3.5A/mm2. The suggested CSA value is no less than the Table 2-1.

NetSure 731 A41 Table 2-1 AC cable CSA selection

Max. AC input
Subrack Power System Installation AC MCB rated current
current
Min cable CSA Max cable CSA

125A 105A 35mm2 50mm2

And Commissioning Manual
The CSA of DC cable depends on the current flowing through the cable and the
allowable voltage drop. To select the battery cable CSA, see Table 2-2,select the
1 Technical And Engineering Data DC load cable CSA according to the table 2-3.
See Table 1-1 for the technical data. Table 2-2 Battery cable CSA selection

Table 1-1 Technical Data Battery MCB rated Min cable Max cable length( volt
Max.battery current
current CSA drop: 0.5V with max. CSA)
Parameter
Parameter Description 125A 105A 35mm2 6m
category
Note:
Operating temperature －5℃～＋40℃（output derating above 40℃）
1. The specs are applicable at ambient temperature of 25°C.
Relative humidity 5％RH～95％RH（none condensing）
Environmental 2. The battery cable should reach at least +90°C heat durability. It is recommended to
≤2000m（derating is necessary above use double-insulated copper-core flame retardant cable as battery cable.
Altitude
2000m）
System Input Single phase three wire Table 2-3 DC load cable CSA selection
Rated input voltage 220Vac Max. Min. Max cable length Max. Max cable length
Load route
85Vac～300Vac（output derating below output cable ( volt drop: 0.5V with cable ( volt drop: 0.5V
Input voltage range rated current
176Vac） current CSA min. CSA) CSA with max. CSA)
100A 80A 25mm2 14m 50mm2 20m
Input frequency range 45Hz～65Hz
AC input 63A 50A 16mm2 9m 25mm2 14m
Rated input frequency 50Hz
32A 25A 10mm2 11m 25mm2 29m
Four rectifiers system：74A（Including 10A
16A 12A 6mm2 14m 25mm2 48m
output）,84A（using R48-3500e3 modules）
Maximum input current 10A 8A 6mm2 23m 25mm2 98m
Five rectifiers system：85A（Including 5A Note:
output） 1.The specs are applicable at ambient temperature of 25°C. If the temperature is higher
Rated output voltage －53.5Vdc than this, the CSA of the cable should be increased.
Four rectifiers system： 2.If system temperature is from 40℃ to 55℃,the breaker should decrease 30% of the
DC load output≤150A（R48-3000series） rated load.
≤185A(R48-3500e3)
DC output To prevent the air switching capacity is too large, the load doesn't work when
Maximum output current Battery charging current≤56A
overload. Recommended the capacity of the air switching is up to 1.5~2 times of the
Five rectifiers system：
load peak.
DC load output≤200A
The CSA of the system grounding cables should be consistent with the largest
Battery charging current≤58A
power distribution cables. The CSA value is no less than 25mm2.
Netsure 731 A 41-S1,S2,S3,S8:

Dimension(mm)
483 mm×390 mm×178 mm 2.3 Mechanical Installation
Netsure 731 A 41-S4
483 mm×390 mm×312 mm
Netsure 731 A 41-S1,S2,S3,S8:
 Note
Mechanical 1. The cabinet or rack the subrack power system installed in must provide fireproof and
≤25kg (subrack with rectifiers, controller
electric protection casing, or install in cement or other difficult to burn, at the same time and
and package） other combustible materials to keep enough distance.
Weight(kg)
Netsure 731 A 41-S4 2. For the convenience of maintenance, users should maintain a clearance of 800mm at the
≤32kg (subrack with rectifiers, controller front of the power system.
and package） 3. Subrack cannot be installed against the wall, it must leave enough space for heat
dissipation.

2 Installation Installed on battery rack

1. Fix the subrack power system to the battery rack through the connectors with M6
2.1 Safety regulations bolts, as shown in Figure 2-1.

Certain components in this power system have hazardous voltage and current.
Always follow the instructions below: Subrack
Power system
power system
1. Only the adequately trained personnel with satisfactory knowledge of the power
system can carry out the installation. The most recent revision of these safety rules M6 screw M6 screw
and local safety rules in force shall be adhered to during the installation. Connector
Connector
2. All external circuits that are below 48V and connected to the power system must
comply with the requirements of SELV as defined in IEC 60950.
3. Make sure that the power (mains and battery) to the system is cut off before any
Batterybracket
Battery rack
operations can be carried out within the system subrack.
4. The wiring of the power distribution cables should be arranged carefully so that
the cables are kept away from the maintenance personnel.

2.2 Preparation
Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation
site. The inspection shall be done by representatives of both the user and Vertiv
Tech Co., Ltd. To inspect the equipment, you should open the packing case, take
out the packing list and check against the packing list that the equipment is correct
and complete. Make sure that the equipment is delivered intact.
Cables Figure 2-1 Cabinet and rack installation
The cable design should meet relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at
least +70°C temperature durability. With cable length shorter than 30 meters, the
Cross-Sectional Area (CSA) calculation should be based on the current density of
1
Installed in cabinet
Insert the subrack power system to the matching cabinet, as shown in Figure 2-2.

Latex unit

Power subrack
电源插框 Cable outlet area

Figure 2-5 Cable entry illustration of the MFU unit

Cabing from side of the power system:

Danger
Danger
Figure 2-2 Installed in the cabinet system

The engineering graphics of the subrack power system as shown in Figure 2-3. When the subrack system is installed independently( not installed in the cabinet),cabling
from side of the power system. To prevent touching electriferous part, seal the interspace of
10.0 R3.5 the cable entry after connecting cables.

Use a cross head screwdriver to remove two screws which fix the cabling
7.0

panel at side of cabling area, then the cable can be led out from the cabling
101.6
177.0

area, as shown in Figure 2-6.

Screw
37.7

Cable-bundling plate
465.1 (cabling area)
482.6 Tie-cable hole

Figure 2-3 Installation size of NetSure 731 A41

 Note
1. Tighten the captive screw of the MFU and DU Panel by the cross head screwdriver when
there is no operation.
2. Also tighten the handle by the cross head screwdriver.
Figure 2-6 Side cableling illustration

2.4 Electrical Installation 2.4.2 Connecting AC Input Cables

2.4.1 Power System Cabling Method

Danger
Danger
Cabling from the top of the power system
1. Switch off all MCBs before the electrical connection.
The top cover includes epoxy board and rubber ring top cover. 2. Only the qualified personnel can do the mains cable connection.
 Note:
Take the NetSure 731 A41-S1 power system as an example, the position of the
If the user requires the system to meet the CE certification, install the epoxy board top connection terminals are shown in Figure 2-7.After connecting AC cables, fixing
cover to be installed at a distance of 1.8 meters high above the ground.
cables on top or side cable banding area by using cable ties.
AC output terminal N AC output terminal L
Epoxy board top cover for MFU unit cabling:
Dismantle several square units of the cable outlet area on site according to the
actual cable outlet space. Cabling from the cable outlet area and then fixed to the Earthing screw
cable--bunding plate and the top edge by using cable ties. As shown in the Figure
2-4 AC input terminal N
AC input terminal L

Square unit
Cable outlet area

Cable-bundling plate Figure 2-7 Illutration of the connection terminal

Cable outlet area  Note

Recommended tightening torque of user grounding screw is 10.78N*M.
Signal cable
outlet holes

2.4.3 Connecting Load Cables

Figure 2-4 Cable entry illustration of the MFU unit
Connect the negative load cable to the upper terminal of load MCB and then
Rubber ring top cover for MFU unit cabling : connect the positive load cable to positive terminal. As shown in Figure 2-8.
Use the electrician knife incise the "十" mark on the rubber unit. As shown in Figure Prority load Non-prority load
2-5. Cabling from the cable outlet area and then fixed to the cable--bunding plate
and the top edge by using cable ties.
Positive terminal

Figure 2-8 Illustration of the load cable connection terminal

2
2.4.4 Connecting Battery Cable
 Note
1. The batteries may have dangerous current. Before connecting the battery cables, the 信号电缆
Signal cable

corresponding battery input MCBs or the battery cell connector must be disconnected to
avoid live state of the power system after installation.
2. Be careful not to reverse connect the battery. Otherwise, both the battery and the power
system will be damaged!
User interface
用户接口板board

1. Connect one end of the negative battery cable to the upper terminal of battery
MCBs. Connect one end of the positive battery cable to the DC positive bus bar. User interface
用户接口板board
(Flexible configuration)
（柔性配置）
2. Connect copper lugs to the other end of the battery cables. Bind the connecting
parts with insulating tape, and put them beside the battery. Connect the cables to
the battery when the DC distribution unit is to be tested. As shown in Figure 2-9. Figure 2-11 W2453X1user interface board illustration

At most two W2453X1 user interface boards are allowed in the power system.
Positive terminal
Standard cabinet is only configured with one user interface board.
Battery MCB With one W2453X1 user interface board configured, the power system provides four
external digital input ports: DI1，DI2，DI3，DI4 and four dry contact alarm output ports
With two user interface boards configured, the power system provides additional
four dry contact alarm output interfaces: DO5，DO6，DO7，DO8.
The digital input ports of W2453X1 user interface board needs to connect active dry
Figure 2-9 Illustration of the battery connection terminal contact. Dry contact spec as following:
Digital inputs: opto-isolation, the alarm and power frequency is definable (high
2.4.5 Connecting Signal Cables power level: 20V ~ 60V, low power level: less than 1V).
There are two optional user interface board: M225S1X1and W2453X1.The Digital output: relay isolation, Max.:30Vdc/1A, 125Vac/0.5A, 60W; Min.:
M225S1X1 user interface board is used for M225S controller and W2453X1 is for 10uA@10Vdc, alarm is definable.
M221/M222S controller. Those two user interface boards should match related The functions of the interfaces are shown in Table 2-4.
controller.
Table 2-4 Dry contacts definition
Connecting dry contact signal cable Type Default alarm Description
M225S controller and M225S1X1user interface board cable connection as shown Dry contact 1 AC power failure /
in Figure 2-10 DC overvoltage or
Dry contact 2 Four-level DC voltage alarms
DC undervoltage
Except rectifier lost and multi-rectifier
3

Dry contact 3 Rectifier alarm

alarm
4

Dry contact 4 Priority LLVD /

Exist when the second user interface
5

Dry contact 5 Non-priority LLVD

board is installed
6

Exist when the second user interface

Dry contact 6 /
board is installed
Figure 2-10 M225S controller and M225S1X1user interface cable connection
Exist when the second user interface
The power system provides five dry contact alarm output ports: DO1、DO3、DO4、 Dry contact 7 /
board is installed
DO5and DO6.（DO2 can't be used for dry contact and should be sealed by white Exist when the second user interface
Dry contact 8 /
tape when out of the factory. It is for LLVD in subrack system) board is installed
Digitaloutput:relay isolation, Max: 30Vdc 1A，125Vac 0.5A，60W；Min：
10uA@10Vdc. With default settings, when the preceding alarms are generated, the contactors of
the corresponding dry contacts should change their status, that is, the
The function of the interface are shown in Table 2-3.
normally-open contactors close, and the normally-closed contactors open. All the
Table 2-3 Interface functions status changes should be verified by a multimeter. After the alarms are removed,
Type Default alarm Description the dry contacts (Do) should
DO1 Major alarm / back to the original state.
DO2 Load disconnection control LLVD control, user can't use it. Dry contact definition is settable in the controller.
DO3 AC failure.
DO4 DC overvoltage or DC undervoltage
Except rectifier lost and
DO5 Rectifier alarm
multi-rectifier alarm
Battery protection and load
DO6
disconnection alarm

With default settings, when the preceding alarms are generated, the contactors of
the corresponding dry contacts should be closed.
In the controller normal state, the alarm contacts are always open, when system
issues above alarms, related contacts will be closed.
All the status changes should be verified by a multimeter. After the alarms are
removed, the dry contacts (Do) should back to the open state.
W2453X1 user interface board connection
Take NetSure 731 A41-S2 power system as an example, W2453X1 user interface Figure 2-12 W2453X1 user interface board
board position and signal cabling as shown in Figure 2-11.
The position of M830 controller and MA4C5U31 user interface board dry contact wiring is
as shown in Figure 2-13.

3
 the equipment to ensure the proper earthing. Installation check must be done before
testing. Then the batteries can be charged for the first time.

Signal cable Make sure that the AC input MCBs, battery MCBs and load MCBs are switched off.
Make sure that all the devices are properly installed.
Startup preparations
OK Remark
Make sure that all the MCB are switched off. 
Measure the AC input voltage. Make sure the input voltage is
 Umin= V
within the allowable range.
Check that the communication and alarm cables are

connected to the signal transfer board.
User interface board Check that the temperature sensor, if any, has been

（DI/DO board） installed.
Figure 2-13 AP 731 user interface board illustration Measure with a voltmeter across the connection points of
each battery and make sure that the polarity is right. If the
MA4C5U31 user interface board provides 8-channel DI and DO, according to the actual  Umin= V
demand, user can set the alarm type and corresponded relay through the background voltage of certain cell is lower than 12.0V, that cell must be
software. replaced.
Digital output: relay isolated, maximum: 30Vdc 1A，125Vac 0.5A，60W；minimum： Check with an ohmmeter that there is no short circuit
10uA@10Vdc. between the positive & negative distribution bus bars, or
between the positive & negative battery poles (Note: Pull out 
Connecting Communication Signal Cable
all modules before the check and restore them after the
The RS232 communication port of M225S controller is shown in Figure 2-14: check)

Startup
OK Remark
Switch on the system AC input MCB. The green LED on the
rectifier will be on and the fan will start running after a certain 
delay.
Switch on the load MCB. Check the system voltage and
busbar polarity with a voltmeter. If the voltage is 53.5V± 
0.5V, it's OK .
Figure 2-14 M225S controller communication port
Switch on the battery MCB. 
RS232 port connects with upper computer and used as background communication
port. The relationship between RS232 port and upper computer DB9 as shown in 3.2 Basic Settings
Table 2-5.
Table 2-5 Ports corresponding relationship The system parameters have been set when out of the factory. The default settings
RS232 port DB9 port are able to satisfy the normal requirements. User should enter correct password to
change settings.
1（Rx） 2
M225S controller password is1.System settings see Table 3-1.
2（Tx） 3
3（DGND） 5 Tabe 3-1 M225S controller paremeter settings
Parameter Path Default settings
The communication port of the M221Scontroller is shown in Figure 2-15. The Capacity Settings Capacity 300Ah
M222S only provides the RS232 communication serial port, whereas the Ethernet Shunt A/Shunt V Settings Shunt A 300A/25mV
port is not provided. LVD1 SettingsLVD1 Yes
LVD1 Volt SettingsLVD1 Volt 44.0V
Relay 2 SettingsRelay 2 LVD1
以太网口
Ethernet port Walk-in T Settings Walk-in T 8S
LVD2 SettingsLVD2 43.2V

RS232 communication
RS232通讯串口 M221S controller password is 1.System settings see Table 3-2.
serial port
Tabe 3-2 M221S/M222S controller paremeter settings
Parameter Path Default settings
Figure 2-15 M221S controller communication port
System Type SettingsSys Settings System Type 48V/SET
The communication port of the M830Bcontroller is shown in Figure 2-16. SettingsBat. SettingsBasic Settings
Capacity 300Ah
Capacity
SettingsBat. SettingsLVD Settings
LVD2 43.2V
LVD2 Volt
SettingsBat. SettingsLVD Settings
LVD1 44.0V
LVD1 Volt
SettingsBat. SettingsBasic
Shunt Coeff 300A/25mV
SettingsShunt Coeff
AC Phase SettingsInput SettingsAC PH 1-PH
Figure 2-16 M830B Controller communication port Walk-in SettingsRect SettingsWalk-in on Y
Walk-in T SettingsRect SettingsWalk-in T 8S
3 Commissioning
During installation test, the corresponding safety rules should be adhered to. The M830 controller password is640275.System settings see Table 3-3.
system has been tested before out of the factory, user doesn't need to test on site Tabe 3-3 M830B controller paremeter settings
Parameter Path Default settings
3.1 Installation Check And Startup LCD/ SettingsBatt
 Note Rated Capacity SettingsChargeBatt1 Settings 300Ah
Rated Capacity
Before the test, inform the chief manufacturer representative. Only trained electrical
engineer can maintain and operate this equipment. In operation, the installation personnel LVD1 LCD/ Settings—LVD Settings—LVD1 Enabled
are not allowed to wear conductive objects such as watches, bracelets, bangles and rings. LVD2 LCD/ Settings—LVD Settings—LVD2 Enabled
LCD/ Settings—LVD Settings—
LVD1 Voltage 44.0V
During operation, parts of this equipment carry hazardous voltage. Misoperation LVD1Voltage
may result in severe or fatal injuries and property damage. Before the test, check
4
 Parameter Path Default settings
LCD/ Settings—LVD Settings—
LVD2 Voltage 43.2V
LVD2Voltage
Web/Settings—System—LVDGroup
AC Fail Required Enabled
—AC Fail Required
LCD/ Settings—Batt Settings—Basic
Num Batt Shunts 1
Settings—Num Batt Shunts
LCD/ Settings—Batt Settings—Basic
Shunt Current/
Settings—Batt1 Settings—Shunt 300A/25mV
Shunt Voltage
Current/Shunt Voltage
Web /Settings—LVD—LVD Contactor
LVD Contactor Type Bistable
Type
LCD/ Settings—Rect Settings—
Walk-In Enabled
Walk-In
LCD/ Settings—Rect Settings—
Walk-In Time 128S
Walk-In Time
Note: The LVD2 voltage settings should follow battery factory's requirement and the
battery capacity settings should based on the actual configuration settings.

Vertiv Tech Co., Ltd.

Address: Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District,
Shenzhen, 518055, P.R.China
Homepage: www.vertivco.com
E-mail: [email protected]
Copyright © 2017 by Vertiv Tech Co., Ltd.
All rights reserved. The contents in this document are subject to change without
notice.
Version: V1.2
Revision date: December 31, 2017
BOM: 31013138