DKONGU ENGINEERING COLLEGE

PERUNDURAI ERODE – 638 060

(Autonomous)

VISION
To be a centre of excellence for development and dissemination of knowledge in Applied Sciences,
Technology, Engineering and Management for the Nation and beyond.

MISSION
We are committed to value based Education, Research and Consultancy in Engineering and Management
and to bring out technically competent, ethically strong and quality professionals to keep our Nation ahead
in the competitive knowledge intensive world.

QUALITY POLICY
We are committed to

 Provide value based quality education for the development of students as competent and responsible
citizens.
 Contribute to the nation and beyond through research and development
 Continuously improve our services

DEPARTMENT OF MECHANICAL ENGINEERING

VISION
To be a centre of excellence for development and dissemination of knowledge in Mechanical
Engineering for the Nation and beyond.

MISSION
Department of Mechanical Engineering is committed to:
MS1: Establish itself as an excellent academic centre through expert pedagogical methods and
modern laboratories to produce world class mechanical engineers.
MS2: Disseminate knowledge through seminar, conferences and continuing education programs.
MS3: Make tie-ups with industries, research centres and renowned institutions to synergize the
benefit.
MS4: Contribute towards the upliftment of the society.

2018 REGULATIONS
PROGRAM EDUCATIONAL OBJECTIVES (PEOs)
Graduates of M.E. Engineering Design will
PEO1: Practice Engineering Design in the general stems of design and development of
engineering products.
PEO2: Habituate continuous learning and carryout research and development in science,
engineering and technology that support career growth.
PEO3: Exhibit ethical code of conduct in a professional manner to solve real-time
multidisciplinary engineering design problems.
 MAPPING OF MISSION STATEMENTS (MS) WITH PEOs

MS\PEO PEO1 PEO2 PEO3

MS1 3 3 3
MS2 2 3 2
MS3 2 3 2
MS4 1 1 2
1 – Slight, 2 – Moderate, 3 – Substantial

PROGRAM OUTCOMES (POs)

Engineering Post Graduates will be able to:
PO1 carry out research /investigation and development work to solve practical problems.
PO2 write and present a substantial technical report/document.
PO3 use of modern engineering techniques, skills and tools for design and development of
engineering products and services.

MAPPING OF PEOs WITH POs

PEO\PO PO1 PO2 PO3

PEO1 3 3 3

PEO2 3 3 3
PEO3 3 2 2
1 – Slight, 2 – Moderate, 3 – Substantial

CURRICULUM BREAKDOWN STRUCTURE UNDER REGULATION 2018

Curriculum Content Total number Total

Curriculum Breakdown
(% of total number of credits of of contact number of
Structure(CBS)
the program) hours credits
Program Core(PC) 47.22 600 34
Program Electives(PE) 25 270 18
Project(s)/Internships(PR)/Others 27.78 600 20

Total 72
 KEC R2018: SCHEDULING OF COURSES – M.E. (Engineering Design)

Internship & Special

Semes Theory/ Theory cum Practical / Practical
Projects Courses Credits
ter 7
1 2 3 4 5 6 8 9

18EDT13 18EDL11
18EDT14
18AMC11 18EDT11 18EDT12 Engineering 18GET01 Design and
Advanced
Applied Finite Element Applied Materials Design Introduction to
I Strength of Analysis 22
Mathematics Method Engineering (PC- Methodology Research
Materials Laboratory
(PC-3-1-2-4) (PC-3-1-0-4) 3-0-0-3) (PC-3-0-0-3) (PC-3-0-0-3)
(PC-3-1-0-4) (PC-0-0-2-1)

18EDT21 18EDL21
18EDT22
Optimization 18EDC21 Mechanism 18EDP21
Mechanism Elective-I Elective-II Elective-III
Techniques in Mechanical Synthesis
II Design and (Professional) (Professional) (Professional) Mini Project 23
Design and Vibrations (PC-
Analysis (PE-3-0-0-3) (PE-3-0-0-3) (PE-3-0-0-3) Laboratory (PR-0-0-4-2)
Manufacturing 3-0-2-4)
(PC-3-1-0-4) (PC-0-0-2-1)
(PC-3-0-0-3)

Elective-IV Elective-V Elective-VI 18EDP31

Project Work –
III (Professional) (Professional) (Professional) 15
Phase I
(PE-3-0-0-3) (PE-3-0-0-3) (PE-3-0-0-3) (PR-0-0-12-6)

18EDP41
Project Work –
IV 12
Phase II
(PR-0-0-24-12)

Total Credits: 72
 KONGU ENGINEERING COLLEGE, PERUNDURAI, ERODE – 638 060
(Autonomous)
M.E. DEGREE IN ENGINEERING DESIGN
CURRICULUM
(For the candidates admitted from academic year 2018-19 onwards)

SEMESTER – I
Hours / Maximum
Course Week Marks
Course Title Credit CBS
Code
L T P CA ESE Total

Theory/Theory with Practical

18AMC11 Applied Mathematics 3 1* 2* 4 50 50 100 PC

18EDT11 Finite Element Method 3 1 0 4 50 50 100 PC

18EDT12 Applied Materials Engineering 3 0 0 3 50 50 100 PC

18EDT13 Engineering Design Methodology 3 0 0 3 50 50 100 PC

18EDT14 Advanced Strength of Materials 3 1 0 4 50 50 100 PC

18GET01 Introduction to Research 3 0 0 3 50 50 100 PC

Practical

18EDL11 Design and Analysis Laboratory 0 0 2 1 100 0 100 PC

Total 22
*Alternate week
CA – Continuous Assessment, ESE – End Semester Examination, CBS – Curriculum Breakdown Structure
 KONGU ENGINEERING COLLEGE, PERUNDURAI, ERODE – 638 060
(Autonomous)
M.E. DEGREE IN ENGINEERING DESIGN
CURRICULUM
(For the candidates admitted from academic year 2018-19 onwards)

SEMESTER – II
Hours / Maximum
Course Week Marks
Course Title Credit CBS
Code
L T P CA ESE Total

Theory/Theory with Practical

Optimization Techniques in Design and
18EDT21 3 0 0 3 50 50 100 PC
Manufacturing
18EDC21 Mechanical Vibrations 3 0 2 4 50 50 100 PC

18EDT22 Mechanism Design and Analysis 3 1 0 4 50 50 100 PC

Elective - I 3 0 0 3 50 50 100 PE

Elective - II 3 0 0 3 50 50 100 PE

Elective - III 3 0 0 3 50 50 100 PE

Practical

18EDL21 Mechanism Synthesis Laboratory 0 0 2 1 100 0 100 PC

18EDP21 Mini Project 0 0 4 2 100 0 100 PR

Total 23
CA – Continuous Assessment, ESE – End Semester Examination, CBS – Curriculum Breakdown Structure
 KONGU ENGINEERING COLLEGE, PERUNDURAI, ERODE – 638 060
(Autonomous)
M.E. DEGREE IN ENGINEERING DESIGN
CURRICULUM
(For the candidates admitted from academic year 2018-19 onwards)

SEMESTER – III
Hours / Maximum
Course Week Marks
Course Title Credit CBS
Code
L T P CA ESE Total

Theory/Theory with Practical

Elective - IV 3 0 0 3 50 50 100 PE

Elective - V 3 0 0 3 50 50 100 PE

Elective - VI 3 0 0 3 50 50 100 PE

Practical

18EDP31 Project Work Phase I 0 0 12 6 50 50 100 PR

Total 15
CA – Continuous Assessment, ESE – End Semester Examination, CBS – Curriculum Breakdown Structure
 KONGU ENGINEERING COLLEGE, PERUNDURAI, ERODE – 638 060
(Autonomous)
M.E. DEGREE IN ENGINEERING DESIGN
CURRICULUM
(For the candidates admitted from academic year 2018-19 onwards)

SEMESTER – IV
Hours / Maximum
Course Week Marks
Course Title Credit CBS
Code
L T P CA ESE Total

Practical

18EDP41 Project Work Phase II 0 0 24 12 50 50 100 PR

Total 12
CA – Continuous Assessment, ESE – End Semester Examination, CBS – Curriculum Breakdown Structure

Total Credits: 72
 LIST OF PROFESSIONAL ELECTIVES

Course Hours/Week
Course Title Credit CBS
Code L T P
SEMESTER II
18CCE02 Safety in Engineering Industry 3 0 0 3 PE
18CCE04 Design for Manufacture and Assembly 3 0 0 3 PE
18MTE01 Fluid Power System Design 3 0 2 4 PE
18EDE01 Applied Finite Element Analysis 3 1 0 4 PE
18EDE02 Mechanical Behaviour of Materials 3 0 0 3 PE
18EDE03 Experimental Stress Analysis 3 0 2 4 PE
18EDE04 Fracture Mechanics 3 0 0 3 PE
18EDE05 Designing with Newer Materials 3 0 0 3 PE
18EDE06 Tribology in Design 3 0 0 3 PE
18EDE07 Advanced Tool Design 3 0 0 3 PE
18EDE08 Design of Material Handling Equipment 3 0 0 3 PE
SEMESTER III
18CCE05 Product Data Management 3 0 0 3 PE
18CCE06 Modeling and Analysis of Manufacturing Systems 3 0 0 3 PE
18CCE08 Reliability Engineering 3 0 0 3 PE
18MTC11 Computer Numerically Controlled Machines 3 0 2 4 PE
18MTT13 Sensors and Instrumentation 3 0 0 3 PE
18MTE13 MEMS Design 3 0 0 3 PE
18EDE09 Vibration and Noise Control 3 0 2 4 PE
18EDE10 Instrumentation and Measurements 3 0 0 3 PE
18EDE11 Design of Heat Exchangers 3 0 0 3 PE
18EDE12 Productivity Management and Reengineering 3 0 0 3 PE
18EDE13 Mechanics of Composite Materials 3 0 2 4 PE
18EDE14 Applied Engineering Acoustics 3 0 0 3 PE
 18AMC11 APPLIED MATHEMATICS
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 1* 2* 4
Preamble This course will help the students to identify, formulate and solve problems in mechanical
engineering using mathematical tools such as probability, transforms and numerical
techniques.
Prerequisites Probability, Calculus, Laplace and Fourier Transform.
UNIT – I 9
Random Variables and Probability Distributions: Random variable – Probability mass function –
Probability density function – Moments – Moment generating functions – Discrete distributions – Binomial
distribution – Poisson distribution – Geometric distribution – Continuous distributions - Uniform distribution
– Exponential distribution – Normal distribution.

UNIT – II 9
Two Dimensional Random Variables: Joint distributions – Marginal and conditional distributions -
Covariance – Simple linear correlation – Rank Correlation – Linear Regression.

UNIT – III 9
Calculus of Variations: Concept of variation and its properties – Euler‟s equation – Functional dependant
on first and higher order derivatives – Functionals dependant on functions of several independent variables –
Variational problems with moving boundaries – Isoperimetric problems - Direct methods : Ritz and
Kantorovich methods.

UNIT – IV 9
Transform Methods: Laplace transform methods: Solution of one-dimensional wave equation - Solution
of one-dimensional heat equation – Fourier transform methods: Solution of Diffusion equation – Solution
of one-dimensional wave equation – Solution of Laplace equation.

UNIT – V 9
Numerical Solution of Partial Differential Equations: Solution of one dimensional wave equation –
Solution of diffusion equation – Explicit and implicit methods – Solution of Elliptic equation: Solution of
Laplace equation – Solution of Poisson equation.

List of Experiments:
1. Finding probability using discrete distributions
2. Identifying probability by means of continuous distributions
3. Determine the marginal and conditional distributions
4. Correlation and Regression lines
5. Finding extremum of a functional
6. Integrals involving more than one independent variable
7. Finding solution of the functional.
8. Solution of Parabolic and Hyperbolic equations by Laplace transform techniques
9. Solution of Laplace equation by Fourier Transform
10. Numerical solution of wave equation
11. Solution of Laplace equation by numerical technique
12. Numerical solution of Poisson‟s equation
Lecture:45, Tutorial & Practical:15, Total: 60
 REFERENCES:
1. Richard Johnson, Miller & Freund's, “Probability and Statistics for Engineers”, 9 th Edition, Pearson
Education, 2016.
2. Gupta A.S., “Calculus of Variations with Applications”, 12th Edition, Prentice Hall of India Pvt. Ltd.,
New Delhi, 2015.
3. Sankara Rao K., “Introduction to Partial Differential Equations”, 3rd Edition, PHI Learning Pvt. Ltd.,
2011.
4. Curtis F. Gerald, Patrick O.Wheatley, “Applied Numerical Analysis”, 7th Edition, Pearson Education
India, 2009.

COURSE OUTCOMES: BT Mapped

On completion of the course, the students will be able to (Highest Level)
CO1: apply probabilistic concepts in engineering problems Applying (K3)
CO2: measure the relationship between variables Applying (K3)
CO3: solve variational problems that appear in engineering design Applying (K3)
CO4: apply Laplace and Fourier transforms to solve initial and boundary value Applying (K3)
problems in Partial differential equations
CO5: use numerical techniques to solve partial differential equations Applying (K3)
CO6: apply MATLAB to identify the probability and association between random Applying (K3),
variables Manipulation (S2)
CO7: use MATLAB to handle engineering problems involving functional and Partial Applying (K3),
differential equations Manipulation (S2)
CO8: use MATLAB to find numerical solution of PDE Applying (K3),
Manipulation (S2)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 1
CO2 1
CO3 1 1
CO4 1 2
CO5 3 2
CO6 1 1
CO7 3 2
CO8 1 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
* Alternate Week
 18EDT11 FINITE ELEMENT METHOD
(Common to Engineering Design & CADCAM Branches)
L T P Credit
3 1 0 4
Preamble To familiarize the fundamental concepts of finite element analysis with the principles
involved in discretization and to assemble stiffness matrices and force vectors for
simple/advanced elements.
Prerequisites Strength of Materials
UNIT – I 9
One Dimensional Applications: Historical Background - Weighted Residual Methods - Basic Concept of
FEM - Variational Formulation - Ritz Method - Finite Element Modelling - Element Equations - Linear and
Quadratic Shape functions - Bar and Beam Elements - Galerkin‟s method - Application of structural bar and
heat transfer.

UNIT – II 9
Two Dimensional Scalar Variable Applications: Basic boundary value problems in two dimensions -
Constant Strain Triangular element - Higher order elements – Poisson‟s and Laplace‟s Equation - Weak
Formulation - Element Matrices and Vectors - Load consideration: Point load and Pressure - Plane stress and
Plane strain conditions. Two dimensional heat transfer: Finite element equation - Potential energy approach -
Conduction - Side and face convection - Internal heat generation. Application of Structural and Heat transfer.

UNIT – III 9
Two Dimensional Vector Variable Problems: Introduction to Axi-symmetric Formulation - linear element
- Elemental Element Matrices and Vectors - Load Consideration - Application of Structural and Heat
Transfer Problems - Application of Plane Trusses.

UNIT – IV 9
Iso-Parametric Formulation: Natural Co-ordinate Systems - Lagrangian Interpolation Polynomials -
Isoparametric Elements - Formulation - Numerical Integration - Gauss Quadrature - One and two
dimensional Integration - Rectangular elements - Serendipity elements - Finite element modeling -
Illustrative Examples.

UNIT – V 9
Structural Dynamics and Refinements: Dynamic Analysis - Equation of Motion – Mass and damping
matrices - Free vibration analysis - Natural frequencies of Longitudinal, Transverse and Torsional vibration -
Introduction to transient field problems. Refinement techniques - h and p elements.
Lecture:45, Tutorial:15, Total: 60
REFERENCES:
1. Rao Singiresu S., “The Finite Element Method in Engineering”, 6th Edition, Butterworth-Heinemann,
2017.
2. Reddy J.N., “An Introduction to the Finite Element Method”, 3rd Edition, McGraw Hill, Edition, 2009.
3. Logan D.L., “A First Course in the Finite Element Method”, 6th Edition, Cengage Learning, 2018.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: comprehend the finite element concepts and derive the element matrix equation for Analyzing (K4)
solving one dimensional structural problems used for designing engineering
components
CO2: compute the results for a 3D domain using simple two dimensional assumptions for Analyzing (K4)
different applications
CO3: solve and analyze the engineering problems using axisymmetric assumptions Analyzing (K4)
CO4: comprehend the effective usage of isoparametric elements and numerical Analyzing (K4)
integration techniques used in FEM
CO5: solve the structural dynamic problems in various applications Analyzing (K4)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 1 3
CO2 2 2
CO3 2 2
CO4 2 2
CO5 2 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDT12 APPLIED MATERIALS ENGINEERING
(Common to Engineering Design & CADCAM Branches)
L T P Credit
3 0 0 3
Preamble The course deals with the study on structure –property relationship of ferrous metals,
analysis on their morphological and technical characteristics, purpose of heat treatment and
related techniques.
Prerequisites Fundamentals of Material Science and Engineering
UNIT – I 9
Introduction of Physical Metallurgy: Concept of phase diagram - phases and micro constituents in steels
and cast irons - Equilibrium and non-equilibrium cooling of various Fe-C alloys - Effects of alloying
elements and cooling rate on structure and properties of steels and cast irons.

UNIT – II 9
Introduction to Heat Treatment and Specifications: Time Temperature Transformation (TTT) diagram
and Continuous Cooling Transformation (CCT) diagram - hardenability, measurement, annealing -
normalizing - hardening and tempering - heat treatment furnaces - atmospheres - quenching media - case
hardening techniques. Types of steels: plain carbon steels - alloy steels - tool steels - stainless steels - types of
cast iron – compositions - properties and applications.

UNIT – III 9
Characterization of Materials: Stereographic projections - X-ray diffraction - Crystal structure and phase
identification - Residual stress measurement and other applications. Scanning Electron Microscopy (SEM) –
Optics and performance of SEM - Image interpretation - Crystallographic information - Analytical
microscopy. Transmission Electron Microscopy (TEM) - Construction and operation of TEM - Electron
diffraction - Image interpretation.

UNIT – IV 9
Corrosion Engineering: Degradation of Materials: Oxidation - Corrosion and wear. Basics of
thermodynamics and kinetics of oxidation and corrosion - Pourbaix diagram – Polarization - Different types
of corrosion - Atmospheric, galvanic, pitting, crevice corrosion, intergranular and de-alloying - Stress
corrosion cracking - Season cracking - Hydrogen damage and radiation damage - Hydrogen embrittlement -
Corrosion rate measurement.

UNIT – V 9
Metallurgical Failure Analysis and Plastic Deformation: Stages of failure analysis - Classification and
identification of various types of fracture. Overview of fracture mechanics - Characteristics of ductile and
brittle fracture. General concepts - Fracture characteristics revealed by microscopy - Factors affecting fatigue
life – Creep - Stress rupture - Elevated temperature fatigue - Metallurgical instabilities - Environmental
induced failure - Some case studies on failures - Basics of plastic deformation: Mohr‟s circle - yield theories -
plastic stress - strain relationship - mechanical working - work hardening.
Total: 45
REFERENCES:
1. Avner, S. H., “Introduction to Physical Metallurgy”, 2nd Edition, McGraw Hill, 2017.
2. Philips V. A., “Modern Metallographic Techniques and their Applications”, Wiley Interscience, 1972.
3. Fontana. M.G., “Corrosion Engineering”, 3rd Edition, Tata McGraw Hill, 2005.
4. Colangelo V.J. and Heiser F.A., “Analysis of Metallurgical Failures”, John Wiley and Sons Inc. New
York, USA, 1987.
5. Hosford W.F. and Caddell R.M., “Metal Forming Mechanics and Metallurgy”, Printice Hall, 2014.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: demonstrate the microstructures of steels and cast irons Analyzing (K4)
CO2: apply heat treatment processes for various applications Applying (K3)
CO3: determine the microstructure for utilizing the material characterization Applying (K3)
CO4: analyze the causes and impacts of corrosion Analyzing (K4)
CO5: solve the problems in plastic deformation of materials and to analyse the failures Analyzing (K4)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 1 1 3
CO2 3 2 3
CO3 3 2 3
CO4 3 3 3
CO5 3 3 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDT13 ENGINEERING DESIGN METHODOLOGY
L T P Credit
3 0 0 3
Preamble To impart knowledge on various concepts in engineering design like product design process,
tools for engineering design, material selection & processing, and ethical issues in design.
Prerequisites Quality Engineering, Total quality managements, Fundamentals of design and
manufacturing courses
UNIT – I 9
The Product Design Process: Importance of Product Design - Design Process - Consideration of a Good
Design - Morphology of Design - Concurrent Engineering - CAD and CAM - Product and Process Cycle.
Need identification- Identifying customer needs – Benchmarking - Customer requirements. Case study.

UNIT – II 9
Tools in Engineering Design: Concept Generation - Creativity and Problem solving - Creative methods.
Embodiment Design - Product Architecture - Configuration Design - Parametric Design - Design Guidelines
- Industrial Design - Human factors in Design. Modeling - Role of models in Engineering Design -
Mathematical modeling - Geometric modeling - Finite element modeling - Rapid Prototyping. Case study.

UNIT – III 9
Material Selection and Materials in Design: Relation of Material selection to Design – Performance
characteristics of Materials - Material selection process - Value analysis – Recycling - Design for brittle
fracture - Design for fatigue failure - Design for corrosion resistance - Design with plastics.

UNIT – IV 9
Material Processing and Design: Classification of manufacturing processes and their role in design -
Factors determining the process selection - Design for manufacturing - Design for casting - Design for
forging - Design for sheet metal forming - Design for machining - Design for welding - Design for heat
treatment - Design for plastic processing. Case study.

UNIT – V 9
Design and Quality Engineering, Legal and Ethical Issues in Design: Design for environment - Design
for Reliability - Design for safety - Quality Design - Optimisation Methods. The origin of laws - Contracts -
Liability - Tort Law - Product Liability - Protecting Intellectual Property - Legal and Ethical Domains -
Codes of ethics - Solving ethical conflicts. Case study.
Total: 45
REFERENCES:
1. Dieter George E., “Engineering Design: A Materials and Processing Approach”, 3rd Edition, McGraw-
Hill, International Edition, Singapore, 2000.
2. Ulrich Karl T. and Eppinger Steven D., “Product Design and Development”, 5th Edition, McGraw-
Hill, International Edition, 2011.
3. Martyn S. Ray, “Elements of Engineering Design”, Printice Hall Incorporation, USA, 1985.
4. Gerhard Pahl and Beitz W., “Engineering Design: A Systematic Approach”, Springer - Verlag,
NewYork, 2007.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: apply the knowledge on various design process and methods for product design Applying (K3)
CO2: implement the various design modeling, design methods and optimization tools for Applying (K3)
tool design.
CO3: apply the knowledge on the material selection process by considering the various Analyzing (K4)
design factors.
CO4: implement the various manufacturing process with design of materials for various Applying (K3)
applications.
CO5: implement the knowledge on legal aspect, environmental, quality and safety aspect Applying (K3)
for designing of materials.
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 2 2
CO2 3 3 3
CO3 3 3 2
CO4 2 2 2
CO5 2 2 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDT14 ADVANCED STRENGTH OF MATERIALS
(Approved Data book may be permitted)
L T P Credit
3 1 0 4
Preamble Advanced Strength of Materials takes this important subject into areas of greater difficulty,
masterfully bridging its elementary aspects and its most formidable advanced reaches. The
concepts here explored in depth include the three-dimensional theory of elasticity, Stress and
strain relations and Compatibility equations. It also covers the Shear center estimation,
Unsymmetrical bending, stress analysis on Curved beams, torsion on non-Circular members
and membrane stresses in shells, rotating discs, buckling of plates, and the contact stresses.
Prerequisites Strength of Materials, Engineering Mechanics
UNIT – I 9
Elasticity: Stress - Strain relation and General equation of elasticity in Cartesian , polar ,cylindrical and
Spherical coordinates - Differential equation of equilibrium - Compatibility equation - Boundary conditions -
Representations of three dimensional stress in tension - Generalized Hooke‟s law - St.Vennant‟s Principle -
Plane strain, plane stress – Airy‟s stress function.

UNIT – II 9
Unsymmetrical Bending and Shear Centre: Stresses and deflection in beams subjected to unsymmetrical
loading - Kern of a section. Location of shear centre for various sections - shear flow.

UNIT – III 9
Curved Beams: Curved flexural members - Circumferential and radial stresses - Deflection and radial
curved beam with re-strained ends - Closed ring subjected to concentrated load and uniform load - Chain link
and Crane hooks.

UNIT – IV 9
Stresses due to Rotation and Contact Stresses: Stresses due to rotation - Radial and tangential stresses in
solid disc and ring of uniform thickness and varying thickness - Allowable speed. Contact Stresses - Hertz
equation for contact stresses - Applications to rolling contact elements.

UNIT – V 9
Stresses in Flat Plates and Torsion of Non Circular Sections: Stresses in circular and rectangular plates
due to various types of loading and end conditions - Buckling of plates. Torsion of rectangular cross section -
St.Vennant Theory - ElasticMembrane analogy - Torsional stresses in hollow thin walled tubes.
Lecture:45, Tutorial:15, Total: 60
REFERENCES:
1. Timoshenko S., “Strength of Materials”, 3rd Edition, CPS Publishers, 2008.
2. Timoshenko and Goodler, “Theory of Elasticity”, 3rd Edition, McGraw-Hill, 2006.
3. Den Hartog J.P., “Advanced Strength of Materials”, Dover Publications, New York, 1987.
4. Sadhu Singh, “Applied Stress Analysis”, Khanna Publishers, New Delhi, 2009.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: calculate the stresses and strains at a point in three dimensional load Evaluating (K5)
CO2: calculate analytically the shear center and stresses in unsymmetrical bending Evaluating (K5)
CO3: determine the stresses and deflections in curved beams, chains and links Evaluating (K5)
CO4: determine the stresses due to rotation and contact stresses Evaluating (K5)
CO5: estimate the stresses & deflection in plates and the torsion in noncircular Evaluating (K5)
members
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 3
CO2 3 2 3
CO3 3 2 3
CO4 3 2 3
CO5 3 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18GET01 INTRODUCTION TO RESEARCH
(Common to Engineering and Technology Branches)
L T P Credit
3 0 0 3
Preamble To familiarize the fundamental concepts/techniques adopted in research, problem formulation
and patenting and to disseminate the process involved in collection, consolidation of published
literature and rewriting them in a presentable form using latest tools.
Prerequisites Nil
UNIT – I 9
Concept of Research: Meaning and Significance of Research: Skills, Habits and Attitudes for Research -
Time Management - Status of Research in India. Why, How and What a Research is? - Types and Process of
Research - Outcome of Research - Sources of Research Problem - Characteristics of a Good Research
Problem - Errors in Selecting a Research Problem - Importance of Keywords - Literature Collection –
Analysis - Citation Study - Gap Analysis - Problem Formulation Techniques.

UNIT – II 9
Research Methods and Journals: Interdisciplinary Research - Need for Experimental Investigations - Data
Collection Methods - Appropriate Choice of Algorithms / Methodologies / Methods - Measurement and
Result Analysis - Investigation of Solutions for Research Problem - Interpretation - Research Limitations.
Journals in Science/Engineering - Indexing and Impact factor of Journals - Citations - h Index - i10 Index -
Journal Policies - How to Read a Published Paper - Ethical issues Related to Publishing - Plagiarism and Self-
Plagiarism.

UNIT – III 9
Paper Writing and Research Tools: Types of Research Papers - Original Article/Review Paper/Short
Communication/Case Study - When and Where to Publish? - Journal Selection Methods. Layout of a
Research Paper - Guidelines for Submitting the Research Paper - Review Process - Addressing Reviewer
Comments. Use of tools / Techniques for Research - Hands on Training related to Reference Management
Software - EndNote, Software for Paper Formatting like LaTeX/MS Office. Introduction to Origin, SPSS,
ANOVA etc., Software for detection of Plagiarism.

UNIT – IV 9
Effective Technical Thesis Writing/Presentation: How to Write a Report - Language and Style - Format of
Project Report - Use of Quotations - Method of Transcription Special Elements: Title Page - Abstract - Table
of Contents - Headings and Sub-Headings - Footnotes - Tables and Figures - Appendix - Bibliography etc. -
Different Reference Formats. Presentation using PPTs.

UNIT – V 9
Nature of Intellectual Property: Patents - Designs - Trade and Copyright. Process of Patenting and
Development: Technological research - innovation - patenting - development. International Scenario:
International cooperation on Intellectual Property. Procedure for grants of patents.
Total: 45
REFERENCES:
1. DePoy, Elizabeth, and Laura N. Gitlin, “Introduction to Research-E-Book: Understanding and Applying
Multiple Strategies”, Elsevier Health Sciences, 2015.
2. Walliman, Nicholas, “Research Methods: The basics”, Routledge, 2017.
3. Bettig Ronald V., “Copyrighting culture: The political economy of intellectual property”, Routledge,
2018.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: list various stages in research/patenting and categorize the quality of journals Analyzing (K4)
CO2: formulate a research problem from published literature/journal papers Evaluating (K5)
CO3: write, present a journal paper/ project report using latest tools in proper format Creating (K6)
CO4: select suitable journal and submit a research paper Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 1
CO2 3 2 3
CO3 3 3 1
CO4 3 2 1
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDL11 DESIGN AND ANALYSIS LABORATORY
(Common to Engineering Design & CADCAM Branches)
L T P Credit
0 0 2 1
Preamble Design and analysis laboratory is the use of computer systems to aid in the creation,
Modification, analysis, or optimization of a design. Analysis software is used to increase the
productivity of the designer, improve the quality of design, improve communications through
documentation, and to create a database for manufacturing.
Prerequisites Strength of materials, Design of machine elements, Modeling skill, Technical drawing
reading skill, Knowledge in modeling and analysis software.
List of Exercises / Experiments :
1. Modeling and Assembly of component using Creo
2. Modeling a component using Creo, Importing to ANSYS and Meshing
3. Finding shear Force and Bending Moment diagram using ANSYS APDL
4. Meshing a component using ANSYS WORKBENCH
5. Structural Analysis using ANSYS WORKBENCH
6. Non-Linear structural contact analysis of a component using ANSYS
7. Thermal Analysis of a component using ANSYS APDL
8. Modal Analysis of a structure using ANSYS APDL
9. Harmoic Analysis using ANSYS APDL
10. Coupled Field Analysis using ANSYS APDL
Total: 30
REFERENCES / MANUALS / SOFTWARES:
1. Laboratory manual

COURSE OUTCOMES: BT Mapped

On completion of the course, the students will be able to (Highest Level)
CO1: analyze the problem boundary conditions with various fields using analysis Applying (K3),
software Manipulation(S2)
CO2: model and analyze the structural members with external load for different Applying (K3),
applications Precision(S3)
CO3: analyze the non-linear structural, thermal and coupled field problems for Applying (K3),
various applications Precision(S3)
CO4: analyze the mode shape and critical frequency of the structural component Applying (K3),
Precision(S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 3 3
CO2 3 3 3
CO3 3 3 3
CO4 3 3 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDT21 OPTIMIZATION TECHNIQUES IN DESIGN AND MANUFACTURING
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 0 0 3
Preamble This course emphasis the application of optimization techniques, tools and methods in the field
of Engineering.
Prerequisite Fundamentals of Operation Research and Mathematical knowledge.
UNIT – I 9
Introduction: Introduction to optimum design-global and local – Problems - General Characteristics of
mechanical elements-adequate and optimum design-general principles of optimization, formulation of
objective function, design constraints – Classification of optimization problem -Saddle point-Single variable
optimization-Multi variable optimization with no constraints.

UNIT – II 9
Unconstrained Optimization Techniques: Single variable and multivariable optimization with constraints,
Techniques of unconstrained minimization -Golden section, pattern and gradient search methods -
Interpolation methods -Quadratic function method.

UNIT – III 9
Constrained and Advanced Optimization Techniques: Optimization with equality and inequality
constraints - Indirect methods using penalty functions, Lagrange multipliers; Geometric programming-
Constrained, mixed inequality and unconstrained minimization; Introduction - GA, SA and NN based on
optimization - Fuzzy systems - Taguchi Technique - Parallel processing.

UNIT – IV 9
Static Applications: Structural applications – Design of simple truss members-Reanalysis techniques Design
applications -Design of simple axial, transverse loaded members for minimum cost, maximum weight -
Design of shafts and torsionally loaded members – Design of springs.

UNIT – V 9
Dynamic Applications: Optimum design of single and two degree of freedom systems, vibration absorbers.
Optimum design of simple linkage mechanisms. Case study: optimization of process parameters in
production operation.
Total: 45
REFERENCES:
1. Rao Singaresu S., “Engineering Optimization – Theory and Practice”, 4th Edition, New Age
International Pvt. Ltd., New Delhi, 2009.
2. Kalyanamoy Deb, “Optimization for Engineering Design Algorithms and Examples”, 2nd Edition,
Prentice Hall of India Pvt. Ltd., 2012.
3. Goldberg D.E., “Genetic algorithms in search, optimization and machine”, 4th Edition, Barnen, Addison
Wesley, New York, 2009.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: build an optimization problems for design and manufacturing applications Evaluating (K5)
CO2: compute the optimum value for unconstrained optimization problem Evaluating (K5)
CO3: solve the optimization problem by various techniques Evaluating (K5)
CO4: design the stress members and shafts using reanalysis techniques Applying (K3)
CO5: optimize the influencing parameters for linkages and vibratory systems Evaluating (K5)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 3
CO2 3 2 3
CO3 3 2 3
CO4 3 2 3
CO5 2 3 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDC21 MECHANICAL VIBRATIONS
L T P Credit
3 0 2 4
Preamble Mechanical vibration is the measurement of a periodic process of oscillations with respect to
an equilibrium point. This syllabus provides essential concepts involving vibration analysis,
uncertainty modeling, and vibration control. It also gives good fundamental vibrating systems
such as beams, strings, plates and membranes, vibration isolation, critical speeds, the
balancing of rotating and reciprocating machinery.
Prerequisites Fundamentals of Mathematics, Fundamentals of Dynamics of Machines and Fundamentals of
strength of materials
UNIT – I 9
Fundamentals of Vibration and Single Degree of Freedom System: Review of Single degree freedom
systems – Response to arbitrary periodic, Excitations- Duhamel‟s Integral – Impulse Response function –
Virtual work – Lagrange‟s equation – Single degree freedom forced vibration with elastically coupled viscous
dampers – System Identification from frequency response – Transient Vibration.

UNIT – II 9
Two Degree Freedom System: Free vibration of spring-coupled system – mass coupled system – Vibration
of two degree freedom system – Forced vibration – Vibration Absorber – Vibration isolation.

UNIT – III 9
Multi-Degree Freedom System: Normal mode of vibration – Flexibility Matrix and Stiffness matrix – Eigen
values and Eigen vectors – Orthogonal properties – Modal matrix-Modal Analysis – Forced Vibration by
matrix inversion – Modal damping in forced vibration – Numerical methods for fundamental frequencies.

UNIT – IV 9
Vibration of Continuous Systems: Systems governed by wave equations – Vibration of strings – vibration
of rods – Euler Equation for Beams – Effect of Rotary inertia and shear deformation – Vibration of plates.

UNIT – V 9
Experimental Methods in Vibration Analysis: Vibration instruments – Vibration exciters Measuring
Devices – Analysis – Vibration Tests – Free and Forced Vibration tests. Examples of Vibration tests –
Industrial, case studies.

List of Experiments:
1. Determination of natural frequency of a steel beam.
2. Fault identification of ball bearing through time domain and frequency signal.
3. Model analysis of plates and beams.
4. Condition monitoring on spur gear using vibration signal.
5. Condition monitoring on lathe machines.
Lecture:45, Practical:30, Total: 75
REFERENCES:
1. Singh V.P., “Mechanical Vibrations”, Dhanpat Rai & Co. Ltd., New Delhi, 2014.
2. Den Hartog J.P., “Mechanical Vibrations,” 3rd Edition, Crastre Press, 2013.
3. Rao S.S., “Mechanical Vibrations”, 5th Edition, Prentice Hall, 2004.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: solve and identify the frequency response of single degree of freedom system Analyzing (K4)
CO2: solve and design vibration absorber for the two degrees of freedom system Analyzing (K4)
CO3: solve and determine the natural frequency of Multi degrees of freedom system Analyzing (K4)
CO4: solve and analyse the vibration characteristics of continuous system Evaluating (K5)
CO5: analyse and understand the vibration measuring instruments and machine Evaluating (K5)
signature
CO6: determine the natural frequency of steel beam Analyzing (K4),
Manipulation (S2)
CO7: identify the defects in bearing using vibration signals Evaluating (K5),
Precision (S3)
CO8: identify the defects in gear using vibration signals Evaluating (K5),
Precision (S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 1 2 1
CO2 1 3 2
CO3 1 3 2
CO4 1 3 1
CO5 1 3 2
CO6 1 3 2
CO7 1 3 2
CO8 1 3 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDT22 MECHANISM DESIGN AND ANALYSIS
L T P Credit
3 1 0 4
Preamble To study the displacement, velocity and acceleration of various complex mechanisms through
various acceleration methods and to develop the various mechanisms through design, analysis
and simulation with an ability to use the various mechanisms in real life problems effectively.
Prerequisites Fundamentals of kinematic and kinetic, Basic of vector loop equation, Basic drawing skill.
UNIT – I 9
Fundamental of Kinematics: Review of fundamentals of kinematics - Mobility Analysis – Formation of one
D.O.F of Complex Mechanism - Kinematic Inversion. Position Analysis – Vector loop equations for Four
bar, Slider crank, Inverted slider crank, Geared five bar and Six bar linkages.

UNIT – II 9
Kinematic Analysis: The velocity and acceleration Analysis– simple four bar linkage mechanism and Plane
complex mechanism – Normal acceleration-Goodman‟s indirect method- Auxiliary point method.

UNIT – III 9
Path Curvature Theory: Fixed and moving centrodes, inflection points and inflection circle. Euler Savary
equation, graphical constructions – cubic of stationary curvature – Bobillier theorem.

UNIT – IV 9
Synthesis of Mechanisms: Type synthesis – Number synthesis – Associated linkage concept. Dimensional
synthesis – Function generation, Path generation, Motion generation. Two, Three and Four position synthesis-
Graphical methods. Cognate Linkages -Coupler curve synthesis-Bloch‟s method of synthesis- Design of six-
bar mechanisms.

UNIT – V 9
Dynamics and Spatial Mechanism Analysis: Static force and Inertia force analysis of simple mechanism -
Graphical method. Mobility of four bar spatial linkage – Wobble plate mechanism - Kinematic analysis of
spatial RSSR mechanism – Denavit – Hartenberg parameters. Forward and Inverse kinematics of robotic
manipulators.
Lecture:45, Tutorial:15, Total: 60
REFERENCES:
1. Shigley J.E., Pennock G.R. and Uicker J.J., “Theory of Machines and Mechanisms”, 4th Edition,
McGraw Hill, New York, 2016.
2. Rattan S.S., “Theory of Machines”, 3rd Edition, Tata McGraw Hill Education, New York, 2014.
3. Ghosh Amitabha and Mallik Asok Kumar, “Theory of Mechanism and Machines”, 3rd Edition, East West
Press, New Delhi, 2015.
4. Nortron R.L., “Design of Machinery”, 3rd Edition, Tata McGraw Hill, New Delhi, 2005.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: construct the one D.O.F of the complex mechanism by changing the links and Analyzing (K4)
find out the position of links in various mechanisms
CO2: analyze the velocity and acceleration of the various plane complex mechanisms Evaluating (K5)
by using various methods
CO3: determine the path of curvature of the various plane mechanisms Evaluating (K5)
CO4: synthesis the various mechanism links by different synthesis methods Creating (K6)
CO5: analyze the static and dynamics force of the mechanism and different spatial Analyzing (K4)
robotics mechanisms
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 3 2
CO2 3 2 3
CO3 3 2 1
CO4 3 2 1
CO5 3 2 1
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDL21 MECHANISM SYNTHESIS LABORATORY
L T P Credit
0 0 2 1
Preamble The aim of this course is to design, synthesis and simulate the various possible mechanisms
using analysis tools.
Prerequisites Engineering mechanics, kinematics and dynamics of links, Strength of materials, Modeling
skill, Technical drawing reading skill, Knowledge in modeling and analysis software.
List of Exercises / Experiments:
1. Static force analysis of simple mechanisms using ANSYS.
2. Static force analysis of plane complex mechanism using ANSYS.
3. Kinematic analysis of slider crank using ADAMS.
4. Kinematic analysis of four bar mechanism using ADAMS.
5. Kinematic analysis of one degree of freedom of pendulum using ADAMS.
6. Kinematic Analysis of the press mechanism using ADAMS.
7. Kinematic Analysis of lift mechanism using ADAMS.
8. Kinematic Analysis of the Atkinson mechanism using ADAMS.
Total: 30
REFERENCES / MANUALS / SOFTWARES:
1. Norton R.L., “Design of Machinery”, 5th Edition, Tata McGrawHill, New Delhi, 2011.
2. www.mscsoftware.com/product/adams
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: analyze the static force distribution in simple and complex mechanism Evaluating (K5),
Manipulation (S2)
CO2: analyze the kinematics parameters in simple and complex mechanisms for Evaluating (K5),
improving the output motions Manipulation (S2)
CO3: analyze the velocity and acceleration of simple and complex mechanisms Analyzing (K4),
Manipulation (S2)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 2 3
CO2 3 2 3
CO3 3 2 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18CCE02 SAFETY IN ENGINEERING INDUSTRY
(Common to CADCAM, Engineering Design & Mechatronics branches)
L T P Credit
3 0 0 3
Preamble The course deals with the study on hazards involved in performing several machining
operations, safety precautions and guidelines to be followed while handling machines and
industrial equipments utilizing safety devices for specified operations and types of guarding
systems in machines for safe operation.
Prerequisites Manufacturing Technology, Material Removal Processes, Thermal Engineering.
UNIT – I 9
Safety in Metal Working Machinery and Wood Working Machines: General safety rules, principles,
maintenance, Inspections of turning machines, boring machines, milling machine, planning machine and
grinding machines, CNC machines, Wood working machinery, types, safety principles, electrical guards,
work area, material handling, inspection, standards and codes- saws, types, hazards.
UNIT – II 9
Principles of Machine Guarding: Guarding during maintenance, Zero Mechanical State (ZMS), Definition,
Policy for ZMS – guarding of hazards - point of operation protective devices, machine guarding, types, fixed
guard, interlock guard, automatic guard, trip guard, electron eye, positional control guard, fixed guard
fencing- guard construction- guard opening. Selection and suitability: lathe-drilling-boring-milling-grinding-
shaping-sawing-shearing-presses- forgehammer – flywheels - shafts couplings-gears-sprockets wheels and
chains- pulleys and belts-authorized entry to hazardous installations-benefits of good guarding systems.
UNIT – III 9
Safety in Welding and Gas Cutting: Gas welding and oxygen cutting, resistances welding, arc welding and
cutting, common hazards, personal protective equipment, training, safety precautions in brazing, soldering
and metalizing – explosive welding, selection, care and maintenance of the associated equipment and
instruments – safety in generation, distribution and handling of industrial gases - colour coding – flashback
arrestor – leak detection - pipe line safety - storage and handling of gas cylinders.
UNIT – IV 9
Safety in Cold Forming and Hot Working of Metals: Cold working, power presses, point of operation safe
guarding, auxiliary mechanisms, feeding and cutting mechanism, hand or foot-operated presses, power press
electric controls, power press set up and die removal, inspection and maintenance-metal sheers-press brakes.
Hot working safety in forging, hot rolling mill operation, safe guards in hot rolling mills – hot bending of
pipes , hazards and control measures. Safety in gas furnace operation, cupola, crucibles, ovens, foundry health
hazards, work environment, material handling in foundries, foundry production cleaning and finishing
foundry processes.
UNIT – V 9
Safety in Finishing, Inspection and Testing: Heat treatment operations, electro plating, paint shops, sand
and shot lasting, safety in inspection and testing, dynamic balancing, hydro testing, valves, boiler drums and
headers, pressure vessels, air leak test, steam testing, safety in radiography, personal monitoring devices,
radiation hazards, engineering and administrative controls, Indian Boilers Regulation. Health and welfare
measures in engineering industry-pollution control in engineering industry- industrial waste disposal.
Total: 45
REFERENCES:
1. John V. Grimaldi and Rollin H. Simonds, “Safety Management”, 5th Edition, All India Travelers Book
Seller, New Delhi, 1991.
2. Krishnan N.V., “Safety Management in Industry”, Jaico Publishers, 1996.
3. Jane Blunt, Nigel C. Balchin, “Health and Safety in Welding and Allied Processes”, 5th Edition,
Woodhead Publishing Ltd., U.K., 2002.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: work safely in metal and wood working machines Applying (K3)
CO2: identify proper guarding for different applications Analyzing (K4)
CO3: work safely in welding and allied process Analyzing (K4)
CO4: work safely in cold and hot working metals Applying (K3)
CO5: handle safely testing and inspection instruments Analyzing (K4)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1: 2
CO2: 3
CO3: 2
CO4: 2
CO5: 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18CCE04 DESIGN FOR MANUFACTURE AND ASSEMBLY
(Common to CADCAM & Engineering Design branches)
L T P Credit
3 0 0 3
Preamble Products cannot be manufactured directly from the basic design by a manufacturing process,
So the design is to be modified as manufacture and assembly oriented. This knowledge is
necessary to get a defect free product.
Prerequisites Machine drawing, Manufacturing Technology.
UNIT – I 9
DFMA Guidelines and Geometric Tolerance: General design principles for manufacturability - Design for
assembly - strength and mechanical factors - Geometric tolerances – Worst case method - Assembly limits –
Design and Manufacturing Datum – Conversion of design datum into manufacturing datum -Tolerance
stacks- Process capability.

UNIT – II 9
Form Design: Principal materials - Selection of materials and processes - Mechanisms selection - Possible
solutions - Evaluation method - Influence of materials on form design - form design of grey iron, malleable
iron, steel and aluminium castings, welded members and forgings.

UNIT – III 9
Machining Considerations: Design features to facilitate machining – Single point and multipoint cutting
tools - Design for turning operation- Design for machining round holes – Design for Parts produced by
milling, planning, shaping and slotting- Reduction of machined area- Simplification by separation -
Simplification by amalgamation - Design for machinability - Design for economy - Design for clampability -
Design for accessibility.

UNIT – IV 9
Casting Considerations: Redesign of castings based on Parting line considerations - Minimizing core
requirements, machined holes – Design rules for sand castings – Investment casting: Introduction, Design
consideration of Investment casting -The die casting cycle, Determination of number of cavities and
appropriate machine size in die casting- Identification of uneconomical design - Modifying the design -
Computer applications in DFMA.

UNIT – V 9
Design for the Environment: Environmental objectives – Basic DFE methods – Lifecycle assessment –
AT&T‟s environmentally responsible product assessment - Weighted sum assessment method – Techniques
to reduce environmental impact – Design to minimize material usage – Design for recyclability – Design for
remanufacture – Design for energy efficiency – Design to regulations and standards.
Total: 45
REFERENCES:
1. Boothroyd G., “Product Design for Manufacture and Assembly”, 3rd Edition, New York, CRC Press,
London, 2013.
2. Peck Harry, “Design For Manufacture”, Pitman Publications, London 1983.
3. Otto Kevien and Wood Kristin, “Product Design”, 1st Edition, Pearson Publication, New Delhi, 2004.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: analyze the given component and identify the suitable geometrical tolerances Analyzing (K4)
for manufacturing oriented design
CO2: propose design guidelines for form design of castings, welded members and Applying (K3)
forgings
CO3: suggest suitable design modifications to facilitate machining of components Applying (K3)
CO4: identify uneconomical design and modify component design for sand and die Analyzing (K4)
castings
CO5: perform the lifecycle assessment for a component to achieve eco-friendly Applying (K3)
design
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 1 3
CO2 1 1 3
CO3 1 1 3
CO4 1 1 3
CO5 2 1 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18MTE01 FLUID POWER SYSTEM DESIGN
(Common to Mechatronics, Engineering Design & CADCAM branches)
L T P Credit
3 0 2 4
Preamble This course deals with the design of a system which generate, control and transmission of
power using pressurized fluids.
Prerequisites Nil
UNIT – I 9
Fundamentals and Power Source of Hydraulic System: Basics, Types and structure of fluid power systems
– Pascal‟s Law and its application –Fluid properties – Losses in pipes, valves and fittings – Advantages and
applications of Fluid power systems. Fluid power symbols – Hydraulic pumps: Gear, Vane and Piston pumps,
Pump Performance, Characteristics and Selection - Sizing of hydraulic pumps.

UNIT – II 9
Control Components of Hydraulic System: Direction control valves: Three-way valve, Four way valve,
Check valve and shuttle valve – Actuation mechanism of DCV – Pressure control valves: Pressure relief,
Pressure Reducing, Counter balance, Sequencing and Unloading Valves – Flow control valves and its types –
Proportional Valves – Servo valves and its types.

UNIT – III 9
Fundamentals of Pneumatic System: Perfect Gas laws – Compressors: piston, screw and vane compressor –
Fluid conditioning Elements: Filter, Regulator and Lubricator unit, Pneumatic silencers, After coolers, Air
dryers – Air control valves – Fluid power actuators: Linear and Rotary actuators – types – Cushioning
mechanism in cylinders – Sizing of Actuators.

UNIT – IV 9
Fluid Power Circuit Design: Circuit design methods: Cascade method, Step counter method and KV Map
method (two / three-cylinder circuits) – Basic pneumatic circuits – Electrical components and electrical
controls for Fluid power circuits – Introduction to Fluid logic devices and applications – Accumulator: Types
and application circuits – Pressure intensifier circuits – PLC applications in Fluid power circuit.

UNIT – V 9
Industrial Circuits and Maintenance: Industrial circuits: Speed control circuits – Regenerative cylinder
circuits – Pump unloading circuit – Double pump circuit – Counter balance valve circuit – Hydraulic cylinder
sequencing circuit – Automatic cylinder reciprocating circuit – Cylinder synchronizing circuits – Fail safe
circuits - Sealing devices: Types and materials – Installation, Maintenance and trouble shooting of Fluid
Power systems.

List of Experiments:
1. Design and testing of Electro-hydraulic circuit with pressure sequence valve
2. Design of hydraulic circuit for speed control of hydraulic motor and cylinder
3. Circuits with logic controls – AND valve and OR valve
4. Sequential Circuit with pneumatic control without pneumatic timers
5. Sequential Circuit with pneumatic control with pneumatic timers
6. Cylinder synchronizing circuits
 7. Circuits with multiple cylinder sequence – Electrical control
8. Circuit with rod less cylinder – Electrical control
9. Proportional and Servo control of Pressure and Flow in hydraulic Circuits
10. Simulation and analysis of fluid power circuits using fluid power simulation software
Lecture: 45, Practical: 30, Total: 75
REFERENCES / MANUALS / SOFTWARES:
1. Esposito Anthony, “Fluid Power with Applications”, 7th Edition, Pearson Education Ltd., New York,
2013.
2. Majumdar S.R., “Pneumatic Systems – Principles and Maintenance”, 1st Edition, McGraw-Hill, New
Delhi, 2017.
3. Majumdar S.R., “Oil Hydraulic Systems – Principles and Maintenance”, 28th Edition, McGraw-Hill,
New Delhi, 2017.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: identify the fluid power components, their symbols and functions Applying (K3)
CO2: select the required fluid power control components for a given application Applying (K3)
CO3: apply the pneumatic technology to design a system with low cost automation Analyzing (K4)
CO4: design and develop a fluid power circuit with different methodologies for an Creating (K6)
industrial environment
CO5: design and analyze the fluid power circuit for a given application using Creating (K6)
simulation software
CO6: identify the fluid power components and their symbols used in industry Applying (K3),
Manipulation (S2)
CO7: design, construct and test fluid power circuits with pneumatic, electrical, PLC Creating (K6),
and logic control for low cost automation Precision (S3)
CO8: develop and simulate fluid power circuit using simulation software for Creating (K6),
industrial application Precision (S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 3
CO2 3 2 3
CO3 3 2 3
CO4 3 2 3
CO5 3 2 3
CO6 3 3 3
CO7 3 3 3
CO8 3 3 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE01 APPLIED FINITE ELEMENT ANALYSIS
L T P Credit
3 1 0 4
Preamble To familiarize the advanced concepts in finite element analysis and to understand the
principles involved in solving non-Linear and dynamic problems using finite element
approach.
Prerequisites Finite Element Method
UNIT – I 9
Bending of Plates and Shells: Review of Elasticity Equations – Bending of Plates and Shells – Finite
Element Formulation of Plate and Shell Elements - Conforming and Non-Conforming Elements – C0 and C1
Continuity Elements – Application and Examples.

UNIT – II 9
Non-Linear Problems: Introduction – Iterative Techniques – Material Non-linearity – Elasto Plasticity –
Plasticity – Visco Plasticity – Geometric Non linearity – Large displacement formulation – Application in
Metal Forming Process and Contact Problems.

UNIT – III 9
Dynamic Problems: Direct Formulation – Free, Transient and Forced Response – Solution Procedures –
Subspace Iterative Technique – Houbolt, Wilson, Newmark – Methods – Examples.

UNIT – IV 9
Fluid Mechanics and Heat Transfer Analysis: Governing Equations of Fluid Mechanics – Inviscid and
Incompressible Flow – Potential Formulations – Slow Non-Newtonian Flow – Metal and Polymer Forming –
Navier Stokes Equation – Steady and Transient Solution.

UNIT – V 9
Error Estimates and Adaptive Refinement: Error norms and Convergence rates – h-Refinement with
Adaptivity – Adaptive Refinement Techniques.
Lecture:45, Tutorial:15, Total: 60
REFERENCES:
1. Bathe K.J., “Finite Element Procedures”, Prentice Hall, New Jersey, 2006.
2. Cook, Robert Davis et al, “Concepts and Applications of Finite Element Analysis”, 4th Edition, Wiley,
John & Sons, 2007.
3. Ramamurthy G., “Applied Finite Element Analysis”, 2nd Edition, I K International Publishing House,
2010.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: formulate and analyse the finite element equation using plate and shell elements Applying (K3)
for various applications
CO2: analyze the behaviour of non-linear materials Analyzing (K4)
CO3: solve and compute the responses under dynamics conditions Analyzing (K4)
CO4: calculate the fluid flow phenomena of various applications Analyzing (K4)
CO5: estimate the error and remesh the given structure for reducing the discretization Applying (K3)
error
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 3
CO2 1 2
CO3 1 2
CO4 1 2
CO5 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE02 MECHANICAL BEHAVIOUR OF MATERIALS
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 0 0 3
Preamble This course provides the necessary knowledge of behaviour under loads which is needed in
manufacture and design.
Prerequisites Fundamentals of material sciences, Fundamental of physical properties of the materials, Basic
type of metal and non-metallic materials
UNIT – I 9
Elasticity of the Materials: Analysis of stress-definition and notation of stress - equation of equilibrium -
description of stress at a point- principal stresses - two and three dimensional Mohr‟s circles diagram.
Boundary condition in terms of surface forces. Analysis of stress-strain components- description of strain at a
point - compatibility equations of elasticity: Generalized Hooke‟s law-formulations of elastic problems - two
and three dimensional Mohr‟s circles diagram - strain energy.

UNIT – II 9
Plane Stress and Plane Strain Problems: The governing differential equations - bending of narrow
cantilever beam of rectangular cross section under an end load - General equations in cylindrical co-ordinates
– effect of small circular holes in strained plates-stress concentration

UNIT – III 9
Elements of the Theory of Plasticity: Introduction - flow curves-tensile test - true stress/true strain-yield
criteria for ductile metals- plastic stress-strain relations. Creep definition-creep tests and properties of creep.
Theories of failure.

UNIT – IV 9
Fracture: Overview of problem of fracture and fatigue in structures-stress analysis for members with cracks-
stress intensity equations- Relationship between stress intensity factor and fracture toughness. Experimental
determination -KIC and Kc values-effect of temperature, loading rate and plate thickness on fracture
toughness.

UNIT – V 9
Fracture Mechanics Design: Fatigue crack initiation- fatigue crack propagation under constant load and
variable load - fatigue damage tolerance, Elastic - plastic fracture mechanics.
Total: 45
REFERENCES:
1. George E. Dieter, “Mechanical Metallurgy”, 3rd Edition, McGraw Hill Education (India) Pvt. Ltd., 2013.
2. Wang C.T., “Applied Elasticity”, McGraw-Hill, New York, 1953.
3. Barsoom M. John and Rolte T. Stanley, “Fracture and Fatigue Control in Structures”, Prentice-Hall, New
Jersey, 1987.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: understand the elastic behaviours of the materials. Understanding (K2)
CO2: analyze the problems of plane stress and strain conditions. Analyzing (K4)
CO3: understand the plastic behaviours of the materials. Understanding (K2)
CO4: implement the various fracture stress analysis under various conditions. Analyzing (K4)
CO5: implement the fracture mechanics and the design under various conditions Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2
CO2 3 3
CO3 3 2 2
CO4 3 2 2
CO5 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDE03 EXPERIMENTAL STRESS ANALYSIS
L T P Credit
3 0 2 4
Preamble The course introduces the physical principle used by various experimental techniques and
also provides a guideline to select an experimental technique for a given application. It also
explore two-dimensional photo elasticity, the frozen stress method and surface coating
techniques, structural model analysis, special instruments for dynamic stress analysis and
analogue methods for dealing with stress problems.
Prerequisites Stress and strain principles, Metal coating techniques, Metrology and measurement
techniques
UNIT – I 9
Strain Gauges and Circuits: Choice of experimental methods –standards and accuracy of measurements –
principles of modal analysis- P1 Theorem direct and indirect models. Mechanical, optical and acoustic and
pneumatic strain gauges – Electrical strain gauges – gauge factor types of Resistance gauges - gauge
materials - backing materials adhesives – protective coatings – semiconductor gauges. Introduction
Wheatstone bridge– constant – current resistance bridge balancing Reference Bridge –Potentiometer circuit –
temperature compensation effects of lead wires.

UNIT – II 9
Strain Analysis Methods: Introduction – Two - element rectangular rosette- three- element rectangular
rosette – Three - Element Delta rosette – Four -Element rectangular rosette and Tee Delta rosette –
Correction for transverse strain effects, Stress gauge, Plane shear gauge, Stress intensity factor gauge.

UNIT – III 9
Brittle Coating Method Bi-Refringent Coating Techniques: Introduction –relation between the state of
stress in coating and that on model –Isostatics and Isoentacties - Types of brittle coating materials relative
merits of stress – coat and all - temp coatings - crack detection Techniques –variables influencing accuracy of
brittle coating application-model – surface preparation and application of coating calibration of brittle
coating materials - brittle coatings technique applied to a specific Problem. Reflection plariscope - sensitivity
of the method principle stress – separation - comparison of brittle coating and bi
refringent coating techniques.

UNIT – IV 9
Photo Elasticity: Background optics - plane and circular polarization –stress optic law photo elastic materials
- casting and Modeling techniques – calibration methods -Isoclinic, Isochromatic and stress trajectories -
stress separation Methods, Fringe sharpening-stress freezing-three dimensional analysis from models slicing
–axisymmetric Stress –torsion problem Plane and spherical waves –coherence.

UNIT – V 9
Morie Methods: Moire fringes produced by mechanical interference. Geometrical approach, Displacement
field approach to Moire fringe analysis, out of plane displacement measurements, Out of plane slope
measurements. Applications and advantages. Holography and Thermography.

List of Exercises / Experiments :

1. Application of strain gauge techniques: Lecture on strain gauge based methods, Cantilever beam and
Portal frame experiments.
2. Application of Strain Gauge techniques: experiment on combined bending and torsion.
3. Applications of photo elasticity: demonstration of photo elastic techniques.
4. Applications of photo elasticity: Calibration of the photo elastic constant, Determination of the stress
field in a beam under bending.
 5. Applications of Digital Image Correlation: Demonstration of DIC techniques, determination of strain
fields in the gauge section of a polymeric dog-bone specimen under tension.
6. Applications of DIC: Determination of thermo elastic stress and strain fields using DIC.
7. Torsion on Hollow shafts.
Lecture:45, Practical:30, Total: 75
REFERENCES:
1. Srinath L.S., Raghavan M.R., Lingaiah K., Gargesa G., Pant B., and Ramachandra K., “Experimental
Stress Analysis”, Tata McGraw Hill, 1984.
2. Dally J.W. and Riley W.F., “Experimental Stress Analysis”, 3rd Edition, McGraw-Hill, 1991.
3. Sadhu Singh, “Experimental Stress Analysis”, Khanna Publishers, 2009.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: handle to measure strain by different methods for various applications Applying (K3)
CO2: conduct the strain analysis of different systems Applying (K3)
CO3: identify, calibrate and recommend the different coating techniques Analyzing (K4)
CO4: measure the Stress trajectories and stress separation using photo elasticity Applying (K3)
CO5: conduct the different experiment to measure the thermo elastic stress Applying (K3)
CO6: measure the strain on various applications Applying (K3),
Precision (S3)
CO7: measure and calibrate the photoelasticity Applying (K3),
Precision (S3)
CO8: analyze the thermoelastic stress and digital image correlation Applying (K3),
Precision (S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 1 2
CO2 3 2 1
CO3 2 1 3
CO4 3 3 3
CO5 3 3 3
CO6 3 3 3
CO7 3 3 3
CO8 3 3 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE04 FRACTURE MECHANICS
L T P Credit
3 0 0 3
Preamble Fracture mechanics makes it possible to determine whether a crack of given length in a
material of known fracture toughness is safe or not.
Prerequisites Strength of materials
UNIT – I 9
Elements of Solid Mechanics: The geometry of stress and strain, elastic deformation, plastic and elasto-
plastic deformation - limit analysis. Theory of Elasticity- Stress – Strain relations, equilibrium equations,
compatibility, stress functions.

UNIT – II 9
Stationary Crack under Static Loading: Two dimensional elastic fields – Analytical solutions yielding near
a crack front – Irwin‟s approximation - plastic zone size – Dugdaale model – J integral and its relation to
crack opening displacement.

UNIT – III 9
Energy Balance and Crack Growth: Griffith analysis – Linear Fracture Mechanics-Crack Opening
displacement – Dynamic energy balance – crack arrest.

UNIT – IV 9
Fatigue Crack Growth Curve: Empirical relation describing crack growth by fatigue – Life calculations
for a given load amplitude – effects of changing the load spectrum – Effects of calculations for a given
load amplitude –effects of changing Environment.

UNIT – V 9
Elements of Applied Fracture Mechanics: Examples of crack-growth Analysis for cyclic loading - leak
before break – crack Initiation under large scale yielding – Thickness as a Design parameter – crack
instability in Thermal or Residual – stress fields.
Total: 45
REFERENCES:
1. George E. Dieter, “Mechanical Metallurgy”, 3rd Edition, McGraw Hill Education (India) Pvt. Ltd., 2013.
2. Hellan Kare, “Introduction of Fracture Mechanics”, Tata McGraw-Hill Book Company, New Delhi,
1985.
3. Prashant Kumar, “Elements of Fracture Mechanics”, McGraw Hill Education (India) Pvt. Ltd., New
Delhi, 2009.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: know the behaviour of material under load Analyzing (K4)
CO2: know the linear fracture mechanics and crack propagation Analyzing (K4)
CO3: know on fatigue crack growth under the various types of loads Evaluating (K5)
CO4: apply fracture mechanics for the design of components Applying (K3)
CO5: know the analysis of crack growth with large scale yielding Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 3
CO2 3
CO3 3
CO4 3
CO5 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDE05 DESIGNING WITH NEWER MATERIALS
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 0 0 3
Preamble The course deals with the study on structure – property relationship of non metals,
processing techniques involved in fabrication of components and related applications.
Prerequisites Introduction to material science and engineering
UNIT – I 9
Modern Materials in Design and Plastics: Modern materials in design plastics composites and smart
materials Polymers - classification - Thermoplastics and thermosetting plastics –structure-property
relationship- Thermoforming processes - compression and transfer molding - injection molding - extrusion -
blow molding - calendaring - lamination and pultrusion. Design consideration in manufacturing of plastic
components

UNIT – II 9
Rubber: Rubber - additives - applications. Stages in raw rubber and latex rubber technology-structure-
property relationship -Processing of rubbers –Manufacturing techniques - tyres - belts - hoses - foot wears -
cellular products - cables. Manufacture of latex based products

UNIT – III 9
Glass: Glass - characteristics - application - glass making - Glass forming machines - hollow waresflat
glasses, fiberglass, bulbs, bottles, heat absorbing glasses, amber glass and their manufacturing methods,
general plant layouts for manufacture of different types of glasses

UNIT – IV 9
Ceramics: Ceramics - classification - traditional ceramics - structural ceramics - fine ceramics - bioceramics
- ceramic super conductors. Ceramic processing techniques - hot pressing - hot isostatic pressing (HIP) -
Sintering - injection molding - slip casting - tape casting - gel casting – extrusion

UNIT – V 9
Composites: Composites - requirements of reinforcement and matrix - Manufacturing of composites -casting
- solid state diffusion - cladding – Hot Isostaic Pressing - liquid metal infiltration - liquid phase sintering -
preparation of molding compounds and prepregs - hand layup method - autoclave method - filament winding
method – functionally graded materials-features-processing methods-applications
Total: 45
REFERENCES:
1. Brydson J. A. and Newnes-Butterwarths, “Plastic Materials”, 8th Edition, London, 2016.
2. Barsoum M.W., “Fundamentals of Ceramics”, 2nd Edition, McGraw-Hill Co. Inc., 2002.
3. George Lubin, “Handbook of Composites”, 1st Edition, Springer, 1982.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: demonstrate the manufacturing and design aspects of plastics Applying (K3)
CO2: present processing properties and applications of rubber products Applying (K3)
CO3: demonstrate processing and applications of glasses Applying (K3)
CO4: demonstrate processing and applications of ceramics Analyzing (K4)
CO5: demonstrate processing and applications of composites Analyzing (K4)
Mapping of COs with POs
COs/Pos PO1 PO2 PO3
CO1 3 1 3
CO2 3 1 3
CO3 2 1 2
CO4 3 1 3
CO5 3 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT –Bloom‟s Taxonomy
 18EDE06 TRIBOLOGY IN DESIGN
L T P Credit
3 0 0 3
Preamble This course will familiarize the fundamental concepts of friction wear and lubrications.
Surface effects in tribology, bearing design and contact mechanics will be the key aspects of
this course which will improve the functionality and life of the components.
Prerequisites Nil
UNIT – I 9
Introduction to Surfaces and Friction: Topography of surfaces – Surface features – Experimental
determinations of surface structures – Chemical analysis of surfaces – Surface effects in Tribology – Analysis
of surface roughness – Surface topography measurements. Surface treatments, Surface modifications and
Surface coating. Friction – Mechanism of friction, Equations and models of friction, Friction measurements,
Friction properties of metallic and non metallic materials, Friction in extreme conditions.

UNIT – II 9
Fundamentals of Wear and Lubrication: Wear – Types, Mechanism, Mapping, Measurements, Wear
resistance materials – Lubricants – selection criteria – lubrication regimes. Hydrodynamic, Elasto and plasto
hydrodynamic lubrication, Basic equations, Reynold‟s equation, Boundary lubrication, Boundary lubricating
films and its properties.

UNIT – III 9
Design of Hydrodynamic Bearings: Dynamic analysis of hydrodynamic bearing performance, thrust and
journal bearings– full, partial, fixed and pivoted – mass flow rate, friction, power loss, heat and temperature
difference, dynamic loads, oil film thickness, stiffness of squeeze film - problems.

UNIT – IV 9
Hydrostatic and Rolling Element Bearings: Hydrostatic lubrication -hydrostatic bearing design. Slider
bearings – Self acting finite bearings, Failure modes, Materials for rolling element bearings – Types, Bearing
geometry and kinematics, load ratings and life prediction.

UNIT – V 9
Contact Mechanics and Tribo Measurements: Contact mechanics, Analysis of contacts, Elastic plastic
contact of frictionless solids, problems. Bearing torque calculation, temperature analysis, endurance testing
and failure analysis, bearing performance measurements, bearing vibration measurements
Total: 45
REFERENCES:
1. Bharat Bhushan, “Principles and Applications of Tribology”, 2nd Edition, John Wiley & Sons, New
York, 2013.
2. Williams J.A., “Engineering Tribology”, Oxford University Press, 2005.
3. Sahoo P., “Engineering Tribology”, PHI Learning, India, 2013.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: comprehend the surface effects in tribology Applying (K3)
CO2: apply the basic concepts of friction, wear and lubrication in industrial Evaluating (K5)
components
CO3: design the hydrodynamic bearings with realistic constraints Analyzing (K4)
CO4: design the hydrostatic bearings with appropriate assumptions and basics about Analyzing (K4)
rolling element bearings
CO5: apply the principles of tribo measurement techniques and contact mechanics in Evaluating (K5)
industrial applications
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 1 2
CO2 2 3
CO3 2
CO4 2
CO5 1 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE07 ADVANCED TOOL DESIGN
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 0 0 3
Preamble This course provides concepts and techniques for designing the elements of tool engineering
and appropriate materials. Also, explore the important of press tools, jigs and fixtures and tool
maintenance.
Prerequisites Manufacturing Technology, Design for manufacture and assembly
UNIT – I 9
Tool Design Methods: Introduction – The Design Procedure – Statement of the problem – The Need
Analysis – Research and Ideation – Tentative Design Solutions – The Finished Design – Drafting and Design
Techniques in Tooling drawings – Screws and Dowels – Hole location – Jig-boring practice – Installation of
Drill Bushings – Punch and Die Manufacture – Electro-discharge machining – Electro-discharge machining
for cavity.

UNIT – II 9
Tooling Materials: Properties of Materials – Ferrous Tooling Materials – Tool steels – Cast Iron – Mild, or
low-carbon Steel – Nonmetallic Tooling Materials – Nonferrous Tooling Materials – Metal cutting Tools –
Single-point cutting tools – Milling cutters – Drills and Drilling – Reamer classification – Taps – Tap
classification- the selection of carbide cutting tools – Determining the insert thickness for carbide tools.

UNIT – III 9
Design of Drill Jigs and Fixtures: Introduction – Fixed Gages – Gage Tolerances – The selection of material
for Gages – Indicating Gages – Automatic gages – Principles of location – Locating methods and devices –
Principles of clamping – Drill jigs – Chip formation in drilling – General considerations in the design of drill
jigs – Drill bushings – Methods of construction – Drill jigs and modern manufacturing. Fixtures and
economics – Types of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures –
Lathe Fixtures – Grinding Fixtures.

UNIT – IV 9
Dies and Tool Design: Types of Die construction – Die-design fundamentals – Blanking and Piercing die
construction – Pilots – Strippers and pressure pads- Presswork materials – Strip layout – Short-run tooling for
Piercing – Bending dies – Forming dies – Drawing operations

UNIT – V 9
Numerically Controlled Machine: The need for numerical control – A basic explanation of numeric control
– Numerical control systems in use today – Fixture design for numerically controlled machine tools – Cutting
tools for numerical control – Tool holding methods for numerical control – Automatic tool changers and tool
positioners – Tool presetting – Introduction – General explanation of the brown and sharp machine – tooling
for Automatic screw machines
Total: 45
REFERENCES:
1. Donaldson Cyrll, LeCain H. George, Goold V.C., “Tool Design”, 3rd Edition, Tata McGraw-Hill
Publishing Company Ltd., New Delhi, 2002.
2. Society of Manufacturing Engineers, “Manufacturing Engineers Handbook”, 1998.
3. Mikell P. Groover, “Fundamentals of Modern Manufacturing”, John Wiley & Sons, Singapore, 2004.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: classify the concepts and working principles of latest developments in tool Applying (K3)
design
CO2: categorize the tooling materials Analyzing (K4)
CO3: summarize the design and development of drilling jigs and fixtures Evaluating (K5)
CO4: decide on the selection of dies for press working Evaluating (K5)
CO5: recommend tool holding methods for A/C machines Evaluating (K5)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2
CO2 3 2
CO3 3 3
CO4 3 3
CO5 3 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE08 DESIGN OF MATERIAL HANDLING EQUIPMENT
(Common to Engineering Design & CADCAM branches)
(Use of approved data book is permitted)
L T P Credit
3 0 0 3
Preamble Most of accidents occurring in industries due to improper design of material handling
equipments. In order to avoid this, the design engineer should be familiar with principle and
design concepts in material handling equipments.
Prerequisites Fundamentals of Material Handling Equipment
Knowledge on Machine Element and Transmission System
UNIT – I 9
Flexible Hoisting Appliances: Type, selection and applications of material handling equipment‟s, choice of
material handling equipment – hoisting equipment – components and theory of hoisting equipment – chain
and ropes – selection of ropes, pulleys, pulley systems, sprockets and drums.

UNIT – II 9
Load Handling Equipments and Brakes: Forged standard hooks – forged Ram shorn hooks – solid
triangular eye hooks – crane grabs, electric lifting magnetic – grabbing attachments for loose materials,
arresting gear – brakes: shoe, band and cone types – elements of shoe brakes – thermal calculation in shoe
brakes.

UNIT – III 9
Surface and Overhead Transportation Equipment: Hand operated trucks – powered trucks – tractors –
electronically controlled tractors - hand truck on rails – industrial railroad equipment‟s: locomotives -
winches – capstans – turntables – monorail conveyors –pipe rail systems – flat bar monorails. Rail travelling
mechanism, cantilever and monorail cranes, cogwheel drive, Monocable tramways- reversible tramways.

UNIT – IV 9
Elevating Equipment: Continuous-motion vertical conveyors – reciprocating-motion vertical conveyors –
stackers – work levelers and tail gates – industrial lifts – passenger lifts – freight elevators – mast type
elevators – vertical skip hoist elevators, bucket elevators: design, loading and bucket arrangements.

UNIT – V 9
Conveying Equipment: Belt conveyors - chain conveyors – apron conveyors – escalators – flight conveyors
– roller conveyors - oscillating conveyors. Design of belt conveyors, screw conveyors and pneumatic
conveyors.
Total: 45
REFERENCES:
1. Rudenko N., “Materials Handling Equipment”, 2nd Edition, MIR Publishers, Moscow, 1970.
2. Spivakovsky A.O. and Dyachkov V.K., “Conveying Machines”, Volume I & II, MIR Publishers,
Moscow, 1985.
3. Lingaiah K., “Machine Design Data Book”, 2nd Edition, McGraw Hill, New York, 2003.
4. Chowdary R.B. and Tagore G.R.N., “Materials Handling Equipment”, Khanna Publishers, New Delhi,
2003.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: understand the basic concepts of flexible hoisting equipment Applying (K3)
CO2: demonstrate the basic concepts and design the braking system for load handling Applying (K3)
equipment
CO3: solve the problems in surface and overhead transportation equipment Analyzing (K4)
CO4: solve the problems and understanding the basic of elevators Analyzing (K4)
CO5: recognize the concepts and solve the problems of conveying equipment Analyzing (K4)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 1 3
CO2 2 1 3
CO3 3 1 3
CO4 3 1 2
CO5 3 1 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18CCE05 PRODUCT DATA MANAGEMENT
(Common to CAD/CAM and Engineering Design branches)
L T P Credit
3 0 0 3
Preamble This course will help the students to capture and maintain detailed information on products
through its development and the whole lifecycle of the product. It have the advantages of
Track and manage all changes to product related data, spend less time organizing and tracking
design data and improve productivity through reuse of product design data.
Prerequisites Knowledge in bill of materials, Knowledge on product life cycle.
UNIT – I 9
Description of PDM: Definition, Basic functionality, Typology of PDM functions. Information architecture:
Document management, creation and viewing of documents, creating parts, versions and version control of
parts and documents. System architecture: Client server system in PDM. Trends in PDM, Collaborative
Product Development, Case studies.

UNIT – II 9
Configuration Management: Base lines, meta data, Configuration management: CM function, CM ladder,
interchangeability. Structuring the Bill of Material, product structure, Engineering structure, Manufacturing
Structure. Case studies

UNIT – III Change Management 9

Change issue, change requests: production problem, origination of change, change request, request process,
concept of Engineering change order. Change Cost: Costing a change, Design and Development Cost,
Manufacturing and Field Costs, Materials and Parts Costs, Cost policy, Charge Back of Costs. Case studies.

UNIT – IV 9
Change Control and Work Flow: Types of change, Class of change, software changes, Revision drafting,
change impacts, customer review and approval. Projects and Roles: life cycle of a product, life cycle
management. Work flows - creation of work flow templates, life cycle, work flow integration. Case studies.

UNIT – V 9
Configurators and Variants: Configurators: Product configurator, sales configurator, comparison between
product configurator and sales configuration, Types of configurator solutions, Product configurator engine.
Variant configuration. Case studies.
Total: 45
REFERENCES:
1. IvicaCrnkovic, Ulf Asklund, AnnitaPersson Dahlqvist, “Implementing and Integrating Product Data
Management and Software Configuration Management”, Artech House, USA, 2003.
2. Frank B. Watts, “Engineering Documentation Control Handbook – Configuration Management”, 4th
Edition, William Andrew, Norwich, NY USA, 2011.
3. AnttiSaaksvuori, AnselmiImmonen, “Product Lifecycle Management”, 3rd Edition, Springer, New York,
2008.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: summarize the concept of PDM Understanding (K2)
CO2: develop a configuration management in a PLM environment Applying (K3)
CO3: classify the various workflows and roles in a project Analyzing (K4)
CO4: identify the product life cycle in change management and its issues Applying (K3)
CO5: make use of different configurators for product selection Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 1 2 1
CO2 3 3 3
CO3 2 3 2
CO4 2 3 2
CO5 2 1 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18CCE06 MODELING AND ANALYSIS OF MANUFACTURING SYSTEMS
(Common to CADCAM, Engineering Design & Mechatronics branches)
L T P Credit
3 0 0 3
Preamble This course provides knowledge of modeling and analysis of manufacturing systems which
ensures a very good performance.
Prerequisites Industrial Engineering
UNIT – I 9
Manufacturing Systems and Models: Types and principles of manufacturing systems, types and uses of
manufacturing models, physical models, mathematical models, model uses, model building.

UNIT – II 9
Material Flow Systems: Assembly lines-Reliable serial systems, approaches to line balancing, sequencing
mixed models. Transfer lines and general serial systems-paced lines without buffers, unpaced lines. Shop
scheduling with many products. Flexible manufacturing systems-system components, planning and control.
Group technology-assigning machines to groups, assigning parts to machines. Facility layout-Quadratic
assignments problem approach, graphic theoretic approach.

UNIT – III 9
Supporting Components: Machine setup and operation sequencing-integrated assignment and sequencing.
Material handling systems-conveyor analysis, AGV systems. Warehousing-storage and retrieval systems,
order picking.

UNIT – IV 9
Generic Modeling Approaches: Analytical queuing models, a single workstation, open networks, closed
networks. Empirical simulation models-event models, process models, simulation system, example
manufacturing system

UNIT – V 9
Synchronization Manufacturing and Petri Nets: Synchronization Vs Optimization, defining the structure,
identifying the constraint, exploitation, buffer management. Basic definitions-dynamics of Petri nets,
transformation methods, event graphs, modeling of manufacturing systems
Total: 45
REFERENCES:
1. Ronald G. Askin, and Charles R. Standridge, “Modeling and Analysis of Manufacturing Systems”, John
Wiley & Sons, New York, 1993.
2. Mengchu Zhou, “Modeling, Simulation, and Control of Flexible Manufacturing Systems: A Petri Net
Approach”, World Scientific Publishing Co. Pvt. Ltd., 2000.
3. Jean Marie Proth and XiaolanXie, “Petri Nets: A Tool for Design and Management of Manufacturing
Systems”, John Wiley & Sons, New York, 1996.
4. Brandimarte P. and Villa A., “Modeling Manufacturing Systems”, Springer Verlag, Berlin, 1999.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: select the appropriate type of manufacturing system and model Analyzing (K4)
CO2: know about the assembly line transfer line and FMS Understanding (K2)
CO3: usage of various materials handling systems Applying (K3)
CO4: know the generic modeling systems Understanding (K2)
CO5: use the theory of constraints for manufacturing a component Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2
CO2 3
CO3 2 2
CO4 2 3
CO5 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18CCE08 RELIABILITY ENGINEERING
(Common to CADCAM & Engineering Design branches)
L T P Credit
3 0 0 3
Preamble This course provides advanced topics of reliability measurements, monitoring and
improvement techniques for reliability engineering.
Prerequisites Total Quality Management, Process planning and cost estimation.
UNIT – I 9
Reliability Concept: Reliability definition – Quality and Reliability– Reliability mathematics – Reliability
functions – Hazard rate – Measures of Reliability – Design life –A priori and posterior probabilities –
Mortality of a component – Bath tub curve – Useful life.

UNIT – II 9
Failure Data Analysis: Data collection – Empirical methods: Ungrouped/Grouped, Complete/Censored data
– Time to failure distributions: Exponential, Weibull – Hazard plotting – Goodness of fit tests-problems and
case study.

UNIT – III 9
Reliability Assessment: Different configurations – Redundancy – m/n system – Complex systems: RBD –
Baye„s method – Cut and tie sets – Fault Tree Analysis – Standby system -problems and case study.

UNIT – IV 9
Reliability Monitoring: Life testing methods: Failure terminated – Time terminated – Sequential Testing –
Reliability growth monitoring – Reliability allocation – Software reliability- problems and case study.

UNIT – V 9
Reliability Improvement: Analysis of downtime – Repair time distribution – System MTTR –
Maintainability prediction – Measures of maintainability – System Availability – Replacement theory-
problems and case study.
Total: 45
REFERENCES:
1. Charles E. Ebeling, “An Introduction to Reliability and Maintainability Engineering”, Tata McGraw Hill,
2012.
2. Roy Billington and Ronald N. Allan, “Reliability Evaluation of Engineering Systems”, Springer, 2013.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: discuss the fundamentals of reliability measures Understanding (K2)
CO2: summarize reliability engineering through product life cycle Evaluating (K5)
CO3: analyze the reliability configuration using assessment techniques Analyzing (K4)
CO4: apply and test product using reliability monitoring methods for given case Evaluating (K5)
CO5: examine system downtime and maintainability measures for given case Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 2 3
CO2 2 2 3
CO3 2 2 3
CO4 2 2 3
CO5 2 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18MTC11 COMPUTER NUMERICALLY CONTROLLED MACHINES
(Common to Mechatronics, Engineering Design & CADCAM Branches)
L T P Credit
3 0 2 4
Preamble To impart the fundamental knowledge and programming concepts of CNC machines.
Prerequisites Nil
UNIT – I 9
Construction Features of CNC Machines: Introduction - CNC Machine Building, Drives and Controls: Drive
Mechanism, Spindle Drives, Axes drives, Feed drives, Linear Motors and Actuators, Magnetic Levitation.
Power transmission elements - Spindle bearing – Arrangement and installation - Guide ways – Configuration
and design, friction and anti-friction LM guide ways, Retrofitting.

UNIT – II 9
Control Systems for CNC Machines and CAD/CAM Integration: Interfacing – Monitoring – Diagnostics –
Machine data – Sources of errors - Compensations for Machine accuracy – DNC – Adaptive control CNC
systems. Concepts of High speed Machining and micro machining. Networking - networking techniques, LAN,
components - Graphics standards – Data exchange format, evolution - features of various interfaces GKS, IGES,
DXF, PDES, STEP etc., Process planning, Computer Aided process planning (CAPP) - Variant, generative
Approaches.

UNIT – III 9
CNC Programming: Structure of CNC program, Part Program Terminology Coordinate system, G & M
codes, cutter radius compensation, tool nose radius compensation, tool wear compensation, canned cycles, sub
routines, mirroring features, Manual part programming for CNC turning and machining centre – APT
programming for various machines in FANUC - Computer aided part programming - Post processing.

UNIT – IV 9
Tooling System and Management: Tooling system - Interchangeable tooling system – Preset, Qualified and
semi-qualified tools – Coolant fed tooling system – Modular fixturing – Quick change tooling system –
Automatic head changers – Tooling requirements for Turning and Machining centers – Tool holders – Tool
assemblies – Tool Magazines – ATC Mechanisms – Tool management.

UNIT – V 9
Economics of CNC Operations and Special Purpose CNC Machines: Factors influencing selection of CNC
machines - Cost of operation of CNC machines - Practical aspects of introducing CNC machines - Maintenance
features of CNC machines - Preventive and other maintenance requirements. CNC grinding machines, CNC
bending machines - pipe bending, CNC turret Press, CNC EDM - Wire cut EDM, CNC ECM - Electrochemical
grinding machines.

List of Exercises:
1. Study of G codes and M codes for machining centre and turning centre
2. Programming and machining of given component using HMT VMC 200T
3. Programming and machining of given component using HMT CNC T70
4. Programming and machining of given component using CNC turning centre
5. Programming and simulation of given component using MASTER CAM (Lathe)
Lecture:45, Practical:30, Total: 75
REFERENCES:
1. Michael Fitzpatrick N.E., and Arlington W.A., “Machining and CNC Technology”, 3rd Edition, Mc Graw
Hill Education, 2014.
2. Sehrawat M.S. and Narang J.S., “CNC Machines (Computer Numerical Control)”, Dhanpat Rai and Co.,
Pvt. Ltd., New Delhi, 2014.
3. Alan Overby, “CNC Machining Handbook: Building, Programming and Implementation”, The McGraw-
Hill Companies Inc., 2011.
4. Adithan M. and Pabla B.S., “CNC Machines”, 3rd Edition, New Age International (P) Ltd., 2010.
5. Madison J., “CNC Machining Handbook: Basic theory, Production data and Machining process”,
Industrial Press Inc., 2005.

COURSE OUTCOMES: BT Mapped

On completion of the course, the students will be able to (Highest Level)
CO1: explain the basic components and mechanisms of CNC system Understanding (K2)
CO2: interpret the control system concepts used in CNC machine Understanding (K2)
CO3: formulate part programming for turning and milling processes Creating (K6)
CO4: select proper tooling systems and fixtures for holding the work piece Applying (K3)
CO5: infer the economic concepts of CNC machine and selection of special purpose Understanding (K2)
CNC machine
CO6: develop CNC programming using different G codes and M codes Applying (K3),
Precision (S3)
CO7: develop part program and perform machining in Turning Centre Creating (K6),
Precision (S3)
CO8: develop part program and perform machining in Machining Centre Creating (K6),
Precision (S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 1 1
CO2 3 3 1
CO3 3 2 2
CO4 3 1 1
CO5 2 3 3
CO6 2 1 2
CO7 2 1 2
CO8 2 1 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18MTT13 SENSORS AND INSTRUMENTATION
(Common to Mechatronics, Engineering Design and CAD/CAM Branches)
L T P Credit
3 0 0 3
Preamble To impart basic knowledge about sensors used to measure various physical quantities like
resistance, pressure, flow, level, humidity and so on and convert them into electronic signals
(digital or analog) that can be easily read by the user or any other instrument.
Prerequisites Physics
UNIT – I 9
Introduction to Measurement: Units and Standards - Instrument classification - Calibration techniques -
Characteristics of Instruments - Static and dynamic - Classification of errors - Error analysis - Statistical
methods - Uncertainty.

UNIT – II 9
Non-electrical Transducers: Classification of transducers - Temperature Measurement: Filled system
thermometer - Bimetallic thermometer - Pressure Transducers: Elastic transducers - Bourdon gauge - Bellows -
Diaphragm. Vacuum: McLeod gauge, thermal conductivity gauge - Ionization gauge.

UNIT – III 9
Electrical Transducers: Turbine flow meter, Electromagnetic flow meter - Hot wire anemometer - Ultrasonic
Meter - Resistive transducers - Potentiometer - RTD - Thermistor - Thermocouple - Radiation Pyrometer.

UNIT – IV 9
Force, Displacement, Magnetic and Digital Sensors: Strain gauges - Force measurement - Inductive
transducer - LVDT - RVDT - Capacitive transducer - Piezo electric transducer – Magnetic Sensor- Types –
Magneto resistive – Hall effect – Current sensor - Digital displacement transducers. Digital transducers:
Encoders – Fiber optic sensors – Film sensors - Introduction to MEMS and Nano sensors.

UNIT – V 9
Signal Conditioning and Data Acquisition: Need for Signal Conditioning - Amplification - Filtering - Sample
and Holding - Data logging and Acquisition - Distributed Data Acquisition and control systems - Interface
system and standards.
Total: 45
REFERENCES:
1. Doebelin E.O., “Measurement Systems – Applications and Design”, 6th Edition, Tata McGraw Hill, New
Delhi, 2017.
2. Sawhney A.K., “A course in Electrical and Electronic Measurement and Instrumentation”, Dhanpat Rai
and Co. Pvt. Ltd., New Delhi, 2017.
3. Beckwith, Marangoni and Lienhard, “Mechanical Measurements”, 6th Edition, Addison–Wesley, New
York, 2009.
4. Roy Choudry D., and Sheil Jain, “Linear Integrated Circuits”, New Age International Pvt. Ltd., New
Delhi, 2014.
5. Patranabis D., “Sensor and Actuators”, Prentice Hall of India, 2005.
6. Manabendra Bhuyan, “Intelligent Instrumentation: Principles and Applications”, CRC Press, Newyork,
2011.
7. Barney G.C.V., “Intelligent Instrumentation”, Prentice Hall of India Pvt. Ltd., New Delhi, 1988.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: demonstrate the basic concepts of measurement system and error analysis Understanding (K2)
CO2: categorize the different type of non-electrical transducers based on the Applying (K3)
applications
CO3: correlate the different type of electrical transducers for various applications Applying (K3)
CO4: infer the role of sensors in evolving technologies Understanding (K2)
CO5: analyze the need for signal conditioning, filters and acquiring data in real time Analyzing (K4)
systems
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 1 2 3
CO2 3 2 1
CO3 2 3 3
CO4 3 2 1
CO5 2 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18MTE13 MEMS DESIGN
(Common to Mechatronics, CADCAM, Engineering Design, VLSI Design, Applied Electronics, Power
Electronics and Drives & Control and Instrumentation Engineering branches)
L T P Credit
3 0 0 3
Preamble: This course equips the students to understand the concepts of Micro mechatronics and apply the
knowledge of micro fabrication techniques for various applications.
Prerequisites: Sensors and Instrumentation and Bridge course mechanical
UNIT – I 9
Materials for MEMS and Scaling Laws: Overview - Microsystems and microelectronics - Working
principle of Microsystems - Si as a substrate material - Mechanical properties - Silicon compounds - Silicon
piezo resistors - Gallium arsenide - Quartz-piezoelectric crystals - Polymer - Scaling laws in Miniaturization.

UNIT – II 9
Micro Sensors, Micro Actuators: Micro sensors - Micro actuation techniques - Micro actuators –
Micromotors – Microvalves – Micro grippers – Micro accelerometer: introduction, types, actuating
principles, design rules, modeling and simulation, verification and testing, applications.

UNIT – III 9
Mechanics for Microsystem Design: Static bending of thin plates - Mechanical vibration - Thermo
mechanics - Thermal stresses - Fracture mechanics - Stress intensity factors, fracture toughness and
interfacial fracture mechanics-Thin film Mechanics-Overview of Finite Element Stress Analysis.

UNIT – IV 9
Fabrication Process and Micromachining: Photolithography - Ion implantation - Diffusion – Oxidation –
CVD - Physical vapor deposition - Deposition by epitaxy - Etching process- Bulk Micro manufacturing -
Surface micro machining – LIGA –SLIGA.

UNIT – V 9
Micro System Design, Packaging and Applications: Design considerations - Process design - Mechanical
design – Mechanical Design using Finite Element Method-Micro system packaging – Die level - Device level
- System level – Packaging techniques - Die preparation - Surface bonding - Wire bonding – Sealing -
Applications of micro system in Automotive industry: Bio medical, Aerospace and Telecommunications –
CAD tools to design a MEMS device.
Total: 45
REFERENCES:
1. Tai-Ran Hsu, “MEMS and Microsystems Design and Manufacture”, Tata McGraw-Hill, New Delhi,
2008.
2. Mohamed Gad-el-Hak, “The MEMS Handbook”, CRC Press, 2009.
3. Bao M.H., “Micromechanical Transducers: Pressure sensors, accelrometers, and gyroscopes”, Elsevier,
New York, 2000.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: interpret the concepts of MEMS materials and scaling laws Remembering (K1)
CO2: explain the principles of micro sensors and actuators Understanding (K2)
CO3: apply the mechanics for micro system design Applying (K3)
CO4: design and fabrication of microsystem Applying (K3)
CO5: design of microsystem packaging and application Applying (K3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 2 2 2
CO2 2 2 3
CO3 2 2 3
CO4 3 2 3
CO5 3 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDE09 VIBRATION AND NOISE CONTROL
L T P Credit
3 0 2 4
Preamble Vibration and noise control is the measurement of a periodic process of oscillations with
respect to an equilibrium point. Basic principles of control theory will be presented from
feedback control systems. Finally, chapters will include numerous example problems and
possibly projects.
Prerequisites Fundamentals of Mathematics, Fundamentals of Dynamics of Machines, Fundamentals of
Strength of Materials
UNIT – I 9
Basics of Vibration: Introduction, classification of vibration: free and forced vibration, undamped and
damped vibration, linear and non-linear vibration, response of damped and undamped systems under
harmonic force, analysis of single degree and two degree of freedom systems, torsional Vibration,
determination of natural frequencies.

UNIT – II 9
Basics of Noise: Introduction, amplitude, frequency, wavelength and sound pressure level, addition,
subtraction and averaging decibel levels, noise dose level, legislation, measurement and analysis of noise,
measurement environment, equipment, frequency analysis, tracking analysis, sound quality analysis.

UNIT – III 9
Automotive Noise Sources: Noise - Characteristics of engines, engine overall noise levels, assessment of
combustion noise, assessment of mechanical noise, engine radiated noise, intake and Exhaust noise, engine
accessory contributed noise, transmission noise, aerodynamic noise, tyre noise, brake noise.

UNIT – IV 9
Control Techniques: Vibration isolation, tuned absorbers, untuned viscous dampers, damping treatments,
applications dynamic forces generated by IC engines, engine isolation, crank shaft damping, modal analysis
of the mass elastic model shock absorbers.

UNIT – V 9
Source of Noise and Control: Methods for control of engine noise, combustion noise, mechanical Noise,
predictive analysis, palliative treatments and enclosures, automotive noise control principles, sound in
enclosures, sound energy absorption, sound transmission through barriers.

List of Experiments :
1. Determination of natural frequency of a steel beam
2. Fault identificaiton of ball bearing through time domain and frequency domain signal
3. Fault identificaiton of ball bearing through acoustic signals
4. Condition monitoring of Spur gear using vibration signals
5. Condition monitoring of Spur gear using acoustic signals
6. Condition monitoring of Bevel gear using acoustic signals
7. Condition monitoring of Bevel gear using vibration signals
Lecture: 45, Practical: 30, Total: 75
REFERENCES:
1. Rao Singiresu S., “Mechanical Vibrations”, 5th Edition, Pearson Education, New Delhi, 2010.
2. Pujara Kewal, “Vibrations and Noise for Engineers”, 4th Edition, Dhanpat Rai & Sons, New Delhi,
2004.
3. Challen Bernard and Baranescu Rodica, “Diesel Engine Reference Book”, 2nd Edition, SAE
International, Warrendale, 2006.
4. Happian-Smith, Julian, “An Introduction to Modern Vehicle Design”, Butterworth-Heinemann, Boston,
2011.
5. Fenton John, “Handbook of Automotive Body Construction and Design Analysis”, Professional
Engineering Publishing, UK, 1998.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: solve and identify the frequency response of the system Applying (K3)
CO2: analyze the noise related parameters Analyzing (K4)
CO3: solve and design the automobile related noise systems Analyzing (K4)
CO4: solve and analyze the vibration isolation and control systems Evaluating (K5)
CO5: identify and analyze the sources of vibration, noise and control Evaluating (K5)
CO6: determine the natural frequency of steel beam Analyzing (K4),
Manipulation (S2)
CO7: identify the defects in bearing using vibration and acoustic signals Evaluating (K5),
Precision (S3)
CO8: identify the defects in gear using vibration and acoustic signals Evaluating (K5),
Precision (S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 2
CO2 3 2 1
CO3 2 1 1
CO4 3 3 3
CO5 3 2 2
CO6 3 2 2
CO7 3 2 2
CO8 3 2 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy
 18EDE10 INSTRUMENTATION AND MEASUREMENTS
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 0 0 3
Preamble Knowledge of instrument characteristics enables right choice of various measurement system
components. This course helps in the design of measurement system for various applications.
Prerequisites Basic knowledge of measurement system and its characteristics, Basic knowledge statistical
mathematics.
UNIT – I 9
Introduction to Instruments and their Representation: Typical Application of Instrument Systems,
Functional Elements of a measurement System, Classification of Instruments, Standards and Calibration.
Static and Dynamic characteristics of Instruments: Introduction, Accuracy, Precision, Resolution,
Threshold, Sensitivity, Linearity, Hysteresis, Dead Band, Backlash, Drift, Formulation of Differential
Equations for Dynamic Performance- Zero Order, First Order and Second order systems, Response of First
and Second Order Systems to Step, Ramp, Impulse and Harmonic Functions, Problems including the
characteristics study, Error Analysis.

UNIT – II 9
Transducer Elements: Analog and Digital Transducers, Variable Capacitance, Piezo-Electric Transducer
and Associated Circuits, Unbonded and Bonded Resistance Strain Gages. Strain Gage Bridge circuits, Digital
Transducers, Frequency Domain Transducer, Vibrating String Transducer, Binary codes, Digital Encoders.
Modern Transducer

UNIT – III 9
Intermediate, Indicating and Recording Elements: Amplifiers, Mechanical, Hydraulic, Pneumatic,
Optical, Electrical Amplifying elements, Compensators, Differentiating and Integrating Elements, Filters,
Classification of Filters, A-D and D-A Converters, Digital Voltmeters (DVMs), Cathode Ray Oscillo scopes
(CROs), Galvanometric Recorders, Magnetic Tape recorders, Data Acquisition Systems, Data Display and
Storage.Modern trends in intermediate elements

UNIT – IV 9
Motion, Force and Torque Measurement: Relative motion Measuring Devices, Electromechanical, Optical,
Photo Electric, Moire-Fringe, Pneumatic, Absolute Motion Devices, Seismic Devices, Spring Mass and Force
Balance Type, Hydraulic Load Cell, Pneumatic Load Cell, Elastic Force Devices, Separation of Force
Components, Electro Mechanical Methods, Strain Gage, Torque Transducer, and Torque Meters. Methods
used in modern research

UNIT – V 9
Pressure, Flow and Temperature Measurement: Pressure Measurement: Moderate Pressure Measurement,
Monometers, Elastic Transducer, Dynamic Effects of Connecting Tubing, High Pressure Transducer, Low
Pressure Measurement, Calibration and Testing Flow Measurement: Quantity and rate meters, Flow
visualization and its techniques, Modern Trends. Measurement of Temperature: Non Electrical Methods –
Solid Rod Thermometer, Bimetallic Thermometer, Pressure Thermometer, Electrical Methods – Electrical
Resistance Thermometers-RTDs, Semiconductor Resistance Sensors (Thermistors), Thermo– Electric
Sensors, Thermocouple Materials and circuitry, Modern Trends
Total: 45
REFERENCES:
1. Ernest O. Doebelin, “Measurement System: Application and Design”, 5th Edition, McGraw Hill, 2003.
2. Alan S. Morris and Reza Langari, “Measurement and Instrumentation – Theory and Application”,
Elsevier, 2015.
3. Nakra B.C. and Chaudhary K.K., “Instrumentation, Measurement and Analysis”, Tata McGraw Hill,
2003.
4. Kumar D.S., “Mechanical Measurements and Control Engineering”, Metropoliton Book Company, 1979.
5. Tayal A.K., “Instrumentation, Mechanical Measurements and Controls”, Galgotia Publisher, Reprint
2008.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: carryout characteristic analysis of instrument Analyzing (K4)
CO2: select transducers at different stages of a measurement system and relate them Applying (K3)
to manipulation and presentation devices
CO3: identify and relate manipulating and presentation elements Applying (K3)
CO4: apply concepts of motion, force and torque measurement in research/modern Applying (K3)
application
CO5: plan and use pressure, flow and temperature measuring instruments in day to Analyzing (K4)
day and modern application
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 1 2
CO2 2 1 2
CO3 2 1 2
CO4 3 1 2
CO5 3 1 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE11 DESIGN OF HEAT EXCHANGERS
L T P Credit
3 0 0 3
Preamble This course intends to build design skills in the field of heat exchangers among the Post
Graduate Students of Engineering Design and CADCAM.
Prerequisites Heat Transfer
UNIT – I 9
Classification of Heat Exchangers: Parallel flow, Counter flow and Cross flow, Shell and tube and Plate
type, Single pass and multi pass, Once through steam generators, Analysis of heat exchangers – LMTD and
NTU Methods

UNIT – II 9
Process Design of Heat Exchangers: Heat transfer correlations, Overall heat transfer coefficient, Effect of
baffles, Effect of turbulence, Sizing of finned tube heat exchangers, Fouling factors, Pressure drop
calculations.

UNIT – III 9
Mechanical Design of Shell and Tube Heat Exchangers: Thickness calculations, Tube sheet design using
TEMA formula, Flow induced vibration risks including acoustic issue and remedies, Tube to tube sheet joint
design, Buckling of tubes, Thermal stresses.

UNIT – IV 9
Compact and Plate Heat Exchangers: Types – Merits and Demerits – Design of Compact heat exchangers,
Plate heat exchangers, Performance influencing parameters, Limitations.

UNIT – V 9
Condensers and Cooling Towers: Design of surface and evaporative condensers – Design of Cooling tower
– Approach, Range, Performance characteristics.
Total: 45
REFERENCES:
1. Kuppan Thulukkanam, “Heat Exchanger Design Handbook”, 2nd Edition, CRC Press (Taylor & Francis
Group), 2013.
2. Ray Sinnot, Gavin Towler, “Chemical Engineering Design”, 6th Edition, Coulson & Richardson‟s
Chemical Engineering Series, Elsevier, 2019.
3. Ramesh K. Shah, DuŠan P. Sekulić, “Fundamentals of Heat Exchanger Design”, John Wiley & Sons
Inc., 2003.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: recognize the type of heat exchanger and also design and analyze the heat Analyzing (K4)
exchanger using LMTD and NTU methods
CO2: design a heat exchanger by considering the effects of baffles, turbulence, finned Evaluating (K5)
tubes, fouling and pressure drop
CO3: apply TEMA standards for designing shell and tube heat exchanger Applying (K3)
mechanically
CO4: classify the compact and plate heat exchangers and also design and evaluate the Evaluating (K5)
same
CO5: design and evaluate the condensers and cooling towers with appropriate Evaluating (K5)
procedures
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 1 1
CO2 3 1 1
CO3 3 1 1
CO4 3 1 2
CO5 3 1 2
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE12 PRODUCTIVITY MANAGEMENT AND REENGINEERING
(Common to Engineering Design & CADCAM branches)
L T P Credit
3 0 0 3
Preamble This course provides advanced topics for productivity concepts & measurements, steps &
procedures of reengineering procedures and improvement models.
Prerequisites Fundamentals of production and process, Knowledge in basics of mathematics, Fundamentals
steps of software, Essentials knowledge of various production resources
UNIT – I 9
Introduction of Productivity Concepts: Definitions and various factors for productivity – problems in
productivity and production –comparison of productivity measures- Productivity concepts – Macro and Micro
factors of productivity, Productivity benefit model-case study- productivity cycle.

UNIT – II 9
Productivity Measurement: Productivity measurement at International, National and Organizational level-
External Environment Economic utility model with productivity index, Total productivity models- problems -
Strategies for productivity improvement.

UNIT – III 9
Productivity Management and Organizational Transformation: Productivity management in
manufacturing and service sector-case study -Productivity evaluation models, Productivity improvement
models and techniques – laboratory -case study. Principles of organizational transformation and re-
engineering, fundamentals of process reengineering, preparing the work force for transformation and
reengineering, methodology and guidelines.

UNIT – IV 9
Productivity Models: PMI models, Edosomwan model, Moen and Nolan strategy for process improvement,
LMICIP model, NPRDC model –Case studies and applications -DSMCQ and PMP model-case study.

UNIT – V 9
Re-Engineering Process Improvement Models, Re-Engineering Tools and Implementation: Analytical
and process tools and techniques process tools and packages - Information and communication technology -
Enabling role of IT.RE-opportunities, process redesign - cases. Software methods in BPR tools and
techniques matrix-case study based on information resources - specification of BP, case study - Order,
processing, user interfaces, maintainability and reusability-case study from few information resources-
application models.
Total: 45
REFERENCES:
1. Sumanth D.J., “Productivity Engineering and Management”, Tata McGraw-Hill, New Delhi, 2008.
2. Edosomwan J.A., “Organizational Transformation and Process Re-engineering”, CRC Press, 1995.
3. Rastogi P.N., “Re-Engineering and Re-inventing the Enterprise”, Wheeler Publishing, New Delhi, 2003.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: recollect macro and micro factors affecting productivity Understanding (K2)
CO2: categorize the productivity measurement models Evaluating (K5)
CO3: prepare workforce by incorporating transformation and reengineering Evaluating (K5)
techniques
CO4: dramatize productivity models for applications and cases Applying (K3)
CO5: summarize the reengineering process tools and models Evaluating (K5)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 3
CO2 3 2 3
CO3 3 2 3
CO4 3 2 3
CO5 3 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE13 MECHANICS OF COMPOSITE MATERIALS
(Approved Data book may be permitted)
L T P Credit
3 0 2 4
Preamble This course provides knowledge of mechanical properties, manufacturing technology and
design characteristics of composite materials.
Prerequisites Advanced Strength of Materials
UNIT – I 9
Basics of Composites and Manufacturing: Basics of fibers, matrices and composites: Definition – Need –
General Characteristics, Applications. Fibers – Glass, Carbon, Ceramic and Aramid fibers. Matrices –
Polymer, Ceramic and Metal Matrices – Characteristics of fibers and matrices. Fiber surface treatments.
Manufacturing: Bag Moulding – Compression Moulding – Pultrusion – Filament Winding.

UNIT – II 9
Performance: Static Mechanical Properties – Fatigue and Impact Properties – Environmental effects– Long
term properties, Fracture Behavior and Damage Tolerance – Quality Inspection Methods.

UNIT – III 9
Mechanics: Rule of mixture -volume and mass fractions – density - void content, Evaluation of four elastic
moduli based on strength of materials approach and Semi-Empirical model-Longitudinal Young‟s modulus-
transverse Young‟s modulus–major Poisson‟s ratio-In-plane shear modulus, Ultimate strengths of a
unidirectional lamina. Characteristics of Fiber reinforced lamina–laminates– lamination theory.

UNIT – IV 9
Design Analysis and Thermal Behaviour: Failure Predictions, Laminate Design Consideration-design
criteria-design allowable -design guidelines, Joint design-Bolted and Bonded Joints, Design Examples-
Design of a tension member – design of a compression member – design of a beam-design of a torsional
member, Application of FEM for design and analysis of laminated composites. Assumption of Constant
Coefficient of Thermal expansion. Modification of Hooke‟s law. Orthotropic Lamina C.T.E‟s. C.T.E‟s for
special laminate configurations, Zero C.T.E laminates.

UNIT – V 9
Particulate Based MMC and PMC: Processing Of MMC –Diffusion Bonding – Stir Casting – Squeeze
Casting. Basics Of Graphite, Carbon Nanotube, Nanoclay, Nanosilica. Particulate Reinforced Polymer
Composites – Processing, Interactions, Morphological, Rheological, Mechanical Properties.
List of Experiments :
1. Testing of fibers: Determination of tensile strength of glass fiber, Measurement of fiber diameter.
2. Determination of Critical fiber length
3. Determination of tensile strength, flexural strength,
4. Determination of impact strength, fatigue strength
5. Test on resin : Determination of viscosity, shrinkage and gel time
6. Determination of longitudinal modulus ,transverse modulus.
7. Determination of Bearing strength of bolted joints,
8. Preparation of Al2O3 - SiC composites by stir casting process
9. Determination of Coefficient of thermal expansion of composite
10. Determination of major and minor Poisson‟s ratios and rigidity modulus
Lecture:45, Practical:30, Total: 75
REFERENCES:
1. Mallick P.K., “Fiber Reinforced Composites: Materials, Manufacturing and Design”, Marcel Dekker
Inc, 1993.
2. Autar K. Kaw, “Mechanics of Composite Materials”, CRC Press, 2006.
3. Agarwal B.D. and Broutman L.J., “Analysis and Performance of Fiber Composites”, John Wiley &
Sons New York, 1990.
4. Gibson Ronald, “Principles of Composite Material Mechanics", Tata McGraw-Hill, New Delhi, 1994.
5. Chawla K.K., “Composite Materials”, Springer Verlag, Boston, 2006.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: demonstrate the knowledge on the fundamentals and manufacturing of Understanding (K2)
composites
CO2: understand the performance of fiber reinforced composites Understanding (K2)
CO3: understand and solve problems related to the mechanics of composite Applying (K3)
materials
CO4: understand the design concepts and thermal behavior of composite materials Analyzing (K4)
CO5: demonstrate the knowledge on the fundamentals of particulate reinforced Understanding (K2)
composite
CO6: measure the various mechanical properties of composite materials and fibers Applying (K3),
Precision (S3)
CO7: measure the various physical properties of resin Applying (K3),
Precision (S3)
CO8: prepare a metal – matrix composite Applying (K3),
Precision (S3)
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1
CO2 3
CO3 3
CO4 3 3
CO5 3 3
CO6 3
CO7 3
CO8 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT - Bloom‟s Taxonomy
 18EDE14 APPLIED ENGINEERING ACOUSTICS
L T P Credit
3 0 0 3
Preamble This course provides the basic concepts of acoustics, characteristics of sound, transmission
phenomena, assessment & measurement of sound and basic concepts of noise control.
Prerequisites Fundamentals of Mathematics, Fundamentals of Acoustics, Fundamentals of Vibrations
UNIT – I 9
Basic Concepts of Acoustics: Scope of Acoustics – Sound pressure – Sound intensity – Sound power level
Sound power – Wave motion – Alteration of wave paths –Measurement of sound waves – sound spectra –
Sound fields – Interference – Standing waves – Acoustic energy density and intensity – Specific acoustic
impedance.

UNIT – II 9
Characteristics of Sound: The one dimensional wave equation – Solution of 1D wave equation – Velocity in
gaseous medium – Velocity of plane progressive sound wave through a thin solid rod – Velocity of plane
wave in a bulk of solid – Transverse wave propagation along a string stretched under tension – Wave
equation in two dimension.

UNIT – III 9
Transmission Phenomena: Changes in media – Transmission from one fluid medium to another, normal
incidence, oblique incidence - Reflection at the surface of a solid, normal incidence, oblique incidence –
Standing wave pattern – Transmission through three media.

UNIT – IV 9
Introduction to the Assessment and Measurement of Sound: Introduction – The decibel scale for the
measurement of sound power – Sound level meter – Weighted sound pressure level – Equal Loudness
contours – Perceived noisiness – Loudness, Loudness level, perceived noise, perceived noise level –
Equivalent sound level – Identified level – Frequency and Amplitude measurement.

UNIT – V 9
Basic Concepts of Noise Control: Noise Control at source, path, receiver – Noise control by acoustical
treatment – Machinery noise – Types of machinery involved – Determination of sound power and sound
power level – Noise reduction procedures – Acoustic enclosures.
Total: 45
REFERENCES:
1. Lawrence E. Kinsler, Austin R. Frey, Alan B. Coppens and James V. Sanders, “Fundamentals of
Acoustics”, 4th Edition, John – Wiley & Sons Inc., 1999.
2. David A. Bies, Colin H. Hansen and Carl Q. Howard, “Engineering Noise Control: Theory and
Practice”, 5th Edition, CRC Press, Taylor & Francis Group, London, 2017.
3. Colin H. Hansen, “Active Control of Sound and Vibration”, 2nd Edition, CRC Press, London, 2012.
COURSE OUTCOMES: BT Mapped
On completion of the course, the students will be able to (Highest Level)
CO1: identify and analyze the fundamentals of acoustic and wave motion Analyzing (K4)
CO2: identify and analyses the characteristics of sound Analyzing (K4)
CO3: solve and design the transmission phenomenon of sound Analyzing (K4)
CO4: measure and assessment of sound system for various applications Applying (K3)
CO5: control the level of vibration and noise in the machines operating under different Analyzing (K4)
situations
Mapping of COs with POs
COs/POs PO1 PO2 PO3
CO1 3 2 3
CO2 3 2 3
CO3 3 2 3
CO4 3 2 3
CO5 3 2 3
1 – Slight, 2 – Moderate, 3 – Substantial, BT – Bloom‟s Taxonomy