Hydraulic Mining Excavator

CAT 6060

05. Tank, Pumps and Drive Controller

Dixio Torrez - 2013

Hydraulic Tank – Open System - Basics Service Training

Pressure Sensor -2B8

Return Oil

12 bar Preload Valve

38mm Orifice
1,5 bar Bypass Valve

Pump Suction Line

2
Pressurizer Valve Service Training

12 bar

15 bar ~ 0,8 bar

38mm Orifice => ~ 2 bar at full pump flow.

3
Tank Assembly Service Training

2 min. Level Sensors

4
Tank Housing and Oil Flow Service Training

2 min. Level Sensors

5
Pump Assembly and Servo System Service Training

6
 Service Training
Pumps Assembly
Swing Gearbox Servo pump 4
Swing Cooling
Pump
Charge Pump
4 Servo pump 3
Pump

3 8
Oil Cooling
Pumps
6
7
Gearbox
Swing Cooling
Pump Pump Servo
5 Servo
Main pump 1
pump 2
Pumps 2

Engine 1
Fan Drive
Pump

1 4
Oil Cooling
Pumps
2
3

1 Swing
Main
Charge
Pumps
Pump
7
Main Pump Assembly Service Training

P6
P8

P5 P4
P7
P2
P3

P1

8
Travel System Supply Service Training

9
Minimum or Maximum Output??? Service Training

0° = Minimum Flow

Variable Displacement: Min. – 446 ccm

10
Pump Layout for RH340B Service Training

Displacement adjusted to 2 X 446 ccm

=> Oil Flow 2 X 647 l/min at 1450 RPM
(Engine Speed = 1800 RPM)

U1 U2
11
A20 Pump - Basic Design by Rexroth Service Training

Balance
Valve
XD

XLR

12
A20 Pump - System in Neutral Service Training

Boost Pressure

Pump Control
5 bar

Initial Pressure
constant 50 bar

Working Pressure
~ 20 bar

Max. Min.

13
Flow on Demand (min. – max.) Service Training

Boost Pressure

Pump Control
5 – 43 bar

Initial Pressure
constant 50 bar

Working Pressure
~ 20 - 320 bar

Max. Min.

14
Pressure Cut-Off (320bar) Service Training

Boost Pressure

Pump Control
43 bar

Initial Pressure
constant 50 bar

Working Pressure
320 bar

Max. Min.

15
Pressure Cut-Off - Boost Pressure 360 bar Service Training

Boost Pressure
+ 40 bar

Pump Control
43 bar

Initial Pressure
constant 50 bar

Working Pressure
360 bar

Max. Min.

16
Pump Layout Service Training

PST Controller Remote Control Valve Pressure Balance Valve Power Controller
(New System: blocked)

Cut-Off Valve

PST Controller

Qmax- Stop

Qmin- Stop
17
Pressure Boost or Not ??? Service Training

Backhoe Machines:

P1 / P2 / P7 / P8 => Travel Pressure Boost

Face Shovel Machines:

P1 / P2 / P7 / P8 => Travel Pressure Boost

P4 / P6 => Clam Pressure Boost

18
PMS: Basics - LH Engine only Example: #340085 Service Training

PMS: ____________________________________________
Voltage 24 V

Can Bus Signal 0 - 100 %

HAND / FOOT Temperature Signal

CONTROLLER 225 – 820 mA Current

CMS Card 8 - 43 bar PMS Pressure

Engine RPM Signal

PST - Proportional Valve

Y71
24 Volts
XLR - Proportional Valve
PMS

Y17 Box

1/min
H.T.
(80)
P3 P4
Engine W.T.
(100)
P1 P2

19
CAMP (PMS): Basics - LH Engine Service Training

Voltage 24 V

Can Bus Signal 0 - 100 %

HAND / FOOT Temperature Signal

CONTROLLER (150) 225 – 850 mA Current

Servo Controller 6- 43 bar PMS Pressure

Engine RPM Signal

PST - Proportional Valve

-3Y1
24 Volts

Drive Controller

1/min
H.T. IMT
(80) (80)
P3 P4
Engine W.T.
(100)
P1 P2

20
New Servo System and Main Pumps Service Training

21
Servo Control Valves on Assembly Plate – New MDG Setup! Service Training

New Assembly Plate

with Servo Controls.
=> Take Care of setup
of Proportional valves!

-4Y1 -3Y1

22
Proportional Valves Service Training

No CAMP Machines
820 mA

225 mA

8 bar 43 bar
Min Flow Max. Flow

CAMP controlled Machines

850 mA

50 bar Pressure

250 mA
(150 mA)

X1 Signal: 8 bar 43 bar

to Main Pumps Min Flow Max. Flow

23