLATE---------------------------
11 IN7190 COVER------·---------------·---- I 48 I A9 579 BOLT----------------------------
6ll756 BOLT-----------·----------------· 7 49 IN8423 GEAR---------!33 teeth I····--···
12 50 5M6213 PLUG·---------------------------
4B4276 WASHER------------------------- 2
7L2871 SCREW-------------------------·- I 51 IN9447 TUB£------25.01 cml9.85 in. llong
13 2L 1331 NUT------------------------------ I 4N9619 ROD ASSEM. -------·-----------·
52 2N7211 ROD-------------------------
2ll333 LOCK---------------------------- I
14 6L3458 GASKET---------·-·------------- I 7H3641 ROD END--------------·----·
15 5H9990 BOLT·---------------------------- 1 53 7H3639 PIN·------------------·--·--
16 3N4057 SHAFT---------------·----------- 4H2294 NUT------------------------·
17 ll8682 GASKET-------------------------- 54 5M 7 877 LOCK-------------······--------
18 I A2029 BOLT-------------------· ........
19 2N8613 WASHER--·----------------------
20 5M621 PLUG---------------------------·
5N2907·CONTROLET ASSEM. 1
!CONSISTS of PARTS MARKED ··SHOWN
IN BOTH PART I AND PART

5N2907-CONTROLET ASSEM. 1
DESCRIPTION
!CONSISTS OF PARTS MARKEU·SHOWN
12 6L4249 BASE ASSEM. --·-········-······ IN BOTH PART 1 AND PART 2
5N2884 SPRING ASSEM. ·········------- IIncludes!
5N2889 ROD ASSEM. ··----····-····-··-- 13 2F6674 SHAFT------·---··-···········
llncludesl 5N 2881 CASE ASSEM. ··--···············
5N 2888 NUT··-·------------------··· 14 3 L240 1 GAUGE·-·---···-----·-··········. 10 9F9626 BUSHING·········-·••········-· -
384605 COTTER PIN··-----··-······· 3l240 2 FITI ING ·····--······-·······--·· DESCRIPTION QTV C ll 2F68!4 PLUNGER·········-~--1.'~·-·-·····
4 2F 6686 BEAR lNG·-----------------·· 15 5N2897 PANEL ASSEM. ··--···-----······ ' 12 6l5417 SPRING····-···'·····-·-··c··-·
5 2F6689 SPRING···········-········· 16 3N3685 BAllHEAD ASSEM. -----------···· 5N2883 COVER ASSEM. ·-··---,--------·
6 5N2890 ROO AND PIN ASSEM. ---··--·- 17 5N 2880 PLATE······-·--············--·· 3H8076 PISTON ASSEM. •••••••••••••••••
' 1 3L6745 CONTROLET ASSEM.············· 18 I D4 716 NUT·····---------------------··· 9 F9597 GEAR··············--··········-
!Includes I 19 5N288 2 SETSCREW··-·-···········-··--·· DRIVE ASSEM. ·············-----
8 8F9914 CON TROLET- -- ----------·-·· •• IIncludes!
2F6707 VALVE ASSEM. -············· DIRVE ASSEM. ········-····· 1
ZF 6818 PISTON··-------------·-··-- LAMINATION····--········· 12
9F9635 SEAT --- --·· •••·•••••••··• •• • SLEEVE ASSEM. ----····------ 1
RING-----···-···-··-··-···· PIN·······--···········--··· 1
9F9630
2F6802 SPR lNG············ --------· GEAR ASSEM. --·-············ 1
10 3H8275 PLUG········ ·········•· •••••
11 3L6746 SEAT--------·····-·····-····
157770 C INDICATES CHANGE 158910

6N3603 WOODWARD GOVERNOR GROUP-Part 1 6N3603 WOODWARD GOVERNOR GROUP-Part 2


Serial No. '6683929-Up Serial No. 6683929-Up
Part of 3N9130 Woodward Governor Arrangement listed on Page 1478 Part of 3N9130 Woodward Governor Arrangement listed on Page 1478
Co~1sts of: Page
7L2882 Woodward Governor Group ..................... 143
12 2N3946 Valve Assembly--Fuel Injection
Consisting of:
5 F2 80 7 Cap
5H7225 Nut
7M4603 Body
7$1059 Nozzle Assembly

8L4512 WOODWARD GOVERNOR ARRANGEMENT


Serial No. 6683561 to 6683928 inclusive

Consists of: Page


3N908 Fuel Pump Housing Group •....•............... 148
2 1Pl251 Turbocharger Group ...••.......•.....•..••... 149
12 3N907 Valve As~embly--Fuel Injection
Consisting of:
3Nl299 Nozzle Assembly
5H7225 Nut
7M4603 Body

3N909 LOCOMOTIVE FUEL SYSTEM ARRANGEMENT

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


9-10·11·5 PAGE

3N4114 WOODWARD GOVERNOR GROUP 142E

12 2N3946 VALVE ASSEMBLY--FUEL INJECTION

2 1B4202 NUT---------------------------- CoNSISTING OF:


3 3N470l ROD-----------------------------
4 463388 60LT---------------------·------ 5F2807 CAP
5 3 B4505 LOCKWASHER--------------------
6 3N6415 PLATE--------------------------- 51-17225 NuT
7 8 S315 7 PIN----------------------------- 7M4603 BODY
8 3N4287 LEVER-------------------------- 7S1059 NOZZLE ASSEMBLY
9 9L2796 BOLT-··---------------------,---
10 1 D4716 NUT---------------------------
11 464277 WASHER-------------------------
12 8L8598 ROD END------------------------
13 8L44 NUT----------------------·------
14 1A2
2-5 16 15 14 IS SM7
16 3N47

3N7727 GOVERNOR LINKAGE GROUP 3N4372 WOODWARD GOVERNOR ARRANGEMENT-Factory Installation


Serial No. 6683929-Up. FOR LOCOMOTIVE SERVICE Serial No. 6683929-Up

DESCRIPTION OTY

------------------------- ·y-
I B4330 NUT--------··------------------- 1
3 B4504 LOCKWASHER···----------------- 1
5B 507 SPACER------------------------- 1
' 3H49 7 4. ROD END------------------------ 1
i5 B9079 'NUT ---------Oaml--------------- 2
3N912 4 ACTUATOR----------------------- 1
5B9 603 BOLT-------------·-------------- 2
4 B42 78 WASHER--------------·---------- 2
6 36 4506 LOCKWASHER-------------------- 3
7 4F 4 40 3 EYEBOLT-------·····------------ 1 CONSISTS OF: PAGE
5 1591 BOLT------------·····--------··· 1
8 1D4 717 NUT----------------------------- I
9 4K4726 ROD END------------------------ I 3N9126 GOVERNOR DRIVE GROUP •.•.... ,. ••••••••••• 146A

6N3603 WOODWARD GOVERNOR GROUP ............•..•• 1468

6·5

157768

3N9125 GOVERNOR CONTROL GROUP-Air Actuated 3N9130 WOODWARD GOVERNOR ARRANGEMENT-Diesel


Serial No. 6683929-Up. FOR USE WITH 3N9130 WOODWARD GOVERNOR Serial No. 6683929-Up
ARRANGEMENT LISTED ON PAGE 1478
)> [1 2-SEAL ______ 2M8663
r U2-SEAL ____ 2M4453
~ (1 EACH IN PUMP ASSE~N )
1465
)>
-<
(./)

(j")
<

~
2-F"ERRULE ASSEM._IS7689
m
a4-DOWEL_ -----2A3348
(/) 2·DOWEL ______ 4f2b09
m 2-BUSHING ______ IP7325
;;o
PARTS OF HOUSING ASSEM.IIL5136)
)> I-RACK ASSEM. ___8L3562
r
Ill I o g 4L6783-PLUG _______ _4
z 5H4488-LifTER ASSEM._I2
c
~
(lJ
m
;;o 6L5136·HOUSING ASSEtvL __ I

~ T 200-PLUG __ (CORE) __ _j
I (PART or HOUSING ASSEM. 6L5135)
m
z NOTE:
ASSEMBLE CAMSHAFT
0 WITH 'T'MARKING IN
;;o FRONT Of HOUSING
0
m
;;o

z
(j")
i
"""'0 2A3856-GUIDE - - - ----:tii
)> &NOT PART Of 3N908F"UEL PUMP HOUSING ----5H 44 75-BUSHING----~
;;o 8L4267-FUEL PUMP HOUSING SERVICE ASSEM. (SAE STANDARD ENGINE ROTATION) (PARTS or HOUSING ASSEM.61J5135j
-i CONSISTS or PARTS SHOWN MINUS PARTS MARKED 8
(./) I-CAMSHAFT ____ 4L581 6 136007

3N908 FUEL PUMP HOUSING GROUP


Part of 3N909 Locomotive Fuel System Arrangement listed on Page 147
Only separate parts serviced

1P1251 TURBOCHARGER GROUP-2 Required


Part of 3N909 Locomotive Fuel System Arrangement listed on Page 147

.&I-CLAMP·········· 2SI304 1 - - - - - 2SI507·PLATE · ·- INamel--- I


0 .& !·NUT · · · · · · • • · · · 7M9918 { 8H3710-SCREW- - - - - - - - - -I
z I-SEAL-········· 9M9545 - - - - - !Not Shown!
r
-<
()
)>
-i
m
;;o
"""'0
r
r
)>
;;o

"""'0
.& 1-HOUS I NG - (Turbine) - 9Sl517
)>
;;o
-i
(./)

(j")
<
m 1- PLATE - - - - - - - - - - 9M9938
!-SHAFT AND WHEEL ASSEM.
n 7S7759
)> !-RING---------- 4M6990----
-i
m
;;o I-FORM - - - - - - - FE036070-0l
"""'0 !Bearing Group Installation)
r
r
)>
;;o

"""'0
m
,
;;o

---Q--~-
0
;;o
~ --
)>
!-BEAR lNG-- - - - Not Serviced \ lP2428-CARTRIDGE ASSEM.-- l
z I Plain! 133o !Consists of All Parts Except
, 2SI308-DEFLECTOR ------- l
() 136008
m !Part of 3S5854 Bearing Group! ~ Those Marked .& I
REF. PART
NO. NUMBER DESCRIPTION QTY

1 2H 7911 PO INTER---- ---ITim ingl·--- • ---- 1


c 2 51596
BOLT----------------------·---- 10
c 4M6953 WASHER--------------·-·--·---- 10
3 1N5754 FLYWHEEL ASSEM. --------------- 1
4 1N5742 GEAR·------U83 Teeth)··------- 1
------- '--

iREF. PART
DESCRIPTION OTV
! NO. NUMBER
C INDICATES CHANGE
-----------------------~-- 2
2 1F 3131 GASKET---·---------------------- 2
3 287411 PWG---------------------------- I
4 3 B1915 BOLT··--------------------------- 3

138222
202307
1N5766 FLYWHEEL GROUP
S.A.E. STANDARD ENGINE ROTATION 3N6887 HEATER CONNECTION FLANGE GROUP
FOR USE WITH 24" CLUTCH FOR LOCOMOTIVE USE
Only separate parts serviced

o
- - - - 7L7056·PLATE - - - - -

~ -4L6216-GASKET ---
--•---- 1

--------
5L665D-HOUSING---------
3)
--1

I-COOLER ASSEM. -- • • - - 5L6676

2-BUSHING ------ --- 5L6669


2-GASKET·------ --- 8M23318@
2-BOLT------- ------1A2029 ,
MOUNTED
2-LOCKWASHER--------- 384506
1-PLATE---- ------- 7L7055
Q --0
ON
FLYWHEEL 7L7524-BOLT- - - - - - - - - - - - - -6
HOUSING 384506-LOCKWASHER---- ---- 6
105229
7L7063 TORQUE CONVERTER COOLER GROUP

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


j_
OESCAIPTION OTY

3N 70 ----------------·- -------
3N5573 SPACER ASSEM. -----------------
11 ncludesl
1 L7524 BOLT-------------------------
3 K606 0 NUT·-------------------------

153625

3N5620 SERVICE DISCONNECT SPACER GROUP


Also part of 3N5637 Front to Rear Compound Coupling & 3N8996 Shaft
to Shaft Coupling Arrangements shown on Pages 1508 & 150H

I V623 PLATE--------------------------- 2
S 1621 BOLT··-···----------------··---- 10
3N 5 709 GUARD ASSEM. ------------------ 2 4 384508 LOCKWASHER------------------- 10
S 1594 BOLT----------------------------- 4 484280 WASHER------------------------- 10
2N3385 NUT----------Iclipl---·----------- 4
3 B 4506 LOCKWASHER--------------------- 4
4 B5211 WASHER-·------------------------ 4
153626

3N5765 FLYWHEEL COUPLING GUARD GROUP


Also part of 3N5637 Front to Rear Compound Coupling Arrangement and
3N5833 Flexible Flywheel Coupling Arrangement shown on Pages 1508
& 150F
./

CONSISTS OF:

10 BOLT--7/8" THREAD X 7" loNG

10 4M6953 WASHER

3N8641 FRONT DRIVE SHAFT FASTENER GROUP


Part of 3N5637 Front to Rear Compound Coupling Arrangement
shown on Page 1508

I,
MOUNTED ON
VIBRATION @ @ MOUNTED ON
DAMPER FLYWHEEL
GUARD GUARD

0:
'"Ill
_...
:= .... o"'
o"'
.,..,., I V623 PLATE--------------------------- 8
:~z z""
"" ............
- .... :::e 3N5708 GUARD ASSEM. ------------------ I
:zo "'
o:Z

153624

3N5764 EXTENSION GUARD GROUP


Part of 3N5637 Front to Rear Compound Coupling Arrangement and 3N5833
Flexible Flywheel Coupling Arrangement shown on Pages 1508 and 150F
CONSISTS OF: CONSISTS OF:
6 S1594 BOLT--DAMPER GUARD TO COUPLING GUARD 3N8608 BASE SKiD (XTENSION--3.5 FOOT
6 384506 lOCKWASHER--DAMPER GUARD TO COUPLING
10 485271 WASHER--DAMPER GUARD TO COUPLING GUARD 3N8609 BASE SKID (XTENSION--1 FOOT
6 2N3385 NUT--CLIP--DAMPER GUARD TO COUPLING GUARD

3N9536 FASTENER GROUP-Guard to Guard BASE SKID EXTENSION ASSEMBLIES


Part of 3N8987 & 3N8988 Coupling Arrangements To provide use with the family of 21" bases for oilfield portable
listed on Page 150G application where cable tow, truck loading and stability
is a requirement

CONSISTS OF: PAGE

3N5577 COUPLING GROUP . . . . . . . . . . , .•.. , .... , , . , , • 150K


3N5620 DISCONNECT SPACER GROUP , , . . . . . . . . . . . . . , , 150C
3N8677 CONSISTS OF:
COUPLING GUARD GROUP ••••••·· ..•........• 150K
3N8647 FASTENER GROUP 11
INCLUDES: 10 5F6932 BOLT--1 THREAD X 7" lONG
.8 7J7868 BOLT
2 485271 WASHER 10 5F6562 WASHER
2 2N3385 NuT--CL 1 P
2 3N8637 SUPPORT ASSEMBLY
2 3N8634 PLATE
4 3B4506 lOCKWASHER
4 S1594 BOLT

3N8996 SHAFT TO SHAFT COUPLING ARRANGEMENT 3N8642 FRONT DRIVE SHAFT FASTENER GROUP
Provides a coupling for driving two GE752 generators in tandem Part of 3N8987 Front Coupling Arrangement listed on Page 150G
If AC generator is coupled to GE752, 1-3N8676 Guard
and 1-3N5596 Hub is required
10

3F6645 BOLT---------------------------- 10 3N5597 GUARD ASSEM. -----------------


4 5F6562 WASHER------------------------- 10 3N4387 BRACKET ASSEM. ---------------
l B4205 NUT------------------------------ 10 (Each 1ncludesl
384508 LOCKWASHER-------------------- 10 9 9F 29 7 8 NUT------------------------- 1
3 H7 65 4 WASHER------------------------ 10 T318 BOLT---------------------------- 12
10 384507 LOCKWASHER------------------- 12
L 1002 SPACER------------------------ 10!
S 15 88 BOlT---------------------------- 6
LOCKWASHER------------------- 6
------------------------- 6
153628

3N8643 VIBRATION GROUP


Part of 3N8987 Front Coupling Arrangement listed on Page 1500

..
,... ...,
Z"'"'
~~e;
O.Q:l-0::

"""'"' I!
,
4
211!~904
2N2048
V~NT T~AP GROUP •. ' ' . ' . ' .. ' . . . . . . . . . . . . . . . 153
rlt..1'e:A GRouP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
1 4l92:::l2 PRIMING PuMP ASSEMBLY ...... ,. .... , .. 154
rUU:I..

,.
1 81-15137
2N3313
S~ALING
COMPOUND
PRINT OF PRECONDITIONING INSTRUCTIONS
1 3N35Q6-/ PRINT OF INSTALLATION DRAWING
1 2N3240 BRACKET ASSEMBLY--VENT TRAP TO FUEL REGULATOR
HOUSING
CONSISTS OF: 2 7F1866 BOLT--BRACKET BAND TO VENT TRAP
2 3B4506 LOCKWASHER--3/81!--BRACKE:T BAND TO VENT TRAP
10 4F6426 BOLT--7/8n THREAD X 7 11 LONG
2 104717 NuT--BRACKET BAND TO VENT TRAP
1 6L9536 HOUSING--FUEL REGULATOR
10 4M6953 ~ASHER 1 4L8215 GASKET--BYPASS COVER
1 5L3252 COVER--BYPASS R.H. SIDE REGULATOR HOUSING
2 S1594 BOLT--BYPASS COVER TO REGULATOR HOUSING
2 3B4506 LOCKWASHER--3/8 11 --BYPASS COVER TO REGULATOR
HOUSING
r 4L6773 SPRING--BYPASS COVER TO PLUNGER
1 6L4B88 PLUNGER AsSEMBLY--B¥PASS
2 1H3933 WINDOW--BLEEDER VALVE
1 2A3.885 GASKET--BLEEDER VALVE:
1 6L9535 SEAT--BLEEDER VALVE
1 6L9536 NEEDLE ASSEMBLY
1 5F9144 SEAL--NEEDLE ASSEMBLY
1 5M6214 PLUG--FRONT
1 3J5369 PLUG--FRONT
3N8641 FRONT DRIVE SHAFT FASTENER GROUP 1 5B6009 BUSHING--TOP AND REAR
Part of 3N8988 Front Coupling Arrangement listed on Page 150G
,
1
7
2F4662
3N3499
FITTING--ToP--BLEED OVERFLOW
TUBE--BLEED OVERFLOW
8B6127 CLIP--BLEED OVERFLOW TuBE
1 5L2904 GASKET--FUEL REGULATOR HOUSING TO COVER
1 6L9537 COVER--FUEL REGULATOR HOUSING BOTTOM
1 3N3496 BRACKET ASSEMBLY--FUEL REGULATOR MOUNTING
2 7H7954 BOLT--HOUSING--LEFT' SIDE
1 S1571 BOLT--HOUSING--CENTER REAR
6 104717 NuT--HouSING
6 3B4506 Loc KWASHER --3/811 --HousING
4 S1594 BOLT--FUEL REGULATOR BRACKET TO BRACKET
2 2N3816 BRACKET--FUEL FILTER HOUSING
4 9L 1321 STUD--FUEL FILTER HOUSING
8 3B4506 LOCKWASHER.--3/8 11 --BRACKET
,
8 104717
8B2664
NuT
BUSHING--REDUCING--VENT TRAP SIDE
1 2L5975 FiTTING--VENT TRAP SiDE
1 3N3500 TuBE--VENT TRAP WATER
1 4M857 FITTING--ENGINE WATER MANIFOLD
1 2N2076 PLATE--INJECTION PUMP HOUSING
1 4L8132 GASKET--INJECTION PuMP PLATE
1 6B7639 SERVICE TEE--INJECTION PUMP PLATE
,
1 3B7721
8B8153
BusHING--SERVICE TEE ToP
FITTING--SERVICE TEE ToP TO GAUGE
1 2N5895 TuBE--FuEL PRESSURE GAUGE R.H.
1 2N5896 TuBE--FuEL PREssuRE GAuGE L.H.
2 2B2404 CLIP--FUEL PRESSURE GAUGE TUBE
1 9B1348 FITTING--FUEL GAUGE TUBE TO HOSE
,,
1 1Y263
4K4194
COUPLING--REDUCING--REAR VENT TRAP NIPPLE
FITTING--COUPLING AND SERVICE TEE SIDE
, 3N3509
3B8404
TuBE--VENT TO INJECTION PuMP PLATE
CLIP--VENT TRAP TO INJECTION PUMP TUBE
1 7B1598 CLIP--VENT TRAP TO INJECTION PuMP TuBE
3N3514 HEAVY DISTILLATE FUEL ARRANGEMENT,.-Part 1 of 2-Type 1
FACTORY INSTALLATION. FOR USE WITHOUT SURGE TANK
CONS I '3TS OF:
1 1L4757 FLANGE--INJECTION PUMP BLEED
1 4L8144 GASKET--INJECTION PUMP BLEED FLANGE
2 1A2029 BOLT--INJECTION PUMP BLEED FLANGE
2 3B4506 LOCKWASHER--3/8"--INJECTION PUMP BLEED FLANGE CoNS"IsTs oF: PAGE
2 5B6009 BUSHING--REDUCING--INJECTION PUMP BLEED 1 VENT TRAP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . 153
FLANGE AND REGULATOR HOUSING 6 2N2048 FILTER GROUP ......•....•..•.••••.•....•• 153
2 2F4662 FiTTING--INJECTION PUMP BLEED TUBE 1 4L8232 FUEL PRIMING PUMP ASSEMBLY, ...•........• 154
1 3N3510 TUBE--INJECTION PUMP BLEED 1 8H5137 SEALING CoMPOUND
2 8B6127 CLIP--INJECTION PUMP BLEED TUBE 1 2N3313 PRINT OF PRECONDITIONING INSTRUCTIONS
1 2R6876 VALVE--3 WAY--COMMON.PORT TO FORWARD VENT 1 3N3508 PRINT OF INSTALLATION DRAWING
TRAP N) PPLE 1 2N3240 BRACKET ASSEMBLY--FENT TRAP TO FUEL
1 4K4194 FITTING--FUEL REGULATOR HOUSING--REAR REGULATOR HOUSING
1 3N3505 TUBE--TRANSFER PUMP TO REGULATOR HOUSING 2 7F1866 BoLT--BRACKET BAND TO VENT TRAP
6 2B3243 CLIp 2 3B4506 LOCKWASHER--BRACKET BAND TO VENT TRAP
1 6L4590 LEVER--PRIMING PUMP OPERATING 2 104717 NuT--BRACKET BAND TO VENT TRAP
1 4B3572 SET ScREW--PRIMING PUMP OPERATING LEVER 1 6L9536 HoUSING FUEL REGULATOR
1 7L270· BRACKET 1 4L8215 GASKET--BYPASS COVER
4 1A2209 BOLT--PRIMING PUMP TO BRACKET 1 5L3252 CovER--BYPASS RH SiDE REGULATOR HOUSING
4 3B4506 LOCKWASHER--3/8 11 --PRIMING PuMP TO BRACKET 2 51594 BOLT--BYPASS COVER TO REGULATOR HoUSING
4 1B4203 NuT--PRIMING PUMP TO BRACKET 2 3B4506 LOCKWASHER--BYPASS COVER TO REGULATOR HoUSING
2 3B4512 lOCKWASHER--3/4 11 --BRACKET TO L.H. SUPPORT RAIL 1 4L6773 SPRING--BYPASS COVER TO PLUNGER
2 1B4331 NuT--BRACKET To L.H. SuPPORT RAIL 1 6L4888 PLUNGER AsSEMBLY--BYPASS
1 3B7280 NIPPLE--PRIMING PUMP BOTTOM 2 1 H3933 WiNDOW BLEEDER VALVE
1 6F496 TEE--CUSTOMERS FUEL INLET CONNECTION 1 2A3885 GASKET--BLEEDER VALVE
2 8B2664 BUSHING--TEE AND PRIMING PUMP TOP 1 6L9535 SEAT--BLEEDER VALVE
2 1 F9269 FITTING--TEE AND PRIMING PUMP TOP 1 6L9538 NEEDLE ASSEMBLY
1 3K7486 FITTING--TRANSFER PUMP OUTLET (BOTTOM) 1 5F9144 SEAL--NEEDLE ASSEMBLY
1 3N3507 TUBE--PRIMING PUMP BOTTOM TO TRANSFER PUMP ToP 1 5M6214 PLUG--FRONT
1 3N3506 TUBE--PRIMING PUMP TOP TO TRANSFER PUMP BOTTOM 1 3J5389 PLUG--FRONT
1 3B6489 CouPLING 1 3B7722 BUSHING ToP AND REAR
1 3B7284 NIPPLE 1 2F4662 FITTING--TOP--BLEED OVERFLOW
1 9M7649 BRACKET 1 3N3499 TUBE--BLEED OVERFLOW
2 7B1597 CLIP 2 8B6127 CLIP--BLEED OVERFLOW TUBE
10 302023 GROMMET 1 5L2904 GASKET--FUEL REGULATOR HOUSING TO COVER
2 1J9886 CLIp 1 6L9537 COVER--FUEL REGULATOR HOUSING BOTTOM
2 3H5264 CLIP 1 3N3496 BRACKET ASSEMBLY--FUEL REGULATOR MOUNTING
2 8B8563 SPACER 1 51571 BOLT--HoUSING CENTER REAR
4 8S3215 CLAMP 6 104717 NuT--HOUSING
4 2S2176 CLIP r' 6 3B4506 LOCKWASHER--HOUSING
;,1 6K344 CLAMP 4 S1594 BOLT--FUEL REGULATOR BRACKET TO BRACKET
2 S1590 BOLT 2 2N3816 BRACKET--FUEL FILTER HOUSING
2 484278 WASHER 4 9L1321 STUD--FUEL FILTER HOUSING
1 7H7954 BOLT 8 3B4506 LOCKWASHER--BRACKET
1 3B6496 ELBOW 6 104717 NUT--HOUSING
1 3B6495 ELBOW 1 8B2664 BUSHING--REDUCING--VENT TRAP BOTTOM
2 5B3428 WASHER 1 4M857 FITTING--VENT TRAP BOTTOM
1 5B 1311 NIPPLE 1 3N3500 TUBE--VENT TRAP SIDE
1 3F2953 FITTING
2 4L8546 VALVE
2 ·8L5294 ADAPTER
1 2B3470 NIPPLE

3N3514 Ht;AVY DISTILLATE FUEL ARRANGEMENT-Part 2 of 2-Type 1 3N3514 HEAVY DISTILLATE FUEL ARRANGEMENT -Part 1 of ~
FACTORY INSTALLATION. FOR USE WITHOUT SURGE TANK Type 2-Factory Installation
FOR USE WITHOUT SURGE TANK
CONSISTS OF!
1 4M857 FiTTING--ENGINE WATER MANIFOLD
1 2N2076 PLATE--INJECTION PUMP HOUSING
1 4L8132 GASKET--INJECTION PUMP PLATE
1 6B7639 SERVICE TEE--INJECTION PUMP PLATE
1 3B7721 BUSHING--SERVICE TEE TOP
2 5B3428 WASHER--PRIMING PUMP BRACKET TO RAIL
2 4L8546 VALVE--CHECK PRIMING PUMP ToP & TEE FRONT CONSISTS OF:
2 8L5294 ADAPTER--PIPE--VALVE TO TUBE FITTING
1 2B3470 NIPPLE--BY PASS COVER REAR 2 8B6127 CLIP--INJECTION PUMP BLEED TUBE
1 3B6489 CouPLING 1 2R6876 VALVE--3 WAY--COMMON PORT TO FoRWARD
1 3B7284 NIPPLE VENT TRAP NIPPLE
3 8B6127 CLIP 1 3N3505 TUBE--TRANSFER PUMP TO REGULATOR HOUSING
1 9M7649 BRACKET 6 2B3243 CLIP
2 7B1597 CLIP 1 4L8232 PUMP ASSEMBLY--FUEL PRIMING
10 302023 GROMMET 1 6L4590 LEVER--PRIMING PUMP OPERATING
2 1S9886 CLIP .. 1 4B3574 SET SCREW--PRIMING PUMP OPERATING LEVER
2 3H5264 CLIP 1 7L270 BRACKET
2 8B8563 SPACER 4 1A2209 BoLT--PRIMING PUMP TO BRACKET
4 853215 CLAMP 4 384506 LOCKWASHER--PRIMING PUMP TO BRACKET
4 2S2176 CLIP 4 1B4203 NuT--PRIMING PUMP TO BRACKET
4 6K344 CLAMP 2 3B4512 LOCKWASHER--BRACKET TO LH SUPPORT RAIL
2 S1590 BOLT 2 1 B4331 NuT--BRACKET To LH SuPPORT RAIL
2 4B4278 WASHER--HOUSING 1 3B7280 NIPPLE--PRIMING PUMP BOTTOM
3 7H7954 BOLT--HOUSING--LEFT SIDE 1 6F496 TEE CUSTOMERS FUEL INLET CoNNECTION
1 3B6496 ELBOW--NIPPLE CUSTOMER FUEL RETURN 2 8B2664 BUSHING--TEE AND PRIMING PUMP TOP
1 8B8153 FITTING--SERVICE TEE TOP TO GAGE 2 1 F9269 FITTING--TEE AND PRIMING PUMP ToP
1 2N5895 TUBE--FUEL PRESSURE GAGE RH 1 3K7486 FITTING--TRANSFER PUMP OUTLET (BoTTOM)
1 2N5896 TUBE--FUEL PRESSURE GAGE LH 1 3N3507 TUBE--PRIMING PUMP BOTTOM TO TRANSFER
2 2B2404 CLIP--FUEL PRESSURE GAGE TuBE TO PUMP TOP
1 9B1348 FITTING--FUEL GAGE TUBE TP HoSE 3N3506 TuBE--PRIMING PuMP ToP To TRANSFER PUMP
1 1Y263 COUPLING--REDUCING--REAR VENT TRAP NIPPLE BOTTOM
1 3N3512 TUBE--VENT TRAP TO I~JECTION PUMP PLATE 3B6495 ELBOW--FUEL REGULATOR HOUSING REAR
1 3B8404 CLIP--VENT TRAP TO INJECTION PUMP TUBE 5B1311 NIPPLE--FUEL REGULATOR HOUSING REAR
1 7B1598 CLIP--VENT TRAP TO INJECTION PUMP TUBE 3F2953 FITTING
1 1 L4757 FLANGE--INJECTION PUMP BLEED 4K4194 FITTING--SERVICE TEE SiDE
1 4L8144 GASKET--INJECTION PUMP BLEED FLANGE
2 1A2029 BOLT--INJECTION PUMP BLEED FLANGE
2 3B4506 LocKWASHER--INJECTION PuMP BLEED FLANGE
2 387722 BUSHING--REDUCING--INJECTION PUMP BLEED
AND REGULATOR HOUSING
2 2F4662 FITTING--INJECTION PUMP BLEED TUBE
1 3N3513 TUBE--INJECTION PUMP BLEED

3N3514 HEAVY DISTILLATE FUEL ARRANGEMENT -Part 2 of 3 3N3514 HEAVY DISTILLATE FUEL ARRANGEMENT -Part 3 of 3
Type 2-Factory Installation Type 2-Factory Installation
FOR USE WITHOUT SURGE TANK FOR USE WITHOUT SURGE TANK
- - - - - 8H2607-NUT---------1
- - - - - 2AII62 -GASKET------ _I

---_I

8 REF, PART - .· .· .· .· .· .·. DESCfHPTION ~,


NO. NUMBER ~
l 4L8132 GASKET-----------·-············· 1
IA2029 BOLT---------------------------- 2
384506 LOCKWASHER-------------------- 2
8H2.778-GASKET - - _I 3 3NI954 TUBEASSEM. 1
4 IA9579 BOLT----------···--------------- 1
5 384505 LOCKWASHER-·-----···--····--·· 2
6 51618 BOLT-----------·-··--···---··--·· l
7 IM5829 GASKET------------·--··-------- I
C 8 6K 8079 FiniNG-----··--·--·----------- 1
- - - - 9M2342-ELEMENT FUEL
ASSEM....I PUMP C 9 3N6725 TUBE ASSEM. -------··--·------- 1
10 3N 1948 TUBE ASS EM.----------·----·--· I
{WASHABLE) HOUSING
C 3N9298 TUBE ASSEM. ----··ldrainl·----· l
II (I ncludasl
2K8851 NUT------------------------·
C 3N9299 TUBE ASSEM. -----·ldraini------·
12 II ncludesl
2K885l NUT-------------------------

- - - - - 7S9323-SPRI NG---- ---1 C INDICATES CHANGE 2089 80


100914

8H7204 PRIMARY FUEL FILTER GROUP 3N1941 FUEL LINES GROUP


Serial No. 6694840-Up. Part of 3N9389 Duplex Fuel Filter System

1111

CONSISTS OF: PAGE

3N1941 FUEL LINES GROUP ••.•.••...•..•.••••••••• 152E

3N9393 FUEL FILTER & PRIMING PUMP GROUP •••••••• 152F

3N9389 DUPLEX FUEL FILTER SYSTEM


Serial No. 6664840-,Up. To provide a system that allows the main
filters to be changed while the engine is running
27

REF. PART DESCRIPTION OTV


3N 9 29 4 BRACKET------------------------
NO. NUMBffl 12 3N9295 PLAT£··-Onstruclion· Englishi·--- 19 S 509 BOLT··-----------···------------ 2
I 3Nl360 HOUSING ASSEM. ---------------- I 3N 9310 PLAT£---Onstruction· Spanish)--- 20 Ill/! CLAMP------------------···----- I
2 409316 sass-----------·------------ 2 13 3N 13 51 SUPPORT----···----------------· 21 4F 48 79 BOLT---········--------------·-- I
3 8M 1911 DOWEL·-------·--------------- I 14 2N6731 RETAINER-···-------------------- 22 3N6079 TUBE ASSEM. ····---------------- I
4 I B 1804 FiniNG- --------------------- I 15 ll351 BOLT--······----------·-·------- 2 23 3N6080 TUBE ASS EM.-----------------·-- I
5 5K 9245 FiniNG-------------------------- I 16 3B4506 LOCKWASHER-------------------- - 5 24 5K9244 FITTING-------·----------------- 2
6 3J 5389 PLUG~----(use as required!------- 2 17 9 S 7 715 ELBOW··········--·------------- I 25 8B6021 ADAPTER------------------------ l'
7 5B89 79 TEE------------------------------ l 7M 706 KNOB···········--·-------------- 1 26 5K 9246 CONNECTOR·----------··--------- 2

l
8 JB 7881 NIPPLE-------------------------- I B4 203 NUT-······--------·------------- I 27 3N6935 VALVE·······(checkl·-----------· l
9 386553 ELBOW-----------------------···· l-8 85315 7 PIN············------------------ 2 28 1S1830 VALVE ASSEM.····tneedle)··----- 2
10 3B 7738 NIPPLE·--·------------------···· 446200 WASHER····------·-------------- 3 29 9M3 335 ADHESIVE·----------------------
II JN 1920 GAUGE·-.:·····---···-----········ 5K3918 SPRING----------------·------- l C 30 5M2894 WASHER··-----------------------
C INOICAT£S CHANGE 207ll6

3N9393 FUEL FILTER AND PRIMING PUMP GROUP-Part 1


Serial No. 6684840-Up
Part of 3N9389 Duplex Fuel Riter System listed on Page 152D

3N9393 FUEL Fll.TER AND PRJMIING PUMP.GfdJP..::JP.iri


Serial No. 66B484Q--Up
Part of 3N9389 Duplex Fuel Filter System listed on Page 152D
3N2651 Body parts are shown on Page 152H

8 9-7

32-

27 2N6130 PISTON-··---------------------· l
6H8542 PLUG····------·----------------- 2
·2 A 1913 GASKET-------------------····· 2
2 8M248 SPRING------------------------- 2
II 4K8603 PLUG-·----------------······-·
4F 7391 SEAL-------------------··-·------ 8M8 74 PLUNGER ASSEM. --------------- 2
12 1 P2 278 RlNG----------------------·--··- 2
25 l!351 BOLT---------------------------- 2
N COVER ASSEM. 26 384506 LOCKWASHER---------····------- 16
1 4B4423 RIVET--·--------------··------- 13 5F7464 SPRING--------------------·---- I
2 2J4045 SPRING-·--···--···---··--···-- 14 3N 1352 TUBE-----------------------·--··- 1 21 3N 1350 BRACKET-------------------····· I
15 2N6732 GUIDE------------------··-·····- I 9Ll321 STUD-···----------------------- 4
3 2 A369 6PLUG-··-·--···--···---------··
4 2N 329 5
GASKET-·--·---------------·---·· 16 2N6733 PLATE------·-·····-------------- I zg 104717! NUT------------------------------ 4
17 3Nl346 ROO--------·--·----------··----- 1 29 3Nl347i GASKET-···---------------------- 1
5 4H 8 79 2
FILTER·---·---··---------··-----.
30 S 1594 i BOLT---------------------------- 2
6 104539BOLT-··--------·----·-----------
18 I B4203 NUT-------------··--------------- I 31 2N3816 BRACKET------------------------ 1
7 3B4505LOCKWASHER···-····-··--------· 3N 8842 FILM·----(warning-Englishl·------ 2
8 3N2651BODY ASSEM. 19 Lll 70 KNOB------------·--····--------- I 32
20 3H6591 BOLT-----------·-----··-··------- 1 4N9308 FILM-··-·{warning·Spanishl·----- l
(Separate Illustration I 33 4H5232 PIN·---------------------------- l
9 3H 5932 BOLT-·----------·---·----------- 21 5M621 PLUG------------·--···--···---- 2
10 4F 5607 SEAL------------·----··-------- 22 I A2029 BOLT-------------·---·--·-··---- 8

-~--
41 5f7464 SPRING--------------------------
42 2N6730 PISTON--------------------------
43 2N3855 TUBE----------------------------
24 44 2N6 73 2 GUIDE----------------------------
46
47

25

15 4H8792 ELEMENT ASSEM. 4


16 2A4639 BOLT------4.13cm!l.6251n.llong 2
17 9L1321 STUD---------------------------- 4
18 ZN3816 BRACKET·----------------------· 2
19 3N6366 HOUSING ASSEM. ---------------- 1
2D 3J5389 PLUG---------------------------- 4
21 2N5104 CLAMP------Uongl·------------c- I
22 S509 BOLT·--------------------------- 1
23 L2070 BOLT---------------------------- I
MOUNTED ON 24 3N7266 TUBE ASSEM. ··--!fuel inlet!------ 1
OIL FILTER 25 3N7267 TUBE ASSEM. ----!luel outletl·---- I
26 2N3296 GASKET·------------------------ I 45 ZN6733 PlATE--------------------------- I'
REE PART 4M9640 PlUG---------------------------- I 46 184203 NUT---------------------'-----··· I
NO NUMBER
DESCRIPTION QTY 27 6B7020 GASKET-------------------·-····· I 47 ll170 KNOB---------------------------- 1
1 5K9894 CONNECTOR:~-------------------- 2 28 3N6690 SPRING------- ----------·-··--- I 48 2N673I RETAINER-------------------·--· I
2 9 L\77 5 BRACKET------------------------ I 29 7K 1517 ELBOW-------------------------- I 49 3 H6 591 BOLT----------------------------- 1
30 7K498 I 50 Ll351 BOLT----------------------------- 2
3 S 1594 BOLT·-----2.54'cmn.oo in.llong 3
4 384506 lOCKWASHER···---------------- ZI 31 2N3297 1 51 2N3303 SUPPORT------------------------ 1
5 I 04 717 NUT·---------------------------- 8 32 3N2856 1 52 1A2029 BOLT---------------------------- 8
6 8 S32I5 CLAMP·-----Ishortl-------------- 5 33 1B1293 6 53 2N330l COVER--------------------------- 1
34 384505 7 54 2N3294 GASKET------------------------- I
7 S 1588 BOlT·--------------------------- 1
35 SPRING··----------·------------ I 55 4S6574 GAUGE------Ifuel pressure!------- I:
8
9
6B2882
2N 3299
SPACER·------------------------
COVER ASSEM. ------------------- I
I
36 1 56 882283 NIPPLE------------------------- I i
10 2A3696 PWG·------------------------- I
37
2
~~ :~~~~~ ~i~c:::::::::::::::::::::::::::· :~
11
12
2J4045
484 423
SPRING·---------------------- I
RIVET-------------------------- I 38
2
I 59 1M7643 SPACER-------------------------
60 3N6938 GAUGE-------------------------
2!
1
13 5M6213 PLUG·--------------------------- 3 39 1
14 2N3295 GASKET--:··--------------------- I 40 2 61 3N6935 VALVE--------------------------- l1
150724

3N6892 FUEL FILTER AND PRIMING PUMP GROUP


FOR LOCOMO"nVE USE

3N6892 FUEL FILTER AND PRIMING PUMP GROUP-Type 2


FOR LOCOMOTIVE USE

15 4H879Z ELEMENT ASSEM. ----------------- 4


16 2A4639 BOLT··-···4.13cmU.625in.llong 2
l7 9Ll321 STUO---------------------------- 4
18 2N3816 BRACKET·----------------------· 2
19 3N6366 HOUSING ASSEM. ---------------- I
2D 3J5389 PlUG·--------------------------- 4
21 2N5104 CLAMP-·····IIongl·-------------- 1
22 S509 BOLT·········------------------- 1
23 L20 70 BOLT---------------------------· 1
MOUNTED ON 24 3N 7266 TUBE ASSEM. ----lluel inle1)------ 1
OIL FILTER 25 3N 7267 TUBE ASSEM. ----{fuel outletl-··-· 1
26 2N3296 GASKET·------------------------ 1
4M9640 PLUG---------------------------- 1
DESCRIPTION QTV 27 6B 7020 GASKET-------------------------- 1
C 1 5K9238 CONNECTOR---------------------- 2 28 3N6690 SPRING------- ----------------- 1
2 9Ll775 BRACI(ET··-Iuse asrequiredl·--.-- I 29 7K 1517 ELBOW--------------------------· 1
3 S 1)94 BOLT·-----2.54 cm!I.OO in.l long 3 30 7K498 ELBOW··------------------------- 1
4 3B4506 lOCKWASHER------------------- 21 31 2N3297 VALVE--------------------------- 1
5 I 04717 NUT----------------------------- 8 32 3N2856 BODY·--------------------------- 1
6 8$3215 ClAMP------Ishortl-------------- 5 33 1 B1293 BOLT------------------·-------- 6
7 51588 BOLT---------------------------- I 34 3B4505 LOCKWASHER------------------- 7
8 682882 SPACER·------------------------ 1' 35 8M8597 SPRING·------------------------ 1
9 2N 3299 COVER ASSEM. -------------•----- 1 36 4F5607 S€AL·-------------------------- 1
10 2A3696 PlUG-------------------------- 1 4F7391 SEAl··------·------------------- 2
11 2J4045 SPRING----------------------- 1 Ji 1P2278 RING······---------------------- 2
12 484423 RIVET·------------------------- 1 38 4K8603 PLUG---------------------------- 1
13 SM6213 PLUG---------------------------- 3 39 2N3851 ROO----------------------------- I
FI,IEL RElt:~ J.4 2N3295 GASKET-------------------------- 1 40 4H5232 PIN---------------------------- 2
6
- - - 5L!5833 -OIECK ASSil:M.-- --1

- - - - 7F6620-WING AND SHAF'T


ASSEM, ___ I
- - - - 4L9430-CYLINDER--- ---1

I-NUL -(CAST IRON)- 7L8145

f -GLAND_ (BRASS)- _7L8144·---

6-PACKING--- --2N5843
1-LIO__ (BRONZE ) __ 7L8143----

3 -GASKET- ____ --7r6627 ---~


109948

4L8232 PUMP ASSEMBLY


Part of 3N3514 Heavy Distillate Fuel
Arrangement listed on Page 151

·~· ~-
16*2f
DESCRIPTION

3 B8 999 FllTING-------------- -----------


8 F8 99 7 NUT--·----------------------·
4 S84 57 TUBE------··---------- ----30. 42"
3 886127 CLIP······---------------------- l
c 9 H8260 BOLT----------------··········-· 2
3 1
I ( 3 B4 508 LOCKWASHER-------------------- 2
L 136 5 WASHER------------------------- 2
I ; \
4 !/ r ;~-
389004
8F8997
3B 7259
FITIING-------------------------
NUT---------------------------
ELBOW--------------------------
l
l
1
789684 VALVE-------------------------- l
6.l7322 TEE------------------------------ l
3B72 96 NIPPLE-----··------------------ l
9 3 B17 44 Nl PPLE -------------------------- 1
C 10 2F3360 BUSHING----------------------- 1
C 11 2H7551 LINE---------------------------- 2

~.
12 5L5006 REGULATOR--------------------- 1
1 A202 9 BOLT--------------------------- 2
l3 1 D4 717 NUT---------------------------- 2
3B4506 LOCKWASHER------------------- 2
I, 3L9689
14 8L5038
WASHER-------------------·····
BRACKET------------------------
2
1
II 15 4 S84 57
lF 51 94
TUBE------------- ---------39. 77"
FITTING-------------------------
I
IIC 1
16
8F8997_ NJIT~---------------------~:::=:
-- -t..:::.---.,
C INDICATES CHANGE
i ORDER BY THE FOOT 139231

8L5039 OIL LEVEL REGULATOR GROUP

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS


ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
PART t::l£SCRIP110N
NUMBER

1 8l5457 GASKH-------·---C------- . j
C 2 S 1627 BOLT----------------------- !3
C 3 3N6362 BASE ASSEM. ------------· !
4 BLB41B TUBE
5 BL62 54 PLUNGER 2
6 4H5440
7 7L 3111 GASKET----------------------- 2
8 51594 !:?
9 3B4506 LOCKWASHER----------------·-
10 7l2334 SCREEN ASSEM. ·---------------
11 55 3465 BELL----------------------------
12 4 BB58 6 PLUG-------·--------------------
13 7L2341 TUBE ASSEM. -----··"-······-----
14 7L2905 GASKET··------------------------
15 1l2906 LOCK---------------------------
16 T703 BOLT----------------------------
17 l196 LOCK···-------------------------
18 I BH03 NUT-----------------------------
19 52415 LOCK---------------------------
11! 48383 "U" SOLT------------------------
21 7l233B BRACKET-----------------------
22 51616 BOLT----------------------------
13 Bf8683 LOCK·------(~ l----------
24 8f8682 LOCK-------( ~l-----------
25 582888 PLATE·--------------------------
26 7 M4 3 53 GASKET-------------------------
27 2N9841 BOLT·---------------------------
_28 7l 47 CAP ASSEM. ---------------------

C INDICATES CHANGE

150567
)>
NN
r
~
(;;(i

6~
~
z
~
I

sm
nO
)>
-<
t'l!:j
~I
I
I "~
~:
)lil I
tr> I il>l
0. Ci>l
:I: I I :r,
c: "'I
"'I I
(j),:t"O :"II I "I
< .,::l<a I I
I
I
I
I
..,._
~
m lil"' lil"'
~i "'"'
00>
~~
-~
tr> -..!"'
m
()'I~Cll
"'""' "'
;;o ::r~l;;
;vo~
)> ...,::ro
r O'"om
.... z
z iQ'n
c., ... r
~
.:i ti:i'
-0
(/)
o.::rm
o:>c:'"'o
m:;to.n
;;o .c:
o::! r
~ ;;,'
-~--1
c
< ~n
I II& ::r
m-o(...)
z ., ::r Gl
~;v~
O~c;-!ij
., ...
;;o
a::l
...
r;(»
0 0
m "'
;;o rD3
... ....
....
~.~
z Q ,~
(j) 0.
~
"
)> .
;;;
::;
...~
;;o
-I "' E
tr>

2N7080 CLUTCH ASSEMBLY


Specification No. 33599
Part of 6L6220 Enclosed Clutch Group

IL857H£VER·- ·····I
. - - - - IL6931-SCREW_______ 2
H2415·BOLT • • • - - • I · - - - - 5L9422-PLAT£ ______ J
04719-NUT • • •1
4-LEVER-------2L4437

4-COTTER PIN

4-PIN ___ _

I·NUT-----·---
1-LOCK ______ _
-1

IL6931-SCREW--- _ ---2
15;>077
5 8l5095 ll NK ----------- -----· ········--· 8
6 8l5200 PIN·---------········----··-···· 4
8l5105 COLLAR ASSEM. -··········-····· 1

t
V375 BOLT -------------------------- 2
1 NUT ---------··llockl--- -------- 2
21< 564
8l5186 SHIM···---------·······-······ 2

C 8 8l5679 RING·····----------------------- I
oJ 2H3755 BOLT---------------------------- I
'1 5B2407 LOCK---------------------------- I
10 18357 CUP-------------------·········· 2
II 4F 74 99 CONE---------------------------- 2
12 5H4894 SEAL-----------------~---------- 2
13 8l5201 SlEEVE--------------·------------ 2
14 8L5099 RETAINER------------------------ I
15 8L518'1 SEAL--------------·······-----·· I
16 6l5202 KEY·······---------------------- 2
17 104539 BOLT········-----------·-······· I
18 8l5102 FORK--·-···--------------······- I
19 l B8702 KEY----------------------------- I
20 8L5094 RING---------------------------- 1
21 8l51 06 SLEEVE-------------------------- 1
C 22 3NI462 PIN ASSEM. -----------c........ 1
C 23 3N 1461 SPRING·---------------------- 1
24 8L51 03 PLATE------------------········· 1
25 8L5l 04 PLATE ASSEM. ------(Center I---- 2
26 6L6275 PLATE ASSEM. -----torivingl------ 3
27 SL 5108 HUB AND BACKPLATE------------- 1
28 8L5198 WASHER------------------------- 1
29 8l51il4 NUT-------------------------·--· l
DESCRIPTION
30 8l5159 BEARING----------·········----- l
RlNG···························- I 31 8L5185 KEY------------------------····· l
YOKE---------------------------- I 32 8L5!88 PIN········--------------------- 4
PIN----------------------------- 4 33 6L3963 COTTER PIN---------------------- 4
COTTER PIN·······--------------- 8 34 8 L510 7 LEVER------······--------------- 4
c INDICATES CHANGE l490ZO

7L7490 FLYWHEEL CLUTCH ASSEMBLY-Side View


Specification No. 32478
Part of 7L7489 Enclosed Clutch Group shown on Page 156

7L7490 FLYWHEEL CLUTCH ASSEMBLY-End View


Specification No. 32478
Part of 7L7489 Enclosed Clutch Group shown on Page 156

HOSE ASSEM. ------- i 1


~ i ~~I_£---~~--~·:::·:.·.·-~--~-.-:-·-~ :
4 l BOlfumomuuumom•-=1 2
5 ll8513 LEVER------------------------- I
6 3B 7276 NIPPLE-------------------------- I
7 8l5190 KEY-·-··------------------------ l
8 8l542l SHAFT----·-····----------------- 1
9 SL 5098 CARRIER ASSEM. ---------------- l
10 l H2415 BOLT-------------····--········· l
II l 04 719 NUT·········--···--------------- 1
12 8L5101 SHAFT·····-------·-········-··-- I
13 8 B7121 FITTING------------------------- l
14 3Ll850 PlUG·-········------------------ 2
15 S 1625 BOLT---------------------------- 8
16 7H3171 PLUG··············-------·-···-· l
C 17 2N2912 HOUSING···········-·----------- 1
18 8L5110 GAUGE·------·------------------- 1
19 6F253 LOCI<WASHER·--···-------------- 1
C 20 951354 NUT--··········Uaml------------ 1
21 388489 FITTING-----········----------·· 1

C INDIGATES CHANGE 152081

,., -~- :.._ ~- - - - ------------ -~ ~~ ----~-.=:: ~~ ~


I-SHAFT _______ 6L2740
l·SHAFT
MOUNTED ON
CRANKSHAFT
1-KEY---------483185 1-KEY ·········-----··· 483185

10-BOLT (2. 75"LONG)-1 04608 10-BOLT ---------------


-OR- L__-~ 10-LOCKWASHER
11
10-BOLT(4.75 LONG) 3B6753 6{~~~gg~~-5~~~---------- ;~:~7
(Mounted on Accessory Drive
85292. Housing I 6 NOT SHOWN 153648
10- LOCKWASHER--3 B4512

6L2690 STUB SHAFT GROUP-Front Mounted 3N6721 STUB SHAFT GROUP-Front Po~JVer Take-Off
Serial No. 6683561 to 6684405 inclusive Serial No. 6684406-Up

I-SHAFT ASSEM ____6L2619

I-KEY---------4B31B

10-BOLT--------10608

10-LOCKWASHER_...3B4514 85300 142034

6t2709 STUB SHAFT GROUP-Rear Mounted 3N4474 ENGINE SUPPORT RAILS GROUP
Note: Not for use with engine mounted radiator
0 0

0 0

12-BOLT_ _______ S-1626


4L9619-SUPPOF\L ____ 2
12-LOCKWASHEF\~_3B4512 65967

4L9620 ENGINE SUPPORT RAILS GROUP

J ",
2·3 4·3 5·3 6

0 CJ 0

REF" '"RT
NO. NUM8ER DESCRI'TION QTY -----c---
3 3 B4512 LOCKWASHER ---------------··-·· 36
2N1630 BRACE ASSEM. ············------ 2 2Al538 BOLT··--------·-·--------------- 16
4
I 2NI456 SHIM······· ·-1.105" Tllick)------- 4 I B433l NUT----------------------------- 16
2Nl455 SHIM·--·-···-{. 030" Tllickl······· 12 S 16 26 BOLT---------------------------- 12
2 2A1538 BOLT··········------------------- 8 5l250 7 SUPPORT----------------------- 2

136261

2N3910 ENGINE AND GENERATOR SUPPORT RAILS GROUP


Part of 5L2462 Generator Installation
Arrangement shown on Page 164

ONLY ''CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


2-HOSE ASSEM. ___ 8L7979

REF. PART DESCRIPTION QTY


NO. NUMBER

2 L 3 3 31 UN I ON--------------------------
3N6667 HOSE ASSEM. --------------------
2 L3 3 31 UNION--------------------------
e 3 L7 05 5 UNION--------------------------
(Use as Required)

2-UNION ______ 2L3331 _ _ _ _ _ - / C INDICATES CHANGE 149043


11527b

3N3686 FLEXIBLE FUEL LINES GROUP 3N6668 FLEXIBLE FUEL OIL LINES GROUP
Only separate parts serviced
When complete Group is required order 3N6668

12-BOLT__________ IAII
4
12-LOCKWASHER ______ 3B451
4-CONTAINER-GREASE _ _4L7464
(NOT SHOWN-FOR LUBRICATION OF
COUPLING CAVITY)

REF. PART
DESCRIPTION QTY
3-BOOT___________ 7Lc55139----- NO. NUMBER

I-GUARD GROUP _____ .2L2040---- IL3694 SHIM--------------------------- 8


5Fl678 SEAL--------.984in.l2.5cml 1.0. 4
(SEE SEPARATE. ILLUSTRATION)
12-BOLT_ __________ ,S 161 '' 5K9090
8M5266
SEAL --------.926 in.l2.35 cml I. D.
SEAL--------.975 in.l2.48cml I. D.
4
4
12- LOCKWASHEF\ ____ .39450
' 9S 1368
3 B 4516
BOLT----------------------------
LOCKWASHER-------------------
4
4
S 1822 WASHER------------------------- 4
4 3N5476 LUG----------------------------- 4
5 4L6665 SCREW-------------------------- 4
I-COUPLING _______ 6L3049 6 2H3891 SCREW--------------------------- 4
7 3N5481 SUPPORT ASS EM.--------------- 4
s. 3 N 54 7 7GUSSET-------------------------- 8
3 N 200 2 PLATE--------------------------- I
I (Alignment 1nstructionsl
BASE BEAM 3 N 20 21 PLATE---------------------------
IBolt Tightening Procedure)

I-COUPLING ______ 6L3048 - - - - - - - -


i USE AS REQUIRED I NOT SHOWN-, ounted on Base Beam 155362

5L3395 FLEXIBLE COUPLING GROUP 3N5495 GENERATOR MOUNTING GROUP


Only separate parts serviced Provides mounting for generator for use with 21 " oilfield bases
1-COVE:R _______ eF972.8

I-COVER ASSEM - _ _6F9731----

16- LOCKWASHER ___ 3B 4508

2L2040 GENERATOR COUPLING GUARD GROUP


Also part of 5L3395 Flexible Coupling Group shown on Page 162

I'·PeATE""" ______ TC5453

~
-BOLT__ (2.50"LONG)__ID4635
B-LOCK WASHER _____ 384 51 6
8-WASHER ________ 9M2828
-OR-

t
-BOLT_ _ (z.so• LONGL_j 04625
8-LOCKWASHER _____ 3B4514
8-WASHER _______ 9H 1031

108437

7L5479 GENERATOR DRIVE COUPLING GROUP


Part of 5L2462 Generator Installation
Arrangement shown on Page 164
ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE
~
~ ':r, Only 1'hon!1 q(illfl!<lrnlrm whkh MO nold ond serviced excii.Jsively by "C~orrerpiller" De<!!·
'
-I
I I
I I
I
I a:
w
I
I I laru ~ro illustrnlt~d on J·he following poges. "
Exh!ll'n~lly·retgulole~~ "Ce~J·erpillor" Die>el Electric Sets ere equipped with generetors
I J: I I
I U)
I
I

~
I I I
I
I I
I made by ol·hllir manufechrrers. Ports for these generators are NOT serviced by
~ "_,
u
0
,..!
..J ...'::J Co+erpiller Trodot· Co. Parts lists and parts should be ordered from the manu-
0
m tb
g z fl!lcturer whose name is shown on +he Generator Name Plate, always giving the
I I
,.!. 0 ,....
<0 Ill
'<t :;; lil generetor rating Md serial number shown.
e ~
Ill
Q) 'Of
U) <')
PIECES DE RECHANGE POUR GENERATRICES
Dans les pages suivantes, nous ne decrivons que les gEmeratrices constante don+ la
vente et Ia reparation est assuree par les concessionnaires Caterpillar.
Les Groupes electrogenes Caterpillar a regulation externe sont equipes de
g€meratrices fabriquees par d'autres constructeurs. Les pieces pour ces gene-
ratrices ne sont pas fournies par Caterpillar Tractor Co. II convient done de
s'adresser au constructeur dont le nom figure sur Ia plaque de Ia generatrice pol.lr
toutes les llstes de pieces et pour les commandes de pieces, en indiquant Ia
puissance et le numero de serie de Ia generatrice.

REPUESTOS PARA GENERADORES


En las pagmas siguientes solamente se ilustran los generadores que son vend-
ides y reparados exclusivamente por los Distribuidores Caterpillar.
Los Grupos Electr6genos "Caterpillar" de regulaci6n externa estan equipados con
generadores de otros fabricantes. Caterpillar Tractor Co. no suministra repuestos
para estos generadores. Las listas de repuestos y los repuestos mismos deberan
pedirse al fabricante cuyo nombre aparece en Ia placa de identificaci6n del
generador, indicando siempre Ia capacidad de este y su numero de serie indicado.

PECAS DE SUBSTITUICAO PARA GERADORES


Estao ilustrados nas paginas seguintes somente os geradores vendidos e assisti
dos exclusivamente pelos revendedores Caterpillar.
As pe<;as de substitui<;ao para os geradores dos Grupos Eletr6genos Caterpillar
regulados externamente sao fabricadas por outras firmas e nao sao fornecidas pela
Caterpillar Tractor Co. Para obter qualquer delas, bem como os catalogos de
pe<;as. dirija·se a firma cujo nome aparece na chapa de identifica<;ao do gerador.
acrescentando no pedido as especifica<;oes e o numero de serie do gerador.

ERSATZTEILE FUR GENERATOR EN


Nur diejenigen Generatoren welche ausschliesslich von CATERPILLAR Handlern
verkauft und gewartet werden, sind auf den folgenden Seiten dargestellt.

Caterpillar Dieselstromaggregate mit Fremdregelung sind mit Generatoren aus-


gerustet, die von anderen Herstellern er:z.eugt werden. Ersatzteile fur solche Gene-
ratoren werden NICHT auf Grund von Caterpillar Ersatzteillisten geliefert. sondern
mussen jeweils bei dem auf dem Firmenschild angegebenen Hersteller des Gene-
rators unter Angabe der Leistung und Seriennummer desselben bestellt werden.
60393-1

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE


ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS
HOLDER ASSEM. ······-·-·-······ S 509 BOLT--------------------------- 62
25
HOlDER ........ ········-·------ 9F5644 lOCKWASHER··----------·------- 62
COffiR PIN··--·····----------· C 26 3N6387 ROTOR ASSEM.------------------ 1
PIN AND ARM ASSEM. --------- 27 8L4079 HUB-------------------------- I
WASHER--------------------··· 3lll80 RING ASSEM. ···--IOuteO·--··· I
FINGER------------------:..... 2 28 3LI181 TUBE------------------------- I
SPR lNG------------------------ 2 C 6H5431 NUT------------------------- 2
BOLT-------------------------- 2 2N7980 DISC ASSEM.------------------ 1
29 19~~- 2B 7409 PLUG----------------------- ---- I
LOCKWASHER------------------ 2 2N 77 36 SCREW·-----------------···· I
BOlT--------------------------- 2 30 I N8086 POLE ASSEM. ------------------ 6 20 ~~~~~~ ~~~~~;~;:·.:·:::.:::::·_·_::·.::: :
7 3B4504 LOCKWASHER----------------- 2 31 5l7355 WEDGE------------------------ 12 c 21 IN5378 COVER ASSEM. ------------------ 1
8l9821 SUPPORT ASSEM.------·--·----··
8 IN 5377 PANEL ----···IFronU·-----------.. I 6l7008 CLAMP·----------------------- 2 22 i lll43 BOLT·--------------------------- 2
32 3H3627 SCREW------------------------ 2
C 3N4692 EXCITER & REGULATOR ASSEM. ---
9 IN5372 CHANNEL·----------------------- I 23' IN5364 BRACKET------------------------ I
!Separate llluslrationl
10 689 703 SPACER--··---------------------- 6 98 7233 LOCKWASHER-----------------· 2
4 9F9327 SCREW-----------------------··- 4~;
J Sl617 BOLT------------------·--------- 6
2"\!H7186 LOC!(WASHER-----------··------- 6
II 8S4710 SCREW·----------···--·----------· 6 2N 7981 FAN ASSE~'l. ------------------- 1 5 8F 1434 LOCKWASHER-------------------
I'

33 2N 7736 SCREW---------------------- I
12 7F9223 LOCKWASHER-----------···---·-- 6 25 IN5384 BRACKET----------------------- 2,
6 8L5477 SHOCK MOUNT-------------------
13 8L4082 COVER--------------------------· I 3LI179 RING ASSEM. ------!Inner I---- I 7 8L8602 CHANNEL·------------------------ 26 4B4274 WASHER------------------------ 4
14 8L4081 SCREEN-------------·-------·--· I C 34 6H5431 NUT------------------------ 2 27 8L9823 GUIDE-----------,--------------- 2
8 8L54 76 STRAP---------------------------
15 8L4084 FAN ASSEM, -------------------- I 8L6521 SCREW------------------------· 12 C 28. S 1614 BOLT---------------------------- 10
j
16
S 1617
I H7186
BOLT·---------------------------
LOCKWASHER·------------------
4
4
35 8l5832
9F 5599
NUT-------------------------- 12
LOCKWASHER----------------- 24
9 IN5376 COVER--------------------------
10 7L7394 DROOP TRANSFORMER ASSE~l.--·
1
I 29 'i7L893 SHOCK MOUNT·----------------- I
Jl 9F 559 9 LOC!(WASHER--------·---------- 20 30 7S4346 SCREW-------------------------- 20
,17 IN9956 BRUSH----------------·---·-···- 4 36 IN 5380 LOUVER····-··------------------- 4 12 .IN5383 BRACKET------------------------ I C 31 3!9831 SCREW·------------------------ 6
·c 18
3N6388 STATOR ASSEM.··--·------------- I
37
IN5373 FRAME ASSEM.------IR.H.I-·-·- I C 13 S509 BOLT---------------------------- 8 C '3N4694 WIRING DIAGRAM·-------------- I
8L4074 CHANNEL--------------------- I IN5374 FRAME ASSEM.------IL.H.I------ I 6L6523 LABEL·------Onstructionl------- I
C 14 8F5390 LOCKWASHER··------------------ 8
19 8L4080 BRACKET----------------------- I 38 IN5381 PANEL·---------IMeterl---··--·-· I
15 9F5644 LOCKWASHER-------------------- 2 THE FOUOWING REPAIR KITS ARE AVAILABLE:
zol104586 BOLT--------------------------- 6 39 1N5379 PANEL·---------ISidel-··-------- 2 16 7F 9223 lOCKWASHER·--- --------------- 10 2N6055 KIT----·-IStator Rewind)--------- 1
3B 4510 lOCKWASHER·----------·-·····-- 6 FM05524 FORM---------------------------- I 17 2B 7408 PLUG---------------------------- I 7L 7405 KIT---·IRotor Balance weightl---· l
21 3Lll90 RETAINER AND YOKEASSEM.··--· 1 !Installing Fan & Disc Assem.l 18 I B 5174 PLUG------------·-------------· I
Z2 3lll92 TUBE---·----IShorO------------ I
3LII91 I
23 3lll86 1 C INDieATFS CHANGE 142337
24 IN5410 RING··-------------------------- I
C INDICAlU CHANGE 142336

8L44 GENERATOR-3 Phase-Side View 8L44 GENERATOR-3 Phase-End View


Generator Serial No. 500TH3000 to 500TH3199 inclusive Generator Serial No. 500TH3000 to 500TH3199 inclusive
230-460 Volt, 60 hertz at 1200 R.P.M. 230-460 Volt, 60 hertz at 1200 R.P.M. or 2()()..400 Volt, 50 hertz at 1000
or 200-400 Volt, 50 hertz at 1000 R.P.M R.P.M. 3N4692 Exciter & Regulator parts are shown on Page 170B & 171
-
IREF.r PART
111;0·1 NUMBER

3Lll9 3 HOLO[ifASSEM. ----------------- 2 25 S509 62


3Ll194 HOlDER························ 1 9FS644 LOCKWASHER················--·· 62
384604 COffiR PIN···················· 2 26 lN6387 ROTOO ASSEM.----------------·· I
8l4083 PIN AND ARM ASSEM. •·•••···· 2 27 8L4079 HUB·-·······----------------- 1
4 B3849 WASHER-------·········· .. •··· 4 3lll80 RING ASSEM.·····Wuterl-····· 1
3Ll199 FINGER···········-············ 2 28 3lll8l TUBE········----------------- 1
Jll196 SPRING························ 2 6HS43! NUT···············---··--··· 2
S 1588 BOLT·····················----- 2 2N 7980 DISC ASSEM. .................. I
JB 4 506 LOCKWASHER·······--···--·--- 2 29
2N 7736 SCREW--·--·-----·--········ I
S 1614 BOLT----------------·-········· 2 30 I N8086 POLE ASSEM. .................. 6
3B4504 LOCKWASHER----------------- 2 31 SL7 35 5 WEDGE··--····--·----········· 12 ; H~~lR ~~~~R-I~TION OTY
19 287409 PLUG·············---·------·--·· l
8
9
IN5377 PANEL·····--!Frontl-··-----------
IN 53 72 CHANNEL··· .. ·····--------------
1
1
6l7008 CLAMP----....................
32 3H3627 SCREW------..................
2
2 ~ 4~4~!.o WASHER·----··········---------- 4
Iz& ; ~ ~~~: ~~~~~;~~:_-_-_-_-_-_-_·_~----~·:::::.:·_ :
10 6B9 703 SPACER··------------------------ 6 9B 7233 LOCKWASHER············--··-- 2 2 8L982l SUPPORT ASSEM.·······--------- l 21 !N5378 COVERASSEM.---------------··- !
C ll 8 S 4 7l 0 BOLT············--······-------- 6 J 3N4692 EXCITER & REGULA TOO ASSEM.--· l' 22 l! 143 BOLT·--------------------------- 2
JJ 2N7981 FAN ASSEM.·····--······--···· 1
C 12 7F922l LOCKWASHER···········-.. ·····- 16 2N 7736 SCREw-·······--·······---·· l !Separate Illustration! 23 l N5364 BRACKET-------------------·-··· 1
4 9F9327 SCREW--····-------------·-····· 4 .~ S 1617 BOLT------------------··········' 6
13 8L4082 COVER---------------·--········- 1 3lll79 RING ASSEM. --····!Inner!-··· I
14 8L4081 SCREEN------------·-··--·--···· I J4 6H5431 NUT---·--·---·--··········· 2 5 8Fl434 LOCKWASHER--------'-·--·--··· 4 '": 1H7186 LOCKWASHER----·-··------------ 6
C IS JN 7323 FAN··--·----···--·------······-- I 8L6521 SCREW·---·····---------------- 12 6 8L5471 SHOCK MOUNT--------·--··--···· 3 25 1NS384 BRACKET··············-----···· 2
S1617 BOLT---···-·········-----------· 4 35 8L5832 NUT······---·······-·-------- 12 7 8L8602 CHANNEL---------------------···· l 26 4B4274 WASif:R···----····--·····-~---- 4
16 8 8LS476 STRAP·---------------------····· 1 27 8L9823 GUIDE----.,...................... 2
IH7l86 LOCKWASHER-----·-··--·-----·· 4 9F5599 LOCKWASHER--···------------ 24
l7 IN9956 BRUSH·····--···········---····· 4 36 IN5380 LOUVER······--------·----------- 4 9 JN5376 COVER-------------------------- l 28 S 1614 BOLT·····---------···----··----· 10
3N6388 STATOR ASSEM. ---··--·---------- I lO 1L 7394 DROOP TRANSFORMER ASSEht --- I 29 1L89J. SHOCK MOUNT····--···----·---- l
IS 31 INSJ73 FRAME ASSEM.······!R.H.!----- 1
ll 9F5599 LOCKWASHER···············--·· 20 30 7$43461 SCREW······----------···--····· 20
8l4074 CHANNEL······-·--··········· l IN 537 4 FRAME ASSEM. ··--··!L H. 1-·---- !
19 8L4080 BRACKET----·-··--······--····· I 12 1N5383 BRACKET·----------------------· l 31 319831 SCREW··········--·--·····----- 6
38 IN538! PANEL····--·--·!Meter!-········- l
zo! 104586 BOLT··························· 6 311 IN 5379 PANEL·-········!Sklei-·····----- 2 13
14
S509 BOLT-···---·····-----·--------··
Sf 5390 LOCKWASHER--------------------
8
8
JN41>94 WIRING DIAGRAM···--··'······· 1
.l 6L6523 LABEL------·(Instruction!-······ 1
3B4510 LOCKWASHER···--··············· 6 C 40 JN 7.3<4 DEFLECTOR··········--·------···· 2
21 3lll90 RETAINER AND YOKEASSEM.·---- 1 C 41 2A 762 BOLT............................ 10 15 9F 5644 LOCKWASHER-------------------· 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE,

22 ;~: ::f
:~:~:::::::::~::~;:::::::::::::
23 lll186 BEARING--------------------·····
:
1
FMOS5243 FORM----------------·····----··
!Installing Fan &Disc Assem.l
I 16
17
18
7F9223 LOCKWASHER----------·····--··
2B 7408 PLUG-----------------·---··----·
l B517 4 PLUG·-------------··----··--···
10
1
I
2N60SS KIT--····IStator Rewindl-········ I
7l7405 KIT-·--tRotor Balance Weightl-··· I

24 1N5410 RING----------------------------
.... L----L------------------~
1
I
145871 .l NOT SHOWN t4san

8L44 GENERATOR-3 Phase-Side View-Type 1 8L44 GENERATOR-3 Phase-End View-Type 1


Generator Serial No. 500TH3200-Up Generator Serial No. 500TH3200-Up
230-460 Volt, 60 hertz at 1200 R.P.M. or 200·400 '{olt, 50 hertz at 1000 R.P.M. 230-460 Volt, 60 hertz at 1200 R.P.M. or 200-400 Volt, 50 hertz at 1000 R.P,M.
3N4692 Exciter and Regulator parts are shown on- Pages 1708 through 171
-3UI9 3 HOlDER ASSEM. ----------------- 5509 BOLT--·--·-----·--------------- 62
3LII94 HOLDER------------------------ 9F5644 LOC KWASHER --· -- • ·- ------------ 62
364604 COTIER PIN-------------------- 16 3N6387 ROTOR ASSEM. ------------------ l
8L408 3 PIN AND ARM ASS EM.--------- 2 27 8L4079 HUB-----------·-------·----·- 1
4B 3849 WA5HER----------------------- 4 3lll80 RING ASSEM. ----·!Outer!------ I
3Lll99 FINGER------------------------ 2 28 3Ll181 TUBE--------------------·---- I
3LI196 5PRING·----------------------- 2 6H5431 NUT·-------·--·------------- 2
5 1588 BOLT-------------------------- 2 2N7980 DISC ASSEM. ------------------ I
1'l SCREW----------------------
3 B 4 506 LOCKWASHER------------------ 2 2N 7 7 36 I
5 1614 BOLT--------------------------- 2 30 IN8086 POLE ASSEM. ------------------ 6 At::F. PART
QTY
19 18 7409 PLUG------·--------------------- 1
NO. NUM:aER
3B4504 LOCKWA5HER----------------- 2 31 5l7355 WEDGE------------------------ 12 ZO 2H6488 BOLT---------------------------- 4
8 1N5 317, PANEL-------IFront)-------------- 1 i 6l7008. 2 ----------------- 4 384508 LOCKWASHER-------------------- 4
9 IN5312! CHANNEL------------------------ 1 32 . 3H3627i 2 8L9821 SUPPORT. ASSEM. ---------------- 1 21 IN5378 COVER ASSEM.------------------ 1
C 10 2A162 BOLT---------------------------- 10 987233 LOCKWAS HER------------·----- 2 3N4692 EXCITER &REGULATOR ASSEM.--- 1 21 Ll14 3 BOLT---------------------------- 2
e 11 S 1615 BOLT--------------------- 6 2N7981 FAN ASSEM. ------------------- I !Separate llluslrationl 23 IN5364 BRACKET------------------------ 1
33 4 9F9327 SCREw-------------------------- 4 J S 1617 BOLT---------------------------- 6
e 12 7F9223 LOCKWASHER-------------------- 16 2N7736 SCREW---------------------- 1•
5 SF 1434 LOCKWASHER------------------- 4
2
1) 3 N 8 79 3 COVER ASSEM. -------------------, 1 Jll179 RING A5SEM. ------!Inner!---- i 1 "I 1H7186 LOCKWASHER-------------------- 6
311 6H54Jl NUT·-··-------------------- 6 8l5477 SHOCKMOUNT·------------------ 3 15 1N5 384 BRACKET--------------------··- 2
14 8L4081 SCREEN------------------------- 1 2
I 8L6521 SCREW·------------------------ 11 7 8L8602 CHANNEL--·-----,---------------- I 26 484274 WASHER·----------------------- 4
·15 3N7323 FAN---······--------------------
35 8L5832 NUT--·----------------------· 11 8 8L5476 STRAP--------------------------- 1 27 8L982 3 GUIDE--------------------------- 1
4
16 ~ ~ ~; ~6 ~~~~~-;~;~:-_:-_:-_:::·_:::·_:·.-_::·
4 9F5599 LOCKWASHER ------ ----------- 24 9 1N5376 COVER-------------------------- I 28 S 1614 BOLT---------------------------- 10
11 1N9956 BRUSH-------------------------- 4 36 1N5380 LOUVER---····------------------- 4 10 7l7394 DROOP TRANSFORMER ASSE•t--- 1 29 7l893 ScHOCK MOUNT------------------ 1
I8 3N6388 STATOR ASSEM. ------------------' 1 IN5313 FRAME ASSEM. ------!R. H.!----- 1 11 9F5599 LOCKWASHER------------------- 20 30 754346 SCREW-------------------------- 20
37 12 lN5383 BRACKET------------------------ I 31 319831 SCREW------------------·--·--- 6
8L4074 CHANNEL--------------------- 1 1N5374 FRAME ASS EM. ------IL H.)------ 1
19 8L4080 BRACKET----------------------- I 38 1N5381 PANEL----------IMeter!---------- I 13 S 509 BOLT---------------------------- 8 3N4694 WIRING DIAGRAM--------------- 1
20! I 04586 BOLT--------------------------- 6 39 !N5379 PANEL----------!SideJ----------- i ~ 14 SF 5390 lOCKWASHER------·------------- 8 A 6L6513 LABEL-------Unstruction!-·----- 1
384 510 LOCKWASHER-------------------- 6 C 40 3N73~4~ DEFLECTOR-----------------------~
i .
z 15
16
9F5644 lOCKWASHER-------------·------ 2
7F9223 LOCKWASHER------------·------ 10
THE FOLLOWING REPAIR KITS ARE AVAILABt£:
21 3LII90 RETAINER AND YOKE ASSEM. ----- I 2N6055 KIT---···IS!alor Rewind)--------- !
ZZ 3L I 192 TUBE-----·--IShortJ-------·---- li FM05524l FORM--------------------------- 17 1 B7408 PLUG·--------------------------- 1 7l7405 KIT----IRotor l!alance Weight!---- 1
I' !Installing Fan & Disc Amm.l 18 18 5174 PLUG--------------------------- 1
Jl I I 91
23 3ll186 1
24 IN5410 RING---------------------------- 1
A NOT SHOWN 145872
IS5584

8L44 GENERATOR-3 Phase-Side View-Type 2 8L44 GENERATOR-3 Phase-End View-Type 2


Generator Serial No. 500TH3200-Up Generator Serial No. 500TH3200-Up
230-460 Volt, 60 hertz at 1200 R.P.M. or 200-400 Volt, 50 hertz at 1000 R.P.M. 230-460 Volt, 60 hertz at 1200 R.P.M. or 200-400 Volt, 50 hertz at 1000 R.P.M.
3N4692 Exciter and Regulator parts are shown on Pages 1708 through 171
QTY

2 REF. PART
I {3Lll93 HOLDER ASSEM. ----------------· NO. NUMBER
OESCRIPTION QTY
3Lll94 HOLDER---------------------··· 2
2 384604 COTTER PIN--------------·-···· 4 23 3LllB6 BEAR lNG·----------------------- 1
{8L4083 PIN AND ARM ASSEM. --------- 4 24 IN5410 RING---------------------------- 1
3 483849 WASHER-----------------······ 8 { 5509 BOLT---------------------------- 62
25 LOCKWASHER-------------------- 62
4 3Lil99 FINGER------------------······ 4 9f5644
5 3Lil96 SPRING-----------------······ 4 26 1N7126 ROTOR ASSEM. ------------------- 1
51588 BOLT-------··----------------- 4 27 8L4079 Hus--------------------------- 1
6 384506 LOCKWASHER------------------ 4 28 481259 SCREW------------------------- 4
29 8L4078 o1sc------------------- ------- 1
1
7 51614
384504
BOLT--------------·-----·······
LOCKWASHER------------------
IOne-halfeach in 3Lil93 HoliEr Assem. I
4
4 30
31
1N8086
5L7355
POLEASSEM. ------------------
WEDGE-------------------------
CLAMP-------------------------
6
12
2
8 PANEL----------\Frontl----------- I rL7008
32 3H3627 SCREW------------------------- 2 19 287409 PLUG------·-------------------- 1
9 CHANNEL------------------------ I
987233 LOCKWASHER----------·------- 2 20 2H6488 BOLT---------------------------- 4
10 SPACER--------------------····· 6
33 FAN--------------------------- 1 384508 LOCKWASHER···----------------- 4
11 SCREW-------------------------- 6
12 LOCKWASHER------------------·- 6 RING ASSEM. -----!Inner!------ 1 21 lN5378 COVER ASSEM. ----·············· 1
NUT·------------------------ 2 22 Lll43 BOLT---------------------------- 2
!3 COVER----------------------····· I
!Part of 311179 Ring Assem.l 23 IN5364 BRACKET---------------------·-- 1
!4 SCREEN-------------------·--···· I
SCREW------------------------ 12 S 1617 BOLT----------------------------- 6
15 8L4084 FAN ASSEM. --------------------- I 24 I H7186
NUT---------·----------------- 12 LOCKWASHER-------------------- 6
51617 BOLT------------------·--······· 4
16 { IH711!6 LOCKWASHER-------···--·-······ LOCKWASHER------------------ 12 25 IN5384 BRACKET------------------------ 2
4 26 484274 WASHER------------------------- 4
17 IN9956 BRUSH-------------------------· 4 RING ASSEM. ------IOuterl----- 1
Warts of IN7126.Assem.i• 27 8L9823 GUIDE-------------------------- 2
2N6056 STATOR ASSEM. ----------------- I
IS { 8L4074 CHANNEL----------------········ I NUT------------------------- 28 S1614 BOLT---------------------------- 6
\Part of 2N6056 Assem.l TUBE------------------------ 2'l 7L893 SHOCKMOUNT -------------------- I
19 8L4080 BRACKET-----··················· \Parts o1 3Lll!ll Assem.l C 30 754346 SCREW-------------------------- 20
{104586 BOLT-------------·········----··· FRAME ASSEM. ----IRighl Handi--- 2N3601 DIAGRAM-·---·--------· I
20 FRAME ASSEM. -----!Left Hand) .... 6L6523 I
384510 LOCKWA SHER- ----··· ------- ---··
21 3Lil90 RETAINER AND YOKE ASSEM. PANEL-------- -IMeter 1-----------·
3Ll192 {TUBE ----------\Shortl·········· PANEL-------- --1 Side I--------· ...
22 { 3Lil91 TUBE -----------\Longi---------- IN5380 LOUVER--------------------;.·--·
IParts of 3Lll90 Retainer&_Yo_\(e Assem.) 115541
135838 C INDICATES CHANGE

8L45 GENERATOR-3 Phase-Side View 8L45 GENERATOR-3 Phase-End View


Generator Serial No. 500TG2000 to 500TG2999 inclusive Generator Serial No. 500TG2000 to 500TG2999 inclusive
287-575 Volt, 60 hertz at 1200 R.P.M. or 287-575 Volt, 60 hertz at 1200 R.P.M. or 230-460 Volt, 50 hertz at 1000
230-460 Volt, 50 hertz at 1000 R.P.M. R.P.M. 1N8507 Exciter & Regulator parts are shown on Pages 170 and 170A
ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CATERPILLAR" PARTS GiVE "CATERPILLAR" PERFORMANCE
II

3Li193 HOLDER ASSEM. 2 23 JLII86 BEARING························


3Ll194 HOLDER························ I 24 1N5410 RING···························· I
384604 COTTER PIN···················· 2 5 509 BOLT·····················-····-·· 62
25
8L408 3 PIN AND ARM ASSEM. •••••·••· 2 9F5644 LOCKWASHER··············-····· 62
4 B3849 WASHER······················· 4 C 26 3N6387 ROTOR ASSEM.··················· 1
llll99 FINGER-······················· 2 27 8L4079 HUB··························· 1
lll!96 S PR lNG············· •·•••••••· 2 3LI180 RING ASSEM. ·······(Outer!···· I
s 1588 BOLT·························· 2 28 3lll8l TUBE-····················--· I
384506 LOCKWASHER·················· 2 6H5431 NUT···--····················· 2
s 1614 BOLT·························· 2 2NI980 DISC ASSEM. ·•••••··•········ I
29 2N 7136 SCREW······················ I
384504 LOCKWASHER-················· 2 DESCRIPTION Q:TY 19 287409 PLUG··········--·········--···· 1
30 IN8086 POLE ASSEM.···--············· 6 20 2H6488 BOLT··--······--······--·--····· 4
1
8 IN5377 PANEL··········iFronU··········· 31 5l7355 WEDGE························ 12 1 4B WASHER···········--···---······ 384508 LOCKWASHER·--················· 4
9 1N5372 CHANNEL···········--··········· 6l/ 008! Cl AMP· ·•• · 2 2 8L982l LOCKWASHER···--·····--·······- 21 1N5378 COVER ASSEM.--················ I
10 ;689703 SPACER··················--····· 32 3H36271 -········· 2 C 3 3N4692 EXCITER &REGULATOR ASSEM. --· 22 lll43 BOLT··----······················ 2
11 !8S4710 SCREW·························· 981233 2 (Separate llluslraltonl 23 IN5364 BRACKET--·--··················· l
2N 7981 FAN ASSEM. ··••··•··········· · l 4 9F9327 SCREW··················--·····-· 4
12 7f9223 LOCKWASHER···················· 33
2N7736 SCREW······················ l 5 SF 1434 LOCKWASHER······--··-·-·--··-- 4 24 51611 BOLT·--························· 6
13 8L4082 COVER··························· lH7186 LOCKWASHER·--------··········· 6
14 8L4081 SCREEN·························· 34 3ll119 RING ASSEM. ·······llnnerl···· 1 6 8L5477 SHOCKMOUNT······--·---··----· 3 25 1N5384 BRACKET······-···············.. 2
15 8L4084 FAN ASS EM.····················· 6H543l NUT························· 2 7 8l8602 CHANNEL··--············-····--· 1 26 4B4274 WASHER·····--·············--·· 4
lo Sl617 BOLT···························· 8L6 521 SCREW·-·--··················· 12 8 8L5476 STRAP·························-· 1 27 8L9823 GUIDE---·--······--··········-- 2
1H7186 LOCKWASHER···················· 35 8L5832 NUT···--··--···········--····· 12 9 IN5376 COVER----·------················' I C 28 S 1614 BOLT········--········--········· 10
17 1N9956 BRUSH·························· 9F5599 LOCKWASHER·················· 24 10 ll7394 ORdOPTRANSFORMER ASSE~t I 29 7B893 SHOCKMOUNT··················· I
C 3N6391 STATOR ASSEM. •••••••••••••··•·· 36 IN5380 LOUVER·························· 4 II 9F 5599 LOCKWASHER--·····--·--·--····· 20 30 7 S4346 SCREW·························· 20
18 IN537J FRAME ASSEM.--····IR.H.I------ I 12 l N538J BRACKET······----·--··········· I C 31 31983! SCREW········-······--········· 6
8L4074 37
1N5374 FRAME ASSEM.--·--·IL.H.I····· I C 13 S 509 BOlT···--········--·--·········· 8 C 3N4694 WIRING DIAGRAM····--·····-··· 1
38 IN5381 PANEL··········IMeterl···--····· 1 C 14 8f5390 LOCKWASHER····--···-·····----· 8 6L6 5 23 LABEL--······11 nstructionl--·· ••· 1
19 8L4080
zo!l1 D4586 BOLT······-····················· 39 lN5379 PANEL--·--·····ISidel··--··--··· 2 15 9F5644 LOCKWASHER················---- 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE:
3B4510 LOCKWASHER···················· FM055243 FORM·········--·-----········-·
llnstallmg Fan & Disc Assem.i
l C 16 7F9223 LOCKWASHER---·--··············
17 287408 PLUG··········--··--··-···--····
10
I
2N6o5n~IT·--·--···1Siator Rewindl····· 11
21 3Li190 RETAINER AND YOKE ASSEM ••••• 7l7405 rT--·····--tRotor Balance Weight1 1
3Lil92 TUBE··········IShorti·········· 18 185174 PLUG··········--····--···--····· I
22 3Lll91 TUBE···········ILongl··········
~~--~----------------~
142339
C INDICATES trlANt;l C INDICATES CHANGE
142338

8L45 GENERATOR-3 Phase-Side View 8L45 GENERATOR-3 Phase-End View


Generator Serial No. 500TG3000 to 500TG3199 inclusive Generator Serial No. 500TG3000 to 500TG3199 inclusive
287-575 Volt, 60 hertz at 1200 A. P.M. or 287-575 Volt, 60 hertz at 1200 R.P.M. or 230-460 Volt, 50 hertz at 1000
230-460 Volt, 50 hertz at 1000 R.P.M. R.P.M. 3N4692 Exciter & Regulator parts are shown on Pages 1708 & 171
3Lil93 HOLDER AS SEM. -----------------
3ll194 HOLOE R--- • -------- --- ·-- ------
384604 COmR PIN--------------------
8L4083 PIN AND ARM ASSEM.
48 3849 WASHER-----·----------------- 26 3N 638 7 ROTOR ASS EM.------------------- I
3lll99 fINGER------····--------··---- 27 8L4079 HUB--------------------------- 1
3lll96 SPRING----------------------- 3lll80 RING ASS£M. -------(OUter)---- 1
s1588 BOLT-------------------------- 28 3LII81 TUBE------------------------ I
6H 543f NUT-------------------------- 2
364506
Sl614
36 4504
LOCKWASHER-· ----------------
BOLT--------··----------------
LOCKWAS HER-----------·------
29
2N7980
2N7736
DISC ASSEM. -----------------
SCREW----------------------
I
1 REf,
llro.
PART
NUMBE~
DESCRIPTION OTY 19 26 740 9 PLUG--~--~---------------------- -m
8 1N5377 PANEL----------lfronU----------- I
30 1N8086
31 5L7355
POLE ASSEM.------------------
WEDGE------------------------
6
12 4 B4 27 6 WA'SHER----------·-- ----------- •
20 ~~:~~: ~iii~~~~-~i~~--~----~--~~~~~~----~--~--~ :.
6L7008 CLAMP------------------------ 2 BL98 21 LOCKWASHER---- ---------------- 21 IN5378 COVERASSEM.------------------' I
9 1NS 372 CHANNEL------------------------ I
10 2A762 BOLT---------------------------- lO 32 3H3627 SCREW------------------------- 2 3N4692 EXCITER & REGULATOR ASSEM. --- 22 Lll43 BOLT·--------------------------- 21
9 B 7233 LOCKWASHER------------------- 2 (Separate ! llustrationl 23 IN53641BRACKET------------------------ 1
ll S 161 5 BOLT-·····-···--······-----····· 6
12 7f 9 2 23 LOCKWASHER-------------------- 16 2N 7981 FAN ASSEM. ------------------- I 9F9327 SCREW-------------------------- 4 S 1617 BOLT---------------------------- 6
33 24
2N7736 SCREW---------------------- 1 Sf 14 34 LOC KWA SHER-- ------------------ 4 I H 718 6 LOCKWASHER-------------------- 6
C 13 3N8793 COVER ASSEM. ------------------ 1
14 8L4081 SCREEN-------------------------· 1 3lll79 RlNG ASSEM. -------unnerJ---- 1 8 L 54 77 SHOCK MOUNT------------------- 3 25 1N5384 SRACK£1------------------------ 2
34
6H5431 NUT------------------------- 2 8l8602 CHANNEL------------------------ I• 26 464274 WASHER------------------------ ' 4
C 15 3N7323 I
8L6521 SCREW------------------------ 12 8 8L5476 1 27 8L9823 GUIDE·----·------------------·· 2
51617 4
16 1H7186 35 8LS832 NUT-----·--------------------- 12 9 IN5376 I 28 S1614 BOLT----------------------------· 10
LOCKWASHER-------------------- 4
17 1N9956 BRUSH--····----------------·-·· 4 9F5599 LOCKWASHER-----·-·---------- 24 10 7l7394 DROOP TRANSFORMER ASS[M. I 29 76893 SHOCK MOUNT------------------· I
36 IN5380 LOU>t:R-------------------------- 4 II 9F5599 LOCKWASHER-------------------· 20 lO •754346 SCREW-------------------------- 20
3N6391 STATOR ASSEM. ----------------- 1
18 8L4074 CHANNEL----·-··--------····-- 1 INS373 FRAME ASSEM. ----··tR.H,J------ I 12 I N5383 BRACKET------------------------ I 31 ~ 319831 SCREW-------------------------- 6

• !~:;:: ~~:~~-~-~~~~-~~~;r·~~;~~~~~:~~----~
37
INS374 FRAME ASSEM. ------IL.H.I--·-- I 13 5509 BOLT-----------·---------------- 8
19 8L4080 BRACKET----------------------·- 38 IN5381
39 IN 53 79
PANEL----------IMeteri··--------
PANEL------- ---lSidel-----------
I
2
14
15
8f5390 LOCKWASHER--------------------
9f5644 LOCKWASHER--------------------
8 :
1ID4586 BOLT-----------------------------
C 40 3N7324 DEFLECTOR---------------------- 2 16 1F9223 LOCKWASHER--·-------·--------·
2 THE FOLLOWING REPAIR KITS ARE AVAILABI.£,
20)384510 LOCKWASHER-------------------- 10 '2N6057 KIT·--------!Stator Rewind!----- 1
21 3L1190 RETAIIlR AND YOKE ASSEM. -----
11 28 7408 PLUG---------------------------- I 7L740S Kll--------·!Rotor Balance Weight 1
3L 1! 92 TUBE ----------IShortl---------- FM05SZ43 FORM---------------------------- 18 I 6 5114 PLUG----·----------------------- I
22 3Lll91 TUBE --------···IL0n91---------- 11 nstalling Fan & Disc Assem.l

ISS5118

8L45 GENERATOR-3 Phase-5ide View


J
8L45 GENERATOR-3 Phase-End View
Generator Serial No. 500TG3200-Up Generator Serial No. 500TG3200-Up
287-575 Volt, 60 hertz at 1200 R.P.M. or 23CHI80
287-575 Volt, 60 hertz at 1200 R.P.M. or 230-460 Volt, 50 hertz at 1000 R.P.M.
Volt, 50 hertz at 1000 R.P.M.
3N4692 Exciter and Regulator parts are shown on Pages 1708 through 171
REF.
NO.

3llJq3 HOLDER ASSEI\1.


3lll94 HOLDER----·-···--------------- l
3B4604 COmR PIN-------------------- 2 28
8L4083 PIN AND ARM ASSEM. --------- 2
463849 WASHER----------------------- 4
3lll99 FINGER--·---··-··------------· 2 29
3lll96 SPR lNG--------- --------------· 2 30
s 1588 SOLT- ·---·- --- ·-- ---- .... -· • -- 2 31
3B4506 LOCKWASHER--------------·--- 2
7
s 1614 BOLT----------------------·---· 2 32 19 261409 PLUG---------------------------· I
3B4504 LOCKWASHER---------------·- 2 1-ml 2H6488 BOLT---------------------------· 4
8 l N5377 PANEL-·---- -IFr on II-·---·---····· I I "'I 3B45D8 LOCKWASHER-------------------- 4
9 IN 5372 CHANNEL-·--···--··---····------ I 33
SUPPORT ASSEM. ---------------- 21 1N5378 COVER ASSEM.-----------------· 1
10 669703 SPACER--·--·----·--·------------ 6 3N4692 EXCITER & REGULATOR ASSEM. ••• I 22 ll14 3 BOLT---------------------------- 2
II 854710 BOLT-----------··--------------· 6 34 23 IN5364 BRACKET------------------------· 1
\Separate tnustrat1onl
12 1F9223 LOCKWASHER-- --------· ------ --- 16 4 9f9327 SCREW-------------------------- 4 J
2"l
S 1617 BOLT---------------------------- 6
13 8L4082 COVER··-------- ... ----···------- I 35 5 8fl434 LOCKWASHER------------------· 4 1H7186 LOCKWASHER--------------·--·-- 6
14 8L4081 SCREEN-----------------·------- I 6 8L5477 SHOCK MOUNT-----------------·- 3 25 1N5384 BRACKET----------------------- 2
15 3N1323 FAN-----------------------------
l
16 s 1617
BOLT------------· ... ·-----------
IH7186 l OCKWA SHER --- ·-· • ------------
I
4
4
36
37
I 8L8602 CHANNEL··----------------------·
8 8L5476 STRAP···------------------------
9 IN5376 COVER···--·-'------------·····-
I
I,
I'
26
27
28
4B4274 WASHER------------------------
8L9823 GUIDE--------------------------- 2
S 1614 BOLT---------------------------- 10
4

17 1N9956 BRUSH-----··----·-···--------·· 4 38 10 7l7394 DROOP TRANSFORMER ASSEI\l--- I 29 7L893 SHOCK MOUNT------------------ 1·


3N 716 7 STATOR ASSEM. .................. 1 39 II 9f 5599 LOCKWASHER··----------------- 20 30 75434 SCREW·------------------------- 20
18 8L4074 CHANNEl-·------- ............
I 40 12 1N5383 BRACKET··--········------------. I '31 319831 SCREW------------------------- 6
19 8l4080 SRAC KET--- ·- • ·-- -------- ·- •·-- 1 41 l3 S509 BOLT·----·----------··---------· ' 8 3N469< WIRING DIAGRM'I--------------- 1
D4586 SOL T--------------- • ·-- ---- •·--
20 \1364510
6 14 8F 5390 LOCK WASHER-------------------- 8 l 6L 652 3 LABEL·----··Unstruction)------- 1
LOCKWASHER-·-- ••••••• --------· 6 15 9F5644 LOCKWASHER--··---·------------ 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE:
21 3lll90 RETAINER AND YOKE ASSEM. ----- I 16 7F9223 LOCKWASHER··--·-------------- 10 2N6055 KIT------IStator Rewind!--------- 1
3lll92 TUBE·---· ---t Short 1-- ··-- • ----- I ll 287408 PLUG-------------------·-------- I 7l7405 KIT··-·<Ro!or Balance Weight)---· 1
22 TUBE·- -----·tLongl-- ·-- ... -----
3ll191 1 18 l S5174 PLUG··----···----··--·--------- 1
23 3lll86 BEAR lNG· --------- • -- ----··--·-· • l
24 IN 5410 RING--·----·--·--- .............. I
i NOT SHOWN 145878

8L90 GENERATOR-3 Phase-Side View-Type 8L90 GENERATOR-3 Phase-End View-Type 1


Generator Serial No. M500TH3200-Up Ge.nerator Serial No. M500TH3200-Up
230-460 Volt, 60 hertz at 1200 R.P.M. 230·460 Volt, 60 hertz at 1200 R.P.M. 3N4692 Exciter
£U1d l~(l)gUII!ltor parts are shown on Pages 1708 through 171
DESCAIPT!ON
25 5509
OTV 9F5o44 LOC KWA SHER- -· ·----- --- •• --- ••• 62
16 3N6387 ROTOR ASSEM. ------------·-·---
flll93 HOLDER ASSEM. ----------------· 2 I
27 8L4079 HUB------··----·----------····
lll19 4 HOLDER--·--···---------- ...... l I
3ll180 RlNG ASSEM. ···-··!outerJ-···· 1
lB46D4 COTTER PIN-------------------- 2 28 3lll81 TUBE------------·----------.
8L4083 PIN AND ARM ASSEM. --------- 1 1
4 B 3 84 9 WASHER-'------- ............ .. 6H54ll NUT·----· ........ ----------- 1
4 2N7980
J Lll9 9 FINGER·----------·-·-·-------- 29 DISC ASSEM. --····------------ I
2 2N7736 SCREW··------·-- •• -.-- .. ----
) Ll19 6 SPRING·----------------------- 2 3() IN 808 6
I
5 1588 BOLT-------------------------- POLE ASSEM. ----------------- 6
2 31 5l7355
3 B4 506 LOCK WAS HER·-·--------------- WEOGE ••• --- ·--- --------------- 12
2 6l7008 CLAMP--·--·····---------------
51614 BOLT--·---------------····----- 2 2 REF PART
7409 PlUG-------------:·:..::::::.....
32 2H 362 7 SCREW·------------ ........... 2 DESCRIPTION
3 B4504 LOCKWASHER----------··----· 2 NO. flrtllM8EA 2H6488 BOLT----------------------------
987133 LOCKWASHER·---··--········· 1
8 IN5377 PANEl···----lfroniJ···------·-··· l l 464l76 WASHER·-----------------------· 4 3 B 4 508 LOCKWASHER-------·---·--------
9 lN5l72 l 33 1N7981 FAN I 2 8L9821 SUPPORT ASSEM.--·------------- I 1N537 8 COVER ASSEM. ------------------
10 8L841J <TOAD . . . . . . . 1N 7736 I
l 3 JN4692 EXCITER &REGULATOR ASSEM.·-- I lll43
C II 51615 BOLT--·----------------------·-- 6 34 3lll79 RING ASS EM. ·····Jinnerl···-·· I !Separate lllus!ralionl lN5364
S 1617 BOLT----------------------------~
12 7F9223 LOCKWASHER-------------------- 6H54ll NUT·---------------·--·----- 1
16 9F9J27 SCREW-------------------------- 4
8L6511 SCREW·--------·-----·------- •• 12
C 13 JN8793 COVER ASSEM. ------------------- I 5 8FI434 LOCKWASHER--··--··----------- 4 I H 718 6 LOCKWASHER--------------------
35 8l5832, NUT--·-----------·· ........... 11
14 8L4081 SCREEN------·----·------------· 1 6 SL 54 77 SHOCK MOUNT------------------- 3 25 l N5 38 BRACKET-----------------------
9 F5 599 lOCKWASHER·· ·- ••••• --------- 24
15 3N7323 FAN-----------------·····------· 7 8L8602 CHANNEL------------------------- l 26 484274 WASHER-------··---------------
16
j S 1617 BOLT----------------····-------- 4
l 36 IN5380 LOUVER···-------- ...............
37 IN5373 FRAME ASSEM. -·----IR.H.J------
4 8 8L5476 STRAP--------------------------- I 27 BL9813 GUIDE--------------------------·
1H 7186 LOCKWASHER---······----·--··· 4 I 9 lt-15376 COVER-------------------------- l 28'S 1614 BOLT----------------------------
17 IN9956 BRUSH---------- !N5374 FRAME AS~M. ------IL. H.l------ l
4 38 IN538l PANEL·---------···(meterl· ------ 10' 7L7394 OROCP TRANSFORMER ASSEht--- l 29 7L893 SHOCK MOUNT-------····------·
IS 3N 7 76 7 STATOR ASSEM. -·--·····--·-----· l l ll 9 F5 599 LOCKWASHER------------------- 20 3() 7 S 4 34 6 SCREW·--------·---------------·
39 IN 5379 PANEL--· -----·Is ide I--------··---
8L4 0 74 CHANNEL--······------------- l 2 12 IN5383 BRACKET----------------·------- I 31 l 19 831 SCREW--------------·-··-------
19 BL4080 BRACKET-----------·----------·
40 3N7324 DEFLECTOR·-·-··--·------------- 2
I IJ S 509 BOLT---------------------------- 8 l JN4694 WIRING DIAGRAM---···---------
41 2A 762 BOLT··--------------------- ..... _
zojl D4586 BOlT--------------------------- 6 2 14 8f5 39 0 LOCKWASHER---------------·---- 8 6l65 2 3 LABEL-------Onslruction )-------
3 B 4 51 0 LOCKWASHER---- ---------------. lN/788 HEATER ASSEM. ·----·----------- l
6 15 9F 5644 lOCKWASHER-------------------- 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE·
Zl lll190 RETAINER AND YOKE ASSEM.----· lN 778 7 BRACKET----------··-----------. 4 2N6055 KIT-----·IS!alor Rew>nd;-----·--- ,
l 16 7F9223 LOCKWASHER·--------------··-- lO
lLII92 TUBE···--·--IShortJ--··-------- I 42 JN 746 5 CLAMP---------- .. -------------. 4 17 28 7 408 PLUG---------------------------- I 7l7405 KIT----!Rotor Balance Weight)----
22 7 54 346 SCREW--··----------- ...........
TUSE ···----·!long 1-· ... -------- l 8 18 165174 PLUG·-------------------------- I
23 BEAR lNG·---- ----------- ....... .. NUT----····----- ............... __
1 4
24, lN5410 RING·-----··------------····---- LOC KWASHER· ------------- ...... 8
I
l NOT SHOWN 145878
C INDICATES CHANGE
155913

8L90 GENERATOR-3 Phase-Side View-Type 2


8L90 GENERATOR-3 Phase-End View-Type 2
Generator Serial M500TH3200-up
Generator Serial No. M500TH3200-Up. 230·460 Volt, 60 hertz at
230-460 Volt, 60 hertz at 1200 R.P.M.

I
1200 R.P.M.
3N4692 Exciter & Regulator parts are shown on Pages 1708 through 171
T ! OESCRIPTIDN ClY
MBER '

3Ll193 HOLDER ASSEM. ----------------


I 1
lEach I ncl udesl
3LII94 HOLDER--------------------- I
2
s1614 BOLT------------------------ 2
3B4504 LOCKWASHER---------------- 2
51588 BOLT------------------------ 2
384506 LOCKWASHER----------·----- 2
3Lll96 SPRING--------------------- 2
VIEW OF
3Lll99 FINGER--------------------- 2
8L4083 PIN AND ARM ASSEM. -------- 2
BRUSH HOLDER
4838~9 WASHER--------------------- 4
6 3B4604 COTIER PIN----------,------- 2
7 I N9956 BRUSH------------------------- 4
C 3H4647 TERMINAL STRIP---------------- 1
8
C 5N2537 TERMINAL MARKER STRIP------- I
C 9 6L7158 SCREW------------------------- 4
C 3L 8I87 LOCKWASHER ------------------- 4
C 10 6L7575 TERMINAL STRIP--------------- 1
C 3N8763 TERMINAL MARKER STRIP------- I
C II 3N8764 LABEL-------- .. lconnectiont·---- I
12 8L4081 SCREEN------------------------- I
13 S 1617 BOLT-------------------------- 4
I H7186 LOCKWASHER------------------- 4
14 3N7323 FAN--------------------------- I
15 3N7324 DEFLECTOR---------------------- 2
I 2A 762 BOLT--------------------------- 10
6
7F9223 LOCKWASHER------------------- 10
3N7767 STATOR ASSEM. ---------------- I II:
17 Uncludesl
8L4074 CHANNEL-------------------
C I8 5N2534 HEATER ASSEM. ----------------
C 5N25351 HEATERASSEM.
C 5N2536' CLAMP-------------------------
C I9 :7 S4346 SCREW-------------------------
C SF 1434 LOCKWASHER------------------
20 3LII90 RETAINER AND YOKE ASSEM. ----

C INDICATES CHANGE 158429

8L90 GENERATOR-3 Phase-Side View-Type 3


Generator Serial No. M500TH3200-Up
230-460 Volt, 60 hertz at 1200 R.P.M.

8L90 GENERATOR-3 Phase-Side View-Type 3


Generator Serial No. M500TH3200-Up
230·460 Volt, 60 hertz at 1200 R.P.M.

-
.
REF, PART DESCRIPTION OTY 6 3N6387 ROTOR ASSEM. -----------
NO, NUMBER Uncludesl
I I N53 77 PANEL ----------!front)--------- I 7 8L4079 HUB---------,--------- . -
2 IN5372 CHANNEL------------------------ I 2N7980 DISC ASSEM. ----------- !
3 3N8793 COVER ASSEM. ------------------ I 8 (I ncludesl
4 S I 615 BOLT--------------------------· 6 2N7736 ~<-Km -----·-! 1
5 7F9223 LOCKWASHER·------------------· 16 8L6521 BOLT---------------------- 12
9 8L5832 NUT--··--------------------- !?
LOCKWA SHER -------------- ?,1
9F5599
IN8086 POLE ASSEM. ----------------
10 WEilGE- ----------------------
5L7355
2N7981 FAN ASSEM. -----------------
ll (Includes)
2N7736 SCREW---------------·--- 1
6L7008 CLAMP--------------------- 2
12 2H3627 SCREW-------------------- 2
9B7233 LOCKWASHER-,c ............ 2
3Lll79 RING ASSEM. -----·linnerl---- 1
13 (I ncludesl
6H5431 NUT--------------------- 2
3ll I 80 RING ASSEM. ------;oulerl---- I
!Includes!
14 TUBE---------~------,---- I
3lll81
6 H54 31 NUT--------------------·· 2
BOLT---------------------·--- 6
I D45~~
15' 3B451 6
. LOCKWSSHER ---------------- ·-
16 8L4080 BRACKET---------------------- I
l7 3ll 186 BEAR lNG-- ----------·-- ------- I
18 IN5410 RING------------------------· I
c 19 8L8413 STRAP·- ------;cable!-----·-·--- 4!
c 20 4B I 240 SCREW-----·--····------------ 2.
c 4ll250 NUT--------------··----------- 2i
c 21 6L700 STRAP-- -------lcablel---------- 2
22 IN538 PANEL-·----···!meteM-------··-- I

C INDICATES CHANGE
158430
FlEE PART
NO. NUMBER
OESCA!PTION OTY 'ii ZB 7408 PlUG--- ----------------------- I
19 I B5174 PLUG-------------------------- l
BOLT---------------------------- 20 2B7409 PlUG-------------------------- I
1 51614 10
7F9223 LOCKWA SHER -------------------- 10 21 1N53 7 8 COVER ASSEM. ------------------ 1
2 464276 WASHER------------------------ 4 2H6488 BOLT--------------------------- 4
22
3 8l9821 SUPPORT ASSEM. --------------- I 3B4508 LOCKWASHER------------------- 4
4 3N4692 EXCITER & REGULATOR ASSEM. --- I 23 l1143 BOLT--------------------------- 2
!Separate Illustration) 24 1N5364 BRACKET------------------------ 1
9F93Z7 SCREW------------------------- 4 zs S1617 BOLT--------------------------- 6
5 8FI434 LOC KWA SHER ------------------- 4 1H7186 lOCKWASHER-------------------- 6
4 B427 4 WASHER----------------------- 4 26 1N5374 FRAMEASSEM.---------(LH.I---- 1
6 1l893 SHOCK MOUNT------------------ I 1N5373 FRAME ASSEM. ---------IR. H. 1--- 1
7 8L8602 CHANNEL---------------------- I 27 1N5384 BRACKET----------------------- 2
8 8L5476 STRAP------- ---lgrou ndl-------- I 28 l N5 37 9 PANEL------------Isidel-------- 2
9 IN5376 COVER------------------------- I 29 8l5477 SHOCK MOUNT------------------ 3
10 7l7394 DROOP TRANSFORMER ASSEM. --- I 30 8l9823 GUIDE-------------------------- 2
SCREW----·--------------------
II 7 54346 20
9F5599 LOCKWA SHER ------- ··- --· ------- 20
12 $509 BOLT--·----·----·-------------- 70
13 9F5644 LOC KWASHER ------------------- 64 &{ 3N9813 WIRING OIAGRAM--------------
14 IN5380 lOUVER----··---········-··--·- 4 6L6523 FILM---------Iinstructionl------ 1
15 IN5383 BRACKET·············--··------- I THE FOLLOWING REPAIR KITS ARE AVAILABLE:
16 8F3590 LOCKWASHER ·--····--·-------·- 8 2N6055'i' KIT ---------!stator rewindl------ 1
L!Z_ 319831 SCREW·················------·- 6 17l7 405J KIT ------(rotor balance weightl--- 1
L_

158692

8L90 GENERATOR-3 Phase-End View-Type 3


Generator Serial No. M500TH3200-Up. 230-460 Volt, 60 hertz at
1200 R.P.M. 3N4692 Exciter & Regulator parts are shown on Pages 170B
through 171
6-7

REF. PART DESCRIPTION QTY c INDICATES CHANGE


FN~O-~NU~M~B~E·~===================F~
1 461220 SCREW----·-·········------------ 2 23 8L4092 BLOCK---------------------------
2 464863 WASHER··········--------------- 2 24 7L6 750 FUSE-----------------------------
2N4698 RESISTOR·······-------·--------- 1 2N4688 WI RING HARNESS----------------
3 2N 4 7 21 WASHER--------IPiainl----------· 2 25 8 L5826 SOCKET ASSEM. ----------------
2N4699 WASHER----------------------··- 2
4 7 S 119 7 SCREW--------------------------- 2 7L3178 WIRE----····-·--------------
5 48 2043 NUT------------------------------ 4 DE~CRIPTION QTY
6 9 B 7233 LOCKWASHER--·----------·-····· 42 l S 744 3 SCREW--------------------------- 1
7 2N4722 BOLT---------------------------- 1 26 6 L7161 NUT--------------···------------- 1 1N5036 GUARD ASSEM. ------·····------· 12 7L331 BRACKET-------------------------
8 8L5832 NUT------------------··-·-···-·· 2 1F9223 LOCKWASHER-------------------- 1 6 L6 4 21 LABEL--------- !Warning 1------- 13 8L5823 REl.liY---------------------------
9 SF 1434 LOCKWASHER----------,--------- 5 27 2N4689 HEAT SINK--------IFieldl--------- 1 14 3.L819 9 _stREW---······------------------
10 2N4700 BRACKET--------------~·--------- 1 C 2N3474 SCREW--------------------------- 4 7L4062 SUPPRESSOR ASSEM. ----------- 15 8l5824· BRACKET----------------···-----·
2N4765 TERMINAL STRIP----------c...... 1 28 8L5853 NUT·-······--··-····------------- 2 8L4873 VOLTAGE SUPPRESSOR----------- 1 16 7L2770 RECTIFIER-----------------------
11 2N4766 STRIP---------IMarkerl---------- 1 3L8!8 7 LOCKWASHER-------------------- 4 4 B 12 20 SCREW---------------··---------- 20 17 2N!1696 REACTOR ASSEM.
c 29 ~~:ii~ ~~~~~::::::::::::::::::::::::::: ~~
12 309799 SCREW-···-·······--------------- 6 5 9 B 7233 LOCKWASHER-------------------- 24 C 18 3N 3466 SPACER----·------------------·-
C 6 2N8489 BOLT----------------------------- 1
13 ~~ i~~~ ~~~~~-~~~R:::::::::::::~:::::::: ! 30 6L3590 RECTIFIER-------IFieldl-----------
C 31 7S4346 SCREW···------------------------
I
3
C
7
4ll250
4 8 42 74
NUT---------------------·-·-----
WASHER···----------------------
2
4
C 19
20
21
3N4303 TRANSFORMER ASSEM. ·-------·-
6L7003 POTENTIOMETER-·------------
8L4269 TRANSFORMER------------.
14 481221 SCREW--------------------·---··· 10
15 2N5764 RESISTOR ASSEM. --------------· 1 32 IH4336 SCREW-------------------------- I 8 8F1434 LOCKWASHER-------------------- a 22 2Ll717 TERMINAL STRIP------... ··--·--·
16 2N4693 CAPACITOR·····-····------·----- 2 33 7S 1201 SCREW--···---------------------- 2 9 8L4863 VOLTAGE SUPPRESSOR----------- 1 23 6L8401 POTENTIOMETER··-----~rl--------
17 2N4694 BRACKET------------------···--·- 1 34 7L8032 RECTIFIER------·IBuild-Upl------- 1 lO 2N4695 REACTOR ASSEM.---------······· 1 24 7L7812 CHOKE---------------'···-----··::

~ i~~~~ :~g:~:i:::::::::~~:~;~::::::: ~
18 8L4276 REGULATOR ASSEM. ---- 1 C 7$4346 SCREW··---···········--········ 25 1N7253 STRIP-----------1''
19 6L7008 CLAMP·------------·-······------ 4 35 I1 6 L66 22 REACTOR·-·----··--·-----····---- C 26 754338 SCREW·-------- '
20 8M86 26 SCREW·------------------------- , 4 2N4691 HEAT SINK------IControlledl------ 2
36
21 8 L54 78 GROMMET·--------------------···i 3 2N4690 HEAT SINK--------IPowerl·------- 2 C INDICATES CHANGE
; 22 8l5040 TERMiNAL----------------------· l 2 C 37 3N4470 INSULATOR-------------------- 1 142329
115387

1N8507 EXCITER AND REGULATOR ASSEMBLY -Part 1


Part of 8L44 and 8L45 Generators shown on Pages 166A and 168A
'-----------~~···:- =--=-=---:--:-=--------
1N6607 EXCITER AND REGULATORASfMBLY-Part 2-Type 1
Part of SL44 and SL46 Gener~tors shown.,op ;;-hown on Pages 166C,
Only separate parts serviced. When complete Assembly is required Only eaparate parts serv1ced. W£;>'168G 168J & 169
order 3N4692 shown on Pages 1 708 and 171 r!l)qulred order 3N4692 sho•· '
ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS ONLY "CA'rERPILLAR" PARTS \-

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