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Crushing Plant For Sale1

This document provides details on equipment for a primary crushing plant, including: - A rock breaker, feed bin, apron feeder, grizzly, primary crushers, conveyors, magnet, and metal detector. - Specifications for the primary feed bin including dimensions, wear liner details, and material specifications. - Technical details for the primary apron feeder including dimensions, operating parameters, and flight/pan specifications.

Uploaded by

Vicky Nonato
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
206 views18 pages

Crushing Plant For Sale1

This document provides details on equipment for a primary crushing plant, including: - A rock breaker, feed bin, apron feeder, grizzly, primary crushers, conveyors, magnet, and metal detector. - Specifications for the primary feed bin including dimensions, wear liner details, and material specifications. - Technical details for the primary apron feeder including dimensions, operating parameters, and flight/pan specifications.

Uploaded by

Vicky Nonato
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

CRUSHING PLANT

PRIMARY CRUSHING PACKAGE

EQUIPMENT LIST :

• 210-RB-1100 Rock Breaker

• 210-BN-3300 Primary Feed Bin

• 210-FE-3200 Primary Apron Feeder

• 210-SN-3100 Primary Grizzly

• 210-CR3000 A/B Primary Sizers A & B

• 210-CN-1030 & 1040 Primary Crushing Cranes

• 220-CV-1000 Belt Conveyor from Crushing Plant to Heap for Storage

• 210-WS-1020 Weigh Scale on Conveyor 220-CV-1000

• 210-MG-1030 Tramp Iron Magnet

• 210-ZM-1040 Metal Detector

Included :

Static Grizzly, Electrics, Chutes, Supporting Structures, Initial & Capital Spare Parts,
Consumables for start up, Special Tools for erection, Vendor Data & Drawings, Manuels,
Export Packing, Engineering Drawings and Documentation.
Page
3/9
PROJECT
PRIMARY CRUSHING SIZER
PACKAGE
MMD Mineral Sizing (Europe) Ltd Document No A1001-Rev D
Sec Ref 9806J-0210-SP-4314-00
Date 19 October 2012
TECHNICAL DATA PRIMARY FEED BIN
Rev
1 Primary Feed Bin Item 0210-BN-3300
2 General 0
3 Form - Diamond shaped, inclined intergrated apron feeder extractor. 0
4 Dumper configuration - Two dumping ramps at 90° 0
5 Static grizzly - Included - grizzly bars 1.2m spacing 0
6 Supporting structure - Included - static grizzly overload taken into account 0
7 Construction - Welded / bolted on-site 0
8 General assembly drawing - A2001 B
9 0
10 Dimensions 0
11 Length / height / width mm 18500 / 7375 / 10850 B
12 Valley angles ° 60° to horizontal minimum 0
13 Wall thickness / material - 15mm / mild steel. 0
14 0
15 Wear Liners 0
16 Liner type - Railway tracks welded to the hopper where material impact is expected 0
17 - Liner plates bolted to the hopper elsewhere 0
18 Liner material - HB360 steel 0
19 Railway track liner spacing mm 200 B
20 Liner thickness mm Standard rail or 25mm for plates. 0
21 0
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Page
4/9

PRIMARY CRUSHING SIZER


PACKAGE
MMD Mineral Sizing (Europe) Ltd
Document No Date 27

February 2012
TECHNICAL DATA PRIMARY PRIMARY APRON FEEDER (Page 1)
Rev
1 Primary Apron Feeder Item 0210-FE-3200
2 0
3 General 0
4 Manufacturer and origin Country - MMD / England 0
5 Type / Model - Heavy Duty Apron Feeder / D7 0
6 General assembly drawing - S712-0168 B
7 0
8 Dimensions 0
9 Length (pulley centers) mm 17,977 0
10 Apron Width (overall / effective) mm 3435 over drive shaft / 2000 tray B
11 Inclination ° 20 Degrees 0
12 Vertical Lift mm 6148 approx 0
13 Horizontal distance - hopper leading edge to discharge pulley cente mm 16893 0
14 Frame - Length / Width / Height mm 18600 / 2800 / 1479 B
15 0
16 Operating Parameters 0
17 Linear Speed m/s Nominal 0,285 / max 0,4 0
18 Bed Height mm 780 0
19 0
20 Flight - Pan 0
21 Type / Manufacturer - MMD 0
22 Width mm Overall - 2150mm, effective - 2000mm 0
23 Thickness mm 68 0
24 Surface Hardness HB 363 0
25 Material - Rolled steel (specially manufactured with grousing) 0
26 Connection to chain - Recess bolted 0
27 Impact rails - Two removable bull head impact rails bolted to impact beams 0
28 0
29 Chain 0
30 Model / Type / Manufacturer - D7 / standard tractor type / CAT 0
31 Pitch mm 216mm 0
32 Breaking strength to Maximum Load Ratio - 5.35 0
33 Material - Caterpillar Standard 0
34 Link Shaft Seal and Lubrication - Lifetime lubricated 0
35 0
36 Frame 0
37 Construction - Welded / bolted 0
38 Material - Rolled steel 0
39 0
40 Carrying Rollers 0
41 Type / Manufacturer - D7 Tractor / Caterpillar 0
42 Diameter and Width mm 222 x 206 0
43 Spacing mm 400mm impact, 800mm standard 0
44 Number - 66 0
45 Material - High Strength Steel with Deep Hardening (Caterpillar standard) 0
46 Shaft Seal and Lubrication - "Duo-cone" lifetime seals 0
47 0
48 Return Rollers 0
49 Type / Manufacturer - D4 Tractor / Caterpillar 0
50 Diameter and Width mm 133/165 0
51 Spacing mm 1700mm maximum 0
52 Number - 22 0
53 Material - High Strength Steel with Deep Hardening (Caterpillar standard) 0
54 Shaft Seal and Lubrication - "Duo-cone" lifetime seals 0
55 0
56 Head Shaft 0
57 Shaft diameter / length mm 260/280 dia / 3435 long 0
58 Material - Alloy Steel 0
59 0
60 Head Shaft Bearing 0
61 Manufacturer - SKF 0
62 Bearing type - Spherical 0
63 Bearing Life Time Calculation - 100 000h 0
64 Bearing Lubrication - Grease lubricated with reservoir (0.37kW motor) B
65 0
66 Drive Sprocket 0
67 Model / Manufacturer - D7 / Caterpillar 0
68 Number of wear sectors - 5 0
69 Number Teeth - Pitch Diameter mm 25 Tooth / 868mm B
70 Surface Hardness HB Caterpillar Standard Rc 45 0
71 Material - Caterpillar Standard 0
Page
5/9

PRIMARY CRUSHING SIZER


PACKAGE
MMD Mineral Sizing (Europe) Ltd Document No Date 27
February 2012

TECHNICAL DATA PRIMARY PRIMARY APRON FEEDER (Page 2)


Rev
1 Primary Apron Feeder Item 0210-FE-3200
2 0
3 Tail Shaft 0
4 Main shaft diameter / length mm 150/250 dia/2620 long 0
5 Material - Alloy steel 0
6 0
7 Tail Shaft Bearing 0
8 Manufacturer - SKF 0
9 Bearing type - Spherical 0
10 Bearing Life Time Calculation - 100 000h 0
11 Bearing Lubrication - Grease lubricated with reservoir 0
12 0
13 Tail Sprocket 0
14 Model / Manufacturer - D7 / Caterpillar 0
15 Number of wear sectors - 5 0
16 Number Teeth - Pitch Diameter mm 25 teeth / 868mm B
17 Tooth Width mm 87 0
18 Surface Hardness HB Caterpillar Standard Rc 45 0
19 Material - Caterpillar Standard 0
20 0
21 Tensioning system 0
22 Type - Steel framework on which the tail shaft bearings are mounted. 0
23 Power - Manual pump hydraulic rams (one per bearing housing), 0
24 packs are fitted to allow pressure release from cylinders. 0
25 Stroke mm 280mm 0
26 0
27 Main Drive System 0
28 Type - Hydraulic 315kW 0
29 0
30 Hydraulic Drive 0
31 Type / Manufacturer - CB560 / Hagglunds (x2) 0
32 Hydraulic unit installed power kW 315kW - 690V - Leroy Somer 0
33 Nominal Torque Rating kNm 392 0
34 Output Speed rpm 9.8 maximum 0
35 Oil cooler - 1x air cooler (11kW motor) B
36 Oil pump - 1x circulation pump (3kW motor) B
37 Oil reservoir L 600L 0
38 Oil filter - On return and drain lines 0
39 Control - Oil level / pressure / temp and blocked filters sensors included B
40 Ancilliaries - Oil breather, sight glass and drain 0
41 0
42 Safety 0
43 Start horn / Beacon - Supplied 0
44 Emergency cable stop (both sides) - Supplied 0
45 Drive and Tail Protection Covers - CE compliant 0
46 Both Sides Apron Feeder Protection Panels - CE compliant 0
47 0
48 Weights 0
49 Heaviest for installation t 43.30t Including lifting Frames 0
50 Heaviest for maintenance t 4.250t 0
51 Total Weight t 79.4t 0
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Page
6/9

PRIMARY CRUSHING SIZER


PACKAGE
MMD Mineral Sizing (Europe) Ltd Document No
Date 26 June 2013

TECHNICAL DATA PRIMARY GRIZZLY


Rev
1 Primary Grizzly Item 0210-SN-3100
2
3 General 0
4 Manufacturer and origin Country - METSO / Germany 0
5 Type (fixed / vibrating) / Model - Vibrating / M4824 0
6 General assembly drawing - 7400271 C
7 0
8 Dimensions 0
9 Overall Length / Width / Height mm 6410 / 6755 / 5527 includes isolation frame and drive D
10 Number of Decks - 1 0
11 Total weight / weight per deck panel kg 36500 B
12
13 Frame
14 Plate thickness / wearing plate thickness / material mm 12mm / 12mm thick side liners / Steel 0
15 0
16 Screening Deck 0
17 Screen material type / thickness - Four sections in stepped configuration 0
18 Deck slope / surface area ° / m2 20° / 11 m2 0
19 Opening profile / opening size - / mm / mm Slots / 170mm tapered 0
20 Screen efficiency % > 80% 0
21 Screening media % aperture of total surface area % 44% C
22 Material layer thickness at feed / material speed on deck mm / m/s 225 / 170 mm (nominal value based on design capacity) / approx 0,7 m/s C
23
24 Vibrating Mechanism
25 Exciter type (linear exciter, unbalanced shaft, vibrating motors) / N - Linear unbalanced mechanism / Two exciters (75 kW Motor) 0
26 Vibration movement (linear / circular / elliptic ) - Linear 0
27 Vibration amplitude / screen acceleration / vibration speed - 4.5 mm / 4g / 878RPM D
28 Unbalanced mass speed / critical speed rpm/rpm 830 D
29 Lifetime hours >30000 C
30 Vibration Stroke mm 9 D
31
32 Absorber Mechanism
33 Absorber Type (spring / rubber absorber) / Number - Frame absorber on coil steel springs 0
34 Absorber Size - Diameter / Height / Weight - coil spring 257 / 470 / 60 C
35
36 Dynamic and Static Loads on Base Support
37 Vertical Static Load Rear Supports N 120000 B
38 Vertical Static Load Front Supports N 70000 B
39 Dynamic Horizontal / vertical at Rear support base N 1000/2600 B
40 Dynamic Horizontal / vertical at Front support base N 500/1400 B
41 Moment at support base Nm N/A D
42 Load frequency Hz 12.5 - 15.5
43
44 Weights
45 Total weight t 36.5 including isolation frame 0
46 Heaviest for installation t 24.5 0
47 Heaviest for maintenance t 1.8 C
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
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Page
7/9

PRIMARY GYRATORY CRUSHER

MMD Mineral Sizing (Europe) Ltd Document No Date 03


September 2012

TECHNICAL DATA PRIMARY SIZER


Rev
1 Primary Sizers A and B Item 0210-CR-3000-A and 0210-CR-3000-B B
2
3 General 0
4 Manufacturer and origin country - MMD / England 0
5 Type / Equipment model - Double roller sizer / MMD 1000 0
6 Tramp release - Reverse rotation of rolls 0
7 General assembly drawing - S100-0049 C
8 0
9 Dimensions 0
10 Internal crushing chamber dimensions (length / width / height) mm 2030 x 2350 x 1185 0
11 External dimensions (length / width / height) mm 7921 x 3798 x 1988 C
12 0
13 Main Shafts 0
14 Speed rpm 25rpm 0
15 Roll tip speed m/s 1,49 approx 0
16 Length / Diameter mm 2030 x 1200 0
17 Bearing type / designation - SKF self alligning double row spherical roller bearings 0
18 Bearing seals - Labyrinth type 0
19 Nominal center distance mm 1000 0
20 Main Shaft Teeth 0
21 Arrangement on shaft - Rings 0
22 Number per ring / number of rings / total number - 3 / 6 / 18 0
23 Attachment configuration - Each tip is welded on a cap (bolted onto the ring) 0
24 Replacable - Yes 0
25 Breaker Bar 0
26 Arrangement - Below the crushing rolls, middle of the casing, full width 0
27 Liner - Breaking caps bolted onto a beam 0
28 Replacable - Yes 0
29 0
30 Drive System 0
31 Type - Electrical via fluid couplings 0
32 Power / Voltage - 400kw / 6.6kV 0
33 Reducer 0
34 Type - Manufacturer - Spur, parallel shaft - R400 / MMD 0
35 Number of stages - 3 0
36 Input / Output Speed / Ratio rpm 60 / 1 0
37 Nominal Torque Rating Nm 156kN 0
38 Service factor - 6 0
39 Life Time Calculation - 100,000 for gearbox 0
40 Lubrication - Splash lubrication 0
41 Thermal capacity kW 550 0
42 Gearbox Cooler Pump kW 2.2 B
43 Gearbox Cooler Fan kW 3 B
44 Coupling - 0
45 Type / Manufacturer - Fluid / Voith 650 TVSC 0
46 Maximum admissible Power kW 450 0
47 Service Factor - 3 0
48 0
49 Lubrication System 0
50 Duty - Grease supply for crusher bearings 0
51 External / automatic system - Automatic 0
52 Pump Power kW 0,37kW 0
53 Lubrication flow L/s 2.8169 x 10-5 0
54 System Capacity L 30 0
55 0
56 Translation System 0
57 Electrical / manual Electrical (2 x 1.1 kW) 0
58 Rails - Yes 0
59 0
60 Materials 0
61 Frame - Steel 0
62 Main shafts - High strength alloy steel - heat treated 0
63 Teeth - Hardened tempered steel 0
64 Internal wear liners - Steel HB>360 0
65 0
66 Weights 0
67 Heaviest for installation (specify) t 60t TBC (for casing with shafts) B
68 Heaviest for maintenance (specify) t 11t Shaft assemblies 0
69 Total Weight t 76.2t 0
70
Page
8/9

PRIMARY CRUSHING SIZER


PACKAGE

MMD Mineral Sizing (Europe) Ltd Document No


Date 06 March 2014

TECHNICAL DATA PRIMARY CRUSHING LIFTING EQUIPMENT


Rev
1 Primary Crushing Crane Item 0210-CN-1030 and 0210-CN-1040 B
2
3 General
4 Manufacturer and origin Country - HoistQuip Ltd / UK C
5 Type / Model - 3t SWL Davit crane B
6
7 Crane
8 Number of cranes - 2 B
9 Crane capacity: t 3t SWL - Suitable for lifting caps onto the Sizer maintenance spot 0
10 Bridge Span / Runway Length: mm 6000mm radius / 270° manual slewing 0
11 Runway elevation / Max lifting height: mm 10332 above ground level D
12 Hook lift mm 9825 from ground D
13 Operating floor elevation: mm 3100 above ground level D
14 Design code : - Q3/A4 C
15 Design class: - BS 7333 1990 C
16
17 Hoist
18 Hoisting speed (high / low speed) m/min 5.0/0.8m/min C
19 Installed power kW 2.5kW E
20 Hook type (single / double / w/safety latch) - Single with safety latch C
21 Drum type (grooved / V-grooved) - Groved C
22 Rope drum diameter mm 126mm C
23
24 Rope
25 Rope type - 8x19 wire cored C
26 Rope length / diameter mm 41.5m long, 7mm dia. C
27 Rope breaking load kN 47.7 C
28 Rope safety factor - 05:01 C
29
30 Translation trolley
31 Translation speed (high / low speed) m/min 20/5 m/min C
32 Power kW 2 x 0.24kW E
33
34 Slew System
35 Speed rpm 0.7 rpm C
36 Power kW 0.75kW E
37
38 Control Equipment
39 Remote control - Pendant Control 0
40 Max/min lifting height limit switch - TBC 0
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
IMOURAREN URANIUM PROJECT

PRIMARY CRUSHING SIZER PACKAGE

MMD Mineral Sizing (Europe) Ltd Document No A1001-Rev C


Contract No 33267 9806J-0210-PO-4314-003-IM22010 Sec Ref 9806J-0210-SP-4314-00104
Date 03 September 2012
TECHNICAL DATA PRIMARY ROCK BREAKER
Rev
1 Rock Breaker Item 0210-RB-1100
2 Manufacturer and origin country - Sandvik / Finland B
3 Type / Model - Hydraulic / BB 7850 (XM850) B
4
5 Installation
6 Location - Primary Feed Bin B
7 Fixation Type - Pedestal mounted B
8
9 Boom
10 Overall length mm 8500 B
11 Main Boom - Length / Material / Weight mm 4500/High Tensile Steel/ 1610 B
12 Stick Boom - Length / Material / Weight Material 4000/High Tensile Steel/ 1340 B
13 Traversing speed mm/min 12000(approx) B
14 Horizontal coverage m 9 With Vertical Hammer/11 maximun B
15 Vertical coverage m Plus 4m/Minus 7.5m B
16 Hydraulic cylinder type / manufacturer - Double Acting / Sandvik B
17 Hydraulic cylinders diameter / length - 160/90 -1100 long Hoist/Dipper/Hammer Tilt - 160/90-600 long Swing B
18
19 Slewing System
20 Driver type Detail Hydraulic B
21 Pedestal base - external diameter mm 1524/1220 B
22 Anchor bolt diameter / number mm / Nb 36/15 B
23 Rotation speed rpm 1 B
24 Working angle ° 170/140 Working B
25
26 Hammer
27 Hammer Type / model - BR 2577 B
28 Dimensions - Length / width / depth mm 2299/640/573 B
29 Breaker Class J Heavy Duty
30 Operating pressure bar/ bar 135/145 B
31 Impact frequency bpm / bpm 450/750 B
32 Impact energy J /J Maximum Input Powe 135kW B
33 Grease system - Ramlube 2 B
34 Lubrication system - Internal B
35 Type of Tool / Reference - Blunt/774 B
36 Tool diameter / length / shape / hardness 135/920/Blunt/n/a B
37 Tool material n/a B
38
39 Hydraulic Skid
40 Type / Manufacturer Detail HA 45/ Sandvik B
41 Power Installed kW 55 B
42 System capacity L 400 B
43 Pump type / Flow rate Constant Displacement, Gear Type/180 l/min B
44 Pressure 25 Mpa B
45 Hydraulic oil Filter : Number / Type / Capacity - 2 Filters / replacable cartridge /10 microns B
46 Weight Kg 850 C
47
48 Control and Instrumentation
49 Control - Local and remote B
50 Functions - Proportional for all boom movement (4), on/off for "hammer fire" B
51 Hydraulic oil : Instrumentation Pressure - Yes B
52 Hydraulic oil : Instrumentation Temperature - Thermometer B
53 Hydraulic oil : Instrumentation Flow rate - n/a B
54 Others - To be detailed - Oil back pressure at Return Filter B
55
56
57
58
59
60
61
62
63
64
65
66
67
68
*** Items to be completed / confirmed bt the VENDOR.
• Belt Conveyor from Crushing Plant to Heap for Storage 1/2

• Belt Conveyor from Crushing Plant to Heap for Storage 2/2


SECONDARY & TERTIARY CRUSHING PLANT

EQUIPMENT LIST :
• 222-FE-1100 / 1200 / 1300 Stockpile Belt Feeders

• 222-CV-1000 Stockpile Reclaiming Conveyor

• 222-MG-1030 Stockpile Tramp Iron Magnet

• 222-WS-1010 Stockpile Reclaiming Weight Scale

• 222-ZM-1040 Stockpile Metal Detector

• 510-SN-1010 & 1110 Secondary Screens

• 510-SN-2010 / 2110 / 2210 & 2310 Tertiary Screens

• 510-CR-1000 /1100 Secondary Crushers

• 510-CR-2000 / 2100 / 2200 / 2300 Tertiary Crushers

• 510-FE-1020 / 1120 Secondary Crushing Belt Feeders

• 510-BN-1030 / 1130 Secondary Crushing Bins

• 510-FE-2020 / 2120 / 2220 / 2320 Tertiary Crushing Belt Feeders

• 510-BN-2030 / 2130 / 2230 / 2330Tertiary Crushing Bins

• 510-CV-4000 / 4100 Secondary & Tertiary Crushing Recirculation


Conveyors

• 510-WS- 4010 Secondary & Tertiary Crushing Recirculation Weight


Scale

• 510-MG-4050 Secondary & Tertiary Crushing Recirculation Tramp


Iron Magnet

• 510-ZM-4060 Secondary & Tertiary Crushing Recirculation Metal


Detector

• 510-CV-4200 Secondary & Tertiary Crushing Recirculation Tripper


Conveyors

• 510-WS-4410 Secondary & Tertiary Crushing Transfer Weight Scale

• 510-CN-1070 Secondary & Tertiary Crushing Crane

• 510-CV-4400 Secondary & Tertiary Crushing Transfer Conveyor

• 510-MG-4050 Secondary & Tertiary Crushing Recirculation Tramp


Iron Magnet

• 510-WS-4410 Secondary & Tertiary Crushing Transfer Weight Scale

• 510-ZM-4060 Secondary & Tertiary Crushing Recirculation Metal


Detector

• 515-CV-2000 Fine Ore Transfer Conveyor

• 515-CV-2200 Fine Ore Bypass Conveyor


• 515-CV-2300 Return Fine Ore Conveyor

• 515-WS-2310 Return Fine Ore Weight Scale

• 515-ZM-2320 Return Fine Ore Metal Detector

• 515-SA-1100 / 1200 Primary & Secondary Sampler Package

Included :

Chutes, Initial & Capital Spare Parts, Consumables for start up, Special Tools for
erection, Vendor Data & Drawings, Manuels, Export Packing, Engineering Drawings and
Documentation.

Supporting Structures ARE NOT INCLUDED

PROCESS FLOW

GENERAL ARRANGEMENT
Metso Minerals Systems Engineering

Project Name: IMOURAREN URANIUM PROJECT

SECONDARY CRUSHER

Material input
25 - 350 mm

Material output
0 – 65 mm

Metso Minerals Systems Engineering

Project Name:PROJECT

METSO document reference:


C015676-IMOURAREN-HP800-A0101-001 Revision A Page 2/3
TERTIARY CRUSHER

Material input
15 – 65 mm

Material output
0 – 23 mm

Revision A Page 3/3


SECONDARY AND TERTIARY VIBRATING SCREENS

TECHNICAL DATA SECONDARY SCREENS


Rev
1 SECONDARY VIBRATING SCREEN Item 510-SN-1010 / 1110
2 Manufacturer and origin Country - Metso / France
3 Type / Model - Multi Flo (Banana) / MF 2473-2
4
5 Sizes - General Assembly Drawing Vendor n° N11485879
6 Overall Length / Width / Height mm 7800 / 3366 / 4970
7 Number of Decks - 2
8
9 DECKS AND SCREENS
10 Screening Media - General Assembly Drawing Vendor n°
11 1st Deck - Deck slope / surface area / material type ° / m2 / - 25° feed, 15° discharge / 2.4x7.3 (17.5m²) / Rubber
12 Panel type PCO Rubber T60
13 1st Deck - Opening profile / opening size / thickness - / mm / mm square opening, chamfered / 50x50 / 55 + roll over bars
14 1st Deck - Screen efficiency % 90%
15 1st Deck - Screening media % aperture of total surface area % 29
16 1st Deck - Bolting type (bolts / hooks) - bolted M16
17 panel supports 610 MP Rubber T60 centre hold down, 55x610x100x45mm, 6,6 Kg, 36 units
18 1st Deck - Material layer thickness at feed / material speed on deck mm / m/s Approx. 52mm / Feed: 1.2m/s and discharge: 0.5m/s
19 1st Deck - Total weight / weight per panel kg 1750kg / 27kg per panel 610x610 mm (estimated data incl. side liners)
20 Number of panels unit 48 units
21
22 2nd Deck - Deck slope / surface area / material type ° / m2 / - 25° feed, 15° discharge / 2.4x7.3 (17.5m²) / Rubber
23 Panel type LS 305 - Rubber T60
24 2nd Deck - Opening profile / opening size / thickness - / mm / mm slots, chamfered / 12,5x27,5 (alternative 15x15) / 40 mm
25 2nd Deck - Screen efficiency % 90%
26 2nd Deck - Screening media % aperture of total surface area % 34%
27 2nd Deck - Bolting type (bolts / hooks) - clamped
28 panel supports Upgrade strip, LS-UGS-PS-610-F-HD-6PIN-CAP
29 (10 pcs + 60 pins) L=610/6PIN + CAP , 6,6 Kg box, 10 units per deck
30 2nd Deck - Material layer thickness at feed / material speed on deck mm / m/s Approx. 20mm / Feed: 1.2m/s and discharge: 0.5m/s
31 2nd Deck - Total weight / weight per panel kg 400kg / 4kg per panel 305x610 mm (estimated data incl. side liners)
32 Number of panels unit 96 units
33
34
35
36
37
38
39
40
41
42 Vibrating Mechanism - General Assembly Drawing Vendor n° MM0614192
43 Exciter type (linear exciter, unbalanced shaft, vibrating motors) / N° - Box Linear exciter / 2
44 Drive motor Type / installed power / number / speed kW Squirrel Cage / 55kW / 1 / 1500 rpm (4 poles)
45 Vibration movement (linear / circular / elliptic ) - Linear
46 Total vibration amplitude / acceleration / speed / pulley diametre - 12,5 mm / 4,4 G / 790 rpm / 250 mm
47 Unbalanced mass speed / critical speed rpm/rpm 790 / to be tested by bump test after screen assembly
48 Lifetime hours 65 000
49
50 Absorber Mechanism - General Assembly Drawing Vendor n° N11486388
51 Absorber Type (spring / rubber absorber) / Number - Isolation frame with spring + dampers / 1
52 Absorber Size / Diameter / Height / Weight - 257mm / 470mm / 60 kg - Spring
53 Absorber coating - Painted
54
55 Dynamic and Static Loads on Base Support - all Operation Phases : Start - Running - Stoppage
56 Horizontal / vertical at support base N According to document A2001 - General Arrangement Drawing
57 Moment at support base Nm According to document A2001 - General Arrangement Drawing
58 Load frequency Hz According to document A2001 - General Arrangement Drawing
59
60 Dust Cover
Metallic fixed cover (alternative not quoted : Trellex rubber cover
61 Dust Cover - design / inspection doors / seal type - According to drawing 53190741400)
Metallic fixed cover (alternative not quoted : Trellex rubber cover
62 Dust Cover - material / thickness - / mm According to drawing 53190741400)
63 De-dusting flange diameter DN or mm Depending of dust handling contractor
64
65 Instrumentation
66 Proximity switch - Inductive sensor PNP NO 10 mm flush - 30 x 30 x 1 mm
67
68
69
70
71
72
73
74
75
76
77 Notes:
78
79
80
81
SECONDARY AND TERTIARY VIBRATING SCREENS

TECHNICAL DATA SECONDARY SCREENS


Rev
1 SECONDARY VIBRATING SCREEN Item 510-SN-1010 / 1110
2 Manufacturer and origin Country - Metso / France
3 Type / Model - Multi Flo (Banana) / MF 2473-2
4
5 Sizes - General Assembly Drawing Vendor n° N11485879
6 Overall Length / Width / Height mm 7800 / 3366 / 4970
7 Number of Decks - 2
8
9 DECKS AND SCREENS
10 Screening Media - General Assembly Drawing Vendor n°
11 1st Deck - Deck slope / surface area / material type ° / m2 / - 25° feed, 15° discharge / 2.4x7.3 (17.5m²) / Rubber
12 Panel type PCO Rubber T60
13 1st Deck - Opening profile / opening size / thickness - / mm / mm square opening, chamfered / 50x50 / 55 + roll over bars
14 1st Deck - Screen efficiency % 90%
15 1st Deck - Screening media % aperture of total surface area % 29
16 1st Deck - Bolting type (bolts / hooks) - bolted M16
17 panel supports 610 MP Rubber T60 centre hold down, 55x610x100x45mm, 6,6 Kg, 36 units
18 1st Deck - Material layer thickness at feed / material speed on deck mm / m/s Approx. 52mm / Feed: 1.2m/s and discharge: 0.5m/s
19 1st Deck - Total weight / weight per panel kg 1750kg / 27kg per panel 610x610 mm (estimated data incl. side liners)
20 Number of panels unit 48 units
21
22 2nd Deck - Deck slope / surface area / material type ° / m2 / - 25° feed, 15° discharge / 2.4x7.3 (17.5m²) / Rubber
23 Panel type LS 305 - Rubber T60
24 2nd Deck - Opening profile / opening size / thickness - / mm / mm slots, chamfered / 12,5x27,5 (alternative 15x15) / 40 mm
25 2nd Deck - Screen efficiency % 90%
26 2nd Deck - Screening media % aperture of total surface area % 34%
27 2nd Deck - Bolting type (bolts / hooks) - clamped
28 panel supports Upgrade strip, LS-UGS-PS-610-F-HD-6PIN-CAP
29 (10 pcs + 60 pins) L=610/6PIN + CAP , 6,6 Kg box, 10 units per deck
30 2nd Deck - Material layer thickness at feed / material speed on deck mm / m/s Approx. 20mm / Feed: 1.2m/s and discharge: 0.5m/s
31 2nd Deck - Total weight / weight per panel kg 400kg / 4kg per panel 305x610 mm (estimated data incl. side liners)
32 Number of panels unit 96 units
33
34
35
36
37
38
39
40
41
42 Vibrating Mechanism - General Assembly Drawing Vendor n° MM0614192
43 Exciter type (linear exciter, unbalanced shaft, vibrating motors) / N° - Box Linear exciter / 2
44 Drive motor Type / installed power / number / speed kW Squirrel Cage / 55kW / 1 / 1500 rpm (4 poles)
45 Vibration movement (linear / circular / elliptic ) - Linear
46 Total vibration amplitude / acceleration / speed / pulley diametre - 12,5 mm / 4,4 G / 790 rpm / 250 mm
47 Unbalanced mass speed / critical speed rpm/rpm 790 / to be tested by bump test after screen assembly
48 Lifetime hours 65 000
49
50 Absorber Mechanism - General Assembly Drawing Vendor n° N11486388
51 Absorber Type (spring / rubber absorber) / Number - Isolation frame with spring + dampers / 1
52 Absorber Size / Diameter / Height / Weight - 257mm / 470mm / 60 kg - Spring
53 Absorber coating - Painted
54
55 Dynamic and Static Loads on Base Support - all Operation Phases : Start - Running - Stoppage
56 Horizontal / vertical at support base N According to document A2001 - General Arrangement Drawing
57 Moment at support base Nm According to document A2001 - General Arrangement Drawing
58 Load frequency Hz According to document A2001 - General Arrangement Drawing
59
60 Dust Cover
Metallic fixed cover (alternative not quoted : Trellex rubber cover
61 Dust Cover - design / inspection doors / seal type - According to drawing 53190741400)
Metallic fixed cover (alternative not quoted : Trellex rubber cover
62 Dust Cover - material / thickness - / mm According to drawing 53190741400)
63 De-dusting flange diameter DN or mm Depending of dust handling contractor
64
65 Instrumentation
66 Proximity switch - Inductive sensor PNP NO 10 mm flush - 30 x 30 x 1 mm
67
68
69
70
71
72
73
74
75
76
77 Notes:
78
79
80
81
SECONDARY AND TERTIARY VIBRATING SCREENS

TECHNICAL DATA TERTIARY VIBRATING SCREENS


Rev
1 TERTIARY VIBRATING SCREEN Item 510-SN 2010 / 2110 / 2210 / 2310
2 Manufacturer and origin Country - Metso / France
3 Type / Model - Multi Flo (Banana) / MF 2473-2
4
5 Sizes - General Assembly Drawing Vendor n° N11485879
6 Overall Length / Width / Height mm 7800 / 3366 / 4970
7 Number of Decks - 2
8
9 DECKS AND SCREENS
10 Screening Media - General Assembly Drawing Vendor n° ***
11 1st Deck - Deck slope / surface area / material type ° / m2 / - 25° feed, 15° discharge / 2.4x7.3 (17.5m²) / rubber
12 Panel type LS 305 Rubber T60
13 1st Deck - Opening profile / opening size / thickness - / mm / mm square opening, chamfered / 25x25 / 40 mm
14 1st Deck - Screen efficiency % 90%
15 1st Deck - Screening media % aperture of total surface area % 35
16 1st Deck - Bolting type (bolts / hooks) - clamped
17 panel supports Upgrade strip, LS-UGS-PS-610-F-HD-6PIN-CAP
18 (10 pcs + 60 pins) L=610/6PIN + CAP , 6,6 Kg box, 10 units per deck
19 1st Deck - Material layer thickness at feed / material speed on deck mm / m/s Approx. 35mm / Feed: 1.2m/s and discharge: 0.5m/s
20 1st Deck - Total weight / weight per panel kg 420kg / 4,2kg per panel 305x610mm
21 Number of panels unit 96 units
22
23 2nd Deck - Deck slope / surface area / material type ° / m2 / - 25° feed, 15° discharge / 2.4x7.3 (17.5m²) / Rubber
24 Panel type LS 305 Rubber T60
25 2nd Deck - Opening profile / opening size / thickness - / mm / mm slots, chamfered / 12,5x27,5 (alternative 15x15) / 40 mm
26 2nd Deck - Screen efficiency % 90%
27 2nd Deck - Screening media % aperture of total surface area % 34%
28 2nd Deck - Bolting type (bolts / hooks) - clamped
29 panel supports Upgrade strip, LS-UGS-PS-610-F-HD-6PIN-CAP
30 (10 pcs + 60 pins) L=610/6PIN + CAP , 6,6 Kg box, 10 units per deck
31 2nd Deck - Material layer thickness at feed / material speed on deck mm / m/s Approx. 25mm / Feed: 1.2m/s and discharge: 0.5m/s
32 2nd Deck - Total weight / weight per panel kg 400kg / 4kg per panel 305x610mm
33 Number of panels unit 96 units
34
35
36
37
38
39
40
41
42
43 Vibrating Mechanism - General Assembly Drawing Vendor n° MM0614192
44 Exciter type (linear exciter, unbalanced shaft, vibrating motors) / N° - Box Linear exciter / 2
45 Drive motor Type / installed power / number / speed kW Squirrel Cage / 55kW / 1 / 1500 rpm (4 poles)
46 Vibration movement (linear / circular / elliptic ) - Linear
47 Total vibration amplitude / acceleration / speed / pulley diameter - 10,5 mm / 4,6 G / 880 rpm / 280 mm
48 Unbalanced mass speed / critical speed rpm/rpm 880 / to be tested by bump test after screen assembly
49 Lifetime hours 65 000
50
51 Absorber Mechanism - General Assembly Drawing Vendor n° N11486388
52 Absorber Type (spring / rubber absorber) / Number - Isolation frame with spring + dampers / 1
53 Absorber Size / Diameter / Height / Weight - 257mm / 470mm / 60 kg - Spring
54 Absorber coating - Painted
55
56 Dynamic and Static Loads on Base Support - all Operation Phases : Start - Running - Stoppage
57 Horizontal / vertical at support base N According to document A2001 - General Arrangement Drawing
58 Moment at support base Nm According to document A2001 - General Arrangement Drawing
59 Load frequency Hz According to document A2001 - General Arrangement Drawing
60
61 Dust Cover
Metallic fixed cover (alternative not quoted : Trellex rubber cover
62 Dust Cover - design / inspection doors / seal type - According to drawing 53190741400)
Metallic fixed cover (alternative not quoted : Trellex rubber cover
63 Dust Cover - material / thickness - / mm According to drawing 53190741400)
64 De-dusting flange diameter DN or mm Depending of dust handling contractor
65
66 Instrumentation
67 Proximity switch - Inductive sensor PNP NO 10 mm flush - 30 x 30 x 1 mm
68
69
70
71
72
73
74
75
76
77
78 Notes:
79
80
81
SECONDARY AND TERTIARY VIBRATING SCREENS

TECHNICAL DATA TERTIARY VIBRATING SCREENS


Rev
1 TERTIARY VIBRATING SCREEN Item 510-SN 2010 / 2110 / 2210 / 2310 A
2
3 SCREEN STRUCTURE - General Arrangment Drawing Vendor n° 7400369-01 A
4
5 Frame
6 Side plate thickness / wearing plate thickness / material mm 12mm / 50mm / side plate S235JRG2 - Liners Rubber 60 Shore A
7 Frame profile beams / thickness / wearing plate thickness / material mm RHS 200x200mm / 10mm / Vulcanized Rubber 10mm / S235JRG2
8 Feed plate with bolted rubber T=40 mm
9 Protection of internal frame under screen
10 Shape type / thickness / material mm Cross beams with vulcanised rubber T=10 mmMandatory
(see above)
11
12 Support Frame
13 Shape type / thickness / material mm individual cross beams RHS 200x200x10 + bolted stringers L100x50x6
14
15 Absorber structural frame
16 Shape type / Thickness / Material mm Welded frame / 8-10mm / S235JRG2
17 Absorber Type (spring / rubber absorber) / Number - Spring and dampers / 26 springs and 8 dampers A
18
19 WEIGHTS
20 Frames + frame beams + wearing plates kg 13684 kg
21 Screen panel + fixation accessories - 1° Deck kg 420
22 Screen panel + fixation accessories - 2° Deck kg 400
23 Screen panel + fixation accessories - 3° Deck kg n.a.
24 Protection plates (feeding + discharge) kg 1528
25 Vibration unit + power unit + transmission system kg 4950
26 Springs kg 838 (only screen springs)
27 Support frame kg 10000 (isolation frame) A
28 Absorber structural frame kg 10000 (isolation frame) A
29 Absorbers kg 860 (spring + dampers of isolation frame)
30
31
32 Dust cover kg 3000 A
33 Others kg ***
34 Total weight kg 39000 kg estimated A
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67 Notes:
68
69
70
71

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