INSTRUCTION MANUAL

FOR INSTALLATION,
OPERATING,
AND MAINTENANCE.

Pump

SERIES GM
This manual should be made available to the person responsible for installation,
operating and maintenance.

Date : 06/2005 O / Ref : 160.0708.001. Rev. C

 CONTENTS

I – DESCRIPTION

I - 1. Unpacking and storage

I - 2. Description
I - 3. Operating principle of the pump
I - 4. Accessories
I - 5. Safety and health instructions

II – INSTALLATION

II - 1. Hydraulic installation
II - 2. Drip collection
II - 3. Setting up
II - 4. Electrical installation

III - START UP

III - 1. Procedures before start up

III - 2. Start up
III - 3. Failures on start up
III - 4. Operation - Schedule of checks and maintenance operations

IV - MAINTENANCE

IV - 1. General
IV - 2. Operation - Schedule of checks and maintenance operations
IV - 3. Basic maintenance

- SERVICING THE LIQUID END

V . Assembly / disassembly of the check valve

V - 1. Assembly / disassembly of the diaphragm
VI - 2. Assembly / disassembly of the secondary diaphragm

- SERVICING THE MECHANICAL ASSEMBLY

VI Assembly / disassembly of the control knob

VI - 1 Assembly / disassembly of the motor
VI - 2 Assembly / disassembly of the mechanical assembly

TECHNICAL CHARACTERISTICS

« EC » DECLARATION OF CONFORMITY

GUARANTEE

LIST OF « TECHNICAL ASSISTANCE » AND « SPARE PARTS » DEPARTMENTS

 GM001GB

PART I - DESCRIPTION

I - 1. UNPACKING AND STORAGE I - 2. DESCRIPTION

UNPACKING The GM pump is a compact electromechanical metering
The packaging must be carefully examined on receipt in pump that is life-lubricated with oil in a sealed housing,
order to ensure that the contents have not sustained any with capacity adjustment in operation or when stopped.
obvious damage. Precautions must be taken when
It is made up of the following components (Fig. 1.2a):
opening the packaging in order to avoid damaging
accessories which may be secured inside the packaging.
• a drive device comprising a motor [1],
Examine the contents and check them off against the
• a mechanical assembly [2],
delivery note.
• a liquid end [3].
STORAGE PRECAUTIONS Leak-tightness between the mechanical assembly and
Storage for less than six months the liquid end is ensured by means of a bellows.
Various components of the pump are shown in Figure
Equipment shall preferably be stored in its original 1.2a.
packaging and protected from adverse weather
conditions.

Storage for more than six months

• Store the pump in its original packaging. In
addition, packaging in heat-sealing plastic cover
and dessicant bags must be provided for. The
quantity of dessicant bags should be adapted to
the storage period and to the packaging volume.
• Store protected from adverse weather
conditions.
• Store protected from adverse weather
conditions.

1 Motor 6 Liquid end mounting assembly

2 Mechanical assembly 11 Valve assembly (suction)
3 Liquid end 12 Valve assembly (discharge)
4 Stroke adjustment knob
Fig. 1.2a: GM pump
 GM001GB

I - 3. OPERATING PRINCIPLE OF THE PUMP

See Figures 1.3b and 1.3c

Fig. 1.3b : Setting to zero stroke

Suction phase Discharge phase

Fig. 1.3c : Setting to maximum stroke
1 Worm 7 Diaphragm
2 Tangential wheel 10 Stroke = two times the distance between (A) and (B)
3 Eccentric 11 Position at rear neutral point
4 Connecting rod 12 Position at forward neutral point
6 Crosshead

When the connecting rod axis [B] is aligned with the

axis of the tangential wheel [A], the connecting rod
MECHANICAL ASSEMBLY does not move and the stroke is zero.
Figure 1.3b shows the functional diagram at zero
The mechanical assembly works on the principle of a stroke.
variable eccentric.
Figure 1.3c shows the functional diagram at maximum
The rotational motion of the motor is transmitted by the stroke.
worm [1] to the tangential gear [2] which is linked to an
eccentric system [3].
MECHANICALLY CONTROLLED DIAPHRAGM-
The connecting rod [4], attached to this eccentric TYPE LIQUID END
system, converts the rotary motion into a reciprocating
linear motion with variable stroke. The stroke depends
upon the eccentricity between the axis of rotation of the The diaphragm [7] is mechanically linked to the
tangential wheel [A] and an axis of the connecting rod connecting rod [4] and has the same reciprocating
[B]. The stroke is adjusted by moving the crosshead [6] motion.
by means of a stroke adjustment screw. The movement During the suction phase, the movement of the
of the crosshead causes movement of the male diaphragm allows the suction of a given volume of fluid.
eccentric piece which modifies the position of the
connecting rod axis. In the discharge phase, the process is reversed. The
diaphragm then expels the fluid.
 GM001GB

I - 4. ACCESSORIES 1 - 5. SAFETY AND HEALTH

INSTRUCTIONS
See Figure 1.4a.
The personnel responsible for installing, operating and
Certain accessories are supplied as standard maintaining this equipment must become acquainted
equipment or as options, as applicable. with, assimilate and comply with the contents of this
manual in order to:
• A foot valve [A] (equipped with a filter). This
avoids unpriming of the pump as well as • avoid any possible risk to themselves or to third
allowing filtering of the fluid. parties,
• A 4-function valve [B] : anti-syphon, back • ensure the reliability of the equipment,
pressure, manual pressure relief and priming aid • avoid any error or pollution due to incorrect
valve. See the specific documentation if your operation.
pump is equipped with this accessory.
• An injection nozzle [C]. This allows the pumped Any servicing on this equipment must be carried out
fluid to be isolated from the main flow. when it is stopped. Any accidental start-up must be
prevented (either by locking the switch or removing the
fuse on the power supply line).
A notice must be attached to the location of the switch
to warn that servicing is being carried out on the
equipment.
Switch off the power supply as soon as any fault is
detected during operation: abnormal heating or unusual
noise.

Special care has to be taken for chemicals used in the

process (acids, bases, oxiding/reducing solutions, ...).

Injection nozzle
Foot valve

1 O-ring 6 Valve body seat

2 Valve housing 7 Cartridge
3 Spring 15 Sleeve
4 Ball 16 Filter
5 Ball seat
 GM002GB

PART II - INSTALLATION

II - 1. HYDRAULIC INSTALLATION II - 2. DRIP COLLECTION

All the information concerning the hydraulic installation Provide for outlets so that any leak or drips can be
of a metering pump is detailed in a volume, easily drained off without any danger. This is especially
« Generalities about metering pumps installation ». You important in the case of harmful liquids.
should consult that manual to determine the installation See Figure 1.2a.
required for your application.
Certain essential points are, however, also briefly Position a tray under the plain hole (detection port)
covered in this document. located at the bottom of the liquid end mounting
assembly to collect leaks in the event of rupture of the
diaphragm or boot.
GENERAL

• Piping layout II - 3. SETTING UP

There must be no swan-necks or stagnant volumes Secure the pump to a horizontal support (see attaching
which are liable to trap air or gas. holes). Leave enough clear space around the pump to
Stresses due to incorrect alignment of piping with be able to carry out servicing operations and
respect to the centreline of valves must be avoided as adjustments.
far as possible. 90mm

• Remove burrs and clean the piping before fitting.

• It is advisable to provide for a calibrating chamber in
order to calibrate the pump in service conditions.

PIPING ON THE SUCTION CIRCUIT

• If your pump is flooded, a shutt-off valve will be

required
• If your pump is not flooded (suction lift), install the
foot valve equiped with the filter downstream of the
above-mentioned item Pumps installed outdoors must be protected by a
• For viscous products: consult us. shelter (according to the climatic conditions).
• Check whether the diameter and length of pipe are
compatible with the pump's maximum capacity.
• Install the pump as near as possible to the suction
tank.

PIPING ON THE DISCHARGE CIRCUIT

• Provide for a safety valve on the discharge pipe,

designed to protect the installation.
• It is advisable to install a priming valve on the
discharge circuit in order to make starting and
maintenance of the pump easier.

Typical installations are shown schematically in Figure

2.1a.
 GM002GB

1 Tank 8 Injection nozzle

2 Foot valve (equipped with a filter) 9 Shutt-off valve
4 Metering pump 10 Filter
6 Utilization 11 Pulsation dampener

Provide for a safety valve on the discharge circuit in case of a stainless steel liquid end

Fig. 2.1a : Diagrams of typical installations

 GM002GB

II - 5. ELECTRICAL INSTALLATION For connection in SINGLE-PHASE mode,

Mono
see Figure 2.5d.
CONNECTING THE MOTOR
Replace the existing wires with those of your electrical
Check the specifications of the motor and compare power supply.
them with the voltage available on your installation
before making connections. Connect up the motor in
accordance with the instructions in the terminal box CAUTION : Do not forget to connect the earth terminal
(Fig. 2.5a). on the motor [PE] (Fig. 2.5a) to the equipment earth
conductor.

A delta connection is required to connect up The electrical protection installed for the motor (fuse or
to a 230 V 3-phase power supply (Fig. 2.5b). thermal protection) must be suitable for the motor's
rated current.
Tri A star connection is required to connect up to
a 400 V 3-phase power supply (Fig. 2.5c).

Fig. 2.5a : Motor terminal box

A C B

Fig. 2.5b : Fig. 2.5c : Fig. 2.5d :

230 V delta connection 400 V star connection Single-phase connection
 GM003GB

PART III - START UP

III - 1. PROCEDURES BEFORE III - 3. FAILURES ON START UP

START UP
PROBLEMS WITH MOTOR
Special care has to be taken for chemicals used in the
process (acids, bases, oxiding/reducing solutions, ...). The motor runs with difficulty and heats up.
See Figure 1.2a. • The characteristics of the electrical power supply do
not match the specifications of the motor.
• Check that the pump is secured to its support
(Chapter II - 4. Setting up). • One phase is incorrectly connected.
• Check the pipe fitting torque. Tri • The electrical connection used is not
• Check the opening of all the isolating valves suitable.
installed on the suction and discharge circuits. If
your pump is equipped with a 4-function valve, see • Check that the pressure on the discharge side is
the relevant specific documentation. If the discharge compatible with the equipment’s capabilities.
circuit is equipped with an injection nozzle or a • Too many flow pulsations : a pulsation dampener is
back-pressure valve, open the priming valve on the
required, or the pulsation dampener installed is of
discharge side (if there is no priming valve,
the wrong size, or the pressurization of the pulsation
disconnect the piping on the discharge side). This dampener is incorrect.
allows you to check for the presence of liquid if the
pump is installed in flooded suction or to prime the
• The direction of rotation of the motor is
pump if it is installed in suction lift.
incorrect. (Check using the arrow marked
• Set the pump capacity adjustment to 0% (stroke
Tri on the cover). Reverse the direction of
adjustment knob [4]). rotation (see Chapter III - 1. Procedures
before start up, Checking the electrical
connection of motor).
Checking the electrical connection of the
motor PROBLEMS WITH FLOW RATE
Start up the pump to check the motor's direction of
rotation. It must comply with that indicated by the arrow
marked on the pump cover. The flow rate is lower than desired
• The pump capacity is incorrectly adjusted: adjust
To reverse the motor's direction of rotation, invert A the capacity to the desired value and lock the stroke
and (See Figure 2.5b or 2.5c). adjustment knob.
• The suction power is insufficient. (Piping cross-
section too small or piping too long): replace the
pipes with ones with a larger cross-section or install
III - 2. START UP the pump in flooded suction.
• The leak-tightness of the suction pipes is
• Once all the checks and procedures described in unsatisfactory.
the previous section have been carried out, start up • The viscosity of the liquid is incompatible with the
the pump. capabilities offered by your pump version.
• Check visually and by listening. (In particular, check
that there are no suspicious noises). The capacity is greater than desired
• Make sure that the stroke adjustment knob is
• The pump capacity is incorrectly adjusted: adjust
unlocked. the capacity to the desired value and lock the stroke
• Adjust the pump capacity gradually from 0 % to 100 adjustment knob.
% and control
• A syphoning phenomenon is observed: check that
- either the liquid output at priming valve, the suction pressure is not greater than the
- either the noise of the liquid when it goes discharge pressure. Install a back-pressure valve on
through the discharge check valve (if the discharge s ide.
your installation is not equipped withe a • Too many flow pulsations : a pulsation dampener is
priming valve). required, or the pulsation dampener installed is of
the wrong size, or the pressurization of the pulsation
Priming has been achieved if one of the two conditions dampener is incorrect.
is carried out. Close the priming valve.
• Set the pump to the desired capacity. Lock the The capacity is variable
stroke adjustment knob. • This problem may be due to particles from the
piping which interfere with the operation of the valve
assemblies: clean the piping and the valve
assemblies
 GM004GB

PART IV - ROUTINE MAINTENANCE

IV-1. GENERAL
• For the sake of simplicity, the procedures described do not mention the washers fitted with fasteners (such as
screws and nuts). Do not forget to reinstall washers after removing them.
• Verify that parts are undamaged before reinstalling.
• Clean the recess for O-rings when they are removed. Apply tallow in the recess before reinstalling the new O-
ring

BEFORE SERVICING RESTARTING

1. Position the pump capacity adjustment on "0%".

1. Refill the housing (see lubrification chapter)
with the pump being laid onto
2. Disconnect the pump electrically. Check that the opposite side of liquid end. Remove any
the equipment cannot be started up overflow oil immediately with a degreasing
accidentally. Place a notice at the location of agent
the switch.
2. Connect up the pump hydraulically.
3. Disconnect the pump hydraulically. 3. Check that the capacity is set to « 0% ».
4. Drain the housing and leave it to drip for about 4. Check that there are no suspicious noises
half an hour. Wear protective gloves to avoid when starting up.
any risk of being burned by hot oil (not
necessary for chapter V and V-1) 5. Set the pump capacity to « 100 % » to obtain
quicker priming.

6. After priming, set the pump to the desired

capacity and lock the stroke adjustment
knob

IV-2. OPERATION - SCHEDULE FOR CHECKS AND MAINTENANCE OPERATIONS

The programme of checks and maintenance operations depends on the conditions in which the equipment is used. For
this reason, the following frequencies are given as an example only. Individual users should adapt these frequencies to
their own specific operating conditions.

When Check Servicing See

Every month Check for the occurrence of
a leak from the detection
port
- if leak occurs -> Chapter IV-3
Every 3 months Check by listening (no
knocking)
- if unsatisfactory -> Chapter IV-3
Every 6 months (or 1,500 hours) Cleaning of foot valve and Chapter IV-3
valve assemblies
Frequency to be defined Check on compliance of Chapter IV-3
according to process (approx. flow rate
1,000 hours)
Every year (or 3,000 hours) THE FOOT VALVE Chapter IV-3
Balls and seats kits or sets of
cartridges depending on model),
Every year (or 3,000 hours) VALVE ASSEMBLIES Chapter V
Balls and seats kits or sets of
cartridges (depending on
model),
Every 2 years (or 6000 hours) Remplacing the diaphragm Chapter V-1
Every 2 years (or 6000 hours) Remplacing the secondary Chapter V-2
diaphragm
 GM004GB

A model maintenance sheet is shown in Figure 3.4a to help you ensure follow-up of your servicing actions (checking or
maintenance).

MAINTENANCE SHEET

Pump code : S/N. :

Liquid pumped :
Date of commissioning :

Service Operation Date Hours Remarks

Fig. 3.4a : Model Maintenance Sheet

 GM004GB

the « seat - ball » assembly or of the injection

IV-3. ROUTINE MAINTENANCE nozzle.
• Insert a ball seat [5] (taking care to comply with
the fitting direction), the O-ring [1],a ball [4] and
OCCURRENCE OF A LEAK FROM DETECTION a spring [3] (see note below) in the valve body
PORT seat [6].
• Screw the valve assembly body into the valve
Determine whether the product collected at the housing [2].
detection port is lubricating oil or the pumped fluid. • Install the injection nozzle.
• Restarting: Part IV-1
• If the product is pumped fluid, the diaphragm is
faulty. Proceed with its replacement (see Part V- Note : Consult the relevant liquid end sheet : some
2). injection nozzles are not supplied with spring.
• If the product is lubricating oil, the secondary
diaphragm is faulty. Proceed with its
replacement (see Part V-3). CHECKING THE PUMP CAPACITY

This is a question of determining the curve representing

CLEANING THE FOOT VALVE AND VALVE the pump’s capacity according to its setting.This curve
ASSEMBLIES depend of the liquid pumped
Four measurements are sufficient (adjustment to 100
Carry out the procedures in the specified order having %,75 %, 50 % and 25 %).
read the general information (in Chapter V - 1).
Place the foot valve in a calibrating chamber (graduated
reservoir). Measure the volume of pumped liquid for a
CLEANING THE FOOT VALVE given period of time at the various settings.
See figure 1.4a. Plot the curve and use it to determine the adjustment
corresponding to the desired capacity.
• Preliminary operations: Part IV-1
• Disconnect the suction circuit from the pump.
• Remove the foot valve [A].
• Unscrew the filter [16] and the sleeve [15] to
TRACING CAUSES OF FAILURE
remove the catridge [5] (mark the direction of
fitting) and the O-ring [1]. PROBLEMS WITH MOTOR
• Proceed with the cleaning of the various items.
In the case of wear, proceed with the
replacement of the « catridge-O-ring » assembly The motor does not run
or the foot valve.
• Screw the filter [16] onto the sleeve [15]. The thermal relay has been tripped.
• Insert the catridge [5] (taking care to comply with
• The motor is defective.
the fitting directions) and the O-ring [1] in the
• Wiring is defective.
valve support. [6]
• Check the parts of the mechanical assembly.
• Screw the sleeve [15] onto the body of the valve
housing [6].
• Connect up the pump suction circuit. The motor heats up abnormally
• Restarting: Part IV-1 • The quantity of lubricating oil is incorrect: trace
the leak (see Chapter IV - 2.)
CLEANING THE VALVE ASSEMBLIES • The pump is used in conditions it was not
designed for.
• Preliminary operations: Part IV-1
• Removing the valve assemblies: Part V
• Reinstalling the valve assemblies: Part V PROBLEMS WITH NOISY MECHANICAL
• Restarting: Part IV-1 PARTS

CLEANING THE INJECTION NOZZLE • The tangential wheel is faulty. Replace the
« wheel » (see Part VI-2).
See Figure 1.4a.
• A bearing is faulty. Provide for the replacement
• Preliminary operations: Part IV-1 of either the « whole A » or the ball bearing
• Remove the injection nozzle [C]. assembly [404] (see Part VI-2).
• Unscrew the valve body seat [6] to remove the
ball seat [5] (mark the direction of fitting), the ball
[4], the O-ring [1] and the spring [3] (see note
below).
• Proceed with the cleaning of the various items.
In case of wear, proceed with the replacement of
 GM004GB

PROBLEMS WITH FLOW RATE

The tangential wheel is faulty. Replace the « wheel -
connecting rod »] (see Part VI).
The pump produces no flow A bearing is faulty. Provide for the replacement of either
the « wheel - connecting rod » or the ball beraing
The pump capacity is adjusted to « 0 % » : Adjust the [404)(see Part VI).
capacity to the desired value and lock the stroke The leak-tightness of the suction circuit is
adjustment knob. unsatisfactory: repair or replace the piping.
The liquid end is unprimed: release the pressure on the
discharge pipe and prime the liquid end, or check the
leak-tightness of the suction circuit. ORDERING SPARE PARTS
The balls of the valve assemblies are blocked by
particles: clean or replace the valve assemblies. First, A complete spare parts list is given at the end of this
check whether the presence of these particles is normal manual for the mechanical assembly.
and take corrective action if necessary.
The diaphragm is faulty (rupture): see Chapter IV - 1. A complete spare parts list is joined t o this manual for
And replace the diaphragm (see Part V). the liquid end assembly

The pump does not provide the required flow To make it easier to register your order for spare parts
and ensure quicker delivery, please provide us with the
rate
following details:
The pump capacity is incorrectly adjusted: adjust the
capacity to the desired value and lock the stroke
adjustment knob. • information on the pump: Codel [1] and D.M.R.
internal no. [2]. These two items of information are
The ball seats and/or the balls are dirty or worn: clean shown on the identification plate mounted on the
or replace the ball seats and the balls or the valve pump (see Fig. 4.5a).
assemblies.
• Information on the spare part: reference,
description and quantity.

You will find the phone and fax number of the Spare
Parts Department at the end of this documentation.

1 Model : Pump code* 4 Pmax : Maximum pressure

2 SERIAL : D.M.R. internal No. 5 Date : Date of manufacture
3 Qmax : Maximum capacity

Fig. 4.5a : Identification plate

* Pump code

Modelîí Liquid end material

GM 2 P 1 T 3 çMotor
Pump ì Liquid ì ëFitting
type end size
 V Assembly/Disassembly of the check valves
Drawing : 1066105100D01 rev00 GM005GB
Disassembly Assembly
1. Unscrew the part [6] 1. Fit the parts [5],[4],[3] in the valve assembly body [6]
(taking care to the assembly direction of the carbridge).
2. Remove the parts [2],[3],[4],[5]
2. Fit a seal [2] under the valve assembly body
3. Clean the parts
A 3. Screw the valve assembly body [6] into the liquid end
4. Clean the tapped holes in the liquid end body[1] (taking care to the assembly direction) (screwing by
[1] hand)

1. Unscrew the part [6] 1. Insert the balls [7] and [4] and the ball stop [3] into the
valve assembly body [6] (taking care to comply with the
2. Remove the parts [2],[3],[4],[7] direction of fitting).

B 2. Fit a seal [2] on the ball stop and a seal [2] under the
3. Clean the parts valve assembly body.

4. Clean the tapped holes in the liquid end 3. Screw the valve assembly body into the liquid end body
[1] [1]. Tighten to a torque of 20 m.N.
4. Tighten the union (to a torque of 20 m.N).

1. Unscrew the part [6] For the discharge circuit

1. Insert a ball seat [3] in the liquid end [1] (taking care to
2. Remove the parts [3],[4],[8] comply with the direction of fitting). Insert a ball [4]. Insert a
spring [8] in the valve assembly body [6] or the 4-function
3. Clean the parts valve body.

4. Clean the tapped holes in the liquid end 2. Screw the valve assembly body.
[1] 3. Tighten by 1/8 of a turn to ensure leak-tightness.

C
For the suction circuit

1. Install a spring [8] in the liquid end body [1]. Fit a ball seat
[6] (taking care to comply with the direction of fitting) and a
ball [3] on the valve assembly body [4].
2. Screw the valve assembly body into the liquid end [1]
without torquing (complying with the arrow indicating the
direction of flow of the liquid).
3. Tighten by 1/8 of a turn to ensure leak-tightness.
1. Unscrew the part [6] 1. Check that O-rings [3] have been placed correctly.
2. Remove the valve assembly in order to
D replace it 2. Screw the valve assembly body [6] in the liquid end body
[1] (taking care to the assembly direction) (screwing by
3. Clean the tapped holes in the liquid end [1] hand) (complying with the arrow indicating the direction of
flow of the liquid)
 V-1 Assembly / Disassembly of the diaphragm
Drawing 1066105100D02 rev00 GM005-1GB
Disassembly Assembly
Torque value

Liquid end size 1&4 40 50

[103] 3 m.N 10 m.N 7 m.N

1. Unscrew the screw [103]. 1. Screw the diaphragm [31] fully home.

2. Remove the liquid end [32]. 2. Rotate the motor by hand in order to place the
diaphragm in the « back » position.
3. Set the stroke adjus tment knob to « 100 % ».
3. Position the liquid end [32] on the diaphragm
4. Remove the motor casing and rotate the motor by hand
in order to place the diaphragm [31] in the « front » position 4. Screw the screw [103]. (like a star)

5. Hold the outer edge of the diaphragm and turn it 5. Fit the motor casing.
anticlockwise in order to unscrew it.
6. Set the stroke adjustment knob to « 0 % ».
6. Remove the diaphragm equipped with its support

If the part [019] have been remover refer to the chapter V-2
 V-2 Assembly / Disassembly of the secondary diaphragm
Drawing 1066105100D04 rev01 GM005-2GB
Disassembly Assembly
Position Torque value

Perform the following steps before this operation : [435A] 3 m.N

V-1
[019] Mechanicam stop

If the housing was drained, refill it (see Chapter

1. Unscrew the part [019] LUBRICATION), with the pump being laid onto the
opposite side of liquid end. Remove any overflow oil
2. Remove the parts [700C],[700B]
immediately with a degreasing agent suitable for the
3. Unscrew the screws [435A] operating conditions.
4. Remove the part [072A] 1. Position the secondary diaphragm [353] in compliance
with the direction of fitting.
5. Remove the secondary diaphragm [353]
2. Screw the part [019]
If this servicing is required owing to a lubricating oil leak 3. Position the spacer [072], placing the detection port
or in the context of work on the mechanical assembly, facing downwards (with the pump in the operating
carefully drain the housing and leave it to drip for about position)
half an hour. Wear protective gloves to avoid any risk of
being burned by hot oil.. 4. Screw the screws [435A]
5. Fit the parts [700B],[700C]

For the pump ç 04/2005 which use the kit

(30570500090F-30770501X0F-30770502X0F)
6. Fit the part [438]
 VI Assembly / Disassembly of the adjusting knob
Drawing 1066105100D05 rev00 GM006GB
Disassembly Assembly
Position Torque value

[700A] Mechanical stop

1. Remove the part [053] 1. Turn the part [056] in the negative direction until
mechanical stop
2. Unscrew the screw [700A]
2. Turn the part [056] of ½ turn in the positive direction
3. Remove the part [700B]
3. Set the part [700B] to « 0% »

4. Screw the screws [700A] (in the more close tapped

holes)

5. Glue the part [053]

 VI-1 Assembly / Disassembly of the motor
Drawing 1066105100D06 rev00 GM006-1GB
Disassembly Assembly
Position Torque value

[435] Mechanical stop

1. Unscrew the screws [435] 1. Fit the parts [438],[081]

2. Remove the motor [028] 2. Fit the motor [028]

3. Remove the part [438] 3. Screw the screws [435]

 VI-2 Assembly / Disassembly of the mechanical assembly
Drawing 1066105100D03 rev00 GM006-2GB
Disassembly Assembly
Position Torque value

[435A] Mechanical stop

1. Unscrew the screws [435A] 1. Fit the parts [072],[438B],[438A]

2. Remove the whole from the housing 2. Oil the thread of the whole [A]

3. Unscrew the screw [056A] 3. Screw the whole [A] on the part [072] (left-hand)

4. Unscrew the part [A] (left-hand) 4. Fit the parts [437],[072]

5. Remove the parts [052A],[037],[700],[037A] 5. Screw the screw [056A]

6. Remove if necessary the bearing [404] 6. Fit the parts [037A],[700]

7. Fit the parts [404],[081] (with a press)

8. Fit the parts [700],[A]

9. Fit the parts [700],[037],[052A]

10. Introduce the whole into the housing

11. Screw the screws [435A]

 TECHNICAL CHARACTERISTICS

Code of pump GM2 GM2 GM10 GM25 GM50 GM90 GM120 GM170 GM240 GM330 GM400 GM500

Max. flow rate in l/h Refer to the characteristics plate

Steady state accuracy (flow ±3% ± 1,5 %

rate between 10 % and 100
%)
Max. discharge pressure, in Refer to the characteristics plate
barg
Max. suction pressure, in 5 4 3
barg (Pasp)

Suction head, in meters 4

water head (Ha)

Priming suction head, in 2

meters water head

Noise level, in dB A < 70

Maximum ambiant
-10°C - +40°C (14°F to 104°F)
temperature

Maximum temperature of
the fluid pumped -10°C - +40°C (14°F to 104°F)

LUBRICATION

The pump is life-lubricated. However, should it be necessary to replace the lubricating oil (servicing the mechanical
assembly, ...), then use the following oil :

• Quantity : 0.20 l.
• oil : RENEP SINTONEP (FUCHS)
• Ambient temperature: - 10°C to +40°C (14°F to 104°F)
 DOSAPRO MILTON ROY
10 GRANDE RUE
27360 PONT SAINT PIERRE
FRANCE
Tél : 02 32 68 30 00
Fax : 02 32 68 29 63

DECLARATION "CE" DE CONFORMITE

F CONFORME A LA REGLEMENTATION, DIRECTIVE "MACHINES", CI-DESSOUS
DIRECTIVE DU CONSEIL DU 22 juin 1998 (98/37/CE) CONCERNANT LE RAPPROCHEMENT DES LEGISLATIONS DES ETATS MEMBRES
RELATIVES AUX MACHINES.
Nous, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCE
déclarons que le matériel désigné ci-après est en conformité avec la directive "machines" sous réserve que l'installation, l'utilisation et la maintenance
soient effectuées suivant les régles de l'art et selon les prescriptions définies dans la notice d'instructions.
"EC" DECLARATION OF CONFORMITY
GB CONFORMS WITH THE REGULATIONS "MACHINES" DIRECTIVE BELOW
DIRECTIVE OF THE COUNCIL OF JUNE 22, 1998 (98/37/EEC) CONCERNING THE APPROXIMATION OF THE LAWS OF MEMBER STATES
RELATIVE TO MACHINES.
We, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCE
hereby declare that the equipment designated below : conforms with the "machines" directive, on the condition that installation, use and maintenance are
performed in keeping with recognized workmanship practices and according to the specifications given in the instruction manual.
EG-KONFORMITÄTSERKLÄRUNG
D IN KONFORMITÄT DER NACHSTEHENDEN BESTIMMUNGEN EG-MASCHINENRICHTLINIE
RICHTLINIE DES RATS VOM 22.JUNI (98/37/EWG) BEZÜGLICH DER ANNÄHERUNG DER GESETZGEBUNGEN DER MITGLIEDSSTAATEN AUF
DEM GEBIET DES MASCHINENWESENS.
Wir, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCE
erklären, daß die nachstehend bezeichneten Gerätschaften : der EG-Maschinenrichtlinie konform ist, falls Einbau, Verwendung und Wartung fachgerecht
und unter Einhaltung der in der Gebrauchsanleitung enthaltenen Vorschriften erfolgen.
EG FABRIKANTENCONFORMVERKLARING
NL CONFORM VERMELDE REGLEMENT RICHTLIJN " MACHINES"
DOOR DE RAAD VAN DE EUROESE UNIE OP 22 JUNI 1998 98/37 EEG INZAKE DE HARMONISATIE VAN DE WETGEVING DER LIDSTATEN
BETREFFENDE MACHINES.
De ondergetekenden, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANKRIJK
verklaren dat het hierna vermelde materiaal overeenstemt met de richtlijn «machines» op voorwaarde dat installatie, gebruik en onderhoud vakkundig en
volgens de betreffende handleidingen plaatsvinden.
DICHIARAZIONE DI CONFORMITA' "CE"
I CONFORME DELLA NORMATIVA SOTTO DIRETTIVA "MACCHINE" DESCRITTA
DIRETTIVA DEL CONSIGLIO DEL 22 GIUGNO 1998 (98/37/CEE) IN SEGUITO ALL'UNIFORMAZIONE DELLE LEGISLAZIONI DEGLI STATI MEMBRI
RELATIVE ALLE MACCHINE.
La società DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCIA
dichiara che l'apparecchiatura descritta di seguito : è conforme alla direttiva "macchine", con la riserva che l'installazione, l'utilizzazione e la manutenzione
vengano effettuate attenendosi alle regole d'arte e rispettando le procedure descritte nel manuale d'istruzioni.
DECLARACION "CE" DE CONFORMIDAD
E CONFORME AL LA REGLAMENTACION DIRECTIVAS "MAQUINAS" SIGUIENTE
DIRECTIVA DEL CONSEJO DEL 22 DE JUNIO DE 1998 (98/37 CEE) RELATIVA AL ACERCAMIENTO DE LAS LEGISLACIONES DE LOS ESTADOS
MIEMBROS EN LO QUE RESPECTA A LAS MAQUINAS.
Nosotros, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCIA
Declaramos que el matériel que a continuación se designa : cumple la directiva "máquinas" siempre y cuando la instalación, el uso y el mantenimiento sean
efectuados de conformidad con la normativa profesional y cumpliendo las prescripciones del manual de instrucciones.
DECLARAÇÃO "CE" DE CONFORMIDADE
P CONFORME DA REGULAMENTAÇÃO DIRECTIVA "MÁQUINAS" ABAIXO
DIRECTIVA DO CONSELHO DO DIA 22 DE JUNHO DE 1998 (98/37/CE) NO QUE SE REFERE À APROXIMAÇÃO DAS LEGISLAÇÕES DOS ESTADOS
MEMBROS RELATIVAS ÀS MÁQUINAS.
Nós, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCE
declaramos que o material designado em seguida : está em conformidade com a directiva "máquinas" sob reserva que a instalação, utilização e
manutenção sejam efectuadas seguindo as regras da arte e segundo as prescrições da nota de instruções.
EF-OVERENSSTEMMELSESERKLÆRING
DK I OVERENSSTEMMELSE I NEDENSTÅENDE "MASKIN"DIREKTIV BESTEMMELSER
RÅDETS DIREKTIV AF 22. JUNI 1998 OM INDBYRDES TILNÆRMELSE AF MEDLEMSSTATERNES LOVGIVNING OM MASKINER (98/37/EØF)
Underskrevne: DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANKRIG
erklærer hermed, at nedenstående udstyr : er i overensstemmelse med "maskin"direktivet under forudsætning af, at montering, anvendelse og
vedligeholdelse foregår i henhold til god faglig praksis og de i vejledningen angivne forskrifter.
"EG"-INTYG OM UPPFYLLANDE
SW I ENLIGHET I NEDANSTÅENDE "MASKIN"ÄDIREKTIV BESTÄMMELSE
DIREKTIV FRÅN RÅDET, DEN 22 JUNI 1998 (98/37 EEC) RÖRANDE NÄRMANDE AV MEDLEMSSTATERNAS LAGSTIFTNINGAR FÖR MASKINER.
Vi, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANKRIKE
intygar att nedan beskriven utrustning : överensstämmer med "maskin"-direktivet under förutsättning att den installareas, används och underhålls enligt
konstens regler och enligt de beskrivningar som ges i användarinstruktionen.
"EU"-TODISTUS VAATIMUSTEN TÄYTTÄMISESTÄ
FIN ALLAOLEVAN MÄÄRÄYKSEN MUKAISESTI KONEDIREKTIIVI
NEUVOSTON DIREKTIIVI, 22. KESÄKUUTA 1998 (98/37 EEC),KOSKIEN JÄSENVALTIOIDEN KONEISIIN LIITTYVIEN LAINSÄÄDÄNTÖJEN
LÄHENTYMISTÄ.
Me, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE RANSKA
todistamme, että seuraavassa selostettu varustus : vastaa konedirektiiviä edellyttäen, että se asennetaan, sitä käytetään ja huolletaan sääntöjen ja
käyttöohjeissa olevien selostusten mukaisesti.
∆ΗΛΩΣΗ ΠΙΣΤΟΤΗΤΑΣ "ΕΚ"
GR ΣΥΜΦΩΝΑ ΜΕ ΤΟ ΤΗΣ ΚΑΤΩΤΕΡΩ Ο∆ΗΓΙΑ "ΜΗΧΑΝΗΜΑΤΑ" ΡΥΘΜΙΣΗΣ
Ο∆ΗΓΙΑ ΤΟΥ ΣΥΜΒΟΥΛΙΟΥ ΤΗΣ 122ης ΙΟΥΝΙΟΥ 1998
(98/37/ΕΟΚ), ΠΟΥ ΑΦΟΡΑ ΤΗΝ ΠΡΟΣΕΙΤΙΣΗ ΤΩΝ ΝΟΜΟΘΕΣΙΩΝ ΤΩΝ ΚΡΑΤΩΝ ΜΕΛΩΝ ΣΧΕΤΙΚΑ ΜΕ ΤΑ ΜΗΧΑΝΗΜΑΤΑ.
Η DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCE
δηλωνουµε óτι το παρακατω περιγραϕóµενο µηχανηµα :
ειναι συµϕωνο προς την οδηγια "Μηχανηµατα" , µε την επιϕυλαξη óτι η εγκατασταση, η χρηση και η συντηρηση του θα πραγµατοποιουνται συµϕωνα προ
ς τους κανονες της τεχνης και τις προδιαγραϕες που οριζονται απó τις οδηγιες χρηοης.

page 1/2
AQFORM 306
03/2003
SERIE SERIAL TYPE TYP
SERIEN SERIEÄ TIPO TYYPPI
SARJA ΣΕΙΡΑΣ ΤΥΠΟΣ

D D2 / D4 / D6 / D10 / D17 / D34 / D50

D120 / D170 / D220

D Pulse D6 / D10 / D17 / D34 / D50

D120 / D170

F F200 / F400 / F600

G GA / GC / GB / GM

G Pulse GA / GC

MAXROY RD / RA / RB

MROY A / B / XA / XB / XT / XW

MILROYAL B/C/D

MAXROYAL C

PRIMEROYAL Tous types – All models

General manager
Olivier PERRIN

page 2/2
AQFORM 306
03/2003
 GUARANTEE

The vendor guarantees his products according to the D.M.R. general conditions of sale.
The guarantee for components and sub-assemblies not fabricated by the vendor is limited
tothat given by the supplier.
The vendor’s guarantee only covers the replacement or the repair, at his cost and in his
factory, of all parts acknowledged by his technical services as being defective due to an
error in conception, of material or of execution.
It is the purchasers responsability to prove the said defects. The guarantee does not cover
the replacement of wear parts mentioned in part IV -Maintenance.
The vendor reserves the right to modify all or part of his products in order to satisfy the
guarantee. The guarantee does not cover charges arising from dismantling, assembly,
transport and movements.
The replacement of one or several parts, for whatever reason, does not prolong the period
of guarantee.
The guarantee is not applicable notably in the following cases :
• installation not in accordance with standard current practice.
• deterioration or accident resulting from negligence.
• lack of surveillance or maintenance.
• modifications to conditions of use.
• chemical corrosive or erosive attack. The proposed materials of construction are
recommendations subject in all cases to verification and acceptance by the client. The
recommendations, based on the experience of the vendor and the best available
information, do not guarantee against wear or chemical action.

The guarantee ceases :

• if the storage of the material, outwith the vendors factory, does not conform to his
recommendations or to current standard practices.
• in case of work or dismantling of the material by someone who does not respect
written recommendations of the instruction manual (when replacing wear parts).
• if parts from another origin are substituted for the original parts supplied by the
manufacturer.

The purchaser cannot call on guarantee claims to justify differing payments.

INDUSTRIAL OWNERSHIP

This manual can only be used by the purchaser or the user. It cannot be distributed,
published, reproduced (partially or totally) or generally communicated to third parties without
the advance, formal written authorisation of the vendor.
Any breach of these rules may result in legel action being taken.
 F FRANCE
ASSISTANCE TECHNIQUE : Tél. 33.(0.2.32.68.30.02 Fax . 33.(0)2.32.68.30.96
PIECES DE RECHANGE : Tél. 33 (0)2.32.68.30.01 Fax . 33.(0)2.32.68.30.92
ACCUEIL : Tél. 33.(0)2.32.68.30.00 Fax . 33.(0)2.32.68.30.93
10 Grande Rue 27360 Pont-Saint-Pierre ,France
www.dosapro.com email: [email protected]

E ESPAÑA
ASISTENCIA TECNICA Y PIEZAS DE REPUESTOS :
Tél. 34.91 517 80 00 - Fax. 34.91 517 52 38
C/Embajadores, 100 - 28012 MADRID
www.dosapro.es email: [email protected]

I ITALIA
ASSISTENZA TECNICA E PARTI DI RICAMBIO :
Tel. 39.039 60.56.891 - Fax. 39.039 60.56.906
Centro Direzionale Colleoni - Via Paracelso 16
Palazzo Andromeda - Ingresso 1
20041 AGRATE BRIANZA (Ml)
www.miltonroy.it

GB UNITED KINGDOM
TECHNICAL ASSISTANCE AND SPARE PARTS :
Tel. 44.11.89.77 10 66 - Fax. 44.11.89 77 11 98 -
Oaklands Park, fishponds Road, WOKINGHAM - Berkshire RG 11 2FD
www.miltonroypumps.co.uk

USA UNITED STATES

L.M.I. (LIQUID METRONICS, INC.)
Tel : 978 263-9800 - Fax : 978 264-9172
8 Post Office Square Acton, MA 01720
www.lmipumps.com

FLOW CONTROL DIVISION

TECHNICAL ASSISTANCE AND SPARE PARTS :
Tel. 215.441.0800 - Fax.215.293.0468
201 Ivyland Road, IVYLAND, PA, 18974
www.miltonroy.com email: [email protected]

OTHER COUNTRIES :
Representatives in all countries, contact in FRANCE:
INTERNATIONAL SALES DEPARTMENT
Tel. 33.2.32.68.3004 - Fax. 33.2.32.68.3094
www.dosapro.com email: [email protected]

06/01