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INTERNATIONAL ISO
STANDARD 3862

Third edition
2009-05-01

Rubber hoses and hose assemblies —

Rubber-covered spiral-wire-reinforced
hydraulic types for oil-based or water-
based fluids — Specification
Tuyaux et flexibles en caoutchouc — Types hydrauliques avec
armature hélicoïdale de fils métalliques pour fluides à base d'huile ou à
base d'eau — Spécifications

Reference number
ISO 3862:2009(E)

© ISO 2009
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ISO 3862:2009(E)

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ISO 3862:2009(E)

Contents Page

Foreword............................................................................................................................................................ iv
1 Scope ..................................................................................................................................................... 1
2 Normative references ........................................................................................................................... 1
3 Terms and definitions........................................................................................................................... 2
4 Classification......................................................................................................................................... 2
5 Materials and construction .................................................................................................................. 2
6 Dimensions............................................................................................................................................ 2
7 Performance requirements .................................................................................................................. 5
8 Marking ................................................................................................................................................ 10
Annex A (normative) Type and routine testing of production hoses ......................................................... 11
Annex B (informative) Production acceptance testing................................................................................. 12
Annex C (informative) Recommendations for lengths of supplied hoses and tolerances on
lengths of hose assemblies............................................................................................................... 13

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ISO 3862:2009(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 3862 was prepared by Technical Committee ISO/TC 45, Rubber and rubber products, Subcommittee
SC 1, Hoses (rubber and plastics).

This third edition of ISO 3862 cancels and replaces ISO 3862-1:2001 and ISO 3862-2:2005, which have been
technically revised and combined in a single document. The main changes are as follows:

⎯ pressures are now given in megapascals as the preferred unit;

⎯ the requirement for an abrasion test has been deleted;

⎯ ISO 4397 has been replaced by ISO 1307.

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INTERNATIONAL STANDARD ISO 3862:2009(E)

Rubber hoses and hose assemblies — Rubber-covered spiral-

wire-reinforced hydraulic types for oil-based or water-based
fluids — Specification

1 Scope
This International Standard specifies requirements for five types of spiral-wire-reinforced hydraulic hose and
hose assembly of nominal size from 6,3 to 51. They are suitable for use with water-based hydraulic fluids HFC,
HFAE, HFAS and HFB as defined in ISO 6743-4 at temperatures ranging from −40 °C to +60 °C and oil-based
hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743-4 at temperatures ranging from −40 °C to
+100 °C for types 4SP and 4SH and −40 °C to +120 °C for types R12, R13 and R15.

NOTE 1 This temperature rating is related to the water-based hydraulic fluids defined in ISO 6743-4.

This International Standard does not include requirements for end fittings. It is limited to requirements for
hoses and hose assemblies.

NOTE 2 It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of
the hose with the fluid to be used.

2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

ISO 1307, Rubber and plastics hoses — Hose sizes, minimum and maximum inside diameters, and
tolerances on cut-to-length hoses

ISO 1402, Rubber and plastics hoses and hose assemblies — Hydrostatic testing

ISO 1817, Rubber, vulcanized — Determination of the effect of liquids

ISO 4671, Rubber and plastics hoses and hose assemblies — Methods of measurement of the dimensions of
hoses and the lengths of hose assemblies

ISO 4672:1997, Rubber and plastics hoses — Sub-ambient temperature flexibility tests1)

ISO 6605, Hydraulic fluid power — Hoses and hose assemblies — Test methods

ISO 6743-4, Lubricants, industrial oils and related products (class L) — Classification — Part 4: Family H
(Hydraulic systems)

ISO 6803, Rubber or plastics hoses and hose assemblies — Hydraulic-pressure impulse test without flexing

1) Under revision as ISO 10619-2.

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ISO 3862:2009(E)

ISO 7326:2006, Rubber and plastics hoses — Assessment of ozone resistance under static conditions

ISO 8033:2006, Rubber and plastics hoses — Determination of adhesion between components

ISO 8330, Rubber and plastics hoses and hose assemblies — Vocabulary

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 8330 apply.

4 Classification
Five types of hose are specified, distinguished by their construction, working pressure and oil resistance:

⎯ Type 4SP: medium-pressure hoses with four plies of steel wire spiral.

⎯ Type 4SH: high-pressure hoses with four plies of steel wire spiral.

⎯ Type R12: heavy-duty high-temperature hoses with a medium-pressure rating having four plies of steel
wire spiral.

⎯ Type R13: heavy-duty high-temperature hoses with a high-pressure rating having a multiple-steel-wire
spiral.

⎯ Type R15: heavy-duty high-temperature hoses with an extra-high-pressure rating having a multiple-steel-
wire spiral.

5 Materials and construction

5.1 Hoses

Hoses shall consist of a rubber lining resistant to oil- or water-based hydraulic fluids, spiral plies of steel wire
wrapped in alternating directions, and an oil- and weather-resistant rubber cover. Each spiral wire ply shall be
separated by an insulating layer.

5.2 Hose assemblies

Hose assemblies shall be manufactured using hoses conforming to the requirements of this International
Standard.

Hose assemblies shall be manufactured only with those hose fittings whose correct functioning has been
verified in accordance with Subclauses 7.2, 7.4, 7.5 and 7.6 of this International Standard. The manufacturer's
instructions shall be followed for the preparation and fabrication of hose assemblies.

6 Dimensions

6.1 Hose diameters and hose concentricity

When measured in accordance with ISO 4671, the inside diameter of hoses shall conform to the values given
in Table 1.

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ISO 3862:2009(E)

When measured in accordance with ISO 4671, the diameter over reinforcement and outside diameter of
hoses shall conform to the values given in Table 2.

When measured in accordance with ISO 4671, the concentricity of hoses shall conform to the values given in
Table 3.

Table 1 — Inside diameters of hoses

Inside diameter

Nominal mm
size Type 4SP Type 4SH Type R12 Type R13 Type R15
min. max. min. max. min. max. min. max. min. max.

6,3 6,2 7,0 — — — — — — — —

10 9,3 10,1 — — 9,3 10,1 — — 9,3 10,1
12,5 12,3 13,5 — — 12,3 13,5 — — 12,3 13,5
16 15,5 16,7 — — 15,5 16,7 — — — —
19 18,6 19,8 18,6 19,8 18,6 19,8 18,6 19,8 18,6 19,8
25 25,0 26,4 25,0 26,4 25,0 26,4 25,0 26,4 25,0 26,4
31,5 31,4 33,0 31,4 33,0 31,4 33,0 31,4 33,0 31,4 33,0
38 37,7 39,3 37,7 39,3 37,7 39,3 37,7 39,3 37,7 39,3
51 50,4 52,0 50,4 52,0 50,4 52,0 50,4 52,0 — —

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ISO 3862:2009(E)

Table 2 — Diameter over reinforcement and outside diameter

Type 4SP Type 4SH Type R12 Type R13 Type R15
Outside Outside Outside Outside Outside
Diameter over Diameter over Diameter over Diameter over Diameter over
Nominal diameter of diameter of diameter of diameter of diameter of
reinforcement reinforcement reinforcement reinforcement reinforcement
sizea hose hose hose hose hose
mm mm mm mm mm mm mm mm mm mm

min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max.
6,3 14,1 15,3 17,1 18,7 — — — — — — — — — — — — — — — —
10 16,9 18,1 20,6 22,2 — — — — 16,6 17,8 19,5 21,0 — — — — — 20,3 — 23,3
12,5 19,4 21,0 23,8 25,4 — — — — 19,9 21,5 23,0 24,6 — — — — — 24,0 — 26,8
16 23,0 24,6 27,4 29,0 — — — — 23,8 25,4 26,6 28,2 — — — — — — — —
19 27,4 29,0 31,4 33,0 27,6 29,2 31,4 33,0 26,9 28,7 29,9 31,7 28,2 29,8 31,0 33,2 — 32,9 — 36,1
25 34,5 36,1 38,5 40,9 34,4 36,0 37,5 39,9 34,1 36,0 36,8 39,4 34,9 36,4 37,6 39,8 — 38,9 — 42,9
31,5 45,0 47,0 49,2 52,4 40,9 42,9 43,9 47,1 42,7 45,1 45,4 48,6 45,6 48,0 48,3 51,3 — 48,4 — 51,5
38 51,4 53,4 55,6 58,8 47,8 49,8 51,9 55,1 49,2 51,6 51,9 55,0 53,1 55,5 55,8 58,8 — 56,3 — 59,6
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51 64,3 66,3 68,2 71,4 62,2 64,2 66,5 69,7 62,5 64,8 65,1 68,3 66,9 69,3 69,5 72,7 — — — —
a The nominal sizes correspond to those given in ISO 1307.

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