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Calc. Corrosion 290316

The document contains design data for calculating the protective current and weight of aluminum anodes required for different piles. It includes parameters such as the calculated anode life, current densities in seawater and seabed, consumption rate of aluminum, coating breakdown factor, and formulas for determining protective current, perimeter of piles, and weight of anodes required based on the protective current and other factors. Sample calculations are provided for different pile designs labeled BD1, MD1, and GPL1.

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Satrio Wityanto Hutomo
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73 views18 pages

Calc. Corrosion 290316

The document contains design data for calculating the protective current and weight of aluminum anodes required for different piles. It includes parameters such as the calculated anode life, current densities in seawater and seabed, consumption rate of aluminum, coating breakdown factor, and formulas for determining protective current, perimeter of piles, and weight of anodes required based on the protective current and other factors. Sample calculations are provided for different pile designs labeled BD1, MD1, and GPL1.

Uploaded by

Satrio Wityanto Hutomo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DESIGN DATA :

CALCULATED LIFE TIME OF ANODE (Y) 30.0 Years


CURRENT DENSITY IN SEAWATER Coated ( CdSw ) 70.0 mA/sq.m
CURRENT DENSITY IN SEABED (not considered in the Contrac ( CdSb ) 2.0 mA/sq.m
CONSUMPTION RATE OF ALUMINIUM WATER FACE ( CON ) 3.80 Kg/Amp.Y
COATING BREAKDOWN FACTOR ; fc = a + b*Y (fc) 0.37
a= 0.01 b= 0.012
% BROKEN COATING Bc (Asumption) 85 %
% WELL COATING Wc (Asumption) 15 %

NOTES AND FORMULAS :


Dia = Pipe outside diameter
Lswc = Length of pile in seawater coated
Lswnc = Length of pile in seawater uncoated
Lsb = Length of pile in seabed
Lsbc = Length of pile under seabed (coated)
Lsbnc = Length of pile under seabed (uncoated)
Cswc = Protective current required in seawater coated = (π x Dia x LSwc x CdSw) x fc
Cswnc = Protective current required in seawater uncoated = (π x Dia x LSwnc x CdSw)
Csb = Protective current required in seabed = (π x Dia x LSb x CdSb)
SaSwnc = Perimeter of pile in seawater (uncoated) x Lswnc
SaSb = Perimeter of pile in seabed x Lsb
SaSbc = Perimeter of pile in seabed (coated) x Lsbc
SaSbnc = Perimeter of pile in seabed (uncoated) Lsbnc
Cp = Protective current required for pile = Cswc + Cswnc + Csb
Wt = Weight of aluminium anode required each pile = Cp x Y x CON

BD1
HWL 2.90 m
HDPE -1.00 m
Seabed 17.00 m
Cut of Level 4.00 m
Axis Pile No. Dia Lpile Lswc Lswnc Lsb Lsbc Lsbnc SaSwc SaSwnc SaSb SaSbcSaSbnc Cswc Cswnc Csbc Csbnc Cp Wt 1.05Wt
(mm) (m) (m) (m) (m) (m) (m) (m2) (m2) (m2) (m2) (m2) (Amp) (Amp)(Amp)(Amp)(Amp) (Kg) (Kg)
BD1 1 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
BD1 2 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
BD1 3 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
BD1 4 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
BD1 5 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
BD1 6 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
BD1 7 1219 60 16.00 1.00 39.00 5.85 33.15 61.27 3.83 149.35 ### 126.95 1.59 0.27 0.017 0.25 2.13 ### ###
Used
(Kg)
255.00
255.00
255.00
255.00
255.00
255.00
255.00
DESIGN DATA :
CALCULATED LIFE TIME OF ANODE (Y) 30.0 Years
CURRENT DENSITY IN SEAWATER Coated ( CdSw ) 70.0 mA/sq.m
CURRENT DENSITY IN SEABED (not considered in the Contra ( CdSb ) 2.0 mA/sq.m
CONSUMPTION RATE OF ALUMINIUM WATER FACE ( CON ) 3.8 Kg/Amp.Y
COATING BREAKDOWN FACTOR ; fc = a + b*Y (fc) 0.37
a= 0.01 b= 0.012
% BROKEN COATING Bc (Asumption) 85 %
% WELL COATING Wc (Asumption) 15 %

NOTES AND FORMULAS :


Dia = Pipe outside diameter
Lswc = Length of pile in seawater coated
Lswnc = Length of pile in seawater uncoated
Lsb = Length of pile in seabed
Lsbc = Length of pile under seabed (coated)
Lsbnc = Length of pile under seabed (uncoated)
Cswc = Protective current required in seawater coated = (π x Dia x LSwc x CdSw) x fc
Cswnc = Protective current required in seawater uncoated = (π x Dia x LSwnc x CdSw)
Csb = Protective current required in seabed = (π x Dia x LSb x CdSb)
SaSwnc = Perimeter of pile in seawater (uncoated) x Lswnc
SaSb = Perimeter of pile in seabed x Lsb
SaSbc = Perimeter of pile in seabed (coated) x Lsbc
SaSbnc = Perimeter of pile in seabed (uncoated) Lsbnc
Cp = Protective current required for pile = Cswc + Cswnc + Csb
Wt = Weight of aluminium anode required each pile = Cp x Y x CON

MD1
HWL 2.90 m
HDPE -1.00 m
Seabed 17.00 m
Cut of Level 4.50 m
Axis Pile No. Dia Lpile Lswc Lswnc Lsb Lsbc Lsbnc SaSwc SaSwnc SaSb SaSbcSaSbnc Cswc Cswnc Csbc Csbnc Cp Wt 1.05Wt Used
(mm) (m) (m) (m) (m) (m) (m) (m2) (m2) (m2) (m2) (m2) (Amp) (Amp)(Amp)(Amp)(Amp) (Kg) (Kg) (Kg)
MD1 1 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
MD1 2 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
MD1 3 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
MD1 4 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
MD1 5 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
MD1 6 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
MD1 7 1219 60 16.00 1.00 38.50 5.78 32.73 61.27 3.83 ### ### 125.32 1.59 0.27 0.016 0.25 2.12 ### ### ###
DESIGN DATA :
CALCULATED LIFE TIME OF ANODE (Y) 30.0 Years
CURRENT DENSITY IN SEAWATER Coated ( CdSw ) 70.0 mA/sq.m
CURRENT DENSITY IN SEABED (not considered in the Contra ( CdSb ) 2.0 mA/sq.m
CONSUMPTION RATE OF ALUMINIUM WATER FACE ( CON ) 3.8 Kg/Amp.Y
COATING BREAKDOWN FACTOR ; fc = a + b*Y (fc) 0.37
a= 0.01 b= 0.012
% BROKEN COATING Bc (Asumption) 85 %
% WELL COATING Wc (Asumption) 15 %

NOTES AND FORMULAS :


Dia = Pipe outside diameter
Lswc = Length of pile in seawater coated
Lswnc = Length of pile in seawater uncoated
Lsb = Length of pile in seabed
Lsbc = Length of pile under seabed (coated)
Lsbnc = Length of pile under seabed (uncoated)
Cswc = Protective current required in seawater coated = (π x Dia x LSwc x CdSw) x fc
Cswnc = Protective current required in seawater uncoated = (π x Dia x LSwnc x CdSw)
Csb = Protective current required in seabed = (π x Dia x LSb x CdSb)
SaSwnc = Perimeter of pile in seawater (uncoated) x Lswnc
SaSb = Perimeter of pile in seabed x Lsb
SaSbc = Perimeter of pile in seabed (coated) x Lsbc
SaSbnc = Perimeter of pile in seabed (uncoated) Lsbnc
Cp = Protective current required for pile = Cswc + Cswnc + Csb
Wt = Weight of aluminium anode required each pile = Cp x Y x CON

GPL
HWL 2.90 m
HDPE -1.00 m
Seabed 17.00 m
Cut of Level 4.00 m
Axis Pile No. Dia Lpile Lswc Lswnc Lsb Lsbc Lsbnc SaSwc SaSwnc SaSb SaSbcSaSbnc Cswc Cswnc Csbc Csbnc Cp Wt 1.05Wt Used
(mm) (m) (m) (m) (m) (m) (m) (m2) (m2) (m2) (m2) (m2) (Amp) (Amp)(Amp)(Amp)(Amp) (Kg) (Kg) (Kg)
GPL1 1 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
GPL1 2 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
GPL1 3 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
GPL1 4 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
GPL1 5 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
GPL1 6 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
DESIGN DATA :
CALCULATED LIFE TIME OF ANODE (Y) 30.0 Years
CURRENT DENSITY IN SEAWATER Coated ( CdSw ) 70.0 mA/sq.m
CURRENT DENSITY IN SEABED (not considered in the Contra ( CdSb ) 2.0 mA/sq.m
CONSUMPTION RATE OF ALUMINIUM WATER FACE ( CON ) 3.8 Kg/Amp.Y
COATING BREAKDOWN FACTOR ; fc = a + b*Y (fc) 0.37
a= 0.01 b= 0.012
% BROKEN COATING Bc (Asumption) 85 %
% WELL COATING Wc (Asumption) 15 %

NOTES AND FORMULAS :


Dia = Pipe outside diameter
Lswc = Length of pile in seawater coated
Lswnc = Length of pile in seawater uncoated
Lsb = Length of pile in seabed
Lsbc = Length of pile under seabed (coated)
Lsbnc = Length of pile under seabed (uncoated)
Cswc = Protective current required in seawater coated = (π x Dia x LSwc x CdSw) x fc
Cswnc = Protective current required in seawater uncoated = (π x Dia x LSwnc x CdSw)
Csb = Protective current required in seabed = (π x Dia x LSb x CdSb)
SaSwnc = Perimeter of pile in seawater (uncoated) x Lswnc
SaSb = Perimeter of pile in seabed x Lsb
SaSbc = Perimeter of pile in seabed (coated) x Lsbc
SaSbnc = Perimeter of pile in seabed (uncoated) Lsbnc
Cp = Protective current required for pile = Cswc + Cswnc + Csb
Wt = Weight of aluminium anode required each pile = Cp x Y x CON

PL
HWL 2.90 m
HDPE -1.00 m
Seabed 17.00 m
Cut of Level 4.00 m
Axis Pile No. Dia Lpile Lswc Lswnc Lsb Lsbc Lsbnc SaSwc SaSwnc SaSb SaSbcSaSbnc Cswc Cswnc Csbc Csbnc Cp Wt 1.05Wt Used
(mm) (m) (m) (m) (m) (m) (m) (m2) (m2) (m2) (m2) (m2) (Amp) (Amp)(Amp)(Amp)(Amp) (Kg) (Kg) (Kg)
PL1 1 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
PL1 2 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
PL1 3 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
PL1 4 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
PL1 5 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
PL1 6 1016 54 16.00 1.00 33.00 4.95 28.05 51.07 3.19 ### ### 89.53 1.32 0.22 0.012 0.18 1.74 ### ### ###
DESIGN DATA :
CALCULATED LIFE TIME OF ANODE (Y) 30.0 Years
CURRENT DENSITY IN SEAWATER Coated ( CdSw ) 70.0 mA/sq.m
CURRENT DENSITY IN SEABED (not considered in the Contract Docu ( CdSb ) 2.0 mA/sq.m
CONSUMPTION RATE OF ALUMINIUM WATER FACE ( CON ) 3.8 Kg/Amp.Y
COATING BREAKDOWN FACTOR ; fc = a + b*Y (fc) 0.37
a= 0.01 b= 0.012
% BROKEN COATING Bc (Asumption) 85 %
% WELL COATING Wc (Asumption) 15 %

NOTES AND FORMULAS :


Dia = Pipe outside diameter
Lswc = Length of pile in seawater coated
Lswnc = Length of pile in seawater uncoated
Lsb = Length of pile in seabed
Lsbc = Length of pile under seabed (coated)
Lsbnc = Length of pile under seabed (uncoated)
Cswc = Protective current required in seawater coated = (π x Dia x LSwc x CdSw) x fc
Cswnc = Protective current required in seawater uncoated = (π x Dia x LSwnc x CdSw)
Csb = Protective current required in seabed = (π x Dia x LSb x CdSb)
SaSwnc = Perimeter of pile in seawater (uncoated) x Lswnc
SaSb = Perimeter of pile in seabed x Lsb
SaSbc = Perimeter of pile in seabed (coated) x Lsbc
SaSbnc = Perimeter of pile in seabed (uncoated) Lsbnc
Cp = Protective current required for pile = Cswc + Cswnc + Csb
Wt = Weight of aluminium anode required each pile = Cp x Y x CON

PIPE
HWL 4.40 m
Top. Elv 18.00 m
Seabed 8.70 m
Pipe No.Top Elev. Dia Hpipe Lpipe Lswc Lswnc Lsb Lsbc Lsbnc SaSwc SaSwnc SaSb SaSbcSaSbnc Cswc Cswnc Csbc Csbnc Cp Wt
(mm) (m) (m) (m) (m) (m) (m) (m) (m2) (m2) (m2) (m2) (m2) (Amp) (Amp)(Amp)(Amp)(Amp) (Kg)
Pipe-1 4.4 0 13.1 66.46 62.06 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00
Pipe-2 3.6 203.2 12.3 64.86 61.26 0.00 0.00 0.00 0.00 39.10 0.00 0.00 0.00 0.00 1.01 0.00 0.000 0.00 1.01 ###
Pipe-3 3.6 203.2 12.3 64.86 61.26 0.00 0.00 0.00 0.00 39.10 0.00 0.00 0.00 0.00 1.01 0.00 0.000 0.00 1.01 ###
Pipe-4 4.4 203.2 13.1 66.46 62.06 0.00 0.00 0.00 0.00 39.61 0.00 0.00 0.00 0.00 1.03 0.00 0.000 0.00 1.03 ###
Pipe-5 4.4 203.2 13.1 66.46 62.06 0.00 0.00 0.00 0.00 39.61 0.00 0.00 0.00 0.00 1.03 0.00 0.000 0.00 1.03 ###
Pipe-6 4.4 203.2 13.1 66.46 62.06 0.00 0.00 0.00 0.00 39.61 0.00 0.00 0.00 0.00 1.03 0.00 0.000 0.00 1.03 ###
mA/sq.m
mA/sq.m
Kg/Amp.Y

1.05Wt Used
(Kg) (Kg)
0.00 0.00
### ###
### ###
### ###
### ###
### ###
DESIGN DATA :
CALCULATED LIFE TIME OF ANODE ( Y) = 30 Years
DIAMETER OF PIPE ( D) = 16 inchi = 406.4 mm
PERIMETER OF PIPE ( P) = 1.276 m
LENGTH OF PIPE ( L) = 7.5 km = 7500 m
PROTECTION AREA ( A) = 9571 m2
CURRENT DENSITY IN PIPE ( i) = 20 mA/sq.m
COATING BREAKDOWN FACTOR ( Cb ) = 0.1
SAFETY FACTOR ( SF ) = 1.25
CURRENT PROTECTION ( Io ) = 23.93 A

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