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Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”
IS 404-1 (1993): Lead pipes, Part 1: For other than
chemical purposes [MTD 9: Lead, Zinc, Cadmium, Tin,
Antimony and their Alloys]
“!ान $ एक न' भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”
है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
IS 404 ( Part 1 ) : 1993
( Reaffirmed 2003 )
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Indian Standard
LEAD PIPES - SPECIFICATION
PART 1 FOR OTHER THAN CHEMICAL PURPOSES
( Third Revision )
UDC 621.643~2 [ 669.4 ]
@ BIS 1993
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
September 1993 Price Group 2
Lead, Zinc, Cadmium, Tin, Antimony and Their Alloys Sectional Committee, MTD 9
FOREWORD
This Indian Standard ( Third Revision ) was adopted by the Bureau of Indian Standards, after
the draft finalized by the Lead, Zinc, Cadmium, Tin, Antimony and Their Alloys Sectional
Committee had been approved by the Metallurgical Engineering Division Council.
This standard was first published in 1952 and subsequently revised in 1962 and 1977. In this
revision the following modifications have been made:
a) Scope has been modified by deleting the requirements lead pipes for water,
b) A new clause on References has been incorporated,
c) Clauses on chemical composition and marking have been modified,
d) Requirements of drift expanding test have been included in place of flare test, and
e) Requirements of Inspection and Test certificate have been added.
This part covers the requirements of lead pipes for other than chemical purposes while the Part 2
covers the requirements of lead pipes for chemical purposes.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final .value, observed or calculated, expressing the result of a test or analysis, shall be
rounded off in accordance with IS 2 : 1960 ‘Rules for rounding off numeric,al values ( revised )‘.
The number of significant places retained in the rounded off value should be the same as that
of the specified value in this standard.
IS 404 ( Part 1 ) : 1993
Indian Standard
LEAD PIPES - SPECIFICATION
PART1 FOR OTHER THAN CHEMICAL PURFOSES
( Third Revision )
1 SCOPE Table 1 Chemical Composition of Lead Pipes
1.1 This standard ( Part 1 ) covers the require- ( Clause 5.1 )
ments of lead pipes for other than chemical Constiluent Grade 1 Grade 2
purposes. Percent Percent
1.2 The lead pipes covered in this standard are (1) (2) (3)
not suitable for potable water supply. Lead, Min 99.80 99.25
Antimony, MUX 0.06 0.10
2 REFERENCES
Copper, Max - 0 07
The following Indian Standards are necessary Tellurium, MUX 0405 -
adjuncts to this standard: Tin, MUX 0.075 0.50
Title Zir.c, MUX - oaO5
IS No.
Total of all impurities, 0.20 0.75
403 : 1974 Method of chemical analysis Max
of lead and antimonial lead -
( revised ) NOTE -Other impurities do not preclude the
possible presence of other unnamed elements.
1387 : 1993 General requirements for the However, analysis shall regularly be made ocly for
supply of metallurgical mate- the impurities listed above. The major element shall
rials ( second revision ) be determined by differerxe between the sum of total
elements analysed and 100 percent. By agreement
2335 : 1985 Methods for drift expanding between manufacturer and the purchaser, analysis
test on metallic tubes (first may be required and limits established for elements
revision ) noispecificd.
8439 : 1977 Methods for sampling of lead 6 DIMENSIONS AND TOLERANCES
and lead alloys
6.1 Dimensions
3 SUPPLY OF MATERIAL
Depending upon the particular application, the
General requirements relating to the supply of dimensions of the pipes shall be selected from
lead pipes shall be as laid down in IS 1387 : 1993. Table 2.
4 FREEDOM FROM DEFECTS 6.1.1 The corresponding values of mass of lead
The pipes shall be sound in all respect and free pipes in Table 2 have been given for information
from laminations, flaws, pronounced extrusion only.
marks or other harmful defects and shall, as
6.2 Tolerances
far as possible, be circular in cross section,
smooth and of uniform wall thickness 6.2.1 The tolerance on the nominal internal
throughout. diameter shall be + 0% and -5 %.
5 CHEMICAL COMPOSITION 6.2.2 The tolerance on wall thickness shall be
5.1 The chemical composition of lead pipes f 7.5 percent except for any local increase to
shall meet the requirements given in Table 1. receive the marking as per 11.
5.2 The chemical composition shall be deter- 7 DRIFT EXPANDING TEST
mined either by the methods specified in
IS 403 : 1964 or any other established instru- When required by the purchaser, pipe shall be
mental/chemical method. In case of dispute, subjected to drift expanding test in accordance
the procedure specified in IS 403 : 1964 shall with IS 2335 : 1985 at room temperature and
be the referee method. shall meet the requirements specified in Table 3.
IS 404 ( Part 1 ) : 1993
Table 2 Dimensions of Lead Pipes
( Clause 6 )
Nominal Wall Thickness ( mm ) --f 2 3 4 6 8 10
-
Nominal Internal Dia ( mm ) *Corresponding Nominal Mass in kg/m
10 0.86 1.39 2.00 3.43 5.14 -
13 1.07 1.71 2.43 4.07 6.00 8.22
16 1.29 2.04 2.86 4.72 6.86 9.29
20 1.57 2.46 3.43 5.57 8.00 10.72
25 1.93 2.00 4.14 6.64 9.43 12.50
30 - 3.54 4.86 7.72 IO.86 14.29
40 4.61 6.29 9.86 13.72 17.86
50 - 7.72 12GO 16.57 21.43
60 - 9.14 14.14 19.43 25.00
SO - - 18.43 25.15 32.15
160 - - - 22.72 30.86 39.29
125 - - - 28.08 38.01 48.22
*For calculating the mass, the density of lead has been taken as 11.37 kg/dms.
Table 3 Drift Expanding Test properly. If both the test results satisfy the
relevant requirements, the lot shall be accepted.
( Clause 7 ) Should either of the retest fail, the lot represen-
Nominal Angle of Minimum ted shall be deemed as not complying with
ID mm Up to and Mandrel Expansion in this standard.
Over Including degree OD Percent
9.2 Other Tests
(1) (2i (3) (4)
10 15 23 100 If a sample selected in 8.2 fails to meet the
15 25 35 100 requirement specified in 6 a:ld 7 two more
25 35 75 samples shall be selected from the same lot. If
either of these samples fails to meet the specified
requirements, the whole lot shall be rejected.
8 SAMPLING
10 INSPECTION
8.1 Chemical Analysis 10.1 All inspxtion and testing of pipes covered
The pipes shall be grouped in lots of not more in this standard shall be carried out by the
than 5 tonnes from each cast. One sample manufacturer unless otherwise agreed to
shall be selected and tested from each lot lead between the manufacturer and the purchaser.
pipes for chemical analysis. The cuttings, The inspection requirements shall be stated in
which are as far as possible representative of the enquiry, order and/or test schedule where
each lot, shall be taken from the material as applicable.
received for testing. The method for prepara-
10.2 The purchaser shall notify the supplier
tion of sample for chemical analysis shall be
while placing the order if it is his intention to
as per IS 8439 : 1977.
inspect the pipes at the supplier’s end. The
8.2 Other Tests supplier shall offer the purchaser all the nece-
ssary facilities for inspection and testing of the
One sample shall bz taken for each of 100 m pipes in accordance with this standard. For this
length for all other tests. purpose the purchaser or his representative
may, bv prior arrangement, attend to inspect
9 RETEST the material, to select and identify the test
samples for testing and to witness the test being
9.1 Chemical Composition
made.
If the sample prepared under 8.1 and tested fails
11 MARKING
to meet the requirements of chemical composi-
tion specified in Table 1, two more tests shall be 11.1 Each length of the pipes shall be legibly
conducted on the same sample in order to marked with the indication of the source of
confirm that the analysis has been done manufacture.
2
IS 404 ( Part 1 ) : 1993
11.2 A metal tag shall be attached to each 11.3 Standard Marking
bundle of pipes bearing the following infor-
mation: Each length of pipe may also be marked with
the Standard Mark.
a) Grade of lead; 12 TEST CERTIFICATE
b) Nominal internal diameter; The supplier shall provide test certificate for each
c) Nominal wall thickness; and consignment giving information like dimensions,
cast/lot number and corresponding chemical
d) Cast number and date of manufacture. composition, etc.
Standard Mark
The use of the Standard Mark is governed by the provisions of the Bureau of Indian
Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark
on products covered by an Indian Standard conveys the assurance that they have been
produced to comply with the requirements of that standard under a well defined system
of inspection, testing and quality control which is devised and supervised by BIS and
operated by the producer. Standard marked products are also continuously checked by
BIS for conformity to that standard as a further safeguard. Details of conditions under
which a licence for the use of the Standard Mark may be granted to manufacturers or
producers may be obtained from the Bureau of Indian Standards.
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Acf, 1986 to
promote harmonious development of the activities of standardization, marking and quality
certification of goods and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced
in any form without the prior permission in writing of BIS. This does not preclude the free use,
in the course of implementing the standard, of necessary details, such as symbols and sizes, type
or grade designations. Enquiries relating to copyright be addressed to the Director
( Publications ), BIS.
Revision of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards
are also reviewed periodically; a standard along with amendments is reaffirmed when such review
indicates that no changes are needed; if the review indicates that changes are needed, it is taken
up for revision. Users of Indian Standards should ascertain that they are in possession of the
latest amendments or edition by referring to the latest issue of ‘BIS Handbook and ‘Standards
Monthly Additions’. Comments on this Indian Standard may be sent to BIS giving the following
reference:
Dot : No. MTD 9 ( 3641 )
Amendments Issued Since Publication
Amend No. Date of Issue Text Affected
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