Z1000 Drive Tech Manual
Z1000 Drive Tech Manual
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation
4
Troubleshooting 5
Peripheral Devices &
Options
6
Specifications A
Parameter List B
BACnet Communications A
C
Standards Compliance D
2 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Table of Contents
i. PREFACE & GENERAL SAFETY.................................................................. 11
i.1 Preface ....................................................................................................................... 12
Applicable Documentation....................................................................................................... 12
Symbols................................................................................................................................... 12
Terms and Abbreviations ........................................................................................................ 12
Trademarks ............................................................................................................................. 12
i.2 General Safety ........................................................................................................... 14
Supplemental Safety Information ............................................................................................ 14
Safety Messages..................................................................................................................... 15
General Application Precautions ............................................................................................. 17
Motor Application Precautions................................................................................................. 18
Drive Label Warning Example................................................................................................. 20
Warranty Information............................................................................................................... 21
1. RECEIVING .................................................................................................... 23
1.1 Section Safety............................................................................................................ 24
1.2 General Description .................................................................................................. 25
Z1000 Model Selection............................................................................................................ 25
Control Mode Selection ........................................................................................................... 26
1.3 Model Number and Nameplate Check ..................................................................... 27
Drive Nameplate...................................................................................................................... 27
1.4 Drive Models and Enclosure Types ......................................................................... 29
1.5 Component Names.................................................................................................... 30
IP20/NEMA Type 1 Enclosure................................................................................................. 30
IP00/Open-Type Enclosure ..................................................................................................... 33
Front Views ............................................................................................................................. 37
2. MECHANICAL INSTALLATION..................................................................... 39
2.1 Section Safety............................................................................................................ 40
2.2 Mechanical Installation ............................................................................................. 42
Installation Environment .......................................................................................................... 42
Transporting the Drive............................................................................................................. 42
Installation Orientation and Spacing........................................................................................ 43
Instructions on Installation Using the Eye Bolts ...................................................................... 43
Panel Cut-Out Dimensions...................................................................................................... 45
HOA Keypad Remote Usage .................................................................................................. 46
Exterior and Mounting Dimensions ......................................................................................... 49
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 3
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4 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Table of Contents
5. TROUBLESHOOTING.......................................................................................... 195
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 5
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6 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
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YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 7
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8 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
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YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 9
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10 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
i.1 PREFACE...............................................................................................................12
i.2 GENERAL SAFETY...............................................................................................14
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 11
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of Z1000-series drives. Read this manual before attempting
to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you
understand all precautions and safety information before attempting application.
u Applicable Documentation
The following manuals are available for Z1000-series drives:
DIGITAL OPERATOR JVOP-183 ALM
Z1000-Series AC Drive User Manual (TOEPC71061645)
Read this manual first. This manual is packaged together with the product and contains basic information required to install
and wire the drive. It also gives detailed information on fault diagnostics, parameter settings, and BACnet specifications.
F1 F2
M M
ESC
HAND
RESET ENTER
AUTO OFF
The purpose of this manual is to prepare the drive for a trial run with an application and for basic operation. This manual
is available for download on our documentation website, www.yaskawa.com.
WARNING
●
●
Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
After opening the manual switch
●
●
AVERTISSMENT NPJT31470-1
Risque de décharge électrique.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure
de l'alimentation, pour permettre
la décharge des condensateurs.
Pour répondre aux exigences , s
assurer que le neutre soit relié
à la terre, pour la série 400V.
Après avoir déconnécte la protection
Z1000-Series AC Drive Programming Manual (SIEPC71061645)
between the drive and motor, entre le driver et le moteur, veuillez
please wait 5 minutes before patienter 5 minutes avain d’effectuer
inspecting, performing une opération de montage ou de
maintenance or wiring the drive. câblage du variateur.
Hot surfaces Surfaces Chaudes
●
Top and Side surfaces may ● Dessus et cotés du boitier Peuvent
become hot. Do not touch. devenir chaud. Ne Pas toucher.
危 険
● ● けが.感電のおそれがあります。
●
● 5
据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後 分以内はフロントカバー
●
● 400V
を外さない事。
級インバータの場合は、電源の中性点が接地
●
されていることを確認すること (
This manual provides detailed information on parameter settings, drive functions, maintenance, and MEMOBUS/Modbus
5
保守・点検、配線を行う場合は、出力側開閉器を
。 対応)
遮断後
高温注意 分待って実施してください。
●
●
インバータ上部、両側面は高温になります。
触らないでください。
specifications. Use this manual to expand drive functionality. This manual is available for download on our documentation
website, www.yaskawa.com.
u Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMS Indicates a term or definition used in this manual.
u Trademarks
• APOGEE® FLN is a registered trademark of Siemens Building Technologies, Inc.
• APOGEE® Anywhere™ is a trademark of Siemens Building Technologies, Inc.
• BACnet is a trademark of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE).
• GPD is a trademark of Yaskawa, Inc.
12 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
i.1 Preface
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 13
i.2 General Safety
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
14 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
i.2 General Safety
u Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any
components.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA, IEC/EN 61800-5-1 states that either the power supply must be automatically
disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-
section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
Fire Hazard
Install adequate branch circuit protection according to applicable local codes and this manual.
Failure to comply could result in fire and damage to the drive or injury to personnel. The device is suitable for use on a circuit
capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac (200 V class) and 480 Vac (400 V class),
when protected by branch circuit protection devices specified in this manual.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 15
i.2 General Safety
WARNING
Branch circuit protection shall be provided by any of the following: Non-time delay Class J, T, or CC fuses sized at 300%
of the drive input rating, or Time delay Class J, T, or CC fuses sized at 175% of the drive input rating, or MCCB sized at
200% maximum of the drive input rating.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not use screws of different sizes in SW1 and SW2.
Failure to comply may cause overheating and electrical damage.
16 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
i.2 General Safety
n Installation
Enclosure Panels
Keep the drive in a clean environment by installing the drive in an enclosure panel. Be sure to leave the required space between
drives to provide for cooling, and take proper measures so the ambient temperature remains within allowable limits and keep
flammable materials away from the drive. Yaskawa offers protective designs for drives that must be used in areas subjected
to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 42 for more information on
installation. Failure to comply may damage the drive due to improper cooling.
n Settings
Upper Limits
NOTICE: The drive is capable of running the motor up to 240 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
DC Injection Braking
NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as
long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the
drive for faster acceleration and deceleration.
n General Handling
Wiring Check
NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 17
i.2 General Safety
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated current
to avoid nuisance trips caused by harmonics in the drive input current. Refer to Installing a Molded Case Circuit Breaker
(MCCB) or Ground Fault Circuit Interrupter (GFCI) on page 252 for more information.
Magnetic Contactor Installation
WARNING! Fire Hazard, Sudden Movement Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in external
equipment. Refer to Installing a Magnetic Contactor at the Power Supply Side on page 253. Failure to comply may cause serious
injury or death due to fire or inadvertent equipment movement.
NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply
off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING! Electrical Shock Hazard. When a drive is running a PM motor, voltage continues to be generated at the motor terminals after
the drive is shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
∙ In applications where the machine can still rotate after the drive has fully stopped a load, install a switch to the drive output side to disconnect
the motor and the drive.
∙ Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been
shut off.
∙ Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or
performing any maintenance.
∙ Do not open and close the load switch while the motor is running.
∙ If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load
switch.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
Yaskawa recommends using ring terminals on all drive models. Drive models 2A0031 to 2A0396 and 4A0034 to 4A0590
require the use of ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for
crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
3 6 20 60
Frequency (Hz)
18 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
i.2 General Safety
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce
motor oscillation.
Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection
to prevent continuous operation in the resonant frequency range.
Audible Noise
The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.
When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running
from line power.
n Synchronous Motors
• Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.
• Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have
this capability.
• A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter
settings and rotor position.
• The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the
drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.
Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:
• In Open Loop Vector Control for PM motors, braking torque is less than 125% when running between 20% and 100% speed.
Braking torque drops to less than 50% when running at less than 20% speed.
• In Open Loop Vector Control for PM motors, the allowable load inertia moment is approximately 50 times higher than the
motor inertia moment.
Contact Yaskawa or a Yaskawa agent for questions concerning applications with a larger inertia moment.
• To restart a coasting motor rotating below 100 Hz, use the Speed Search function if the motor cable is not too long. If the
motor cable is relatively long, stop the motor using Short Circuit Braking.
n Specialized Motors
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use
a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosion-
proof areas.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 19
i.2 General Safety
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive
current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because
the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
WARNING
Risk of electric shock.
●
Read manual before installing.
●
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
●
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
● After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
●
Top and Side surfaces may
become hot. Do not touch.
F1 F2
M M
ESC
HAND
RESET ENTER
AUTO OFF
Warning Label
Surfaces Chaudes
●
Top and Side surfaces may ● Dessus et cotés du boitier Peuvent
become hot. Do not touch. devenir chaud. Ne Pas toucher.
危 険
● ● けが.感電のおそれがあります。
● 5
据え付け、運転の前には必ず取扱説明書を読むこと。
●
通電中および電源遮断後 分以内はフロントカバー
を外さない事。
●
●
400 級インバータの場合は、電源の中性点が接地
されていることを確認すること。( 対応)
● 5
保守・点検、配線を行う場合は、出力側開閉器を
遮断後 分待って実施してください。
高温注意
インバータ上部、両側面は高温になります。
● 触らないでください。
●
20 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
i.2 General Safety
u Warranty Information
n Warranty Period
This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment from
the Yaskawa factory, whichever comes first.
n Scope of Warranty
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative will inspect the drive
for a fee. If the Yaskawa representative finds the drive to be defective due to Yaskawa workmanship or materials and the
defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the site
free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defective
workmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that are
outside the scope of this warranty are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to be
responsible.
Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s understanding.
Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within the country where the product was purchased. However, after-sales service is
available for customers outside of the country where the product was purchased for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s defective products whether within
or outside of the warranty period are NOT covered by warranty.
n Restrictions
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 21
i.2 General Safety
22 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1
Receiving
This chapter explains how to inspect the drive upon receipt, and gives an overview of the different
enclosure types and components.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 23
1.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
24 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.2 General Description
Receiving
Motor Capacity kW (HP) Three-Phase 400 V Class
Input Voltage < 460 V Input Voltage ≥ 460 V Model CIMR-Zo Rated Output Current (A)
1.5 (2) 2.2 (3) 4A0005 4.8 <1>
1
3.0 (4) 3.7 (5) 4A0008 7.6 <1>
4.0 (5) 5.5 (7.5) 4A0011 11 <1>
5.5 (7.5) 7.5 (10) 4A0014 14 <1>
7.5 (10) 11 (15) 4A0021 21 <1>
11 (15) 15 (20) 4A0027 27 <1>
15 (20) 18.5 (25) 4A0034 34 <1>
18.5 (25) 22 (30) 4A0040 40 <1>
22 (30) 30 (40) 4A0052 52 <1>
30 (40) 37 (50) 4A0065 65 <1>
37 (50) 45 (60) 4A0077 77 <1>
45 (60) 55 (75) 4A0096 96 <1>
55 (75) 75 (100) 4A0124 124 <1>
75 (100) 90 (125) 4A0156 156 <1>
90 (125) 110 (150) 4A0180 180 <1>
110 (150) 150 (200) 4A0240 240 <2>
160 (220) 185 (250) 4A0302 302 <2>
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 25
1.2 General Description
26 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.3 Model Number and Nameplate Check
u Drive Nameplate
Receiving
B – Address <1> F – Output specifications
C – Enclosure type G – Input specifications
D – Serial number H – AC drive model
Figure 1.1 Drive Nameplate Information Example
1
<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.
CIMR - Z U 2 A 0021 F A A
Drive Z1000 Customized Enclosure Design
No. Specifications No. Type
Series Revision
A Standard model IP00/ Order
Region A
No. Open-Type
Code
U USA IP20/
F NEMA
Type 1
No. Voltage Class
Environmental
2 3-phase, 200-240 Vac No.
Specification
4 3-phase, 380-480 Vac A Standard
Refer to the following table
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 27
1.3 Model Number and Nameplate Check
n Three-Phase 200 V
Max Motor Capacity Rated Output Current
No. kW (HP) A
0011 2.2 (3) 10.6
0017 3.7 (5) 16.7
0024 5.5 (7.5) 24.2
0031 7.5 (10) 30.8
0046 11 (15) 46.2
0059 15 (20) 59.4
0075 18.5 (25) 74.8
0088 22 (30) 88
0114 30 (40) 114
0143 37 (50) 143
0169 45 (60) 169
0211 55 (75) 211
0273 75 (100) 273
0343 90 (125) 343
0396 110 (150) 396
n Three-Phase 400 V
Max Motor Capacity
kW (HP) Rated Output Current
No. A
Input Voltage < 460 V Input Voltage ≥ 460 V
0005 1.5 (2) 2.2 (3) 4.8
0008 3.0 (4) 3.7 (5) 7.6
0011 4.0 (5) 5.5 (7.5) 11
0014 5.5 (7.5) 7.5 (10) 14
0021 7.5 (10) 11 (15) 21
0027 11 (15) 15 (20) 27
0034 15 (20) 18.5 (25) 34
0040 18.5 (25) 22 (30) 40
0052 22 (30) 30 (40) 52
0065 30 (40) 37 (50) 65
0077 37 (50) 45 (60) 77
0096 45 (60) 55 (75) 96
0124 55 (75) 75 (100) 124
0156 75 (100) 90 (125) 156
0180 90 (125) 110 (150) 180
0240 110 (150) 150 (200) 240
0302 160 (220) 185 (250) 302
0361 185 (250) 220 (300) 361
0414 220 (300) 260 (350) 414
0480 250 (340) 300 (400) 480
0590 300 (400) 370 (500) 590
28 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.4 Drive Models and Enclosure Types
2A0017F –
2A0024F –
2A0031F –
2A0046F –
2A0059F –
Three-Phase 2A0075F –
200 V Class 2A0088F –
2A0114F –
2A0143F –
2A0169F –
2A0211F –
2A0273F –
– 2A0343A
– 2A0396A
4A0005F –
4A0008F –
Receiving
4A0011F –
4A0014F –
4A0021F –
4A0027F –
4A0034F –
1
4A0040F –
4A0052F –
4A0065F –
Three-Phase
4A0077F –
400 V Class
4A0096F –
4A0124F –
4A0156F –
4A0180F –
4A0240F –
4A0302F –
– 4A0361A
– 4A0414A
– 4A0480A
– 4A0590A
<1> Removing the top protective cover from an IP20/NEMA Type 1 drive voids the NEMA Type 1 protection while maintaining IP20 conformity;
removing the bottom conduit bracket voids the NEMA Type 1 protection and IP20 conformity.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 29
1.5 Component Names
D
K
E
I H
G
30 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.5 Component Names
D
K
E
G
J
I
H
Receiving
A – Fan finger guard G – Screw 1
B – Cooling fan H – Rubber bushing
C – Top protective cover I – Conduit bracket
D – Front cover J – Optional 24 V DC power supply
E – USB port (type-B) connector cover
F – HOA keypad K – Heatsink
L – Mounting hole
Figure 1.3 Exploded View of IP20/NEMA Type 1 Enclosure Components (4A0096F)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 31
1.5 Component Names
O
D
N
E
F H
G
J
I
L
K
32 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.5 Component Names
u IP00/Open-Type Enclosure
n Three-Phase AC 200 V 2A0343A, 2A0396A
A
B
M
C
E
K F G
J
I
Receiving
A – Fan guard H – Drive cover
B – Cooling fan I – Terminal cover
C – Fan bracket J – Screw
D – Circulation fan <1> K – Optional 24 V DC power supply 1
E – Front cover connector cover
F – USB port (type-B) L – Heatsink
G – HOA keypad M – Mounting hole
Figure 1.5 Exploded view of IP00/Open-Type Enclosure Components (2A0343A)
<1> Drive models 2A0343 and 2A0396 have a built-in circulation fan.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 33
1.5 Component Names
M
D
E
F
G
L H
J
I
34 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.5 Component Names
A
M B
C
D
O
E
N
F
M
K
L G
J
I
H
Receiving
G – Terminal cover connector cover
H – USB port (type-B) O – Heatsink
Figure 1.7 Exploded view of IP00/Open Type Enclosure Components (4A0414A)
1
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 35
1.5 Component Names
C
O
B D
N
G
F
H
L
K
J I
36 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
1.5 Component Names
u Front Views
CIMR-Zo2A0011F CIMR-Zo2A0075F
M
K
L L
K M
F J
I
J A
D
B
I G
H
A H
G
B
E E
F D
E E
Receiving
C – Main circuit terminal J – Terminal TB1
D – EMC filter switch SW2 K – Terminal TB3
E – Ground terminal L – Jumper switch S1
F – EMC filter switch SW1 M – Jumper switch S5
G – Terminal TB4
1
Figure 1.9 Front View of Drives
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 37
1.5 Component Names
38 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 39
2.1 Section Safety
CAUTION
Crush Hazard
Do not carry the drive by the front cover or the terminal cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Equipment Hazard
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive installation
and project construction.
Failure to comply could result in damage to the drive. Place a temporary cover over the top during installation. Be sure to
remove the temporary cover before start-up, as the cover will reduce ventilation and cause the unit to overheat.
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may
lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required
continuously at low speed, consider using a special drive or vector-control motor. Select a motor that is compatible with the
required load torque and operating speed range.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
40 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.1 Section Safety
NOTICE
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to
the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated
at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the
machine.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
The rated input current of submersible motors is higher than the rated input current of standard motors.
Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use
a cable thick enough to connect the motor to the drive to prevent motor torque reduction.
The current rating differs for a motor with variable pole pitches differs from a standard motor.
Check the maximum current of the motor before selecting the drive capacity. Only switch motor poles when the motor is
stopped. Switching between motor during run will trigger overcurrent protection circuitry or result in overvoltage from
regeneration, and the motor will simply coast to stop.
When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not
explosion-proof, always install it in a safe place.
Never lift the drive up while the cover is removed.
This can damage the terminal board and other components.
Mechanical Installation
2
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 41
2.2 Mechanical Installation
u Installation Environment
Install the drive in an environment matching the conditions below to prolong the optimum performance life of the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
-10 °C to +40 °C (14 to 104 °F) IP20/NEMA Type 1 Enclosure, External Heatsink (2A0011 to 2A0273 and 4A0005 to 4A0302)
-10 °C to +50 °C (14 to 122 °F) IP00/Open Type Enclosure (2A0343 and 2A0396, and 4A0361 to 4A0590)
Ambient Note: 1. To install a heatsink on the outside of a panel, design the panel to keep the air temperature inside the panel
Temperature within 10 °C (18 °F) [5 °C (9 °F) for 2A0273 and 4A0124] of the outside air temperature.
2. Ambient temperature range for continuous operations is -10 to +40 °C (14 to 104 °F) when external heatsink
installation method is applied for models 2A0343 and 2A0396 and 4A0361 to 4A0590.
Humidity 95% RH or less and free of condensation
Storage -20 to +70 °C (-4 to +158 °F)
Temperature
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight.
Altitude Up to 1000 meters without derating. Up to 3000 meters with output current and voltage derating
10 to 20 Hz at 9.8 m/s2
Vibration 20 to 55 Hz at 5.9 m/s2 (2A0011 to 2A0031 and 4A0005 to 4A0027) or
2.0 m/s2 (2A0046 to 2A00396 and 4A0034 to 4A0590)
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous
operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply
could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before
drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
42 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
A C
Mechanical Installation
D
B B C
D
A
Note: IP20/NEMA Type 1 enclosure and IP00/Open-Type enclosure models require the same amount of space above and below the drive for
installation. 2
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 43
2.2 Mechanical Installation
A B C D
44 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
H3
A
H2
W A
4-M5 Tap W1
H1
H
H1
H
B
H1
H
H4
H5
Figure 1 Figure 2 Figure 3
W
W1 W W
4-M10 Tap 4-M12 Tap 6-M12 Tap
W1 W1
H3
H3
H3
H2
A
W2 W2 W2 W2
H2
H2
W3 A W3 W3 A W3
Mechanical Installation
H1
H
H1
H1
H
H
B
B
2
H4
H4
H4
H5
Figure 4
H5
H5
Figure 5 Figure 6
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 45
2.2 Mechanical Installation
Dimensions (in)
Drive Model
Figure W H W1 W2 W3 H1 H2 H3 H4 H5 A B
2A0143
2A0169 4 13.4 31.6 9.6 – – 30.7 0.9 0.5 1.2 0.4 12.8 28.6
2A0211
2A0273
2A0343 5 19.7 31.5 14.6 2.2 0.3 30.4 0.6 0.6 0.7 0.5 19.1 29.1
2A0396
400 V Class
4A0005
4A0008 1 6.7 14.8 5.9 – – 14 – – – – 4.6 12.8
4A0011
4A0014
4A0021 1 6.7 18.3 5.9 – – 17.5 – – – – 4.6 16.3
4A0027
4A0034
4A0040 2 7.9 21.1 5.1 – – 20.5 – – – – 7.6 18.6
4A0052ooB
4A0052ooA
4A0065 2 12 22.5 11.2 – – 21.9 – – – – 9.4 20
4A0077
4A0096
4A0124 3 10.9 28.4 6.7 – – 27.8 0.8 0.4 0.9 0.3 10.2 26.1
4A0156
4A0180 4 13.4 31.6 9.6 – – 30.7 0.9 0.5 1.2 0.4 12.8 28.6
4A0240
4A0302 5 17.9 41.9 12.8 – – 40.9 1.1 0.6 1.1 0.5 17.1 38.6
19.7 31.5 14.6 2.2 0.3 30.4 0.6 0.6 0.7 0.5 19.1 29.1
4A0361
4A0414 5 19.7 37.4 14.6 2.2 0.3 36.3 0.6 0.6 0.7 0.5 19.1 35.0
4A0480 26.4 44.9 17.3 4.2 0.3 43.7 0.7 0.6 0.7 0.6 25.7 42.2
4A0590 6 26.4 44.9 17.3 4.2 0.3 43.7 0.7 0.6 0.7 0.6 25.7 42.2
Comm Port
46 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
78 (3.07)
15 (0.59)
44 (1.73)
Unit: mm (in)
Mechanical Installation
Face-Mount outside of the panel with two (#1)
screws.
Installation Support Set A Phillips screwdriver
Encloses the HOA keypad in (for mounting with screws EZZ020642A (#1, #2)
Internal/ the panel. The front of the HOA through holes in the panel)
Flush-Mount keypad is flush with the outside Installation Support Set B
of the panel. Phillips screwdriver (#1)
(for use with threaded studs EZZ020642B Wrench (7 mm)
that are fixed to the panel)
NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project
construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. 2
Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
External/Face-Mount
1. Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2.8.
2. Position the HOA keypad so the display faces outwards, and mount it to the enclosure panel as shown in Figure
2.9.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 47
2.2 Mechanical Installation
22 (0.87)
78 (3.1)
26 (1.02)
22 (0.87)
2 (0.08)
22 (0.87)
M3 x 6
HOA Keypad
Phillips recessed
pan head machine screw x 2
Enclosure panel
Internal/Flush-Mount
An internal/flush-mount requires an installation support set that must be purchased separately. Contact Yaskawa to order an
installation support set and mounting hardware. Figure 2.10 illustrates how to attach the Installation Support Set A.
1. Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2.11.
2. Mount the HOA keypad to the installation support.
3. Mount the installation support set and HOA keypad to the enclosure panel.
Enclosure panel
HOA Keypad
Unit: mm (in)
Note: Use a gasket between the enclosure panel and the HOA keypad in environments with a significant amount of dust or other airborne debris.
48 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
(0.02)
120 (4.72)
89 (3.5) +0.5
0
45 (1.77)
59 (2.32) +0.5
0
(0.02)
Unit : mm (in)
Mechanical Installation
2A0211F 4A0156F
2A0273F 4A0180F
4A0240F
4A0302F
4A0361A
2A0343A 4A0414A
IP00/Open-Type Enclosure 57
2A0396A 4A0480A
4A0590A
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 49
2.2 Mechanical Installation
H1
H
H1
H
t1
H2
W1 D1
W D
Figure 1 W1 t1
H2
W D1
D
Figure 2
4-d 4 4-d 4
H1
H1
H
H
H2
W1 t1
W D1
D
H2
W1 t1
W D1
D
Figure 3
Figure 4
50 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
4-d
4-d
H0
H1
H
H1
H0
H
H2
W1 t1
t1 D1
W1 D1
H2
MAX.W2 W MAX.W2 D
D
MAX.W2 W MAX.W2
Figure 6
Figure 5
4-d
H1
H0
H
Mechanical Installation
W1 t1
H2
D1
MAX.W2 W MAX.W2 D
2
Figure 7
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 51
2.2 Mechanical Installation
<1> Removing the top protective cover from an IP20/NEMA Type 1 drive voids the NEMA Type 1 protection while maintaining IP20 conformity;
removing the bottom conduit bracket voids the NEMA Type 1 protection and IP20 conformity.
Table 2.6 Dimensions for IP20/NEMA Type 1 Enclosure: 400 V Class
Screw
Dimensions (in)
Drive Model Figure Size Wt. (lb)
W H D W1 W2 H0 H1 H2 D1 t1 d
124 357 218 102 345 5 105 2 5
4A0005 <1> (4.88) (14.06) (8.58) (4.02)
- -
(13.60) (0.20) (4.15) (0.09)
M5
(11.9)
124 357 218 102 345 5 105 2 6
4A0008 <1> 1
(4.88) (14.06) (8.58) (4.02)
- -
(13.60) (0.20) (4.15) (0.09)
M5
(12.6)
124 357 218 102 345 5 105 2 6
4A0011 <1> (4.88) (14.06) (8.58) (4.02)
- -
(13.60) (0.20) (4.15) (0.09)
M5
(13.4)
124 447 233 102 436 5 105 2 7
4A0014 <1> (4.88) (17.60) (9.17) (4.02)
- -
(17.15) (0.20) (4.15) (0.09)
M5
(16.1)
124 447 233 102 436 5 105 2 8
4A0021 <1> 2
(4.88) (17.60) (9.17) (4.02)
- -
(17.15) (0.20) (4.15) (0.09)
M5
(16.8)
124 447 233 102 436 5 105 2 8
4A0027 <1> (4.88) (17.60) (9.17) (4.02)
- -
(17.15) (0.20) (4.15) (0.09)
M5
(18.5)
200 510 237 170 497 7 104 2 13
4A0034 <1> (7.87) (20.08) (9.35) (6.69)
- -
(19.53) (0.28) (4.11) (0.09)
M6
(28.7)
200 510 237 170 497 7 104 2 13
4A0040 <1> 3
(7.87) (20.08) (9.35) (6.69)
- -
(19.53) (0.28) (4.11) (0.09)
M6
(28.7)
200 510 237 170 497 7 104 2 13
4A0052ooB <1> (7.87) (20.08) (9.35) (6.69)
- -
(19.53) (0.28) (4.11) (0.09)
M6
(28.7)
52 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
Screw
Dimensions (in)
Drive Model Figure Size Wt. (lb)
W H D W1 W2 H0 H1 H2 D1 t1 d
255 542 263 221 527 8 106 2 27
4A0052ooA <1> (10.04) (21.33) (10.37) (8.70)
- -
(20.76) (0.30) (4.19) (0.09)
M6
(59.5)
255 542 263 221 527 8 106 2 29
4A0065 <1> (10.04) (21.33) (10.37) (8.70)
- -
(20.76) (0.30) (4.19) (0.09)
M6
(63.9)
4
255 542 263 221 527 8 106 2 31
4A0077 <1> (10.04) (21.33) (10.37) (8.70)
- -
(20.76) (0.30) (4.19) (0.09)
M6
(68.3)
255 542 263 221 527 8 106 2 32
4A0096 <1> (10.04) (21.33) (10.37) (8.70)
- -
(20.76) (0.30) (4.19) (0.09)
M6
(70.5)
276 700 289 170 6 746 684 7 157 3 46
4A0124 <1> 5
(10.87) (27.56) (11.38) (6.69) (0.23) (29.36) (26.93) (0.28) (6.22) (0.13)
M8
(101.4)
340 774 400 244 6 827 752 10 181 3 73
4A0156 <1> (13.39) (30.47) (15.75) (9.61) (0.23) (32.56) (29.61) (0.41) (7.12) (0.13)
M10
(160.9)
340 774 400 244 6 827 752 10 181 3 76
4A0180 <1> 6
(13.39) (30.47) (15.75) (9.61) (0.23) (32.56) (29.61) (0.41) (7.12) (0.13)
M10
(167.6)
340 774 400 244 6 827 752 10 181 3 79
4A0240 <1> (13.39) (30.47) (15.75) (9.61) (0.23) (32.56) (29.61) (0.41) (7.12) (0.13)
M10
(174.2)
455 1045 480 325 7 1094 1018 13 230 5 130
4A0302 <1> 7
(17.91) (41.14) (18.90) (12.80) (0.28) (43.07) (40.08) (0.51) (9.06) (0.18)
M12
(286.6)
<1> Removing the top protective cover from an IP20/NEMA Type 1 drive voids the NEMA Type 1 protection while maintaining IP20 conformity;
removing the bottom conduit bracket voids the NEMA Type 1 protection and IP20 conformity.
Mechanical Installation
2
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 53
2.2 Mechanical Installation
d7
D1
D2
D1
D2
D3
D3
D
D
Figure 1
Figure 2
W W
d6 d5
W1 W1
W W
d6
W1 W1
d5
d7
D1
D2
D2
D1
D3
D3
D
Figure 3 Figure 4
54 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
W W W W
W2 W3 W1 W1
d7 W5 W5 d5 W2 W2 d6
d8 W4 W4 d6 d7 W3 W4 W5
d5
D1
D2
D3
D1
D2
D4
D3
D5
D4
D5
D6
d8
D
Figure 5
Figure 6
d5 W W
d7 W1 W1 d6
W2 W2
W3 W3 d8
D1
D2
D3
D4
D5
Mechanical Installation
D
Figure 7
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 55
2.2 Mechanical Installation
56 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
2.2 Mechanical Installation
W1 4-d
t2
H1
H
H1
H
H2
t1
t1 D1
H2
Max. W2 W Max. W2 D1 Max W2 W Max W2 D
D
Figure 1 Figure 2
W1 6-d
W3 W3
W1 4-d
t2
H1
H
H1
H
t1
H2
t1
Mechanical Installation
D1
H2
D1 Max W2 W Max W2 D
Max W2 W Max W2
D
Figure 3 Figure 4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 57
2.2 Mechanical Installation
58 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3
Electrical Installation
This chapter explains the proper procedures for wiring the control circuit terminals, motor, and power
supply.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 59
3.1 Section Safety
60 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.1 Section Safety
WARNING
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Properly handle the HOA keypad battery.
Improper use of the battery may cause fire by explosion and personal injury.
Correctly install the battery, paying attention to polarity (+/-).
Do not attempt to charge the battery or improperly disassemble the HOA keypad.
CAUTION
Do not carry the drive by the front cover or the terminal cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires
and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Electrical Installation
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other
devices.
Failure to comply could result in damage to the drive.
Do not heat or throw the battery into fire.
The battery remains in use even when power to the drive has been shut off. Be sure to also remove the battery in the HOA
keypad when the drive will be shut off for long periods of time. 3
A dead battery left inside the HOA keypad may leak and damage the keypad and drive. Be sure to replace the battery with
a new one immediately after the expected lifespan has passed or when the “bAT” error is displayed on the HOA keypad.
Be sure to observe the Perchlorate Best Management Practices (BMPs).
BMPs apply to primary lithium (manganese dioxide) coin batteries sold or distributed in California. Perchlorate Material-
special handling may apply, please refer to: www.dtsc.ca.gov/hazardouswaste/perchlorate.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 61
3.2 Standard Connection Diagram
62 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.2 Standard Connection Diagram
<1>
Multi-function
digtial inputs Multi-speed step 1 S5 M1 Multi-function relay output (During Run)
(default setting) 250 Vac, max. 2 A
M2 30 Vdc, max 2 A
Multi-speed step 2 S6 (min. 5 Vdc, 10 mA)
M3 Multi-function relay output (Zero Speed)
Jog speed S7 250 Vac, max. 2 A
M4 30 Vdc, max 2 A
(min. 5 Vdc, 10 mA)
+ 24 V <5>
FE
Shield ground terminal
<6> Jumper S1
+V Power supply +10.5 Vdc, max. 20 mA A1/A2 Volt./Curr.
2k Selection
A1 Analog Input 1
(Frequency Reference Bias)
Electrical Installation
V
Multi-function 0 to +10 Vdc (20 kW)
analog inputs 4 to 20 mA / 0 to 20 mA (250 ) <7> I
A2 Analog Input 2 A1 A2
(Frequency Reference Bias)
0 to +10 Vdc (20 kW)
4 to 20 mA / 0 to 20 mA (250 ) <7>
AC
0V
+P Externalpower supply,
24 Vdc, max. 150 mA
Termination resistor 3
(120 , 1/2 W)
shielded line twisted-pair shielded line control circuit terminal main circuit terminal
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 63
3.2 Standard Connection Diagram
<2> For floating, impedance grounded, or asymmetrically grounded networks, disconnect the internal EMC filter by moving the SW1
and SW2 screws to the OFF position.
<3> A 24 V power supply option is required to supply power to the to the control circuit separately from the main circuit.
<4> This figure illustrates an example of a sequence input to S1 through S7 using a non-powered relay or an NPN transistor. Install
the wire link between terminals SC-SP for Sink mode, between SC-SN for Source mode, or leave the link out for external power
supply. Never short terminals SP and SN, as it will damage the drive.
<5> This voltage source supplies a maximum current of 150 mA.
<6> The maximum output current capacity for the +V terminal on the control circuit is 20 mA. Never short terminals +V and AC, as
it can cause erroneous operation or damage the drive.
<7> Use jumper S1 to select between a voltage or current input signal to terminals A1 and A2. The default setting is for voltage
input.
<8> Set DIP switch S2 to the ON position to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.
<9> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not
intended for use as a feedback-type signal.
<10> Use jumper S5 to select between voltage or current output signals at terminals FM and AM. Set parameters H4-07 and H4-08
accordingly.
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameters are
properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary
closure on terminal S1 may cause the drive to start.
WARNING! Sudden Movement Hazard. When using a 3-Wire sequence, set the drive to 3-Wire sequence prior to wiring the control terminals
and set parameter b1-17 to 0 so the drive will not accept a Run command at power up (default). If the drive is wired for a 3-Wire sequence
but set up for a 2-Wire sequence (default), and parameter b1-17 is set to 1 so the drive accepts a Run command at power up, the motor
will rotate in reverse direction at drive power up and may cause injury.
WARNING! Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before executing the application preset
function. Executing the application preset function or setting A1-06 ≠ 0 will change the drive I/O terminal functions and may cause unexpected
equipment operation. Failure to comply may cause death or serious injury.
NOTICE: When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault, make sure the
drive does not trigger a fault output during fault restart (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function
from working properly.
64 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.3 Main Circuit Connection Diagram
<1> +M and -M are for rectification options only. Do not use for dynamic braking or line-regeneration.
R/L1 U/T1
3 Phase power supply
200 to 240 Vac, 50 to 60 Hz S/L2 V/T2 Motor
380 to 480 Vac, 50 to 60 Hz T/L3 W/T3
Electrical Installation
u 12-Pulse/18-Pulse Rectification
Operation with 12-pulse/18-pulse rectification requires the user to separately prepare a 3-winding/4-winding transformer for
the power supply. Contact Yaskawa or your nearest sales representative for the transformer specifications.
n Wiring to –M/+M Terminals (2A0011 to 2A0273 and 4A0005 to 4A0302)
Access the –M/+M terminals by cutting off the protection cover on models 2A0011 to 2A0114 and 4A0005 to 4A0096 or by
removing the protection sheet on –M/+M terminals on models 2A0143 to 2A0273 and 4A0124 to 4A0302. 3
–M/+M are for rectification options only. Do not use for dynamic braking or line-regeneration.
A A
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 65
3.3 Main Circuit Connection Diagram
+M U/T1
V/T2 Motor
-M W/T3
Figure 3.5 12-Pulse Connection Diagram (2A0011 to 2A0273 and 4A0005 to 4A0302)
+20゜
+M U/T1
0゜ V/T2 Motor
-20゜ -M W/T3
Figure 3.6 18-Pulse Connection Diagram (2A0011 to 2A0273 and 4A0005 to 4A0302)
66 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.3 Main Circuit Connection Diagram
+1 U/T1
V/T2 Motor
- W/T3
Figure 3.7 12-Pulse Connection Diagram (2A0343, 2A0396, and 4A0361 to 4A0590)
+20゜
+1 U/T1
0゜ V/T2 Motor
-20゜ - W/T3
Electrical Installation
Figure 3.8 18-Pulse Connection Diagram (2A0343, 2A0396, and 4A0361 to 4A0590)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 67
3.4 Terminal Block Configuration
68 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.4 Terminal Block Configuration
– +1 +3
– +1 +3
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
CIMR-Z o4A0361
CIMR-Z o4A0414
+1 +3
Electrical Installation
Figure 3.10 Main Circuit Terminal Block Configuration (continued)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 69
3.5 Terminal Cover
70 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.5 Terminal Cover
Note: Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring.
Electrical Installation
3
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 71
3.6 HOA Keypad and Front Cover
72 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.6 HOA Keypad and Front Cover
Figure 3.16 Remove the Front Cover (2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB)
3. Push in on the tab located on the bottom of the front cover and gently pull forward to remove the front cover.
Electrical Installation
3
Figure 3.17 Remove the Front Cover (2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 73
3.6 HOA Keypad and Front Cover
3. Pinch the tabs located on the bottom of the front cover and gently pull forward to remove the front cover.
74 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.6 HOA Keypad and Front Cover
Electrical Installation
Figure 3.19 Remove the Front Cover (2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A0096)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 75
3.6 HOA Keypad and Front Cover
Figure 3.20 Loosen the Installation Screw (2A0143 to 2A0396 and 4A0124 to 4A0590)
3. Push the hooks on each side of the cover that hold it in place.
Figure 3.21 Remove the Front Cover (2A0143 to 2A0396 and 4A0124 to 4A0590)
76 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.6 HOA Keypad and Front Cover
Electrical Installation
Figure 3.22 Reattach the Front Cover 2A0011 to 2A0114 and 4A0005 to 4A0096)
Figure 3.23 Reattach the Front Cover (2A0143 to 2A0396 and 4A0124 to 4A0590)
2. After connecting the hooks to the drive, press firmly on the cover to lock it into place.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 77
3.6 HOA Keypad and Front Cover
Figure 3.24 Lock the Cover into Place (2A0143 to 2A0396 and 4A0124 to 4A0590)
78 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.7 Top Protective Cover
Figure 3.25 Remove the Top Protective Cover (2A0011 to 2A0114 and 4A0005 to 4A0096)
n Removing the Top Protective Cover: 2A0143 to 2A0273 and 4A0124 to 4A0302
Remove the bolts to remove the top protective cover from the drive.
Electrical Installation
3
Figure 3.26 Remove the Top Protective Cover (2A0143 to 2A0273 and 4A0124 to 4A0302)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 79
3.7 Top Protective Cover
Figure 3.27 Reattach the Protective Cover (2A0011 to 2A0114 and 4A0005 to 4A0096)
n Reattaching the Top Protective Cover: 2A0143 to 2A0273 and 4A0124 to 4A0302
Reverse the procedure to reattach the top protective cover.
Figure 3.28 Reattach the Protective Cover (2A0143 to 2A0273 and 4A0124 to 4A0302)
80 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.8 Main Circuit Wiring
Electrical Installation
V/T2 Drive output Connects to the motor 63
W/T3
+1 DC power supply input (+1 and –) or
– For connecting peripheral devices –
– 12/18 pulse rectification
+3 <1> – – – –
+M
12/18 pulse rectification <2> – Input for 12/18 pulse rectification –
-M
3
For 200 V class: 100 Ω or less Grounding terminal 87
For 400 V class: 10 Ω or less
<1> Not used.
<2> +M and –M are for rectification purposes only. Do not use for dynamic braking or line-regeneration.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 81
3.8 Main Circuit Wiring
When wiring 4A0124, make sure the crimp terminals on the main circuit are connected so that they are facing in the correct
direction as shown in Figure 3.30.
82 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.8 Main Circuit Wiring
Electrical Installation
(24 to 27)
R/L1, S/L2, T/L3 8
1.6 to 1.8
U/T1, V/T2, W/T3 8 M4
(14 to 16)
2A0024 -M, +M – 14 to 8
2.7 to 3.0
– M5
(24 to 27)
R/L1, S/L2, T/L3 8
1.6 to 1.8
U/T1, V/T2, W/T3 8 M4
(14 to 16) 3
2A0031 <1> -M, +M – 14 to 8
2.7 to 3.0
– M5
(24 to 27)
R/L1, S/L2, T/L3 6
U/T1, V/T2, W/T3 6 2.7 to 3.0
2A0046 <1> 10 to 4 M5
(24 to 27)
-M, +M –
–
R/L1, S/L2, T/L3 4
U/T1, V/T2, W/T3 4 2.7 to 3.0
2A0059 <1> 10 to 4 M5
(24 to 27)
-M, +M –
–
R/L1, S/L2, T/L3 3
U/T1, V/T2, W/T3 3 5.4 to 6.0
2A0075 <1> 8 to 2/0 M8
(48 to 53)
-M, +M –
–
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 83
3.8 Main Circuit Wiring
<1> Drive models 2A0046 to 2A0396 require the use of closed-loop crimp terminals for UL/cUL compliance. Use only the tools recommended by the
terminal manufacturer for crimping.
84 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.8 Main Circuit Wiring
Electrical Installation
R/L1, S/L2, T/L3 6
U/T1, V/T2, W/T3 6 5.4 to 6.0
4A0052ooA <1> 8 to 2/0 M8
(48 to 53)
-M, +M –
–
R/L1, S/L2, T/L3 4
U/T1, V/T2, W/T3 4 5.4 to 6.0
4A0065 <1> 8 to 2/0 M8
(48 to 53)
-M, +M –
–
3
R/L1, S/L2, T/L3 3
U/T1, V/T2, W/T3 3 5.4 to 6.0
4A0077 <1> 8 to 2/0 M8
(48 to 53)
-M, +M –
–
R/L1, S/L2, T/L3 1
U/T1, V/T2, W/T3 1 5.4 to 6.0
4A0096 <1> 8 to 2/0 M8
(48 to 53)
-M, +M –
–
R/L1, S/L2, T/L3 2/0
U/T1, V/T2, W/T3 2/0 5.4 to 6.0
4A0124 <1> 8 to 2/0 M8
(48 to 53)
-M, +M –
–
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 85
3.8 Main Circuit Wiring
<1> Drive models 4A0034 to 4A0590 require the use of closed-loop crimp terminals for UL/cUL compliance. Use only the tools recommended by the
terminal manufacturer for crimping.
86 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.8 Main Circuit Wiring
n Ground Wiring
Follow the precautions below when wiring the ground for one drive or a series of drives.
DANGER! Electrical Shock Hazard. Do not touch SW1 or SW2 screws while power is applied to the drive. Failure to comply will result in
death or serious injury.
WARNING! Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety
regulations. Because the leakage current exceeds 3.5 mA, IEC/EN 61800-5-1 states that either the power supply must be automatically
disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least
10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize
the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could
result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: ground to 100 Ω or less and 400 V class:
ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in
Electrical Installation
abnormal operation of drive or equipment.
Refer to Figure 3.31 when using multiple drives. Do not loop the ground wire.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 87
3.8 Main Circuit Wiring
L3 L2
L1
L3 L2
L1
L1
L1
L2
L3
L3
If EMC is a concern and the network is grounded symmetrically, install the SW1 and SW2 screws to the ON position. Installing
the SW1 and SW2 screws enables the internal EMC filter (Drives are shipped with SW1/SW2 screws installed at the OFF
position).
L1
L3 L2
88 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.8 Main Circuit Wiring
A C
B B
C
A
B
B
Electrical Installation
C
A
B B
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 89
3.8 Main Circuit Wiring
B
C
If the SW1/SW2 screws are missing, install proper size screws with the proper tightening torque as shown in Table 3.6.
NOTICE: Do not use screws of different sizes in SW1 and SW2. Failure to comply may cause overheating.
Table 3.6 SW1/SW2 Screw Sizes and Tightening Torques
Drive Model SW1/SW2 Screw Size Tightening Torque
4A0005
2A0011 4A0008 M3 × 16 0.5 to 0.6 N•m
2A0017 4A0011
4A0014
2A0024 4A0021 M3 × 16 0.5 to 0.6 N•m
2A0031 4A0027
4A0034
2A0046 4A0040
2A0059 M3 × 16 0.5 to 0.6 N•m
4A0052ooB
2A0075 4A0052ooA
2A0088 4A0065 M5 × 30
4A0077 2 to 2.5 N•m
2A0114
4A0096
– 4A0124 M5 × 25 2 to 2.5 N•m
2A0143 4A0156
2A0169 4A0180 M5 × 25 2 to 2.5 N•m
2A0211 4A0240
2A0273
– 4A0302 M5 × 25 2 to 2.5 N•m
90 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.9 Control Circuit Wiring
n Input Terminals
Table 3.7 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function input.
Table 3.7 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
Multi-function input 1
S1 (Closed: Forward run, Open: Stop)
Multi-function input 2
S2 (Closed: Reverse run, Open: Stop)
Multi-function input 3
S3 • Photocoupler
(External fault, N.O.)
Multi-function input 4 • 24 Vdc, 8 mA
S4 • Set the wire jumper to select between sinking, sourcing mode, and
(Fault reset) 300
the power supply. Refer to Sinking/Sourcing Mode Switch for
Multi-function input 5 Digital Inputs on page 100.
Multi-Function S5 (Multi-step speed reference 1)
Digital Inputs
Multi-function input 6
S6 (Multi-step speed reference 2)
Multi-function input 7
S7 (Jog reference)
Electrical Installation
SC Multi-function input common Multi-function input common
SP Digital input power supply +24 Vdc 24 Vdc power supply for digital inputs, 150 mA max 100
NOTICE: Do not jumper or short terminals SP and SN. Failure
SN Digital input power supply 0 V to comply will damage the drive. 100
+V Power supply for analog inputs 10.5 Vdc (max allowable current 20 mA) 127
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 91
3.9 Control Circuit Wiring
n Output Terminals
Table 3.8 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.
Table 3.8 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
MA N.O.
Fault Relay 30 Vdc, 10 mA to 2 A; 250 Vac, 10 mA to 2 A
MB N.C. output –
Output Minimum load: 5 Vdc, 10 mA
MC Fault output common
M1
Multi-function digital output (During run)
M2
Multi-Function M3 30 Vdc, 10 mA to 2 A; 250 Vac, 10 mA to 2 A
Digital Output Multi-function digital output (Zero speed) –
<1> M4 Minimum load: 5 Vdc, 10 mA
M5
Multi-function digital output (Speed Agree 1)
M6
FM Analog monitor output 1 (Output frequency) 0 to 10 V / 0 to 100%
4 to 20 mA / 0 to 100%
Monitor 307
AM Analog monitor output 2 (Output current) Voltage or current output must be selected by Jumper S5 and
Output H4-07 for FM and H4-08 for AM.
AC Monitor common 0V –
External Power +P External Power Supply 24 V (Max. 150 mA) –
Supply
<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching
life is estimated at 100,000 times (assumes 2 A, resistive load).
92 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.9 Control Circuit Wiring
u Terminal Configuration
The control circuit terminals are arranged as shown in Figure 3.38.
TB3 +V AC A1 A2 FM AM AC
TB1 S1 S2 S3 S4 S5 S6 S7 SN SC SP +P FE
M3 M4 M5 M6
TB2
MA MBMC M1 M2
IG R+ R- S+ S-
TB4
Electrical Installation
Tightening Bare Wire Terminal Ferrule-Type Terminal
Screw Torque Applicable Recomm. Applicable Recomm.
Terminal Wire Type
Size N•m wire size wire size wire size wire size
(lb. in) mm2 (AWG) mm2 (AWG) mm2 (AWG) mm2 (AWG)
S1-S7, SC, SN, SP
+V, A1, A2, AC Stranded wire:
0.2 to 1.0
MA, MB, MC 0.5 to 0.6 (24 to 16) 0.25 to 0.5 Shielded wire,
M1-M6
M3 (4.4 to 5.3) Solid wire: 0.75 (18) (24 to 20) 0.5 (20) etc. 3
0.2 to 1.5
FM, AM, AC (24 to 16)
R+, R-, S+, S-, IG
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 93
3.9 Control Circuit Wiring
8 mm
L
d2
94 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.9 Control Circuit Wiring
Preparing wire D
terminal ends
C A
0.4 2.5
Electrical Installation
B
A – Loosen screw to insert wire. C – Avoid fraying wire strands when
B – Single wire or stranded wire stripping insulation from wire. Strip
length 5.5 mm.
D – Blade depth of 0.4 mm or less
Blade width of 2.5 mm or less
Figure 3.40 Terminal Wiring Guide
3
Use the cable tie holes and cable hooks when wiring control terminals.
Note: Take proper precautions when wiring the cables so that the front covers will easily fit back onto the drive. Make sure cables are not pinched
between the front covers and the drive when replacing the covers.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 95
3.9 Control Circuit Wiring
96 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.9 Control Circuit Wiring
A
B
Electrical Installation
B
A
3
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 97
3.9 Control Circuit Wiring
When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires (preparing
wire ends as shown in Figure 3.46) and connect the shield to the ground terminal of the drive.
E B
A C
D
A – Drive side D – Control device side
B – Connect shield to ground terminal E – Shield sheath (insulate with tape)
of drive. F – Shield
C – Insulation
Figure 3.46 Preparing the Ends of Shielded Cables
NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.
98 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.9 Control Circuit Wiring
Jumper S1
Terminal A1/A2
Voltage/Current Selection
V
I
A1 A2
Jumper S5
Terminal FM/AM
Voltage/Current Selection
V
I
FM AM
DIP Switch S2
RS-422/RS-485
Termination Resistor
OFF ON
Electrical Installation
3
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 99
3.10 Control I/O Connections
S7 S7
SC SC
24 Vdc 24 Vdc
SP External SP
24 Vdc
S6 S6
S7 S7
SC SC
24 Vdc 24 Vdc
External
SP SP
24 Vdc
Terminal A1 I I
A1 A2 A1 A2
V V
Terminal A2 I I
A1 A2 A1 A2
100 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.10 Control I/O Connections
Terminal FM I I
FM AM FM AM
V V
Terminal AM I I
FM AM FM AM
u MEMOBUS/Modbus Termination
Electrical Installation
This drive is equipped with a built-in termination resistor for the RS-422/RS-485 communication connector. DIP switch S2
enables or disabled the termination resistor as shown in Table 3.17. The OFF position is the default. The termination resistor
should be placed to the ON position when the drive is the last in a series of slave drives. Refer to Switches and Jumpers on
the Control Board on page 99 to locate switch S2.
Table 3.17 MEMOBUS/Modbus Termination Switch S2 Settings
S2 Position Description
ON Internal termination resistor ON
3
OFF Internal termination resistor OFF (default setting)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 101
3.11 Connect to a PC
3.11 Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately).
USB Cable
(Type-AB)
(Type-B) (Type-A)
PC
102 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
3.12 External Interlock
u Drive Ready
When the “Drive ready” signal has been set to one of the multi-function contact outputs, that output will close whenever the
drive is ready to accept a Run command or is already running. Under the following conditions the Drive ready signal will
switch off and remain off, even if a Run command is entered:
• when the power supply is shut off
• during a fault
• when there is problem with the control power supply
• when a parameter setting error makes the drive unable to run even if a Run command has been entered
• when a fault such as overvoltage or undervoltage is triggered as soon as the Run command is entered
• when the drive is in the Programming mode and will not accept a Run command even when entered
n Interlock Circuit Example
Two drives running a single application might interlock with the controller using the Drive Ready and Fault output signals as
shown below. Figure 3.49 illustrates how the application would not be able to run if either drive experiences a fault or is
unable to supply a Drive Ready signal.
Terminal Output Signal Parameter Setting
MA, MB, MC Fault –
M1-M2 Drive Ready H2-01 = 06
Ready1 Ready2 Fault1 Fault2
Drive Ready
Operation
Circuit
Stop
Drive Ready Run
Drive 1 Controller
MA
Relay 1 SA Relay 1
Max
Electrical Installation
Run Fault MB 250 Vac Fault 1
S1
Output
SN MC
Relay 2
Relay 2 SA Ready 1
M1
Drive Ready M2
3
Drive 2 Controller
MA
Relay 1 SA Relay 1
Max
Run Fault MB 250 Vac Fault 2
S1
Output
SN MC
Relay 2
Relay 2 SA Ready 2
M1
Drive Ready M2
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 103
3.13 Wiring Checklist
MC2 OL2
17 M2
MC1 - MCn ... magnetic contactor
OL 1 - OL n ... thermal relay
–
MCn OLn
Mn
Note: Close MC1 – MCn before operating the drive. MC1 – MCn cannot be switched off during run.
18 Verify phase advancing capacitors, input noise filters, or GFCIs are NOT installed on the output side of the drive. –
Control Circuit Wiring
19 Use twisted-pair line for all drive control circuit wiring. 95
20 Ground the shields of shielded wiring to the GND terminal. 95
21 For 3-Wire sequence, set parameters for multi-function contact input terminals S1 to S7, and wire control circuits. –
22 Properly wire the option card. 95
23 Check for any other wiring mistakes. Only use a multimeter to check wiring. –
24 Properly fasten drive control circuit terminal screws. 83
25 Pick up all wire clippings. –
26 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –
27 Properly separate control circuit wiring and main circuit wiring. –
28 Analog signal line wiring should not exceed 50 m. –
104 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4
Start-Up Programming & Operation
This chapter explains HOA keypad functions and gives instructions on programming the drive for
initial operation.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 105
4.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall
covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Prepare a separate holding brake.
Wire the holding brake so when a fault occurs, it is activated by an external sequence and shuts the power off or triggers an
emergency switch. Failure to comply could result in death or serious injury.
106 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.2 Using the HOA Keypad
1
11
F1 F2
2 9
M M
ESC
HAND
3 RESET ENTER
8
10 AUTO OFF
4 5 6 7
Start-Up Programming
5 Up Arrow Key Scrolls up to display the next item, selects parameter numbers, and increments setting values.
6 Down Arrow Key Scrolls down to display the previous item, selects parameter numbers, and decrements setting values.
& Operation
7 OFF OFF Key Follows the stopping method set in b1-03 to stop drive operation.
• Enters parameter values and settings.
8 ENTER Key
• Selects a menu item to move between displays.
The drive runs at a selectable frequency reference source by b1-12. 4
9 HAND HAND Key • Set the drive to HAND mode.
• When b1-13 is set to 1, HAND and AUTO mode can be switched while the drive is running.
10 AUTO AUTO Light Lit while the drive is in AUTO mode. Refer to page 109 for details.
11 HAND
HAND Light Lit while the drive is in HAND mode. Refer to page 109 for details.
12 ALM LED Light Refer to ALARM (ALM) LED Displays on page 109.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 107
4.2 Using the HOA Keypad
u LCD Display
1 2 3
4
5
9 8 7
108 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.2 Using the HOA Keypad
Start-Up Programming
AUTO LED HAND LED State
AUTO HAND
OFF mode
Off Off
& Operation
AUTO
HAND HAND mode
Off On solid
AUTO
HAND HAND mode when the Frequency Reference is 0 and/or decelerating in HAND mode. 4
Off Long blink (50% duty)
AUTO HAND
Running in AUTO mode
On solid Off
AUTO HAND Running in AUTO mode when the Frequency Reference is 0 and/or decelerating in AUTO
Off mode.
Long blink (50% duty)
AUTO HAND
AUTO mode, Ready, No run command input.
Short blink (15% duty) Off
AUTO HAND
AUTO mode, stopped by a Fast- Stop from a Multi-Function Digital Input.
Double blink Off
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 109
4.2 Using the HOA Keypad
1s
ON ON
Flashing
Flashing ON ON ON ON
quickly
Figure 4.3 AUTO LED and OFF LED Status and Meaning
2s
1s
ON ON ON
Long blink
(50% dut y)
ON ON ON ON ON ON
Double blin k
ON ON
Short lin k
(15% dut y)
Output Frequency
OFF ON
RUN Command
6 Hz
0 Hz
Frequency
110 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.2 Using the HOA Keypad
- MODE - PRG
Programming Mode <2>
Quick Setting
Initial Display <5>
XXXV, XXXHP
HELP FWD DATA XXXA
Z1000 <XXXXXXXXX>
YASKAWA CIMR-ZXXXXXXXXX
<6>
- MODE - PRG
Programming
AUTO
Start-Up Programming
Figure 4.6 HOA Keypad Menu and Screen Structure
& Operation
<1> AUTO
Pressing or HAND will start the motor.
<2> Drive cannot operate motor.
<3> Flashing characters are shown with white letters on gray background. (Example: 0 )
<4> “X” characters are used as examples in this manual. The HOA keypad will display the actual setting values. 4
<5> The Frequency Reference appears after the initial display that shows the product name.
<6> The information that appears on the display will vary depending on the drive.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 111
4.3 The Drive, Programming, and Clock Adjustment Modes
u Clock Adjustment
The HOA keypad will display the Real Time Clock Adjustment Display in Figure 4.7 when the drive is powered up for the
first time. Refer to Manual Clock Adjustment Procedure by Setting o4-17 to 1 on page 113 for the Real-Time Clock setting
procedure.
Note: Setting the Real-Time Clock will clear a “TIM” alarm.
YYYY/MM/DD HH:MM A
20 1 0/01/01 00:00
Second per month
+ 0 sec B
FWD
A – Real Time Clock Setting Display B – Gain/Loss Adjustment Display
Figure 4.7 Real Time Clock Adjustment Display
Display Description
YYYY Set the year with the last two digits.
MM Set the month with two digits.
DD Set the day with two digits.
HH:MM Set the hours and minutes, with two digits for each.
Second per month Set the gain or loss in seconds per month.
112 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.3 The Drive, Programming, and Clock Adjustment Modes
ALM
Turn the power on. The Real Time Clock Adjustment Display will appear. Use the right arrow YYYY/MM/DD HH:MM
1 key to select the desired digit, then set the correct date and time using the up and down arrow 20 1 0/01/01 00:00
keys. Second per month
+ 0 sec
ALM
After entering the Real-Time Clock data, press the ENTER key to save the changes.
2 The display will indicate “Entry Accepted” and return to the initial display in step 3 and the alarm
Entry accepted
LED will be OFF.
Start-Up Programming
n Manual Clock Adjustment by Setting o4-17 to 1
The following actions are possible in the Clock Adjustment Mode:
& Operation
• Set the current time
• Check the time set to the drive Real-Time Clock
Table 4.5 illustrates how to set the Real-Time Clock manually.
Table 4.5 Manual Clock Adjustment Procedure by Setting o4-17 to 1 4
Procedure Display
ALM
- MODE - DRV
The “Time Not Set” (TIM) display will appear if the Real-Time Clock data is not entered within
1 30 seconds of power-up on a new drive. Refer to Fault Displays, Causes, and Possible TIM
Solutions on page 205 for more details on the TIM display. Time Not Set
FWD RESET
ALM
- MODE - PRG
Use the up and down arrow keys to scroll through display menu until the screen displays Programming
2 “Programming”.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 113
4.3 The Drive, Programming, and Clock Adjustment Modes
Procedure Display
ALM
- PRMSET - PRG
Initialization
3 Press the ENTER key to enter select the parameter setting mode.
A1-00 = 0
Select Language
FWD
ALM
- PRMSET - PRG
Maintenance
4 Use the up and down arrow keys to scroll through display menu until parameter o4-17 appears.
o4-17 = 0
Set time
FWD
ALM
- PRMSET - PRG
Set time
o4-17= 0 *0*
5 Press the ENTER key until “0” flashes. --
“0”
FWD
ALM
- PRMSET - PRG
Set time
o4-17= 1 *0*
6 Press the up arrow key so that the display changes to “1”. Set
“0”
FWD
ALM
Press the ENTER key and the time setting screen will appear. Use the right arrow key to select YYYY/MM/DD HH:MM
7 20 1 0/01/01 00:00
the desired digit, then set the correct date and time using the up and down arrow keys.
Second per month
+ 0 sec
ALM
After entering the correct time, press the ENTER key to save the changes.
8 The display will return to the display shown in step 5 and the alarm LED will be OFF. Entry accepted
Setting 0: — —
No Setting
Setting 1: Set
The HOA keypad shows the Clock Adjustment display. In Clock Adjustment Mode the user can adjust the Real Time Clock.
Setting 2: Reset
The Real-Time Clock data is cleared. A TIM fault will occur until o4-17 is set to 1 to set the Real Time Clock.
114 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.3 The Drive, Programming, and Clock Adjustment Modes
- MODE - PRG
Programming
2. Press or until the Parameter Setting Mode screen appears.
HELP FWD DATA
-PRMSET- PRG
Initialization
A1-00= 0
3. Press to enter the parameter menu tree. Select Language
← FWD →
-PRMSET- PRG
Basic Setup
Start-Up Programming
C1-01= 30.0 sec
4. Press or to select the C parameter group. Accel Time 1
← FWD →
& Operation
-PRMSET- PRG -PRMSET- PRG
Accel/Decel Accel Time 1
C1-01= 30.0 sec C1-01= 30.0Sec
5. Press two times. Accel Time 1 (0.0~6000.0)
← →
“30.0 sec”
FWD ← FWD →
-PRMSET- PRG
Decel Time 1
4
C1-02= 30.0Sec
6. Press or to select parameter C1-02. (0.0~6000.0)
“30.0 sec”
← FWD →
-PRMSET- PRG
Decel Time 1
C1-02= 0030.0Sec
7. Press to view the current setting value (10.0 s). The leftmost digit flashes. (0.0~6000.0)
“30.0 sec”
← FWD →
-PRMSET- PRG
Decel Time 1
C1-02=0030.0Sec
8. Press F1
, F2
, or until the desired number is selected. “1” flashes. (0.0~6000.0)
“30.0 sec”
← FWD →
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 115
4.3 The Drive, Programming, and Clock Adjustment Modes
Step Display/Result
-PRMSET- PRG
Decel Time 1
C1-02=0020.0Sec
9. Press and enter 0020.0. (0.0~6000.0)
“30.0 sec”
← FWD →
-PRMSET- PRG
Decel Time 1
11. The display automatically returns to the screen shown in Step 4. C1-02= 20.0Sec
(0.0~6000.0)
“30.0 sec”
← FWD →
- MODE - DRV Rdy
Freq Ref (AI)
U1-01= 0.00Hz
12. Press as many times as necessary to return to the initial display. U1-02= 0.00Hz LSEQ
U1-03= 0.00 A LREF
FWD
- MODE - PRG
Modified Consts
2. Press or until the display shows the top of the Verify Menu.
Modified
X Parameters
HELP FWD DATA
116 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.3 The Drive, Programming, and Clock Adjustment Modes
Frequency reference
appears when
powered up
<1> - SETUP - PRG
Application Sel
A1-06= 0 *0*
General
- SETUP - PRG
Control Method
A1-02= 0 *0*
V/f Control
←
“1”
- SETUP - PRG
Ref Source 1
FWD →
Control Circuit
b1-01= 1 *1*
Analog Input
Terminal
<2>
Home FWD DATA - SETUP - PRG
Start-Up Programming
Ref Source 1
b1-01= 0 *1*
Entry Accepted Operator
“1”
- SETUP - PRG
← FWD →
& Operation
Run Source 1 Operator
b1-02= 1 *1* <2>
Digital Inputs
- SETUP - PRG
4
Oper Ref Method
o2-05= 0 *0*
Disabled
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 117
4.3 The Drive, Programming, and Clock Adjustment Modes
118 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 119
4.4 Start-Up Flowcharts
START
NO
Set the control mode in parameter A1-02. Refer to
Application
Selection section
Control Mode
A1-02 =
0: V/f 5: OLV/PM
To To
Flowchart A-1 Flowchart A-2
Note: 1. Execute Stationary Auto-Tuning for Line-to-Line Resistance if the drive has been Auto-Tuned and then moved to a different location
where the motor cable length exceeds 50 m.
2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive.
120 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.4 Start-Up Flowcharts
Energy Savings
(b8-01 = 1) or
Speed Estimation Speed Search NO
(b3-24 = 1) enabled
when b3-01 = 1
or L2-01 = 1,2 ?
YES
Perform Rotational YES
Auto-Tuning for V/f Control Is the motor cable longer than
(T1-01 = 3) 50 meters?
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Start-Up Programming
Couple the load or machine to the motor.
Run the machine and check for desired operation.
& Operation
Return to
Flowchart
A
Figure 4.10 Simple Motor Setup with Energy Savings or Speed Search
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 121
4.4 Start-Up Flowcharts
From
Flowchart
A
Run the motor without load; check the rotation direction and
operation.Verify external signal commands to the drive work as desired.
Return to
Flowchart
A
122 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.5 Powering Up the Drive
n Status Display
When the power supply to the drive is turned on, the HOA keypad lights will appear as follows:
Status Name Description
DIGITAL OPERATOR JVOP-183
ALM
LO
ESC
DIGITAL OPERATOR JVOP-180
ALM
RE
RESET ENTER
- MODE - DRV
RUNEF3 STOP Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible
Fault Ext Fault S3
Solutions on page 205 for more information. and are lit.
FWD RESET
RESET ENTER
Start-Up Programming
RUN STOP
& Operation
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 123
4.6 Application Selection
124 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.6 Application Selection
Start-Up Programming
o1-07 Second Line Monitor Selection 505: PI Differential Feedback
& Operation
Table 4.11 Cooling Tower Fan: Parameter Settings
No. Parameter Name Default Setting
b1-03 Stopping Method Selection 1: Coast to Stop
b1-04 Reverse Operation Selection 0: Reverse operation enabled
4
b2-09 Motor Pre-Heat Current 2 10%
C1-01 Acceleration Time 1 60 s
d2-03 Master Speed Reference Lower Limit 30%
H1-07 Multi-Function Digital Input Terminal S7 Function Selection 60: Motor Pre-Heat 1
L5-01 Number of Auto Restart Attempts 10
L6-01 Stall Prevention Selection during Deceleration 5: UL3 at speed agree (Alarm)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 125
4.6 Application Selection
126 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
Start-Up Programming
Voltage Input
Voltage input can be used at any of the two analog input terminals. Make the settings as described in Table 4.15 for the input
& Operation
used.
Table 4.15 Analog Input Settings for Frequency Reference Using Voltage Signals
Parameter Settings
Terminal Signal Level Signal Level Notes
Function Selection Gain Bias
Selection 4
0 to 10 V H3-01 = 0
with Zero Limit
H3-02 = 0
A1 0 to 10 V H3-03 H3-04
(Frequency Reference Bias)
without Zero H3-01 = 1
Limit Set Jumper S1 on the terminal
0 to 10 V board to “V” for voltage input.
H3-09 = 0
with Zero Limit
H3-10 = 0
A2 0 to 10 V H3-11 H3-12
(Frequency Reference Bias)
without Zero H3-09 = 1
Limit
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 127
4.7 Basic Drive Setup Adjustments
Jumper S1
Terminal A1/A2
Voltage/Current
Selection
V
I Drive
V
I
A1 A2
A1 A2
A2 Analog Input 2
Use the wiring example shown in Figure 4.12 for any other analog input terminals. When using input terminals A1 and A2,
make sure Jumper S1 is set for voltage input.
Current Input
Input terminals A1 and A2 can accept a current input signal. Refer to Table 4.16 to set terminals A1 and A2 for current input.
Table 4.16 Analog Input Settings for Frequency Reference Using a Current Signal
Parameter Settings
Signal
Terminal Signal Level Function Notes
Level Gain Bias
Selection Selection
4 to 20 mA H3-01 = 2 H3-02 = 0
A1 (Frequency H3-03 H3-04
0 to 20 mA H3-01 = 3 Make sure to set Jumper S1 on the
Reference Bias) terminal board to “I” for current
4 to 20 mA H3-09 = 2 H3-10 = 0 input.
A2 H3-11 H3-12
0 to 20 mA H3-09 = 3 (Frequency Bias)
Jumper S1
Terminal A1/A2 V Drive
Voltage/Current I
Selection A1 A2
0 or 4 to 20 mA
A2 Analog Input 2
128 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
Start-Up Programming
No. Parameter Name Setting Range Default
& Operation
b1-03 Stopping Method Selection 0 to 3 1
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 129
4.7 Basic Drive Setup Adjustments
Run
command ON OFF
Output
frequency
Drive output is shut off
Motor speed
Note: After a stop is initiated, any subsequent Run command entered will be ignored until the minimum baseblock time (L2-03) has expired. Do
not enter Run command until it has come to a complete stop. Use DC Injection at Start (Refer to b2: DC Injection Braking and Short
Circuit Braking on page 282) or Speed Search (Refer to b3: Speed Search on page 283) to restart the motor before it has completely
stopped.
Setting 2: DC Injection Braking to Stop
When the Run command is removed, the drive will enter baseblock (turn off its output) for the minimum baseblock time
(L2-03). When the minimum baseblock time has expired, the drive will inject the amount DC current set in parameter b2-02
into the motor windings to brake the motor. The stopping time in DC Injection Braking to Stop is significantly faster compared
to Coast to Stop.
Note: This function is not available in OLV/PM control mode (A1-02 = 5).
Run
command ON OFF
DC Injection Braking
Output with the current set in
frequency b2-02
Motor speed
Motor coasts
Minimum Baseblock
Time (L2-03)
DC Injection Braking time is determined by the value set to b2-04 and the output frequency at the time the Run command is
removed. It can be calculated by:
(b2-04) x 10 x Output frequency
DC Injection brake time = Max. output frequency (E1-04)
130 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
b2-04×10
b2-04
Note: If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, lengthen the minimum baseblock time (L2-03) until the fault no
longer occurs.
Setting 3: Coast with Timer
When the Run command is removed, the drive will turn off its output and the motor will coast to stop. The drive will not start
if a Run command is input before the time t (C1-02) has expired. Cycle the Run command that was activated during time t
after t has expired to start the drive.
Run command ON OFF ON OFF ON
The wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time.
Run wait time t
Start-Up Programming
& Operation
Min Baseblock Time (L2-03)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 131
4.7 Basic Drive Setup Adjustments
Figure 4.19 shows an operation example for changing accel/decel. times. The example below requires that the stopping method
be set for “Ramp to stop” (b1-03 = 0).
Decel Time 1
(C1-02) Decel Time 2
Accel Time 1 Accel Time 2 (C1-04)
Output (C1-01) (C1-03)
frequency
Decel Time 1
(C1-02)
ON OFF ON
FWD (REV)
Run command
ON
Accel/Decel Time Selection 1
(Terminals S1 to S7, H1- oo = “7”)
C1-11
Accel/Decel Time
Switch Frequency
132 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
Settings:
C6-02 Carrier Frequency C6-02 Carrier Frequency C6-02 Carrier Frequency
1 2.0 kHz 5 12.5 kHz 9 Swing PWM 3
2 5.0 kHz 6 15.0 kHz A Swing PWM 4
3 8.0 kHz 7 Swing PWM 1 B to E No setting possible
4 10.0 kHz 8 Swing PWM 2 F User defined
Note: Swing PWM uses a carrier frequency of 2.0 kHz as a base, then applies a special PWM pattern to reduce the audible noise.
Guidelines for Carrier Frequency Parameter Setup
Symptom Remedy
Speed and torque are unstable at low speeds
Noise from the drive affects peripheral devices
Lower the carrier frequency.
Excessive leakage current from the drive
Wiring between the drive and motor is too long <1>
Audible motor noise is too loud Increase the carrier frequency or use Swing PWM.
<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the following table.
Start-Up Programming
No. Parameter Name Setting Range Default
d2-01 Frequency Reference Upper Limit 0.0 to 110.0% 100.0%
& Operation
n d2-02: Frequency Reference Lower Limit
Sets the minimum frequency reference as a percentage of the maximum output frequency. This limit applies to all frequency
references.
If a lower reference than this value is entered, the drive will run at the limit set to d2-02. If the drive is started with a lower 4
reference than d2-02, it will accelerate up to d2-02.
No. Parameter Name Setting Range Default
d2-02 Frequency Reference Lower Limit 0.0 to 110.0% 0.0%
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 133
4.7 Basic Drive Setup Adjustments
Internal frequency
reference
d2-01
Frequency Reference Upper Limit
Operating
range
134 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
E1-13
E1-08
E1-10
E1-09 E1-07 E1-06 E1-11 E1-04
Frequency (Hz)
Note: 1. The following condition must be true when setting up the V/f pattern: E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤ E1-04
2. To make the V/f pattern a straight line below E1-06, set E1-09 equal to E1-07. In this case the E1-08 setting is disregarded.
3. E1-03 is unaffected when the drive is initialized, but E1-04 through E1-13 return to their default values.
4. Only use E1-11, E1-12, and E1-13 to fine-tune the V/f pattern in the constant output range. These parameters rarely need to be changed.
Start-Up Programming
n E5-02: Motor Rated Power
Sets the rated power of the motor. Determined by the value set to T2-04 during Stationary Auto-Tuning for PM motors.
& Operation
No. Parameter Name Setting Range Default
Determined by
E5-02 Motor Rated Power 0.10 to 370.00 kW o2-04
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4.7 Basic Drive Setup Adjustments
136 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
Setting Examples
• Gain H3-03 = 200%, bias H3-04 = 0, terminal A1 as frequency reference input (H3-02 = 0):
A 10 Vdc input is equivalent to a 200% frequency reference and 5 Vdc is equivalent to a 100% frequency reference. Since
the drive output is limited by the maximum frequency parameter (E1-04), the frequency reference will be equal to E1-04
above 5 Vdc.
H3-01 = 0
Gain = 200 %
Frequency
reference
100 %
E1-04
Bias = 0 %
0V 5V 10 V
Figure 4.23 Frequency Reference Setting by Analog Input with Increased Gain
• Gain H3-03 = 100%, bias H3-04 = -25%, terminal A1 as frequency reference input:
An input of 0 Vdc will be equivalent to a -25% frequency reference.
When parameter H3-01 = 0, the frequency reference is 0% between 0 and 2 Vdc input.
H3-01 = 0
100 %
Frequency H3-01 = 0
reference
0
2.0 V 10 V
Analog Input
-25% Voltage
H3-01 = 1
Figure 4.24 Frequency Reference Setting by Analog Input with Negative Bias
Start-Up Programming
n H3-11, H3-12: Terminal A2 Gain and Bias Setting
Parameter H3-11 sets the level of the input value selected that is equal to 10 Vdc input or 20 mA input to terminal A2.
& Operation
Parameter H3-12 sets the level of the input value selected that is equal to 0 V, 4 mA or 0 mA input at terminal A2.
Use both parameters to adjust the characteristics of the analog input signal to terminal A2. The setting works in the same way
as parameters H3-03 and H3-04 for analog input A1.
No. Name Setting Range Default 4
H3-11 Terminal A2 Gain Setting -999.9 to 999.9% 100.0%
H3-12 Terminal A2 Bias Setting -999.9 to 999.9% 0.0%
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 137
4.7 Basic Drive Setup Adjustments
400 ms
Loss of
Reference OFF ON
output
time
Parameter L4-05 selects the operation when a frequency reference loss is detected.
No. Name Setting Range Default
L4-05 Frequency Reference Loss Detection Selection 0, 1 1
Setting 0: Stop
Drive follows the frequency reference (which is no longer present) and stops the motor.
Setting 1: Continue Operation with Reduced Frequency Reference
The drive will continue operation at the percent of the previous frequency value set to parameter L4-06. When the external
frequency reference value is restored, the operation is continued with the frequency reference.
n L4-06: Frequency Reference at Reference Loss
Sets the frequency reference level at which the drive runs when L4-05 = 1 and when detecting a reference loss. The value is
set as a percentage of the frequency reference before the loss was detected.
No. Name Setting Range Default
L4-06 Frequency Reference at Reference Loss 0.0 to 100.0% 80.0%
138 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
n L5-03: Time to Continue Making Fault Restarts (enabled only when L5-05 = 0)
Although the drive will continue to execute fault restarts, this parameter will cause a fault if a fault restart cannot occur after
the time set to L5-03 passes.
All major faults will cause the drive to stop. For some faults it is possible to configure the drive to attempt a restart automatically.
After the fault occurs, the drive baseblocks for L2-03 seconds. After the baseblock is removed, the drive checks if a fault
condition still exists. If no fault condition exists, the drive will attempt to restart the motor. If the restart is successful, the drive
performs a Speed Search (Regardless of the status of b3-01 "Speed Search Selection") from the set speed command and the
Auto Restart Attempts count is increased by one. Even if the restart fails, the restart count is increased by one as long as the
drive attempted to rotate the motor. The restart count will not be incremented if the restart is not attempted due to a continuing
fault condition, (i.e., an ov fault). The drive waits L5-03 seconds before attempting another restart.
No. Name Setting Range Default
L5-03 Time to Continue Making Fault Restarts 0.00 to 600.0 s 180.0 s
Run
ov oC oC
Fault
trying each try but
L5-03 seconds successful failed successful
Start-Up Programming
Attempts L2-03 L2-03 L2-03
& Operation
1 2 3
L5-03
Time
Count
Voltage Drive trips on oC, oC condition
remains high resets (2) and tries gone, resets (3)
for a long time, again but motor still and runs.
then reset (1) shorted, trips again. 4
Figure 4.26 Automatic Restart Timing Diagram
The auto restart count is reset back to 0 if any of the following occur:
• No further faults for 10 minutes after the last retry.
• The drive power is turned off (the drive must be without power long enough to let control power dissipate).
• The RESET key is pushed after the last reset attempt.
The setting of parameter L5-02 determines whether the fault output (MA-MB) will be closed during an auto restart attempt.
The setting of L5-02 can be important when using the drive with other equipment.
The following faults will allow the Auto Restart function to initiate:
• oC (Overcurrent)
• LF (Output Phase Loss)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 139
4.7 Basic Drive Setup Adjustments
140 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.7 Basic Drive Setup Adjustments
Start-Up Programming
returns the display to 0.
n o2-05: Frequency Reference Setting Method Selection
& Operation
Determines if the ENTER key must be pressed after changing the frequency reference using the HOA keypad while in Drive
Mode.
No. Name Setting Range Default
o2-05 Frequency Reference Setting Method Selection 0, 1 0
4
Setting 0: ENTER Key Required
The ENTER key must be pressed every time the frequency reference is changed using the HOA keypad for the drive to accept
the change.
Setting 1: ENTER Key not Required
The output frequency changes immediately when the reference is changed by the up or down arrow keys on the HOA keypad.
The ENTER key does not need to be pressed. The frequency reference (Fref) is saved to memory after remaining unchanged
for 5 seconds.
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4.8 Auto-Tuning
4.8 Auto-Tuning
u Types of Auto-Tuning
The drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of Auto-Tuning
used differs further based on the control mode and other operating conditions. Refer to the tables below to select the type of
Auto-Tuning that bests suits the application. Refer to Start-Up Flowcharts on page 119 for directions on executing Auto-
Tuning.
Note: The drive will only show Auto-Tuning parameters that are valid for the control mode that has been set in A1-02. If the control mode is for
an induction motor, the Auto-Tuning parameters for PM motors will not be available.
Table 4.19 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-Tuning.
The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motor
manufacturer. Also refer to page 121 for details on Auto-Tuning processes and selections.
Table 4.19 Auto-Tuning Input Data
Tuning Type (T1-01)
Input Value Input Parameter Unit 3
2 Rotational for
Line-to-Line Resistance V/f Control
Motor rated power T1-02 kW YES YES
Motor rated voltage T1-03 Vac – YES
Motor rated current T1-04 A YES YES
Motor rated frequency T1-05 Hz – YES
Number of motor poles T1-06 – – YES
Motor rated Speed T1-07 r/min – YES
Motor iron loss T1-11 W – YES
142 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.8 Auto-Tuning
Table 4.21 lists the data that must be entered for Auto-Tuning. Make sure the data is available before starting Auto-Tuning.
The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motor
manufacturer. Also refer to page 122 for details on the Auto-Tuning process and selection.
Table 4.21 Auto-Tuning Input Data
Tuning Type (T2-01)
Input Value Input Parameter Unit 0
Motor Parameter
Settings
Control Mode A1-02 – 5
Motor Type T2-03 – –
Motor Rated Power T2-04 kW YES
Motor Rated Voltage T2-05 Vac YES
Motor Rated Current T2-06 A YES
Motor Rated Frequency T2-07 Hz YES
Number of Motor Poles T2-08 – YES
Stator Single-phase Resistance T2-10 Ω YES
d-Axis Inductance T2-11 mH YES
q-Axis Inductance T2-12 mH YES
Induced Voltage Constant Unit Selection <1> T2-13 mVs/rad (elec.) YES
Voltage Constant <1> <2> T2-14 mVmin (mech.) YES
Tuning Pull-in Current T2-15 A –
T2 Tuning Start T2-18 – YES
<1> It is only necessary to input either T2-13 or T2-14. Select one and leave the other empty.
<2> Dependent upon T2-13 setting.
Start-Up Programming
u Before Auto-Tuning the Drive
Check the items below before Auto-Tuning the drive.
& Operation
n Basic Auto-Tuning Preparations
• Auto-Tuning requires the user to input data from the motor nameplate or motor test report. Make sure this data is available
before Auto-Tuning the drive.
• For best performance, the drive input supply voltage must be at least equal to or greater than the motor rated voltage. 4
Note: Better performance is possible when using a motor with a base voltage that is lower than the input supply voltage (20 V for 200 V class
models and 40 V for 400 V class models). This is particularly important when operating the motor above 90% of base speed, where high
torque precision is required.
• To cancel Auto-Tuning, press the OFF key on the HOA keypad.
• When using a motor contactor, make sure it is closed throughout the Auto-Tuning process.
Table 4.22 Auto-Tuning Input Data
Motor Type Auto-Tuning Type Digital Input Digital Output
Induction Stationary Auto-Tuning for Line-to-Line Resistance Maintains the status at the start of Auto-Tuning
Motor Digital input functions Functions the same as during normal operation
Rotational Auto-Tuning for V/f Control are disabled.
PM Motor PM Motor Parameter Settings Digital output functions are disabled.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 143
4.8 Auto-Tuning
A – During Auto-Tuning
ESC
LO B – Auto-Tuning
ESC
Aborted
LO
RE RE
Figure 4.27 Auto-Tuning Aborted Display
RESET ENTER RESET ENTER
- MODE - PRG
Auto-Tuning
2. Press or until the Auto-Tuning display appears. AUTO
144 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.8 Auto-Tuning
Step Display/Result
- A.TUNE - PRG Rdy
Tuning Mode Sel
T1-01= 3 *3*
6. The display automatically returns to the display shown in Step 3. V/f Engy Sav Tun
ESC FWD DATA
Step Display/Result
- A.TUNE - PRG Rdy
Mtr Rated Power
T1-02= 0.75kW
1. Press to access the motor output power parameter T1-02. (0.00 ~ 650.00)
“0.75kW”
ESC FWD DATA
- A.TUNE - PRG
Rated Voltage
T1-03= 200.0VAC
Repeat Steps 1 through 5 to set the following parameters: (0.0 ~ 255.0)
“200.0VAC”
Start-Up Programming
• T1-03, Motor Rated Voltage ESC FWD DATA
& Operation
• T1-06, Number of Motor Poles - A.TUNE - PRG
Mtr Rated Slip
• T1-07, Motor Base Frequency T1-10= X.XX Hz
(0.00 ~ 20.00)
“X.XX Hz”
ESC FWD DATA
Note: To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04.
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 145
4.8 Auto-Tuning
n Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death or
serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with the
motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in improper
operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 6 in “Enter Data from the Motor Nameplate”.
Step Display/Result
- A.TUNE - DRV Rdy
Auto-Tuning
0.00 Hz/ 0.00A
1. After entering the data listed on the motor nameplate, press to confirm. Tuning Ready ?
Press HAND key
ESC FWD
2. Press HAND
to activate Auto-Tuning. flashes. The drive begins by injecting current X.XX Hz/ X.XXA
into the motor for about 1 min, and then starts to rotate the motor. <<<<<< >>> >>>
FWD
- MODE - DRV
End
3. Auto-Tuning finishes in approximately one to two minutes. Tune Successful
FWD RESET
146 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.8 Auto-Tuning
Start-Up Programming
Set T1-12 to 0 to start IM Auto-Tuning.
No. Name Setting Range Default
& Operation
T1-12 T1 Tuning Start 0 –
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4.8 Auto-Tuning
148 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.8 Auto-Tuning
Setting 0: mV (r/min)
Setting 1: mV (rad/sec)
Note: If T2-13 is set to 0, then the drive will use E5-24 (Motor Induction Voltage Constant 2), and will automatically set E5-09 (Motor Induction
Voltage Constant 1) to 0.0. If T2-13 is set to 1, then the drive will use E5-09 and will automatically set E5-25 to 0.0.
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 149
4.9 No-Load Operation Test Run
- -DRIVE-
MODE - DRV -Rdy-
Rdy
Freq Ref (OPR)
U1- 01=60.00Hz
U1-01= 0.00Hz
U1-0.00
U1-03=
----------------
U1-02= 0.00Hz
02=60.00Hz
A LREF
LSEQ
F1 F2
Press HAND to give the drive a Run command from HAND mode. The HAND light will
M M
3. ESC
HAND
AUTO OFF
HAND HAND
Off On
Motor
4. Ensure the motor is rotating in the correct direction and that no faults or alarms occur.
Forward
If there is no error in step 3, press to increase the frequency reference. Increase the
5. frequency in increments of 10 Hz, verifying smooth operation at all speeds. For each – –
frequency, check the drive output current using monitor U1-03. The current should be well
below the motor rated current.
DIGITAL OPERATOR JVOP-183 ALM
- -DRIVE-
MODE - DRV -Rdy-
Rdy
FREF
Freq Ref(OPR)
(OPR)
U1- 01=60.00Hz
U1-01= 60.00Hz
0.00Hz
U1-03=
----------------
U1-02= 0.00Hz
U1-0.00A
02=60.00Hz
0.00 A
LSEQ
LREF
JOG FWD FWD/REV
JOG FWD FWD/REV
F1 F2
M M
OFF ESC
The drive should operate normally. Press to stop the motor. The HAND light is
HAND
6. RESET ENTER
HAND HAND
On Off
150 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.10 Test Run with Load Connected
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 151
4.11 Verifying Parameter Settings and Backing Up Changes
152 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.11 Verifying Parameter Settings and Backing Up Changes
u Copy Function
Parameter settings can be copied to another drive to simplify parameter restoration or multiple drive setup. The drive supports
the following copy options:
• HOA Keypad (standard in all models)
The HOA keypad used to operate the drive supports copying, importing, and verifying parameter settings.
• USB Copy Unit and CopyUnitManager
The copy unit is an external option connected to the drive to copy parameter settings from one drive and save those settings
to another drive. Refer to the manual supplied with the USB Copy Unit for instructions.
The CopyUnitManager is a PC software tool. It allows the user to load parameter settings from the Copy Unit onto a PC,
or from the PC onto a Copy Unit. This is useful when managing parameters for various drives or applications. Refer to the
manual supplied with the CopyUnitManager for instructions.
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 153
4.12 Test Run Checklist
Check the items that correspond to the control mode being used.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary
closure on terminal S1 may cause the drive to start.
154 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.13 Advanced Drive Setup Adjustments
Start-Up Programming
cannot be modified.
• If a digital input terminal programmed for “Program lockout” (H1-oo = 1B) is enabled, parameter values cannot be
modified, even if A1-01 is set to 1 or 2.
& Operation
• If parameters are changed via serial communication, it will not be possible to edit or change parameter settings with the
HOA keypad until an Enter command is issued to the drive from the serial communication.
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4.13 Advanced Drive Setup Adjustments
156 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.13 Advanced Drive Setup Adjustments
Start-Up Programming
Determines whether an external Run command that is active during power up will start the drive.
No. Parameter Name Setting Range Default
& Operation
b1-17 Run Command at Power Up 0, 1 1
Setting 0: Disregarded
A new Run command must be issued after power up. Cycle the Run command to start the drive.
Note: For safety reasons, the drive is initially programmed not to accept a Run command at power up (b1-17 = 0). If a Run command is issued at
power up, the RUN indicator LED will flash quickly.
4
Setting 1: Allowed
The motor will start immediately after a power up if a Run command is already enabled.
WARNING! Sudden Movement Hazard. If b1-17 is set to 1 and an external Run command is active during power up, the motor will begin
rotating as soon as the power is switched on. Proper precautions must be taken to ensure that the area around the motor is safe prior to
powering up the drive. Failure to comply may cause serious injury.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 157
4.13 Advanced Drive Setup Adjustments
V/f (A1-02 = 0)
For these control modes, parameter b2-01 sets the starting frequency for DC Injection Braking at Stop. When the output
frequency falls below the setting of b2-01, DC Injection Braking is enabled for the time set in parameter b2-04.
DC Injection
Braking
E1-09 Min. Frequency
b2-01 Zero Speed Level
Output Time
frequency
b2-04
Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum frequency), then DC Injection Braking will begin as soon as the frequency
falls to the value set to E1-09.
OLV/PM (A1-02 = 5)
For these control modes, parameter b2-01 sets the starting frequency for Short-Circuit Braking at stop. When the output
frequency falls below the setting of b2-01, Short-Circuit Braking is enabled for the time set in parameter b2-13. If DC Injection
Braking time is enabled at stop, then DC Injection Braking is performed for the time set in b2-04 after Short-Circuit Braking
is complete.
Short Circuit DC Injection
E1-09 Min. Frequency Braking Braking
b2-01 Zero Speed Level
Output Time
frequency
b2-13 b2-04
Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum frequency), then DC Injection Braking will begin as soon as the frequency
falls to the value set to E1-09.
158 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.13 Advanced Drive Setup Adjustments
Start-Up Programming
Determined by
b3-04 V/f Gain during Speed Search 10 to 100% o2-04
& Operation
n b3-05: Speed Search Delay Time
In cases where an output contactor is used between the drive and the motor, the contactor must be closed before Speed Search
can be performed. This parameter can be used to delay the Speed Search operation, giving the contactor enough time to close
completely.
4
No. Name Setting Range Default
b3-05 Speed Search Delay Time 0.0 to 100.0 s 0.2 s
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4.13 Advanced Drive Setup Adjustments
160 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.13 Advanced Drive Setup Adjustments
Start-Up Programming
n b5-04: Integral Limit Setting
Sets the maximum output possible from the integral block as a percentage of the maximum frequency (E1-04).
& Operation
No. Name Setting Range Default
b5-04 Integral Limit Setting 0.0 to 100.0% 100.0%
Note: On some applications, especially those with rapidly varying loads, the output of the PI function may show a fair amount of oscillation.
Program b5-04 to apply a limit to the integral output and suppress this oscillation. 4
n b5-06: PI Output Limit
Sets the maximum output possible from the entire PI controller as a percentage of the maximum frequency (E1-04).
No. Name Setting Range Default
b5-06 PI Output Limit 0.0 to 100.0% 100.0%
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
digital output set for “PI feedback high” (H2-oo = 3F) will be triggered. Both events trigger an alarm output (H1-oo = 10).
The drive will continue operation. The alarm and outputs reset when the feedback value leaves the loss detection range.
Detection remains active when PI is disabled by digital input (H1-oo = 19).
Setting 2: Feedback Loss Fault (Remains active when PI is disabled by digital input)
If the PI feedback value falls below the level set to b5-13 for longer than the time set to b5-14, a “FbL - Feedback Low” fault
will be displayed. If the PI feedback value exceeds the level set to b5-36 for longer than the time set to b5-37, a “FbH - Feedback
High” fault will be displayed. Both events trigger a fault output (H1-oo = E) and cause the drive to stop the motor. Detection
remains active when PI is disabled by digital input (H1-oo = 19).
Setting 3: Digital Output Only
A digital output set for “PI feedback low” (H2-oo = 3E) will be triggered if the PI feedback value is below the detection
level set to b5-13 for the time set to b5-14 or longer. A digital output set for “PI feedback high” (H2-oo = 3F) will be triggered
if the PI feedback value is beyond the detection level set to b5-36 for longer than the time set to b5-37. Neither a fault nor an
alarm is displayed on the HOA keypad and the drive will continue operation. The output resets when the feedback value leaves
the loss detection range. Detection is disabled when PI is disabled by digital input (H1-oo = 19).
Setting 4: Feedback Loss Alarm
If the PI feedback value falls below the level set to b5-13 for longer than the time set to b5-14, a “FBL - Feedback Low” alarm
will be displayed and a digital output set for “PI feedback low” (H2-oo = 3E) will be triggered. If the PI feedback value
exceeds the level set to b5-36 for longer than the time set to b5-37, a “FBH - Feedback High” alarm will be displayed and a
digital output set for “PI feedback high” (H2-oo = 3F) will be triggered. Both events trigger an alarm output (H1-oo = 10).
The drive will continue operation. The alarm and outputs reset when the feedback value leaves the loss detection range.
Detection is disabled when PI is disabled by digital input (H1-oo = 19).
Setting 5: Feedback Loss Fault
If the PI feedback value falls below the level set to b5-13 for longer than the time set to b5-14, a “FbL - Feedback Low” fault
will be displayed. If the PI feedback value exceeds the level set to b5-36 for longer than the time set to b5-37, a “FbH - Feedback
High” fault will be displayed. Both events trigger a fault output (H1-oo = E) and cause the drive to stop the motor. Detection
is disabled when PI is disabled by digital input (H1-oo = 19).
n b5-13: PI Feedback Low Detection Level
Sets the feedback level used for PI feedback low detection. The PI feedback must fall below this level for longer than the time
set to b5-14 before feedback loss is detected.
No. Name Setting Range Default
b5-13 PI Feedback Low Detection Level 0 to 100% 0%
Start-Up Programming
Sets the time that the PI feedback has to fall below b5-13 before feedback loss is detected.
No. Name Setting Range Default
& Operation
b5-14 PI Feedback Low Detection Time 0.0 to 25.5 s 1.0 s
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4.13 Advanced Drive Setup Adjustments
164 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
4.13 Advanced Drive Setup Adjustments
Setting 0: PI Setpoint
Setting 1: SFS Input
Setting 2: Snooze
n b5-22: PI Snooze Level
Sets the PI Snooze function start level as a percentage of maximum frequency.
No. Parameter Name Setting Range Default
b5-22 PI Snooze Level 0 to 100% 0%
Start-Up Programming
n b5-27: PI Snooze Feedback Level
The second method of initiating the Snooze Function. The drive output shuts off when the PI feedback level exceeds the PI
Snooze Feedback Level (b5-27).
& Operation
Normal drive and PI operation return after the PI feedback drops below the PI Snooze Deactivation Level (b5-24). Snooze
activates when both b5-22 and b5-27 conditions are met. There is no time delay for deactivation.
Sets as a percentage of maximum frequency.
No. Parameter Name Setting Range Default 4
b5-27 PI Snooze Feedback Level 0 to 100% 60%
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4.13 Advanced Drive Setup Adjustments
0: Disabled
1: Square Root
n b5-29: PI Square Root Gain
A multiplier applied to the square root of the feedback. If the PI Function is regulating the flow of a closed loop system by
using a pressure feedback, it may be convenient to view the square root of the PI output using monitor U1-37.
No. Parameter Name Setting Range Default
b5-29 PI Square Root Gain 0.00 to 2.00 0.00
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
Setting 0: Linear
The monitor displays PI output.
& Operation
Setting 1: Square Root
The monitor displays square root PI output.
Setting 2: Quadratic
The monitor displays 1/(PI output)2 4
Setting 3: Cubic
The monitor displays 1/(PI output)3
n b5-43/b5-44: Custom PI Output Monitor Setting 1/2
Set the maximum monitor value at maximum frequency. U5-14 and U5-15 show Custom PI output. U5-14 shows the upper
4 digits and U5-15 shows the lower 4 digits. It shows 999999.99 maximum.
No. Name Setting Range Default
b5-43 Custom PI Output Monitor Setting 2 0 to 9999 0
b5-44 Custom PI Output Monitor Setting 2 0.00 to 99.99 0.00
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
FWD run
REV run
Setting the S-curve will increase the acceleration and deceleration times.
Actual accel time = accel time setting + (C2-01 + C2-02) / 2
n C6-03, C6-04, C6-05: Carrier Frequency Upper Limit, Lower Limit, Proportional Gain
Note: C6-04 and C6-05 are available in V/f Control mode only.
These parameters set a user-defined or a variable carrier frequency. Set C6-02 to F to set the upper and lower limits and the
carrier frequency proportional gain.
No. Parameter Name Setting Range Default
C6-03 Carrier Frequency Upper Limit 1.0 to 15.0 kHz
Determined by
C6-04 Carrier Frequency Lower Limit (V/f Control only) 1.0 to 15.0 kHz C6-02
C6-05 Carrier Frequency Proportional Gain (V/f Control only) 0 to 99
Setting a Fixed User-Defined Carrier Frequency
A carrier frequency between the fixed selectable values can be entered in parameter C6-03 when C6-02 is set to F.
In V/f Control, adjust parameter C6-04 to the same value as C6-03.
Setting a Variable Carrier Frequency (V/f Control)
In V/f Control, the carrier frequency can be set up to change linearly with the output frequency by setting the upper and lower
limits for the carrier frequency and the carrier frequency proportional gain (C6-03, C6-04, C6-05) as shown in Figure 4.31.
Carrier Frequency
Start-Up Programming
C6-03
& Operation
Output
C6-04 Frequency x C6-05
Output Frequency
E1-04
Max Output Frequency
n d1-01 to d1-04, d1-16, and d1-17: Frequency References 1 to 4, 16, and Jog Frequency
Reference
The drive lets the user switch between up to 5 preset frequency references during run (including the Jog reference) through
the digital input terminals. The drive uses the acceleration and deceleration times that have been selected when switching
between each frequency reference.
The Jog frequency overrides all other frequency references and must be selected by a separate digital input.
The multi-speed references 1 and 2 can be provided by analog inputs.
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4.13 Advanced Drive Setup Adjustments
d1-17 Jog Frequency Reference 0.00 to 240.00 Hz <1> <2> 6.00 Hz <2>
<1> The upper limit is determined by the maximum output frequency (E1-04) and upper limit for the frequency reference (d2-01).
<2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0).
Multi-Step Speed Selection
To use several speed references for a multi-step speed sequence, set the H1-oo parameters to 3 and 4. To assign the Jog
reference to a digital input, set H1-oo to 6.
Notes on using analog inputs as Multi-Speed 1 and 2:
• The first frequency reference (Multi-Speed 1) comes from the source specified in b1-01. When using an analog input terminal
to supply the frequency reference, assign the frequency reference source to the control terminals (b1-01 = 1).
• When an analog input is set to “Auxiliary frequency 1” (H3-02 or H2-06 = 2), the value set to this input will be used as the
Multi-Step Speed 2 instead of the value set to parameter d1-02. If no analog inputs are set for “Auxiliary frequency 1”, then
d1-02 becomes the reference for Multi-Step Speed 2.
Select the different speed references as shown in Table 4.24. Figure 4.32 illustrates the multi-step speed selection.
Table 4.24 Multi-Step Speed Reference and Terminal Switch Combinations
Multi-Step Speed Multi-Step Speed 2 Jog Reference
Reference H1-oo = 3 H1-oo = 4 H1-oo = 6
Frequency Reference 1 (set in b1-01) OFF OFF OFF
Frequency Reference 2 ON OFF OFF
(d1-02 or input terminal A1, A2)
Frequency Reference 3 OFF ON OFF
(d1-03 or input terminal A1, A2)
Frequency Reference 4 (d1-04) ON ON OFF
Jog Frequency Reference (d1-17) <1> − − ON
<1> The Jog frequency overrides all other frequency references.
Frequency
reference d1-04
d1-02 d1-03
(A2)
d1-01
(A1)
d1-17
Time
FWD (REV) Run/Stop ON
Jog Reference ON
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4.13 Advanced Drive Setup Adjustments
Frequency
reference
decreases Frequency
reference
increases
Jump
Frequency
Width (d3-04)
Jump
Frequency
Width (d3-04)
Jump
Frequency
Width (d3-04)
Note: 1. The drive will use the active accel/decel time to pass through the specified dead band range, but will not allow continuous operation in
Start-Up Programming
that range.
2. When setting more than one Jump frequency, make sure that d3-01≥ d3-02 ≥ d3-03.
& Operation
Selects the V/f pattern for the drive and motor from 15 predefined patterns or creates a custom V/f pattern.
No. Parameter Name Setting Range Default
E1-03 V/f Pattern Selection 0 to F <1> F <2>
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4.13 Advanced Drive Setup Adjustments
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
57.5 57.5
40.3 40.3
10.4 10.4
9.2 9.2
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
27.6 27.6
21.9 21.9
15 17.3
12.7 12.7
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
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4.13 Advanced Drive Setup Adjustments
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Predefined V/f Patterns for Models 2A0024 to 2A0169 and 4A0014 to 4A0096
The values in the following graphs are specific to 200 V class drives. Double the values for 400 V class drives.
Table 4.30 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
230 230 230 230
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
57.5 57.5
40.3 40.3
8.1 8.1
6.9 6.9
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Start-Up Programming
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
26.5 26.5
20.7 20.7
12.7 15
& Operation
10.4 10.4
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
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4.13 Advanced Drive Setup Adjustments
Predefined V/f Patterns for Models 2A0211 to 2A0396 and 4A0124 to 4A0590
The values in the following graphs are specific to 200 V class drives. Double the values for 400 V class drives.
Table 4.34 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
230 230 230 230
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
57.5 57.5
40.3 40.3
6.9 6.9
5.8 5.8
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
23 23
17.3 17.3
10.4 12.7
8.1 8.1
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
See Table 4.38 for information on how H3-02 and H3-10 determine functions for terminals A1 and A2.
Note: The scaling of all input functions depends on the gain and bias settings for the analog inputs. Set these to appropriate values when selecting
and adjusting analog input functions.
& Operation
Table 4.38 Multi-Function Analog Input Terminal Settings
Setting Function Page Setting Function Page
0 Frequency Bias 175 9 Output Frequency Lower Limit Level –
1 Frequency Gain 176 B PI Feedback 176
4
2 Auxiliary Frequency Reference 1 176 C PI Setpoint 176
3 Auxiliary Frequency Reference 2 176 D Frequency Bias 176
4 Output Voltage Bias – E Motor Temperature (PTC Input) 176
5 Accel/Decel Time Gain – F Through Mode 176
6 DC Injection Braking Current – 16 Differential PI Feedback 176
7 Overtorque/Undertorque Detection Level – 25 Secondary PI Setpoint –
8 Stall Prevention Level During Run – 26 Secondary PI Feedback –
Setting 0: Frequency Bias
The input value of an analog input set to this function will be added to the analog frequency reference value. When the frequency
reference is supplied by a different source other than the analog inputs, this function will have no effect. Use this setting also
when only one of the analog inputs is used to supply the frequency reference.
By default, analog inputs A1 and A2 are set for this function. Simultaneously using A1 and A2 increases the frequency reference
by the total of all inputs.
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4.13 Advanced Drive Setup Adjustments
Example: If the analog frequency reference from analog input terminal A1 is 50% and a bias of 20% is applied by analog input
terminal A2, the resulting frequency reference will be 70% of the maximum output frequency.
Setting 1: Frequency Gain
The input value of an analog input set to this function will be multiplied with the analog frequency reference value.
Example: If the analog frequency reference from analog input terminal A1 is 80% and a gain of 50% is applied from analog
input terminal A2, the resulting frequency reference will be 40% of the maximum output frequency.
Setting 2: Auxiliary Reference 1
Sets the auxiliary frequency reference 1 when multi-step speed operation is selected. Refer to Multi-Step Speed Selection on
page 170 for details.
Setting 3: Auxiliary Reference 2
Sets the auxiliary frequency reference 2 when multi-step speed operation is selected. Refer to Multi-Step Speed Selection on
page 170 for details.
Setting B: PI Feedback
Supplies the PI feedback value. This setting requires PI operation to be enabled in b5-01.
Setting C: PI Setpoint
Supplies the PI setpoint value and makes the frequency reference selected in parameter b1-01 no longer the PI setpoint. PI
operation to be enabled in b5-01 to use this setting.
Setting D: Frequency Bias
The input value of an analog input set to this function will be added to the frequency reference. This function can be used with
any frequency reference source.
Setting E: Motor Temperature
In addition to motor overload fault detection oL1, it is possible to use a PTC (Positive Temperature Coefficient) thermistor
for motor insulation protection.
Setting F: Through Mode
When set to F, an input does not affect any drive function, but the input level can still be read out by a PLC via APOGEE
FLN, BACnet, MEMOBUS/Modbus, or Metasys N2 communications.
Setting 16: Differential PI Feedback
If an analog value is set for this function, the PI controller is set for differential feedback. The difference of the PI feedback
input value and the differential feedback input value builds the feedback value used to calculate the PI input.
n H5-01: Drive Slave Address
Sets the drive slave address used for communications.
Note: Cycle the power after changing this parameter to enable the new setting.
Each slave drive must be assigned a unique slave address for serial communications to work. Slave addresses do not need to
be assigned in sequential order, but no two drives may share the same address.
n H5-02: Communication Speed Selection
Sets the communications speed for APOGEE FLN, BACnet, MEMOBUS/Modbus, and Metasys N2.
Note: 1. Cycle the power after changing this parameter to enable the new setting.
2. When Metasys N2 communications are selected (H5-08 = 1), selecting a baud rate other than 9600 bps will trigger an oPE29 error.
3. When APOGEE FLN (P1) communications are selected (H5-08 = 2), selecting a baud rate other than 4800 bps will trigger an oPE29
error.
4. When BACnet communications are selected (H5-08 = 3), selecting 115200 bps (Setting 8) will trigger an oPE29 error.
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4.13 Advanced Drive Setup Adjustments
Setting 0: No parity
Setting 1: Even parity
Setting 2: Odd parity
n H5-04: Stopping Method after Communication Error
Selects the stopping method after a communications error (CE) has occurred.
No. Name Setting Range Default
H5-04 Stopping Method after CE 0 to 4 3
Setting 0: Ramp to Stop
Uses the deceleration time currently enabled.
Setting 1: Coast to Stop
Setting 2: Fast Stop
Start-Up Programming
Setting 3: Alarm Only - Operation Continues
Setting 4: Run at d1-04
& Operation
n H5-05: Communication Fault Detection Selection
Enables or disables the CE detection for communications.
No. Name Setting Range Default
H5-05 Communication Fault Detection Selection 0 or 1 1 4
Setting 0: Disabled
No communication error detection. The drive continues operation.
Setting 1: Enabled
If the drive does not receive data from the master for longer than the time set to H5-09, then a CE fault will be triggered and
the drive will operate as determined by parameter H5-04.
n H5-06: Drive Transmit Wait Time
Sets the time the drive waits after receiving data from a master until responding data.
No. Name Setting Range Default
H5-06 Drive Transmit Wait Time 5 to 65 ms 5 ms
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
The drive will continuously attempt to restart. If it restarts successfully, the restart counter is increased. This operation is
repeated each time a fault occurs until the counter reaches the value set to L5-01.
& Operation
Setting 1: Count Restart Attempts
The drive will attempt to restart using the time interval set to parameter L5-04. A record is kept of the number of attempts to
restart to the drive, regardless of whether those attempts were successful. When the number of attempted restarts exceeds the
value set to L5-01, the drive stops attempting to restart.
n L6-13: Motor Underload Protection Selection 4
Sets Motor Underload Protection (UL6) based on motor load and determines whether the level of L6-02 refers to fbase or
fmax.
Selects the operation of underload detection UL6. Underload is detected when the output current falls below the underload
detection level defined by L6-14 and L2-02.
No. Name Setting Range Default
L6-13 Motor Underload Protection Selection 0, 1 0
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4.13 Advanced Drive Setup Adjustments
L6-02
(0 to 300%)
1/f
L6-14
Motor Underload
Protection at Fmin
Output
0 Fmin Fbase Fmax Frequency
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4.13 Advanced Drive Setup Adjustments
fref
oH
Alarm
fref × (L8-19) Reset oH
Alarm Reset oH
oH Alarm
Alarm
fref × (L8-19)2
oH etc. oH
Alarm Alarm
fref × (L8-19) 3
fref × (L8-19)4
time
oH alarm number
Start-Up Programming
n L8-05: Input Phase Loss Protection Selection
Enables or disables the input phase loss detection.
& Operation
No. Name Setting Range Default
L8-05 Input Phase Loss Protection Selection 0, 1 1
Setting 0: Disabled
Setting 1: Enabled
Enables input phase loss detection. Since measuring the DC bus ripple detects input phase loss, a power supply voltage
4
imbalance or main circuit capacitor deterioration may also trigger a phase loss fault (PF).
Detection is disabled if:
• The drive is decelerating.
• No Run command is active.
• Output current is less than or equal to 30% of the drive rated current.
n L8-06: Input Phase Loss Detection Level
Sets the Input Phase Loss Detection (PF) Level.
Triggers PF fault when there is an imbalance larger than the value set to L8-06 in the drive input power voltage.
Detection Level = 100% = Voltage Class ×
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
L8-19 Frequency Reduction Rate During Overheat Pre-Alarm 0.0 to 100.0% 20.0%
& Operation
Adjusts the overcurrent detection level in OLV/PM control mode. A setting of 100% is equal to the motor rated current. When
the drive rated current is considerably higher than the motor rated current, use this parameter to decrease the overcurrent level
and prevent motor demagnetization from high current.
Overcurrent detection uses the lower value between the overcurrent level for the drive and the motor rated current multiplied
by L8-27. 4
No. Name Setting Range Default
L8-27 Overcurrent Detection Gain 0.0 to 300.0% 300.0%
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 183
4.13 Advanced Drive Setup Adjustments
Setting 1: Enabled
The LF2 fault is triggered if an output current unbalance is detected. Drive output shuts off and the motor coasts to stop.
n L8-32: Main Contactor and Cooling Fan Power Supply Failure Selection
Determines drive operation when a FAn fault occurs.
No. Name Setting Range Default
L8-32 Main Contactor and Cooling Fan Power Supply Failure Selection 0 to 4 1
Setting 0: Ramp to Stop
The drive stops the motor using the deceleration time set in parameter C1-02.
Setting 1: Coast to Stop
The drive output is switched off and the motor coasts to a stop.
Setting 2: Fast stop
The drive stops the motor using the Fast stop time set in parameter C1-09.
Setting 3: Alarm only
The operation is continued and a FAn alarm is displayed on the HOA keypad.
Setting 4: Operation with Reduced Speed
The operation is continued, but the speed is reduced to the level set in parameter L8-19.
Note: “FAn” is detected as an error when Settings 0 or 2 are selected; it is detected as an alarm when Settings 3 or 4 are selected.
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
No. Name Setting Range Default
104 to 699
U1-04 (Control Mode) to
o1-01 Drive Mode Unit Monitor Selection 106 (U1-06)
& Operation
U6-99 (Option Monitors 20)
<1>
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
Setting 2: Two Decimal Points
Setting 3: Three Decimal Points
n o1-13 to o1-15: Frequency Reference and Frequency Related Monitor Custom Units 1 to 3
& Operation
Sets the customer specified unit display for the frequency reference parameters and frequency related monitors when o1-03
is set to 3 and o1-09 is set to 15 as custom units.
The custom units consist of three characters selected from o1-13 to o1-15. Each character is selected by ASCII code from
30Hex to 7AHex. 4
No. Name Setting Range Default
o1-13 Frequency Reference and Frequency Related Monitor Custom Units 1
o1-14 Frequency Reference and Frequency Related Monitor Custom Units 2 30H to 7AH 41H
o1-15 Frequency Reference and Frequency Related Monitor Custom Units 3
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
Setting 0: Forward
Setting 1: Reverse
n o3-01: Copy Function Selection
Instructs the drive to Read, Write, or Verify parameter settings.
No. Name Setting Range Default
o3-01 Copy Function Selection 0 to 3 0
Setting 0: Copy Select (No Function)
Setting 1: INV --> OP READ
Copies all parameters from the drive to the HOA keypad.
Note: The copy protection for the HOA keypad is enabled by default. Set o3-01 to 1 to unlock copy protection.
Setting 2: OP --> INV WRITE
Copies all parameters from the HOA keypad to the drive.
Setting 3: OP<-->INV VERIFY
Compares the parameters in the drive with the parameter settings saved on the HOA keypad for matches.
n o3-02: Copy Allowed Selection
Allows and restricts the use of the Copy function.
No. Name Setting Range Default
o3-02 Copy Allowed Selection 0, 1 0
Setting 0: Disabled
Setting 1: Enabled
n o4-01: Cumulative Operation Time Setting
Sets the cumulative operation time of the drive. The user can also manually set this parameter to begin keeping track of
operation time from some desired value. Total operation time can be viewed in monitor U4-01.
Note: The value in o4-01 is set in 10 h units. For example, a setting of 30 will set the cumulative operation time counter to 300 h. 300 h will also
be displayed in monitor U4-01.
Start-Up Programming
n o4-02: Cumulative Operation Time Selection
Selects the conditions for how the drive keeps track of its total operation time. This time log can be viewed in monitor U4-01.
& Operation
No. Name Setting Range Default
o4-02 Cumulative Operation Time Selection 0, 1 1
Setting 0: Power on Time
The drive logs the time it is connected to a power supply, regardless of whether the motor is running. 4
Setting 1: Run Time
The drive logs the time that the output is active including when the Run command is active (even if the motor is not rotating)
and when there is voltage output.
n o4-03: Cooling Fan Operation Time Setting
Sets the value for how long the cooling fan has been operating. This value can be viewed in monitor U4-03. Parameter o4-03
also sets the base value used for the cooling fan maintenance, which is displayed in U4-04. Reset this parameter to 0 after
replacing the cooling fan.
Note: 1. The value in o4-03 increases after every 10 hours of use. A setting of 30 will set the cooling fan operation time counter to 300 h. “300”
will be displayed in monitor U4-03.
2. The cooling fan may require maintenance at an earlier date in harsher environments.
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4.13 Advanced Drive Setup Adjustments
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4.13 Advanced Drive Setup Adjustments
Z1000 No.
Software (Addr. LCD Display Name Description Values
Version Hex)
Set Time Sets the current date and time for the Real Time Clock.
PRG: 1012 o4-17 Set/Reset Real Time Default: 0
0: Disabled 0: Disabled
and earlier (3100) Clock Range: 0, 1
1: Enabled 1: Enabled
Set Time Sets the current date and time for the Real Time Clock.
PRG: 1013 o4-17 0: — — Set/Reset Real Time 0: — — No Setting Default: 0
and later (3100) 1: Set Clock 1: Real Time Clock Set Range: 0 to 2
2: Reset 2: Real Time Clock Reset
Setting 0: — —
No Setting
Setting 1: Set
The HOA keypad shows the Clock Adjustment display. In Clock Adjustment Mode the user can adjust the Real Time Clock.
Setting 2: Reset
The Real-Time Clock data is cleared. A TIM fault will occur until o4-17 is set to 1 to set the Real Time Clock.
n T1-01: Auto-Tuning Mode Selection
Sets the type of Auto-Tuning to be used. Refer to Auto-Tuning for Induction Motors on page 142 for details on the different
types of Auto-Tuning.
No. Name Setting Range Default
T1-01 Auto-Tuning Mode Selection 2, 3 (V/f) 2 (V/f)
Start-Up Programming
above base speed. Enter the voltage needed to operate the motor under no-load conditions at rated speed to T1-03.
No. Name Setting Range Default
& Operation
T1-03 Motor Rated Voltage 0.0 to 255.0 V <1> 200.0 V <1>
<1> Values shown are specific to 200 V class drives. Double value for 400 V class drives.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 191
4.13 Advanced Drive Setup Adjustments
u U5: PI Monitors
These monitors display various aspects of PI control. Refer to U5: PI Monitors on page 334 for a complete list of U5-oo
monitors and descriptions.
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4.13 Advanced Drive Setup Adjustments
Start-Up Programming
& Operation
4
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4.13 Advanced Drive Setup Adjustments
194 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms, errors, related displays, and guidance for
troubleshooting. This chapter can also serve as a reference guide for tuning the drive during a trial run.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 195
5.1 Section Safety
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5.1 Section Safety
WARNING
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires
and ground the shield to the ground terminal of the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user.
Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.
Failure to comply could result in damage to the drive.
Troubleshooting
5
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 197
5.2 Motor Performance Fine-Tuning
198 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.2 Motor Performance Fine-Tuning
Troubleshooting
5
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 199
5.2 Motor Performance Fine-Tuning
200 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.3 Drive Alarms, Faults, and Errors
Troubleshooting
Tuning Errors • Multi-function contact outputs do not operate.
• Motor coasts to stop.
Remove the cause of the error and repeat the Auto-Tuning process.
Copy Function Errors occur when using the HOA keypad or the USB Copy Unit to copy, read, or verify parameter settings.
• The HOA keypad displays text indicating the specific error.
Copy Function Errors • Multi-function contact outputs do not operate.
Pressing any key on the HOA keypad will clear the fault. Investigate the cause of the problem (such as model incompatibility) 5
and try again.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 201
5.3 Drive Alarms, Faults, and Errors
202 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.3 Drive Alarms, Faults, and Errors
n Operation Errors
Table 5.7 Operation Error Displays
HOA HOA
Keypad Name Page Keypad Name Page
Display Display
Troubleshooting
oPE01 Drive Unit Setting Error 225 oPE09 PI Control Selection Error 227
oPE02 Parameter Setting Range Error 225 oPE10 V/f Data Setting Error 227
oPE03 Multi-Function Input Setting Error 225 oPE11 Carrier Frequency Setting Error 227
oPE05 Run Command Selection Error 226 oPE16 Energy Saving Constants Error 227
oPE07 Multi-Function Analog Input Selection Error 226 oPE27 BP Program Error 228
oPE08 Parameter Selection Error 226 oPE28 Sequence Timer Error 228
5
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 203
5.3 Drive Alarms, Faults, and Errors
n Auto-Tuning Errors
Table 5.8 Auto-Tuning Error Displays
HOA HOA
Keypad Name Page Keypad Name Page
Display Display
End3 Rated Current Setting Alarm 229 Er-03 OFF Button Input 230
End4 Adjusted Slip Value Fell Below Lower Limit 229 Er-04 Line-to-Line Resistance Error 230
End5 Resistance Between Lines Error 229 Er-05 No-Load Current Error 230
End7 No-Load Current Alarm 229 Er-08 Rated Slip Error 230
Er-01 Motor Data Error 229 Er-09 Acceleration Error 230
Er-02 Alarm 229 Er-12 Current Detection Error 230
204 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Troubleshooting
• Check the various options available to minimize the effects of noise.
• Counteract noise in the control circuit, main circuit, and ground wiring.
• Use only recommended cables or other shielded line. Ground the shield on the controller side or
Communication data error occurred due to noise the drive input power side.
• Ensure that other equipment such as switches or relays do not cause noise. Use surge suppressors
if required.
• Separate all communication wiring from drive power lines. 5
HOA Keypad Display Fault Name
CoF Current Offset Fault
Cause Possible Solution
The drive tried to adjust the current offset value • Create a motor restart sequence that allows enough time for residual induction voltage to dissipate.
beyond the allowable range. This is due to residual • Enable Speed Search at start (b3-01 = 1). Use the multi-function terminals to execute External
induction current in the motor (e.g., during sudden
deceleration or when coasting) when the drive Speed Search 1 and 2 (H1-oo = 61 or 62).
attempted to start the motor. Note: When using a PM motor, External Speed Searches 1 and 2 perform the same operation.
If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
The current sensor in the drive is damaged representative for instructions on replacing the control board.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 205
5.4 Fault Detection
206 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Troubleshooting
EF4
External fault at multi-function input terminal S4.
External Fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
External Fault (input terminal S6)
EF6
External fault at multi-function input terminal S6.
External Fault (input terminal S7) 5
EF7
External fault at multi-function input terminal S7.
Cause Possible Solution
An external device tripped an alarm function Remove the cause of the external fault and reset the fault.
• Properly connect the signal lines to the terminals assigned for external fault detection
Wiring is incorrect (H1-oo = 20 to 2F).
• Reconnect the signal line.
• Check for unused terminals set for H1-oo = 20 to 2F (External Fault).
Multi-function contact input setting is incorrect
• Change the terminal settings.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 207
5.4 Fault Detection
208 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Troubleshooting
representative for instructions on replacing the control board.
A single-phase motor is being used The drive cannot operate a single phase motor.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 209
5.4 Fault Detection
210 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Troubleshooting
• Improve the air circulation within the enclosure panel.
Surrounding temperature is too high
• Install a fan or air conditioner to cool the surrounding area.
• Remove anything near the drive that might be producing excessive heat.
• Measure the output current.
Load is too heavy • Lower the carrier frequency (C6-02).
• Reduce the load.
5
HOA Keypad Display Fault Name
Motor Overheat Alarm (PTC Input)
oH3 • The motor overheat signal to analog input terminals A1 or A2 exceeded the alarm detection level.
• Detection requires setting multi-function analog inputs H3-02 or H3-10 to E.
Cause Possible Solution
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 211
5.4 Fault Detection
• Check the size of the load, the accel/decel times, and the cycle times.
• Decrease the load.
• Increase the acceleration and deceleration times (C1-01 through C1-04).
• Adjust the preset V/f pattern (E1-04 through E1-10) by reducing E1-08 and E1-10.
Motor has overheated • Do not set E1-08 and E1-10 too low. This reduces load tolerance at low speeds.
• Check the motor rated current.
• Enter the motor rated current to parameter E2-01 as indicated on the motor nameplate.
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.
212 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Output current fluctuation due to input phase loss Check the power supply for phase loss.
Troubleshooting
short • Install a thermal relay and increase the setting of n3-04 to maximum value.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 213
5.4 Fault Detection
214 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Troubleshooting
Cause Possible Solution
The Real-Time Clock for the HOA keypad is not Set the time for the HOA keypad. Parameter o4–17=1.
set in parameter o4–17 • For drive software PRG: 1012 and less, the drive will display the "TIM" alarm (Time Not Set)
• The drive is a new drive, first power-up whenever the Real time Clock is not set.
condition • For drive software PRG: 1013 and greater, the drive will display the "TIM" alarm (Time Not Set)
whenever the Real time Clock is not set . Additionally, at power up, if the "TIM" condition is
• o4–17 was set to (2: Reset), by the user,
manually clearing the Real-Time Clock data.
present, the drive will automatically switch to the time setting screen (o4–17=1) for 30 seconds to
prompt the user to set the Real-Time Clock.
5
The user did not set the Real Time Clock when Cycle power to the drive and set the Real Time Clock within 30 seconds of power-up, or set the clock
prompted following power-up. manually via parameter o4–17.
The HOA keypad battery is low or the battery has Replace the HOA keypad battery and set the Real-Time Clock.
been replaced
An error has occurred in the Real-Time Clock Replace the HOA keypad. For instructions on replacing the HOA keypad, contact Yaskawa or your
function of the HOA keypad nearest sales representative.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 215
5.4 Fault Detection
216 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.4 Fault Detection
Troubleshooting
5
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 217
5.5 Alarm Detection
218 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.5 Alarm Detection
Troubleshooting
Option Card External Fault
EF0
An external fault condition is present.
Cause Possible Solutions
An external fault was received from the PLC with • Remove the cause of the external fault.
F6-03 set to 3, which allows the drive to continue
running after an external fault occurs • Remove the external fault input from the PLC.
There is a problem with the PLC program Check the PLC program and correct problems. 5
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 219
5.5 Alarm Detection
220 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.5 Alarm Detection
• Calculate the torque required during acceleration and for the inertia moment.
• If the torque level is not right for the load, take the following steps:
Acceleration and deceleration times are too short
• Increase the acceleration and deceleration times (C1-01 to C1-04).
• Increase the capacity of the drive.
A special-purpose motor is being used, or the drive • Check the motor capacity.
is attempting to run a motor greater than the
maximum allowable capacity • Use a motor appropriate for the drive. Ensure the motor is within the allowable capacity range.
The current level increased due to Speed Search The alarm will only appear briefly. There is no need to take action to prevent the alarm from occurring
after a momentary power loss or while attempting in such instances.
to perform a fault restart
Troubleshooting
The DC bus soft charge relay has reached 90% of Replace either the control board or the entire drive. For instructions on replacing the control board,
expected performance life contact Yaskawa or your nearest sales representative.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 221
5.5 Alarm Detection
222 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.5 Alarm Detection
Troubleshooting
Inappropriate parameter settings Check parameters L6-02 and L6-03.
Load has dropped or decreased significantly Check for broken parts in the transmission system.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 223
5.5 Alarm Detection
Phase loss in the drive input power Check for wiring errors in the main circuit drive input power. Correct the wiring.
• Ensure the terminals have been properly tightened.
Loose wiring in the drive input power terminals • Apply the tightening torque to the terminals as specified. Refer to Wire Gauges and Tightening
Torque on page 83.
There is a problem with the drive input power • Check the voltage.
voltage • Lower the voltage of the drive input power so that it is within the limits listed in the specifications.
• Check the maintenance time for the capacitors (U4-05).
Drive internal circuitry is worn • Replace either the control board or the entire drive if U4-05 exceeds 90%. For instructions on
replacing the control board, contact Yaskawa or your nearest sales representative.
The drive input power transformer is too small and • Check for an alarm when the magnetic contactor, line breaker, and leakage breaker are closed.
voltage drops when the power is switched on • Check the capacity of the drive input power transformer.
Air inside the drive is too hot Check the temperature inside the drive.
Replace either the control board or the entire drive. For instructions on replacing the control board,
The CHARGE light is broken or disconnected contact Yaskawa or your nearest sales representative.
224 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.6 Programming Errors
Troubleshooting
• “Drive Enable” is set to multi-function input S1
or S2 (H1-01 = 6A or H1-02 = 6A)
Two of the following functions are set
simultaneously:
• Up/Down Command (10 vs. 11) • Check if contradictory settings have simultaneously been assigned to the multi-function input
• Hold Accel/Decel Stop (A) terminals.
• Analog Frequency Reference Sample/Hold (1E) • Correct setting errors.
• Offset Frequency 1, 2, 3 Calculations (44, 45,
5
46)
The Up/Down command (10, 11) and PI control Set b5-01 to 0 to disable control PI or disable the Up/Down command.
(b5-01) are enabled simultaneously
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 225
5.6 Programming Errors
226 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.6 Programming Errors
Troubleshooting
The following contradictory settings are true: Correct the parameter settings.
A1-02 = 0, S1-01 =1, and b8-01 = 1
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 227
5.6 Programming Errors
228 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.7 Auto-Tuning Fault Detection
Troubleshooting
HOA Keypad Display Error Name
Er-01 Motor Data Error
Cause Possible Solutions
• Check that the motor data entered to T1 parameters matches motor nameplate input before Auto-
Motor data or data entered during Auto-Tuning Tuning.
was incorrect
• Restart Auto-Tuning and enter the correct information.
5
Motor output power and motor-rated current • Check the drive and motor capacities.
settings (T1-02 and T1-04) do not match • Correct the settings of parameters T1-02 and T1-04.
Motor rated current and detected no-load current • Check the motor rated current and no-load current.
are inconsistent • Correct the settings of parameters T1-04 and E2-03.
Base frequency and motor rated speed (T1-05 and • Correct the settings of parameters T1-05 and T1-07.
T1-07) do not match • Check that the correct number of poles were entered to T1-06.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 229
5.7 Auto-Tuning Fault Detection
230 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.8 Copy Function Related Displays
Troubleshooting
dFPS Drive Model Mismatch
Cause Possible Solutions
The drives used in the copy and write process are not
the same model. • Verify the model number of the drive from which the parameters were copied and the model of
• The drive from which the parameters were copied the drive to which those parameters will be written.
is a different model. • Make sure the two drives are the same model and have the same software version.
• The drive to be written to is a different model.
5
HOA Keypad Display Task
End Task Complete
Cause Possible Solutions
Finished reading, writing, or verifying parameters. This is not an error.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 231
5.8 Copy Function Related Displays
A non-compatible cable is being used to connect the Use the cable originally packaged with the USB Copy Unit.
USB Copy Unit and the drive.
232 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.9 Diagnosing and Resetting Faults
Troubleshooting
JOG FWD
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 233
5.9 Diagnosing and Resetting Faults
-DRIVE- -Rdy-
Freq Ref (OPR)
U1- 01=60.00Hz
----------------
Fix the cause of the fault, restart the drive, and U1- 02=60.00Hz
JOG FWD FWD/REV
HAND
RESET ENTER
AUTO OFF
Drive
Close then open the fault signal digital input via Fault Reset Switch
S4 Fault Reset Digital Input
Resetting via Fault Reset Digital Input S4 terminal S4. S4 is set for “Fault Reset” as default
SC Digital Input Common
(H1-04 = 14).
2 ON
Turn off the main power supply if the above methods do not reset the fault. Reapply power after the
HOA keypad display has turned off.
When an “SC” error occurs, contact Yaskawa or a Yaskawa agent before cycling the power to the drive.
1 OFF
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear
a fault situation.
234 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.10 Troubleshooting without Fault Display
u Common Problems
Common Problems Page
Cannot Change Parameter Settings 235
Motor Does Not Rotate 236
Motor Does Not Rotate Properly after Pressing the AUTO Motor Rotates in the Opposite Direction from the Run 237
Button or after Entering External Run Command Command
Motor Rotates in One Direction Only 237
Motor is Too Hot 237
oPE02 Error Occurs When Lowering the Motor Rated Current Setting 238
Motor Stalls During Acceleration or With Large Loads 238
Drive Frequency Reference Differs from the Controller Frequency Reference Command 239
Excessive Motor Oscillation and Erratic Rotation 239
Deceleration Takes Longer Than Expected 239
Noise From Drive or Motor Cables When the Drive is Powered On 239
Ground Fault Circuit Interrupter (GFCI) Trips During Run 239
Unexpected Noise from Connected Machinery 240
Connected Machinery Vibrates When Motor Rotates
Oscillation or Hunting 240
PI Output Fault 240
Motor Rotates After the Drive Output is Shut Off (Motor Rotates During DC Injection Braking) 240
Output Frequency is not as High as Frequency Reference 241
Sound from Motor 241
Unstable Motor Speed when Using PM 241
Troubleshooting
Motor Does Not Restart after Power Loss 241
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 235
5.10 Troubleshooting without Fault Display
u Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External
Run Command
n Motor Does Not Rotate
Cause Possible Solutions
• Check if the DRV light on the HOA keypad is lit.
The drive is not in the Drive Mode. • Enter the Drive Mode to begin operating the motor. Refer to The Drive, Programming, and Clock Adjustment
Modes on page 112.
Stop the drive and check if the correct frequency reference source is selected. If the operator keypad shall be the
source, the LO/RE button LED must be on. If the source is REMOTE, it must be off.
Take the following steps to solve the problem:
HAND
was pressed. •
Press HAND .
• When Auto-Tuning completes, the drive is switched back to the Programming Mode. The Run command will
not be accepted unless the drive is in the Drive Mode.
Auto-Tuning has just completed.
• Use the HOA keypad to enter the Drive Mode. Refer to The Drive, Programming, and Clock Adjustment
Modes on page 112.
A Fast Stop was executed and has Reset the Fast Stop command.
not yet been reset.
Check parameter b1-02 (Run Command Selection).
Set b1-02 so that it corresponds with the correct Run command source.
Settings are incorrect for the source 0: HOA keypad
that provides the Run command. 1: Control circuit terminal (default setting)
2: MEMOBUS/Modbus communications
3: Option card
• Check the wiring for the control terminal.
There is faulty wiring in the control
circuit terminals. • Correct wiring mistakes.
• Check the input terminal status monitor (U1-10).
Check parameter b1-01 (Frequency Reference Selection 1).
Set b1-01 to the correct source of the frequency reference.
The drive has been set to accept the 0: HOA keypad
frequency reference from the 1: Control circuit terminal (default setting)
incorrect source. 2: MEMOBUS/Modbus communications
3: Option card
The terminal set to accept the main If the frequency reference is set at terminal A1, check parameter H3-01 for the correct signal level selection. If
speed reference is set to the incorrect terminal A2 is used, check parameter H3-09. Refer to Input Signal Selection for Terminals A1 and A2 on page
voltage and/or current. 100.
Selection for the sink/source mode Check wire jumper connection between terminals SC and SP. Refer to Sinking/Sourcing Mode Switch for Digital
and the internal/external power Inputs on page 100.
supply is incorrect.
• Check the frequency reference monitor (U1-01).
Frequency reference is too low.
• Increase the frequency by changing the maximum output frequency (E1-09).
• Check the multi-function analog input settings.
Multi-function analog input is set up • Check if analog inputs A1 or A2 are set for frequency reference gain (H3-02, H3-10 = 1). If so, check if the
to accept gain for the frequency correct signal is applied to the terminal. The gain and the frequency reference will be 0 if no signal is applied to
reference, but no voltage (current) the gain input.
has been provided. • Check if H3-02 and H3-10 have been set to the proper values.
• Check if the analog input value has been set properly. (U1-13 and U1-14)
236 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.10 Troubleshooting without Fault Display
Troubleshooting
A Reverse run signal has not been entered, although • Make sure that one of the input terminals S3 to S7 used for the 3-Wire sequence has been set
3-Wire sequence is selected. for reverse.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 237
5.10 Troubleshooting without Fault Display
u oPE02 Error Occurs When Lowering the Motor Rated Current Setting
Cause Possible Solutions
• The user is trying to set the motor rated current in E2-01 to a value lower than the no-load
current set in E2-03.
Motor rated current and the motor no-load current • Make sure that value set in E2-01 is higher than E2-03.
setting in the drive are incorrect.
• If it is necessary to set E2-01 lower than E2-03, first lower the value set to E2-03, then change
the setting in E2-01 as needed.
238 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.10 Troubleshooting without Fault Display
u Drive Frequency Reference Differs from the Controller Frequency Reference Command
Cause Possible Solutions
• Check the gain and bias settings for the analog inputs that are used to set the frequency reference.
The analog input gain and bias for the frequency Check parameters H3-03 and H3-04 for input A1 and check parameters H3-11 and H3-12 for
reference input are set to incorrect values. input A2.
• Set these parameters to the appropriate values.
• If multi-function analog inputs A1 and A2 are set for frequency reference bias (H3-02 or H3-10
A frequency bias signal is being entered via analog is set to 0), then the sum of all signals builds the frequency reference.
input terminals A1 to A2. • Make sure that H3-02 and H3-10 are set appropriately.
• Check the input level set for terminals A1 and A2 (U1-13 and U1-14).
PI control is enabled, and the drive is consequently
adjusting the output frequency to match the PI setpoint.
The drive will only accelerate to the maximum output If PI control is not necessary for the application, disable it by setting b5-01 to 0.
frequency set in E1-04 while PI control is active.
Troubleshooting
• Ground the drive and motor properly.
• Separate the main circuit wiring and the control lines.
• Make sure wires and the motor have been properly grounded.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 239
5.10 Troubleshooting without Fault Display
n Oscillation or Hunting
Cause Possible Solutions
Gain is too low when using PI control. Refer to b5: PI Control on page 284 for details.
• Ensure that noise is not affecting the signal lines.
The frequency reference is assigned to an external • Separate main circuit wiring and control circuit wiring.
source and the signal is noisy. • Use twisted-pair cables or shielded wiring for the control circuit.
• Increase the analog input time filter constant (H3-13).
• Perform Auto-Tuning for line-to-line resistance.
The cable between the drive and motor is too long.
• Reduce the length of the cable.
u PI Output Fault
Cause Possible Solutions
• Check the multi-function analog input terminal settings.
• Set multi-function analog input terminal A1 or, A2 for PI feedback (H3-02 or H3-10 = B).
• A signal input to the terminal selection for PI feedback is needed.
No PI feedback input. • Check the connection of the feedback signal.
• Check the various PI-related parameter settings.
• No PI feedback input to the terminal causes the value detected to be 0, causing a PI fault and
the drive to operate at max frequency.
• PI control keeps the difference between target and detection values at 0. Set the input level for
The level of detection and the target value do not the values relative to one another.
correspond with each other.
• Use analog input gains H3-03 and H3-11 to adjust PI target and feedback signal scaling.
Reverse drive output frequency and speed detection.
When output frequency rises, the sensor detects a Set PI output for reverse characteristics (b5-09 = 1).
speed decrease.
PI parameter setting adjustments are insufficient. Refer to b5: PI Control on page 284 for details.
u Motor Rotates After the Drive Output is Shut Off (Motor Rotates During DC Injection
Braking)
Cause Possible Solutions
• Adjust the DC Injection braking settings.
DC Injection Braking is set too low and the drive • Increase the current level for DC Injection Braking (b2-02).
cannot decelerate properly.
• Increase the DC Injection Braking time at stop (b2-04).
The stopping method is set so that the drive coasts to Set b1-03 (Stopping Method Selection) to 0 or 2.
stop.
240 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
5.10 Troubleshooting without Fault Display
Troubleshooting
5
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 241
5.10 Troubleshooting without Fault Display
242 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6
Peripheral Devices & Options
This chapter explains the installation of peripheral devices and options available for the drive.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 243
6.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or
shields before operating the drives and run the drives according to the instructions described in this manual.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection and servicing must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing and wear eye protection before beginning work
on the drive.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
244 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive or immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires
and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check all the wiring to ensure that all connections are correct after installing the option and connecting any other
devices.
Failure to comply could result in damage to the option.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 245
6.2 Drive Options and Peripheral Devices
246 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.3 Connecting Peripheral Devices
Drive
HOA Keypad
Power
Supply USB Cable (Type-AB)
USB Copy Unit
PC
Line
Breaker USB Cable
(MCCB) (Type-AB, sold separately)
or Surge
Leakage Absorber
Breaker
Fuses
AC Reactor
24 V Power
Supply Unit Ground
Input Side
R/L1S/L2 T/L3 U/T1 V/T2 W/T3
Noise Filter
<1>
Motor
Ground
<1> An input side noise filter is built into models CIMR-ZШ2A0011 to 2A0273 and 4A0005 to 4A0302.
Note: If the drive is set to trigger a fault output when the fault restart function is activated (L5-02 = 1), then a sequence to interrupt power when
a fault occurs will turn off the power to the drive while the drive attempts to restart. The default setting for L5-02 is 0 (fault output active
Options
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 247
6.4 Option Installation
Figure 6.2 shows an exploded view of the drive with the option and related components for reference.
A
B
C
F
H NS
MS
248 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.4 Option Installation
1. Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the HOA keypad
(E) and front cover (D).
2. With the front cover and HOA keypad removed, apply the LED label (F) in the appropriate position on the drive front
cover (D).
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 249
6.4 Option Installation
3. Insert the CN5 connector on the option card (B) into the matching CN5 connector on the drive (I), then fasten it into
place using one of the screws (C) included with the option card.
B
C
4. Connect the ground wire (G) to the ground terminal (A) using one of the remaining provided screws (C). Connect the
other end of the ground wire (G) to the ground terminal and installation hole on the option using the last remaining
provided screw (C).
A
C
250 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.4 Option Installation
Note: Leave enough space when wiring to easily reattach the front cover. Make sure no wires get caught between the front cover
and the drive.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 251
6.5 Installing Peripheral Devices
u Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter
(GFCI)
Install an MCCB or GFCI for line protection between the power supply and the main circuit power supply input terminals
R/L1, S/L2, and T/L3. This protects the main circuit and devices wired to the main circuit while also providing overload
protection.
Consider the following when selecting and installing an MCCB or GFCI:
• The capacity of the MCCB or GFCI should be 1.5 to 2 times the rated output current of the drive. Use an MCCB or GFCI
to keep the drive from faulting out instead of using overheat protection (110% for one minute at the rated output current).
• If several drives are connected to one MCCB or GFCI that is shared with other equipment, use a sequence that shuts the
power OFF when errors are output by using magnetic contactor (MC) as shown in Figure 6.8.
B
A MCCB or GFCI MC
R/L1
S/L2
T/L3
MC
MB
C SA MC
MC
WARNING! Electrical Shock Hazard. Disconnect the MCCB (or GFCI) and MC before wiring terminals. Failure to comply may result in
serious injury or death.
252 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.5 Installing Peripheral Devices
u Connecting an AC Reactor
AC reactors suppress surges in current and improve the power factor on the input side of the drive.
Use an AC reactor in the following situations:
• To suppress harmonic current or improve the power factor of the power supply.
• When using a phase advancing capacitor switch.
• With a large capacity power supply transformer (over 600 kVA).
Note: Use an AC reactor when also connecting a thyristor converter (such as a DC drive) to the same power supply system, regardless of the
conditions of the power supply.
n Connecting an AC Reactor
C D
A B
U X R/L1
V Y S/L2
W Z T/L3
Options
to the drive output power terminals. Failure to comply may result in serious injury or death by fire or flying debris.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 253
6.5 Installing Peripheral Devices
254 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.5 Installing Peripheral Devices
Bussmann
Non-time Delay Semiconductor
Nominal Output AC Drive Input MCCB Rating (A) Time Delay Fuse Fuse Model
Model Fuse Rating (A)
Power (HP) (A) <1> Rating (A) <2> <3> (Fuse Ampere)
<4>
Options
2A0114 Screw M6x14+S+W (Qty. 2)
2A0143
2A0169 17.7 to 22.5
– – – – Screw M10x20 (Qty. 4)
2A0211 (156.7 to 199.1)
2A0273 6
Three-Phase 400 V Class
4A0005
Bracket (Qty. 2) 2.0 to 2.5
4A0008 100-067-550 72606 -EZZ021811A 0.4 (0.9) Screw M5x14 (Qty. 4)
Screw M5x14+S+W (Qty. 8) (17.7 to 22.1)
4A0011
4A0014
Bracket (Qty. 2) 2.0 to 2.5
4A0021 100-067-551 72606 -EZZ021811B 0.6 (1.3) Screw M5x14 (Qty. 4)
Screw M5x14+S+W (Qty. 8) (17.7 to 22.1)
4A0027
4A0034 Bracket (Qty. 2) 4.0 to 4.9
100-067-552 72606 -EZZ021811C 0.3 (0.7) Screw M6x14 (Qty. 4)
4A0040 Screw M5x14+S+W (Qty. 4) (35.4 to 43.3)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 255
6.5 Installing Peripheral Devices
D1 D2
Panel
256 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.5 Installing Peripheral Devices
Dimensions mm (in)
Model
W H D1 D2
4A0014
4A0021 170 (6.69) 465 (18.31) 127.5 (5.02) 105.5 (4.15)
4A0027
4A0034
200 (7.87) 533 (20.98) 133 (5.24) 104.5 (4.11)
4A0040
4A0052
4A0065
305 (12.01) 570 (22.44) 157 (6.18) 106.5 (4.19)
4A0077
4A0096
4A0124 276 (10.87) 721.4 (28.40) 131 (5.16) 158 (6.22)
4A0156
4A0180 340 (13.39) 803 (31.61) 219.2 (8.63) 180.8 (7.12)
4A0240
4A0302 455 (17.91) 1065 (41.93) 250.2 (9.85) 230 (9.06)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 257
6.5 Installing Peripheral Devices
4-M8 Tap W
W W1
W
H3
4-M5 Tap W1 4-M6 Tap W1
H2
A
H1
H
A
H1
H
H1
H
B
Figure 1
H4
Figure 2
H5
Figure 3
4-M12 Tap W
W W1
H3
4-M10 Tap
W1
H3
H2
H2
A
A
H1
H
B
H1
B
H
H4
H4
H5
Figure 4
H5
Figure 5
258 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.5 Installing Peripheral Devices
Dimensions mm (in)
Model
Figure W H W1 H1 H2 H3 H4 H5 A B
4A0014
4A0021 1 170 (6.69) 465 (18.31) 150 (5.91) 445 (17.52) – – – – 118 (4.65) 414 (16.30)
4A0027
4A0034
2 200 (7.87) 533 (20.98) 130 (5.12) 520 (20.47) – – – – 194 (7.64) 473 (18.62)
4A0040
4A0052
4A0065
2 305 (12.01) 570 (22.44) 285 (11.22) 555 (21.85) – – – – 239 (9.41) 508 (20.00)
4A0077
4A0096
721.4 705.4
4A0124 3 276 (10.87) 170 (6.69) 20.5 (0.81) 9 (0.35) 21.9 (0.86) 7 (0.28) 259 (10.20) 663 (26.10)
(28.40) (27.77)
4A0156
4A0180 4 340 (13.39) 803 (31.61) 244 (9.61) 781 (30.75) 24.2 (0.95) 11.5 (0.45) 30.8 (1.21) 10.5 (0.41) 326 (12.83) 726 (28.58)
4A0240
1065 1038
4A0302 5 455 (17.91) 325 (12.80) 28 (1.10) 14 (0.55) 29 (1.14) 13 (0.51) 435 (17.13) 981 (38.62)
(41.93) (40.87)
Options
Screw M5x14+S+W (Qty. 10)
Bracket 1 (Qty. 1)
Bracket 2 (Qty. 1)
Bracket 3 (Qty. 1)
2A0075
2A0088 100-065-944 72606 -EZZ021642D
Bracket 4 (Qty. 1)
2.4 (5.29) Screw M6x14 (Qty. 14)
4.0 to 4.9 6
Attachment (Qty. 1) (35.4 to 43.3)
2A0114
Screw M4x10+S+W (Qty. 2)
Screw M5x14+S+W (Qty. 8)
Screw M6x14+S+W (Qty. 2)
Bracket 1 (Qty. 1)
2A0143 M5: 2.0 to 2.5
Bracket 2 (Qty. 1)
2A0169 Screw M5x20 (Qty. 12) (17.7 to 22.1)
100-065-946 72606 -EZZ021642F Attachment (Qty. 1) 4.8 (10.58)
2A0211 Screw M10x20 (Qty. 4) M10: 17.7 to 22.5
Screw M4x10+S+W (Qty. 12)
2A0273 (156.7 to 199.1)
Screw M5x14+S+W (Qty.12)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 259
6.5 Installing Peripheral Devices
260 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.5 Installing Peripheral Devices
D1 D2
Attachment
Panel
H
W
Options
4A0021 182 (7.17) 473 (18.62) 128.5 (5.06) 104.5 (4.11)
4A0027
4A0034
260 (10.24) 550 (21.65) 134 (5.28) 103.5 (4.07)
4A0040
4A0052 6
4A0065
320 (12.60) 585 (23.03) 157.8 (6.21) 105.7 (4.16)
4A0077
4A0096
4A0124 380 (14.96) 746.4 (29.39) 132 (5.20) 157 (6.18)
4A0156
4A0180 444 (17.48) 824 (32.44) 220.2 (8.67) 179.8 (7.08)
4A0240
4A0302 556 (21.89) 1082 (42.60) 251 (9.88) 229 (9.02)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 261
6.5 Installing Peripheral Devices
W
W
W1
W 14-M6 Tap W1
12-M6 Tap W2
W1
W 12-M5 Tap
10-M5 Tap W1
H1
H2
H1
H2
H2
A A
A A
H2
H3
H
H1
H
H3
H1
H
H
H3
B
B
B
H3
H4
H4
H4
H4
H5
H5
Figure 1
Figure 2 2-Ø 7 Hole
2-Ø 7 Hole
Figure 3 Figure 4
W W
W W1
W1
12-M5 Tap W1 16-M5 Tap W2
12-M5 Tap W2
H8
W2
H6
H6
H9
H1
H7
H1
H7
H1
H2
H2
H2
A A
A
H3
H
H
H3
H3
H4
B
B
H5
H4
H4
H6
H5
H8
H5
H10
H8
H7
H9
H9
262 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
6.5 Installing Peripheral Devices
Dimensions mm (in)
Model
Fig. W H W1 W2 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 A B
2A0143
2A0169 444 824 414 244 156.5 156 156 156 156.5 21.5 24.2 30.8 21.5 385 726
6 – –
2A0211 (17.48) (32.44) (16.30) (9.61) (6.16) (6.14) (6.14) (6.14) (6.16) (0.85) (0.95) (1.21) (0.85) (15.16) (28.58)
2A0273
Three-Phase 400 V Class
4A0005
182 383 150 62.5 115 115 62.5 118 324
4A0008 1 – – – – – – – –
(7.17) (15.08) (5.91) (2.46) (4.53) (4.53) (2.46) (4.65) (12.76)
4A0011
4A0014
182 473 150 57.5 110 110 110 57.5 118 414
4A0021 2 – – – – – – –
(7.17) (18.62) (5.91) (2.26) (4.33) (4.33) (4.33) (2.26) (4.65) (16.30)
4A0027
4A0034 260 550 230 130 520 150 150 150 194 473
3 – – – – – – –
4A0040 (10.24) (21.65) (9.06) (5.12) (20.47) (5.91) (5.91) (5.91) (7.64) (18.62)
4A0052
4A0065 320 585 285 555 113 113 113 113 239 508
4 – – – – – – –
4A0077 (12.60) (23.03) (11.22) (21.85) (4.45) (4.45) (4.45) (4.45) (9.41) (20.00)
4A0096
380 746.4 350 170 142.7 140 140 140 142.7 20.5 20.5 21.9 20.5 320 663
4A0124 5 – –
(14.96) (29.39) (13.78) (6.69) (5.62) (5.51) (5.51) (5.51) (5.62) (0.81) (0.81) (0.86) (0.81) (12.60) (26.10)
4A0156
444 824 414 244 156.5 156 156 156 156.5 21.5 24.2 30.8 21.5 385 726
4A0180 6 – –
(17.48) (32.44) (16.30) (9.61) (6.16) (6.14) (6.14) (6.14) (6.16) (0.85) (0.95) (1.21) (0.85) (15.16) (28.58)
4A0240
556 1083 529 325 144 150 150 150 150 150 144 22.5 28 29 22.5 499 981
4A0302 7
(21.89) (42.64) (20.83) (12.80) (5.67) (5.91) (5.91) (5.91) (5.91) (5.91) (5.67) (0.89) (1.10) (1.14) (0.89) (19.65) (38.62)
Options
Low Speed Operation and Motor Thermal oL Relays
Generally, thermal relays are applied on general-purpose motors. When general-purpose motors are driven by AC drives, the
motor current is approximately 5% to 10% greater than if driven by a commercial power supply. In addition, the cooling
capacity of a motor with a shaft-driven fan decreases when operating at low speeds. Even if the load current is within the motor 6
rated value, motor overheating may occur. A thermal relay cannot effectively protect the motor due to the reduction of cooling
at low speeds. For this reason, apply the UL recognized electronic thermal overload protection function built into the drive
whenever possible.
UL Recognized Electronic Thermal Overload Function of the Drive
Speed-dependent heat characteristics are simulated using data from standard motors and force-ventilated motors. The motor
is protected from overload using this function.
Using a Single Drive to Operate Multiple Motors
Set parameter L1-01 to 0 to disable thermal overload protection for the drive.
Note: The UL recognized electronic thermal overload function cannot be applied when operating multiple motors with a single drive.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 263
6.5 Installing Peripheral Devices
264 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Appendix: A
Specifications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 265
A.1 Power Ratings
Input Current (A) <2> 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88
Rated Voltage Three-phase 200 to 240 Vac 50/60 Hz
Rated Frequency
Input
Allowable Voltage Fluctuation -15 to 10%
Allowable Frequency Fluctuation ±5%
Minimum Power Supply Capacity (kVA) 5 7 11 13 20 25 32 37
Rated Output Capacity (kVA) <3> 4.2 6.7 10 12 18 24 30 35
Rated Output Current (A) 10.6 <4> 16.7 <4> 24.2 <4> 30.8 <4> 46.2 <4> 59.4 <4> 74.8 <4> 88 <4>
110% of rated output current for 60 s
Overload Tolerance 140% of rated output current for 0.5 s
Output
User adjustable between 1 and 12.5 kHz
Carrier Frequency (Maximum Frequency varies with Rated Output Capacity)
Maximum Output Voltage (V) Three-phase 200 to 240 V (proportional to input voltage)
Maximum Output Frequency (Hz) 240 Hz
Harmonics DC Link Choke Built-in
Reduction
EMC Filter (IEC/EN 61800-3 Category 2) Built-in
<1> The motor capacity (HP) refers to an NEC Table 430.250 208 V motor. The rated output current of the drive output amps should be equal to or
greater than the motor current. Select the appropriate capacity drive if operating the motor continuously above motor nameplate current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
connections, and power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 230 V.
<4> Carrier frequency is set to 5 kHz. Current derating is required to raise the carrier frequency.
266 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
A.1 Power Ratings
Specifications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 267
A.1 Power Ratings
268 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
A.1 Power Ratings
Specifications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 269
A.1 Power Ratings
270 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
A.1 Power Ratings
Specifications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 271
A.2 Drive Specifications
Item Specification
The following control methods can be set using drive parameters:
Control Method • V/f Control (V/f)
• Open Loop Vector Control for PM (OLV/PM)
Frequency Control Range 0.01 to 240 Hz
Frequency Accuracy Digital input: within ±0.01% of the max output frequency (-10 to +50 °C [14 to 122 °F])
(Temperature Fluctuation) Analog input: within ±0.1% of the max output frequency (25 °C ±10 °C [77 ±50°F])
Frequency Setting Digital inputs: 0.01 Hz
Resolution Analog inputs: 1/1000 of the maximum output frequency setting (10 bit unsigned)
Output Frequency 0.001 Hz
Resolution
Frequency Setting Signal 0 to 10 V, 0 to 20 mA, 4 to 20 mA
V/f: 140% at 3 Hz
Starting Torque <1> OLV/PM: 50% at 6 Hz
Control
Character- V/f: 1:40
Speed Control Range <1> OLV/PM: 1:20
istics
Speed Response <1> OLV/PM: 10 Hz
Accel/Decel Time 0.0 to 6000.0 s (4 selectable combinations of independent acceleration and deceleration settings)
Braking Torque Approximately 20%
V/f Characteristics User-selected programs and V/f preset patterns possible
Momentary Power Loss Ride-Thru, Speed Search, Overtorque/Undertorque Detection, 4 Step Speed
(max), Accel/Decel Switch, S-curve Accel/decel, 3-Wire Sequence, Auto-Tuning (Stationary for Line-to-
Line Resistance, Rotational for V/f Control), Cooling Fan on/off Switch, Slip Compensation, Torque
Compensation, Frequency Jump, Upper/lower Limits for Frequency Reference, DC Injection Braking at
Start and Stop, Overexcitation Braking, High Slip Braking, PI Control (with sleep function), Energy Saving
Main Control Functions Control, APOGEE FLN Comm. (RS-422/RS-485 4.8 kbps), BACnet Comm. (RS-485 max. 76.8 kbps),
MEMOBUS/Modbus Comm. (RS-422/RS-485 max, 115.2 kbps), Metasys N2 Comm. (RS-422/RS-485
9.6 kbps), Fault Restart, Application Presets, KEB, Overexcitation Deceleration, Overvoltage Suppression,
Sequence Timer Operation, Secondary PI Control, Bypass Operation, HOA Keypad, Dynamic Noise
Control
Motor Protection Electronic thermal overload relay
Momentary Overcurrent Drive stops when rated output current exceeds 175%
Protection
Protection
Functions Drive stops after 60 s at 110% of rated output current <2>
Overload Protection
Drive stops after 0.5 s at 140% of rated output current <2>
200 V class: Stops when DC bus voltage exceeds approx. 410 V
Overvoltage Protection 400 V class: Stops when DC bus voltage exceeds approx. 820 V
272 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
A.2 Drive Specifications
Item Specification
200 V class: Stops when DC bus voltage falls below approx. 190 V
400 V class:
Stops when DC bus voltage falls below approximately 350 V when using an input voltage lower than 400V
Undervoltage Protection Stops when DC bus voltage falls below approximately 380 V when using an input voltage lower than 460
V
Stops when DC bus voltage falls below approximately 440 V when using an input voltage of 460 V or
higher
Protection Momentary Power Loss Immediately stop after 15 ms or longer power loss <3>
Functions Ride-Thru Continuous operation during power loss shorter than 2 s by speed search function <4>
Heatsink Overheat Thermistor
Protection
Stall Prevention Stall Prevention is available during acceleration, deceleration, and during run.
Ground Protection Electronic circuit protection <5> <6>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V
Area of Use Indoors
-10 °C to +40 °C (14 to 104 °F) IP20/NEMA Type 1 Enclosure, External Heatsink (2A0011 to 2A0273
and 4A0005 to 4A0302)
-10 °C to +50 °C (14 to 122 °F) IP00/Open Type Enclosure (2A0343 and 2A0396, and 4A0361 to 4A0590)
Note: 1. To install a heatsink on the outside of a panel, design the panel to keep the air temperature
Ambient Temperature inside the panel within 10 °C (18 °F) [5 °C (9 °F) for 2A0273 and 4A0124] of the outside
air temperature.
2. Ambient temperature range for continuous operations is -10 to +40 °C (14 to 104 °F)
Environment when external heatsink installation method is applied for models 2A0343 and 2A0396
and 4A0361 to 4A0590.
Humidity 95% RH or less (no condensation)
Storage Temperature -20 °C to +70 °C (-4 to +158 °F) (short-term temperature during transportation)
Up to 1000 meters without derating, up to 3000 m with output current and voltage derating. Refer to
Altitude Altitude Derating on page 278 for details.
10 to 20 Hz at 9.8 m/s2
Vibration/Shock 20 to 55 Hz at 5.9 m/s2 (2A0011 to 2A0031 and 4A0005 to 4A0027) or
2.0 m/s2 (2A0046 to 2A0396 and 4A0034 to 4A0590)
Standards IEC/EN 61800-5-1
Protection Design IP00/Open Type enclosure, IP20/NEMA Type 1 enclosure <7>
<1> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different motors
and with changing motor temperature. Contact Yaskawa for consultation.
<2> Overload protection may be triggered when operating with 100% of the rated output current if the output frequency is less than 6 Hz.
<3> May be shorter due to load conditions and motor speed.
<4> A 24 V power supply Unit (Model Nos. PS-A10LB, PS-A10HB) is required for models 2A0011 to 2A0059 and 4A0005 to 4A0052 if the application
must continue running for up to 2 seconds during a momentary power loss.
<5> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground
fault is present at the output.
<6> Setting L8-09 to 1 enables ground fault detection in models 2A0075 to 2A0396, 4A0052ooA, and 4A0065 to 4A0590.
<7> Drive models 2A0011 to 2A0273 and 4A0011 to 4A0302 are designed to IP20/NEMA Type 1 specifications with a protective cover on the top.
Removing this top protective cover voids the NEMA Type 1 protection while maintaining IP20 conformity; removing the bottom conduit bracket
voids the NEMA Type 1 protection and IP20 conformity.
Specifications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 273
A.3 Drive Watt Loss Data
274 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
A.3 Drive Watt Loss Data
Specifications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 275
A.4 Drive Derating Data
100%
60%
Figure A.1 Carrier Frequency Derating (2A0011 to 2A0114 and 4A0005 to 4A0096)
100%
80%
Figure A.2 Carrier Frequency Derating (2A0143 to 2A0273 and 4A0124 to 4A0180)
100%
60%
0 4kHz 10kHz
276 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
A.4 Drive Derating Data
100%
80%
0 2 kHz 5 kHz
Figure A.4 Carrier Frequency Derating (2A0343 to 2A0396 and 4A0414 to 4A0590)
100%
4A0361
88%
58%
u Temperature Derating
To ensure the maximum performance life, the drive output current must be derated as shown in Figure A.6 when the drive is
installed in areas with high ambient temperature or if drives are mounted in a cabinet. In order to ensure reliable drive overload
protection, set parameters L8-12 and L8-35 according to the installation conditions.
Note: To install a heatsink on the outside of a panel, design the panel to keep the air temperature inside the panel within 10 °C (18 °F)
[5 °C (9 °F) for 2A0273 and 4A0124] of the outside air temperature.
n Parameter Settings
No. Name Description Range Def.
Ambient Adjust the drive overload (oL2) protection level when the drive is installed
L8-12 40 to 60 30 °C
Temperature Setting in an environment that exceeds its ambient temperature rating.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 277
A.4 Drive Derating Data
IP00/Open-Type
100%
IP20/NEMA Type 1
External Heatsink
80%
60%
0%
-10°C 40°C 50°C
u Altitude Derating
The drive standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the drive
rated output current must be derated for 0.2% per 100 m.
278 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Appendix: B
Parameter List
This appendix contains a full listing of all parameters and settings available in the drive.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 279
B.1 A: Initialization Parameters
The A parameter group creates the operating environment for the drive. This includes the parameter Access Level, Motor
Control Method, Password, User Parameters and more.
u A1: Initialization
No.
(Addr. Name LCD Display Description Values Page
Hex)
Select Language
A1-00 0: English 0: English
(100) 1: (Japanese) 1: Japanese
Language Selection Default: 0
3: French 155
3: Français Range: 0 to 6
5: Spanish
<1> 5: Español 6: Portuguese
6: Portuguêse
A1-01 0: View and set A1-01 and A1-04.
Access Level
(101) 0: Operation Only Uo-oo parameters can also be viewed. Default: 2
Access Level Selection 1: User Parameters (access to a set of parameters selected by the Range: 0 to 2 155
1: User Parameters
2: Advanced Level user, A2-01 to A2-32)
<2>
2: Advanced Access (access to view and set all parameters)
A1-02 Control Method 0: V/f Control
(102) Control Method 5: Open Loop Vector Control for PM Default: 0
0: V/F Control 127
<1> Selection Range: 0, 5
5: PM OpenLoop Vect
Init Parameters 0: No initialization
0: No Initialize 1110: User Initialize (parameter values must be stored using
1110: User Initialize parameter o2-03)
2220: 2-Wire Initial 2220: 2-Wire Initialization
A1-03 Default: 0
Initialize Parameters 3330: 3-Wire Initial 3330: 3-Wire Initialization 156
(103) Range: 0 to 3420
3410: SELVAL 3410: HVAC Initialization
HVAC Initialize 3420: OEM Bypass Initialization
3420: SELVAL OEM
Bypass Init
When the value set into A1-04 does not match the value set into Default: 0000
A1-04 Password Enter Password A1-05, parameters A1-01 through A1-03, A1-06, and A2-01 Min.: 0000 –
(104) through A2-33 cannot be changed. Max.: 9999
When the value set into A1-04 does not match the value set into Default: 0000
A1-05 Password Setting Select Password A1-05, parameters A1-01 through A1-03, A1-06, and A2-01 Min.: 0000 –
(105) through A2-33 cannot be changed. Max.: 9999
Application Sel 0: Standard
0: General 1: Fan
1: Fan General 2: Fan with PI Control
2: Fan PI
A1-06 3: Fan ReturnAir/PI 3: Return Fan with PI Control Default: 0
Application Preset 157
(127) 4: Cooling Tower Fan Range: 0 to 7
4: Cooling Tower 5: Cooling Tower Fan with PI Control
5: CoolingTower/PI 6: Pump (Secondary)
6: Pump Secondary 7: Pump with PI Control
7: Pump PI
<1> Parameter setting value is not reset to the default value when the drive is initialized.
<2> Default setting value is dependent on the Application Preset selected with parameter A1-06.
280 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.1 A: Initialization Parameters
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 281
B.2 b: Application
B.2 b: Application
Application parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PI
control, Energy Savings, and a variety of other application-related settings.
282 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.2 b: Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
b2-12 Short Circuit Brake OLV/PM Default: 0.00 s
SC Brake T@Start Sets the time for Short Circuit Braking operation at start. Min.: 0.00 –
(1BA) Time at Start
Max.: 25.50
OLV/PM Default: 0.50 s
b2-13 Short Circuit Brake SC Brake T@Stop Sets the Short Circuit Braking operation time at stop. Min.: 0.00 –
(1BB) Time at Stop Max.: 25.50
OLV/PM Default: 100.0%
b2-18 Short Circuit Braking Shrt Cir Brk Determines the current level for Short Circuit Braking. Set as a Min.: 0.0 –
(177) Current Max.: 200.0
percentage of the motor rated current.
<1> Default setting is determined by parameter A1-02, Control Method Selection.
Default: 1.05
b3-10 Speed Search Detection Srch Detect Comp Estimation Speed Search before the motor is reaccelerated. Min.: 1.00 160
(19A) Compensation Gain Increase this setting if ov occurs when performing Speed Search Max.: 1.20
after a relatively long period of baseblock.
Uses the amount of voltage remaining in the motor to
Speed Search Method automatically switch the search method within the type of speed Default: 5.0%
b3-11 Switching Level (Speed Srch Mthd Sw Lvl measurement. Min.: 0.5 –
(19B) Estimation Type) (200 V class at 100% = 200 V; Max.: 100.0
400 V class at 100% = 400 V) B
Minimum Current Sets the minimum current detection level during Speed Search. Default: <2>
b3-12 Increase this setting value in increments of 0.1 if the drive fails
Detection Level during Srch I Deadband Min.: 2.0 –
(19C) to perform Speed Estimation.
Speed Search Max.: 10.0
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 283
B.2 b: Application
No.
(Addr Name LCD Display Description Values Page
Hex.)
Bidir Search Sel 0: Disabled (uses the direction of the frequency reference)
b3-14 Bi-Directional Speed 0: Disabled 1: Enabled (drive detects which way the motor is rotating) Default: <1> 160
(19E) Search Selection Range: 0, 1
1: Enabled
Sets the Speed Search restart current level as a percentage of the Default: 110%
b3-17 Speed Search Restart SrchRestart Lvl drive rated current. Min.: 0 160
(1F0) Current Level Max.: 200
Sets the time to detect Speed Search restart. Default: 0.10 s
b3-18 Speed Search Restart SrchRestart Time Min.: 0.00 160
(1F1) Detection Time Max.: 1.00
Sets the number of times the drive can attempt to restart when Default: 3
b3-19 Number of Speed Num of SrchRestr performing Speed Search. Min.: 0 160
(1F2) Search Restarts Max.: 10
SpdSrch Method 0: Current Detection
b3-24 Speed Search Method Default: 0
0: CurrentDetection 1: Speed Estimation 160
(1C0) Selection Range: 0, 1
1: Speed Estimation
Sets the time the drive must wait between each Speed Search Default: 0.5 s
b3-25 Speed Search Wait Time SpdSrch WaitTime restart attempt. Min.: 0.0 160
(1C8) Max.: 300.0
Selects a condition to activate Speed Search Selection at Start
Start srch sel (b3-01) or External Speed Search Command 1 or 2 from the
b3-27 Start Speed Search Default: 0
0: Start from 0 multi-function input. 161
(1C9) Select Range: 0, 1
1: Start Fref>Fmin 0: Triggered when a Run command is issued. (normal).
1: Triggered when an external baseblock is released.
Activates and deactivates Speed Search at start in accordance
with whether a Run command was issued during an
b3-33 Speed Search Selection SpdSrch Start UV undervoltage (Uv) condition. Function is active when a
(0B3F) Default: 0
when Run Command is 0: Disabled momentary power loss (L2-01 = 1 or 2), Speed Search at start –
<3> Range: 0, 1
Given during Uv 1: Enabled (b3-01 = 1), and coasting to a stop (b1-03 = 1) are enabled.
0: Disabled
1: Enabled
<1> Default setting is determined by parameter A1-02, Control Method Selection.
<2> Default setting is dependent on parameter o2-04, Drive Model Selection.
<3> Available in drive software versions PRG: 1016 and later.
u b5: PI Control
No.
(Addr. Name LCD Display Description Values Page
Hex)
PID Mode 0: Disabled
b5-01 0: Disabled 1: Enabled (PI output becomes output frequency reference) Default: 0
PI Function Setting 161
(1A5) 1: Enabled D=Fdbk 3: Enabled (PI output added to frequency reference) Range: 0, 1, 3
3: Fref+PID D=Fdbk
b5-02 Sets the proportional gain of the PI controller. Default: 2.00
(1A6) Proportional Gain PID Gain Min.: 0.00 161
Setting (P) Max.: 25.00
b5-03 Sets the integral time for the PI controller. Default: 0.5 s
(1A7) Integral Time Setting (I) PID I Time Min.: 0.0 161
Max.: 360.0
284 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.2 b: Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
b5-04 Sets the maximum output possible from the integrator as a Default: 100.0%
(1A8) Integral Limit Setting PID I Limit percentage of the maximum output frequency. Min.: 0.0 161
Max.: 100.0
b5-06 Sets the maximum output possible from the entire PI controller Default: 100.0%
(1AA) PI Output Limit PID Limit as a percentage of the maximum output frequency. Min.: 0.0 161
Max.: 100.0
b5-07 Applies an offset to the PI controller output. Set as a percentage Default: 0.0%
(1AB) PI Offset Adjustment PID Offset of the maximum output frequency. Min.: -100.0 161
Max.: 100.0
b5-08 Sets a low pass filter time constant on the output of the PI Default: 0.00 s
(1AC) PI Primary Delay Time PID Delay Time controller. Min.: 0.00 162
Constant Max.: 10.00
Output Level Sel 0: Normal output (direct acting)
b5-09 PI Output Level Default: 0
0: Normal Character 1: Reverse output (reverse acting) 162
(1AD) Selection Range: 0, 1
1: Rev Character
Sets the gain applied to the PI output. Default: 1.00
b5-10 PI Output Gain Setting Output Gain Min.: 0.00 162
(1AE) Max.: 25.00
0: Negative PI output triggers zero limit.
Output Rev Sel 1: Rotation direction reverses with negative PI output.
b5-11 PI Output Reverse Default: 0
0: 0 limit 162
(1AF) Selection Note: When using setting 1, make sure reverse Range: 0, 1
1: Reverse
operation is permitted by b1-04.
0: Digital Output Only
(Remains active when PI is disabled by digital input)
Fb loss Det Sel 1: Alarm output, drive continues operation (Remains active
0: DO Only - Always when PI is disabled by digital input)
1: Alarm - Always 2: Fault output, drive output is shut off (Remains active when
b5-12 PI Feedback Loss 2: Fault - Always PI is disabled by digital input) Default: 0 162
(1B0) Detection Selection 3: DO Only@PID 3: Digital output only. No detection when PI is disabled by Range: 0 to 5
Enbl digital input.
4: Alarm @ PID Enbl 4: Alarm detection. No detection when PI is disabled by digital
5: Fault @ PID Enbl input.
5: Fault detection. No detection when PI is disabled by digital
input.
Sets the PI feedback loss detection level as a percentage of the Default: 0%
b5-13 PI Feedback Loss Fb loss Det Lvl maximum output frequency. Min.: 0 163
(1B1) Detection Level Max.: 100
Sets a delay time for PI feedback loss. Default: 1.0 s
b5-14 PI Feedback Loss Fb loss Det Time Min.: 0.0 163
(1B2) Detection Time Max.: 25.5
Sets the frequency level that triggers the sleep/snooze function. Default: <1>
b5-15 PI Sleep Function Start PID Sleep Level 163
(1B3) Level Min.: 0.0 Hz
Max.: 240.0 Hz
Sets a delay time before the sleep/snooze function is triggered. Default: 0.0 s
b5-16 PI Sleep Delay Time PID Sleep Time Min.: 0.0 163
(1B4) Max.: 25.5
Sets the acceleration and deceleration time to PI setpoint. Default: 0.0 s
b5-17 PI Accel/Decel Time PID Acc/Dec Time Min.: 0.0 164
(1B5) Max.: 6000.0
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 285
B.2 b: Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
PI Sleep Ref Input source selection for Sleep Function mode.
b5-21 0: PI Setpoint 0: PI Setpoint Default: 1
PI Sleep Input Source 164
(1E3) 1: Frequency Ref 1: SFS Input Range: 0 to 2
2: Snooze Func 2: Snooze
Sets the PI Snooze Function start level as a percentage of the Default: 0%
b5-22 PI Snooze Level Snooze Level maximum frequency. Min.: 0 165
(1E4) Max.: 100
Sets the PI Snooze Function delay time in seconds. Default: 0s
b5-23 PI Snooze Delay Time Snooze DelayTime Min.: 0 165
(1E5) Max.: 2600
When the PI feedback level drops below this level, the drive Default: 0%
b5-24 PI Snooze Deactivation SnoozeRestartLvl returns to normal operation. Set as a percentage of the maximum Min.: 0 165
(1E6) Level
frequency. Max.: 100
Temporarily increases the PI setpoint to create an overshoot of Default: 0%
b5-25 PI Setpoint Boost SetpointBoostLvl the intended PI setpoint. Min.: 0 165
(1E7) Setting Max.: 100
Sets the maximum boost time when PI feedback does not reach Default: 0s
b5-26 PI Maximum Boost boost level.
SetpointBoostTim Min.: 0 165
(1E8) Time The Snooze Function starts when the PI feedback exceeds the Max.: 2600
boost setting level or when the boost time expires.
Sets the PI feedback level above which Snooze mode is Default: 60%
b5-27 PI Snooze Feedback Snooze Reset Lvl activated. Set as a percentage of the maximum frequency. Min.: 0 165
(1E9) Level Max.: 100
PI Fdbk Sqrt Sel 0: Disabled
b5-28 PI Feedback Function Default: 0
0: Disabled 1: Square root 165
(1EA) Selection Range: 0, 1
1: Enabled
A multiplier applied to the square root of the feedback. Default: 0.00
b5-29 PI Square Root Gain PI Fdbk SqrtGain Min.: 0.00 166
(1EB) Max.: 2.00
PI feedback offset set as a percentage of the maximum Default: 0.00
b5-30 PI Feedback Offset PI Fdbk Offset frequency. Min.: 0.00 166
(1EC) Max.: 100.00
b5-34 Sets the minimum output possible from the PI controller as a Default: 0.0%
(19F) PI Output Lower Limit PID Out Low Lim percentage of the maximum output frequency. Min.: -100.0 166
Max.: 100.0
286 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.2 b: Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
PI Mon Unit Sel
0: WC 0: WC (Inch of water)
1: PSI 1: PSI (Pounds per square inch)
2: GPM 2: GPM (Gallons per minute)
3: °F 3: F (Degrees Fahrenheit)
4: CFM 4: CFM (Cubic feet per minute)
5: CMH 5: CMH (Cubic meters per hour)
b5-41 6: LPH 6: LPH (Liters per hour)
PI Unit Selection Default: 0
(160) 7: LPS 7: LPS (Liters per second) 167
Range: 0 to 14
8: Bar 8: Bar (Bar)
9: Pa 9: Pa (Pascal)
10: C (Degrees Celsius)
10: °C 11: Mtr (Meters)
11: Mtr 12: Ft (Feet)
12: Ft 13: LPM (Liters per minute)
13: LPM 14: CMM (Cubic meters per minute)
14: CMM
PI Out Calc Mode
b5-42 0: Linear - the monitor displays PI output
0: Linear
(161) PI Output Monitor 1: Square root - the monitor displays square root PI output Default: 0
1: Square root 167
Calculation Method 2: Quadratic - the monitor displays 1/(PI output) Range: 0 to 3
2: 1/f2 3: Cubic - the monitor displays 1/(PI output)
3: 1/f3
Set maximum monitor value at maximum frequency.
b5-43 U5-07 and U5-08 show Custom PI output. Default: 0
(162) Custom PI Output PI Out MonMax U4 U5-43 shows the upper four digits and U5-44 shows the lower Min.: 0 167
Monitor Setting 1 four digits. Max.: 9999
It shows 999999.99 maximum.
b5-44 Sets the minimum display value at zero speed. Default: 0
(163) Custom PI Output b5-07 and b5-08 show Custom PI output.
PI Out MonMax L4 Min.: 0 167
Monitor Setting 2 This function is effective when b5-42 is set to 1 (Linear unit) Max.: 99.99
b5-45 Default: 0
(164) Custom PI Output PI Out MonMin Min.: 0 168
Monitor Setting 3 Max.: 999.9
PI Mon Unit Sel
0: WC 0: WC (Inch of water)
1: PSI 1: PSI (Pounds per square inch)
2: GPM 2: GPM (Gallons per minute)
3: °F 3: F (Degrees Fahrenheit)
4: CFM 4: CFM (Cubic feet per minute)
5: CMH 5: CMH (Cubic meters per hour)
b5-46 PI Setpoint Monitor Unit 6: LPH 6: LPH (Liters per hour) Default: 0
(165) Selection 7: LPS 7: LPS (Liters per second) 168
Range: 0 to 14
8: Bar 8: Bar (Bar)
9: Pa 9: Pa (Pascal)
10: C (Degrees Celsius)
10: °C 11: Mtr (Meters)
11: Mtr 12: Ft (Feet)
12: Ft 13: LPM (Liters per minute)
13: LPM 14: CMM (Cubic meters per minute)
14: CMM
Output Rev Sel2 Reverse operation selection when b5-01 = 3
b5-47 Reverse Operation 0: 0 limit 0: Reverse Disabled Default: 1 168
(17D) Selection 2 by PI Output 1: Reverse 1: Reverse Enabled Range: 0, 1
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 287
B.2 b: Application
288 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.3 C: Tuning
B.3 C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequency
selections.
Sets the time for the Fast Stop function. Default: 10.0 s
C1-09 Fast Stop Time Fast Stop Time Min.: 0.1 –
(208) Max.: 6000.0
Sets the frequency to switch between accel/decel time settings. Default: 0.0 Hz
C1-11 Accel/Decel Time Acc/Dec SW Freq Setting units are determined by parameter A1-02, Control Min.: 0.0 –
(20A) Switching Frequency Method Selection. Max.: 240.0
C4-01 Sets the gain for the automatic torque (voltage) boost function Default: <1>
(215) Torque Compensation Torq Comp Gain and helps to produce better starting torque. Used for motor 1. Min.: 0.00 –
Gain
Max.: 2.50
C4-02 Sets the torque compensation filter time. Default: <2>
(216) Torque Compensation Torq Comp Time Min.: 0 ms –
Primary Delay Time 1
Max.: 60000 ms B
<1> Default setting is determined by parameter A1-02, Control Method Selection.
<2> Default setting is determined by parameters A1-02, Control Method Selection, and o2-04, Drive Model Selection.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 289
B.3 C: Tuning
<1> Default setting value is dependent on parameters A1-02, Control Method Selection and o2-04, Drive Model Selection.
<2> Default setting value is dependent on parameter C6-02, Carrier Frequency Selection.
290 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.4 d: References
B.4 d: References
Reference parameters set the various frequency reference values during operation.
d1-02 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(281) determined by parameter o1-03. Min.: 0.00
Frequency Reference 2 Reference 2 169
Max.: 240.00
<1>
d1-03 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(282) determined by parameter o1-03. Min.: 0.00
Frequency Reference 3 Reference 3 169
Max.: 240.00
<1>
d1-04 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(283) determined by parameter o1-03. Min.: 0.00
Frequency Reference 4 Reference 4 169
Max.: 240.00
<1>
d1-16 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(291) determined by parameter o1-03. Min.: 0.00
Frequency Reference 16 Reference 16 169
Max.: 240.00
<1>
d1-17 Sets the Jog frequency reference. Setting units are determined Default: 6.00 Hz
(292) Jog Frequency by parameter o1-03. Min.: 0.00
Jog Reference 169
Reference
Max.: 240.0 <1>
<1> Range upper limit is determined by parameters d2-01, Frequency Reference Upper Limit, and E1-04, Maximum Output Frequency.
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 291
B.4 d: References
292 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.4 d: References
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 293
B.5 E: Motor Parameters
294 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.5 E: Motor Parameters
<1> Values shown are specific to 200 V class drives. Double the value for 400 V class drives.
<2> Parameter setting value is not reset to the default value when the drive is initialized.
<3> Default setting is dependent on parameters A1-02, Control Model Selection and o2-04, Drive Model Selection.
<4> Default setting is dependent on parameter o2-04, Drive Model Selection.
<5> When Auto-Tuning is performed, E1-13 and E1-05 will be set to the same value.
<6> Parameter ignored when E1-11 (Motor 1 Mid Output Frequency 2) and E1-12 (Motor 1 Mid Output Frequency Voltage 2) are set to 0.0.
Max.: 370.00 kW
OLV/PM Default: <2>
Sets the motor rated current. Min: 10% of
E5-03 drive rated
(32B) Motor Rated Current PM Mtr Rated FLA current 135
<1> Max: 200% of
drive rated
current <3> B
E5-04 OLV/PM Default: <2>
(32C) Number of Motor Poles PM Motor Poles Sets the number of motor poles. Min.: 2 136
<1> Max.: 48
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 295
B.5 E: Motor Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
E5-05 OLV/PM Default: <2>
(32D) Motor Stator Resistance PM Mtr Arm Ohms Set the resistance for each motor phase. Min.: 0.000 Ω 136
<1> Max.: 65.000 Ω
E5-06 OLV/PM Default: <2>
(32E) Motor d-Axis PM Mtr d Induct Sets the d-Axis inductance for the PM motor. Min.: 0.00 mH 136
<1> Inductance
Max.: 300.00 mH
E5-07 OLV/PM Default: <2>
(32F) Motor q-Axis PM Mtr q Induct Sets the q-Axis inductance for the PM motor. Min.: 0.00 mH 136
<1> Inductance
Max.: 600.00 mH
OLV/PM Default: <2>
E5-09 Sets the induced peak voltage per phase in units of Min.: 0.0 mV/
(331) Motor Induction Voltage PM Mtr Ind V 1 0.1 mV/(rad/s) [electrical angle]. Set this parameter when using (rad/s)
Constant 1 136
<1> an IPM motor with variable torque. Max.: 2000.0
Set E5-24 to 0 when setting this parameter. mV/
(rad/s)
OLV/PM Default: <2>
E5-24 Sets the induced phase-to-phase rms voltage in units of Min.: 0.0 mV/
(353) Motor Induction Voltage PM Mtr Ind V 2 0.1 mV/(r/min) [mechanical angle]. (r/min)
Constant 2 136
<1> Max.: 6500.0
mV/
(r/min)
<1> Selections may vary depending on the setting entered to o2-04.
<2> Default setting is dependent on parameter o2-04, Drive Model Selection.
<3> The number of decimal places in the parameter value depends on the drive model. This value has two decimal places (0.01 A) if the drive is set for
a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable motor capacity is
higher than 11 kW.
296 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.6 F: Communication Option Parameters
F7-02
(3E6) Default: 168
Sets the second most significant octet of network static IP
<4> <5> IP Address 2 IP Address 2 Min.: 0 –
address.
<6> Max.: 255
F7-03
(3E7) Default: 1
<4> <5> IP Address 3 IP Address 3 Sets the third most significant octet of network static IP address. Min.: 0 –
<6> Max.: 255
F7-04
(3E8) Default: 20
Sets the fourth most significant octet of network static IP
<4> <5> IP Address 4 IP Address 4 Min.: 0 –
address.
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 297
B.6 F: Communication Option Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
F7-08
Sets the fourth most significant octet of network static Subnet Default: 0
(3EC) Subnet Mask 4 Subnet Mask 4 Min.: 0 –
<6> Mask. Max.: 255
F7-09 Default: 192
(3ED) Gateway Address 1 Gateway IP Add 1 Sets the most significant octet of network Gateway address. Min.: 0 –
<6> Max.: 255
F7-10 Default: 168
(3EE) Sets the second most significant octet of network Gateway
Gateway Address 2 Gateway IP Add 2 Min.: 0 –
<6> address. Max.: 255
F7-11 Default: 1
(3EF) Sets the third most significant octet of network Gateway
Gateway Address 3 Gateway IP Add 3 Min.: 0 –
<6> address. Max.: 255
F7-12 Default: 1
(3E0) Sets the fourth most significant octet of network Gateway
Gateway Address 4 Gateway IP Add 4 Min.: 0 –
<6> address. Max.: 255
IP Add Mode Sel Select the option address setting method
F7-13 Address Mode at Startup 0: User Defined 0: Static <5> <6> Default: 2 –
(3F1) 1: BOOTP 1: BOOTP Range: 0 to 2
2: DHCP 2: DHCP
Duplex Select Selects duplex mode setting.
F7-14 0: Half duplex forced <7>
Duplex Mode Selection 0: Half Duplex Default: 1 –
(3F2) 1: Auto Negotiate 1: Auto-negotiate duplex mode and communication speed Range: 0 to 2
2: Full Duplex 2: Full duplex forced <7>
F7-15 Baud Rate Sets the communication speed
(3F3) Communication Speed Default: 10
10: 10 Mbps 10: 10 Mbps –
<7> Selection Range: 10, 100
100: 100 Mbps 100: 100 Mbps
Sets the timeout value in tenths of a second for communication
F7-16 Communication Loss loss detection. Default: 0
CommLoss Tout
(3F4) Timeout Example: Setting this parameter to 100 represents 10.0 seconds. Min.: 0 –
Max.: 300
Setting this parameter to 0 disables the connection timeout.
Default: 0
F7-17 EtherNet/IP Speed Sets the scaling factor for the speed monitor in EtherNet/IP
EN Speed Scale Min.: -15 –
(3F5) Scaling Factor Class ID 2AH Object. Max.: 15
Default: 0
F7-18 EtherNet/IP Current Sets the scaling factor for the output current monitor in
EN Current Scale Min.: -15 –
(3F6) Scaling Factor EtherNet/IP Class ID 2AH Object. Max.: 15
Sets the scaling factor for the torque monitor in EtherNet/IP Default: 0
F7-19 EtherNet/IP Torque EN Torque Scale Min.: -15 –
(3F7) Scaling Factor Class ID 2AH Object. Max.: 15
Sets the scaling factor for the power monitor in EtherNet/IP Default: 0
F7-20 EtherNet/IP Power EN Power Scale Min.: -15 –
(3F8) Scaling Factor Class ID 2AH Object. Max.: 15
Sets the scaling factor for the voltage monitor in EtherNet/IP Default: 0
F7-21 EtherNet/IP Voltage EN Voltage Scale Min.: -15 –
(3F9) Scaling Factor Class ID 2AH Object. Max.: 15
Sets the scaling factor for the time monitor in EtherNet/IP Class Min.: -150
Default:
F7-22 EtherNet/IP Time EN Time Scale –
(3FA) Scaling ID 2AH Object. Max.: 15
Parameters used in Output Assembly 116. Each parameter
F7-23 to contains a MEMOBUS/Modbus address. The value received
F7-32 Dynamic Output for Output Assembly 116 will be written to this corresponding
–
MEMOBUS/Modbus address. A MEMOBUS/Modbus address Default: 0
(3FB to Assembly Parameters –
374) value of 0 means that the value received for Output Assembly
116 will not be written to any MEMOBUS/Modbus register.
Parameters used in Input Assembly 166. Each parameter
contains a MEMOBUS/Modbus address. The value sent for
F7-33 to Input Assembly 166 will be read from this corresponding
F7-42 Dynamic Input – MEMOBUS/Modbus address. A MEMOBUS/Modbus address Default: 0 –
(375 to Assembly Parameters value of 0 means that the value sent for Input Assembly 166 is
37E) not defined by the user, therefore the option default register
value will be returned.
<1> When using this setting, be sure to take safety measures, such as installing an emergency stop switch. The drive will continue to operate when a
fault is detected.
298 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.6 F: Communication Option Parameters
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 299
B.7 H Parameters: Multi-Function Terminals
Multi-Function Digital Assigns a function to the multi-function digital inputs. Default: 3 (0) <1>
H1-05 Refer to pages 300 to 303 for descriptions of setting values.
Input Terminal S5 Term S5 Func Sel Min.: 0 –
(402) Function Selection Note: Set unused terminals to F. Max.: B2
Multi-Function Digital Assigns a function to the multi-function digital inputs. Default: 4 (3) <1>
H1-06 Refer to pages 300 to 303 for descriptions of setting values.
Input Terminal S6 Term S6 Func Sel Min.: 0 –
(403) Function Selection Note: Set unused terminals to F. Max.: B2
Multi-Function Digital Assigns a function to the multi-function digital inputs. Default: 6 (4) <1>
H1-07 Refer to pages 300 to 303 for descriptions of setting values.
Input Terminal S7 Term S7 Func Sel Min.: 0 –
(404) Function Selection Note: Set unused terminals to F. Max.: B2
<1> Value in parenthesis is the default setting when a 3-Wire initialization is performed (A1-03 = 3330).
300 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.7 H Parameters: Multi-Function Terminals
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 301
B.7 H Parameters: Multi-Function Terminals
302 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.7 H Parameters: Multi-Function Terminals
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 303
B.7 H Parameters: Multi-Function Terminals
304 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.7 H Parameters: Multi-Function Terminals
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 305
B.7 H Parameters: Multi-Function Terminals
306 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.7 H Parameters: Multi-Function Terminals
(422) Output Terminal AM Terminal AM Bias selected monitor value. Min.: -999.9 –
Bias Max.: 999.9
Multi-Function Analog Level Select1 0: 0 to 10 V
H4-07 Default: 0
Output Terminal FM 0: 0-10 VDC 2: 4 to 20 mA –
(423) Range: 0, 2
Signal Level Selection 2: 4-20 mA
Multi-Function Analog AO Level Select2 0: 0 to 10 V
H4-08
(424) Output Terminal AM 0: 0-10 VDC 2: 4 to 20 mA Default: 0
Range: 0, 2 – B
Signal Level Selection 2: 4-20 mA
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 307
B.7 H Parameters: Multi-Function Terminals
308 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.8 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
0: Disabled
Mtr OL Charact 1: General purpose motor (standard fan cooled)
L1-01 Motor Overload 0: OL1 Disabled 4: PM motor with variable torque Default: <1> –
(480) Protection Selection 1: VT Motor The drive may not be able to provide protection when using Range: 0, 1, 4
4: PM Motor multiple motors, even if overload is enabled in L1-01. Set L1-01
to 0 and install separate thermal relays to each motor.
Sets the motor thermal overload protection (oL1) time. Default: 1.0 min
L1-02 Motor Overload MOL Time Const Min.: 1.0 –
(481) Protection Time Max.: 5.0
Sets operation when the motor temperature analog input
Mtr OH Alarm Sel (H3-02 or H3-10 = E) exceeds the alarm level.
Motor Overheat Alarm 0 : Ramp to Stop 0: Ramp to stop
L1-03 Operation Selection Default: 3
1: Coast to Stop 1: Coast to stop –
(482) (PTC input) 2: Fast-Stop 2: Fast Stop (decelerate to stop using the deceleration time in Range: 0 to 3
3: Alarm only C1-09)
3: Alarm only (“oH3” will flash)
Sets stopping method when the motor temperature analog input
Motor Overheat Fault Mtr OH Fault Sel (H3-02, or H3-10 = E) exceeds the oH4 fault level.
L1-04 Operation Selection 0 : Ramp to Stop 0: Ramp to stop Default: 1 –
(483) (PTC input) 1: Coast to Stop 1: Coast to stop Range: 0 to 2
2: Fast-Stop 2: Fast Stop (decelerate to stop using the deceleration time in
C1-09)
Motor Temperature Adjusts the filter for the motor temperature analog input Default: 0.20 s
L1-05 Input Filter Time (PTC Mtr Temp Filter (H3-02, or H3-10 = E). Min.: 0.00 –
(484) input) Max.: 10.00
Default: <3>
Min.: 10% of
L1-08
Sets the reference current for motor thermal overload detection drive rated
(1103) oL1 Current Level oL1 Current Lvl current –
<2> for the motor in amperes. Max.: 150% of
drive rated
current <4>
Mtr OL Mem Sel 0: Disabled
Continuous
L1-13 0: Disabled 1: Enabled Default: 1
Electrothermal –
(46D) 1: Enabled 2: Enable using Real Time Clock Range: 0 to 2
Operation Selection 2: Enabled(RTC)
<1> Default setting is determined by parameter A1-02, Control Method Selection.
<2> Available in drive software versions PRG: 1016 and later.
<3> Default setting is determined by parameters o2-04, Drive Model Selection, and C6-01, Drive Duty Selection.
<4> The number of decimal places in the parameter value depends on the drive model. This value has two decimal places (0.01 A) if the drive is set for
a maximum applicable motor capacity up to and including 11 kW, 2A0031, 4A0021 (input voltage 460 V or higher) or 4A0027 (input voltage lower
than 460 V) and one decimal place (0.1 A) if the maximum applicable motor capacity is higher than 11 kW, 2A0046, 4A0027 (input voltage 460
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 309
B.8 L: Protection Function
Sets the time required to decelerate from the speed when KEB Default: 0.00 s
L2-06 KEB Deceleration KEB Decel Time was activated to zero speed. Min.: 0.00 –
(48A) Time Max.: 6000.0
Sets the time to accelerate to the frequency reference when Default: 0.00 s
L2-07 KEB Acceleration KEB Accel Time momentary power loss is over. If set to 0.0, the active Min.: 0.00 –
(48B) Time acceleration time is used. Max.: 6000.0
Sets the percentage of output frequency reduction at the
L2-08 Frequency Gain at KEB KEB Freq Red beginning of deceleration when the KEB Ride-Thru function is Default: 100%
(48C) Start Min.: 0 –
started. Max.: 300
Reduction = (slip frequency before KEB) × L2-08 × 2
Sets the time to perform KEB Ride-Thru. Default: 50 ms
L2-10 KEB Detection Time KEB Detect Time Min.: 0 –
(48E) (Minimum KEB Time) Max.: 2000
Sets the desired value of the DC bus voltage during KEB Ride- Default: <2>
Thru. [E1-01] × 1.22
L2-11 DC Bus Voltage Min.: 150 Vdc
KEB DC Bus Level –
(461) Setpoint during KEB
Max.: 400 Vdc
<3>
310 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.8 L: Protection Function
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 311
B.8 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
When DC bus capacitors have been added externally, be sure Default: 0 μF
L3-26 Additional DC Bus ExtDC busCapSize to add those values to the internal capacitor table for proper DC Min: 0 –
(455) Capacitors
bus calculations. Max: 65000
Sets the time the current must exceed the Stall Prevention level Default: 50 ms
L3-27 Stall Prevention Stl Prev DetTime to activate Stall Prevention. Min.: 0 –
(456) Detection Time Max.: 5000
<1> Upper limit is dependent on parameter L8-38, Frequency Reduction Selection.
<2> The setting range is 0 to 2 in OLV/PM control mode.
<3> Default setting is dependent on parameter E1-01, Input voltage Setting.
<4> Values shown are specific to 200 V class drives. Double the value for 400 V class drives.
<5> Default setting is determined by parameter A1-02, Control Mode Setting.
<6> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning.
<7> Default setting is dependent on parameter o2-04, Drive Model Selection.
312 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.8 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
0: Continuously attempt to restart while incrementing restart
Fault Reset Sel
L5-05 Fault Reset Operation counter only at a successful restart (same as F7 and G7). Default: 1
0: Continuous 179
(467) Selection 1: Attempt to restart with the interval time set in L5-04 and Range: 0, 1
1: Use L5-04 Time increment the restart counter with each attempt (same as V7).
Motor Underload Underload Select Sets the motor underload protection (ULo) based on motor
L6-13 load. Default: 0
Protection Selection 0: Base Freq Enable 140
(62E) 0: Overtorque/undertorque detection enabled Range: 0, 1
1: Max Freq Enable
1: Base frequency motor load enabled
Motor Underload Sets the UL6 detection level at minimum frequency by Default: 15%
L6-14 Protection Level at percentage of drive rated current.
Underload Level Min.: 0 140
(62F) Minimum Frequency Max.: 300
(4AE)
Max.: 150 °C
OH Pre-Alarm Sel 0: Ramp to stop. A fault is triggered.
0: Ramp to stop 1: Coast to stop. A fault is triggered.
L8-03 Overheat Pre-Alarm 1: Coast to stop 2: Fast Stop. Decelerate to stop using the deceleration time in Default: 4 180
(4AF) Operation Selection 2: Fast-Stop C1-09. A fault is triggered. Range: 0 to 4
3: Alarm only 3: Continue operation. An alarm is triggered.
4: Run@L8-19 Rate 4: Continue operation at reduced speed as set in L8-19. B
Selects the detection of input current phase loss, power supply
Inp Ph Loss Det voltage imbalance, or main circuit electrolytic capacitor
L8-05 Input Phase Loss Default: 1
0: Disabled deterioration. 181
(4B1) Protection Selection Range: 0, 1
1: Enabled 0: Disabled
1: Enabled
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 313
B.8 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
When ripple is observed in the DC bus, expansion of the input
bias is calculated. This value becomes the input phase if the Default: <1>
L8-06 Input Phase Detection difference between the maximum and minimum values of the Min.: 0.0%
Inp Ph Loss Lvl 181
(4B2) Level ripple is greater than the value set to L8-06. Max.: 50.0%
Detection Level = 100% = Voltage class x
Outp Ph Loss Det 0: Disabled
L8-07 Output Phase Loss 0: Disabled 1: Enabled (triggered by a single phase loss) Default: 1 182
(4B3) Protection Selection 1: 1PH Loss Det 2: Enabled (triggered when two phases are lost) Range: 0 to 2
2: 2/3PH Loss Det
Grnd Flt Det Sel 0: Disabled
L8-09 Output Ground Fault 0: Disabled 1: Enabled Default: <1> 182
(4B5) Detection Selection Range: 0, 1
1: Enabled
0: During run only. Fan operates only during run for L8-11
Fan On/Off Sel
L8-10 Heatsink Cooling Fan seconds after stop. Default: 0
0: Dur Run (OffDly) 182
(4B6) Operation Selection 1: Fan always on. Cooling fan operates whenever the drive is Range: 0, 1
1: Always On powered up.
Sets a delay time to shut off the cooling fan after the Run Default: 300 s
L8-11 Heatsink Cooling Fan Fan Delay Time command is removed when L8-10 = 0. Min.: 0 182
(4B7) Off Delay Time Max.: 300
Enter the ambient temperature. This value adjusts the oL2 Default: 40 °C
L8-12 Ambient Temperature Ambient Temp detection level. Min.: 40 182
(4B8) Setting Max.: 60
oL2 Characteristics OL2 Sel @ L-Spd 0: No oL2 level reduction below 6 Hz.
L8-15 Selection at Low Speeds 0: Disabled 1: oL2 level is reduced linearly below 6 Hz. It is halved at 0 Hz. Default: 1 183
(4BB) Range: 0, 1
1: Enabled
314 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.8 L: Protection Function
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 315
B.9 n: Special Adjustment
316 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.9 n: Special Adjustment
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 317
B.10 o: Operator-Related Settings
318 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.10 o: Operator-Related Settings
No.
(Addr. Name LCD Display Description Values Page
Hex)
Frequency Reference Sets the customer-specified unit display for the frequency
o1-15 Default: 41
and Frequency Related Fref Cust Unit 3 reference parameters and frequency related monitors when 187
(3107) Range: 30 to 7A
Monitor Custom Units 3 o1-03 = 3 and o1-09 = 15 as custom units
Selects the function of the F1 key and the LCD display text
F1 Key Func Sel above the F1 key.
0: Standard 0: Standard
o1-16 F1 Key Function 1: Mon Default: 0
1: Monitor 187
(3108) Selection 2: DRV/BYP Range: 0 to 4
2: Drive/Bypass (DRV/BYP)
3: RUN BYP 3: Bypass Run Command (RUN BYP)
4: RLY 4: Toggle Relay Output (RLY)
Selects the function of the F1 key and the LCD display text
F2 Key Func Sel above the F1 key.
0: Standard 0: Standard
o1-17 F2 Key Function 1: Mon Default: 0
1: Monitor 187
(3109) Selection 2: DRV/BYP Range: 0 to 4
2: Drive/Bypass (DRV/BYP)
3: RUN BYP 3: Bypass Run Command (RUN BYP)
4: RLY 4: Toggle Relay Output (RLY)
o1-18 User Defined Parameter Userdefined par1 Allows the user to set values that can be used as reference Default: 0 187
(310A) Upper information. Range: 0 to 999
o1-19 User Defined Parameter Userdefined par2 Allows the user to set values that can be used as reference Default: 0 187
(310B) Lower information. Range: 0 to 999
<1> Default setting is dependent on parameter o1-03, HOA Keypad Display Selection.
For/RevSel@PwrUp 1: Forward
0:
Motor Direction at
o2-07 Reverse Default: 0
Power Up when Using 0: Forward 188
(527) This parameter requires assigning drive operation to the HOA Range: 0, 1
Operator 1: Reverse keypad.
Selects whether parameter settings can be changed during a DC
ParameterSet Sel bus undervoltage condition. Used with 24 V Power Supply (PS-
o2-19 Selection of Parameter Default: 0
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 319
B.10 o: Operator-Related Settings
o4-17 Set Time Sets the current date and time for the Real Time Clock.
(3100) Set/Reset Real Time 0: — — 0: — — No Setting Default: 0 190
<2> Clock 1: Set 1: Real Time Clock Set Range: 0 to 2
2: Reset 2: Real Time Clock Reset
<1> Available in drive software versions PRG: 1012 and earlier.
<2> Available in drive software versions PRG: 1013 and later.
320 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.11 S: Special Application
S1-06 Voltage Restoration Sets the voltage restoration time constant if an impact load is Default: 0.050 s
(3205) Time Constant at Impact Impact Load Time added. Min.: 0.000 –
Max.: 1.000
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 321
B.11 S: Special Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the start time for timer 2. The value must be set less than or Default: 00:00
S2-06 Sequence Timer 2 Start Tmr 2 Start Time equal to S2-07. Min.: 00:00 –
(320B) Time Max.: 24:00
Sets the stop time for timer 2. The value must be set greater than Default: 00:00
S2-07 Sequence Timer 2 Stop Tmr 2 Stop Time or equal to S2-06. Min.: 00:00 –
(320C) Time Max.: 24:00
Tmr 2 Day Sel Sets the days for which sequence timer 2 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-08 Sequence Timer 2 Day 4: Monday 4: Monday Default: 0 –
(320D) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 2 Seq Sel Sets the action that occurs when sequence timers 2 is active.
S2-09 Sequence Timer 2 0: Digital out only 0: Digital output only Default: 0 –
(320E) Selection 1: Run 1: Run Range: 0 to 2
2: Run - PI Disable 2: Run - PI disable
Selects the frequency reference source used for running the drive
Tmr 2 Ref Source when sequence timer 2 is active (only applicable when S2-09 is
0: Operator (d1-01) set to 1 or 2).
1: Operator (d1-02) 0: Operator (d1-01)
S2-10 Sequence Timer 2 2: Operator (d1-03) 1: Operator (d1-02) Default: 0 –
(320F) Reference Source 3: Operator (d1-04) 2: Operator (d1-03) Range: 0 to 6
4: Terminals 3: Operator (d1-04)
5: Serial com 4: Terminals
6: Option PCB 5: Serial communication
6: Option card
Sets the start time for timer 3. The value must be set less than or Default: 00:00
S2-11 Sequence Timer 3 Start Tmr 3 Start Time equal to S2-12. Min.: 00:00 –
(3210) Time Max.: 24:00
Sets the stop time for timer 3. The value must be set greater than Default: 00:00
S2-12 Sequence Timer 3 Stop Tmr 3 Stop Time or equal to S2-11. Min.: 00:00 –
(3211) Time Max.: 24:00
Tmr 3 Day Sel Sets the days for which sequence timer 3 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-13 Sequence Timer 3 Day 4: Monday 4: Monday Default: 0 –
(3212) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 3 Seq Sel Sets the action that occurs when sequence timer 3 is active.
S2-14 Sequence Timer 3 0: Digital out only 0: Digital output only Default: 0 –
(3213) Selection 1: Run 1: Run Range: 0 to 2
2: Run - PI Disable 2: Run - PI disable
Selects the frequency reference source used for running the drive
Tmr 3 Ref Source when sequence timer 3 is active (only applicable when S2-14 is
0: Operator (d1-01) set to 1 or 2).
1: Operator (d1-02) 0: Operator (d1-01)
S2-15 Sequence Timer 3 2: Operator (d1-03) 1: Operator (d1-02) Default: 0 –
(3214) Reference Source 3: Operator (d1-04) 2: Operator (d1-03) Range: 0 to 6
4: Terminals 3: Operator (d1-04)
5: Serial com 4: Terminals
6: Option PCB 5: Serial communication
6: Option card
Sets the start time for timer 4. The value must be set less than or Default: 00:00
S2-16 Sequence Timer 4 Start Tmr 4 Start Time equal to S2-17. Min.: 00:00 –
(3215) Time Max.: 24:00
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B.11 S: Special Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the stop time for timer 4. The value must be set greater than Default: 00:00
S2-17 Sequence Timer 4 Stop Tmr 4 Stop Time or equal to S2-16. Min.: 00:00 –
(3216) Time Max.: 24:00
Tmr 4 Day Sel Sets the days for which sequence timer 4 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-18 Sequence Timer 4 Day 4: Monday 4: Monday Default: 0 –
(3217) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 4 Seq Sel Sets the action that occurs when sequence timer 4 is active.
S2-19 Sequence Timer 4 0: Digital out only 0: Digital output only Default: 0 –
(3218) Selection 1: Run 1: Run Range: 0 to 2
2: Run - PI Disable 2: Run - PI disable
Selects the frequency reference source used for running the drive
Tmr 4 Ref Source when sequence timer 4 is active (only applicable when S2-19 is
0: Operator (d1-01) set to 1 or 2).
1: Operator (d1-02) 0: Operator (d1-01)
S2-20 Sequence Timer 4 2: Operator (d1-03) 1: Operator (d1-02) Default: 0 –
(3219) Reference Source 3: Operator (d1-04) 2: Operator (d1-03) Range: 0 to 6
4: Terminals 3: Operator (d1-04)
5: Serial com 4: Terminals
6: Option PCB 5: Serial communication
6: Option card
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 323
B.11 S: Special Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the secondary PI controller target value Default: 0.00
S3-05 <1>
(321E) Secondary PI Setpoint PI2 Setpoint Min.: 0.00 –
Value
Max.: 600.00
<2>
S3-06 Secondary PI Sets the proportional gain of the secondary PI controller. A setting Default: 1.00
(321F) Proportional Gain PI2 Gain of 0.00 disables P control. Min.: 0.00 –
Setting Max.: 25.00
S3-07 Sets the integral time for the secondary PI controller. A setting of Default: 1.0 s
(3220) Secondary PI Integral 0.0s disables integral control.
PI2 I Time Min.: 0.0 –
Time Setting Max.: 360.0
S3-08 Sets the maximum output possible from the integrator. Default:
(3221) Secondary PI Integral 100.0%
PI2 I Limit –
Limit Setting Min.: 0.0
Max.: 100.0
S3-09 Sets the maximum output possible from the secondary PI Default:
(3222) Secondary PI Output controller. 100.0%
PI2 Upper Limit –
Upper Limit Min.: 0.0
Max.: 100.0
S3-10 Sets the minimum output possible from the secondary PI Default: 0.00%
(3223) Secondary PI Output controller.
PI2 Lower Lim Min.: -100.00 –
Lower Limit Max.: 100.00
S3-11 PI2 Out Lvl Sel 0: Normal Output (direct acting)
(3224) Secondary PI Output Default: 0
0: Normal Character 1: Reverse Output (reverse acting) –
Level Selection Range: 0, 1
1: Rev Character
PI2 Disable Mode 0: No output (0%)
S3-12 0: No output 1: Lower Limit (S3-10)
(3225) Secondary PI Disable Default: 0
1: Lower Limit 2: Setpoint –
Mode Range: 0 to 2
(S3-10)
2: Setpoint
Sets the secondary PI low feedback detection level. Default: 0.00
S3-13 Secondary PI Low <1>
(3226) Feedback Detection PI2 Low FB Lvl Min.: 0.00 –
Level Max.: 600.00
<2>
S3-14 Secondary PI Low Sets the secondary PI low feedback detection delay time in Default: 1.0 s
(3227) Feedback Detection PI2 Low FB Time seconds. Min.: 0.0 –
Time Max.: 25.5
Sets the secondary PI high feedback detection level. Default: 100.00
S3-15 <1>
(3228) Secondary PI High PI2 High FB Lvl Min.: 0.00 –
Feedback Level
Max.: 600.00
<2>
S3-16 Secondary PI High Sets the secondary PI high feedback detection delay time in Default: 1.0 s
(3229) Feedback Detection PI2 High FB Tim seconds. Min.: 0.0 –
Time Max.: 25.5
S3-17 0: Secondary PI enabled
Secondary PI Feedback PI2 FB Det Sel
(322A) 1: Always Default: 0
0: PI2 Enabled –
Detection Selection Range: 0, 1
1: Always
324 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.11 S: Special Application
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 325
B.11 S: Special Application
326 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.12 T: Motor Tuning
No.
(Addr. Name LCD Display Description Values Page
Hex)
T2-01 PM Motor Auto-Tuning PM Tuning Mode OLV/PM Default: 0 –
(750) Mode Selection 0: Standard Tuning 0: PM Motor Parameter Settings Range: 0
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 327
B.12 T: Motor Tuning
No.
(Addr. Name LCD Display Description Values Page
Hex)
OLV/PM
Default: <1>
T2-04 Sets the motor rated power. Min.: 0.00 kW
PM Motor Rated Power Mtr Rated Power –
(730) Note: Use the following formula to convert horsepower Max.: 650.00
into kilowatts: 1 HP = 0.746 kW. kW
OLV/PM Default: 200.0
T2-05 PM Motor Rated <2>
Rated Voltage Enter the motor rated voltage as indicated on the motor nameplate. V –
(732) Voltage Min.: 0.0
Max.: 255.0 <2>
OLV/PM Default: <1>
Enter the motor rated current as indicated on the motor nameplate. Min.: 10% of
T2-06 drive rated
PM Motor Rated Current Rated Current current –
(733)
Max.: 200% of
drive rated
current
OLV/PM Default: 87.5
T2-07 PM Motor Base Enter the motor base frequency as indicated on the motor Hz
Base Frequency –
(753) Frequency nameplate. Min.: 0.0
Max.: 240.0
OLV/PM Default: 6
T2-08 Number of PM Motor
(734) Poles Enter the number of motor poles for the PM motor as indicated Min.: 2 –
on the motor nameplate. Max.: 48
328 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.13 U: Monitors
B.13 U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.
U1-10
1 Digital input 3
No signal output
(terminal S3 enabled)
Input Terminal Status Input Term Sts –
(49) 1 Digital input 4 available
(terminal S4 enabled)
1 Digital input 5
(terminal S5 enabled)
1 Digital input 6
(terminal S6 enabled)
1 Digital input 7
(terminal S7 enabled)
U1-11 1 Multi-Function
Digital Output No signal output
Output Terminal Status Output Term Sts –
(4A) (terminal M3-M4) available
1 Multi-Function
Digital Output
(terminal M5-M6)
0 Not Used
1 Fault Relay
Parameter List
(terminal MA-MC closed
MA/MB-MC open)
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 329
B.13 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Verifies the drive operation status.
U1 - 12= 00000000
1 During run
1 During zero-speed
1 During REV
U1-12 1 During fault reset No signal output
Drive Status Int Ctl Sts 1 –
(4B) signal input available
1 During speed agree
1 Drive ready
1 During alarm
detection
1 During fault detection
U1-13 Displays the signal level to analog input terminal A1.
Terminal A1 Input Level Term A1 Level 10 V: 100% 0.1%
(4E)
U1-14 Displays the signal level to analog input terminal A2.
Terminal A2 Input Level Term A2 Level 10 V: 100% 0.1%
(4F)
U1-16 Output Frequency after Displays output frequency with ramp time and S-curves. Units 10 V: Max
SFS Output 0.01 Hz
(53) Soft Starter determined by o1-03. frequency
U1-18 Displays the parameter number that caused the oPEoo or Err No signal output
oPE Fault Parameter OPE Error Code –
(61) (EEPROM write error) error. available
Displays the contents of a MEMOBUS/Modbus error.
U1 - 19= 00000000
1 CRC Error
1 Data Length Error
U1-19 MEMOBUS/Modbus Transmit Err
0 Not Used No signal output –
(66) Error Code 1 Parity Error available
1 Overrun Error
1 Framing Error
1 Timed Out
0 Not Used
U1-25 Software Number FLASH ID No signal output
CPU 1 SW Number –
(4D) (Flash) available
U1-26 ROM ID No signal output
Software No. (ROM) CPU 2 SW Number –
(5B) available
U1-27 OPR ID No signal output
Message ID (OPR) MessageID (OPR) –
(7A8) available
U1-28 INV ID No signal output
Message ID (INV) MessageID (INV) –
(7A9) available
<1> The number of decimal places in the parameter value depends on the drive model. This value has two decimal places (0.01 A) if the drive is set for
a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable motor capacity is
higher than 11 kW.
<2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives.
<4> This value has two decimal places (0.01 kW) if the drive is set for a maximum applicable motor capacity up to and including 11 kW, and one
decimal place (0.1 kW) if the maximum applicable motor capacity is higher than 11 kW.
330 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.13 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
U2-03 Frequency Reference at Displays the frequency reference at the previous fault. No signal output
Frequency Ref 0.01 Hz
(82) Previous Fault available
U2-04 Output Frequency at Displays the output frequency at the previous fault. No signal output
Output Freq 0.01 Hz
(83) Previous Fault available
U2-05 Output Current at Displays the output current at the previous fault. No signal output <1> <2>
Output Current
(84) Previous Fault available
U2-07 Output Voltage at Displays the output voltage at the previous fault. No signal output
Output Voltage 0.1 Vac
(86) Previous Fault available
U2-08 DC Bus Voltage at Displays the DC bus voltage at the previous fault. No signal output
DC Bus Voltage 1 Vdc
(87) Previous Fault available
U2-09 Output Power at Displays the output power at the previous fault. No signal output
Output kWatts 0.1 kW
(88) Previous Fault available
U2-11 Input Terminal Status at Displays the input terminal status at the previous fault. Displayed No signal output
Input Term Sts –
(8A) Previous Fault as in U1-10. available
U2-12 Output Terminal Status Displays the output status at the previous fault. Displays the same No signal output
Output Term Sts –
(8B) at Previous Fault status displayed in U1-11. available
U2-13 Drive Operation Status Displays the operation status of the drive at the previous fault. No signal output
Inverter Status –
(8C) at Previous Fault Displays the same status displayed in U1-12. available
U2-14 Cumulative Operation Displays the cumulative operation time at the previous fault. No signal output
Elapsed time 1h
(8D) Time at Previous Fault available
Soft Starter Speed Displays the speed reference for the soft starter at the previous No signal output
U2-15 Reference at Previous SFS Output fault. 0.01 Hz
(7E0) available
Fault
U2-16 Motor q-Axis Current at Displays the q-axis current for the motor at the previous fault. No signal output 0.10%
Motor Iq Current
(7E1) Previous Fault available
U2-17 Motor d-Axis Current at Motor Id Current OLV/PM No signal output 0.10%
(7E2) Previous Fault Displays the d-axis current for the motor at the previous fault. available
U2-20 Heatsink Temperature at Displays the temperature of the heatsink when the most recent
No signal output
Actual Fin Temp 1 °C
(8E) Previous Fault fault occurred. available
U2-30 Date Year at Previous Displays the year when the most recent fault occurred. No signal output
Date Year YYYY –
(3008) Fault available
U2-31 Date Month and Day at Date Mo Day MMDD Displays the date and day when the most recent fault occurred. available
No signal output –
(3009) Previous Fault
U2-32 Time Hours and Minutes Time Hr Min HHMM Displays the time when the most recent fault occurred. No signal output –
(300A) at Previous Fault available
<1> This value has two decimal places (0.01 A) if the drive is set for a maximum applicable motor capacity up to and including 11 kW, and one decimal
place (0.1 A) if the maximum applicable motor capacity is higher than 11 kW.
<2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
(800 to
803))
Displays the fifth to the tenth most recent faults.
U3-05 to After ten faults, data for the oldest fault is deleted. The most
U3-10 5th to 10th Most Recent No signal output
(804 to Fault Fault Message o recent fault appears in U3-01, with the next most recent fault available –
appearing in U3-02. The data is moved to the next monitor
809) parameter each time a fault occurs.
U3-11 to Displays the cumulative operation time when the first to the
B
U3-14 Cumulative Operation fourth most recent faults occurred. No signal output
(94 to 97 Time at 1st to 4th Most Elapsed Time o available 1h
(80A to Recent Fault
80D))
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 331
B.13 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
U3-15 to Cumulative Operation Displays the cumulative operation time when the fifth to the tenth
U3-20 most recent faults occurred. No signal output
(80E to Time at 5th to 10th Most Elapsed Time o available 1h
813) Recent Fault
U3-21 Date Year at Most Fault 1 YYYY Displays the year when the most recent fault occurred. No signal output –
(300B) Recent Fault available
U3-22 Date Month and Day at Fault 1 MMDD Displays the date and day when the most recent faults occurred. No signal output –
(300C) Most Recent Fault available
U3-23 Time Hours and Minutes Fault 1 HHMM Displays the time when the most recent fault occurred. No signal output –
(300D) at Most Recent Fault available
U3-24 Date Year at 2nd Most Fault 2 YYYY Displays the year when the second most recent fault occurred. No signal output –
(300E) Recent Fault available
U3-25 Date Month and Day at Fault 2 MMDD Displays the date and day when the second most recent fault No signal output –
(300F) 2nd Most Recent Fault occurred. available
U3-26 Time Hours and Minutes Fault 2 HHMM Displays the time when the second most recent fault occurred. No signal output –
(3010) at 2nd Most Recent Fault available
U3-27 Date Year at 3rd Most Fault 3 YYYY Displays the year when the most third recent fault occurred. No signal output –
(3011) Recent Fault available
U3-28 Date Month and Day at Fault 3 MMDD Displays the date and day when the third most recent fault No signal output –
(3012) 3rd Most Recent Fault occurred. available
U3-29 Time Hours and Minutes Fault 3 HHMM Displays the time when the third most recent fault occurred. No signal output –
(3013) at 3rd Most Recent Fault available
U3-30 Date Year at 4th Most Fault 4 YYYY Displays the year when the fourth most recent fault occurred. No signal output –
(3014) Recent Fault available
U3-31 Date Month and Day at Fault 4 MMDD Displays the date and day when the fourth most recent fault No signal output –
(3015) 4th Most Recent Fault occurred. available
U3-32 Time Hours and Minutes Fault 4 HHMM Displays the time when the fourth most recent fault occurred. No signal output –
(3016 at 4th Most Recent Fault available
U3-33 Date Year at 5th Most Fault 5 YYYY Displays the year when the fifth most recent fault occurred. No signal output –
(3017) Recent Fault available
U3-34 Date Month and Day at Fault 5 MMDD Displays the date and day when the fifth most recent fault No signal output –
(3018) 5th Most Recent Fault occurred. available
U3-35 Time Hours and Minutes Fault 5 HHMM Displays the time when the fifth most recent fault occurred. No signal output –
(3019) at 5th Most Recent Fault available
U3-36 Date Year at 6th Most Fault 6 YYYY Displays the year when the sixth most recent fault occurred. No signal output –
(301A) Recent Fault available
U3-37 Date Month and Day a Fault 6 MMDD Displays the date and day when the sixth most recent fault No signal output –
(301B) 6th Most Recent Fault occurred. available
U3-38 Time Hours and Minutes Displays the time when the most sixth recent fault occurred. No signal output
Fault 6 HHMM –
(301C) at 6th Most Recent Fault available
U3-39 Date Year at 7th Most Fault 7 YYYY Displays the year when the most seventh recent fault occurred. No signal output –
(301D) Recent Fault available
U3-40 Date Month and Day at Fault 7 MMDD Displays the date and day when the seventh most recent fault No signal output –
(301E) 7th Most Recent Fault occurred. available
U3-41 Time Hours and Minutes Fault 7 HHMM Displays the time when the seventh most recent fault occurred. No signal output –
(301F) at 7th Most Recent Fault available
U3-42 Date Year at 8th Most Fault 8 YYYY Displays the year when the eighth most recent fault occurred. No signal output –
(3020) Recent Fault available
U3-43 Date Month and Day 8th Fault 8 MMDD Displays the date and day when the eighth most recent fault No signal output –
(3021) at Most Recent Fault occurred. available
U3-44 Time Hours and Minutes Fault 8 HHMM Displays the time when the eighth most recent fault occurred. No signal output –
(3022) at 8th Most Recent Fault available
U3-45 Date Year at 9th Most Fault 9 YYYY Displays the year when the ninth most recent fault occurred. No signal output –
(3023) Recent Fault available
U3-46 Date Month and Day at Fault 9 MMDD Displays the date and day when the ninth most recent fault No signal output –
(3024) 9th Most Recent Fault occurred. available
U3-47 Time Hours and Minutes Fault 9 HHMM Displays the time when the ninth most recent fault occurred. No signal output –
(3025) at 9th Most Recent Fault available
332 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.13 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
U3-48 Date Year at 10th Most Fault 10 YYYY Displays the year when the tenth most recent fault occurred. No signal output –
(3026) Recent Fault available
U3-49 Date Month and Day at Fault 10 MMDD Displays the date and day when the tenth most recent fault No signal output –
(3027) 10th Most Recent Fault occurred. available
U3-50 Time Hours and Minutes Fault 10 HHMM Displays the time when the tenth most recent fault occurred. No signal output –
(3028) at 10th Most Recent available
U4-14 Peak Hold Output Displays the output frequency when the current value shown in No signal output 0.01 Hz
Freq@ I PeakHold
(7D0) Frequency U4-13 occurred. available
U4-16 Motor Overload Shows the value of the motor overload detection accumulator. 10 V: 100%
Parameter List
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 333
B.13 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Displays the source for the frequency reference as XY-nn.
X: indicates which reference is used:
0 = OFF
1 = AUTO
2 = HAND
Y-nn: indicates the reference source
U4-18 Frequency Reference 0-01 = HOA keypad No signal output
Reference Source –
(7DA) Source Selection 1-00 = Analog (not assigned) available
1-01 = Analog (terminal A1)
1-02 = Analog (terminal A2)
2-02 to 17 = Multi-step speed (d1-02 to 17)
3-01 = MEMOBUS/Modbus communications
4-01 = Communication option card
9-01 = Up/Down
Frequency Reference Displays the frequency reference provided by MEMOBUS/
U4-19 No signal output 0.01%
from MEMOBUS/ MEMOBUS Freq Ref Modbus (decimal).
(7DB) available
Modbus Comm.
U4-20 Option Frequency Displays the frequency reference input by an option card No signal output
Option Freq Ref –
(7DC) Reference (decimal). available
Displays the source for the Run command as XY-nn.
X: Indicates which Run source is used:
0 = OFF
1 = AUTO
2 = HAND
Y: Input power supply data
0 = HOA keypad
1 = External terminals
3 = Serial communications (APOGEE FLN, BACnet,
MEMOBUS/Modbus, or Metasys N2)
4 = Communication option card
nn: Run command limit status data
U4-21 Run Command Source Run Cmd Source No signal output
00: No limit status. –
(7DD) Selection available
01: Run command was left on when stopped in the PRG mode
02: Run command was left on when switching from LOCAL to
REMOTE operation
03: Waiting for soft charge bypass contactor after power up (Uv
or Uv1 flashes after 10 s)
04: Waiting for “Run command prohibited” time period to end
05: Fast Stop (digital input, HOA keypad)
06: b1-17 (Run command given at power-up)
07: During baseblock while coast to stop with timer
08: Frequency reference is below minimal reference during
baseblock
09: Waiting for Enter command
MEMOBUS/Modbus Displays the drive control data set by MEMOBUS/Modbus
U4-22 No signal output
Communications MEMOBUS Ref Reg communications register no. 0001H as a four-digit hexadecimal –
(7DE) available
Reference number.
U4-23 Communication Option Option Ref Reg Displays drive control data set by an option card as a four-digit No signal output –
(7DF) Card Reference hexadecimal number. available
<1> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
u U5: PI Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
U5-01 Displays the PI feedback value.
PI Feedback PID Feedback 1 10 V: 100% 0.01%
(57)
U5-02 Displays the amount of PI input (deviation between PI setpoint 10 V: 100%
PI Input PID Input 0.01%
(63) and feedback).
U5-03 Displays PI control output.
PI Output PID Output 10 V: 100% 0.01%
(64)
U5-04 Displays the PI setpoint.
PI Setpoint PID Setpoint 10 V: 100% 0.01%
(65)
U5-05 Displays the second PI feedback value if differential feedback is
PI Differential Feedback PID Feedback 2 10 V: 100% 0.01%
(7D2) used (H3-oo = 16).
334 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
B.13 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Displays the difference of both feedback values if differential
U5-06 feedback is used (U5-01 - U5-05).
PI Adjusted Feedback PID Diff Fdbk 10 V: 100% 0.01%
(7D3) If differential feedback is not used, then U5-01 and U5-06 will
be the same.
U5-07 AUTO Mode Frequency AUTO mode Fref Displays the Frequency reference value at AUTO Mode. No signal output 0.01 Hz
(72) Reference Value available
U5-08 HAND Mode Frequency HAND mode Fref Displays the Frequency reference value at HAND Mode. No signal output 0.01 Hz
(73) Reference Value available
Displays Custom PI output. U5-14 shows the upper 4 digits. 10V: (b5-43 x
U5-14 PI Output Upper 4 Digits PI Output U4 10000) + b5-44 1
(86B) <1>
U5-15 Displays Custom PI output. U5-15 shows the lower 4 digits. No signal output
PI Output Lower 4 Digits PI Output L4 0.01
(86C) available
U5-17 Displays the secondary PI setpoint. 10 V: Max
PI2 Setpoint PI2 Set-point 0.01%
(302A) frequency
U5-18 Displays the secondary PI feedback value. 10 V: Max
PI2 Feedback PI2 Feedback 0.01%
(302B) frequency
U5-19 Displays the secondary PI input (deviation between PI target and 10 V: Max
PI2 Input PI2 Input 0.01%
(302C) feedback). frequency
U5-20 Displays the secondary PI control output. 10 V: Max
PI2 Output PI2 Output 0.01%
(302D) frequency
U5-30 Displays the current time (Hours and Minutes). No signal output
Time Hr Min HHMM Time Hr Min HHMM 1
(3000) available
U5-31 Displays the current year. No signal output
Date Year Date Year 1
(3001) available
U5-32 Displays the current date (Month and Day). No signal output
Date Mo Day MMDD Date Mo Day MMDD 1
(3002) available
Date Week Displays the current day of the week.
0: Sun 0: Sunday
1: Mon 1: Monday
U5-33 2: Tues 2: Tuesday No signal output
Day of the Week 1
(3003) 3: Wed 3: Wednesday available
4: Thur 4: Thursday
5: Fri 5: Friday
6: Sat 6: Saturday
<1> Analog Output selection text is: “PI Output 2”.
U6-21 Offset Frequency Displays the frequency added to the main frequency reference.
Offset Frequency – 0.1%
(7D5)
U6-80 to Output monitor for option card.
B
U6-99 Option Monitors 1 to Refer to Option Instruction manual for details No signal output
– –
(7B0 to 20 available.
7F9)
<1> Values shown are specific to 200 V class drives. Double the values for 400 V class drives.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 335
B.13 U: Monitors
336 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Appendix: C
BACnet Communications
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 337
C.1 BACnet Configuration
Router Router
MS-TP MS-TP
BACnet
Workstation
338 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.2 Communication Specifications
Communications
BACnet
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 339
C.3 Connecting to a Network
(TB4)
IG R+ R- S+ S-
S– Send (–)
S+ Send (+)
R– Receive (–)
R+ Receive (+)
IG Shield Ground
Note: Separate the communications cables from the main circuit cables and other wiring and power cables. Use shielded cables for
the communications cables, and properly shielded clamps to prevent problems with noise. When using RS-485
communications, connect S+ to R+, and S- to R- as shown in the diagram below.
2. Check or set the termination resistor selection at all slaves. Use the description in Network Termination on page
341 for slaves that are Z1000 drives.
3. Switch the power on.
4. Set the parameters needed for serial communications (H5-01 through H5-12) using the digital operator.
5. Shut the power off and wait until the display on the digital operator goes out completely.
6. Turn the power back on.
7. The drive is now ready to begin communicating with the master.
340 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.3 Connecting to a Network
R– S– Drive
R+ S+
PLC S– R– S2
S+ R+
IG IG OFF
S– Drive
S+
R– S2
R+
IG OFF
S– Drive
S+
R– S2
R+ ON
IG
Note: 1. Set DIP switch S2 to the ON position on the drive located at the end of the network. Set DIP switch S2 to the OFF positions on all other
slave devices.
2. Set H5-07 to 1 when using the RS-485 interface.
u Network Termination
The two ends of the BACnet network line have to be terminated. The drive has a built in termination resistor that can be enabled
Communications
or disabled using DIP switch S2. If a drive is located at the end of a network line, enable the termination resistor by setting
DIP switch S2 to the ON position. Disable the termination resistor on all slaves that are not located at the network line end.
BACnet
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 341
C.4 BACnet Setup Parameters
Each slave drive must be assigned a unique slave address for serial communications to work. Slave addresses do not need to
be assigned in sequential order, but no two drives may share the same address.
n H5-02: Communication Speed Selection
Sets the communications speed for APOGEE FLN, BACnet, MEMOBUS/Modbus, and Metasys N2.
Note: 1. Cycle the power after changing this parameter to enable the new setting.
2. When Metasys N2 communications are selected (H5-08 = 1), selecting a baud rate other than 9600 bps will trigger an oPE29 error.
3. When APOGEE FLN (P1) communications are selected (H5-08 = 2), selecting a baud rate other than 4800 bps will trigger an oPE29
error.
4. When BACnet communications are selected (H5-08 = 3), selecting 115200 bps (Setting 8) will trigger an oPE29 error.
Setting 0: No parity
Setting 1: Even parity
Setting 2: Odd parity
n H5-04: Stopping Method after Communication Error
Selects the stopping method after a communications error (CE) has occurred.
342 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.4 BACnet Setup Parameters
Setting 0: Disabled
No communication error detection. The drive continues operation.
Setting 1: Enabled
If the drive does not receive data from the master for longer than the time set to H5-09, then a CE fault will be triggered and
the drive will operate as determined by parameter H5-04.
n H5-06: Drive Transmit Wait Time
Sets the time the drive waits after receiving data from a master until responding data.
No. Name Setting Range Default
H5-06 Drive Transmit Wait Time 5 to 65 ms 5 ms
Controller→Drive Drive →Controller Controller →Drive
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 343
C.4 BACnet Setup Parameters
344 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.4 BACnet Setup Parameters
Communications
BACnet
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 345
C.5 Drive Operations by BACnet
Refer to b1-01: Frequency Reference Selection for AUTO Mode on page 127 and Refer to b1-02: Run Command Selection
for AUTO Mode on page 129 for details on external reference parameter selections.
346 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.6 Communications Timing
Master Send
24 bit length
Wait Time
Set a timer in the master to check how long it takes for the slave drive(s) to respond to the master. If no response is received
within a certain amount of time, the master should try resending the message.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 347
C.7 BACnet Objects Supported
348 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.7 BACnet Objects Supported
Object Type
Property Analog Analog Analog Binary Binary Binary
Device Input Output Value Output Output Value
Inactive_Text – – – – Yes Yes Yes
Active_Text – – – – Yes Yes Yes
<1> For Commandable Object Instances only.
o1-03 o1-03
XXX.XX Hz
AV10 Output Frequency 0041H Depends on – Depends on R
BACnet
o1-03 o1-03
AV11 Output Voltage 0045H XXXX.X – Volts R
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 349
C.7 BACnet Objects Supported
Modbus
Object ID Object Name Precision Range Units PV Access
Address
XXXX.X
(for drives rated
above 11 kVA)
AV12 Output Current 0042H – Amps R
XXX.XX
(for drives rated
11 kVA or lower)
XXXX.X
(for drives rated
above 11 kVA)
AV13 Output Power 0047H – Watts R
XXX.XX
(for drives rated
11 kVA or lower)
AV14 Torque Reference 0048H XXXX.X – % R
AV15 Not used – – – – –
AV16 Not used – – – – –
AV17 Not used – – – – –
AV18 DC Bus Voltage 0031H XXXX.X – Volts R
AV19 PI Feedback Level 0038H XXXX.X – % R
AV20 PI Input Level 0039H XXXX.X – % R
AV21 PI Output Level 003AH XXXX.X – % R
AV22 CPU Software 005BH XXXXX – – R
AV23 Flash Number 004DH XXXXX – – R
AV24 Not used – – – – –
AV25 kVA Setting 003EH XXXXX – – R
AV26 Control Method 003FH XXXXX – – R
XXXX.X 0.0 to 6000.0
(when C1-10 = 1) (when C1-10 = 1)
AV27 Accel Time 0200H Sec W
XXX.XX 0.00 to 600.00
(when C1-10 = 0) (when C1-10 = 0)
XXXX.X 0.0 to 6000.0
(when C1-10 = 1) (when C1-10 = 1)
AV28 Decel Time 0201H Sec W
XXX.XX 0.00 to 600.00
(when C1-10 = 0) (when C1-10 = 0)
AV29 <1> Param Number – XXXXX 0 to FFFFH – W
AV30 <1> Param Data – XXXXX 0 to FFFFH – W
<1> Refer to Accessing Drive Parameters and the Enter Command on page 353 for an explanation of how to read and write drive parameters not
listed in the analog or binary objects.
350 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.7 BACnet Objects Supported
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 351
C.7 BACnet Objects Supported
Modbus
Object ID Object Name Active Text Inactive Text PV Access
Address
BV35 Frequency Agree 002CH:bit 2 ON OFF R
BV36 Desired Frequency Agree 002CH:bit 3 ON OFF R
BV37 Frequency Detect 1 002CH:bit 4 ON OFF R
BV38 Frequency Detect 2 002CH:bit 5 ON OFF R
BV39 Drive Startup Complete 002CH:bit 6 ON OFF R
BV40 Low Voltage Detect 002CH:bit 7 ON OFF R
BV41 Base Block 002CH:bit 8 ON OFF R
BV42 Frequency Reference Mode 002CH:bit 9 COM LOCAL R
BV43 Run Command Mode 002CH:bit 10 COM LOCAL R
BV44 Overtorque Detect 002CH:bit 11 ON OFF R
BV45 Frequency Refer Lost 002CH:bit 12 ON OFF R
BV46 Retry Error 002CH:bit 13 ON OFF R
BV47 Modbus Comms Error 002CH:bit 14 ON OFF R
BV48 Modbus Timeout Error 002CH:bit 15 ON OFF R
BV49 CRC Error 003DH:bit 0 ON OFF R
BV50 Invalid Data Length 003DH:bit 1 ON OFF R
BV51 Parity Error 003DH:bit 3 ON OFF R
BV52 Overrun Error 003DH:bit 4 ON OFF R
BV53 Framing Error 003DH:bit 5 ON OFF R
BV54 Timeout Error 003DH:bit 6 ON OFF R
BV55 <1> Parameter Accept 0910H:bit 0 ON OFF W
BV56 <1> Parameter Enter 0900H:bit 0 ON OFF W
BV57 Drive Comm Error - ON OFF R
<1> Refer to Accessing Drive Parameters and the Enter Command on page 353 for an explanation of how to read and write drive parameters not
listed in the analog or binary objects.
u Device Object
The Device Object fully describes the BACnet device to the network. Notable is that the Device Object Instance ID and the
Device Object Name are configurable.
The Device Object Instance ID is a unique internetwork-wide numerical value. It is a 22-bit value that can range from 0 to
4,194,303. It is configurable by parameters H5-14 and H5-15. Any changes to these parameters will not take effect until the
power is cycled to the drive.
The Device Object Name is a unique internetwork-wide character string. It is a 20-character string. It is writable from the
BACnet network. Any new string written will not take effect until the power is cycled to the drive.
352 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.8 Accessing Drive Parameters and the Enter Command
u Enter Command
Enter Commands are only required when using AV29 and AV30 to access drive parameters. An Enter command is not required
when reading or writing to the other BACnet objects.
When writing parameters to the drive from a controller using BACnet communications, parameter H5-11 determines if an
Enter command must be issued to enable these parameters. This section describes the types and functions of the Enter
commands.
n Enter Command Types
The drive supports two types of Enter commands as shown in Table C.11.
Table C.11 Enter Command Types
BACnet Object Modbus Address Description
BV55 (Write “ON”) 0910H (Write 0) Writes data in the RAM only. Parameter changes are lost when the drive is shut off.
Simultaneously writes data into the EEPROM (non-volatile memory) of the drive and
BV56 (Write “ON”) 0900H (Write 0) enables the data in RAM. Parameter changes remain after cycling power.
Communications
Note: The EEPROM can only be written to 100,000 times, so it is recommended to limit the number of times writing to the EEPROM. The Enter
command registers 0900H and 0910H are write-only and if these registers are read, the register address will be invalid. However, BACnet
objects BV55 and BV56 can be read without error.
BACnet
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 353
C.9 Communication Errors
354 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.10 Self-Diagnostics
C.10 Self-Diagnostics
The drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosis
function, use the following procedure.
DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or
serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least
one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
1. Turn on the power to the drive.
2. Note the present terminal S6 function selection setting (H1-06) and set it for the communications test mode
(H1-06 = 67).
3. Turn off the power to the drive.
4. With the power off, wire the drive as shown in the following diagram, connecting terminals R+ and S+, R- and S-, and
S6 and SP.
+V
AC
A1
A2
FM
AM
AC
S1
S2
S3
S4
S5
S6
S7
SN
SC
SP
+P
FE
IG R+ R- S+ S-
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 355
C.11 BACnet Protocol Implementation Conformance Statement
356 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
C.11 BACnet Protocol Implementation Conformance Statement
Communications
BACnet
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 357
C.11 BACnet Protocol Implementation Conformance Statement
358 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Appendix: D
Standards Compliance
This appendix explains the guidelines and criteria for maintaining CE and UL standards.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 359
D.1 Section Safety
360 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
D.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires
and ground the shield to the ground terminal of the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
Failure to comply could result in damage to the drive.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Standards Compliance
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 361
D.2 European Standards
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in business
and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for electronics
manufacturers, and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• Low Voltage Directive: 2006/95/EC
• EMC Guidelines: 2004/108/EC
Devices used in combination with this drive must also be CE certified and display the CE mark. When using drives displaying
the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE
standards. After setting up the device, verify that conditions meet European standards.
362 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
D.2 European Standards
Manufacturer: Bussmann
Model
Model Fuse Ampere Rating (A)
2A0343 FWH-600A 600
2A0396 FWH-600A 600
Three-Phase 400 V Class
4A0005 FWH-40B 40
4A0008 FWH-40B 40
4A0011 FWH-45B 45
4A0014 FWH-45B 45
4A0021 FWH-60B 60
4A0027 FWH-60B 60
4A0034 FWH-125B 125
4A0040 FWH-150B 150
4A0052 FWH-200B 200
4A0065 FWH-225A 225
4A0077 FWH-225A 225
4A0096 FWH-225A 225
4A0124 FWH-250A 250
4A0156 FWH-300A 300
4A0180 FWH-350A 350
4A0240 FWH-400A 400
4A0302 FWH-600A 600
4A0361 FWH-800A 800
4A0414 FWH-800A 800
4A0480 FWH-700A 700
4A0590 FWH-1000A 1000
n Grounding
The drive is designed to be used in T-N (grounded neutral point) networks. If installing the drive in other types of grounded
systems, contact your Yaskawa representative for instructions.
n Guarding Against Harmful Materials
When installing IP00/Open Type enclosure drives, use an enclosure that prevents foreign material from entering the drive
from above or below.
guidelines.
1. Move the screws to the ON position to enable the internal EMC filter.
2. Use braided shield cable for the drive and motor wiring, or run the wiring through a metal conduit.
3. Keep wiring as short as possible. Ground the shield on both the drive side and the motor side.
Installation Method for CIMR-Zo2A0343, 2A0396, and 4A0361 to 4A0590
Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive
also comply with EMC guidelines. D
1. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 363
D.2 European Standards
2. Place the drive and EMC noise filter in the same enclosure.
3. Use braided shield cable for the drive and motor wiring, or run the wiring through a metal conduit.
4. Keep wiring as short as possible. Ground the shield on both the drive side and the motor side.
B
A D C
U/T1 U
V/T2 V
M
W/T3 W
E
A – Drive D – Metal conduit
B – 10 m max. cable length between E – Ground wire should be as short as
drive and motor possible.
C – Motor
Figure D.2 Installation Method
5. Make sure the protective earthing conductor complies with technical standards and local safety regulations.
C B
A – Braided shield cable C – Cable clamp (conductive)
B – Metal panel
Figure D.3 Ground Area
364 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
D.2 European Standards
CIMR-Z2A0011 to 2A0273
CIMR-Z4A0005 to 4A0302 E
D
F
I L3
A
L2 G
PE L1
Standards Compliance
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 365
D.2 European Standards
B
C
D
– +1 +3
E
L3 L2 L1
D
I
H F
A
G
366 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
D.2 European Standards
n EMC Filters
Install the drive with the EMC filters listed below for 2A0343, 2A0396, and 4A0361 to 4A0590.
Table D.2 IEC/EN 61800-3 Filters
Filter Data (Manufacturer: Schaffner)
Model Dimensions
Type Rated Current (A) Weight (lb) Y x X (in)
[W x D x H] (in)
Three-Phase 200 V Class
2A0343
FS5972-600-99 600 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7
2A0396
Three-Phase 400 V Class
4A0361 FS5972-410-99 410 23.1 10.2 × 4.5 × 15.2 9.3 × 4.7
4A0414
FS5972-600-99 600 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7
4A0480
4A0590 FS5972-800-99 800 69.4 11.8 × 6.3 × 28.2 10.8 × 8.3
W
Y
H
X
Standards Compliance
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 367
D.3 UL/cUL Standards
This drive is tested in accordance with UL standard UL508C and complies with UL requirements. The conditions described
below must be met to maintain compliance when using this drive in combination with other equipment:
n Installation Area
Do not install the drive to an area greater than pollution degree 2 (UL standard).
n Ambient Temperature
IP20/NEMA Type 1 Enclosure, External Heatsink (2A0011 to 2A0073 and 4A0005 to 4A0302): -10 to +40 °C (14 to 104 °F)
IP00/Open Type Enclosure (2A0343 and 2A0396 and 4A0361 to 4A0590): -10 to +50 °C (14 to 122 °F)
n Main Circuit Terminal Wiring
Yaskawa recommends using closed-loop crimp terminals on all drive models. To maintain UL/cUL approval, UL Listed
closed-loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2A0031 to
2A0396 and 4A0034 to 4A0590. Use only the tools recommended by the terminal manufacturer for crimping. Refer to Closed-
Loop Crimp Terminal Size on page 368 for closed-loop crimp terminal recommendations.
The wire gauges listed in the following tables are Yaskawa recommendations. Refer to NEC table 310-16 for proper wire
gauge selection for terminals -M, +M, -1, +3, and ground.
Wire Gauges and Tightening Torques
Refer to Wire Gauges and Tightening Torque on page 83 to select the appropriate wires and crimp terminals for use in the
United States.
Note: The mark indicates the terminals for protective ground connection as defined in IEC/EN 60417-5019.
Grounding impedance:
200 V: 100 Ω or less
400 V: 10 Ω or less
Closed-Loop Crimp Terminal Recommendations
Yaskawa recommends using closed-loop crimp terminals on all drive models. To maintain UL/cUL approval, UL Listed
closed-loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2A0031 to
2A0396 and 4A0034 to 4A0590. Use only the tools recommended by the terminal manufacturer for crimping. Yaskawa
recommends crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap.
Table D.3 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation
caps. Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your drive
model. Place orders with a Yaskawa representative or the Yaskawa sales department. Refer to local codes for proper selections.
Table D.3 Closed-Loop Crimp Terminal Size
Tool Insulation
Terminal Crimp Terminal
Wire Gauge Screws Model Number Cap Code <1>
Machine No. Die Jaw Model No.
2 mm2 M4 R2-4 YA-4 AD-900 TP-003 100-054-028
14 AWG
3.5 / 5.5 mm2 M4 5.5-4NS YA-4 AD-900 TP-005 100-064-248
12 / 10 AWG
368 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
D.3 UL/cUL Standards
Tool
Terminal Crimp Terminal Insulation
Wire Gauge Screws Model Number Cap Code <1>
Machine No. Die Jaw Model No.
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 369
D.3 UL/cUL Standards
Bussmann
Non-time Delay Semiconductor
Nominal Output AC Drive Input MCCB Rating (A) Time Delay Fuse Fuse Model
Model Fuse Rating (A)
Power (HP) (A) <1> Rating (A) <2> <3> (Fuse Ampere)
<4>
370 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
D.3 UL/cUL Standards
When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection
(L1-01 = 0) and wire each motor with its own motor thermal overload relay.
Enable motor overload protection (L1-01 = 1, 2, or 4) when connecting the drive to a single motor, unless another motor
overload preventing device is installed. The drive electronic thermal overload function causes an oL1 fault, which shuts off
the output of the drive and prevents additional overheating of the motor. The motor temperature is continually calculated while
the drive is powered up.
n L1-02: Motor Overload Protection Time
Setting Range: 0.1 to 5.0 min
Factory Default: 1.0 min
Parameter L1-02 determines how long the motor is allowed to operate before the oL1 fault occurs when the drive is running
a hot motor at 60 Hz and at 150% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the
set of oL1 curves up the y axis of the diagram below, but will not change the shape of the curves.
Standards Compliance
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 371
D.3 UL/cUL Standards
10
7
3 Cold start
(characteristics when an
overload occurs at a
1 complete stop)
Hot start
0.4 (characteristics when an
overload occurs during
continuous operation at 100%)
0.1
Motor current (%)
0 100 150 200 E2-01 = 100% motor current
E
D
A – Drive (outside panel) D – Installation screws
B – Drive (inside panel) E – Capacitor cover
C – Opening to capacitors
Figure D.9 Capacitor Cover
372 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Appendix: E
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 373
E.1 Drive and Motor Specifications
Items Description
Model CIMR-Z
Serial Number
Software Version (PRG)
Options used
Date of Usage
u Motor Specifications
n Induction Motor
Items Description Items Description
Motor Rated Current
Manufacturer A
(T1-04)
Motor Base
Model Hz
Frequency (T1-05)
Motor Rated Power Number of Motor
HP
(T1-02) Poles (T1-06)
Motor Rated Voltage Motor Base Speed
V r/min
(T1-03) (T1-07)
Note: These values must be entered as part of the Auto-Tuning process.
374 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
E.2 Basic Parameter Settings
u Basic Setup
Item Setting Value Memo
Control Mode A1-02 =
Input Voltage Setting E1-01=
u Motor Setup
Motor Type Item Setting Value Memo
Motor Rated Current E2-01 =
Motor Rated Slip E2-02 =
Induction Motor No-Load Current E2-03 =
No. of Motor Poles E2-04 =
Line-to-Line Resistance E2-05 =
Motor Rated Power E5-02 =
Motor Rated Current E5-03 =
No. of Motor Poles E5-04 =
Permanent Motor Stator Resistance E5-05 =
Magnet Motor d-Axis Inductance E5-06 =
Motor q-Axis Inductance E5-07 =
Induction Volt. Const. 1 E5-09 =
Induction Volt. Const. 2 E5-24 =
u Analog Inputs
Setting Value
Terminal Input Used Memo
and Function Name
A1 H3-02 =
A2 H3-10 =
Quick Reference Sheet
E
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 375
E.2 Basic Parameter Settings
u Monitor Outputs
Setting Value
Terminal Output Used Memo
and Function Name
FM H4-01 =
AM H4-04 =
376 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
E.3 User Setting Table
b3-06 Output Current 1 during Speed Search b5-25 PI Setpoint Boost Setting
b3-10 Speed Search Detection Compensation Gain b5-26 PI Maximum Boost Time
b3-14 Bi-Directional Speed Search Selection b5-27 PI Snooze Feedback Level
b3-17 Speed Search Restart Current Level b5-28 PI Feedback Function Selection
b3-18 Speed Search Restart Detection Time b5-29 PI Square Root Gain
b3-19 Number of Speed Search Restarts b5-30 PI Feedback Offset
E
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 377
E.3 User Setting Table
User User
No. Name No. Name
Setting Setting
b5-34 d1-02
PI Output Lower Limit Frequency Reference 2
b5-35 d1-03
PI Input Limit Frequency Reference 3
378 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
E.3 User Setting Table
User User
No. Name No. Name
Setting Setting
E5-05 Motor Stator Resistance Multi-Function Analog Output Terminal FM
H4-07 Signal Level Selection
E5-06 Motor d-Axis Inductance
Multi-Function Analog Output Terminal AM
E5-07 Motor q-Axis Inductance H4-08 Signal Level Selection
E5-09 Motor Induction Voltage Constant 1 H5-01 Drive Slave Address
E5-24 Motor Induction Voltage Constant 2 H5-02 Communication Speed Selection
Multi-Function Digital Input Terminal S1 Function
H1-01 H5-03 Communication Parity Selection
Selection
H5-04 Stopping Method After Communication Error (CE)
Multi-Function Digital Input Terminal S2 Function
H1-02 Selection H5-05 Communication Fault Detection Selection
Multi-Function Digital Input Terminal S3 Function H5-06 Drive Transmit Wait Time
H1-03 Selection H5-07 RTS Control Selection
Multi-Function Digital Input Terminal S4 Function
H1-04 H5-08 Communication Protocol Selection
Selection
H5-09 CE Detection Time
Multi-Function Digital Input Terminal S5 Function
H1-05 Selection Unit Selection for MEMOBUS/Modbus Register
H5-10 0025H
Multi-Function Digital Input Terminal S6 Function
H1-06 Selection H5-11 Communications ENTER Function Selection
Multi-Function Digital Input Terminal S7 Function H5-12 Run Command Method Selection
H1-07 Selection H5-14 BACnet Device Object ID
H2-01 Multi-Function Contact Output (terminal M1-M2) H5-15 BACnet Device Object ID
Multi-Function Contact Output 2 (terminal M3-
H2-02 L1-01 Motor Overload Protection Selection
M4)
L1-02 Motor Overload Protection Time
Multi-Function Contact Output 3 (terminal M5-
H2-03 M6) Motor Overheat Alarm Operation Selection (PTC
L1-03 input)
H3-01 Terminal A1 Signal Level Selection
Motor Overheat Fault Operation Selection (PTC
H3-02 Terminal A1 Function Selection L1-04 input)
H3-03
Terminal A1 Gain Setting L1-05 Motor Temperature Input Filter Time (PTC input)
L1-08 oL1 Current Level
H3-04 L1-13 Continuous Electrothermal Operation Selection
Terminal A1 Bias Setting
L2-01 Momentary Power Loss Operation Selection
H3-09 Terminal A2 Signal Level Selection L2-02 Momentary Power Loss Ride-Thru Time
H3-10 Terminal A2 Function Selection L2-03 Momentary Power Loss Minimum Baseblock Time
H3-11 Momentary Power Loss Voltage Recovery Ramp
Terminal A2 Gain Setting L2-04 Time
H3-12 L2-05 Undervoltage Detection Level (Uv1)
Terminal A2 Bias Setting L2-06 KEB Deceleration Time
L2-07 KEB Acceleration Time
H3-13 Analog Input Filter Time Constant
L2-08 Frequency Gain at KEB Start
H3-14 Analog Input Terminal Enable Selection
L2-10 KEB Detection Time (Minimum KEB Time)
H3-16 Terminal A1 Offset
L2-11 DC Bus Voltage Setpoint during KEB
H3-17 Terminal A2 Offset
L2-29 KEB Method Selection
Multi-Function Analog Output Terminal FM
H4-01 L3-01 Stall Prevention Selection during Acceleration
Monitor Selection
H4-02 L3-02 Stall Prevention Level during Acceleration
Multi-Function Analog Output Terminal FM Gain
L3-03 Stall Prevention Limit during Acceleration
H4-03 L3-04 Stall Prevention Selection during Deceleration
Multi-Function Analog Output Terminal FM Bias L3-05 Stall Prevention Selection during Run
L3-06 Stall Prevention Level during Run
Quick Reference Sheet
E
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 379
E.3 User Setting Table
User User
No. Name No. Name
Setting Setting
Deceleration Time at Stall Prevention during n1-05 Hunting Prevention Gain while in Reverse
L3-22 Acceleration n3-01 High-Slip Braking Deceleration Frequency Width
Automatic Reduction Selection for Stall Prevention
L3-23 n3-02 High-Slip Braking Current Limit
during Run
n3-03 High-Slip Braking Dwell Time at Stop
L3-24 Motor Acceleration Time for Inertia Calculations
n3-04 High-Slip Braking Overload Time
L3-25 Load Inertia Ratio
n3-13 Overexcitation Deceleration Gain
L3-26 Additional DC Bus Capacitors
n3-21 High-Slip Suppression Current Level
L3-27 Stall Prevention Detection Time
n3-23 Overexcitation Operation Selection
L4-01 Speed Agreement Detection Level
n8-45 Speed Feedback Detection Control Gain
L4-02 Speed Agreement Detection Width
n8-47 Pull-In Current Compensation Time Constant
L4-03 Speed Agreement Detection Level (+/-)
n8-48 Pull-In Current
L4-04 Speed Agreement Detection Width (+/-)
n8-49 d-Axis Current for High Efficiency Control
L4-05 Frequency Reference Loss Detection Selection
n8-51 Acceleration/Deceleration Pull-In Current
L4-06 Frequency Reference at Reference Loss
n8-54 Voltage Error Compensation Time Constant
L4-07 Speed Agreement Detection Selection
n8-55 Load Inertia
L5-01 Number of Auto Restart Attempts
n8-62 Output Voltage Limit
L5-02 Auto Restart Fault Output Operation Selection
Speed Feedback Detection Control Gain during ov
L5-03 Time to Continue Making Fault Restarts n8-65 Suppression
L5-04 Fault Reset Interval Time o1-01
L5-05 Fault Reset Operation Selection Drive Mode Unit Monitor Selection
L6-01 Torque Detection Selection 1
o1-02
L6-02 Torque Detection Level 1 User Monitor Selection After Power Up
L6-03 Torque Detection Time 1
o1-03 Digital Operator Display Selection
L6-13 Motor Underload Protection Selection
o1-06 User Monitor Selection Mode
Motor Underload Protection Level at Minimum
L6-14 o1-07 Second Line Monitor Selection
Frequency
L8-02 Overheat Alarm Level o1-08 Third Line Monitor Selection
L8-03 Overheat Pre-Alarm Operation Selection o1-09 Frequency Reference Display Units
L8-05 Input Phase Loss Protection Selection o1-10 User-Set Display Units Maximum Value
L8-06 Input Phase Loss Detection Level o1-11 User-Set Display Units Decimal Display
L8-07 Output Phase Loss Protection Frequency Reference and Frequency Related
o1-13 Monitor Custom Units 1
L8-09 Output Ground Fault Detection Selection
Frequency Reference and Frequency Related
L8-10 Heatsink Cooling Fan Operation Selection o1-14 Monitor Custom Units 2
L8-11 Heatsink Cooling Fan Off Delay Time Frequency Reference and Frequency Related
o1-15
L8-12 Ambient Temperature Setting Monitor Custom Units 3
L8-15 oL2 Characteristics Selection at Low Speeds o1-16 F1 Key Function Selection
L8-18 Software Current Limit Selection o1-17 F2 Key Function Selection
Frequency Reduction Rate during Overheat o1-18 User-Defined Parameter Upper
L8-19 Pre-Alarm o1-19 User-Defined Parameter Lower
L8-27 Overcurrent Detection Gain o2-02 STOP Key Function Selection
L8-29 Current Unbalance Detection (LF2) o2-03 User Parameter Default Value
Main Contactor and Cooling Fan Power Supply o2-04 Drive Model Selection
L8-32 Failure Selection
o2-05 Frequency Reference Setting Method Selection
L8-35 Installation Method Selection
Operation Selection when Digital Operator is
L8-38 Carrier Frequency Reduction Selection o2-06 Disconnected
L8-40 Carrier Frequency Reduction Off-Delay Time o2-07 Motor Direction at Power Up when Using Operator
L8-41 High Current Alarm Selection o2-15 HAND Key Function Selection
Carrier Frequency Reduction Selection during oH o2-19 Selection of Parameter Write during Uv
L8-97 Pre-Alarm
o3-01 Copy Function Selection
n1-01 Hunting Prevention Selection
o3-02 Copy Allowed Selection
n1-02 Hunting Prevention Gain Setting
o4-01 Cumulative Operation Time Setting
n1-03 Hunting Prevention Time Constant
380 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
E.3 User Setting Table
User User
No. Name No. Name
Setting Setting
o4-02 Cumulative Operation Time Selection S3-08
Secondary PI Integral Limit Setting
o4-03 Cooling Fan Maintenance Operation Time Setting
o4-05 Capacitor Maintenance Setting S3-09
Secondary PI Output Upper Limit
o4-07 DC Bus Pre-charge Relay Maintenance Setting
o4-09 IGBT Maintenance Setting S3-10
o4-11 U2, U3 Initialize Selection Secondary PI Output Lower Limit
o4-12 kWh Monitor Initialization S3-11
o4-13 Number of Run Commands Counter Initialization Secondary PI Output Level Selection
o4-17 Real Time Clock Setting
S3-12
S1-01 Stillness Control Selection Secondary PI Disable Mode
S1-02 Voltage Reduction Rate
S3-13
S1-03 Voltage Restoration Level Secondary PI Low Feedback Detection Level
S1-04 Voltage Restoration Complete Level
S3-14
S1-05 Voltage Restoration Sensitivity Time Constant Secondary PI Low Feedback Detection Time
S1-06 Voltage Restoration Time Constant at Impact
S2-01 Sequence Timer 1 Start Time S3-15
Secondary PI High Feedback Level
S2-02 Sequence Timer 1 Stop Time
S2-03 Sequence Timer 1 Day Selection S3-16
Secondary PI High Feedback Detection Time
S2-04 Sequence Timer 1 Selection
S2-05 Sequence Timer 1 Reference Source S3-17
Secondary PI Feedback Detection Selection
S2-06 Sequence Timer 2 Start Time
S2-07 Sequence Timer 2 Stop Time S4-01
BP Auto Transfer on Fault Enable
S2-08 Sequence Timer 2 Day Selection
S2-09 Sequence Timer 2 Selection S4-02
S2-10 Sequence Timer 2 Reference Source BP Energy Save Bypass Trigger Level
S2-11 Sequence Timer 3 Start Time S4-03
S2-12 Sequence Timer 3 Stop Time BP Energy Save Bypass Timer
S2-13 Sequence Timer 3 Day Selection
S4-04
S2-14 Sequence Timer 3 Selection BP Energy Save Bypass Speed Increase
S2-15 Sequence Timer 3 Reference Source
S5-01 HAND Frequency Reference Selection
S2-16 Sequence Timer 4 Start Time
S5-02 HAND/AUTO During Run Selection
S2-17 Sequence Timer 4 Stop Time
S5-03
S2-18 Sequence Timer 4 Day Selection HAND Mode PI Selection
S2-19 Sequence Timer 4 Selection
S5-04 HAND Mode Behavior Selection
S2-20 Sequence Timer 4 Reference Source
S5-05
S3-01 HAND Frequency Reference 1
Secondary PI Enable Selection
S5-07 HAND Key Function Selection (HOA Keypad)
S3-02
Secondary PI User Display S6-01 Emergency Override Speed
S6-02 Emergency Override Reference Selection
S3-03
Secondary PI Display Digits S6-03 ov2 Detect Time
Main Contactor and Cooling Fan Power Supply
S3-04 S6-04 Failure
Secondary PI Unit Selection
S7-01 oH1 Detection Selection for Cooling Fan Failure
Quick Reference Sheet
E
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 381
E.3 User Setting Table
User User
No. Name No. Name
Setting Setting
T1-05 Motor Base Frequency T2-06 PM Motor Rated Current
T1-06 Number of Motor Poles T2-07 PM Motor Base Frequency
T1-07 Motor Base Speed T2-08 Number of PM Motor Poles
T1-11 Motor Iron Loss T2-10 PM Motor Stator Resistance
T2-01 PM Motor Auto-Tuning Mode Selection T2-11 PM Motor d-Axis Inductance
T2-02 PM Motor Code Selection T2-12 PM Motor q-Axis Inductance
T2-03 PM Motor Type T2-13 Induced Voltage Constant Unit Selection
T2-04 PM Motor Rated Power T2-14 PM Motor Induced Voltage Constant
T2-05 PM Motor Rated Voltage T2-15 Pull-In Current Level for PM Motor Tuning
382 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Index
+ Auto Restart Fault Output Operation Selection........................ 179
+V..............................................................................91 Auto Restart Operation Selection........................................ 312
Auto-Tuning .................................................... 142, 143, 146
Numerics Auto-Tuning Codes........................................................ 229
24 V Power Supply ........................................................ 246 Auto-Tuning Errors........................................................ 204
2-Wire Initialization ....................................................... 156 Auto-Tuning Fault Codes................................................. 144
3-Wire Initialization ....................................................... 156 Auto-Tuning Fault Detection............................................. 229
5th Most Recent Fault..................................................... 331 Auto-Tuning Fault Solutions ............................................. 229
Auto-Tuning for Induction Motors ...................................... 142
A
Auto-Tuning for Permanent Magnet Motors........................... 143
A/D Conversion Error..................................................... 206
Auto-Tuning Input Data ............................................ 142, 143
A1 ..............................................................................91
Auto-Tuning Interruption Codes......................................... 144
A1-01 ........................................................................ 152
Auto-Tuning Mode Selection ................................ 146, 191, 327
A1-03 ........................................................................ 152
A1-04 ........................................................................ 236 B
A1-05 ........................................................................ 236 b2-02......................................................................... 240
A2 ..............................................................................91 b2-04......................................................................... 240
A2-01 ........................................................................ 152 Backing Up Parameter Values ........................................... 152
A2-32 ........................................................................ 152 BACnet Configuration .................................................... 338
A2-33 ........................................................................ 152 BACnet Objects Supported............................................... 348
AC ........................................................................ 91, 92 BACnet Serial Communication .......................................... 342
Accel/Decel Time.................................................... 200, 272 BACnet Setup Parameters ................................................ 342
Acceleration Error ......................................................... 230 BACnet Specifications .................................................... 339
Acceleration Time ......................................................... 132 Baseblock ................................................................... 218
Acceleration Time Pull-In Current ...................................... 317 Base Frequency ............................................................ 134
Access Level Selection.............................................. 152, 155 Base Voltage ............................................................... 134
Adjusted Slip Calculation Error ......................................... 229 Basic Auto-Tuning Preparations......................................... 143
Alarms and Errors ......................................................... 201 Basic Start-up and Motor Tuning........................................ 120
Allowable Frequency Fluctuation ......... 266, 267, 268, 269, 270, 271 bAT .......................................................................... 205
Allowable Voltage Fluctuation ............ 266, 267, 268, 269, 270, 271 bb............................................................................. 218
ALM LED Light ........................................................... 107 Bi-Directional Speed Search Selection ................................. 160
Altitude........................................................................42 Binary Input Objects ...................................................... 350
AM.............................................................................92 Binary Output Objects .................................................... 351
Ambient Temperature .......................................................42 Binary Value Objects...................................................... 351
Ambient Temperature and Installation Method Derating ............ 278 BP Auto Transfer on Fault Enable ...................................... 325
Ambient Temperature Setting................................ 182, 277, 314 BP Energy Save Bypass Speed Increase................................ 325
Analog Filter Time Constant ............................................. 200 BP Energy Save Bypass Timer .......................................... 325
Analog Input Objects...................................................... 349 BP Program Error.......................................................... 228
Analog Output Objects.................................................... 349 Braking Torque ............................................................ 272
Analog Value Objects ..................................................... 349 bUS .................................................................... 205, 218
Application Presets ........................................................ 124
Application Selection ..................................................... 124
C
Attachment for External Heatsink ................................. 246, 255 C2-01 and C2-02........................................................... 200
AUTO Key ................................................................. 107 C4-01 ........................................................................ 198
AUTO LED and HAND LED Indications ............................. 109 C4-02 ........................................................................ 198
AUTO Light ................................................................ 107 C6-02 ...................................................... 104, 198, 239, 240
Automatic Reduction Selection for Stall Prevention during Run ... 311 C6-05 ........................................................................ 240
Cable Length Between Drive and Motor .................................87
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 383
Index
384 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Index
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 385
Index
FbH ......................................................................... 208, 220 HAND Key Function Selection (HOA Keypad) ........................... 325
FbL ......................................................................... 208, 220 HAND Light..................................................................... 107
FE ...................................................................................91 HAND Mode Behavior Selection ............................................ 325
Ferrule Dimensions...............................................................94 HAND Mode PI Selection..................................................... 325
Ferrule Terminal Types and Sizes ..............................................94 HCA .............................................................................. 220
Ferrule-Type Wire Terminals ...................................................94 Heatsink .................................................30, 31, 32, 33, 34, 35, 36
Fine-Tuning Open Loop Vector Control for PM Motors.................. 199 Heatsink Cooling Fan Off-Delay Time ...................................... 182
Fine-Tuning V/f Control ....................................................... 198 Heatsink Cooling Fan Operation Delay Time .............................. 314
FM ..................................................................................92 Heatsink Cooling Fan Operation Selection............................ 182, 314
Fn1 ................................................................................ 208 Heatsink Overheat ........................................................ 211, 221
Forward/Reverse Run Command Input Error............................... 219 Heatsink Temperature.......................................................... 333
Frequency Accuracy (Temperature Fluctuation) ........................... 272 High Current Alarm Selection .......................................... 185, 314
Frequency Control Range...................................................... 272 High-Slip Braking Current Limit ............................................. 316
Frequency Reduction Rate during Overheat Pre-Alarm............. 183, 314 High-Slip Braking Deceleration Frequency Width......................... 316
Frequency Reference ........................................................... 329 High-Slip Braking Dwell Time at Stop ...................................... 316
Frequency Reference and Frequency Related Monitor Custom Units 1 318 High-slip Braking oL........................................................... 213
Frequency Reference and Frequency Related Monitor Custom Units 1 to 3 High-Slip Braking Overload Time ........................................... 316
..................................................................................... 187 High-Slip Suppression Current Level........................................ 316
Frequency Reference and Frequency Related Monitor Custom Units 2 318 HOA Keypad .............................................................34, 35, 30
Frequency Reference and Frequency Related Monitor Custom Units 3 319 HOA keypad.....................................................30, 31, 32, 33, 36
Frequency Reference at Previous Fault ...................................... 331 HOA Keypad Battery Voltage Low .......................................... 205
Frequency Reference at Reference Loss............................... 138, 312 HOA Keypad Connection Fault .............................................. 213
Frequency Reference Display Units.......................................... 318 HOA Keypad Dimensions .......................................................47
Frequency Reference from MEMOBUS/Modbus Comm. ................ 334 HOA Keypad Display Selection ........................................ 186, 318
Frequency Reference Inputs.....................................................91 HOA Keypad Installation Methods and Required Tools ....................47
Frequency Reference Loss Detection Selection ...................... 138, 312 HOA Keypad Menu and Screen Structure .................................. 111
Frequency Reference Lower Limit ........................................... 133 HOA Keypad Remote Installation..............................................47
Frequency Reference Monitor Content During PI ......................... 166 HOA Keypad Remote Usage....................................................46
Frequency Reference Selection 1............................................. 236 Humidity ...........................................................................42
Frequency Reference Selection for AUTO Mode .......................... 127 Hunting Prevention Gain ...................................................... 198
Frequency Reference Selection for AUTO mode .......................... 282 Hunting Prevention Gain Setting ............................................. 316
Frequency Reference Setting / Decimal Display ........................... 318 Hunting Prevention Gain while in Reverse ................................. 316
Frequency Reference Setting and User-Set Display ....................... 318 Hunting Prevention Selection ................................................. 316
Frequency Reference Setting Method Selection...................... 141, 319 Hunting Prevention Time Constant .......................................... 316
Frequency Reference Source Selection ...................................... 334 Hybrid IC Failure ............................................................... 207
Frequency Reference Upper Limit ........................................... 133
Frequency Setting Resolution ................................................. 272
I
Frequency Setting Signal ...................................................... 272 I/O Connections...................................................................92
Front Cover .............................................30, 31, 32, 33, 34, 35, 36 IEC/EN 61800-3 Filters........................................................ 367
Front Cover Screw........................................................... 34, 35 iFEr ............................................................................... 231
Fuse Selection .........................................................81, 362, 369 IG ...................................................................................92
IGBT Maintenance Time (50%) .............................................. 221
G IGBT Maintenance Time (90%) ............................................. 223
General Safety Information......................................................14 Induced Voltage Constant Unit Selection ................................... 149
GF................................................................................. 209 Initialize Parameters...................................................... 152, 141
Ground Fault .................................................................... 209 Initial Operation................................................................. 119
Ground Terminal..................................................................37 Input Current ...................................... 266, 267, 268, 269, 270, 271
Ground Wiring ....................................................................87 Input Fuses.............................................................81, 362, 369
Ground Wiring for Multiple Drives ............................................87 Input Phase Detection Level .................................................. 314
Input Phase Loss ................................................................ 214
H
Input Phase Loss Detection Level ............................................ 181
H1 Multi-Function Digital Input Selections................................. 300
Input Phase Loss Protection Selection ................................. 181, 313
H3-01 ............................................................................. 101
Input Terminal Status .......................................................... 329
H3-09 ............................................................................. 101
Input Terminal Status at Previous Fault ..................................... 331
H3-13 ....................................................................... 200, 240
Input Voltage Setting........................................................... 134
H3 Multi-Function Analog Input Settings................................... 306
Inrush Prevention Circuit Fault ............................................... 216
HAND/AUTO During Run Selection........................................ 325
Inrush Prevention Relay Maintenance Setting .............................. 320
HAND Frequency Reference 1 ............................................... 325
Installation Area ..................................................................42
HAND Frequency Reference Selection...................................... 325
Installation Environment.........................................................42
HAND Key ...................................................................... 107
Installation Method Selection ........................................... 184, 314
386 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Index
Installation Orientation...........................................................43 M
Installation Orientation and Spacing ...........................................43 M1 ..................................................................................92
Installation Spacing...............................................................43 M2 ..................................................................................92
Installing a GFCI................................................................ 252 M3 ..................................................................................92
Installing a Magnetic Contactor ................................................18 M4 ..................................................................................92
Installing a Molded Case Circuit Breaker (MCCB)..........................18 M5 ..................................................................................92
Installing a Motor Thermal Overload (oL) Relay on the Drive Output . 263 M6 ..................................................................................92
Installing Peripheral Devices.................................................. 252 MA..................................................................................92
Integral Limit Setting........................................................... 161 Main Circuit Connection Diagram ........................................ 65, 90
Integral Time Setting (I) ....................................................... 161 Main Circuit Terminal ...........................................................37
Interlock Circuit Example ..................................................... 103 Main Circuit Terminal and Motor Wiring.....................................86
Interlock Open .................................................................. 221 Main Circuit Terminal Block Configuration ..................................68
inTLK ............................................................................ 221 Main Circuit Terminal Functions...............................................81
IP00/Open-Type Enclosure......................................................29 Main Circuit Terminal Wiring ..................................................71
IP20/NEMA Type 1 Enclosure .................................................29 Main Circuit Wiring ..............................................................81
J Main Contactor and Cooling Fan Power Supply Failure .................. 326
Jog Frequency Reference ...................................................... 169 Main Contactor and Cooling Fan Power Supply Failure Selection ...... 314
Jumper S1 Settings ............................................................. 100 Maintenance Monitors ......................................................... 192
Jumper switch S1 .................................................................37 Master Speed Reference Lower Limit ....................................... 170
Jumper switch S5 .................................................................37 Maximum Applicable Motor Capacity ........ 266, 267, 268, 269, 270, 271
Jump Frequency................................................................. 200 Maximum Output Frequency.............. 134, 266, 267, 268, 269, 270, 271
Jump Frequency Width ........................................................ 171 Maximum Output Voltage....................... 266, 267, 268, 269, 270, 271
Maximum Voltage.............................................................. 134
K MB ..................................................................................92
KEB Acceleration Time ....................................................... 310 MC ..................................................................................92
KEB Deceleration Time ....................................................... 310 MEMOBUS/Modbus Comm. Test Mode Complete ....................... 223
KEB Start Output Frequency Reduction..................................... 310 MEMOBUS/Modbus Communication Error.......................... 205, 218
Keys and Displays on the HOA Keypad..................................... 107 MEMOBUS/Modbus Communications Reference......................... 334
kWh............................................................................... 333 MEMOBUS/Modbus Error Code ............................................ 330
kWh, Lower 4 Digits ........................................................... 333 MEMOBUS/Modbus Switch Settings ....................................... 101
kWh, Upper 5 Digits ........................................................... 333 MEMOBUS/Modbus Termination ........................................... 101
kWh Monitor Initialization .................................................... 190 Menu Structure for HOA Keypad ............................................ 111
kWh Monitor Initial Value Selection ........................................ 320 Message ID (INV) .............................................................. 330
Message ID (OPR).............................................................. 330
L
Middle Output Frequency ..................................................... 134
L3-01 through L3-06 ........................................................... 200
Middle Output Frequency 2 ................................................... 134
L3-02 ............................................................................. 241
Middle Output Frequency Voltage ........................................... 134
L3-04 ............................................................................. 239
Middle Output Frequency Voltage 2 ......................................... 134
L3-11 ............................................................................. 200
Mid Output Voltage A ......................................................... 198
L8-12 ............................................................................. 277
Minimum Output Frequency .................................................. 134
L8-35 ............................................................................. 277
Minimum Output Frequency Voltage........................................ 134
L8-38 ............................................................................. 241
Minimum Output Voltage ..................................................... 198
Language Selection............................................................. 155
Minimum Power Supply Capacity ............. 266, 267, 268, 269, 270, 271
LCD Display .................................................................... 108
Minimum Wait Time for Sending Messages................................ 347
LED Check ...................................................................... 333
Minor Alarms ................................................................... 202
LF ................................................................................. 209
Minor Fault ...................................................................... 229
LF2 ............................................................................... 209
Minor Fault and Alarm Displays ............................................. 203
Line-to-Line Resistance Error................................................. 230
Minor Faults ..................................................................... 202
Load Current .................................................................... 317
Minor Faults and Alarms ................................................ 201, 202
Load Inertia...................................................................... 317
Model, Voltage Class, Capacity Mismatch.................................. 232
Load Inertia Ratio............................................................... 311
Model Number and Nameplate Check .........................................27
Loss of Reference Function ................................................... 138
Modes ............................................................................ 112
Low Voltage Directive ......................................................... 362
Momentary Overcurrent Protection .......................................... 272
Low Voltage Wiring for Control Circuit Terminals ....................... 370
Momentary Power Loss Minimum Baseblock Time....................... 310
LT-1 .............................................................................. 221
Momentary Power Loss Operation Selection ......................... 137, 310
LT-2 .............................................................................. 221
Momentary Power Loss Ride-Thru .......................................... 273
LT-3 .............................................................................. 221
Momentary Power Loss Ride-Thru Time ............................. 138, 310
LT-4 .............................................................................. 221
Momentary Power Loss Voltage Recovery Ramp Time .................. 310
Monitor Output....................................................................92
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 387
Index
Monitor Parameters............................................................. 329 Noise From the Drive or Motor Cables When the Drive is Powered On 239
Most Recent Fault .............................................................. 331 No-Load Current Alarm ....................................................... 229
Motor Acceleration Time for Inertia Calculations ......................... 311 No-Load Current Error......................................................... 230
Motor Base Frequency ....................................... 145, 147, 191, 327 No-Load Operation ............................................................. 150
Motor Base Speed .................................................. 147, 192, 327 No-Load Operation Test Run ................................................. 150
Motor Data Error................................................................ 229 Notes on Stationary Auto-Tuning ............................................ 144
Motor d-Axis Current at Previous Fault ..................................... 331 nSE ............................................................................... 210
Motor d-Axis Inductance ...................................................... 136 Number of Auto Restart Attempts...................................... 139, 312
Motor Direction at Power Up when Using Operator................. 188, 319 Number of Motor Poles ...................................... 136, 147, 191, 327
Motor Does Not Rotate ........................................................ 236 Number of PM Motor Poles ................................................... 148
Motor Excitation Current (ld) ................................................. 335 Number of Run Commands ................................................... 333
Motor Hunting and Oscillation Control Parameters ....................... 200 Number of Run Commands Counter Initialization................... 190, 320
Motor Induction Voltage Constant 1 ......................................... 136 Number of Speed Search Restarts ............................................ 160
Motor Induction Voltage Constant 2 ......................................... 136
O
Motor Iron Loss ..................................................... 147, 192, 327
Motor is Too Hot ............................................................... 237 o2-03.............................................................................. 152
Motor Overheat ................................................................. 222 oC ................................................................................. 210
Motor Overheat Alarm (PTC Input).......................................... 211 oFA00 ............................................................................ 210
Motor Overheat Alarm Operation Selection ................................ 309 oFA01 ............................................................................ 211
Motor Overheat Fault (PTC Input) ........................................... 212 oFA05, oFA06 .................................................................. 211
Motor Overheat Fault Operation Selection.................................. 309 oFA10 ............................................................................ 211
Motor Overload ................................................................. 212 oFA11 ............................................................................ 211
Motor Overload Estimate (oL1) .............................................. 333 oFA12 to oFA17 ................................................................ 211
Motor Overload Protection Selection .................................. 309, 371 oFA30 to oFA43 ................................................................ 211
Motor Overload Protection Time ....................................... 309, 371 OFF button Input ............................................................... 230
Motor Performance Fine-Tuning ............................................. 198 OFF Key ......................................................................... 107
Motor Poles...................................................................... 145 OFF Key Function Selection .................................................. 319
Motor Pull Out or Step Out Detection ....................................... 215 Offset Frequency................................................................ 335
Motor q-Axis Current at Previous Fault ..................................... 331 oH ........................................................................... 211, 221
Motor q-Axis Inductance ...................................................... 136 oH1 ............................................................................... 211
Motor Rated Current ............................. 135, 145, 147, 191, 327, 371 oH2 ............................................................................... 222
Motor Rated Power ........................................... 135, 146, 191, 327 oH3 ......................................................................... 211, 222
Motor Rated Voltage ......................................... 145, 146, 191, 327 oH4 ............................................................................... 212
Motor Rotates After the Drive Output is Shut Off ......................... 240 oL1................................................................................ 212
Motor Rotates Faster Than the Frequency Reference...................... 239 oL1 Current Level .............................................................. 309
Motor Rotates in One Direction Only........................................ 237 oL2.......................................................................... 213, 241
Motor Secondary Current (Iq) ................................................ 335 oL2 Characteristics Selection at Low Speeds......................... 183, 314
Motor Stalls During Acceleration or With Large Loads .................. 238 oL3.......................................................................... 213, 222
Motor Stator Resistance........................................................ 136 oL7................................................................................ 213
Motor Temperature Input Filter Time........................................ 309 oPE ............................................................................... 225
Motor Underload................................................................ 216 oPE01 ............................................................................ 225
Motor Underload Protection Level at Minimum Frequency ........ 180, 313 oPE02 ............................................................................ 225
Motor Underload Protection Selection................................. 179, 313 oPE03 ............................................................................ 225
Motor Wiring......................................................................86 oPE05 ............................................................................ 226
Mounting Hole ..................................................32, 33, 34, 35, 36 oPE07 ............................................................................ 226
Mounting hole................................................................ 30, 31 oPE08 ............................................................................ 226
Multi-Function Analog Input Selection Error............................... 226 oPE09 ............................................................................ 227
Multi-Function Analog Input Terminal Settings ........................... 175 oPE10 ............................................................................ 227
Multi-Function Digital Inputs ...................................................91 oPE11 ............................................................................ 227
Multi-Function Digital Output ..................................................92 oPE16 ............................................................................ 227
Multi-Function Input Selection Error ........................................ 225 oPE27 ............................................................................ 228
Multi-Step Speed Selection.................................................... 128 oPE28 ............................................................................ 228
oPE Fault Parameter............................................................ 330
E2-01 ............................................................................ 371 Open Loop Vector Control for PM Motors ...................................26
L1-01 ............................................................................ 371 Open Loop Vector Control Mode Tuning Parameters ..................... 199
N Operating with the Load Connected.......................................... 151
Operation Errors .......................................................... 201, 203
n1-02.............................................................................. 198
Operation Selection when HOA Keypad is Disconnected .......... 188, 319
ndAT.............................................................................. 232
Operation Status Monitors............................................... 192, 193
Network Termination .......................................................... 340
Operation with Permanent Magnet Motors.................................. 122
388 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Index
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 389
Index
PM Motor Rated Power........................................................ 148 Run Command/Frequency Reference Source Selection Error............ 226
PM Motor Rated Voltage ...................................................... 148 Run Command at Power Up................................................... 157
PM Motor Stator Resistance .................................................. 148 Run Command Method Selection ...................................... 179, 344
PM Motor Type ................................................................. 148 Run Command Selection ...................................................... 236
Powering Up the Drive......................................................... 123 Run Command Selection 1 .................................................... 129
Power Ratings (Three-Phase 200 V Class).......... 266, 267, 268, 269, 270 RUN Command Selection for AUTO mode ................................ 282
Power Ratings (Three-Phase 400 V Class).................................. 271 Run Command Source Selection ............................................. 334
Predefined V/f Patterns ........................................................ 172
S
Preface..............................................................................12
Preparing the Ends of Shielded Cables ........................................98 S- ....................................................................................92
Present Value Access........................................................... 348 S: Special Parameters .......................................................... 321
Preset Reference Timing Diagram ........................................... 170 S/L2.................................................................................81
Previous Fault ................................................................... 330 S+ ...................................................................................92
Programming Errors............................................................ 225 S1 ...................................................................................91
Programming Mode ...................................................... 112, 115 S1: Dynamic Noise Control Function........................................ 321
Proportional Gain Setting (P) ................................................. 161 S2 ...................................................................................91
Protective Cover ..................................................................79 S2: Sequence Timers ........................................................... 321
Protective Covers, Reattaching .................................................71 S3 ...................................................................................91
Protective Covers, Removing ...................................................70 S4 ...................................................................................91
Pull-In Current .................................................................. 317 S5 ...................................................................................91
Pull-In Current Compensation Time Constant.............................. 317 S6 ...................................................................................91
Pull-In Current during Accel/Decel for PM................................. 215 S7 ...................................................................................91
Pull-In Current Level for PM Motor Tuning................................ 149 SAFE ............................................................................. 223
Pump (Secondary) Application ............................................... 126 Safety Hazard Definitions .......................................................14
Pump with PI Control Application .......................................... 126 Safety Information................................................................14
SC ...................................................................................91
R Screw ................................................................. 30, 32, 33, 36
R-....................................................................................92 S-Curve Characteristics ........................................................ 200
R/L1 ................................................................................81 SE ................................................................................. 223
R+ ...................................................................................92 Secondary PI Disable Mode................................................... 324
Ramp to stop .................................................................... 129 Secondary PI Display Digits .................................................. 323
Rated Current Setting Alarm .................................................. 229 Secondary PI Enable Selection ............................................... 323
Rated Output Capacity ........................... 266, 267, 268, 269, 270, 271 Secondary PI Feedback Detection Selection ................................ 324
Rated Output Current............................. 266, 267, 268, 269, 270, 271 Secondary PI High Feedback Detection Time .............................. 324
Rated Slip Error ................................................................. 230 Secondary PI High Feedback Level .......................................... 324
Rated Voltage, Rated Frequency ............... 266, 267, 268, 269, 270, 271 Secondary PI Integral Limit Setting.......................................... 324
rdEr ............................................................................... 232 Secondary PI Integral Time Setting .......................................... 324
READ ............................................................................ 189 Secondary PI Low Feedback Detection Level .............................. 324
rEAd .............................................................................. 232 Secondary PI Low Feedback Detection Time .............................. 324
Reading BACnet Drive Parameters .......................................... 353 Secondary PI Output Level Selection ........................................ 324
Reading Parameter Settings ................................................... 232 Secondary PI Output Lower Limit ........................................... 324
Real Time Clock Setting................................................. 114, 190 Secondary PI Output Upper Limit............................................ 324
Reattaching the Front Cover ....................................................77 Secondary PI Proportional Gain Setting ..................................... 324
Reattaching the HOA Keypad ..................................................72 Secondary PI Setpoint Value.................................................. 324
Reattaching the Protective Cover...............................................80 Secondary PI Unit Selection .................................................. 323
Reattaching the Terminal Cover ................................................71 Secondary PI User Display .............................................. 323, 325
Removing the Front Cover ......................................................73 Second Line Monitor Selection ......................................... 186, 318
Removing the HOA Keypad ....................................................72 Selecting the Type of Auto-Tuning .......................................... 144
Removing the Protective Cover.................................................79 Selection of Parameter Write during Uv..................................... 319
Removing the Terminal Cover..................................................70 Self-Diagnostics................................................................. 355
RESET Key...................................................................... 107 Sequence Timer 1 Day Selection ............................................. 321
Resistance Tuning Error ....................................................... 229 Sequence Timer 1 Reference Source......................................... 321
Response Messages from Drive to Master .................................. 347 Sequence Timer 1 Selection................................................... 321
Return Fan with PI Control Application..................................... 125 Sequence Timer 1 Start Time ................................................. 321
Reverse Operation Selection .................................................. 157 Sequence Timer 1 Stop Time ................................................. 321
Reverse Operation Selection 2 by PI Output................................ 168 Sequence Timer 2 Day Selection ............................................. 322
Rotational Auto-Tuning for V/f Control..................................... 142 Sequence Timer 2 Reference Source......................................... 322
RS-485 Interface ................................................................ 341 Sequence Timer 2 Selection................................................... 322
RTS Control Selection ................................................... 178, 343 Sequence Timer 2 Start Time ................................................. 322
Rubber Bushing ...................................................................30 Sequence Timer 2 Stop Time ................................................. 322
390 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
Index
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 391
Index
392 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
This Page Intentionally Blank
YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual 393
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
MANUAL NO. TOEP C710616 45B
Published in U.S.A. May 2011 11-3 1
Revision
Date of Publication Section Revised Content
Number
Updated documentation for software versions PRG: 1016 and PRG: 1017
All
Addition: Model 4A0052ooB
October 2013 4 Chapter 2 Addition: Instructions on installation using the eye bolts
Addition: NEMA Type 1 and NEMA Type 12 External Heatsink Mounting
Chapter 6 data
All Revision: Reviewed and corrected entire documentation
Addition: Parameter settings according to software version PRG: 1015
November 2012 3 Chapter 4 H5-08: Settings 1 (Metasys N2) and 2 (APOGEE FLN P1)
Addition: Parameter settings according to software version PRG: 1015
Appendix B H5-08: Settings 1 (Metasys N2) and 2 (APOGEE FLN P1)
Removed references to model 4A0515 throughout book
Updated documentation for software versions PRG: 1013 and 1014
–
September 2012 2 Updated technical specifications for 4A0361 and 4A0414 models throughout
book
Chapter 4 Addition: Technical data for Real Time Clock function
Chapter 1 Addition: Component names
Chapter 2 Addition: Panel cut-out dimensions
Addition: Parameter settings according to software version PRG: 1012
Chapter 4 A1-03: Settings 3410 (HVAC Initialization) and 3420 (OEM Bypass
Initialization)
1 Addition: Alarm codes according to software version PRG: 1012
May 2011 Chapter 5 Interlock Open (inTLK)
Customer Safety (SAFE)
Addition: Parameter settings according to software version PRG: 1012
A1-03: Settings 3410 (HVAC Initialization) and 3420 (OEM Bypass
Appendix B Initialization)
H1-oo: Settings b1 (Customer Safeties) and b2 (BAS Interlock)
H2–oo: Setting b2 (BAS Interlock)
March 2011 – – First Edition. This manual supports drive software version PRG: 1011
394 YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual
YASKAWA AC Drive Z1000
AC Drive for HVAC Fan and Pump
User Manual
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2011-2013 YASKAWA ELECTRIC CORPORATION. All rights reserved.