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Motor Repair Supplies

Motor repair supplies

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100% found this document useful (1 vote)
2K views175 pages

Motor Repair Supplies

Motor repair supplies

Uploaded by

ArunTomar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TABLE OF CONTENTS

1 CLEANING AND STRIPPING CHEMICALS 4 INTERMEDIATE INSULATION


Solvents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Stick Glass Tape . . . . . . . . . . . . . . . . . . . . . . . .16
Cold Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Var-H Glass Cloth . . . . . . . . . . . . . . . . . . . . . . .16
Contact Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 NOMEX* 411 . . . . . . . . . . . . . . . . . . . . . . . . . .16
Degreaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Separator Coils
Spray Solvent . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 NOMEX* . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2 BASE INSULATIONS DMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Flexible Insulations RMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
NOMEX* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Formed NOMEX* Separators . . . . . . . . . . . .16
NOMEX* BOND . . . . . . . . . . . . . . . . . . . . . . . . .5 Wedges
DACRON* MYLAR* DACRON* . . . . . . . . . . . . . .6 Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
RAG MYLAR* RAG . . . . . . . . . . . . . . . . . . . . . . . .6 DMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
COPACO RAG . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Duroid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
PYROMID 180 . . . . . . . . . . . . . . . . . . . . . . . . . . .6 NOMEX* . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Rigid Insulations Wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
MICARTA** Sheets Polyester . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Topsticks
G-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Glass Reinforced . . . . . . . . . . . . . . . . . . . . . . .20
GLASTIC*** Melamine . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 5 CONNECTION INSULATION
UTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Sleeving & Tubing
FHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Acrylic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
SG200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Silicone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Vulcanized Fiber . . . . . . . . . . . . . . . . . . . . . . . . .7 VPI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Pressboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
MICARTA** Rods Hermetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Lead Wire
G-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Silicone Rubber Glass . . . . . . . . . . . . . . . . . . . .23
MICARTA** Tubing Hermetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 HYPALON* Belden . . . . . . . . . . . . . . . . . . . . . .23
G-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Exar 600 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Tapes and Wrappers HYPALON* Essex . . . . . . . . . . . . . . . . . . . . . . .24
Mica Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 EPDM 600 Volt . . . . . . . . . . . . . . . . . . . . . . . . .25
Armor Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 EPDM 7500 Volt . . . . . . . . . . . . . . . . . . . . . . . .26
Fiberglass Tape . . . . . . . . . . . . . . . . . . . . . . . . . .9 Exar 7500 Volt . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cotton Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 HYPALON* 5000 Volt . . . . . . . . . . . . . . . . . . . .27
VPI Mica Tapes and Wrappers . . . . . . . . . . . . .10 XL-DUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Fully Cured Mica Tapes and Wrappers . . . . . . .10 PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
B-Staged Mica Tapes and Wrappers . . . . . . . .10 Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Corona Protection Tapes . . . . . . . . . . . . . . . . . .10 Soldering Paste . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Heat Set Polyester Tape . . . . . . . . . . . . . . . . . .10 Soldering Salts . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3 COIL WINDING Silver Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Tie Wraps . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Stator Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Polyester Shrinkable Tie Tape . . . . . . . . . . . . . .11 Phos Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Nylon Ty-Wraps . . . . . . . . . . . . . . . . . . . . . . . . .11 Sil Phos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Polyester Tie Tape . . . . . . . . . . . . . . . . . . . . . . .11 Silicone Rubber Caps . . . . . . . . . . . . . . . . . . . . . .28
Nylon Twist Locks . . . . . . . . . . . . . . . . . . . . . . .11 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Coil Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 108
Essex® Magnet Wire . . . . . . . . . . . . . . . . .12-15

All sales are subject to Standard Terms and Conditions on the inside back cover of this catalog. All statements, technical
information and recommendations made herein by Essex Group, Inc., seller, are based on tests we believe to be reliable,
but the accuracy or completeness thereof is not guaranteed.

® Essex is a registered trademark of Essex Group, Inc.


* Dacron, Mylar, Kevlar & Nomex are registered trademarks of E.I. DuPont de Nemours.
** Micarta is a registered trademark of International Paper.
*** Glastic is a registered trademark of the Glastic Corporation. 1
©Essex Group, Inc., 1998
6 SECURING THE WINDINGS 9 DOW CORNING PRODUCTS (continued)
Tie Cords Pump Applications
Polyester Tie Tape . . . . . . . . . . . . . . . . . . . . . . .30 Adhesive Sealant . . . . . . . . . . . . . . . . . . . . . . .51
Waxed Linen Tie Cord . . . . . . . . . . . . . . . . . . . .30 Bearing Grease . . . . . . . . . . . . . . . . . . . . . . . . .51
NOMEX* Tie Tape and Cord . . . . . . . . . . . . . .30 O-Ring Lubricant . . . . . . . . . . . . . . . . . . . . . . . .51
Waxed Nylon Tie Tape . . . . . . . . . . . . . . . . . . .30 Valve Lubricant and Sealant . . . . . . . . . . . . . . .51
Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Antisieze Paste . . . . . . . . . . . . . . . . . . . . . . . . .51
Blocking 10 PERMABOND PRODUCTS
Dry Felt Blocking . . . . . . . . . . . . . . . . . . . . . . . .31 Thread Locker . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
B-Stage Blocking . . . . . . . . . . . . . . . . . . . . . . . .31 Permanent Retainer . . . . . . . . . . . . . . . . . . . . . . . .52
NOMEX* Felt Blocking . . . . . . . . . . . . . . . . . . .31 Gasket Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Surge Rope Pipe Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Polyester/KEVLAR* . . . . . . . . . . . . . . . . . . . . . .31 Adhesive (Cyanoacrylate) . . . . . . . . . . . . . . . . . . .52
Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Metal Bonding Cyanoacrylate Adhesive . . . . . . . .52
B-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Non Drip Cyanoacrylate Adhesive . . . . . . . . . . . .53
Banding Epoxy Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
RES-I-GLAS . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Structural Bonding Epoxy . . . . . . . . . . . . . . . . . . .53
Coil Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Metal Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
RES-I-STRAINT . . . . . . . . . . . . . . . . . . . . . . . . . .32 Anti-Seize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
RES-I-BAND . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
HI Shrink Tape . . . . . . . . . . . . . . . . . . . . . . . . . .32 11 MISCELLANEOUS
Junction Box Sealants . . . . . . . . . . . . . . . . . . . . . .54
7 FINAL INSULATION Adhesive Sealants . . . . . . . . . . . . . . . . . . . . . . . . .54
Masking Compounds . . . . . . . . . . . . . . . . . . . .33 Connection Coatings . . . . . . . . . . . . . . . . . . . . . . .54
Release Agent . . . . . . . . . . . . . . . . . . . . . . . . . .33 Balancing Compounds . . . . . . . . . . . . . . . . . . . . .54
Air Dry Varnishes . . . . . . . . . . . . . . . . . . . . .34, 36 Dielectric Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Solventless Epoxy Varnishes . . . . . . . . . . .35, 36 Sealer Paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Solventless Polyester Varnishes . . . . . . . . . . . .35 Epoxy Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . .55
Solventless Varnish . . . . . . . . . . . . . . . . . . . . . .37 Instant Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . .55
Solvent Based Varnish . . . . . . . . . . . . . . . . . . .38 Acrylic Adhesive . . . . . . . . . . . . . . . . . . . . . . . . .55
Silicone Varnish . . . . . . . . . . . . . . . . . . . . . . . .39 Wire Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Wet Winding Compound . . . . . . . . . . . . . . . . .39
Clear Spray Varnish . . . . . . . . . . . . . . . . . . . . . .39 12 PARTS AND ACCESSORIES
Co-Polymer Varnishes . . . . . . . . . . . . . . . . .39-40 Motor Cooling Fans
Thinners and Reducers . . . . . . . . . . . . . . . . . . .41 Progressive Manufacturer . . . . . . . . . . . . . . .57-60
Tape Adhesive . . . . . . . . . . . . . . . . . . . . . . . . .41 Progressive Blank Bore . . . . . . . . . . . . . . . . .61-62
Varnish Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Yellow Fan Blades . . . . . . . . . . . . . . . . . . . . . . .63
Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Rotating Mechanisms
Paints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-46 Syncrosnap Rotating Mechanisms . . . . . . . . . .64
Progressive Listing . . . . . . . . . . . . . . . . . . . .65-69
8 ADHESIVE TAPES Flyweight Rotating Mechanisms . . . . . . . . . . . .70
Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Flyweight Rotating Spools . . . . . . . . . . . . . . . .70
Glass/Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Flyweight Rotating Mechanisms Springs . . . . . .72
Paper/Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Cotton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 13 BEARINGS AND ACCESSORIES
Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Bearings
Masking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Radial Ball Bearings . . . . . . . . . . . . . . . . . . .73-74
Guide Line Tape . . . . . . . . . . . . . . . . . . . . . . . .48 Double Row Ball Bearings . . . . . . . . . . . . . . . . .74
Splicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Angular Contact Bearings . . . . . . . . . . . . . .74-75
Color Coding . . . . . . . . . . . . . . . . . . . . . . . . . .48 Cartridge Bearings . . . . . . . . . . . . . . . . . . . . . . .75
Cylindrical Roller Bearings . . . . . . . . . . . . . . . . .76
9 DOW CORNING PRODUCTS Spherical Roller Bearings . . . . . . . . . . . . . . . . . .76
Electric Motors Sleeve Bearings . . . . . . . . . . . . . . . . . . . . . .77-81
Bearing Greases . . . . . . . . . . . . . . . . . . . . . . . . .49 Self Aligning Sleeve Bearings . . . . . . . . . . . . . .81
Noncorrosive Sealant . . . . . . . . . . . . . . . . . . . .49 Bronze Bushings . . . . . . . . . . . . . . . . . . . . . . . .82
Pene-Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Bearing Accessories
Antiseize Paste . . . . . . . . . . . . . . . . . . . . . . . . .49 Bearing Grease . . . . . . . . . . . . . . . . . . . . . . .71
Metal Protection Coating . . . . . . . . . . . . . . . . .49 End Bell Repair Sleeves . . . . . . . . . . . . . . . .71
Worm Gear Speed Reducers Fiber Washers . . . . . . . . . . . . . . . . . . . . . . . .83
O-Ring Lubricant . . . . . . . . . . . . . . . . . . . . . . . .50 Metal Washers . . . . . . . . . . . . . . . . . . . . . . .83
Antiseize Paste . . . . . . . . . . . . . . . . . . . . . . . . .50 Steel Washers . . . . . . . . . . . . . . . . . . . . . . . .83
Pene-Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Tolerance Rings . . . . . . . . . . . . . . . . . . . . . . .71
Metal Assembly . . . . . . . . . . . . . . . . . . . . . . . .50 Wavy Spring Washers . . . . . . . . . . . . . . . . . .83
Oil Resistant Sealant . . . . . . . . . . . . . . . . . . . . .50

2 *Kevlar & Nomex are registered trademarks of E.I. DuPont de Nemours.

©Essex Group, Inc., 1998


14 MOTOR REPAIR ACCESSORIES 18 HAND TOOLS & SHOP SUPPLIES (continued)
Eyebolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Vernier Caliper . . . . . . . . . . . . . . . . . . . . . . . .104
Flingers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Wedge Driver . . . . . . . . . . . . . . . . . . . . . . . . .103
Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Wedge Remover . . . . . . . . . . . . . . . . . . . . . . .104
Nameplate Drive Screws . . . . . . . . . . . . . . . . .84 Winding Horn . . . . . . . . . . . . . . . . . . . . . . . . .103
Silicone Rubber Space Heaters . . . . . . . . . . . .85 Winding Paddle . . . . . . . . . . . . . . . . . . . . . . .103
Terminal Boxes Wire Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Wire Strippers . . . . . . . . . . . . . . . . . . . . .104-105
Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 19 TOOL PARTS
Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Jacobs Chucks . . . . . . . . . . . . . . . . . . . . . . . .108
15 CAPACITORS Terminals Wire Nuts . . . . . . . . . . . . . . . . .29, 108
Start Capacitors . . . . . . . . . . . . . . . . . . . . . . . . .86 20 MOTOR PART BY MANUFACTURER
Run Capacitors . . . . . . . . . . . . . . . . . . . . . . .87-89 A.O. Smith/Westinghouse . . . . . . . . . . . .121-125
Dry Run Capacitors . . . . . . . . . . . . . . . . . . . . . .89 Baldor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Bell & Gossett . . . . . . . . . . . . . . . . . . . . .127-128
16 RELAYS & CONTROLS Bodine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Current Starting . . . . . . . . . . . . . . . . . . . . . .90-91 Century . . . . . . . . . . . . . . . . . . . . . . . . . .156-157
Sinpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92-93 Dewalt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Macrostart . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Doerr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Speed Controls . . . . . . . . . . . . . . . . . . . . . . . . .95 Electra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
General Purpose Relays . . . . . . . . . . . . . . . .96-97 Emerson . . . . . . . . . . . . . . . . . . . . . . . . . .131-132
Definite Purpose Contactors . . . . . . . . . . . . . . .98 Flint & Walling . . . . . . . . . . . . . . . . . . . . . . . . .132
17 THERMAL PROTECTION DEVICES Franklin . . . . . . . . . . . . . . . . . . . . . . . . . . .133-135
Overloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 General Electric . . . . . . . . . . . . . . . . . . . .136-151
RTDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Hobart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . .101 Howell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Thermocouples . . . . . . . . . . . . . . . . . . . . . . . .101 Iron Fireman . . . . . . . . . . . . . . . . . . . . . . . . . .153
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . .101 Jack & Heintz . . . . . . . . . . . . . . . . . . . . . . . . .152
Kingston Conley . . . . . . . . . . . . . . . . . . . . . . .152
18 HAND TOOLS & SHOP SUPPLIES Leeson . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
3M Abrasives & Accessories . . . . . . . . . .102-103 Leland Gas Pump . . . . . . . . . . . . . . . . . . . . . .155
Air Hammers . . . . . . . . . . . . . . . . . . . . . . . . . .107 Lima . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
Bearing Heaters . . . . . . . . . . . . . . . . . . . . . . . .114 Magnetek . . . . . . . . . . . . . . . . . . . . . . . . .156-157
Bearing Installers . . . . . . . . . . . . . . . . . . . . . . .112 Marathon . . . . . . . . . . . . . . . . . . . . . . . . .158-159
Bearing Puller Adapters . . . . . . . . . . . . . . . . .113 Reliance . . . . . . . . . . . . . . . . . . . . . . . . . .160-161
Cable Cutter . . . . . . . . . . . . . . . . . . . . . . . . . .104 Torq . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Chisels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 US Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Coil Shapers . . . . . . . . . . . . . . . . . . . . . . . . . .103
Coil Tamping Pliers . . . . . . . . . . . . . . . . . . . . .104 21 MOUNT RINGS
Coil Tamping Tools . . . . . . . . . . . . . . . . .103-104 Progressive Listing . . . . . . . . . . . . . . . . . . . . . .164
Commutator Cutters . . . . . . . . . . . . . . . . . . . .109 22 SHOP EQUIPMENT
Commutator Resurfacers . . . . . . . . . . . . . . . . .110 Bake Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Commutator Saws . . . . . . . . . . . . . . . . . . . . .109 Balancing Machines . . . . . . . . . . . . . . . . . . . .165
Continuity Tester . . . . . . . . . . . . . . . . . . . . . . .104 Burn Off Ovens . . . . . . . . . . . . . . . . . . . . . . . .166
Cratex Abrasives . . . . . . . . . . . . . . . . . . . . . . .102 Coil Cut Off Machines . . . . . . . . . . . . . . . . . . .167
Dead Blow Hammers . . . . . . . . . . . . . . . . . . .106 Coil Forming Equipment . . . . . . . . . . . . . . . . .168
Dereeling Equipment . . . . . . . . . . . . . . . . . . .120 Cutters & Shears . . . . . . . . . . . . . . . . . . . . . . .169
Grinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Dip Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Kukko Hydraulic Ram & Separators . . . . . . . . .113 Dynamometers . . . . . . . . . . . . . . . . . . . . . . . .165
Lacing Hook . . . . . . . . . . . . . . . . . . . . . . . . . .103 Parts Washers . . . . . . . . . . . . . . . . . . . . . . . . .168
Lamination Tooth Straightener . . . . . . . . . . . .104 Pullers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Mueller Clips & Insulators . . . . . . . . . . . . . . . .106 Sand Blasters . . . . . . . . . . . . . . . . . . . . . . . . . .167
Rawhide Hammers . . . . . . . . . . . . . . . . . . . . .106 Spray Booths . . . . . . . . . . . . . . . . . . . . . . . . . .167
Resin Spray Gun . . . . . . . . . . . . . . . . . . . . . . .104 Tension Devises & Dereelers . . . . . . . . . . . . . .166
Shears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Test Centers & Test Equipment . . . . . . . . . . . .168
Slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 V P I Systems . . . . . . . . . . . . . . . . . . . . . . . . . .169
Slot Brushes . . . . . . . . . . . . . . . . . . . . . . . . . .104 Winding Heads . . . . . . . . . . . . . . . . . . . . . . . .165
Slot Files & Scrapers . . . . . . . . . . . . . . . . . . . .109 Winding Machines . . . . . . . . . . . . . . . . . . . . .165
Tie Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Wire Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Tote Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 23 INDEX OF SUPPLIERS . . . . . . . . . . . . . . .170-171
Undercutters . . . . . . . . . . . . . . . . . . . . . .115-119

3
©Essex Group, Inc., 1998
CLEANING AND STRIPPING CHEMICALS
ELECTRON DIELECTRIC SOLVENT Step # 1
ENVIRONMENTALLY PREFERRED Prepping The Stator
A safe, non-toxic, high dielectric strength cleaning solvent for use in cleaning Before you start to wind the stator it
motor windings, switchgears and parts washing. Strong enough to remove grease, must be clean and dry. A clean
fuel oil, carbon and organic resins, yet safe on most plastics and rubber surfaces. stator prevents oils and greases from
Fully evaporative and leaves no residue. 46,000 Volt contaminating the winding and
dielectric strength,147°F Flash point. Contains no producing a path for arcing.
hazardous ingredients as defined by EPA. Great for
reconditioning motors that are already wound! Environmentally
Conscious
DESCRIPTION PART NUMBER As the government is getting tougher
15 Oz. Aerosol ECO-DS15 and tougher on hazardous chemicals
22 Oz. Pump Spray ECO-DS22 in the work place we must make
1 Gallon ECO-DS1G sure that we are using cleaning
5 Gallon ECO-DS6G chemicals that are friendly to the
environment. Most of the chemicals
KLEER FLO on this page were selected because
KLEER FLO HI-T they are considered safe for use by
DEGREASER 99R DEGREASOL the EPA when used according to
Now you won't have manufacturers instructions.
Special formulation of
to sacrifice cleaning petroleum distillates,
performance to surfactants, cleaning and
avoid hazardous
waste problems.
wetting agents provide VANGUARD COLD
top performance. Needs
Contains no no rinsing and leaves no
STRIP
ingredients listed as hazardous by the residue. Safe for use on Specially formulated to chemically
EPA RCRA act. Yet it cleans grease, plastics, babbit, solder and painted strip electric motor windings.
sludge, oils and dirt quickly and surfaces. Quickly cuts through grease, Submerge stator
efficiently. Needs no rinsing and leaves sludge and dirt. Meets California Rule completely in
no residue. High 141°F flash point. 66 for clean air. Contains no chlorinated cold strip
DESCRIPTION PART NUMBER or aromatic solvents. 124°F flash point. solution. Allow to
5 Gallon TKF-99R-5 soak for several
DESCRIPTION PART NUMBER hours to dissolve
30 Gallon TKF-99R-30
5 GALLON TKF-100-75 the varnish. Place
55 Gallon TKF-99R-55
30 GALLON TKF-100-730 3 inches of water
55 GALLON TKF-100-755 on top of stripper
ECOLINK 2005 in tank to prevent
CONTACT CLEANER SUPER AQUATENE evaporation.
CFC-Free contact cleaner. Ecolink 2005 360 Works on most
is designed to clean solvent based varnishes and polyester
Aqueous-based alkaline parts cleaning
contacts, relays and base solventless varnishes. Safe for
concentrate.
other critical Effectively aluminum frame motors. This product
electronic removes oils, is a known carcinogen and extra care
components. Non- light grease and should be taken when using this
flammable 32,000+ dust. Safe on product. Have adequate ventilation.
volts dielectric most metals,
strength. Fully plastics and SIZE PART NUMBER
evaporative, leaves rubber compounds. Biodegradable, 5 Gallon VCS-5
absolutely no contains no phosphates. Dilute with 30 Gallon VCS-30
residue. Safe on most water, 4:1 for heavy cleaning 10:1 for 55 Gallon VCS-55
plastics, printed circuit boards and light cleaning. A 5 gallon can will make
other sensitive surfaces. No flash point. 25-55 gallons of solution.
SIZE PART NUMBER SIZE PART NUMBER
14 Oz. Aerosol ECO-2005 5 Gallon GM-360-C5
55 Gallon GM-360-C55
4
©Essex Group, Inc., 1998
BASE INSULATIONS - FLEXIBLE INSULATIONS
Step # 2 Available in SHEETS, ROLLS & CUFFS
Sheets: Handy 24" X 36" sheets are a convenient way of using flexible insulation.
Insulating The Core.
Sheets allow you to get only the amount of insulation you need for the job.
Decide what temperature class 36" x 36" are also available. Contact your Essex Brownell representative for price
insulation system and availability.
you want to Rolls: Rolls are typically 36" wide x 36 yds long. Rolls are an economical method
provide. Choose an of purchasing flexible insulation as there is less waste involved with using rolls.
insulation that Cuffs: Cuffed coils offer the ultimate in time saving advantages when you are
provides the rewinding a number of stators with the same stack length. Precut to slot length,
correct temperature cuffed coils only need to be cut to width. A 3/16" cuff on the end of the slot liner
rating. Pick a helps hold it in place and adds mechanical strength to resist tearing.
thickness that
provides the most
tear resistance yet
leaving enough room for the winding
to fit easily in the slot.

NOMEX* 410
HERMETIC APPROVED CLASS R (220°C)
NOMINAL DIELECTRIC TEAR
NOMEX* 410 is the original form of THICKNESS STRENGTH RESISTANCE SHEET ROLLS
NOMEX* paper. It is a calendered (IN.) VOLTS/MIL MD1 XD1 24X36 INCHES 36 IN. X 36 YDS
product offering high dielectric 0.005 635 7.3# 3.6# NX-410-005-24X36 NX-410-005-36IN
strength, mechanical toughness, 0.007 845 11# 5.6# NX-410-007-24X36 NX-410-007-36IN
0.010 800 16# 9.2# NX-410-010-24X36 NX-410-010-36IN
flexibility and resilience.
0.012 840 21# 11.4# NX-410-012-24X36 NX-410-012-36IN
Mil spec MIL-I-24204-A. UL listed. 0.015 810 26# 16# NX-410-015-24X36 NX-410-015-36IN
0.020 790 36.4# 24.1# NX-410-020-24X36 NX-410-020-36IN
0.030 695 54.1# 43# NX-410-030-24X36 NX-410-030-36IN
MD1 = Machine Direction XD1 = Cross Machine Direction.
Other Sheet Sizes And Slit Rolls Are Available For All Flexible Insulation. Call for Price And Availability.

NOMEX* 414
HERMETIC APPROVED CLASS R (220°C)
NOMEX* 414 is designed for NOMINAL DIELECTRIC TEAR
THICKNESS STRENGTH RESISTANCE SHEET ROLLS CUFFED COIL
applications requiring a stronger yet (IN.) VOLTS/MIL MD1 XD1 24X36 INCHES 36 IN. X 36 YDS
flexible and conformable insulation. It 0.007 710 10.8# 5# NX-414-007-24X36 NX-414-007-36IN
is electrically and thermally similar to 0.010 755 16# 7.7# NX-414-010-24X36 NX-414-010-36IN ANC-010-414-***
0.012 755 21# 9.4# NX-414-012-24X36 NX-414-012-36IN
type 410, but calendered under 0.015 740 25# 12.5# NX-414-015-24X36 NX-414-015-36IN ANC-015-414-***
different conditions to provide higher
tensile strength and fold endurance. *** INSERT THE WIDTH BETWEEN CUFF IN 1/8" INCREMENTS (i.e. ANC-010-414-8-1/2).
010 Cuffed Coils are 1500 inches long .015 Cuffed Coils are 1000 inches long
Mil spec MIL-I-24204-A. UL listed. MD1 = Machine Direction XD1 = Cross Machine Direction .
Other Sheet Sizes And Slit Rolls Are Available For All Flexible Insulation. Call for Price And Availability

NOMEX* BOND
HERMETIC APPROVED CLASS H (180°C)
NOMEX* bond is a combination of
NOMINAL DIELECTRIC TEAR
type 416 NOMEX* bonded on both THICKNESS STRENGTH RESISTANCE SHEET ROLLS
sides of polyester film. It takes (IN.) VOLTS MD1 XD1 24X36 INCHES 36 IN. X 36 YDS
advantage of the excellent thermal 0.010 11,600 11# 10# NB-3-3-3-24X36SH NB-3-3-3-36IN
0.012 12,600 14# 12# NB-3-5-3-24X36SH NB-3-5-3-36IN
aging properties of NOMEX* for long 0.0135 15,000 16# 13# NB-5-3-5-24X36SH NB-5-3-5-36IN
term heat resistance, while utilizing the 0.014 16,000 16# 22# NB-3-7.5-3-24X36SH NB-3-7.5-3-36IN
tear resistance of polyester film. 0.0155 17,000 16# 22# NB-5-5-5-24X36SH NB-5-5-5-36IN
0.020 21,000 57# 47# NB-5-10-5-24X36SH NB-5-10-5-36IN
UL listed.
MD1 = Machine Direction XD1 = Cross Machine Direction .
Other Sheet Sizes And Slit Rolls Are Available For All Flexible Insulation. Call for Price And Availability.

*Nomex is a registered trademark of E.I. DuPont de Nemours.


5
©Essex Group, Inc., 1998
BASE INSULATIONS - FLEXIBLE INSULATIONS
DACRON* MYLAR* DACRON*
HERMETIC APPROVED
CLASS F (155°C)
DMD is a combination of polyester mat on NOMINAL DIELECTRIC TEAR
THICKNESS STRENGTH RESISTANCE SHEET ROLLS CUFFED
both sides of polyester film. The (IN.) VOLTS/MIL MD1 XD1 24X36 INCHES 36 IN. X 36 YDS COILS
polyester film provides the dielectric 0.006 9,000 8# 5# DM-2-2-2-SH DM-2-2-2-RL
strength while the polyester mat provides 0.009 8,900 12# 9# DM-3-3-3-SH DM-3-3-3-RL
0.011 12,000 18# 13# DM-3-5-3-SH DM-3-5-3-RL ADMD-3-5-3-***
the mechanical strength. The polyester mat 0.014 15,000 25# 20# DM-3-7.5-3-SH DM-3-7.5-3-RL
on both sides is fully saturated with a 0.014 9,300 17# 11# DM-5-3-5-SH DM-5-3-5-RL
0.0154 14,000 22# 15# DM-5-5-5-SH DM-5-5-5-RL ADMD-5-5-5-***
hermetically stable epoxy resin to impart 0.016 19,800 25# 24# DM-3-10-3-SH DM-3-10-3-RL
smooth abrasion-resistant surfaces. 0.020 17,600 34# 26# DM-5-10-5-SH DM-5-10-5-RL
*** Insert Width Between Cuffs In 1/8" Increments (I.E. ADMD-5-5-5-7-1/4)
Mil spec MIL-I-22834. Cuffed Coils Are 1500 Inches Long MD1 = Machine Direction XD1 = Cross Machine Direction Slit Rolls Are Available
MIL-E-917D (NAVY) For All Flexible Insulation. Call For Price And Availability.

RAG-MYLAR*-RAG
CLASS A (105°C)
Paper/polyester film composites are
NOMINAL DIELECTRIC TEAR
available in both two and three ply THICKNESS STRENGTH RESISTANCE SHEET ROLLS CUFFED
combinations. Two ply combinations are (IN.) VOLTS/MIL MD1 XD1 24X36 (IN.) 36 IN. X 36 YDS COILS
0.007 8,000 9# 7# CM-5R-2M-SH CM-5R-2M-36IN ARM-52-***
normally used in small units where the 0.009 9,000 10# 8# CM-7R-2M-SH CM-7R-2M-36IN
optimum space savings is desired. Three 0.012 9,000 14# 11# CM-10R-2M-SH CM-10R-2M-36IN
ply combinations are typically used in 0.012 9,500 15# 13# ARMR-5-1-5-***
0.013 12,740 21# 16# CM-5R-2M-5R-SH CM-5R-2M-5R-36IN
larger units where the mechanical 0.014 10,000 28# 14# CM-5R-3M-5R-SH CM-5R-3M-5R-36IN
protection of the film is important and 0.017 12,000 30# 23# CM-7R-2M-7R-SH CM-7R-2M-7R-36IN
0.023 12,200 30# 23# CM-10R-2M-10R-SH CM-10R-2M-10R-36IN
space is not a problem.
*** Insert width between cuffs in 1/8" increments (i.e. ARMR-5-1-5-6-3/4)
Mil spec MIL-I-19632. Cuffed Coils are 3000 inches long MD1 = Machine Direction XD1 = Cross Machine Direction .
Other Sheet Sizes And Slit Rolls Are Available For All Flexible Insulation. Call for Price And Availability.

COPACO/RAG PYROMID 180


CLASS A (105°C) CLASS H (180°C)
Copaco electrical insulating papers are 100% rag stock Pyromid 180 is a combination of nonwoven aramid mat
papers expressly designed for the most exacting electrical on both sides of polyester film which looks and handles
uses. They are made from high grade "New Cotton like DMD, but with higher temperature resistance. It is
Cuttings" highly refined to insure maximum purity and supplied 100% saturated with a fully cured, hermetically
physical strength. stable epoxy resin.
NOMINAL DIELECTRIC TEAR NOMINAL DIELECTRIC TEAR
THICKNESS STRENGTH RESISTANCE SHEET THICKNESS STRENGTH RESISTANCE SHEET ROLLS
(IN.) VOLTS/MIL MD1 XD1 24X36 (IN.) (IN.) VOLTS/MIL MD1 XD1 24X36 (IN.) 36IN.X36YDS.
0.005 300 180 220 CP-005-24X36-SH 0.0085 10,000 6 4 P180-2-3-2-24X36 P180-2-3-2-36IN
0.007 300 280 380 CP-007-24X36-SH 0.0105 14,000 10 7 P180-2-5-2-24X26 P180-2-5-2-36IN
0.010 300 550 700 CP-010-24X36-SH 0.013 20,000 14 13 P180-2-7.5-2-24X36 P180-2-7.5-2-36IN
0.015 300 850 1200 CP-015-24X36-SH 0.0152 21,000 19 16 P180-2-10-2-24X36 P180-2-10-2-36IN
0.020 300 1400 1700 CP-020-24X36-SH 0.019 27,000 28 28 P180-2-14-2-24X36 P180-2-14-2-36IN
0.025 300 1600 2200 CP-025-24X36-SH 0.010 10,000 10 7 P180-3-3-3-24X36 P180-3-3-3-36IN
0.030 300 1600 + 2200 + CP-030-24X36-SH 0.012 13,000 13 10 P180-3-5-3-24X36 P180-3-5-3-36IN
0.015 18,000 20 15 P180-3-7.5-3-24X36 P180-3-7.5-3-36IN
MD1 = Machine Direction XD1 = Cross Machine Direction Other Sheet Sizes And 0.017 23,000 24 21 P180-3-10-3-24X36 P180-3-10-3-36IN
Slit Rolls Are Available For All Flexible Insulation. Call for Price And Availability. 0.0215 27,000 37 32 P180-3-14-3-24X36 P180-3-14-3-36IN

MD1 = Machine Direction XD1 = Cross Machine Direction Other Sheet Sizes And
Slit Rolls Are Available For All Flexible Insulation. Call for Price And Availability.

6 *Dacron and Mylar are registered trademarks of E.I. DuPont de Nemours.

©Essex Group, Inc., 1998


BASE INSULATIONS - RIGID INSULATIONS
MICARTA* SHEETS
Laminated thermosetting products consist of fibrous reinforcing materials such as
paper, cotton or glass materials, bonded with resins. Common resins used as
binders are phenolic, glass or melamine. Cotton base materials with phenolic
binders provide higher mechanical strength than paper base and are better suited
for machining. Glass base with epoxy binder combine high mechanical strength,
good electrical properties and excellent moisture resistance. Typical uses include
spacers, fillers, topsticks and terminal boards etc.

CE GRADE G10
(120°C) GRADE (150°C)
Economy grade, canvas base, Glass base epoxy binder. High flexural,
VULCANIZED FIBER phenolic binder, good moisture impact & bond strength with good
resistance, good machining qualities. electrical properties. 550 VPM
CLASS A 19,000 PSI flexural strength, 600 volt dielectric, 70,000 PSI flexural strength.
(115°C) dielectric. Tan color. Meets mil spec Green color.
MIL-P15035-FBG, LP-509-II. Mil spec MIL-P18177-GEE, LP-509-IV.
Commercial grade fiber. High
mechanical and dielectric strength. THICK LBS./ PART THICK LBS./ PART
Excellent machining characteristics. (IN.) SHEET NUMBER (IN.) SHEET NUMBER
1/32 2 CE-032-36X36SH 1/32 3.8 G10-032-36X48SH
Good shock absorbing and wear 1/16 4 CE-062-36X36SH 1/16 7.4 G10-062-36X48SH
resistant qualities. Flexural strength 3/32 6 CE-093-36X36SH 3/32 11 G10-093-36X48SH
26,000 PSI machine direction, 16,000 1/8 8 CE-125-36X36SH 1/8 14.9 G10-125-36X48SH
3/16 12 CE-187-36X36SH 3/16 22.4 G10-187-36X48SH
PSI cross direction. Sheets are 24"x36". 1/4 16 CE-250-36X36SH 1/4 29.8 G10-250-36X48SH
5/16 20 CE-3125-36X36SH 5/16 37.3 G10-3125-36X48SH
THICKNESS (IN.) PART NUMBER 3/8 24 CE-375-36X36SH 3/8 44.7 G10-375-36X48SH
.010 VF-RED-010-SH 7/16 28 CE-4375-36X36SH 7/16 52.2 G10-4375-36X48SH
1/32 VF-RED-032-SH 1/2 32 CE-500-36X36SH 1/2 59.6 G10-500-36X48SH
1/32 VF-GRAY-032-SH 5/8 40.5 CE-625-36X36SH 5/8 74.5 G10-625-36X48SH
3/64 VF-GRAY-047-SH 3/4 48.6 CE-750-36X36SH 3/4 89.4 G10-750-36X48SH
1/16 VF-RED-062-SH
1/16 VF-GRAY-062-SH
3/32
1/8
VF-GRAY-093-SH
VF-RED-125-SH GLASTIC*** SHEETS
1/8 VF-GRAY-125-SH
3/16 VF-RED-187-SH
GLASTIC*** laminates offer a superior combination of electrical
1/4 VF-RED-250-SH and mechanical properties. You can punch, drill, mill, saw, shear,
1/4 VF-GRAY-250-SH sand and rout all GLASTIC*** laminates. Shear thickness under 1/4", saw
3/8 VF-GRAY-375-SH
1/2 VF-GRAY-500-SH thickness over 1/4".

PRESSBOARD TSF GRADE UTR GRADE


CLASS A (105°C) CLASS F CLASS F
100% unbleached Kraft (155°C) (155°C)
wood pulp dielectric strength 275
NEMA spec GPO-1 General purpose, NEMA spec GPO-3, Track resistant,
volts per mil. Used as transformer layer
high impact, heat resistant. 22,300 PSI flame resistant. For use on 2500+
insulation and other applications
flexural strength. Tan color. Mil spec voltage equipment. 94V-O flame
where the ultimate in electrical and
MIL-LP-509/GPO-1. retardance rating. 22,100 PSI flexural
physical strengths are required. For use
strength. Red color. UL File E81928.
on both oil filled and dry type. THICKNESS (IN.) PART NUMBER
1/32 TSF-1/32-36X36 THICKNESS (IN.) PART NUMBER
THICK LBS./ PART 1/16 TSF-1/16-36X36 1/32 UTR-1/32-36X36
(IN.) SHEET NUMBER 3/32 TSF-3/32-36X36 1/16 UTR-1/16-36X36
1/32 1.43 GP-032-28X42 1/8 TSF-1/8-36X36 3/32 UTR-3/32-36X36
1/16 2.76 GP-062-28X42 3/16 TSF-3/16-36X36 1/8 UTR-1/8-36X36
3/32 4.15 GP-093-28X42 1/4 TSF-1/4-36X36 3/16 UTR-3/16-36X36
1/8 5.52 GP-125-28X42 3/8 TSF-3/8-36X36 1/4 UTR-1/4-36X36
1/2 TSF-1/2-36X36 3/8 UTR-3/8-36X36
1/2 UTR-1/2-36X36
Other Sheet Sizes & Grades Available on Request. Call For More Information.
** Micarta is a registered trademark of International Paper.
*** Glastic is a registered trademark of the Glastic Corporation. 7
©Essex Group, Inc., 1998
BASE INSULATIONS - RIGID INSULATIONS
SG200 FHT GRADE
GRADE CLASS H (190°/200°C)
CLASS H (210°C) Strong and highly flexible material with
excellent dielectric strength.It’s high
NEMA Grade GPO-1. No other material heat resistance makes it a very cost
on the market has such high heat effective product for use in dry type
properties at a price 1/3 that of transformers, and as a spacer in motor
silicone. Widely used in motors and applications. 450 volt per mil
dry type transformers. 29,000 PSI dielectric strength. Cream color.
flexural strength. UL file E81928.
THICKNESS (IN.) PART NUMBER
THICKNESS (IN.) PART NUMBER 1/32 FHT-1/32-36X36
1/32 SG200-1/32-36X36 1/32 FHT-1/32-36X72
1/16 SG200-1/16-36X36 1/16 FHT-1/16-36X36
3/32 SG200-3/32-36X36 1/16 FHT-1/16-36X72
1/8 SG200-1/8-36X36 1/8 FHT-1/8-64X64
3/16 SG200-3/16-36X36 3/16 FHT-3/16-64X64
1/4 SG200-1/4-36X36
3/8 SG200-3/8-36X36
1/2 SG200-1/2-36X36
5/8 SG200-5/8-36X36
3/4 SG200-3/4-36x36

MICARTA** RODS
See previous page for information and specs for MICARTA** rods.

CE GRADE (120°C) G10 GRADE (150°C) FABRICATION TIPS


FOR MICARTA**
SIZE PART NUMBER SIZE PART NUMBER
1/4" X 3FT CE-1/4X3FT 1/4" X 3FT G10-1/4X3FT INSULATIONS
3/8" X 3FT CE-3/8X3FT 3/8" X 3FT G10-3/8X3FT
1/2" X 3FT CE-1/2X3FT 1/2" X 3FT G10-1/2X3FT When operating any piece of power
5/8" X 3FT CE-5/8X3FT 5/8" X 3FT G10-5/8X3FT equipment safety precautions
3/4" X 3 FT CE-3/4X3FT 3/4" X 3 FT G10-3/4X3FT
7/8" X 3FT CE-7/8X3FT 7/8" X 3FT G10-7/8X3FT should be observed. Remember to
1" X 3FT CE-1INX3FT 1" X 3FT G10-1INX3FT wear a mask and goggles.
1-1/8" X 3FT CE-1-1/8X3FT 1-1/8" X 3FT G10-1-1/8X3FT
1-1/4" X 3FT CE-1-1/4X3FT 1-1/4" X 3FT G10-1-1/4X3FT SAWING
MICARTA** insulations can be cut
MICARTA** TUBING with a circular saw. 12" diameter
Tubes are produced by rolling impregnated base material on blades should be used on thickness
mandrels between heated rollers. The resins are then cured to produce a virtually up to 1" and 16" diameter up to
infusible and insoluble product. Can be easily machined. 3 foot lengths. 2-1/2" thick. Hollow ground blades
produce the best cut. Material
LE GRADE (120°C) G10 GRADE (150°C) should be fed as fast as possible to
prevent heating and burning.
Economy grade with good electrical Glass base melamine binder. High
characteristics, 600 volt dielectric, and flexural impact & bond strength with TURNING
good moisture resistance. Tan color. good electrical properties. 550 VPM High speed steel can be used but
Mil spec MIL-P-15035-FBE. dielectric, 70,000 PSI flexural strength. carbide tipped tools offer longer tool
Green color. Mil spec MIL-P-18177-GEE. life. High speed steel tools should be
SIZE (IN.) PART NUMBER
SIZE (IN.) PART NUMBER run at approximately 400 feet per
1/4 X 3/8 LE-1/4X3/8X3FT
1/4 X1/2 LE-1/4X1/2X3FT 1/4 X 3/8 G10-1/4X3/8X3FT minute, while carbide tipped tools
1/4 X 1/2" G10-1/4X1/2X3FT
3/8 X 1/2 LE-3/8X1/2X3FT
3/8 X1/2 G10-3/8X1/2X3FT
can be run twice as fast.
3/8 X 5/8 LE-3/8X5/8X3FT
1/2 X 5/8 LE-1/2X5/8X3FT 3/8 X 5/8
1/2 X 5/8
G10-3/8X5/8X3FT
G10-1/2X5/8X3FT
DRILLING
1/2 X 3/4 LE-1/2X3/4X3FT Drills should be backed off
5/8 X 3/4 LE-5/8X3/4X3FT 1/2 X 3/4 G10-1/2X3/4X3FT
5/8 X 7/8 LE-5/8X7/8X3FT 5/8 X 3/4 G10-5/8X3/4X3FT frequently to prevent heating. Feed
3/4 X 7/8 LE-3/4X7/8X3FT 5/8 X 7/8 G10-5/8X7/8X3FT
3/4 X 7/8 G10-3/4X7/8X3FT with light and uniform pressure. The
3/4 X 1 LE-3/4X1X3FT
7/8 X 1 LE-7/8X1X3FT 3/4 X 1 G10-3/4X1X3FT material should be backed with
7/8 X 1 G10-7/8X1X3FT
7/8 X 1-1/8 LE-7/8X1-1/8X3FT
7/8 X 1-1/8 G10-7/8X1-/8X3FT
MICARTA** to prevent chipping. Drill
1"X 1-1/8 G10-1X1-1/8X3FT bit speeds should be consistent to
Other Grades, Sizes and Lengths Available on Request. Call For More Information. soft steel speeds.
8 ** Micarta is a registered trademark of International Paper.
©Essex Group, Inc., 1998
BASE INSULATIONS - TAPES & WRAPPERS
TYPICAL FORM COIL Mica Paper & Mica Splittings Sheets
CONSTRUCTION SEGMENT CLASS F (155°C) THICK (IN.) PART NUMBER
Low-Medium Voltage Slot Muscovite Mica designed for motor segment .015 42801568000
applications. Rigid material can be punched, drilled or .020 42802068000
Section sheared without flaking or cracking. Excellent .025 42802568000
.030 42803068000
mechanical and electrical strength. 7-10 % epoxy resin
B Stage or binder content, 750 volt/mil dielectric strength.
.032 42803268000
.035 42803568000
Dry Armor Thicknesses up 1/16" are available. 36"X 36" Sheets. .040 42804068000
Tape MOLDING CLASS F (155°C) THICK (IN.) PART NUMBER
VPI or Dry Muscovite mica paper designed for hot molding and .015 40601568000
Mica Tape forming applications such as tubes, channels, angles, .020 40602068000
.025 40602568000
rings, etc. 14- 20% epoxy resin content, B-staged. Once .030 40603068000
Magnet formed and cured, plate will hold shape. 850 volts/mil .040 40604068000
Wire Film dielectric strength. Thicknesses up to 1/16" are available.
or Glass 36"X36" sheets. THICK (IN.) PART NUMBER
.010 MFG-1-010
Covered Spacers MICA-FIBERGLASS NEMA NO. 301 .012 MFG-1-012
Bonded layers of mica splittings between layers of .003" .015 MFG-1-015
thick fiberglass. Fiberglass cloth adds mechanical .020 MFG-1-020
.025 MFG-1-025
strength and impregnated with organic varnish to add .030 MFG-1-030
High Voltage Slot Section dielectric strength. Sheet size is 36"x36" inches.
Other mica sheets are available. Contact your Essex Brownell Sales Professional.
Armor Tape
Semi-
conductive
FIBERGLASS TAPE
Corona Tape Use as a protective covering after mica tape has been applied to
form coils, or as a protective covering for any coils. Available in
B Stage Mica
three types. Raw glass with no coating, is the least expensive.
Tape
Clear treated, a clear sizing has been THICK WIDTH HESGON MUTUAL
Magnet Wire applied to resist fraying, and reinforces (IN.) (IN.) PART NUMBER PART NUMBER
.005 1/2 HGTA-005-1/2 C150-005-1/2
Film or Glass the tape to withstand abrasion. G10E .005 3/4 HGTA-005-3/4 C150-005-3/4
Covered Spacers finish, this tape has been heat treated to .005 1 HGTA-005-1 C150-005-1
.005 1-1/2 HGTA-005-1-1/2 C150-005-1-1/2
remove oils and starch. The heat also .007 1/2 HGTA-007-1/2 C150-007-1/2
sets the weave to resist abrasion and .007 3/4 HGTA-007-3/4 C150-007-3/4
.007 1 HGTA-007-1 C150-007-1
RES-I-FLEX ARMOR fraying when cut. The G10E tape has a .007 1-1/2 HGTA-007-1-1/2 C150-007-1-1/2
distinct golden color. 36 yard rolls. Part .010 1/2 HGTA-010-1/2 C150-010-1/2
TAPE number shown is for untreated glass .010 3/4 HGTA-010-3/4 C150-010-3/4
.010 1 HGTA-010-1 C150-010-1
CLASS F (155°C) tape. Add -CT to part
INC.

.010 1-1/2 HGTA-010-1-1/2 C150-010-1-1/2


number for clear treated. .015 1/2 HGTA-015-1/2 C150-015-1/2
B-staged, epoxy coated, woven
polyester/glass tape which shrinks and
fuses during the cure cycle. Forms a
tough conformal moisture and
Add -G10E to part
number for golden finish. M .015
.015
.015
3/4
1
HGTA-015-3/4
HGTA-015-1
1-1/2 HGTA-015-1-1/2
C150-015-3/4
C150-015-1
C150-015-1-1/2

chemical-resistant dielectric seal COTTON TAPE CLASS A (105°C)


around AC and DC form coils. Two An economical wrapping tape for use as an armature or field coil
half-lapped layers should insure a wrapper, also used on transformer windings and field coils supports.
complete seal. 65% resin content. Some of the unique characteristics of Narroline cotton tapes are they are non-curling,
2100 VPM dielectric. Tensile strength non-kinking, and non-twisting. They exhibit uniform thickness and width and possess
40 LBS/in. Cure time 1 hour at 170°C maximum varnish absorption characteristics. Standard length is 36 yards.
or 3 hours at 150ºC. TAPE .005 .007 .007 LW .015 .020 .030
WIDTH (IN.) THICK THICK THICK THICK THICK THICK
WIDTH X LENGTH PART NUMBER 1/4 A-1-005-1/4 A-2-007-1/4 A-3-007-1/4 B-1-015-1/4 N/A N/A
3/4" X 36 YDS FRF-075 3/8 A-1-005-3/8 A-2-007-3/8 A-3-007-3/8 B-1-015-3/8 B-2-020-3/8 N/A
1" X 36 YDS FRF-100 1/2 A-1-005-1/2 A-2-007-1/2 A-3-007-1/2 B-1-015-1/2 B-2-020-1/2 C-1-030-1/2
5/8 A-1-005-5/8 A-2-007-5/8 A-3-007-5/8 B-1-015-5/8 B-2-020-5/8 C-1-030-5/8
Custom Lengths And Widths Available. 3/4 A-1-005-3/4 A-2-007-3/4 A-3-007-3/4 B-1-015-3/4 B-2-020-3/4 C-1-030-3/4
Contact Your Essex Brownell Sales Professional. 1 A-1-005-1 A-2-007-1 A-3-007-1 B-1-015-1 B-2-020-1 C-1-030-1
1-1/4 A-1-005-1-1/4 A-2-007-1-1/4 A-3-007-1-1/4 B-1-015-1-1/4 B-2-020-1-1/4 C-1-030-1-1/4
1-1/2 A-1-005-1-1/2 A-2-007-1-1/2 A-3-007-1-1/2 B-1-015-1-1/2 B-2-020-1-1/2 C-1-030-1-1/2
2 N/A N/A A-3-007-2 B-1-015-2 B-2-020-2 C-1-030-2

LW is a special light weave version. Add -R/L to the part number to order red center line tape.

9
©Essex Group, Inc., 1998
BASE INSULATIONS - MICA & SEMI-CONDUCTIVE TAPES
MICA TAPES
There are basically three types of mica tapes used on form wound coils. All tapes
are suitable for use with high speed taping machines or hand taping.
1) VPI style- A combination of mica paper, glass fabric and porous polyester mat
with minimal resin used as a binder to maximize resin absorption during VPI
treatment, and give mechanical protection during application.
2) Fully Cured- Film face on both sides of mica paper with or without glass cloth
suitable for dip & bake application.
3) B-stage- Utilizes a combination of mica paper and glass cloth impregnated with
a B-staged resin to form a rigid coil, typically used in hot press prior to application.

VPI MICA TAPES & WRAPPERS CORONA PROTECTION


CLASS F (155°C) OVERALL MICA %
TAPES
THICK. PAPER RESIN WIDTH PART It is generally an
Porous mica paper/glass (IN.) THICK. CONTENT (IN.) NUMBER
fabric/polyester fleece. Bonded with .0075 .004 14-16 3/4 4371070075036* accepted practice to add some form
minimal amount of binder for high .0075 .004 14-16 1 4371070100036* of corona protection to coils that will
.0075 .004 14-16 36 4371073600050D be operating above 6.9 KV. Made of a
resin absorption in VPI systems. .0075 .003 16-18 3/4 4373200075036*
Typical applications include ground .0075 .003 16-18 1 4373200100036*
polyester mat impregnated with
insulation for form wound coils .0075 .003 16-18 36 4373203600050D conductive particles such as carbon.
operating at low to high voltages. .008 .004 16-18 3/4 4378200075036* Resistance value is approximately
.008 .004 16-18 1 4378200100036*
Insulation for pole and interpoles on .008 .004 16-18 36 4378203600050D
400-1000 ohms per square. Specially
traction motors. *Insert Core Code A= 3/8”, B= 1”, C=1-1/2”, D=3” designed for use in the slot area of
form wound coils. 06ELR14AA or
variations of this tape may be used for
FULLY CURED MICA TAPES press cured applications. 06ELR14VPI
& WRAPPERS may be used in VPI applications.
OVERALL MICA %
Film face tape is a combination of THICK. PAPER RESIN RESID PART STYLE THICK (IN.) PART NUMBER
(IN.) THICK. CONTENT TYPE NUMBER Fully Cured .004 06ELR14AA-*
polyester film on both sides of mica VPI .004 06ELR14VPI-*
.005 .0018 22 Silicone 435105*
paper/glass cloth. Designed for use in .0055 .002 24 Epoxy Mod. Polyester 11903* * Insert width (standard widths are 3/4", 1" and 36".
dip and bake applications. Suitable for .006 .002 22 Polyester 64213* Special widths and lengths are available.)
.006 .0025 24 Epoxy Mod. Polyester 11969*
use as ground insulation on low to .0065 .0025 22 Polyester 64217*
medium voltages. Silicone binders are .007 .004 21 Silicone 435107* HEAT SET POLYESTER
.0075 .004 22 Polyester 64206*
suitable for Class H (180°C). Polyester
and epoxy modified polyester binders
.008 .005 18 Polyester 64300*
* Insert width (standard widths are 3/4", 1" and 36") length,
TAPE CLASS F
are suitable for Class F (155°C). and core size A= 3/8”, B= 1”, C=1-1/2”, D=3” Ex:
6420600075036C Special widths and lengths are available.
(155°C)
Heat shrinkable, woven polyester tape
B-STAGED TAPES & WRAPPERS for use as service wrap or armor wrap
for form wound coils. Hot knife slit
CLASS F (155°C) edges reduces fraying. Woven for
4800 series utilizes Mica paper/glass fabric impregnated with an epoxy B-staged greater yarn stability and
resin. Designed for use where coils are wrapped and cured before (hot press conformability. Shrinkage is
applications) or after installation with no additional varnish treatment. Suitable for approximately, 12% at 350°F for 30
use as ground insulation on medium to high voltages. 12102 & 12104 are min. Perfect for use in VPI systems.
especially well suited for use on end turns where flexibility is desired after cure. Thickness is .0045" and breaking
B-stage flexible polybutadiene tape remains flexible after cure, utilizes film face on strength is approximately 80 lbs. per
both sides of mica paper and glass inch of width. Packaged on 3/8" cores,
OVERALL MICA %
cloth combination, for use in all types THICK. PAPER RESIN WIDTH PART
other widths available.
(IN.) THICK. CONTENT (IN.) NUMBER
of systems - dip & bake and VPI. .007 .003 42 3/4 4800700075036*
36 YARD ROLLS
WIDTH (IN.) PART NUMBER
Standard core size for tapes is .007 .003 42 1 4800700100036* 1/2 PEI126-1/2-36YD
1-1/2"-3" is standard for wrapper rolls. .007 .003 42 36 4800703600050D 3/4 PEI346-3/4-36YD
.0055 .0025 20 3/4 1210200075036* 1 PEI1006-1-36YD
Tape rolls are 36 yards long, wrapper .0055 .0025 20 1 1210200100036* 1-1/2 PEI1126-1-1/2-36YD
rolls are 50 yards long. Special roll .007 .004 20 3/4 1210400075036* 72 YARD ROLLS
.007 .004 20 1 1210400100036* 1/2 PEI122-1/2-72YD
lengths are available. *Insert Core Code A=3/8”, B=1”, C=1-1/2”, D=3” 3/4 PEI342-3/4-72YD
1 PEI1002-1-72YD
1-1/2 PEI1122-1-1/2-72YD
10
©Essex Group, Inc., 1998
COIL WINDING - COIL TIES
Step # 3 HANSCOM TIE WRAPS
When winding the coils, each coil Available with a paper or a plastic cover,
needs to be bundled as it is single or a double wire. Paper ties
transferred off the form over to be provide economical means of tying the
inserted. The tie is removed and coils as they are being wound. Plastic
discarded or used again. Some ties are designed for repeat use. Double
shops leave the ties in place after wires provide the maximum strength. Color coded for identifying the sets of coils
the coils have been inserted. Make for insertion. Standard feet per spool is 1500. All ties are 1/4" wide.
sure the tie will not affect the PRE-CUT TIES
performance of the motor. Any of the Hanscom ties can be ordered pre-cut to length. If you cut your ties to
3" lengths, why not order them pre-cut and save time? Ask us for a quote on your
See page 30 for more tie specifications. Dispensing Equipment Available - Ask Your Essex Brownell
Representative.
cords & tie tapes. We
MATERIAL TYPE PLASTIC PLASTIC PAPER PAPER
offer Glass, Nomex*, COLOR SINGLE DOUBLE SINGLE DOUBLE
Polyester, Nylon, Linen BLUE
WHITE
THT-9018-BLU
THT-9018-WHT
THT-9088-BLU
THT-9088-WHT
THT-5018-BLU
THT-5018-WHT
THT-5088-BLU
THT-5088-WHT
and more! RED THT-9018-RED THT-9018-RED THT-5018-RED THT-5088-RED

POLYESTER PREMIUM QUALITY CORPORATION


®

SHRINKABLE TY-WRAPS
TIE TAPE General purpose nylon ties hold your coils securely during the winding process.
Lightweight, high strength, flame-retardant. UL flame rating 94V-2. Mil spec
Designed primarily for binding and MIL-M-20693A, operates at temperatures from -40°C to 85°C. 100 per package.
other tying applications. Narroline tie
tapes are available in colored tape ®
constructions and colored tracer CORPORATION

threads for identification purposes.


These tapes are flame-resistant, STRENGTH MAX. BUNDLE DIA. (IN.) LENGTH (IN.) WIDTH (IN.) PART NUMBER
fungus-resistant, and fray-resistant. 18 LBS 8 3-3/8 .08 T-18S
18 LBS 3/4 4 .10 T-18R
They offer uniform color and uniform 18 LBS 1-1/4 5-3/4 .10 T-18I
tensile strength. Knots stay tied and 18 LBS 2 8 .10 T-18L
resist shock, vibrations or handling. 30 LBS 1-1/4 6 .14 T-30R
30 LBS 2 8 .15 T-30M
30 LBS 3 11-1/4 .15 T-30I
PART THICKNESS MIN.
30 LBS 4 14-1/2 .15 T-30L
NUMBER (IN.) WIDTH BREAK
50 LBS 1-1/4 6-1/2 .18 T-50S
CNF-K615P .015 1/16 35
50 LBS 1-3/4 8 .18 T-50R
CNF-K2515P .015 1/4 65
50 LBS 3 11-3/4 .18 T-50I
CNF-K2530P .030 1/4 210
50 LBS 4 15-1/2 .18 T-50L
CNF-K5030P .030 1/2 360
CNF-K5050P .050 1/2 360 Other Types, Styles, Lengths And Colors Are Available By Special Order.

NYLON TWIST LOCKS COIL CLIPS


POLYESTER TIE TAPE
A revolutionary way to hold As the coils come off the winding
Economical 100% polyester tie tape. the coils during the winding heads, these clips attach quickly and
Great for tying coils process. Rounded edges remove easily during coil insertion.
as they come off the prevent abrasion. A twist of Inexpensive and reusable.
winding heads. Cut the fingers locks them on.
off or leave in place PART NUMBER TSC-141
Another twist releases them!
during coil insertion. Nylon twist locks have a
1/4” wide x 1,000 tensile strength of 20 lbs. and are
yards long. 22-23 lbs. reusable. Packed 100/box.
breaking strength.
WIRE BUNDLE
PART NUMBER PTT 1/4 RANGE (IN.) PART NUMBER
.20-.30 TWT-2
.30-.40 TWT-3
.40-.50 TWT-4
.55-.65 TWT-7
*Nomex is a registered trademark of E.I. DuPont de Nemours.
11
©Essex Group, Inc., 1998
COIL WINDING - MAGNET WIRE

SPECIFYING MAGNET WIRE


1.) Select Your Insulation Type.
Use film for general purpose applications, use dacron glass covered for
abrasion resistance. See page 14 for more information.
2.) Choose Your Wire Size.
Essex Brownell has round and shaped sizes available. We also have 1/2
sizes available. See page 13 for helpful hints.
3.) Pick Your Packaging.
Determine what packages are available for the wire size you need, and
choose the one that best serves your requirements.

ENAMEL FILM INSULATIONS STANDARDS CHART


Heavy Build Round Wire
NOMINAL O.D. RESISTANCE NOMINAL O.D. RESISTANCE
O.D. HEAVY CIRCULAR SQUARE WEIGHT OHMS/MFT O.D. HEAVY CIRCULAR SQUARE WEIGHT OHMS/MFT
AWG BARE BUILD MILS MILS LBS/MFT @ 20ºC AWG BARE BUILD MILS MILS LBS/MFT @ 20ºC
7 .1443 .1477 20822 16350 63.56 .4981 19 .0359 .0386 1289 1012 3.960 8.047
8 .1285 .1319 16512 12970 50.45 .6281 19-1/2 .0339 .0366 1149 902.6 3.568 9.024
9 .1144 .1177 13087 10280 40.01 .7924 20 .0320 .0346 1024 804.2 3.180 10.13
10 .1019 .1051 10384 8155 31.77 .9988 20-1/2 .0302 .0328 912.0 716.3 2.837 11.37
11 .0907 .0938 8226 6461 25.19 1.261 21 .0285 .0309 812.3 637.9 2.526 12.77
12 .0808 .0838 6529 5128 20.01 1.589 21-1/2 .0269 .0293 723.6 568.3 2.254 14.33
13 .0720 .0749 5184 4072 15.91 2.001 22 .0253 .0276 640.1 502.7 1.996 16.20
13-1/2 .0679 .0708 4610 3621 14.16 2.249 22-1/2 .0239 .0262 571.2 448.6 1.784 18.16
14 .0641 .0675 4109 3227 12.65 2.524 23 .0226 .0249 510.8 401.2 1.596 20.31
14-1/2 .0605 .0639 3660 2875 11.28 2.833 23-1/2 .0213 .0236 453.7 356.3 1.420 22.86
15 .0571 .0602 3260 2561 10.05 3.181 24 .0201 .0223 404.0 317.3 1.266 25.67
15-1/2 .0539 .0570 2905 2282 8.968 3.570 24-1/2 .0190 .0212 361.0 283.5 1.133 28.73
16 .0508 .0539 2581 2027 7.966 4.019 25 .0179 .0199 320.4 251.7 1.005 32.37
16-1/2 .0480 .0511 2304 1810 7.12 4.501 26 .0159 .0178 252.8 198.6 .7954 41.02
17 .0453 .0482 2052 1612 6.343 5.054 27 .0142 .0161 201.6 158.4 .636 51.43
17-1/2 .0427 .0456 1823 1432 5.643 5.688 28 .0126 .0144 158.8 124.7 .5029 65.33
18 .0403 .0431 1624 1276 5.028 6.386 29 .0113 .0130 127.7 100.3 .4005 81.22
18-1/2 .0380 .0408 1444 1134 4.477 7.182 30 .0100 .0119 100.0 78.54 .3027 103.7

Square Wire
BARE OVERALL RESISTANCE
WORE DIMENSION CIRCULAR SQUARE WEIGHT OHMS/MFT
AWG DIMENSION HEAVY MILS MILS LBS./MFT @ 20ºC
4 .204X.204 .211X.211 52570 40370 155.6 .2018
5 .182X.182 .189X.189 41370 31710 122.2 .2568
6 .162X.162 .169X.169 33800 25360 97.76 .3211
7 .144X.144 .151X.151 26750 19940 76.86 .4084
8 .129X.129 .135X.135 21120 15630 60.25 .5210
9 .114X.114 .121X.121 17430 12510 48.2 .6513
10 .102X.102 .108X.108 13880 9803 37.78 .8309
11 .091X.091 .097X.097 11000 7883 30.38 1.033
12 .081X.081 .087X.087 8790 6185 23.84 1.317

12
©Essex Group, Inc., 1998
COIL WINDING - MAGNET WIRE

Question?
When is the wrong size the right size? (Getting the most from your existing wire inventory.)
1) YOU CAN SWAP SPEC/STANDARDS
There are two standards in the industry when it comes to shaped wire, Brown/Sharpe and the decimal
system. The Brown/Sharpe standard uses sizes like .057, .064, .072, .081, .091, .102, etc. The decimal
system uses sizes like .055, .060, .065, .070, .075, .080, .085, .090, etc. The design of most windings
has enough safety built into the design that a small change in the size will not effect the performance
of the motor dramatically. So changing from a decimal size of .055 to a B/S size of .057 should be
feasible. When making a change of this nature you must check to make sure that it will not effect the
performance of the motor. For example, a coil with just a few turns will not be effected as much as a
coil with a large number of turns. Considerations of physical size must also be taken into account to
make sure that there is enough space available for the change.
2) USE CONDUCTORS IN PARALLEL, WITHOUT REDUCING PERFORMANCE
Another option available is to use two or more conductors in parallel. For example, if you have a
winding that is wound with .114 X .289 you might be able to use 2 - .057 X .289 or 4 - .057 X .144.
Remember that as you use more conductors in parallel, you will be adding two insulation layers and
consideration must be given if the space will allow such a change.

= =

STANDARD SHAPED WIRE SIZES


.051 X .091 .057 X .162 .072 X .102 .081 X .325 .102 X .204 .128 X .182 .162 X .289
.051 X .102 .057 X .182 .072 X .114 .081 X .365 .102 X .229 .128 X .204 .162 X .325
.051 X .114 .057 X .204 .072 X .128 .081 X .408 .102 X .258 .128 X .229 .162 X .365
.051 X .128 .057 X .229 .072 X .144 .102 X .289 .128 X .258 .162 X .408
.051 X .144 .057 X .258 .072 X .162 .091 X .102 .102 X .325 .128 X .289 .162 X .458
.051 X .162 .057 X .289 .072 X .182 .091 X .114 .102 X .365 .128 X .325
.051 X .182 .057 X .325 .072 X .204 .091 X .128 .102 X .408 .128 X .365 .182 X .229
.051 X .204 .057 X .365 .072 X .229 .091 X .144 .102 X .458 .128 X .408 .182 X .258
.051 X .229 .057 X .408 .072 X .258 .091 X .162 .128 X .458 .182 X .289
.051 X .258 .072 X .289 .091 X .182 .114 X .128 .182 X .325
.051 X .289 .064 X .091 .072 X .325 .091 X .204 .114 X .144 .144 X .162 .182 X .365
.051 X .325 .064 X .102 .072 X .365 .091 X .229 .114 X .162 .144 X .182 .182 X .408
.051 X .365 .064 X .114 .072 X .408 .091 X .258 .114 X .182 .144 X .204
.051 X .408 .064 X .128 .091 X .289 .114 X .204 .144 X .229 .204 X .258
.064 X .144 .081 X .102 .091 X .325 .114 X .229 .144 X .258 .204 X .289
.064 X .162 .081 X .114 .091 X .365 .114 X .258 .144 X .289 .204 X .325
.064 X .182 .081 X .128 .091 X .408 .114 X .289 .144 X .325 .204 X .365
.064 X .204 .081 X .144 .091 X .458 .114 X .325 .144 X .365
.064 X .229 .081 X .162 .114 X .365 .144 X .408 .229 X .289
.057 X .091 .064 X .258 .081 X .182 .102 X .114 .114 X .410 .144 X .458 .229 X .325
.057 X .102 .064 X .289 .081 X .204 .102 X .128 .114 X .460
.057 X .114 .064 X .325 .081 X .229 .102 X .144 .162 X .204
.057 X .128 .064 X .365 .081 X .258 .102 X .162 .128 X .144 .162 X .229
.057 X .144 .064 X .408 .081 X .289 .102 X .182 .128 X .162 .162 X .258

13
©Essex Group, Inc., 1998
COIL WINDING - MAGNET WIRE
PRODUCT THERMAL ESSEX PHELPS
DESCRIPTION RATING ALCATEL BROWNELL DODGE REA
Inverter Duty 200°C US Plus T2QS Pulse S
Aromatic Polyimide 220°C Allex® HML HML

Polyester/ 200°C HAMT GP/MR 200® HAPTZ HTAI


Amide-Imide H200 HMR HTAIH
HACA
Formvar 105°C HF HF HF HF

DACRON*/Glass 155°C DVD DDG DDV DDG


W/Varnish DG2V

INSULATION TYPES
FILM INSULATION
ULTRA SHIELD™ PLUS (CODE = 77) INVERTER DUTY CLASS H (200°C)
Ultra Shield Plus is a modified polyester with amide imide overcoat, a heavy build film specially suited for use in motors where
transient voltage spikes and corona are present. Has excellent abrasion and burnout resistance. Available in round wire sizes.
Refer your shaped requirements to magnet wire marketing. Meets NEMA SPEC MW-73, MW-35C AND MW-73C.

GP/MR-200® (CODE = 52) HERMETIC APPROVED CLASS H (200°C)


GP/MR-200 is a modified polyester with amide imide overcoat, a heavy build film specially suited for use in motors, dry
transformers and welding transformers. Available in round and shaped wire sizes. Meets NEMA SPEC MW-73, MW-35, AND
MW-36, Federal spec JW-1177/13B and JW-1177-14B.

FORMVAR (CODE = 20) CLASS A (105°C)


Polyvinyl acetal coating. One of the first film insulations on the market, it is particularly suited for use in dry and oil-filled
transformers. Available in round and shaped wire sizes. Meets NEMA spec MW-15C & MW-18C. Meets FED spec
JW-1177/4B & JW-1177/16B.

ALLEX® (CODE = 60) HERMETIC APPROVED CLASS R (220°C)


Aromatic polyimide film. The ultra high temperature rating and chemical resistance makes this the wire to use in extreme
conditions. Available in round and shaped wire sizes. It is used in heavy duty hand tools, motors, high temperature continuous
duty coils, hermetic and sealed units. Meets NEMA spec MW-16C, MW-20C and MW-71C, Federal spec JW-1177/15B
and JW-1177/18B.

DACRON* GLASS COVERED


DACRON* GLASS FIBER OVER BARE COPPER CLASS F (155°C)
A double wrap of DACRON*/glass fibers over a bare conductor. Heated to fuse the DACRON* fibers to the glass fibers and the
conductor. A coating of varnish impregnates the fibers and produces a smooth outer surface. DACRON* glass wire is used
extensively in applications where high temperatures, vibrations, severe winding conditions and moisture is present. Available
in round and shaped wire sizes. Meets NEMA spec MW-46C. Federal spec JW 1177/A25.

DACRON* GLASS FIBER OVER FILM CLASS F (155°C)


A double wrap of DACRON* glass fibers over a film covered conductor. The advantage of this type of system is the DACRON*
glass fibers provide resistance against abrasion and the underlying film provides additional dielectric strength. Available in
round and shaped wire sizes.
ESSEX also offers paper, NOMEX*, KAPTON*, and mica served wire. Check out the express service for short runs and emergency wire needs,
Above specifications are for heavy build wire. Essex Brownell also offers single build, triple build, and several other types of enamels.
All federal specifications for magnet wire JW-1177 have been discontinued and replaced by the appropriate NEMA MW 1000. specifications.

® GP/MR-200 and Allex are registered trademarks of Essex Group, Inc.


* Dacron, Nomex and Kapton are registered trademarks of E.I. DuPont de Nemours.
14
©Essex Group, Inc., 1998
COIL WINDING - MAGNET WIRE
BUILDING A PART NUMBER
CONDUCTOR BUILD FILM COVERING SIZE PACKAGE WIRE CLASS
A=Aluminum 1=Single 20=Formvar 1=A-Z Glass Round 06=6x6 Spool A=Sx Standard
C=Copper 2=Heavy 32=Soderex®/130 2=A-Z Glass Size 16 is 001600 12=12” Reel
3=Triple 33=Soderon®/130 3=A-Z Dac Glass 13=Pail Pak
4=Quad 37=Soderex®/155 4=A-G Mica Square 21=Taper Pak
38=Soderon®/155 4=N-Z Apical Size 8 24=24” Reel
52=GP/MR 200® 6=A-M Kapton* is 006080 81=TF 80 Reel
60=Allex® 6=N-Z Nomex* Rectangular
77= Ultra Shield™ 7=A-Z Paper 050x250
Plus XX= No Fabric is 050250

6 INCH SPOOLS 12 INCH REELS


6" Spools are 6" in diameter and 3-1/2" wide. They 12" Spools are 12" in diameter and 7 inches wide.
each hold about 8 lbs. of wire and come 6 to a They hold approx. 85 lbs. of wire.
case. CODE - (-12)
CODE - (-06)

24 INCH REELS TAPER PAILS


24" reels are 24" in diameter and 6 inches wide. They Taper buckets are approx. 12.5 inches high and hold
hold approx. 250 lbs. of wire. approx. 75 lbs. of wire. Each bucket has a spool
CODE - (-24) inside upon which the wire is wound on to prevent
tangling.
CODE - (-13)

® Allex, MR200, Soderex and Soderon are registered trademarks of Essex Group, Inc.
* Nomex and Kapton are registered trademarks of E.I. DuPont de Nemours.
15
©Essex Group, Inc., 1998
INTERMEDIATE INSULATION - PHASE/SEPARATORS
STICK GLASS VAR-H GLASS CLOTH Step # 4
TAPE CLASS H CLASS H (180°C) Because of the
(180°C) Continuous filament straight weave voltage
glass fabric .004" thick coated with a difference from
Same great material as our VAR-H phase to phase
flexible insulating varnish. Excellent for
cloth but with a thermosetting acrylic the highest
layer and phase insulation. Works great
adhesive applied to one side. Cut in potential for
as a wrapper. Supplied on 36 yard
the tape rolls for ease in use. Excellent shorting is
rolls 36 inches wide. Dusted with mica
for taping, layer, wrapper, and phase between phases.
dust to make unrolling easy, for non-
insulation. 1300 volt /mil dielectric It’s a good
dusted add -ND to part number.
strength. 36 yard rolls. Mil spec practice to use phase insulation on
Dielectric strength 1200-1400 volts per
MIL-I-17205 Grade O. the end turns and slot separator
mil. Mil spec MIL-I-17205 Grade O.
between coils in the slot.
THICKNESS BASE CLOTH PART
(IN.)
.007
THICKNESS (IN.)
.004
NUMBER
VARH-007-4-RL NOMEX* FORMED
.010
.010
.004
.007
VARH-010-4-RL
VARH-010-7-RL SEPARATORS
.012
.015
.007
.004
VARH-012-7-RL
VARH-015-4-RL HERMETIC APPROVED
.015 .007 VARH-015-7-RL
CLASS R (220°C)
NOMEX* 411 Pre-formed NOMEX* separators are
similar to wedges except that they are
WIDTH
(IN.)
PART NUMBER
.007 THICK .010 THICK CLASS R (220°C) thinner and are perfectly
1/2
3/4
SGVF-007-1/2
SGVF-007-3/4
SGVF-010-1/2
SGVF-010-3/4
HERMETIC APPROVED suited for use as
1 SGVF-007-1 SGVF-010-1 Un-calendered version of NOMEX* 410, separators. Meets mil
1-1/4 SGVF-007-1-1/4 SGVF-010-1-1/4 spec MIL-I-24204A.
1-1/2 SGVF-007-1-1/2 SGVF-010-1-1/2
absorbs THICKNESS PART
1-3/4 SGVF-007-1-3/4 SGVF-010-1-3/4 varnish to (IN.) NUMBER Supplied 250 feet
2 SGVF-007-2 SGVF-010-2 provide .007 NX-411-007-38X36 per unit.
2-1/4 SGVF-007-2-1/4 SGVF-010-2-1/4 better .007 NX-411-007-38IN
.010 NX-411-010-38X36 NOMEX* 10 MIL THICK
2-1/2 SGVF-007-2-1/2 SGVF-010-2-1/2 bonding for .010 NX-411-010-38IN
3 SGVF-007-3 SGVF-010-3 phase "A" (IN.) "B" (IN.) PART NUMBER
.015 NX-411-015-38X36
3-1/2 SGVF-007-3-1/2 SGVF-010-3-1/2 1/16 1/8 ANHT-10-4-8
4 SGVF-007-4 SGVF-010-4
insulation .015 NX-411-015-38IN
.023 NX-411-023-38x36 5/64 3/32 ANHT-10-5-6
4-1/2 SGVF-007-4-1/2 SGVF-010-4-1/2 applications. 7/64 1/8 ANHT-10-7-8
.023 NX-411-023-38IN
5 SGVF-007-5 SGVF-010-5 Sheets are 38" 1/8 1/8 ANHT-10-8-8
5-1/2 SGVF-007-5-1/2 SGVF-010-5-1/2 x 36". Rolls are 38" wide x 50 yards 5/32 9/64 ANHT-10-10-9
6 SGVF-007-6 SGVF-010-6 long. Mil spec MIL-I-24204A. 5/32 7/32 ANHT-10-10-14
11/64 5/32 ANHT-10-11-10
CREASED SEPARATOR COILS DMD CLASS F (155°C)
3/16
13/64
3/16
11/64
ANHT-10-12-12
ANHT-10-13-11
ADMD-11 IS 3-5-3 CONSTRUCTION 7/32 17/64 ANHT-10-14-17
Creased separator coils are strips of ADMD-15 IS 5-5-5 CONSTRUCTION 5/64 11/64 ANHT-10-15-11
insulation cut to width and pre-creased "A" (IN.) "B" (IN.) "C" (IN.) PART NUMBER
15/64 15/64 ANHT-10-15-15
1/4 11/64 ANHT-10-16-11
so they form easily. Available in a variety .011 5/32 7/16 ADMD-11-14-5 17/64 15/64 ANHT-10-17-15
of grades and sizes. NOMEX* meets .011 3/16 9/16 ADMD-11-18-6 19/64 15/64 ANHT-10-19-15
.011 9/32 3/4 ADMD-11-24-9 5/16 9/32 ANHT-10-20-18
mil spec MIL-I-24204A, DMD .011 3/8 15/16 ADMD-11-30-12 21/64 15/64 ANHT-10-21-15
meets mil spec MIL-I-22834. .015 3/16 9/16 ADMD-15-18-6 23/64 1/4 ANHT-10-23-16
.015 9/32 3/4 ADMD-15-24-9
NOMEX* and B .015 3/8 15/16 ADMD-15-30-12
27/64 9/32 ANHT-10-27-18

DMD are Hermetic A


RAG/MYLAR*/RAG CLASS A (105°C)
approved. C ASRMR-10 IS 4-2-4 CONSTRUCTION
NOMEX* CLASS R (220°C) ASRMR-15 IS 5-5-5 CONSTRUCTION
"A" (IN.) "B" (IN.) "C" (IN.) PART NUMBER ASRMR-20 IS 5-10-5 CONSTRUCTION
.010 5/32 7/16 ANHTC-10-14-5 "A" (IN.) "B" (IN.) "C" (IN.) PART NUMBER
.010 3/16 9/16 ANHTC-10-18-6 .010 5/32 7/16 ASRMR-10-14-5 NOMEX* 15 MIL THICK
.010 9/32 3/4 ANHTC-10-24-9 .010 3/16 9/16 ASRMR-10-18-6
.010 3/8 15/16 ANHTC-10-30-12 "A" (IN.) "B" (IN.) PART NUMBER
.010 9/32 3/4 ASRMR-10-24-9
.015 3/16 9/16 ANHTC-15-18-6 3/16 3/16 ANHT-15-12-12
.010 3/8 15/16 ASRMR-10-30-12
.015 9/32 3/4 ANHTC-15-24-9 15/64 11/64 ANHT-15-15-11
.015 3/16 9/16 ASRMR-15-18-6
.015 3/8 15/16 ANHTC-15-30-12 1/4 11/64 ANHT-15-16-11
.015 9/32 3/4 ASRMR-15-24-9
.020 9/32 3/4 ANHTC-20-24-9 19/64 15/64 ANHT-15-19-15
.015 3/8 15/16 ASRMR-15-30-12
.020 3/8 15/16 ANHTC-20-30-12 23/64 1/4 ANHT-15-23-16
.020 9/32 3/4 ASRMR-20-24-9
27/64 9/32 ANHT-15-27-18
.020 3/8 15/16 ASRMR-20-30-12
* Mylar and Nomex are registered trademarks of
Also Available In Rag Paper And Rag/Mylar*. Call Your Essex Brownell Representative.
16 E.I. DuPont de Nemours.

©Essex Group, Inc., 1998


INTERMEDIATE INSULATION - WEDGES
Step # 5 GET THE COMPETITIVE EDGE WITH OUR TOP
Measure the
QUALITY WEDGES!
width of the slot NOMEX* HERMETIC APPROVED CLASS R (220°C)
where the Mil spec MIL-I-24204A. Made from NOMEX* 410 material these wedges will stand
in and take the heat.
wedge is going
DMD HERMETIC APPROVED CLASS F (155°C)
to sit. Next Mil spec MIL-I-22834. DACRON* MYLAR* DACRON* material is exceptionally
choose a wedge strong due to the MYLAR* sandwiched between two layers of DACRON*.
size that will fill DUROID HERMETIC APPROVED CLASS F (155°C)
the slot width These wedges are made from Rogers Duroid 2300 which is a polyester fibre paper
and hold the saturated with a heat resistant epoxy resin, fully densified and cured.
wire down in the slot. Then choose POLYESTER HERMETIC APPROVED CLASS B (130°C)
a wedge material that will match the Tough polyester wedges are temperature resistant, chemical resistant, and have a
operating temperature. high dielectric.
FIBER HERMETIC APPROVED CLASS A (105°C)
Wedge Packaging: Mil spec MIL-I-695/F. Fiber wedges are rigid and snap easily after being inserted
into the slot.
36” lengths packaged in 250’ boxes WOOD CLASS A (105°C)
36” lengths in bulk packages Hard maple armature wedges are made of straight grained hard maple to resist
splintering. They are wax coated and precision machined for speedy insertion into
motor slots.
ROUND SQUARE DMD CLASS F (155°C)
Square Form 20 Mil Thick
FORM FORM
"A" (IN.) "B" (IN.) PART NUMBER
A A 7/64 1/8 ADMD-20-7-8
1/8 1/8 ADMD-20-8-8
5/32 7/32 ADMD-20-10-14
B B 11/64 5/32 ADMD-20-11-10
3/16 3/16 ADMD-20-12-12
13/64 11/64 ADMD-20-13-11
15/64 11/64 ADMD-20-15-11
FIBER CLASS A (105°C) 15/64 15/64 ADMD-20-15-15
1/4 11/64 ADMD-20-16-11
Square Form 20 Mil Thick 17/64 15/64 ADMD-20-17-15
"A" (IN.) "B" (IN.) OLD PART NUMBER NEW PART NUMBER 19/64 15/64 ADMD-20-19-15
7/64 1/8 LFAW-1 AFW-20-7-8 23/64 1/4 ADMD-20-23-16
27/64 9/32 ADMD-20-27-18
1/8 1/8 LFAW-7 AFW-20-8-8
11/64 5/32 LFAW-2 AFW-20-11-10 Round Form 20 Mil Thick
15/64 11/64 LFAW-10 AFW-20-15-11 "A" (IN.) "B" (IN.) PART NUMBER
13/64 1/8 ADMD-58-20
Square Form 25 Mil Thick 5/32 9/64 ADMD-60-20
7/32 9/64 ADMD-65-20
"A" (IN.) "B" (IN.) OLD PART NUMBER NEW PART NUMBER 5/32 11/64 ADMD-70-20
5/32 7/32 LFAW-8 AFW-25-10-14 7/32 3/16 ADMD-86-20
11/64 5/32 LFAW-9 AFW-25-11-10 5/16 3/16 ADMD-94-20
1/4 11/64 LFAW-3B AFW-25-16-11 1/4 7/32 ADMD-99-20
19/64 15/64 LFAW-4 AFW-25-19-15 5/16 1/4 ADMD-117-20
3/8 5/16 ADMD-144-20
23/64 1/4 LFAW-5 AFW-25-23-16 7/16 17/64 ADMD-199-20
Square Form 30 Mil Thick DUROID CLASS F (155°C)
"A" (IN.) "B" (IN.) OLD PART NUMBER NEW PART NUMBER
Square Form 25 Mil Thick
27/64 9/32 LFAW-6 AFW-30-27-18 "A" (IN.) "B" (IN.) PART NUMBER
7/64 1/8 DFP-25-7-8-H
Round Form 20 Mil Thick 1/8 1/8 DFP-25-8-8-H
11/64 5/32 DFP-25-11-10-H
"A" (IN.) "B" (IN.) OLD PART NUMBER NEW PART NUMBER 15/64 11/64 DFP-25-15-11-H
5/32 9/64 FAW-10 AFW-260 5/32 7/32 DFP-25-10-14-H
1/4 11/64 DFP-25-16-11-H
Round Form 30 Mil Thick 17/64 15/64 DFP-25-17-15-H
19/64 15/64 DFP-25-19-15-H
"A" (IN.) "B" (IN.) OLD PART NUMBER NEW PART NUMBER 23/64 1/4 DFP-25-23-16-H
13/64 1/8 FAW-1 AFW-58 27/64 9/32 DFP-25-27-18-H
7/32 9/64 FAW-7 AFW-65
5/32 11/64 FAW-6 AFW-70
Round Form 25 Mil Thick
7/32 3/16 FAW-2 AFW-86 "A" (IN.) "B" (IN.) PART NUMBER
5/16 3/16 FAW-8 AFW-94 13/64 1/8 DFP-58-25-H
5/32 9/64 DFP-60-25-H
1/4 7/32 FAW-3 AFW-99 7/32 9/64 DFP-65-25-H
5/16 1/4 FAW-4 AFW-117 5/32 11/64 DFP-70-25-H
3/8 5/16 FAW-9 AFW-144 7/32 3/16 DFP-86-25-H
5/16 3/16 DFP-94-25-H
Round Form 40 Mil Thick 1/4 7/32 DFP-99-25-H
5/16 1/4 DFP-117-25-H
"A" (IN.) "B" (IN.) OLD PART NUMBER NEW PART NUMBER 3/8 5/16 DFP-144-25-H
7/64 17/64 FAW-5 AFW-199 7/16 17/64 DFP-199-25-H
* Nomex, Dacron and Mylar are registered trademarks of E.I. DuPont de Nemours. 17
©Essex Group, Inc., 1998
INTERMEDIATE INSULATION - WEDGES
NOMEX* CLASS R (220°C)
ROUND SQUARE
FORM FORM Wedge Packaging:
A A 36” lengths packaged in 250’ boxes
36” lengths in bulk packages
B B

Square Form 20 Mil Thick Square Form 24 Mil Thick


"A" (IN.) "B" (IN.) PART NUMBER "A" (IN.) "B" (IN.) PART NUMBER
7/64 1/8 ANHT-20-7-8 7/64 1/8 ANHT-24-7-8
1/8 1/8 ANHT-20-8-8 1/8 1/8 ANHT-24-8-8
9/64 5/32 ANHT-20-9-10 9/64 1/8 ANHT-24-9-8
5/32 5/32 ANHT-20-10-10 5/32 7/32 ANHT-24-10-14
5/32 7/32 ANHT-20-10-14 11/64 5/32 ANHT-24-11-10
11/64 5/32 ANHT-20-11-10 3/16 3/16 ANHT-24-12-12
3/16 3/16 ANHT-20-12-12 13/64 11/64 ANHT-24-13-11
13/94 11/64 ANHT-20-13-11 7/32 3/16 ANHT-24-14-12
15/64 11/64 ANHT-20-15-11 15/64 11/64 ANHT-24-15-11
15/64 15/64 ANHT-20-15-15 15/64 15/64 ANHT-24-15-15
1/4 11/64 ANHT-20-16-11 1/4 11/64 ANHT-24-16-11
17/64 13/64 ANHT-20-17-13 17/64 13/64 ANHT-24-17-13
17/64 15/64 ANHT-20-17-15 17/64 15/64 ANHT-24-17-15
19/64 15/64 ANHT-20-19-15 19/64 15/64 ANHT-24-19-15
23/64 1/4 ANHT-20-23-16 21/64 15/64 ANHT-24-21-15
27/64 9/32 ANHT-20-27-18 23/64 1/4 ANHT-24-23-16
27/64 9/32 ANHT-24-27-18
1/2 9/32 ANHT-24-32-18

Round Form 20 Mil Thick Round Form 24 Mil Thick

"A" (IN.) "B" (IN.) PART NUMBER "A" (IN.) "B" (IN.) PART NUMBER
13/64 1/8 ANHT-58-20 13/64 1/8 ANHT-58-24
5/32 9/64 ANHT-60-20 5/32 9/64 ANHT-60-24
7/32 9/64 ANHT-65-20 7/32 9/64 ANHT-65-24
5/32 11/64 ANHT-70-20 5/32 11/64 ANHT-70-24
7/32 3/16 ANHT-86-20 7/32 3/16 ANHT-86-24
5/16 3/16 ANHT-94-20 5/16 3/16 ANHT-94-24
1/4 7/32 ANHT-99-20 1/4 7/32 ANHT-99-24
5/16 1/4 ANHT-117-20 5/16 1/4 ANHT-117-24
3/8 5/16 ANHT-144-20 3/8 5/16 ANHT-144-24
7/16 17/64 ANHT-199-20 7/16 17/64 ANHT-199-24

Square Form 30 Mil Thick Round Form 30 Mil Thick


"A" (IN.) "B" (IN.) PART NUMBER "A" (IN.) "B" (IN.) PART NUMBER
1/8 1/8 ANHT-30-8-8 5/32 9/64 ANHT-60-30
5/32 7/32 ANHT-30-10-14 7/32 9/64 ANHT-65-30
11/64 5/32 ANHT-30-11-10 5/32 11/64 ANHT-70-30
15/64 11/64 ANHT-30-15-11 7/32 3/16 ANHT-86-30
15/64 15/64 ANHT-30-15-15 5/16 3/16 ANHT-94-30
1/4 11/64 ANHT-30-16-11 1/4 7/32 ANHT-99-30
19/64 15/64 ANHT-30-19-15 5/16 1/4 ANHT-117-30
23/64 1/4 ANHT-30-23-16 3/8 5/16 ANHT-144-30
27/64 9/32 ANHT-30-27-18 7/16 17/64 ANHT-199-30

* Nomex is a registered trademark of E.I. DuPont de Nemours.

18
©Essex Group, Inc., 1998
INTERMEDIATE INSULATION - WEDGES
WOOD CLASS A (105°C)

1 2 3 4 5 6 7 8

SIZE W" X TH" (IN.) STYLE PART NUMBER SIZE W" X TH" (IN.) STYLE PART NUMBER
1/8 X 5/64 1 AWW-1220 9/32 X 1/8 5 AWW-555
1/8 X 3/32 1 AWW-1230 5/32 X 5/64 6 AWW-621
5/32 X 5/64 1 AWW-121 3/16 X 3/32 6 AWW-632
3/16 X 5/64 1 AWW-122 1/4 X 3/32 6 AWW-634
5/32 X 3/32 1 AWW-131 3/16 X 7/64 6 AWW-642
3/16 X 3/32 1 AWW-132 7/32 X 7/64 6 AWW-643
7/32 X 3/32 1 AWW-133 5/16 X 7/64 6 AWW-646
1/4 X 3/32 1 AWW-134 7/32 X 1/8 6 AWW-653
9/32 X 3/32 1 AWW-135 5/16 X 1/8 6 AWW-656
3/16 X 1/8 1 AWW-152 3/8 X 1/8 6 AWW-658
7/32 X 1/8 1 AWW-153 3/16 X 3/32 7 AWW-732
1/4 X 1/8 1 AWW-154 11/64 X 7/64 7 AWW-742-A
9/32 X 1/8 1 AWW-155 13/64 X 1/8 7 AWW-752
5/16 X 1/8 1 AWW-156 13/64 X 1/8 7 AWW-753-A
3/8 X 1/8 1 AWW-158 15/64 X 1/8 7 AWW-754-A
7/16 X 1/8 1 AWW-160 5/16 X 5/16 8 AWW-816
5/32 X 1/8 2 AWW-251 1/4 X 3/32 8 AWW-834
7/32 X 1/8 2 AWW-253 5/16 X 3/32 8 AWW-836
1/4 X 1/8 2 AWW-254 5/16 X 1/8 8 AWW-856
5/16 X 1/8 2 AWW-256 3/8 X 1/8 8 AWW-858
3/8 X 1/8 2 AWW-258
7/32 X 3/32 3 AWW-333
1/4 X 3/16 3 AWW-374
3/16 X 1/16 4 AWW-412
5/32 X 1/8 4 AWW-451 SIZE W" X TH" (IN.) STYLE PART NUMBER
3/16 X 1/8 4 AWW-452 1/4 X 1/4 SQUARE AWW-494
7/32 X 1/8 4 AWW-453 3/8 X 3/8 SQUARE AWW-3838
1/4 X 1/8 4 AWW-454 1/2 X 1/2 SQUARE AWW-1212
9/32 X 1/8 4 AWW-455
5/16 X 1/8 4 AWW-456
11/32 X 1/8 4 AWW-457
Wood Wedge Packaging:
3/8 X 1/8 4 AWW-458
36” lengths packaged in 500’ bundles
3/16 X 3/16 4 AWW-472
1/4 X 3/16 4 AWW-474 Polyester Wedge Packaging:
9/32 X 3/16 4 AWW-475
5/16 X 3/16 4 AWW-476 36” lengths packaged in 250’ boxes
11/32 X 3/16 4 AWW-477 36” lengths in bulk packages

POLYESTER CLASS B (130°C)


Square Form 10 Mil Thick Round Form 10 Mil Thick
"A" (IN.) "B" (IN.) PART NUMBER "A" (IN.) "B" (IN.) PART NUMBER
1/8 1/8 AMFC-10-8-8 7/32 3/16 AMFC-86-10
1/8 5/32 AMFC-10-8-10 1/4 7/32 AMFC-99-10
5/32 3/16 AMFC-10-10-12 5/16 1/4 AMFC-117-10
3/16 3/16 AMFC-10-12-12 3/8 5/16 AMFC-144-10
15/64 11/64 AMFC-10-15-11
Round Form 14 Mil Thick
"A" (IN.) "B" (IN.) PART NUMBER
Square Form 14 Mil Thick 7/32 3/16 AMFC-86-14
1/4 7/32 AMFC-99-14
"A" (IN.) "B" (IN.) PART NUMBER 5/16 1/4 AMFC-117-14
11/64 5/32 AMFC-14-11-10 3/8 5/16 AMFC-144-14
5/32 7/32 AMFC-14-10-14
19/64 15/64 AMFC-14-10-12 ROUND SQUARE
3/16 3/16 AMFC-14-19-15 A A
FORM FORM
23/64 1/4 AMFC-14-23-16
B B
19
©Essex Group, Inc., 1998
INTERMEDIATE INSULATION - TOPSTICKS
GLASTIC*** HERMETIC APPROVED CLASS H (180°C)
Glass reinforced polyester topsticks are available in a variety of sizes. Pultruded
with continuous glass fibers they gain much of their strength from the outer
fiberglass layer. Simply determine the size needed to fit the slot and cut to length.
Machining to width is not recommended and the topsticks are designed to be
used only in stators, not rotors. 36 in. long, 102 ft. per package.

MELAMINE CLASS B (150°C)


Made from G-9 melamine, these topsticks are the answer for both stators and
rotating apparatus. They come in a variety of sizes and are suitable to be
machined to width. G-9 material meets mil spec MIL-P-15037-GME.

Height Height

60°Angle
Full
Radius .030 M-M &M
Width Width Radius
ELECTRICAL SUPPLY,
Style 1 Style 2 INC.

GLASTIC*** TOPSTICKS MELAMINE TOPSTICKS


.072 THICK STYLE 1 .072 THICK STYLE 1 .090 THICK STYLE 1 (cont.)
WIDTH (IN.) PART NUMBER WIDTH (IN.) PART NUMBER WIDTH (IN.) PART NUMBER
.317 GT-6072317 .290 G-9072290 .502 G-9090502
.337 GT-6072337 .310 G-9072310 .522 G-9090522
.347 GT-6072347 .317 G-9072317 .537 G-9090537
.352 GT-6072352 .330 G-9072330 .542 G-9090542
.357 GT-6072357 .337 G-9072337 .552 G-9090552
.377 GT-6072377 .347 G-9072347 .562 G-9090562
.382 GT-6072382 .352 G-9072352 .590 G-9090590
.387 GT-6072387 .090 THICK STYLE 1 (cont.) .357 G-9072357 .602 G-9090602
.397 GT-6072397 WIDTH (IN.) PART NUMBER
.367 G-9072367 .617 G-9090617
.407 GT-6072407 .572 GT-6090572
.377 G-9072377 .622 G-9090622
.412 GT-6072412 .577 GT-6090577
.382 G-9072382 .627 G-9090627
.417 GT-6072417 .602 GT-6090602
.387 G-9072387 .632 G-9090632
.432 GT-6072432 .617 GT-6090617
.397 G-9072397 .662 G-9090662
.442 GT-6072442 .622 GT-6060622
.407 G-9072407 .762 G-9090762
.627 GT-6090627
.412 G-9072412 .790 G-9090790
.090 THICK STYLE 1 .662 GT-6090662
.417 G-9072417
WIDTH (IN.) PART NUMBER .762 GT-6090762 .125 THICK STYLE 2
.425 G-9072425
.452 GT-6090452 WIDTH (IN.) PART NUMBER
.125 THICK STYLE 2 .432 G-9072432
.467 GT-6090467 .400 G-9125400
WIDTH (IN.) PART NUMBER .442 G-9072442
.477 GT-6090477 .527 G-9125527
.482 GT-6090482 .527 GT-6125527
.532 G-9125532
.090 THICK STYLE 1
.487 GT-6090487 .532 GT-6125532 .582 G-9125582
WIDTH (IN.) PART NUMBER
.492 GT-6090492 .582 GT-6125582
.452 G-9090452 .587 G-9125587
.497 GT-6090497 .587 GT-6125587
.462 G-9090462 .607 G-9125607
.502 GT-6090502 .607 GT-6125607
.467 G-9090467 .612 G-9125612
.522 GT-6090522 .612 GT-6125612
.477 G-9090477 .667 G-9125667
.542 GT-6090542 .667 GT-6125667
.482 G-9090482 .672 G-9125672
.552 GT-6090552 .672 GT-6125672
.487 G-9090487 .682 G-9125682
.562 GT-6090562 .682 GT-6125682
.492 G-9090492 .687 G-9125687
*** Glastic is a registered trademark of The Glastic Corporation. .497 G-9090497

20
©Essex Group, Inc., 1998
CONNECTION INSULATION - SLEEVING & TUBING
ACRYLIC CLASS F (155°C) SILICONE RUBBER SLEEVING
SLEEVING CLASS H (200°C)
Acrylic-coated fiberglass sleeving offers excellent This sleeving will remain flexible at low or high
resistance to cracking, splitting, abrasion, and cut through. temperatures. Glass braid has a silicone rubber coating.
It provides resistance to acids and most organic solvents Silicone rubber exhibits excellent corona resistance making
and is compatible with most wire enamels. it a good choice for high voltage applications. Silicone
rubber also exhibits excellent ozone resistance, making it a
SUFLEX® ACRYFLEX-F® perfect choice for lead insulation for motors, coils,
Acrylic resin coating a finely braided fiberglass sleeving. and transformers.
Meets mil spec MIL-I-003190/3. Grade C has dielectric
strength of 2500 volts. Grade A has dielectric strength
SUFLEX® FLEXICONE®
Standard color is natural (white). A specially formulated
of 7000 volts. UL & CSA listed. Standard color is
high temperature silicone rubber elastomer bonded to
natural (white).
fiberglass sleeving. Grade C has 2500 volt dielectric,
BENTLEY HARRIS Grade A has 7000 volt dielectric. Meets mil spec
Polyacrylate resin coated fiberglass. Meets mil spec MIL-I-003190D & QPL listed MIL-I-18057. UL & CSA listed,
MIL-I-3190. Grade C has dielectric strength up to 2500 NEMA VS-1.
volts. Grade A has dielectric strength of 7000 volts. UL &
CSA listed. Standard color is natural (white).
BENTLEY HARRIS
Standard color is amber/transparent. Other colors are
Also available in black, blue, green, red and yellow.
available with minimum quantities. Grade C rated at 2500
Spools are the standard put-up, 36" lengths are available.
volt dielectric. Grade A rated at 7000 volt dielectric. Both
meet mil spec Mil-I-3190/C, NEMA spec VS-1, and UL 1441.

ACRYLIC SLEEVING SILICONE SLEEVING


® ®
SUFLEX ACRYFLEX-F BENTLEY HARRIS ACRYL C SUFLEX FLEXICONE®
®
BENTLEY HARRIS
INSIDE SPOOL PART INSIDE SPOOL PART INSIDE SPOOL PART INSIDE SPOOL PART
DIA. (IN.) LENGTH (FT.) NUMBER DIA. (IN.) LENGTH (FT.) NUMBER DIA. (IN.) LENGTH (FT.) NUMBER DIA. (IN.) LENGTH (FT.) NUMBER
.027 500 0130022111 .027 1000 ACR-C-22-NAT-SPL .027 500 2430022111 .027 1000 XL200-C-22-NAT
.034 500 0130020111 .034 1000 ACR-C-20-NAT-SPL .034 500 2430020111 .034 1000 XL200-C-20-NAT
.042 500 0130018111 .038 1000 ACR-C-19-NAT-SPL .042 500 2430018111 .038 1000 XL200-C-19-NAT
.047 500 0130017111 .042 1000 ACR-C-18-NAT-SPL .047 500 2430017111 .042 1000 XL200-C-18-NAT
.053 500 0130016111 .047 500 ACR-C-17-NAT-SPL .053 500 2430016111 .047 500 XL200-C-17-NAT
.059 500 0130015111 .053 500 ACR-C-16-NAT-SPL .059 500 2430015111 .053 500 XL200-C-16-NAT
.066 500 0130014111 .059 500 ACR-C-15-NAT-SPL .066 500 2430014111 .059 500 XL200-C-15-NAT
.076 250 0130013111 .066 500 ACR-C-14-NAT-SPL .076 250 2430243111 .066 500 XL200-C-14-NAT
.085 200 0130012111 .076 500 ACR-C-13-NAT-SPL .085 200 2430012111 .076 500 XL200-C-13-NAT
.095 250 0130011111 .085 500 ACR-C-12-NAT-SPL .095 250 2430011111 .085 500 XL200-C-12-NAT
.106 250 0130010111 .095 500 ACR-C-11-NAT-SPL .106 250 2430010111 .095 500 XL200-C-11-NAT
.118 250 0130009111 .106 500 ACR-C-10-NAT-SPL .118 250 2430009111 .106 500 XL200-C-10-NAT
.133 250 0130008111 .118 250 ACR-C-9-NAT-SPL .133 250 2430008111 .118 250 XL200-C-9-NAT
.148 250 0130007111 .133 250 ACR-C-8-NAT-SPL .148 250 2430007111 .133 250 XL200-C-8-NAT
.166 250 0130006111 .148 250 ACR-C-7-NAT-SPL .166 250 2430006111 .148 250 XL200-C-7-NAT
.186 250 0130005111 .166 250 ACR-C-6-NAT-SPL .186 250 2430005111 .166 200 XL200-C-6-NAT
.208 250 0130004111 .186 200 ACR-C-5-NAT-SPL .208 250 2430004111 .186 200 XL200-C-5-NAT
.234 250 0130003111 .208 200 ACR-C-4-NAT-SPL .234 250 2430003111 .208 200 XL200-C-4-NAT
.263 250 0130002111 .234 200 ACR-C-3-NAT-SPL .263 250 2430002111 .234 200 XL200-C-3-NAT
.294 100 0130001111 .263 200 ACR-C-2-NAT-SPL .294 100 2430001111 .263 125 XL200-C-2-NAT
.338 100 0130000111 .294 125 ACR-C-1-NAT-SPL .330 100 2430000111 .294 125 XL200-C-1-NAT
.387 100 0130375111 .330 125 ACR-C-0-NAT-SPL .375 100 2430375111 .330 125 XL200-C-0-NAT
.450 100 0130438111 .375 125 ACR-C-3/8-NAT-SPL .437 100 2430438111 .375 50 XL200-C-3/8-NAT
.512 50 0130500111 .437 50 ACR-C-7/16-NAT-SPL .500 50 2430500111 .437 50 XL200-C-7/16-NAT
.640 50 0130625111 .500 50 ACR-C-1/2-NAT-SPL .625 50 2430625111 .500 50 XL200-C-1/2-NAT
.768 50 0130750111 .625 50 ACR-C-5/8-NAT-SPL .750 50 2430750111 .625 50 XL200-C-5/8-NAT
.893 50 0130875111 .750 50 ACR-C-3/4-NAT-SPL .875 50 2430875111 .750 50 XL200-C-3/4-NAT
1.018 50 0131000111 .875 50 ACR-C-7/8-NAT-SPL 1.00 50 2431000111 .875 50 XL200-C-7/8-NAT
1.00 50 ACR-C-1IN-NAT-SPL 1.00 50 XL200-C-1IN-NAT

Voltage Rating Codes


Grade A = 7000 Volts
Grade C = 2500 Volts BentleyHarris
® Suflex, Acryflex and Flexicone are registered trademarks of Essex Group, Inc.
21
©Essex Group, Inc., 1998
CONNECTION INSULATION - SLEEVING & TUBING
VPI SLEEVING CLASS F (155°C) 3M HEAT SHRINK SLEEVING
SUFLEX® ACRYFLEX® VPI-NF CLASS B (135°C)
Convenient packages of 3M famous FP-301 heat shrink
SLEEVING sleeving. Right size 25 ft. reels inside dispenser boxes.
VPI-NF is a carefully engineered high dielectric sleeving FP-301 is a polyolefin material with a 2:1 shrink ratio. It is
specifically designed for VPI impregnation. The overbraid mechanically tough and has excellent electrical, physical and
is a full 1/32" thick and completely saturant-free to provide chemical properties. UL & CSA listed. Mil spec
maximum resin absorption. The average dielectric strength MIL-I-23053/5. Black in color.
before impregnation is 8500 volt. Available only in spools,
EXPANDED RECOVERED PART
natural color (white), and Grade A. Meets mil spec I.D. (IN.) I.D. (IN.) NUMBER
MIL-3190/3 and NEMA VS-1 Type 6. 1/16 1/32 FP-063-BK-25
3/32 3/64 FP-093-BK-25
BENTLEY HARRIS ACRYL VPI O/B 1/8
3/16
1/16
3/32
FP-125-BK-25
FP-187-BK-25
Ben-Har Acryl VPI-OB combines a Grade A acrylic 1/4 1/8 FP-250-BK-25
sleeving with a fiberglass overbraid to form a permanent 3/8 3/16 FP-375-BK-25
1/2 1/4 FP-500-BK-25
non-slip multi-walled sleeving. The outer fiberglass layer
3/4 3/8 FP-750-BK-25
absorbs resin resulting in maximum dielectric strength. 1 1/2 FP-1000-BK-25
Available only in spools, Natural color (off white), and
Grade A dielectric rating.

BENTLEY HARRIS ACRYL VPI


Ben-Har acryl VPI-A sleeving is a low density heavy wall
fiberglass sleeving with an acrylic resin over coat. The
heavy wall sleeving is designed to absorb as much as HEAT SHRINK TUBING KITS
twice the resin of conventional sleevings. Available only in
The 3M FP-301 Heat Shrink
Grade A+ (7000 volt) rating, yellow color and 36" lengths.
Tubing Kit (Part# FP-301-KIT)
is a versatile assortment of
VPI OVERBRAID flexible polyolefin heat shrink
SUFLEX / ACRYFLEX® VPI-NF
®
BENTLEY HARRIS tubing. The kit contains a
NOM SPOOL PART SPOOL PART total of 133 pieces of 6 inch
(IN.) LENGTH NUMBER LENGTH NUMBER
The 3M EPS-300 Heat Shrink (152, 4mm) lengths of heat
.133 250 1610008101 250 ACR-VPI-O/B-8-NA Tubing Kit (Part# EPS-300- shrink tubing in six different
.148 250 1610007101 250 ACR-VPI-O/B-7-NA KIT) is an assortment of diameters and seven colors:
.166 200 1610006101 250 ACR-VPI-O/B-6-NA adhesive lined, flexible, black, red, white, yellow,
.186 100 1610005101 250 ACR-VPI-O/B-5-NA polyolefin heat shrink
.208 100 1610004101 250 ACR-VPI-O/B-4-NA blue, green, and clear. The
.234 100 1610003101 250 ACR-VPI-O/B-3-NA
tubing. Each kit contains the kit contents, by expanded
.263 100 1610002101 250 ACR-VPI-O/B-2-NA following: diameter, are as follows:
.294 100 1610001101 100 ACR-VPI-O/B-1-NA
# OF 6"
.330 100 1610000101 100 ACR-VPI-O/B-0-NA SIZE QUANTITY
DESCRIPTION SIZE PIECES
.375 50 1610375101 100 ACR-VPI-O/B-3/8-NA EPS-300 RED 1/2"(12,70mm) 12 3/32" (2,36mm) 5 each of 7 colors
.500 50 1610500101 50 ACR-VPI-O/B-1/2-NA EPS-300 BLACK 1/2"(12,70mm) 12 1/8" (3,18mm) 4 each of 7 colors
EPS-300 RED 3/4"(19,05mm) 6 3/16" (4,75mm) 3 each of 7 colors
EPS-300 BLACK 3/4"(19,05mm) 6 1/4" (6,35mm) 3 each of 7 colors
BentleyHarris EPS-300 RED
EPS-300 BLACK
1"(25,40mm)
1"(25,40mm)
3
3
3/8" (9,53mm)
1/2" (12,70mm)
2 each of 7 colors
2 each of 7 colors
ACRYL VPI
BENTLEY HARRIS HERMETIC TUBING
I.D. PKG. PART A combination of Mylar* I.D. PKG. PART
(IN.) SIZE NUMBER wrapped around and bonded (IN.) SIZE NUMBER
.125 126 ACR-VPI-1/8-YL-36 to and inner layer of NOMEX* .068 300 NMT-14
.187 126 ACR-VPI-3/16-YL-36 .085 300 NMT-12
with a polyester adhesive. This .096 300 NMT-11
.250 102 ACR-VPI-1/4-YL-36 .107 300 NMT-10
.312 102 ACR-VPI-5/16-YL-36
produces a unique tubing that
.119 300 NMT-9
.375 51 ACR-VPI-3/8-YL-36 is resistant to heat, chemical .135 300 NMT-8
.437 51 ACR-VPI-7/16-YL-36 resistant, and has a high .170 201 NMT-6
.190 201 NMT-5
.500 51 ACR-VPI-1/2-YL-36 dielectric strength (approx. .214 201 NMT-4
.625 51 ACR-VPI-5/8-YL-36
7800 volts). NMT tubing has .239 201 NMT-3
.750 51 ACR-VPI-3/4-YL-36 .268 201 NMT-2
.875 51 ACR-VPI-7/8-YL-36 low extractables which makes .300 201 NMT-1
1.00 51 ACR-VPI-1IN-YL-36 it an excellent choice for .368 102 NMT-0
.387 102 NMT-3/8
1.25 51 ACR-VPI-1-1/4-YL-36 hermetic applications. .450 102 NMT-7/16
Available only in 3 ft. lengths. .512 102 NMT-1/2
® Suflex, Acryflex and Flexicone are registered trademarks of Essex Group, Inc. .768 102 NMT-3/4
22 * Nomex and Mylar are registered trademarks of E.I. DuPont de Nemours.

©Essex Group, Inc., 1998


CONNECTION INSULATION - LEAD WIRE
SILICONE RUBBER GLASS BRAID 600 VOLT CLASS H (200ºC)
The silicone insulation strips
clean and easily while the
AWG AMP ** NOMINAL AVAILABLE AVAILABLE
glass braid provides (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
additional abrasion 18 (7X26) 28 .133 9,10 500,6000 MLW-32418-***-XXX
resistance and is treated to 16 (7X24) 35 .145 9,10 500,6000 MLW-32416-***-XXX
resist fraying. Suitable for 14 (7X22) 54 .167 9,10 500,4000 MLW-32414-***-XXX
class H systems. UL & CSA 12 (19X24-1/2) 68 .190 9,10 500,3000 MLW-32412-***-XXX
listed. Meets the VW-1 10 (19X22-1/2) 90 .238 9,10 500,3000 MLW-32410-***-XXX
vertical flame test. 8 (54X25) 124 .313 9,10 100,500,3000 MLW-30808-***-XXX
6 (84X25) 165 .368 9,10 100,500,2000 MLW-30806-***-XXX
Treated Glass 4 (105X24) 220 .424 9,10 250,2000 MLW-30804-***-XXX
Braid
2 (163X24) 293 .496 9,10 250 MLW-30802-***-XXX
1 (210X24) 344 .622 9,10 100,250 MLW-30801-***-XXX
1/0 (262X24) 399 .670 9,10 100,250 MLW-30890-***-XXX
Silicone 2/0 (504X26) 467 .727 9 50,100,250 MLW-30800-WHT-XXX
Rubber Stranded Tinned 3/0 (630X26) 546 .795 9 250 MLW-30830-WHT-XXX
copper
4/0 (805X26) 629 .855 9 50,250 MLW-30840-WHT-XXX
conductor
**Maximum values for single conductor in free air @ 30°C. *** Insert code for color. XXX Insert code for spool length. Choose code from available put ups column.

HERMETIC 600 VOLT CLASS B (125°C)


Combination of polyester
fibers and polyester film AWG AMP ** NOMINAL AVAILABLE AVAILABLE
insulation offers an (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
improved wire for use in 16 (105X36) 28 .099 9,125,132 500 MLW-34516-***-500
refrigerants. Suitable for 14 (168X36) 42 .116 9,125,132 500 MLW-34514-***-500
Class B applications. 12 (267X36) 55 .143 9,125,132 500 MLW-34512-***-500
Contains low extractables 10 (417X36) 72 .172 9,125,132 500 MLW-33910-***-500
for use in hermetically 8 (665X36) 97 .215 9 250 MLW-33908-WHT-250
sealed motors. UL-5170 6 (1050X36) 131 .265 9 250 MLW-33906-WHT-250
listed, except 2 AWG. 4 (1057X34) 172 .300 9 100 MLW-33904-WHT-100
2 (1680X34) 232 .380 9 100 MLW-33902-WHT-100
**Maximum values for single conductor in free air @ 30°C. *** Insert code for color. XXX Insert code for spool length. Choose code from available put ups column.

HYPALON* 600 VOLT CLASS A (105°C)


Long time industry standard
suitable for use in Class B AWG AMP ** NOMINAL AVAILABLE AVAILABLE
systems. Excellent heat (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
resistance, color stability, 18 (16X30) 20 .142 2,4,5,7,8,9,10,13 100,500,5000 MLW-34418-***-XXX
and electrical properties. 16 (26X30) 26 .155 2,4,5,8,9,10,13 100,500,4000 MLW-34416-***-XXX
Good flexibility. UL & CSA 14 (41X30) 39 .170 2,5,8,10 100,500,4000 MLW-34414-***-XXX
listed. Rated 600 volt UL & 12 (65X30) 51 .190 2,5,6,8,10 100,500,3000 MLW-34412-***-XXX
CSA except 10 AWG 10 (65X28) 67 .209 8,10 100,500,2000 MLW-34410-***-XXX
8 (84X27) 90 .290 8,10 100,250 MLW-34408-***-XXX
through 4/0 rated
6 (84X25) 121 .343 8,10 100,250,1000 MLW-34406-***-XXX
300 volt CSA.
4 (105X24) 160 .399 10 100,250,500 MLW-34404-BLK*-XXX
3 (133X24) 180 .420 8,10 500 MLW-34403-***-XXX
XXX Insert code for spool length.
Choose code from available put 2 (163X24) 215 .454 8,10 100,250,500 MLW-34402-***-XXX
ups column. 1 (210X24) 247 .557 8,10 50,100,250 MLW-34401-***-XXX
1/0 (262X24) 286 .607 8,10 50,100,250 MLW-34490-***-XXX
2/0 (504X26) 329 .668 8,10 50,100,250 MLW-34400-***-XXX
* Hypalon is a registered trademark of 3/0 (630X26) 380 .732 8,10 50,250 MLW-34430-***-XXX
E.I. DuPont de Nemours.
4/0 (805X26) 446 .839 8,10 50,250 MLW-34440-***-XXX

COLOR CODE CHART - All colors not available in all putups


2 = RED (RED) 4 = YELLOW (YEL) 5 = GREEN (GRN) 7 = VIOLET (VIO) 8 = GRAY (GRY) 9 = WHITE (WHT)
10 = BLACK (BLK) 13 = DARK BLUE (BLU) 125 = WHITE W/RED TRACER (WTRD) 132 - WHITE W/BLACK TRACER (WTBK)
23
©Essex Group, Inc., 1998
CONNECTION INSULATION - LEAD WIRE
EXAR® 3562* 600 VOLT CLASS F (150°C)
A revolutionary new lead
AWG AMP ** NOMINAL AVAILABLE AVAILABLE
wire with a small outside
(STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
diameter. EXAR 3562 offers 20 (19X32) 15 .076 10 500,5000 XR3562-20-BLK-XXX
you a big advantage over 18 (19X30) 21 .084 10 500,5000 XR3562-18-BLK-XXX
other lead wires by giving 16 (26X30) 28 .094 10 500,1000 XR3562-16-BLK-XXX
you a 39% smaller outside 14 (41X30) 46 .108 10 500,1000 XR3562-14-BLK-XXX
diameter. The benefits are 12 (65X30) 60 .126 10 500,1000 XR3562-12-BLK-XXX
obvious, the smaller OD
XXX Insert code for spool length. Choose code from available put ups column
allows for easier wire
routing in tight spaces. EXAR 3562 performs well at any temperature from -25°C to 150°C. The KYNAR FLEX outer jacket is
exceptionally resistant to abrasion and impact damage. Check out the advantages for yourself! UL listed.

EXAR† 150* 600 VOLT CLASS F (150°C)


EXAR 150 is a cross-linked AWG AMP ** NOMINAL AVAILABLE AVAILABLE
polymeric insulation that (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
does not produce corrosive 18 (16X30) 21 .106 2,5,9,10 500,1000,5000 XR-00218-***-XXX
gas at elevated 16 (26X30) 28 .118 2,5,9,10 500,1000,5000 XR-00216-***-XXX
temperatures. It possesses 14 (41X30) 46 .132 2,9,10 500,1000,5000 XR-00214-***-XXX
outstanding mechanical and 12 (65X30) 60 .149 9,10 500,1000 XR-00212-***-XXX
electrical properties. 10 (65X28) 80 .171 10 500,1000 XR-00210-BLK-XXX
Compatible with most types 8 (84X27) 106 .237 10 500,1000 XR-00208-BLK-XXX
of magnet wire and 6 (84X25) 155 .303 10 250,500,1000 XR-00206-BLK-XXX
varnishes, and withstands 4 (133X25) 190 .383 10 250,500 XR-00204-BLK-XXX
2 (259/26) 255 .443 10 125,250,500 XR-00202-BLK-XXX
bake temperatures up to
1 (259/25) 293 .532 10 125,250,500 XR-00201-BLK-XXX
190°C. UL listing 3271/3289 1/0 (259/24) 339 .584 10 125,250 XR-00290-BLK-XXX
& CSA listing 1251/1503. 2/0 (259/23) 390 .625 10 125,250 XR-00200-BLK-XXX
3/0 (259/22) 451 .680 10 100,250 XR-00230-BLK-XXX
4/0 (259/21) 529 .746 10 125,250 XR-00240-BLK-XXX
***Insert letter code for color. XXX Insert code for spool length. Choose code from available put ups column.

HYPALON* 600 VOLT CLASS A (105°C)


Long time industry standard
suitable for use in Class B AWG AMP ** NOMINAL AVAILABLE AVAILABLE
systems. Excellent heat (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
resistance, color stability, 18 (16X30) 20 .144 8 500 W53372V18-088
16 (26X30) 26 .157 8 500 W53372V16-088
and electrical properties.
14 (41X30) 39 .172 8 250 W53372V14-088
Good flexibility. UL & CSA 12 (65X30) 51 .196 8 250 W53372V12-088
listed Rated 600 volt 10 (105X30) 67 .226 8 200 W53372V10-088
UL3191(18-10), UL3192 8 (7X19/29) 90 .296 8 250 W53337O08-088
(8-2), UL3193 (1-4/0) & 6 (7X19/27) 121 .338 8 100 W53337O06-088
CSA1053(18-12) CSA1052 4 (7X19/25) 160 .391 8 100 W53327O04-088
(10-4/0); CSA 1052 rated 2 (7X19/23) 215 .460 8 50 W53357O02-088
only at 300V. 1 (7X37/25) 247 .535 8 50 W53358O01-088
1/0 (7X37/24) 286 .631 8 50 W53358O51-088
2/0 (7X37/23) 329 .668 8 50 W53358O52-088
* Hypalon is a registered trademark of 3/0 (7X37/22) 380 .685 8 50 W53358O53-088
E.I. DuPont de Nemours.
† Exar is a registered trademark of
4/0 (7X37/21) 446 .750 8 50 W53378O54-088
Champlain Cable Corporation. XXX Insert code for spool length. Choose code from available put ups column.

COLOR CODE CHART - All colors not available in all putups


2 = RED (RED) 4 = YELLOW (YEL) 5 = GREEN (GRN) 7 = VIOLET (VIO) 8 = GRAY (GRY) 9 = WHITE (WHT)
10 = BLACK (BLK) 13 = DARK BLUE (BLU) 125 = WHITE W/RED TRACER (WTRD) 132 - WHITE W/BLACK TRACER (WTBK)

24
©Essex Group, Inc., 1998
CONNECTION INSULATION - LEAD WIRE
EPDM 600 VOLT CLASS F (150°C)
EPDM is a high temperature AWG AMP ** NOMINAL AVAILABLE AVAILABLE PART
flexible lead wire. It has a (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) NUMBER
tough insulation resistant to 18 (16X30) 24 .141 10 500 W53396V18-000
abrasion and cut through. 16 (26X30) 30 .154 10 500 W53396V16-000
Suitable for some Class H 14 (41X30) 40 .169 10 250 W53396V14-000
applications. Fair to poor oil 12 (65X30) 50 .193 10 250 W53396V12-000
resistance. UL listing 3374 10 (105X30) 70 .253 10 250 W53396V10-000
& CSA listing CL-1503. 8 (7X19/29) 95 .336 10 250 W35312O08-000
6 (7X19/27) 130 .378 10 100 W35311O06-000
4 (7X19/25) 175 .431 10 100 W35311O04-000
2 (7X19/23) 230 .500 10 100 W35311O02-000
1 (7X37/25) 270 .565 10 100 W35308O01-000
1/0 (7X37/24) 310 .610 10 50 W35314O51-000
2/0 (7X37/23) 360 .661 10 50 W35314O52-000
3/0 (7X37/22) 415 .716 10 50 W35314O53-000
4/0 (7X37/21) 490 .781 10 50 W35308O54-000

EPDM 600 VOLT CLASS F (150°C)


Never before have you had AWG AMP ** NOMINAL AVAILABLE AVAILABLE
the benefits of Hypalon (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
and Silicone wrapped into 18 (16X30) 24 .142 2,4,5,9,10,13 500 MLW-37118-***-500
one insulation. 2,4,9,10,13 5000 MLW-37118-***-5000
Recommended for use in 16 (26X30) 31 .155 2,4,5,9,10,13 500 MLW-37116-***-500
Class F and some Class H 10 4000,5000 MLW-37116-BLK-XXX
applications. Exceptional 14 (41X30) 46 .170 2,10 500,4000 MLW-37114-***-XXX
cut through and abrasion 10 5000 MLW-37114-BLK-5000
resistance. UL listing 3374. 12 (65X30) 60 .190 2,10 500 MLW-37112-***-500
10 3000,5000 MLW-37112-BLK-XXX
10 (65X28) 80 .240 10 500,2000,5000 MLW-37110-BLK-XXX
8 (84X27) 106 .327 10 250,500,2500 MLW-37108-BLK-XXX
6 (84X25) 155 .383 10 100,250,500,2500 MLW-37106-BLK-XXX
4 (105X24) 190 .432 10 100,250,500,1000 MLW-37104-BLK-XXX
3 (133X24) 214 .453 10 100,250 MLW-37103-BLK-XXX
2 (163X24) 255 .494 10 100,250,1000 MLW-37102-BLK-XXX
1 (210X24) 293 .583 10 100,250,1000 MLW-37101-BLK-XXX
1/0 (262X24) 339 .633 10 50,100,250,500 MLW-37190-BLK-XXX
2/0 (504X26) 390 .698 10 50,100,250,500 MLW-37100-BLK-XXX
3/0 (630X26) 451 .758 10 50,250,500 MLW-37130-BLK-XXX
4/0 (805X26) 529 .869 10 50,250,500 MLW-37140-BLK-XXX

** Maximum values for single conductor in free air at 30°C. *** Insert letter code for color.
XXX Insert code for spool length.

COLOR CODE CHART - All colors not available in all putups


2 = RED (RED) 4 = YELLOW (YEL) 5 = GREEN (GRN) 7 = VIOLET (VIO) 8 = GRAY (GRY) 9 = WHITE (WHT)
10 = BLACK (BLK) 13 = DARK BLUE (BLU) 125 = WHITE W/RED TRACER (WTRD) 132 - WHITE W/BLACK TRACER (WTBK)

25
©Essex Group, Inc., 1998
CONNECTION INSULATION - LEAD WIRE
EPDM 7500 VOLT CLASS F (150°C)
EPDM is naturally corona AWG AMP ** NOMINAL AVAILABLE AVAILABLE
resistant and more heat (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS PART NUMBER
resistant than other rubber 8 (84X27) 106 .423 10 50,500,1000 MLW-37508-BLK-XXX
compounds and is able to 6 (84X25) 155 .470 10 50,500,1000 MLW-37506-BLK-XXX
take the long bake cycles 4 (105X24) 190 .526 10 50,500,1000 MLW-37504-BLK-XXX
associated with the larger 2 (163X24) 255 .581 10 50,500,1000 MLW-37502-BLK-XXX
jobs. EPDM has superior 1 (210X24) 293 .638 10 50,500 MLW-37501-BLK-XXX
1/0 (262X24) 339 .688 10 50,250,500 MLW-37590-BLK-XXX
weather resistance and low
2/0 (504X26) 390 .753 10 50,250,500 MLW-37500-BLK-XXX
temperature flexibility.
3/0 (630X26 451 .813 10 50,250 MLW-37530-BLK-XXX
EPDM is used in many high 4/0 (805X26) 529 .929 10 50,250,500 MLW-37540-BLK-XXX
voltage applications. UL
style 3499. ** Maximum values for single conductor in free air @ 30°C. XXX Insert code for spool length.
Choose code from available put ups column.

EPDM 7500 VOLT CLASS F (150°C)


EPDM is naturally corona AWG AMP ** NOMINAL AVAILABLE AVAILABLE
resistant and more heat (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS PART NUMBER
resistant than other rubber 8 (7x12/27) 106 .431 10 50 W35313O08-000
compounds and is able to 6 (7x12/25) 155 .473 10 50 W35313O06-000
take the long bake cycles 4 (7x/19/25) 190 .526 10 50 W35313O04-000
associated with the larger 2 (7x19/23) 255 .594 10 50 W35313O02-000
jobs. EPDM has superior 1 (7x37/25) 293 .630 10 50 W35313O01-000
weather resistance and low 1/0 (7x37/24) 339 .684 10 50 W35313O51-000
temperature flexibility. 2/0 (7x37/23) 390 .725 10 50 W35313O52-000
EPDM is used in many high 3/0 (7x37/22) 457 .791 10 50 W35313O53-000
4/0 (7X37/21) 529 .849 10 50 W35313O54-000
voltage applications. UL
style 3499. XXX Insert code for spool length. Choose code from available put ups column.

EXAR 3575 7500 VOLT CLASS F (150°C)


EXAR 3575 is a unique AWG AMP ** NOMINAL AVAILABLE AVAILABLE
composite insulation (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS PART NUMBER
consisting of a semi- 8 (168X30) 79 .275 10 50,250,500 XR3575-8-BLK-XXX
conductive insulation 6 (259X30) 110 .341 10 50,250,500 XR3575-6-BLK-XXX
covered with a layer of 4 (413X30) 150 .402 10 50,250,500 XR3575-4-BLK-XXX
standard EXAR 150. 2 (665X30) 195 .466 10 50,250 XR3575-2-BLK-XXX
Coupled with flexible 1 (836X30) 225 .541 10 50,250 XR3575-1-BLK-XXX
stranding and smaller 1/0 (1045X30) 260 .591 10 50,250 XR3575-1/0-BLK-XXX
outside diameters, it offers 2/0 (1330X30) 300 .651 10 50,250 XR3575-2/0-BLK-XXX
excellent flexibility and 3/0 (1672X30) 345 .711 10 50,250 XR3575-3/0-BLK-XXX
outstanding processability. 4/0 (2109X30) 400 .786 10 50,250 XR3575-4/0-BLK-XXX
UL style 3575. XXX Insert code for spool length. Choose code from available put ups column.

COLOR CODE CHART - All colors not available in all putups


2 = RED (RED) 4 = YELLOW (YEL) 5 = GREEN (GRN) 7 = VIOLET (VIO) 8 = GRAY (GRY) 9 = WHITE (WHT)
10 = BLACK (BLK) 13 = DARK BLUE (BLU) 125 = WHITE W/RED TRACER (WTRD) 132 - WHITE W/BLACK TRACER (WTBK)

26
©Essex Group, Inc., 1998
CONNECTION INSULATION - LEAD WIRE
HYPALON* 5000 VOLT CLASS A (105°C)
Long time industry AWG AMP** NOMINAL AVAILABLE AVAILABLE
standard suitable for use in (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
Class B systems. Excellent 8 (84X27) 90 .480 10 50,500 MLW-36108-BLK-XXX
heat resistance, color 6 (84X25) 121 .532 10 50,500 MLW-36106-BLK-XXX
stability, and electrical 4 (105X24) 160 .588 10 50,500 MLW-36104-BLK-XXX
properties. Good flexibility. 2 (163X24) 215 .643 10 50,500 MLW-36102-BLK-XXX
UL & CSA listed. Rated 1 (210X24) 247 .700 10 50,250 MLW-36101-BLK-XXX
5000 volt. 1/0 (262X24) 286 .750 10 50,500 MLW-36190-BLK-XXX
2/0 (504X26) 329 .815 10 50 MLW-36100-BLK-XXX
4/0 (805X26) 446 .979 10 50,250 MLW-36140-BLK-XXX
XXX Insert code for spool length. Choose code from available put ups column.

XL-DUR 600 VOLT CLASS A (125°C) UL & CSA


This insulation is cross- AWG AMP** NOMINAL AVAILABLE AVAILABLE
linked polyethylene (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
applied in a single 22 (7X30) 12 .093 2,5,9,10 5000 MLW-35622-***-XXX
extrusion. This construction 20 (10X30) 15 .102 10 500 MLW-35620-***-XXX
has excellent thermal aging 1,2,4,6,9,10 5000 MLW-35620-***-XXX
18 (16X30) 22 .110 2,4,5,10,13 500 MLW-35618-***-XXX
characteristics, moisture
1,2,3,4,5,7-10,13 5000 MLW-35618-***-XXX
resistance and solvent
16 (26X30) 28 .123 2,4,5,9,10 500 MLW-35616-***-XXX
resistance. It provides an 1,2,3,4,5,8,9,10 5000 MLW-35616-***-XXX
economic alternate to 14 (41X30) 42 .138 10 500 MLW-35614-***-XXX
HYPALON where extreme 2,3,4,5,9,10 5000 MLW-35614-***-XXX
flexibility is not required. 12 (65X30) 55 .153 10 500 MLW-35612-***-XXX
Recommended for Class B 9,10 3000 MLW-35612-***-XXX
motor leads. 10 (65X28) 72 .177 9,10 2000 MLW-35610-***-XXX
8 (133X29) 97 .263 9,10 2000 MLW-35608-***-XXX
6 (133X27) 131 .333 9,10 2000 MLW-35606-***-XXX
***Insert code for color. XXX Insert code for spool length. Choose code from available put ups column.

PVC 600 VOLT CLASS A (105°C) UL & CSA


Vinyl plastic insulation is AWG AMP** NOMINAL AVAILABLE AVAILABLE
fast stripping, resists oil, (STRANDING) CAPACITY O.D. (IN.) COLORS PUT UPS (FT.) PART NUMBER
solvents and ozone. The 22 (7X30) 11 .093 2,4,5,9,10,13 1000,5000 MLW-30622-***-XXXX
colors are bright and 20 (10X30) 14 .100 1-5,7,9,10,13 1000,4000 MLW-30620-***-XXXX
remain distinct after 18 (16X30) 20 .110 1-5,8-10,13 500,1000,4000 MLW-30618-***-XXX
processing. Applications 16 (26X30) 26 .123 1-5,9,10,13 500,1000,4000 MLW-30616-***-XXX
include motors, 14 (41X30) 39 .138 2-5,9,10,13 500,5000 MLW-30614-***-XXX
transformers, fluorescent 12 (65X30) 51 .158 9,10 500,2500 MLW-30612-***-XXX
10 (65X28) 67 .177 9,10 250,1000 MLW-30610-***-XXX
ballast and fixtures,
8 (84X27) 90 .250 9,10 1000 MLW-30608-***-XXX
switchboards, panels,
controls, rectifiers and ***Insert code for color. XXX Insert code for spool length. Choose code from available put ups column.
electronic circuits. Meets
VW1 vertical flame test.
COLOR CODE CHART - All colors not available in all putups
2 = RED (RED) 4 = YELLOW (YEL) 5 = GREEN (GRN) 7 = VIOLET (VIO) 8 = GRAY (GRY) 9 = WHITE (WHT)
10 = BLACK (BLK) 13 = DARK BLUE (BLU) 125 = WHITE W/RED TRACER (WTRD) 132 - WHITE W/BLACK TRACER (WTBK)
* Hypalon is a registered trademark of E.I. DuPont de Nemours.

27
©Essex Group, Inc., 1998
CONNECTION INSULATION - BRAZING & SOLDERING
CANFIELD TECHNOLOGIES solder is made from virgin SILICONE
grade tin and lead. The purer the solder, the better the
connection. Electro pure solder has a total
RUBBER CAPS
contamination level that is a fraction of the Form coil connection
industry standards. can be insulated like
50/50 solid core - Melting point 183º-212ºC. the OEM
Economical, general purpose solder with good manufacturers do.
wetting characteristics. These caps are made from virgin 50/60
durometer silicone rubber. Dimensions
60/40 solid core - Melting point 183º-188ºC. Better wetting characteristics than are 7/8" long. Opening is 5/8" tapering
50/50 with a lower melting temperature and better joint strength. to 3/8". Use Dow Corning 738
60/40 ROSIN core - Time saving cored wire solder. Eliminates the need for other electrical grade sealant to hold the
fluxes, 3% activated rosin has excellent oxide removing chemistry which enhances cap in place.
solder speed and joint spread.
1/16” DIAMETER 1/8” DIAMETER PART NUMBER TSRC-C5
TYPE 1 LB. 5 LB. 1 LB. 5 LB.
50/50 Solid CAN-50-062-1SW CAN-50-062-5SW CAN-50-125-1SW CAN-50-125-5SW
60/40 Solid CAN-60-062-1SW CAN-60-062-5SW CAN-60-125-1SW CAN-60-125-5SW
60/40 Rosin CAN-60-062-1RC CAN-60-062-5RC CAN-60-125-1RC CAN-60-125-5RC

BURNLEY SOLDERING
CANFIELD TECHNOLOGIES SOLUTIONS
SILVER SOLDER Over 80 years of experience in
Silver/tin alloys are an excellent choice for electrical and manufacturing has developed a
electronic connections. Melting point of 221°C, excellent soldering flux that is always sure and
wetting characteristics and high bond strength. Reduces ready to use. Burnley soldering paste
chance of dripping and sharp points during soldering. meets federal spec O.F. 506C Type 1 Form A.

SILVER DIA. SOLDERING PASTE SOLDER SALTS


CONTENT (IN.) PART NUMBER SIZE PART NUMBER SIZE PART NUMBER
4% 1/16 CAN-96-062-1SW 2 Oz. BSP-101 8 Oz. BSS-8OZ
1/8 CAN-96-125-1SW 4 Oz. BSP-102 1 Lb. BSS-1LB
5% 1/16 CAN-95-062-1SW 8 Oz. BSP-103
1/8 CAN-95-125-1SW 1 Lb. BSP-104

BRAZING ROD BRAZING ROD STATOR CLIPS


SIL PHOS PHOS COPPER A convenient
Phos copper with silver added. The An economical, medium temperature method of
higher the silver content, the better it's range brazing alloy. Self fluxing on holding shaped
ability to fill gaps. Especially useful for copper and ideally suited for electrical wire together
joining shaped wire. 18 inch lengths. connections. Recommended for use while making the connection. Simply
Sold by the pound. when good fit up can be maintained. crimp the sleeve over the wires to be
Sold by the pound. joined and fill the connection with
SILVER DIA. PART solder or PHOS copper.
CONTENT (IN.) NUMBER
18 INCH LENGTH I.D. O.D. LENGTH PART
2% 1/16 MB-2-1/16
DIA. (IN.) PCS/LB. PART NUMBER (IN.) (IN.) (IN.) NUMBER
1/8 MB-2-1/8
1/16 56 MB-0-1/16 1/4 .290 1/2 TSC-1/4
5% 1/16 MB-5-1/16
1/8 16 MB-0-1/8 3/8 .415 1/2 TSC-3/8
1/8 MB-5-1/8
15% 1/16 MB-15-1/16 36 INCH LENGTH 1/2 .540 1/2 TSC-1/2
1/8 MB-15-1/8 DIA. (IN.) PCS/LB. PART NUMBER 5/8 .665 1/2 TSC-5/8
1/16 28 SPH-116 3/4 .790 1/2 TSC-3/4
1/8 8 SPH-18 7/8 .915 1/2 TSC-7/8

28
©Essex Group, Inc., 1998
CONNECTION INSULATION - TERMINALS
1.) NON-INSULATED RING TONGUE TERMINALS
Versakrimp braised barrel design provides a strong crimp that will
not pull out under adverse conditions.
2.) INSULATED RING TONGUE TERMINALS
Color code PVC insulation is affixed permanently to the barrel.
22 - 10 AWG are butted seam design, 8 - 4/0 are braised barrel
design. Funnel entrance eliminates wire strand "hang-up"
on insertion.
3.) NON-INSULATED EYELET STYLE TERMINALS
Seamless barrel design is tin plated to guard against corrosion.
Flared barrel entry makes it easy to insert the wire, and can be
crimped or soldered.
4.) NON-INSULATED BUTT SPLICES
Seamless barrel design offers the ultimate in wire
holding capacity.
NON-INSULATED INSULATED NON-INSULATED NON-INSULATED
WIRE STUD QTY/ RING TONGUE RING TONGUE EYELET STYLE BUTT SPLICES
SIZE SIZE BOX LENGTH (IN.) PART NUMBER LENGTH (IN.) PART NUMBER LENGTH (IN.) PART NUMBER LENGTH (IN.) PART NUMBER
22/18 8 100 .671 ETC-AA-321-08 .896 ETC-AA-221-08X .675 ETC-AS-345
10 100 .671 ETC-AA-321-10 .896 ETC-AA-221-10X
16/14 8 100 .640 ETC-BB-337-08 .880 ETC-BB-237-08X .675 ETC-BS-331
10 100 .696 ETC-BB-339-10 .936 ETC-BB-239-10X
1/4 100 .837 ETC-BB-325-14 1.091 ETC-C-228-10X .827 ETC-CS-346
1/4 100 .952 ETC-C-330-14 1.258 ETC-C-230-14X
5/16 100 .952 ETC-C-330-56 1.258 ETC-C-230-56X
3/8 100 1.056 ETC-C-340-38 1.399 ETC-D-650-10X 1.200 ETC-BCL-810-PL .864 ETC-D-354
1/4 100 .984 ETC-D-350-14 1.399 ETC-D-650-14X 1.200 ETC-BCL-814-PL
5/16 100 1.106 ETC-D-351-56 1.521 ETC-D-651-56X 1.305 ETC-BCL-8516-PL
3/8 100 1.106 ETC-D-351-38 1.521 ETC-D-651-38X 1.305 ETC-BCL-838-PL
6 1/4 50 1.268 ETC-E-357-14 1.703 ETC-E-657-14X 1.270 ETC-BCL-614-PL 1.045 ETC-E-362
5/16 50 1.268 ETC-E-357-56 1.703 ETC-E-657-56X 1.410 ETC-BCL-6516-PL
3/8 50 1.268 ETC-E-357-38 1.703 ETC-E-657-38X 1.410 ETC-BCL-638-PL
4 1/4 50 1.357 ETC-F-366-14 1.928 ETC-F-666-14X 1.500 ETC-BCL-414-PL 1.155 ETC-F-364
5/16 50 1.357 ETC-F-366-56 1.928 ETC-F-666-56X 1.530 ETC-BCL-4516-PL
3/8 50 1.357 ETC-F-366-38 1.928 ETC-F-666-38X 1.530 ETC-BCL-438-PL
2 5/16 25 1.700 ETC-G-374-56 2.303 ETC-G-674-56X 1.620 ETC-BCL-2516-PL 1.280 ETC-G-372
3/8 25 1.700 ETC-G-374-38 2.303 ETC-G-674-38X 1.620 ETC-BCL-238-PL
1/2 25 1.700 ETC-G-374-12 2.303 ETC-G-674-12X 1.750 ETC-BCL-212-PL
1/0 5/16 25 1.920 ETC-H-381-56 2.628 ETC-H-681-56X 1.830 ETC-BCL-10516-PL 1.440 ETC-H-383
3/8 25 1.920 ETC-H-381-38 2.628 ETC-H-681-38X 1.830 ETC-BCL-1038-PL
1/2 25 1.951 ETC-H-380-12 2.659 ETC-H-680-12X 1.830 ETC-BCL-1012-PL
2/0 5/16 25 2.019 ETC-J-385-56 2.727 ETC-J-685-56X 2.062 ETC-BCL-20516-PL 1.440 ETC-J-388
3/8 25 2.019 ETC-J-385-38 2.727 ETC-J-685-38X 2.062 ETC-BCL-2038-PL
1/2 25 2.019 ETC-J-385-12 2.727 ETC-J-685-12X 2.062 ETC-BCL-2012-PL
3/0 5/16 25 2.154 ETC-K-390-56 3.008 ETC-K-690-56X 2.160 ETC-BCL-30516-PL 1.540 ETC-K-393
3/8 25 2.154 ETC-K-390-38 3.008 ETC-K-690-38X 2.160 ETC-BCL-3038-PL
1/2 25 2.154 ETC-K-390-12 3.008 ETC-K-690-12X 2.160 ETC-BCL-3012-PL
4/0 3/8 25 2.215 ETC-L-395-38 3.069 2.350 ETC-BCL-4038-PL 1.540 ETC-L-378
1/2 25 2.215 ETC-L-395-12 3.069 2.350 ETC-BCL-4012-PL

SCOTCHLOK‡ WIRE NUTS RIGHT ANGLE FLAG


Premium 3M wire TERMINALS
nuts feature a "live spring”
which assures a tight grip even These non-insulated terminals are perfect for
on small wire combinations. use on capacitors, switches and terminal boards. Right
105°C, 600 volt rated. angle design allows for clearance in tight applications.
AWG * COLOR PART NUMBER
UL file E23438 AWG TAB SIZE (IN.) PART NUMBER
2 - #12 YELLOW Y-20041
3 - #10 RED R-20058 CSA file LR15503. 22-18 .187 X .020 ETC-AA-1147
2 - #8 GRAY G-21346 100/box except blue, 22-18 .250 X .032 ETC-AA-1158
2 - #6 BLUE B-20066 16-14 .187 X .020 ETC-BB-1148
which are 50/box. 16-14 .250 X .032 ETC-BB-1159
*Maximum Combination Allowed
‡ Scotchlok is a registered trademark of 3M. 12-10 .250 X .032 MU10-250
29
©Essex Group, Inc., 1998
TIE CORDS - SECURING THE WINDING
POLYESTER TIE TAPE VICTOR WAXED
CLASS F (160°C) LINEN TIE CORD
Western Filament’s DHS series tie cord is CLASS A (105°C)
made from a continuous filament braided DACRON* This is the standard lacing cord for the
yarn. Supplied with CL coating to help prevent snagging electrical and electronic industry with
fraying or unraveling. Heat shrinkable to snug up a proven record for performance and
the winding. Shrinks 10 - 11% at 325°F/1 hour. quality. Treated with a microcrystalline
WIDTH THICKNESS NOM. BREAK LENGTH wax to resist mildew and improve
(IN.) (IN.) (LBS.) (YDS.) PART NUMBER
.062 .010 45 500 DHS-4CL knot retention. High tensile strength.
.080 .010 60 500 DHS-3CL Sizes 12, 8, and 6 meets mil spec
.125 .010 100 250 DHS-2CL MIL-T-713 Type N.
.225 .015 190 250 DHS-1CL
.375 .020 410 250 DHS-0CL DIA. NOM. YARDS/ PART
.500 .025 700 83.3 DHS-00CL (IN.) BREAK TUBE NUMBER
.036 22 850 VLC-4
NOMEX® TIE TAPE & CORD .044 32 600 VLC-6
.051 48 450 VLC-8
CLASS H (200°C) .054 60 400 VLC-9
.063 70 300 VLC-12
Dupont arimid fibers are braided into a smooth flat tape or cord which is stable at
high temperatures and self extinguishing. Suitable for use on hermetic applications.
MOTOR-TY
NOMEX* CORD CORD
DIAMETER NOMINAL BREAK LENGTH
(IN.)
.026
(LBS.)
40
(YDS.)
1117
PART NUMBER
NRT-3CL
CLASS F (155°C)
.045 70 490 NRT-2CL A hand-tying cord designed to
.055 100 325 NRT-1CL
upgrade and replace Class A
NOMEX* TAPE cotton/linen materials. A continuous
WIDTH THICKNESS NOM. BREAK LENGTH filament, high tenacity polyester yarn,
(IN.) (IN.) (LBS.) (YDS.) PART NUMBER twisted into a smooth concentric cord
.090 .012 40 500 NFB-3CL
.125 .014 70 250 NFB-2CL and impregnated with microcrystalline
.225 .016 90 250 NFB-1CL fungicidal wax. Provides superior
temperature range, greater strength,
WAXED STATOR TY CORD lighter weight and lower costs than
natural fibers.
NYLON TIE CLASS F (155°C)
DIA. NOM. YARDS/ PART
TAPE CLASS A (93°C) A B-Stage (IN.) BREAK ROLL NUMBER

A low cost lacing material. roped and .036 70 600 WF-64


.050 85 400 WF-96
Impregnated with 30 - 35% fungicidal resin impregnated Glass cord with .062 115 300 WF-128
wax. Non-braided flat nylon tape. 35% resin content.
Withstands temperatures up to 93°C.
PART NUMBER B032245-350
WAXED LINEN TIE
NOM.
WIDTH
NOM.
THICK
NOM. LENGTH
BREAK (FT.)
PART
NUMBER
CORD CLASS A
(IN.)
.062
(IN.)
.013 30 135 GC-6
(105°C)
.070 .016 50 90 GC-9
.092 .019" 70 60 GC-12
Economical linen tie
cord treated with a
FIBERGLASS TIE CORD microcrystalline wax for
good knot retention.
CLASS H (180°C) Features high tensile
DIA. NOM. YARD/ PART
A twisted and cabled fiberglass cord. strength and mildew
(IN.) BREAK (LB.) NUMBER
Made from 100% electrical grade fiberglass .011 11 3240 EC-9-1N resistance.
yarn. This cord has an approximate 4% .033 51 638 EC-9-2N
.040 77 387 EC-9-3N DIA. NOM. YARDS/
neoprene coating to improve handling and (IN.) BREAK TUBE PART NUMBER
.062 146 193 EC-9-4N
knot retention properties. Meets mil spec .085 250 98 EC-9-5N .046 38 600 WLT-6/4-CORD
MIL-Y-1140. 2 lb. spools. .094 288 84 EC-9-6N .056 58 400 WLT-9/6-CORD
.110 355 61 EC-9-7N .064 75 300 WLT-12/8-CORD
* Dacron and Nomex are registered trademarks of .128 461 42 EC-9-8N
.165 605 27 EC-9-10N
30 E.I. DuPont de Nemours.

©Essex Group, Inc., 1998


BLOCKING - SECURING THE WINDING
One of the major causes of failure in the winding of an electric motor is abrasion DRY SURGE
caused by vibration and flexing. By providing a solid foundation for the winding, RING ROPE
vibration can be reduced to a minimum. Using a felt blocking between the coils
is an effective method of supporting the coils so they will not rub against each CLASS F (155°C)
other. Tying the end turns to a surge ring rope will help reduce the flexing that A stranded KEVLAR* core gives this
occurs during operation. These steps alone will not prevent a winding from untreated surge rope tremendous
failure but they do make up part of a quality insulation system. strength for heavy duty applications.
Covered with polyester yarn to help
DRY FELT BLOCKING CLASS F (155°C) keep the KEVLAR* strands together.
Ideal for VPI applications.
Untreated polyester fiber felts for use as blocking between end DIA. (IN.) STRENGTH PART NUMBER
turns and as a filler in slots or other applications. Available in low 3/8 1500 LBS WF-EP1-375
density and high density. High density is approximately twice as 5/8 3500 LBS WF-EP1-625
1 5700 LBS WF-EP1-100
dense as the low density product. For use in VPI and static dip
applications. Low density rolls are 12 feet long, high density rolls
are 10 yards long.
LOW DENSITY
WIDTH .050 .085 .125 .250 .400 DRY SURGE
(IN.)
3/4
THICK
DFB-U201-3/4
THICK
DFB-U203-3/4
THICK
DFB-U206-3/4
THICK
DFB-U216-3/4
THICK
DFB-U230-3/4
RING ROPE
1
2
DFB-U201-1
DFB-U201-2
DFB-U203-1
DFB-U203-2
DFB-U206-1
DFB-U206-2
DFB-U216-1
DFB-U216-2
DFB-U230-1
DFB-U230-2
CLASS H
3 DFB-U201-3 DFB-U203-3 DFB-U206-3 DFB-U216-3 DFB-U230-3 (180°C)
HIGH DENSITY Lectromat offers a dry surge ring rope
3/4" WIDTH 1" WIDTH 2" WIDTH 3" WIDTH that is untreated to be used in VPI and
1/8" THICK DFB-1/8-3/4 DFB-1/8-1 DFB-1/8-2 DFB-1/8-3
dip applications where B-stage resin is
not required. It is a bundle of glass
B-STAGE TREATED FELT BLOCKING fiber rovings encased in a braided
glass sleeving.
CLASS F (155°C) DIA. (IN.) LENGTH (FT.) PART NUMBER
3/8 100 LG14U-3/8-100FT
Polyester fiber felts saturated with a B-stage epoxy resin. Due to 1/2 50 LG14U-1/2-50FT
the high 85% resin content, the resin flows readily under light 5/8 50 LG14U-5/8-50FT
pressure to form a dense structure with high dielectric strength. 3/4 50 LG14U-3/4-50FT
1 50 LG14U-1IN-50FT
Soft and pliable in uncured form they will conform to almost any shape. When
cured with heat they will become hard and rigid and bond to almost any surface. B-STAGE SURGE ROPE
Typical applications include blocking end turns, sealing coil connections, and slot
filling. Typical cure cycles are 8 - 16 hours at 135°C, 6 - 8 hours at 150°C, or 2 - 3
CLASS R (220°C)
hours at 180°C. Shelf life is 12 months at 40°F. Rolls are 12 feet long.
WIDTH .050 .085 .125 .250 .400
Fibertek surge rope is constructed of a
(IN.) THICK THICK THICK THICK THICK core of glass yarns impregnated with a
3/4 DFB-B201-3/4 DFB-B203-3/4 DFB-B206-3/4 DFB-B216-3/4 DFB-B230-3/4 thermosetting
1 DFB-B201-1 DFB-B203-1 DFB-B206-1 DFB-B216-1 DFB-B230-1
2 DFB-B201-2 DFB-B203-2 DFB-B206-2 DFB-B216-2 DFB-B230-2 modified
3 DFB-B201-3 DFB-B203-3 DFB-B206-3 DFB-B216-3 DFB-B230-3 polyester resin.
This B-stage core
NOMEX* FELT BLOCKING is over-braided
with a polyester
CLASS R (220°C) fiber that is
Untreated NOMEX* cloth is perfect for Class H blocking. untreated for easy handling. 35% resin
Temperature rating 315°C. NOMEX* cloth exhibits content rated at 220°C.
excellent abrasion DIA. (IN.) LENGTH PART NUMBER
WIDTH NEEDLEFELT 1/8" STITCHBOND 1/16” 1/4 100 FT SRR14-1/4X100FT
resistance. Available in (IN.) PART NUMBER PART NUMBER 3/8 100 FT SRR38-3/8X100FT
1/16" thickness Stitchbond 1 APN-1-IN AFN-1-IN 1/2 50 FT SRR12-1/2X50FT
on 100 foot rolls or 1/8" 2 APN-2-IN AFN-2-IN 5/8 50 FT SRR58-5/8X50FT
3 APN-3-IN AFN-3-IN 3/4 50 FT SRR34-3/4X50FT
thickness Plain Needlefelt 4 APN-4-IN AFN-4-IN 7/8 50 FT SRR78-7/8X50FT
on 50 foot rolls. 5 APN-5-IN AFN-5-IN
6 APN-6-IN AFN-6-IN * Kevlar and Nomex are registered trademarks of
E.I. DuPont de Nemours.
31
©Essex Group, Inc., 1998
BANDING - SECURING THE WINDING
RES-I-GLAS++ BANDING TAPE TYPE F RES-I-GLAS
FIBERTEK RES-I-GLAS++ banding has successively replaced steel banding wires in WIDTH LENGTH
numerous applications, and is the #1 choice over competitive tapes. RES-I-GLAS++ tape (IN.) (YDS.) PART NUMBER
is constructed from high tensile electrical grade glass yarns, laid parallel to each other 1/4 250 FRG-0222F-250
utilizing the full tensile strength of the glass. Ultimate tensile strength 240,000 PSI. Mil 3/8 250 FRG-0322F-250
spec MIL-I-24178. Recommended banding tension is 400 lbs. per inch of width. 1/2 250 FRG-0422F-250
3/4 100, 200 FRG-0622F-***
TYPE F CLASS H (220°C) 1 100, 200 FRG-0822F-***
27% resin content Can be applied either hot or cold. Exhibits excellent resin 1-1/2 100, 200 FRG-1222F-***
flow characteristics. 2 100, 200 FRG-1622F-***
TYPE G CLASS F (155°C)
27% resin content. Should be applied to hot armatures. TYPE G RES-I-GLAS
TYPE R CLASS F (155°C)
WIDTH LENGTH
32% resin content. Can be applied hot or cold. High resin content produces (IN.) (YDS.) PART NUMBER
smooth surface coating. 1/4 250 FRG-0222G-250
TYPE M CLASS H (220°C) 3/8 250 FRG-0322G-250
27% resin content. For use in applications where excessive heat and moisture are 1/2 250 FRG-0422G-250
expected. 3/4 100, 200 FRG-0622G-***
1 100, 200 FRG-0822G-***
COIL BAND 1-1/2
2
100, 200
100, 200
FRG-1222G-***
FRG-1622G-***
FIBERTEK’S Coil band tapes are non-woven, uni-directional,
parallel strands of cotton yarns bonded with an appropriate TYPE R RES-I-GLAS
binder. They combine high tensile with low elongation and high
shear strength to provide space saving properties. The water WIDTH LENGTH
(IN.) (YDS) PART NUMBER
soluble binder is inert in oil and pyranol. Thickness is .007" 1/4 250 FRG-0222R-250
except for type O which is .010" thick. 3/8 250 FRG-0322R-250
WIDTH TENSILE LENGTH PART 1/2 250 FRG-0422R-250
(IN.) (LBS.) (YDS.) NUMBER 3/4 100, 200 FRG-0622R-***
3/8 45 100 FCB-38100B 1 100, 200 FRG-0822R-***
3/8 45 1000 FCB-381000S 1-1/2 100, 200 FRG-1222R-***
1/2 60 500 FCB-12500S 2 100, 200 FRG-1622R-***
5/8 75 500 FCB-58500S
3 100, 200 FRG-2422R-***
3/4 90 100 FCB-34100B
3/4 90 500 FCB-341500S
TYPE O
3/8 80 500 FCB-38500SO TYPE M RES-I-GLAS
3/8 80 1000 FCB-381000SO
WIDTH LENGTH

RES-I-STRAINT CLASS H (180°C) (IN.)


1/4
(YDS.)
250
PART NUMBER
FRG-0222M-250
FIBERTEK’S tadpole edging tape is a unique design where the bead is 3/8 250 FRG-0322M-250
impregnated with a B-stage resin and the glass wrap is not treated to 1/2 250 FRG-0422M-250

BEAD WIDTH
provide easy handling. The 3/4 100, 200 FRG-0622M-***
bead should be the same 1 100, 200 FRG-0822M-***
DIA. (IN.) (IN.) PART NUMBER 1-1/2 100, 200 FRG-1222M-***
3/32 1 FRS-321 diameter as the thickness of the band. Use
2 100, 200 FRG-1622M-***
5/32 1 FRS-521 a third restraint in the center of wide bands
3/16 1-1/2 FRS-361.5 to provide stress relief. The glass wrap is
3/16 3 FRS-363 .007" thick. Supplied on 100 yard spools. HI SHRINK
RELEASE FILMS TAPE
RES-I-BAND HI SHRINK TAPE CLASS B
FIBERTEK’S banding film has a special This tape will shrink approx. 20% at
release agent that allows it to be only 300°F and exerts approximately 2500 (130°C)
.001" thick, resulting in up to 50% lsb. of force for each layer of tape SP-632 is a heat shrinkable tape which
material costs. The film has a applied. Shrink temperature range is
consistent 5% shrink factor that cures at a low temperature, thus
200º to 400°F, and shrinks in seconds
improves resin flow in the banding when heated. Available in two preventing secondary shrinkage of the
tape and gives the band a smooth thicknesses .002" thick are 100 yard film. It is solvent resistant. This 2 mil
finish. The special release agent helps rolls and .005" thick are 40 yard rolls. tape will shrink approximately 30% at
in removal. 200 yard rolls. 150°C. Supplied on 72 yard or 360
WIDTH (IN.) PART NUMBER WIDTH (IN.) THICK (IN.) PART NUMBER yard rolls.
3/4 FRB-0075 3/8 .002 HST-002-3/8IN WIDTH (IN.) LENGTH (YDS.) PART NUMBER
1 FRB-0100 3/4 .002 HST-002-3/4IN 3/4 72 PPI-SP632-3/4-72
1-1/2 FRB-0150 1 .002 HST-002-1IN 3/4 360 PPI-SP632-3/4-360
2 FRB-0200 2 .002 HST-002-2IN 1 72 PPI-SP632-1-72
3 FRB-0300 1/2 .005 HST-005-1/2IN 1 360 PPI-SP632-3/4-360
4 FRB-0400 1 .005 HST-005-1IN 1-1/4 72 PPI-SP632-1-1/4-72
1-1/4 .005 HST-005-1-1/4IN 1-1/4 360 PPI-SP632-3/4-360
++ Res-I-Glas is a registered trademark of Fibertek. 2 72 PPI-SP632-2-72
32 2 360 PPI-SP632-3/4-360
©Essex Group, Inc., 1998
FINAL INSULATION - MASKING COMPOUNDS & GREASES
MASKING TIP BLUE MASKING FAMOUS MASKING
By using a release agent or masking VARNISH COMPOUND
compound, clean up time can be A viscous high
greatly reduced. The varnish will be temperature-resistant
much easier to remove from surfaces grease designed to
A blue masking varnish that does not
that you do not want the varnish to facilitate the easy
adhere to metal surfaces. Forms a
adhere to, ex.: threaded holes, end removal of cured
quick drying film that can be easily
bell fits, etc. varnish from metal
stripped off later. Dries in 5-15 minutes
at room temperature. Apply with a surfaces. Highly resistant to solvents
disposable brush. and will not contaminate varnishes if it
accidentally gets into the dip tank.
SPRAYON CONTAINER PART NUMBER
Famous masking compound does not
SPRAY 1 Gallon B-213-1GAL
cure with heat but withstands
VARNISH RELEASE temperatures up to 500°F. Apply a
thick coating of compound to areas
AGENT that you don’t want the varnish to
adhere to, varnish application can be
Spray onto the surface that VERTICAL MASKING done immediately, as there is no cure
you don’t want varnish to
adhere to, it dries quickly. COMPOUND cycle. After varnish treatment, remove
Once the dip and bake (Thermosetting) varnish and compound with putty
process has been completed, Paste-like masking knife or spatula.
the coating can be easily compound for vertical surfaces and CONTAINER PART NUMBER
removed. Dry Film P.T.F.E. with irregular surfaces. Can be applied to 10 lbs. FMC-10
Krytox. Exceptional anti-stick hot or cold surfaces with a putty knife 35 lbs. FMC-35
properties resist transferring to finished or caulking gun. The film must be 120 lbs. FMC-120
parts. Multiple releases per cured at 275ºF for 20-30 minutes,
application. before being subjected to varnish,
lacquers, solvents.
CONTAINER PART NUMBER
16 oz. SPN-811 CONTAINER PART NUMBER
1 Gallon CC-1022-1 GAP FILLING
5 Gallon CC-1022-5 COMPOUND
YELLOW
When mounting field coils on pole
MASKING pieces, it is important to fill the gaps
COMPOUND CLEAR MASKING between the pole piece and field coil
The bright yellow color is highly visible COMPOUND to insure good thermal conductivity.
under varnishes. Apply with a brush or These compounds also have
This polymer resin mechanical strength due to their high
knife to approx. a 5-10 mil thickness.
prevents adhesion of adhesive properties. B-7-302 has a
Brush or apply in one direction, avoid
Dolph solventless resins. This slightly higher viscosity to provide a
back and forth strokes. A good rule of
compound is designed to coat metal higher build. Both products exhibit
thumb is to obscure the surface being
substrates and mask surfaces from high adhesive properties. Rated up to
coated. Allow to dry 30 minutes before
adhesion of solventless polyesters and 150°C temperature rating. Cure cycle is
applying varnish treatments. Once the
compounds. Easy to apply by 2-6 hours @ 275º-300°F, depending on
varnish is cured, the coating can be
brushing or dipping. Peels off easily depth of material to be cured.
removed by scoring with a wood stick
leaving metal surfaces clean of varnish.
or rod. Clean threads by running a nut CONTAINER PART NUMBER
Drys at room temperature in 15-45
or a tap over the threaded areas. 1 Gallon B-7-300-10LB
minutes, or at 200ºF - 2-5 minutes.
Withstands bake temperature up to 5 Gallon B-7-300-5GAL
392°F for 1-1/4 hours. CONTAINER PART NUMBER 55 Gallon B-7-302-55GAL
1 Gallon MN-743-1
CONTAINER PART NUMBER
1 Gallon MY-739-1

33
©Essex Group, Inc., 1998
FINAL INSULATION - AIR DRY VARNISHES
PURPOSE OF VARNISH AND VARNISHING SYSTEMS.
The primary roles of varnish in an electric motor are
1.) Bonding the wire together to form a solid mass.
2.) Healing wire damage due to handling and winding.
3.) Providing chemical and moisture resistance.
4.) Adding additional insulation of wires from each other and from metal.
5.) Sealing the unit to resist moisture, dust and chemical contamination.
6.) Preventing rust on metal parts.
7.) Filling the voids in the slots, between layers of insulation, to promote heat transfer.
VPI systems offer the best penetration with the best build of all varnish systems, although VPI systems and processes can
prove to be cost prohibitive. When specifying a varnish, bond strength, build, temperature class, and chemical resistance
must be taken into consideration. One should look for a varnish that will provide the best bond strength, and provide
good chemical and moisture resistance. Dip & bake applications provide an economical means of varnishing motors for
most applications. VPI is usually reserved for more stringent applications.

SOLVENT OR SOLVENTLESS VARNISH?


With all the new varnishes out on the market it is tough to know what varnish a shop should use.
Consider these points.
1.) Cost -The initial cost of solventless varnish is higher than solvent based. Monomers in solventless varnish
are 100% reactive, so there are minimal VOC’s lost during the bake cycle. Solvent based varnishes can
lose up to 70% of the mixture during the bake cycle.
2.) Safety - Because solventless varnishes use monomers as thinners, the flash point is considerably higher
than solvent based varnishes. A shop might be able to get a reduction in insurance rates. In addition,
the special tanks that are sometimes required with solvent based varnishes are not required. Also there
are less VOC’s being released into the atmosphere from the oven stack, (better compliance with EPA).
3.) Cure times - typically the cure times are shorter for solventless varnishes which will offer savings in
energy costs.
4.) Bond Strength - solventless varnishes have higher bond strength than most solvent based varnishes,
resulting in less vibration and noise.
5.) Tank Maintenance - Varnishes may require more tank maintenance if varnish turnover is low.
Before selecting your varnish you need to determine which aspects are most critical to you.

B-277-2 CLASS F AC-43 CLASS F AC-41 CLASS F


(160ºC) (175ºC) (160ºC)
A high temperature A high temperature
modified polyester air clear polyurethane air
dry varnish. AC-43 air dries in about 10 dry varnish. AC-41 air dries in about 10
A clear air drying varnish for general minutes complete cure in about 1
minutes, complete cure in about 1
uses. Exhibits excellent adhesion to hour. Can be baked at 300°F for 10-15
hour. Can be baked at 300°F for 10-15
steel and copper. Dries to touch in minutes to improve it’s already
minutes to improve it’s already
about 5 minutes, complete cure in 1-2 excellent moisture and chemical
excellent moisture and chemical
hours. It also has excellent moisture resistance. Clear color. Dielectric
resistance. Clear color. Dielectric
resistance. 2200 volts/mil dielectric strength (dry) 2000 volts/mil (wet)
strength (dry) 2000 volts/mil (wet)
strength dry. 1200 volts/mil. Build 2.5-3 mils. Thinner
1200 volts/mil. Build 2-3 mils. Thinner
CONTAINER PART NUMBER T-200X Xylol. T-200X Xylol.
1 Gallon B-277-2-1GAL
5 Gallon B-277-2-5GAL CONTAINER PART NUMBER SIZE PART NUMBER
55 Gallon B-277-2-55GAL 1 Gallon AC-43-1 1 Gallon AC-41-1
5 Gallon AC-43-5 5 Gallon AC-41-5
55 Gallon AC-43-55 55 Gallon AC-41-55

34
©Essex Group, Inc., 1998
FINAL INSULATION - SOLVENTLESS EPOXY VARNISHES
CC-1141 CLASS N (205ºC) CC-1115 CLASS F (155ºC)
A modified solventless epoxy resin CC-1115 is a one part thixotropic epoxy
suitable for use in VPI and dip and bake resin, formulated for VPI systems where
applications. Low viscosity for excellent low viscosity and excellent penetration
penetration, and excellent coating and retention are desired. It has excellent
appearance. Exhibits excellent chemical and moisture moisture and chemical resistance. Excellent thermal shock
resistance, recommended for use on hermetic motors. properties and high flash point. Cure cycle is 3-5 hours at
High flash point (>200°C) and low VOC’s make this a 325°F or 7-9 hours at 300°F. Build 3.5-4.5 mils.
environmentally friendly varnish. Cure cycle is 1-3 hours at
350°F or 3-5 hours at 300°F. Bond strength is 35/15 lbs. at CONTAINER PART NUMBER
25°/155°C. 1 Gallon CC-1115-1
5 Gallon CC-1115-5
CONTAINER PART NUMBER 55 Gallon CC-1115-55
5 Gallon CC-1141-5GAL
55 Gallon CC-1141-55GAL

SOLVENTLESS POLYESTER VARNISHES

B7-373A CLASS H
A semi-rigid 100% reactive solventless polyester resin developed for VPI and dip CONTAINER PART NUMBER
applications. Excellent chemical and moisture resistance. Exhibits excellent penetration 1 Gallon B-7-373A-1GAL
capability with good build. Long catalyzed storage life with fast gel time. Comes with 5 Gallon B-7-373A-5GAL
B7-373B catalyst, must be mixed before use. Recommended cure cycle 1-4 hours 55 Gallon B-7-373A-54GAL
at 150°C.

CC-1305 CLASS H EB-1500 B-7-606 CLASS H


(180ºC) CLASS H
100% solids resilient This solventless polyester varnish is
polyester resin developed the latest development in non- Solventless polyester varnish that
for use in VPI and dip and bake exhibits extra high bond strength. High
applications. Flash point in excess of polluting varnish for the electrical
rebuilder. A semi-rigid 100% reactive flash point (>200°F) makes this one of
200°F and low VOC makes this a safe the safer varnishes. Works well in dip &
varnish to use. The high build helps give polyester varnish for dip and bake, as
CC-1305 its excellent chemical and well as vacuum pressure impregnation. bake applications, as well as VPI
moisture resistance. A unique feature of Color, Amber; Viscosity, 1163 cps; applications. Low viscosity gives
this varnish is that it is flexible in thick Flash point >300ºF, Gel Time at 118ºC excellent penetration and low build
sections to resist cracking. It has 24 minutes; build per dip .6 mil; shore for easy clean up. Recommended cure
exhibited excellent tank stability and low cycle 2-4 hours at 300-320°F. Dielectric
tank maintenance requirements. Low D hardness 80, cure time:
2-4 hours @ 300ºF strength is 3000 volts/mil dry. Hermetic
odor makes for a pleasant varnish to use. approved with longer cure cycle.
The superior fill and high bond strength 4-8 hours @ 285ºF
produces quieter, cooler running units. 8-12 hours @ 275ºF CONTAINER PART NUMBER
Recommended cure is 1 hour at 325°F. 5 Gallon B-7-606-5GAL
CONTAINER PART NUMBER
CONTAINER PART NUMBER 5 Gallon EB-1500-5GAL 55 Gallon B-7-606-55GAL
5 Gallon CC-1305-5GAL 55 Gallon EB-1500-55GAL
55 Gallon CC-1305-55GAL

35
©Essex Group, Inc., 1998
FINAL INSULATION - AIR DRY VARNISHES
FUNGUS 30 RED 434-66 AND
RESISTANT PROTECTIVE 434-66 BLACK
AC-46 SEALER (220ºC)
CLASS F (160ºC) Pedigree No. 30 prevents underlying High temperature electrical insulation
insulation windings from being that dries very quickly to a tough, clear
High temperature polyurethane
attacked by oils, greases, gas, acid, amber, moisture resistant film. Also
electrical insulation that dries very
alkalids or water. It assures complete available in black. Air dries in about
quickly to a tough clear, chemically
cover if applied carefully by dipping, 15 minutes, complete cure in about
resistant film. Clear color. AC-46 air
spraying or brushing. Its smooth 1 hour, can be baked at 250°F for
dries in about 10 minutes complete
appearance is tough, withstanding 2 hours to improve its already
cure in about 1 hour, can be baked at
considerable abuse when electrical excellent moisture resistance. Dielectric
300°F for 10-15 minutes to improve it’s
apparatus is in operation. It is flexible, strength (dry) 3140 volts/mil (wet) 2600
already excellent moisture and
heat and arc resistant, dust repellent. volts/mil. Bond Strength .7 at 150°C.
chemical resistance. Dielectric strength
Best air drying results, dip units
(dry) 2000 volts/mil (wet) 1200 CONTAINER PART NUMBER
between 120°F to 130°F unit
volts/mil. Build 2.5-3 mils. Thinner 1 Gallon H43401
temperature.
T-200X Xylol. 5 Gallon H43405
CONTAINER PART NUMBER CONTAINER PART NUMBER 55 Gallon H43455
1 Gallon AC-46-1 1 Gallon H3001 1 Gallon H434B01 (Black)
5 Gallon AC-46-5 5 Gallon H3005 5 Gallon H434B05 (Black)
55 Gallon AC-46-55 55 Gallon H3055 55 Gallon H434B55 (Black)

77X-010 AIR DRY UL THERMAL CLASS 130 THROUGH 180


A clear, fast drying or low temperature cure insulating varnish for CONTAINER PART NUMBER
impregnating and seal coating of electrical apparatus. Excellent 1 Gallon H77X01001
moisture and chemical resistance. Color amber, flash point 70ºC, 5 Gallon H77X01005
Dielectric strength (dry) 4000 volts/mil, (wet) 2680 volts/mil. 55 Gallon H77X01055

FINAL INSULATION - SOLVENTLESS EPOXY VARNISHES


E-900-LV/900-T B-7-619 CC-1118-LV
CLASS H CLASS H (180ºC) CLASS H
(180ºC) A unique, one part, thixotropic epoxy
A single component solventless epoxy resin for use where high voltage, low
resin for use in VPI or dip and bake A single part 100% reactive epoxy corona, superior chemical resistance,
applications. Two types available, low resin specially designed for superior and excellent electrical insulation
viscosity is for use in form wound coils performance in VPI systems. Meets properties at elevated temperatures are
and transformers and thixotropic for
use on random wound coils that mine, navel, and nuclear plant required. Allows dipping at
require a higher build. This resin offers approval. Low viscosity enhances temperature in excess of 150° to
outstanding bond strength, chemical performance by providing excellent improve impregnation and shorten
resistance and physical properties. penetration in form coil applications. process time. Thixotropic gives
Whether the application requires low Slightly thixotropic to give complete excellent penetration and complete
viscosity for better penetration or
thixotropic for higher build, E-900LV and void-free impregnation in random encapsulation. Exhibits exceptional tank
gives you the resin to suit your needs. wound equipment. Dielectric strength stability. Routine tank maintenance and
Flash point is >250°F. Recommended 2760 volts/ mil. Cure cycle 4-6 hours at cooling not required. Meets mil spec
cure cycle is 2-4 hours at 325° to 350°F. 150°-160°C. Bond strength is 67/6.7 MIL-M-1760E. Specifically formulated
Bond strength is 47.9/4.4 lbs. at lbs. at 25°/150°C. for VPI, yet works in dip applications
25°/150°C.
too. Cure cycle 4-6 hours at 325°F for
CONTAINER PART NUMBER CONTAINER PART NUMBER
maximum chemical resistance.
5 Gallon HE900LV05 5 Gallon B-7-619-5GAL
55 Gallon HE900LV55 55 Gallon B-7-619-50GAL CONTAINER PART NUMBER
5 Gallon HE900T05 (Thixo) 55 Gallon B-7-619LV-55GAL 1 Gallon CC-1118LV-1
55 Gallon HE900T55 (Thixo) (Low Viscosity) 5 Gallon CC-1118LV-5
55 Gallon CC-1118LV-55
36
©Essex Group, Inc., 1998
FINAL INSULATION - SOLVENTLESS VARNISHES
CC-1105 600 DAP 433-75-VTC
CLASS N CLASS H CLASS H
(205ºC) (180ºC) (180ºC)
A truly unique solventless polyester A solventless polyester resin A high performance solventless
varnish. The high flash point (329°F) formulated for use in VPI systems, but polyester resin formulated expressly
and low odor make this a excellent works equally well in dip and bake for use in VPI systems. This resin has
choice for varnish. Low viscosity gives applications. Its low viscosity gives excellent chemical resistance and
excellent penetration and minimal excellent penetration with good slot excellent tank stability. Medium
clean up. High bond allows it to be fill. 600 DAP has excellent tank stability viscosity and cures to a clear high
used on rotating equipment. Years of and a flash point >250°F. bond strength film. Flash point is
use in the field has shown its excellent Recommended cure cycle is 4-6 hours 127°F. Recommended cure cycle is
tank stability. Recommended for use at 275° to 350°F. Bond strength is 2-4 hours at 300° to 350°F. Bond
on hermetics. Recommended cure 40/21 lbs. at 25°/150°C. strength is 46/13 lbs. at 25°/150°C.
cycle 15 minutes at 350°F or 35
CONTAINER PART NUMBER CONTAINER PART NUMBER
minutes at 325°F. It is also available as
5 Gallon H600DAP05 1 Gallon H135443375VTC1
filled polyester resin (HTC).
55 Gallon H600DAP55 5 Gallon H135443375VTC5
CONTAINER PART NUMBER 55 Gallon H135443375VT55
1 Gallon CC-1105-1
5 Gallon CC-1105-5
55 Gallon CC-1105-55
5 Gallon CC-1105HTC-5
55 Gallon CC-1105HTC-55

CC-1405 CC-1133 PR477


CLASS H CLASS H CLASS H
(180ºC) (180ºC) (180ºC)
A truly unique solventless polyester A flexible one part solventless This varnish is a polyester resin that is
varnish, specifically developed to unsaturated polyester varnish. ideal for VPI systems or dip and bake.
provide superior moisture resistance Excellent for D.C. traction coils, This varnish is suitable for motors,
and good wetability. It can be used in formed wound coils and transformers. coils, stators and high voltage
VPI as well as dip and bake. The high The flash point is (142°F). Offers low transformers. Has low viscosity and
flash point (200°F) and low odor emissions, excellent appearance and high thermal capabilities. The
make this a excellent choice for good electrical properties. Good for monomer is vinyl toluene. The flash
varnish. Low emissions and superior both VPI and dip and bake. Bond point (127°F). Bond strength 21.6# at
moisture and chemical resistance. strength 35# at 25°C and 10# at 155°C. 25°C and 1.9# at 150°C. Years of use in
Bond strength 30# at 25°C and 12# at Years of use in the field has shown its the field have shown its excellent tank
155°C. Years of use in the field has excellent tank stability. Recommended stability. Recommended cure cycle
shown its excellent tank stability. cure cycle 1-2 hours at 325°F. 4-6 hours at 325°F. Dielectric: dry
Recommended cure cycle: 15 minutes Dielectric: dry 3500, wet 2200 2180, wet 1800 (volts/mil).
at 350°F, 35 minutes at 325°F. (volts/mil). Build 3-4 mils.
Dielectric: dry 3800, wet 3000 CONTAINER PART NUMBER
(volts/mil). Color clear/amber. CONTAINER PART NUMBER 5 Gallon HPR47705
5 Gallon CC-1133-5 55 Gallon HPR47755
CONTAINER PART NUMBER 55 Gallon CC-1133-55
55 Gallon CC-1405-55GAL

37
©Essex Group, Inc., 1998
FINAL INSULATION - SOLVENT BASED VARNISH
B-346A CLASS N BC-359 CLASS H Y-210 CLASS H (180ºC)
(215ºC) (180ºC) A general purpose solvent
A specially formulated A versatile cure cycle based modified polyester
solvent-based polyester makes this solvent varnish that is an industry
varnish for use in up to Class H systems. based varnish truly unique, a fast cure standard for a variety of
For a low price, BC-346A will give high can be obtained at low temperature applications. Typical uses include
build with excellent flexibility. It exhibits or an ultra fast cure at high stator, coil and transformer
excellent moisture and chemical temperature. Provides superior impregnation. Meets mil spec
resistance. Meets Mil spec MIL-I-24092/D. moisture resistance and excellent MIL-I-24092. Flash point is 85ºF.
Excellent for use in transformers, stators, chemical and abrasion resistance. Low Recommended cure cycle is 2-4 hours
form coils and random wound coils. cost and meets Rule 66 air pollution at 300º-350ºF. Bond strength is 27/2.7
Dielectric: dry 4,000, wet 2,900 standards. Excellent for motors, relays, lbs. at 25°/150°C. Uses Xylol thinner.
(volts/mil) Recommended cure cycle transformers, stators, form wound coils
1-2 hours at 325°F, 2-1/2-5 hours at 275ºF. CONTAINER PART NUMBER
and random wound coils. Dielectric 5 Gallon HY21005
Build 4-5 mils.
strength: dry/wet: 3000 volt/mil. 55 Gallon HY21055
CONTAINER PART NUMBER Recommended cure cycle 1/2-1-1/2
1 Gallon BC-346A-1 hours at 325°F or 8-10 hours at 230°F. LOW VOC Y-210M
5 Gallon BC-346A-5
55 Gallon BC-346A-55 CONTAINER PART NUMBER CLASS H (180ºC)
1 Gallon BC-359-1 This is a low VOC
711-F2106 5 Gallon BC-359-5 compliant varnish, with
CLASS H (180ºC) 55 Gallon BC-359-55 high solids. It is a general
A solvent-based purpose solvent based
modified polyester 923 EPOXY HERMETIC modified polyester varnish that is an
varnish that is widely industry standard for a variety of
accepted throughout the INSULATION applications. Typical uses include stator,
electrical industry. Its long VARNISH coil and transformer impregnation.
life, ease of maintenance and application Meets mil spec MIL-I-24092. Flash point
It is the varnish of choice
has made it a successful varnish for many by the refrigeration is 80ºF. Recommended cure cycle is
years. Medium viscosity provides good compressor industry. Along with its 2-10 hours at 300º- 350ºF. Bond strength
penetration and good film build. Meets excellent freon resistance, it is is 22.7/1.9 lbs. at 25°/200°C. Dielectric:
mil spec MIL-I-24092. Flash point is 55°F. impervious to harsh chemical 3440/ 3050 (volts/mil). Build 1.15 mils.
Recommended cure cycle is 2-6 hours at environments. The product is available Uses thinner Oxsol-100 (OX100).
300°-350°F. Bond strength is 20.8/1 lbs. in both 35% and 50% solids (by
at 25°/150°C. weight) for customer convenience. High CONTAINER PART NUMBER
bond strengths, low to medium 5 Gallon HY210M05
CONTAINER PART NUMBER viscosity, excellent tank stability. Color is
1 Gallon H711210601 clear amber. Flash point for 35% 83ºF 55 Gallon HY210M55
5 Gallon H711210605 and 50% 94ºF. Dielectric strength: dry
55 Gallon H711210655 4000 volt/mil, wet 3200 volts/mil. Bond
BEI-915A CLASS H
®
strength is 35.3/6.7 lbs. at 25°/150°C. A low-heat
BC-352 CLASS H CONTAINER PART NUMBER - 35% cure modified
(180ºC) CONTAINER PART NUMBER - 50% polyester-solvent base, clear baking
1 Gallon H9233501 varnish. Retains its light amber color for
A one part, high
bond strength, clear 5 Gallon H9233505 well over a year and gives off virtually
epoxy varnish that offers the highest 55 Gallon H9233555 no odor. Exhibits excellent oil and
resistance to chemicals, solvents 1 Gallon H9235001 moisture resistance, high bond strength
and moisture. Provides protection to 5 Gallon H9235005 and excellent adhesion. Dielectric
windings that must operate in 55 Gallon H9235055 strength is 4400 volts/mil when dry. A
corrosive conditions. Recommended classic dip & bake varnish that
for hermetic motors in fluorinated conserves energy because of its fast
refrigerants, as well as stators, cure cycle. Recommended cure cycle
armatures, laminations and rotating 2-4 hours at 250-275°F.
CONTAINER PART NUMBER
field coils. Dielectric: dry 4600, wet CONTAINER PART NUMBER
1 Gallon BC-352-1
3600. Recommended cure cycle 2-4 1 Gallon BEI-915A-5GAL
hours at 300ºF. Build 3-4 mils. 5 Gallon BC-352-5
55 Gallon BC-352-55 15 Gallon BEI-915A-15GAL
(See Part Numbers to right.)
38 55 Gallon BEI-915A-55GAL
©Essex Group, Inc., 1998
FINAL INSULATION
WET WINDING COMPOUNDS CLASS F (155ºC)
When winding field coils that require a high degree
of turn to turn bond strength, you can brush one the TENSILE FLEXURAL SHELF CURE
following compounds on each layer as you are STRENGTH STRENGTH LIFE CYCLE PART
winding it. These components exhibit no sag even MFG. @ 25°C @ 25°C @ 25°C @ 150°F NUMBER
on vertical surfaces, and have extremely high bond Sterling 11,450 PSI 12,470 PSI 4 months 8 Hrs. HU3002001
strengths. Apply with a stiff bristle brush or trowel. Dolph 12 months 7-8 Hrs. CN-1119-1
Because of the unique characteristics they have
relatively short shelf life, and the material should be stored under refrigeration. One gallon units are shown because of short
shelf life, larger units are available. Basic cure cycles are shown, properties can be improved by additional cure cycles, consult
specific data sheets for more information.

SILICONE VARNISH
DC 997 CLASS R
Silicone resin varnish that exhibits excellent bond strength even at high temperatures.
Contains excellent electrical properties and moisture resistance. Easy to use. Meets
mil spec MIL-I-24092B. Flash point 80ºF. Initial cure cycle 2-4 hours at 302º - 392ºF. If CONTAINER PART NUMBER
equipment is to be operated at temperatures higher than 200ºC, should be given an 1 Gallon DC-997-1
additional cure of 6 hours at 482ºF. 5 Gallon DC-997-5
55 Gallon DC-997-55

SPRAYON CLEAR INSULATING VARNISH


Clear insulating varnish. Thoroughly penetrates old and new material, air
dries faster than most insulating aerosols.
Provides high adhesion, high arc-resistance and non-tracking
properties. CONTAINER PART NUMBER
• Air Dries in 10-15 minutes; tack free in 60 minutes. 16 oz. SPN-600
• Use as insulating varnish in Class F applications, as well as a topcoat.
• Resists abrasion and wear.
• Contains no chlorinated solvents.
• Dielectric Strength 2,100 VPM.
• Equipped with DanVern standard valve.

NEW RANVAR 2000 SOLVENTLESS MODIFIED


EPOXY VARNISH
New B-7-1000 is a modified epoxy designed for Vacuum Pressure Impregnation
systems. This single component product is reliant, chemical and moisture-resistant.
It is VOC compliant. If an additional film build and bridging is required, a thixotropic
version is available (B-7-1000T). Color: Light amber; Weight/gallon 8.9.

39
©Essex Group, Inc., 1998
NEW RANBAR VARNISHES
NEW RANVAR 2009
RANVAR 2009 a solventless VPI EPOXY POLYESTER VARNISH. If the thermal
properties of a polyester and the chemical resistance of an epoxy are required ...
the need for two tanks can be eliminated. Use RANVAR 2009 and achieve the
required properties with one product. This product is not a blend. It is an actual
reaction whose end results give you the best of both worlds.

FEATURES: Color: Amber CONTAINER PART


Low VOC Weight per gallon - 8.9 SIZE NUMBER
Solventless Viscosity @ 25ºC - 800±100 5 Gallon RV-2009-5GAL
Superior moisture resistance Film Build - 1.5 Mils 55 Gallon RV-2009-55GAL
Excellent chemical resistance Flash Point - 127 Catalyst RV-2009B
Excellent film build VOC - 1.9 lbs/gal Viscosity
High bond strength Shore Hardness @25ºC-80 Reducer BS-217
Good flexibility Bond strength @25ºC-28
Inhibitor RV-2009INH
VPI only Dielectric 3250 Dry / 2800 Wet

NEW RANVAR B-7-1000


RANVAR B-7-1000 a solventless VPI MODIFIED EPOXY VARNISH. VOC compliant,
proprietary modified epoxy which is designed for vacuum pressure impregnation.
For additional film build and bridging, thixotropic version is available B-7-1000T.

FEATURES: Color: Amber CONTAINER PART


Low VOC Weight per gallon - 8.9 SIZE NUMBER
Solventless Viscosity @ 25ºC - 800±100 5 Gallon B-7-1000-5GAL
Superior moisture resistance Film Build - 1.5 Mils 55 Gallon B-7-1000-55GAL
Excellent chemical resistance Flash Point - 127 Catalyst B-7-1000B
Excellent film build VOC - 1.9 lbs/gal Viscosity
High bond strength Shore Hardness @25ºC-80 Reducer BS-217
Low run off Bond strength @25ºC-28
Inhibitor B-7-1000INH
Class 180ºC Dielectric 3250 Dry / 2800 Wet

NEW RANVAR 2010R


RANVAR 2010R is a solvent based CO-POLYMER VARNISH. It is high in solids,
chemical and moisture resistant, low VOC, proprietary co-polymer recommended
for applications by static dip and bake or roll varnish. This high quality varnish
provides the bond strength, insulation protection and chemical resistance
required for outstanding protection to electric motors, stators and related
electrical apparatus.

FEATURES: Color: Amber CONTAINER PART


Low VOC Dielectric 3600 Dry / 2800 Wet SIZE NUMBER
Mild odor Cure 2-4 Hours @ 300-325ºF 5 Gallon RV-2010R-5GAL
Outstanding moisture resistance 55 Gallon RV-2010R-55GAL
Excellent chemical resistance
Excellent film build
High bond strength
Low run off

40
©Essex Group, Inc., 1998
FINAL INSULATION - THINNERS AND REDUCERS
VARNISH TANK MAINTENANCE PRODUCT THINNER PRODUCT THINNER
AC-41 T-200X CW-340-1 T-50
Routine maintenance on solvent based varnishes is AC-43 T-200X DC-1890 T-100
relatively simple. First determine your viscosity. Add AC-46 T-200X DC-997 T-200X
thinner or fresh varnish as required. When maintaining a B-277-2 T-200X ER-41 T-200X
water based or solventless varnish it is important to get B-6-310-1 T-200X GLP-1201 T-1500
the varnish manufacturer involved in testing the varnish. If B-6-311B T-200X GLP-9921 T-200X
you routinely send a sample of your varnish into the B-6-640 BS-130 LAM-COAT N/A
manufacturers they will perform several tests on the B-7-610 N/A LC-705 T-220
varnish and advise as to what and how much of the B-7-611 N/A Y-210 T-200X
appropriate material should be added to the tank to keep B-7-612 T-200X Y-210M OX-100
B-706 N/A 30 T-200X
it in tip top condition. Below are a few items that will
BC-346A T-100/T-200X 434 T-200X
help maintain the tank. BC-359 T-100 711-F2106 T-200X
DESCRIPTION PART NUMBER BEI-915A T-100/T-200X
Dolph Viscosimeter TVM-100 CB-1057 T-200X
Viscosity Cup & Thermometer VISC 100 KIT CB-1128 T-200X
Dolph Quart Sample Can DLH-SAMPLE-CAN-QT CC-1120 N/A
Ranbar Quart Sample Can RBR-SAMPLE-CAN-QT CR-1034H N/A
CR-1035 N/A
CW-1081 N/A
THINNERS
When adding thinner to the tank it should be added
slowly with strong agitation. Never leave thinner sitting on
the surface of the tank for a period of time, as this can VISCOSITY REDUCERS
cause solids separation. It is not a good practice to add When maintaining solventless varnish tanks, it’s not as
more than 10% by volume in one addition, if more than simple as adding thinner to reduce the viscosity. Samples
10% needs to be added, do it in two or more additions. must be submitted to the manufacturers of the varnish on
The temperature of the thinner should be roughly about a regular basis. They will advise of the proper amount of
the same temperature as the varnish to avoid curdling. reducer that should be added. Without the aid of the
DOLPH RANBAR manufacturer of the varnish, severe damage can be
PRODUCT SIZE PART NUMBER PART caused to the varnish in your tank.
NUMBER
VM&P 1 Gallon T-100-1 BS-50-1GAL INHIBITOR VISCOSITY ADJUSTER
Naptha 5 Gallon T-100-5 BS-50-5GAL VARNISH SIZE PART NUMBER PART NUMBER
55 Gallon T-100-55 BS-50-55GAL CC-1105 1 Gallon M-2016-1GAL VSR-3015-1
Xylol 1 Gallon T-200X-1 BS-107-1GAL 5 Gallon VSR-3015-5
5 Gallon T-200X-5 BS-107-5GAL CC-1305 1 Quart M-2016-1QT
55 Gallon T-200X-55 BS-107-55GAL 1 Gallon M-2016-1GAL VSR-3015-1
Oxsol* 5 Gallon OX-100-5 5 Gallon VSR-3015-5
55 Gallon OX-100-55 B-7-373 1 Gallon B-7-374-1GAL BS-217-1GAL
5 Gallon B-7-374-5GAL BS-217-5GAL
*Mfg. by Mozel Inc.
55 Gallon BS-217-55GAL
B-7-606 1 Gallon BS-221-1GAL
5 Gallon B-7-618-5GAL BS-221-5GAL
55 Gallon BS-221-55GAL
T-723 TAPE ADHESIVE EB-1500 1 Gallon BS-221-1GAL
5 Gallon B-7-618-5GAL BS-221-5GAL
Sterling (PD George) T-723 adhesive is a
55 Gallon BS-221-55GAL
thermosetting binder having unusual PR477 1 Gallon H644001 H284901
adhesive qualities. It will bind to all types 5 Gallon H64404(QT) H284905
of tapes, such as: mica, cotton, varnished 55 Gallon H284955
cambric, treated and untreated glass tape. 433-75 1 Gallon H644001(PT) H284901
5 Gallon H644005(QT) H284905
CONTAINER PART NUMBER 55 Gallon H284955
1-3/4 oz. Tube HT723 600DAP 5Gallon HDAP05
1 Gallon HST72301 55 Gallon HDAP55
5 Gallon HST72305

41
©Essex Group, Inc., 1998
FINAL INSULATION - VARNISH KITS
Varnish kits are an excellent method of impregnating windings when you need to get the motor back to your customer fast.
Once you have rewound the stator and completed tying it down, simply heat the stator by applying reduced voltage to the
windings. Mix the varnish kit and pour it over the end turns while the stator is standing on end. After you have saturated the
winding, flip the stator over and saturate the other end. Continue heating the winding until the varnish cures. Clean up any
spillage that may have occurred in the bore. Assemble the motor and you are ready to get your customer back in service!

MFG. CLASS & TYPE DESCRIPTION COLOR HARDNESS POT CURE PART
SHORE "D" LIFE TIME SIZE NUMBER
@ 77ºF
Class B Two part solventless epoxy kit designed 30 Min. @ Pint B-7-613-1PT
Ranbar Solventless for Flow On application for impregnation Light 91/89 45 135F° or Quart B-7-613-1QT
Epoxy & sealing stators, coils and transformers. Amber Minutes 72 Hours @ Gallon B-7-613-1GAL
Good for hermetics. @ 77°F 77°F 5 Gallon B-7-613-5GAL
Class F A unique semi-rigid epoxy. Fast cure Pint CC-1089-1
Dolph Solventless with a long pot life. Excellent moisture. Amber 70 3 15 Min. Quart CC-1089-2
Epoxy and chemical resistance. Days @ 275° F 5 Gallon CC-1089-16
Class F Low viscosity epoxy, semi- rigid, for Pint CC-1095-1
Dolph Solventless impregnating and sealing stators, coils, Amber 70 45 15 Min. @ Quart CC-1095-2
Epoxy and transformers. Cures at low Minutes 135°F Gallon CC-1095-8
temperatures. Good for hermetics. @ 70°F 5 Gallon CC-1095-50
Class H Two component system designed for Pint B-7-614-1PT-FC
Ranbar Solventless pour through application on random Amber 70/30 4 days 30 Min. @ Quart B-7-614-1QT-FC
Polyester wound stators and rotors. @ 77°F 275°F Gallon B-7-614-1GAL-FC
Class H Low viscosity polyester, semi-rigid, for
Dolph Solventless impregnating and sealing stators, Amber 78 4 15 Min. @ Pint CC-1094-1
Polyester armatures, coils and transformers. Low Hours 150°F Quart CC-1094-2
cost system. Low temperature cure. @ 70ºF 5 Gallon CC-1094-45
Class H Two component system designed for Amber 35-50 35-50 1/2 Pint B-7-206-1/2-PT-KIT
Ranbar Solventless impregnating and sealing stator windings Minutes Min. Pint B-7-206-PT-KIT
Epoxy Quart B-7-206-QT-KIT

CROSS REFERENCE FROM EPOXYLITE TO RANBAR AND DOLPH PRODUCTS


EPOXYLITE DESCRIPTION RANBAR PART NUMBER DOLPH
113-67-1 Brush on Mold Release B-213
203 Sealer Paste, Black B-9-110-A/B CB-1057/CR-1034H
211 Brush on Compound, Tan B-9-110-1LV CO-1060
213 Air Dry Electric Motor Sealer B-9-136-A/B CW-1081
230 Trickle Impregnation Resin B-9-102-A/B CC-1095
234 Trickle Impregnation Resin B-7-206 CC-1095
236 Trickle Impregnation Resin B-7-206 CC-1089
293 Thermal Shock Potting Resin B-9-140-A/B CB-1054
478 VPI Resin B-7-619 CC-1115/ CC-1118LV
707 Field Coil Bonding Compound CN-1119
8020 Wet Winding Compound B-7-300WW CN-1119
805 Transformer Potting Compound B-7-646 CB-1054
8117 Semi Rigid Butter On B-7-610 CR-1034H

42
©Essex Group, Inc., 1998
FINAL INSULATION - COATINGS
BUTTERING SPRAYING CASTING OR
Varnish winding OR POTTING
using normal BRUSHING Varnish
procedures. application is not
Apply resin to Varnish the unit required with all
warm stator using using normal types of potting
a spatula or flat procedures. Some resins may need compounds.
stick, making sure to get good to be thinned for spraying. (See Build dike around the
coating on the end turns and contact chart on page 35 for thinners.) Spray winding, sealing the ends of the dikes
with the laminations. Once the resin resin on winding using a siphon with a buttering compound to keep
has partially set, use a rag soaked in spray gun. Remove any excess resin the potting compound from running
using a rag soaked in thinner. Allow out. Pour the resin into the mold from
thinner to insure a complete seal and
to cure and assemble the motor for one spot to reduce the chance of
give the unit a smooth glossy finish. trapping air in the mold. Once partial
use.
cure has occurred, remove the dikes
and remove any excess resin.
APPLICATION TEMP.
METHOD MFG. DESCRIPTION COLOR HARDNESS POT LIFE CLASS CURE TIME SIZE PART NUMBER
Dolph Thixotropic epoxy paste semi-rigid for Red 80 90 Min. B 3-4 Hours Pint CR-1034H-1
stators, armatures, coil ends, and @ 70ºF @ 70° F Quart CR-1034H-2
marginal ends of transformers. Gallon CR-1034H-8
5 Gallon CR-1034H-50
Buttering Dolph Thixotropic epoxy paste, flexible, 1:1 Black 70 2 Hours B 2-4 Hours Pint CB-1057-1
mixing ratio, for stators, armatures, coil @ 70° F Quart CB-1057-2
ends, and marginal ends of Gallon CB-1057-8
transformers 5 Gallon CB-1057-50
Dolph One part compound for sealing stator Beige F 2-4 Hours 2 Gallon CW-340-1-2
end turns for abrasion resistance. @ 285° F 5 Gallon CW-340-1-5
Ranbar Thixotropic epoxy paste, semi-rigid for Red 90/88 2-4 B 3 Hours Pint B-7-610-1-PT
stator and armature coil ends. Hours @ 150°F Quart B-7-610-1QT
Gallon B-7-610-1GAL
Dolph Thixotropic resin, extremely flexible Black Shore A 45 Min. F 3-4 Pint CB-1128-1
seals out moisture, excellent Hours Quart CB-1128-2
chemical, abrasion and crack 45 Gallon CB-1128-8
resistance.
Brush Dolph Thixotropic epoxy, flexible for "spray-on" Brown 55 6 Hours B 1 Hour Pint CW-1081-1
protection of motor stators. @ 150° F Quart CW-1081-2
5 Gallon CW-1081-16
Or Dow Corning One part silicone rubber sealant for Gray H 15-30 Min. Gallon DC-1890-1
protection against moisture and @ 70° F 5 Gallon DC-1890-4.5
Spray abrasion.
Ranbar Thixotropic epoxy resin for chemical and Brown 55/25 8 Hours B 1-2 Hours Pint B-7-612-1PT
moisture protection of stators. Will not Quart B-7-612-1QT
sag during cure cycle. Gallon B-7-612-1GAL
Ranbar Thixotropic two part epoxy resin for Brown 27-30 3-4 Hours
protection from grit, moisture and Pint B-9-136A/B-PT
chemicals
Potting Dolph Low viscosity epoxy, semi-rigid for Red 75 90 Min. B 2-4 Hours Pint CR-1035-1
casting stators, solenoid coils, and @ 70° F Quart CR-1035-2
control coils. Gallon CR-1035-8
5 Gallon CR-1035-50
Casting Dolph Extremely flexible low viscosity Clear Shore A 70 Min. F 3 Hours Gallon CC-1120-1
compound for potting electromagnets 35 @ 70° F 5 Gallon CC-1120-5
Ranbar Flexible resin for potting lifting magnets Amber 30 15-30 B 30 Min. Quart B-706-1QT
Filling and transformers for protection against Min. @ 70° F Gallon B-706-1GAL
moisture. 5 Gallon B-706/PL-KIT
Ranbar Epoxy resin for potting lifting magnets in Amber 30/12 8 Hours F 1 - 2 Hours Quart B-7-611-1QT
high temperature applications. @275° F Gallon B-7-611-1GAL
Ranbar A two part epoxy resin, thixotropic and Black 82/84 30-45 F 4-6 Hours Pint B-7-110AB-PT
filled. Recommended for chemical and Min. Quart B-7-110AB-QT
corrosive applications Gallon B-7-110AB-GL
5 Gallon B-7-110AB-5
Ranbar A two part epoxy resin, thixotropic and Black 79-81 50-60 F 4 Hours Quart B-7-646-AB-QT
highly filled. Designed for general Min. @ 70° F
purpose potting and molding.

43
©Essex Group, Inc., 1998
FINAL INSULATION - PAINTS
AC-41 CLEAR SEMI CONDUCTIVE PAINTS
POLYURETHANE VARNISH When working on motors and generators that operate above 5KV, it is a good
practice to bleed off the corona discharge that is created around the coils. The
CLASS F (160ºC) primary areas of concern are in the slot where small gaps can occur between the
A unique high coils and the iron, and where the coils exit the iron. One method is to paint the
temperature insulator coils with a semi conductive paint to bleed off the discharge.
that dries in 30 min. to a RESISTIVITY
tough, clear, chemical resistant film. BRAND COLOR OHMS / SQ. SIZE PART NUMBER
Can be applied by brush, dip or spray. RANBAR BLACK 2000-7500 QUART B-2-135-1QT
Oil and moisture resistant, excellent for RANBAR BLACK 2000-7500 GALLON B-2-135-1GAL
coating circuit boards. Exhibits superior GLYPTAL DK GREEN 2000-20,000 GALLON GLP-9921-1GAL
abrasion resistance and adhesion. Thin
with T-200X. Use for coating field coils, INSULATING PAINTS
commutator ends, electrical VANGUARD
connections, stators, etc.
POLYURETHANE
INSULATOR INSULATOR
SIZE PART NUMBER
1 Gallon AC-41-1 CLASS F (155ºC) CLASS F (155ºC)
5 Gallon AC-41-5 This insulating enamel resists oil, A unique electrical
55 Gallon AC-41-55 water, acids and alkalis. insulator that dries
Adheres well to all metal quickly to a smooth
GLYPTAL RED surfaces curing to a smooth semi-gloss finish. This air dry enamel
glossy finish. The film is tough, flexible, offers excellent hiding power for
INSULATOR (135ºC) arc and track resistant. Dries to the rebuilding and manufacturing
This enamel exhibits unsurpassed touch in 15 minutes. Dielectric strength applications. Exhibits excellent oil and
resistance to corrosion, moisture, oil, is 2000 volts/mil when dry. Available in moisture resistance and extraordinary
acid, heat, dust and salt spray. Its red or black. abrasion resistance. Adheres well to
outstanding adhesion allows it to stick COLOR SIZE PART NUMBER most surfaces. Dries to the touch in 10
to most any surface. Meets mil spec RED 20 oz. Spray VSP-E-208 minutes and completely dries in 30
MIL-E-22118. 1500 volt/mil dielectric RED 1 Gallon VSP-E-208-1 minutes. 2000 volts/mil dielectric.
strength. Dries tack free in RED 5 Gallon VSP-E-208-5 20 oz. spray cans.
approximately 30 minutes. RED 55 Gallon VSP-E-208-55
COLOR PART NUMBER
BLACK 20 oz. Spray VSP-E-207
SIZE PART NUMBER RED DS-ER41-RED
BLACK DS-EB41-BLK
20 oz. Spray GLP-1201-A-SPRAY CLEAR INSULATING RED DS-ER44-RED
1 Quart GLP-1201-1QT
1 Gallon GLP-1201-1GAL LACQUER CLASS A
5 Gallon GLP-1201-5GAL (105ºC) LIMITRAK ARC &
A rapid air drying film
TRACK RESISTANT
DOLPH SPRAY that dries to a tough, COATING
flexible film. Exhibits
VARNISH good corona resistance and good
moisture and chemical resistance.
CLASS A (105ºC) Conforms to MIL-I-17384A. Dries in 15 A red surface coating that provides
This varnish is specially minutes. Dielectric strength 1500 superior insulating qualities and
formulated to have volts/mil. outstanding track resistance. Exhibits
outstanding resistance to SIZE PART NUMBER outstanding chemical and moisture
moisture and fungus. Good flexibility 20 oz. Spray DS-LC-705 resistance. Two part system that when
when cured. Dries to the touch in 30 LAMINATION AND METAL COATER mixed can be applied with a brush or
minutes tack free in 3-1/2 hours. Clear. This spray prevents rust and corrosion thinned for spraying. Dielectric
Conforms to MIL-V-173C-2. Dielectric on all metal surfaces. Low build strength is approx. 650 volt/mil in 20
strength 2000 volts/mil. assures no problems with air gaps. mil thickness. Cure time is approx. 3-4
Light orange tint verifies coverage. hours when applied, complete cure in
SIZE PART NUMBER Dries to the touch in 10 minutes. 5 days.
20 oz. Spray DS-AC-46-AF Dielectric strength is 2000 volts/mil.
SIZE PART NUMBER
SIZE PART NUMBER Quart Kit B-6-640-QT-KIT
20 oz. Spray DS-LAM-COAT Gallon Kit B-6-640-1GAL-KIT
44
©Essex Group, Inc., 1998
FINAL INSULATION - SPRAY PAINTS
VANGUARD SPRAY PAINTS
Vanguard spray paints are specially formulated to dry fast and cover well. The 20 oz. can saves two ways, more
product for the money and sprays longer. The colors are professionally blended to match OEM colors as closely as
possible. They dry to the touch in as little as 10 minutes. Special spray nozzle allows for fine spray pattern control.

ACRYLIC ENAMELS AND EPOXY LACQUER


COLOR DESCRIPTION PART NUMBER COLOR DESCRIPTION PART NUMBER
Light Gray Matches G.E. Finishes VSP-E-200 Medium Gray Medium Gray VSP-L-100
Blue Gray Matches G.E. & Westinghouse VSP-E-201 Blue Gray GE Blue Gray VSP-L-101
Finishes Custom Gray Matches Century Gray VSP-L-102
Gloss White Dairy & Food Processing VSP-E-202 Dark Gray Dark Gray VSP-L-103
Gloss Black Gloss Black Enamel VSP-E-203 Black Black Lacquer VSP-L-104
Dark Gray "Motor" gray VSP-E-204 Brute Blue Pumps and other Equip. VSP-L-105
Ultra Light Gray Matches ASA 70 VSP-E-205-20 Red Pumps and signal VSP-L-106
Orange Orange Enamel VSP-E-206 Yellow Hoists and Pumps VSP-L-107
Gold Pool & Spa Gold VSP-E-209 Green Pumps and other Equip. VSP-L-108
Yellow Yellow Enamel VSP-E-213-20 White Dairy & Food Processing VSP-L-109
Red Red Enamel VSP-E-214 Aluminum Protective coating VSP-L-111
Flat White Flat White Enamel VSP-E-215-20
Ford Blue Matches Ford Blue VSP-E-211
Epoxy Green Epoxy Green Varnish SPN-609
Epoxy Blue Green Reliance Blue Green Touch-up VSP-514

DOLPH LACQUERS
RANBAR ENAMELS Fast drying high gloss
A line of paints that COLOR DESCRIPTION PART NUMBER lacquers designed for
offers fast drying times Dark Gray Acrylic Enamel ANSI 24 B-6-357-1GAL electric motor frames,
and excellent Flat Black Insulating Epoxy Enamel B-6-254-1GAL meter boards, control panels,
coverage. From the Gloss Black Insulating Epoxy Enamel B-6-264-1GAL transformer cases, and shop
fast dry enamels that Gloss Red Insulating Epoxy Enamel B-6-665-1GAL machinery. Dries to the touch in 10
have good oil & Green Telephone Green BT-6650-1GAL minutes and is tack free in 30
chemical resistance to Green Epoxy Reliance Green minutes. Rated at 105°C, and has up
the modified epoxy Epoxy Enamel BT-7216-1GAL to 200 volt dielectric strength. 20 oz.
enamels that offer the Medium Gray Fast Dry Enamel ANSI 49 B-6-310-1-1GAL aerosol cans.
ultimate in oil and Medium Gray Fast Dry Primer/Topcoat
chemical resistance. ANSI 61 B-6-361-2-1-GAL COLOR PART NUMBER
The primers offer the Red FMC Red Fast Dry White DS-WHT
excellent adhesion to Enamel BT-7246-1GAL Black DS-BLK
most surfaces, and Red Primer Iron Oxide Blue Gray DS-BLU-GRY
resist corrosion. Zinc Chromate Primer B-5-611-1GAL Light Gray DS-LT-GRY
Packaged in gallon White Acrylic Enamel BT-6970-1GAL Dark Gray DS-DK-GRY
cans for economical Yellow Traffic And Zone Marking B-5-800-1GAL
use. Can be thinned with Xylol.

VANGUARD MAINTENANCE SPRAYS


ELECTRIC MOTOR PENETRATING OIL BLUE LAYOUT
DEGREASER Specially formulated to free FLUID
rusted fasteners fast! Excellent
Specially formulated for Pigmented, non-corrosive oil
for nuts, bolts or any threaded
cleaning electric motors. Spray resistant ink provides a marking
item. Disintegrates rust and hard
over equipment to be cleaned. surface on metal, glass or plastics
scale. Corrosion inhibiters are
Wipe off with rag to aid drying. for precision work. Dries instantly
included to reduce future
For heavy build-ups allow to to a non-glaze smooth finish.
corrosion. Wipe off painted surfaces.
soak for five minutes before wiping. PART NUMBER VSP-513
Fast drying, and cleans effectively. PART NUMBER VSP-509
PART NUMBER VSP-500
45
©Essex Group, Inc., 1998
FINAL INSULATION - KRYLON SPRAY PAINT
KRYLON TOUGH COAT PAINTS
These flexible industrial acrylic enamels are ideal for light
to heavy duty painting projects, both indoor and outdoor.
The tough protective coating resists chipping and peeling.
• Excellent hiding characteristics
• Smooth even coverage
• Fast drying-15 minutes to the touch
equipped with the EZ touch Fanspray nozzle

GENERAL PURPOSE COLORS IMPLEMENT COLORS


COLOR PART NUMBER COLOR PART NUMBER
Clear Topcoat KSP-1000 International Harvester Red KSP-1003
Bright Red KSP-1005 Allis Chalmers Orange KSP-1006
Cherry Red KSP-1101 Ford Blue KSP-1008
Joy Orange KSP-1213 Federal Highway Yellow KSP-1009
Cordova Brown KSP-1285 Caterpillar Yellow (New) KSP-1318
Light Beige KSP-1305 Caterpillar Yellow (Old) KSP-1320
Machine Green KSP-1415 John Deere Green KSP-1485
Medium Green KSP-1445 OSHA Red KSP-1110
Dark Blue KSP-1515 OSHA Equipment Orange KSP-1210
Light Blue KSP-1540 OSHA Yellow KSP-1310
Flat White KSP-3720 OSHA Safety Green KSP-1470
Semi-Flat Black KSP-3725 OSHA Blue KSP-1510
Max Flat Black KSP-3727 OSHA Purple KSP-1580
OSHA Black KSP-1770
OSHA White KSP-1800

METALLICS PRIMERS
COLOR PART NUMBER COLOR PART NUMBER
Aluminum KSP-1760 Red Oxide Rust
Gold KSP-1765 Control Primer KSP-342
Gray Rust Control Primer KSP-340

46
©Essex Group, Inc., 1998
ADHESIVE TAPE - GLASS/COTTON/FILM
ADHESIVE TAPE ADHESIVES
When selecting a tape for the application, the type of adhesive that the tape uses must be considered. Each type of
adhesive has properties that make it a better choice for various applications. Rubber based adhesives are the most
electrically pure and are not electrically corrosive but can withstand temperature up to 130°C. Acrylic adhesives offer
good initial solvent resistance and an operating temperature up to 155°C. Silicone adhesive systems apply well at
low or high temperatures, and have good solvent resistance, and operate up 180°C+. The characteristics of each type
of adhesive is enhanced when cured with heat.

GLASS TAPES
From 3M two choices are offered in high temperature From Permacel two choices are offered in high
glass tapes. temperature glass tapes.
# 27 CLASS B (130ºC) WIDTH PART WIDTH PART # 21 CLASS F (155°C)
Conformable, abrasion (IN.) NUMBER (IN.) NUMBER A versatile tape with
resistant. For use as coil 1/4 3M-27-1/4 1/4 P-21-1/4 excellent conformability. For
wrap layer insulation 1/2 3M-27-1/2 1/2 P-21-1/2 use as a coil wrap or lead
and connection insulation. 3/4 3M-27-3/4 3/4 P-21-3/4 insulation. Rubber
Rubber thermosetting 1 3M-27-1 1 P-21-1 thermosetting adhesive.
adhesive. 7 mil thick, 3000 1-1/2 3M-27-1-1/2 1-1/2 P-21-1-1/2 7 mil thick, 2500 volt
volt dielectric. dielectric.
# 69 CLASS H (180°C) WIDTH PART WIDTH PART # 212 CLASS H (200°C)
Conformable, edge tear (IN.) NUMBER (IN.) NUMBER Superior conformability, and
resistant. For use as coil 1/4 3M-69-1/4 1/4 P-212-1/4 excellent solvent resistance
wrap layer insulation 1/2 3M-69-1/2 1/2 P-212-1/2 and flame retardance. For
and connection insulation. 3/4 3M-69-3/4 3/4 P-212-3/4 use as coil wrap, layer and
Silicone thermosetting 1 3M-69-1 1 P-212-1 lead insulation. 5 mil thick
adhesive. 7.5 mil thick, 1-1/2 3M-69-1-1/2 1-1/2 P-212-1-1/2 silicone adhesive. 3500 volt
3500 volt dielectric. 2 3M-69-2 dielectric.

PAPER/FILM TAPE COTTON TAPE


#248 CLASS A (105ºC) #29 CLASS A (105ºC) #201 CLASS A (105ºC)
A laminate of A conformable cotton tape Toughness,
polyester film and with good tensile strength conformability
paper that is WIDTH PART and is puncture WIDTH PART and high reliability WIDTH PART
especially suited (IN.) NUMBER and abrasion (IN.) NUMBER characterize this (IN.) NUMBER
1/4 P-248-1/4 1/4 3M-29-1/4 tape. It offers high 1/4 P-201-1/4
for taping resistant. Perfect 1/2 P-201-1/2
1/2 P-248-1/2 1/2 3M-29-1/2
connections, 3/4 P-248-3/4 for applications 3/4 3M-29-3/4 absorbency with 3/4 P-201-3/4
anchoring leads, 1 P-248-1 requiring good 1 3M-29-1 superior adhesion. 1 P-201-1
1-1/4 P-248-1-1/4 1-1/2 3M-29-1-1/2 This economical 1-1/2 P-201-1-1/2
and phase mechanical
1-1/2 P-248-1-1/2 2 3M-29-2
insulation. Rubber strength. Used for high strength tape is used for wrapping
thermosetting adhesive. 6 mil thick. 5000 coil wrapping and lead connections. coils and connections. Rubber
volt dielectric. 9.5 mils thick with rubber thermosetting thermosetting adhesive. 10.5 mils thick
adhesive. 2000 volt dielectric strength. with 2500 volt dielectric strength.
GLASS REINFORCED FILM TAPE
#46 CLASS B (130ºC) #247 Class F (155ºC)
A strong tape with good edge tear Outstanding resistance to solvents WIDTH PART
resistance. Perfect for taping coil ends WIDTH PART and mineral oils. High tensile strength (IN.) NUMBER
(IN.) NUMBER
and reinforcing insulation for electrical makes this a perfect choice for taping 1/4 P-247-1/4
1/4 3M-46-1/4
1/2 P-247-1/2
and mechanical strength. Rubber 1/2 3M-46-1/2 end turns and reinforcing insulation. 3/4 P-247-3/4
thermosetting adhesive. 6.5 mil thick, 3/4 3M-46-3/4 Acrylic thermosetting adhesive 6.5 mil 1 P-247-1
1 3M-46-1
5000 volt dielectric. thick, 500 volt dielectric.
47
©Essex Group, Inc., 1998
ADHESIVE TAPE - VINYL/MASKING/GUIDE LINE/SPLICING
VINYL TAPE
3M VINYL TAPES PERMACEL VINYL
Super 33+ premium quality vinyl tape, TAPES
Stickier, stretchier and highly conformable. PART NUMBERS
P-22 is an economy grade, vinyl P-22-3/4
This 7 mil tape applies well from 0°F to plastic insulating tape. This 7 mil tape P-28AW-3/4X66FT
220°F. It is flame WIDTH(IN.) LENGTH PART NUMBER was developed for use where a P-28AW-3/4x108FT
retardant and resists UV 3/4 66 foot 3M-33-3/4-66FT
good quality, economical UL listed Tapes are supplied
rays, abrasion, moisture, 1-1/2 36 yard 3M-33-1-1/2X36 on 1” cores
2 36 yard 3M-33-2X36YD tape is required. Meets HH-I-595C.
alkalies, acids and Other widths available.
3/4 66 foot 3M-88-3/4-66FT
corrosion. For use as a 1-1/2 36 yard 3M-88-1-1/2
P-28AW is an 8.5 mil heavy duty vinyl See your Essex Brownell
backed tape with a special Representative
primary insulation up to
600V. UL and CSA listed. Super 88 Premium quality vinyl plasticizer formulation that allows the tape to stretch and
tape remains conformable even on the coldest days. 8.5 conform easily, even in cold temperatures. Is UL and CSA
mil thick this tape provides added electrical properties approved, flame retardant, and cold weather-resistant.
and quicker build up. Operates well from 0°F to 220°F
Meets MIL-I-24391, UL & CSA listed. PERMACEL MARKING TAPE
Permacel #32 Vinyl Marking tape WIDTH PART
3M COLOR CODING TAPE consists of a 6 mil vinyl film with (IN.) NUMBER
1 P-32-1-***
3M #35 Vinyl Electrical natural rubber adhesive. Available in 2 P-32-2-***
Color Coding Tape is a 7 WIDTH(IN.) LENGTH PART NUMBER 13 colors and used for color coding, 3 P-32-3-***
1/2 20 feet 3M-35-1/2-** *** Insert Color
mil electrical grade tape 3/4 66 feet 3M-35-***-3/4x66FT floor marking, moisture sealing,
with a pressure sensitive 3/4 36 yard 3M-35-***-3/4x36YD identification, duct sealing and masking of printed
adhesive. Available in ** & *** Insert Color circuit boards. Meets PPP-T-66E Type 1 Class II; A-A-1689B.
nine fade resistant colors for job identification and safety Colors available are: Black, Brown, Clear, Gray, Dark Blue,
uses. UL and CSA rated. Colors available are: Red, Yellow, Dark Green, Lt. Blue, Lt. Green, Orange, Purple, Red, White,
Blue, Brown, Gray, White, Green, Orange, Violet. Yellow. Tape is supplied on 36 yard rolls with 3” cores.

MASKING TAPE
3M #200 PERMACEL #791
Tartan 200 masking tape is a utility Outstanding value!! P-791 provides
purpose tape for holding bundling, WIDTH PART the proper blend of performance and WIDTH PART
(IN.) NUMBER (IN.) NUMBER
sealing, non-critical masking and vast 1/2 3M-200-1/2 price. For room temperature paint 1/2 P-791-1/2
number of other jobs where a 3/4 3M-200-3/4 masking and light duty packaging 3/4 P-791-3/4
pressure sensitive tape is required. 1 3M-200-1 applications. 5 mil thick. 60 yard rolls. 1 P-791-1
2 3M-200-2 1-1/2 P-791-1-1/2
Normally used at room temperature, 2 P-791-2
but will last at temperatures up to 150°F for one hour. Not
for outdoor use. 5.5 mil thick. 60 yard rolls.
GUIDE LINE SPLICING
TRIANGULAR 3M LINERLESS
GUIDE LINE TAPE THICK LENGTH PART
SPLICING TAPE
A silicone rubber tape that is (IN.) (IN.) NUMBER An EPR based rubber tape for WIDTH PART
.020 1 TGL-1-020 (IN.) NUMBER
extremely conformable for .030 1 TGL-1-030
insulating splices and terminal in 3/4 3M-130C-3/4X30
wrapping lead connections. .040 1 TGL-1-040 connections. Rated for 90°C 1 3M-130C-1X30
Assures a smooth void free wrap continuous use, with short-term 1-1/2 3M-130C-1-1/2X30
over difficult shapes. It is self adhering and self-fusing, curing 2 3M-130C-2X30
130° overload capability. This tape
in 24 hours at room temperature. Faster curing and a harder will provide an effective
finish can be accomplished with the application of heat after moisture seal with void-free
wrapping. The colored guideline provides an easy method buildups. Suitable for use on
of performing half-lap wrapping. Up to 400 volts/mil up to 69 Kv applications. Aids
dielectric. Temperature range -60°C to 200°C. 12 yard rolls. in thermal dissipation of splice
Meets mil spec MIL-I-46852B Type II. Red color. Other heat and is flame retardant. 30
thicknesses, widths, and colors are available. See your
foot rolls. Black color.
Essex Brownell representative.
48
©Essex Group, Inc., 1998
DOW CORNING FOR ELECTRIC MOTOR APPLICATION
44 HIGH 748 BR-2 PLUS BG-20 HIGH
TEMPERATURE NONCORROSIVE MULTI-PURPOSE PERFORMANCE
BEARING GREASE SEALANT E.P. GREASE SYNTHETIC GREASE
Excellent product to lubricate Ideal for form-in place Economical product to Excellent product to
bearings operating at extreme gaskets to seal electrical lubricate bearings operating lubricate bearings operating
high temperatures. components. Noncorrosive under a more limited under a wide range of
Temperature range -40º to (alcohol) cure; adheres to temperature range. A good conditions, including high
400ºF. most metals, plastics, low cost grease with MOS2. speeds, extreme
CONTAINER PART NUMBER masonry and other surfaces. Temperature range -20º to temperatures and high loads.
5.3 oz. Tube DC-44-*-5.3 Temperature range -65º to 265ºF. Temperature range -50º to
14.1 oz. Cart. DC-44-14.1
8 lb. DC-44-*-8 350ºF. CONTAINER PART NUMBER 360ºF.
40 lb. Pail DC-44-*-40 CONTAINER PART NUMBER 14.1 oz. DC-BR2-PLUS-14.1 CONTAINER PART NUMBER
* Medium Grade-MED; 10.1 oz. Cart. DC-748-10.3 35 lb. Pail DC-BR2-PLUS-35 5.3 oz. Tube DC-BG20-5.3
Light Grade-LT 4.5 gal. Pail DC-748-4.5 14.1 oz. Cart. DC-BG20-14.1
40 lb. Pail DC-BG20-40

METAL PROTECTIVE 41 EXTREME HIGH


COATING TEMPERATURE
This product is used to BEARING GREASE
protect motor shafts and Excellent product to
metal parts from corrosion. lubricate ball bearings
Extremely resistant to operating at extreme high
corrosive or salty temperatures. Temperature
environments; transparent range 0º to 550ºF.
with good inherent
CONTAINER PART NUMBER
lubricating properties. 5.3 oz. Tube DC-41-5.3
Temperature range -40º to 14.1 oz. Cart. DC-41-14.1
150ºF. 8 lb. Pail DC-41-8
40 lb. Pail DC41-40
CONTAINER PART NUMBER
10 oz. DC-MET-PROT-10OZ
Aerosol
30 lb. Pail DC-MET-PROT-30

1000 ANTISEIZE 1890 PROTECTIVE 3451 CHEMICAL 33 EXTREME LOW


PASTE COATING RESISTANT TEMPERATURE
Premium multi-purpose anti- Excellent moisture BEARING GREASE BEARING GREASE
seize for threaded protection and is resistant to Excellent for lubricating Excellent product to
connections. Eases dust, sand and dirt particles.
assembly and provides for bearings exposed to harsh lubricate bearings operating
Adds protection to motor chemical environments. at extreme low
non-destructive disassembly. windings. Temperature range
Not recommended for use Temperature range -40 to temperatures. Temperature
-65º to 350ºF 450ºF. range -100º to 355ºF.
in grease guns or high
pressure systems. It is a CONTAINER PART NUMBER CONTAINER PART NUMBER CONTAINER PART NUMBER
1 gal. Pail DC-1890-1
brown mineral oil-based 4.5 gal. Pail DC-1890-4.5
3 oz. Tube DC-3451-3 5.3 oz. Tube DC-33-*-5.3
paste which contains solid 19.4 oz. Cart. DC-3451-19.4 14.1 oz. Cart. DC-33-*-14.1
10 lb. Pail DC-3451-10 8 lb. Pail DC-33-*-8
lubricants. 40 lb. Pail DC-3451-40 40 lb. Pail DC-33-*-40
CONTAINER PART NUMBER * Medium grade- MED;
1 lb. DC-1000-1LB Light Grade-LT

MOLY PENE-LUBE
CONTAINER PART NUMBER
Contains MoS2 for improved disassembly and load handling; penetrates 16 oz. Spray DC-MLY-PENE-LUBE-16
rust; displaces water; retards corrosion. 5 Gallon DC-MLY-PENE-LUBE-5
Temperature range -20º to 120ºF.

49
©Essex Group, Inc., 1998
DOW CORNING
WORM GEAR SPEED REDUCER APPLICATIONS

55 O-RING LUBRICANT PENE-LUBE G-n METAL ASSEMBLY


Dynamic lubricant between rubber Multi-purpose penetrating lubricant for Excellent for breaking in bearings,
and metal parts. Slightly swells O-Ring loosening rusted parts, stopping splines, gears, cams, chains, conveyer
to provide a tight seal; wide squeaks; short term corrosion tracks. Reduces friction and wear on
temperature range; resists oxidation. protection; water displacement. parts during assembly and breaking-in.
Temperature range -85º to 350ºF. Not Temperature range -20º to 120ºF. Gray black paste or spray.
recommended for silicone rubber
O-rings and seals. CONTAINER PART NUMBER CONTAINER PART NUMBER
12 oz. Aerosol DC-PENE-LUB-12 11 oz. Aerosol DC-GN-S-11
CONTAINER PART NUMBER 16 oz. Spray DC-PENE-LUBE-16OZ 2.8 oz. Tube DC-GN-2.8
5.3 oz. Tube DC-55-5.3 1 Gallon DC-PENE-LUBE-1 Pint DC-GN-17.6
8 lb. DC-55-8 10 lb. DC-GN-10
40 lb. DC-55-40 50 lb. DC-GN-50

1000 ANTISEIZE PASTE M GEAR OIL ADDITIVE


Premium multi-purpose anti-seize Industrial gear oil additive; reduces
paste for threaded connections. Eases friction in gear boxes; reduces wear
assembly and provides for non- and lowers operating temperatures.
destructive disassembly. Not High load carrying capacity at slow to
recommended for use in grease guns moderate speeds. Compatible with
or high pressure systems. It is a brown most petroleum oils used in gear
mineral oil-based paste which boxes. Add up to 10% of additive.
contains solid lubricants. Temperature range 0º to 250ºF.
CONTAINER PART NUMBER CONTAINER PART NUMBER
1 lb. DC-1000-1LB Quart DC-M-GEAR-1QT
5 Gallon DC-M-GEAR-5GAL

MOLY PENE-LUBE 735 OIL-RESISTANT SEALANT


Contains MoS2 for improved disassembly and load Ideal for form-in place gaskets to seal gearbox
handling; penetrates rust; displaces water; retards components. Resistant to most common oils and
corrosion. Temperature range -20º to 120ºF. lubricants. A one part non slumping RTV paste; cures at
room temperature on exposure to moisture in air to a
CONTAINER PART NUMBER
tough rubbery, black solid. Temperature range
16 oz. Spray DC-MLY-PENE-LUBE-16 -80º to 400ºF.
5 Gallon DC-MLY-PENE-LUBE-5
CONTAINER PART NUMBER
10.1 oz. Cartridge DC-735-10.3

50
©Essex Group, Inc., 1998
DOW CORNING
PUMP APPLICATIONS

832 MULTI-SURFACE 1000 ANTISEIZE PASTE 111 VALVE LUBRICANT


ADHESIVE SEALANT Premium multi-purpose, anti-seize & SEALANT
paste for threaded connections. Eases General purpose O-Ring and Valve
Ideal for form-in place gaskets. Non-
assembly and provides for non- lubricant. Provides a noncuring
corrosive (alcohol) cure; adheres to
most metals, glass, masonry and other destructive disassembly. Not moisture barrier; high dielectric
surfaces. Temperature range -65º to recommended for use in grease guns strength. Temperature range -40º to
300ºF. or high pressure systems. A brown 400ºF.
mineral oil-based paste which
CONTAINER PART NUMBER contains solid lubricants. CONTAINER PART NUMBER
10.1 oz. Cartridge DC-832-GRY-10.3 5.3 oz. Tube DC-111-5.3
CONTAINER PART NUMBER
10.1 oz. Cartridge DC-832-WHT-10.3 1 lb. DC-1000-1LB 14.1 oz. Cartridge DC-111-14.1
4.5 Gallon Pail DC-832-GRY-4.5 8 lb. DC-111-8
40 lb. DC-111-40

BG-20 HIGH PERFORMANCE 55 O-RING LUBRICANT


SYNTHETIC GREASE Dynamic lubricant
CONTAINER PART NUMBER
between rubber 5.3 oz. Tube DC-55-5.3
Excellent product
CONTAINER PART NUMBER and metal parts. 8 lb. DC-55-8
to lubricate
5.3 oz. Tube DC-BG20-5.3 Slightly swells
bearings operating 40 lb. DC-55-40
14.1 oz. Cartridge DC-BG20-14.1 O-Ring to provide
under a wide
40 lb. Pail DC-BG20-40 a tight seal; wide temperature range; resists oxidation.
range of
Temperature range is -85º to 350ºF. Not recommended for
conditions, including high speeds, extreme temperatures
silicone rubber O-rings and seals.
and high loads. Temperature range -50º to 360ºF.

51
©Essex Group, Inc., 1998
PERMABOND

GENERAL PURPOSE THREAD LOCKER PERMA-LOK


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Replaces lockwashers Meets 80% of all nut and Fixture time 20 minutes
Replaces plastic insert bolt threadlocking Full cure time 24 hours
fasteners applications Maximum gap fill 0.006 ”(0.150mm) MM-115-50-ML
Replaces interference Thixotropic for easy Torque strength 100 in-lb. MM-115-250-ML
fits and jam nuts application Shear strength 1500 psi

WICKING GRADE THREAD LOCKER PERMA-LOK


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Locking pre-assembled Low viscosity penetrating Fixture time 15 minutes
parts formula Full cure time 24 hours HL-126-50-ML
Augments press fits No disassembly Maximum gap fill 0.005 “(0.130mm) HL-126-250-ML

Seal weld porosities Shear strength 1500 psi

PERMANENT THREAD LOCKER PERMA-LOK


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Fastens on vibrating High strength, permanent Fixture time 20 minutes
machines and eliminates need for Full cure time 24 hours HM-128-50-ML
doublenutting or welding Maximum gap fill 0.008 “(0.20mm) HM-128-250-ML
Valve Sets Prevents corrosion and Torque strength 250 in-lb.
leakage Shear strength 2500 psi

PERMANENT RETAINER PERMA-LOK


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Bearings in electric Outperforms shrink or Fixture time 20 minutes
motors press fit parts Full cure time 16 hours HM-160-50-ML
High temperature Excellent temperature Maximum gap fill 0.008 “(0.20mm) HM-160-250-ML
retaining applications resistance Torque strength 250 in-lb.
Shear strength 3000 psi

GASKETMAKER PERMA-LOK
TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Water pumps Remains flexible Fixture time one hour
Excellent temperature Full cure time 24 hours HH-190-50-ML
Gearbox covers resistance Maximum gap fill 0.025 “(.635mm) HH-190-300-ML
Excellent resistance to Torque strength 65 in-lb.
various solvents Shear strength 900 psi

GENERAL PURPOSE PIPE SEALANT (low strength-high viscosity) PERMA-LOK


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Threaded pipe joints Seals pipes joints to 1000 Fixture time two hours
PSI instantly Full cure time 16 hours LH-050-50-ML
Hydraulic and Seals in excess of 10,000 Maximum gap fill 0.020 (.510mm) LH-050-250-ML
Pneumatic fittings PSI Torque strength 35 in. lb.
UL approved Shear strength 1000 psi

MULTI-SURFACE CYANOACRYLATE (medium viscosity fast cure) PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Bonds most rubbers Excellent gap filling Fixture time 15 seconds PERM-268-1-OZ
and plastics capability Full cure time 4 hours
Gasket and seal Maximum gap fill 0.017 (0.430mm) PERM-268-1-LB
bonding Excellent flow control Shear strength 1800 psi

52
©Essex Group, Inc., 1998
PERMABOND

METAL BONDING CYANOACRYLATE PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Metal to metal Excellent for bonding- Fixture time 15 seconds PERM-910-3-GR
and rubber metal to metal Full cure time 4 hours
Maximum gap fill 0.005 (0.130mm) PERM-910-1-OZ
Low viscosity PERM-910-1-LB
Shear strength 3000 psi

NON-DRIP CYANOACRYLATE PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
For use on vertical Non-drip rheology formula Fixture time 30 seconds
applications Excellent for use on Full cure time 4 hours
For bonding most metals porous surfaces Maximum gap fill 0.025 (0.130mm) PERM-2010-1-OZ
plastics and rubber PERM-2010-1-LB
Shear strength 2000 psi

RAPID EPOXY REPAIR (FAST CURE) PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
For rapid repair of Rapid cure rate Fixture time 5 minutes PERM-E01-50ML
maintenance items such Full cure time 1 hours
as metals, plastics, glass Easily dispensed Maximum gap fill 0.20 (5.1mm)
and other porous Excellent gap filling
ceramics capabilities Shear strength 700 psi

TOUGHENED EPOXY (STRUCTURAL BONDING) PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
For use in general Rapid cure rate Fixture time 2 hour PERM-E04-50ML
structural bonding of Full cure time 24 hours
metals and plastics Excellent gap filling Maximum gap fill 0.20 (5.1mm)
capabilities Shear strength 3000 psi

FE RAPID (EMERGENCY METAL REPAIR) PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Seals cracks in metals Fast cure time reduces Fixture time 3 hours PERM-FE-RAP-400ML
down time Full cure time 6 hours
Internal bores of pipes Excellent gap filling Maximum gap fill 0.20
valves and fittings capabilities (5.1mm)

TOUGHEN ACRYLIC (FAST CURE) PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
Provides strong bond Excellent resistance to Fixture time 2 minutes PERM-F246-50ML
to wood, plastic,glass harsh environmentals Full cure time 4 hours
and metal No pre-cleaning of oily Maximum gap fill 0.25 (5.1mm)
metals required
Shear strength 4,000 psi

ANTI-SEIZE (METAL CORROSION PREVENTION) PERMABOND


TYPICAL USES PRODUCT FEATURES TECHNICAL DATA PART NUMBER
For use on metal parts to Forms a protective film Remains flexible PERM-ANTISEIZE-1
prevent corrosion which cannot be burned
off Recommended thickness
Aids in assembly by Resistant to salt water and 0.40 (10.2mm)
preventing galling other harsh environments

53
©Essex Group, Inc., 1998
MISCELLANEOUS - SEALANTS
CHICO COMPOUND ROCKITE DUCT SEAL
A water soluble powder that forms a A cement type material that expands Duct seal is an asbestos free
seal around each conductor and as it cures. When mixed with water to compound that is permanently soft,
restricts the passage of gases, vapors, a pourable consistency, it flows and non-toxic and will adhere to most
or flames through the fitting. When seeps into place as if it where molten clean dry surfaces. Duct seal will not
mixed with water, it makes a lava. Initial set takes place in about 25 adversely affect plastic materials or
compound that is easily poured into minutes, and develops compression corrode metals. Used to seal around
the terminal box or conduit. The strength of about 4500 lbs. in one junction boxes and lead entrances in
compound expands slightly when hour. The compound does not contain the stator shell. Temperature range
curing and bonds to the inner walls of Portland cement, ferrous materials or -30° to 175°F. Unlimited shelf life.
the box. Cure time is approx. 60-70 rust promoting agents. Great for filling
minutes. Chico X fiber is used to form a and sealing conduit boxes. SIZE PART NUMBER
dam to prevent the compound from 1 lb. DUCT SEAL
SIZE PART NUMBER 5 lb. DUCT SEAL 5
running out when poured into the box. 1 lb. ROCKITE-1LB
Suitable for explosion proof motors.
5 lb. ROCKITE-5LB
DESCRIPTION PART NUMBER 10 lb. ROCKITE-10LB
VANGUARD
Fiber 1 lb. CHI X 50 lb. ROCKITE-50LB BALANCING
5 lb. Can CHI 5
COMPOUND
DIELECTRIC
SCOTCHKOTE TRANSFORMER FLUID
Vanguard balancing compounds is
available in two styles. The VBC-22 is
3M Scotchkote more moist than the VBC-21. Both
electrical coating Dow Corning 561 dielectric fluid
products are chemical-resistant and
provides additional combines a unique combination of
operate at temperatures from -80° to
protection against dependable safety features and high
500°F. Two part compound is light
moisture and oil. performance characteristics. Use of
gray in color when mixed and has
It’s used as a top 561 allows liquid design transformers
approximately 3 hour pot life. Shelf
coat for splices to be used indoors and close to
life is approximately 1 year. Both
and insulation that buildings where other fluids may pose
materials can be applied for test
is exposed to a fire hazard. Listed by Factory Mutual
balancing and then cured in an oven
adverse weathering. for use without additional fire
or with a heat gun for normal use.
Once the connection protection. 561 is also the least
has been insulated, apply Scotchkote hazardous of all known transformer SIZE PART NUMBER
to provide a tough oil resistant coating fluids. 561 is not classified as 2 lb. VBC-21-2
over the insulation. Supplied in 15 oz. hazardous under the RCRA. 15 lb. VBC-21-15
brush top can. SIZE PART NUMBER 2 lb. VBC-22-2
PART NUMBER 3M-SCKOTE 5 Gallon DC-561-40 15 lb. VBC-22-15
55 Gallon DC-561-440
PREMIUM ADHESIVE
NON-CORROSIVE HIGH TEMPERATURE SEALANT
SEALANT SEALANT A Dow Corning one part non-slumping
Dow Corning 736 sealant paste that cures at room temperature
Dow Corning 748 is a non
is the answer when the to a tough rubbery solid. This multi-
corrosive and non conductive
product will be purpose silicone sealant can be used
adhesive sealant especially
exposed to high in a number of bonding and sealing
designed for electrical
temperatures. An applications (bonding nameplates,
applications. DC-748 does not
operating temperature form in place gaskets, etc.).
release the vinegar odor during
range of -85° to 500°F, Temperature range -75° to 350°F.
cure and is not corrosive to most
and ability to withstand Utilizes an acidic acid cure which may
metals. Perfect for sealing
intermittent temperatures cause corrosion on some metals.
terminal boxes, bonding the
of 600°F, makes this product an Available in Clear (CLR), White (WHT),
silicone rubber caps to
excellent choice for bonding space Black (BLK), and Aluminum (ALUM).
connections. White in color. DC-
748 has a range of -65° to 350°F. heaters in place. Red in color.
SIZE PART NUMBER
SIZE PART NUMBER SIZE PART NUMBER 4.7 oz. Tube DC-732-***-4.7
4.7 oz. Tube DC-748-3 3 oz. Tube DC-736-3 10.3 oz. Tube DC-732-***-10.3ST
10.1 oz. Cartridge DC-748-10.3 10.3 oz. Tube DC-736-10.3ST 10.1 oz. Cartridge DC-732-***-10.3
10.1 oz. Cartridge DC-736-10.3 *** Insert color code
54
©Essex Group, Inc., 1998
MISCELLANEOUS - ADHESIVES
MIX AND FIX EPOXY KIT DOLPH EPOXY KITS
A convenient Waterproof, non-metallic, non-magnetic,
foolproof method of insulating epoxies packaged in double
using epoxy tube kits. Each tube has an opening sized
adhesives. Each kit to help measure the mixing ratio. Just squeeze out the
contains 10 pre- same lengths of each part.
measured packets
and mixing cards for
perfect mixing every
time. Fixturing in 5
minutes. Keep some in your toolbox for those times when
you'll need it! Works well on plastics, metal, wood, glass,
ceramic, stone, or almost any surface. Simply tear open
the packets, squeeze onto the mixing card mix and apply!
PART NUMBER PERM-MF-KIT

HYSOL§ EPOXY KITS BOSTIK†† EPOXY KITS


Undivided attention to quality is Packaged in a convenient double
what sets HYSOL§ epoxy kits tube dispenser, these kits are
apart from the rest. Superior manufacturing techniques designed to be dispensed with the
and testing procedures assure a quality product time after BOSTIK†† dispensing gun. With a squeeze of the trigger the
time. Packaged in 2 tube kits that are metered to dispense epoxy is precisely metered out and mixed.
the right mixing ratio.

EPOXY ADHESIVE SELECTION CHART


HARDNESS TEMP RANGE MIXED
APPLICATION MFR. POT LIFE CURE TIME SHORE D VISCOSITY COLOR PART NUMBER
General Purpose Bostik 30 Min. 24 Hrs. 80 -60° to 210°F 40,000-55,000 Green BST-7538-2OZ
5 Minute Curing Bostik 5-7 Min. 1 Hr. 75 -60° to 185°F 12,000-16,000 Clear BST-7575-CLR-2OZ
5 Minute Curing Bostik 5-7 Min. 1 Hr. 75 -60° to 185°F 12,000-16,000 Gray BST-7575-GRY-2OZ
General Purpose Hysol 20 Min. 24 Hrs. -50° to 300°F Paste White HYSOL-1C-KIT
Quick Set Hysol 3 Min. 24 Min. -50° to 125°F Light Paste Clear HYSOL-608-KIT
Optically Clear Hysol 45 Min. 36 Hrs. -50° to 180°F Light Paste Clear HYSOL-0151-KIT
Aluminum Filled Hysol 30 Min. 24 Hrs. -50° to 300°F Paste Alum. HYSOL-6C-KIT
Fast Cure Dolph 15 Min. 16 Hrs. 75-80 Paste Clear CN-1065
General Purpose Dolph 2-4 Hrs. 24 Hrs. 70-75 Paste Red DECK 180 TUBE
Metal Repair Permabond 6 Hrs. Paste Black PERM-FE-RAPID-400ML
Rapid Repair Permabond 1 Hr. 2 Part PERM-E01-50ML
Tougten Epoxy Permabond 24Hrs 2 Part PERM-E04-50ML

§ Hysol is a registered trademark of The Dexter Corporation.


†† Bostik is a registered trademark of Bostik Corporation.

55
©Essex Group, Inc., 1998
MISCELLANEOUS - WIRE MARKERS
SCOTCHCODE WIRE MARKER TAPE
This convenient wire marking system uses a compact refillable dispenser. The
individual compartments allows you to customize the dispenser to the
letter/number/color combination required. Order the dispenser filled with numbers
(0-9) or colors, or order the dispenser empty, then get the refills needed. Tape rolls
are .215" wide x 8 feet long.

PART # LEGEND LEGEND PART # LEGEND PART # LEGEND PART #


STD Dispenser 20-29 SDR-20-29 N SDR-N Brown SDR-BN
STD-0-9 Filled 0-9 30-39 SDR-30-39 O SDR-O Green SDR-GN
STD-C Filled Colors A SDR-A P SDR-P Gray SDR-GY
SDR-0 0 B SDR-B Q SDR-Q Orange SDR-OR
SDR-1 1 C SDR-C R SDR-R Red SDR-RD
SDR-2 2 D SDR-D S SDR-S Violet SDR-VL
SDR-3 3 E SDR-E T SDR-T White SDR-WH
SDR-4 4 F SDR-F U SDR-U Yellow SDR-YL
SDR-5 5 G SDR-G V SDR-V L1 SDR-L1
SDR-6 6 H SDR-H W SDR-W L2 SDR-L2
SDR-7 7 I SDR-I X SDR-X L3 SDR-L3
SDR-8 8 J SDR-J Y SDR-Y T1 SDR-T1
SDR-9 9 K SDR-K Z SDR-Z T2 SDR-T2

BRADY CLOTH BRADY FOIL


MARKERS LEGEND PART NUMBER
MARKERS LEGEND PART NUMBER
A general purpose vinyl 0 QL-0 Dead soft aluminum foil with 0 QL-AF-0
1 QL-1 1 QL-AF-1
cloth marker exhibiting high good conformability.
2 QL-2 2 QL-AF-2
adhesion properties. 3 QL-3 Resistant to heat, oil and 3 QL-AF-3
Moderately resistant to heat 4 QL-4 solvents and abrasion 4 QL-AF-4
oil and dirt. Temperature range 5 QL-5 resistant. Temperature 5 QL-AF-5
-40° to 180°F. Each card 6 QL-6 range -40° to 266°F. 6 QL-AF-6
7 QL-7 7 QL-AF-7
contains 36 markers 25 cards per box.
8 QL-8 8 QL-AF-8
1-1/2" long. Consecutive 9 QL-9 9 QL-AF-9
numbers on each card. 1-9 QL-1-9 1-9 QL-AF-1-9
25 cards per box. 1-33 QL-1-33 1-33 QL-AF-1-33
Other number combinations and Other number combinations and
colors are available. Call your Essex colors are available. Call your Essex
Brownell Representative. Brownell Representative.

ALUMINUM WIRE MARKERS


Made from .016" thick soft aluminum, these tags are
designed to last throughout the most adverse NTS-SERIES
conditions. Available in three sizes and packaged in packs NTL-SERIES
of 100. They are an
effective economical
method of identifying
motor leads. NTL-1615-SERIES

LEGEND NTL 1615 NTS NTL LEGEND NTL 1615 NTS LEGEND NTL 1615 NTS
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
0 NTL-1615-0 NTS-0 NTL-0 10 NTL-1615-10 NTS-10 F3 NTL-1615-F3 NTS-F3
1 NTL-1615-1 NTS-1 NTL-1 11 NTL-1615-11 NTS-11 F4 NTL-1615-F4 NTS-F4
2 NTL-1615-2 NTS-2 NTL-2 12 NTL-1615-12 NTS-12 S1 NTL-1615-S1 NTS-S1
3 NTL-1615-3 NTS-3 NTL-3 13 NTL-1615-13 NTS-13 S2 NTL-1615-S2 NTS-S2
4 NTL-1615-4 NTS-4 NTL-4 A1 NTL-1615-A1 NTS-A1 S3 NTL-1615-S3 NTS-S3
5 NTL-1615-5 NTS-5 NTL-5 A2 NTL-1615-A2 NTS-A2 S4 NTL-1615-S4 NTS-S4
6 NTL-1615-6 NTS-6 NTL-6 A3 NTL-1615-A3 NTS-A3 T1 NTL-1615-T1 NTS-T1
7 NTL-1615-7 NTS-7 NTL-7 A4 NTL-1615-A4 NTS-A4 T2 NTL-1615-T2 NTS-T2
8 NTL-1615-8 NTS-8 NTL-8 F1 NTL-1615-F1 NTS-F1 T3 NTL-1615-T3 NTS-T3
9 NTL-1615-9 NTS-9 NTL-9 F2 NTL-1615-F2 NTS-F2 Blank NTL-1615-Blank NTS-Blank
56
©Essex Group, Inc., 1998
PROGRESSIVE COOLING FAN LISTING
RECTANGULAR BORE FANS
INSIDE OUTSIDE BLADE HUB # OF SUGGESTED MOUNT PHOTO PART
DIA. (IN.) DIA (IN.) HEIGHT (IN.) RECESS (IN.) FINS FRAME SIZE MAT. TYPE REF. NUMBER
7/16 X 5/8 6-3/8 7/8 0 12 56 PL RB RB-A SLS-7
7/16 X 5/8 7-3/4 1-1/2 5/16 12 PL RB RB-B SDO-32 RB-C
RB-A 7/16 X 5/8 8-3/8 1 0 12 180T/S213T PL RB RB-A SLS-8
1/2 X 5/8 5-3/4 3/4 0 12 56 PL RB RB-C SEM-386
1/2 X 5/8 6 1-1/8 1/16 9 56 PL RB RB-D SCN-518
17/32 X 25/32 7-3/4 7/8 -3/4 12 PL RB RB-B SDO-37

RB-B
ROUND BORE FANS RB-D
INSIDE OUTSIDE BLADE HUB # OF SUGGESTED MOUNT PHOTO PART
DIA. (IN.) DIA (IN.) HEIGHT (IN.) RECESS (IN.) FINS FRAME SIZE MAT. TYPE REF. NUMBER
5/16 3-3/4 5/8 - 10 34R PL PO RD-A SBO-24
3/8 4-1/2 7/8 - 10 42R PL PO RD-B SBO-22
15/32 6-3/8 1 3/8 14 CA PO RD-C SDO-39
1/2 5-1/2 1-1/32 - 5 48R PL PO RD-D SBO-23
1/2 5-3/4 13/16 1/4 12 56 SS SS RD-E SDO-20
9/16 5-1/4 7/8 0 6 56 CA CM RD-F SUS-10 RD-I
RD-A 9/16 5-1/2 1 0 6 140T PL PO RD-G SLN-1
19/32 5-1/8 13/16 7/16 15 56 CA PO RD-H SGE-1055
19/32 5-1/8 7/8 1/4 12 56 CA SS RD-I SGE-1118
5/8 5-1/4 3/4 0 8 48/56T SA LC RD-J SBA-81
5/8 5-3/4 13/16 1/4 12 56 SS SS RD-E SDO-26
5/8 5-3/4 13/16 1/2 11 56 CA SS RD-K SGE-1057
5/8 5-3/4 1 5/16 12 140T/180TS CA SS RD-I SAL-1
5/8 5-3/4 1 1/4 12 140T CA SS RD-I SGE-1119 RD-J
RD-B 5/8 5-3/4 1 1/4 12 56 CA SS RD-I SGE-1121
5/8 5-7/8 1 7/16 12 56 CA SS RD-L SWH-487
5/8 6 1 0 11 56 CA SS RD-M SMR-110
5/8 6 1-1/8 1/8 9 56 PL CM RD-N SCN-488
5/8 6-1/8 3/4 0 8 56/140T SA LC RD-J SBA-72
5/8 6-1/4 13/16 0 10 56 CA SS RD-O SMR-85
5/8 6-1/4 13/16 0 10 140 CA SS RD-O SMR-95
5/8 6-1/4 1 -1/16 6 140T PL CM RD-P SDC-1000
5/8 6-1/4 1 1/8 14 140T PL CM RD-Q SLA-10
RD-K
RD-C 5/8 6-3/8 15/16 0 13 56/140 CA SS RD-C SMA-202
5/8 6-3/8 1 1/4 12 140T CA SS RD-I SMA-222
5/8 6-5/8 7/8 9/16 12 56 CA SS RD-R SFK-27
5/8 6-5/8 7/8 9/16 12 56 CA Pin RD-R SFK-68
5/8 6-7/8 1-1/8 1/2 8 66T SA SS RD-S SBA-73
5/8 7 7/8 0 12 SS SS RD-T SDO-42
5/8 7-1/4 1-1/2 5/16 9 180T PL CM RD-U SMA-203
5/8 7-1/2 1-1/8 1/4 12 180T CA SS RD-I SMA-223 RD-L
RD-D 5/8 7-3/4 1 1/4 14 180T/210TS CA SS RD-I SAL-2
5/8 8 1-1/2 1/4 9 180T CA CM RD-U SCN-500
5/8 8-1/4 1-1/2 0 14 180 CA CM RD-W SMR-96
5/8 8-3/4 1-1/2 3/16 12 210T CA SS RD-I SAL-3
5/8 9 1-1/2 3/8 12 210T CA SS RD-I SMA-227
5/8 9-1/8 1-1/2 1/4 9 210T PL CM RD-U SMA-204
41/64 4-7/8 13/16 0 9 56/140T PL PO RD-X SBA-117
RD-E 41/64 5-7/8 3/4 0 10 56 PL CM RD-Y SBA-95 RD-M
41/64 W/Flat 6 3/4 0 10 56 PL CM RD-ZSBA-106
17 MM 5-3/4 1-1/8 3/16 12 140T PL CM RD-AA SGE-1040
17 MM 6-1/8 3/4 3/16 14 140T PL CM RD-Q SLA-1
43/64 4-3/4 9/16 -3/16 13 48 PL PO RD-BB SCN-512
43/64 4-3/4 13/16 -1/8 11 48 CA PO RD-DD SAW-39
43/64 4-3/4 7/8 -1/16 20 48 PL PO RD-EE SAW-54
43/64 5 9/16 0 13 CA PO RD-CC SCN-520
43/64 5-3/8 9/16 0 13 56 PL PO RD-CC SCN-489
RD-F 43/64 5-1/2 9/16 0 13 56 CA PO RD-CC SCN-487 RD-N
43/64 5-1/2 3/4 1/8 11 56 CA CM RD-FF SGE-1146
43/64 7 1-1/8 1/2 8 66 SA SS RD-S SBA-92
11/16 5-1/2 7/8 0 12 PL PO RD-GG SWH-549
11/16 5-5/8 11/16 0 12 140T PL PO RD-HH SUS-11
18 MM 6-1/2 1 10 140T PL CM RD-II SGE-1163
47/64 3 5/8 0 8 SS PO RD-JJ SMR-116
47/64 4-1/8 3/4 0 10 48 SS PO RD-JJ SMR-112 RD-O
RD-G 47/64 4-7/8 3/4 5/16 10 56 SS PO RD-JJ SMR-113
47/64 4-7/8 3/4 0 10 56 SS PO RD-KK SMR-118
47/64 4-7/8 3/4 0 10 56 SS PO RD-KK SMR-118
3/4 4-1/8 3/4 0 10 56 SS PO RD-JJ SMR-78
3/4 4-3/4 9/16 3/4 12 48 SS PO RD-LL SFK-25
3/4 4-7/8 3/4 0 10 56 SS PO RD-JJ SMR-79
3/4 5 11/16 3/8 10 56 SS PO RD-LL SLS-33
3/4 5 3/4 3/8 10 56 SS PO RD-MM SLF-8
3/4 7-1/2 1-1/8 1/4 12 180T CA SS RD-I SLA-3 RD-P
RD-H
57
©Essex Group, Inc., 1998
PROGRESSIVE COOLING FAN LISTING
ROUND BORE FANS
INSIDE OUTSIDE BLADE HUB # OF SUGGESTED MOUNT PHOTO PART
DIA. (IN.) DIA (IN.) HEIGHT (IN.) RECESS (IN.) FINS FRAME SIZE MAT. TYPE REF. NUMBER
25/32 8-1/2 1-1/16 1/2 8 210T SA SS RD-S SBA-75
25/32 4-3/4 11/16 -1/16 20 48 PL PO RD-EE SAW-48
20 MM 5-3/4 1 1/4 12 56 CA SS RD-I SGE-1120
20 MM 6-1/8 1-1/8 6 180TS PL CM RD-II SGE-1164
51/64 5-1/2 7/8 0 13 CA PO RD-CC SCN-521
13/16 5-3/8 15/16 11/16 14 140T PL CM RD-Q SLA-6 RD-Z
RD-Q
13/16 5-3/8 1-1/8 7/16 11 56 PL PO RD-NN SAW-55
13/16 5-3/8 1-5/16 7/16 11 56 PL PO RD-NN SAW-43
13/16 5-3/8 1-5/16 7/16 11 56 PL PO RD-OO SAW-56
13/16 7-1/4 1-1/2 1/4 6 180T PL PO RD-G SLN-2
22 MM 6-1/4 1-1/8 3/16 8 140T PL PO RD-PP STA-1
7/8 4-3/8 5/8 1/4 10 56 SS PO RD-JJ SDO-40
7/8 4-3/4 9/16 3/4 12 56 SS PO RD-LL SFK-26
7/8 4-7/8 1 3/8 10 56 SS PO RD-KK SMR-80
7/8 5-1/8 13/16 0 12 56 SS PO RD-KK SDO-19
7/8 5-5/8 1 1/4 12 180U CA SS RD-I SUS-22 RD-AA
RD-R 7/8 6-3/4 1-1/4 1/4 8 210TS PL CM RD-QQ SUS-24
7/8 7-1/4 1-1/2 1/2 16 180T PL CM RD-RR SLA-2
7/8 7-1/4 1-1/2 1/4 9 180T PL CM RD-U SMA-210
7/8 7-3/8 2 0 14 210T PL CM RD-SS SGE-1152
7/8 7-1/2 1-1/8 1/4 12 180T CA SS RD-I SMA-224
7/8 8 1-3/8 3/16 8 180T/210T PL CM RD-QQ SUS-12
7/8 9 1-1/2 3/8 12 210T CA SS RD-I SMA-230
7/8 9-3/4 1-7/16 0 12 210T CA SS RD-C SLS-19
7/8 10 1-1/2 0 15 250T PL CM RD-TT SMA-208 RD-BB
RD-S 7/8 10-1/2 1-3/4 1/4 13 250T PL CM RD-U SMA-205
7/8 10-3/4 1-5/8 5/16 12 250T CA SS RD-I SMA-236
23 MM 4-3/4 1 3/16 6 140T 2P PL CM RD-UU SLFI-80
23 MM 6-1/4 1 3/16 10 140T 4P PL CM RD-UU SLFI-81
29/32 5-5/8 1/2 0 12 56 SS PO RD-LL SBA-103
29/32 5-7/8 3/4 0 10 180T 2P PL CM RD-Y SBA-96
29/32 6-1/2 15/16 0 12 56 CA SS RD-C SLS-32
29/32 7 1-1/8 1/2 8 180T SA SS RD-S SBA-71
29/32 7 1-1/8 0 10 180T PL CM RD-Y SBA-97
RD-T 15/16 7-1/4 1-1/2 1/4 9 180T PL CM RD-U SMA-211 RD-CC
15/16 7-1/2 1-1/8 1/4 12 180T CA SS RD-I SMA-225
15/16 8 1-1/2 5/16 6 180T PL CM RD-VV SDC-1001
15/16 8-3/4 1-1/2 12 210T CA SS RD-I SMR-98
15/16 9 1-5/8 1/4 14 210 CA CM RD-W SMR-97
25 MM 5-3/4 5/8 0 10 56 CA SS RD-WW SBA-102
25 MM 4-1/8 3/4 0 10 48 SS PO RD-JJ SMR-117
25 MM 4-7/8 3/4 7/16 10 56 SS PO RD-KK SMR-114
25 MM 4-7/8 3/4 5/16 10 56 SS PO RD-JJ SMR-119
25 MM 5-5/8 1 1/4 12 140T CA SS RD-XX SWH-526
RD-DD
RD-U
25 MM 6 1 1/4 12 180TS CA SS RD-XX SWH-527
25 MM 6 1-7/16 0 14 180TS PL CM RD-AA SGE-1041
25 MM 7 1-1/4 5/8 12 180T PL CM RD-UU SGE-1042
25 MM 7 1-1/4 1/2 12 180T CA SS RD-I SGE-1123
25 MM 7-1/4 1-7/16 7/16 12 180T CA SS RD-XX SWH-529
25 MM 7-1/4 1-1/2 0 12 180T CA SS RD-YY SGE-1124
25 MM 7-3/8 1-1/2 0 14 180T PL CM RD-AA SGE-1043
25 MM 8-1/8 1-1/4 1/4 10 180T PL CM RD-II SGE-1165
25 MM 8-1/8 1-5/16 3/16 10 250TS PL CM RD-UU SLFI-86
RD-V 25 MM 8-1/2 1-1/4 5/8 12 210T PL CM RD-UU SGE-1045 RD-EE
25 MM 8-1/2 1-1/4 5/8 12 210 CA SS RD-I SGE-1126
25 MM 9-1/2 1-1/2 3/8 10 210T PL CM RD-II SGE-1166
25 MM 9-1/2 1-1/2 3/8 10 280 TS PL CM RD-UU SLFI-88
25 MM 5-1/2 7/8 -1/16 12 56 PL PO RD-GG SWH-505
63/64 6-1/8 3/4 0 8 56 SA SS RD-ZZ SBA-99
63/64 8-1/2 1-1/16 7/16 8 210T SA SS RD-S SBA-93
63/64 10-1/4 1-3/4 -5/8 8 254-256 CA SS RD-AAA SBA-98
1 4-1/8 3/4 0 10 56 SS PO RD-KK SMR-82
1 4-7/8 3/4 0 10 56 SS PO RD-JJ SMR-81
RD-W 1 4-7/8 3/4 0 10 56 SS PO RD-KK SMR-83 RD-FF
1 5-1/4 7/8 -1/4 12 56 PL PO RD-BB SDO-38
1 5-3/8 1-1/8 7/16 11 56 PL PO RD-NN SAW-42
1 5-3/8 1-1/8 7/16 11 56 PL PO RD-NN SAW-57
1 5-3/8 1-5/16 7/16 11 56 PL PO RD-OO SAW-58
1 6-1/8 3/4 0 8 56 SA SS RD-ZZ SBA-101
1 7-3/8 1-1/2 0 7 210TS PL PO RD-BBB SLN-5
1 8-3/4 1-7/16 3/16 7 210T PL PO RD-CCC SLN-3
1-1/16 11-1/2 1-3/4 0 15 280T PL CM RD-DDD SMA-209
28 MM 6-1/8 1-1/8 1/4 6 180T 2P PL CM RD-UU SLFI-82
RD-X 28 MM 7-1/8 1-3/8 3/8 6 210T 2P PL CM RD-UU SLFI-84 RD-GG
28 MM 8 1-3/8 3/8 8 180T PL PO RD-PP STA-2
28 MM 8-1/8 1-1/4 3/16 10 180T 4P PL CM RD-UU SLFI-83
28 MM 9-1/2 1-3/4 3/8 10 210T 4P PL CM RD-UU SLFI-145
28 MM 11-1/8 2 3/8 10 250T 4P PL CM RD-UU SLFI-87
1-1/8 5-3/8 1-5/16 7/16 11 56 PL PO RD-NN SAW-44
1-1/8 5-3/8 1-5/16 7/16 11 56 PL PO RD-OO SAW-59
1-1/8 6-3/8 7/8 -1/4 12 PL PO RD-BB SDO-36
1-1/8 6-3/4 1-1/4 3/16 8 180TS PL CM RD-QQ SUS-13
RD-Y 1-1/8 7 1-1/8 0 10 180T PL CM RD-Y SBA-118
1-1/8 7-1/4 1-1/2 1/4 9 180T PL CM RD-U SMA-212 RD-HH
1-1/8 9 1-1/2 3/16 9 210T CA CM RD-V SCN-501
1-1/8 9 1-1/2 3/8 9 210T CA SS RD-EEE SCN-503
58
©Essex Group, Inc., 1998
PROGRESSIVE COOLING FAN LISTING
ROUND BORE FANS
INSIDE OUTSIDE BLADE HUB # OF SUGGESTED MOUNT PHOTO PART
DIA. (IN.) DIA (IN.) HEIGHT (IN.) RECESS (IN.) FINS FRAME SIZE MAT. TYPE REF. NUMBER
1-1/8 9 1-1/2 3/8 12 250US/250TS CA SS RD-FFF SGE-1047
1-1/8 9 1-1/2 1/4 9 210T PL CM RD-U SMA-213
1-1/8 9 1-1/2 3/8 12 210T CA SS RD-I SMA-228
1-1/8 9-1/4 1-5/8 7/16 8 250T CA SS RD-FFF SUS-28
1-1/8 9-3/8 1-1/8 3/8 8 210T PL CM RD-GGG SUS-37
RD-II 1-1/8 9-3/4 1-1/2 3/8 12 250U/250T CA SS RD-HHH SGE-1048
1-1/8 10-1/2 1-3/8 7/16 12 250T CA SS RD-I SMA-233 RD-RR
1-1/8 10-5/8 1-3/4 3/8 12 250T CA SS RD-EEE SCN-504
1-1/8 11-1/2 1-1/2 1/2 12 280U/280T CA SS RD-HHH SGE-1050
1-1/8 11-3/4 2 3/8 13 280T PL CM RD-U SMA-206
1-1/8 11-3/4 2 5/8 12 280T CA SS RD-YY SMA-239
1-5/32 7-1/2 1-1/8 1/4 12 180T CA SS RD-I SMA-226
1-5/32 9 1-1/2 3/8 12 210T CA SS RD-I SMA-229
1-5/32 8-3/4 1-3/4 1/2 11 210T CA SS RD-XX SAL-6
30 MM 4-7/8 3/4 7/16 10 56 SS PO RD-KK SMR-120
RD-JJ 1-2/11 6-3/4 1-7/16 7/16" 12 210TS CA SS RD-XX SWH-528 RD-SS
1 2/11 9 1-1/2 3/8" 12 210T CA SS RD-I SWH-533
1-3/16 5-1/4 3/4 13/16" 11 140 CA PO RD-III SMR-91
1-3/16 5-5/8 1/2 5/8" 12 56 SS PO RD-LL SBA-100
1-3/16 5-5/8 13/16 0 10 56 SS PO RD-KK SBA-107
1-3/16 5-3/4 5/8 0 10 56 CA SS RD-WW SBA-104
1-3/16 7-1/4 1-1/2 0 12 180T CA SS RD-YY SGE-1125
1-3/16 7-3/8 1-1/2 0 14 180T/210TS PL CM Fan-U SGE-1044
1-3/16 8-1/2 1-1/16 3/8 8 213-215 SA SS RD-S SBA-112
1-3/16 8-1/2 1-1/16 0 10 210T PL CM RD-Y SBA-74
RD-KK 1-3/16 8-3/4 1-1/2 0 14 210T PL CM RD-AA SGE-1046 RD-TT
1-3/16 8-3/4 1-1/2 3/16 12 210T CA SS RD-JJJ SGE-1127
1-3/16 9 1-5/16 5/16 14 210T/250TS CA PO RD-BBB SLN-6
1-3/16 9-1/2 2 1/2 6 210T PL CM RD-VV SDC-1002
1-3/16 10-3/8 1-1/4 1/4 8 250T PL PO RD-CCC SLN-4
1-1/4 6-1/8 13/16 -1/4 12 SS PO RD-T SDO-43
1-1/4 6-3/8 7/8 -1/2 12 PL PO RD-BB SDO-24
1-1/4 6-7/8 1 1-3/16 17 180T PL CM RD-Q SLA-7
1-1/4 8-1/2 1-1/4 5/8 12 210T CA SS RD-I SUS-26
RD-LL 1-1/4 9 1-5/8 1/4 14 250T PL CM RD-GGG SUS-19
1-1/4 9-3/8 1-1/2 3/8 8 250T CA SS RD-I SMR-99 RD-UU
1-1/4 10-1/2 1-3/8 7/16 12 250T CA SS RD-I SMA-234
1-1/4 11 2-1/8 0 14 280T PL CM RD-GGG SUS-17
1-1/4 13-1/2 2-1/4 7/16 13 320T PL CM RD-U SMA-207
1-1/4 13-1/2 2-1/4 3/4 12 320T CA SS RD-YY SMA-241
1-5/16 6-3/4 7/8 9/16 12 180T SS PO RD-LL SLS-34
1-11/32 7-1/4 13/16 1 11 180 CA PO RD-III SMR-89
1-3/8 8-1/8 2-1/8 0 14 PL CM RD-GGG SUS-38
1-3/8 8-1/4 1-1/2 -1/8 11 PL CM RD-U SMR-109
RD-MM 1-3/8 8-1/2 1-1/8 0 10 210T PL CM RD-Y SBA-119
1-3/8 8-3/4 1-7/16 1 16 210T PL CM RD-RR SLA-4 RD-VV
1-3/8 8-3/4 1-1/2 3/16 12 280T CA SS RD-I SAL-5
1-3/8 9 1-1/2 3/8 12 210T CA SS RD-I SMA-231
1-3/8 9-3/4 1-1/2 3/8 12 250U/250T CA SS RD-HHH SGE-1049
1-3/8 10-1/8 1-1/2 1/2 12 250U/250T CA SS RD-BBB SGE-1084
1-3/8 10-1/4 1-7/8 1 16 250T PL CM RD-RR SLA-15
1-3/8 10-3/8 1-3/4 -9/16 8 250T CA SS RD-AAA SBA-77
1-3/8 10-1/2 1-3/8 7/16 12 250T CA SS RD-I SMA-237
RD-NN 1-3/8 11 1-7/8 -1/4 11 PL CM RD-U SMR-111
1-3/8 11-1/8 2-1/8 0 14 PL CM RD-GGG SUS-39 RD-WW
1-3/8 11-1/2 1-1/2 1/2 12 280U/280T CA SS RD-YY SGE-1051
1-3/8 11-3/4 2-5/16 1-1/4 16 280T PL CM RD-RR SLA-16
1-3/8 12-5/8 1-5/8 5/8 12 280T CA SS RD-KKK SAL-7
1-3/8" 14 2-1/8 1/2 12 320T CA SS RD-HHH SAL-8
35 MM 8-1/2 1-1/4 5/8 12 250TS CA SS RD-I SWH-530
35 MM 10 1-1/2 7/16 12 250T CA SS RD-I SWH-535
1-13/32 7 1 -1/4 11 180 CA SS RD-JJJ SCN-492
1-13/32 10-1/2 1-3/8 7/16 12 250T/320TS CA SS RD-I SAL-4
36 MM 11-3/4 2 5/8 12 280T CA SS RD-I SMR-100 RD-XX
RD-OO 36 MM 9-1/2 1-3/8 7/16 12 210T CA SS RD-YY STA-5
36 MM 9-1/2 1-3/4 3/8 8 210T PL SS RD-PP STA-3
1-7/16 6-1/2 7/16 0 12 182-184 SS PO RD-LL SBA-105
1-7/16 6-1/2 1 0 10 182-184 SS PO RD-KK SBA-111
1-7/16 11-1/2 2-5/8 13/16 8 250T PL CM RD-MMM SDC-1003
1-1/2 6-3/8 7/8 -1/2 12 PL PO RD-BB SDO-44
1-1/2 10-1/4 1-3/4 0 8 250T PL CM RD-LLL SBA-82
1-9/16 11 2-1/8 5/8 11 280T CA SS RD-XX SWH-494
40 MM 5-3/4 1-3/4 0 6 250 CA SS RD-NNN SGE-1098
1-39/64 6-3/4 1-1/16 -5/8 15 180T CA PO RD-OOO SGE-1090 RD-YY
RD-PP 1-39/64 7-1/4 13/16 1 11 180 CA PO RD-III SMR-88
1-39/64 8 1-1/8 15/16 16 180T CA PO RD-III SMR-115
1-5/8 7-1/2 1-3/8 1-1/4 12 210T CA SS RD-PPP SLA-8
1-5/8 8 1-1/8 1-1/8 10 210T SS PO RD-LL SBA-76
1-5/8 9 1-1/2 3/8 12 210T CA SS RD-I SMA-232
1-5/8 10 1-1/2 7/16 12 PL CM RD-UU SGE-1080
1-5/8 10-1/2 1-3/8 7/16 12 250T CA SS RD-I SMA-238
1-5/8 10-1/2 1-7/8 7/16 10 280T PL CM RD-QQ SUS-18
1-5/8 10-3/4 1-1/2 3/8 12 280U/280T CA SS RD-BBB SGE-1085 RD-ZZ
1-5/8 11-1/8 1-1/2 3/8 12 280T CA SS RD-BBB SGE-1086
RD-QQ 1-5/8 11-1/2 1-1/2 1/2 12 320US/320TS CA SS RD-HHH SGE-1081
1-5/8 12-1/4 1-3/4 3/8 12 280T/320T CA SS RD-YY SCN-505
59
©Essex Group, Inc., 1998
PROGRESSIVE COOLING FAN LISTING
ROUND BORE FANS
INSIDE OUTSIDE BLADE HUB # OF SUGGESTED MOUNT PHOTO PART
DIA. (IN.) DIA (IN.) HEIGHT (IN.) RECESS (IN.) FINS FRAME SIZE MAT. TYPE REF. NUMBER
1-5/8 13 1-5/8 1/2 12 320T CA SS RD-BBB SGE-1087
1-5/8 13 1-3/4 3/8 12 320U/320T CA SS RD-HHH SGE-1082
42 MM 9-3/8 1-1/2 3/8 8 250T CA SS RD-FFF SLS-20 RD-MMM
RD-AAA 42 MM 11 2-1/8 5/8 12 280T CA SS RD-XX SLS-21
42 MM 14-1/8 2-1/4 5/8 12 320T CA SS RD-FFF SMR-101
1-43/64 7-3/4 1-7/16 -3/4 16 PL PO RD-BB SDO-41
1-11/16 7-5/8 1-1/4 0 11 210T CA SS RD-QQQ SCN-493
1-11/16 10-1/4 1-3/4 1/8 8 254-256 PL CM RD-LLL SBA-110
1-11/16 10-1/4 1-7/8 1 16 250T PL CM RD-RR SLA-17
1-45/64 11-3/4 2 -3/8 10 280T PL CM RD-RRR SBA-83 RD-NNN
RD-BBB 1-3/4 11-5/8 2-1/2 1-7/16 10 280T CA SS RD-HHH SLA-5
1-3/4 11-3/4 2 5/8 12 280T CA SS RD-YY SMA-240
1-3/4 11-3/4 2-5/16 1-1/4 16 280T PL CM RD-RR SLA-18
45 MM 6-1/2 2-3/16 -3/16 6 280 CA SS RD-NNN SGE-1099
1-27/35 8-1/2 1-1/4 5/8 12 280TS CA SS RD-I SWH-531
1-27/35 11 2-1/8 5/8 12 280T CA SS RD-YY SWH-536
45 MM 11-1/4 2 5/8 10 320 TS CI PO RD-SSS SLFI-90 RD-OOO
RD-CCC 45 MM 12-3/4 2-1/4 5/8 10 280T CI PO RD-SSS SLFI-89
1-7/8 8 1-1/8 1 16 CA PO RD-III SMR-106
1-7/8 10-1/2 1-3/8 7/16 12 250T CA SS RD-I SMA-235
1-7/8 12-1/2 2-7/16 1 8 280T PL CM RD-MMM SDC-1004
1-7/8 13-1/4 2 1/2 12 324T PL CM RD-QQ SUS-29 RD-PPP
1-7/8 14-7/8 2-1/2 15/16 12 360T CA SS RD-YY SMA-243
RD-DDD 1-7/8 15-3/8 2-7/8 5/8 13 360T PL SS RD-U SMA-216
48 MM 12-5/8 2-1/2 1-1/4 12 320T CA SS RD-XX SLS-22
1-15/16 12-5/8 2-1/2 1 12 320T CA SS RD-YY SLA-11
50 MM 9 1-1/2 3/8 12 280TS CA SS RD-YY STA-4
50 MM 11 2-1/8 5/8 12 280TS CA SS RD-YY STA-6
50 MM 13 2-7/16 5/16 12 280T CA CM RD-TTT STA-9 RD-QQQ
50 MM 14-1/4 2-3/4 5/8 10 320T CI PO RD-SSS SLFI-91
RD-EEE 1-31/32 14 2-1/8 1/2 12 360T CA SS RD-YY SCN-506
2 8 1-3/16 0 10 213-215 SS PO RD-LL SBA-109
2 9-3/4 1-3/4 1-3/8 12 250T CA SS RD-PPP SLA-9
2 10 2 3/8 10 280T PL CM RD-RRR SBA-116
2 13-1/2 2-1/4 3/4 12 320T CA SS RD-YY SMA-242
2-1/16 8 13/16 1 16 250 CA PO RD-III SMR-92
RD-RRR
2-1/8 13 2-5/8 1 8 320T CA CM RD-UUU SDC-1005
RD-FFF 2-1/8 13-3/8 2-3/4 7/16 15 360T PL CM RD-VVV SBA-90
2-1/8 13-7/8 2-1/4 0 12 360U/360T PL CM RD-QQ SUS-30
2-1/8 14-1/4 2-1/2 1-1/8 12 360T CA Bolt RD-BBB SGE-1088
2-1/8 16-1/4 3 1-5/16 12 440T CA SS RD-HHH SAL-10
2-1/8 17-7/8 2-5/8 1-1/4 15 440T CA SS RD-HHH SAL-12 RD-SSS
55 MM 16-1/4 2-3/4 0 13 440U/400T PL CM RD-WWW SGE-1094
2-1/6 9 1-1/2 3/8 12 320TS CA SS RD-I SWH-532
RD-GGG 55 MM 9-1/2 2 0 9 360TS CA SS RD-XXX SGE-1096
55 MM 11 2-1/8 5/8 12 320TS/360T CA SS RD-YY STA-7
55 MM 11-1/2 2-5/8 0 9 440US/400TS PL SS RD-WWW SGE-1092
55 MM 12-5/8 2-1/2 1-1/4 12 360T CA SS RD-XX SLS-23
2-1/6 12-5/8 2-1/2 1 12 320T CA SS RD-YY SWH-537 RD-TTT
2-1/6 14-3/8 2-1/2 15/16 12 360T CA SS RD-YY SWH-538
55 MM 14-5/8 2-3/4 0 12 360U/360T PL SS RD-WWW SGE-1093
55 MM 15-3/4 2-3/4 5/8 10 360T CI PO RD-SSS SLFI-93
RD-HHH 2-3/16 9-1/2 1-5/8 -1 8 254-256 CA SS RD-YYY SBA-108
2-3/16 15-1/2 2-1/2 0 12 360T CA SS RD-FFF SMR-102
2-1/4 14-3/4 2-1/2 1 12 360T CA SS RD-HHH SAL-9
2-1/4 20-3/4 3-1/2 0 16 6323/6324 CA SS RD-YY SGE-1102 RD-UUU
57-MM 7-1/4 2-1/2 3/4 6 320 CA SS RD-NNN SGE-1100
57 MM 8-3/8 2-1/2 3/4 6 320 CA SS RD-NNN SGE-1101
2-5/16 7-5/8 1-1/4 0 11 210T CA SS RD-QQQ SCN-495
RD-III 2-5/16 16 2-5/8 1-1/4 12 400T CA SS RD-HHH SAL-11
2-21/58 9 1-1/2 3/8 12 400TS CA SS RD-I SWH-534
60 MM 12-5/8 2-1/2 1 12 400TS CA SS RD-YY STA-8 RD-VVV
60 MM 13-3/8 2-1/4 12 320T CA SS RD-TTT STA-10
2 21/58 14 2-7/8 7/8 12 400T CA SS RD-XX SWH-506
60 MM 14-7/8 2-1/2 15/16 12 400T CA SS RD-YY SLS-24
60 MM 15 2-5/8 7/16 12 360T CA CM RD-TTT STA-11
60 MM 16-3/4 3 5/8 10 405T CI PO RD-SSS SLFI-149
2 21/58 17 3-1/4 7/8 12 400T CA SS RD-XX SWH-507
RD-JJJ 2-3/8 14 2-5/8 1 9 360T CA CM RD-UUU SDC-1006 RD-WWW
2-3/8 16-1/8 2-5/8 3/4 12 400T PL CM RD-GGG SUS-31
2-3/8 19 3-1/4 7/8 12 440T CA SS RD-XX SWH-496
2-7/16 14-7/8 2-1/2 15/16 12 360T CA SS RD-YY SLA-12
2-7/16 17 2-1/2 1-1/4 12 400T/440T CA SS RD-YY SMA-244
2-7/16 20-3/4 3-1/2 0 16 440T CA SS RD-YY SMA-245
2-1/2 7-5/8 1-1/4 0 11 210T CA SS RD-QQQ SCN-496 RD-XXX
2-1/2 12-1/2 2-1/2 0 10 440US/440TS CA SS RD-JJJ SGE-1130
RD-KKK 2-1/2 17 2-1/2 1-1/4 12 440T CA SS RD-XX SWH-508
2-1/2 18 2-3/4 0 15 440U/440T PL CM RD-WWW SGE-1095
2-1/2 19 3-1/4 7/8 12 440T CA SS RD-XX SWH-509
65 MM 15-1/4 3 5/16 12 400T CA SS RD-TTT STA-12
2-5/8 16-1/4 3 1-5/8 13 400T CA SS RD-HHH SLA-13 RD-YYY
68 MM 15-1/2 3 3/4 11 444T CI PO RD-SSS SLFI-150
3 17-1/2 3-1/4 0 12 440T CA SS RD-YY SBA-91
3 17-1/2 3-1/2 1-1/4 11 440T CA CM RD-ZZZ SLA-14
RD-LLL
60 RD-ZZZ
©Essex Group, Inc., 1998
BLANK BORE FANS
A B MAX. C D E
FAN BLADE # OF ALLOWED HUB HUB HUB PHOTO PART
O.D. (IN.) HEIGHT (IN.) FINS BORE (IN.) DIA. (IN.) THICK. (IN.) RECESS (IN.) REF. NUMBER
3-1/8 7/8 12 3/4 1-1/4 1/2 3/8 BB-1 SWSF-2
4-1/2 7/8 12 1-1/4 1-3/4 5/8 1/4 BB-1 SWSF-6
5 1 12 1 1-1/2 5/8 1/4 BB-1 SBBF-5
5-1/4 7/8 15 1-5/8 2-1/8 5/8 1/4 BB-1 SWSF-10
5-1/2 5/8 12 1-3/8 1-7/8 3/4 0 BB-5 SWSF-3-54
5-1/2 1 12 1-5/8 2-1/8 3/4 1/4 BB-7 SWSF-12
5-5/8 15/16 12 1-5/16 1-3/4 7/8 0 BB-1 SWSF-16
5-5/8 1 12 1-1/2 2 5/8 1/4 BB-1 SWSF-1-55
5-3/4 1-7/8 6 1-3/4 2-1/4 1-1/8 7/8 BB-3 SWSF-20
5-7/8 1-1/4 10 1-1/2 2 1 1/4 BB-2 SWSF-24 Series BB-1 fans are used most
6 3/4 14 1-1/4 1-3/4 5/8 1/4 BB-1 SWSF-28
6 1 12 1-1/2 2 5/8 1/4 BB-1 SWSF-1-60
often on horizontal TEFC induction
6 1 12 1-1/4 2 5/8 1/4 BB-1 SBBF-6 motors. The hub recesses are
6-3/8 1 12 1-1/2 2 5/8 1/4 BB-1 SWSF-36 usually small.
6-1/2 2-1/4 6 2 2-1/2 1-1/2 7/8 BB-3 SWSF-40
6-3/4 1 12 1-1/2 2 11/16 1/4 BB-1 SWSF-1-66
6-7/8 1-3/16 12 2 2-1/2 3/4 1/2 BB-1 SWSF-46
6-7/8 1-1/4 12 2 2-1/2 3/4 1/2 BB-1 SWSF-1-67
7 1-1/8 12 2 2-1/2 1 1 BB-7 SWSF-42
7 1-3/16 12 1-1/2 2 5/8 1/4 BB-1 SWSF-1-70
7 1-1/4 12 1-3/8 2-1/8 5/8 1/2 BB-1 SBBF-7
7 1-3/8 12 2 2-1/2 3/4 7/8 BB-7 SWSF-48
7-1/8 1-1/4 14 2-1/8 2-5/8 15/16 0 BB-1 SWSF-52
7-1/4 1-7/16 12 2 2-1/2 1-1/8 7/16 BB-1 SWSF-1-72
7-1/4 1-1/2 11 2 2-1/2 1-1/8 1/2 BB-2 SWSF-56
7-1/4 1-1/2 12 1-1/2 2 1 0 BB-6 SWSF-3-72
7-1/4 2-1/2 6 2-1/2 3 1-3/8 3/4 BB-3 SWSF-54
7-1/2 1-1/8 12 1-1/2 2 11/16 1/4 BB-1 SWSF-1-74 Series BB-2 fans were made to fit
7-5/8 1-5/8 12 1-3/4 2-1/4 7/8 3/8 BB-1 SWSF-64 Westinghouse motors, but are
7-3/4 1 14 2-1/4 2-3/4 3/4 1/4 BB-1 SWSF-68 attractive sturdy fans for use on
7-7/8 1-7/8 19 2 2-1/4 1 1-3/4 BB-7 SWSF-74
other motors, also.
8 1-1/4 8 2 2-1/2 1 3/8 BB-1 SWSF-1-80
8 1-1/2 12 1-5/8 2-1/8 13/16 0 BB-5 SWSF-3-80
8 1-1/2 12 1-1/2 2-1/4 3/4 1/2 BB-1 SBBF-8
8-1/4 1 12 1-5/8 2-1/8 1 0 BB-5 SWSF-3-82
8-1/4 2-1/2 6 2-1/2 3 1-3/8 3/4 BB-3 SWSF-80
8-3/8 1-3/16 12 2-1/4 2-3/4 3/4 5/8 BB-1 SWSF-82
8-3/8 1-1/2 12 1-5/8 2-1/8 13/16 0 BB-5 SWSF-3-83
8-1/2 1-1/4 12 1-5/8 2-1/8 15/16 5/8 BB-1 SWSF-1-84
8-5/8 1-1/2 12 1-5/8 2-1/8 13/16 0 BB-5 SWSF-3-85
8-3/4 1-1/2 12 1-5/8 2-1/8 13/16 0 BB-5 SWSF-3-86
8-3/4 1-1/2 12 2 2-1/2 1-3/8 1/4 BB-1 SWSF-87
8-7/8 1-5/8 12 2-1/2 3 7/8 1-3/8 BB-7 SWSF-89
8-7/8 1-3/4 11 2 2-1/2 1-1/8 5/8 BB-2 SWSF-92
9 3/4 8 1-3/4 2-1/4 1-1/8 1/4 BB-4 SWSF-95 Series BB-3 fans were made for use
9 1-1/2 9 2-1/4 2-3/4 1-1/8 3/8 BB-1 SWSF-96
9 1-1/2 12 1-3/4 2-3/4 5/8 1/2 BB-1 SBBF-9
on textile type motors, but the
9-3/8 1-1/2 8 2 2-1/2 1-1/4 3/8 BB-1 SWSF-1-93 absence of a back plate makes it
9-1/2 1-3/8 12 2-3/4 3-1/4 1-1/8 7/16 BB-1 SWSF-1-94 ideal for replacing external
9-1/2 2 9 2-5/8 3-1/8 1-5/16 1-1/8 BB-6 SWSF-2-94 fan blades.
9-1/2 2 12 2-5/8 3-1/8 1-5/16 0 BB-5 SWSF-3-94
9-1/2 2 9 4-1/2 5 1-1/2 3/4 BB-1 SWSF-104
9-1/2 2 9 4-1/2 5 1-1/2 0 BB-4 SWSF-106
9-3/4 1-3/8 12 3 3-1/2 1-3/8 5/16 BB-1 SWSF-112
9-3/4 1-1/2 12 4-1/4 4-3/4 1-5/8 -3/8 BB-3 SWSF-110
9-3/4 1-3/4 12 2-7/8 3-3/8 1 1-3/8 BB-7 SWSF-102
10 1-1/2 12 2 3 3/4 1/2 BB-1 SBBF-10
10 1-1/2 12 3 3-1/2 1-3/8 7/16 BB-1 SWSF-1-100
10-1/8 1-1/2 12 1-3/4 2-1/4 1-3/8 1/2 BB-3 SWSF-116
10-1/8 2 12 3-1/2 4 1-1/4 3/4 BB-2 SWSF-124
10-1/2 1-3/8 12 2-3/4 3-1/4 1-1/8 7/16 BB-1 SWSF-1-104
10-5/8 1-3/4 12 3 3-1/2 1-1/2 3/8 BB-1 SWSF-126
10-3/4 1-1/2 12 2-7/8 3-3/8 1-1/2 3/8 BB-3 SWSF-5-106
10-3/4 1-1/2 12 1-7/8 3-3/8 1-3/8 3/8 BB-3 SWSF-132 First made to resemble General
10-3/4 2 9 4 4-1/2 1-1/2 1-1/4 BB-3 SWSF-134 Electric plastic fans with a back-
10-7/8 1-7/8 12 3-1/2 4-1/4 1-3/8 2-1/4 BB-7 SWSF-136
11 1-1/2 12 2 3-3/8 3/4 1/2 BB-1 SBBF-11
clamping split hub. Other manu-
11 1-3/4 12 3-1/2 4 1-3/8 0 BB-5 SWSF-3-110 facturers have machined the hub on
11 2 12 3-3/4 4-1/4 1 1-3/4 BB-7 SWSF-139 the back to function as a bearing
11 2-1/8 12 3-1/2 4 1-3/8 5/8 BB-1 SWSF-1-110 cover, or use a set screw near the
11 2-1/8 11 3-1/2 4 1-3/8 5/8 BB-2 SWSF-140
11-1/8 1-1/2 12 2-7/8 3-3/8 1-1/2 3/8 BB-3 SWSF-5-111
back to mount the fan on a
11-1/4 1-1/2 12 1-7/8 2-3/8 1-1/2 3/8 BB-3 SWSF-5-112 short shaft.
61
©Essex Group, Inc., 1998
BLANK BORE FANS
A B MAX. C D E
FAN BLADE # OF ALLOWED HUB HUB HUB PHOTO PART
O.D. (IN.) HEIGHT (IN.) FINS BORE (IN.) DIA. (IN.) THICK. (IN.) RECESS (IN.) REF. NUMBER
11-3/8 1-5/8 12 3-1/2 4 1-1/2 3/8 BB-3 SWSF-142
11-3/8 1-3/4 12 2-5/8 3-1/8 1 1/2 BB-1 SWSF-1-113
11-1/2 1-1/2 12 3-1/2 4 1-3/8 7/16 BB-1 SWSF-146
11-1/2 2-5/8 9 4-1/2 5 1-3/4 1-1/2 BB-1 SWSF-150
11-1/2 2-5/8 9 4-1/2 5 1-1/2 0 BB-4 SWSF-148
11-5/8 2-1/2 10 3-1/4 3-3/4 1-5/16 1-3/8 BB-6 SWSF-2-115
11-5/8 2-1/2 12 3-1/4 3-3/4 1-5/16 0 BB-5 SWSF-3-115
11-3/4 1-1/2 12 3-1/2 4 1-1/2 1/2 BB-1 SWSF-152
11-3/4 1-3/4 12 3-1/4 3-3/4 1-1/4 1/2 BB-1 SWSF-1-116
11-3/4 2 12 3-1/2 4 1-3/8 5/8 BB-1 SWSF-162 Modern foreign and American
11-3/4 2-1/8 8 3-3/8 3-7/8 1-1/4 7/8 BB-1 SWSF-166
motor designs often have squared-
12 2 12 2 3-3/8 1 3/4 BB-1 SBBF-1
12 2-1/2 12 3-1/2 4 1-3/8 1-3/8 BB-7 SWSF-167 off or flat end bells, so no recess is
12-1/2 1-7/8 12 3-1/2 4 1-1/4 9/16 BB-1 SWSF-1-124 required in the fan’s hub area.
12-1/2 2-5/8 12 4 3-7/8 1-1/4 2-7/8 BB-7 SWSF-173 These fans can be used on many
12-1/2 2-1/2 10 3-3/4 4-1/4 1-5/8 0 BB-5 SWSF-3-124
Baldor, GE, Toshiba and other
12-1/2 2-1/2 12 4-1/2 5 1-1/2 1 BB-1 SWSF-178
12-1/2 2-1/2 12 4-1/2 5 1-1/2 0 BB-4 SWSF-180 brands.
12-5/8 2-1/2 12 4 4-1/2 1-3/8 1 BB-1 SWSF-1-125
12-5/8 2-1/2 11 4 4-1/2 1-1/2 7/8 BB-2 SWSF-182
12-7/8 1-1/2 14 2-7/8 3-3/8 1-1/8 5/8 BB-3 SWSF-5-127
13 1-5/8 12 3-1/2 4 1-1/4 1/2 BB-3 SWSF-184
13 1-3/4 12 4-1/2 5 1-3/8 3/8 BB-1 SWSF-186
13 2 12 3-1/2 4 1-3/8 1/2 BB-1 SWSF-1-130
13-1/4 2 12 3-1/2 4 1-3/8 3/4 BB-1 SWSF-1-132
13-1/2 2-1/4 12 4-1/2 5 1-3/4 3/4 BB-1 SWSF-190
14 2 12 2-1/4 3-1/2 1 3/4 BB-1 SBBF-14
14 2-1/8 12 3-1/2 4 1-9/16 9/16 BB-1 SWSF-1-140
14 2-7/8 12 4-1/4 5 1-7/8 7/8 BB-2 SWSF-194
14-1/8 2-1/4 10 2-7/8 3-5/8 1-5/8 5/8 BB-1 SWSF-196
14-1/4 2-1/2 12 3-3/4 4-1/2 1-5/8 1-1/8 BB-3 SWSF-198
14-5/8 2-1/2 12 3-1/2 4-1/4 1-5/8 1-7/16 BB-6 SWSF-2-145
14-5/8 2-1/2 12 3-1/2 4-1/4 1-5/8 0 BB-5 SWSF-3-145 The Style BB-6 fan will vary from
14-5/8 2-3/4 12 4-1/4 5 1-5/8 0 BB-4 SWSF-202
14-5/8 2-3/4 12 4-1/4 5 1-1/2 1-3/8 BB-1 SWSF-200
Style BB-1 only in that it has a
14-7/8 2-1/2 12 3-7/8 4-5/8 1-5/8 15/16 BB-1 SWSF-1-147 deeper recess to better wrap
15-3/4 3 13 4-1/4 5 1-3/4 1-5/8 BB-1 SWSF-208 around the end bell, and
16 2 12 2-3/4 4-1/2 1 3/4 BB-1 SBBF-16 protruding bearing housings.
16 2-1/2 12 4-1/4 5 1-3/4 1-3/16 BB-1 SWSF-1-160
16-1/8 3 8 2-3/4 3-1/2 2 1-1/4 BB-1 SWSF-206
16-1/4 3 12 4 4-3/4 1-3/4 1-5/8 BB-6 SWSF-2-162
16-1/4 3 12 4 4-3/4 1-3/4 0 BB-5 SWSF-3-162
16-1/4 3 12 4-1/4 5 1-1/2 3/8 BB-4 SWSF-4-162
17 2-1/2 12 4-1/2 5 1-3/4 1-1/4 BB-1 SWSF-1-170
17 3-1/4 12 4-1/4 5 2-1/2 7/8 BB-2 SWSF-212
17-1/2 3-1/4 12 4-1/4 5 2-1/4 0 BB-5 SWSF-3-174
17-5/8 3 15 4-1/4 5 1-1/2 0 BB-4 SWSF-216
17-7/8 2-5/8 15 4-1/4 5 1-3/4 1-1/4 BB-1 SWSF-1-177
18 2-1/4 12 3 5-7/8 1 3/4 BB-1 SBBF-18
18 3 12 4-1/4 5 1-3/4 1-3/4 BB-6 SWSF-2-180
18 3 18 4-1/4 5 1-3/4 0 BB-5 SWSF-3-180
18 3 15 4-1/4 5 1-1/2 1-5/8 BB-1 SWSF-214
19 3-1/4 12 5-5/8 6-1/8 2-1/4 7/8 BB-2 SWSF-218
20-3/4 3-1/2 16 5 5-3/4 2-1/8 0 BB-5 SWSF-3-206
20-3/4 3-1/2 16 5-1/4 6 2-1/8 0 BB-1 SWSF-230
Series BB-7 fans have a deep hub
recess, typically used on many
European motors and some older
American designs.

Essex Brownell has many other


blank bore fans available. Please
supply us with the dimensions of
the fan you need and we’ll be
happy to get it for you.
62
©Essex Group, Inc., 1998
SYNFLEX YELLOW BLADE FANS

Get the original universal replacement cooling fan.


Synflex has the experience that provides the highest
quality fans in this style. Yellow blade fans are excellent
replacement for OEM fans. Their unique hub system
allows you to quickly and easily replace most fans. In
most cases you will find that the yellow blade fans
delivers more air flow that the original fan. The light
weight plastic material doesn’t create an unbalance
problem. Fins are easily trimmed to size if the fins are
too high.

YELLOW BLADE FAN SELECTION CHART


FANS INCH SIZE BUSHINGS METRIC SIZE BUSHINGS
O.D. BLADE PART I.D. KEYWAY KEYWAY PART I.D. KEYWAY KEYWAY PART
(IN.) HEIGHT NUMBER (IN.) 1 (IN.) 2 (IN.) NUMBER (MM X IN.) 1 (IN.) 2 (IN.) NUMBER
14 - .547 6- 236 4-.157 FCS-71-80-14
4-7/8 1-1/32 FCS-71 1/4 - - FCS-71-80-0 16 - .626 6-.236 4-.157 FCS-71-80-16
1/2 3/16 1/8 FCS-71-80-4 19 - .742 6-.236 4-.157 FCS-71-80-19
5-3/16 1-1/32 FCS-80 5/8 3/16 1/8 FCS-71-80-5 20 - .782 6-.236 4-.157 FCS-71-80-20
22 - .861 6-.236 4-.157 FCS-71-80-22
1/2 - - FCS-90-100-4
6-9/16 1-9/32 FCS-90 5/8 3/16 1/8 FCS-90-100-5 24 - .940 8-.315 6-.236 FCS-90-100-24
11/16 - - FCS-90-100-0 25 - .980 8-.315 6-.236 FCS-90-100-25
6-3/4 1-7/16 FCS-100 3/4 3/16 1/8 FCS-90-100-6 30 - 1.177 8-.315 6-.236 FCS-90-100-30
7/8 1/4 3/16 FCS-90-100-7
28 - 1.098 10-.394 8-.315 FCS-112-132-28
8-1/2 1-13/16 FCS-112 3/4 - - FCS-112-132-0 30 - 1.177 10-.394 8-.315 FCS-112-132-30
7/8 1/4 3/16 FCS-112-132-7 32 - 1.255 10-.394 8-.315 FCS-112-132-32
9-11/16 2-3/16 FCS-132 1-1/8 1/4 3/16 FCS-112-132-9 40 - 1.570 10-.394 8-.315 FCS-112-132-40
1-3/8 5/16 1/4 FCS-112-132-11 45 - 1.757 10-.394 8-.315 FCS-112-132-45
11-3/4 2-3/16 FCS-160 1-1/8 - - FCS-160-180-0 42 - 1.649 11-.433 10-.394 FCS-160-180-42
1-3/8 5/16 1/4 FCS-160-180-11 45 - 1.767 12-.472 10-.394 FCS-160-180-45
13-1/8 2-3/16 FCS-180 1-5/8 3/8 1/4 FCS-160-180-13 50 - 1.964 12-.472 10-.394 FCS-160-180-50
1-7/8 1/2 1/4 FCS-160-180-15

63
©Essex Group, Inc., 1998
SYNCROSNAP ROTATING MECHANISMS
For this catalog the rotating mechanisms have been broken down into three basic groups.

1.) Syncrosnap style.

2.) Shaft-end mount style.

3.) Fly-weight style.

BACKPLATE SERIES CHART


SERIES O.D. (IN.) MATERIAL SERIES O.D. (IN.) MATERIAL SERIES O.D. (IN.) MATERIAL
150 2.25 Steel 240 2.78 Plastic 260 2.98 Plastic
170 2.42 Steel 241 2.78 Plastic 300 3.56 Steel
200 2.61 Steel 250 2.78 Steel

1.) Syncrosnap mechanisms feature a round back plate design


with either 3 or 6 weights. Sometimes referred to as Torq style
mechanisms. When identifying Syncrosnap mechanisms, 3
specifications need to be examined: inside diameter or bore size,
spool outside diameter, and cut-out RPM rating. The progressive
size chart has been grouped into bore sizes rounded to the
nearest 64th of an inch. By matching the letter code found on the
backplate to the code indicated in the progressive chart, you can Figure A
be sure of getting the correct bore size for the application. There
are a couple of instances where the letter code has different tolerances based on which size backplate is
being used. To match up the backplate series listed in the progressive size listing, compare the outside
diameter with the sizes listed in the backplate series chart.

Once the proper backplate and bore size have been determined, the next consideration is the spool
diameter and height. Now the RPM rating of the switch must be selected, the progressive size chart list the
number of poles of the motor and the frequency that the motor will operate on. I.E. 2P60 indicates a 2 pole
(3600) RPM motor operating on 60 cycles. Lastly the weight size should be matched up. The progressive size
chart lists the weight size as diameter x length. The number stamped on the weight indicates the length of
the weight that extends out from the bottom of the mounting washer, see figure A.

Three weight mechanisms can be substituted with six weight mechanisms or six weights can be replaced by
three weights provided there is enough room to allow the weight to move freely.

2.) Shaft - end mount mechanisms are typically found on pump motors that utilize a two compartment
design where the switch and normally replaced components can be accessed by removing a cover on the
end of the motor. Most of these mechanisms use a button to press against the stationary switch, except for
one style that was used by Flint & Walling that was a Syncrosnap style mechanism with a special spool. A.O.
Smith also used a design that had a spool on it.

3.) Flyweight mechanisms use weights and a coil spring to actuate the switch. These mechanisms are usually
unique in design to the manufacturer that uses them. The progressive size chart lists the bore of the
mechanism and the largest dimension that would swing when the mechanism is in a stationary position. RPM
is indicated by the poles of the motor and the frequency at which the motor was designed to operate.

If the mechanism to be replaced isn’t found in this catalog, please provide as many dimensions as possible
and the nameplate data of the motor being repaired.

64
©Essex Group, Inc., 1998
SYNCROSNAP ROTATING MECHANISMS

RM-A RM-B RM-C RM-D

BORE BACKPLATE SPOOL SPOOL # OF WEIGHT # OF PHOTO PART


CODE (IN.) SERIES I.D. (IN.) O.D. (IN.) WEIGHTS SIZE POLES/HZ REF. NUMBER
1/4" x 1/2" Rectangular Bore
.250 x .500 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SLF-2-36
5/8" Bore
C (.615) 150 13/16 1-27/32 3/B 1/2"X.275 4P60 RM-A SDO-7-17
C (.615) 150 13/16 1-27/32 3/B 3/8"X.120 2P60 RM-A SDO-7-36
C (.615) 200 1-1/8 2-1/4 3/Z 5/8"X.420 4P60 RM-A SOH-47-17
41/64" Bore
3 (.637) 250 1 1-7/8 6/B 9/16"X.440 6P60 RM-A SWH-357-11
3 (.637) 250 1 1-7/8 6/B 9/16"X.440 4P60 RM-A SWH-357-17
3 (.637) 250 1 1-7/8 3/B 7/16"X.274 2P60 RM-A SWH-357-36
3 (.637) 250 1 2-3/8 6/B 9/16"X.440 6P60 RM-A SWH-402-11
3 (.637) 250 1 2-3/8 3/B 9/16"X.440 4P60 RM-A SWH-402-17
3 (.637) 250 1 2-3/8 3/B 7/16"X.274 2P60 RM-A SWH-402-36
43/64" Bore
Z (.667) 200 1-1/8 2-1/4 6/Z 5/8"X.295 4P60 RM-A SAW-34-17
Z (.667) 200 1-1/8 2-1/4 3/Z 1/2"X.260 2P60 RM-A SFW-10-36
11/16" Bore
2 (.688) 250 1 2-3/8 6/B 9/16"X.40 6P60 RM-A SWH-435-11
T (.688) 250 1 2-3/8 3/Z 5/8"X.420 4P60 RM-A SWH-435-17
2 (.688) 250 1 2-3/8 3/B 7/16"X.274 2P60 RM-A SWH-435-36
2 (.688) 250 1 2-3/8 6/B 9/16"X.440 6P60 RM-A SWH-438-11
47/64" Bore
F (.729) 200 1-1/8 2-1/4 3/Z 5/8"X.420 4P60 RM-A SDO-2-17
F (.729) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SDO-2-36
3/4" Bore
D (.748) 170 11/16 1-7/8 3/Z 1/2"X.200 2P60 RM-D SFW-12-36
H (.737) 200 31/32 1-3/4 3/Z 5/8"X.420 4P60 RM-A SOH-56-17
H (.737) 200 31/32 1-3/4 3/Z 1/2"X.260 2P60 RM-A STO-2-36
H (.737) 200 3/4-Ext 2-1/4 6/Z 5/8"X.420 4P60 RM-B SDO-9-17
A (.745) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SFK-24-11
A (.745) 200 1-1/8 2-1/4 6/Z 5/8"X.295 4P60 RM-A SFK-24-17
A (.745) 200 1-1/8 2-1/4 6/Z 5/8"X.280 4P/2P60 RM-A SFK-24-17-36
A (.745) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SFK-24-36
H (.737) 200 1-1/8 2-1/4 3/Z 1/2"X.260 2P60 RM-A SFW-7-36
U (.742) 200 1-1/8 2-1/4 3/B 3/8"X.270 2P60 RM-A SKC-30-36
U (.742) 200 1-1/8 2-1/4 6/Z 5/8"X.390 4P60 RM-A SKC-41-17
U (.742) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SKC-44-11
U (.742) 200 1-1/8 2-1/4 6/Z 5/8"X.295 4P60 RM-A SKC-45-17
H (.737) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SLS-3-12
H (.737) 200 1-1/8 2-1/4 6/Z 5/8"X.325 4P50 RM-A SLS-3-15
H (.737) 200 1-1/8 2-1/4 6/Z 5/8"X.280 4P60 RM-A SLS-3-18
H (.737) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SLS-3-36
H (.737) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SMA-133-11
H (.737) 200 1-1/8 2-1/4 3/Z 5/8"X.420 4P60 RM-A SMA-133-17
H (.737) 200 1-1/8 2-1/4 3/Z 1/2"X.260 2P60 RM-A SMA-133-36
H (.737) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SMA-173-11

65
©Essex Group, Inc., 1998
SYNCROSNAP ROTATING MECHANISMS

RM-A RM-B RM-C RM-D

BORE BACKPLATE SPOOL SPOOL # OF WEIGHT # OF PHOTO PART


CODE (IN.) SERIES I.D. (IN.) O.D. (IN.) WEIGHTS SIZE POLES/HZ REF. NUMBER
3/4" Bore
.250 x .500 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SLF-2-36
H (.737) 200 1-1/8 2-1/4 6/Z 1/2"X.325 4P60 RM-A SMA-173-17
H (.737) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SMA-173-36
H (.737) 200 1-1/8 2-1/4 3/Z 9/16"X.420 4P60 RM-A SOH-46-17
B (.752) 200 31/32 1-3/4 3/Z 5/8"X.420 4P60 RM-A SPQ-3-17
B (.752) 200 1-1/8 2-1/4 6/Z 5/8"X.280 4P60 RM-A SPL-105-17
13/16" Bore
J (.812) 200 1-1/8 2-1/4 6/Z 5/8"X.295 4P60 RM-A SPL-106-17
J (.812) 200 1-1/8 2-1/4 3/Z 1/2"X.260 2P60 RM-A SPL-106-36
J (.812" 200 1-1/8 2-3/4 3/Z 5/8"X.420 4P60 RM-A SJH-11-17
J (.812) 200 1-1/8 2-3/4 6/Z 5/8"X.295 4P60 RM-A SPL-107-17
55/64" Bore
1 (.858) 250 1 1-7/8 3/B 9/16"X.440 4P60 RM-A SWH-394-17
1 (.858) 250 1 1-7/8 3/B 9/16"X.519 4P60 RM-A SWH-406-17
S (.858) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SMA-174-11
S (.858) 200 1-1/8 2-1/4 6/Z 5/8"X.280 4P60 RM-A SMA-174-17
S (.858) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SMA-174-36
U (.858) 250 1 2-3/8 6/Z 5/8"X.295 4P60 RM-A SWH-403-17
1 (.858) 250 1 2-3/8 6/B 9/16"X.440 6P60 RM-A SWH-430-11
7/8" Bore
P (.869) 200 7/8-Ext 2 6/Z 5/8"X.420 4P60 RM-B SDO-17-17
P (.869) 200 1-1/8 2-1/4 6/Z 5/8"X.502 6P60 RM-A SDO-5-11
P (.869) 200 1-1/8 2-1/4 6/Z 5/8"X.295 4P60 RM-A SDO-5-17
P (.869) 200 1-1/8 2-1/4 6/B T X.455 4P60 RM-A SDO-5-17T
P (.869) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SDO-5-36
M (.870) 200 1-1/8 2-1/4 3/Z 5/8"X.420 4P60 RM-A SELC-3-17
P (.869) 200 1-1/8 2-1/4 6/Z 5/8"X.420 4P60 RM-A SGE-1005-17
P (.869) 200 1-1/8 2-3/4 6/Z 5/8"X.502 6P60 RM-A SDO-12-11
P (.869) 200 1-1/8 2-3/4 6/Z 5/8"X.295 4P60 RM-A SDO-12-17
P (.869) 200 1-1/8 2-3/4 6/B 3/8"X.120 2P60 RM-A SDO-12-36
P (.869) 200 1-1/8 2-3/4 6/B 9/16"X.490 8P60 RM-A SDO-12-8
P (.869) 200 1-1/8 2-3/4 6/Z 5/8"X.280 4P60 RM-A SLS-5-18
15/16" Bore
N (.932) 200 1-1/8 2-3/4 6/Z 5/8"X.295 4P60 RM-A SKC-32-17
N (.932) 200 1-1/8 2-3/4 3/Z 5/8"X.420 4P60 RM-A SVA-11-17
N (.932) 200 1-1/8 2-3/4 3/Z 1/2"X.260 2P60 RM-A SVA-11-36
63/64" Bore
AM (.985) 200 1-1/8 2-1/4 6/Z 5/8"X.420 6P60 RM-A SMA-122-11
AM (.985) 200 1-1/8 2-1/4 6/Z 5/8"X.280 4P60 RM-A SMA-122-17
AM (.985) 200 1-1/8 2-1/4 3/Z 1/2"X.230 2P60 RM-A SMA-122-36
AM (.985) 200 1-1/8 2-3/4 3/Z 1/2"X.260 2P60 RM-A SDO-27-36
AM (.985) 200 1-1/8 2-3/4 6/Z 5/8"X.280 4P60 RM-A SMA-247-17
AM (.985) 200 1-1/8 2-3/4 3/Z 1/2"X.230 2P60 RM-A SMA-247-36

66
©Essex Group, Inc., 1998
SYNCROSNAP ROTATING MECHANISMS

RM-A RM-B RM-C RM-D

BORE BACKPLATE SPOOL SPOOL # OF WEIGHT # OF PHOTO PART


CODE (IN.) SERIES I.D. (IN.) O.D. (IN.) WEIGHTS SIZE POLES/HZ REF. NUMBER
63/64" Bore
D (.983) 260 1-1/4 2-13/16 3/Pb - 4P60 RM-C SMA-221-17
D (.983) 260 1-1/4 2-13/16 3/Pb - 2P60 RM-C SMA-221-36
1" Bore
AA (1.003) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SPL-114-17
1-1/16" Bore
AB (1.05) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SDO-4-17
AB (1.05) 300 1-3/4 2-7/8 6/Z 3/8"X.200 2P60 RM-A SDO-4-36
1-1/8" Bore
AC (1.127) 300 1-3/4 2-7/8 6/Z 1/2"X.200 2P60 RM-A SMR-103-36
AC (1.127) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SUS-33-17
1-11/64" Bore
AJ (1.168) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SGE-758-17
AJ (1.168) 300 1-3/4 2-7/8 6/Z 1/2"X.260 2P60 RM-A SGE-758-36
1-3/16" Bore
AD (1.187) 300 1-3/4 3-9/16 6/Z 5/8"X.420 4P60 RM-A SMA-197-17
AD (1.187) 300 1-3/4 3-9/16 6/Z 1/2"X.230 2P60 RM-A SMA-197-36
1-1/4" Bore
AE (1.231) 300 1-3/4 2-7/8 6/Z 1/2"X.260 2P60 RM-A SDO-29-36
AE (1.231) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SKC-35-17
AE (1.231) 300 1-3/4 2-7/8 6/Z 5/8"X.325 4P60 RM-A SWH-110-17
AE (1.231) 300 1-3/4 2-7/8 6/Z 1/2"X.230 2P60 RM-A SWH-110-36
1-21/64" Bore
AN (1.325) 300 1-3/4 2-7/8 6/Z 5/8"X.502 6P60 RM-A SLS-9-12
AN (1.325) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SLS-9-18
AN (1.325) 300 1-3/4 3-9/16 6/Z 5/8"X.390 4P60 RM-A SLS-25-18
1-23/64" Bore
CC (1.356) 300 1-3/4 3-1/4 6/Z 5/8"X.390 4P60 RM-A SGE-1113-17
CC (1.356) 300 1-3/4 3-1/4 6/Z 1/2"X.200 2P60 RM-A SGE-1113-36
1-3/8" Bore
AF (1.375) 300 1-3/4 3-9/16 6/Z 5/8"X.390 4P60 RM-A SKC-40-17
1-29/64" Bore
AL (1.443) 300 1-3/4 3-9/16 6/Z 5/8"X.390 4P60 RM-A SCN-453-17
AL (1.443) 300 1-3/4 3-9/16 6/Z 1/2"X.230 2P60 RM-A SCN-453-36
AL (1.443) 300 1-3/4 3-9/16 6/Z 5/8"X.390 4P60 RM-A SUS-34-17
1-31/64" Bore
AH (1.478) 300 1-3/4 2-7/8 6/B 9/16"X.625 6P60 RM-A SMR-55-11
AH (1.478) 300 1-3/4 2-7/8 6/Z 5/8"X.295 4P60 RM-A SMR-55-17
AH (1.478) 300 1-3/4 2-7/8 6/Z 1/2"X.200 2P60 RM-A SMR-55-36
AH (1.478) 300 1-3/4 3-1/4 6/Z 5/8"X.325 4P60 RM-A SWH-111-17
AH (1.478) 300 1-3/4 3-9/16 6/Z 5/8"X.390 4P60 RM-A SPL-112-17
AH (1.478) 300 1-3/4 3-9/16 6/Z 9/16"X.502 6P60 RM-A SWH-356-11
AH (1.478) 300 1-3/4 3-9/16 6/Z 5/8"X.325 4P60 RM-A SWH-356-17
1-39/64" Bore
AK (1.597) 300 1-3/4 2-7/8 6/Z 5/8"X.390 4P60 RM-A SGE-760-17
AP (1.605) 300 1-3/4 3-1/4 6/Z 5/8"X.390 4P60 RM-A SGE-1115-17
AP (1.605) 300 1-3/4 3-1/4 6/Z 1/2"X.200 2P60 RM-A SGE-1115-36

67
©Essex Group, Inc., 1998
SHAFT-END MOUNT & FLYWEIGHT ROTATING MECHANISMS

RM-D RM-E RM-F

BORE MECH. SPOOL SPOOL # OF PHOTO PART


CODE (IN.) O.D. (IN.) I.D. (IN.) O.D. (IN.) POLES/HZ REF. NUMBER
1/4 X1/2 1-3/4 - - 4P60 RM-E SAW-21-17
1/4 X1/2 1-3/4 - - 2P60 RM-E SAW-21-36
1/4 X1/2 1-13/16 - - 2P/4P60 RM-E SAW-47-36-17
1/4 X1/2 1-7/8 - - 2P60 RM-E SGE-1117-36
1/4 X1/2 1-3/4 - - 2P/4P60 RM-E SGE-1134-36-17
11/16 (.669) 2-1/4 - - 2P60 RM-F SFW-15-36
D (.748) 2-27/64 11/16 1-7/8 2P60 RM-D SFW-12-36

FLYWEIGHT ROTATING MECHANISMS

RM-G RM-H RM-I RM-J

RM-K RM-L RM-M RM-N

RM-O RM-P RM-Q RM-R

RM-S RM-T RM-U RM-V

68
©Essex Group, Inc., 1998
FLYWEIGHT ROTATING MECHANISMS

RM-W RM-X RM-Y

BORE MECH. SPOOL SPOOL # OF PHOTO PART


CODE (IN.) O.D. (IN.) I.D. (IN.) O.D. (IN.) POLES/HZ REF. NUMBER
33/64 2-7/16 3/4 1-15/32 2P60 RM-X SEM-409-36
39/64 1-3/4 29/32 2 4P60 RM-U SBO-16-17
5/8 2-3/16 21/32 1-1/8 4P60 RM-G SGE-22-17
5/8 2-3/16 21/32 1-1/8 2P60 RM-G SGE-22-36
5/8 2-3/8 5/8 1-1/4 4P60 RM-S SMR-53-17
5/8 2-3/8 5/8 1-1/4 2P60 RM-S SMR-53-36
5/8 2-5/8 5/8 1-1/2 4P60 RM-R SBG-2-17
5/8 2-1/4 11/16 1-1/2 4P60 RM-Y SWH-546-17
21/32 2-1/4 5/8 1-13/16 4P60 RM-I SGE-998-17
21/32 2-1/4 13/16 2 4P50 RM-H SGE-1145-15
21/32 2-1/4 13/16 2 4P60 RM-H SGE-1145-17
21/32 2-1/4 13/16 2 4P/6P60 RM-H SGE-1145-17/11
21/32 2-1/4 13/16 2 2P60 RM-H SGE-1145-36
21/32 2-1/4 13/16 2 2P/4P60 RM-H SGE-1145-36-17
21/32 2-1/4 7/8 2 2P60 RM-H SGE-1170-36
11/16 2-1/2 3/4 2-7/16 2P60 RM-L SCN-388-36
45/64 2-1/4 23/32 1-7/8 4P60 RM-I SGE-1114-17
45/64 2-1/4 23/32 1-7/8 2P60 RM-I SGE-1114-36
3/4 2-7/8 3/4 1-3/8 6P60 RM-S SMR-2-11
3/4 2-7/8 3/4 1-3/8 4P60 RM-S SMR-2-17
3/4 2-7/8 3/4 1-3/8 2P60 RM-S SMR-2-36
3/4 2-13/16 3/4 1-5/8 4P60 RM-R SBG-14-17
3/4 2-7/8 3/4 1-3/4 6P60 RM-L SCN-435-11
3/4 2-7/8 3/4 1-3/4 4P60 RM-L SCN-435-17
3/4 2-9/16 3/4 1-3/4 2P60 RM-L SCN-435-36
3/4 2-9/16 3/4 1-3/4 2P/4P60 RM-L SCN-435-36-17
3/4 2-7/8 3/4 1-3/4 8P60 RM-L SCN-435-9
3/4 27/32 55/64 1-7/8 6P60 RM-T SGE-573-12
3/4 2-1/8 3/4 2 4P60 RM-V SWA-447-17
3/4 2-7/16 3/4 2-1/4 6P60 RM-M SLS-10-12
3/4 2-7/16 3/4 2-1/4 4P60 RM-M SLS-10-18
3/4 2-7/16 3/4 2-1/4 2P60 RM-M SLS-10-36
3/4 2-9/16 1-1/16 X1-5/16 2-1/2 4P60 RM-J SFK-55-17
3/4 2-9/16 1-1/16 X1-5/16 2-1/2 2P/4P60 RM-J SFK-55-17-36
3/4 2-9/16 1-1/16 X1-5/16 2-1/2 2P/4P60 RM-J SFK-55-30
3/4 2-9/16 1-1/16 X1-5/16 2-1/2 2P60 RM-J SFK-55-36
3/4 2-1/4 - - 6P60 RM-N SFK-3-11
3/4 2-1/4 - - 4P60 RM-N SFK-3-17
3/4 2-1/4 - - 2P60 RM-N SFK-3-36
3/4 2-3/8 - - 6P60 RM-N SFK-8-11
13/16 2-7/16 13/16 2-3/16 6P60 RM-O SBA-63-11
13/16 2-7/16 13/16 2-3/16 4P60 RM-O SBA-63-17
13/16 2-7/16 13/16 2-3/16 2P60 RM-O SBA-63-36
13/16 3-1/8 13/16 2-3/16 4P60 RM-P SBA-94-17
13/16 3-1/8 13/16 2-3/16 2P60 RM-P SBA-94-36
7/8 2-11/16 15/16 2-1/16 6P50 RM-T SGE-576-10

69
©Essex Group, Inc., 1998
FLYWEIGHT ROTATING MECHANISMS
BORE MECH. SPOOL SPOOL # OF PHOTO PART
CODE (IN.) O.D. (IN.) I.D. (IN.) O.D. (IN.) POLES/HZ REF. NUMBER
7/8 2-1/2 15/16 2-1/16 6P60 RM-T SGE-576-12
7/8 2-1/2 15/16 2-1/16 4P60 RM-T SGE-576-17
7/8 2-1/2 15/16 2-1/16 4P/6P60 RM-T SGE-576-17-11
7/8 2-1/2 15/16 2-1/16 2P60 RM-T SGE-576-36
7/8 2-11/16 15/16 2-1/16 8P60 RM-T SGE-576-8
7/8 2-1/4 - - 6P60 RM-N SFK-4-11
7/8 2-1/4 - - 4P60 RM-N SFK-4-17
7/8 2-1/4 - - 2P60 RM-N SFK-4-36
15/16 2-1/2 1 2-3/8 2P60 RM-L SCN-389-36
1-1/8 3-1/4 1-1/8 2-3/4 4P60 RM-K SCN-498-17
1-1/8 3-1/4 1-1/8 2-3/4 2P60 RM-K SCN-498-36
1-1/8 3-5/8 1-1/8 3-11/16 6P60 RM-Q SBA-67-11
1-1/8 3-5/8 1-1/8 3-11/16 4P60 RM-Q SBA-67-17
1-1/8 3-5/8 1-1/8 3-11/16 2P60 RM-Q SBA-67-36
1-1/4 3-1/2 1-3/8 2-7/8 4P60 RM-W SDO-41-17
1-3/8 3-5/8 1-7/16 3-11/16 6P60 RM-Q SBA-70-11
1-3/8 3-5/8 1-7/16 3-11/16 4P60 RM-Q SBA-70-17
1-3/8 3-5/8 1-7/16 3-11/16 2P60 RM-Q SBA-70-36
1-7/16 3-1/4 1-1/2 2-3/4 6P60 RM-K SCN-440-11
1-7/16 3-1/4 1-1/2 2-3/4 4P60 RM-K SCN-440-17
1-7/16 3-1/4 1-1/2 2-3/4 2P60 RM-K SCN-440-36
1-7/16 3-1/4 1-1/2 3-1/2 6P60 RM-K SCN-444-11
1-7/16 3-1/4 1-1/2 3-1/2 4P60 RM-K SCN-444-17
1-7/16 3-1/4 1-1/2 3-1/2 2P60 RM-K SCN-444-36

FLYWEIGHT ROTATING SPOOLS

RMS-A RMS-B RMS-C RMS-E RMS-G

MECHANISM SPOOL SPOOL PHOTO SPOOL MECHANISM SPOOL SPOOL PHOTO SPOOL
SERIES I.D. (IN.) O.D. (IN.) REF. PART NUMBER SERIES I.D. (IN.) O.D. (IN.) REF. PART NUMBER
SBA-67 Series 1-1/8 3-11/16 RMS-A SBA-113 SCN-444 Series 1-1/2 3-1/2 RMS-C SCN-450
SBA-94 Series 13/16 2-3/16 RMS-A SBA-114 SCN-498 Series 1-1/8 2-3/4 RMS-C SCN-522
SBG-14-17 3/4 1-5/8 RMS-B SBG-15 SGE-576 Series 15/16 2-1/16 RMS-E SGE-589
SBG-2-17 5/8 1-1/2 RMS-B SBG-3 SMR-2 Series 3/4 1-3/8 RMS-G SMR-3
SCN-435 Series 3/4 1-3/4 RMS-C SCN-436 SMR-53 Series 5/8 1-1/4 RMS-G SMR-35
SCN-440 Series 1-1/2 2-3/4 RMS-C SCN-441

70
©Essex Group, Inc., 1998
BEARING ACCESSORIES
USA TOLERANCE RINGS END BELL REPAIR SLEEVES
Tolerance ring are quick easy Cast iron end bell repair sleeves are an economical
method of rebuilding bearing method of repairing worn end bells. Simply machine the
housings. Simply determine worn end bell to accept the bearing sleeve. Insert the
sleeve and finish machine the sleeve to the appropriate fit
the bearing series or
and length for the bearing.
width and O.D. of BEARING PART
bearing. Select the SIZE I.D. (IN.) O.D. (IN.) LENGTH NUMBER
tolerance ring. Check the 203 1.52 1.80 0.875 PM-6203
204/303 1.82 2.10 0.875 PM-6204
maximum radial load 205/304 1.97 2.25 0.875 PM-6205
rating. Keep in mind, 206/305 2.34 2.62 1.125 PM-6206
over hung loads, as in a 207/306 2.78 3.06 1.125 PM-6207
208/307 3.09 3.38 1.125 PM-6208
belt drive application can 209 3.28 3.56 1.558 PM-6209
increase radial load by as 210/308 3.47 3.75 1.558 PM-6210
much as 30%. Bore the 211/309 3.85 4.13 1.558 PM-6211
212/310 4.22 4.50 1.558 PM-6212
housing the recommended 213/311 4.60 4.88 1.558 PM-6213
bore. Install the tolerance ring in 214 4.85 5.13 1.558 PM-6214
the housing and assembly as usual. To avoid damage to 215/312 5.03 5.32 1.558 PM-6215
216/313 5.47 5.75 1.930 PM-6216
the bearing or tolerance ring, the housing must be kept 217/314 5.85 6.13 1.930 PM-6217
square with the shaft at all times. 218/315 6.22 6.50 1.930 PM-6218
219/316 6.64 6.92 1.930 PM-6219
RECOMMENDED BEARING MAXI. 220/317 6.97 7.25 2.062 PM-6220
BEARING BEARING HOUSING WIDTH RADIAL PART 221/318 7.47 7.75 2.062 PM-6221
SERIES O.D. (IN.) BORE (IN.) (IN.) LOAD (LBS.) NUMBER 222/319 7.82 8.10 2.062 PM-6222
200 1.1811 1.259/1.257 0.3543 980 TR6200
201 1.2598 1.338/1.336 0.3937 670 TR6201 LUBRIKO ELECTRIC MOTOR
202-300 1.378 1.456/1.454 0.4331 820 TR6202
301 1.4567 1.5347/1.5327 0.4724 940 TR6301 GREASE
203 1.5748 1.653/1.661 0.4724 1000 TR6203 • Grease Type: Sodium/Calcium
302 1.6535 1.731/1.7929 0.5118 1200 TR6302
• NLGI Grade: 2
204-303 1.8504 1.928/1.924 0.5512 1400 TR6204
• Operating Temperature: 0º-225°F
205-304 2.0472 2.145/2.143 0.5906 1600 TR6205
206-305 2.4409 2.538/2.536 0.6299 2000 TR6206
A general purpose grease for ball
207 2.8346 2.9129/2.9119 0.6693 2900 TR6207 and roller bearings in electric motors,
305 2.8346 2.9129/2.9119 0.748 3200 TR6305 pillow blocks and for plain bearings.
208 3.1496 3.2279/3.2269 0.7087 3200 TR6208 This popular lubricant has stood the test of time and
307 3.1496 3.2279/3.2269 0.8226 3700 TR6307 remains one of the nation's most widely used general
209 3.3465 3.4248/3.4238 0.748 3800 TR6209 purpose lubricants. It has excellent shear stability and will
210 3.5433 3.6216/3.6206 0.7874 4200 TR6210 pick up approximately 20% of its overall body weight in
308 3.5433 3.6216/3.6206 0.9055 4600 TR6308 water and remain a workable lubricant.
211 3.937 4.054/4.052 0.8268 4500 TR6211 CONTAINER SIZE PART NUMBER
309 3.937 4.0153/4.0143 0.9843 4900 TR6309 8 oz. Squeeze Tube LBK-8
212 4.3307 4.4090/4.408 0.8661 5600 TR6212 14-1/2 oz. Cartridge LBK-14-1/2
310 4.3307 4.4090/4.4080 1.063 6400 TR6310 1 Lb. Can LBK-1
213 4.7244 4.8027/4.8017 0.9055 5200 TR6213 5 Lb. Can LBK-5
311 4.7244 4.8027/4.8017 1.1417 7000 TR6311 10 Lb. Can LBK-10
214 4.9213 4.9996/4.9986 0.9449 6400 TR6214 25 Lb. Can LBK-25
215 5.1181 5.1964/5.1954 0.9843 7600 TR6215 35 Lb. Can LBK-35
312 5.1181 5.1964/5.1954 1.2025 9400 TR6312
216 5.5118 5.5901/5.5891 1.0236 8200 TR6216 GE LONG LIFE GREASE
313 5.5118 5.5901/5.5891 1.2992 10800 TR6313
• Shell Alvania #2
217 5.9055 5.9838/5.9828 1.1024 8600 TR6217
314 5.9055 5.9838/5.9828 1.378 11600 TR6314
Specifically recommended for General Electric ball and
218 6.2992 6.3775/6.3765 1.1811 9300 TR6218 roller bearing motors and generators. High quality
315 6.2992 6.3775/6.3765 1.4567 12300 TR6315 ingredients, no oil separation, protects against corrosion,
316 6.6929 6.7712/6.7702 1.5354 15500 TR6316 excellent performance and stability.
317 7.0866 7.1649/7.1639 1.6142 16400 TR6317 CONTAINER SIZE PART NUMBER
318 7.4803 7.5586/7.5576 1.6979 17300 TR6318 1 Lb. Can LBK-DG6
5 Lb. Can LBK-DG7
35 Lb. Pail LBK-DG8
71
©Essex Group, Inc., 1998
FLYWEIGHT ROTATING MECHANISM SPRINGS

RMS-N RMS-O RMS-P RMS-Q RMS-R

MECH SPRING PHOTO SPRING MECH SPRING PHOTO SPRING


PART # DIA.xLENGTHxCOLOR REF. PART # PART # DIA.xLENGTHxCOLOR REF. PART #
SCN-435-11 1/4"x1-7/8"xOR RMS-N SCN-395-11 SEM-409-36 13/64"x1-1/32"xDK GR RMS-Q SEM-373-36
SCN-435-17 7/32"x1-1/2"xBL RMS-N SCN-395-17 SFK-3-11 9/32"x1-1/16"xBZ RMS-O SFK-5-17
SCN-435-36 1/4"x1-5/16"xGR RMS-N SCN-395-36 SFK-3-17 9/32"x1-1/16"xBZ RMS-O SFK-5-17
SCN-435-36-17 1/4"x1-3/8"xYL RMS-N SCN-395-20 SGE-1145-36 1/4”x7/8”xBR RMS-Q SGE-1179
SCN-435-9 3/16"x 1-1/2"xRD RMS-N SCN-395-9 SGE-1170-36 1/4”x7/8”xBR RMS-Q SGE-1179
SCN-440-11 1/4"x1-7/8"xRD RMS-N SCN-499-11 SGE-22-17 21/64"x31/32"xBK RMS-Q SGE-268-17
SCN-440-17 1/4"x1-9/16"xSL RMS-N SCN-499-17 SGE-573-12 21/64"x31/32"xSL RMS-B SGE-577-12
SCN-440-36 1/4"x1-1/2"xGY RMS-N SCN-499-36 SGE-576-12 21/64"x31/32"xSL RMS-Q SGE-577-12
SCN-444-11 1/4"x1-7/8"xRD RMS-N SCN-499-11 SGE-576-17 21/64"x1-3/16"xSL RMS-Q SGE-577-17
SCN-444-17 1/4"x1-1/2"xSL RMS-N SCN-499-17 SGE-576-36 5/16”x1-1/6”xPL RMS-Q SGE-28-36
SCN-444-36 1/4"x1-1/2"xGY RMS-N SCN-499-36 SGE-576-8 5/16”x7/8”xCOP RMS-Q SGE-577-17
SCN-498-17 1/4"x1-9/16"xSL RMS-N SCN-499-17 SMR-2-11 1/4"x1-3/16"xCOP RMS-Q SMR-4-11
SCN-498-36 1/4"x1-1/2"xGY RMS-N SCN-499-36 SMR-2-17 1/4"x1-3/16"xNAT RMS-Q SMR-4-17
SMR-2-36 1/4"x1-3/16"xDK RD RMS-Q SMR-4-36
SAW-21-17 15/64"x45/64"xSL RMS-R SAW-31-17
SAW-21-36 5/16"x55/64"xSL RMS-R SAW-31-36

72
©Essex Group, Inc., 1998
NACHI, NTN AND KBC RADIAL BALL BEARINGS
Radial ball bearings use balls as the rolling element. This type of bearing creates a contact
point between the inner and outer race. Radial ball bearings are designed to handle axial and
radial loads. As the axial load increases, the contact angle becomes so great that the ball runs
up on the edge of the groove. When high axial loads are encountered, it is best to use a ball
bearing of angular contact design.

I.D. O.D. WIDTH I.D. O.D. WIDTH


MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
3 0.118 10 0.394 4 0.157 623 30 1.181 72 2.835 19 0.748 BL306
4 0.157 13 0.512 5 0.197 624 31.75 1.250 57.15 2.25 12.70 0.500 R20
4 0.157 16 0.630 5 0.197 634 35 1.378 62 2.441 14 0.551 6007
4.76 0.188 12.70 0.500 4.98 0.196 RA3 35 1.378 72 2.835 17 0.669 6207
5 0.197 14 0.551 5 0.197 605 35 1.378 72 2.835 17 0.669 BL207
5 0.197 16 0.630 5 0.197 625 35 1.378 80 3.1496 21 0.827 6307
5 0.197 19 0.748 6 0.236 635 35 1.378 80 3.150 21 0.827 BL307
6 0.236 17 0.669 6 0.236 606 40 1.575 68 2.677 15 0.591 6008
6 0.236 19 0.748 6 0.236 626 40 1.575 80 3.150 18 0.709 6208
6.35 0.250 15.88 0.625 4.98 0.196 R4 40 1.575 80 3.150 18 0.709 BL208
6.35 0.250 19.05 0.750 7.14 0.281 RA4 40 1.575 90 3.5433 23 0.906 6308
7 0.276 19 0.748 6 0.236 607 40 1.575 90 3.543 23 0.906 BL308
7 0.276 22 0.866 7 0.276 627 45 1.772 75 2.953 16 0.630 6009
8 0.315 22 0.866 7 0.276 608 45 1.772 85 3.346 19 0.748 6209
8 0.315 24 0.945 8 0.315 628 45 1.772 85 3.346 19 0.748 BL209
9 0.354 24 0.945 7 0.276 609 45 1.772 100 3.937 25 0.984 6309
9 0.354 26 1.024 8 0.315 629 45 1.772 100 3.937 25 0.984 BL309
9.53 0.375 22.23 0.875 7.14 0.281 R6 50 1.969 80 3.150 16 0.630 6010
10 0.394 26 1.024 8 0.315 6000 50 1.969 90 3.543 20 0.787 6210
10 0.394 30 1.181 9 0.354 6200 50 1.969 90 3.543 20 0.787 BL210
10 0.394 35 1.378 11 0.433 6300 50 1.969 110 4.3307 27 1.063 6310
12 0.472 28 1.102 8 0.315 6001 50 1.969 110 4.331 27 1.063 BL310
12 0.472 32 1.260 10 0.394 6201 55 2.165 90 3.543 18 0.709 6011
12 0.472 37 1.4567 12 0.472 6301 55 2.165 100 3.937 21 0.827 6211
12.7 0.500 28.58 1.125 7.94 0.313 R8 55 2.165 100 3.937 21 0.827 BL211
12.7 0.500 32 1.260 10 0.394 6201-**/12.7 55 2.165 120 4.7244 29 1.142 6311
12.7 0.500 40 1.575 12 0.472 6203-**/12.7 55 2.165 120 4.724 29 1.142 BL311
13 0.512 32 1.260 10 0.394 6201-**/13 60 2.362 95 3.740 18 0.709 6012
15 0.591 32 1.260 9 0.354 6002 60 2.362 110 4.331 22 0.866 6212
15 0.591 35 1.378 11 0.433 6202 60 2.362 110 4.331 22 0.866 BL212
15 0.591 42 1.6535 13 0.512 6302 60 2.362 130 5.1181 31 1.220 6312
15.875 0.625 34.93 1.375 8.71 0.343 R10 60 2.362 130 5.118 31 1.220 BL312
15.875 0.625 35 1.378 11 0.433 6202-**/15.875 65 2.559 100 3.937 18 0.709 6013
15.875 0.625 40 1.575 12 0.472 6203-**/15.875 65 2.559 120 4.724 23 0.906 6213
16 0.630 35 1.378 11 0.433 6202--*/16 65 2.559 120 4.724 23 0.906 BL213
16 0.630 40 1.575 12 0.472 6203-**/16 65 2.559 140 5.5118 33 1.299 6313
17 0.669 35 1.378 10 0.394 6003 65 2.559 140 5.512 33 1.299 BL313
17 0.669 40 1.575 12 0.472 6203 70 2.756 110 4.331 20 0.787 6014
17 0.669 47 1.8504 14 0.551 6303 70 2.756 125 4.921 24 0.945 6214
19.05 0.750 40 1.575 12 0.472 6203-**/12 70 2.756 125 4.921 24 0.945 BL214
19.05 0.750 41.28 1.625 11.10 0.437 R12 70 2.756 150 5.9055 35 1.378 6314
20 0.787 42 1.654 12 0.472 6004 70 2.756 150 5.906 35 1.378 BL314
20 0.787 47 1.850 14 0.551 6204 75 2.953 115 4.528 20 0.787 6015
20 0.787 52 2.0472 15 0.591 6304 75 2.953 130 5.118 25 0.984 6215
20 0.787 52 2.047 15 0.591 BL304 75 2.953 160 6.2992 37 1.457 6315
22.23 0.875 47.63 1.875 12.70 0.500 R14 75 2.953 160 6.299 37 1.457 BL315
25 0.984 47 1.850 12 0.472 6005 80 3.150 125 4.921 22 0.866 6016
25 0.984 52 2.047 15 0.591 6205 80 3.150 140 5.512 26 1.024 6216
25 0.984 52 2.047 15 0.591 BL205 80 3.150 140 5.512 26 1.024 BL216
25 0.984 62 2.441 17 0.669 6305 80 3.150 170 6.6929 39 1.535 6316
25 0.984 62 2.441 17 0.669 BL305 80 3.150 170 6.693 39 1.535 BL316
25.40 1.000 50.80 2 12.70 0.500 R16 85 3.346 130 5.118 22 0.866 6017
28.58 1.125 53.98 2.125 12.70 0.500 R18 85 3.346 130 5.118 25 0.984 BL215
30 1.181 55 2.165 13 0.512 6006 85 3.346 150 5.906 28 1.102 6217
30 1.181 62 2.441 16 0.630 6206 85 3.346 150 5.906 28 1.102 BL217
30 1.181 62 2.441 16 0.630 BL206 85 3.346 180 7.0866 41 1.614 6317
30 1.181 72 2.835 19 0.748 6306 85 3.346 180 7.087 41 1.614 BL317
(1)
To complete the part number add Prefix NA- = Nachi, NTN- = NTN, NB- = KBC.
Add Suffix -ZZ = Double Metal Shield, -LL = Double Rubber Seal, No suffix = Open Bearing.
73
©Essex Group, Inc., 1998
NACHI, NTN AND KBC RADIAL BALL BEARINGS

I.D. O.D. WIDTH I.D. O.D. WIDTH


MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
85 3.346 180 7.087 41 1.614 BL317 105 4.134 225 8.8583 49 1.929 6321
90 3.543 140 5.512 24 0.945 6018 105 4.134 225 8.858 49 1.929 BL321
90 3.543 160 6.299 30 1.181 6218 110 4.331 170 6.693 28 1.102 6022
90 3.543 160 6.299 30 1.181 BL218 110 4.331 200 7.874 38 1.496 6222
90 3.543 190 7.4803 43 1.693 6318 110 4.331 200 7.874 38 1.496 BL222
90 3.543 190 7.480 43 1.693 BL318 110 4.331 240 9.4488 50 1.969 6322
95 3.740 145 5.709 24 0.945 6019 110 4.331 240 9.449 50 1.969 BL322
95 3.740 170 6.693 32 1.260 6219 120 4.724 215 8.465 40 1.575 6224
95 3.740 170 6.693 32 1.260 BL219 120 4.724 260 10.236 55 2.165 6324
95 3.740 200 7.874 45 1.772 6319 130 5.118 230 9.055 40 1.575 6226
95 3.740 200 7.874 45 1.772 BL319 130 5.118 280 11.024 58 2.283 6326
100 3.937 150 5.906 24 0.945 6020 140 5.512 250 9.843 42 1.654 6228
100 3.937 180 7.087 34 1.339 6220 140 5.512 300 11.811 62 2.441 6328
100 3.937 180 7.087 34 1.339 BL220 150 5.906 270 10.630 45 1.772 6230
100 3.937 215 8.4646 47 1.850 6320 150 5.906 320 12.598 65 2.559 6330
100 3.937 215 8.465 47 1.850 BL320 160 6.299 290 11.417 48 1.890 6232
105 4.134 160 6.299 26 1.024 6021 160 6.299 340 13.386 68 2.677 6332
105 4.134 190 7.480 36 1.417 6221 170 6.693 310 12.205 52 2.047 6234
105 4.134 190 7.480 36 1.417 BL221 170 6.693 360 14.173 72 2.835 6334

NACHI AND NTN DOUBLE ROW ANGULAR


CONTACT BEARINGS
Double row of balls with angular contact points to provide additional axial capacity. Good for use when axial loads will be
applied to the motor.

I.D. O.D. WIDTH I.D. O.D. WIDTH


MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
10 0.394 30 1.181 14.3 0.563 5200 50 1.969 90 3.543 30.2 1.189 5210
12 0.472 32 1.260 15.9 0.626 5201 50 1.969 110 4.3307 44.4 1.748 5310
15 0.591 35 1.378 15.9 0.626 5202 55 2.165 100 3.937 33.3 1.311 5211
15 0.591 42 1.6535 19 0.748 5302 55 2.165 120 4.7244 49.2 1.937 5311
17 0.669 40 1.575 17.5 0.689 5203 60 2.362 110 4.331 36.5 1.437 5212
17 0.669 47 1.8504 22.2 0.874 5303 60 2.362 130 5.1181 54 2.126 5312
20 0.787 47 1.850 20.6 0.811 5204 65 2.559 120 4.724 38.1 1.500 5213
20 0.787 52 2.0472 22.2 0.874 5304 65 2.559 140 5.5118 58.7 2.311 5313
25 0.984 52 2.047 20.6 0.811 5205 70 2.756 125 4.921 39.7 1.563 5214
25 0.984 62 2.441 25.4 1.000 5305 70 2.756 150 5.9055 63.5 2.500 5314
30 1.181 62 2.441 23.8 0.937 5206 75 2.953 130 5.118 41.3 1.626 5215
30 1.181 72 2.835 30.2 1.189 5306 75 2.953 160 6.2992 68.3 2.689 5315
35 1.378 72 2.835 27 1.063 5207 80 3.150 140 5.512 44.4 1.748 5216
35 1.378 80 3.1496 34.9 1.374 5307 85 3.346 150 5.906 49.2 1.937 5217
40 1.575 80 3.150 30.2 1.189 5208 90 3.543 160 6.299 52.4 2.063 5218
40 1.575 90 3.5433 36.5 1.437 5308 95 3.740 170 6.693 55.6 2.189 5219
45 1.772 100 3.937 39.7 1.563 5309 100 3.937 180 7.087 60.3 2.374 5220
45 1.772 85 3.346 30.2 1.189 5209

(1)
To complete the part number add Prefix NA- = Nachi, NTN- = NTN, NB- = KBC.
Add Suffix -ZZ = Double Metal Shield, -LL = Double Rubber Seal, No suffix = Open Bearing.

74
©Essex Group, Inc., 1998
NTN - ANGULAR CONTACT BEARINGS
Angular contact bearings are ideally suited for use when high axial thrust loads are encountered. Typical applications include
vertical hollow shaft pump motors. All bearings are flush ground for stacking multiple bearings in a motor.
I.D. O.D. WIDTH I.D. O.D. WIDTH
MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
10 0.394 30 1.181 9 0.354 7200 10 0.394 35 1.378 11 0.433 7300
12 0.472 32 1.260 10 0.394 7201 12 0.472 37 1.457 12 0.472 7301
15 0.591 35 1.378 11 0.433 7202 15 0.591 42 1.654 13 0.512 7302
17 0.669 40 1.575 12 0.472 7203 17 0.669 47 1.85 14 0.551 7303
20 0.787 47 1.850 14 0.551 7204 20 0.787 52 2.047 15 0.591 7304
25 0.984 52 2.047 15 0.591 7205 25 0.984 62 2.441 17 0.669 7305
30 1.181 62 2.441 16 0.630 7206 30 1.181 72 2.835 19 0.748 7306
35 1.378 72 2.835 17 0.669 7207 35 1.378 80 3.15 21 0.827 7307
40 1.575 80 3.150 18 0.709 7208 40 1.575 90 3.543 23 0.906 7308
45 1.772 85 3.346 19 0.748 7209 45 1.772 100 3.937 25 0.984 7309
50 1.969 90 3.543 20 0.787 7210 50 1.969 110 4.331 27 1.063 7310
55 2.165 100 3.937 21 0.827 7211 55 2.165 120 4.724 29 1.142 7311
60 2.362 110 4.331 22 0.866 7212 60 2.362 130 5.118 31 1.220 7312
65 2.559 120 4.724 23 0.906 7213 65 2.559 140 5.512 33 1.299 7313
70 2.756 125 4.921 24 0.945 7214 70 2.756 150 5.906 35 1.378 7314
75 2.953 130 5.118 25 0.984 7215 75 2.953 160 6.299 37 1.457 7315
80 3.150 140 5.512 26 1.024 7216 80 3.150 170 6.693 39 1.535 7316
85 3.346 150 5.906 28 1.102 7217 85 3.346 180 7.087 41 1.614 7317
90 3.543 160 6.299 30 1.181 7218 90 3.543 190 7.48 43 1.693 7318
95 3.740 170 6.693 32 1.260 7219 95 3.740 200 7.874 45 1.772 7319
100 3.937 180 7.087 34 1.339 7220 100 3.937 215 8.465 47 1.850 7320
105 4.134 190 7.480 36 1.417 7221 105 4.134 225 8.858 49 1.929 7321
110 4.331 200 7.874 38 1.496 7222 110 4.331 240 9.449 50 1.969 7322
120 4.724 215 8.465 40 1.575 7224 120 4.724 260 10.236 55 2.165 7324
130 5.118 230 9.055 40 1.575 7226 130 5.118 280 11.024 58 2.283 7326
140 5.512 250 9.843 42 1.654 7228 140 5.512 300 11.811 62 2.441 7328
150 5.906 270 10.630 45 1.772 7230 150 5.906 320 12.598 65 2.559 7330
160 6.299 290 11.417 48 1.890 7232 160 6.299 340 13.386 68 2.677 7332
170 6.693 310 12.205 52 2.047 7234 170 6.693 360 14.173 72 2.835 7334
(1)
To complete the part number add Prefix NTN-, and suffix -BL1G = Bronze cage flush ground, -BG = steel cage flush
ground.

NTN AND NACHI - CARTRIDGE BEARINGS


This bearing consists of a single row of balls and is wider than the standard Conrad series bearing. These types of bearings are
often found in gear boxes and older electric motors.

I.D. O.D. WIDTH I.D. O.D. WIDTH


MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
20 0.787 47 1.850 20.6 0.811 63204 30 1.181 72 2.835 30.2 1.189 63306
25 0.984 52 2.047 20.6 0.811 63205 35 1.378 80 3.15 34.9 1.374 63307
30 1.181 62 2.441 23.8 0.937 63206 40 1.575 90 3.543 36.5 1.437 63308
35 1.378 72 2.835 27 1.063 63207 45 1.772 100 3.937 39.7 1.563 63309
40 1.575 80 3.150 30.2 1.189 63208 50 1.969 110 4.331 44.4 1.748 63310
45 1.772 85 3.346 30.2 1.189 63209 55 2.165 120 4.724 49.2 1.937 63311
50 1.969 90 3.543 30.2 1.189 63210 60 2.362 130 5.118 54 2.126 63312
55 2.165 100 3.937 33.3 1.311 63211 65 2.559 140 5.512 58.7 2.311 63313
60 2.362 110 4.331 36.5 1.437 63212 70 2.756 150 5.906 63.5 2.500 63314
20 0.787 52 2.047 22.2 0.874 63304 75 2.953 160 6.299 68.3 2.689 63315
25 0.984 62 2.441 25.4 1.000 63305 80 3.150 170 6.693 68.3 2.689 63316
30 1.181 72 2.835 30.2 1.189 63306 85 3.346 180 7.087 73 2.874 63317
90 3.543 190 7.48 73 2.874 63318

Nachi cartridge bearings are only available in the 63200 series.


(1)
To complete the part number add Prefix NA- = Nachi, NTN- = NTN, NB- = KBC.
Add Suffix -ZZ = Double Metal Shield, -LL = Double Rubber Seal, No suffix = Open Bearing.
75
©Essex Group, Inc., 1998
NACHI AND NTN - CYLINDRICAL ROLLER BEARINGS
Cylindrical roller bearings are designed to handle heavy radial loads. Typical applications include HD belt
drive and heavy overhung loads. N series has straight outer ring and two shoulders on innner ring with roller
assembly. NJ series has two shoulders on outer ring with roller assembly and one shoulder on inner ring.
NU series has two shoulders on outer ring with roller assembly and straight inner ring.
I.D. O.D. WIDTH I.D. O.D. WIDTH
MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
20 0.787 47 1.850 14 0.551 N,NJ,NU204 80 3.150 170 6.693 39 1.535 N,NJ,NU316
20 0.787 52 2.047 15 0.591 N,NJ,NU304 85 3.346 150 5.906 28 1.102 N,NJ,NU217
25 0.984 52 2.047 15 0.591 N,NJ,NU205 85 3.346 180 7.087 41 1.614 N,NJ,NU317
25 0.984 62 2.441 17 0.669 N,NJ,NU305 90 3.543 160 6.299 30 1.181 N,NJ,NU218
30 1.181 62 2.441 16 0.630 N,NJ,NU206 90 3.543 190 7.48 43 1.693 N,NJ,NU318
30 1.181 72 2.835 19 0.748 N,NJ,NU306 95 3.740 170 6.693 32 1.260 N,NJ,NU219
35 1.378 72 2.835 17 0.669 N,NJ,NU207 95 3.740 200 7.874 45 1.772 N,NJ,NU319
35 1.378 80 3.15 21 0.827 N,NJ,NU307 100 3.937 180 7.087 34 1.339 N,NJ,NU220
40 1.575 80 3.150 18 0.709 N,NJ,NU208 100 3.937 215 8.465 47 1.850 N,NJ,NU320
40 1.575 90 3.543 23 0.906 N,NJ,NU308 105 4.134 190 7.480 36 1.417 N,NJ,NU221
45 1.772 85 3.346 19 0.748 N,NJ,NU209 105 4.134 225 8.858 49 1.929 N,NJ,NU321
45 1.772 100 3.937 25 0.984 N,NJ,NU309 110 4.331 200 7.874 38 1.496 N,NJ,NU222
50 1.969 90 3.543 20 0.787 N,NJ,NU210 110 4.331 240 9.449 50 1.969 N,NJ,NU322
50 1.969 110 4.331 27 1.063 N,NJ,NU310 120 4.724 215 8.465 40 1.575 N,NJ,NU224
55 2.165 100 3.937 21 0.827 N,NJ,NU211 120 4.724 260 10.236 55 2.165 N,NJ,NU324
55 2.165 120 4.724 29 1.142 N,NJ,NU311 130 5.118 230 9.055 40 1.575 N,NJ,NU226
60 2.362 110 4.331 22 0.866 N,NJ,NU212 130 5.118 280 11.024 58 2.283 N,NJ,NU326
60 2.362 130 5.118 31 1.220 N,NJ,NU312 140 5.512 250 9.843 42 1.654 N,NJ,NU228
65 2.559 120 4.724 23 0.906 N,NJ,NU213 140 5.512 300 11.811 62 2.441 N,NJ,NU328
65 2.559 140 5.512 33 1.299 N,NJ,NU313 150 5.906 270 10.630 45 1.772 N,NJ,NU230
70 2.756 125 4.921 24 0.945 N,NJ,NU214 150 5.906 320 12.598 65 2.559 N,NJ,NU330
70 2.756 150 5.906 35 1.378 N,NJ,NU314 160 6.299 290 11.417 48 1.890 N,NJ,NU232
75 2.953 130 5.118 25 0.984 N,NJ,NU215 160 6.299 340 13.386 68 2.677 N,NJ,NU332
75 2.953 160 6.299 37 1.457 N,NJ,NU315 170 6.693 310 12.205 52 2.047 N,NJ,NU234
80 3.150 140 5.512 26 1.024 N,NJ,NU216 170 6.693 360 14.173 72 2.835 N,NJ,NU334
Prefix NTN- = NTN, NA- = Nachi, Suffix G1 or -Bronze = Bronze cage, -Steel = Steel cage.

NACHI - SPHERICAL ROLLER BEARINGS


Spherical roller bearings can handle heavy axial and radial loads. The large contact area of the rollers allows
these bearings to handle heavier loads than other bearings.

I.D. O.D. WIDTH I.D. O.D. WIDTH


MM INCH MM INCH MM INCH PART NUMBER(1) MM INCH MM INCH MM INCH PART NUMBER(1)
40 1.575 80 3.150 23 0.906 22208 40 1.575 80 3.150 23 0.906 22208
40 1.575 90 3.543 33 1.299 22308 40 1.575 90 3.543 33 1.299 22308
45 1.772 85 3.346 23 0.906 22209 45 1.772 85 3.346 23 0.906 22209
45 1.772 100 3.937 40 1.575 22309 45 1.772 100 3.937 40 1.575 22309
50 1.969 90 3.543 23 0.906 22210 50 1.969 90 3.543 23 0.906 22210
50 1.969 110 4.331 40 1.575 22310 50 1.969 110 4.331 40 1.575 22310
55 2.165 100 3.937 25 0.984 22211 55 2.165 100 3.937 25 0.984 22211
55 2.165 120 4.724 43 1.693 22311 55 2.165 120 4.724 43 1.693 22311
60 2.362 110 4.331 28 1.102 22212 60 2.362 110 4.331 28 1.102 22212
60 2.362 130 5.118 46 1.811 22312 60 2.362 130 5.118 46 1.811 22312
65 2.559 120 4.724 31 1.220 22213 65 2.559 120 4.724 31 1.220 22213
65 2.559 140 5.512 48 1.890 22313 65 2.559 140 5.512 48 1.890 22313
70 2.756 125 4.921 31 1.220 22214 70 2.756 125 4.921 31 1.220 22214
70 2.756 150 5.906 51 2.008 22314 70 2.756 150 5.906 51 2.008 22314
75 2.953 130 5.118 31 1.220 22215 75 2.953 130 5.118 31 1.220 22215
75 2.953 160 6.299 55 2.165 22315 75 2.953 160 6.299 55 2.165 22315
80 3.150 140 5.512 33 1.299 22216 80 3.150 140 5.512 33 1.299 22216
80 3.150 170 6.693 58 2.283 22316 80 3.150 170 6.693 58 2.283 22316
85 3.346 150 5.906 36 1.417 22217 85 3.346 150 5.906 36 1.417 22217
85 3.346 180 7.087 60 2.362 22317 85 3.346 180 7.087 60 2.362 22317
Prefix: NA- Suffix: EW33
76
©Essex Group, Inc., 1998
ELECTRIC MOTOR SLEEVE BEARINGS
Progressive size sleeve bearing chart. Complete list of Wheeler Service bearings
and OEM bearings. OEM bearings are noted by prefix EB or OEB. These bearings
are steel shell with either bronze lining or babbitt lining. WS series bearings are
made by Wheeler Group. Most Wheeler bearings are bronze construction unless
noted otherwise. SS is steel shell. CI is cast iron shell. Bearings with -010 in the part
number are .010" undersized to accommodate for worn shafts.

INSIDE OUTSIDE OVERALL FLANGE FLANGE INSIDE OUTSIDE OVERALL FLANGE FLANGE
DIA.(IN.) DIA.(IN.) LENGTH(IN.) O.D.(IN.) WIDTH(IN.) MFR. PART NUMBER DIA.(IN.) DIA.(IN.) LENGTH(IN.) O.D.(IN.) WIDTH(IN.) MFR. PART NUMBER
5/16 7/16 1/2 - - GE WS-47-F 1/2 11/16 1 - - GE WS-600-BZ
5/16 7/16 5/8 - - GE WS-48-M-BZ 1/2 11/16 1 - - GE WS-620
5/16 1/2 3/4 9/16 1/32 GE WS-70-BZ 1/2 11/16 1-1/4 23/32 1/16 Century WS-750
5/16 1/2 3/4 - - Peerless WS-60-BZ 1/2 11/16 1-1/4 - - GE WS-720-010-BZ
3/8 7/16 3/4 - - Wagner WS-79-M 1/2 11/16 1-1/4 - - GE WS-720
3/8 1/2 9/16 - - GE WS-79-RT 1/2 45/64 1-1/16 - - West. WS-838
3/8 9/16 3/4 5/8 1/16 GE WS-93 1/2 45/64 1-7/32 - - West. WS-840
3/8 9/16 13/16 - - GE WS-100-BZ 1/2 3/4 7/8 15/16 3/16 O'Matic WS-906-BZ
3/8 9/16 1 - - Ohio WS-130 1/2 3/4 1 - - R&M WS-990
3/8 9/16 1 - - R&M WS-150 1/2 3/4 1 - - R&M WS-1010
3/8 9/16 1-1/16 - - Emerson WS-153 1/2 3/4 1 - - West. WS-1020
3/8 9/16 1-1/4 - - Emerson WS-160 1/2 3/4 1-1/32 - - Ohio WS-1060
3/8 5/8 3/4 11/16 1/16 GE WS-210 1/2 3/4 1-3/16 1 1/4 Ohio WS-1180
3/8 3/4 1 - - GE WS-350 1/2 3/4 1-3/16 - - GE WS-1200-BZ
7/16 9/16 13/16 - - Emerson WS-358-E-BZ 1/2 3/4 1-3/16 - - GE WS-1200-010
7/16 5/8 1-1/16 - - Emerson WS-430-BZ 1/2 3/4 1-1/4 - - GE WS-1300
31/64 5/8 25/32 - - Century EB-1471 1/2 3/4 1-1/4 - - Ohio WS-1270
31/64 5/8 1 - - Delco EB-1241 17/32 21/32 5/8 - - Wagner WS-1657-BZ
1/2 19/32 47/64 - - Russell WS-485-BZ 17/32 21/32 49/64 - - Wagner WS-1658BZ
1/2 19/32 3/4 - - Delco WS-486 17/32 21/32 13/16 - - B&G WS-1659-A
1/2 19/32 3/4 - - Delco WS-487 17/32 21/32 13/16 - - Wagner WS-1659-BZ
1/2 19/32 13/16 - - Delco WS-489 17/32 21/32 1 - - Wagner WS-1660
1/2 19/32 15/16 - - Delco WS-490 9/16 43/64 7/8 - - B&B WS-1692-BZ
1/2 19/32 15/16 - - Delco WS-490-010 9/16 43/64 7/8 - - B&B WS-1693-BZ
1/2 5/8 13/32 - - GE OEB-1453 19/32 3/4 1-1/16 - - Marathon EB-1376
1/2 5/8 29/64 - - GE WS-492 39/64 3/4 1 - - B&G EB-1382
1/2 5/8 5/8 - - Delco WS-493 5/8 3/4 11/16 - - Apex WS-1814
1/2 5/8 5/8 - - Emerson WS-493-B 5/8 3/4 3/4 - - Delco WS-1815
1/2 5/8 5/8 - - GE WS-493-A 5/8 3/4 3/4 - - West. WS-1815-C
1/2 5/8 5/8 - - GE OEB-1425 5/8 3/4 13/16 - - West. WS-1815-G
1/2 5/8 11/16 - - Marathon WS-493-G-BZ 5/8 3/4 53/64 - - GE OEB-1361
1/2 5/8 11/16 - - West. WS-493-F 5/8 3/4 27/32 - - GE WS-1815-K-010-BZ
1/2 5/8 23/32 - - Master WS-494 5/8 3/4 27/32 - - GE WS-1815-K-BZ
1/2 5/8 3/4 1 1/16 GE WS-494-CH-BZ 5/8 3/4 7/8 - - B&B WS-1817-BZ
1/2 5/8 3/4 - - GE WS-494B-010-B 5/8 3/4 7/8 - - West. WS-1818-BZ
1/2 5/8 3/4 - - GE WS-494-B 5/8 3/4 15/16 - - Delco WS-1820-010
1/2 5/8 3/4 - - GE OEB-1360 5/8 3/4 15/16 - - Delco WS-1820
1/2 5/8 3/4 - - West. WS-494-C-BZ 5/8 3/4 1 - - B&G WS-1825-A-010-BZ
1/2 5/8 25/32 - - Century WS-494CM-BZ 5/8 3/4 1 - - B&G WS-1825-A-BZ
1/2 5/8 13/16 - - B&G WS-494-DG 5/8 3/4 1 - - Bendix EB-1248
1/2 5/8 13/16 - - Emerson WS-494DF 5/8 3/4 1 - - Emerson WS-1827-BZ
1/2 5/8 13/16 - - Marathon EB-1420 5/8 3/4 1 - - Sunlight WS-1825
1/2 5/8 27/32 - - GE WS-494-DM 5/8 3/4 1 - - West. WS-1826-BZ
1/2 5/8 7/8 - - Marathon WS-494-H 5/8 3/4 1-1/16 - - GE WS-1839-010
1/2 5/8 15/16 - - GE WS-498-B 5/8 3/4 1-1/16 - - GE WS-1839-BZ
1/2 5/8 15/16 - - J&H WS-499-BZ 5/8 3/4 1-1/16 - - West. WS-1833-BZ
1/2 5/8 1 - - Diehl WS-500-010-BZ 5/8 3/4 1-1/8 - - Delco WS-1850
1/2 5/8 1 - - Diehl WS-500-BZ 5/8 3/4 1-3/16 - - Delco WS-1860
1/2 5/8 1 - - Emerson WS-507 5/8 3/4 1-3/16 - - Emerson WS-1863
1/2 5/8 1 - - Sunlight WS-510 5/8 3/4 1-1/4 - - GE WS-1880-010
1/2 5/8 1 - - Sunlight WS-510-010 5/8 3/4 1-1/4 - - GE WS-1880-BZ
1/2 5/8 1 - - West. WS-519 5/8 3/4 1-1/4 - - GE WS-1881-BZ
1/2 5/8 1 - - West. WS-520-010 5/8 3/4 1-1/4 - - Marathon WS-1885
1/2 5/8 1 - - West. WS-520 5/8 3/4 1-9/32 - - Master WS-1890
1/2 5/8 1-3/64 - - GE WS-522 5/8 3/4 1-13/32 - - West. WS-1902
1/2 5/8 1-1/16 - - GE WS-524-010 5/8 3/4 1-13/32 - - West. WS-1903-BZ
1/2 5/8 1-1/16 - - GE WS-524 5/8 13/16 15/16 7/8 3/32 B&B WS-1935
1/2 5/8 1-1/4 1 1/45 GE WS-531-G-BZ 5/8 13/16 31/32 63/64 3/32 Delco WS-1940
1/2 5/8 1-1/4 - - Emerson WS-529 5/8 13/16 1 27/32 1/16 Century WS-1960
1/2 5/8 1-1/4 - - GE WS-530 5/8 13/16 1-3/32 15/16 1/16 Century WS-1980
1/2 11/16 13/16 23/32 1/16 Century WS-570 5/8 13/16 1-5/32 27/32 1/16 Century WS-2000
1/2 11/16 7/8 23/32 1/16 Century WS-587-BZ 5/8 13/16 2-7/32 27/32 1/16 Century WS-1930-BZ
5/8 7/8 1 15/16 1/16 Day Fan WS-2120-BZ

77
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ELECTRIC MOTOR SLEEVE BEARINGS
INSIDE OUTSIDE OVERALL FLANGE FLANGE PART INSIDE OUTSIDE OVERALL FLANGE FLANGE PART
DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. (IN.) WIDTH (IN.) MFR. NUMBER DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. (IN.) WIDTH (IN.) MFR. NUMBER
5/8 7/8 1-1/4 - - Apex WS-2160-BZ 25/32 15/16 1-1/8 - - Leland WS-4007C
5/8 7/8 1-1/4 - - West. WS-2250 25/32 15/16 1-11/32 - - Leland WS-4007E
5/8 7/8 1-7/16 - - Day Fan WS-2370 25/32 1 1-1/4 1-1/16 1/8 Howell WS-4007J
5/8 15/16 1-3/16 1-1/32 1/8 R&M WS-2549 13/16 15/16 1-9/32 - - Wagner WS-4008-K-BZ
5/8 15/16 1-1/4 1-1/16 1/8 GE WS-2570 13/16 15/16 1-3/8 - - EmersonWS-4008-M-BZ
21/32 51/64 51/64 - - Century EB-1466 13/16 15/16 1-1/2 - - Emerson WS-4009-BZ
21/32 15/16 1-3/8 - - Leland EB-1201 13/16 15/16 1-3/4 - - Master WS-4018
21/32 3/4 1-1/8 - - Leland WS-3030 13/16 15/16 1-3/4 - - Wagner WS-4020-010
21/32 3/4 1-5/32 - - Leland WS-3031 13/16 15/16 1-3/4 - - Wagner WS-4020
21/32 3/4 1-5/16 - - Leland WS-3042-BZ 13/16 61/64 1-1/4 - - B&B WS-4024
21/32 3/4 1-11/32 1-1/16 1/8 Leland WS-3052 13/16 31/32 1-1/4 - - MarathonWS-4026-M-BZ
21/32 3/4 1-11/32 - - Leland WS-3040 13/16 1-1/16 31/32 1-3/32 7/64 Century WS-4030
21/32 3/4 1-11/32 - - Leland WS-3050-BZ 13/16 1-1/16 1-1/4 - - Marathon WS-4045-BZ
21/32 25/32 25/32 - - Wagner WS-3055 13/16 1-1/16 1-5/16 1-3/32 1/8 Century WS-4059-BZ
21/32 25/32 1 - - Wagner WS-3060-010 13/16 1-1/16 1-29/64 1-3/32 7/64 Century WS-4070-BZ
21/32 25/32 1 - - Wagner WS-3060 13/16 1-1/16 1-1/2 1-3/32 1/8 Century WS-4080
21/32 25/32 1-1/16 - - J&H WS-3065 13/16 1-1/16 1-9/16 - - Marathon WS-4093-BZ
21/32 25/32 1-1/8 - - Wagner WS-3070-010 13/16 1-1/16 1-5/8 1-3/32 1/8 Century WS-4110-BZ
21/32 25/32 1-1/8 - - Wagner WS-3070-BZ 13/16 1-1/16 1-3/4 1-1/8 1/8 Wagner WS-4140
21/32 25/32 1-9/32 - - Leland WS-3071-BZ 13/16 1-1/16 1-3/4 1-1/8 1/8 Wagner WS-4140-010
21/32 25/32 1-5/16 7/8 11/32 Wagner WS-3073-BZ 13/16 1-1/16 2 1-1/8 1/8 Century WS-4180
21/32 13/16 13/16 - - GE OEB-1489 13/16 1-1/16 2-1/4 1-3/32 3/16 Century WS-4240-BZ
21/32 7/8 1-1/8 - - Wagner WS-3090 13/16 1-19/32 1-3/4 B S Master WS-4441
43/64 51/64 13/16 - - GE WS-3126-BZ 7/8 1 1-5/32 - - Delco WS-4452-010-BZ
43/64 51/64 7/8 - - GE WS-3127-010-BZ 7/8 1 1-5/32 - - Delco WS-4452
43/64 51/64 7/8 - - GE WS-3127-BZ 7/8 1 1-9/16 - - West. WS-4453-BZ
43/64 51/64 31/32 - - Century WS-3128 7/8 1-1/16 7/8 1-1/8 1/16 Century WS-4454-H-BZ
43/64 51/64 1-1/16 - - Howell WS-3130 7/8 1-1/16 1 - - Ohio WS-4454J-BZ
43/64 13/16 1-1/8 - - Master WS-3130-R 7/8 1-3/16 1-3/4 1-1/4 5/32 West. WS-4520
43/64 13/16 1-1/8 - - Master WS-3131-BZ 7/8 1-3/16 2-1/16 1-3/8 5/32 West. WS-4530
11/16 13/16 1 - - Emerson WS-3148-BZ 7/8 1-1/4 1-7/8 1-3/8 3/8 Kimble WS-4570-BZ
11/16 13/16 1-3/16 - - Emerson WS-3158 7/8 1-5/16 1-3/4 - - A/C WS-4663-BZ
11/16 13/16 1-5/16 - - Emerson WS-3162 7/8 1-5/16 2-3/16 - - A/C WS-4665-L-BZ
11/16 15/16 1 31/32 9/64 Century WS-3172 7/8 1-1/2 2 - - Emerson WS-4730
11/16 15/16 1-1/8 31/32 3/32 Delco WS-3180 7/8 1-5/8 2-7/16 - - C/W WS-4780-BZ
11/16 15/16 1-1/4 31/32 9/64 Century WS-3190 29/32 1-1/16 1 - - Leland WS-4805-K
11/16 15/16 1-5/16 31/32 1/8 Century WS-3210-BZ 29/32 1-1/16 1-1/8 - - Leland WS-4806-BZ
11/16 15/16 1-31/64 31/32 9/64 Century WS-3250 29/32 1-1/4 2 - - Leland WS4810
11/16 1 1-11/16 1-7/64 1/8 Sturtevant WS-3340-BZ 59/64 1-3/64 1-1/4 - - Wagner WS-4814
11/16 1-1/8 11/16 - - B&G EB-1384 15/16 1-1/16 1-1/4 - - B&G EB-1481
11/16 1-1/8 2-1/4 C S Peerless WS-3370 15/16 1-1/16 1-57/64 - - Wagner WS-4817
3/4 55/64 1-1/8 - - Delco WS-3390 15/16 1-1/4 1-27/32 1-5/16 11/32 L/A WS-4821-BZ
3/4 7/8 1 - - Wagner WS-3393-BZ 1 1-1/8 1-3/4 - - Peerless WS-4891E-BZ
3/4 7/8 1-3/32 - - Wagner WS-3394-010-BZ 1 1-11/64 1-1/2 - - GE WS-4892
3/4 7/8 1-3/32 - - Wagner WS-3394 1 1-1/4 1-5/16 1-11/32 3/16 L/A WS-4895-BZ
3/4 7/8 1-3/16 - - Emerson WS-3395-BZ 1 1-1/4 1-9/16 1-5/16 1/8 GE WS-4897
3/4 7/8 1-7/32 - - H/C WS-3395-E-BZ 1 1-1/4 1-9/16 1-5/16 1/8 GE WS-4897-SS
3/4 7/8 1-1/4 - - Leland WS-3396 1 1-5/16 1-3/4 1-11/32 1/8 Century WS-4919-BZ
3/4 7/8 1-11/32 - - H/C WS-3396-M-BZ 1 1-5/16 2-1/2 1-23/64 3/8 GE WS-4940
3/4 7/8 1-1/2 - - West. WS-3397-010-BZ 1 1-5/16 2-1/2 1-3/8 5/32 West. WS-4970-BZ
3/4 7/8 1-1/2 - - West. WS-3397-BZ 1 1-3/8 2 1-1/2 1/8 GE WS-4990
3/4 7/8 1-3/4 - - Peerless WS-3397-L-BZ 1 1-3/8 2-1/2 1-1/2 1/8 GE WS-5020
3/4 57/64 1-1/4 - - Leland WS-3397-P 1 1-3/8 2-1/2 1-1/2 1/8 GE WS-5040
3/4 15/16 1-1/2 - - GE WS-3400-010-BZ 1 1-7/16 2-1/2 1-1/2 3/8 GE WS-5180-BZ
3/4 15/16 1-1/2 - - GE WS-3400-BZ 1 1-7/16 2-1/2 1-9/16 1/8 A/C WS-5190-BZ
3/4 1 1-3/32 1-1/16 3/32 H/C WS-3406-BZ 1 1-7/16 2-1/2 1-9/16 5/32 West. WS-5200-BZ
3/4 1 1-3/32 1-1/16 3/32 H/C WS-3407A-BZ 1 1-7/16 2-1/2 1-9/16 7/16 A/C WS-5210
3/4 1 1-1/4 1-1/16 1/8 Peerless WS-3409-D-BZ 1 1-7/16 2-33/64 1-9/16 11/64 West. WS-5212-BZ
3/4 1 1-1/2 1-1/16 5/32 West. WS-3470-BZ 1-1/32 1-5/32 1-7/16 - - Delco WS-5410
3/4 1 1-1/2 - - West. WS-3440-BZ 1-1/32 1-5/32 1-3/4 - - Delco WS-5420-010-BZ
3/4 1-1/16 1-3/32 1-3/32 - Century WS-3508 1-1/32 1-5/32 1-3/4 - - Delco WS-5420-BZ
3/4 1-1/16 1-3/8 - - H/C WS-3520-BZ 1-1/32 1-5/16 1-1/2 1-3/8 1/8 Delco WS-5430
3/4 1-1/16 1-1/2 1-3/16 1/8 GE WS-3530-BZ 1-1/32 1-5/16 1-3/4 1-3/8 1/8 Delco WS-5440
3/4 1-1/16 1-3/4 - - Peerless WS-3545 1-1/16 1-1/16 2 1-1/8 1/8 Century WS-4190
3/4 1-1/16 1-13/16 1-7/64 13/64 GE WS-3570-BZ 1-1/16 1-3/16 1-13/16 - - Peerless WS-5448
3/4 1-1/16 1-7/8 1-3/16 1/8 GE WS-3630-BZ 1-1/16 1-3/16 2-1/8 - - Wagner WS-5450-BZ
3/4 1-1/8 1-11/16 1-3/16 3/32 Emerson WS-3730 1-1/16 1-3/16 2-1/4 - - Emerson WS-5453
3/4 1-1/8 1-3/4 C S Emerson WS-3910-BZ 1-1/16 1-5/16 2-1/4 1-3/8 3/16 Century WS-5459
3/4 1-1/8 1-7/8 1-3/16" 1/8 A/C WS-3740 1-1/16 1-3/8 2-1/2 1-1/2 1/4 Peerless WS-5500-BZ
3/4 1-1/8 1-7/8 1-3/16" 1/8 A/C WS-3741 1-1/16 1-7/16 1-5/8 1-1/2 1/4 Century WS-5520
3/4 1-1/8 1-7/8 1-7/32" 1/8 GE WS-3760-BZ 1-1/16 1-7/16 2-5/8 1-15/32 1/4 Century WS-5533-BZ
3/4 1-3/16 1-7/8 1-1/4" 5/16 GE WS-3870 1-1/16 1-7/16 2-5/8 1-1/2 1/4 Century WS-5530
3/4 1-3/16 2 - - West. WS-3890 1-1/16 1-7/16 2-5/8 1-1/2 1/4 Century WS-5532-BZ
3/4 1-1/4 1-1/2 - - Emerson WS-3900-BZ 1-1/16 1-7/16 2-3/4 1-1/2 1/4 Century WS-5540-BZ
3/4 1-1/4 1-15/16 C S Kimble WS-3920-BZ 1-1/16 1-1/2 2-7/16 1-19/32 3/8 Nwstn. Elc.WS-5580-BZ
3/4 1-5/8 1-3/4 - - Master WS-4000 1-1/16 1-7/8 2-7/8 - - C/W WS-5690-BZ
25/32 29/32 1-1/4 - - Howell WS-4007-BZ 1-3/32 1-7/32 1-1/2 - - B&G WS-5692-C-BZ
25/32 29/32 1-9/32 - - Leland WS-4007-B-BZ 1-1/8 1-1/4 1-3/4 - - West. WS-5693

78
©Essex Group, Inc., 1998
ELECTRIC MOTOR SLEEVE BEARINGS
INSIDE OUTSIDE OVERALL FLANGE FLANGE PART INSIDE OUTSIDE OVERALL FLANGE FLANGE PART
DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. (IN.) WIDTH (IN.) MFR. NUMBER DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. (IN.) WIDTH (IN.) MFR. NUMBER
1-1/8 1-1/4 2-3/8 - - Peerless WS-5693L-BZ 1-1/2 2 3-3/4 2-3/16 3/16 GE WS-7470-010-BZ
1-1/8 1-3/8 2-1/2 2-1/2 1/4 Peerless WS-5697-BZ 1-1/2 2 3-3/4 2-3/16 3/16 GE WS-7470-BZ
1-1/8 1-7/16 1-7/8 - - West. WS-5698-BZ 1-1/2 2 3-3/4 2-3/16 3/16 GE WS-7480-BZ
1-1/8 1-7/16 2-1/4 1-1/2 5/32 West. WS-5700-BZ 1-1/2 2-1/16 3-3/4 2-1/8 1/2 GE WS-7550-BZ
1-1/8 1-7/16 2-3/4 1-31/64 7/16 GE WS-5710-BZ 1-1/2 2-1/8 2-5/16 2-1/4 3/8 GE WS-7560-H-SS
1-1/8 1-1/2 2-13/16 1-5/8 1/2 L/A WS-5761-BZ 1-1/2 2-1/8 3-3/4 2-1/4 1/4 GE WS-7570-BZ
1-1/8 1-1/2 3-1/8 1-5/8 1/8 Wagner WS-5790 1-1/2 2-5/8 5 - - Imperial WS-7680-BZ
1-1/8 1-9/16 2-1/4 1-3/4 3/16 GE WS-5830 1-17/32 2 3-7/16 2-1/8 1/4 Reliance WS-7688-BZ
1-1/8 1-9/16 2-1/4 - - A/C WS-5817 1-9/16 1-15/16 2 2-1/32 5/16 L/A WS-7689-BZ
1-1/8 1-9/16 2-1/2 1-5/8 7/16 GE WS-5850 1-9/16 2-1/8 3-1/16 2-1/4 3/8 Ideal WS-7694-BZ
1-1/8 1-9/16 2-1/2 1-11/16 5/32 West. WS-5860-BZ 1-37/64 1-61/64 2-3/8 2-1/32 1/4 GE WS-7723
1-1/8 1-9/16 2-3/4 1-5/8 7/16 GE WS-5870-BZ 1-5/8 1-13/16 2-7/8 - - Century WS-7723L-BZ
1-1/8 1-9/16 2-3/4 1-5/8 7/16 GE WS-5870-SS 1-5/8 2-1/16 4 2-1/8 9/32 West. WS-7760-BZ
1-1/8 1-9/16 2-13/16 1-3/4 3/16 GE WS-5890-BZ 1-5/8 2-1/16 4 2-1/8 9/32 West. WS-7760-SS
1-1/8 1-9/16 2-13/16 1-3/4 3/16 GE WS-5900-BZ 1-5/8 2-1/8 3-1/4 2-3/8 5/16 Ideal WS-7765-BZ
1-1/8 1-9/16 2-13/16 - - A/C WS-5865-BZ 1-5/8 2-1/4 4-1/16 C S C/W WS-7860-BZ
1-1/8 1-9/16 2-53/64 1-11/16 11/64 West. WS-5902-BZ 1-5/8 2-1/2 4 C S Otis WS-7864-BZ
1-1/8 1-5/8 2-13/16 1-3/4 3/8 West. WS-5950 1-11/16 2-1/16 3-3/8 - - Wagner WS-7896-BZ
1-3/16 1-3/8 1-11/16 - - GE WS-6154 1-3/4 2-5/32 2-1/4 2-1/4 1/4 West. WS-7958-M-SS
1-3/16 1-3/8 2-13/32 - - Wagner WS-6154-L 1-3/4 2-3/16 2-1/4 2-9/32 5/16 L/A WS-7959-BZ
1-3/16 1-31/64 1-13/16 1-9/16 1/8 GE WS-6158-BZ 1-3/4 2-1/4 3-1/2 2-7/16 3/16 GE WS-8010-BZ
1-3/16 1-1/2 2-13/32 - - Wagner WS-6160-BZ 1-3/4 2-1/4 3-31/32 2-1/2 1-3/16 West. WS-8015-BZ
1-3/16 1-9/16 1-7/8 - - GE WS-6167 1-3/4 2-1/4 4-3/8 2-7/16 3/16 GE WS-8020-BZ
1-1/4 1-1/2 2-1/4 1-9/16 1/8 Delco WS-6230-010 1-3/4 2-1/4 4-3/8 2-7/16 3/16 GE WS-8060-BZ
1-1/4 1-1/2 2-1/4 1-9/16 1/8 Delco WS-6230-BZ 1-3/4 2-1/4 4-3/8 2-7/16 3/16 GE WS-8070
1-1/4 1-9/16 3-1/8 1-7/8 1/4 Howell WS-6235 1-3/4 2-1/4 5-1/4 2-7/16 3/16 GE WS-8110-BZ
1-1/4 1-5/8 1-5/8 1-23/32 1/4 L/A WS-6236-BZ 1-3/4 2-5/16 3-1/2 2-3/8 5/16 West. WS-8130-BZ
1-1/4 1-5/8 2-5/16 1-45/64 1/8 Century WS-6239 1-3/4 2-5/16 3-1/2 2-3/8 5/16 West. WS-8130-SS
1-1/4 1-5/8 2-1/2 1-3/4 1/4 West. WS-6240-BZ 1-3/4 2-5/16 4-3/16 - - A/C WS-8137-BZ
1-1/4 1-5/8 2-1/2 1-3/4 1/4 West. WS-6240-SS 1-3/4 2-5/16 4-5/16 - - A/C WS-8138-BZ
1-1/4 1-5/8 3-1/8 1-13/16 5/16 Imperial WS-6290-BZ 1-3/4 2-5/16 4-3/8 2-3/8 9/32 West. WS-8150-BZ
1-1/4 1-11/16 2-1/2 1-7/8 3/16 GE WS-6330 1-3/4 2-5/16 4-3/8 2-3/8 9/32 West. WS-8150-SS
1-1/4 1-11/16 2-1/2 - - A/C WS-6326-BZ 1-3/4 2-5/16 4-3/8 2-3/8 11/16 GE WS-8180-BZ
1-1/4 1-11/16 2-7/8 1-23/32 1/4 Century WS-6347-BZ 1-3/4 2-5/16 4-3/8 2-3/8 11/16 GE WS-8190-BZ
1-1/4 1-11/16 3-1/8 1-3/4 1/4 Century WS-6390-BZ 1-3/4 2-5/16 4-3/8 2-3/8 11/16 GE WS-8190SS
1-1/4 1-11/16 3-1/8 1-3/4 1/4 Century WS-6400-BZ 1-3/4 2-5/16 4-3/8 2-7/16 9/32 West. WS-8220-BZ
1-1/4 1-11/16 3-1/8 1-3/4 7/16 A/C WS-6380-BZ 1-3/4 2-5/16 4-1/2 2-3/8 11/16 A/C WS-8230-BZ
1-1/4 1-11/16 3-1/8 1-3/4 7/16 GE WS-6410-BZ 1-3/4 2-5/16 4-1/2 2-7/16 3/4 Diehl WS-8241-BZ
1-1/4 1-11/16 3-1/8 1-3/4 7/16 GE WS-6440-BZ 1-3/4 2-3/8 2-5/8 2-5/8 3/8 GE WS-8244P-SS
1-1/4 1-11/16 3-1/8 1-7/8 3/16 GE WS-6430 1-3/4 2-1/2 4-5/16 2-9/16 3/8 GE WS-8300-BZ
1-1/4 1-11/16 3-1/8 1-7/8 3/16 GE WS-6460-BZ 1-3/4 2-5/8 4-1/2 2-13/16 2 Cleveland WS-8315-BZ
1-1/4 1-11/16 3-3/4 1-3/4 5/16 Century WS-6510 1-25/32 2-13/64 2-5/8 2-9/32 1/4 GE WS-8427-BZ
1-1/4 1-3/4 3 1-27/32 1-3/8 Lincoln WS-6571-BZ 1-25/32 2-13/64 2-5/8 2-9/32 1/4 GE WS-8427-SS
1-1/4 1-3/4 3-1/8 1-7/8 15/32 West. WS-6590-BZ 1-13/16 2-3/8 4-5/8 2-7/16 3/8 Century WS-8430-BZ
1-5/16 1-7/16 1-1/2 - - B&G WS-6832-BZ 1-13/16 2-3/8 4-5/8 2-7/16 3/8 Century WS-8440-BZ
1-5/16 1-1/2 2-3/4 - - Emerson WS-6838 1-7/8 2-1/4 3-3/4 2-5/8 1/4 Delco WS-8461-SS
1-5/16 1-5/8 2-5/8 - - Wagner WS-6839-BZ 1-7/8 2-5/16 4-11/16 2-3/8 7/16 West. WS-8470-BZ
1-5/16 1-5/8 3-9/32 - - Wagner WS-6840-BZ 1-7/8 2-5/16 4-11/16 2-3/8 7/16 West. WS-8470-SS
1-5/16 1-11/16 2-5/8 1-13/16 3/16 Wagner WS-6850 1-7/8 2-1/2 3-29/32 2-5/8 1/2 Reliance WS-8503-L
1-5/16 1-3/4 3-1/2 1-7/8 5/16 Nwstn Mfg.WS-6867-BZ 1-7/8 2-1/2 4 2-19/32 1/2 Reliance WS-8505-CI
1-5/16 2-1/8 3-1/2 - - C/W WS-6910-BZ 1-7/8 2-5/8 4-11/16 2-3/4 3/8 GE WS-8526-BZ
1-3/8 1-11/16 3-3/8 1-15/16 3/8 Howell WS-6943-BZ 1-15/16 2-3/8 4-29/32 - - Wagner WS-8559-L-BZ
1-3/8 1-23/32 2-3/16 1-13/16 1/4 GE WS-6946-BZ 2 2-1/4 3-5/8 - - Century WS-8602M-BZ
1-3/8 1-3/4 1-3/4 1-27/32 1/4 L/A WS-6946-L-BZ 2 2-1/2 4-1/2 2-5/8 1/4 Wagner WS-8620-BZ
1-3/8 1-13/16 3-7/16 - - A/C WS-6991-BZ 2 2-1/2 5 2-9/16 1/4 Century WS-8630-BZ
1-3/8 1-7/8 3-1/8 2 1-3/16 Imperial WS-7012-BZ 2 2-9/16 2-5/8 2-5/8 3/8 West. WS-8645-J-SS
1-3/8 1-7/8 3-7/16 1-15/16 1/4 Century WS-7020-BZ 2 2-9/16 3 2-5/8 5/8 GE WS-8645R-BZ
1-3/8 1-7/8 3-7/16 1-15/16 1/4 Century WS-7021-BZ 2 2-9/16 3 2-5/8 5/8 GE WS-8645R-SS
1-3/8 1-7/8 3-7/16 1-15/16 1/4 Century WS-7022 2 2-9/16 3 2-3/4 3/8 A/C WS-8646-B-BZ
1-3/8 1-7/8 3-7/16 2 3/16 GE WS-7030 2 2-9/16 3-1/4 2-5/8 5/16 GE WS-8647-BZ
1-3/8 1-7/8 3-7/16 2 3/16 GE WS-7070 2 2-9/16 3-1/4 2-5/8 5/16 GE WS-8647-SS
1-3/8 1-7/8 3-1/2 2 3/8 A/C WS-7100 2 2-9/16 4 2-5/8 11/32 West. WS-8651
1-3/8 1-7/8 4-1/8 2 3/8 R&M WS-7130-BZ 2 2-9/16 4 2-5/8 11/32 West. WS-8651-SS
1-3/8 1-29/32 2-3/4 2 1/4 West. WS-7150 2 2-9/16 4 2-5/8 3/8 GE WS-8649-SS
1-3/8 1-29/32 3 2 1/4 West. WS-7160 2 2-9/16 4 2-21/32 11/32 West. WS-8652-SS
1-3/8 1-29/32 3-7/16 2 9/16 West. WS-7170-BZ 2 2-9/16 4-15/16 - - A/C WS-8657-BZ
1-7/16 1-5/8 2-7/8 - - Wagner WS-7282-G 2 2-9/16 5 2-5/8 11/32 West. WS-8670-BZ
1-7/16 2-1/4 3-1/2 - - Otis Elev. WS-7314 2 2-9/16 5 2-5/8 11/32 West. WS-8670-SS
1-1/2 1-5/8 1-1/2 - - B&G WS-7322-BZ 2 2-9/16 5 2-5/8 1-3/16 GE WS-8660-BZ
1-1/2 1-11/16 1-7/8 - - B&G WS-7323H 2 2-9/16 5 2-5/8 1-3/16 GE WS-8660-SS
1-1/2 1-11/16 3-1/4 - - Emerson WS-7324-BZ 2 2-5/8 4-1/8 2-7/8 5/16 Ideal WS-8677-BZ
1-1/2 1-13/16 3-7/32 2-1/16 11/32 Howell WS-7360-BZ 2 2-5/8 4-3/4 2-3/4 3/4 L/A WS-8685-BZ
1-1/2 1-29/32 3 2 1/4 West. WS-7360-SS 2 2-5/8 5 2-27/32 3/8 Imperial WS-8690
1-1/2 1-29/32 3-3/4 2 9/16 West. WS-7370 2 2-5/8 5-1/16 2-3/4 1-1/16 L/A WS-8715-BZ
1-1/2 2 3 2-3/16 3/16 GE WS-7410-BZ 2 2-3/4 4-21/32 2-7/8 1/2 Reliance WS-8742-F-CI
2 2-3/4 4-11/16 2-7/8 1/2 Reliance WS-8743-CI

79
©Essex Group, Inc., 1998
ELECTRIC MOTOR SLEEVE BEARINGS
INSIDE OUTSIDE OVERALL FLANGE PART INSIDE OUTSIDE OVERALL FLANGE PART
DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. X WIDTH (IN.) MFR. NUMBER DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. X WIDTH (IN.) MFR. NUMBER
2 3 4 CXS GE WS-8780-CI 2-1/2 3-11/16 3 3-7/8 X 5/16 West. WS-9520-BA-SS
2 3 5 3-1/8 X 1/2 GE WS-8803-BZ 2-1/2 3-11/16 6 3-7/8 X 1/2 West. WS-9520-BM-SS
2 3 5 3-1/4 X 1/2 GE WS-8800-CI 2-1/2 3-3/4 8-3/4 - GE WS-9520-N-CI
2 3 5 - Otis Elev. WS-8812-BZ 2-1/2 5-13/32 4-13/16 - GE WS-9522-DH-CI
2 3 5-3/8 3-3/16 X 2-1/2 Cleveland WS-8820-CI 2-9/16 3 3-1/2 3-1/4 X 1/4 West. WS-9522L-SS
2 3-1/8 4 CXS Electrodyc WS-8853-BZ 2-9/16 3 3-1/2 3-1/4 X 1/4 West. WS-9522K-SS
2 3-1/4 4-7/16 - ABSEE WS-8858-BZ 2-5/8 3 5-1/4 - Wagner WS-9523-L-BZ
2 3-1/4 5 CXS C/W WS-8860-BZ 2-5/8 3-5/8 6-1/2 3-3/4 X 1/2 GE WS-9538-BZ
2 3-1/2 5 - Otis Elev. WS-8873-BZ 2-11/16 3-5/16 3-3/8 3-17/32 X 5/16 West. WS-9542-K-SS
2-1/16 2-5/8 5-1/4 2-3/4 X 5/8 Lincoln WS-8879-BZ 2-11/16 3-5/16 3-3/4 3-17/32 X 5/16 West. WS-9542L-SS
2-1/8 2-9/16 3-1/4 2-5/8 X 1/4 Fairbanks MorseWS-8887-BZ 2-11/16 3-7/8 3-3/4 4-1/16 X 5/16 West. WS-9542T-SS
2-1/8 2-9/16 5-5/16 2-5/8 X 11/32 West. WS-8890-BZ 2-3/4 3-3/8 6-7/8 3-1/2 X 1/2 West. WS-9550-SS
2-1/8 2-9/16 5-5/16 2-5/8 X 11/32 West. WS-8890-SS 2-3/4 3-7/16 4 3-23/32 X 3/8 West. WS-9552G-SS
2-1/8 2-23/32 5 - C/W WS-8902-BZ 2-3/4 3-7/16 4-1/8 3-1/2 X 3/4 GE WS-9553-SS
2-1/8 2-7/8 5-3/8 CXS C/W WS-8940-BZ 2-3/4 3-7/16 4-3/8 3-1/2 X 3/8 GE WS-9554-BZ
2-1/8 3-1/8 5-3/8 - Otis Elev. WS-8948-BZ 2-3/4 3-7/16 4-3/8 3-1/2 X 3/8 GE WS-9554-SS
2-1/8 3-1/4 5-3/8 - C/W WS-8950A-BZ 2-3/4 3-7/16 6-7/8 3-1/2 X 1-1/8 GE WS-9560-BZ
2-3/16 2-7/16 3-1/4 - Wagner WS-8954-NJ-BZ 2-3/4 3-7/16 6-7/8 3-1/2 X 1-1/8 GE WS-9560-SS
2-3/16 2-9/16 5-1/2 - Wagner WS-8955-BZ 2-3/4 3-1/2 5-7/8 3-3/4 X 7/8 Ideal WS-9585-BZ
2-3/16 2-3/4 4-1/2 2-7/8 X3/16" Wagner WS-8960-BZ 2-3/4 3-5/8 6-3/4 3-7/8 X 1/2 Reliance WS-9603-SS
2-3/16 2-13/16 2-1/2 3-1/32 X5/16" West. WS-8964-SS 2-3/4 4-3/8 3-3/4 Dbl.flg. West. WS-9623-AA-SS
2-1/4 2-1/2 3-7/8 - Century WS-8966W-BZ 2-3/4 5 3-3/8 - Siemens WS-9627-E-CI
2-1/4 2-13/16 3-3/8 3-1/16 X 3/8 A/C WS-8975-BB 2-3/4 5 4-3/4 - A/C WS-9627K-CI
2-1/4 2-13/16 3-19/32 2-7/8 X 11/32 GE WS-8976-BZ 2-7/8 3-7/8 7-1/4 4 X 1/2 GE WS-9650-CI
2-1/4 2-13/16 3-19/32 2-7/8 X 11/32 GE WS-8976-SS 2-15/16 4-3/8 5-1/2 - C/W WS-9677P-CI
2-1/4 2-13/16 3-19/32 2-7/8 X 11/32 GE WS-8976-X-SS 2-61/64 3-11/16 4-1/2 3-7/8 X 3/8 West. WS-9678EA-SS
2-1/4 2-13/16 5-5/8 2-7/8 X 7/8 GE WS-8980-BZ 2-61/64 6-3/4 5-1/16 - Siemens WS-9678-FAX1-CI
2-1/4 2-13/16 5-5/8 2-7/8 X 7/8 GE WS-8980-SS 3 3-5/8 5-1/2 3-7/8 X 3/8 West. WS-9678-FZ-SS
2-1/4 2-7/8 3 3-1/8 X 3/8 West. WS-8993-SS 3 3-11/16 3-13/32 3-7/8 X 7/16 GE WS-9689-X-SS
2-1/4 2-7/8 4 2-15/16 X 1/4 Century WS-8994 3 3-11/16 3-13/32 3-29/32 X 7/16 GE WS-9689-SS
2-1/4 2-7/8 5-1/2 3 X 15/16 Diehl WS-9010-BZ 3 3-11/16 3-9/16 3-3/4 X 7/16 GE WS-9688-SS
2-1/4 2-7/8 5-5/8 3 X 1-1/8 L/A WS-9024-BZ 3 3-11/16 4-13/32 4X2 GE WS-9691-SS
2-1/4 2-15/16 5-1/2 3-1/8 X 5/16 Imperial WS-9072-BZ 3 3-11/16 4-1/2 3-3/4 X 13/16 GE WS-9692-SS
2-1/4 3 4-1/2 3-1/8 X 3/8 West. WS-9080-BZ 3 3-11/16 4-3/4 3-3/4 X 7/16 GE WS-9693-BZ
2-1/4 3 4-1/2 3-1/8 X 3/8 West. WS-9080-SS 3 3-11/16 4-3/4 3-3/4 X 7/16 GE WS-9693-SS
2-1/4 3 5-5/8 3-1/8 X 13/32 West. WS-9100-SS 3 3-11/16 4-3/4 3-3/4 X 7/16 GE WS-9693-X-SS
2-1/4 3-3/16 5-1/8 - A/C WS-9114-BZ 3 3-11/16 6 3-7/8 X 1/2 West. WS-9700-BZ
2-1/4 3-1/4 3-19/32 3-7/8 X 11/32 GE WS-9117-BZ 3 3-11/16 6 3-7/8 X 1/2 West. WS-9700-SS
2-1/4 3-1/4 5-1/4 3-1/2 X 7/8 GE WS-9120-SS 3 3-11/16 7-1/2 3-3/4 X 1-1/4 GE WS-9710-BZ
2-1/4 3-1/4 5-5/8 3-3/8 X 1/2 GE WS-9130-CI 3 3-11/16 7-1/2 3-3/4 X 1-1/4 GE WS-9710-SS
2-1/4 3-1/4 6-3/4 3-1/2 X 1/2 GE WS-9150-CI 3 3-11/16 7-1/2 3-7/8 X 1/2 West. WS-9720-BZ
2-1/4 3-3/8 4-1/2 - GE WS-9180-CI 3 3-11/16 7-1/2 3-7/8 X 1/2 West. WS-9720-SS
2-1/4 3-3/8 5-5/8 - GE WS-9200-CI 3 3-3/4 4-1/2 3-7/8 X 3/4 L/A WS-9725-BZ
2-1/4 3-3/4 5-3/4 - Otis Elevator WS-9211-BZ 3 3-7/8 3 4-5/32 X 3/8 West. WS-9731-E-SS
2-1/4 4 2-1/2 4-1/2 X 5/8 GE WS-9213A-CI 3 4-1/4 3 4-3/8 X 3/8 GE WS-9760-EAE-SS
2-1/4 4 2-1/2 4-1/2 X 5/8 GE WS-9213-AX2-SS 3 4-1/4 3 4-3/8 X 3/8 GE WS-9760-EAX-SS
2-1/4 4 2-1/2 4-1/2 X 5/8 GE WS-9213-B-CI 3 4-1/2 5-1/16 5-7/8 X 3/8 Siemens WS-9762-H-CI
2-1/4 4 2-1/2 4-1/2 X 5/8 GE WS-9213-BX1-SS 3 4-5/8 3-7/8 4-7/8 X 3/8 West. WS-9764-NX1-SS
2-1/4 4 6-1/4 4-1/8 X 1-3/8 A/C WS-9214-CI 3 4-5/8 3-7/8 4-7/8 X 3/8 West. WS-9764-N1-SS
2-3/8 2-5/8 3-9/16 - Wagner WS-9217-R-BZ 3 4-5/8 4 4-7/8 X 3/8 West. WS-9764-M1-SS
2-3/8 3 2-3/4 3-7/32 X 5/16 West. WS-9228-X-SS 3 4-5/8 4 4-7/8 X 3/8 West. WS-9764-MX1-SS
2-3/8 3 5-15/16 3-1/8 X 13/32 West. WS-9230-BZ 3 4-5/8 8 CXS Lincoln WS-9765-CI
2-3/8 3 5-15/16 3-1/8 X 13/32 West. WS-9230-SS 3 4-5/8 8 CXS Lincoln WS-9765-FH-SS
2-1/2 2-55/64 4-1/2 3-1/2 X 3/16 Delco WS-9277-BZ 3 4-3/4 4 - West. WS-9765-FHX-SS
2-1/2 3 3-1/2 3-3/32 X 3/8 L/A WS-9284-BZ 3 4-3/4 5-1/2 5-1/4 X 1-3/8 GE WS-9765-G-SS
2-1/2 3-1/16 5 3-1/4 X 11/32 West. WS-9291-BZ 3 5 3-3/4 5-1/2 X 31/64 Siemens WS-9768-F-BB
2-1/2 3-1/16 5 3-1/4 X 11/32 West. WS-9291-SS 3 5 5-9/16 5-3/8 X 1-3/8 GE WS-9769-E-CI
2-1/2 3-1/16 6-1/4 3-1/4 X 13/32 West. WS-9300-BZ 3 5 6 CXS GE WS-9770-CI
2-1/2 3-1/16 6-1/4 3-1/4 X 13/32 West. WS-9300-SS 3 5 9-3/4 5-3/16 X 3-3/4 A/C WS-9792-CI
2-1/2 3-1/8 3 3-11/32 X 5/16 West. WS-9302-SS 3 5-13/64 4-13/32 - GE WS-9792-B-CI
2-1/2 3-1/8 3-3/4 3-3/8 X 5/16 West. WS-9305-SS 3 5-13/64 4-13/32 - GE WS-9792-B1-CI
2-1/2 3-3/16 2-13/16 3-1/4 X 11/32 GE WS-9344-E-SS 3 5-1/2 8-1/4 - Siemens WS-9792-H-CI
2-1/2 3-3/16 3-3/32 3-1/4 X 13/32 GE WS-9344-N 3 7-1/4 7 - Siemens WS-9792T
2-1/2 3-3/16 3-3/32 3-1/2 X 11/32 GE WS-9344-M-SS 3 7-1/4 7 - Siemens WS-9792-TX-CI
2-1/2 3-3/16 3-3/4 3-1/4 X 3/4 GE WS-9346-SS 3-1/4 4-1/8 8-1/8 4-1/4 X 1-3/8 GE WS-9840-SS
2-1/2 3-3/16 3-3/4 3-7/16 X 1/2 Siemens WS-9346-EX-BB 3-1/2 4-3/16 4 4-7/16 X 3/8 West. WS-9856-SS
2-1/2 3-3/16 3-31/32 3-1/4 X 11/32 GE WS-9346-FX-SS 3-1/2 4-3/8 5-1/4 4-1/2 X 1-3/16 GE WS-9858-SS
2-1/2 3-3/16 3-31/32 3-1/4 X 11/32 GE WS-9346F-SS 3-1/2 4-3/8 5-1/2 4-1/2 X 1/2 GE WS-9859-SS
2-1/2 3-3/16 5 3-1/4 X 7/8 GE WS-9346-G-SS 3-1/2 4-3/8 8-3/4 4-1/2 X 1-1/2 GE WS-9860-SS
2-1/2 3-3/16 6-3/16 - A/C WS-9347-BZ 3-1/2 5 4-1/4 5-1/2 X 23/32 Siemens WS-9865-MX-BB
2-1/2 3-3/16 6-1/4 3-1/4 X 1 GE WS-9350-BZ 3-1/2 5-1/8 4 5-3/8 X 3/8 West. WS-9868-K1-SS
2-1/2 3-3/16 6-1/4 3-1/4 X 1 GE WS-9350-SS 3-1/2 5-1/8 4 5-3/8 X 3/8 West. WS-9868-K1X-SS
2-1/2 3-1/4 5-3/8 3-7/16 X 3/8 West. WS-9362-BZ 3-1/2 5-1/8 4 5-3/8 X 7/16 West. WS-9868-L-SS
2-1/2 3-1/4 5-7/8 3-3/8 X 1/2 Reliance WS-9365-SS 3-1/2 5-1/8 4 5-3/8 X 7/16 West. WS-9868-LX-SS
2-1/2 3-1/4 6-1/4 3-5/16 X 1/2 Century WS-9370-BZ 3-1/2 5-1/8 4-3/8 5-3/8 X 7/16 West. WS-9868-RX-SS
2-1/2 3-5/8 5 CXS GE WS-9470-CI 3-1/2 5-1/8 4-7/16 5-3/8 X 3/8 West. WS-9868-R-SS
2-1/2 3-5/8 6-1/4 - GE WS-9510-CI 3-1/2 5-1/8 7-5/8 - West. WS-9870-CI

80
©Essex Group, Inc., 1998
ELECTRIC MOTOR SLEEVE BEARINGS
INSIDE OUTSIDE OVERALL FLANGE PART INSIDE OUTSIDE OVERALL FLANGE PART
DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. X WIDTH (IN.) MFR. NUMBER DIA. (IN.) DIA. (IN.) LENGTH (IN.) O.D. X WIDTH (IN.) MFR. NUMBER
3-1/2 5-1/8 9-7/16 - West. WS-9880-CI 4-3/16 2-5/16 3-7/8 - Wagner WS-8559-G
3-1/2 5-1/2 6-5/16 6 X 17/32 GE WS-9888-H-CI 4-1/2 5-13/32 4-1/2 5-7/16 X 3/8 West. WS-9968-TX-SS
3-1/2 5-7/8 9-1/4 6 X 1-3/4 A/C WS-9891-CI 4-1/2 5-13/32 4-1/2 5-49/64 X 3/8 West. WS-9968-SX-SS
3-1/2 6-3/4 5-1/8 - Siemens WS-9891-JFX1-CI 4-1/2 5-5/8 5-45/64 5-3/4 X 5/16 GE WS-9969-H-SS
3-5/8 4-3/4 9 4-15/16 X 25/32 Reliance WS-9897-L-SS 4-1/2 6-1/4 4-7/8 6-1/2 X 27/64 West. WS-9972-H1-SS
3-5/8 4-3/4 9 4-15/16 X 13/16 Reliance WS-9897-LX-SS 4-1/2 6-1/4 4-7/8 6-1/2 X 27/64 West. WS-9972-H1X-SS
4 4-11/16 4-3/8 4-15/16 X 7/16 GE WS-9925RA-SS 4-1/2 7 6-13/32 7-13/32 X 17/64 GE WS-9977-A-1-CI
4 4-11/16 4-3/8 4-15/16 X 7/16 GE WS-9925-RAX-SS 4-1/2 7 6-13/32 7-13/32 X 13/32 GE WS-9977-A-CI
4 4-3/4 5-1/4 6-1/4 X 13/64 Siemens WS-9925-REX/F-BB 4-1/2 7-1/4 9-7/16 8 X 1-1/16 GE WS-9977-F-CI
4 4-7/8 5-39/64 5-1/4 X 1/2 GE WS-9926A-SS 4-1/2 8 6-13/32 8-13/32 X 13/32 GE WS-9977-GJ-CI
4 4-7/8 5-39/64 5-1/4 X 1/2 GE WS-9926-SS 4-1/2 8 6-13/32 8-13/32 X 13/32 GE WS-9977-GJX-CI
4 4-7/8 6 5X1 GE WS-9926-H-SS 5 5-3/4 5-1/4 - Seimens WS-9980-YZ-BB
4 4-7/8 6-7/32 5 X 15/32 GE WS-9927-SS 5 6-1/8 7-1/2 6-1/2 X 1/2 West. WS-9982-SS
4 4-7/8 10 5 X 1-1/2 GE WS-9930-X-SS 5 6-1/8 7-3/4 6-1/4 X 3/4 GE WS-9983-SS
4 4-7/8 10-3/4 5 X 1-1/2 GE WS-9930-SS 5 6-3/4 5 7 X 7/16 West. WS-9984-N1-SS
4 4-29/32 4 5-1/4 X 13/32 West. WS-9931-F-SS 5 6-3/4 5 7 X 7/16 West. WS-9984-N1X-SS
4 4-29/32 4 5-1/4 X 13/32 West. WS-9931-E-SS 5 9 8 9-13/32 X 1 GE WS-9990-DF1-CI
4 5-5/8 4-3/8 5-7/8 X 3/8 West. WS-9944-B-SS 5 9 8 9-13/32 X 1 GE WS-9990-DF-CI
4 5-5/8 4-3/8 5-7/8 X 3/8 West. WS-9944-BX-SS 5-1/2 8 6-13/32 8-13/32 X 17/64 GE WS-9997-RI-CI
4 5-3/4 10-3/4 - West. WS-9950-CI 5-1/2 8 6-13/32 8-13/32 X 13/32 GE WS-9997-R-CI
4 6-13/32 6-19/32 - GE WS-9965-G-CI 6-1/2 9-1/4 9-5/8 10 X 1-1/4 GE WS-10075MX2-CI
4 6-13/32 6-5/8 - GE WS-9965-G1-CI 6-1/2 9-1/2 8-1/4 9-7/8 X 1-1/4 GE WS-10076-X-CI
4 6-1/2 5-1/4 - Seimens WS-9965-HX-CI 6-1/2 9-1/2 8-1/4 9-29/32 X 1-1/4 GE WS-10076-CI
4 6-1/2 7-11/16 7-1/8 X 1-1/16 GE WS-9965-K-CI 7-1/2 10-1/4 8-1/4 10-21/32 X 1-1/4 GE WS-10094-KX-CI
4 7-1/4 7-1/4 - Seimens WS-9965-T-CI 7-1/2 10-1/4 8-1/4 10-21/32 X 2-1/4 GE WS-10094K-CI
4 10-1/2 9-3/4 - GE WS-9966-KA-CI

Essex Brownell has access to numerous types and sources of bearings. If you cannot find the bearing you need in this chart
please supply all the dimensions along with complete nameplate data and we will search to find the bearing required.

SELF ALIGNING SLEEVE BEARINGS


INSIDE OUTSIDE OVERALL SPHERICAL PIPE MANUFACTURER PHOTO PART
DIA.(IN.) DIA.(IN.) LENGTH(IN.) DIA.(IN.) DIA.(IN.) NOTES REF. NUMBER
9/64 5/16 5/16 5/16 0.2188 SA-11 SA-141-A1
5/32 11/32 3/8 3/8 0.2500 SA-11 SA-156-B5
3/16 0.380 0.291 .405 - SA-10 SA-181-B22
3/16 15/32 13/32 1/2 - SA-10 SA-187-A2A
SA-1 1/4 0.554 1/2 9/16 0.4063 SA-11 SA-250-D7
1/4 0.554 5/8 9/16 0.4375 SA-11 SA-251-F1
1/4 9/16 9/16 19/32 0.3750 SA-11 SA-251-F7A SA-8
1/4 0.620 39/64 5/8 0.3750 SA-12 SA-251-E5
1/4 5/8 15/32 - - Universal SA-5 EB-1464
1/4 5/8 9/16 5/8 0.3750 SA-11 SA-250-F15
1/4 3/4 1/2 3/4 0.6250 SA-13 SA-250-D19
1/4 51/64 1/2 - - Universal SA-3 EB-1476
9/32 0.684 5/8 11/16 0.5625 SA-11 SA-281-H11A
5/16 9/16 5/8 9/16 0.4375 SA-11 SA-313-H2
SA-3 SA-4 5/16 9/16 1/2 5/8 - SA-10 SA-312-J3C SA-9
5/16 19/32 7/16 5/8 - Redmond SA-10 EB-1235
5/16 5/8 15/32 - - Universal - EB-1434
5/16 3/4 1/2 - - Universal SA-5 EB-1436
5/16 51/64 1/2 - - Universal SA-3 EB-1475
3/8 0.622 3/8 0.622 - SA-10 SA-376-K33
3/8 0.744 1 3/4 0.5000 SA-12 SA-376-L2
3/8 7/8 11/16 - - Fasco SA-1 EB-1451
3/8 1 41/64 - - Universal SA-4 EB-1445 SA-10
27/64 13/16 5/8 7/8 - SA-10 SA-422-K8
1/2 .800 33/64 13/16 - SA-10 SA-502-L13
1/2 0.873 0.680 - - SA-13 SA-500-M15
SA-5 1/2 7/8 11/16 - Fasco SA-1 EB-1450
1/2 0.890 3/4 29/32 0.6875 RMR SA-11 EB-1387
1/2 With Round Cover SA-7 SWH-407
1/2 With Hex Cover SA-8 SWH-408
1/2 Bearing Only SA-9 EB-1490
5/8 1 1 1 0.8125 SA-11 SA-624-T10
SA-11

SA-13
SA-7 SA-12

81
©Essex Group, Inc., 1998
GENERAL PURPOSE BRONZE BUSHINGS
General purpose bronze bushings are available to grade SAE 660 Cast Bronze or Sintered Bronze (Oillite) that has lubrication
impregnated into the bronze. Sintered bushings are available with or without flange.

I.D. O.D. SINTERED CAST BRONZE


(IN.) (IN.) LENGTH PART NUMBER PART NUMBER
1/4 3/8 3/4 WS-0406-6 WC-0406-6
1/4 3/8 1 WS-0406-8 WC-0406-8
1/4 7/16 1 WS-0407-8 WC-0407-8
5/16 7/16 3/4 WS-0507-6 WC-0507-6
5/16 1/2 1 WS-0508-8 WC-0508-8
3/8 1/2 3/4 WS-0608-6 WC-0608-6
3/8 1/2 1 WS-0608-8 WC-0608-8
3/8 9/16 3/4 WS-0609-6 WC-0609-6
3/8 5/8 3/4 WS-0610-6 WC-0610-6 I.D. O.D. FLANGE FLANGED
3/8 5/8 1 WS-0610-8 WC-0610-8 (IN.) (IN.) LENGTH O.D.(IN.) X THICK. PART NUMBER
7/16 9/16 3/4 WS-0709-6 WC-0709-6 1/4 3/8 1/4 1/2 X 1/16 WF-0406-2
7/16 5/8 1-1/4 WS-0710-10 WC-0710-10 1/4 3/8 3/8 1/2 X 1/16 WF-0406-3
1/2 5/8 1 WS-0810-8 WC-0810-8 1/4 3/8 3/4 1/2 X 1/16 WF-0406-6
1/2 5/8 1-1/4 WS-0810-10 WC-0810-10 5/16 7/16 3/8 9/16 X 1/16 WF-0507-3
1/2 5/8 1-1/2 WS-0810-12 WC-0810-12 5/16 7/16 3/4 9/16 X 1/16 WF-0507-6
1/2 11/16 1-1/2 WS-0811-12 WC-0811-12 3/8 1/2 1/2 11/16 X 1/16 WF-0608-4
1/2 3/4 3/4 WS-0812-6 WC-0812-6 3/8 1/2 3/4 11/16 X 1/16 WF-0608-6
1/2 3/4 1 WS-0812-8 WC-0812-8 3/8 1/2 1 11/16 X 1/16 WF-0608-8
1/2 3/4 1-1/4 WS-0812-10 WC-0812-10 3/8 9/16 3/4 11/16 X 1/16 WF-0609-6
1/2 13/16 1-1/2 WS-0813-12 WC-0813-12 3/8 5/8 3/4 7/8 X 1/16 WF-0610-6
1/2 7/8 1-1/2 WS-0814-12 WC-0814-12 3/8 5/8 3/4 7/8 X 1/16 WF-0610-6
9/16 11/16 1-1/2 WS-0911-12 WC-0911-12 3/8 5/8 1 7/8 X 1/16 WF-0610-8
9/16 3/4 1-1/2 WS-0912-12 WC-0912-12 7/16 9/16 3/4 11/16 X 1/16 WF-0709-6
9/16 13/16 1-1/2 WS-0913-12 WC-0913-12 7/16 5/8 1-1/4 7/8 X 1/8 WF-0710-10
5/8 3/4 1 WS-1012-8 WC-1012-8 1/2 5/8 1 7/8 X 1/8 WF-0810-8
5/8 3/4 1-1/2 WS-1012-12 WC-1012-12 1/2 5/8 1-1/4 7/8 X 1/8 WF-0810-10
5/8 13/16 1-1/2 WS-1013-12 WC-1013-12 1/2 5/8 1-1/2 7/8 X 1/8 WF-0810-12
5/8 7/8 3/4 WS-1014-6 WC-1014-6 1/2 3/4 3/4 1 X 1/8 WF-0812-6
5/8 7/8 1-1/4 WS-1014-10 WC-1014-10 1/2 3/4 1 1 X 1/8 WF-0812-8
5/8 7/8 1-1/2 WS-1014-12 WC-1014-12 1/2 3/4 1-1/4 1 X 1/8 WF-0812-10
5/8 1 1 WS-1016-8 WC-1016-8 5/8 3/4 1 1 X 1/8 WF-1012-8
11/16 7/8 1-1/2 WS-1114-12 WC-1114-12 5/8 13/16 1-1/2 1 X 1/8 WF-1013-12
3/4 7/8 3/4 WS-1214-6 WC-1214-6 5/8 7/8 3/4 1-1/8 X 1/8 WF-1014-6
3/4 7/8 1 WS-1214-8 WC-1214-8 5/8 7/8 1-1/4 1-1/8 X 1/8 WF-1014-10
3/4 7/8 1-1/2 WS-1214-12 WC-1214-12 5/8 1 1 1-1/4 X 3/16 WF-1016-8
3/4 1 3/4 WS-1216-6 WC-1216-6 3/4 7/8 3/4 1-1/8 X 1/8 WF-1214-6
3/4 1 1 WS-1216-8 WC-1216-8 3/4 1 3/4 1-1/4 X 3/16 WF-1216-6
3/4 1 1-1/2 WS-1216-12 WC-1216-12 3/4 1 1 1-1/4 X 3/16 WF-1216-8
3/4 1-1/8 1-1/2 WS-1218-12 WC-1218-12 3/4 1 1-1/2 1-1/4 X 3/16 WF-1216-12
13/16 1 1-1/2 WS-1316-12 WC-1316-12 7/8 1 1 1-1/4 X 3/16 WF-1416-8
7/8 1 1 WS-1416-8 WC-1416-8 7/8 1-1/8 1 1-1/2 X 3/16 WF-1418-8
7/8 1 1-1/2 WS-1416-12 WC-1416-12 7/8 1-1/8 1-1/2 1-1/2 X 3/16 WF-1418-12
7/8 1-1/8 1 WS-1418-8 WC-1418-8 7/8 1-1/8 1-3/4 1-1/2 X 3/16 WF-1418-14
7/8 1-1/8 1-1/2 WS-1418-12 WC-1418-12 1 1-1/4 1-1/4 1-1/2 X 3/16 WF-1620-10
7/8 1-1/8 1-3/4 WS-1418-14 WC-1418-14 1 1-1/4 1-1/2 1-1/2 X 3/16 WF-1620-12
1 1-1/4 1-1/4 WS-1620-10 WC-1620-10 1 1-3/8 1 1-5/8 X 3/16 WF-1622-8
1 1-1/4 1-1/2 WS-1620-12 WC-1620-12 1 1-3/8 1-3/4 1-5/8 X 3/16 WF-1622-14
1 1-3/8 1 WS-1622-8 WC-1622-8 1-1/4 1-1/2 1-1/4 1-3/4 X 3/16 WF-2024-10
1 1-3/8 1-3/4 WS-1622-14 WC-1622-14 1-1/2 1-3/4 1-1/2 2 X 3/16 WF-2428-12
1-1/4 1-1/2 1-1/4 WS-2024-10 WC-2024-10
1-1/2 1-3/4 1-1/2 WS-2428-12 WC-2428-12 Common sizes listed. Please provide dimensions if
1-1/2 1-3/4 1-3/4 WS-2428-14 WC-2428-14 different size is required. Essex Brownel also carries
Sintered and Cast bronze bar stock. Call for price and
availability.

82
©Essex Group, Inc., 1998
BEARING ACCESSORIES
BEARING SPRING WASHERS
Used to eliminate endplay
in electric motors, and
preload the bearings to
reduce
the C
possibility
of bearing
damage
due to A
vibration STYLE A STYLE B STYLE C
and Stamped steel wavy spring Split edge formed wavy spring 3 finger spring steel washers
repetitive washers, stamped from sheets of washers. Produced from edge counteract noise, excess wear,
spring steel then formed to winding flat wire resulting in a endplay and vibration, especially
and non- create wavy design. Spring rate is circular grain design that reduces at high speeds. They promote
repetitive lineal from 20% to 80% as spring the chance of breakage common efficiency and smooth operation,
runout. washer is compressed. Made with stamped spring design. reducing skidding wear on
from high carbon steel. Split ring design produces a rotating parts. Made from high
Wavy spring washers are constant and even spring rate carbon steel.
supplied in three styles. through-out deflection. Made
from carbon steel.
BEARING BEARING O.D. I.D. PRELOAD BEARING BEARING O.D. I.D. PRELOAD
O.D.--MM SERIES A (IN.) C (IN.) STYLE IN LB. PART # O.D.--MM SERIES A (IN.) C (IN.) STYLE IN LB. PART #
10 R2 .367 .265 A 2 To 4 BSW-2 47 6005,6204,6303 1.85 1.707 B 29 BSW-47
13 R2A,R3 .492 .350 A 3 To 5 BSW-3 52 6205,6304 2.022 1.359 C 17 To 23 BRW-1144
16 634 .595 .312 C 3 To 1 BRW-1100 52 6205,6304 2.047 1.897 B 32 BSW-52
16 634,R4 .618 .440 A 3 To 5 BSW-4 62 6008,6206,6305 2.441 2.263 B 38 BSW-62
19 635,636 .728 .344 C 4 To 8 BRW-1108 72 6207,6306 2.835 2.646 B 44 BSW-72
19 635,636,R4 .734 .531 A 4 To 7 BSW-5 80 6010,6208,6307 3.15 2.961 B 49 BSW-80
22 627,608 .846 .453 C 3 To 7 BRW-1104 85 6209 3.346 3.113 B 52 BSW-85
22 627,608,R6 .855 .650 A 4 To 7 BSW-6 90 6011,6210,6308 3.543 3.31 B 56 BSW-90
24 .926 .453 C 6 To 10 BRW-1112 100 6013,6211,6309 3.937 3.704 B 62 BSW-100
26 629,6000 1.004 .516 C 5 To 9 BRW-1116 110 6014,6212,6310 4.331 4.098 B 68 BSW-110
30 6200 1.164 .688 C 9 To 13 BRW-1120 120 6213,6311 4.724 4.491 B 74 BSW-120
30 6200 1.181 1.048 B 19 BSW-30 125 6214 4.921 4.688 B 77 BSW-125
32 6002,6201 1.24 .688 C 10 To 14 BRW-1124 130 6017,6215,6312 5.118 4.885 B 80 BSW-130
32 6002,6201 1.26 1.127 B 20 BSW-32 140 6018,6216,6313 5.512 5.279 B 86 BSW-140
35 6003,6202,6300 1.36 .814 C 11 To 15 BRW-1128 150 6217,6314 5.906 5.672 B 91 BSW-150
35 6003,6202,6300 1.378 1.245 B 22 BSW-35 160 6218,6315 6.299 6.066 B 99 BSW-160
37 6004,6301 1.457 1.314 B 23 BSW-37 170 6219,6316 6.693 6.46 B 105 BSW-170
40 6203 1.555 .971 C 15 To 21 BRW-1132 180 6220,6317 7.087 6.711 B 111 BSW-180
40 6203 1.555 1.00 C 31 To 39 BRW-1136 190 6221,6318 7.48 7.105 B 117 BSW-190
40 6203 1.575 1.432 B 25 BSW-40 200 6222,6319 7.874 7.499 B 123 BSW-200
42 6004,6302 1.654 1.511 B 26 BSW-42 215 6224,6320 8.465 8.089 B 133 BSW-215
47 6005,6204,6303 1.83 1.189 C 17 To 23 BRW-1140
NYLON & STEEL
FIBER THRUST WASHERS
Spacer Washers
Made from hard vulcanized fibre. All Nylon or steel washers, ideal for
washers are 1/32" thick. FW-1 through use as thrust or spacer washers on
FW-26 sold in packages of 250, FW-27 electric motors. Sold 100 per bag.
through FW-37 sold in packages of 100.
NYLON STEEL
I.D. (IN.) O.D. (IN.) PART # I.D. (IN.) O.D. (IN.) PART # .020 THICK .030 THICK .020 THICK
3/16 3/8 FW-1 3/4 1-1/16 FW-19 I.D. (IN.) O.D. (IN.) PART # PART # PART #
1/4 3/8 FW-2 13/16 1-1/8 FW-20 1/4 3/8 TNW-1N TNW-2N
1/4 1/2 FW-3 7/8 1-3/16 FW-21 5/16 1/2 TNW-3N
5/16 7/16 FW-4 15/16 1-1/4 FW-22 3/8 9/16 TNW-4N
5/16 9/16 FW-5 1 1-1/4 FW-23 7/16 5/8 TNW-5N
3/8 1/2 FW-6 1-1/32 1-5/16 FW-24 1/2 11/16 TNW-6N* TNW-7N MW-1
3/8 5/8 FW-7 1-1/16 1-3/8 FW-25 9/16 3/4 TNW-8N
7/16 5/8 FW-8 1-1/8 1-9/32 FW-26 5/8 13/16 TNW-9N* TNW-10N
1/2 5/8 FW-9 1-3/16 1-9/16 FW-27 5/8 13/16 TNW-11N**
1/2 11/16 FW-10 1-1/4 1-5/8 FW-28 21/32 27/32 TNW-12N TNW-13N**
1/2 3/4 FW-11 1-5/16 113/16 FW-29 11/16 7/8 TNW-14N
9/16 13/16 FW-12 1-3/8 1-7/8 FW-30 11/16 15/16 MW-4
5/8 3/4 FW-13 1-1/2 2 FW-31 3/4 1 TNW-15N** MW-5
13/16 1-1/16 MW-6
5/8 13/16 FW-14 1-5/8 2 FW-32
7/8 1-1/8 TNW-16N** MW-7
5/8 7/8 FW-15 1-3/4 2-1/4 FW-33
1 1-1/4 TNW-17N**
21/32 25/32 FW-16 1-7/8 2-3/8 FW-34
1 1-5/16 MW-8
21/32 7/8 FW-17 2 2-1/2 FW-35 1-1/16 1-5/16 MW-9
11/16 15/16 FW-18 2-1/4 2-3/4 FW-36
* .015" Thick ** .060 Thick 83
©Essex Group, Inc., 1998
MOTOR REPAIR ACCESSORIES
EYEBOLTS MOTOR SHAFT FLINGERS
Forged from special, bar Inexpensive rubber flingers fit
quality, fine grain, domestic snug on the shaft of electric
carbon steel. Heat treated for motors to prevent water from
strength and desired creeping up the shaft into the
properties. Shoulder style housing damaging bearings and
eyebolts provide maximum other components of the motor.
capacity. Available in SAE &
metric thread sizes.

"A" "B" "C" PHOTO PART


INSIDE DIA. SHOULDER DIA. OUTSIDE DIA. REF. NUMBER
(IN.) (IN.) (IN.)
SAE METRIC 1/2 1-1/4 2-1/4 1 TER-4
"A" "B" "C" "A" 5/8 1-1/4 2-1/4 1 TER-5
THREAD SIZE PART SHANK I. D. THREAD SIZE PART 3/4 1-1/4 2-1/4 1 TER-6
DIA. X TPH (IN.) NUMBER LENGTH (IN.) EYE (IN.) DIA. X PITCH NUMBER 7/8 1-1/4 2 2 TER-7
1/4 x 20 EYE-21 1 3/4 6mm X 1.0 EYE-21M 1-1/8 1-1/2 2-7/16 2 TER-9
5/16 x 18 EYE-22 1-1/8 7/8 7mm X 1.0 EYE-22M 1-1/4 1-5/8 3 2 TER-11
3/8 x 16 EYE-23 1-1/4 1 8mm X 1.25 EYE-23M 1-5/8 2-1/8 3-3/16 2 TER-13
7/16 x 14 EYE-24 1-3/8 1-1/16 10mm X 1.5 EYE-24M 1-7/8 2-1/4 3-1/8 2 TER-15
1/2 x 13 EYE-25 1-1/2 1-3/16 12mm X 1.7 EYE-25M 2-1/8 2-1/2 3-1/4 2 TER-17
9/16 x 12 EYE-26 1-3/4 1-3/8 14mm X 2.0 EYE-26M 2-3/8 2-3/4 3-1/2 2 TER-19
5/8 x 11 EYE-27 1-3/4 1-3/8 16mm X 2.0 EYE-27M 2-7/8 3-3/8 4-1/8 2 TER-23
3/4 x 10 EYE-28 2 1-1/2 18mm X 2.5 EYE-28M 3-3/8 3-7/8 4-3/4 2 TER-27
7/8 x 9 EYE-29 2-1/4 1-5/8 20mm X 2.5 EYE-29M
1x8 EYE-30 2-1/2 1-3/4 24mm X 3.0 EYE-30M
1-1/8 x 7 EYE-31 2-3/4 2 27mm X 3.0 EYE-31M
1-1/4 x 7
1-1/2 x 6
EYE-32
EYE-33
3
3-1/2
2-3/16
2-1/2
30mm X 3.5
36mm X 4.0
EYE-32M
EYE-33M
CONNECTION REPLACEMENT
NAMEPLATES MOTOR
Aluminum nameplates NAMEPLATES
NAMEPLATE DRIVE SCREWS showing standard Aluminum nameplates for
connection diagrams for 3 use on all types of electric
Self threading drive screws hold nameplates in place.
phase dual voltage motors motors. Space provided for
Simply drill the proper hole, and drive in place with a
available in 9 lead delta or all necessary data, also
hammer.
wye diagrams. suitable for use on
generators and transformers.

TD-10: 1-7/8" X 2-1/4" TD-14: 1-9/16" X 2-11/16"

A B C D RECOMMENDED
PILOT OVERALL LENGTH HEAD HOLE SIZE (IN.)/ PART
DIA.(IN.) DIA.(IN.) (IN.) DIA.(IN.) DRILL NUMBER NUMBER
1/16 5/64 3/16 1/8 .067/ 51 TD-51
3/32 7/64 3/16 13/64 .104/ 37 TD-37
7/64 9/64 1/4 1/4 .120/ 31 TD-31
1/8 5/32 5/16 9/32 .136/ 29 TD-29

TD-12: 1-1/2" X 2-3/4" TD-16: 1-15/32" X 3-31/32"

84
©Essex Group, Inc., 1998
MOTOR REPAIR ACCESSORIES
SILICONE RUBBER SPACE HEATERS WIDTH LENGTH SUGGESTED PART
(IN.) (IN.) WATTAGE VOLTAGE FRAME SIZE NUMBER
Silicone rubber space heaters 1 6 30 120 140-180 TFH-03012
help prevent condensation in 1 6 30 240 140-180 TFH-03024
electric motors, mounted to 1 12 60 120 210-250 TFH-06012
the stator shell under each end 1 12 60 240 210-250 TFH-06024
turn. Use silicone rubber 1 24 120 120 280-360 TFH-12012
adhesive to secure the heater 1 24 120 240 280-360 TFH-12024
to the stator shell. All heaters 2 24 240 120 400-440 TFH-24012
are made of .055" thick flexible silicone rubber with 2 24 240 240 400-440 TFH-24024
fiberglass reinforcement. Leads are 24" long silicone
rubber. Maximum operating temperature is 475°F.

STEEL TERMINAL BOXES


• Economical
• Universal design - fits most electric motors.
• Sizes to fit 140 to 500 series motor frames
These terminal boxes are manufactured with 16 gauge,
deep-drawn, cold rolled steel. Each terminal box is
costed with an oil film to prevent rusting.

COLD ROLLED STEEL


CUBIC BOX DIMENSIONS FLANGE MOTOR ENTRY MOUNTING BOLT CONDUIT FRAME PART
INCHES HEIGHT WIDTH DEPTH WIDTH OPENING CIRCLE DIA. OPENING SIZES NUMBER
A (IN.) B (IN.) C (IN.) D (IN.) E (IN.) F (IN.) (IN.)
30 5-3/16 3 2-1/2 4-1/2 1-5/8 2-1/4 3/4 & 1 140T - 215T MTB-1
50 4-3/4 3-7/8 3-1/16 5-1/2 2-3/8 3-1/8 1-11/16 254T - 256T MTB-2
190 8 5-1/8 5 7 2-1/2 4 2-1/2 284T - 365T MTB-3
500 12 6 7 7-3/4 2-1/2 None 3 404T - 445T MTB-4

CAST TERMINAL BOXES


• Available in heavy cast iron or aluminum
• All conduit openings are standard pipe threads
• Sizes to fit 5 HP to 500 HP
When corrosion factors are too tough for steel terminal
boxes, cast Iron or aluminum is the answer. Each terminal
box comes complete with gaskets on all
machined surfaces.

CUBIC BOX DIMENSIONS FLANGE MOTOR ENTRY MOUNTING BOLT CONDUIT FRAME CAST CAST
INCHES HEIGHT WIDTH DEPTH WIDTH OPENING CIRCLE DIA. OPENING SIZES IRON ALUMINUM
A (IN.) B (IN.) C (IN.) D (IN.) E (IN.) F (IN.) (IN.) PART NUMBER PART NUMBER
81 6 5-1/8 4 6-7/8 1-3/4 2-1/4 - 3-3/8 1 NPT 184T - 286T TBI-1 TBA-1
242 9-3/4 6-1/4 5-5/8 8-1/4 2-1/4 2-3/4 - 5 2 NPT 286T - 365T TBI-2 TBA-2
657 12-1/4 9 7-3/4 11-1/4 2-3/4 3-1/4 - 8 2-1/2 NPT 365T - 445T TBI-3 TBA-3
995 14-3/4 10-5/8 8-1/2 13-1/4 3-1/2 5 - 10 3 NPT 445T & Larger TBI-4 TBA-4

GASKETS FOR STEEL TERMINAL BOXES TERMINAL GASKET BETWEEN COVER


All gaskets are made from 1/32" thick vellumoid, resistant to oil, grease, gasoline BOX BASE AND MOTOR GASKET
MTB-1 RG-1 CG-1
and water. MTB-2 RG-2 CG-2
MTB-3 RG-3 CG-3

85
©Essex Group, Inc., 1998
VANGUARD START CAPACITORS
• Temperature range -40°C to 65°C
• Suitable for 50 or 60 Cycle
• Plastic case requires no insulation
• 2-1/4" spade terminals per post
• Made in USA

125 VOLT 250 VOLT


MFD. CASE SIZE (IN.) PART NUMBER MFD. CASE SIZE (IN.) PART NUMBER
21-25 1-7/16 X 2-3/4 BC-21 21-25 1-7/16 X 2-3/4 BC-21M-250
25-30 1-7/16 X 2-3/4 BC-25 25-30 1-7/16 X 2-3/4 BC-25M-250
30-36 1-7/16 X 2-3/4 BC-30 30-36 1-7/16 X 2-3/4 BC-30M-250
36-43 1-7/16 X 3-3/8 BC-36M-250
36-43 1-7/16 X 2-3/4 BC-36
36-43 1-7/16 X 2-3/4 BC-36M-250-S
43-53 1-7/16 X 2-3/4 BC-43 43-53 1-7/16 X 3-3/8 BC-43M-250
53-64 1-7/16 X 2-3/4 BC-56 47-56 1-7/16 X 3-3/8 BC-47M-250
64-77 1-7/16 X 2-3/4 BC-64 53-64 1-7/16 X 3-3/8 BC-53M-250
72-88 1-7/16 X 2-3/4 BC-75 64-77 1-13/16 X 3-3/8 BC-64M-250
88-108 1-7/16 X 2-3/4 BC-86 72-88 1-13/16 X 3-3/8 BC-72M-250
108-130 1-7/16 X 2-3/4 BC-108 88-108 1-13/16 X 3-3/8 BC-88M-250
124-149 1-7/16 X 2-3/4 BC-124 108-130 1-13/16 X 3-3/8 BC-108M-250
130-156 1-7/16 X 2-3/4 BC-130 124-149 1-13/16 X 3-3/8 BC-124M-250
130-156 1-13/16 X 3-3/8 BC-130M-250
145-175 1-7/16 X 2-3/4 BC-145
145-175 2-1/16 X 3-3/8 BC-145M-250
161-193 1-7/16 X 2-3/4 BC-161 161-193 1-13/16 X 4-3/8 BC-161M-250
189-227 1-7/16 X 2-3/4 BC-189 189-227 2-1/16 X 4-3/8 BC-189M-250
200-240 1-7/16 X 2-3/4 BC-200 216-259 2-1/16 X 4-3/8 BC-216M-250
216-259 1-7/16 X 2-3/4 BC-216 233-280 2-1/16 X 4-3/8 BC-233M-250
243-292 1-7/16 X 2-3/4 BC-243 270-324 2-1/16 X 4-3/8 BC-280M-250
270-324 1-7/16 X 2-3/4 BC-270 340-408 2-1/16 X 4-3/8 BC-340M-250
300-360 1-7/16 X 2-3/4 BC-300 400-480 2-9/16 X 4-3/8 BC-400M-250
324-388 1-7/16 X 2-3/4 BC-324
330 VOLT
324-388 1-13/16 X 3-3/8 BC-324-S
MFD. CASE SIZE (IN.) PART NUMBER
334-401 1-7/16 X 2-3/4 SLF-6
21-25 1-13/16 X 3-3/8 BC-21M-330
340-408 1-13/16 X 3-3/8 BC-340 25-30 1-13/16 X 3-3/8 BC-25M-330
378-440 1-13/16 X 3-3/8 BC-378 30-36 1-13/16 X 3-3/8 BC-30M-330
400-480 1-13/16 X 3-3/8 BC-400 36-43 1-13/16 X 3-3/8 BC-36M-330
437-525 1-7/16 X 3-3/8 SLF-7 43-53 1-13/16 X 3-3/8 BC-43M-330
460-552 1-13/16 X 3-3/8 BC-460 53-64 1-13/16 X 3-3/8 BC-54M-330
540-648 1-13/16 X 4-3/8 BC-540 64-77 1-13/16 X 3-3/8 BC-64M-330
540-648 1-13/16 X 3-3/8 BC-540-S 72-88 1-13/16 X 4-3/8 BC-72M-330
590-708 1-13/16 X 4-3/8 BC-590 88-108 2-1/16 X 3-3/8 BC-88M-330
88-108 1-13/16 X 4-3/8 BC-88M-330-S
590-708 1-13/16 X 3-3/8 BC-590-S
108-130 2-1/16 X 4-3/8 BC-108M-330
708-849 2-1/16 X 4-3/8 BC-705 124-149 2-1/16 X 4-3/8 BC-124M-330
710-852 1-13/16 X 3-3/8 BC-705-S 130-156 2-1/16 X 4-3/8 BC-130M-330
829-994 2-1/16 X 4-3/8 BC-800 145-174 2-9/16 X 4-3/8 BC-145M-330
815-975 1-13/16 X 4-3/8 BC-815 161-193 2-9/16 X 4-3/8 BC-161M-330
1000-1200 2-1/16 X 4-3/8 BC-1000 189-226 2-9/16 X 4-3/8 BC-189M-330
216-259 2-9/16 X 4-3/8 BC-216M-330
165 VOLT 270-324 2-9/16 X 4-3/8 BC-270M-330
MFD. CASE SIZE (IN.) PART NUMBER
125 VOLT MIDGET CASE
108-130 1-7/16 X 3-3/8 BC-108M-165
MFD. CASE SIZE (IN.) PART NUMBER
124-149 1-7/16 X 3-3/8 BC-124M-165
108-130 1-1/8 X 2-5/8 MC-108S
145-175 1-7/16 X 3-3/8 BC-145M-165 124-149 1-1/8 X 2-5/8 MC-124S
161-193 1-13/16 X 3-3/8 BC-161M-165 145-175 1-1/8 X 2-5/8 MC-145S
189-227 1-13/16 X 3-3/8 BC-189M-165 161-193 1-1/8 X 2-5/8 MC-161S
233-280 1-13/16 X 3-3/8 BC-233M-165 194-216 1-3/8 X 2-1/2 MC-194S
243-292 1-13/16 X 3-3/8 BC-243M-165 216-259 1-3/8 X 2-1/2 MC-216S
270-324 1-13/16 X 3-3/8 BC-270M-165
340-408 1-13/16 X 4-3/8 BC-340M-165 RECESSED CASE
378-453 1-13/16 X 4-3/8 BC-378M-165 MFD. VOLTAGE CASE SIZE (IN.) PART NUMBER
400-480 1-13/16 X 4-3/8 BC-400M-165 159-191 125 2-1/16 X 4-3/8 BC-159-REC
710-852 2-1/16 X 4-3/8 BC-710M-165 250-300 125 2-1/16 X 4-3/8 BC-250-REC
815-970 2-1/16 X 4-3/8 BC-815M-165 43-52 250 2-1/16 X 4-3/8 BC-43M-250-REC
59-71 250 2-1/16 X 4-3/8 BC-59M-250-REC
1020-1264 2-1/16 X 4-3/8 BC-1020M-165
86-103 250 2-1/16 X 4-3/8 BC-86M-250-REC
105-126 250 2-1/16 X 4-3/8 BC-105M-250-REC
These capacitors have a 1-3/8" recess to hold overload on submersible
pump control panels.

86
©Essex Group, Inc., 1998
GENERAL ELECTRIC RUN CAPACITORS
GE's Gem III capacitors are manufactured with high-grade metallized
polypropylene film. This film is in the range of 6 to 10 microns thick, depending
on the application voltage and conditions. the metallized electrode is several
hundred angstroms thick.
The film is wound into capacitor rolls on high-speed, high-precision machines.
The winding is extremely tight so that there is not
enough space between the layers for corona
(localized partial electrical discharges) to occur. The rolls are sprayed on
both ends with metal to make connection to the extremely thin edges of
the metallized electrodes. This process is critical to the quality and
performance of the capacitors.
The rolls are assembled into metal cases, GE's proprietary Dielektrol VI
liquid is introduced under vacuum, and the capacitors are sealed. They
are then subjected to 100% electrical testing for capacitance, dissipation
factor, and high potential electrical withstand, both terminal-to-terminal.

ROUND CASE
370 VOLT 440 VOLT
MFD. CASE SIZE (IN.) PART NUMBER MFD. CASE SIZE (IN.) PART NUMBER
5 1-3/4 X 2-7/8 RD-5-370 10 1-3/4 X 2-7/8 RD-10-440
7.5 1-3/4 X 2-7/8 RD-7.5-370 12.5 1-3/4 X 2-7/8 RD-12.5-440
10 1-3/4 X 2-7/8 RD-10-370 15 1-3/4 X 2-7/8 RD-15-440
15 1-3/4 X 2-7/8 RD-15-370 17.5 1-3/4 X 2-7/8 RD-17.5-440
17.5 1-3/4 X 2-7/8 RD-17.5-370 20 1-3/4 X 3-7/8 RD-20-440
20 1-3/4 X 2-7/8 RD-20-370 25 1-3/4 X 3-7/8 RD-25-440
22.5 1-3/4 X 2-7/8 RD-22.5-370 30 2 X 3-7/8 RD-30-440
25 1-3/4 X 2-7/8 RD-25-370 35 2 X 3-7/8 RD-35-440
30 1-3/4 X 2-7/8 5VR0303 40 2 X 3-7/8 RD-40-440
30 1-3/4 X 3-7/8 RD-30-370 45 2-1/2 X 3-7/8 RD-45-440
35 1-3/4 X 3-7/8 RD-35-370 50 2-1/2 X 3-7/8 RD-50-440
40 1-3/4 X 3-7/8 RD-40-370 55 2-1/2 X 4-3/4 RD-55-440
45 2 X 3-7/8 RD-45-370 60 2-1/2 X 4-3/4 RD-60-440
50 2 X 3-7/8 RD-50-370 70 2-1/2 X 4-3/4 RD-70-440
60 2-1/2 X 3-7/8 RD-60-370 75 2-1/2 X 5-1/4 RD-75-440

OVAL CASE
370 VOLT 440 VOLT
MFD. CASE SIZE (IN.) PART NUMBER MFD. CASE SIZE (IN.) PART NUMBER
2 1-5/16 X 2-5/32 X 2-1/8 OV-2-370 2 1-5/16 X 2-5/32 X 2-1/8 OV-2-440
3 1-5/16 X 2-5/32 X 2-1/8 OV-3-370 3 1-5/16 X 2-5/32 X 2-1/8 OV-3-440
4 1-5/16 X 2-5/32 X 2-1/8 OV-4-370 4 1-5/16 X 2-5/32 X 2-7/8 OV-4-440
5 1-5/16 X 2-5/32 X 2-1/8 OV-5-370 5 1-5/16 X 2-5/32 X 2-7/8 OV-5-440
6 1-5/16 X 2-5/32 X 2-1/8 OV-6-370 6 1-5/16 X 2-5/32 X 2-7/8 OV-6-440
7.5 1-5/16 X 2-5/32 X 2-7/8 OV-7.5-370 7.5 1-5/16 X 2-5/32 X 3-7/8 OV-7.5-440
10 1-5/16 X 2-5/32 X 2-7/8 OV-10-370 10 1-5/16 X 2-5/32 X 3-7/8 OV-10-440
12.5 1-5/16 X 2-5/32 X 3-7/8 OV-12.5-370 12.5 1-29/32 X 2-29/32 X 3-7/8 OV-12.5-440
15 1-29/32 X 2-29/32 X 2-1/8 OV-15-370 15 1-29/32 X 2-29/32 X 2-7/8 OV-15-440
17.5 1-29/32 X 2-29/32 X 2-7/8 OV-17.5-370 17.5 1-29/32 X 2-29/32 X 2-7/8 OV-17.5-440
20 1-29/32 X 2-29/32 X 2-7/8 OV-20-370 20 1-29/32 X 2-29/32 X 2-7/8 OV-20-440
25 1-29/32 X 2-29/32 X 2-7/8 OV-25-370 25 1-29/32 X 2-29/32 X 2-7/8 OV-25-440
30 1-29/32 X 2-29/32 X 2-7/8 OV-30-370 30 1-29/32 X 2-29/32 X 3-7/8 OV-30-440
35 1-29/32 X 2-29/32 X 3-7/8 OV-35-370 35 1-29/32 X 2-29/32 X 3-7/8 OV-35-440
40 1-29/32 X 2-29/32 X 3-7/8 OV-40-370 40 1-29/32 X 2-29/32 X 3-7/8 OV-40-440
45 1-29/32 X 2-29/32 X 5-3/4 OV-45-370 45 1-29/32 X 2-29/32 X 4-3/4 OV-45-440
50 1-29/32 X 2-29/32 X 5-3/4 OV-50-370 50 1-31/32 X 3-21/32 X 3-7/8 OV-50-440
55 1-31/32 X 3-21/32 X 3-7/8 OV-55-370 55 1-31/32 X 3-21/32 X 4-3/4 OV-55-440
60 1-31/32 X 3-21/32 X 3-7/8 OV-60-370 60 1-31/32 X 3-21/32 X 4-1/4 OV-60-440
75 1-31/32 X 3-21/32 X 5-1/2 OV-75-440

87
©Essex Group, Inc., 1998
GENERAL ELECTRIC RUN CAPACITORS
DUAL RATED ROUND CASE
370 VOLT 440 VOLT
MFD. CASE SIZE (IN.) PART NUMBER MFD. CASE SIZE (IN.) PART NUMBER
15/10 2 X 2-7/8 RD-15/10-370 15/4 2 X 2-7/8 RD-15/4-440
15/4 2 X 2-7/8 RD-15/4-370 15/5 2 X 2-7/8 RD-15/5-440
15/5 2 X 2-7/8 RD-15/5-370 15/7.5 2 X 3-7/8 RD-15/7.5-440
15/7.5 2 X 2-7/8 RD-15/7.5-370 20/4 2 X 2-7/8 RD-20/4-440
20/10 2 X 2-7/8 RD-20/10-370 20/5 2 X 2-7/8 RD-20/5-440
20/4 2 X 2-7/8 RD-20/4-370 20/7.5 2 X 3-7/8 RD-20/7.5-440
20/5 2 X 2-7/8 RD-20/5-370 25/10 2 X 3-7/8 RD-25/10-440
20/7.5 2 X 2-7/8 RD-20/7.5-370 25/4 2 X 3-7/8 RD-25/4-440
25/10 2 X 3-7/8 RD-25/10-370 25/5 2 X 3-7/8 RD-25/5-440
25/4 2 X 2-7/8 RD-25/4-370 25/7.5 2 X 3-7/8 RD-25/7.5-440
25/5 2 X 2-7/8 RD-25/5-370 30/10 2 X 3-7/8 RD-30/10-440
25/7.5 2 X 2-7/8 RD-25/7.5-370 30/4 2 X 3-7/8 RD-30/4-440
30/10 2 X 3-7/8 RD-30/10-370 30/5 2 X 3-7/8 RD-30/5-440
30/4 2 X 3-7/8 RD-30/4-370 30/7.5 2 X 3-7/8 RD-30/7.5-440
30/5 2 X 3-7/8 RD-30/5-370 35/4 2 X 4-3/4 RD-35/4-440
30/7.5 2 X 3-7/8 RD-30/7.5-370 35/5 2 X 4-3/4 RD-35/5-440
35/10 2 X 3-7/8 RD-35/10-370 35/7.5 2 X 4-3/4 RD-35/7.5-440
35/4 2 X 3-7/8 RD-35/4-370 35/10 2 X 4-3/4 RD-35/10-440
35/5 2 X 3-7/8 RD-35/5-370 40/4 2 X 4-3/4 RD-40/4-440
35/7.5 2 X 3-7/8 RD-35/7.5-370 40/5 2 X 4-3/4 RD-40/5-440
40/10 2 X 3-7/8 RD-40/10-370 40/7.5 2 X 4-3/4 RD-40/7.5-440
40/4 2 X 3-7/8 RD-40/4-370 40/10 2 X 4-3/4 RD-40/10-440
40/5 2 X 3-7/8 RD-40/5-370 45/4 2 X 4-3/4 RD-45/4-440
40/7.5 2 X 3-7/8 RD-40/7.5-370 45/5 2-1/2 X 3-7/8 RD-45/5-440
45/10 2 X 4-3/4 RD-45/10-370 45/7.5 2-1/2 X 3-7/8 RD-45/7.5-440
45/4 2 X 4-3/4 RD-45/4-370 50/10 2-1/2 X 4-3/4 RD-50/10-440
45/5 2 X 4-3/4 RD-45/5-370 50/5 2-1/2 X 4-3/4 RD-50/5-440
45/7.5 2 X 4-3/4 RD-45/7.5-370 50/7.5 2-1/2 X 4-3/4 RD-50/7.5-440
50/10 2 X 4-3/4 RD-50/10-370 55/10 2-1/2 X 4-3/4 RD-55/10-440
50/5 2 X 4-3/4 RD-50/5-370 55/5 2-1/2 X 4-3/4 RD-55/5-440
50/7.5 2 X 4-3/4 RD-50/7.5-370 55/7.5 2-1/2 X 4-3/4 RD-55/7.5-440
55/10 2-1/2 X 3-7/8 RD-55/10-370 60/10 2-1/2 X 4-3/4 RD-60/10-440
55/5 2-1/2 X 3-7/8 RD-55/5-370 60/5 2-1/2 X 4-3/4 RD-60/5-440
55/7.5 2-1/2 X 3-7/8 RD-55/7.5-370 60/7.5 2-1/2 X 4-3/4 RD-60/7.5-440

DUAL RATED OVAL CASE


370 VOLT 440 VOLT
MFD. CASE SIZE (IN.) PART NUMBER MFD. CASE SIZE (IN.) PART NUMBER
17.5/5 1-29/32 X 2-29/32 X 2-7/8 OV-17.5/5-370 5/4 1-29/32 X 2-29/32 X 2-1/8 OV-5/4-440
15/10 1-29/32 X 2-29/32 X 2-7/8 OV-15/10-370 10/5 1-29/32 X 2-29/32 X 2-7/8 OV-10/5-440
15/3 1-29/32 X 2-29/32 X 2-7/8 OV-15/3-370 15/5 1-29/32 X 2-29/32 X 2-7/8 OV-15/5-440
15/4 1-29/32 X 2-29/32 X 2-7/8 OV-15/4-370 17.5/5 1-29/32 X 2-29/32 X 3-7/8 OV-17.5/5-440
15/5 1-29/32 X 2-29/32 X 2-7/8 OV-15/5-370 17.5/7.5 1-29/32 X 2-29/32 X 3-7/8 OV-17.5/7.5-440
17.5/4 1-29/32 X 2-29/32 X 2-7/8 OV-17.5/4-370 20/15 1-31/32 X 2-21/32 X 2-7/8 OV-20/15-440
20/10 1-29/32 X 2-29/32 X 3-7/8 OV-20/10-370 20/5 1-29/32 X 2-29/32 X 3-1/2 OV-20/5-440
20/15 1-29/32 X 2-29/32 X 3-7/8 OV-20/15-370 25/10 1-31/32 X 2-21/32 X 2-7/8 OV-25/10-440
20/3 1-29/32 X 2-29/32 X 2-7/8 OV-20/3-370 25/5 1-29/32 X 2-29/32 X 3-7/8 OV-25/5-440
20/4 1-29/32 X 2-29/32 X 2-7/8 OV-20/4-370 30/4 1-29/32 X 2-29/32 X 3-7/8 OV-30/4-440
20/5 1-29/32 X 2-29/32 X 2-7/8 OV-20/5-370 30/5 1-31/32 X 2-21/32 X 2-7/8 OV-30/5-440
25/10 1-29/32 X 2-29/32 X 2-7/8 OV-25/10-370 35/5 1-29/32 X 2-29/32 X 4-3/4 OV-35/5-440
25/4 1-29/32 X 2-29/32 X 2-7/8 OV-25/4-370 35/7.5 1-29/32 X 2-29/32 X 4-3/4 OV-35/7.5-440
25/5 1-29/32 X 2-29/32 X 2-7/8 OV-25/5-370 40/5 1-31/32 X 3-21/32 X 3-7/8 OV-40/5-440
25/6 1-29/32 X 2-29/32 X 2-7/8 OV-25/6-370 40/7.5 1-29/32 X 2-29/32 X 4-3/4 OV-40/7.5-440
30/4 1-29/32 X 2-29/32 X 3-7/8 OV-30/4-370 45/5 1-29/32 X 2-29/32 X 4-3/4 OV-45/5-440
30/5 1-29/32 X 2-29/32 X 3-7/8 OV-30/5-370
All the run capacitors listed
30/7.5 1-29/32 X 2-29/32 X 3-7/8 OV-30/7.5-370
35/3 1-29/32 X 2-29/32 X 3-7/8 OV-35/3-370 in this section contain a
35/4 1-29/32 X 2-29/32 X 4-1/4 OV-35/4-370 pressure sensitive interrupter.
35/5 1-29/32 X 2-29/32 X 3-7/8 OV-35/5-370 1/2" minimum clearance
40/5 1-29/32 X 2-29/32 X 3-7/8 OV-40/5-370 must be allowed between
the terminal and the case at
the end of the capacitor.
88
©Essex Group, Inc., 1998
GENERAL ELECTRIC RUN CAPACITORS
BULK PACKED HVAC CAPACITORS
Buy in bulk and save big $$.
MFD. CASE SIZE (IN.) QTY / CASE PART NUMBER
5 1-5/16 X 2-5/32 X 2-1/8 48 BP-OV-5-370
7.5 1-5/16 X 2-5/32 X 2-1/8 48 BP-OV-7.5-370
10 1-5/16 X 2-5/32 X 2-1/8 48 BP-OV-10-370

660 VOLT RUN CAPACITORS DRY RUN CAPACITORS


Ideally suited for phase converter applications
MFD. THICK X WIDTH X LENGTH (IN.) PART NUMBER These capacitors use a plastic housing
2 1-5/16 X 2-1/16 X 2-11/16 5VC0026 like a start capacitor. Usually size is
3 1-5/16 X 2-1/16 X 2-11/16 5VC0036 smaller, and voltage ratings are usually
4 1-5/16 X 2-1/16 X 3-3/16 5VC0046 240 volt.
5 1-5/16 X 2-1/16 X 3-5/16 5VC0056
6 1-5/16 X 2-1/16 X 3-5/16 5VC0066
8 1-29/32 X 2-29/32 X 3-5/16 5VC0086 MFD. VOLTAGE DIA. X LENGTH (IN.) PART NUMBER
10 1-29/32 X 2-29/32 X 3-5/16 5VC0106 8 240 1-7/16 X 3-3/8 SBG-8-240
12 1-29/32 X 2-29/32 X 4-5/16 5VC0126 16 240 1-3/4 X 3-1/2 (Metal) SLS-6
15 1-29/32 X 2-29/32 X 4-5/16 5VC0156 22.5 330 1-13/16 X 3-3/8 SBG-22.5-330
18 1-31/32 X 3-21/32 X 4-5/16 5VC0186 30 240 1-13/16 X 3-3/8 SBG-30-240
20 1-31/32 X 3-21/32 X 4-5/16 5VC0206 40 240 1-13/16 X 3-3/8 SBG-40-240
22 1-31/32 X 3-21/32 X 4-5/16 5VC0226

START CAPACITOR ACCESSORIES


END CAPS SNAP-IN MOUNTING
Use these end caps in conjunction with the
BRACKETS
snap-in mounting brackets to provide a Used in conjunction with the end caps.
secure means of mounting start capacitors. Provides a secure method of mounting start capacitors.
Lead Down style provides an opening at the bottom of CAPACITOR LENGTH (IN.) PART NUMBER
the capacitor Lead Up style provides an opening on the 2-3/4 BCH-16
top for leads. 3-3/8 BCH-4
4-3/8 BCH-5
CAP LEAD DOWN LEAD UP
DIAMETER (IN.) PART NUMBER PART NUMBER BLEEDER RESISTOR
1-7/16 BCH-1 BCH-25
15,000 ohm, 2 watt bleeder resistor helps prolong switch
1-13/16 BCH-2 BCH-26
contact life by discharging capacitor to reduce arcing.
2-1/16 BCH-3 BCH-27
2-9/16 BCH-15 BCH-28 PART NUMBER RAC-RG-3

RUN CAPACITOR ACCESSORIES


MOUNTING BRACKETS TERMINAL BOOTS
Strap metal bracket is designed to wrap Rubber boot with lead hole. Boot covers
around capacitor to provide a sure method entire terminal post on run capacitors.
of mounting capacitor in terminal boxes
and panels. # OF # OF PART
OVAL CASE BRACKETS TERMINAL POST LEAD HOLES NUMBER
CAP SIZE (IN.) PART NUMBER 2 1 RAC-RG-1
1-5/16 X 2-5/32 RAC-1516 2 2 RAC-RG-2
1-29/32 X 2-29/32 RAC-200 3 3 RAC-RG-5
1-31/32 X 3-213/32 RAC-131
ROUND CASE BRACKETS
CAP SIZE (IN.) PART NUMBER
1-5/8 Diameter RAC-135
1-3/4 Diameter RAC-134
2 Diameter RAC-201
2-1/2 Diameter RAC-250
89
©Essex Group, Inc., 1998
POTENTIAL MOTOR START RELAYS
Replaces GE Type 3ARR1, 3ARR3, RBM Type 91255 & 128 Series.
Potential motor start relays sense the induced voltage in the start winding. As a single phase motor comes up to rated speed,
the start winding will react much like a transformer, and the voltage potential across the start winding will be higher than
applied voltage. Typical induced voltages found in single phase motors are approximately 165% of applied voltage. Potential
voltage relays have a set of normally closed contacts which are opened when the induced voltage reaches the
minimum/maximum pick up voltage range of the relay. General purpose replacement relays are available in several voltage
ranges to compensate for design variations found in electric motors. Two styles of relays are available, RBM Series and Leland
Faraday Series. The electrical characteristics are the same for each type of relay. Primary differences are physical dimensions.
Both styles are supplied with a universal mounting plate that have ears for mounting in almost any application, unused ears can
be broken off if not needed. Operates on 50/60 cycle.

RBM SERIES LELAND FARADAY SERIES


The beauty of this relay is inside, Good replacement when
large double break contact can customer is looking for exact
handle the amperage for the physical size of GE relay.
higher horsepower applications. Single contacts are adequate
Good replacement for obsolete for handling moderate to low
stationary switches and relays. amperages. Good
Ideal for phase converter replacement for obsolete
applications. Overall Dimensions: stationary switches and relays.
2-3/8" x 1-7/8" x 1-7/8". Overall dimensions: 2" x 1-7/8" x 1-7/8"

ELECTRICAL SPECIFICATIONS: RELAY CONTINUOUS PICK UP VOLTAGE DROP OUT RBM LF


SERIES COIL VOLTAGE MIN. MAX. MAX. SERIES SERIES
63 170 140 153 65 RBM-90-63 LF90630
64 395 245 275 140 RBM-90-64 LF90640
65 336 171 184 90 RBM-90-65 LF90650
66 395 208 239 130 RBM-90-66 LF90660
67 420 300 328 121 RBM-90-67 LF90670
68 495 323 352 135 RBM-90-68 LF90680
69 395 180 195 100 RBM-90-69
70 256 278 306 115 RBM-90-70
71 420 223 252 150 RBM-90-71 LF90710

COMPETITORS CROSS REFERENCE:


RELAY MARS WW RELAY & OLD NEW RBM LF
SERIES STEVECO MARS MARS-II MODEL GRAINGER CONTROL TEMCUSEH TECUMSEH SERIES SERIES
63 90-63 19002 19163 MARS-63 6X549 1063 82777 82963 RBM-90-63 LF90630
64 90-64 19003 19164 MARS-64 6X554/6X555 1064 82782/82783 83964 RBM-90-64 LF90640
65 90-65 19004 19165 MARS-65 6X550/6X560 1065 82778 82965 RBM-90-65 LF90650
66 90-66 19005 19166 MARS-66 6X553 1066 82781 82966/82971 RBM-90-66 LF90660
67 90-67 19006 19167 MARS-67 6X557 1067 82785 82967 RBM-90-67 LF90670
68 90-68 19007 19168 MARS-68 6X559 1068 82787 82968 RBM-90-68 LF90680
69 19008 19169 MARS-69 6X551 1069 - - RBM-90-69
70 19009 19170 MARS-70 - 1070 - - RBM-90-70
71 90-71 19010 19171 MARS-71 6X553 1071 82781 82966/82971 RBM-90-71 LF90710
WIRING DIAGRAMS

90
©Essex Group, Inc., 1998
TEXAS INSTRUMENTS CURRENT TYPE RELAYS
The Klixon SL-10A current type relay is a compact, high capacity relay designed for
universal application in split-phase and capacitor start single phase motors with start
winding currents up to 25 amps. SL-10A series relays sense the high inrush current in
the run winding during start condition. The normally open contacts close as the current
in the run winding rises during start. When the current drops as the motor comes up to
speed, the contacts open again dropping the start winding out of the circuit. The
compact size and universal mounting position allows it to be mounted in the motor, in
the conduit box or remote from the motor. The balanced armature allows the relay to
be mounted in any position. A wide range of pick up and drop out current ratings are
available to fit almost any application. Replaces Klixon 2CR & 4CR series and RBM
91252 series relays, see cross reference chart for substitutions. If original relay number
is not available, use the relay selection procedure to determine the proper relay to use.
Overall dimensions are 1-7/8" long x 1-1/4" wide x 1-1/4" high. SL-10A series relays are
two circuit design. If a one circuit design relay is required, simply add a jumper
between the appropriate terminals.

RELAY SELECTION PROCEDURE:


Step #1: Determine the minimum Step #2: Determine the maximum Step #3: Relay Selection
value drop out current (Point A) value of pick up current (Point B)
Select a coil rating from the table
1.) Start with motor windings at room 1.) Connect only the running winding whose maximum pick up and
temperature. in the circuit. minimum drop out currents bracket
2.) Connect both the starting and 2.) Lock the rotor. or fall slightly above the mid point
running windings in the circuit. (If the 3.) Voltage at the motor terminals between A and B. I.E. Point A is 3
motor is a capacitor start type the start should be 20% below rated voltage. amps point B is 5 amps choose coil
capacitor should be in the circuit.) 4.) Energize the motor on the running rating 644 (Pick up 4.45 amps drop
3.) Voltage at the motor terminals winding only until the winding out 3.7 amps).
should be 15% above rated. temperature is about 150°F.
4.) Bring the motor up to speed at 5.) Immediately measure and record the
rated load, disconnect the start current in the run winding. (The recorded
winding. current reading is the Point B value.)
5.) Immediately measure and record 6.) These values locate the allowable
the current in the run winding only. limits of the pick up and drop out
This current must be measured before currents for the particular motor. For
the windings rise in temperature since good relay operation this 'application
current drops off with temperature range' taken as a ratio of B to A should
rise. (The recorded current reading is be 130% or more. (B \ A = 1.3 or
the Point A value.) more). If the ratio is less than 130% the
application is questionable and this
type of relay should not be used.
Test operation of relay under both high and low voltage conditions after mounting to ensure proper relay operation.
WIRING DIAGRAMS: COIL RATINGS: COIL RATINGS:
MAXIMUM PICK MINIMUM DROP MAXIMUM PICK MINIMUM DROP
UP (IN.) OUT (IN.) PART NUMBER UP (IN.) OUT (IN.) PART NUMBER
0.75 0.64 SL-10A-919 7.60 6.30 SL-10A-675
0.96 0.79 SL-10A-599 8.10 6.70 SL-10A-680
1.12 0.93 SL-10A-602 8.40 6.90 SL-10A-683
1.22 1.01 SL-10A-604 8.80 7.30 SL-10A-687
1.47 1.22 SL-10A-609 9.10 7.50 SL-10A-690
1.68 1.38 SL-10A-613 9.60 7.90 SL-10A-695
1.83 1.51 SL-10A-616 10.0 8.30 SL-10A-699
2.03 1.68 SL-10A-620 11.0 9.10 SL-10A-704
2.33 1.92 SL-10A-623 12.0 9.90 SL-10A-709
2.54 2.10 SL-10A-625 13.2 10.9 SL-10A-715
2.74 2.26 SL-10A-627 14.0 11.5 SL-10A-719
2.95 2.45 SL-10A-629 15.0 12.4 SL-10A-724
3.15 2.60 SL-10A-631 15.8 13.0 SL-10A-728
3.55 2.95 SL-10A-635 16.4 13.5 SL-10A-731
3.85 3.20 SL-10A-638 17.0 14.0 SL-10A-734
4.15 3.45 SL-10A-641 18.1 14.9 SL-10A-739
4.45 3.70 SL-10A-644 19.1 15.8 SL-10A-744
4.75 3.95 SL-10A-647 20.3 16.7 SL-10A-750
5.10 4.20 SL-10A-650 21.5 17.7 SL-10A-756
5.60 4.60 SL-10A-655 22.5 18.6 SL-10A-761
6.00 4.95 SL-10A-659 23.3 19.2 SL-10A-765
6.30 5.20 SL-10A-662 24.3 20.1 SL-10A-768
6.80 5.60 SL-10A-667 25.6 21.1 SL-10A-772
7.30 6.00 SL-10A-672 27.4 22.6 SL-10A-777

Intermediate coil ratings are available. See complete technical bulletin for more information.
91
©Essex Group, Inc., 1998
STEARNS SINPAC‡‡ SOLID STATE SWITCHES

SINPAC‡‡ solid state switches are designed to replace


conventional rotating and stationary switches, current
sensitive, and voltage sensitive relay applications.
There are no contacts and no moving parts to wear
out, providing long life. No moving parts also means
that the SINPAC‡‡ switch is perfect for high cycling
applications. The SINPAC‡‡ switch senses motor RPM
by sensing the induced voltage in the start winding.
By comparing that induced voltage to applied
voltage, the SINPAC‡‡ switch senses when the motor is
at approximately 75 - 80% of full RPM and
disconnects the start winding. Because the SINPAC‡‡
switch determines the voltage ratio between applied
voltage and induced voltage, it works well in
applications that encounter brown-out or low voltage
conditions. In addition, the SINPAC‡‡ switch constantly
monitors the ratio so if the motor encounters and
overload condition and the RPM drops below 50% of
synchronous speed, the SINPAC‡‡ automatically
energizes the start winding until the motor comes
back up to rated speed. Universal mounting positions
and compact design make the SINPAC‡‡ switch an
excellent choice for replacing old and obsolete
mechanical switches and relays. UL recognized and
approved by motor manufacturers.

DIMENSIONAL DRAWINGS

‡‡ Sinpac is a registered trademark of Rexnord Corporation, Stearns Division.


92
©Essex Group, Inc., 1998
STEARNS SINPAC‡‡ SOLID STATE SWITCHES

The following information is TYPICAL TYPICAL FULL LOAD SWITCH RATING START CUT CUT
MAXIMUM MOTOR NAMEPLATE AND MAXIMUM WINDING OUT IN PACKAGE PART
required to determine which
MOTOR CURRENT RATING (AMPS) START WINDING VOLTAGE VOLTAGE VOLTAGE STYLE NUMBER
SINPAC‡‡ switch to use. HP 115 V 230 V CURRENT (AMPS)
1.) Type of Motor. Split Phase PV SERIES FOR SPLIT PHASE MOTORS
1/3 8 - 16 115 - 30 11 PV-16-30
= PV; Capacitor Start = CV &
1/3 8 - 16 115 - 10 11 PV-16-10
CVR; Capacitor Start/Capacitor 1/2 - 4 16 230 - 60 11 2PV-16-60
run = CVR & 2VR; Instant 1/2 12 - 25 115 - 30 11 PV-25-30
Reverse Capacitor Start = IR. 1/2 12 - 25 115 - 10 11 PV-25-10
3/4 20 - 40 115 - 30 11 PV-40-30
2.) Current Capacity. Choose CV SERIES FOR CAPACITOR START MOTORS
by HP rating, or nameplate 1/2 8 - 16 115 165 37 11 CV-16-165
current rating or take a locked 1/2 8 - 16 115 147 37 11 CV-16-147
rotor current reading of the start 1/2 8 - 16 115 130 29 11 CV-16-130
1 12 - 25 115 165 37 11 CV-25-165
winding. (A higher rated switch
1 12 - 25 115 147 37 11 CV-25-147
can be used on lower current 1 12 - 25 115 130 29 11 CV-25-130
requirements.) 2 20 - 40 115 165 37 11 CV-40-165
2 20 - 40 115 147 37 11 CV-40-147
3.) Start Winding Voltage.
2 20 - 40 115 130 29 11 CV-40-130
Determine the voltage at which 3 25 - 50 115 165 37 11 CV-50-165
the start winding operates. 3 25 - 50 115 147 37 11 CV-50-147
(Most dual voltage motors have 3 25 - 50 115 130 29 11 CV-50-130
115 volt start windings). 3 - up to 17.5 35 230 260 70 15 2CV-35-260
3 - up to 17.5 35 230 310 70 15 2CV-35-310
4.) Cut Out Voltage. Most start 5 - up to 25 50 230 260 70 15 2CV-50-260
windings have an induced 5 - up to 25 50 230 310 70 15 2CV-50-310
voltage of 165% of applied CVR SERIES FOR CAPACITOR START & CAPACITOR START/CAPACITOR RUN MOTORS
2 20 - 40 115 165 37 12 CVR-40-165
voltage. Use the 165 cut out 2 20 - 40 115 147 37 12 CVR-40-147
voltage switch for 115 volt 2 20 - 40 115 130 29 12 CVR-40-130
applications, or the 310 cut out 3 25 - 50 115 165 37 12 CVR-50-165
voltage switch for 230 volt 3 25 - 50 115 147 37 12 CVR-50-147
applications. Occasionally you 3 25 - 50 115 130 29 12 CVR-50-130
3-5 50 - 80 115 165 37 15 CVR-80-165
will run into motor designs that 3-5 50 - 80 115 147 37 15 CVR-80-147
have a lower voltage ratio and 3-5 50 - 80 115 130 29 15 CVR-80-130
then you will need to use the 5 - 7-1/2 - 35 70 230 310 70 17 2CVR-70-310
lower cut out voltage switch. 5 - 7-1/2 - 35 70 230 260 70 17 2CVR-70-260
Induced voltage can be up to 10 - 45 90 230 310 70 17 2CVR-90-310
up to 10 - 45 90 230 230 70 17 2CVR-90-230
measured by running the motor 2VR SERIES FOR CAPACITOR START/CAPACITOR RUN MOTORS
momentarily with both the start 3 - up to 17.5 5 230 310 70 15 2VR-35-310
& run winding connected in the 3 - up to 17.5 35 230 260 70 15 2VR-35-260
circuit. As the motor is running, 5 - up to 25 50 230 310 70 15 2VR-50-310
take a voltage reading across 5 - up to 25 50 230 260 70 15 2VR-50-260
IR SERIES FOR INSTANT REVERSE CAPACITOR START MOTORS
the start winding only. Use the 1/2 12 - 25 115 165 37 15 IR-25-165
SINPAC‡‡ switch that has the 1/2 12 - 25 115 147 37 15 IR-25-147
closest voltage cut out rating to 1/2 12 - 25 115 130 29 15 IR-25-130
the voltage measurement taken. 2 20 - 40 115 165 37 15 IR-40-165
2 20 - 40 115 147 37 15 IR-40-147
2 20 - 40 115 130 29 15 IR-40-130

‡‡ Sinpac is a registered trademark of Rexnord Corporation, Stearns Division.

93
©Essex Group, Inc., 1998
MACROSTART§§SOLID STATE SWITCHES
• Reduced Labor Cost
• Easy Installation
• Reduced Inventory Requirements
• No Contacts To Degrade
• Sealed Unit - Impervious to dust & moisture
• Replaces Obsolete Switches
• Performance documented at well over 1,000,000
start cycles

The MACROSTART§§ solid state MAX. START MAX.


switch is a time sensitive TYPICAL TIME HP WINDING CURRENT PART
switch. It will disconnect the APPLICATION DELAY RATING VOLTAGE RATING NUMBER
start winding after a specified
period of time. This switch will Pump & Compressor Applications 1/3 2 115 20 STM-33-115
work on split phase and and motors with no starting load 1/3 2 230 10 STM-33-230
capacitor start motors Waste Disposals & Fans or 1/2 2 115 20 STM-50-115
operating at 860 to 3450 RPM. It Cap Start motors with high starting 1/2 2 230 10 STM-50-230
is compact in size and sealed load or Split Phase motors with 1/2 5 115 30 STM-30-5-115
to prevent dirt and moisture low starting load. 1/2 5 230 30 STM-30-5-230
from entering the switch, and it For Capacitor Start & Split Phase 1 2 115 20 STM-100-115
can be mounted in any Motors starting under full load 1 2 230 10 STM-100-230
position. MACROSTART§§ has conditions. 1 5 115 30 STM-30-10-115
determined that a motor 1 5 230 30 STM-30-10-230
installed in an application will
start in a specific period of
time. For instance, a motor used WIRING DIAGRAMS:
in a water pump application
will start in 1/3 second. If a
motor stalls during run
condition the power must be
turned off in order to re-start
the motor. The MACROSTART§§
will operate on 50 or 60 cycle,
and voltages of 90 - 140 VAC or
200 - 260 VAC. Temperature
range is 0-80°C. Physical
dimension is 1-17/32" x
1-17/32" X 9/16" thick. Can be
easily mounted via a #6 screw
or by using an adhesive to
secure it.
Caution: #2 terminal should never contact line power.
Reversing terminal #1 & #2 will not allow motor to start.
Reversing terminal #1 & #3 will damage the switch in 30 seconds.
Reversing terminal #2 & #3 will cause the switch to fail Immediately.

Mechanical "Instant Reverse" switches can be replaced by install the motor. MACROSTART§§ gives you the reliability
using two MACROSTART§§ switches. Request the instant and long life of and electronic switch. There are no
reverse connection diagram to maintain the hookup of the contacts or moving parts to wear out.
original reversing switch, making it easy for the customer to

§§ MacroStart is a registered trademark of MRC Technology, Inc.

94
©Essex Group, Inc., 1998
KB ELECTRONICS SPEED CONTROLS
Designed for Speed Control of Shaded Pole, AC/DC-Universal and Permanent Split Capacitor (PSC) Motors.

TYPICAL APPLICATIONS:
Fans, Air Conditioners, Fireplace Blowers, Attic Fans, Humidifiers, Ventilators, Ceiling Fans, Range Hoods.

CASE STYLE A CASE STYLE B CASE STYLE D CASE STYLE E

The KB Series is a comprehensive line of motor speed speed adjustment which permits the consumer individual
controls for air-moving applications which utilize shaded selection of air volume, motor speed, and noise level. The
pole, permanent split capacitor, and AC/DC-Universal models cover a wide range of amperages from 2.5
motors. These economical controls are designed to through 15 amps which allow for the selection of the most
replace obsolete tapped winding, or reactive methods of economical control for the application. Important features
speed control. The full wave phase control circuitry are standard such as RFl filter, min. speed trim, and built-in
minimizes power loss, thereby reduces energy on/off line switch. All models are UL recognized.
requirements. The controls provide infinitely variable
MAX. MAX. CASE 115 VOLT 230 VOLT
AMPS AMB. STYLE MOUNTING (IN.) PART NUMBER PART NUMBER
2.5 25 B 2x4 Gem Box KBWC-13K -
4 40 A 7/16 Hole KBSC-14K -
5 40 B 2x4 Gem Box KBWC-15K KBWC-25K
6 25 B 2x4 Gem Box KBWC-16K KBWC-26K
8 40 D 2x4 Gem Box KBWC-18K -
10 25 D 2x4 Gem Box KBWC-110K -
15 40 E 2x4 Gem Box KBWC-115K KBWC-215K

CASE DIMENSIONS

A Case Dimensions B Case Dimensions D Case Dimensions

E Case Dimensions 95
©Essex Group, Inc., 1998
GENERAL PURPOSE RELAYS
FAN RELAYS
WR/RBM TYPE 84 Relays are totally enclosed. Relay comes single pole normally open or single pole double throw. Used for switching
single or two speed fan motors, solenoids. Relays, resistive loads and general purpose switching.
• Coil Frequency - 50/60 Hz
• Coils Operate - 85% of nominal voltage: 110% maximum sate operate
• UL File No.: E12139 or E22381
• CSA File No.: LR13360
• Duty Cycle - continuous
CURRENT RATING # OF CONTACT COIL
INDUCTIVE RESISTIVE POLES ARRANGEMENT VOLTAGE PART NUMBER
8 16 1 SP/NO 24 CP-290Q
8 16 1 SP/NO 115/120 CP-291Q
8 16 1 SP/NO 208/240 CP-292Q
8 8 1 DT 24 CP-293Q
8 8 1 DT 115/120 CP-294Q
8 8 1 DT 208/240 CP-295Q

HEAVY DUTY FAN RELAYS


When you need a compact, totally enclosed relay with 50% more electrical range, (12 A.) that's quiet on the
job ... select the CP-370 series. This heavy duty general purpose relay operates in any position, plus enclosed
design minimizes exposure to, and damage from elements. Plugs into receptacles. All good reasons to reach
for Steveco. The CP-370 series is built to do a variety of jobs quietly, reliably and economically. It is perfect
for applications involving: Air Conditioning, Heating, Appliances, Fan control, and General Purpose Switching
• Coil Frequency - 50/60 Hz
• Operate - 85% of nominal voltage: 110% maximum safe operate
• Duty Cycle - Continuous ** Current rating at 120/240 Volts.
CURRENT RATING # OF CONTACT COIL
INDUCTIVE RESISTIVE POLES ARRANGEMENT VOLTAGE PART NUMBER
12/8 ** 18 1 SP/NO 24 CP-360
12/8 ** 18 1 SP/NO 115/120 CP-362
12/8 ** 18 1 SP/NO 208/240 CP-364
12/8 ** 18 1 DT 24 CP-370
12/8 ** 18 1 DT 115/120 CP-372
12/8 ** 18 1 DT 208/240 CP-374
12/8 ** 18 2 DP/ST 24 CP-380
2 POLE SWITCHING RELAY
WR/RBM Type 91. A two pole double throw semi-enclosed relay. Easy to install and wire. Relay available for
power or pilot duty. Suited for vending machines, appliances, fan controls, heating and air conditioning
applications and general purpose switching.
• UL File No.: E12139 C.S.A. File No.: LR13360
• Coil Frequency - 50/60 Hz
• Operate - 85% of nominal coil voltage; 110% maximum safe operate
CURRENT RATING # OF CONTACT COIL
INDUCTIVE RESISTIVE POLES ARRANGEMENT VOLTAGE PART NUMBER
13.8 15 2 DT 24 RBM-90-340
13.8 15 2 DT 115/120 RBM-90-341
13.8 15 2 DT 208/240 RBM-90-342
13.8 / 3 15 / 3 2* DT 24 RBM-90-343
13.8 / 3 15 / 3 2* DT 115/120 RBM-90-344
13.8 / 3 15 / 3 2* DT 208/240 RBM-90-345
3 3 2 DT 24 RBM-90-346

96
©Essex Group, Inc., 1998
GENERAL PURPOSE RELAYS
SWITCHING RELAY
WR/RBM type 129000 replaces RBM 91256 features screw or quick connect terminals and a variety of
mountings.
• UL File No.: E12139 CSA File No.: LR13360
• Coil Frequency - 50/60 Hz.
• Operate 85% of nominal coil voltage
• 110% maximum safe operate

CURRENT RATING # OF CONTACT COIL


INDUCTIVE RESISTIVE POLES ARRANGEMENT VOLTAGE PART NUMBER
10 18 1 DT 115 RBM-90-101
10 18 1 DT 208/230 RBM-90-103
10 18 1 DT 24 RBM-90-105

INDUSTRIAL POWER RELAY


Class 8501 Type C relays are ideally suited for controlling small single phase motors and other light
loads such as electric heaters, pilot lights or audible signals.
• 1-1/2 Horsepower Rating
• UL Listed
• CSA Certified
• Visible Contacts
• Low Cost

CURRENT RATING # OF CONTACT COIL


INDUCTIVE RESISTIVE POLES ARRANGEMENT VOLTAGE PART NUMBER
25 30 1 DT 24 SQD-5A-24
25 30 1 DT 120 SQD-5A-120
25 30 1 DT 240 SQD-5A-240
25 30 2 ST 24 SQD-7A-24
25 30 2 ST 120 SQD-7A-120
25 30 2 ST 240 SQD-7A-240
25 30 2 DT 24 SQD-11A-24
25 30 2 DT 120 SQD-11A-120
25 30 2 DT 240 SQD-11A-240

97
©Essex Group, Inc., 1998
DEFINITE PURPOSE CONTACTORS
Leland Faraday definite purpose contactors are ideal for heating, air
conditioning, refrigeration, data processing, and food service • Compact Design
equipment. New compact 1 and 2 pole contactors are available • Industry Standard
along with standard 2, 3, and 4 pole devices. They feature quick • Mounting
connect terminals and binder head screws for easy wiring. Box lugs • Double Break Contacts
are standard on 40 ampere contactors and larger. An exclusive DIN • Low Coil VA
track mounting option may reduce installation costs. Coils can be • Straight-Through Wiring
changed on the type DPA contactors quickly without a tool. Auxiliary • Low Cost
contact modules snap on either side of the type DPA contactors.
COMPACT 1 POLE CONTACTORS - 300V AC MAXIMUM
FULL LOCKED ROTOR RESISTIVE HP RATINGS NUMBER
LOAD AMPERES LOAD 115V 230V OF COIL
AMPERES 277V AMPERES 1PH 1PH POLES VOLTAGE PART NUMBER
24 SQD-DP31-V14
30 150 30 2 3 1 120 SQD-DP31-V02
208-240 SQD-DP31-V09

COMPACT 2 POLE CONTACTORS - 6OOV AC MAXIMUM. (1)


FULL LOCKED ROTOR RESISTIVE HP RATINGS NUMBER
LOAD AMPERES LOAD 115V 220V OF
AMPERES 277V 400V 575V AMPERES 1PH 1PH POLES PART NUMBER
30 150 150 120 40 2 5 2 LF302##
40 240 200 160 50 2 5 2 LF402##
##Voltage code must be specified to order this product, refer to Coil Selection Table below, i.e.: LF30210 is 24V coil.
(1)
Above 240 volts, all lines must be switched.

2, 3, AND 4 POLE CONTACTORS - 6OOV AC MAXIMUM. (1)


FULL LOCKED ROTOR RESISTIVE HORSEPOWER RATINGS NUMBER
LOAD AMPERES LOAD 115V 220V 230V 460/575V OF PART
AMPERES 277W 400V 575V AMPERES 1PH 1PH 3PH 3PH POLES NUMBER
20 120 100 80 25 1 2 5 7-1/2 3 LF130##
2 LF220##
25 150 125 100 25 2 2 7-1/2 10 3 LF230##
2 LF320##
30 180 150 120 40 2 5 10 15 3 LF330##
4 LF340##
2 LF420##
40 240 200 160 60 3 7-1/2 10 20 3 LF430##
4 LF440##
50 300 250 200 62 3 10 15 30 3 LF530##
60 360 300 240 75 5 10 25 30 3 LF630##
75 450 275 200 94 5 15 25 40 3 LF730##
90 540 450 360 120 7-1/2 20 20 50 3 LF930##
120 720 600 480 120 7-1/2 20 30 50 3 LF123##
##Voltage code must be specified to order this product, refer to Coil Selection Table below, i.e.: LF33010 is 24V coil.
(1)
Above 240 volts, all lines must be switched.
COIL SELECTION TABLE REPLACEMENT COIL AUXILLARY CONTACT
COIL CONTACTOR REPLACEMENT
SELECTION TABLE SELECTION CHART
VOLTAGE VOLTAGE COIL VOLTAGE CONTACTOR REPLACEMENT For use with 2, 3, and 4 pole contactors.
(VAC) CODE CODE AMPERES # OF COIL (Standard size only)
24 10 V14 RATING POLES PART NUMBER
120 20 V02 20 - 40 2&3 LFDA1### CONTACT ARRANGEMENT PART NUMBER
208-240 30 V09 20 - 40 4 LFDA2### 1 N.O. LF8910-D10
277 50 V04 50 - 60 2&3 LFDA2### 1 N.C. LF8910-D01
480 60 V06 75 - 90 2&3 LFDA3### 1 N.O. & 1 N.C. LF8910-D11
2 N.O. LF8910-D20
### Insert Replacement Coil Voltage Code From
Coil Selection Table Left.
98
©Essex Group, Inc., 1998
THERMAL PROTECTION DEVICES
KLIXON∞ OVERLOAD PROTECTORS
Since first introduced, many millions of KLIXON∞ Protectors have been installed in motors throughout the world. From one
protector size and design, the line has grown into a wide series of sizes and ratings to meet the requirements of different type
motors, from shaded-pole fractionals through single and three-phase integrals, and from commercial and aircraft motors to
hermetically sealed, compressor motors. Inherent protectors operate by means of a KLIXON snap-acting, thermostatic, bimetal
disc and a heater. The contacts are mounted on the disc and the circuit is normally closed. Motor current passes through both
the disc and the heater. When the temperature of the disc reaches a predetermined calibration point, the disc snaps to reverse
curvature, separating the contacts and opening the circuit. Protector terminals are a part of the thermal device and make
thermal contact with the disc through the silver contacts. Therefore, any heat added to or taken away at the terminals will affect
the operation of the device. Care should be taken to assure good and permanent connections at the terminals. This positive
snap-action of the KLIXON disc makes the protector especially resistant to vibration; moreover, the disc operates dependably
without the aid of accessory springs, cams, toggles or overcenter mechanisms.
The following is an explanation of the type code which appears on each standard end bell or dome mounted KLIXON
protector. By using this code, it is possible to determine the following: size, type of base, terminals, heater, type disc and
contacts, and operating temperature.

M R P 36 G X - 63
LEAD SPECIFICATIONS

SIZE BASE TERMINALS HEATER DISC & CONTACT OPERATING


M = 3/4" Single Phase Single Phase Selected to SINGLE PHASE TEMPERATURE
C = 1" E= Eared F= 2 Solder Low Cap satisfy 3/4" 1" AUTOMATIC RESET
B = 1-1/4" Commercial H= 2 Solder High Cap application High Cap. Low High Open ±5° Close ±9°C
L = 1-1/2" R= Round K 2 Std Screw Low Cap requirements A Y Cap. Cap. J = 90 57**
Commercial M= 2 Std Screw High Cap Each heater is B AB F C K = 105 61
C= Round P= 2 Stub Low Cap specified for each C AE G D L = 105 69
Designates Commercial Cut T= 2 Stub High Cap particular motor, D AF J E V = 105 78
Diameter of Disc Down & Cover G= 3 Solder Low Cap E AG L H Z = 120 61
inside Klixon. No G* = Eared J= 3 Solder High Cap No substitution F AH N I N = 120 69
Substitution Commercial L= 3 Std Screw Low Cap allowed G AI O K X = 120 78
Allowed. and Cover O= 3 Std Screw High Cap H AJ P S Y = 120 92
S* = Round P= 3 Stub Low Cap I AK T U W = 135 61
Commercial T= 3 Stub High Cap J AL AB W U = 135 69
and Cover Three Phase K AM AE X M = 135 78
Three Phase H= 3 Solder High Cap L AP AF Y R = 135 92
W= Eared J= 6 Solder High Cap N AG S = 135 102
Commercial T= 3 Stub High Cap O AH H** = 150** 78**
Y= Round V= 6 Stub High Cap R AI P** = 150** 115**
Commercial S AJ O** = 150** 102**
Designates terminals okay to T AK MANUAL REST
* Except 1-1/4" which always substitute high capacity for low U AL Open ±5° Close ±12°C
has cover E & R designate this. capacity. Solder terminal should be AM G = 90 54**
substituted for all applications. AN F = 105 63***
Designates Mounting Characteristics.
Soldering to stub terminal could A = 105 74*
Substitution should be done only if
damage overload. 2 Terminal design Designates current B = 120 74
different mounting can be
can be substituted with 3 terminal carrying capacity and D = 135 97
accommodated.
disregard terminal #2. Use Style J reaction time of disc to E** = 150** 97**
Terminal. change in temperature. * 1 Phase Protectors Only
Allowable substitution ** Special temperatures
Example Substitution F with a C, P with a D or Note Price Additions
Reference KLIXON∞ is a part number CET-36FB G with a E is acceptable. *** 3 Phase Protectors
which is a 1" diameter disc, eared base, 2 stub terminal, low capacity Only
Okay to substitute a
disc and contact, manual reset @ 120° C. You can substitute a CEJ-
lower reset temperature,
36CB, which is a 1" diameter disc, eared base, 3 Solder terminal, high
but realize overload will
capacity disc and contact, manual reset @ 120° C. Disregard terminal 2 take longer to reset.
(Remember, the KLIXON∞ Protector may react faster or slower to a
change in temperature.)
Single Phase Connection Three Phase Connection

Extreme care must be taken when making substitutions. If the application could cause personal injury no substitution should be made. Any
substitutions are entirely the customers decision, and no responsibility is accepted by Texas Instruments or Essex Group, Inc. for any damage or
loss due to substitution.

Klixon is a registered trademark of Texas Instruments.
99
©Essex Group, Inc., 1998
THERMAL PROTECTION DEVICES
RESISTANCE TEMPERATURE DETECTORS (RTD’S)
Resistance temperature detectors offer several advantages over other types of winding temperature
sensors. Because the resistance of the RTD has a lineal rise in relation to temperature, the exact
temperature of the winding is known at all times. Therefore the trip temperature is not determined at
the time the sensors are installed, allowing the controller to be set to the optimum trip temperature for
the application. RTD overheat control systems offer the flexibility to adjust the trip temperatures in the
field, avoiding nuisance trips. Some controllers can be set to sound an alarm at one temperature, then
shut down the motor at a higher temperature.
Essex Brownell stocks two types of winding RTD to allow flexibility in installation:
Slot Type:
The slot type RTD is a flat, laminated "stick" RTD designed to fit in the slot between stator
windings to monitor temperature rise and prevent overheating. The sensing elements are
through most of the body length to provide an average temperature reading, eliminating
the possibility of missing a localized hot spot.
Class H temperature rating.
End Turn Type:
The sensing element is laminated between KAPTON* film to provide flexibility and Class
H temperature rating. Designed to mount in the end turns instead of the slot. Use it for
small motors and retrofit applications.

SENSOR DIMENSIONS LEADS ELEMENT TYPE


TYPE THICKNESS(IN.) WIDTH(IN.) LENGTH(IN.) GA. X LENGTH 100Ω PLATINUM 10Ω COPPER 120Ω NICKEL
Slot .078 .260 10 18 x 72" RTD-H-S11 RTD-H-S3 RTD-H-S4
Slot .030 .260 10 22 x 72" RTD-S-S11-030 RTD-H-S3-030 RTD-H-S4-030
End Turn .020 .500 1-1/4 26 x 72" RTD-H-S11-ET RTD-H-S3-ET RTD-H-S4-ET

PTC THERMISTORS
PTC thermistors operate similarly to thermostats in that they have a specified trip
temperature. The advantage of thermistors is that they are usually smaller in physical size and
react to a temperature change quicker than thermostats. Many thermistor protection systems
also offer a separate alarm circuit that will sound an alarm or light a light as the motor
approaches overheat condition. The typical alarm sensor is 15º - 20°C below the rated motor
shut down temperature. Thermistor controllers also offer fail safe protection because the
controller checks for the sensors cold ohm rating to ensure that the thermistors are in
operating condition. When choosing a replacement thermistor for an application, two
primary specifications must be known.
1.) Cold ohm rating. This can be determined by taking an ohm reading on the sensor before
the motor is burnt out. Remember, thermistors are usually connected in a series, make sure
that the ohm reading is for only one thermistor or you can take the average of three
thermistors connected in the series. By determining which controller is being used, you can
also determine which thermistor to use.
2.) Trip Temperature. The trip temperature is usually indicated on the sensor. You can
choose a temperature based on the original insulation class rating of the motor.
Insulation Class A B F H
Sensor Temp. Range 110º-120°C 130º-145°C 150º-165°C 150º-180°C
Most Common Sensor 120°C 135°C 160°C 180°C
Alarm Sensor Range 100º-105°C 115º-120°C 140º-145°C 160º-155°C

An important note to remember: just because the motor is being rewound with a higher
temperature class insulation doesn't mean the motor is designed to handle the higher
operating temperatures. Make sure the selection is based on the original temperature class
rating of the motor. The last decision to make is which physical dimension to use. Most
sensors are only offered in one style. Klixon offers sensor in two configurations, the bead
type and the foil type.

THERMISTOR SELECTION CHART


THERMISTOR SERIES T8 SERIES 4BA SERIES 7BA SERIES T34H SERIES T02 SERIES
CONTROL MANUFACTURER MOTOGARD KLIXON KLIXON BROWN - BOVERI GUARDISTOR
Cold Ohm Resistance 150 - 500Ω 500 - 2500Ω 500 - 2500Ω 20 - 200Ω 10 - 60Ω
Part Number T8### 4BA-###-1005 7BA-###-1005 T34H### T02-##

## 4 Temperature ranges available H02 = 105°C, H05 = 125°C, H09 = 150°C, H13 = 170°C
### Insert temperature to complete part number (i.e. T8155 = a T8 series thermistor that trips at 155°C)
*
100 Kapton is a registered trademark of E.I. DuPont de Nemours.

©Essex Group, Inc., 1998


THERMAL PROTECTION DEVICES
KLIXON∞ THERMOSTAT KIT’S KLIXON∞ SL11 & SL 9 Thermostat kits are an economical method for protecting
motors against overheating. When installed properly, SL series kits will allow the
motor to run at full load, but will protect against dangerous overheat condition.
Overloads can be retrofitted into those motors needing protection, or installed
during the rewind process to guard against future motor burnout. SL series
thermostats guard against many conditions not sensed by conventional current
overload, blocked ventilation, high ambient temperatures and single - phasing.
Supplied in a kit of three thermostats, SL kits are designed to be tied to the end
turns or buried in the winding during the rewind process. One thermostat should
be tied or buried in each phase of the motor to provide total protection for the
motor. Once the thermostats are installed, they should be connected in series with
the coil of the starter. If one of the phase windings encounters an overheat
condition the motor will be shut down. SL series thermostats can be used in a relay
circuit to sound an alarm. The kits have also been used as alarm devices in time
delay circuits that shut down the motor after a short alarm period. Each kit contains
three thermostats. Each thermostat is 3/16" T x 1/4" W x 1" L, covered with a MYLAR*
sleeve 1-3/8" long.
RFG-SL-11 KITS
Epoxy sealed thermostats for TRIP SL-9 SERIES SL-11 SERIES
general purpose applications. The TEMP. PART NUMBER PART NUMBER
75° RFG-SL-9-1 RFG-SL-11-75
9700K thermostat used in kits RFG-SL-
85° RFG-SL-9-2 -
11-90 through RFG-SL-11-150 are UL 90° RFG-SL-9-3 RFG-SL-11-90
component recognized for 95° RFG-SL-9-4 -
hazardous location motor enclosure 100° RFG-SL-9-5 RFG-SL-11-100
105° RFG-SL-9-6 -
use at 720VA (pilot duty).
110° RFG-SL-9-7 RFG-SL-11-110
UL File E34618. 115° RFG-SL-9-8 -
RFG-SL-9 KITS 120° RFG-SL-9-9 RFG-SL-11-120
High reliability 130° - RFG-SL-11-130
135° RFG-SL-9-10 RFG-SL-11-135
sealed thermostats 140° - RFG-SL-11-140
for refrigeration 145° - RFG-SL-11-145
motors, hazardous 150° - RFG-SL-11-150
atmospheres, rugged service.
THERMOSTAT SELECTION PROCEDURE
THERMOSTAT SELECTION CHART 5.) Result is thermostat temperature rating.
THERMOSTAT TIED ON END TURNS
I.E. Motor is a TEFC, has Class F Insulation, standard 40°C Ambient with a
INSULATION A B F H
55°C temperature Rise. Thermostat will be tied on to end turns.
Class (105°C) (130°C) (155°C) (180°C)
ODP Enclosure 105° 117.5° 130° 142.5° Maximum Allowed UL Running Temperature is 190°C. Normal running
TEFC Enclosure 110° 122.5° 135° 147.5° temperature is 95°C. Midpoint is 142.5. Subtract the gradient of 25°
TENV Enclosure 115° 127.5° 140° 152.5° thermostat temperature rating is 117.5°C. Use thermostat with a 115º or
THERMOSTAT BURIED IN WINDINGS 120°C rating.
INSULATION A B F H
Installation Notes:
Class (105°C) (130°C) (155°C) (180°C)
ODP Enclosure 120° 132.5° 145° 157.5° 1.) Install thermostat as far as possible from any air flow.
TEFC Enclosure 125° 137.5° 150° 162.5° 2.) Tie thermostat firmly in place to aid in heat transfer & reduce
TENV Enclosure 130° 142.5° 155° 167.5° temperature gradient.
The selection chart has been developed using standard 40°C ambient 3.) Install one thermostat in each phase winding.
temperature rating with a 90°C temperature rise. To determine the proper 4.) Do not remove MYLAR* sleeve, this is needed for insulation.
thermostat rating for a specific motor use, the following formula. 5.) If the motor is to be dipped & baked, oven temperature should not
1.) Determine UL Maximum Allowed Running Temperature. exceed 300°F.
6.) Wire thermostats in series with the starter coil.
UL MAXIMUM ALLOWED RUNNING TEMPERATURE
7.) SL Series thermostat kits provide overheat protection only. Current
INSULATION CLASS A B F H
overloads in the starter are required for locked rotor protection.
Max. Operating Temp. 140°C 165°C 190°C 215°C
8.) SL series thermostats will handle starter coil sizes through NEMA size
2.) Determine the normal running temperature. Add the ambient 5 starters and the control relays in most large size starters.
temperature rating and the temperature rise rating of the specific motor.
3.) Determine the midpoint between Max. Allowed temperature and
normal running temperature.
4.) Subtract the gradient rating for the position that fits the thermostat
installation position.
TYPICAL GRADIENTS
MOTOR ENCLOSURE
THERMOSTAT LOCATION ODP TEFC TENV ∞
Tied On End Turns 30°C 25°C 20°C Klixon is a registered trademark of Texas Instruments.
Buried In Windings 15°C 10°C 5°C * Mylar is a registered trademark of E.I. DuPont de Nemours.
101
©Essex Group, Inc., 1998
ABRASIVES
3M BLUE GRIT ABRASIVE CLOTH
Get the "TRUE BLUE" advantage with 3M Blue Grit abrasive. A tough abrasive bonded to cloth with
a heat resistant resin. This special bonding technique provides a more uniform coating of abrasive
which gives a more consistent scratch pattern. Tough, sharp, and long lasting, the special bonding
resin stands up to heat better than conventional glue bonding techniques. Non-conductive
abrasive makes this product a perfect choice for electrical/electronic applications.
3M abrasive cloth can be used in a variety of applications. Great for cleaning commutators, seating
brushes, cleaning rust off shafts, and all general maintenance work. The cloth backing is flexible
allowing you to get into tight areas. Available in 9" x 11" sheets and rolls up to 12" wide and
50 yards long.
ROLLS
WIDTH (IN.) LENGTH 80 GRIT 120 GRIT 150 GRIT 180 GRIT 220 GRIT
1 50 yds. 3M-05110 3M-05108 3M-05107 3M-05106 3M-05105
1-1/2 50 yds. 3M-05125 3M-05123 3M-05122 3M-05121 3M-05120
2 50 yds. 3M-05140 3M-05138 3M-05137 3M-05136 3M-05135
3 50 yds. 3M-03X080 Spec. Order 3M-03X150 Spec. Order 3M-03X220
4 50 yds. 3M-04X080 Spec. Order 3M-04X150 Spec. Order 3M-04X220
6 50 yds. 3M-06X080 Spec. Order 3M-06X150 Spec. Order 3M-06X220
SHEETS
8 50 yds. 3M-08X080 Spec. Order 3M-08X150 Spec. Order 3M-08X220
12 50 yds. 3M-12X080 Spec. Order 3M-12X150 Spec. Order 3M-12X220
9 11" 3M-02460 3M-02458 3M-02457 3M-02456 3M-02455

ROLOC DISC PADS ROLOC SURFACE


Rubber back-up pads are CONDITIONING DISCS
available in a variety of
A complete abrasive system that
hardnesses for a variety of
revolves around a simple holding
grinding applications. Pads
pad. ROLOC surface conditioning
are internally threaded to
discs can be used on 3M’s Roloc
receive any standard 1/4”-20 threaded shaft. Minimum
coasted abrasive disc holding the
order case quantity.
system with the convenience of a
DIAMETER HARDNESS MAXIMUM CASE PART NUMBER twist-lock, positive centering device.
(IN.) RPM QUANTITY Provides the most complete abrasive disc system available.
1/4 Threaded Shaft 1 3M-45102
MINERAL
2 Soft 20,000 5 3M-45094
PRODUCT TYPE COLOR GRADE BACK
2 Medium 25,000 5 3M-45095 Roloc - Brown CRS Discs have
2 Hard 25,000 5 3M-45096 Surface - Maroon MED Roloc
3 Soft 15,000 5 3M-45090 Conditioning A Blue VFN buttons applied
3 Medium 18,000 5 3M-45092 S Gray SFN to back of disc
Part Number: 3M-05528 ACRS 2xNH Size 2” , 200 Disc/Unit
3 Hard 20,000 5 3M-45091 Part Number: 3M-05528 ACRS 3xNH Size 3” , 100 Disc/Unit

3M MANDRELS
3M CLEAN AND STRIP DISCS These mandrels are made from corrosive
resistant steel. They are designed for use with
Designed for stripping away oxide, 3M unitized wheels. Length 3 1/16”, Shank 1/4”,
scale and rust from metal surfaces, Washer Diameter 2 1/2”. PART NUMBER 3M-04021
particularly when conformance on an
uneven surface is necessary. For heavy CRATEX® RUBBERIZED ABRASIVE
duty jobs such as cleaning metal WHEELS
surfaces, conditioning welds and
removing coatings on electric motors. Cratex large wheels have found
MINERAL
wide application for smoothing,
PRODUCT TYPE COLOR GRADE BACK deburring and polishing. They resist clogging or glazing.
Clean S Black XCS 1” - 30” PART NUMBER DIAMETER (IN.) THICKNESS (IN.) ARBOR HOLE (IN.)
Part Number: 3M-00948 SXCS, 6x1/2, 20 Disc/Unit TCX-408C 4 1/2 1/2
TCX-416C 4 1 1/2
TCX-608C 6 1/2 1/2
TCX-616C 6 1 1/2
102
©Essex Group, Inc., 1998
ABRASIVES
3M STATOR CLEANING SANDING DRUMS
WHEELS These drums have 1/4”
diameter shanks except
Possibly the best way to clean SH-3B which has a 3/8” shank. The
varnish off stators! core expanding nut on the drum is on
the shank side and there are
Made from non-conductive projections on the opposite end.
non-woven nylon material.
Unitized wheels last longer
than other wheels. Will not
gum up. PART NUMBER DIA. X WIDTH (IN.)
SH-1A-SAND-DRUM 1x1
SH-1B-SAND-DRUM 1x2
SH-2A-SAND-DRUM 2x1
SH-2B-SAND-DRUM 2x2
SIZE PART MANDREL
SH-3B-SAND-DRUM 3 x 3 x 3/8
O.D. X TH X I.D. (IN.) NUMBER PART NUMBER
1 x 1 x 3/16 3M-01003 3M-04018
2 x 1/2 x 1/4 3M-01005 3M-13968 SANDING BANDS
3 x 1/2 x 1/4 3M-01009 3M-13968
3 x 1 x 1/4 3M-01012 3M-13968
3 x 1 x 1/2 3M-01015 3M-04021 PART NUMBER DIA. X WIDTH GRIT
4 x 1/2 x 1/4 3M-01016 3M-13968 (IN.)
4 x 1/2 x 1/2 3M-01018 3M-04021 SB-2X1-36GR 2x1 36
4 x 1 x 1/4 3M-01021 3M-13968 SB-2X2-120GR 2x2 120
4 x 1 x 1/2 3M-01023 3M-04021 SB-2X2-24GR 2x2 24
6 x 1/2 x 1/2 3M-01025 3M-04021 SB-2X2-36GR 2x2 36
6 x 1 x 1/2 3M-01031 3M-04021 SB-2X2-60GR 2x2 60
SB-2X2-80GR 2x2 80

TOOLS
CROWN COIL SHAPER CROWN WEDGE HANDLE TYPE COIL
Specifically designed DRIVER TAMPERS
to improve efficiency Prevents
and save time. wedges
Eliminates pounding from
and wood stocks. breaking or bulging while being driven Coil tampers mounted on a 12” handle.
Used on motors 1/4 into place. Outer shell is made from Pries or hammers coils into place.
HP to 15 HP. brass, driving pin made from steel. Spoon shaped end used to press end
Shipping weight 3 lbs. Shell length 6” overall 7”. coils into place. Shipping wt. 12 oz.
PART NUMBER TC-2610 TC-2211 1/32" X 3/8" TI-43-001HT 3/16" X 7/8"
TC-2212 1/16" X 3/8" TI-43-002HT 5/16" X 1 1/4"
TC-2213 3/32" X 5/8" TI-43-012HT 3/8" X 2"
WINDING HORN TC-2214 1/8" X 5/8"
TC-2215 3/16" X 5/8" LAYCOCK LACING
TC-2216 1/16" X 5/8" HOOK
TC-2217 1/8" X 7/8"
WINDING PADDLE
This handy tool is carefully designed
with the size and shape most winders Greatly simplifies the job of taping,
need. It is exactly 12” long, made of lacing or tying coil ends after installed
highest quality bone fibre- 1/2” thick. in the stator. 5” handle with a 2” hook.

PART NUMBER TLA-295 Winding paddle is made from high PART NUMBER TLA-WH
impact plastic and is 14” long.
PART NUMBER TWP-678
103
©Essex Group, Inc., 1998
TOOLS
LAYCOCK LAMINATION COIL TAMPING PLIERS CLAUSS SHEARS
TOOTH STRAIGHTENERS
Designed
with a
square end
to permit the
use of a socket or General purpose shop shears for
box end wrench to apply torque. The cutting wire, insulation, banding and
teardrop shaped blade adds strength hundreds of other uses.
and minimizes flexing when using full PART NUMBER DESCRIPTION
TSCR-4248 SHEARS;7.75";STRAIGHT
length tool. Available in three sizes to TSCR-4268 SHEARS;8.25";STRAIGHT
fit stator slots up to 150 HP. TSCR-4268-KBL SHEARS;8.25"; KNIFE
Part Number: TLA-LTS Complete set of three The perfect tool for tamping coils into BLADES LEFT
sizes listed below. slots. Does not damage insulation. Fits TSCR-4877 SHEARS;LIGHT METAL;7"
Part Number: TLA-LTS-1 1/2” blade height, the smallest stators.
Wrench fitting 3/8” Square.
Part Number: TLA-LTS-2 5/8” blade height,
Part Number: NTP-100 Complete set pliers and
four jaws.
IDEAL CONTINUITY
Wrench fitting 1/2” Square.
Part Number: TLA-LTS-3 3/4” blade height,
Part Number: NTP-101
Part Number: NTP-102
Pliers Only
5/32” Jaws
TESTER
Wrench fitting 1/2” Square.
Part Number: NTP-103 3/16” Jaws
Part Number: NTP-104 1/4” Jaws
CABLE CUTTER
This cable cutter is designed COIL TAMPING TOOL
to cut insulated copper or
aluminum multi- Pen-lite battery powered, tests dead
strand cable or circuits without live wire connections.
wire quickly and cleanly. Handy tester for checking continuity of
Features: dead circuits, grounds on conduit
• Cuts copper or aluminum multi-strand cable systems identifying wires in multi-wire
or wire
• Precise one hand shearing action PART NUMBER DESCRIPTION cable. Unit is powered by two pen-
• Patented “off-set bite” eliminates compression/ TC-2201 3/16” X 7/8” lite batteries not supplied and gives
frayed ends TC-2202 5/16’ X 1-1/4”
TC-2203 3/8’ X 2’
light signal to indicate a complete
• Heat treated high carbon steel shear edges
• Drop forge, heat treated frame TC-2204-NO-HANDLE 3/8” X 4” circuit. Has a four foot removable cord
• Heavy vinyl handle safety covers equipped with alligator clips.
PART NUMBER TUP-B41 WIRE GAUGE PART NUMBER TI-61-030
EPOXY SPRAY GUN American standard
WEDGE REMOVER
for non ferrous
This specially designed gun permits easy
spraying of unthinned Epoxylite 213 and metals. Gauges wire, Removes old wedges from
Dolph CC-1081 when sheets and plates of armatures and
80 to 100 PSI air pressure brass, copper and stators.
is available. Easy control aluminum. Decimal The coarse
is obtained with positive air equivalents stamped on backside. teeth ranging from 3/32” to 1/8”
valve permitting a puff Range 0 to 36 gauge. thickness from front to back, bite firmly
or full blast at the PART NUMBER TWSG-100 into the wedge. The curved blade
operators choice. The gun is also useful allows application of driving force at
for “solvent blasting” in cleaning operations. PRECISION VERNIER best possible angle.
PART NUMBER TDSG-100 CALIPER 6” PART NUMBER TWR-100
IDEAL HAND GRIP For I.D., O.D.,
and depth SLOT CLEANING
WIRE STRIPPER
Cuts and strips insulation, scrapes
measurements. BRUSH
Made from harden polished
wire, straightens kinks and
steel. Reads 1/1000 of an inch on lower
sharp bends. Hardened This inexpensive slot cleaning brush
tool steel blade, scale and 1/20 mm on uppercscale.
Quicklock provides instant adjustment can be one of the most useful tools in
removable for your shop. The brush diameter is 1/2”,
resharpening or replacement. and accurate reading.
brush length 4”, total length 15”.
PART NUMBER TVC-100
PART NUMBER TWS-45-021 PART NUMBER TWB-1600
104
©Essex Group, Inc., 1998
TOOLS
IDEAL STRIPMASTER® POWER WIRE STRIPPER IDEAL TWIN WHEEL
AUTOMATIC SINGLE-SOUEEZE This power PRODUCTION STRIPPER
STRIPPER stripper removes
film and glass Production bench
The standard of the stripper quickly
industry. An insulation from
round wires - removes all types of
automatic film insulation, sizes
hand stripper with knife- sizes 9 to 24
AWG. A big time 8 through 47 and
type blades for general purpose rectangular up to
stripping of No. 8-26 AWG. Automatic saver, as the tool takes only a few seconds to
strip each wire completely - ready for 3/16" thick.
features hold jaws open for removing Telescoping screw
wire without crushing end. Excellent for termination. Three counter balanced knives
remove the insulation quickly. A 115V adjustment for precision stripping. Strips any
stripping of lighter gauge wires, length wire to within 3/4" of body of
automotive wiring, radio and instrument transformer governs the speed of the motor
and the size of wire best stripped. Cleanly winding. General purpose stripping with twin
wire and cable, PVC hook-up wire, fiberglass wheels L-6063 as standard. 13"
telephone or fixture wire. Net weight 14 oz. strip lengths up to 21/2" and to within 1/16"
of any obstruction. Net weight 13 oz., net long, 6-1/4" wide, 8-3/4" high. Motor 115V,
WIRE NO. OF REPLACEMENT weight of transformer 4 lbs. AC, HP, Brush Speed 5000 RPM.
Part No. TWS-45-159 Weight 22⁄ lbs.
PART NO. SIZES HOLES BLADE NO.* Part No. TWS-3 Wire Stripper and Transformer REPLACEMENT BRUSHES - I Face Width
TWS-45-090 B to 12 3 TWS-L-4419 Part No. TWS-L-O63 General Purpose
TWS-45-091 10 to 18 4 TWS-L-4420 Fiberglass Brush.
TWS-45-092 10 to 22 6 TWS-L-4421 IDEAL POWER Part No. TWS-L-3011 General Purpose
Wire Brush.
TWS-45-097 16 to 26 6 TWS-L~994
*Sets Only STRIPMASTER Part No. TWS-L-3O12 H.D. for Fabric &
Enamel/Wire Brush.
Pneumatic bench-type
ISOL-EX WIRE STRIPPER wire stripper
based on the
long-proven
ERASER DCFR MAGNET
COMPACT - EASY TO OPERATE
Strips all types Stripmaster WIRE STRIPPER
of insulated concepts for solid or stranded wire. A new hand-held wire
wires from size Won't crush wire, fray ends, nick or cut stripper, designed for
6 to 23 AWG. wires. Adjustable wire guide lines up removing insulation
Ideally suited for wire for proper stripping position. from flat, rectangular,
electric motor Variable sever length adjustment controls and square magnet,
repair. Built-in movement of severed insulation slug enamel and film insulation wires. Will
variable speed control, can be plugged along wire from nil to 7/8". Slug may be strip most insulation types, including
directly into wall outlet, needs no left on wire for easy hand removal when glass, varnish, epoxy and polythermaleze
transformer. Stripping pressure of the ready for use. Features a wire gripper from wires of sizes up to %" x 3/4" in
knives is by centrifugal force. Thin wire- lock-out bar to provide blade-only cross section. The unit incorporates a
low speed. Thick wire-high speed. operation for stripping fine gauge wires, high speed rotating stripping head, with
When stripping stranded and shielded so pulling wire out of stripper removes custom designed cutting flutes for quick
wire, special cutting heads are needed. severed insulation on strip lengths longer insulation removal. The tool strips cleanly
Knives are made of hard alloy steel. Tool than 7/8". Air pressure required: 30 to and quickly with no bouncing or jerking.
size 6"L x 2" dia. Net weight 19 oz. 120 psi. Standard unit comes with blade Unlimited strip lengths are possible at any
Part No. TWS-236 Wire Stripper. set No. L-4421 which strips general point on a wire, and it is an ideal tool for
Part No. TW-236RK Replacement Knives (3). purpose wire sizes 10 to 22 AWG. Other producing mechanical taps in the
Part No. TW-236NC Replacement Nose Cone. blades available for 8 to 30 AWG, or manufacture of transformers and other
order "special" die-type blades as coils. Operates from a low voltage DC
required. Blades are easily variable speed control unit, the handpiece
ERASER HAND HELD interchangeable. Meets OSHA noise
regulation level. Size: 3-9/16" x 12-5/16".
weighs 17 ounces and is 7" long x 27A6"
in diameter.
MAGNET WIRE STRIPPER
Ideally suited where
HANSCOM TIE CUTTER AND TIES
the job cannot be Cut your tying time in half! Hanscom Ties are the fast, sure way to bundle wires,
taken to the coils, cords, etc. Just wrap them around the twist. Soft wire reinforcement
machine. Strips makes them quick and easy to handle. Paper covered for one-time use or plastic
both film and "glass" where re-use is indicated. Buy by the spool - no waste - no fumbling for cut
covered wires in lengths when you use the cutters shown here. Hand Model-this convenient
square, rectangular or rounds up to 2 cutter screws to bench or wall. Measures, cuts, and dispenses a
AWG. The wire stripping wheels Hanscom-Tie in one quick easy motion. Takes only 8" x 16" space.
counter-rotate for ease of operation. Shipping weight 1 lb.
Part No. HTC-795 Manual Hand Model Tie Cutter. Lowest cost for temporary use
Distance between the wheels is easily and throwaway applications. Ideal for grouping parts and tying coils.
adjusted by a locking thumb screw to TIE WIRE PAPER TIES
adjust for wire sizes. Rated for THT-9018-*** Single wire 1/4" wide, 1500 foot spool. Paper-covered.
intermittent duty. THT-9088-### Double wire 1/4" wide, 1500 foot spool. Paper-covered. Plastic Ties.
For permanent or repeat use. Ideal for wiring harnesses, securing lead wires, and tying coils.
THT-5025-BLU Single wire 1/4" wide, 3000 foot spool. PVC Plastic-covered. Blue color
*** Colors Black = BLK, Blue = BLU, RED, White = WHT
### Colors Black = BLK, Blue = BLU, RED, White = WHT, Yellow = YEL 105
©Essex Group, Inc., 1998
TOOLS
MUELLER CLIPS
The most complete line of alligator, test, miniature, battery and special purpose clips available. Well designed and universally
used for quick, temporary electrical connections. A size and shape for even the most unique application.
NOTE: All clips with part number ending with C are solid copper. All clips with part number ending with A are steel-lead
plated. All other clips are steel-cadmium plated. Unless otherwise stated: All items are sold in minimum quantities of 10.
Insulators sold separately.
"60 SERIES" ALLIGATOR CLIPS HEAVY DUTY TEST CLIPS
New slim design with full-meshing teeth. 25 and 50 Amp Capacity sizes for battery
Round thumb grip, barrel connection for operated equipment and test work. Teeth on one
banana plug. jaw and notch on other. Interlocking necks
Part No. MUC-60 Steel - Plain - 2"L, Spread 5/16". prevent jaw offset. Packed half marked +, half-plain. Steel (lead
Part No. MUC-60S Steel - Screw - 2"L, Spread 5/16". plated). Screw - with locking ears.
Part No. MUC-60CS Copper - Screw - 2"L, Spread 5/16".
Part No. MUC-BOHS Steel - Screw - Insulated Barrel 2" L, Part No. MUC-21A 50 Amp Capacity, 4"L, Spread 1 2 7/8"
Spread 5/16" Part No. MUC-24A 25 Amp Capacity, 2 7/8"L, Spread 3/4".
Part No. MUC-62 Flexible Vinyl Insulator (5 Red - 5 Black). 75 Amp Capacity. A rugged new clip for meter and miscellaneous
Part No. MUC-63C Copper - Completely Insulated - test work requiring high current. Teeth mesh on all three sides of jaw.
Screw - 2 1/8" L, Spread 1/4"
"70 SERIES" ALLIGATOR CLIPS
Part No. MUC-25C Copper - Screw
A trim, modern clip with wire crimping ears.
3" L, Spread 3/4"
Part No. MUC-70 Steel - Plain 1 11/16"L,
Spread 5/16".
100 Amp Capacity clip for battery chargers, booster cables,
Part No. MUC-7OCX Copper - Screw 1 11/16"L, Spread 5/16".
discharge tests and general testing. Lead coated copper shunt
"PEE-WEE" CLIPS protects spring. Lead coated copper lug for cable attachment.
A very small clip for general test purposes. Marked either + or plain, sold individually.
Jaw teeth mesh. Interlocking neck prevents
Part No. MUC-11A Steel (lead plated) 6"L,
jaw offset.
Spread 15/8".
Part No. MUC-45 Steel - Screw 1 1/2" L, Spread 5/16"
Part No. MUC-47 Flexible Vinyl Insulator (5 Red - 5 Black).
100 and 200 Amp Capacity sizes for general testing, battery work
GENERAL PURPOSE TEST CLIPS and grounding. Equipped with removable copper lug for cable
Sharp needle in one jaw, pierces insulation of attachment. Copper shunt protects spring, minimizes heating on
wire to make immediate electrical contact. overload. Interlocking necks prevent jaw offset. Marked either + or
Part No. MUC-50C Copper - Brass Screw plain, sold individually.
2 1/4" L, Spread 1/2".
Part No. MUC-21C 100 Amp Copper 41/2"L,
Part No. MUC-49 Flexible Vinyl Insulator (5 Red - 5 Black).
Spread 1 1/16".
A high-grade test clip with meshing teeth on all three sides of jaw. Part No. MUG-11C 200 Amp Copper 6"L,
Spread 1 5/8".
Part No. MUC-27 Steel - Screw 2 7/16"L, Spread 5/8".
Part No. MUC-27C Copper - Screw Big Brute clip 300 Amp Capacity. The largest in the line.
2 7/16"L, Spread 5/8". Recommended and widely used as a welding ground clamp, heavy
Part No. MUC-29** Flexible Vinyl duty test work, grounding gasoline trucks and on
Insulator (Black, thawing machines. Removable copper lug for
Blue, Green, Red). cable attachment. Copper shunt protects spring
and minimizes heating on overload. Interlocking
neck. Sold individually.
Part No. MUC-33C Copper 7 3/4"L, Spread 2 1/4".
VINYL INSULATORS GARLAND RAW HIDE
Part No. MUC-26 Flexible Vinyl Insulator for Test Clips MUC-24A and MUC-25C (5 Red - 5 Black).
Part No. MUC-23 Flexible Vinyl Insulator for Test Clips MUC-21 A and MUC-21C (5 Red - 5 Black). HAMMER
Part No. MUC-13 Flexible Vinyl Insulator for Test Clips MUC11A and MUC11C (5 Red - 5 Black).
Tough, resilient water
® buffalo hide
STANLEY COMPO-CAST HAMMERS faces deliver
The most versatile, durable, all-purpose hammer available. As thorough as it cushioned power to protect fine finishes
is gentle. The entire exterior surface is solid molded urethane, virtually and delicate parts. Faces locked in
indestructable. Outlasts rawhide, nylon, rubber, brass or lead by 10 to 20 malleable iron jaws - cannot fly off, but
times. All models feature dead blow heads for sustained impact and replaceable in seconds by removing
maximum striking force. Wrap around grip with flanged butt. No Mark -
threaded nut. Extra long, flare-grip handle
No Spark.
for greater striking power, safety and long
STANDARD MODELS SLIMLINE MODELS life. Faces fit all types and makes of
PART FACE HEAD LENGTH PART FACE HEAD LENGTH
NUMBER DIA.(IN.) LENGTH(IN.) (IN.) WEIGHT NUMBER DIA.(IN.) LENGTH(IN.) (IN.) WEIGHT
standard hide-face hammers.
TCH-OHD 1 1/2 3 1/8 10 l4 oz. TCH-O-XHD 1 3 9 1/2 8 ozs. PART FACE EXTRA FACES
TCH-lHD 1 3/4 3 3/4 11 1 1/2 lbs. TCH-X02-HD 11/4 4 1/4 10 1/2 11/2 lbs. NUMBER WEIGHT DIAMETER (IN.) PART NUMBER
TCH-2HD 2 4 1/4 12 3/4 2lbs. TCH-X03-HD 11/2 41/4 12 11/2 lbs. 1 TRH-0-F
TCH-3HD 2 1/2 4 3/4 14 3lbs. TCH-Xi-HD 13/4 5 1/4 13 2 lbs. TRH-1 1 1/2 lbs. 1 1 /4 TR H-1-F
TCH-4HD 2 3/4 5 1/4 16 4 lbs. SLEDGE MODELS TRH-2 2 lbs. 1 1/2 TRH-2-F
TCH-4HD-1 2 3/4 7 20 7 lbs. TRH-3 2 3/4 lbs. 1 3/4 TRH-3-F
TCH-12HD 3 1/2 8 30 l2 lbs. TRH-4 4 lbs. 2 TRH-4-F
TRF-5 6 1/2 lbs. 2 3/4 TRH-5-F
106 TCH-14HD 3 1/2 8 36 14 lbs.
TOOLS
MARTINDALE AIR BLUE DART AIR GUN CROWN HEAVY DUTY
GRINDER A deluxe air gun AIR HAMMER
that delivers
Use with carbide rotary
maximum
burrs. The kit includes a
power to move
high speed precision
debris, chips and dust
manufactured air
quickly and efficiently. It
grinder and five
also meets OSHA regulations
2 1/4” long solid
with new vented nozzle. Nozzle tips
carbide 1/4” diameter
delivers 150 PSI.
rotary burrs (burrs include RB4, RC4, For high speed coil stripping. Features
RD4, RH4 and RJ4). Lightweight (1 lb. PART NUMBER TPH-001 a universal spring retainer. Operator
6 oz.) and high speed (21,000 RPM). can easily rotate the cutting tool while
Recommended air pressure 70-90 PSI, operating hammer. The hammer may
air inlet is 1/4” female N.P.T.F. Burrs - 6 AIR GRINDER also be used for cutting panels, rivets,
inchs long Tungsten carbide burrs. bolts, removing drum lids, and setting
Heavy duty straight air grinder for the 1/4" soft iron and aluminum rivets.
Part Number: TAG-38A kit with 5 best economy is equipped with a Delivers 3,500 blows per minute; uses
burrs Jacobs three jaw chuck. Chuck key is only 4 cubic feet of air per minute at
Part Number: TAG-M12 Grinder only included. 16,000 to 16,000 RPM no 80 to 150 psi.
Part Number: TAG-128221-700 load speed. 1/4” collect size. Part No. TC-2707 Air Hammer
Filter/Lubricator
Shipping weight 4 lbs.
Part Number
Part No. TC-2742 Combination Air
TAG-RB4-6
Hammer and set of 3 chisels. Shipping
TAG-RC4-6 weight 6 lbs.

TAG-RD4-6 COIL STRIPPING


PART NUMBER TPH-211 CHISELS
TAG-RH4-6

TAG-RJ4-6 Part No. TC-2622 1/4" blade width


Stripping Chisel
POW'R BLO AIR HAMMERS Part No. TC-2623 5/8" blade width
Stripping Chisel
SPECIFICALLY DESIGNED FOR MOTOR STRIPPING Part No. TC-2624 3/4" blade width
One piece barrel - machined from finest tool steel - Stripping Chisel
properly hardened and tempered. Two piece - Part No. TC-2620 Set of 3 Stripping
patented main valve - made of shock steel precision Chisels listed above
ground, hardened and tempered. 3500 strokes per
minutes. Air requirement - 4 cubic feet per minute
at 80 to 150 psi.
Part No. TPH-171 Safety Tool Holder - It's AIR HAMMER CHISELS
practically impossible for a tool to fly out of the hammer. Chisels cannot stick in
the works due to the tool holder. Replacement parts or fast factory repair available.
Separate oiling access for easy care and maintenance.
Part No. TPH-25 Pow'r Blo Heavy Duty Hammer complete with pressure regulator Part No. TC-2632 1/2" blade width
and safety tool holder. Shipping weight 8 lbs. Part No. TPH-75 Pow'r Blo Heavy Air Hammer Shank
Duty Hammer complete with pressure regulator, a complete set of stripping Part No. TC-2633 5/8" blade width
chisels, and safety tool holders. Air Hammer Shank
ACCESSORIES Part No. TC-2634 3/4" blade width
Part No. TPH-171 Safety Tool Holder for Pow'r Blo Hammer. Air Hammer Shank
Part No. TPH-305U Tool Holding Spring for Pow'r Blo Hammer. The crescent eliminates ragged edges
Part No. TPH-1VE 1/4" wide Parker Taper Shank Chisel. and prevents gouging of stators
Part No. TPH-20F 3/4" wide offset Flat Edge Chisel. Part No. TC-2630 Set of 3 Air Hammer
Part No. TPH-3CE Curved Edge Parker Taper Shank Chisel. Shanks listed above. Available in sets of
Part No. TPH-4CE 2A" wide Curved Edge Chisel. three different sizes (i.e. 1/2 ", 5/8",
Part No. TPH-55T 11/4" Saw Tooth Edge Chisel. 3/4'") Individually or with Parker-
Part No. TPH-2350 Complete set of 5 Pow'r Blo Chisels. Taper Shank . 107
©Essex Group, Inc., 1998
TOOLS
WEAR FLEX+ NYLON SLINGS
The endless sling is the strongest, most efficient and economical sling for all
purpose lifting. It can be used in a basket, choker or a vertical hitch.
In a basket hitch the legs can be spread for added load stability. Load contact
points change with every lift, increasing sling life and safety.
CAPACITY
PART NO. WIDTH (IN.) CHOKER AT 300 BASKET AT 900
EN-1001-* 1 1 Ton 2 Ton
EN-1002-* 2 2 Ton 4 Ton
EN-1003-* 3 3 Ton 6 Ton
EN-1004-* 4 4 Ton 8 Ton
EN-1006-* 6 6 Ton 12 Ton
EN-2001-* 1 2 Ton 4 Ton
EN-2002-* 2 4 Ton 8 Ton
EN-2003-* 3 6 Ton 12 Ton

NOTE: Foot length must be specified when ordering (EN-1001-3). Slings are
available from 3 to 18 feet. All slings are priced at a 3 foot base price. There is an
adder per each additional foot of length ordered.
CONVENIENT BOX OF 3 SLINGS OFFERS SAVINGS Part No. MARK-IIIl Safe-Tote Slings 1"W x 30"L. Box of 3.
3 Safe-Tote Endless nylon slings packaged in a convenient Part No. MARK-IV Safe-Tote Slings 1"W x 40"L. Box of 3.
flip-top box offer extra savings. Choker at 30º has a 1 ton Part No. MARK-V Safe-Tote Slings 1"W x 50"L. Box of 3.
capacity. Basket at 900 has a 2 ton capacity.

IDEAL WIRE NUTS


ASSEMBLY TOTE PANS
Heavy duty 22 gauge steel pans
with metal handles and slot for
data and job card. Ideal for
PART NO. SIZE WIRE SIZES
keeping parts together during
TWN-30-071 71B No.16 and No.18 up to 3 No.18 - motor disassembly or for storing
1 No.16 and 1 No.18. bulky items on shelves.
TWN-30-072 728 No.14,16 and 18 AWG up to 1 No.
14 and 1 No.18 - 2, 3, or 4 No.18.
Dimensions 15 1/4"L, 10 5/16" W, 5 1/4"D.
TWN-30-073 738 No.14,16 and 18 AWG up to 2 No. PART NUMBER TST-149
14 and 1 No.18 or 5 No 18.
TWN-30-074 748 No.12,14,16 and 18 AWO up to 2
No.12 and 1 No.18 - 4 No.14 and
1 No.18.
TWN-30-076 76B No.10,12,14, 16 and 18 AWG up to
3 No.10 with 1 No.18 - 4 No.12
DRILL CHUCKS FOR ELECTRIC
with 2 No.18 - 6 No.14 with 2
No. 18.
DRILLS
Solderless, tapeless wire connectors that are UL approved. Just
strip wire and screw on. Threads on to wire like a nut on a bolt.
Coil shaped spring insert presses (does not cut) clean threads into
stripped wires as connector is applied. Wires are tightly
compressed, twisted together. Molded composition shell
complefely protects against shorts, grounds, and corrosion. Sizes Part No. TJC-14 1/4" Drill Size, 1/4" Chuck Capacity,
74B and 768 approved as 600 volt pressure cable connectors for 3/8-24Thread.
general use. Other sizes approved for 300 volt use. Stardard
packages of 100 only in each size. Part No. TJC-38 3/8 " Drill Size, 1/16-3/8" Chuck Capacity,
Thread 3/8”-24
KEYS Part No. TJC-12 1/2" Drill Size, 5/64-1/2" Chuck Capacity,
Part No. TJC-1 4-1 For Chuck 1/4" -3/8 " TJC-1 2-38 1/2 - 20 Thread.
For Chuck 1/2"
These famous make 1/4", 3/8” and 1/2" chucks are
KEY HOLDERS designed for "heavy duty" drilling and high accuracy.
Part No. TJC-A Fig. B, Fits All Hardened and ground alloy steel nut and jaw assembly
Part No. TJC-B Fig. C, Fits 1/4"
Part No. TJC-C Fig. C, Fits 3/8-1/2"
guarantees long life. Complete with key.

+ Wear Flex is a registered trademark of Wear Flex Slings, Div. MHS Ltd.
108
©Essex Group, Inc., 1998
COMMUTATOR SAWS
IDEAL COMMUTATOR SAWS
The "U" slot saw is available in 13 standard thicknesses from .015" to .045" With 12
different 0.D. - I.D. combinations, there is a saw for almost every application.
Special non-standard saws can be ordered. Specify thickness desired - minimum
order 50 pieces.
Available in High Speed Steel or Tungston Carbide. Standard Thickness' available are .015, .018, .020, .023, .025, .028, .030,
.032, .035, .038, .040, .043, .045. Special thickness' are available.
HIGH SPEED STEEL TUNGSTON CARBIDE
O.D. (IN.) I.D. (IN.) #TEETH PART # PREFIX O.D. (IN.) I.D. (IN.) #TEETH PART # PREFIX
1/4 1/8 14 10-HS-*** 1/4 1/8 12 10-TC-***
9/32 1/8 14 9-HS-*** 5/16 1/8 14 9-1/2-TC-***
5/16 1/8 16 9-1/2-HS-*** 3/8 1/8 14 32-TC-***
3/8 1/8 18 32-HS-*** 3/8 3/16 14 33-TC-***
3/8 3/16 18 33-HS-*** 7/16 1/8 14 12-TC-***
7/16 1/8 18 12-HS-*** 1/2 3/16 14 16-TC-***
1/2 3/16 18 16-HS-*** 1/2 1/8 14 42-TC-***
1/2 1/8 18 42-HS-*** 9/16 1/4 16 18-TC-***
11/16 3/16 28 13-HS-*** 5/8 1/4 16 54-TC-***
23/32 5/16 32 14-HS-*** 3/4 1/4 18 64-TC-***
3/4 1/4 22 64-HS-*** 3/4 5/16 18 65-TC-***
3/4 5/16 22 65-HS-*** 7/8 5/16 20 75-TC-***
7/8 9/32 24 3-HS-*** 7/8 3/8 20 76-TC-***
7/8 1/4 24 74-HS-*** 1 9/32 20 4-TC-***
7/8 5/16 24 75-HS-*** 1 5/16 20 85-TC-***
1 9/32 28 4-HS-*** 1 5/16 20 86-TC-***
1 1/4 28 84-HS-*** 1-1/8 9/32 22 5-TC-***
1 5/16 28 85-HS-*** 1-1/8 5/16 22 95-TC-***
1 3/8 28 86-HS-*** 1-1/8 3/8 22 96-TC-***
1-1/8 9/32 28 5-HS-*** 1-1/8 7/16 22 97-TC-***
1-1/8 3/8 28 96-HS-*** 1-1/4 5/16 24 105-TC-***
1-1/8 7/16 28 97-KHS-*** 1-1/4 3/8 24 106-TC-***
1-1/4 5/16 28 105-KHS-*** 1-1/4 1/2 24 108-TC-***
1-1/4 3/8 32 106-HS-*** 1-3/8 3/8 24 116-TC-***
1-1/4 1/2 32 108-KHS-***
1-1/4 9/32 32 6-HS-*** *** Insert desired thickness to complete part number. I.E. 32-HS-032
1-3/8 3/8 36 116-HS-***
COMMUTATOR FILES AND
IDEAL COMMUTATOR SCRAPERS
MILLING CUTTERS Made especially to undercut mica
The "V" slot milling cutters are and clean up commutator slots.
made in one thickness only -.045". 60º ”V”-shaped slot
Because of the "V" shape of the teeth, this one thickness is Part No. TI-20-012 7" Straight -
suitable for cuffing all thicknesses of mica ranging from Push Cut (A)
.015" to .045". Note: All cutters, made of high speed Part No. TI-20-013 7" Knife Edge - Push Cut (A)
steel, are intended for use in cutting commutator mica
Part No. TI-20-007 8" Curved - Draw Cut (B)
only. They are not recommended for slitting copper or
other metals. All cutters are packaged in units of six each. Part No. TI-20-008 7" Curved - Push Cut (B)
Part No. TI-20-009 9 1/4" Curved - Draw Cut (C)
O.D (IN.) I.D. (IN.) # TEETH PART # PREFIX
1/2 3/16 12 17-VHS-**
1/2 1/8 12 42-VHS-**
11/16 3/16 14 13-VHS-**
23/32
3/4
5/16
1/4
14
14
15-VHS-**
64-VHS-** IDEAL SLOTTER AND SCRAPER
3/4 5/16 14 65-VHS-**
7/8 9/32 18 3-VHS-** Hand tool cleans slots, smooths
7/8 1/4 18 74-VHS-**
7/8 5/16 18 75-VHS-** burs, removes mica fins, bevels
1 9/32 22 4-VHS-** sharp copper edges after
1 1/4 22 84-VHS-**
1 5/16 22 85-VHS-** undercutting Rigid tool steel bit has "V"' cutting edge at
1 3/8 22 86-VHS-** one end and “U” cuffer at other end. Length 6 1/2".
1-1/8 9/32 24 5-VHS-**
1-1/8 3/8 24 96-VHS-** Shipping weight 12 oz.
1-1/8 7/16 24 97-KVHS-**
1-1/4 5/16 24 105-KVHS-** Part No. TI-20-006 Slotter and Scraper.
1-1/4 3/8 24 106-VHS-** Part No. TI-L7704
1-1/4 1/2 24 108-KVHS-**
1-1/4 9/32 24 6-VHS-**
1-3/8 3/8 26 116-VHS-**
** Insert desired cutting angle to complete part number. i.e. 17-VHS-40 109
©Essex Group, Inc., 1998
COMMUTATOR RESURFACERS
IDEAL COMMUTATOR RESURFACERS
Equipped with various style handles to meet conditions found in any type of commutator or slip ring. Used by simply holding
resurfacer against commutator and moving it from side to side as motor turns over under its own power. Dimensions shown
are length x width x thickness.
Code letters for different grade resurfacer are as follows: Code letters for combination grade resurfacer are as follows:
X- Extra Coarse - Very fast cutting. A - Medium/Finish G - Coarse/Medium
C - Coarse - Fast cutting. B - Coarse/Finish H - Medium/Polish
M - Medium - For general use. D - Finish/Polish
F - Finish - Used after above three grades.
P - Polish - For burnish finish (220 grain).
E - Extra Polish - For production finishing (320 Grain). Note: Both Part No. and Grade No. must be specified when ordering, i.e. Part No.S80-155X.

PENCIL TYPE STRAIGHT HANDLE VERTICAL ADJUSTABLE


For fans signal TYPES HANDLE TYPES
motors auto
Used primarily on 10" rod handle adjusts
generators and other fractional
inaccessible commutators in small- to three positions for
HP motors.
enclosed motors Available in grades medium sized motors
5/8”X 3/8” X 6” Grades X-C-M-F-P-E
Part Number S-80-075* * Add grade X-C-M-F-P. and small generators.
Part No. S-80-155* 1"x1"x1" Available in Grades X-C-M-F-P.
BLOCK HANDLE TYPES Part No. S-80-165* 1"x1"x2"
Part No. S-80-184* 2"x1"x2"
Part No. S-80-215* 2"x2"x2"
Part No. S-80-224* 3"x2"x2"
For use with Part No. S-80-193* 3"x1"x2" Part No. S-80-234* 3"x3"x2"
* Add grade Part No. S-80-243* 4”x3”x2”
precision grinder * Add grade
or lathe type
truing. Equipped with wood black
SMALL MOTOR TYPE POCKET TYPES
handles Available in Grades X-C-M-F-P. Medium grade stone on one side and
Part No. S-80-454* 1" x 1-1/2" x 5" Handy 2-in-1 utility
Part No. S-80-461* 1" x 2" x 5" a finish device grade stone on tool available in all
Part No. S-80-468* 1" x 2-1/2" x 5" other end of handle. two-grade
Part No. S-80-482* 1" x 1-1/2" x 8"
Part No. S-80-475* 2" x 2" x 5 Available in combinations. For use on small
Part No. S-80-489* 1-1/2" x 2-1/2" x 8" Grades fractional HP motors and generators.
Part No. S-80-496* 2" x 2” x 8”
* Add grade A-B-D-G-H Available in Grades
3/4"x1/2" x3/8" A-B-D-G-H
DOUBLE SAW HANDLE Part No. S-80-12* * Add grade Part No. S-80-112* 2"x1 "x6"
Part No. S-80-137* 2"x1 "x8"
TYPES SAW HANDLE TYPE
*Add grade

For use on large rotary COMMUTATOR


For use on large motors,
converters, engine driven generators
and motors. Provides two hand small rotary converters, CEMENT
controls. Available in Grades motor generator sets, and Non-conductor for filling
X-C-M-F-P. telephone generators. Available in holes in commutator bars,
Part No. S-80-407* 4"x8"x3" grades X-C-M-F-P. pitted mica. Strong, non-shrinking,
Part No. S-80-419* 5"x7"x3" Part No. S-80-362* 4"x3"x2"
Part No. S-80-432* 5"x9"x3" * Add grade resists fire, oils, and acids.
Part No. TI-54-007

IDEAL BRUSH SEATORS - COMMUTATOR CLEANERS


This gentle acting abrasive is very effective for seating carbon brushes and cleaning Commutators and
Slip Rings. It is made of soft, loosely bound grain that produces a scouring effect as it is held against the commutator.
The abrasive wears away sufficiently for cleaning, but does not remove or scratch the copper. It is often called a "chalk" store
because of its white color and chalk-like texture.
PART NUMBER SIZE (IN.) GRADES NUMBER/PER BOX PART NUMBER SIZE GRADES NUMBER/PER BOX
TI-23-001 1/4x1/4x4 3/4 M-H 12 TI-23-027 1 1/2x1x4 3/4 S-M-H 1
TI-23-002 1/2x1/4x4 3/4 M-H 6 TI-23-035 1x1x4 3/4 S 4
TI-23-003 3/8x3/8x4 3/4 M-H 4 TI-23-036 2x1x4 3/4 S 2
TI-23-004 1/2x3/8x4 3/4 S-M-H 4 TI-23-037 2x2x2 S 2
TI-23-005 1/2x1/2x4 3/4 S-M-H 2 TI-23-039 3x2x4 S 2
TI-23-006 5/8x1/2x4 3/4 S-M-H 2 TI-23-041 3x2x6 S 2
TI-23-007 3/4x1/2x4 3/4 S-M-H 2 TI-23-042 3x2x8 S 2
TI-23-008 1 1/8x5/8x4 3/4 SM-H 1

IDEAL COMMUTATOR SMOOTHIE®


A resurfacing tool designed to smooth commutators of auto generators, starting motors and other similar
equipment. Consists of an 8-1/2" plastic handle with a 5/16" x 7/8" x 1 1/16" resurfacer on each end. One
resurfacer is polish grade and the other is finish grade. Handle is properly bent to reach not any
motor frame. Both the resurfacing material and handle are non-conducting. Part No. S-80-033
110
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
PORTABLE HYDRAULIC PULLEY Part No. THP-8H 8 Ton Manual Hydraulic Puller complete
PULLER with Quicklink Chain Attachment.
Part No. THP-20H 20 Ton Manual Hydraulic Puller with
Portable and easy Quicklink Chain Attachment and set of Ram Adapters.
to operate, it Part No. THP-60H 60 Ton Manual Hydraulic Puller with
quickly removes Quicklink Chain Attachment and set of Ram Adapters.
practically any Part No. THP-2OHEP 20 Ton Hydraulic Puller with Electric
object from a Pump, with Quicklink Chain Attachment and set of
shaft. Sturdily Ram Adapters.
constructed yet Part No. THP-6OHEP 60 Ton Hydraulic Puller with Electric
reasonably priced, Pump, with Quicklink Chain Attachment and set of
it has added safety features like remote control Ram Adapters.
and Quicklink Chain Attachment. Pressure is supplied to Part No. THP-1OOHEP 100 Ton Hydraulic Puller with
the hydraulic ram by either an easily operated hand pump Electric Pump, with Quicklink Chain Attachment and set of
or an electrically operated pump. Three simple Ram Adapters.
adjustments set the puller to the dimensions required. The
beam, arms, ram and pump can be removed from the ACCESSORIES
puller stand for overhead or other special uses. Eliminates Part No. THP-80 Quicklink Chain for 8 ton model.
the need for crow bars, wedges, torches, etc. 6' of 3/8" chain.
Part No. THP-200 Quicklink Chain for 20 ton models.
SPECIFICATIONS 8' of 3/8" chain.
MAXIMUM MAXIMUM DIMENSIONS SHIP Part No. THP-600 Quicklink Chain for 60 ton models.
PULLER DIAMETER (IN.) FACE (IN.) H(IN.) W(IN.) L(IN.) WEIGHT 10' of 1/2" chain.
Part No. THP-2OEPK 20 Ton Electric Pump Kit. *
8 Ton 22 24 40 26 36 140 lbs.
Part No. THP-6OEPK 60 Ton Electric Pump Kit. *
20 Ton 32 36 42 34 48 460 lbs. Part No. THP-RA-20 Set of 10 Adapters for 20
ton models.
60 Ton 42 48 48 46 60 820 lbs.
Part No. THP-RA-60 Set of 10 Adapters for 60
100 Ton 48 48 48 46 60 1060 lbs. ton models.
Part No. THP-RA-100 Set of 10 Adapters for 100
ton models.
KUKKO UNIVERSAL BEARING *The electric pump is wired for 115V/10/60 Hz. This
pump is available in easy-to-install kit form for adaptation
EXTRACTORS NO. 21 AND 22 to all 20, 50 and 60 ton pullers manufactured since 1945.
The ideal tool for removing ball bearings, ball races,
sleeves, or bushes. FOB DAVENPORT, IOWA

The excellent gripping effect ensures safe hold INTERNAL EXTRACTORS NO. 21/0-21/9
and easy extraction of the bearings, even if the PART NUMBER INCHES MM WEIGHT
bearing fits very closely to the rear of TGP-21/0 13/64 - 15/64 5-6 3 oz.
TGP-21/00 15/64 - 5/16 6-8 3 oz.
its housing. TGP-21/01 5/16-13/32 8 - 10 3 oz.
TGP-21/02 13/32 - 1/2 10 - 12 3 oz.
Method of Operation TGP-21/1 1/2 - 9/16 12 - 14.5 4 oz.
Insert the internal extractor No. 21 into the TGP-21/2 9/16- 23/32 14.5 - 18.5 4 oz.
TGP-21/3 23/32 - 29/32 18.5 - 23.5 8 oz.
bore of the ball bearing. Tightening the nut B TGP-21/4 29/32 - 1 3/16 23.5 - 30 9 oz.
causes jaws C to expand and lips D to be TGP-21/5 1 3/16-1 15/32 30 - 37 14 oz.
pressed behind the rounded edges of the TGP-21/6 1 15/32 - 1 13/16 37 - 46 1 1/2 lbs.
TGP-21/7 1 13/16 - 2 7/32 46 - 56 2 3/4 lbs.
bearing race. TGP-21/6 2 7/32 - 2 3/4 56 - 70 3 1/4 lbs.
TGP-21/9 2 3/4 - 3 15/16 70 - 100 6 lbs.
The counter Stay No. 22 is placed on the
Counter Stays No. 22/1-22/3 for use with internal extractors No. 21/0-21/9
housing and spindle E screwed onto the PART NO. SUITABLE FOR NO. CONNECTION TO INTERNAL EXTRACTOR* WEIGHT LBS.
Spindle A of the internal extractor. TGP-22/l 21/01-21/5 21/0-2 with reduction collar
21/3-5 without reduction collar 1 1/2
Now handle G is held firmly and nut F on the TGP-22/2 21/3-21/8 21/3-5 with reduction collar
21/6-8 without reduction collar 3
counter stay is tightened, thus effecting TGP-22/3 21/9 By connecting nut 7 1/2
extracting action. *The counter stays No.22/1 and 22/2 are each supplied with a threaded reduction collar;
application in accordance with the above table.
During extraction retighten nut B on the
The Complete Puller consists of internal
internal extractor. extractor No. 21 and counter stay No. 22
111
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
KUKKO BALL BEARING EXTRACTOR & PULLERS
NO. 11 THREE ARM PULLERS NO. 12 THREE ARM PULLERS
A well tried industrial puller for Sturdy pullers with excellent gripping
removing large pulleys, gear action for removing ball bearings, gear
wheels, and similar heavy wheels, and pulleys. The slender arms
components. For internal and enable this puller to be used in places
external operation. Extremely which are not easily accessible. The
strong pulling arms have large wrench fixes the arms to the required
contact surfaces so that careful width in such a way so as to prevent
removal without damage is the arms slipping off.
accomplished. Longer arms to
Part No. TGP-12/1 3 1/8” Capacity with 3 1/8” Gripping Depth.
20” depth are available. Shipping weight approximately 2 1/2 lbs.
Part No. TGP-11/0-A 15” Capacity with 8” Gripping Depth. Part No. TGP-12/2 4 3/8” Capacity with 5” Gripping Depth.
Shipping Weight approx. 30 lbs. Shipping weight approximately 4 lbs.
Part No. TGP-11/1-A 21” Capacity with 8” Gripping Depth. Part No. TGP-12/3 8” Capacity with 6 1/2” Gripping Depth.
Shipping Weight approx. 48 lbs. Shipping weight approximately 7 lbs.
Part No. TGP-11/2-A 26” Capacity with 8” Gripping Depth.
Shipping Weight approx. 59 lbs.

NO. 20 TWO ARM PULLERS


Well constructed, sturdy puller with Part No. TGP-20/2 6” Capacity with 6” Gripping Depth.
large pulling surfaces and extra thin Shipping weight approximately 6 lbs.
claws for use in restricted position. For Part No. TGP-20/20 8” Capacity with 6” Gripping Depth.
Shipping weight approximately 7 1/4 lbs.
both internal and external pulling. Part No. TGP-20/3 10” Capacity with 8” Gripping Depth.
Longer arms to 20” depth are available. Shipping weight approximately 15 lbs.
Part No. TGP-20/1 3” Capacity with 4” Part No. TGP-20/30 14” Capacity with 8” Gripping Depth.
Gripping Depth. Shipping weight Shipping weight approximately 19 lbs.
approximately 2 lbs. Part No. TGP-20/4 21” Capacity with 8” Gripping Depth.
Part No. TGP-20/10 5” Capacity with 4” Gripping Depth. Shipping weight approximately 28 lbs.
Shipping weight approximately 2 1/2 lbs. Part No. TGP-20/5 30” Capacity with 16” to 27” Gripping
Depth. Shipping weight approximately 90 lbs.

NO. 205 & 206 PULLERS NO. 41 & 42 PULLERS


Very powerful pullers for pulling gears and pulleys. Useful models for removing battery
Adjustable fixing of the arms secures correct fitting to the terminals and other light puller jobs.
required gripping depth. Arms automatically tighten Part No. TGP-41 Two Arm Puller 2 9/16”
tighten when nut is turned. Capacity with 2 9/16” Gripping Depth. Shipping
weight approximately 5 oz.
TWO ARM PULLERS Part No. TGP-42 Three Arm Puller 2 9/16”
Part No. TGP-205/01 6” Capacity with 6” Gripping Capacity with 2 9/16” Gripping Depth. Shipping weight
Depth. Shipping weight approximately 2 lbs approximately 9 oz.
Part No. TGP-205/02 8 3/4” Capacity with 8 3/4”
Gripping Depth. Shipping weight approximately 5 lbs.
Part No. TGP-205/1 12” Capacity with 9 1/2”
BALL BEARING INSTALLER KIT
Gripping Depth. Shipping weight approximately 12 lbs. Installs ball bearings fast and easy without
Part No. TGP-205/2 14” Capacity with damage to seals or flanges. Sleeves are made
16” Gripping Depth. Shipping weight approximately
15 lbs.
of steel, heat treated and hardened for use
with arbor press or mallet, admium plated
THREE ARM PULLERS
Part No. TGP-206/01 6” Capacity with 6” Gripping for protection against rust, and knurled for
Depth. Shipping weight approximately 3 lbs. easy handling. Sleeve made about .025”
Part No. TGP-206/02 8 3/4” Capacity with 8 3/4” larger than bore of bearing, and passes easily over shaft,
Gripping Depth. Shipping weight approximately 7 lbs. providing a perfectly lined installation. Outside diameter fits
Part No. TGP-206/1 12” Capacity with 9 1/2” Gripping inner race of bearing. Long enough to use on standard
Depth. Shipping Weight approx. 15 lbs.
Part No. TGP-206/2 14” Capacity with 16” Gripping NEMA shaft extension. Ranges from 200 Series ball bearings
Depth. Shipping Weight approx. 20 lbs. (10mm I.D.) to 209 Series (45mm I.D.)
Part No. TBI-10 Set of 10 sleeves for bearings 10 to
45mm bore.
Kukko manufactures a complete line of pullers, extractors,
112 separators, and repair parts for their equipment. Many items available in complete sets.
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
KUKKO HYDRAULIC RAM & SEPARATORS
NO. 9 HYDRAULIC RAM NO. 15 SEPARATORS
Part No. TGP-15/0 Weight 1-1/2 lbs.
A-1/4" to 3-3/8, B-2-3/8".
Part No. TGP-15/1 Weight 2 lbs.
A-1/2" to 3", B-3".
Part No. TGP-15/2 Weight 5 lbs. A-7/8" to 4-1/2", B- 4-1/2”.
Part No. TGP-15-3 Weight 10 lbs. A-1-1/4" to 6-1/8",
B-6-1/8".
Part No. TGP-15/4 Weight 24 lbs. A-1-1/4" to 7-7/8",
B-7-7/8".
Part No. TGP-15/5 Weight 35 lbs. A-1-1/4" to 9-7/8",
Part No. TGP-9/1 10 Ton Capacity, 1-1/2"D x 2-9/16"H. B-9-7/8".
Shipping weight 2 lbs. Separator jaws are tightened by equally tightening nuts on
Part No. TGP-9/2 15 Ton Capacity 2"D x 3"H. Shipping the side bolts. Each separator has a minimum and
weight 3-1/2 lbs. maximum spread between jaws (A dimension). Choose
Many Applications - Minimum space required. proper separator for job requirements.
This ram is a first class auxiliary tool to increase the
operating power of mechanical pullers when in use on NO. 17 SEPARATORS
stubborn pulling jobs. Part No. TGP-17/0 Weight 2 lbs.
A-1/4" to 2-3/8, B-2-3/8".
Part No. TGP-17/1 Weight 3 lbs.
Method of Operation: A-1/2" to 3", B-3".
Position the ram with Part No. TGP-17/2 Weight 7 lbs. A-7/8"
fully unscrewed side to 4-1/2", B-4-1/2”.
pressure spindle Part No. TGP-17-3 Weight 10 lbs. A-1-1/4" to 6-1/8",
between shaft and B-6-1/8".
puller thrust bolt and This design is very handy because the separator jaws are
secure by tightening the quickly and concentrically tightened by a central thrust
puller thrust bolt. screw. Each separator has a minimum between jaws.
Hydraulic operation is obtained by screwing in the side
pressure spindle. If first application is insufficient to NO. 135
complete pulling operation, continue the pulling Part No. TGP-135/1 Width of separator 23/32". Shipping
performance with the puller thrust bolt, or proceed as weight approximately 1 1/2 lbs.
follows: screw-back spindle, fully retighten thrust bolt Part No. TGP-135/2 Width of separator 29/32". Shipping
screw in spindle again. Important: After use, unscrew weight approximately 1 1/3lbs.
spindle whereby the built-in return spring resets the thrust Part No. TGP-135/3 Width of separator 1 1/16". Shipping
bolt to its starting position. weight approximately 2⁄ lbs.
Part No. TGP-135/4 Width of separator 1 7/32". Shipping
BALL BEARING PULLER ADAPTERS weight approximately 2 3/4 lbs.
For removing bearings, pulleys, and sheaves especially in
case of limited space. After positioning the tapered end,
parts are separated by hammer blows.

Part No. TGP-202 Adapter fits all "202" series bearings,


having 35mm diameter ie. 202-3202-6202.
Part No. TGP-203 Adapter fits all “203” series bearings,
Where bearings are recessed and cannot be held by the having 40mm diameter ie. 203-3203-6203.
separator, a specially designed set of Puller Adapters Part No. TGP-204 Adapter fits all “204” series bearings,
has been engineered. The carefully machined high-grade having 42mm diameter ie. 204-3204-6204.
steel adapters can be slipped on the bearing in Part No. TGP-205 Adapter fits all “205” series bearings,
seconds; the adapter ring is then set to contain the having 52mm diameter ie. 205-3205-6205.
bearing. The Adapter, with the bearing enclosed, is set Part No. TGP-305 Adapter fits all “305” series bearings,
into the separator holder for efficient removal of the having 62mm diameter ie. 305-3305-6305.
bearing. The Ball Bearing Puller Adapters are made in the Part No. TGP-306 Adapter fits all “306” series bearings,
following 6 sizes. having 72mm diameter ie. 306-3306-6306.

113
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
RECO INDUCTION BEARING QUICK, POSITIVE BEARING
HEATER INSTALLATION
SPECIFICATIONS: GROSS WEIGHT: 50 pounds.
HEIGHT: 8-3/4 inches. LENGTH: 10 inches. THROAT
WIDTH: 4-3/4 inches. THROAT HEIGHT under removable
bars: 3-3/4 inches.
LARGE BAR: (cross-sections) 2" x 2" MEDIUM BAR:
1-1/4" x 1-1/4" SMALL BAR: 3/4" x 3/4" included.
OPERATING CURRENT: 110 volts, 17 amps. Rated for 20
minute intermittent duty. Handles bearing sizes up to
10-1/2" O.D., 4-3/8" wide. For larger sizes,
Part No. TRBH-BC and Part No. TRBH-BCS, ask
for specifications.
The use of Reco induction bearing heaters can now give
you a superior method of applying heat to bearings under
controlled conditions. Bearings can quickly be brought to
Part No. TRBH-805 Induction Bearing Heater. Includes set proper heat while still in their wrapper. Protection from
of 3 cross-bars listed in specs. hazards, burns and fire danger.
ACCESSORIES:
Part No. TRBH-1O Extra small bar used with 203 and 204 APPROXIMATE HEATING TIMES FOR TYPICAL BEARINGS
bearings size 1/2" x 1/2". BEARING O.D. (IN.) WIDTH (IN.) TIME
Part No. TST-213 Tempulstik Temperature Rating Marker. 6204 1.8504 .5512 1 min.
Rated at 213ºF. 6209 3.3465 .7480 1 min.
Part No. TRBH-SC238 2-3/8" Raising Blocks. 6309 3.9370 .9843 1 min. 45 sec.
6310 4.3307 1.0630 2 min.
CONE THERMO BEARING HEATERS 6313 5.5118 1.2992 4min.
6315 6.2992 1.4567 4 min.
6319 7.8740 1.7717 8min.
Note: Larger Bearing Heaters are available. Please contact
your local branch for information and brochure.

Easy to use. Mark with Thermo Crayon. When crayon mark


melts, slip bearing on shaft. Open, shielded and sealed
bearings mounted without damage to lubricants. Safe, no
danger of fire or explosion hazard. Heating time for small
bearings is approximately two minutes, medium size five
minutes, large bearings ten minutes or as required.
SPECIFICATIONS:
110 volts AC, 725 watts. Weight 8 lbs. Height 10". Mounts Part No. TBH-160 Model B Bearing Heater for bearings to
any bearing or gear with 3/4" to 8" bore. Comes complete 5 3/4" bore.
with six foot heavy duty cord and switch, plus Thermo Part No. TBH-170 Model C Heavy Duty Bearing Heater for
Crayon. Constructed of aluminum for fast heat transfer. bearings to 5 3/4" bore.
Also available in 240V AC. Part No. TBH-190 Model Super D Bearing Heater with
temperature control for bearings to 8" bore.

114
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
MARTINDALE UNIVERSAL
Including 4 "V" Cutters or 8 Saws
Part No. TUC-20 Undercutter with both slot guides and
universal motor 115 or 230 V (specify which).
Part No. TUC-21 Undercutter with both slot guides and
Swivel Connection, for use with your motor (specify
shaft diameter).
Part No. TUC-22 Undercutter with both slot guides and
Air Motor.
Part No. TUC-14-C Core (replacement for flexible shaft).
Part No. TUC-14-S Sheath (replacement for flexible shaft).
Part No. TUC-16-HS Saws 1/2" O.D. 3/16" hole.
Part No. TUC-17-VHS Cutters 1/2" O.D. 3/16" hole.
Universal in four ways; has universal electric motor or air
motor; can be used on commutators of any diameter, cuts
either "U" or "V" slots. The handles may be set at most
convenient operating angle. The 1/5 HP electric motor is
mounted on a swivel base, or may be suspended by its
handle. Drive shaft is extremely flexible and light, though
sturdy. (No.14, 1/4" diameter, 3 ft. long.) Net weight with
1/5 HP electric motor, 12-1/2" lbs., without motor, 2-1/4
lbs., with Air Motor, 2-1/2 lbs. Shipping weight with electric
motor, 18 lbs., without motor, 3-1/2 lbs., with Air Motor,
4-1/2 lbs. Special telephone machine showing Universal
Undercutter with angle slot guide for use on communtators
up to 7" diameter. The 1/2" diameter saw allows cutting to
within 1/4" of riser.

MARTINDALE JIFF-V UNDERCUTTER Part No. TUC-J-40 Martindale Jiff-V Undercutter, 115 or
230 V, including six Jiff-V Files (High-Carbon Steel).
Part No. TUC-J-41 Martindale Jiff-V Undercutter, 115 or
230 V, including six Jiff-U Saws (specify thickness).
Part No. TUC-J-42 Extra Jiff-V Files, per dozen.
Part No. TUC-J-43 Extra Jiff-V Saws, per dozen.
Handy Commutator Slotting Files have always been popular
for undercutting mica and are still recommended for use
where there is not enough undercutting to justify the
purchase of a motor-driven undercutting machine.
The motor-driven Jiff-V Undercutter cuts a similar V slot
quickly. Also available for this undercutter are Jiff-U saws,
which operate the same as the file except they make a U-
shaped cut and are available in the following 7 thicknesses:
.015", .020", .026", .030", .032", .035" and .040".
The Jiff-V does rapid work and cuts clear up to the riser. It
can be used on commutators of any size without removing
the brush arms.
The Jiff-V Undercutter has proven especially adaptable to
under-cutting motors which must be kept running most of
the time, such as elevator motors.
Even an inexperienced operator can use the Jiff-V without
danger or damaging commutator bars.

115
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
MARTINDALE HEAVY-DUTY BENCH-TYPE UNDERCUTTER MODEL H-9
SPECIFICATIONS
Maximum between centers 21", V-supports 35".
V-supports vertically adjustable.
Takes armatures 12" diameter on centers or 17" on V-supports.
Handles commutators up to same diameters as armatures.
Saw lifts out of slot on return stroke.
Stops limit saw travel.
Fine screw adjustment for depth of cut.
Motor: 1/2 HP, 3450 RPM.
Dimensions with bench: 4' L x 2' W x 5' H.
Part No. TUC-H-9 (115 or 230 volt, 60 Hz. - specify
which), extra Pulley and Belt, one Saw Spindle (3/16" or
5/16" arbor - specify which) including bench and light.
Model H-9 uses either High-Speed Steel or Carbide Saws Part No. TUG-H-10 Extra Saw Spindle (3/16" or 5/16" arbor).
and V-cutters; handles armatures from the small sizes up Part No. TUG-H-l1 Dust Collector with 2 hoods. Weight
to 17" diameter. This includes a range of sizes too large for (incl. Dust Collector) - Net 280 lbs.; Ship., 400 lbs.
Model HV-3 and not large enough to necessitate an
Undercutter as large as the Shop-Type.
SAWS AND CUTTERS
FEATURES: HIGH SPEED STEEL O.D. (IN.) HOLE (IN.)
Spindle speed easily changed for H.S. Steel or Carbide Saws. Part No. TUG-16-HS Saws 1/2 3/16
Cutting Head Carriage travels freely on ball-bushings on Part No. TUG-17-VHS Cutters 1/2 3/16
hardened steel rods; entire carriage tips to the side to facilitate Part No. TUG-75-HS Saws 7/8 5/16
Part No. TUC-75-VHS Cutters 7/8 5/16
lowering armatures onto the V-supports. Adjustment
Part No. TUG-85-HS Saws 1 5/16
provided for aligning to skewed commutator bars. Part No. TUG-85-VHS Cutters 1 5/16
Rear Armature Support adjusted horizontally by a lead screw. CARBIDE O.D. (IN.) HOLE (IN.)
Two spindles available (with 3/16" arbor for 1/2" diameter Part No. TUG-16-TC Saws 1/2 3/16
saws, or with 5/16" arbor for saws 7/8" diameter or Part No. TUG-17-VTC Cutters 1/2 3/16
larger). Machine comes equipped with one spindle; Part No. TUC-75-TG Saws 7/8 5/16
other at extra cost. Part No. TUG-75-VTC Cutters 7/8 5/16
Part No. TUG-85-TC Saws 1 5/16
Part No. TUC-85-VTC Cutters 1 5/16
FOB CLEVELAND, OHIO (All Items on Page)
MARTINDALE LATHE-TYPE A spring between hardened washers under the pulley
UNDERCUTTER allows the spindle to float up or down and follow an
existing slot that is being re-cut. If a fixed spindle is desired,
the spring can be removed and the pulley turned over.
Two spindles are furnished: one for 7/8" x 3/16" saws
which turn at 2400 RPM, and one for 1/2" x 3/16" saws
(cuts closer to riser) which turns at 5400 RPM.
To change spindles remove both pulleys - slide out one
spindle and slide in the other. Put the 2" pulley on the
3/16" spindle, or the 3" pulley on the 5/16" spindle. The
The Lathe-Type Undercutter can be quickly attached in other pulley goes on the motor.
place of the tool post of any lathe. It can be mounted Including 4 "V" Cutters or 8 Saws
directly on the cross-slide, or on the slide carriage which Part No. TUG-50 Lathe Type Undercutter (115 or 230 volt,
is then mounted on the cross-slide. 60 Hz. - specify which) complete with slide carriage and
The Slide Carriage is lever operated and is much faster both spindles.
than using the lathe traverse control. Travel is 11" with Part No. TUG-51 Lathe Type Undercutter (115 or 230 volt,
adjustable stops at both ends. A skewed bar adjustment 60 Hz. - specify which) for attaching directly to lathe and
is provided at the right end. with both spindles.
Both horizontal and vertical commutators can be undercut.
EXTRA SAWS AND CUTTERS
As undercutting is done from the side of the commutator, HIGH SPEED STEEL O.D. (IN.) HOLE (IN.)
the saw or V-cutter is set level with the lathe centers. Part No. TUC-75-HS Saws 7/8 5/16
Undercutter is powered by a 1/2 HP motor and uses Part No. TUC-75-VHS Cutters 7/8 5/16
high-speed steel saws or V-cutters. Part No. TUG-16-HS Saws 1/2 3/16
Part No. TUG-17-VHS Cutters 1/2 3/16
Specify voltage desired.
116
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
MARTINDALE BENCH-TYPE FEATURES:
• Undercuts horizontal and vertical commutators.
UNDERCUTTER MODEL HV-3 • Uses either High-Speed Steel or Carbide Saws
and V-cutters.
• Carriage travels on ball bearings both horizontally
and vertically.
• Saw Spindle is powered by a 1/5 HP, 5000 RPM.
Universal (A.C.-D.C.) Motor with 10-ft. cord and
line switch.
• Stops and adjustments are provided for safe and
fast undercutting.
• One-piece rigid cast aluminum base with 6
compartment saw container. Net Weight 43 lbs. Shipping
Weight 54 lbs.
Part No. TUC-HV-3 Bench-Type with AC-DC Motor and
Horizontal commutator ready for support at right
one Saw Spindle (1/8" or 3/16" arbor - specify which),
raised to compensate for smaller shaft diameter.
Uses either High-Speed or Tungsten-Carbide Saws and (115 or 230 V- specify which).
V-cutters. To change operation from High-Speed Steel to Part No. TUC-HV-4 Extra Saw Spindle (1/8" or
Carbide, or the reverse, it is necessary only to reverse 3/16" arbor).
pulleys (to change spindle speed). SAWS AND CUTTERS
Handles a wider variety of armature sizes and shaft lengths HIGH SPEED STEEL O.D. (IN.) HOLE (IN.)
than any similar machine being manufactured. Part No. TUC-9 1/2-HS Saws 5/16 1/8
Part No. TUC-32-HS Saws 3/8 1/8
This outstanding undercutter is designed to handle the Part No. TUC-1 6-HS Saws 1/2 3/16
large volume production undercutting of the motor Part No. TUC-17-VHS Cutters 1/2 3/16
manufacturer, as well as the wide variety of undercutting Part No. TUC-13-HS Saws 11/16 3/16
requirements encountered in the service shop. Part No. TUC-13-VHS Cutters 23/32 3/16
TUC-HV-3 is precision built, rugged, fast and accurate. CARBIDE O.D. (IN.) HOLE (IN.)
Depth of cut is governed by a fine screw adjustment. Part No. TUC-9 1/2-TC Saws 5/16 1/8
When the saw is being returned to the riser for the next Part No. TUC-32-TC Saws 3/8 1/8
cut, it is lifted clear of the slot for indexing.
Saws and Cutters - High-Speed Steel or Carbide
Two ball bearing spindles are available, with 1/8" or 3/16" • 20" between centers.
arbors. The machine is equipped with one spindle only; • Longer armatures on V-supports, which can be
additional spindle available at extra cost. For undercutting spread to 23" between inside edges, and have 1"
horizontal commutators only, the 1/8" spindle is vertical adjustment.
recommended; with it the 1/8" hole saws listed are used. • Takes armatures 10-1/2" diameter on centers or 12"
When both horizontal and vertical commutators are to be on V-supports.
undercut, the 3/16" spindle is used, with the 3/16" hole • Handles Commutators: Vertical - 5-1/4" diameter;
saws or V-cutters. Horizontal - 6-1/2" diam. x 6-1/2" long.
MARTINDALE CLOSE-CUT FEATURES:
COMMUTATOR UNDERCUTTER • Cuts 1/16" deep with 3/4" diameter saw; .010" to .045" thick.
The Close-Cut Undercutter • Cuts 3/32" deep with 7/16" diameter saw; 010" to .045"
was specially designed to thick.
finish off a mica slot when it • Cuts full depth to within 1/8" of riser.
is necessary to cut within • Saw spindle speed 6000 RPM.
1/8" of a riser. Design of the • 1/10 HP A.C.-D.C. 115V, ball-bearing motor.
Close-Cut Undercutter allows • Weighs only 3-3/4 lbs., Shipping weight 10 lbs.
ample clearance between SAWS:
the undercutter and the Available in High-Speed Steel or Carbide. Stocked in the
commutator surface on even Part No. TUC-1 following thicknesses: .010", .015", .018", .020", .023",
the largest commutators. This design is .025", .028", .030", .032", .035", .038", .040", .043" and
accomplished by angling away the drive shaft and drive .045". (Other thicknesses available.)
pulley with a length of flexible shafting, so no part of the Part No. TUC-1 Close-Cut Undercutter, 115V A.C.-D.C.
undercutter can contact the riser before the saw has cut to Motor comes with Spindle Wrench and Carrying Case.
the end of the bar. The shaft housing is very small and made FOB CLEVELAND, OHIO (All Items on Page)
of "Oilite" bearing bronze.
117
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
MARTINDALE MODEL K MICA-
MILLER UNDERCUTTERS
POWERFUL, LIGHTWEIGHT, EASY TO USE
Model K Mica-Miller (115 or 230 volts - specify which)
including 4 "V" Cutters or 8 Saws:
Part No. TUC-K-30 With "Small" Head.
Part No. TUC-K-31 With "Standard" head.
Part No. TUC-K-32 With "Heavy-Duty" Head.
Extra Interchangeable Heads only:
Part No. TUC-K-33 "Small." 3500 RPM full load saw
spindle speed.
Part No. TUC-K-34 "Standard." 2800 RPM.
Part No. TUC-K-35 "Heavy-Duty." 1850 RPM.
Part No. TUC-K-36 Steel Carrying Case for Model K
Cuts either 'U" or "V" slots. Mica-Miller.
1/5 HP Universal Motor.
Control switch in handle. The Model K Mica-Miller is an excellent all-around
Overall length 16 1/2" undercutter for industrial plants or repair shops, as it can
Weighs only 8 1/4 lbs. be used in the shop or taken to the job, and can be
Used on all sizes operated on either A.C. or D.C. from any lighting circuit.
of commutators. Three interchangeable heads make the Model K most
Well balanced. versatile. Saws or "V" cutters from 23/32" to 1-1/4"
Easy to guide. diameter can be used to undercut commutators of
virtually any size.
The slot guide provided on the two smaller heads is
positioned by two sensitive screw adjustments. It may be
swung out of the way when changing saws. Many
operators find the Model K so easy to use they remove the
guide entirely.
FOB CLEVELAND, OHIO

PEERLESS TYPE "UL" MICA


UNDERCUTTER
The Peerless Type UL Mica Undercutter is for mounting on
tool post compound of a conventional lathe. Use with
tungsten carbide compound land undercutting saws. The
standard spring loaded floating spindle is for use with
7/8" x 5/16" saws and will undercut commutators with a
maximum O.D. of 22" and a 7" riser.
The powered carriage moves the undercutter on ball
bushings which are mounted to round ways. The carriage
is also equipped with limit switches and an adjustable
stop for setting the distance of travel. Standard
undercutting travel is 10-1/4".
Additional undercutting lengths and spindle sizes are
also available to accommodate most any size
commutator available.
Part No. TPL-86500 Type UL Mica undercutter, 115V,
1 Phase, 60 Hz.
FOB HANOVER, PENNSYLVANIA

118
©Essex Group, Inc., 1998
HAND TOOLS & SHOP SUPPLIES
IDEAL UNIVERSAL MODEL
UNDERCUTTER For undercutting large or small commutators, without removing
brush riggings. Works in spaces only 2-3/4" wide and to within
1/4" of risers. Designed for heavy-duty service in both shop or
field use. 1/4 HP motor connected to cutting spindle. The
adjustable depth gauge, positive lock and roller guide ride in
parallel slot in-suring accuracy. Uses 7/8" diameter, 5/16" bore
saws and cutters.
Part No. TI-25-029 Undercutter with 1750 RPM, 1/4 HP, 115
VAC, 60 Hz motor; hanger and carrying case. Shipping
weight 50 lbs.
Part No. TI-25-051 Undercutter Head with flexible shaft, less
motor. Shipping weight 5 lbs.

IDEAL SMALL MODEL


UNDERCUTTER For undercutting small motor armatures. 1 to 7 inches. Holder
centered, centerless or hollow shaft. Cutter head is removable
for use in lathes or other holding devices. Shipping
weight 22 lbs.
Uses 1/8" bore saws.
1/4"" saw cuts 1/32" deep.
9/32" saw cuts 3/64" deep.
5/16" saw cuts 1/16" deep.
Part No. TI-25-048 Undercutter with 8000 RPM, 115V
A.C.-D.C. motor.
FOB SYCAMORE, ILLINOIS

TRUCUT LATHES AND


UNDERCUTTERS FOR ARMATURES Part No. TUC-SP-B15
Lathe with motorized undercutter and special 26" bed. Handles
AND ALTERNATORS truck and bus, as well as passenger car and small motor
armatures. Includes all parts illustrated plus two #240A steel
centers and one #111C carbide tipped tool bit, but does not
include M-160 motor.
SPECIFICATIONS:
Space between chucks 22 1/2" maximum
Chuck capacities 13/64" to 1 1/16"
Swing over bed 7 inches
Handles commutators to 3 1/2" diameter, 2 1/2" length
Bench space needed 14 1/2" X 28 1/2"
Part No. TUC-B-15 Lathe with Motorized Undercutter.
Faster and more convenient than using under-cutter drive belt,
also saves cost of belt replacement. Complete as illustrated, but
does not include M-160 motor.
SPECIFICATIONS:
Space between chucks 12 1/2" maximum
Chuck capacities 13/64" to 1 1/16"
Swing over bed 7 inches
Handles commutators to 3 1/2" diameter, 2 1/2" length
Bench space needed 14" X 18 3/4"
Part No. TUC-B-10 Lathe with Belt Driven Undercutter
Uses M-160 motor to turn armature or rotor and to drive
undercutter. Undercutter belt molded of special belt
compound. Complete as illustrated, but does not include
M-160 motor.
SPECIFICATIONS: Same as TUC-B-15.
No. M-160 MOTOR, 1/4"HP, 115V 60C, 1725 RPM, CCW facing
shaft end. Used on all lathes to turn armature or rotor and on
TUC-B-10 to drive undercutter. Not included with lathes.
Order separately.
FOB WAUKESHA, WISCONSIN
119
©Essex Group, Inc., 1998
SHOP EQUIPMENT
DEREELING EQUIPMENT
10x11x12 HIGH SPEED IN CARTON
PAYOFF COMPLETE DEREELING ASSEMBLY
ESSEX® P/N L2116001C ESSEX® P/N L218001A 2

1
2

3
REPLACEMENT PARTS
1.) 10x11x12 Replacement Hood with ceramic
eyelet. Essex® P/N L2116002C
ACCESSORIES
REPLACEMENT PARTS
2.) Custom made Whicker Disc, made to your TF80 IN CARTON 1.) Replacement Hood
10x11x12 specifications, available upon request.
PACKAGE #81 Essex® P/N L218001C
PACKAGE #21 3.) 10x11x12 Payoff Cap
Essex® P/N L221001A NOTE: Above assembly can ACCESSORIES
be used with 10x11x12 2.) Tension Assembly
NOTE: Above payoff can also NOTE: Above replacement parts will not work with any
Package Reel in carton only. Essex® P/N LREA26C4G1
be used with Essex® TF80 other dereeling assemblies available through Essex.
Spool Package. Accessories not available for use with TF80 Spool Package.

25 RP COMPLETE 2 PAYOFF CAPS


3 1 2 3 4
ESSEX P/N L2113001C
®
1.) 16” Payoff Cap
for 25RP. Essex®
P/N L2221001B
1 2.) 12” Payoff Cap
Essex®
P/N L223001B
3.) 6” Payoff Cap
Essex®
P/N L224006A
5
4.) 10x11x12
Payoff Cap
Essex®
4 P/N L221001A
WHISKER DISCS
REPLACEMENT PARTS Special ordered to
1.) 25 RP Replacement Hood meet your
Essex® P/N L2113003D manufacturing
2.) Sponge Rubber Grommet specifications and
Essex® P/N L2113006A needs.
3.) Ceramic Eyelet ORDERING
Essex® P/N LBTRE34 INFORMATION NEEDED
250 REEL-PAK® ACCESSORIES • Wire Gauge
PACKAGE #25 • Payoff Speed
4.) 16” Payoff Cap for 25 RP
Essex® P/N L2221001B • Diameter of Disc TENSION REGULATORS
• Number of
5.) Custom made Whisker Disc, made to • Whiskers Per Inch
your specifications, available upon request.

® Essex is a registered trademark of Essex Group, Inc.


120
©Essex Group, Inc., 1998
AO SMITH PUMP MOTOR PARTS

SAW-A SAW-B SAW-C


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. (IN.) NOTES PART NUMBER
SAW-A 1 - 1 - 2 - - - - Contacts are 7/32" Dia. SAW-25
SAW-A 1 - 1 - 2 - - - - Torq Replacement STQ-25
SAW-A 1 - 1 - 1 - - - - Contacts are 1/4" Dia., SAW-38
3" lead w/flag terminal
SAW-B 1 1 1 - 5 - - - - SAW-45
SAW-C Switch Kit contains SAW-25, SAW-21-36 & SAW-33, small screw, nut and washer for bracket. SAW-30
An additional set of springs for 1800 RPM

SAW-D SAW-E
PHOTO MOUNTING DIMENSIONS SPADES FRAME SIZE/
REF. HOLES C-TO-C WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS NOTES PART NUMBER
SAW-D 2-3/8" 1-1/4 3 8 3 2(1) Terminal Board (1) Screw SAW-37
terminals at L1 & L2
SAW-E 5/8” 5/8 7/8 H - - Mounting Bracket for SAW-25 SAW-33
SAW-E 7/16” 5/8 1-1/16 H Mounting Bracket for Stationary SAW-27
Switch

SAW-F SAW-G SAW-H SAW-I


PHOTO REF. BEARING SIZE DESCRIPTION PART NUMBER
SAW-F 6203 C-Flange endbell for pump motors SAW-60
SAW-F 6304 C-Flange endbell for pump motors SAW-51
SAW-G 6203 Square Flange endbell for pump motors SAW-49
SAW-G 6204 Square Flange endbell for pump motors SAW-50
SAW-H 6203 Opposite Drive End endbell for pump motors SAW-52
SAW-I Metal easy access cover for switch & capacitor (Back End Cover) SAW-53
SAW-I Metal easy access cover for switch & capacitor (New Style Back End Cover) SAW-66

121
©Essex Group, Inc., 1998
AO SMITH/WESTINGHOUSE MOTOR PARTS

SWH-A SWH-B SWH-C SWH-D


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. (IN.) NOTES PART NUMBER
SWH-A 1 - 1-7/8 2-3/8 2-3/4 - - - 1 - SWH-1
SWH-B 1 1 1-7/8 2-5/8 4-3/8 3 - - 1 # on unit R97-21 SWH-388
SWH-C 1 - 2-3/8 - - 2 - - - Dustite switch, SWH-349
Screws nuts & bracket included
SWH-D 1 - 2-15/16 1-13/16 3-3/4 1 4(1) 2(2) - (1) Doubles at 4 & 2, SWH-483
(2) at L1 & L2, 1 Lead

SWH-E SWH-F SWH-G SWH-H


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. (IN.) NOTES PART NUMBER
SWH-E 1 - 2-15/16 1-1/2 3-5/16 - 5(1) 3(2) - (1) Singles at 4, L1 SWH-395
& Contact, Double at 2,
(2) at L1, 4 & L2, 1 lead
SWH-E 1 - 2-15/16 1-1/2 3-5/16 4(1) 3(2) - (1) AT 1,2,4 & Contact SWH-421
(2) at 1,2,&4, 1 Lead
SWH-E 1 - 2-15/16 1-1/2 3-5/16 - 5(1) 2(2) - (1) Single at contact, SWH-398
Doubles at 2 & 4,
(2) at L1 & L2, 1 Lead
SWH-E 1 - 2-15/16 1-1/2 3-5/16 - 1(1) - - (1) at contact, 1 Lead SWH-437
SWH-F 1 1 2-15/16 1-7/16 3-5/16 2 - - - One Lead With Ring SWH-458
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 5(1) 3(2) - (1) Singles at L1, 4 & SWH-400
contact, Double at 2
(2) at L1, 4 & L2, 1 Lead
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 1 - - 1 Wire lead SWH-413
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 5(1) 2(2) - (1) Single at Contact SWH-399
Double at 2 & 4
(2) At L1 & L2, One Lead
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 9(1) 3(2) - (1) Singles at L1, 5 SWH-428
& contact, Double at 1, 2 & 3
(2) at L1, 4 & L2, 1 Lead
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 5(1) 3(2) - (1) singles at L1, 4 SWH-436
& Contact, Double at L2
(2) at L1, 4, & L2, 1 Lead
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 5(1) 5(2) - (1) at 1, 2, 3, 4 & SWH-539
Contact (2) at 1, 2, 3, 4 & 6.
2 leads 1 Red & 1 Black
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 1 - - Heavy duty lead SWH-544
SWH-G 1 - 3-1/16 1-3/4 3-7/16 - 6(1) 3(2) - (1) Singles at L1, 3, 5 & SWH-419
Contact Double at L2,
(2)at L1, L2 & 3, 1 Lead
W/ Ring Terminal
SWH-H 1 1 3-1/16 1-1/2 3-7/16 - 9(1) 3(2) - (1) Singles at L1, 5 SWH-415
& Contact, Doubles at
1, 2 & 3 (2) at L1, 4 & L2,
1 Lead
SWH-H 1 1 3-1/16 1-1/2 3-7/16 - - - - 1 Lead SWH-424

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©Essex Group, Inc., 1998
AO SMITH/WESTINGHOUSE MOTOR PARTS

SWH-I SWH-J SWH-K SWH-L


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. NOTES PART NUMBER
SWH-I 1 - 3-3/8 1-7/16 3-3/4 6(1) 5 - - (1) at 4-Grn, 6-Brn, 5-Wht, SWH-379
7-Blk, 1-Yel, & 8
SWH-I 1 - 3-3/8 1-7/16 3-3/4 4(1) 3 - - (1) at 2, 1, 4 & Blank SWH-385
SWH-J 2 1 3-3/8 1-7/16 3-3/4 8(1) 5 - - (1) at 4,5,2,1,A,B,C&C SWH-369
SWH-K 1 - 3-3/8 1-5/8 4-1/4 5(1) 6 - - (1) at Grn, Yel, Red, Wht & Blk SWH-384
SWH-L 1 1 3-3/8 1-5/8 4-1/4 5(1) 5 - - (1) at Wht, Yel, Red, Grn & Blu SWH-423

SWH-M SWH-N SWH-O SWH-P


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. NOTES PART NUMBER
SWH-M 1 - 3-3/4 1-1/2 4-1/4 4(1) 5 - - (1) at 6, 5, 2 & 1 SWH-482
SWH-N 1 1 3-3/4 1-1/2 4-1/4 7(1) 7 - - (1) at 2, 4, 3, 5, 1, 6 & 10 SWH-429
SWH-N 1 1 3-3/4 1-1/2 4-1/4 4(1) 4 - - (1) at 1, 2, 3 & 4 SWH-445
SWH-N 1 1 3-3/4 1-1/2 4-1/4 4(1) 4 - - (1) at Blk, Wht, Red & Brn SWH-473
SWH-N 1 1 3-3/4 1-1/2 4-1/4 5(1) 5 - - (1) at 1, 2, 4, 6 & 10 SWH-475
SWH-N 1 1 3-3/4 1-1/2 4-1/4 5(1) 6 - - (1) at 1, 2, 3, 4 & 5 SWH-478
SWH-O 1 - 3-3/4 1-1/2 4-1/4 3 4 - - - SWH-441
SWH-O 1 - 3-3/4 1-1/2 4-1/4 5(1) 6 - - (1) at Red, Yel, Blk, SWH-444
Brn & Wht
SWH-O 1 - 3-3/4 1-1/2 4-1/4 2(1) 3 - - (1) at 1 & 4 SWH-471
SWH-O 1 - 3-3/4 1-1/2 4-1/4 5(1) 6 - - (1) at Grn, Yel, Red, SWH-472
Wht & Blk
SWH-P 1 1 3-3/4 1-1/2 4-1/4 5(1) 6 - - (1) at 1, 2, 3, 4 & 7 SWH-432

SWH-Q SWH-R SWH-S


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. NOTES PART NUMBER
SWH-Q 1 - 3-5/8 1-5/8 3-13/16 - 1 - - 2 Leads SWH-448
SWH-R 2 1 3-3/4 1-9/16 4-1/4 1 2 - - 2 Leads in front SWH-465
SWH-S 1 - 3-3/4 1-9/16 4-1/4 - 1 - - 1 Blue lead in front SWH-464

123
©Essex Group, Inc., 1998
AO SMITH/WESTINGHOUSE MOTOR PARTS

SWH-T SWH-U SWH-V SWH-W


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. NOTES PART NUMBER
SWH-T 1 1 3-3/4 1-7/8 4-1/4 3 3(1) - - (1) at 1, 2 & 6 SWH-516
SWH-U 1 - 3-3/4 1-7/8 4-1/4 2(1) 3 - - (1) at 1 & 4 SWH-449
SWH-U 1 - 3-3/4 1-7/8 4-1/4 5(1) 6 - - (1) at 1-Red, 2-Yel, 3-Blk, SWH-461
4-Brn & 6-Wht
SWH-U 1 - 3-3/4 1-7/8 4-1/4 5(1) 6 - - (1) at Grn, Yel, Blk, Wht SWH-515
& Red
SWH-V 1 1 3-3/4 1-7/8 4-1/4 4(1) 4 - - (1) at 1, 2, 3 & 4 SWH-463
SWH-W 1 2 3-3/4 1-7/8 4-1/4 8(1) 7 - - (1) at 2, 4, 3, 5, 1, 6, SWH-479
9 & 10

SWH-X SWH-Y SWH-Z


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. NOTES PART NUMBER
SWH-X 2 1 3-3/4 1-7/8 4-1/4 5(1) 4 - - (1) single at L0, Double at SWH-469
Com & H1
SWH-Y 2 1 3-3/4 1-7/8 4-1/4 7(1) 8 - - (1) at Brn, Red, Yel, Wht, SWH-485
Blk, Org & Contact
SWH-Z 2 1 3-3/4 1-7/8 4-1/4 7(1) 7 - - (1) at Brn, Red, Yel, Wht, SWH-467
Org, Blk & Blank
SWH-Z 2 1 3-3/4 1-7/8 4-1/4 8(1) 8 - - (1) at 4-Red, 2-Blu, P-Blk, SWH-484
P-Blk, L-Wht, 5-Grn, 3-Yel,
& Blank
SWH-Z 2 1 3-3/4 1-7/8 4-1/4 7(1) 7 - - (1) at 1, 2, 3, 4, 6 & 10 SWH-466

SWH-AA SWH-BB SWH-CC


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. (IN.) NOTES PART NUMBER
SWH-AA 2 - 5-1/4 2-1/16 5-19/32 11 2 - - Includes Voltage change SWH-510
switch
SWH-BB 2 2 1-7/8 & 2-3/8 2-1/8 4 6 - - 1 - SWH-396
SWH-CC 1 1 1-7/8 & 2-3/8 2-1/8 4 4 - - 1 - SWH-366

124
©Essex Group, Inc., 1998
AO SMITH/WESTINGHOUSE MOTOR PARTS

SWH-DD SWH-EE SWH-FF


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. NOTES PART NUMBER
SWH-DD 2 1 3-3/8 1-1/4 4-1/4 2 1 - - Stationary contact plate, SWH-450
2 contacts on left & 1 on
right, Part of SWH-409
SWH-DD 2 2 3-3/8 1-1/4 4-1/4 2 2 - - Stationary contact plate, SWH-460
2 contacts on left & 2 on
right, Part of SWH-410
SWH-EE 2 2 2-1/2 2-5/8 2-3/8 - - - - 1 Black & 1 Red lead, SWH-470
Moveable contact plate
SWH-FF 2 1 2-1/2 & 3-3/8 - - 8 7(1) - - (1) at Brn, Red,Yel, Wht, SWH-409
Blk Org & contact

SWH-GG SWH-HH SWH-II SWH-JJ


PHOTO # OF CURRENT MTG.
REF. POLES RATING C TO C (IN.) NOTES PART NUMBER
SWH-GG 2 30 Amp @ 250 V 1 Hp 480VAC 2 HP 120/240 VAC 2-3/8 Gas Pump Switch PTS-8262S30
SWH-HH 2 20 Amp @ 250 V 1 HP 125/250 VAC 1-1/4" Gas Pump Switch (Pictured) SWH-523
SWH-HH 2 20 Amp @ 250 V 1 HP 125/250 VAC 1-1/4" Gas Pump Switch SWH-543
SWH-II - Float Actuated Switch 2-5/8 Sump Pump Switch SWH-442
SWH-JJ - Weight Actuated Switch 2-13/16" Sump Pump Switch SGE-753

SAW-J SWH-KK SAW-K SAW-L


PHOTO REF. DESCRIPTION PART NUMBER
SAW-J 5-1/2" ID X 6-1/2" OD 3" Wide. Adapts 48 Fr. to 56 Fr.belly band mounting. SAW-63
SAW-J 5-1/2" ID X 6-1/2" OD 1-1/2" Wide. Adapts 48 Fr. to 56 Fr. belly band mounting. SAW-64
SWH-KK Endbell ODP, for 6-1/2" Dia. motors, uses 6203 bearing, Opposite Drive End SWH-545
SAW-K Resilient cradle base 48 Fr. Mntg, 2-1/2" Ring, 7-1/2 Ring to Ring SAW-65
SAW-L Rain Shield & Fan Assembly for Vertical Condensor Fan Motors 1/2" Bore SAW-61
SAW-L Rain Shield & Fan Assembly for Vertical Condensor Fan Motors 5/8" Bore SAW-62

125
©Essex Group, Inc., 1998
BALDOR MOTOR PARTS

SBA-A SBA-B SBA-C SBA-D SBA-E

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/


REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. (IN.) NOTES PART NUMBER
SBA-A 1 - 2-7/8 3-5/8 2-1/16 - - - - SBA-61
SBA-B 1 - 2-3/4 2-3/8 3-1/4 - - - 1-11/16 42,48,56,143-145 SBA-62
SBA-C 1 - 2-3/4 2-3/8 3-1/4 3 - - 1-11/16 42,48,56,143-145 SBA-121
SBA-C 2 - 2-3/4 2-1/2 3-7/16 4 - - 1-11/16 42,48,56,143-145 SBA-120
SBA-D 2 2 2-3/4 2-1/2 3-7/16 5 - - 1-11/16 Used on Huebsch SMR-94
Dryer Motors
SBA-E 1 - 2-1/2 X 3-3/16 3-5/16 3-5/16 4 7(1) 2(2) 1-11/16 48 (1) Singles at L1, SBA-78
& 3 Double at 4,
Triple at L2(2) At L1 & L2 on Bottom
SBA-E 1 - 2-7/8 X 3-3/16 3-3/16 3-5/16 4 7(1) 2(2) 1-11/16 56,143-145(1) Singles SBA-79
at L1 & 3, Double at 4,
Triple at L2 (2) At L1 & L2 on Bottom

SBA-F SBA-G SBA-H


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. (IN.) NOTES PART NUMBER
SBA-F 2 - 2-1/2 3-1/4 1-5/8 2 - - - 182-184,213-215 SBA-122
SBA-G 2 - 3-3/8 3-7/8 4-1/16 4 - - 2-29/32 182-184,213-215 SBA-66
(New Style)
SBA-H 2 - 3-3/8 3-7/8 3-7/8 4 - - 2-29/32 182-184,213-215 STQ-400
(Torq Replacement)

126
©Essex Group, Inc., 1998
BELL & GOSSETT PUMP PARTS

SBG-K SBG-L
BEARING ASSEMBLIES
INPUT A B C
SHAFT PUMP BOLT LENGTH MOTOR BOLT IMPELLER SHAFT PHOTO PART
PUMP SERIES SIZE (IN.) CIRCLE (IN.) (IN.) CIRCLE (IN.) SIZE (IN.) REF. NUMBER
Series 100 Iron Body 1/2 3-21/32 3-7/ 4-21/32 3/8 w/key SBG-K SBG-42
Series 100 All Bronze 1/2 3-21/32 3-7/8 4-21/32 3/8 w/key SBG-K SBG-37
Series 100 Iron Body 1/2 3-21/32 3-7/8 4-21/32 3/8 w/key SBG-K SBG-28
1-1/2",2" & HV after 1976 1/2 4-1/2 3-11/32 4-21/32 3/8 w/key SBG-K SBG-43
1",1-1/4",1-1/2",2-1/2",HLD3 Prior To 1950 1/2 4-1/2 3-5/16 5 3/8 w/key SBG-K SBG-29
2" IB; HV BI Prior To June 1976 1/2 4-1/2 3-5/16 5 3/8 w/key SBG-K SBG-52
2" BI; HV BI Prior To June 1976 1/2 4-1/2 3-5/16 5 3/8 w/key SBG-K SBG-53
PR, 2-1/2,LD3,HD3 1/2 5-7/16 3-5/16 5 3/8 w/key SBG-K SBG-38
PD 35&37, Series 60 & 1522 1/2 6 4-5/8 5-7/8 3/8 w/key SBG-L SBG-39

SBG-M SBG-N SBG-O


IMPELLERS
A B C D E F
PUMP OVERALL OVERALL FIN HUB HUB INLET PHOTO PART
SERIES DIA. (IN.) THICK. (IN.) THICK. (IN.) DIA. (IN.) THICK. (IN.) DIA. (IN.) MAT. REF. NUMBER
Series 100 2-3/4 1-3/8 7/16 7/8 3/8 1-1/2 BZ SBG-M SBG-26
Series 100 2-3/4 1-3/8 1/2 1-1/4 5/8 1-1/2 Plastic SBG-O SBG-47
1" & 1-1/2" Old Style 3-1/8 1-1/4 9/16 7/8 1/16 1-1/2 Iron SBG-M SBG-60
HV & 2" Old Style 3-3/8 1-1/4 5/8 7/8 3/32 1-9/16 Iron SBG-M SBG-57
HV & 2" Old Style 3-3/8 1-1/4 5/8 7/8 3/32 1-9/16 BZ SBG-M SBG-58
HV & 2" New Style 3-3/8 1-9/16 5/8 7/8 3/8 1-7/16 Plastic SBG-M SBG-59
2-1/2" & LD3 3-7/8 2-1/2 1 3-3/8 1/2 2 BZ SBG-N SBG-62
PR Series 4-1/4 2-3/8 7/16 3-3/8 1/2 1-9/16 BZ SBG-P SBG-61
PR Series 4-1/4 2-3/8 7/16 3-3/8 1/2 1-9/16 Iron SBG-P SBG-64
HD3 4-1/4 2-1/2 1 3-3/8 1/2 2 Iron SBG-N SBG-63

BEARING ASSEMBLY PARTS


BEARING ASSEMBLY BODY GASKET OIL WICK FLANGE GASKET SHAFT & SLEEVE SEAL
SBG-28 SBG-44 SBG-56 SBG-46 SBG-25 PS-392
SBG-29 SBG-45 SBG-56 SBG-66 SBG-25 PS-392
SBG-37 SBG-44 SBG-56 SBG-46 SBG-25 PS-392
SBG-38 SBG-54 SBG-56 SBG-46 SBG-25 PS-392
SBG-39 SBG-55 SBG-56 SBG-65 SBG-25 PS-392
SBG-42 SBG-44 SBG-56 SBG-46 SBG-25 PS-392
SBG-43 SBG-45 SBG-56 SBG-66 SBG-25 PS-392
SBG-52 SBG-45 SBG-56 SBG-67 SBG-25 PS-392
SBG-53 SBG-45 SBG-56 SBG-67 SBG-25 PS-392

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©Essex Group, Inc., 1998
BELL & GOSSETT MOTOR PARTS

SBG-A SBG-B SBG-C SBG-D SBG-E


STARTING SWITCH
CONTACTS MTG HOLES WIDTH LENGTH PHOTO PART
N.O. N.C. CTR. TO CTR. (IN.) (IN.) (IN.) NOTES REF. NUMBER
1 - 2-1/16 1-5/8 2-1/16 Used on 1/12 - 1/6 HP Motors SBG-A SBG-1B
1 - 2-3/16 1-5/8 2-3/16 Used on 1/6 - 3/4 HP Motors SBG-A SBG-9
- 1 - - - Used on 1/12 HP Motors SBG-B 8EA104
- - Mylar Insulator For SBG-1B SBG-C SBG-30

DRY RUN CAPACITORS


MFD VOLT SIZE (IN.) NOTES PHOTO REFE. PART NUMBER
8 (7.5) 240 1-7/16 X 3-3/8 Used on 1/6 HP Motors SBG-D SBG-8-240
22.5 330 1-13/16 X 3-3/8 Used on 1/3 & 1/2 HP Motors SBG-D SBG-22.5-330
30 240 1-13/16 X 3-3/8 Used on 1/2 HP Motors SBG-D SBG-30-240
40 240 1-13/16 X 3-3/8 Used on 3/4 HP Motors SBG-D SBG-40-240
SLEEVE BEARINGS
I.D. (IN.) O.D. (IN.) LENGTH (IN.) NOTES PHOTO REF. PART NUMBER
1/2 21/32 13/16 Used on 1/12 & 1/6 HP SBG-E EB-1488
39/64 3/4 1 Used on 1/6 - 3/4 HP SBG-E EB-1382
15/16 1-1/16 1-1/4 Used on 1 - 2 HP (140T) SBG-E EB-1481
1-3/32 1-7/32 1-1/2 Used on 1 & 1-1/2 HP (180U) SBG-E WS-5692-C-BZ

SBG-F SBG-G SBG-H SBG-I SBG-J


THRUST & SPACER WASHERS
PHOTO NYLON RUBBER FIBER
I.D. (IN.) O.D. (IN.) NOTES REF. PART NUMBER PART NUMBER PART NUMBER
1/2 - Used on 1/12 & 1/6 HP (EB-1488) SBG-F SBG-50 SBG-48 SBG-49
17/32 - Used on 1/6 - 3/4 HP (EB-1382) SBG-F SBG-74 SBG-51 SBG-73
15/16 - Used On 1 & 1-1/2 HP (EB-1481) SBG-F SBG-70 SBG-72 SBG-71
OIL WICKING AND OILER
DESCRIPTION PHOTO REF. PART NUMBER
Oil Wick For 1/12 & 1/6 HP Motors SBG-G SBG-69
Oil Wick For 1/6- 1/2 HP Motors SBG-G SBG-68
Oil Wick For 1 & 1-1/2 HP Motors SBG-G SBG-75
Oil well cover & oiler tube - used on 1/12 - 2 HP motors SBG-H SBG-41
COUPLERS
SHAFT SIZE PHOTO
MOTORXPUMP (IN.) PUMP SERIES NOTES HP REF. PART NUMBER
1/2 X 1/2 Series 100, 1", 2" & HV Stamped Steel 1/12 & 1/6 SBG-I SBG-18
1/2 X 1/2 Series 100, 1", 2" & HV Cast Iron 1/6 SBG-J SBG-27
1/2 X 1/2 2-1/2" & 3"Cast Iron Stiffer spring 1/4 - 1/3SBG-J SBG-33
for higher HP
1/2 X 1/2 PD35 & PD37, Series 60AA,1522 Cast Iron Taller arm on 1/2 - 3/4 SBG-J SBG-36
1/2 of coupler
5/8 X 1/2 PD35 & PD37, Series 60AA,1522 Cast Iron 1/2 - 3/4 SBG-J SBG-34
3/4 X 1/2 PD35 & PD37, Series 60AA,1522 Cast Iron 1/2 - 3/4 SBG-J SBG-35

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©Essex Group, Inc., 1998
BODINE MOTOR PARTS

SBO-A SBO-B SBO-C SBO-D SBO-E


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS I.D. NOTES NUMBER
SBO-A 1 - 2-1/8 1-3/8 3-5/16 2 - - - SBO-15
SBO-B 1 - 1-1/8 15/16 1-7/8 - - - - Includes Mylar Insulator SBO-26
& 14" Lead
PHOTO PART
REF. WIDTH (IN.) LENGTH (IN.) NOTES NUMBER
SBO-C 11/16 2-1/4 Brush Cover Used on 42A & 42D series motors SBO-28
SBO-D 11/16 2 Brush Cover Used on 32A & 32D series motors SBO-27
SBO-E 3/8 .885 Used on 32A, 32D, 42A & 42D Series motors (Old Style) SBO-29
SBO-E 3/8 .830 Used on 32A, 32D, 42A & 42D Series motors (New Style) SBO-30

SBO-F SBO-G SBO-H SBO-I SBO-J


PHOTO THICK WIDTH LENGTH GRADE FRAME SIZE NOTES PART
REF. (IN.) (IN.) (IN.) NUMBER
SBO-F 0.246 0.371 0.75 F83 32A & 32D Old Style W/ Quick Connect Terminal SBO-32
SBO-G 0.246 0.371 0.75 F83 32A & 32D New Style W/ Spade Terminal SBO-40
SBO-F 0.246 0.371 0.843 F83 42A & 42D Old Style W/ Quick Connect Terminal SBO-33
SBO-G 0.246 0.371 0.843 F83 42A & 42D New Style W/ Spade Terminal SBO-41
SBO-H 0.121 0.246 0.75 F83 N1 SBO-37
SBO-H 0.180 0.246 1 F83 N3 SBO-31
SBO-I 0.246 0.371 1 F83 N3 With Spring & Pigtail SBO-35
SBO-H 0.216 0.371 1.12 F83 N5 SBO-36

PHOTO DIAMETER LENGTH WIRE FRAME SIZE NOTES PART


REFERENCE (IN.) (IN.) DIAMETER (IN.) NUMBER
SBO-J 0.225 2 0.0159 N3 SBO-38
SBO-J 0.294 2 0.02 N5 SBO-39

For Century Motor Parts - See the Magnetek Section

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©Essex Group, Inc., 1998
DEWALT MOTOR PARTS

RPTA-A
PHOTO CONTACTS MOUNTING PART
REF. N.O. N.C. HOLES C-TO-C (IN.) DIMENSIONS (IN.) NOTES NUMBER
RPTA-A - 2 2-5/8 1-1/2 X 1-1/2 X 2-1/4 Magnecraft # 389ADYCX-39 RPTA-53
Operates at 150 Volt
Replaces 500131

DOERR MOTOR PARTS

STQ-E SDO-A SDO-B STQ-A


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
STQ-E 1 - 1-5/8 (1-7/8 diag.) 1-5/16 2-3/32 2 - - - Dustite switch 1" high SCN-452
SDO-A 1 1 1-13/16 X 2-3/4 2-1/8 3-1/8 3 - - - Instant reverse switch SIF-12
W/QC terminals # R98-6
SDO-A 1 1 1-13/16 X 2-3/4 2-1/8 3-1/8 - - - - Instant reverse switch SIF-4
W/O terminals # R99-1
SDO-B 1 - 1-7/8 2-3/8 2-9/16 2 - - 1-13/32 - SOH-59
STQ-A 2 - 2-9/16 X 2-3/4 2-1/2 3-1/2 4 - - 1-11/16 Includes Wire Jumper STQ-200

SDO-C SDO-D STQ-B STQ-C


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SDO-C 2 1 2-9/16 X 2-3/4 2-1/2 3-1/2 5 - - 1-11/16 - SDO-13
SDO-D 1 - 2-11/16 2-11/32 4-3/16 4 6(1) - 1-11/16 (1) at L, 1, 2, 3, 4 & L SDO-6
STQ-B 2 - 2-11/16 X 2-3/4 3-1/16 3-1/2 4 - - 1-15/16 Includes Wire Jumper STQ-250
STQ-C 2 - 2-3/4 3-1/4 3-7/8 4 - - 2-1/4 Metal jumper installed STQ-300
on one end

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©Essex Group, Inc., 1998
ELECTRA MOTOR PARTS

SELC-A
PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SELC-A 1 - 3 2-9/16 3-5/8 - - - 1-7/8 2 Wire Leads SELC-1

EMERSON MOTOR PARTS

SEM-A SEM-B SEM-C SEM-D


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SEM-A - - 1-5/32 1-1/2 1-31/32 6(1) - - - (1) Double at 1-RED, SEM-382
6-BLK, BK, Y, B & 2 RED
SEM-A - - 1-5/32 1-1/2 1-31/32 10(1) - - - (1) Double at Blank, 3, SEM-385
2, 4, P, 1, P, 5, Blank & Blank
SEM-A - - 1-5/32 1-1/2 1-31/32 6(1) - - - (1) Double at Blank, SEM-387
Blank, Blank, H, C, L
SEM-A - - 1-5/32 1-1/2 1-31/32 6(1) - - - (1) Double at BU, W, SEM-388
OR, Y, BK & BK
SEM-A - - 1-5/32 1-1/2 1-31/32 8(1) - - - (1) Double at Blank, SEM-389
PU,BR,OR,W,W-R,Blank & R-W
SEM-A - - 1-5/32 1-1/2 1-31/32 6(1) - - - (1) Double at GRN, YEL, SEM-390
BLANK, RED WHT & BLU
SEM-A - - 1-5/32 1-1/2 1-31/32 7(1) - - - (1) Double at 1, 2, 3, 4, SEM-395
5, 6 & 7
SEM-B 1 1 2-15/16 - - - 4(1) - - (1) at 1, 2, 3 & 4, SEM-244
3 Solder terminals in front,
Reinforced
SEM-B 1 1 2-15/16 1 1 1 4(1) 2(2) - (1) at 1, 2, 4 &5, SEM-247
(2) at 1 & 5 in back, 3 solder
terminals in front, Reinforced
SEM-B 1 1 2-15/16 - - - 4(1) - - (1) at 2, 1, 3 & 4 SEM-325
3 Solder terminals in front,
Reinforced
SEM-B 1 1 2-15/16 - - - 5(1) - - (1) at 1-GRN, 2-BLU, SEM-326
3-YEL, 4-RED & 5-WHT,
4 Solder terminals in Front
Reinforced
SEM-C 2 1 2-15/16 - - - 7(1) - - (1) at A, B, C, 1, 2, SEM-248
4 & 5, 4 Solder terminals &
1 Wire jumper in Front, Reinforced
SEM-C 2 1 2-15/16 - - - 6(1) - - (1) at BRN, YEL, WHT, SEM-308
RED BLK & OR, 7 Solder
terminals in front, Reinforced
SEM-D 1 1 2-15/16 - - - 6(1) - - (1) at 1, 2, 3, 4, 6 & 7 SEM-283
6 Solder terminals &
1 Wire lead in front, Reinforced

131
©Essex Group, Inc., 1998
EMERSON MOTOR PARTS

SEM-E SEM-F SEM-G SEM-H SEM-I

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. NOTES NUMBER
SEM-E 2 1 3-1/2 - - 5(3/16" Wide) - - - - SEM-335
SEM-F 1 - 3-1/2 1-13/16 4-1/4 2(3/16" Wide) - - - - SEM-362
SEM-G 2 - 3-7/16 1-7/8 3-7/8 4(3/16" Wide) 2 3 - Green Plastic SEM-415
SEM-G 2 1 3-7/16 1-7/8 3-7/8 5(3/16" Wide) 3 3 - Red Plastic SEM-416
SEM-H 1 - 3-5/8 1-19/32 4-1/2 6(3/16" WIde) 5 3 - - SEM-401
SEM-I 1 - 3-5/8 2 4-1/2 3(3/16" WIde) 5 3 - - SEM-180

FLINT & WALLING MOTOR PARTS

SFW-A SFW-B SFW-C


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES FRAME SIZE\ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. NOTES NUMBER
SFW-A 1 - 2-5/8 1-1/2 3 3 - - - Use on 92J SFW-6
Series Motors
SFW-B 1 - 2-5/8 1-15/32 3-9/16 3 - - - Use on 92J Suffix SFW-9
A Series Motors
SFW-C 1 - 2-5/8 2-7/8 3-3/8 2 10 - - Use on 94J, 94H, SFW-13
94L,& 94U
Series Motors.

SFW-D SFW-E SFW-F

PHOTO PART
REF. REMARKS NUMBER
SFW-D Use on 92J Series Motors, .767 Dia. Shaft,Includes SFW-6 & SFW-7-36 SFW-5
SFW-E Use on 92J Suffix A Series Motors, .667 Dia. Shaft, Includes SFW-9 & SFW-10-36 SFW-11
SFW-F Use on 94J, 94H, 94L & 94U Series Motors, .667 Dia. Shaft, Includes SFW-13 & SFW-15-36 SFW-14

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©Essex Group, Inc., 1998
FRANKLIN MOTOR PARTS

SFK-A
MFG # HP RATING PART NUMBER MFG # HP RATING PART NUMBER
294611901 2 & 2-1/2 Use SFK-53 294622904 1/3 Use SFK-35
294611902 1-1/2 Use SFK-54 294622905 1/2 & 3/4 SFK-38
294611903 1 Use SFK-48 294622909 SFK-42
294611904 1-1/2 Use SFK-60 294622980 3/4 SFK-47
294611905 3/4 & 1 Use SFK-48 294623906 1 SFK-81
294613980 1-1/2 SFK-87 294624906 3/4 SFK-52
294614902 3 SFK-58 294624907 1 SFK-43
294614903 2 & 2-1/2 SFK-64 294625981 SFK-63
294614906 1-1/2 SFK-59 294626901 1 Use SFK-48
294614907 2 SFK-37 294631901 1/2 Use SFK-48
294614980 2 & 2-1/2 SFK-53 294632902 1/3 & 1/2 SFK-35
294614981 3 SFK-54 294632905 1/2 & 3/4 SFK-49
294616902 1-1/2 & 2 SFK-60 294633902 Use SFK-44
294616903 SFK-61 294633903 SFK-44
294616904 1 & 1-1/2 SFK-51 294635903 1/2 SFK-78
294616905 3/4 & 1 SFK-48 294642902 1/2 SFK-50
294621903 3/4 Use SFK-52 294642903 SFK-62
294621904 1 Use SFK-43 297323903 SFK-40
294621905 3/4 SFK-46

SFK-B SFK-C SFK-D SFK-E


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SFK-B 1 - - - 1-9/32 - - - - SFK-30
SFK-C 1 - 1-1/2 X 2-9/16 2-1/8 3-3/16 1 - - 1-1/16 SFK-6
SFK-C 1 1 1-1/2 X 2-9/16 2-1/8 3-3/16 2 - - 1-1/16 SFK-31
SFK-D 2 1 1-1/2 X 2-9/16 3 3-3/16 2 - - 1-1/16 1 Solder terminal in SFK-7
front
SFK-D 2 1 1-1/2 X 2-9/16 3 3-3/16 2 - - 1-1/16 Includes MYLAR insulator, SFK-83
1 Solder terminal in front,
Large 3/8” Dia. aux. contact
SFK-E 1 - 3-1/4 1-1/2 3-9/16 7(1) 5 (2) - (1)Single at L1 & 3, SFK-21
Double at 4 Triple at L2,
(2) 2 Screws at L1 & L2
SFK-E 1 - 3-1/4 1-1/2 3-9/16 5(1) 6 (2) - (1)Single at L1 & 4 SFK-22
Triple at L2,(2) 2 Screws
at L1 & L2
SFK-E 1 - 3-1/4 1-1/2 3-9/16 4(1) 4 (2) - (1)Single at L1 SFK-23
Triple at L2,
(2) 2 Screws at L1 & L2

133
©Essex Group, Inc., 1998
FRANKLIN MOTOR PARTS

SFK-F SFK-G SFK-H SFK-I


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SFK-F 1 1 3-3/16 15/16 3-3/4 3 - - - Auxillary switch SFK-32
SFK-G 1 1 3-3/8 1 3-7/8 3 - - - Auxillary switch SFK-45
SFK-H 1 - 3-1/4 1-7/16 3-7/8 6 4 (1) - (1) 3 Screw terminals SFK-56
SFK-I - - 1-5/8 3/4 2 3 - - - Triac Switch SFK-86

SFK-J SFK-K SFK-L SFK-M


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SFK-J - - 3-3/16 29/32 3-9/16 5 3 3 - - SFK-29
SFK-K - - 3-1/4 1-1/2 3-21/32 4 2 (1) - (1)2 Screw terminals SFK-88
SFK-L - - 3-1/4 1-3/16 3-9/16 3 3 (1) - (1)3 Screw terminals SFK-79
SFK-M - - 3-5/16 1-7/16 3-7/8 4 2 (1) - (1)2 Screw terminals SFK-66
SFK-M - - 3-5/16 1-7/16 3-7/8 8 4 (1) - (1)2 Screw terminals SFK-67
SFK-M - - 3-5/16 1-7/16 3-7/8 8 4 (1) - (1)2 Screw terminals SFK-76
SFK-M - - 3-5/16 1-7/16 3-7/8 7 3 (1) - (1)2 Screw terminals SFK-65

SFK-N SFK-O SFK-P


PHOTO CONTACTS MOUNTING HOLES
REF. N.O. N.C. C TO C (IN.) WIDTH (IN.) LENGTH (IN.) NOTES PART NUMBER
SFK-N 2 - 3/8 Thd. 1-11/32 1-1/2 1/4" x 1-3/8" Shaft, 37 amp @ 120/240V, SFK-33
DPST, 4 Screw terminals
SFK-O 1 - 7/8 3/8 2-1/4 2 Spade Terminals, Used on submatic motors SFK-20
SFK-P 1 - 1-1/4 Handle, Switch & Cord Assembly For submatic motors SFK-85

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©Essex Group, Inc., 1998
FRANKLIN MOTOR PARTS
PARROT
PRESS TO
STRIP IN
SCAN
sfk-u

SFK-Q SFK-R SFK-S SFK-T SFK-U


PHOTO BEARING
REF SIZE NOTES PART NUMBER
SFK-Q 304 6" Dia. barrel, Aluminum C-flange endbell SFK-73
SFK-R 203 6" Dia. barrel, Opposite drive end endbell for 1/2 - 1 HP round body pump motors SFK-74
SFK-R 203 6" Dia. barrel, Opposite drive end endbell for 1-1/2 - 3 HP round body pump motors SFK-75
SFK-R 203 6" Dia. barrel, Opposite drive end endbell for 1/2 - 3/4 HP square flange pump motors SFK-71
SFK-R 203 6" Dia. barrel, Opposite drive end endbell for 1 - 2 HP square flange pump motors SFK-72
SFK-R 204 6" Dia. barrel, Opposite drive end endbell, Includes bearing SFK-84
SFK-S 203 6" Dia. Barrel, Square falnge endbell SFK-69
SFK-S 204 6" Dia. Barre;, Square Flange endbell SFK-70
SFK-T 203 5-1/2" Dia. barrel, Opposite drive end endbell SFK-82
SFK-U 203 5-1/2" Dia. barrel, Drive end endbell SFK-90

SFK-V SFK-W SFK-X SFK-Y


RATING COMPLETE VOLTAGE CURRENT SOLID STATE START RUN
HP/VOLTAGE CONTROL BOX RELAY(10) RELAY(1) SWITCH(1) OVERLOAD CAPACITOR CAPACITOR
1/3HP / 115V MFK-127177 LFP-155031101 4CR-52-727 152138905 MSG-59GM BC-159-REC N/A
1/3HP / 230V MFK-127181 LFP-155031102 4CR-52-677 152138901 MRB-2772 BC-43M-250-REC N/A
1/2HP / 115V MFK-127185 LFP-155031101 4CR-52-761 152138906 MSJ-58CL BC-250-REC N/A
1/2HP / 230V MFK-127189 LFP-155031102 155252102 152138902 MSG-87TL BC-59M-250-REC(3) RD-15-370
3/4HP / 230V MFK-127197 LFP-155031102 4CR-52-727 152138903 MRB-2773 BC-86M-250-REC RD-22.5-370
1 HP / 230V MFK-126319 LFP-155031102 4CR-52-744 152138904 MSJ-61JL BC-105M-250-REC RD-22.5-370
1-1/2 HP / 230V MFK-135589 LFP-155031102 N/A N/A - BC-108M-250 RD-10-370
2HP / 230V MFK-126321 LFP-155031102 N/A N/A - BC-108M-250 RD-20-370
3 HP / 230V MFK-126322 LFP-155031102 N/A N/A - BC-216M-250 RD-35-370
5 HP / 230V MFK-135269 LFP-155031102(2) N/A N/A - BC-216M-330 60 MFD @ 370VOLT(4)
5 HP / 230V LFP-155031601 N/A N/A - BC-130M-330 RD-30-370
7-1/2HP / 230V LFP-155031601 N/A N/A - 400 MFD @ 330 Volt(5) RD-45-370(6)
10HP / 230V LFP-155031601 N/A N/A - 540 MFD @ 330 Volt(7) 75 MFD @ 370 Volt(8)
15 HP / 230V LFP-155031601 N/A N/A - BC-270M-330 (Qty 2) 135 MFD @ 370 Volt(9)

(1) Solid State Switches and Current Relays can be replaced with Voltage Relay Kit, 115 Volt use LFP-305102901, 230V use LFP-305102902
(2) Can be replaced with heavy duty relay # LFP-155031601
(3) Some models use BC-43M-250-REC Start capacitor
(4) Use combination 2 - RD-30-370 or 4 - RD-15-370
(5) Use combination BC-270M-330 & BC-130M-330 or 3 BC-130M-330
(6) Use RD-45-370 or combination RD-30-370 & RD-15-370
(7) Use combination 2 - BC-270M-330 or 4 - BC-130M-330
(8) Use combination 2 - RD-30-370 & 1 - RD-15-370
(9) Use combination 3 - RD-45-370 or 2 - RD-30-370 & 1 - RD-15-370
(10) For 208 volt applications use relay # LFP-155031-103 in place of LFP-155031102 and LFP-155031602 in place of LFP-155031601

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©Essex Group, Inc., 1998
GENERAL ELECTRIC STATIONARY SWITCHES

FIGURE A FIGURE B FIGURE C FIGURE D FIGURE E


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. REMARKS NUMBER
A 1 - 1-1/4 - - 2 - - SGE-1111
B 1 - 1-1/4 X 3-9/16 - - 4: @ 1, 3, 4 & 5 4(1) 2(2) - SGE-1001
C 1 - 1-1/4 X 3-9/16 - - 5: @ 1, 3, 4, 5 & 6 2(1) 2(2) - SGE-1021
C 1 - 1-1/4 X 3-9/16 - - 3: @ 1, 5 & 6 2(1) 2(2) - SGE-1069
D 1 1 1-1/4 X 3-9/16 - - - - - - SGE-752
C 1 - 1-1/4 X 3-9/16 - - 2: @ 1 & 6 4(1) 2(2) - SGE-832
C 1 - 1-1/4 X 3-9/16 - - 6: @ 1, 3, 4, 5, 6 & 7 4(1) 2(2) - SGE-876
E - - 1-15/16 15/16 1-7/8 5: @ 1, 2, 4, 5 & 6 3(1) - - SGE-1076
F 2 1 1-3/4 X 3 - - 5: @ 1, 2, 4, 5 & 8 6(1) 3(2) - SGE-1018
F 2 1 1-3/4 X 3 - - 5: @ 1, 2, 3, 4 & 5 4(1) 3(2) - SGE-1019
F 2 1 1-3/4 X 3 - - 4: @ 1, 2, 4 & 5 6(1) 3(2) - SGE-1020
G 1 - 1-3/4 X 3 - - 4: SINGLE @ 1 & 3, 5(1) 2(2) - SGE-1026
DOUBLE @ 2
F 2 1 1-3/4 X 3 - - 5: @ 1, 2, 3, 4 & 5 4(1) 3(2) - SGE-1071
G 1 - 1-3/4 X 3 - - 2@1&3 3(1) 2(2) - SGE-1108
H 1 - 1-3/4 X 3 - - 1: @ 1 5(1) 2(2) - SGE-977
G 1 - 1-3/4 X 3 - - 4: SINGLE @ 1 & 3, 3(1) 2(2) - SGE-997
I 1 1 1-3/4 X 3-7/16 - - DOUBLE @ 2
8: SINGLE @ 1, 2, 5, 6, 8 & 9,
DOUBLE @ 4 4(1) 3(2) 1" KLIXON SGE-1002
I 2 1 1-3/4 X 3-7/16 - - 7: SINGLE @ 1, 2, 6, 7 & 9
DOUBLE @ 4 5(1) 3(2) 1" KLIXON SGE-1004
J 1 - 1-3/4 X 3-7/16 - - 5: @ 1, 2, 4, 5 & 7 5(1) 3(2) 1" KLIXON SGE-1017
K 2 1 1-3/4 X 3-7/16 - - 8: SINGLE @ 1, 2, 5, 6, 7 &10
DOUBLE @ 4 5(1) 3(2) - SGE-1030
K 1 1 1-3/4 X 3-7/16 - - 6: @ 1, 2, 4, 5, 6 & 7 5(1) 3(2) 1" KLIXON SGE-1032
K 1 1 1-3/4 X 3-7/16 - - 8: SINGLE @ 1, 2, 5, 6, 8 &10
DOUBLE @ 4 5(1) 3(2) - SGE-1036
I 1 1 1-3/4 X 3-7/16 - - 8: SINGLE @ 1, 2, 5, 6, 7 & 9
DOUBLE @ 4 4(1) 3(2) 1" KLIXON SGE-1068
L 2 1 1-3/4 X 3-7/16 - - 2 - - 1" KLIXON SGE-722
M 1 - 1-3/4 X 3-7/16 - - 4: @ 1, 5, 6 & 7 4(1) 2(2) 1" KLIXON SGE-846
J 2 1 1-3/4 X 3-7/16 - - 6: @ 1, 2, 4, 5, 6 & 9 5(1) 3(2) 1" KLIXON SGE-854
M 1 - 1-3/4 X 3-7/16 - - 6: @ 1, 2, 3, 4, 5 & 6 2(1) 2(2) 1" KLIXON SGE-858
M 1 - 1-3/4 X 3-7/16 - - 2: @ 6 & 7 - - 1" KLIXON SGE-945
M 1 - 1-3/4 X 3-7/16 - - 2: @ 1 & 5 2(1) 2(2) 1" KLIXON SGE-948
M 1 - 1-3/4 X 3-7/16 - - 4: @ 1, 2, 3, 4, 5, 6 & 7 4(1) 2(2) 1" KLIXON SGE-973
K 1 - 1-3/4 X 3-7/16 - - 4: @ 1, 2, 4 & 5 3(1) 3(2) 1" KLIXON SGE-983
K 1 - 1-3/4 X 3-7/16 - - 4: @ 1, 2, 4 & 5 5(1) 3(2) 1" KLIXON SGE-984
I 1 - 1-3/4 X 3-7/16 - - 6: SINGLE @ 1, 2, 5 & 6
DOUBLE @ 4 4(1) 3(2) 1" KLIXON SGE-985
J 2 - 1-3/4 X 3-7/16 - - 5: @ 1, 2, 4, 5 & 6 4(1) 3(2) 1" KLIXON SGE-986
I 1 - 1-3/4 X 3-7/16 - - 6: SINGLE @ 1, 5, 6 & 8
DOUBLE @ 4 4(1) 3(2) 1" KLIXON SGE-987
J 1 - 1-3/4 X 3-7/16 - - 5: @ 1, 2, 4, 5 & 7 5(1) 3(2) 1" KLIXON SGE-988

FIGURE F FIGURE G FIGURE H FIGURE I FIGURE J


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GENERAL ELECTRIC STATIONARY SWITCHES

FIG: K FIG: L FIG: M FIG: N FIG: O

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES PART


REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.) LENGTH(IN.) FRONT BACK STUDS I.D. REMARKS NUMBER
LL 1 - 1-5/8 (1-7/8 DIAG) 1-5/8 2-3/32 - - 2 - - - SGE-999
N 1 - 1-7/8 - - - - 2 - - - SGE-1003
O 1 - 1-7/8 X 2-5/16 - - - - 7: DOUBLE @ 1 & 3 5(1) 2(2) - SGE-1116
TRIPLE @ 2
P 1 1 1-7/8 X 2-5/16 - - - - 7: DOUBLE @ 2 & 4, 5(1) 2(2) - SGE-1133
TRIPLE @ 3
Q 1 - 1-5/16 - - - - 3 - - - SGE-1112
R 1 - 1-9/16 X 4 - - - - @ 1, 2, 3, 4 & 5 (1) 2(2) - SGE-1131
R 1 - 1-9/16 X 4 - - - - 5: SINGLE @T 1, 4 & 5
DOUBLE @ 3 5(1) 2(2) - SGE-1132
S 1 - 1-1/4 X 4-1/16 - - - - 2 4(1) 2(2) - SGE-866
T 1 1 2 - - - - 1 9(1) - - SGE-1062
U 1 - 2 - - - - 9(1) - - SGE-1064
V 3 1 2 - - - - 8(1) SGE-1065
W 1 2 2 - - - - 7(1) - - SGE-1067
X 2 1 2 X 3-5/16 - - - - 10(1) - - SGE-1063
Y 3 2 2 X 3-5/16 - - - - 9(1) - - SGE-1066
Z 1 - 2X4 - - - - 6: @ 1, 3, 4, 5, 6 & 7 4(1) 2(2) 1-1/4" KLX SGE-756
Z 1 - 2X4 - - 6: @ 1, 2, 3, 4, 5 & 6 4(1) 2(2) 1-1/4" KLX SGE-856
Z 1 - 2X4 - - 7: @ 1, 2, 3, 4, 5, 6 & 7 4(1) 2(2) 1-1/4" KLX SGE-870
Z 1 - 2X4 - - 4: @ 1, 5, 6 & 7 4(1) 2(2) 1-1/4" KLX SGE-920
AA 1 - 2-1/16 X 4 - - 1 - 4(1) 1-1/4" KLX SGE-580
AA 1 1 2-1/16 X 4 - - - - - 4(1) 1-1/4" KLX SGE-660
BB 1 1 2-1/16 X 4 - - - - - - - - SGE-695
AA 2 1 2-1/16 X 4 - - - 1 4(1) 1-1/4" KLX SGE-723
CC 2 1 2-1/16 X 4 - - 6: @ 1, 2, 5, 6, 7 & 10 5(1) 3(2) 1-1/4" KLX SGE-86
CC 1 - 2-1/16 X 4 - - 4: @ 1, 2, 5 & 6 3(1) 3(2) 1-1/4" KLX SGE-871
CC 1 - 2-1/16 X 4 - - 7: SINGLE @ 1, 2, 5, 6 & 8
DOUBLE @ 4 5(1) 3(2) 1-1/4" KLX SGE-944
CC 1 1 2-1/16 X 4 - - 6: @ 1, 2, 5, 6, 8 & 10 5(1) 3(2) 1-1/4" KLX SGE-989
CC 1 1 2-1/16 X 4 - - 8: @ 1, 2, 5, 6, 8 & 10
DOUBLE @ 4 5(1) 3(2) 1-1/4" KLX SGE-990
CC 2 1 2-1/16 X 4 - - 8: @ 1, 2, 5, 6, 8 & 10
DOUBLE @ 4 5(1) 3(2) 1-1/4" KLX SGE-991
DD 1 - 2-1/8 (Slotted) 2-1/2 2-1/2 - - 13/16" SGE-246
EE 1 - 2-3/16 1 2-5/8 2 - - - SGE-537
EE 1 1 2-3/16 1 2-5/8 3 - - - SGE-975
FF - - 2-5/8 1-13/32 3-1/8 3: @ 1-RED, 2-BLU & 3-BLK 5(1) - - SGE-873
GG 1 1 3 2-1/4 3-3/8 - - - - SGE-677
HH 1 - 3-5/8 - - 3: @ 11, 14 & 15 9(1) 2(2) - SGE-1144
HH 2 1 3-5/8 - - 3: @ 11, 14 & 15 13(1) 2(2) - SGE-1147
II 1 1 4-1/2 2 5-3/8 - - - 1-1/4" SGE-13
II 1 - 4-1/2 2 5-3/8 - - - 1-1/4" SGE-248
JJ 1 - 7/8 X 2-5/8 1-9/16 3 - - - - SGE-20
KK 1 1-7/16 1-13/16 Doubles @ 1,7,3,6,5,4,2Form T& V Appl. Mtr. SGE-1011
KK 1 1-7/16 1-13/16 Single @ 6,7Double@OR,Wht,Blu SGE-1015
Form T&V Appl. Mtr.
KK 1 1-7/16 1-13/16 Doubles @ 7,3,9,5,4,2,8Form T& V Appl. Mtr. SGE-1016
KK 1 1-7/16 1-13/16 Doubles @ 3,,5,9,7,1,2,8,4,6Form T& V Appl. Mtr. SGE-1022

FIG: P FIG: Q FIG: R FIG: S FIG: T


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GENERAL ELECTRIC STATIONARY SWITCHES

FIG: U FIG: V FIG: W FIG: X FIG: Y

FIG: Z FIG: AA FIG: BB FIG: CC FIG: DD

FIG: EE FIG: FF FIG: GG FIG: HH FIG: II

FIG: JJ FIG: KK FIG: LL


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH(IN.)LENGTH(IN.) FRONT BACK STUDS I.D. REMARKS NUMBER
KK 1 1-7/16 1-13/16 Doubles @ 1, Single @ Blank
Double @ 3, Single @ Blank
Doubles @ 9,5,4,2,8 Form T& V Appl. Mtr. SGE-1075
3NEW SGE-1105
3NEW SGE-1148
3NEW SGE-1149
3NEW SGE-1154

GENERAL ELECTRIC - WASHERS


DESCRIPTION REMARKS PART NUMBER
Cushion Washer I.D. 1/2” • O.D. 13/16” • Thickness 1/16” • Used on Form G 30 Frame Motors SGE-611
Cushion Washer I.D. 5/8” • O.D. 1/16” • Thickness 1/16” • Used on Form G 40 Frame Motors SGE-612
Cup Washer I.D. 17/32” • O.D. 7/8” • Thickness 1/8” • Used on Form G 30 Frame Motors SGE-613
Cushion Washer I.D. 21/32” • O.D. 1” • Thickness 1/8” • Used on Form G 40 Frame Motors SGE-614

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GENERAL ELECTRIC
SUMP PUMP SWITCHES

PHOTO REMARKS PART NUMBER


FIG.
MM Mounting Holes 2-13/16” Weight Operated SGE-753
NN Mounting Holes-2-13/16” Float Operated SGE-754
FIG: MM FIG: NN

CAPACITOR COVERS
REMARKS PART NUMBER
Capacitor Size 1-7/16” X 4-3/8” SGE-584
Capacitor Size 2-1/16” X 3-3/8” SGE-585
Capacitor Size 2-1/16” X 4-3/8” SGE-586
Capacitor Size 2-9/16” X 4-3/8” SGE-587

CAPACITOR AND SWITCH COVER

REMARKS PART NUMBER


O.D. 5-5/8”-56 Frame- Single speed Pool and Jet pumps SGE-1140
O.D. 5-5/8”-56 Frame- Two speed Pool and Jet pumps SGE-1141

RELAYS

REMARKS OLD GE NUMBER NEW GE NUMBER PART NUMBER


Single Pole Double Throw 976B357AA5 121A336P2 SGE-857
Single Pole Double Throw 976B357AA1 121A336P8 SGE-585

END BELLS

FIG: OO FIG: PP FIG: QQ FIG: RR FIG: SS


PHOTO DESCRIPTION REMARKS PART NUMBER
FIG.
OO ENDBELL O.D. 5-9/16”-Bore 1/2” • Hub O.D. 1 3/4” • For 39 Frame KCP & KSP • Complete with Sleeve Bearing Enclosed w/Hub SGE-1073
OO ENDBELL O.D. 5-9/16”-Bore 1/2” • Hub O.D. 1 3/4” • For 39 Frame KCP & KSP • Complete with Sleeve Bearing Open No Hub SGE-1074
OO ENDBELL D.E. O.D. 5-9/16”-Bore 1/2” • Hub O.D. 1 3/4” • For 39 Frame KCP & KSP • Complete with Sleeve Bearing Open W/ Hub SGE-1072
QQ ENDBELL D.E. O.D. 5-5/8”-56 C Flange • Open • Uses 203 Ball Bearing • Rabbitt-5.47 SGE-1137
PP ENDBELL D.E. O.D. 5-5/8”-56 Frame • Open • Uses 203 Ball Bearing • Rabbitt-5.47 SGE-1138
RR ENDBELL D.E. O.D. 5-5/8”-56 D Flange • For Sta-rite Pump • Uses 203 Ball Bearing • Rabbitt-5.47 SGE-1139
QQ ENDBELL D.E. Used on new style GE pump motors. Uses 204 Bearing. SGE-1159
SS ENDBELL O.D.E. O.D. 5-5/8”-56 Frame • For 2 speed pool motors • Uses 203 Ball Bearing • Rabbitt-5.47 SGE-1136

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GENERAL ELECTRIC
END CAPS •SLINGERS

FIG: TT FIG: UU FIG: VV

PHOTO DESCRIPTION REMARKS PART NUMBER


FIG.
TT End Cap O.D. 1-1/2” • Fits in 1-3/8” housing • For Opposite Pulley End SGE-601
TT End Cap O.D. 1-3/4” • Fits in 1-29/32” housing • For Opposite Pulley End SGE-602
TT End Cap O.D. 1-1/2” • I.D. 1/2” • Fits housing for 1/2” Shaft • For Drive End SGE-605
TT End Cap O.D. 1-3/4” • I.D. 5/8” • Fits in 19/32” housing for 5/8” Shaft • For Drive End SGE-606
UU Rainshield I.D. 5-5/8” • O.D. 6-5/16” • Plastic • For Pool and Jet Pump Motors SGE-1142
VV Slinger I.D. 1/2” • Used on 30 frame form G motors SGE-596
VV Slinger I.D. 5/8” • Used on 40 frame form G motors SGE-597

MOUNTING BRACKETS

FIG: WW FIG: XX FIG: YY FIG: ZZ

PHOTO DESCRIPTION REMARKS PART NUMBER


FIG.
WW Lug Mounting Adaptor Will fit 5-1/2” Motors (NEMA 48 Frame) • 3 Lug “39 AL” MTG-8020
XX Length Adaptor Motor Length Adaptor for “29 Frame” Motors, Includes Frame, Mount Ring, Adaptor Rings, MTG-8087
Mounting Nuts
YY “Torsion-Flex” Adaptor “Torsion Flex” Adaptor for 5” and 5 1/2” Diameter Motors•Blower Dia. 9” and 10” • Kits MTG-8051
consists of: Torsion-Flex Adaptor Band • 3 Spacers with Adhesive Retainer • 1 Screw
and Nut
ZZ Aluminum Rings O.D. 2-1/4”• 4 per set • Use two overlapping rings to convert 2-1/4” to 2-1/2” Dia. - 48 Frame MTG-8031

MOUNTING CLAMPS

FIG: AAA FIG: BBB FIG: CCC

PHOTO DESCRIPTION REMARKS PART NUMBER


FIG.
AAA Latch Width 3/8” • Length 1-43/64” • For GE 21/29 Frame Motors SGE-1008
BBB Locking Clip I.D. 1/2” • Number on clip 8 SGE-616
BBB Locking Clip I.D. 1/2” • Number on clip 7 SGE-617
BBB Locking Clip I.D. 5/8” • Number on clip 1 SGE-618
BBB Locking Clip I.D. 5/8” • Number on clip 2 SGE-619
BBB Locking Clip I.D. 5/8” • Number on clip 3 SGE-620
CCC Mounting Clamp Width 3/8” • Length2-13/16” SGE-385
CCC Mounting Clamp Width 9/32” • Length 2-1/16” • For GE 11 Frame Motors MTG-8092
CCC Mounting Clamp Width 23/64” • Length 2-1/4” SGE-685
CCC Mounting Clamp Width 7/16” • Length 2-9/16” SGE-717
CCC Mounting Clamp Width 23/64” • Length 2-1/4” SGE-718
CCC Mounting Clamp Width 23/64” • Length 2-3/8” MTG-8096
CCC Mounting Clamp Width 23/64” • Length 2-25/64” • For GE 29 Frame Motors SGE-1028

BASES GE 39 FRAME MOTORS


REMARKS PART NUMBER REMARKS PART NUMBER
C-to C 4.14”•Shaft Height 3-1/2”• Base #-AN2 MTG-8052 C-to C 5.39”•Shaft Height 3-1/2”• Base #-AN7 MTG-8057
C-to C 4.39”•Shaft Height 3-1/2”• Base #-AN3 MTG-8053 C-to C 5.64”•Shaft Height 3-1/2”• Base #-AN8 MTG-8058
C-to C 4.64”•Shaft Height 3-1/2”• Base #-AN4 MTG-8054 C-to C 6.64”•Shaft Height 3-1/2”• Base #-AN9 MTG-8059
C-to C 4.89”•Shaft Height 3-1/2”• Base #-AN5 MTG-8055 C-to C 6.14”•Shaft Height 3-1/2”• Base #-AN10 MTG-8010
C-to C 5.14”•Shaft Height 3-1/2”• Base #-AN6 MTG-8056
All Bases Shipped with Clips
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©Essex Group, Inc., 1998
GENERAL ELECTRIC
TERMINALS • METAL WASHERS • TERMINAL STUDS

SGE-901 SGE-902 SGE-903 SGE-904 SGE-905 SGE-906 SGE-907

1/4” Wide 3/16” Wide


SGE-908 SGE-909 SGE-911 SGE-913 SGE-915 SGE-916 SGE-917

SHAFT ADAPTORS
PHOTO REMARKS DESCRIPTION PART NUMBER
FIG.
DDD Ground Steel Shaft Adaptor I.D. 1/4”: • O.D. 5/16” MTG-8201
DDD Ground Steel Shaft Adaptor I.D. 1/4”: • O.D. 3/8” MTG-8202
DDD Ground Steel Shaft Adaptor I.D. 1/4”: • O.D. 1/2” MTG-8205
DDD Ground Steel Shaft Adaptor I.D. 5/16”: • O.D. 3/8” MTG-8203
FIG: DDD DDD Ground Steel Shaft Adaptor I.D. 5/16”: • O.D. 1/2” MTG-8206
DDD Ground Steel Shaft Adaptor I.D. 3/8”: • O.D. 7/16” SGE-849
EEE Ground Steel Shaft Adaptor I.D. 3/8”: • O.D.1/2” MTG-8207
DDD Ground Steel Shaft Adaptor I.D. 7/16”: • O.D. 1/2” MTG-8208
DDD Ground Steel Shaft Adaptor I.D. 7/16”: • O.D.5/8” MTG-8209
DDD Ground Steel Shaft Adaptor I.D. 1/2”: • O.D. 5/8” MTG-8210
DDD Ground Steel Shaft Adaptor I.D. 1/2”: • O.D. 5/8” • Key Included MTG-8215
EEE Ground Steel Shaft Adaptor I.D. 1/2”: • O.D. 3/4” • 2 Per Set MTG-8112
DDD Ground Steel Shaft Adaptor I.D. 1/2”: • O.D. 3/4” MTG-8211
FIG: EEE DDD Ground Steel Shaft Adaptor I.D. 5/8”: • O.D. 3/4” • Key Included MSA-58-34

WICKING AND OILER

FIG: FFF FIG: GGG FIG: HHH FIG: III

PHOTO DESCRIPTION REMARKS PART NUMBER


FIG.
FFF Finger Wick Length 4-1/2” • Thickness 1/8” • Used on Form G 30 Frame Motors SGE-590
FFF Finger Wick Length 5-1/4” • Thickness 1/8” • Used on Form G 30 Frame Motors SGE-591
GGG Straight Wick Length 5” • Width 21/32” • Thickness 11/32” Used on Form G 30 Frame Motors SGE-592
GGG Straight Wick Length 6” • Width 3/4” • Thickness 11/32” Used on Form G 40 Frame Motors SGE-593
HHH Cylindrical Wick Length 3/4” • Dia. 9/32” • Used on Form G 30 Frame Motors SGE-594
HHH Cylindrical Wick Length 1” • Dia. 5/16” • Used on Form G 30 Frame Motors SGE-595
III Oiler Length 7/16” • Plastic • Fits 3/16” Hole • Used on Form G Motors SGE-600

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GENERAL ELECTRIC
DC PARTS IDENTIFICATION HANDBOOK
This quick selection handbook is designed to provide a quick method of identifying standard parts for GE DC motors. This
listing deals primarily with brush holders brush holder spring and brushes. The parts listed are for standard motors that have a
non standard motor, or are not sure if the parts you have identified are correct, please supply us with the complete model
number and/or serial number of the motor you are repairing.
This handbook covers the motors that we receive 75 - 80% of or requests on. As we gather more information we will add
additional listings to this handbook. To identify parts for the motor you are repairing, determine which series motor you have
then go to the appropriate page to get the parts listing, (i.e. motor model 5CD144WA801A800) look for the model structure
that begins with 5CD144 ... this is a Kinamatic II proceed to page 5 of this handbook for a listing of the brush holder, brush
holder spring and standard brushes.
BREAKDOWN OF GE MODEL NUMBERS
MODEL STRUCTURE * EXAMPLE MODEL MOTOR SERIES PAGE
34LNNN 34B615 Motor N/A
36LNNNNNN 36X958083 Motor N/A
5AMNNNLNN 5AM602B23 Amplidyne N/A
5ANNNNLNLNN 5AN102B1G02 Motor N/A
5BTNNNNLN 5BT1328B7 Electric Vehicle Motors N/A
5BTNNNNLN 5BT2379M2 Electric Vehicle Motors N/A
5BYNNNLNNN 5BY435A65 Low Inertia N/A
5CD122LLNNNL 5CD122HE001B Kinamatic II K3 (CD146 Frame) 5
5CD123LLNNNL 5CD123WE001B Kinamatic II K3 (CD148 Frame) 5
5CD124LLNNNL 5CD124TP001B Kinamatic II (CD149 Frame) 5
5CD125LLNNNL 5CD125WE001B Kinamatic II (CD1412 Frame) 5
5CD142LLNNNLNNN 5CD142FE012B008 Kinamatic II (CDL182AT Frame) 5
5CD143LLNNNLNNN 5CD143LC007B021 Kinamatic II (CD186AT Frame) 5
5CD144LLNNNLNNN 5CD144WA801A800 Kinamatic II (CDL186AT Frame) 5
5CD145LLNNNLNNN 5CD145UA030B001 Kinamatic II (CD189AT Frame) 5
5CD14LNNLNNNNNN 5CD14E03A36630 Kinamatic II (CD180AT Frame) 5
5CD152LLNNNLNNN 5CD152JA001A001 Kinamatic II (CD218AT Frame) 5
5CD153LLNNNLNNN 5CD153RA004B001 Kinamatic II (CD219AT Frame) 5
5CD154LLNNNLNNN 5CD154TA003B001 Kinamatic II (CD2110AT Frame) 5
5CD163LLNNNLNNN 5CD163SA001A001 Kinamatic II (CD258AT Frame) 5
5CD164LLNNNLNNN 5CD164MA055A001 Kinamatic II (CD259AT Frame) 5
5CD173LLNNNLNNN 5CD173VA018A009 Kinamatic II (CD287AT Frame) 5
5CD174LLNNNLNNN 5CD174RA001A001 Kinamatic II (CD288ATFrame) 5
5CD183LLNNNLNNN 5CD183KA001A001 Kinamatic II (CD327AT Frame) 5
5CD184LLNNNLNNN 5CD184TA013A026 Kinamatic II (CD328AT Frame) 5
5CD192LLNNNLNNN 5CD192NA027A031 Kinamatic II (CD365AT Frame) 5
5CD193LLNNNLNNN 5CD193PA003A013 Kinamatic II (CD366AT Frame) 5
5CD194LLNNNLNNN 5CD194MA001A001 Kinamatic II (CD360AT Frame) 5
5CD203LLNNNLNNN 5CD203PA001A001 Kinamatic II (CD407AT& CDL407AT Frame) 6
5CD204LLNNNLNNN 5CD204PA086A010 Kinamatic II (CD409AT & CDL409AT Frame) 6
5CD222LLNNNLNNN 5CD222LA001A001 Kinamatic II (CD504AT & CDL504AT Frame) 6
5CD223LLNNNLNNN 5CD223SA074B001 Kinamatic II (CD506AT & CDL506AT Frame) 6
5CD224LLNNNLNNN 5CD224TA032B012 Kinamatic II (CD508AT & CDL508AT Frame) 6
5CD226LLNNNLNNN 5CD226SA002B003 Kinamatic II (CD5010ATZ Frame) N/A
5CD256LNNN 5CD256G177 Kinamatic I N/A
5CD25LNNLNNNNNN 5CD25D26G001513 CD5000 - CD9000 Series 9
5CD362LLNNNLNNN 5CD362MA001A001 Kinamatic II (CD2512AT Frame) 6
5CD363LLNNNLNNN 5CD363NA001A001 Kinamatic II (CD2513AT Frame) 6
5CD372LLNNNLNNN 5CD372MA001A001 Kinamatic II (CD2812AT Frame) 6
5CD373LLNNNLNNN 5CD373PA002A001 Kinamatic II (CD2813AT Frame) 6
5CD432LLNNNLNNN 5CD432EA001C800 CD4000 10
5CD505LNNN 5CD505G329 Kinamatic I N/A
5CD684LNNNLL 5CD684E143BE CD580 -CD680 Series 10
5CDS326LNNN 5CDS326G230 Generator N/A
5CYNNNNLN 5CY1031E1 Roll Grinder N/A
5GTENNLNNLN 5GTE20D03A1 Motor N/A
5MD020LNNNNNLL 5MD020D114100SD Mill Duty 600 Frame 2-3
5MD824LNN 5MD824A3 Excavator Mill Duty MDP800 Frame 4
* N = Number L = Letter N/A Indicates not available at time of printing

142
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GENERAL ELECTRIC MOTOR PARTS
GE MILL DUTY 600 FRAME PARTS IDENTIFICATION
When identifying parts for MD600 motors, the frame size of the motor needs to be determined as well as the armature voltage
and type of brush spring (constant pressure or clock spring).
The Number In Parentheses after each part number indicates quantity per motor.
1.) Motor Frame Size -- (MD600, MD602, through MD618)
2.) Armature Voltage (230 Volt Or 550 Volt)
3.) Spring Type (Constant Pressure or Coil / Clock Spring )
(Constant pressure brush holders are interchangeable with coil spring brush holders.)

MD600 CONSTANT PRESSURE TYPE SPRING -- 230 VOLT


FRAME BRUSH HOLDER (RH) BRUSH HOLDER (LH) BRUSH HOLDER SPRING BRUSH
MD602 SGE-5015 (1) SGE-5016 (1) SGE-5112 (4) 337B696-P02 (4)
MD603 SGE-5015 (1) SGE-5016 (1) SGE-5112 (4) 337B696-P02 (4)
MD604 SGE-5021 (1) SGE-5022 (1) SGE-5108 (4) 337B696-P03 (4)
MD606 SGE-5023 (1) SGE-5024 (1) SGE-5100 (4) 337B696-P04 (4)
MD608 SGE-5017 (1) SGE-5018 (1) SGE-5100 (4) 337B696-P05 (4)
MD610 SGE-5025 (1) SGE-5026 (1) SGE-5100 (4) 337B696-P08 (6)
MD612 SGE-5011 (2) Same SGE-5100 (6) 337B696-P07 (6)
MD614 SGE-5014 (4) Same SGE-5100 (16) 337B696-P08 (16)
MD616 GE-5019 (4) Same SGE-5100 (16) 337B696-P07 (16)
MD618 SGE-5020 (4) Same SGE-5100 (16) 337B696-P09 (16)
MD600 COIL / CLOCK TYPE SPRING -- 230 VOLT
FRAME BRUSH HOLDER (RH) BRUSH HOLDER (LH) BRUSH HOLDER SPRING BRUSH
MD602 SGE-5028 (1) 6748708G02 (1) N/A 6709783-P01 (4)
MD603 SGE-5028 (1) 6748708G02 (1) N/A 6709783-P01 (4)
MD604 SGE-5030 (1) SGE-5031 (1) N/A 6709786-P01 (4)
MD606 SGE-5038 (1) SGE-5039 (1) N/A 8809716-P01 (4)
MD608 SGE-5032 (1) SGE-5033 (1) N/A 8809563-P01 (4)
MD610 SGE-5034 (1) SGE-5035 (1) N/A 8809552-P01 (6)
MD612 SGE-5027 (2) Same N/A 6709764-P01 (6)
MD614 SGE-5036 (4) Same N/A 8809552-P01 (16)
MD616 SGE-5037 (4) Same N/A 6709764-P01 (16)
MD618 SGE-5029 (4) Same N/A 6709776-P01 (16)
MD600 CONSTANT PRESSURE TYPE SPRING -- 550 VOLT
FRAME BRUSH HOLDER (RH) BRUSH HOLDER (LH) BRUSH HOLDER SPRING BRUSH
MD602 No Constant Pressure Replacement
MD603 SGE-5016 (1) SGE-5015 (1) SGE-5112 (4) 337B696-P02 (4)
MD604 SGE-5016 (1) SGE-5015 (1) SGE-5112 (4) 337B696-P02 (4)
MD606 SGE-5022 (1) SGE-5021 (1) SGE-5108 (4) 337B696-P03 (4)
MD608 SGE-5024 (1) SGE-5023 (1) SGE-5100 (4) 337B696-P04 (4)
MD610 SGE-5018 (1) SGE-5017 (1) SGE-5100 (4) 337B696-P05(4)
MD612 Obsolete Obsolete SGE-5100 (4) 337B696-P05 (4)
MD614 Obsolete Obsolete SGE-5100 (8) 337B696-P05 (8)
MD616 Obsolete Obsolete SGE-5100(12) 337B696-P08 (12)
MD618 SGE-5014 (4) Same SGE-5100(16) 337B696-P08 (16)
MD600 COIL / CLOCK TYPE SPRING -- 550 VOLT
FRAME BRUSH HOLDER (RH) BRUSH HOLDER (LH) BRUSH HOLDER SPRING BRUSH
MD602 Obsolete Obsolete N/A 8807309-P01 (4)
MD604 SGE-5028 (1) Obsolete N/A 6709783-P01(4)
MD606 SGE-5030 (1) SGE-5031 (1) N/A 6709786-P01 (4)
MD608 SGE-5038 (1) SGE-5039 (1) N/A 8809716-P01 (4)
MD610 SGE-5032 (1) SGE-5033 (1) N/A 8809563-P01 (4)
MD612 Obsolete Obsolete N/A 8809563-P01 (4)
MD614 Obsolete Obsolete N/A 8809563-P01 (8)
MD616 Obsolete Obsolete N/A 8809522-P01 (12)
MD618 SGE-5036 (4) Same N/A 8809522-P01 (16)

The parts listed are standard parts for that series motor, if you have a custom or non standard motor supply us with the complete motor number and we will
be glad to identify the parts for you.

143
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GENERAL ELECTRIC
GE MILL DUTY 600 FRAME PARTS IDENTIFICATION

MD600 ARMATURE PARTS COMMON TO ALL 230V MOTORS


ARMATURE INSULATION
FRAME COILS SET EQUALIZER COIL COMMUTATOR SHAFT FAN
MD602 6739323G01 6739363ABG01 None 764979G01 6739383G02 6739486001
MD603 8832060G01 36C695833AAG01 None 8822219G01 8832390G02 8832383001
MD604 6739295G01 36C695834AAG01 None 8822635G01 8832022G03 8832027001
MD606 88320419G01 36C695835AAG01 None 8822951G01 8832307G02 8832312001
MD608 6739487G01 36C695836AAG01 None 8822696G01 8832542G01 8832100001
MD610 6739255G01 36C695837AAG01 None 8822852G01 8832543G01 8832166001
MD612 6739237G01 36C695838AAG01 None 6727740G01 8832544G01 6739459001
MD614 8832010G01 36C695839AAG01 8832919G01 8822836G01 8832545G01 8832138001
MD616 8832037G01 428C345G01 8832924G01 8822910G01 8832546G01 8832260001
MD618 6739341G01 8842626ABG01 8832923G01 6739413G01 8832547G01 6739496001
MD620 428C588G01 428C587ABG01 None None None None
MD622 428C564G01 428C562ABG01 None None None None
MD600 STATOR PARTS COMMON TO ALL 230V MOTORS
SERIES COIL SHUNT COIL COMPOUND COIL COMM. COIL STAB. SHUNT
FRAME & POLE PIECE & POLE PIECE & POLE PIECE & POLE PIECE COIL & POLE BEARING
MD602 6739325G65 6739326G65 6739354G65 6739324G61 8832779G65 NJ310-G1
MD603 8832062G65 8832064G65 8832063G65 8832061G61 8832066G65 NJ310-G1
MD604 6739297G65 6739298G65 6739479G65 6739296G61 6739481G65 NJ313-G1
MD606 8832051G65 8832053G65 8832052G65 8832050G61 8832055G65 NJ315-G1
MD608 6739489G65 6739491G65 6739490G65 6739488G61 6739493G65 NJ317-G1
MD610 6739257G65 6739258G65 6739482G65 6739256G61 6739482G65 NJ319-G1
MD612 6739239G65 6739243G65 6793241G65 6739238G61 6739247G65 NJ321-G1
MD614 8832012G65 8832016G65 8832014G65 8832011G61 8832020G65 NJ323
MD616 8832039G65 8832043G65 8832041G65 8832038G61 8832047G65 NJ326
MD618 6739343G65 6739345G65 6739344G65 6739342G61 6739347G65 NJ328
MD620 428C348G65 8842697G65 428C308G65* 428C333G65 None 8832705-012
MD622 None None 8851734G65 88424001G65** None 8832705-013
* Non Compensated ** Compensated
MD600 CABLE BUSHINGS COMMON TO ALL 230V MOTORS
SERIES MOTOR SHUNT MOTOR BUSHINGS COMPOUND MOTOR BUSHINGS
FRAME ALL BUSHINGS FIELD ARMATURE FIELD ARMATURE
MD602 SGE-5811 (8) SGE-5811 (4) SGE-5811 (4) SGE-5811 (4) SGE-5811 (4)
MD603 SGE-5811 (8) SGE-5811 (4) SGE-5811 (4) SGE-5811 (4) SGE-5811 (4)
MD604 SGE-5812 (8) SGE-5811 (4) SGE-5812 (4) SGE-5811 (4) SGE-5812 (4)
MD606 SGE-5813 (8) SGE-5811 (4) SGE-5813 (4) SGE-5811 (4) SGE-5813 (4)
MD608 SGE-5813 (8) SGE-5811 (4) SGE-5813 (4) SGE-5811 (4) SGE-5813 (4)
MD610 41B533331-005 (8) SGE-5811 (4) 41B533331-005 (4) SGE-5811 (4) 41B533331-005 (4)
MD612 41B533331-009 (8) SGE-5811 (4) 41B533331-009 (4) SGE-5811 (4) 41B533331-009 (8)
MD614 41B533331-009 (8) SGE-5811 (4) 41B533331-009 (4) SGE-5811 (4) 41B533331-009 (8)
MD616 41B533331-011 (8) 41B533331-025 (4) 41B533331-011 (4) 41B533331-025 (4) 41B533331-011 (8)
MD618 41B533331-010 (8) 41B533331-025 (4) 41B533331-010 (4) 41B533331-025 (4) 41B533331-010 (8)
MD620 SGE-5812 (6) 41A236629AA001 (6) SGE-5812 (6)
The parts listed are standard parts for that series motor, if you have a custom or non standard motor supply us with the complete motor number and we will
be glad to identify the parts for you.

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GENERAL ELECTRIC
GE MILL DUTY 800 FRAME PARTS IDENTIFICATION
When identifying parts for MD800 series motors, you need to determine the motor frame size.
Motor frame size can be determined by examining the two digits that follow the 5MD designation.
I.E. 5MD020 = MD802, 5MD060 = MD806, 5MD180 = MD818.

MD800 SERIES MOTORS - BRUSH HOLDER PARTS


TYPE EXAMPLE BRUSH HOLDER QTY BRUSH SPRING QTY BRUSH QTY
MD802 5MD020D100000AB SGE-5003 4 SGE-5105 4 SGE-5227 4
MD803 5MD030D100000AB SGE-5004 4 SGE-5105 4 SGE-5228 4
MD804 5MD040D100000AB SGE-5005 4 SGE-5107 4 SGE-5238 4
MD806 5MD060D100000AB SGE-5006 4 SGE-5108 4 SGE-5229 4
MD808 5MD080D100000AB SGE-5006 6 SGE-5102 6 SGE-5229 6
MD810 5MD100D100000AB SGE-5000 8 SGE-5102 8 SGE-5224 8
MD812 5MD120D100000AB SGE-5001 8 SGE-5103 8 SGE-5225 8
MD814 5MD140D100000AB SGE-5001 12 SGE-5103 12 SGE-5225 12
MD816 5MD160D100000AB SGE-5001 16 SGE-5103 16 SGE-5225 16
MD818 5MD180D100000AB SGE-5002 16 SGE-5104 16 SGE-5226 16
MD800 ARMATURE PARTS COMMON TO ALL 230V MOTORS
ARMATURE INSULATION
FRAME COILS SET EQUALIZER COIL COMMUTATOR SHAFT FAN
MD802 SGE-5406 36A164190AAG01 None 36B468970AA001 36B465450AAG01 36A164070CA001
MD803 SGE-5407 36A164191AAG01 None 36B468971AA001 36B465451AAG01 36A164071CA001
MD804 SGE-5408 36A164192AAG01 None 36B468972AA001 36B465452AAG01 36A164072CA001
MD806 SGE-5409 36A164193AAG01 None 36B468973AA001 36B465453AAG01 36A164072CA001
MD808 SGE-5400 36A164194AAG01 None 36B468974AA001 36B465454AAG01 36A164074CB001
MD810 SGE-5401 36A164195AAG01 None 36B468975AA001 36B465455AAG01 36A164074CA001
MD812 SGE-5402 36A164196AAG01 None 36B468976AA001 36B465456AAG01 36A164076CA001
MD814 SGE-5403 36A164197AAG01 36A164177AB001 36A164087AAG01 36B465457AAG01 36A164077CA001
MD816 SGE-5404 36A164198AAG01 36A164178AB001 36A164088AAG01 36B465458AAG01 36A164078CA001
MD818 SGE-5405 36A164199AAG01 36A164179AB001 36A164089AAG01 36B465459AAG01 36A164079CA001
MD800 STATOR PARTS COMMON TO ALL 230V MOTORS
SERIES COIL SHUNT COIL COMPOUND COIL COMM. COIL STAB. SHUNT
FRAME & POLE PIECE & POLE PIECE & POLE PIECE & POLE PIECE COIL & POLE BEARING
MD802A 36A164400TCG01 36A164400AGG01 36A164400JDG01 36A164360BAG01 36A164400JRG01 NJ310-G1
MD802B 36A164400TDG01 SGE-5314 36A164400JEG01 36A164360BAG01 36A164400JRG01 NJ310-G1
MD802C 36A164400TEG01 SGE-5314 36A164400JFG01 SGE-5308 36A164400JRG01 NJ310-G1
MD803 36A164401TBG01 SGE-5316 36A164401JCG01 36A164361BAG01 36A164401JRG01 NJ311-G1
MD804 36A164402TBG01 SGE-5315 36A164402JCG01 36A164362AAG01 36A164402JEG01 NJ313-G1
MD806 36A164403TBG01 SGE-5317 36A164403JCG01 SGE-5304 36A164403JDG01 NJ315-G1
MD808 SGE-5309 SGE-5318 36A164404KBG01 SGE-5305 36A164404KFG01 NJ317-G1
MD810 SGE-5310 SGE-5319 36A164405KBG01 SGE-5306 36A164405KDG01 NJ319-G1
MD812 SGE-5311 36A164406AAG01 36A164406KBG01 36A164366AAG01 36A164406KEG01 NJ321-G1
MD814 SGE-5312 36A164407AAG01 36A164407KBG01 SGE-5300 36A164407KDG01 NJ323
MD816 SGE-5313 36A164408AAG01 36A164408KBG01 SGE-5307 36A164408KDG01 NJ326
MD818 36A164409SBG01 36A164409AAG01 36A164409KBG01 36A164369AAG01 36A164409KDG01 NJ328
MD800 CABLE BUSHINGS COMMON TO ALL 230V MOTORS
FRAME SERIES MOTOR SHUNT MOTOR FIELD COMPOUND MOTOR
MD802A 36A164527AA001 SGE-5807 SGE-5807
MD802B SGE-5807 SGE-5807 SGE-5807
MD803 SGE-5807 SGE-5807 SGE-5807
MD804 36A164527CAG01 SGE-5807 SGE-5807
MD806 SGE-5807 SGE-5808 SGE-5807
MD808 SGE-5808 SGE-5808 SGE-5808
MD810 SGE-5809 36A164527AE004 SGE-5809
MD812 SGE-5810 36A164527AE002 SGE-5810
MD814 SGE-5809 36A164527AA001 SGE-5809
MD816 SGE-5810 SGE-5810 SGE-5810
MD818 36A164527AB003 36A164527AA003 36A164527AD003

The parts listed are standard parts for that series motor, if you have a custom or non standard motor supply us with the complete motor number and we will
be glad to identify the parts for you.

145
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GENERAL ELECTRIC
GE KINAMATIC - II PARTS IDENTIFICATION
5CD122-123-124-125- Series - (140AT -- 1412AT Frame) Example 5CD125TP002B
Brush Holder Qty Brush Spring Qty Brush Qty Fan
SGE-5045 2 SGE-5122 2 SGE-5212 2 SGE-5500

5CD14 Series - (CD180AT Frame) Example 5CD14E01A900001


Brush Rigging Qty Brush Spring Qty Brush Qty
SGE-5007 1 SGE-5101 2 SGE-5213 2

5CD142-143-144-145 Series - (CD180AT Frame) Example 5CD143BA001A001


Brush Holder Qty Brush Spring Qty Brush Qty
SGE-5008 1 SGE-5111 2 SGE-5209 2

5CD152-153-154 Series - (CD210AT Frame) Example 5CD152JA001A001


If the next letter in model is;
A - S -- Qty. is 2 per motor
T - X -- Qty. is 4 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5009 SGE-5109 SGE-5210 SGE-5218

5CD163-164- Series - (CD250AT Frame) Example 5CD163SA001A001


If the next letter in model is;
A - N -- Qty. is 2 per motor
P - W -- Qty. is 4 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5009 SGE-5109 SGE-5210 SGE-5218

5CD173-174- Series - (CD280AT Frame) Example 5CD174RA001A001


If the next letter in model is;
A - T -- Qty. is 2 per motor
U - X -- Qty. is 4 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5010 SGE-5110 SGE-5211 SGE-5219

5CD183-184- Series - (CD320AT Frame) Example 5CD183KA001A001


If the next letter in model is;
A - R -- Qty. is 2 per motor
S - Y -- Qty. is 4 per motor
X -- Qty is 6 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5010 SGE-5110 SGE-5211 SGE-5219

5CD192-193- 194 - Series - (CD360AT Frame) Example 5CD194MA001A001


If the next letter in model is;
D - P -- Qty. is 4 per motor
B, C, R, S, T, X -- Qty. is 8 per motor
U, V, W -- Qty is 12 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5005 SGE-5107 SGE-5214 SGE-5220

146
©Essex Group, Inc., 1998
GENERAL ELECTRIC
GE KINAMATIC - II PARTS IDENTIFICATION
5CD203-204- Series - (CD400AT Frame) Example 5CD203PA001A001
If the next letter in model is;
D - M -- Qty. is 4 per motor
B, C, N, P, R -- Qty. is 8 per motor
A, S, T, X, Y -- Qty. is 12 per motor
U, V, W -- Qty. is 16 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5000 SGE-5102 SGE-5215 SGE-5221

5CD222-223-224-226 - Series - (CD500AT Frame) Example 5CD222LA001A001


If the next letter in model is;
F - L -- Qty. is 4 per motor
D, E, M, N, P -- Qty. is 8 per motor
C, R, S, Y -- Qty. is 12 per motor
A, B, T -- Qty. is 16 per motor
U, V, W -- Qty. is 20 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5001 SGE-5103 SGE-5216 SGE-5223

5CD362-363 Series - (2512AT - 2513AT Frame) Example 5CD362MA001A001


A - P -- Qty. is 2 per motor
R - X -- Qty. is 4 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5050 SGE-5123 SGE-5217 SGE-5222

5CD372-373 Series - (2812AT - 2813AT Frame) Example 5CD372MA001A001


A - P -- Qty. is 2 per motor
R - X -- Qty. is 4 per motor
Z -- Consult Factory
Brush Holder Brush Spring Brush (Std.) Brush (Papermill Use)
SGE-5050 SGE-5123 SGE-5217 SGE-5222

The parts listed are standard parts for that series motor, if you have a custom or non standard motor supply us with the
complete motor number and we will be glad to identify the parts for you.

147
©Essex Group, Inc., 1998
GENERAL ELECTRIC - II PARTS IDENTIFICATION
KINAMATIC II CD180AT FRAME EXPLODED VIEW

12

13 11
1

Drive End
5

10

9 1 7

2
6

Commutator End

REF. # DESCRIPTION QUANTITY


1 Brush 2
2 Brush Springs 2
3 Bearing C.E. 1
4 Bearing D.E. 1
5 Armature 1
6 Coil & Pole, Comm. 2
7 Coil, Main 2
8 Bearing Bracket (CE) 1
9 Access Cover 1
10 Brush Rigging 1
11 Armature Fan 1
12 Bearing Bracket (DE) 1
13 Wound Frame Assembly 1

148
©Essex Group, Inc., 1998
GENERAL ELECTRIC
KINAMATIC II CD210AT - CD500AT FRAME EXPLODED VIEW
17

11
14

7
8 4
12
?
12A 13

14
Commutator End
16

20
3
30

20 21 29
34
13 15 Clip
Brush 1
Holder 26

18
32 24 500AT Only
23
22
30
Stud
Insulation

REF. # DESCRIPTION REF. # DESCRIPTION


1 Main Coil & Pole Assembly 20 Brush Holder Yoke
3 Comm. Coil & Pole Assembly 21 Brush Holder (Includes Insulator on
4 Armature CD500AT)
5 Armature Coil 22 Brush Holder (With Sping and Clip)
7 Slot Wedge (Through CD400AT) 23 Brush Holder Spring
8 Slot Insulation (Through CD400AT) 24 Carbon Brush
11 Armatur Shaft & Core Assembly 26 Conduit Box
12 Commutator 29 Conduit Box Adaptor
13 Bearing Bracket (Specify CE or DE) 30 Bearing Bracket Covers (Specify DE or DE,
14 Ball Bearing (Specify CE or DE) Side Top or Bottom)
15 Bearing Cap (Specify CE or DE) 32 Shaft Cover
17 Armature Fan 34 Conduit Box Gasket
18 Brush Rigging (includes Complete 38 Bearing Retaining Ring (Used on
Assembly for CD180AT) CD360AT-CD500AT DE only.)

149
©Essex Group, Inc., 1998
GENERAL ELECTRIC
KINAMATIC II CD2512AT - CD2813AT FRAME EXPLODED VIEW

155
7H
32B 37G
10 7
37F
8 34B 31B
37H
7D

12 150A
1
117A
132
70 140B

154
140
202
72
155 34A 57
50
31A 57B
47
40 125
40

156
32A

40
37D
37C

37E
REF. # DESCRIPTION REF. # DESCRIPTION
1 Armature 37G Bearing Seal Adapter DE (when specified)
7 Armature Fan 37H Bearing Seal Rubbing DE (when specified)
7D Armature Baffle 40 Grease Fitting Kit
7G Balance Ring Kit, CE 47 Bearing Preload Spring
7H Balance Ring Kit DE 50 Brush
8 Armature Rewind Kit 57 Brush Holder
10 Shaft w/Key 57B Brush Holder Spring
12 Commutator (Requires No. 8 Rewind Kit) 72 Comm. Coil Kit
31A Bearing, CE 117A Cover, Top CE. Solid
31B Bearing, DE 125 Cover, Brush Holder w/Gasket
32A Bearing Bracket, CE 132 Cover, Opposite Conduit Box
32B Bearing Bracket, DE 140 Conduit Box
34A Bearing Cap, CE 140B Conduit Box Adapter Kit
34B Bearing Cap, DE 150A Coiled Frame
37C Bearing Seal, Labyrinth CE (when specified) 153 Shaft Thimble
37D Bearing Seal, Adapter CE (when specified) 154 Bracket to Frame Stud
37E Bearing Seal, Rubbing CE (when specified) 155 Lifting Lug Kit
37F Bearing Seal, Labyrinth DE (when specified) 202 Space Heater Kit

150
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GENERAL ELECTRIC
CD & MCD 4300 - 4700 SERIES
V-HOLDER BRUSH RIGGING

BRUSH THICKNESS BRUSH HOLDER SPRING BRUSH STD. BRUSH PAPERMILL BRUSH (EXTRUDER)
3/8" X 1-1/2" Brush 36A172040AAG03 36B472000AA003 36A164454DAP01 36A164454DAP05 36A164454DAP02
1/2" X 1-1/2" Brush 36A172040AAG02 36B472000AA002 36A164455DAP01 36A164455DAP05 36A164455DAP02
5/8" X 1-1/2" Brush 36A172040AAG01 36B472000AA001 36A164456DAP01 36A164456DAP05 36A164456DAP02

TYPE CD & MCD FRAME 5000 - 9000 TYPE CD FRAME 580 - 680
When identifying parts for CD580 -CD680 series motors, (Ex. 5C584E22). Your customer must identify the type of brushholder
stud used in the motor and the thickness of the brush. The same holds true for CD5000 - CD9000 series motors
(Ex. 5CD27E30C507122). The underlined digits must be either 25, 26, 27, 28 or 29.

CD580-680 & CD5000 - CD9000 Frames


Two Piece Brush Holder Stud
Use this chart for insulated block & stud (2 piece design)

36 - Brush Holder Stud


40 - Insulated Block

BRUSH THICKNESS BRUSH HOLDER SPRING BRUSH STD. BRUSH PAPERMILL


3/4" Brush SGE-5000 SGE-5102 SGE-5239 SGE-5233
7/8" Brush SGE-5001 SGE-5103 SGE-5216 SGE-5223
1" Brush SGE-5002 SGE-5104 SGE-5240 SGE-5234

CD580-680 & CD5000 - CD9000 Frames


One Piece Brush Holder Stud
Use this chart for Fluid Bed Stud (1 Piece Design)

1 - Fluid Bed Epoxy Coating


2 - Brush Holder Stud

BRUSH THICKNESS BRUSH HOLDER SPRING BRUSH STD. BRUSH PAPERMILL


3/4" Brush SGE-5040 SGE-5113 SGE-5231 SGE-5230
7/8" Brush SGE-5012 SGE-5114 SGE-5232 SGE-5236
1" Brush SGE-5013 SGE-5115 SGE-5235 SGE-5237

The parts listed are standard parts for that series motor. If you have a custom or non standard motor, supply us with the
complete motor number and we will be glad to identify the parts for you.

151
©Essex Group, Inc., 1998
HOBART MOTOR PARTS

SHO-A
PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SHO-A 1 - 1-7/8 3/4 2-3/16 2 - - - - SHO-15

HOWELL MOTOR PARTS


Includes listings for Jack & Heintz, Kingston Conley, & Ohio Electric Motors

HEM-A HEM-B HEM-C STQ-A


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
HEM-A 1 - 1-7/8 1-1/2 2-7/16 3 - - - - SKC-46
HEM-B 1 - 1-7/8 2-3/8 2-1/2 - - - 1-3/8 Metal contact pads SOH-55
on arms
HEM-B 1 1 1-7/8 2-3/8 2-1/2 - - - 1-3/8 Metal contact pads SOH-58
on arms
HEM-C 1 - 1-7/8 2-3/8 2-9/16 2 - - 1-13/32 - SOH-59
STQ-A 2 - 2-1/2 X 2-3/4 2-1/2 3-7/16 4 - - 1-11/16 1/4" Dia. contacts, STQ-200
With removeable
jumper wire

HEM-D STQ-B STQ-C HEM-F

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
HEM-D 2 1 2-11/16 3-1/16 3-7/16 5 - - 1-15/16 - SJH-29
STQ-B 2 - 2-11/16 X 2-3/4 3-1/16 3-7/16 4 - - 1-15/16 5/16" Dia. contacts, STQ-250
With removeable
jumper wire
STQ-C 2 - 2-3/4 X 3-3/8 3-1/4 3-7/8 4 - - 2-1/4 3/8" Dia. contacts, STQ-300
With Metal Jumper
HEM-F 2 - 3-3/8 3-1/4 3-7/8 - - - 2-29/32 - SKC-39

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IRON FIREMAN INSTANT REVERSING SWITCHES

SIF-A SIF-B SIF-C

PHOTO CONTACTS C TO C MTG. SPADE TERMINALS


REF. N.O. N.C. (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK NOTES PART NUMBER
SIF-A 1 1 1-1/4 X 3-9/16 - - - - R97-19 SGE-752
SIF-B 1 1 1-13/16 X 2-3/4 2-1/8 3-1/8 3 - W/quick connect terminals # R98-6 SIF-12
SIF-B 1 1 1-13/16 X 2-3/4 2-1/8 3-1/8 - - W/O terminals # R99-1 SIF-4
SIF-C 1 1 2 2-3/16 3-3/8 - - 3 - 12" Leads (Blk, Red & Purple), SIF-6
# R97-6

SIF-D SIF-E SIF-F

PHOTO CONTACTS C TO C MTG. SPADE TERMINALS


REF. N.O. N.C. (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK NOTES PART NUMBER
SIF-D 1 1 2-1/16 X 4 - - - - #R98-1 SGE-695
SIF-E 1 1 3 2-1/4 3-3/8 - - #R99-4 SGE-677
SIF-F 1 1 3-1/16 X 5/8 - - - - #R98-3 SMA-201

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©Essex Group, Inc., 1998
LEESON MOTOR PARTS

STQ-A SLS-B STQ-B SLS-B


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
STQ-A 2 - 2-1/2 X 2-3/4 2-1/2 3-7/16 4 - - 1-11/16 1/4" Dia. contacts, STQ-200
With removeable jumper wire
SLS-A 2 - 2-1/2 3-1/4 1-5/8 2 - - - - SBA-122
STQ-B 2 - 2-11/16 X 2-3/4 3-1/16 3-7/16 4 - - 1-15/16 5/16" Dia. contacts, STQ-250
With removeable jumper wire
SLS-B - 1 2-3/4 2-1/2 3-29/64 2 - - 1-11/16 - SLS-13

SLS-C SLS-D SLS-E STQ-C

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SLS-C - 2 2-3/4 2-1/2 3-29/64 2 - - 1-11/16 Metal jumper bar SLS-15
SLS-D 1 2 2-3/4 2-1/2 3-29/64 5 - - 1-11/16 - SLS-26
SLS-E 2 1 2-3/4 2-1/2 3-29/64 4 - - 1-11/16 - SLS-27
STQ-C 2 - 2-3/4 X 3-3/8 3-1/4 3-7/8 4 - - 2-1/4 3/8" Dia. contacts, STQ-300
With Metal Jumper

SLS-F SLS-G SLS-H

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SLS-F 2 - 3-3/8 3-27/32 3-7/8 5 - - 2-29/32 Removeable wire SLS-29
jumper

PHOTO REF. DESCRIPTION PART NUMBER


SLS-G Capacitor Cover for 2-1/16" X 4-3/8" Capacitors SLS-30
SLS-G Capacitor Cover for 1-13/16" X 4-3/8" Capacitors SLS-31
SLS-H Run Capacitor 16 MFD X 240 Volt 1-3/4" Dia. X 3-1/2" Long SLS-6

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©Essex Group, Inc., 1998
LELAND GAS PUMP SWITCHES

SLE-A

PHOTO MOUNTING HOLES CURRENT


REF. CONTACTS C TO C (IN.) RATING NOTES PART NUMBER
SLE-A DPST 2-3/8 30 Amp @ 250 VAC 1HP 480VAC/2HP120/240 VAC, Bracket Right Hand SLE-98R
SLE-A DPST 2-3/8 30 Amp @ 250 VAC 1HP 480VAC/2HP120/240 VAC, Bracket Left Hand SLE-98L

LIMA MOTOR PARTS

SLI-A

PHOTO CONTACTS MOUNTING HOLES WIDTH LENGTH SPADE TERMINALS I.D.


REF. N.O. N.C. C TO C (IN.) (IN.) (IN.) FRONT BACK (IN.) NOTES PART NUMBER
SLI-A 1 - 3 2-1/4 2-1/2 - - 1-1/16 2 Solder terminals SLI-1

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©Essex Group, Inc., 1998
MAGNETEK MOTOR PARTS

SCN-A SCN-B SCN-C SCN-D

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SCN-A 1 - 1-5/8 (1-7/8" Diag.) 1-5/16 2-3/32 2 - - - 1" High SCN-452
SCN-B 2 - 2-3/4 2-3/16 4 2 - - - - SCN-439
SCN-B 2 - 2-3/4 2-3/16 4 2 - - - Has dust cover SCN-507
over contacts
SCN-B 2 - 2-3/4 2-3/16 4 2 - - - Torq Replacement STQ-439
for SCN-439
SCN-C 2 - 2-3/4 X 3-5/16 - - 5 7(1) 2(2) - (1) Singles at contact, SCN-514
Contact, 2, 3 &4, Double at 5,
(2) at 2 & 4 on back, Jumpers from
contact to 5 & contact to 3
SCN-D 1 - 2-3/4 X 3-5/16 - - 2 1 1 - - SCN-532
SCN-D 1 - 2-3/4 X 3-5/16 - - 8 10(1) 3(2) - (1) Singles at 1, 6 & SCN-486
Blank Doubles at 2 & 5
Triple at 4 (2) at 1, 2 & 4

SCN-E SCN-F SCN-G SCN-H SCN-I


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SCN-E 2 1 2-3/4 X 3-5/16 - - 8(1) 5 3(2) - (1)Single at 1, 2, 3 & B SCN-466
Double at 4 & 5 (2)at 2,
3 & 4, 3 Jumpers
SCN-E 2 1 2-3/4 X 3-5/16 - - 6(1) 5 3(2) - (1)Single at 1, 2, 3 & B, SCN-467
Double at 5 (2) at 2, 4 &5, 3
Jumpers
SCN-F 2 1 2-5/8 X 2-5/8 - - - 3(1) 5(2) - (1)at 1, 4 & 5, (2) screw SCN-474
terminals at 1, 2, 3, 4, & 5 on back,
Two jumpers & one lead
SCN-G 1 - 3 X 3-1/4 - - - 2(1) 4(2) - (1) at 1 & 4, (2) Screw SCN-425
terminals at 1, 2, 3 & 4
on back, Jumper bar between
contact, 1 & 2
SCN-H 2 1 3 X 3-1/4 - - - 3(1) 5(2) - (1) at 1, 4 & 5, SCN-451
(2) at 1, 2, 3, 4 & 5on back,
Jumper bar between 1 & 2,
2 Jumpers one lead
SCN-I 1 - 3-5/16 - - 1 11(1) 2(2) - (1) Singles at 1 & 4 SCN-471
Doubles at 2, 3, & 5
Triple at 6 (2)at 1 & 6
SCN-I 1 - 3-5/16 - - 1 - - - - SCN-476
SCN-I 1 - 3-5/16 - - 1 8(1) 2(2) - (1)Single at 3 & 4, SCN-533
Double at 1 & 5 Triple
at 6 (2) at 1 & 5

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©Essex Group, Inc., 1998
MAGNETEK MOTOR PARTS

SCN-J SCN-K SCN-L SCN-M

PHOTO MOUNTING HOLES SPADES


REF. C TO C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS NOTES PART NUMBER
SCN-J 3-5/16 1-1/2 3-13/16 7(1) 3 2(2) (1)Single at 4 double at L1, 3 & L2 SCN-513
(2) screw terminals at L1 & L2 Used on PSC pump motors
SCN-K 2-3/4 1-11/16 3 Terminal Cover Plate SCN-515
SCN-L 2-3/4 Sump pump switch DPST 10A/125VAC, 5A250VAC 1/2 HP 125 VAC SCN-480
SCN-M Wicking retainer cap 15/16" ID X 1-15/16" OD X 3/8" Thick SCN-524

SCN-N SCN-O SCN-P SCN-Q

PHOTO
REF. BEARING NOTES PART NUMBER
SCN-N 203 6-1/4" Dia., Totally enclosed Opp. Drive end used on pump motors SCN-509
SCN-O 304 6-1/4" Dia., Open C-flange endbell for pump motors SCN-510
SCN-P Sleeve 6-1/4" Dia., Open, Drive end endbell SCN-534
SCN-P 203 6-1/4" Dia., Open, Drive end endbell SCN-535
SCN-P Sleeve 6-1/4" Dia., Open, Opp. Drive end endbell SCN-536
SCN-P 203 6-1/4" Dia., Open, Opp. Drive end endbell SCN-537
SCN-Q Sleeve 6-1/4" Dia., Totally enclosed, DE & ODE Used on Nesbitt Motors SCN-538

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©Essex Group, Inc., 1998
MARATHON MOTOR PARTS

SMR-A SMR-B SMR-C SMR-D


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SMR-A 1 - 1-13/16 X 1-13/16 2-3/16 3-3/8 - - - 1 2 Solder terminals at SMR-43
contact turned up.
SMR-A 1 - 1-13/16 X 1-13/16 2-3/16 3-3/8 - - - 1 2 Solder terminals at SMR-58
contact turn down.
SMR-B 1 - 1-13/16 X 1-13/16 2-3/16 3-11/16 - - 2(1) 1 (1) at L1& L2 SMR-48
SMR-B 1 - 1-13/16 X 1-13/16 2-3/16 3-1/2 - - 3(1) 29/32 (1) at 1, 2 & 3 SMR-56
Insulation attached to board.
SMR-C 1 - 1-13/16 X 1-13/16 2-3/16 3-1/2 - - 2(1) 29/32 (1) at 1& 2 Junper SMR-57
from contact to 1, Insulation
attached to board.
SMR-C 1 - 1-13/16 X 1-13/16 2-3/16 3-11/16 - - 2(1) 1 (1) at 1 & 2, Jumper SMR-59
from Contact to 1
SMR-D 1 - 1-13/16 X 1-13/16 2-3/16 4-1/16 - - 4(1) 1 (1) at 1, 2, 3 & 4 SMR-60
Insulation attached to board.

SMR-E SMR-F SMR-G SMR-H


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SMR-E 1 1 1-13/16 X 1-13/16 2-3/16 3-11/16 - - - 1 2 Solder Terminals SMR-73
SMR-E 1 - 1-13/16 X 1-13/16 2-3/16 3-1/8 - - - 29/32 - SMR-69
SMR-F 1 - 1-13/16 X 1-13/16 3-1/2 4-5/8 - - 4(1) 1 (1) at 1, 2, 3 & 4 SMR-61
SMR-G 2 1 1-13/16 X 1-13/16 - - - - 3(1) 1 (1) at 1, 2, & 5 SMR-62
2 Speed Reversible
SMR-H 2 2 2-1/16 2-3/8 3-7/16 6 - - 1-11/16 Used on Huebsch SMR-94
Motors

SMR-I SMR-J SMR-K SMR-L


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SMR-I 2 - 2-3/4 & 3-3/8 3-1/4 3-7/8 4 - - 2-1/4 3/8" Dia. contacts STQ-300
with metal jumper
SMR-J 2 - 4-1/4 3-5/16 4-13/16 2 - - - - SMR-104
SMR-K 2 - 4-1/4 X 4-7/8 4-3/4 6-1/2 - - 6(1) 2-1/4 (1) at 1, 2, 3, 4, 5 & 6 SMR-54
Jumper between 2 & 4, 1 & 6, 5 & 6
SMR-K 2 - 4-1/4 X 4-7/8 4-3/4 6-1/2 - - 6(1) 2-1/4 (1) at 1, 2, 3, 4, 5 & 6 SMR-127
Jumper between 4 & 5, 1 & 6
SMR-K 2 - 4-1/4 X 4-7/8 4-3/4 6-1/2 - - 1(1) 2-1/4 (1) at 3 SMR-128
SMR-L 1 - 4-3/8 2-1/8 4-3/4 5 - - - - SMR-105

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©Essex Group, Inc., 1998
MARATHON MOTOR PARTS

SMR-M SMR-N

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. FRAME SIZE/ PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SMR-M 1 - 4-3/8 3-7/8 4-3/8 10(1) 5 2(2) - (1) singles at L1, 6 SMR-107
and contact, Doubles at
2 & 3, Triple at L4.
(2)2 Screw terminals
SMR-N 1 - 2-3/8 1-5/8 2-13/16 4 2 - - - SMR-129

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©Essex Group, Inc., 1998
RELIANCE MOTOR PARTS
STATIONARY SWITCHES

SMA-A SMA-B SMA-C SMA-D


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
A 2 - 2-11/16 x 3-1/4 3-7/8 3-3/4 7 4(1) 2 1-7/8 (1) at L1,3,L2 & Blank SMA-170
Wire Shunt Between
Solder Terminals
B 1 - 2-3/16 x 3-1/4 3-9/32 3-39/64 6 3(1) 2 1-5/8 (1) at L1,3,&L2 SMA-172
B 1 - 2-3/16 x 3-1/4 3-9/32 3-39/64 6 4(1) 2 1-5/8 (1) at 2,3,L2,&4 SMA-175
B 2 - 2-3/16 x 3-1/4 3-9/32 3-39/64 4 4(1) 2 1-5/8 (1) at L1,3,L2,&4 SMA-217
Wire Jumper
B 1 - 2-3/16 x 3-1/4 3-9/32 3-39/64 5 4(1) 3 1-5/8 (1) at L1,2,L2,&4 SMA-218
Jumper Between Solder
Terminals
C 1 - 2-11/16 x 3-1/4 3-7/8 3-3/4 6 4(1) 2 1-7/8 (1) at L1,3,Blank,&L2 SMA-171
D 1 - 3-11/16 1-3/32 4-1/8 2 - - - - SMA-220
E 1 - 1-7/8 x 3-1/4 - - 6 8 2(1) - (1) in Back SMA-219
4 Metal Jumpers
F 2 - 3-55/64 x 3-17/32 4-3/8 4-1/2 2 at T5 & T9 2(1) - - (1) at C & D SMA-246
No. on Switch is 36C072
G - - 1-7/8 3/4 2-3/16 2 - - - SHO-15
H 1 - 1-5/8 1-5/16 2-3/32 2 - - - Dustite Switch 1” SCN-452
(1-7/8 Diag.) High
I 1 - 1-7/8 2-3/8 2-1/2 - - - 1-3/8 Metal Pads on SOH-55
Contact Arma

SMA-E SMA-F SMA-H SMA-H SMA-I

INSTANT REVERSING SWITCH

SMA-J
PHOTO MOUNTING HOLES PART
REF. WIDTH LENGTH C. TO C. (IN.) REMARKS NUMBER
J - - 3-1/16 x 5/8 Instant Reversing Contacts N/O: 2 No. on Unit R98-3 SMA-201

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©Essex Group, Inc., 1998
RELIANCE MOTOR PARTS
ASSORTED MOTOR ACCESSORIES
PHOTO PART
REF. DESCRIPTION REMARKS NUMBER
K Gas Pump Switch Mounting Hloes C to C 2-3/8” SMA-113
30 Amp 250V 1H.P 480 VAC
2 H.P. 120/240 VAC
L Brush Spring Length 1-3/8” Width 1/4” SMA-20
L Brush Spring Length 1-5/8” Width 1/4” SMA-21 SMA-L
L Brush Spring Length 2-3/4” Width 3/8” SMA-22

SMA-K

SHORT CIRCUITING DEVICES & SPRINGS


INSIDE OUTSIDE SPEED DEVICE PART SPRING PART
DIA. (IN.) DIA. (IN.) (RPM) NUMBER NUMBER
11/16 2-7/32 1750 SMA-7-17 SMA-15-17
3/4 2-7/32 1100 SMA-8-11 SMA-15-11
3/4 2-7/32 1750 SMA-8-17 SMA-15-17
3/4 2-7/32 3600 SMA-8-36 SMA-15-36
15/16 2-3/4 1750 SMA-9-17 SMA-16-17
1 2-3/4 1100 SMA-10-11 SMA-16-11
1 2-3/4 1750 SMA-10-17 SMA-16-17
SMA-M 2-3/4 3600 SMA-16-36
1-3/8 3-1/2 1750 SMA-200-17 SMA-17-17 SMA-N
1-1/2 3-1/2 1750 SMA-13-17 SMA-17-17
4-5/16 1100 SMA-33-11
4-5/16 1750 SMA-33-17

COUNTERSHAFT & SLINGER LIP OIL SEALS

SMA-O SMA-P

PHOTO FRAME GEARHEAD PART


REF SIZE TYPE REMARKS NUMBER
O 56-5800-3000 SP-DP-RC-RW (Output) Type M. This is a Type M Seal: supercedes SMA-107
all previous copper diaphragm seals and must be used
with special lapped face bearings.

O 7400-4000-203-204 SP-RC-RW (Output) Type M. This is a Type M Seal: supercedes SMA-109


all previous copper diaphragm seals and must be used
with special lapped face bearings.

O 7400-4000-203-204 SP-RC-RW (Output) Type DS. Type DS seals can be identified SMA-154
by three equally spaced 1/16” holes drilled in casting of
seal bore.

P 5200-2900 56-5800-3000 SP-DP-RC-RW (Input) Open & Enclosed, Fan Cooled & Class 11, SMA-106
Group G. Use 203736 clamp for SP-DP-RC, 203783 for RW

P 7400-4000-203-204 SP-DP-TP-RC-RW Open & Enclosed, Fan Cooled & Class 11, Group G SMA-110

GEARHEAD TYPE - SP = Single Parallel,


DP = Double Parallel,
TP = Triple Paralle,
RC = Right Angle Combination,
RW = Right Angle WormGear
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©Essex Group, Inc., 1998
TORQ MOTOR PARTS

SAW-A STQ-E HEM-A HEM-B

HEM-C SHO-A STQ-F SBA-F


PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. PART
REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SAW-A 1 - - - - 2 - - - Torq Replacement STQ-25
for SAW-25
STQ-E 1 - 1-5/8 (1-7/8" diag.) 1-5/16 2-3/32 2 - - - Dustite switch 1" high SCN-452
HEM-A 1 - 1-7/8 1-1/2 2-7/16 3 - - - - SKC-46
HEM-B 1 - 1-7/8 2-3/8 2-1/2 - - - 1-3/8 Metal contact pads SOH-55
HEM-B 1 1 1-7/8 2-3/8 2-1/2 - - - 1-3/8 Metal contact pads SOH-58
HEM-C 1 - 1-7/8 2-3/8 2-9/16 2 - - 1-13/32 - SOH-59
SHO-A 1 - 1-7/8 3/4 2-3/16 2 - - - - SHO-15
STQ-F 1 - 2-1/8 2-15/32 2-15/32 - - - 1 Used on Asian STQ-500
Import Motors
SBA-F 2 - 2-1/2 3-1/4 1-5/8 2 - - - 182-184,213-215 SBA-122
SDO-C 2 1 2-9/16 X 2-3/4 2-1/2 3-1/2 5 - - 1-11/16 -
SDO-13
STQ-A 2 - 2-9/16 X 2-3/4 2-1/2 3-1/2 4 - - 1-11/16 Includes STQ-200
Removeable Jumper
SFW-A 1 - 2-5/8 1-1/2 3 3 - - - - SFW-6
SFW-B 1 - 2-5/8 1-15/32 3-9/16 3 - - - - SFW-9
HEM-D 2 1 2-11/16 3-1/16 3-7/16 5 - - 1-15/16 - SJH-29
STQ-B 2 - 2-11/16 X 2-3/4 3-1/16 3-1/2 4 - - 1-15/16 Includes STQ-250
Removeable Jumper
SBA-D 2 2 2-3/4 2-1/2 3-7/16 5 - - 1-11/1 - SMR-94
SLS-B - 1 2-3/4 2-1/2 3-29/64 2 - - 1-11/16 - SLS-13
SLS-C - 2 2-3/4 2-1/2 3-29/64 2 - - 1-11/16 Metal jumper bar SLS-15
SLS-D 1 2 2-3/4 2-1/2 3-29/64 5 - - 1-11/16 - SLS-26
SLS-E 2 1 2-3/4 2-1/2 3-29/64 4 - - 1-11/16 - SLS-27
STQ-C 2 - 2-3/4 3-1/4 3-7/8 4 - - 2-1/4 Metal jumper installed STQ-300
HEM-F 2 - 3-3/8 3-1/4 3-7/8 - - - 2-29/32 - SKC-39
SBA-H 2 - 3-3/8 3-7/8 3-7/8 4 - - 2-29/32 Torq Replacement STQ-400
for SBA-66

SDO-C STQ-A SFW-A SFW-B

HEM-D STQ-B SBA-D SIS-B

SLS-C SLS-D SIS-E STQ-C

HEM-F SBA-H
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©Essex Group, Inc., 1998
U.S. ELECTRIC MOTOR PARTS

SUS-A SUS-B SUS-C

PHOTO CONTACTS MOUNTING HOLES PLATE SIZE SPADES I.D. PART


REF. N.O. N.C. C-TO-C (IN.) WIDTH (IN.) LENGTH (IN.) FRONT BACK STUDS (IN.) NOTES NUMBER
SUS-A 1 - 2-3/4 & 3-3/16 2-1/4 3-9/16 2 - - - - SUS-36
SUS-B 1 - 3 1-3/16 3-7/8 2 - - - - SUS-32
SUS-C 2 - 3 1-5/8 3-3/4 2 - - - - SUS-35

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©Essex Group, Inc., 1998
PROGRESSIVE MOUNT RING LISTING
I.D. I.D. O.D. MAT. THICK PHOTO PART
A (IN.) B (IN.) MAT. (IN.) (IN.) REF. UOM NUMBER
1-3/16 1-3/8 R 1-3/4 R 1/2 MR-B Ea. SRE-80986
1-3/16 1-3/8 R 1-3/4 R 1/2 MR-B Ea. SRE-80125
1-5/16 1-9/16 R 1-13/16 M 5/16 MR-A Ea. STK-1220
1-15/32 1-9/16 R 2-1/16 M 7/16 MR-A Ea. SBA-115
MR-A 1-1/2 1-21/32 R 2-1/2 R 1/2 MR-B Ea. SRE-80622 MR-C
1-9/16 1-11/16 R 2-1/4 M 7/16 MR-D St/2 STK-1255
1-9/16 1-3/4 R 2-1/4 M 3/8 MR-C Ea. SWH-352
1-9/16 1-3/4 R 2-1/2 M 13/8 MR-C Ea. SWH-451
1-9/16 1-25/32 R 2-1/4 P 1/2 MR-D St/2 WD-KIT 183
1-19/32 1-25/32 R 2-1/2 P 3/8 MR-C Ea SWH-521
1-9/16 1 11/16 R 2-1/2 M 7/16 MR-D St/2 STK-1182
1-9/16 1-25/32 R 2-1/2 R 1/2 MR-B St/2 WD-KIT 186
1-9/16 1-25/32 R 2-1/2 P 1/2 MR-D St/2 WD-KIT 184 MR-D
MR-B 1 11/16 1-7/8 R 2-1/2 M 1/2 MR-A Ea. SWH-298

NOTCH BORE MOUNT RINGS


I.D. I.D. O.D. MAT. THICK PHOTO PART
A (IN.) B (IN.) MAT. (IN.) (IN.) REF. UOM NUMBER
1-7/16 1-3/4 R 2-1/4 M 3/8 MR-K St/2 SMR-125
1-7/16 1-3/4 R 2-1/2 M 3/8 MR-K St/2 SMR-126
1-9/16 1-11/16 R 2-1/4 M 3/8 MR-I Ea. SGE-1109
1-9/16 1-11/16 R 2-1/2 M 3/8 MR-I Ea. SGE-1035 MR-G
MR-E 1-9/16 1-11/16 R 2-1/2 M 3/8 MR-G Ea SGE-1110
1-5/8 1-7/8 R 2-1/2 M 5/16 MR-H Ea. SGE-1202
1-11/16 1-29/32 R 2-1/2 R 1/2 MR-J St/2 WD-KIT 185
1-11/16 1-31/32 R 2-1/4 M 3/8 MR-H Ea. SGE-761
1-11/16 1-31/32 R 2-1/2 M 3/8 MR-H Ea. SGE-749
1-11/16 1-31/32 R 2-1/2 R 7/16 MR-E E.a SGE-750
1-17/32 1-21/32 R 2-1/2 M 1/2 MR-F St/2 SEM-210

MR-F MR-H

MR-J MR-K MR-L

MR-I MR-M

MR-N MR-O

ROUND BORE MOUNT RINGS


I.D. (IN.) MAT. O.D. (IN.) MAT. THICK (IN.) PHOTO REF. UOM PART #
1-9/32 R 1-13/16 R 3/8 MR-L St/2 WD-KIT 187
1-9/32 M 1-13/16 M 5/16 MR-O St/2 WD-KIT 180
MR-P 1-15/32 M 2-1/16 M 7/16 MR-Q Ea. SBA-123 MR-R
1-15/32 M 2-1/2 M 3/8 MR-R St/2 SBG-12
1-15/32 M 2-1/2 M 3/8 MR-R Ea. SBG-RIB-MTG
1-9/16 M 2-1/2 M 3/4 MR-P Ea. SGE-1038
1-5/8 M 2-1/4 M 3/8 MR-M Ea. SGE-581
1-5/8 M 2-1/4 M 5/16 MR-S St/2 SMR-72
1-5/8 M 2-1/2 M 5/16 MR-S St/2 SMR-70
1-11/16 M 2-1/4 M 5/16 MR-Q Ea. SCN-481
1-11/16 M 2-1/2 M 5/16 MR-Q Ea. SCN-497
MR-Q 1-11/16 M 2-1/2 M 7/16 MR-R St/2 SBG-31 MR-S
1-11/16 M 2-1/2 P 7/16 MR-O Ea. SCN-106
1-7/8 M 2-1/2 M 7/16 MR-M Ea. SGE-575
2-1/8 M 3-1/2 M 1/2 MR-Q St/2 SBG-32
164
©Essex Group, Inc., 1998
SHOP EQUIPMENT
WINDING MACHINES WINDING HEADS

DYNAMOMETERS BALANCING MACHINES

The equipment shown here is only a representation of the shop equipment that we represent. Please contact your sales
representative for detailed information.

165
©Essex Group, Inc., 1998
SHOP EQUIPMENT
BAKE OVENS BURN OFF OVENS

JEMS

TENSION DEVICES AND DEREELERS WIRE RACK

The equipment shown here is only a representation of the shop equipment that we represent. Please contact your sales
representative for detailed information.

166
©Essex Group, Inc., 1998
SHOP EQUIPMENT
PULLERS COIL CUT-OFF

SPRAY BOOTHS SAND BLASTERS

The equipment shown here is only a representation of the shop equipment that we represent. Please contact your sales
representative for detailed information.

167
©Essex Group, Inc., 1998
SHOP EQUIPMENT
COIL FORMING EQUIPMENT PARTS WASHERS

TEST CENTERS AND TEST EQUIPMENT

BEM
BIDDLE
The equipment shown here is only a representation of the shop equipment that we represent. Please contact your sales
representative for detailed information.

168
©Essex Group, Inc., 1998
SHOP EQUIPMENT
VACUUM IMPREGNATION SYSTEMS

DIP TANKS CUTTERS AND SHEARS

The equipment shown here is only a representation of the shop equipment that we represent. Please contact your sales
representative for detailed information.

169
©Essex Group, Inc., 1998
INDEX OF SUPPLIERS
NAME PAGE NAME PAGE
3M 22,29,47,48,54,56, EMERSON 65-70,72,131,132
102,103 EPOXYLITE 167,169
A O SMITH CORPORATION 57-60,65-70,72,121-125 ESSEX BROWNELL 17-19
ACTIVE INDUSTRIES 19 ESSEX LEAD WIRE 24-26
ADVANCED FIBER TECHNOLOGIES 30 ESSEX MAGNET WIRE 12-15,120,166
AEMC 168 ESSEX VARNISH 35,38
AERO-DYNAMICS CORPORATION 107 ETS 166
ALLIS CHALMERS 57-60 FABRICO 16-18
AMPROBE INSTRUMENT 168 FAMOUS LUBRICANTS INC 33
ARDEN FASTENERS 11,104 FIBERTEK 9,30-32
ARMATURE COIL EQUIPMENT 165-166,168 FLINT & WALLING INC 65-70,72,132
ASSOCIATED SPRING-RAYMOND 83 FOSTER ELECTRIC 85
AVO BIDDLE 168 FRANK N WOOD CO 119
A W DYNAMOMETER 165 FRANKLIN 57-60,65-70,72,133-135
A W SPERRY 168 GARLAND MFG CO 106
BAKER 168 GENERAL ELECTRIC 57-60,65-72,87-89,
BALDOR 57-60,65-70,72,126 135-151
BAYCO 166 GEORG MILLER OF AMERICA 4
BEDFORD MATERIALS 5,6,16 GLASTIC 7,8,20
BELDEN 23,25-27 GLYPTAL 44
BELL & GOSSETT 65-70,72,89,127,128 GRAND TOOL SUPPLY CORP. 104
BEM 168 GRAY MILLS 168
BENCHMARK SOUTH 85 GUDEBROD 30
BENNER NAWMAN INC 104 H F HANSCOM CO 11,105
BENTLEY HARRIS 21,22 HAMPSHIRE SPECIALTY PRODUCTS 17
BODINE 57-60,65-70,72,129 HARTLINE PROD CO INC 54
BOSTIK 55 HESGON 9
BURNLEY BATTERY&MFG CO 28 HOBART 152
CALPICO INC 54 HOWELL 152
CAM INDUSTRIES 118 HYSOL 55
CANFIELD TECHNOLOGIES 28 IDEAL INDUSTRIES INC. 104,105,108-110,119
CAROLINA NARROW FABRIC 9,11 IESC 167
CENTURY/MAGNETEK INC 57-60,65-70,72,156-157 IMPREX 169
CHAMPLAIN CABLE 24,26 INDUCTOR 165
CLAUSS CUTLERY CO 104 INDUSTRIAL ENGINEERING
CMI 20 & MACHINE 165
CONE MOUNTER CO INC 114 INDUSTRIAL ENG SALES CORP 111
CORSICANA INDUSTRIAL SALE 57,58 INSULSAFE TEXTILES, INC. 31
COTTRELL PAPER 6 INTERNATIONAL PAPER 7,8
CRATEX BRIGHTBOY ABRASIVE 102 IRON FIREMAN 153
CROWN INDUSTRIAL PRODUCTS 103,107,165,168 JACK & HEINTZ 65-70,72
DELCO 57-60 JACOBS 108
DEWALT 130 JACQUES SHEARS BY L. HARDY CO 169
DIAMOND U PRODUCTS INC. 104 JAMES MORTON INC 114
DOERR 57-60,65-70,72,130 JENKINS ELECTRIC COMPANY 168
DOUGLASS INDUSTRIES, INC. 167 JEMS 166
DOW CORNING 39,43,49-51,54 JOHN C. DOLPH 33-39,41-45,55
DUNSTONE 32 JW HARRIS CO INC 28
DuPONT 5,16 KB ELECTRONICS INC 95
DYNA-BAL 165 KBC 73,74
ECONOLINE 167 KINGSTON CONLEY 65-70,72
ECOLINK, INC 4 KLEER FLO CO 4,168
ELECTRA 65-70,72,131 KREMPEL 10

170
©Essex Group, Inc., 1998
LELAND GAS PUMP SWITCHES
NAME PAGE NAME PAGE
KRYLON 46 SQUARE D 97,98
KUKKO 111-113,167 S W ENTERPRISES 165-168
LAYCOCK SYSTEMS INC. 103,104,165 SIMPSON 168
LECTROMAT INCORPORATED 31 STAHL'S SEVENTY'S 103
LEESON ELECTRIC CORP 57-60,65-70,72,89,154 STANDARD TYTAPE CO 11
LELAND 155 STANLEY PROTO IND TOOLS 106
LELAND FARADAY 65-70,72,90,98 STEARNS/REXNORD 92,93
LIMA 155 STEELMAN INDUSTRIES 166
LINCOLN 57-60 SUFLEX 21,22
LOUIS ALLIS 57-60 SYNFLEX ELEKTRO TOOL GMBH 59,63
LUDLOW TEXTILES CO INC 30 TAR HEEL MICA COMPANY 9
MACALLEN 9 TECO 57-60
MAG MACHINE COMPANY 104 TENNSMITH 169
MAGNETEK 57-60,65-70,72,156-157 TEXAS INSTRUMENTS INC. 91,99,101
MARATHON 57-60,65-70,72,158-159 THE ERASER COMPANY INC 105
MART 168 THE JACOBS MFG COMPANY 108
MARTINDALE ELECTRIC CO 103,104,107,115-118 THE LINDERME TUBE COMPANY 28
MASTER\RELIANCE 57-60,65-70,72,160-161 THE MILL-ROSE COMPANY 104
MASTER LUBRICANTS 71 TORQ CORPORATION 65,162
M B M CORPORATION 169 TOSHIBA 57-60
MINCO 100 TRAVIS MFG CORP 108
M-M&M 20 TURTLE & HUGHES, INC 54
MOLEX-ETC 29 TYTON HELLERMANN 11
MOXNESS PRODUCTS INC 28 US ELECTRIC 57-60,65-70,72,163
MRC TECHNOLOGY 94 US SAMICA 10
MUELLER ELECTRIC CO 106 USA TOLERANCE RINGS 71
MUTUAL INDUSTRIES 9 VALLEY 65-70,72
NACHI 73-76 VANGUARD 4,44,45,54,86
NATIONAL BAND & TAG CO. 56 VIKING 167,169
NTN 73-76 W H BRADY COMPANY 56
NVF COMPANY 7 WAGNER 65-70,72
OHIO 65-70,72 WEAR-FLEX SLINGS 108
P.D. GEORGE 36-39,41 WESTERN FILAMENT 30,31
PEERLESS 65-70,72 WESTINGHOUSE 57-60,65-70,72,121-125
PEERLESS TOOL 118 WHEELER INDUSTRIES 77-82
PEI 10 WHITE ROGERS 90,96,97
PENN FIBRE & SPECIALTY CO. 83 WINDSOR STEVENS 7
PERMABOND 52,53
PERMACEL 47,48
PHENIX TECHNOLOGIES 168
PIQUA 65-70,72
POLLUTION CONTROL PRODUCTS 166
POSILOCK 167
POTTER RAYFIELD & JAMES 165-166,168
PPI 32
PRECISE INDUSTRIES 71
RBM 90
RANBAR ELECTRICAL MAT INC 33-36,39-45
RECO 114
RELAY & CONTROLS CORP 11,85
RELIANCE 57-60,65-70,72,160-161
ROWE INDUSTRIES 48
SPRAYON 33,39

171
©Essex Group, Inc., 1998

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