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Staging Design for RCC Slab Bridge

This document provides the design of formwork and staging for constructing a 37.5 meter span reinforced concrete solid slab bridge. It includes the design of the skin plate, cross members below the deck slab, long members in the cantilever deck slab level, and 40NB pipes below the ISMC sections of the soffit. The various structural components are checked for bending stress, shear stress, and deflection to ensure they satisfy the requirements outlined in relevant Indian codes and standards for steel design.

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Rajarathinam Rajamanickam
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9K views10 pages

Staging Design for RCC Slab Bridge

This document provides the design of formwork and staging for constructing a 37.5 meter span reinforced concrete solid slab bridge. It includes the design of the skin plate, cross members below the deck slab, long members in the cantilever deck slab level, and 40NB pipes below the ISMC sections of the soffit. The various structural components are checked for bending stress, shear stress, and deflection to ensure they satisfy the requirements outlined in relevant Indian codes and standards for steel design.

Uploaded by

Rajarathinam Rajamanickam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Introduction and Preamble: Introduces the construction of the solid slab with preamble, standards, references, and initial design layout.
  • Design of Skin Plate: Explains the design calculations for the skin plate, focusing on checks for bending and deflection.
  • Cross Member Design: Details the cross member design including load calculations, properties, and stress checks.
  • Long Member Design: Discusses the design attributes and calculations for long members under various load conditions.

M/S Biraja Construction, Jajpur Town, Odisha.

Subject : 37.5 M RCC SOLID SOFFIT SLAB DOC NO:


Details : Design of Formwork & Staging for Superstructure BRIDGE NO :

PREAMBLE:

For constructing 37.5 m span RCC Solid Slab pipe staging are proposed below the soffit of Solid Slab
In this document the design of Formwork & Staging with pipes & its supporting components is done.

REFERENCE DRGS :

1)

2)

REFERENCE CODES :

1 ) IS - 800-1984 CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL


2) IS - 2062-1992 STEEL FOR GENERAL STRUCTURE PURPOSE- SPECIFICATION
3) IS - 808-1989 DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS
4) IS - 806-1968 USE OF STEEL TUBES IN GENERAL BUILDING CONSTRUCTION.

The General Arrangement of Formwork & Staging with 40NB Staging pipe @ Spacing 950mmc/c towards cross section
and 1250mmc/c towards long section with 2 nos ISMC 75 to place shuttering plates

DESIGN OF FORM PANELS BELOW CANTILEVER DECK SLAB :


Load Calculation :

Thickness of Slab = 250 mm ( Max thk is Considered )


Weight of Slab 0.25 x 2.6 = 0.65 T/m2
Live load on Formwork = 0.36 T/m2
Wt of Formwork = 0.1 T/m2
Total Load = 1.11 T/m2

C.L. of support

3.15mm Skin Plate

Angle Stiffner

1250

C.L. of support
600

PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate 600 mm


Length of plate 1250 mm
Thk of plate= 3.15 mm

Z = 1 / 6 * b * d2 = 1.654 cm3/m
I =Z *(d /2 ) = 0.260 cm4/m

Use ISA 50 X 50 X 5 as a stiffner.


C/C spacing of Stiffner 300 mm
Clear Span = ( 300-50/2 ) 275 mm

Max B.M = w * L2 / 10 0.0084 T-m/m

σ=M/Z= 508 Kg/Cm2 < 1650 Kg/Cm2 SAFE

CHECK FOR DEFLECTION :

w= 11.1 KN/m/m E= 2.0E+05 N/mm2


L= 275 mm I= 2604.66 mm4/m

Actual deflection = 2.5wL4 / 384 E I


0.793 mm

DESIGN OF CROSS MEMBER BELOW DECK SLAB

Load Calculation :

Thickness of Slab = 250 mm


Weight of Slab = 0.25 x 2.6 = 0.65 T/ m2
Live load on Formwork = 0.36 T/ m2
Wt of Formwork = 0.1 T/ m2

Total Load = 1.11 T/ m2


C / C Spacing of Cross Member = 950 mm
Load /m run = 1.11 x 0.95 = 1.055 T/ m
say ~ 1.1 T/ m
1.1 T/m

Cross Member
0.950 0.950

Max B.M = w * L2 / 8 0.124 T-m


Max S.F = wl/2 1.045 T
Max Deflection =2. 5 * L4 /384EI 0.02 mm

Properties of Cross Member : 2ISMC 75

A= 18.2 cm2 Zxx = 41.9 cm3


Ixx = 157 cm4 Iyy = 58 cm4
rxx = 2.94 cm ryy = 1.79 cm
tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 950 mm L / rmin 53
rmin = 17.9 mm
D= 75 mm D/T= 10
T= 7.5 mm

Corresponding Value of Stress : 157 N/mm2 (CLAUSE 6.2.3 IS : 800 -1984 )

Max B.M = 0.124 T-M


Zxx = 41.9 cm3
σ = M / Zxx = 296 Kg/Cm2 < 1570 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.045 T


Aw = 7.2 cm2
V / Aw = 145 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :


Actual deflection = 0.02 mm

LONG MEMBER IN CANTILEVER DECK SLAB LVL :


As Cross member below the soffit , span about 1250 c/c in longitinual direction with 2nos back to back ISMC75 over 40NB

Pont Loads from Cross Member = 1.1 T


1.25 1.25 1.25 1.25 1.25

Max B.M = 0.215 T-M


Max S.F = 1.375 T
Max Deflection = 0.05 mm

Properties of Long Member : 2ISMC 75 X 40

A= 18.2 cm2 Zxx = 41.8 cm3


Ixx = 157 cm4 Iyy = 57.5 cm4
rxx = 2.94 cm ryy = 1.777 cm
tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 1250 mm L / rmin 70.33


rmin = 17.77 mm
D= 75 mm D/T= 10.00
T= 7.5 mm

Corresponding Value of Stress : 150 N/mm2 (CLAUSE 6.2.3 IS : 800 -1984 )

Max B.M = 0.215 T-M


Zxx = 41.8 cm3
σ = M / Zxx = 514 Kg/Cm2 < 1500 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.375 T


Aw = 7.2 cm2
V / Aw = 191 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :


Actual deflection = 0.05 mm

DESIGN OF 40NB pipe BELOW ISMC of Soffit DECK SLAB :

Max. Load on one Leg of Staging Pipe = P = 1.1 T

Properties of 40 NB (M) Pipe : ( Table 1 of IS 1161:1998 )

A= 4.53 cm2 L / rmin = 125.00


L= 2000 mm
rmin = 1.6 cm

Corresponding Value of Stress : 639 Kg/Cm2 ( Table 2 of IS : 806 )

Axial Capacity of 40NB ( M ) Pipe section = P =


P = A * σac = 2.89 T > 1.1 SAFE
SH. NO.
REV. R0
DATE 14.09.2019
BY
REF

ED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS

h 40NB Staging pipe @ Spacing 950mmc/c towards cross section


n with 2 nos ISMC 75 to place shuttering plates
c in longitinual direction with 2nos back to back ISMC75 over 40NB Pipe
2ksmk
ksmjsm

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