2.3. Effect of TQM Principles On Performance of Indian SMEs The Case of Automotive Supply Chain
2.3. Effect of TQM Principles On Performance of Indian SMEs The Case of Automotive Supply Chain
www.emeraldinsight.com/0263-5577.htm
IMDS
115,6
Manufacturing strategy in SMEs
and its performance implications
Olli-Pekka Hilmola
1004 Department of Industrial Management,
Lappeenranta University of Technology, Kouvola, Finland
Received 20 December 2014 Harri Lorentz
Revised 15 March 2015 Turku School of Economics, University of Turku, Turku, Finland
20 April 2015
Accepted 23 April 2015 Per Hilletofth
School of Engineering, Jönköping University, Jönköping, Sweden, and
Jarmo Malmsten
Turku School of Economics, University of Turku, Turku, Finland
Abstract
Purpose – West European manufacturing has been going through challenging times after the global
financial crisis of 2008-2009. Some countries (e.g. Sweden and Germany) have recovered from the crisis,
while in others problems and job loss still persist. One of these problem countries is Finland. The
purpose of this paper is to examine manufacturing strategy priorities and their performance
implications in this country.
Design/methodology/approach – During the spring of 2014, a web-based survey was conducted,
targeting Finnish manufacturing companies. In this study we focus on small- and medium-sized
(SMEs) companies and link survey responses to financial performance data, which is available in
audited annual reports.
Findings – Research results indicate that SME manufacturers in Finland put less emphasis in new
product development, broadness of product line and after sales service, while showing high priority in
delivery speed and punctuality. As the manufacturing strategy dimensions are connected to audited
financial data, regression analyses reveal that superior quality is at central place for achieving higher
revenues and profits. After sales service has a positive impact on revenues and new product development
ability is connected to higher profits. Managing quality to meet specifications (minimum quality level),
leads only into higher employment. Some evidence is shown in support of flexibility in terms of product
changes having negative impact on revenue, while volume flexibility is connected to lower profits.
Research limitations/implications – This research is limited to a single country, and is cross-
sectional in nature. The primary data were combined with profit and loss statements in order to reduce
common method bias.
Practical implications – It is evident that SMEs may adapt their manufacturing strategy, with
emphasis on superior quality together with properly managed after sales service and new product
development activity. However, it is worrying that head count in manufacturing SMEs is not connected
to same factors, as are revenue and profit. It is suggested that flexibility in labour contracts and other
regulatory support measures are needed to support flexible manufacturing.
Originality/value – Advanced economies and their remaining manufacturing companies have been
receiving minor levels of interest in research. This is especially the case with SMEs, where this research
tries to fill important research gap.
Keywords Strategy, Financial performance, Finland, Manufacturing, Survey
Paper type Research paper
Manufacturing strategy
1008
Competitive Decision
priorities categories
Manufacturing
capabilities
Manufacturing
Figure 1. Performance
Manufacturing
strategy, capabilities
and performance Sources: Based on Frohlich and Dixon (2001),
Leong et al. (1990), Gröβler and Grübner (2006)
As can be seen in Table I, each dimension includes one or more defined capabilities.
The quality dimension includes the capabilities to offer consistent quality
(conformance) and to provide high performance products (performance). The flexibility
dimensions includes the capabilities to make rapid design changes and/or introduce
new products quickly (design flexibility), to respond to swings in demand (volume
flexibility) and to deliver a broad product line. The delivery dimension includes the
capabilities to deliver products quickly (delivery speed), and to deliver on time (delivery
dependability). The service dimension includes the capabilities to provide after sales
service (after sales service), to distribute the product broadly (broad distribution) and to
advertise and promote the product (advertising). The price dimension includes the
capability to compete on price (low price).
The targeted competitive capabilities differ to certain extent depending on used
business model. European manufacturing firms should recognize that competition
through solely a value or cost advantage, in many situations, is unsuitable Manufacturing
(Al-Mudimigh et al., 2004; Hilletofth, 2011; Walters, 2008). They should instead pursue strategy in
a competitive advantage based on both value and cost, and focus on coordinating the
value creation and the value delivery processes. This will generate opportunities to
SMEs
avoid price competition from low-cost countries, maintain profit margins and, at the
same time, keep production in high-cost Europe (Hilletofth, 2011). Still, it is costly to
implement and these costs must be deducted from somewhere else. Thus, SMEs could 1009
have financial difficulties implementing it completely and need to find the right
components and competitive capabilities to focus on (Hilletofth et al., 2012). The current
research reported in the literature is mostly based on large manufacturing and service
firms (e.g. Hilletofth, 2011; Walters and Rainbird, 2004; Williams et al., 2002), however,
research also exists with regard to SMEs (e.g. Hilletofth et al., 2012; Wynn and
Olubanjo, 2012). It can be argued that SMEs are following the larger companies and their
management system implementations. For example, Wynn and Olubanjo (2012) reported
implementation of ERP system at packaging company and it shared characteristics with
the large ERP implementation wave taken place in the early 2000 in larger companies.
Similarly, Hilletofth et al. (2012) reported transformation of furniture wholesaler to sustain
in extremely difficult north European market, where it changed its production as China
based, redesigned its products to favour demand postponement and mass customization
as well as outsourced many distribution operations. This was the typical transformation
story in larger company a decade earlier.
3. Research methodology
Operationalization and measurement
To operationalize the manufacturing strategy construct, we draw on selected extant
research on the topic, namely on the work of Miller and Roth (1994). Table II shows
evolution of their items, and the reliance of the current study on the revised set of items
as suggested by Zhao et al. (2006), in which the original design flexibility of Miller and
1 Low price X X X X
2 Design flexibility X X – –
2a Ability to make rapid changes to – – X X
products/services
2b Ability to introduce new products/ – – X X
services
3 Broad product line X X X X
4 Volume flexibility X X X X
5 Conformance quality X X X X
6 Performance quality X X X Xa
7 Delivery speed X X X Xb
8 Delivery dependability X X X Xc
9 After sales service X X X X
10 Broad distribution X – – – Table II.
11 Advertising X – – – Comparison of
Notes: aExact back-translation “superior quality”; bexact back-translation “short delivery time”; manufacturing
c
exact back-translation “correct timing of deliveries” strategy
Source: cf. Zhao et al. (2006) operationalizations
IMDS Roth (1994) is broken down into two separate items, and the marketing related broad
115,6 distribution and advertising are deleted.
In our study, each of the dimensions, and the corresponding item variables, are
measured in a 1-7 Likert scale. To the general question: “Please assess the current
significance of the following factors to the company”, the response options ranged from
“No significance” to “Critical significance”, and an eighth response option was provided
1010 as the “No response” alternative, eliminating the possibility of forced assessments.
Data collection
The empirical data for this study was gathered by using a survey method by the means
of an www-based questionnaire in March to April 2014, the design of which was
considered earlier (the question set-up, as it appeared in the questionnaire, is presented
in Appendix). The population for this study comprised of SMEs and large companies
in Finland from 24 industry groups in manufacturing (SIC codes 10-33). Essentially,
non-manufacturing and micro-sized companies were excluded from the scope of this
research. According to the data of Statistics Finland (2014c), there were 2,541 SMEs
and large firms in the manufacturing sector in Finland in 2013 (population).
Contact information of companies was obtained from a commercial database
(i.e. a database containing information over 450,000 companies operating in Finland).
The chosen database was the preeminent possibility to get contact information
comprehensively about the whole population. The eventual distribution list created by
the means of the database for the questionnaire included 3,751 personal e-mail
addresses of CEOs, production and purchasing managers in 1,945 different companies
(i.e. covering 77 per cent of the population).
An internet-based survey was determined to be an appropriate and cost-effective
method in order to achieve the objectives of this study. A web-based questionnaire was
initially tested with a small group of practitioners. An invitation to participate in the
questionnaire was sent to all the email addresses in the list followed a week later by
a first reminder message. On the whole, reminder messages were provided to
participants, who did not respond, four times. For the eventual data set, if more than
one response were received from the same company, the most complete response was
chosen. In total, 244 valid questionnaires were collected, with a response rate of 12.6 per
cent. However, due to our focus on SME manufacturing strategies, we limit our analysis
only to the SMEs in the sample. The number of SMEs among the respondents was 191
enterprises. Table III presents the main characteristics of the sample companies.
The sample firms represent all manufacturing industries in Finland. Comparing
respondent frequencies as per industry with the population of manufacturing firms, we
observe our sample to be slightly biased towards the machine building (21 per cent of
sample) and electronic appliance manufacturing (13 per cent of sample), whereas metal
products manufacturing (18 per cent of sample) is underrepresented. In addition to
2-5 35 10-25 27
Table III. 5-10 20 26-50 36
Frequency 10-20 22 51-100 20
distributions of the 20-50 23 101-250 17
respondents (SMEs) Total 100 Total 100
those previously mentioned, the well represented industries in our sample are food and Manufacturing
drink processing (9 per cent of sample), and timber and wood products manufacturing strategy in
(7 per cent of sample). Considering the Finnish industrial landscape, the sample appears
therefore to represent it adequately. All SME respondents of the survey and their
SMEs
distribution within Finnish industrial classification system is shown in Table IV.
Assessing nonresponse bias is an essential part of the survey process. Non-response
bias refers to the bias that exists in the data as respondents are different from non- 1011
respondents with regards to important characteristics, and therefore generalization is
problematic. In this study the representativeness of the sample is based on comparison
between respondents and non-respondents on characteristics known a priori, which is a
technique to detect the existence of nonresponse bias (Wagner and Kemmerling, 2010).
Prominent differences between respondent and non-respondents, in terms of known
economic information, were not found. In the present study, the non-response bias was
approached via t-tests comparing key ratios (collected from the database prior to the
survey, e.g. turnover, operational profit, profit margin), between respondents and non-
respondents. Statistical significance was based on two-sided tests evaluated at the 0.05
level of significance. The results suggest that respondents tend to be at the larger end
of the SME size scale, both in terms of personnel and turnover.
In addition to comparison between respondents and non-respondents, we used
extrapolation to examine non-response bias (Armstrong and Overton, 1977; Wagner
and Kemmerling, 2010). Extrapolation is one of the most widely used techniques, and it
is based on the assumption that late respondents are similar to non-respondents and
if there is no difference between early and late respondents, generalization is possible.
By using this method, we conclude that there are no differences between early and late
respondents. Overall, however, we conclude that our sample is slightly biased (contains
25 Metal products 39 20
28 Other machines and equipment 38 20
10 Food 17 9
16 Timber and wood products 15 8
26 Computers and electronic/optical products 13 7
22 Rubber and plastic products 11 6
27 Electrical equipment 11 6
23 Other non-metallic mineral products 8 4
31 Furniture 8 4
29 Motorized vehicles and trailers 6 3
32 Other 6 3
20 Chemicals and chemical products 5 3
18 Printing 3 2
30 Other vehicles 3 2
15 Leather and leather products 2 1 Table IV.
17 Paper and paper products 2 1 Respondents (SME
13 Textiles 1 1 manufacturers) of
14 Clothing and apparel 1 1 the manufacturing
21 Pharmaceuticals 1 1 strategy survey and
24 Metal refining 1 1 their respective
Total 191 100 industrial
Note: n ¼ 191 classification
IMDS more of the larger SMEs, as well as SMEs from technology-intensive manufacturing
115,6 industries), and that interpretation and comparison of results with other research
results should take this into account.
In addition to the collection of a primary data set by the means of a survey, we
collected corresponding financial data from commercial secondary sources, including
full income statements and balance sheets of Finnish firms. The contact list acquired
1012 from the database contained additional firm specific data, such as the official
identification codes of the firms. As each respondent was given an individual response
link to the survey, we were able to control response as per each firm, and finally
establish a connection between the responses in the primary data set (survey-based)
and the firms’ financial data for year 2013.
In terms of data analysis, regressions analyses were completed with a backward
elimination procedure, starting with all possible independent variables (see Appendix).
Alternative dependent variables include revenue, profit and loss and employment.
Revenue and employment are typically followed performance measures in European
Commission (2015) based company classification system and to evaluate company
growth. This classification is commonly agreed and used throughout this continent,
including Finland. In turn within accounting and management discourse, revenue
growth and profits achieved are followed closely as performance objective at company
level (Mabin and Balderstone, 2003; Gupta, 2012; Haslam et al., 2013). If an independent
variable was detected to be statistically significant in the initial model, or very close to
the limit of 0.05 level p-value, then it was included in the consecutive regression model.
The objective was to specify as small as possible models. In addition, intercept was
tested, in order to determine whether or not it would be significant. In all models, fixed
intercept was not taken to be a part of the final regression model and all accepted and
statistically significant models were forced to start from zero.
4. Empirical findings
Key findings from the manufacturing survey
Manufacturing strategy prioritizations or importance among Finnish SMEs was
consistently high in some dimensions, whereas in others, differences could be detected.
The importance of some items was unexpectedly low. As shown in Figure 2, volume
flexibility, conformance quality and delivery punctuality are all prioritized to have
high importance, with both average as well as median values close to each other.
In other words, respondents feel that these particular dimensions are important,
and furthermore, the distribution is not heavily skewed. Similarly, to these three
dimensions, low price, ability to make product changes, performance quality and
delivery time are indicated to have high importance for the respondents. However,
the response is not consistent, as the averages appear to be so considerably below the
median values. This suggests that some companies value these much less.
What is interesting to note in the responses is the overall low importance of after
sales service activity as well as the low prioritization of broad product line and ability
to introduce new products. These appear strikingly low in comparison to the other
dimensions, although these have been argued to be among the key competitiveness
attributes according to the literature as well as the leading management practice. New
products and product lines may surely be suggested to improve sales and profitability,
and after sales services business is often the most profitable in many companies.
However, it could be so that SMEs are not able to significantly influence these
dimensions of manufacturing strategy. Perhaps larger companies do this, as their
7
Average Manufacturing
Median strategy in
6 SMEs
5
1013
Figure 2.
Manufacturing
1 strategy dimensions
among SME
e
ng ke
h uc e
bi e
al e
al e
al y
lin ct
rv les
tu er
tim
ic
ug od uc
xi m
qu anc
qu anc
u
ha ma
es
N ts
ity
ity
ity
e
se sa
Pr
od
fle olu
nc liv
ro pr d
lit
ic
th w tro
rm
rm
ry
respondents
pu De
PD
pr
w
r
V
tc o
te
ive
uc t
Lo
fo
rfo
Af
y
ne to i
on
oa
el
t
described with
Pe
od ili
D
pr Ab
Br
y
ilit
Note: Scale from one (no importance) to seven (critical significance) values (n ¼ 191)
customers operate on these dimensions, and what is left for SMEs is to fulfil the role of
prompt, short lead time and high quality supplier. In addition, the lack of capital for
enabling investment into these dimensions could be another reason for low prioritization.
All the manufacturing strategy dimensions were analysed with ANOVA single-
factor analysis, showing that the dimensions do not form a single factor, suggesting
that the responses differ across the ten dimensions. Also the manufacturing strategy
dimensions ranked lower (i.e. ability to introduce new products, broad product line and
after sales) differ between each other, so companies are not responding similarly in
terms of these three items (in other words, companies value these factors differently).
However, in terms of the three most highly ranked dimensions among the respondents
(i.e. volume flexibility, conformance quality and delivery punctuality), ANOVA
analysis shows these to be similarly prioritized to each other. This suggests that
companies that rank volume flexibility high, will do so also regarding conformance
quality and delivery punctuality.
Coefficients SE
Revenue (dependent)
n ¼ 184 MANSTR_PRODCHANGE −129.4* 57.6 R2 0.587
MANSTR_SUPERIORQUAL 208.6*** 54.3 Adjusted R2 0.577
MANSTR_SERVICE 139.9** 47.7 SE 928.8
Profit and loss (dependent)
n ¼ 184 MANSTR_NPD 13.6* 6.0 R2 0.165
MANSTR_VOLFLEX −23.0** 6.7 Adjusted R2 0.150
MANSTR_SUPERIORQUAL 18.2** 6.6 SE 106.4
–
+ +
– +
+ +
Volume flexibility
6. Conclusions
Manufacturing industry in advanced economies is in many cases undergoing
significant transformation, and in the case of Finland, the economy is in the middle of
continuous economic hardship. In the operating environment there also exists some
hindering factors and additional costs as manufacturers are asked to pay for additional
compensation for employees (sick leave, maternity leave, vacations and part of the
healthcare) and society (in the form of various payments and taxes). However, these
could be justified to belong to the social responsibility and external costs of any for-
profit organization.
Based on our results, low prioritization is often given to after sales activity, broad
product line and ability to introduce new products. Two of these three attributes are
included in the regression models, after sales service seems to increase revenues and
the ability to introduce new products improves profits. It is also interesting to note that
our study emphasized the importance of quality: specification quality improves
employment, whereas performance quality (superior product and/or service) improves
both revenue and profit. Manufacturers should give further attention to achieving
superior quality formation, as it appeared that the mean value was considerably below
the median value. In other words, some manufacturers perceive superior quality to
bring very small benefits for them, or superior quality is otherwise out of reach. In terms
of the former, our study shows that this is not the case and among manufacturing SMEs,
superior quality drives two important financial indicators.
IMDS There is perhaps a consensus on regarding SMEs having in earlier crises beat the
115,6 difficult situation with bold investments in either tangible or intangible assets (or both).
However, we find little evidence in our sample of this sort of success. As for revenue the
low growth mode may persist for years, the priority will be given for survival and for
developing long-term competence through balanced prioritization of developing new
products, providing after sales service and offering superior quality. This has been
1018 reported to serve as a success recipe for German manufacturers, suggesting that other
advanced country companies should follow this strategy.
As further research, we suggest replicating our research design in other advanced
European countries. Some of these suffer from poorly performing manufacturing
activity, such as France and Italy. Successful countries such as Germany and Sweden
could also be targeted. Consequent enhanced understanding about other countries and
their manufacturers would facilitate the increase of competitiveness of European
manufacturing in the global market.
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Corresponding author
Dr Olli-Pekka Hilmola can be contacted at: [email protected]
Appendix
manufacturing
related question
1021
strategy construct
in terms of the
SMEs
Finnish)
Questionnaire set-up
(translated from
Table AI.
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Manufacturing
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