THOMAS BELL-WRIGHT INTERNATIONAL CONSULTANTS In accordance with UKAS accreditation to ISO 17065 Certification is Hereby Granted to ALCOBOND Manufacturing LLC St. No. 25, Plot No. 24, PO Box, 392095, AL Quoz Industrial Arrea No. 4, Dubai, UAE. for “ALCOBOND-FR" 4 mm thick Aluminum Composite Material “ALCOBOND System” Non-Load-Bearing Exterior Wall Cladding System Test Method: NFPA 285-2012 Edition which, subject to limitations described on the following pages and continued listing on www.tbwcert.com, complieswith Product Certification Scheme SD03 Exterior Wall Assemblies, Cladding, Curtain Walls, Building Materials, Products and Assemblies In witness whereof this Certificate is issued this 23"? day of May 2017 wt Nick®urcell Certification Manager Thomas F. Bell-Wright Certification Director Certificate Number: TBW0300122.1 Initial registration: August 1, 2016 Issued: May 23, 2017 Expiration: July 31, 2019 File Name: K093 Alcobond Manufacturing LLC- Alcabond FR Save Date: 23/05/17 8:07 AM ‘This certicate and schedules are held in fore by regular Factory Inspections by Thoma Bell Wight International Consultants [TAWC). Refer to \wivn.bwcert.com or contact TBWIC Fire Compliance Dison to validate the cuttent status of eration. Ths certificate remains the property of “THOMAS BELL WRIGHT INTERNATIONAL CONSULTANTS, PO BOX 26385, DUBA, UAE ‘Tob 19714 333260, fmaltcertcaton@bellwrightcom. Wet: ww bllwightcom F 19 Scheme Cericate sue 5, ec 2046 This document must not be reproduced, excet in is entirety and with the expres permsion of Thomas Bel Wright Intemational Coneultants a“ALCOBOND-FR” 4 mm thick Aluminum Composite Material Non-Load-Bearing Exterior Wall Cladding System A, Certification is given for “ALCOBOND-FR” 4 mm thick Aluminum Composite Material “ALCOBOND System’ Non: Load-Bearing Exterior Wall Cladding System which has successfully met the requirements for fire propagation characteristics when evaluated against NFPA 285-2012 Edition, subject to the limitations below. Readers of this cocument should be familiar with Fire Test Methad for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components and the requirements of ISO/IEC 17065:2012. The Certification will be listed on www.tbweert.com, while it remains current. This Certification is rot valid if this product is nct so listed B, The product is approved on the basis of TBWIC Proxiuct Certification Scheme $003 for Exterior Wall Assemblies, Cladding, Curtain Walls, Building Materials, Products and Assembles which includes ore-test samaling, evidence of performance (under ref: TBWIC Test Report No. PLGO3-1 Rev. 1), Technical Verification end Proof of Performance, compliance to Factory Production Contiol requirements and suneelllance & Re-certifcation Inspection/ Audits. Limitations: G.L.1. This Certification covers the fire propagation characteristics of a non-load-bearing exter wall cladding system when evaluated against the ANSI/NFPA 285-2012 Edition. The wall cladding assembly has been evaluated for fire propagation characteristics as specified in the following” (a) The ability of the wall assembly to resist flame propagation aver the exterior face af the wall assembly"; (b) The ability of the wall assembly to resist vertical flame propagation within the combustible components from cne story to the next"; (0) The ability of the wall assembly to resist vertical flame propagation over the interior surface of the wall assembly from one story to the next’; and, (4) The ability of the wall assembly to resist lateral flame propagation from the compartment of fire origin to adjacent compartments or spaces’ C.1.2. This Certification covers the performance of the non-load-hearing exterior wall cladding system when exposed to fire from an interior room that reaches fleshover, breaks exterior windows and exposes the building facade. It is not intended to address fire exposures that originate from the building's exterior’, CA.3. This Certification covers the non-load-bearing exterior wall cladding system in its entirety, individual components that comprise the wall cladding system (on their own) are not covered under this certification, G14, The actual field installetions of the nor-load-bearing exterior wall cladding system covered under this certification shall not limit the use of the methods and materials employed to seal the gap between the edge of the floor slab and the interior surface of the test specimen during the test, provided approved sealing methods and materials are used in the field’ *UEDA 285 2012 Edition Certificate number: TBW0300122.1 Schedule number: 109241 Ceffification Manager Page 2 of 8 Nick Purcell Issued: 23 May 2017 Valid to: 31 Jul. 2019 is Certificate is the property of Thomas Bell-Wright International Consultants UAE, Registered orfice: P.O. Box 26385, Dubal, UAEC.1.5. The design of the non-load-bearing exterior wall cladding assembly covered under this Certification including the exact specification of the components, method of fixing and condition of such component which was subjected ta the fie test shall be duplicated when installed on the site. The design and components of the non-load-bearing exterior wall cladding assembly are not intended to be substituted, eliminated or interchanged unless recognized and approved by this certification C16. The test (and Certification) do net address the following: (a) Airand Water Permeability (b] Measurement of heat transmission (c) Classification or definition of material as noncombustible (d) Any Resistance to Fire rating (e} Toxicity level of smoke developed during combustion D. Approved Manufacturing Location Plot no. 24, St. No. 25 ‘Al Quoz Industrial Area No. 4 PO Bex 392095, Dubai, United Arab Emirates E. System Configuration Figure 1. “ALCOBOND System” non-foad-bearing exterior wall cladding ossembiy Certification Manager Page 3 of 8 Nick Purcell Issued: 23 May 2017 Valid to: 31 Jul. 2019 This Certificate is the property of Thomas Bell-Wright International Consultants UAE. Rogistered office: P.O. Rox 26385, Dubai, LAF 9. sem8 CorLone Figure 2. “ALCOBOND System” non-load-bearing exterlor wall cladding vertical section details, Co] 126 Air Gap=29. Figure 3. "ALCOBOND System” non-loac-beating exterior wall cladding Horizontel section details Schedule number: 100241 Certificate number: TBW0300122.1 tion Manager Page 4 of 8 Nick Purcell Issued: 23 May 2017 Valid to: 31 Jul, 2019 This Certificate is the property of Thomas Bell-Wright International Consultants UAE, Rogistered cffice: P.O. Box 26385, Dubai, UAF 19s i ie ® @ Be - 206 — [iti es ae hesaons Haan (CoNTeRiOn 26 od Figure 4. “ALCOBOND System” non-loed bearing exterior wallcladding window fiashing detcils Certificate number: T8W0300122.1 Schedule number: 100241 Certification Manager Page Sof 8 Nick Purcell Issued: 23 May 2017 Valid to: 31 Jul. 2019 This Certificate is the property of Tomas Bell-Wright International Consultants UAE. Registered office: P.O. Bax 26385, Dubai, UAE r _————— elCertificate number: TBW0300122.1 Exterior Cladding, a. Aluminum Composite Panels Aluminum Composite Panels formed to a “tray profile” with 20 mm depth flanges and 20 x 20 x 50x 3 mm (leg x leg x length x thickness) Aluminium corner support angles (Aluminium Alloy 6063-15} fixed using #10 84.8 mm = 13 mm Pan Head stainless steel screw, 2 nos. fixed in each commer. The panels were fitted with “Z’ Profile Galvanized Steel mounting brackets, 20% 18x 15 x 1.5 mm (flange x web x leg x thickness), 100 mm length fixed on the edges of the tray within 150 mm to 200 mm from each comer and 565 to 615 nominal spacing, The mounting brackets were fixed to the edges of the tray using 2 nos. of #10 04.8 x 19 mm Pan Head stainless steel screw. Aluminium “U" channel vertical stifieners were fixed across the width of the panels with width dimensions of 1529 mm. The channel was adhered to the back of the panel using white acrylic sealant and held in place by galvanized steel angle fixed to the flange of the panel using # 4.8 » 13 mm countersunk stainless steel serew. ‘The panels were fixed to the Galvanized steel runners through the Galvanized Stee! “2” Profile mounting brackets with the long ecge of the panel parallel to the horizontal joints. The brackets were fixed to the runners using 2 nos, of #10 $4.8 x 19 mm Pan Head stainless steel screws. The panels were 4 mm thick ALCOBOND-FR Aluminum Compesite Material with 0.5 mm thick HDPE coated Aluminum sheet, Alloy 3105-H26 on the esterior face and 0.5 mm thick Polyester coated —_ (service coat) Aluminum sheet, Alloy 3105-H26 on the interior face. ‘Table 1. “ALCOBOND-FR” Panel Details Waight 7.68 kale Top Skin (exterior skin) 0.5 mm Thick, HOPE Coated (23°30 ym) | Aluminum Alloy 3105-H26 Bottom Skin {interior skin) (0.5 mm Thick, Polyester Coated (13~15 ym) ‘Aluminum Alloy 3105-H26 Maximum Panel Tiekness am | mxirum panetwisty | 1529. Maru Pane Mot 207 mm Minn Panel vad arom Minimum Pane eight 383mm Manufacturer: ALCOBOND Manufacturing LLC Reference: "ALCOBOND-FR” LU Certification Manager Page 6 of & Nick Purcell Issued: 23 May 2017 Valid to: 31. Jul. 2019 Schedule number: 100241 This Certificate is the praperty of Thomas Bell-Wright International Consultants UAE. Registered office: P.O. Box 26385, Dubai, UAE scien» Cortes pou. Dus 701Certificate number: TBW0300122.1 ‘Ub, Panel Mounting Brackets “2° profile Galvanized steel fixed to the edges of the panels within 150 mm to 200 mm from the corners and to the galvanized steel runners using 2 nos, of #10 4.8 x 19 mm countersunk head stainless steel Material: 20 x 18 x 15 x 1.5 mm, 100 mm length, minimum 4 brackets per panel and proportionate numbers are added as the panel width increases, Commercial Grade Galvanized Steel, ASTM AG53/A653M_ 2c, Panel Joints Seating, ‘The gap between each panel along the horizontal and vertical joints were sealed using Actylic sealant and galvanized steel U channel with mineral wool insert. Intumescent and acoustic Acrylic Sealant (white) was applied on the joints between each panel to seal the gap between the panel edges and the galvanized steel runners. Galvanized steel U-channel with mineral wool insert |, 15 « 12% 0.9 mm (flange * web x thickness) was fitted along the horizontal and the vertical jpints on top of the white acrylicsealant using #10 04.8 x SOmm Pan Head stainiess steel screw. Black acrylic sealant was applied on top of the U-channel to completely seal the gaps, smoothed out and leveled with the panel surface. material: u-channel 15x 12 <0.9 mm (flange x web x thickness) Commercial Grade Galvanized Steel, ASTM AGS3/A653M Intumescent and Acoustic Acrylic Based Sealant Manufacturer: Everbuild Reference: Everbuild Tecnic Fire Sealant 300 (Black/White) Mounting system 2a, Wall Brackets Galvanized Steel Angle 40 x 40 x 2.8 mm thick, 100 mm length (ASTM A653/A653M- Commercial Grade) fixed to the base wall studs spaced horizontally between 250 to 655 mm and between G65 to &32 mm vertically across the face of the base wall. The brackets were fixed using 2 nos, of 6.3 x 50mm hexagonal head self-tapping stainlass steel screws, 2b, Vertical and Horizontal Runners Galvanized Steel Angle 40 x 45 x 2.8 mm thick (ASTM AG53/A653M- Commercial Grade] fixed to the base wall brackets spaced between 660 to 1505 mm horizontally and between 383 to 807 mm vertically using M8 x 20mm long Hexagonal Head Zinc Coated Machine bolts with nuts Schedule number: 100241 Certification Manager Page 7 of & Nick Purcell Issued: 23 May 2017 Valid to: 31Jul. 2019, This Certificate is the property of Thomas Bell-Wright International Consultants UAE. Registered office: P.0. Box 26385, Dubai, UAE F 19s: re3. Base Wall 3a. Interior & Exterior Gypsum Board 1200 (w) x 2400 (I) x 15.9 mmm thick “Type X" gypsum beard fixed on 1.2 mm thick galvanized steel studs and tracks fixed at locations according to the ACP panel sizes. The boerds are fixed to the studs and tracks Using (3.5 mm x 35 mm zinc coated drywall screws. The board joints were covered with gypsum board jointing tape and jointing compound. Screw heads were covered with jointing compound, Manufacturer: KNAUF 3b. Steel Studs and Tracks 1.2 mm thick galvanized steel {ASTM A653/A653M- Commercial Grade] studs and tracks fixed using 04.2 mm x 25 mm zinc coated pan head self-tapping screws. 4. Cavity Insulation 4a. Mineral Wool Single layer of 600 (w) x 1200 (1) x 50 mm thick Mineral woo! with Aluminium foll facing on one side with a nominal density of 75 kg/m? fixed to the exterior gypsum board using insulation fasteners with locking plate Manufacturer: Fujairah Rockwool Minimum Density: 75 kg/m? Reference: S2Xx Mineral \Woo! Slabs with Aluminum foil facing 4b. Insulation Fastener ‘L mm thick Galvanized Steel, 30 mm wide and with dimension of 30 x 100 mmm fixed to the drywall using a 8 6.3 «50 mm zinc coated sel-drilling screws. The mineral wool slabs are locked in placed using a 30x 40 mm locking plate by folding the tip of the fasteners. 5. Window Flashing 206 x 60 x 60x 1.8 mm thick Galvanized Steel (ASTM A653/A653M- Commercial Grade), The formed sheets are cut to required length to cover the inner perimeter of the window opening, butt jointed and fixed to the basewall using 16 nas of @ 6.3 x 50 mm zinc coated self-driling screws. The gaps between the joints were filled with acrylic sealant (black). & 30 mm thick mineral wool, 75 kg/m? density, was fitted on the header of the window opening before fixing the galvanized steel flashing, There is no mineral used on the other areas of the window perimeter. Material: Galvanized Stee!- ASTM AG53/AG53M- Commercial Grade Certificate number: T3W0300122.2 Schedule number: 100241 Certification Manager Page 8 of 8 Nick Purcell Issued: 23 May 2017 Valid to: 31 Jul, 2019, ‘This Certificate is the property of Thomas Bell-Wright International Consultants UAE. Registered office: P.O, Box 26385, Dubai, UNE»