tflGramRefrigeration'

Spare P arts List

Reciprocating
Compressor
HC/HCL/HCH
6100/8100

Art.nr.82600005300
Ordrenr.xx xxxx
i

L
É
 Contents

In general:

lntroduction

Lists of Spare paÉs:

SparePartListHC 6j00/8100................
't00 2
mm Compressor, FrontView...........
Section,.l00-mmCompressor
Longitudinal 6
Sectional
View,100mmCompre.rbr............ 7
100mm Compressor, B
BackView...........
100 mm Compressor, I
Sectional
Víew,Cy|inder................. 10
!!O_mmCompressor, Longitudinal
Sectión, mech.sea|............. 11
OilPumpfor100mmCompressor............
12
By-passValves23mm,25and12bar...............
Connecting Rod+ piston,complete, ....................
13
for 100mmCompressor............ ......14
CylinderwithCapacityControlior100mmCompre..á,.....'......
Cylinder withoutCapacity Control for 100mrnCompressor.............
Discharge ValveComplete .......... 16
for100mmCompressor.............
SuctionFilterCompleteJor ..................... 17
100mmCompressor jB
Pressure GaugePanelJorlO0 ...................
mm Compressor ....................
O i l C o o l ef o
r r 1 0 0m mC o m p r e " " o r . . . . . . . . . . . . 19
Liquidspringfor 100mmCompressor............ . . . . . . . 2. .0
Coupling for 'lo0mmCompressor ............
.....21
M a n o m e t e r"s" " " " " " ........... zz
oitFiilinqvatvecvAc ...............2 . .4. . . . .
Electrical HeaterandStem8u1b............. ...................... 25
.............. 27

Furtherdocumentation:
- Technical Data.
- ServiceDirections
forHC 6100/8100.
- Installation
Directions
for HC6100/B.f
00.
- Operatingand Maintenance Directions
for HC61OO/g100.
- DesignData.

82-600-o053-OO
 lntroduction

A,pplication
This manualis used whenorderingspareparts. ldentification
is providedwith a name plate
[t_e gomOressor
snowng
Compressorsof the HC type are manufacturingyear, serial number,
intendedfor type,refr:igerant
etc.
normalcold-storagerooms.
HCH compressors are intended
tor
pres:.yre.and temperatureconditions, higher Orderfor spareparts
e.g. air ln caseof inquiriesand ordersfor spareparts,
conditioningand heatpumps.
pleasealwaysgive model,ser¡a¡numOei,
HCL compressorsaie used as low_pressure ,"_
compressorsat two_stageplants. frigerant,
andordernumber,if indicated.

\*.

L 82-600-oos3_oo
 SparePartList HC 6100/8100

Compressor body.6 cyl.,100mm 77 6002003

Compressor body.B cyl.,100mm T7 6AO?f,04
3 Bearingcover.rear 77 6002006
4 Gasketfor end coverat shaftseal 77 600 2039
5 lnsidehexagonscrew.M16x50 420781285
6 Bearingcover,front 77 600 2005
7 Gasketfor bearingcoverat shaftseal 77 600 2037
B Insidehexagonscrew.M'16x50 424781285
I Top cover LT 776002010
10 Gasketfor top cover 77 600 2035
11 lnsidehexagonscrew.M16x140 420781298
12 Sidecover 77 ñ0 2007
13 Gasketfor sidecover 77 600 2036
14 Insidehexagonscrew.M16x70 420781288
't5 Coverfor suctionfilter 776002013
16 Gasketfor suctionfilter 77 6002038
17 Insidehexagonscrew.M'16x30 420781281
1B Coverfor shaftseal 77 6002008
19 Gasketfor shaftseal.100S-T 77 6000756
2o Insidehexagonscrew,M16x40 420781283
21 Coverfor suctionchamber 77 6152015
22 Gasketfor suctionchamber 7 76 1 51 0 1 9
23 Insidehexagonscrew,M'16x40 420781283
24 Coverfordischarge chamber 77 6002014
25 Gasketfor discharge chamber 77 600 2040
26 lnsidehexagonscrew,M16x40 42 078 1283
27 Blanking plug 77 6002160
28 O-ring2347PRP223.40,87x3,53 550840114
29 P l u g1, 1 / 2 ' R G 77 2s51272
30 PlugM30 77 6002165
31 Allenplug,RC 1/2" 46 1521012
32 fillenplug.RC 1/8- 46 1s2't003
33 Plug,M20 77 600 2167
34 Aluminium ring,30 x2l x2 550657044
,JO Sightglass,@60x7 47 0400008

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 Designation
37 O-ring ?3.47pRp lZS,gZ.ggxZ.AZ
5s 084 0062
3B fnsidehexagonscrew,M6x20
420781101
39 RingscrewDIN580.M24
422461105
40 fnsertpipefor healer,l2=2ffi,251100/125_i52
mm 77 580 1136
41 Afuminium ring,35x2TxS
ss 0657021
42 Aluminiumring,36 x 31 x 2
s5 065 7059
44 Aluminiumring,58 x 48 x 2
55 065 7056
45 Allenplug,RC 1/4,
46 1521006
50 Oilscreen
77 6002072
51 lnsidehexagonscrew,Mgx30
420781143
52 Locknut.M8
42 't532006
59 O-ring ?3,47pRp 339,62.87xSSS
55 0840181
60 Oilrytinder
77 600 2090
61 Nut
421222013
62 Pistonrod for capacitycontrol
v7 600 2091
63 O-ring.8,73x1,79
s5 0890008
64 Pistonplatefor capacitycontrol
77 600 2097
65 U-sleeve
ss '1100850
66 Springguidefor capacitycontrot
77 600 2093
67 Springfor capacitycontrol
77 6002096
68 Crossbarfor capacityc.ontrol
77 600 2094
69 Liftingarm for capacitycontrol
77 600209s
70 Díscspring.2gx10,2x0.gO
46 1581062
71 Locknut.M10
42 1482112
73 Screwedconnection, WE_B_LLRG 46 o8s2006
74 Spacerfor capacityconmtol
77 600 1167
75 Maínbearing
77 600 2020
76 Thrustbearing
77 600 2021
77 Screwedconnection, A_g_RLL 46 0972006
Crankshaft. 6 cyl.,100mm
77 600 0725
Crankshaft. B cyl.,100mm
77 600 0s10
Driverfor oilpump
77 600 2065
Bushfor dríver
77 600 2057
Countersunk hex.screw.M6x.l2
420801047
KeytypeA. 1Bx11x80
4 6 1 5 41 1 4 s
Lockingplate/flywheel
77 600 1172
Externaltabwasher.o21
42 184 1018
Machinescrew.M20x5O
42 009 2281
Springholderfor shaftseal
77 600 07so

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ffi
Item Designation No. Remark
91 Springfor shaftseal 77 600 0751
92 O-ring2347PRP337. 75,57x5,33 s5 084 0185
93 Wearlessring 77 600 0752
s! Carbonring 77 600 0753
95 O-ring2346PRP338 55 084 0186
100 Oílpump,complete 77 600 6610 See detail
101 O-ring n 47PRP255.142,47x5,53 55 0840149
104 Insidehexagonscrew.M10x120 420781204
105 Magnetfor oil filter s2 2000010
111 Oilfilter,
complete 77 6006613 Seedetail
Filtercartridgeo'106.ST5-120 46 19100't3
O-ring 2347PRP2341 . 88,27x5,33 55 0840189
116 Screwedconnection, screw- in type.WE pLR-3/8' RC 46 o8s 2030
120 Bypassvalve.25bara{3 72 3000100 Seedetail
121 O-ring23'47PRP223.40,87x3,53 55 0840't14
125 Spindlefor oil pressure valve,125
mm 7 7 6 1 51 0 9 4
126 Springfor oil pressurevalve,8 cyl.,152mm 77 630 1021
127 Nipplefor oil pressurecontrol 77 6002115
128 Cylinder screw.M10x30 42 078 1184
129 Guardforoil controlvalve 77 6002117
130 Disc.M6 4 2 1 6 41 1 0 6
144 Charge/dratn valve,RC 1/2" 72 4AO2071 See detail
145 Schradervalve, 1/8"RC 72 0s5 0021
150 Connectingrod and pistonwith slidebearing.100mm 77 600 66'tB See detail
170 Cylindercompletewithcapacitycontrol See detail
171 Cylindercomplelewithoutcapacitycontrol See detail
175 Valveliftingring 77 6002121
176 Gasketfor cylinder 77 600 0822
178 Insidehexagonscrew.MOx50 42 0781108
200 Dischargevalve complete See detail
220 Liquidslug-overspring 77 610 0350 See detail
240 Suctionfilter,complele,lowside 77 600 6646 See detail
254 Pressuregauge panel,complete.R7'17 77 600 6640 See detail
Pressuregauge panel,complete.HCFC 77 600 6641 See detail
251 D i s c .M 1 2 42 1682058
252 pipe,6 cylindr.
Connecting 77 600 6665
pipe,8 cylindr.
Connecting 77 600 6666
253 Screwedconnection,WE-6-LLRG 46 085200s
254 Screwedconnection.A-6-R LL 46 0972005

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 Designation
Coil for sofenoidvalve,220_240V,50/60H2
41 361 5201
Coilfor solenoidvafve,110_120V,50/60H2 41 361 5202
Coil for solenoidvalve,4BV,50/60H2
41 361 5206
Coilfor solenoidvalve,24V,50/60H2
41 361 5204
Solenoidvafue,bottompart,3 *ay, BS_V+OI,M
41 361 0176
Gasketfor solenoidvalve.-100S_T
77 600 ?f,41
Insidehexagonscrew,MBx30
420781143

\,

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100mm Compressor,FrontView

776000t860At004

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 LongitudinalSection,100mm Compressor

\r*

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SectionalView,100mm Compressor

776000 | B6DA3004

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 .: l.:'l :li i:.:

i 100mm Compressor,BackView

L.,

776000 t8,6DA5004

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ffi
 11

100mm compressor,
Longitudinar
section,mech.seat

\*

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12

Oil Pumpfor 100mm Compressor

Part.No.77-600-6610

Item I Designation No. Remarks

1 Housing for oil pump.100mm 77 6002050
2 Rotorforoil pump.100mm 77 600 20s1
.3 Gearwheel foroil pump.100mm 77 600 2052
4 Shaftpinfor oil pump.100mm 77 6002053
5 O-ring2347PRP248. 120,24x3,53 55 0845248
6 Pumpcover,inside.100mm 77 600 2054
7 Coverfor oil pump.100mm 77 600205s
I O-ring2347PRP21120,22xJ,53 5s 0840102
I Cylinderscrew.M10x80 420781194
10 Cylinderscrew.M10x30 420781184
11 r Allenplug,RC 1/8" 4 6 1 5 21 0 0 3
12 I Pipeplug.RC 3/8" 46 1521009
13 I Nameplatefor oilpump.100mm 72005@77
14 1 DriverivetRH RF,No.4x6 422918029
l:l
17 1
Steelretaining ring.U 35
Ballbearing.NO6207
Ball,steel,7/16"
4 23 1 31 0 3 2
51 0070008
s 1 0 4 11 0 1 2
18l Springfor oilcirculation,l00
mm 77 600 2067
le I Springguideforcompr.100-125mm 77 6002063
20 1 Holderfor springguide 77 600 2064

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 13

By-pass ValveaZBmm,25and 12 bar

Part No. 25 bar : Z2 3OOOIWI12 bar :

72300 0105

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r.,.

Designation
J Housingfor by-passvalve
72300073s
3 Valvecone
72300 0740
4 Spríngfor by-passvalve.12bar
723000753
Springfor by-passvalve.25 bar
723000757
5 Guidefor valvecone
72300 0755
6 U-sleeveH. 559545-0240_5_5
5s 094 0212
7 O-ring 23,47pFrp125,92.99x2.62
55 0840062
B Bushingfor guide
o
7230A077s
Pressurewasherforby_passvalve
72 3000760
10 N u t1 r Z "
't1 72 300076s
Tensionpins,03.Oxl0
42 1990304
12 Nameplate
72 0050084
13 DriverivetRH RF,No.4x6
422918029
15 Bronzeftlter,@15x340 My
46 1900500
20 Adjustmentwasher
723000770

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14

ConnectingRod + Piston,complete,for 100mm Compressor

PartNo.: 7/ 6006618

fe

w:A----=-
¡@

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o
o
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\o
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o
o
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f-.
r\-

Item Designation No. Remark

Piston,complete 77 600 6660
I
I Piston 77 6000540
2 Pistonpino1O0 77 600054'l
3 RetainingríngST TP I s3B 423141029
4 Pistonring 77 036 0245
5 Scraperring 77 037 0125
6 l-anterns75 77 0380125
7 Connecting rod withplainbearing,
complete 77 600 0512
B Connecting rod bolt 77 600 0543
I Nutself-locksteel8.8,M10x1.25 4 2 1 5 33 0 1 0
1 0 Connecting rod bearing1 set 77 600 0545
1 1 q!!A! pin bearing 77 600 0s44

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 15

Gylinderwith capacitycontrol for 100mm compressor

ONLY HCFC(Rl34o-R22) +

R717 HCFC+R134a Ufting Depth

heiqht
/srlYt ¡dL¡c)r¡ tlo. HC HCL HCH HC HCL HCH
lylinder, complete h d
z76006620 X 1,8
lylinder,completG / buu 6621 X 1,9
lylinder,complete z7 6066620 X 1,8
lylinder,complete z7606662'l X 1,8

F
lylinder,complete 77 607 6620
lylinder,complete 1,9
77 607 6621 X
1 lylinder100mm 'l 2,2
/ 6U0 0821 1
? /alveliftingpin z76000518 6
L I I 1
o 6 6 6 6
.J 3asket- 77 600 0844 .l 'l 'l
1 a
f 1
4 iuction valve seát plate / fj{.J02125 1 5,6
Suctionvalve seat plate r t)uu :¿1:¿6 I 1 7,05
Stlgliqnvatveseatplate 77606212s 1 4,8
iuctionvalveséatplate 'l
Suctionvalve seat plate 6,0
r 6ut'¿126 1
5 Sr$tgnvalveplate 7,4
77 600 2140 I I 2 2
Suctionvalve plale / tj00 2141 1 2
6 SrQtqnvalvesprinoB / 600 2143 2 ¿ 2
luctionvalvesprinoC 77 600 2144 2
SuctionvalvespringÁ 77 600 2145 2
SrglqnvalvesprinoD 77 600 2147
7 ¡utu¡ilg nng
2
77 600 2127 1 t I 1 I
1
B Jexa socket head cap 4 2 0 7 81 1 0 6 2 2 , ¿ 2 2
;crew

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 16

cylinder without capacityGontrolfor 100mm compressor

oNLY HCFC(Rl34o_R22) +

R717 HCFC+R134a Lifting Depth

heiqht
tem Jestgnauon lNo. HC HCL HCH HC HCLHCH h d
lylinder,gompleté z76006625 X lo
lylinder,complete z7 6006626 X 1,9
)ylinder, complete z7606 6625 X 1,8
?y!!¡der,complete ¡7 606 6626 X 1,8
3ylinder,complete 77 607 6625 X 1,9
)ylinder,complete 77 607 6626 X 2,2.
I lylínder100mm ¡7 6000821 't '1 I 1 1 1 \/4
3' Sasket 77 600 0844 1 { \
I I II 1 \
4 Suctionvalveseat plare 77 600 2125 1 5,6
igglqn valveseatptate 77600 2126 1 I 7,0s
Suctionvalveseat plate 77 606 212s 1 4,8
Suctionvalveseat plate / tju6 2126 1 6,0
luctionvalveseat plate / ru.ut2126
5 Suction valveplate
t 7,4
77 600 2140 1 1 2 2
lrglg! valveptate 77 600 2141 1 2
6 iuctionvalvesprinqB 77 600 2143 2 2 2
iqgliqn valvesprinoC / fjAA',¿144 2
Suctionvalve sprino A t7 600 2145 2
iuctionvalvesprinoD 77 600 2147 2
7 Suidingring t7 600 2127 a
1 1 I
a
I I 1
lexa socket head cap 1 2 0 7 81 1 0 6 2 2 2 2 2 2
;crew

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 17

DischargeValveCompletefor 100mm Compressor

R717 HCFC+R134a Ufting Depth

heiqht
tem )esignation \o. HC H C L H C H H C HCL HCH h d
)ischargevalve.complete z76006630 X 1.3
)ischargevalve,complete z76006631 X 1.9
\-*' )ischargevalve,complete z76066630 X 1.3
)ischargevalve,complete z76066631 X 1.9
)ischargevalve,complete z76076630 X 1.9
)ischargevalve,comolete z76076631 X 2.1
)ischargevalveseat 77600 1201 I 1 i
'l
I I
2 )ischargevalveplate 77 600 2146 I 1 I 'l
1 I
)ischargevalvesprino 77 600 2149 1 5.6
)ischarge valve sprinq z7 600 2150 'I
1 7.05
)ischargevalvesprino 77 600 2151 I 4.8
4 )ischargevalve holder 77 6062136 I 6.0
)ischarge valve holder 77 600 2137 1 7.4
)ischarqevalve holder z76062136 I 2 2
)ischargevalve holder 77 607 2136 1 2
5 lountersunkhex.screw. +20802099 2 2 ¿
V12x55
o {exagonnut,M 12 12 109 1009 I I 1 1 t
7 -ock-nut M 12 +21221107 2

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 18

SuctionFilterCornpletefor 100mm Compressor

Part No. ZZ600 6646

Item Designation No. Remarks

1 Shell,perforatedforsucüonfilter 77 604210s
2 Filterfor suctionfilter 77 60A2107
3 Springfor suctionfilter 77 600 21AB
4 O-ring2342PRP 15388,S7x2,62 5s 084 0089

\-

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 19

PressureGaugePanelfor 100mm Compressor

Part No. RZ17: ZZ úO6640/HCFC: 77 6@ 66¿tl

776oc664| DAOOO4

Designation
Pressuregaugepanel
77 600 2168
DoubleMano.,withrim,2x3/B',
RG,_1_30b"r. R71? 77 035 0516
DoubleMano.,with rim, 2x3/g"RG, _1_30bar, HCFC
77 035 0560
DifferentialMano.,withrím,2x3lB',RG,_1
_i2 bar/1_6bar,R7i7 77 035 G517
Differential
Mano.,with
rim,2x3l8,, _12 barñ_Sbar,HCFC
RG,_1 77 035 0s61
CuttingscrewNSF,cylindricalhead
Msx15 4228110sB
Pressuregaugevalve,steeltube,TN 25_l
72 400m4B

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20

Oil Coolerfor 100mm Compressor

Part No.: 77 600 6700

Item Designation No. Remark

1 Hosefor oil cooler 77 600 217s
2 O-ríng2677PRP 2OB,1S.4Z
x 3.53 55 0845208
3 Sealingfor O-ring 77 6101141
5 Lock-nut,3/BWRG 77 580 1207

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 21

Uquid spr¡ngfor f 00 mm Compressor

Part No.: Z/-6tO 0350

rlf
o
o
o
o
o
ro
tc
o
9
\o
¡-
|.

Designation
77 600 0536
Dischargespring,¿10x1g.3x2.00
46 15810Bs
Retainingring,U18
4 23 1 31 0 1 s
Washerfor liquidspring

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22

Couplingfor 100mm Compressor

Part No.: 77 600 6575

rO
ol
o\
\o
o
o
\o
r\
r

Couplinghub f. compressor 77 6001124

Couplinghub f. motor 7 76 0 01 1 9 1
Coupling,complete type21-601 50 0330005
Gonnecting linktype21-674-1 s0 033 1003
Bush 77 6000886
Bolt 77 6001125
Disk 42 1681061
Pin 4 21 9 31 1 8 1
Slottednut 42 12s1015
Splitbushingf. motorshafttype3535,shaftdiam.4g 57 103 1655
Spfitbushingf. motorshafttype3535,shaftdiam.55 57 1031657
Splitbushingf. motorshafttype3535,shaftdiam.6O s7 103 1658
Splitbushingf. motorshafttype3535,shaftdiam.65 s7 103 1659
Splitbushingf. motorshafttype3535,shaftdiam.75 57 103 1661
Splitbushingf. motorsfnft type3535,shaftdiam.BO 57 103 1662

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 23

lnstallationof Split Bushing

The bush is insertedinto hs flange.The screws Then it must be controlledthat the flanges
are insertedinto the threadedholesin the hub. operatein line.Thisis madeby meansof the drift
Place the unit on the shaft. The screua are which must be movable both forwards and
tightenedto the torqueindicated. backwards.The flangesare turnedand the drift
mustagainbe movable.This procedureis made
Disassemblyof Sptit Bushing in differentposiüons.
Removethe screws. tnsertone screw into the
threadedhole in the bush.Tightenthescrewand Seruice
the bushin loose. When dismantelingthe stufñng box it is not
necessaryto remove the motor. The coupling
Torque
and the splil bushingon the motor shaft aré
For couplingbolt: U kpm(NV2a) dismountedand the couptinghub can be pushed
Forsplitbushing: 11.Skpm(NVS/i6.) back towardsthe motor.Then there is sufficient
Spacebetra¡eenflanges:63.5mm room for dismounüngthe other parts of the
couplingandthe stuffingbox.
Straighteningof coupting
After installationof the compressorthe coupling
are dismounted and the space betr¡rcenhe
flangesis checked.

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 24

Manometers

ManometersR7l7

Designation No. Remarks

SingelMano.directinstalled,l12 RG,-1-12 bar 77 0350510
SingelMano. directinstalled,llZRG,-1-30 bar 77 0350511
Singelmano., withrim,g/8'RG,-1-12 bar 77 035 0514
SingelMano., withrim,3/8,RG,-1-30 bar 7703s051s
DoubfeMano.,with rim, 2xgl9,RG,-1-30 bar 77 0350516
DifferentialMario.,
with rim,2x3l8"RG,-1 -12barl1-6bar 77 0350517

ManometersRl2f2l5ü2

Designation No. Remarks

DoubleMano.,withrim,2x3/8"RG.-1-30 bar 77 035 0560
withrim,ZxgE,RG,-1-12 baró_Sbar
DifferentialMano., 77 035 0561
SingelMano.,withrim,3/8"RG,-1-12 bar 77 035 0562
SingelMano.,withrim,3/B'RG,-l-25 bar 77 0350563
SingelMano.,withrim,3/8"RG,-1-25 bar 77 03s 0564

ManometersR717'F-lb/in.

Designation No. Remarks

DoubfeMano.,with rim,ZxB/8"RG,-30-400lb/in2 77 035 0525
Mano.,with rim,*gl9" RG,-30-170/0_80lbfn2
Differential 77 035 0526

Manometers Rl 2122/5ü2.
F-l bf n2

Designation No. Remarks

DoubleMano.,with rim,2x1ft" RG,-3O-3S0lbfn, 77 03s0527
Mano.,with rim,2x3/8"RG,-30- 17O/0_80
Differential lbftn2 77 0350528

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 25

Oil FillingVatveGVAC

Part No.:_Z24pp2OZ7

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26

ftem Designation
No. Remarks
1 Shortspindle
724003166
2 Long ¡tptndb
72 4003167
3 racKtng screw
724003É.s2
10 unronnut
724003200
11 Bush
72400g{-75
12 Valveseat
- 72400332A
13 S""l
s5 0700012
16 U-sleeve
s5 0940218
17
550845111
uasKet
ss 0700018
72 400 3605
¿ol
72 400 3655
45t uasKef
724003/'23
46 O-ring
55 084 5018

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 27

ElectricalHeaterand StemBulb

,/
P GI 6 lf
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NV36 \o
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f-
F\

AL-RING

11
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StemBulb

Volt Watt ElectricalHeater StemBulb Lf 12 Compressortvpe

82 775801139 7 7 5 8 01 1 3 6 255 260 75 mm
230 218 77 600 0905 7 7s 8 01 1 3 6 255 260 1 0 0m m
Refrigerant 300 77 630 1284 77 630 12Bs 335 340 1 2 5m m
Córnpressor 100 7 7 s 8 01 1 3 9 77 580 1136 255 260 75 mm
254 190 77 600 1162 77 580 1136 25s 260 100mm
270 77 600090s 77 580 1136 255 260 1 2 5m m
218 77 600 0905 77 s8o 1136 2s5 260 75 mm
Heat 230 382 77 580 13s2 77 580 't136 255 260 75 mm
Pump 546 7 7 6 0 01 1 9 4 77 600 1195 400 405 100rnm
765 77 630 't515 77 6301516 560 565 1 2 5m m

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