STRATA MECHANICS RESEARCH INSTITUTE

POLISH ACADEMY OF SCIENCES

MEASURING SYSTEMS LABORATORY
No. 27 Reymonta Street
30-059 Kraków

STATIONARY VANE ANEMOMETER MPP

OPERATOR'S MANUAL
Technical and Operational Documentation
DTR 01/09/LSP

Kraków, March 2009

(ver. 2)

Tel. +48 (12) 637 62 00, Fax +48 (12) 637 28 84

[email protected]
NIP 675-000-18-40, REGON 000326368
Bank BPH S.A. 56 1060 0076 0000 3200 0046 8207
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Table of contents

1. Intended application and scope of usage 3

2. Technical data 4
3. Maximum parameters of power and signalling circuits 8
4. Construction 10
5. Description of electric signal sockets 12
6. Operation 13
6.1. Installation 13
6.2. Connection to frequency methanometric systems 13
6.3. Connection to methanometric system switchboards 14
6.4. Connection to frequency transmission systems 15
6.5. Connection to current transmission systems 15
6.6. Connection to high-low signal receivers 16
6.7. Connection of the display 16
7. Programming the anemometer 17
8. Operating recommendations 21
9. Calibration and regulation 22
10. Repairs 23
11. Storage and transport 23
12. Documents provided by the manufacturer 23
13. Procedure for emergency situations 23
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1. Intended application and scope of usage

The type MPP anemometer, as shown in Fig. 1, is a stationary measurement

device that is used to measure the flow velocity of air in underground mine ventilation
systems, as well as in aboveground plants.
The measuring element of the anemometer is a vane sensor. The device can
also detect the flow direction.
The equipment is able to co-operate with that measurement data transmission
systems offering various electrical transmission standards. It is possible to define
work in the following systems:
frequency 8 – 10 – 12 kHz,
voltage 0.4 – 1.2 – 2.0 V,
current 4 – 12 – 20 mA,
digital RS485.
During the execution of measurements, the anemometer can operate only in one
selected system, following the prior programming of the configuration by the
manufacturer or an authorised representative of the manufacturer.
The measurement range of the device is ± (0.20–20.00) m/s. It is possible to
select other - smaller - ranges of measured velocities, in accordance with the
technical data set forward hereunder.
In addition, the anemometer is equipped with two high-low, potentialless,
galvanically isolated outlets, which enable the controlling of external equipment. If
use is made of the digital RS 485 output, the measurement data may also be sent to
an external display. The digital inlet is intended for the user-defined setting of the
selected anemometer operating parameters, as well as for service applications.
A characteristic feature of the anemometer is the possibility of registering the
measurement data in the memory, if the transmission-power line is disrupted. The
anemometer will then function as a device that automatically gathers data on a so-
called "black box" basis. Apart from the measurement data, it registers the real time
of the measurements that are performed as well as the temperature of the
environment (option). This type of work can be used for autonomous velocity
measurements at points that cannot be connected to the transmission-power grid.
The construction of the anemometer makes it possible to utilise it in zones
with a gas explosion hazard, in accordance with the conditions as set forward in the
manufacturer's documentation.
Elements of the anemometer's housing and vane sensor are made from acid
resistant steel.
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2. Technical data

2.1. Air flow velocity measurement ranges

1. ± (0.20 – 5.00) m/s

2. ± (0.20 – 10.00) m/s
3. ± (0.20 – 15.00) m/s
4. ± (0.20 – 20.00) m/s

ATTENTION!
The measurement range must be determined by the user before purchasing the
anemometer. The measurement range can only be changed exclusively by the
manufacturer or an accredited laboratory - indicated by the manufacturer - that
calibrates anemometric sensors.

2.2. Minimal measured velocity

±0.20 m/s

2.3. Flow velocity measurement error

± (0.5% rdg + 0.05m/s),

rdg = reading = indicated value

2.4. Frequency of measurements:

1 Hz

2.5. Anemometer versions

No. Output signal Anemometer designation

1 frequency MPP - F
2 voltage MPP - U
3 current MPP - J
frequency
4 MPP - U - F
and voltage

ATTENTION!
The type of output signal must be determined by the user before purchasing the
anemometer. As regards the type MPP - U - F anemometer, the output signal can
only be changed exclusively by the manufacturer or those representatives authorised
thereby.
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2.6. Analogue signal outputs

2.6.1. Frequency for co-operation with a telemetric line;

range of output frequencies: 8.00 – 10.00 – 12.00 kHz

ATTENTION!
If the air flow direction function is active, the velocity 0.0 m/s corresponds to the
output signal 10 kHz.

2.6.2. Voltage;

range of output voltage: 0.40 – 1.20 – 2.00 V

ATTENTION!
If the air flow direction function is active, velocity 0.0 m/s corresponds to the output
signal 1.20 V.

2.6.3. Current;

output current range: 4.00 – 12.00 – 20.00 mA

ATTENTION!
If the air flow direction function is active, the velocity 0.0 m/s corresponds to the
output signal 12.0 mA.

2.7. Digital signal outputs

RS485

2.8. Control outputs

1. High-low control outputs, optoisolated potentialless A:

Ii = 0.1 A, Ui = 60 V, Pi = 0.4 W

2. High-low control outputs, optoisolated potentialless B:

Ii = 0.1 A, Ui = 60 V, Pi = 0.4 W

2.9. Power

Depending on the operating mode, power can be provided by the following sources:

2.9.1. Intrinsically safe telemetric line.

2.9.2. Intrinsically safe DC power pack: 12 V ± 3 V, IZAS < 4 mA
2.9.3. Intrinsically safe current loop 4-20 mA: UZAS = 24 V
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2.10. Additional functions

2.10.1. Internal temperature measurement: -500C to +1250C.

2.10.2. Real-time clock.
2.10.3. Measurement memory, "black box" type: registration of 16,384
last measurements of velocity and temperature, together with the
measurement time. The recording frequency is 1 second.
Recording time is 5 h.
2.10.4. Operating time following the disappearance of external power
(autonomous power): 1 h.
2.10.5. Configuration of modes and the method of operation by means
of an external computer

2.11. Intrinsic safety category

I M1 Ex ia I, II 1GD Ex ia IIB T6

2.12. Co-operation of the anemometer with methanometric systems

The anemometer can co-operate with the methanometric systems as referred to

hereinabove.

2.12.1. Frequency transmission:

CTT 63/40,
CMM-20,
CTW-20,
CST-40,
KSP-1,
KSP-2,
KSP-2C,
KSP-3

2.12.2. Analogue voltage transmission:

CMC-3xx through analogue switchboards CCD, CCD-1, MCCD-01

CST-40 through an analogue switchboard CSA-1
Venturon through bottom local stations VAL
MICON-3 through local stations MIC1003

2.13. Environment temperature during work

0oC Ta + 45oC

2.14. Housing protection level

IP 65
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2.15. Relative humidity

95% without condensation

2.16. Dimensions

135 x 140 x 226 mm (without the fixing beam)

157 x 140 x 263 mm (with the fixing beam)

2.17. Material

Acid resistant steel 304/304L

2.18. Weight

~ 4 kg

2.19. Version with an external temperature sensor

The MPP anemometer may be fitted with a temperature sensor located in the
housing cover.
The range of measured external temperatures is -500C to +1250C.

ATTENTION!
The data concerning the temperature measurements is stored in the internal memory
and is not transmitted.

The MPP anemometer has been designed in accordance with the following
standards:
PN - EN 60079-0
PN - EN 60079-11
PN - EN 60079-26
PN - EN 50303

PN - EN 13463-1
PN - EN 13463-5
PN - EN 1127-2
and good engineering practice.
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3. Maximum parameters of power and signalling circuits

3.1. Analogue signal socket G1

Parameters Telemetric line Power input Voltage Current

of input and for voltage output loop
output output 0.4-2.0 0.4-2.0 V 4.0-20.0 mA
circuits G1:3 and G1:4 V
G1:1 and G1:5 and
G1:4 and G1:2 G1:6
G1:7

Uo 5.9 V 5.9 V
Io 0.01 A 0.06 A
Co 10 F 100 nF
Lo 10mH 10 H
Po 0.09 W
Ui 60 V 16 V - 28 V
Ii 0.15 A 0.1 A - 0.1 A
Ci ~0
Li 10 H
Pi 3.3 W 1.3 W 1.3 W

3.2. Digital signal socket G2

Parameters Output
of input and digital Output/input
output RS485
circuits
G2:1 and G2:3, G2:4
G2:2

Uo 5.9 V 5.9 V
Io 0.05 A 0.05 A
Co ~0 ~0
Lo ~0 1 H
Ui 5.9 V
Ii 0.05 A
Ci ~0
Li
1 H
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3.3. High-low signal socket G3

Parameters High-low High-low

of input and output A output B
output
circuits G3:1 and G3:3 and
G3:2 G3:4

Ui 60 V 60 V
Ii 0.1 A 0.1 A
Ci 100 nF 100 nF
Li 1 mH 1 mH
Pi 0.4 W 0.4 W
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4. Construction

The MPP anemometer, as shown in Fig. 1, has been constructed as two

interpenetrating pipes, which are located at an angle of 90o with respect to each
other. The pipe with a greater diameter contains a vane sensor (7). The inlets to the
measurement section are protected by vertical bars. In the vertical pipe there is an
electronic system covered with a hatch (2) that is affixed by means of screws. The
anemometer is equipped with a beam with openings (1), which makes it possible to
fix the device at the point of the execution of measurements. Once the anemometer
is set in the appropriate position, the beam is immobilised by the screwing in of the
arresting screws (6). Depending on the construction, the screws should be affixed by
means of a no. 6 hexagon socket screw key or a no. 13 box spanner. Electrical
signals are channelled to three sockets (3, 4, and 5) attached to the vertical pipe.
The sockets are secured by nuts. The anemometer is made from 304L type acid
resistant steel.
The version of the anemometer with an external temperature sensor (factory
designation MPP/T), the sensor (8) has been located on the anemometer cover as
shown in Figure 3.

Fig. 1. Side view of the MPP anemometer with the desired air flow
direction marked
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Fig. 2. View of the vane sensor of the MPP anemometer

and of electrical signal sockets

Fig. 3. View of the MPP anemometer from the side of the electronic system cover
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5. Description of the electric signal sockets

Electrical signals from the MPP anemometer are sent to three sockets located
vertically one under the other. Socket 3 is marked in the documentation with the
symbol G1 and is used to connect the analogue transmission lines. Socket 4 is
marked with symbol G2 and is intended for co-operation with the RS485 digital
interface. Socket 5 is marked with the symbol G3 and is used to introduce high-low
control signals.

ATTENTION!
The sockets are of a different construction and, therefore, it is not possible to
erroneously connect a plug into an incorrect socket.

In order to connect external signals, one should use the EcoMate series plugs
manufactured by AMPHENOL (cf. table) with a protection level of IP65/IP67. The plugs
should be installed in accordance with the instructions provided by AMPHENOL.

Socket number Plug type Plug symbol

G1 Female plug for a straight cable C016 30D006 110 12
6+PE
G2 Male plug for a straight cable 6+PE C016 30H006 110 12
G3 Male plug for a straight cable 3+PE C016 20H003 110 12

SOCKET G1
Connector no. Connector function
1 Voltage output 0.4 – 2.0 V
2 GNDA
3 Telemetric line L-
4 Telemetric line L+ / +12V DC
5 Current output J+ 4-20 mA
6 Current output J- 4-20 mA
7 GND

SOCKET G2
Connector no. Connector function
1 RS485A
2 RS485B
3 Input informing of the connection of a
computer
4 Power output +5 V
5 NC
6 NC
7 GND

SOCKET G3
Connector no. Connector function
1 OPTO1A
2 OPTO1B
3 OPTO2B
4 OPTO2A
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6. Operation

The MPP anemometer is a Plug and Play type device. This means that if the
anemometer has been correctly selected for the data transmission system, the
device will operate correctly immediately after connection.

6.1. Installation

The anemometer is to be installed in a selected measurement zone by means of a

beam, which has three structural openings with a diameter of 8 mm. These enable
the application of additional fixing elements depending on the respective
requirements.

ATTENTION!
During the installation of the anemometer, it is necessary to use a no. 6 hexagon
socket screw key or a no. 13 box spanner (prior to assembly, check the type of
arresting screws that have been fitted in the device).

6.2. Connection to frequency methanometric systems

The electrical parameters of the anemometer allow it to co-operate with the following
frequency methanometric systems:

CTT 63/40,
CMM-20,
CTW-20,
CST-40,
KSP-1,
KSP-2,
KSP-2C.

Fig. 4. Connection of the MPP anemometer to a frequency switchboard

ATTENTION! cf. following page

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ATTENTION!
In certain switchboards, following the connection of the MPP anemometer to
the line, the indicator that signals the sending back of the switching-off alarm
pulses may light up cyclically. This condition is normal and has no adverse
effects as regards the correct operation of the anemometer or other devices
connected to other lines.

6.3. Connection to analogue methanometric system switchboards

The electrical parameters of the anemometer allow it to co-operate with the following
analogue switchboard systems or local stations:

CMC-3xx through analogue switchboards CCD, CCD-1, MCCD-01

CST-40 through an analogue switchboard CSA-1
Venturon through bottom local stations VAL
MICON-3 through local stations MIC1003

Fig. 5. Connection of the MPP anemometer to an analogue switchboard or local station

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6.4. Connection to voltage transmission systems

Fig. 6. Connection of the MPP anemometer to voltage transmission systems 0.4-2.0 V

6.5. Connection to current transmission systems

Fig. 7. Connection of the MPP anemometer to current transmission systems 4-20 mA

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6.6. Connection to high-low signal receivers

Fig. 8. Connection of the MPP anemometer to a receiver of potentialless high-low signals

6.7. Connection of the display

Fig. 9. Connection of the MPP anemometer to an LCD display

The anemometer can be connected to a local type MPP – LCD display manufactured
by IMG PAN.
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7. Programming the anemometer

The anemometer enables the user to communicate with a computer in order to

check the data regarding the device, and also to effect the operating modifications
that are permitted by the manufacturer. The anemometer should be powered from an
external source, with 12 V DC being provided to the input of the telemetric line (G1:3,
G1:4, positive pole connected to G1:4), and connected to a computer by means of a
RS485/USB converter attached to socket G2, as shown in Fig. 10. It should be kept
in mind to short circuit G2:3 and G2:7. Following the activation of the programme
MPP_ENGLISH_OGR.exe, the screen shown in Fig. 11 will appear on the
computer's display.

Fig. 10. Connecting the MPP anemometer to a computer

ATTENTION!
If the recipient so requests, the manufacturer shall provide all the requisite
accessories in turn enabling the connection of the anemometer to a computer.
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Fig. 11. Welcome screen of the anemometer service programme

The programme displays information about the software version. In order to

connect with the anemometer, click the "Connect with MPP" button. Once
communication is established, the programme allows the anemometer's identification
number to be read, as well as the current version of the processor software (Fig. 12).
Clicking the "Basic data" button grants access to information about the configuration
of the anemometer, as shown in Fig. 13.

ATTENTION!
The user cannot modify the data in the "Basic data" window.

By clicking the "Alarms" button, the user can independently programme the
high-low control outputs (socket G3). In the "Alarm settings" window (Fig. 14) it is
possible to read the current settings and modify them. To this end, it is necessary to
enter new velocity values or scroll through the existing values by using the bar on the
left. The user may set activation of an input inside or outside of the entered velocity
range. Each of the outputs is set independently.
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Fig. 12. Screen of the anemometer service programme following the establishment of
communication

Fig. 13. "Basic data" window

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Fig. 14. "Alarm settings" window

Fig. 15. "Data recorder" window

Fig. 16. "Remote measurement" window

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Once you click the "Recorder" button, access is enabled in the "Data
recorder" window to the data gathered in the memory. The data is arranged with the
most recent entries at the top. The memory overwrites the oldest data. The table
contains information about the time and date of the execution of a measurement,
and about the temperature and velocity. The data is recorded at 1-second intervals.
Once the data is read, it may be saved to a text file with the extension *.mpp. The
"Data recorder" window is also used to modify the real-time clock. The current time
from the computer to which the device is connected is entered in the anemometer.
Once you click the "Remote measurement" button, the anemometer enables
the transmission of measurement data online to a computer (Fig. 16). The user has
access to information about the velocity and temperature, and the state of the battery
supporting power voltage in emergency situations and in communication with the
telemetric line.

8. Operating recommendations

The anemometer is a service-free device. It requires maintenance consisting in the

systematic cleaning of the housing and the measurement section inside which the
vane sensor is located:
Cleaning is to be performed if a considerable quantity of, for example, coal dust
deposits on the device, which could stop the vane of the anemometer.

The anemometer may be operated and maintained solely by duly trained

employees.

Operation must proceed in accordance with the terms and conditions as set forward
in the technical and operational documentation (operator's manual).

The transmission of data to the computer may be effected solely in rooms or zones
that are under a nonexplosive atmosphere.

IT IS PROHIBITED TO:

Open the anemometer cover and then in any way interfere with the electronic
or mechanical systems.
Place the anemometer directly in streams of air contaminated with
considerable quantities of dust.
Tolerate such quantities of dust (or other contaminant) deposits that could
cause the vane to stop.
Wash the anemometer with a stream of pressurised water or a stream of
pressurised air.
Expose the device to mechanical shocks or vibrations.
Rapidly introduce the anemometer to a high velocity air stream.
Introduce any objects inside the bars protecting the inlet to the vane
measurement space.
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IT IS RECOMMENDED TO:

Perform an annual overhaul; this should be carried out by the manufacturer

or an institution authorised thereby. In the event that this requirement is not
satisfied, the manufacturer shall be free of any liability for the negative
consequences that could ensue therefrom.
The overhaul is to be performed immediately in the event of any
suspicion as to the correctness of the anemometers readings.
Verify the readings of the MPP anemometer on a monthly basis by using a
manual anemometer placed on an extension arm. The manual anemometer
must be calibrated at an accredited laboratory, while its technical condition
cannot give rise to any suspicion as to the quality of the readings.
The selection of the point of installation of the anemometer must be
preceded by an analysis of the fulfilment of the conditions for obtaining
the correct result of measurements. This should be executed by a
person possessing sufficient knowledge of fluid mechanics and
ventilation.

9. Calibration and regulation

Calibration of the anemometer is to be performed annually at the laboratory, the

address of which has been provided hereunder, or at another laboratory accredited
for calibrating anemometric sensors for the velocity range appropriate for the MPP
anemometer.

In the event of any suspicions as to the correctness of the anemometer's

readings, calibration must be performed immediately.

It is prohibited to use an anemometer if there is any justified suspicion that its

velocity readings are incorrect.

STRATA MECHANICS RESEARCH INSTITUTE

POLISH ACADEMY OF SCIENCES
CALIBRATION LABORATORY
FOR THE VENTILATION MEASURING INSTRUMENTS
No. 27 Reymonta Street
30-059 KRAKÓW
Tel. (012) 6376200, Fax (012) 6372884
[email protected]

Regulation of the anemometer is performed by:

STRATA MECHANICS RESEARCH INSTITUTE

POLISH ACADEMY OF SCIENCES
MEASURING SYSTEMS LABORATORY
No. 27 Reymonta Street
30-059 KRAKÓW
Tel. (012) 6376200, Fax (012) 6372884
[email protected]
 23

10. Repairs

Repairs of the device are to performed exclusively by the manufacturer or an

institution authorised thereby.

Manufacturer's address:

STRATA MECHANICS RESEARCH INSTITUTE

POLISH ACADEMY OF SCIENCES
MEASURING SYSTEMS LABORATORY
No. 27 Reymonta Street
30-059 KRAKÓW
Tel. (012) 6376200, Fax (012) 6372884
[email protected]

11. Storage and transport

The anemometer is to be stored in dry rooms with a relative humidity of less than
60% and a temperature not exceeding 30oC. The device should be stored in the
factory packaging provided by the manufacturer. The transport of the anemometer
should be carried out exclusively in the factory packaging.

12. Documents provided by the manufacturer

The manufacturer attaches the following documents to each anemometer:

Declaration of conformity
Calibration certificate
Factory certificate
Operator's manual – Technical and operational documentation

13. Procedure for emergency situations

In the event of a malfunction of the MPP anemometer, it should be immediately

dismounted and returned to the manufacturer. The manufacturer shall not be
liable for the consequences resulting from the continued use of a damaged
device.