CONCEPTUAL DESIGN

TITLE OF DOCUMENT:

ARCHITECTURE DESCRIPTION – TENDER

P00 01-02-2018 B.Sadowski First edition

Index Date Prepared by Checked by Approved by Modification / Remarks

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Helmholtzstraße 24
52428 Jülich
Germany
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Contents
1. Location : ................................................................................................................................................... 3
2. Scope of supply. ........................................................................................................................................ 3
3. Buildings characteristics. ........................................................................................................................... 4
3.1 Glass production building.................................................................................................................. 4
Mass parameters. ........................................................................................................................................... 5
3.2 Warehouse building – ........................................................................................................................ 8
Mass parameters of object: ................................................................................................................................ 8
Material solutions .............................................................................................................................................. 8
Installations........................................................................................................................................................ 9
3.3 Office building................................................................................................................................... 9
Mass parameters of object: .............................................................................................................................. 10
Material solutions ............................................................................................................................................ 10
Foundations: ................................................................................................................................................ 10
External walls: ............................................................................................................................................. 10
1.1 Internal walls: .................................................................................................................................. 10
Roof : ........................................................................................................................................................... 11
Floors: .......................................................................................................................................................... 11
Expeditions and plaster: ............................................................................................................................... 11
Suspended cellings : .................................................................................................................................... 11
Doors, gates and windows: .......................................................................................................................... 11
2 Installations.............................................................................................................................................. 11
3.4 Generators house ............................................................................................................................. 12
3.5 Gatehouse ........................................................................................................................................ 12
4. Road Network.......................................................................................................................................... 12
4.1 Parkings ............................................................................................................................................... 13
4.2 Walkways ............................................................................................................................................ 13
4.3 Fencing ................................................................................................................................................ 13
5. Storm water ............................................................................................................................................. 13
6. Sanitary server ......................................................................................................................................... 14
7. Technical infrastructure. .......................................................................................................................... 14
8. Earth works .............................................................................................................................................. 14
9. The water requirement for external fire fighting . ................................................................................... 15

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Helmholtzstraße 24
52428 Jülich
Germany
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1. Location :

Project is located in Iraq, aprox. 30 km south of Bagdad in near of motorway Basra – Bagdad.

2. Scope of supply.

2.1 Project:
- Preparing a structural design of facilities with all needed calculations.
- Preparing an architecture executive design including material solutions, joints, details, and all
needed documents for execute project.
- Preparing road executive design
- Preparing a site development plan.
- Preparing necessary sanitary design of buildings
- Preparing necessary design for electrical installations of buildings
- Bills of quantities
- Cost backdown.
2.2 Construction:
- Necessary leveling works
- Ground works including removing top soil, ground change works.
- Necessary site cultivation in order to removing melioration channels presented on site.
- Implementation of foundations and foundations with necessary insulations,
- Construction of main structure of buildings
- Construction of roof structure
- Construction of industrial floors.
- Construction of walls and roofs. Cladding materials will be agreed in project stage.
- Installing internal and external windows and doors.
- Performing guttering, earthing, and necessary flashing
- Installation of sanitary installations: ventilation, water and sewage.
- Implementation of electrical installations, lighting,
- Implementation of access roads and maneuvering squares,
- Finishing works, painting, tiling and all works needed to commissioning.
- Cleaning site after construction.

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Helmholtzstraße 24
52428 Jülich
Germany
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3. Buildings characteristics.

Balance of hardened surfaces and areas of enclosures:

- Area of yards and parkings and roads : 70009 m2

- Area of walkways : 14677 m2

- Buid up area of :

Production Buildings – 8800 m2

Warehouses – 10000 m2
Office building – 655 m2
Generators building - 837 m2
Compressor building -35 m2
Gatehous – 105 m2
Total - 20327 m2

The study is concept design of factory with additional buildings needed for technological and social
reasons. On site will be located following enclosures :

3.1 Glass production building

- includes the implementation of a two-storey, single nave production hall with a gable roof insulated
with mineral wool and covered with trapezoidal
slope with an incline of 5%. Construction of the hall reinforced concrete columns spaced every 6.00
m, reinforced concrete ceilings in the upper rib, lower reinforced concrete slab, span 30,0m hall,
covering in the of steel trusses. Wall cladding of trapezoidal galvanized steel sheets.
Socio-technical part two-storey, reinforced concrete pillars, roof, steel beams overlap. Pent roof of a
slope, non insulated covered with trapezoidal sheet. Wall cladding covering corrugated or
trapezoidal sheet.

In hall foreseen separately enclosures for workshops, equipment, toilets and control rooms. Rooms
are enclosed by traditional masonry walls, directly from one space hall, on concrete slab.

For communication between levels foreseen a for forklifts concrete ramp located on north south
façade of building, 3 external steel staircases and one internal concrete staircase.

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Helmholtzstraße 24
52428 Jülich
Germany
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Mass parameters.

Length: 190,50 m
Width: 36 m and 48 m.
Height: 24,60 m and 15,65 m
Levels 2

Build up area 8800 m²

Total area 17600 m²
Capacity 215348 m3

Material solutions

Foundations :

Foundations beams, slabs, footings , alloys poured reinforced concrete foundation slabs of wet sited.
The foundation of the chimney , furnace and filters in the form of a reinforced concrete slab .
–subject of structural design.

Skirting the inner and outer

–subject of structural design.

Reinforced concrete, plinth height 0.40m above the floor, 20 cm thick

- subject to structural design

Supporting structure hall:

Steel trusses on concrete pillars , - subject to structural design

Ceilings:

Reinforced concrete, poured wet concrete on reinforced concrete columns

- subject to structural design

External walls:

- Facade steel sheet cover powder coated - vertical

Steel Sheet steel shall be comply with EN 10326, generally of 0.6mm thickness except where noted
on the drawings.
Fasteners Sheeting shall be fixed in accordance with the manufacturer’s directions. Ribbed sheeting
shall be crest fastened approved screw fasteners, complete with neoprene sealing washers.

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Helmholtzstraße 24
52428 Jülich
Germany
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 Internal color should be RAL 9016 ( w ) and external color should be RAL 7046

Roof:

- Corrugated plate
- Purlins
- Steel truss ( subject to structural design )

Steel Sheet steel shall be comply with EN 10326, generally of 0.8mm thickness except where noted
on the drawings.
Fasteners Sheeting shall be fixed in accordance with the manufacturer’s directions. Ribbed sheeting
shall be crest fastened approved screw fasteners, complete with neoprene sealing washers.

Staircases:

- Reinforced concrete staircases, providing access between levels and to technological devices. All
staircases subject of structural design.

Door and gateways:

- All doors sizes and types according to door schedule drawings.

- Interior doors: single- and double; steel
- Doors with fire class over EI60 must be equipped with a door self closer to class.
- External doors: steel, insulated
- External gates, steel, insulated , equipped with automatics.

Acoustic insulation

- Control room done in an acoustic enclosure system

- In some high- hall zone furnace , moulding and automation will be equipped with silencer system
causes attenuation of the interior of the hall to the permissible sound level on the boundary in
accordance with the regulations.

Finishing.
Floors:

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Walls :

Walls finished with gypsum plasters painted twice in emulsion paint colour RAL 9016 or similar.

In sanitary rooms walls covered by ceramic tiles up to 2 m above floor finish level.

In laboratories walls covered by ceramic tiles up to 1 m above sinks level.

Color of ceramic tiles RAL 9016 or similar.

Installations.

The building should be equipped with the following media:

Concrete floors Differences of designed levels can’t be more than 3
mm on 2 m from designed levels. And differences
of levels on entire designed area can’t be more than
15 mm.

Surface chemical hardened using alumina curing

topping. Hardener should meet requirements of EN
13813 norm.
BCA abrasion : AR 0,5
BOEHME abrasion A1,5
Compression strength C70
Bending strength : F7

Can be used : Sincon S3 or similar products.

Please see attached specification of Sicon S3.

Tiles abrasion resistance (PEI 2 ).

stain resistance ( min. 3)
resistance to thermal shock,
anti-slip properties (class R9 )
Water absorption of E given percentage ( min 6% )
bending strength ( min 22 N/mm2 ,)
installation of water and sewage . , plumbing ,

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Helmholtzstraße 24
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Germany
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 installation of telephone , electrical system,
Air-conditioning

All media supply is subject of design.

3.2 Warehouse building –

Designed object standing in the construction of light steel frame with dimensions 130 m x 74 m and
height of 8,4 m . Roof pitch of 3 %. Span of steel pillars is 24 m. Roof decking steel beams with steel
purlins. Pent roof of a slope-insulated with mineral wool and covered with trapezoidal sheet. Cover of
the walls, steel trapezoidal sheets.

Mass parameters of object:

 Building height – 8,4 m

 Built-up area - 9620 m2
 Area - 9620 m2
 Gross Volume – 80808 m3

Material solutions

Foundations:

Foundations slabs and foots, alloys poured reinforced concrete foundation slabs of wet sited -1.10 m
– subject of structure design.

External walls:

 Steel façade sheets, type subject to further design.

Roof :

 Trapezoidal sheet
 Z 120 x 60 x 60 x 4 purlins
o subject to further design.

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Helmholtzstraße 24
52428 Jülich
Germany
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 Supporting structure hall

Steel girders on still pillars , spaced every 10.0 m span of 14.0 m,

- subject to structural design

Floors:

 Concrete floor with reinforcement 30cm thick, cured mechanically

 Moisture insulation - PE film
 Lean concrete C8/10 - 10cm
 Sand bed paved - 20cm

subject to further design

Doors, gates and windows:

 exterior doors , aluminium typical doors

 interior doors , aluminium typical doors
 gates , system docks – type according to local availability

Installations.

The building should be equipped with the following media:

 electrical system,

All media supply is subject of design.

3.3 Office building

Designed objects standing in the construction of traditional masonry technology, walls with
dimensions 25 m x 25 m and height of 8.90 m . Flat roof. Roof made of cast in situ monolithic concrete
slab. Uninsulated. Main bearing walls consist of two layers aerated concrete. Cover the walls, two

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Helmholtzstraße 24
52428 Jülich
Germany
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 layers Autoclaved aerated concrete walls, thickness of 24 cm. Galvanized steel façade. Front wall
partly glazed system curtain wall. Frist floor celling made of precast concrete slabs 20 cm thick.
Foundations : wall foundations strips, wet cast on place, slab wet cast on place 15 cm thick, placed
on sand bed.

Mass parameters of object:

 Building height – 8,90 m

 Built-up area – 654 m2
 Area – 1181 m2

Gross Volume – 5820,6 m3

Material solutions

Foundations:

Strip Foundations under main bearing walls, alloys poured reinforced concrete foundation slabs of wet
sited -1.10 m
– subject of structure design.

External walls:

- Plaster
- Aerated concrete #. 24cm
- Mineral wool # 12cm
- wind proofing
- Air gap 1.5 cm
- Sheet metal cladding
Uo = 0.24 [W / m3K]

- System glazed curtain wall

1.1 Internal walls:

- Plaster
- Aerated concrete #. 24cm
- plaster

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52428 Jülich
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 - Dividing walls. - Cardboard on light metal frame.

Roof :

 Wet cast concrete roof. 30 cm

 Mineral wool 150kg/m3 , thickness 10cm
 PE02 film - vapor barrier

Floors:

 Floor by destination room

 Ceiling - reinforced concrete pre stressed slabs thickness 26,5cm
 Subject to structural design

Expeditions and plaster:

 Plaster painted twice in emulsion paint, sanitary facilities put the glaze to the height of 2.0 m,
in the dining room with a glaze coat to the height of the upper cabinets and the sinks.

Suspended cellings :

System, cardboard suspended callings on steel frame.

Doors, gates and windows:

 Exterior doors , aluminium

 Entrance doors, system revolving doors
 Typical interior doors, glazed and aluminium.
 Aluminum windows, double glazing

2 Installations.

The building should be equipped with the following media:

 installation of water and sewage
 plumbing
 installation of telephone
 electrical system
 mechanically assisted natural ventilation ,
 Air-conditioning

All media supply is subject of design.

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Helmholtzstraße 24
52428 Jülich
Germany
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3.4 Generators house
– Object designed in concrete frame technology with dimensions of 21 m x 35 m and height 8 m. Two
storey. Covering walls, masonry two layers Autoclaved aerated concrete walls, thickness x 24 cm

3.5 Gatehouse
- construction of lightweight frame with dimensions 5,30 m x 6,65 m and a height of 3.82 m . The
elevation is trapezoidal sheet , recessed into the structure bolted to the transom using sheet metal
screws . Steel posts should be extended and concreted in the ground .

Balance of hardened surfaces and areas of enclosures:

- Area of yards and parkings and roads : 70009 m2

- Area of walkways : 14677 m2

- Buid up area of :

Production Buildings – 8800 m2

Warehouses – 10000 m2
Office building – 655 m2
Generators building - 837 m2
Compressor building -35 m2
Gatehous – 105 m2
Total - 20327 m2

4. Road Network

Road network including access roads and internal , is led out of the existing network of the basic
system of streets and rural roads. Access to facility is planned from 2 entrances and traffic inside

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Helmholtzstraße 24
52428 Jülich
Germany
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 facility is divided by 3 separated traffic areas. Area one will provide access for office building and
employees parking south side of plot. Area two will provide access for transport of raw materials and
finished good. Access will be provided through separated parking area for trucks. After entering site
through gate located in north side of plot behind parking trucks will be weighted and separated in two
streams. Raw material trucks and ready goods trucks. Exit for ready goods trucks is located in northern.
Empty raw material trucks will leave site through entrance gate and through waiting parking in north
side of lot. Areas are designed for heavy traffic of trucks with load up to 115 kN per axe. Area one is
designed for passenger car traffic.
2 entrances will be connected to existing roads.
All roads will be lighted by road lamps system.

4.1 Parkings

The passenger vehicle parking area will provide parking spaces as dictated by local standards but will
provide a minimum of 40 parking spaces in factory area. An access drive will be provided to the
parking area from an planned roads. For heavy trucks foreseen parking places in separate parking area
in south of plot a. The parking area will consist of light duty asphalt pavement. The light duty pavement
structure is anticipated to consist of an aggregate base course with thick hot mix asphalt surface course
constructed on a compacted subbase.

4.2 Walkways

Concrete sidewalks will be provided for the employee/visitor parking to the production
Building as well from employers parking to production facility. Sidewalks shall be paved with Portland
cement concrete and are anticipated to be at least 1,5 m. wide. The vertical gradient of sidewalks will
comply with local regulations.

4.3 Fencing

All site should be fenced with fence at least 3 m height.. Entrance to facility will be only by guarded
gate in fence.

5. Storm water

Storm water management will be provided to control post-construction storm water quality and
quantity in compliance with local requirements. Storm water quality control will also be provided
during construction. A land disturbance permit shall be obtained prior to the start of construction.
Storm water management design should incorporate anticipated future building expansions.

Storm water shall be collected on site by a system of surface channels and catch basins which discharge
to an underground storm water piping system. Storm sewer conveyances shall be designed for the 25
year storm event. Manholes shall be precast concrete conforming to local standarts. Where pipe sizes
dictate, a box structure may be utilized. Storm sewer structures shall be provided every 12 m minimum
and at bends in the sewer main. Storm sewer outfalls shall terminate in headwalls or flared end
sections. Where pipe discharge velocities dictate, energy dissipation headwalls will be provided. Rip
rap aprons shall provide erosion protection at all pipe outfalls.

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Helmholtzstraße 24
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Germany
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 Roof drainage shall be piped to the storm sewer system utilizing PCV or copper pipe. Cleanouts or
proprietary PVC manholes shall be provided at bends in roof drain leaders.

6. Sanitary server

Sanitary waste will be collected on site by gravity sewers and manholes and routed to the nearest
public sewer manhole . The gravity sanitary sewer piping will be sloped to comply with the local
standarts.

Sanitary sewer piping will be Schedule up to calculated values. Manholes shall be precast concrete
conforming to local standarts and will be provided every 300 m minimum and at bends in the sewer
main. Cleanouts will be provided every 100 m minimum and at bends in service lines.

7. Technical infrastructure.

- Supply of water for domestic purposes - by the proposed well and internal water supply network .

- Water for technological purposes and fire . - by the proposed reservoirs located on plot and internal
supply network.

- Supply of electricity through the connection of the existing energy system.

- Telecommunication services - through existing , expandable system telephone communications .

- Gas supply - by building gas connection from existing gas network.

- Drainage of rainwater from contaminated surface hardened (roads , squares, parks ) will be
discharged via the internal system of rainwater into the ground , once they are in the pretreatment
clarifier and a separator of petroleum-derived substances.

- Drainage of rainwater from roofs - by leading them to threnody own using the retention surface
without affecting the interest of third parties.

8. Earth works

The areas to be graded shall be field staked for earth cuts and fills. Topsoil shall be stripped and
stockpiled for re-spreading on finished areas prior to seeding. The site finish floor elevation will be
established to optimize the balance between cut and fill volumes. The Contractor is responsible for
performing earthwork calculations to determine quantities. Grade slopes shall typically be 3
horizontal to 1 vertical with a maximum of 2.5 horizontal to 1 vertical. Earthwork shall proceed
according to the recommendations of the geotechnical engineer as to compaction and working of the
earth materials. Any site specific earthwork requirements such as undercutting or soil amendments

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Helmholtzstraße 24
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Germany
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 will be determined by the site geotechnical investigation. Monitoring of all phases of earthwork by a
qualified geotechnical engineer shall be provided to insure compliance with requirements.

After finished grading, topsoil shall be spread from topsoil stockpiles and fertilizing, mulching, and
seeding shall be performed. Turf reinforcing mat shall be provided on slopes and ditch sides with a
3:1 or steeper slope for stabilization until vegetation is established.

9. The water requirement for external fire fighting .

For security design objects in terms of fire will be provided in the facility hydrants network DN 80
and DN 100.
Nominal pressure hydrant external - 0.2 MPa.
Performance of external hydrant DN 80 - 10 dm3 / s, DN 100 - 15 dm3 / s .
External distance between hydrants shall not exceed 150 m
The distance from the hydrant building: a minimum of 5 m, maximum 75 m
Hydrants fitted with a cut-off to allow disconnecting them from the network.
The maximum hydrostatic pressure in the fire water supply system does not exceed 1.6 MPa .
Protection of water needed for the installation of the hydrant is designed water storage tank.

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Germany
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