Utility Systems Technologies, Inc.

P.O. Box 110

Latham, NY 12110

Standard SureVolt™
Power Conditioner / Voltage
Regulator
Introduction
The SureVolt™ electronic voltage regulator / power
conditioner provides the broadest range of
protection available to guard against voltage
fluctuations that can cause issues with your
electrical load (equipment).

! Fast voltage regulation corrects under/over voltage, sags, and swells

! High fault-clearing capacity permits reliable operation of other protective
devices
! Built-in surge suppression for surges and spikes
! Line isolation minimizes transients
! Transformer shielding reduces line noise to deliver clean power
! Independent phase regulation to correct voltage imbalance
! Input circuit breaker protects against damaging over-current and short
circuits
! Automatic failsafe electronic bypass keeps the load powered

The SureVolt combines the best qualities of typical mechanical and electronic
voltage regulators while eliminating their weaknesses. Mechanical voltage
regulators are valued for their high overload capacity and good voltage
regulation. But these qualities are offset by their slow correction speed and the
need for regular maintenance of moving parts. Similarly, electronic voltage
regulators are known for their fast correction speed, but suffer from poor overload
capacity.

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Specifications subject to change without notice.
The SureVolt provides high overload capacity for loads with large inrush-current
requirements. At the same time, it provides consistent voltage regulation and fast
correction without regular maintenance or moving parts.

The UST SureVolt EVR is a tap-switching voltage regulator that uses solid-state
devices (SCRs) to select transformer taps to regulate output within the desired
range. UST units use a patented design, resulting in reliability far superior to our
competitors’ designs.

UST’s SureVolt EVR is more reliable because:

1. UST’s configuration does not require the SCRs to handle the full load
current (as other EVR units do), but merely a fraction of the load current.
2. UST sizes SCRs to operate between 1⁄4 and 1/3 of their rated current
capacity.
3. UST’s patented technology does not require the unit to wait for a zero
crossing of the current to initiate a tap change. When competitive units
miscalculate the zero crossing, damage to SCRs or the transformer can
occur. UST eliminates these potential problems by incorporating the ability
to initiate tap changes at any time in the cycle. This also makes the UST
SureVolt correct voltage faster than units that must wait for a zero
crossing.
4. UST incorporates an additional level of protection—a circuit breaker in the
SCR path to protect the SCRs in case of over-current conditions (e.g.,
short circuit load) or other malfunctions.

Overload Capacity
The SureVolt uses a non-full-power semiconductor design to provide an overload
capacity of 1000% for 1 second rather than 1000% or 1 cycle like other electronic
power conditioners. This also makes the SureVolt compatible with all load types
and load power factors. The SureVolt delivers a minimum 1000% fault-clearing
capability to permit circuit protective devices to operate properly. High overload
capacity also means that the SureVolt does not need to be sized for the peak
load current.

Current Interruption Eliminated

The SureVolt’s unique design eliminates the load current interruption seen in
some power conditioners during switching. These interruptions to the current flow
can create voltage spikes when switching, affecting sensitive loads and causing
premature component failure.

Natural Convection Cooling

Cooling fans are a maintenance problem, and dirty fans can result in power
conditioner failure. With 100% natural convection cooling, the SureVolt requires
no fans or other moving parts. Other enclosure designs are available and can be

© 2015 Utility Systems Technologies, Inc. All rights reserved. 2

Specifications subject to change without notice.
quoted specific to customer requirements.

Fast Correction
The SureVolt provides fast voltage correction to keep sensitive equipment up and
running. Programmable logic controllers (PLCs), variable frequency drives
(VFDs) and instrumentation all benefit from the SureVolt’s short correction time
(typically 1 cycle.

Electronic Failsafe Bypass

UST provides auxiliary circuit breakers in the SCR paths of the EVR design.
When the current limit is exceeded or manually tripped, the SCRs are reset to the
nominal path (no boost, no buck), and the unit is placed into non-regulation
mode, where output voltage is similar to input voltage. When this circuit breaker
is opened either manually or automatically, there is NO interruption to the load,
and the EVR is simply not regulating. The unit can be operated in this mode until
it is appropriate to shut down the loads and take the unit off-line for maintenance.
Most customers find this level of bypass acceptable and usually do not require a
separate mechanical bypass. When in automatic internal bypass mode, some
internal electrical components (e.g. the transformer and some SCRs) remain
energized.In these cases, it is necessary to wait until the load can be removed
and the unit can be completely de-energized before attempting maintenance.

The standard location of the auxiliary circuit breakers is inside the enclosure.
UST users are in favor of this arrangement so access is limited to the appropriate
personnel. UST can arrange to have the auxiliary breaker accessible from the
outside if it is necessary to manually force the unit into internal bypass from an
external switch.

If the EVR is functioning properly, however, a user should have no reason to

initiate bypass mode, since the unit has no scheduled maintenance other than an
annual cleaning.

All Digital Controls

All digital controls and operation permit the SureVolt to provide the highest levels
of performance and accuracy in operation as well as a broad degree of
customization for applications.

Simple Operation
The SureVolt uses microprocessor-controlled tap-switching technology with an
isolated, shielded transformer and a unique control design that makes the
SureVolt the leading electronic voltage regulator / power conditioner available.
The SureVolt works automatically to regulate voltage and conditioner power with
no operator or programming required. The standard LCD display provides
information on the status and then-current operation of the unit while alarm
contacts are provided to permit remote indication of any problem.

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Specifications subject to change without notice.
Easy Installation and Maintenance
SureVolt installation is as simple as setting it in place and installing the wiring in
and out. The unit arrives completely assembled and requires no programming,
testing, measuring, setting of switches or internal wiring. Maintenance is just as
easy. With no moving parts, wear parts or fans, the SureVolt requires no
regularly scheduled maintenance.

© 2015 Utility Systems Technologies, Inc. All rights reserved. 4

Specifications subject to change without notice.
SureVolt™
Specifications

Application
5, 10, 15, 20, 25, 30, 50, 75, 100, 150
Single Phase
[larger sizes available upon request]
Size (kVA) 5, 10, 15, 20, 25, 30, 50, 75, 100, 125, 150, 200, 250, 300,
3-Phase 350, 400, 500, 600, 750, 1,000, 1,250, 1,500, 1,750, 2,000,
2,500
Standard configuration is an isolation transformer up to
Note:
500kVA. Auto-transformer is for units above 500kVA.
Input / Output 1Ø/60Hz: 120, 1Ø/50Hz: 110,
Voltage step up or step down and non-
Voltages 208, 240, 480 220, 380, 400
standard voltages available upon
3Ø/60Hz: 208, 3Ø/50Hz: 220, request.
240, 480, 600 380, 400, 415 3ph/60Hz 400/230V
Regulation/Operating Characteristics
Regulation Variation None: regulation constant for 0 to 100% load and any load or power factor.
Overload/Inrush 6000% -1 cycle, 1000% - 1 second, 500% - 5 seconds, 200% - 1 min. ; 1000% fault
Capability clearing
Minimum Load No minimum load or part load limitations.
No minimum or part load or load-power factor limitations, compatible with all load
Load / Power Factor
types.
No load current interruption or waveform distortion on switching at any load or
Tap Switching
power factor.
Zero Crossing
Tap switching not dependent upon determining load current zero crossing.
Sensitivity
Harmonic Distortion No distortion added at any load or power factor.
Response Time 1 cycle typical, regardless of load or load power factor.
Efficiency 97% typical (isolation transformer); 99% typical (auto-transformer).
Operating
± 3% of nominal frequency
Frequency
Noise Suppression/Load Protection
Noise Attenuation 150 dB at 100 kHz common mode; 65 dB at 100 kHz normal mode
Surge Suppression Included: complies with ANSI/IEEE C62.41, UL 1449.
Input Circuit
Included: standard, UL 489, ANSI/IEEE C22.2.
Breaker
Failsafe Electronic Auto-actuation on high temperature, over-current, or component failure with no loss
Bypass of load.
Construction
Technology Electronically controlled tap-switching series transformer design.
Switching Non-full power semiconductors. Individual SCRs are not required to carry full unit
Semiconductors current.
Controls Microprocessor-based control
Standard NEMA-1 indoor enclosure designed for natural convection cooling
Cooling
[contaminant-free, dry, clean air].
Copper wound
Meets ANSI specifications.
transformer
NEMA-1 indoor is standard (optional custom indoor or outdoor enclosures also
Enclosure
available).
Backlit LCD Phase regulation and status indicators

Environmental Requirements
Temperature -
Ambient 32° to 104°F (0 to 40°C) – Relative humidity 0-95% non-condensing
Humidity
Operating Altitude 0 to 3,300 ft (1000m)

© 2015 Utility Systems Technologies, Inc. All rights reserved. 5

Specifications subject to change without notice.
SureVolt™
Options

UST SureVolt™ Options

Option Code Description
50 Hz 5 Required to identify 50Hz units - standard units are 60Hz
Power Monitor with
Local, push-button digital display of amps, volts, power factor, power. For
ModBus C
input and/or output.
Communications
Non-Standard
E Per customer specification. Contact factory for further details.
Enclosure
An open transition (break-before-make) bypass to power load while
isolating the SureVolt for inspection or maintenance. The standard
SureVolt includes an automatic failsafe internal bypass to maintain power
Mechanical bypass M to the load in the event of a malfunction and may operate indefinitely on
this internal bypass. The internal bypass will be supplied even if the
mechanical bypass option is selected. NOTE: this option can only be
applied if the nominal input and output voltages are the same.
Non-Standard
N
3ph 400V/230V, 60Hz
For any non-standard input or output voltage
Voltages
Permits adjustment of the target output voltage by approximately +/- 10%
Adjustable Target
O to increase or decrease output voltage or limit normal output to a
Output Voltage
minimum or maximum value. Contact factory for further details.
Non-Standard For any regulation ranges other than normal input voltage +10% / -25%
R
Regulation Range and nominal output voltage +/-3%. Contact factory for further details.
For 1Ø units only. Provides dual voltage output such as 240/120 or
Split Phase Output S
220/110. Contact factory for other options or further details.
To provide an auto transformer in lieu of isolation transformer or vice
Non-Standard
X versa. To provide any other non-standard transformer configuration.
Transformer
Contact factory for further details.
Local voltage display per phase. For input or output. Two (2) meters
Voltmeter V
required for both input and output.
Wiring Labels L
Undefined Options
Q Option designed to meet specific customer requirements
(custom)

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Specifications subject to change without notice.
SureVolt™
Weights and Dimensions
 
Height Width Depth Weight-60Hz Weight-50Hz Enclosure
kVA
Inches (cm) Inches (cm) Inches (cm) lbs. (kg.) kg.

5 43 (109) 28 (71) 26 (66) 550 (250) 275 S28

10 43 (109) 28 (71) 26 (66) 600 (272) 300 S28
15 43 (109) 28 (71) 26 (66) 650 (294) 325 S28
20 43 (109) 28 (71) 26 (66) 700 (318) 350 S28
25 43 (109) 28 (71) 26 (66) 750 (340) 375 S28
30 43 (109) 28 (71) 26 (66) 850 (385) 400 S28
50 43 (109) 28 (71) 26 (66) 1,000 (454) 500 S28
75 46 (117) 36 (91) 28 (71) 1,300 (591) 650 S36
100 46 (117) 36 (91) 28 (71) 1,300 (591) 650 S36
125 65 (165) 44 (112) 33 (84) 1,800 (818) 900 S44
150 65 (165) 44 (112) 33 (84) 2,000 (909) 1,000 S44
200 65 (165) 44 (112) 33 (84) 2,400 (1,091) 1,200 S44
250 80 (203) 56 (142) 40 (102) 2,800 (1,273) 1,400 S56
300 80 (203) 56 (142) 40 (102) 3,200 (1,455) 1,600 S56
350 80 (203) 56 (142) 40 (102) 3,600 (1,636) 1,800 S56
400 80 (203) 72 (183) 48 (122) 4,000 (1,818) 2,000 S72
500 80 (203) 72 (183) 48 (122) 5,000 (2,273) 2,500 S72
600 80 (203) 72 (183) 48 (122) 5,750 (2,608) 2,700 S72
750 80 (203) 85 (216) 66 (168) 6,300 (2,864) 3,150 S85
1,000 80 (203) 85 (216) 66 (168) 8,200 (3,727) 4,100 S85
1,250 80 (203) 85 (216) 66 (168) 10,200(4,636) 5,100 S85
1,500 80 (203) 96 (244) 78 (198) 12,000(5,455) 6,000 S96
1,750 80 (203) 132 (335) 78 (198) 14,000(6,364) 7,000 S120
2,000 80 (203) 132 (335) 78 (198) 16,000(7,273) 8,000 S120

Note (1) Weights and dimensions for standard units are noted above. Certain options may require a larger enclosure or
increase the weight.
Note (2) Certain voltage combinations may permit a smaller enclosure or may require a larger enclosure. Contact factory
for details on any non-standard voltage or enclosure configuration.

 
 
   

© 2015 Utility Systems Technologies, Inc. All rights reserved. 7

Specifications subject to change without notice.
Model Number Construction

Model #: EVR-SSS-AAAB-CCC-OOO
kVA size – Include leading zeros [e.g.
SSSS
75kVA=0075]
AAA Input Voltage (L-L) [e.g. 480v = 480] Example: 500kVA, 50Hz, 3Ø, 400v
input, 400v output with power monitor
D=3Ø isolation xfmr / Y=3Ø autotransformer /
B & adjustable targe output voltage:
S=1Ø
EVR-0500-400D-230-5CO
Output voltage (L-N) for wye [e.g. 480v L-L
CCC
output = 277v L-N]
Options-Refer to common options list for option
OOOO
code (letter)

Standard Documentation & Factory Testing

Installation details (weights, enclosure dimensions, cable entry/exit, conductor
connections, wiring connections) are typically issued within 10 working days of
order in PDF format. One (1) copy of the Owner's Manual with unit information,
electrical diagram(s), mechanical drawings, and factory test data are shipped
with each unit. Every unit is factory tested to UST's standards to confirm proper
operation of the unit and any options within specification. Contact factory for
other requirements.
 

Utility Systems Technologies, Inc. | P.O. Box 110, Latham, NY 12110

Phone: 888-403-9084 | Fax: 518-377-2207
Email: [email protected] | Web: ustpower.com

 
© 2015 Utility Systems Technologies, Inc. All rights reserved. 8
Specifications subject to change without notice.