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Potential Process Failure Causes

This document lists potential causes for process failures such as omitted processing, errors setting up work pieces, missing or wrong parts, mis-operation, improper equipment maintenance, and lack of safety controls. It also provides potential process controls to prevent failures, including standardized work instructions, fixtures and jigs, mistake-proofing tooling, mechanical and electronic sensors, job sheets, bar coding, training, inspection, statistical process control, and preventative maintenance.

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Pratiksh Patel
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26 views1 page

Potential Process Failure Causes

This document lists potential causes for process failures such as omitted processing, errors setting up work pieces, missing or wrong parts, mis-operation, improper equipment maintenance, and lack of safety controls. It also provides potential process controls to prevent failures, including standardized work instructions, fixtures and jigs, mistake-proofing tooling, mechanical and electronic sensors, job sheets, bar coding, training, inspection, statistical process control, and preventative maintenance.

Uploaded by

Pratiksh Patel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Potential Process Failure Causes

• Omitted processing
• Processing errors
• Errors setting up work pieces
• Missing parts
• Wrong parts
• Processing wrong work piece
• Mis-operation
• Adjustment error
• Equipment not set up properly
• Tools and/or fixtures improperly prepared
• Poor control procedures
• Improper equipment maintenance
• Bad recipe
• Fatigue
• Lack of Safety
• Hardware failure
• Failure to enforce controls
• Environment
• Stress connections
• Poor FMEA(s)

Potential Process Controls


• Standardized work instructions/procedures
• Fixtures and jigs
• Mistake-proofing tooling and/or product design
• Mechanical interference interfaces
• Mechanical counters
• Mechanical sensors
• Electrical/Electronic sensors
• Job sheets or Process packages
• Bar coding with software integration and control
• Marking
• Training and related educational safeguards
• Visual checks
• Post process inspection/testing
• Gage/MSA studies
• Statistical Process Control
• Design of experiments on the process/Robust process design
• Preventive maintenance
• Automation & Real Time Control

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