Manual PDF
Manual PDF
Flash 2000
Elemental Analyzer
Operating Manual
Published by Thermo Fisher Scientific, 19 Mercers Row, Cambridge, CB5 8Bz, United Kingdom
Tel: +44 (0) 1223 347400; Fax: +44 (0) 1223 347403
Trademarks
Flash 2000 and Eager Xperience are trademarks of Thermo Fisher Scientific Inc.,and its subsidiaries. Other
brand and product names may be trademarks or registered trademarks of their respective companies.
Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the
product operation. This document is copyright protected and any reproduction of the whole or any part of this
document is strictly prohibited, except with the written authorization of Thermo Fisher Scientific Inc.
The contents of this document are subject to change without notice. All technical information in this
document is for reference purposes only. System configurations and specifications in this document supersede
all previous information received by the purchaser.
Thermo Fisher Scientific Inc. makes no representations that this document is complete, accurate or error-
free and assumes no responsibility and will not be liable for any errors, omissions, damage or loss that might
result from any use of this document, even if the information in the document is followed properly.
This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This
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Sale shall govern all conflicting information between the two documents.
Release history:
Contents
Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Safety Alerts and Special Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Types of Alerts and Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Special Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Instrument Markings and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Using the Flash 2000 Document Set . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Pneumatic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Thermo Fisher Scientific is the manufacturer of the instrument described in this manual and,
as such, is responsible for the instrument safety, reliability and performance only if:
• installation
• re-calibration
• changes and repairs
Thermo Fisher Scientific is not liable for any damages derived from the non-compliance with
the aforementioned recommendations.
19 Mercers Row
Cambridge
CB5 8BZ
United Kingdom
Preface
This Operating Manual contains descriptions of the features and components of the Flash
2000 Elemental Analyzer, inside, you will find all of the information necessary for routine
operation of your Elemental Analyzer, including operating sequences, sample injection
techniques, diagrams and descriptions of the major components.
Part 1, “Description,” , describes the structure of the instrument and the pneumatic circuits.
Chapter 2, “Structure of the Instrument,” , describes the structure of the instruments and its
major features.
Part 2, “Preparation,” , provides description of the reactors and adsorption filters required to
run analyses with instructions for their preparation, and also description of gas
chromatographic columns. Moreover it contains instructions to install and remove the system
reactors and filters, to perform sample preparation and weighing, and also how to start up the
instrument before running analyses.
Chapter 5, “Preparation of Reactors and Adsorption Filters,” , provides instructions for the
preparation of the reactors and the adsorption filters, and it also reports the types of analytical
columns currently used.
Chapter 6, “Connecting Reactors and Adsorption Filters,” , contains the instructions to install
reactors and adsorption filters into the elemental analyzer, and it also provides information on
how to remove them.
Chapter 7, “Preparing the Sample,” , describes some techniques for the sample preparation,
also it provides basic instructions to homogenize and weigh the sample.
Chapter 8, “Analytical Methods,” , describes the analytical methods used for all configurations
of the Flash 2000 elemental analyzer.
Part 3, “Analysis,” , contains information and operating sequences to perform the analysis
preparation, execution and interpretation.
Chapter 10, “Guide to Run Analyses,” , contains information and operating sequences to run
sample analyses, and it also describes the comparison methods for a correct evaluation of
results. Practical advise for daily operation is also provided.
Chapter 11, “Applications,” , contains guidelines referring to the applications of the Flash
2000 elemental analyzer.
Chapter 12, “Use of Eager Simplified User Interface,” , provides information about the use of
the “easy” version of the Eager 300 software.
Chapter 13, “Maintenance,” , provides information on the current and periodic maintenance
of the instrument, and it also contains the operating sequences for installation and
maintenance of the MAS 200 R Autosampler and the CM2 Manual Sampler.
Chapter 14, “Troubleshooting,” , provides the information necessary to give you some hints
on instrument problems and how to solve them.
The Abbreviations contains definitions of terms used in this guide. It also includes
abbreviations, acronyms, metric prefixes, and symbols.
The Index contains an alphabetical list of key terms and topics in this guide, including cross
references and the corresponding page numbers.
Compliance
We thoroughly test and evaluate our products to ensure full regulatory compliance with
applicable domestic and international regulations. Your system (hardware and software) is CE
Compliant and meets Electromagnetic Compatibility (EMC) and safety standards.
CAUTION Instrument Damage. Flash 2000 systems operate safely and reliably under
carefully controlled environmental conditions. If the equipment is used in a manner not
specified by the manufacturer, the protections provided by the equipment may be impaired.
If you maintain a system outside the specifications listed in this guide, failures of many
types may occur. The repair of such failures may be excluded from the documents regarding
your standard warranty and service contract coverage.
Safety Symbols
Safety and special notices that may be found on your instrument and in this manual include
the following:
This symbol indicates that an electrical shock hazard will, could, or may occur.
This symbol indicates a hot surface. Make sure the instrument is at room
temperature before touching, or else you will, could, or may incur burn injuries.
This symbol indicates that chemical damage or physical injury will, could, or
may occur.
This symbol indicates that eye damage will, could, or may occur. Eye protection
must be worn.
This symbol indicates the user must wear gloves when performing the
sequence.
DANGER safety alerts an imminent hazard exists that WILL result in death or serious
personal injury.
WARNING safety alerts you to an action or sequence that, if improperly performed, could
result in damage to the instrument or possible physical harm to the user. This symbol may
be followed by icons indicating special precautions that should be taken to avoid injury.
CAUTION safety alerts you to an action or sequence that, if performed improperly, could
damage the instrument.
Special Notices
Tip Helpful information that can make a task easier.
Symbol Description
Direct Current
*
Alternating Current
Symbol Description
Equipotentiality
*
On (Supply)
*
Off (Supply)
* Instruction manual symbol affixed to product. Indicates that the user must
refer to the manual for specific Warning or Caution information to avoid
personal injury or damage to the product.
*
Caution, hot surface
*
Caution, biohazard
* + -
Jack socket
Symbol Description
* Symbol in compliance to the Directive 2002/96/EC on Waste Electrical and
Electronic Equipment (WEEE) placed on the european market after
August, 13, 2005.
The Flash 2000 Document Set (PN 317 120 50) as paper copy is also available Furthermore,
Thermo Fisher Scientific part numbers (PN) for the paper copy manuals are provided for each
book title.
• Site Preparation and Installation Requirements (PN 317 120 51)
This manual describes how to set up a workspace for the instrument and accessories and
how to connect the main unit to the gas supplies and peripheral devices.
• Operating Manual (PN 317 120 52)
This manual provides the descriptions of the hardware and software and detailed
instructions for their use.
• Consumables and Spare Parts Catalog (PN 317 082 50)
This catalog contains a list of consumables and spare parts for the Flash 2000.
Preliminary Information
This chapter provides information on the classification of the equipment, its safety and
configurations. Basic technical features are also described.
Contents
• Classification of the Instrument
• Technical Features
• Safety Information
• Safety Cut Off Device
• Instrument Cleaning
• Instrument Configuration
• Standard Outfit
Technical Features
The following table summarizes the major technical features of the Flash 2000 elemental
analyzer.
Table 1. Technical features of the instrument
Features Description
Instrument configurations Fourteen
Detector Thermal conductivity detector (TCD)
External interface RS 232 serial line
Instrument control Eager Xperience for Windows™
Power supply 230 Vac; 50/60 Hz; 1400 VA
Dimensions (cm) Height 50 (54 with fittings); Width 59, Depth 58
Mass (kg) 65
Safety Information
WARNING The instrument must be used according to the specifications of this guide.
Improper use can adversely affect the instrument protection. If the equipment is connected
to optional instruments, such as computer, balance, etc., the degree of insulation of
peripheral devices should be equivalent or higher (double or reinforced) than that of the
Flash 2000. The analyzer operation requires the use of chemical substances having different
hazard specifications. Before using chemicals, please read the hazard indications and
information reported in the Safety Sheet supplied by the manufacturer referring to the
relevant CAS (Chemical Abstract Service) number.
Use of Gases
The following gases are used with the instrument:
• Helium (He) as carrier gas.
• Oxygen (O2) as gas for sample oxidation.
WARNING Before using gases, carefully read the hazard indications and information
reported in the Safety Sheet supplied by the manufacturer referring to the CAS (Chemical
Abstract Service) number. It is the user’s responsibility to see that all local safety regulations
for the use of gases are obeyed.
Purity of Gases
The Flash 2000 uses Helium and Oxygen with 99.995% minimum purity.
Instrument Cleaning
Instruments Cleaning
WARNING Cleaning must be performed with the instrument off, the furnaces at room
temperature and the power cord disconnected.
1. Externally clean the instrument with a soap and water solution, or with a household
non-abrasive product, carefully avoid seeping of the products used inside the instrument.
2. If you just suspect that a substance used for cleaning or a product submitted to analysis has
infiltrated inside the instrument, immediately shut down the instrument and call an
authorized customer support engineer for proper actions.The service engineer must be
fully informed on the nature of the concerned substance.
Instrument Configuration
The Flash 2000 elemental analyzer is available in fourteen different versions. Analytical
techniques, pneumatic circuits and standard outfits are different for each version.
Standard Outfit
Flash 2000 elemental analyzer is provided with its own standard outfit.
Use the standard outfit checklist accompanying the instrument to verify that all items have
been received.
Description
2
Contents
• The Units Constituting the Instrument
• Analytical Section
• Control Section
• Automation
• Pneumatic Circuit
Analytical Section
It comprises the following major components:
Furnaces
Each furnace consists of a candle surrounded by an electrical resistor. The candle is plunged in
a refractory material housed in a metal compartment.
• Furnace Temperature
The temperature is monitored by a thermocouple appropriately located in the furnace.
• Furnace Cooling
The cooling time varies according to the operating temperature setting.
The Flash 2000 analyzer can be equipped with one or two furnaces according to the
instrument configuration.
• LEFT Furnace
Present in all configurations.
• RIGHT Furnace
Present only when required by the instrument configuration.
Chromatographic Columns
The chromatographic column performs the chromatographic separation of the reaction
products generated during the combustion or pyrolysis process.
The column can be kept at room temperature, or it can be placed in the thermostatic chamber
of the TCD detector according to the instrument configuration.
The CHNS-O and CHN-O instrument versions use two analytical columns placed inside the
thermostatic chamber.
Adsorption Filters
They can be made of glass or Plexiglas according to the analytical configuration. Refer to
Chapter 5, “Preparation of Reactors and Adsorption Filters,” .
Reactors
These are tubes made of quartz or special alloy filled with different materials according to the
analytical configuration. Refer to Chapter 5, “Preparation of Reactors and Adsorption Filters,”
.
Autosampler
It performs the automatic injection into the reactor of samples.
Control Section
The control section consists of two major components:
Pneumatic Compartment
It consists of two pressure reducers, two pressure gauges and of several lines fitted with an
thermoregulator electronic flow controller (EFCt), which ensures the switching between
helium and oxygen, and controls the flow values.
For more details, please refer to Chapter 4, “Pneumatic Circuits,” .
Electronic Compartment
It comprises the electronic boards for the instrument power supply and control.
Automation
The instrument is fully controlled by the computer through Eager Xperience dedicated
software which is also used for data acquisition, data handling and interpretation of the
acquired results. Therefore the instrument is not provided with independent keyboard and
display. On the instrument front there is a synoptic panel where you can monitor the
instrument statuses.
Pneumatic Circuit
Each configuration of the Flash 2000 elemental analyzer has its own dedicated pneumatic
circuit. For details, please refer to Chapter 4, “Pneumatic Circuits,” .
Instrument Description
This chapter gives you a detailed description of the instrument components.
Contents
• Front Panel
• Rear Panel
• Top Panel
• Furnaces Compartment
• Fixing Plates for the Reactors
• Fittings for Gas Connections
• Detector Compartment
• Description of the Detection System
• Electrical Compartment
• Connections Panel
• Transformers Compartment
• Synoptic Panel
• Autosamplers
• Manual Injection Device for Liquids
Front Panel
It comprises:
• Furnaces compartment
Also refer to paragraph “Furnaces Compartment” on page 28.
• Synoptic panel
Also refer to paragraph “Synoptic Panel” on page 38.
• Compartment for the TCD detector thermostatic chamber and for the gas
chromatographic column.
Refer to paragraph “Detector Compartment” on page 30.
Synoptic panel
Rear Panel
It comprises:
• Panel for connections including:
− interface section
− gas inlet section
− electrical section
Also refer to paragraph “Connections Panel” on page 35.
• Cooling fan
• Transformers compartment
Also refer to paragraph “Transformers Compartment” on page 37.
Cooling fan
Connection panel
Top Panel
It comprises:
• Fittings for mounting and securing the furnaces reactors
• Fittings for gas connection.
Autosampler
Gas connections
Furnaces Compartment
The furnaces compartment can be reached from the instrument front and removing (lifting)
the cover. The furnaces are accessible by removing the protecting plate.
Plate protecting
the furnace
compartment
WARNING Do not open the furnaces compartment during operation because very high
temperatures are reached.
The protecting plate can be removed only when the furnaces temperature shown is near
the room temperature.
Fixing plate
Gas pressures must be set and controlled through the pressure regulators and the gauges of the
instrument. Table 5 provides indications on the most currently used units of pressure.
Detector Compartment
It is located on the right front part of the instrument and can be reached by opening the door.
Figure 8 shows the inside of the detector compartment.
Gauges
Adsorption filters
Protecting plate
The detector compartment houses the pressure regulators, the gauges and the thermal
conductivity detector (TCD), located behind the protecting plate and the gas
chromatographic column. Refer to “Access to the Detector” on page 31. The adsorption filters
are housed in this compartment.
Note One or two adsorption filters may be required, according to the instrument
configuration.
1. Open the right side door to have access to the thermostatic chamber,
2. To reach the detector, remove the adsorption filters from the fastening clips.
3. Undo the four fixing screws on the protecting plate.
Fixing screws
Fixing screws
Figure 10 shows the detector compartment, the heating block surrounding the detector, and
the gas chromatographic column.
Note One or two analytical columns may be required, according to the instrument
configuration.
Heating block
TCD detector
Chromatographic
column
The detector essentially consists of a stainless steel block provided with two pairs of filaments
(generally of tungsten/rhenium) having the same electrical resistance. The detector is housed
in a thermally insulated metal block (detector oven) and maintained at constant temperature.
The two pairs of filaments are electrically connected according to a Wheatstone bridge circuit
powered at constant voltage.
The first pair of filaments is fed with pure carrier gas (reference channel), whereas the second
pair is fed with the gas flowing from the reactor (analytical channel).
When the bridge is powered, the filaments heat at a temperature (resistance) that is a function
of the thermal conductivity of the gas feeding the filaments. The reference channel is exposed
only to pure carrier gas, whereas the analytical channel is exposed to the reactor effluents
(carrier gas + sample).
When pure carrier gas flows through both the reference and the analytical channels, a constant
temperature gradient is established between the elements and the detector walls, and the
Wheatstone bridge is balanced, namely there is no output signal. As a component is eluted, a
change in heat transfer occurs, with consequent variation of the filaments temperature. Since
electrical resistance is a function of temperature, the bridge unbalances and the detector
generates a signal proportional to the difference in thermal conductivity between the eluted
component and the carrier gas. The output signal is then sent to the data acquisition board.
Note The filaments are powered at 5 V constant voltage and are electrically protected if
their temperature exceeds 220 °C (Safety Cut Off )
Electrical Compartment
It is located on the right part of the instrument, and it is accessible by removing the right side
cover. Behind the electrical compartment, there is the Connections Panel (for more details,
refer to the relevant paragraph, page 35).
CAUTION Before opening the electrical compartment, cut off power supply to the
instrument and disconnect the power cord.
Actuates the Safety Cut Off device, which puts the instrument in safe
conditions, when an alarm condition occurs.
EV Control Box Receives voltage supply from the TRF 1112 board. It operates the gas
controlling solenoid valves contained in the EFC flow controller.
The following Table 7 reports the function of each component present in the mains voltage
section.
Description
Table 7. Description of the components of the Main voltage section
Component Description
TRF 1112 Transformers Receives the mains power and supplies it to the following devices:
Board
• Cooling fan
• Furnaces transformers
• Heater of the detector thermostatic chamber
Connections Panel
The panel, shown in Figure 12, is subdivided into three sections:
• interface
• power supply
• gas inlets
Interface Section
Interface Section
It comprises:
• 9-pin connector marked RS 232 to dialog with the computer via serial line.
• 25-pin connector marked AUX CONNECTOR for the autosampler for liquids if
required.
• 2-pin connector marked Autosampler for the MAS 200R autosampler for solids.
Transformers Compartment
Located in the right bottom part of the instrument, it is accessible from the rear panel by
removing the relevant cover.
It contains the electrical devices to power the furnaces and control their temperature.
CAUTION Before opening the compartment, switch the instrument off and disconnect
the power cord.
Synoptic Panel
This panel shows the instrument operating conditions, and it is located on the right side of the
instrument front panel.
Each synoptic is provided with a LED, which lights up when the relevant function is active.
Autosamplers
The Flash 2000elemental analyzer can be configured with the following autosamplers:
Note When the analyzer is equipped with two MAS 200R autosamplers, it is possible to
switch from a channel to the other by using a dedicated Switching Box. See “To Install the
MAS 200R Autosampler on the Flash 2000” on page 200.
It consists of:
• Sampling unit
• 8-position (AI 3000) or 105-position (AS 3000) sample tray
Pneumatic Circuits
This chapter describes the pneumatic circuit of each instrument configuration in the pre-run
condition.
Contents
• Introduction
• Pressure Regulators
• EFC-t Module
• Pneumatic Circuit for CHNS-O and CHN-O Configurations
• Pneumatic Circuit for CHN and CHNS Configurations
• Pneumatic Circuit for O, S and NCS Configurations
• Pneumatic Circuit for NC, NC-Soils, NC-Filters and NC-Sediments
Configurations
• Pneumatic Circuit for N, N Lubricant, N/Protein and N-Brew
Configurations
• Pneumatic Circuit for NC-IRMS Configuration
• Pneumatic Circuit for Flash HT Configurations
Introduction
Each of the instrument configurations of the Flash 2000 Elemental Analyzer works with a
different analytical technique, and therefore has a different pneumatic circuit.
All pneumatic circuits have the following common components:
• The EFC Electronic Flow Controller for gases.
• Inlet gases pressure regulators and relevant gauges.
• The TCD Thermal Conductivity Detector.
The filling of reactors and absorbent filters, and the type of analytical columns vary according
to the instrument configuration. For more details refer to Chapter 7, “Preparing the Sample,”
IMPORTANT All the pneumatic circuits described in this chapter are represented in the
PreRun condition.
Pressure Regulators
Pressure regulators, located in the detector compartment and schematically shown in
Figure 15, allow the manual adjustment of the Helium and Oxygen inlet pressure.
O2 He
PI2 PI1
PRV2 PRV1
O2 He
Pressure regulators are common to all analyzers. They consist of the following components.
See Figure 12:
EFC-t Module
The EFC-t module, schematically shown in Figure 16 is common to all analyzers. It consists
of the following components. See Table 13.
EVP2 1
S2 F
(5)
2
S2 S1
F
F
(6)
EV1 2 1 4 He
(7) F
3 1
6,5 cc/min. 6 7 5 O2 2
300 kPa
EV3 1 EV4 1
3 1
EV4 EV3 EVP2 EV2 EVP1
2 2
EV2 2 EV1
(4)
S1
EVP1 1
(1)
2
(2)
O2 He
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F
IN OUT (6)
F O2 PRV2 O2
EV1 2 PI2
CC2 TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC1 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4 VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
F1
2
3 CARRIER (2)
EFC - T
R2 R1
Table 14. Components of the Pneumatic Circuits for CHNS-O and CHN-O
Component Description
EV1-EV2 They constitute the EFC module. Refer to paragraph “EFC-t Module” on
EV3-EV4 page 43.
EVP1-EVP2
S1-S2
AS Autosampler
R1 Quartz reactor for CHNS determination
R2 Quartz reactor for Oxygen determination
F1 Adsorption filter
CC1 Gas chromatographic column for CHNS determination
CC2 Gas chromatographic column for Oxygen determination
TCD TCD thermal conductivity detector
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
Table 15. Components of the Pneumatic Circuits for CHNS and CHN
Component Description
EV1-EV2 They constitute the EFC module. Refer to paragraph “EFC-t Module” on
EV3-EV4 page 43.
EVP1-EVP2
S1-S2
AS Autosampler
R1 Reactor
F1 Adsorption filter
CC1 Gas chromatographic column
TCD TCD thermal conductivity detector
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
Figure 20. Pneumatic Circuit for NC, NC-Soils, NC-Filters and NC-Sediments Configurations
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
F2
2 2
EV2 2
VENT (4)
4 CP S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 EFC - T
CARRIER (2)
R2 R1
Table 17. Components of the Pneumatic Circuit for NC, NC-Soils, NC-Filters, NC-Sediments
Component Description
EV1-EV2 They constitute the EFC module. Refer to paragraph “EFC-t Module” on
EV3-EV4 page 43.
EVP1-EVP2
S1-S2
AS Autosampler
R1 Oxidation reactor
R2 Reduction reactor
F1 Adsorption filter for carbon dioxide
F2 Adsorption filter for water
CC1 Gas chromatographic column
TCD TCD thermal conductivity detector
Figure 21. Pneumatic Circuit for N, N Lubricant N/Protein and N-Brew Configurations
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
F2
2 2
EV2 2
4 VENT (4) CP S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2) EFC - T
R2 R1
Table 18. Components of the Pneumatic Circuit for N, N Lubricant, N/Protein and N-Brew
Component Description
EV1-EV2 They constitute the EFC module. Refer to paragraph “EFC-t Module” on
EV3-EV4 page 43.
EVP1-EVP2
S1-S2
AS Autosampler
R1 Oxidation reactor
R2 Reduction reactor
F1 Adsorption filter for carbon dioxide
F2 Adsorption filter for water
CC Gas chromatographic column
TCD TCD thermal conductivity detector
CP Pressure stabilizing cylinder
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
(OSR) F
IN OUT (6)
F O2 PRV2 O2
EV1 2 PI2
CC TCD
IN OUT (7) F
3 1
6,5 cc/min.
(OCR) 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
AS S1
F2 VENT (4)
4
EVP1 1
1 SAMPLER (1)
2
2
3 CARRIER (2)
EFC - T
R2 R1
OH Configuration
The pneumatic diagram is shown in Figure 23. The OH configuration use the left furnace at
high temperature.
2 3
Out 1
Out 4
Column
TCD
He Input Column
Reference
2 5
Carrier
6 1
7 4
EFC-T
Note For detains about this configuration refer to the Flash HT User Guide
(PN 317 082 71).
NC Configuration
The pneumatic diagram is shown in Figure 24. The NC configuration uses the right furnace.
Out 1
Out 4
Column
TCD
Column
He Input
Reference
2 5
Carrier
6 1
7 4
EFC-T
Note For detains about this configuration refer to the Flash 2000 HT User Guide
(PN 317 082 71).
Preparation
5
Contents
• Introduction
• Filling Materials
• Introduction to the Preparation of Reactors and Filters
• Preparing the Reactors
• Preparing the Adsorption Filters
Introduction
Each instrument configuration requires its own dedicated reactors, adsorption filters and
analytical columns. Except for a few “ready for use” reactors, the reactors and the adsorption
filters must be prepared by the user.
Reactors
The reactors can be quartz tubes or special steel tubes.
• The quartz and special steel tubes have a conical bottom end.
• The special steel reactors have their top end provided with two through-holes.
The filling materials used vary according to the analytical determination required.
Refer to paragraph “Filling Materials” on page 56.
Note The special steel reactors, used for combustion, require the presence of a crucible.
For more details, refer to the operating sequence on page 78.
Adsorption Filters
They can be glass or Plexiglas filters.
The filling materials used vary according to the analytical determination required.
Refer to paragraph “Filling Materials” on page 56.
Note Gas chromatographic columns are “ready for use”, and therefore they do not require
any preparation.
The following Table 22 reports the characteristics of reactors, filters and gas chromatographic
columns required for each analytical determination.
NC-Sediments
Length (cm)
N Lubricant
IRMS (NC)
HT (O/H)
NC-Filters
OD (mm)
N/Protein
HT (NC)
NC-Soils
ID (mm)
S (TCD)
Material
S (FPD)
N-Brew
CHNS
CHN
NCS
NC
O
N
Quarts 45 18 14
Reactors
Special Steel 45 25 23
Glass 11 10 8
Filters
Plexiglas 23 30 22
Steel 100 6 5
200 6 5
300 6 5
Columns
PTFE 15 6 4
50 8 6
80 6 4
100 8 6
200 6 5
Filling Materials
The following table reports the materials used to fill reactors, adsorption filters and gas
chromatographic columns.
Table 23. Material required for filling reactors, filters and chromatographic columns
Characteristics Analytical Determination
Filling Material
NC-Sediments
N Lubricant
IRMS (NC)
HT (O/H)
NC-Filters
N/Protein
HT (NC)
NC-Soils
S (TCD)
S (FPD)
N-Brew
CHNS
CHN
NCS
NC
O
N
Quartz Wool
Electrolytic Copper
Copper Oxide
Reduced Copper
Reactors
Chromium Oxide
Quartz Chips
Metallized Carbon
Oxidation Catalyst
Quartz Wool
Soda Lime
Filters
Silica Gel
CHN Configuration
The following Table 24 reports the characteristics of the components required for CHN
determination, and the type and size of the filling materials to be used for a proper
preparation of the reactor.
CHN-O Configuration
The following Table 25 reports the characteristics of the components required for CHN-O
determination, the type and size of the filling materials to be used for a proper preparation of
reactors and adsorption filter.
CHN Determination
Oxygen Determination
CHNS Configuration
The following Table 26 reports the characteristics of the components required for CHNS
determination, and the type and size of the filling materials to be used for a proper
preparation of the reactor.
CHNS-O Configuration
The following Table 27 reports the characteristics of the components required for CHNS-O
determination, and the type and size of the filling materials to be used for a proper
preparation of reactors and adsorption filter.
CHNS Determination
Oxygen Determination
S (Sulfur) Configuration
The following Table 28 reports the characteristics of the components required for S
determination, and the type and size of filling materials to be used for a proper preparation of
reactor and adsorption filter.
O (Oxygen) Configuration
The following Table 29 reports the characteristics of the components required for O
determination, and the type and size of the filling materials to be used for a proper
preparation of reactor and adsorption filter.
N (Nitrogen) Configuration
The following Table 30 reports the characteristics of the components required for N
determination, and the type and size of the filling materials to be used for a proper
preparation of reactors and adsorption filters.
N Lubricant Configurations
The following Table 31 reports the characteristics of the components required for N
Lubricant determination, and the type and size of the filling materials to be used for a proper
preparation of reactors and adsorption filters.
NC Configuration
The following Table 32 reports the characteristics of the components required for NC
determination, and the type and size of the filling materials to be used for a proper
preparation of reactors and adsorption filter.
NCS Configuration
The following Table 33 reports the characteristics of the components required for NCS
determination, and the type and size of the filling materials to be used for a proper
preparation of reactor and adsorption filter.
Table 34. Components required for NC-Soils, NC-Sediments and NC-Filters Determinations
Reference Component Characteristic Filling materials
R1 Reactor (See note below) Material: Special Steel 1. Quartz Wool
2. Oxidation Catalyst
R2 Reactor Material: Quartz 1. Quartz Wool
3. Copper Reduced
F Adsorption filter Material: Glass 1. Quartz Wool
4. Magnesium Perchlorate (Anhydrone)
CC Gas chromatographic Material: Steel ---
column Length: 2 meters
Diameter: 6 x 5 mm
CR Crucible Material: HPAR ---
Table 36. Components required for NC Determination with the Flash IRMS
Reference Component Characteristic Filling materials
R1 Reactor Material: Quartz 1. Quartz Wool
2. Chromium Oxide
3. Silvered Cobaltous-Cobaltic Oxide
R2 Reactor Material: Quartz 1. Quartz Wool
4. Copper Reduced
F Absorption Filter Material: Plexiglas ---
CC Gas chromatographic Material: Stainless Steel ---
Column Length: 3 meters
Diameter: 6 x 5 mm
Table 37. Components required for NC Determination with the Flash IRMS
Reference Component Characteristic Filling materials
R2 Reactor Material: Quartz 1. Quartz Wool
2. Chromium Oxide
3. Silvered Cobaltous-Cobaltic Oxide
F2 Absorption Filter Material: Plexiglas 1. Quartz Wool
4. Magnesium Perchlorate (Anhydrone)
CC2 Gas chromatographic Material: Stainless Steel ---
Column Length: 3 meters
Diameter: 6 x 5 mm
For a proper preparation of the filling layers, refer to the filling diagram of the concerned
instrument configuration, as described in paragraph “Introduction to the Preparation of
Reactors and Filters” on page 57.
WARNING Before using the filling materials required for this operation, please read the
hazard warnings and information reported in the Safety Data Sheets provided, referring to
the relevant CAS (Chemical Abstract Service) number.
The filling of reactors requires the use of quartz wool. Before handling
quartz wool, we recommend to wear gloves and face protection.
Always use original Thermo Fisher Scientific materials and products. The use of materials
not meeting the technical specifications of our products does not ensure a good operation
of the instrument and may even damage it.
The filling procedure should be carried out on a wide and clean workbench.
Material Required
Quartz reactor
Compression rod
Filling material
Note In the CHNS, NCS and S Configuration, Electrolytic Copper is used. The copper
wires (about 14 cm long) must be inserted in the reactor through the conical part and
pulled inside avoiding their braiding.
Figure 25. Introduction of quartz wool into the reactor conical end
Quartz wool
Conical part
2. Plug with your finger the mouth of the reactor conical end. Gently press the quartz wool
using the rod provided, as shown in Figure 26.
3. Turn the reactor conical end downward and rest it delicately onto the workbench.
4. Pour sequentially the required filling materials into the reactor, as shown in Figure 27,
ensuring that each layer has the indicated size. At each step gently press the quartz wool
using the rod provided.
5. The last step of the sequence consists in introducing a sufficient quantity of quartz wool
to form the last required layer, as shown in Figure 28.
Quartz wool
The following operating procedure provides instructions for filling a steel reactor.
Material required
Special steel reactor
Compression rod
Filling materials
Note To measure the different layers, we recommend the use of the compression rod
marking each time the measure on the reactor.
Figure 29. Introduction of quartz wool into the bottom end of the reactor
2. Plug with your finger the mouth of the reactor bottom end. Gently press the quartz wool
using the rod provided, as shown in Figure 30.
Figure 30. Compression of quartz wool into the special steel reactor
3. Turn the bottom end of the reactor downward and delicately rest it onto the workbench.
Figure 31. Filling of the special steel reactor and compression of materials
4. Pour sequentially the required filling materials into the reactor, ensuring that each layer
has the indicated size.
Note When the oxidation catalyst is used (refer to Table 23 on page 57), it must be
introduced into the reactor homogeneously.
At each step gently press the quartz wool using the rod provided.
5. The last step of the sequence consists in introducing a sufficient quantity of quartz wool
to form the last required layer, as shown in Figure 32.
The following operating procedure provides instructions for the preparation of the crucible
you will use with the special steel reactors required for combustion.
Material required
Quartz wool
Compression rod
Quartz wool
Crucible
2. Gently press the quartz wool using the rod provided, as shown in Figure 34.
For a proper preparation of the layers, refer to the filling diagram of the concerned instrument
configuration, as described in paragraph “Introduction to the Preparation of Reactors and
Filters” on page 57.
According to the analytical configuration required, the following adsorption filters can be
used:
• large filter (Plexiglas)
• small filter (Glass)
WARNING Before using the filling materials required for this operation, please read the
hazard warnings and information reported in the Safety Data Sheets provided, referring to
the relevant CAS (Chemical Abstract Service) number.
The filling of reactors requires the use of quartz wool. Before handling
quartz wool, we recommend to wear gloves and face protection.
Always use original Thermo Fisher Scientific materials and products. The use of materials
not meeting the technical specifications of our products does not ensure a good operation
of the instrument and may even damage it.
The filling procedure should be carried out on a wide and clean workbench.
Material required
Glass or Plexiglas filter according to the instrument configuration
Compression rod
Filling materials
Introduce into either of the tube ends a sufficient amount of quartz wool to form the required
layer as shown in Figure 35.
3. While plugging the tube mouth with your hand, press gently the quartz wool using the
rod provided.
4. Screw the nut complete with its seal onto the threaded mouth, as shown in Figure 36.
Seal Seal
Nut Nut
5. Pour sequentially the required filling materials into the adsorption filter, ensuring that
each layer has the indicated size. At each step gently press the quartz wool using the rod
provided.
CAUTION Soda Lime must be wetted before using. Pour 0.5 ml of water on the Soda
Lime surface on the side that will be connected to the reduction reactor
6. Do the last layer using a sufficient quantity of quartz wool to form the required layer.
7. Complete the procedure by screwing on the second nut complete with its seal, as shown
in Figure 37.
Packing material
Nut
Nut Seal
Nut Nut
Figure 38. Result of the filling of a large adsorption filter and of a small one
Contents
• Installing the Reactors into the Furnaces
• Installing the Adsorption Filters
• Removing the Reactors
• Removing the Adsorption Filters
Refer to paragraph “Introduction to the Preparation of Reactors and Filters” on page 57.
Note The reactors of special steel used for combustion require the use of a crucible.
Preliminary Operations
Before installing the reactors do the following:
1. Check that the furnaces are at room temperature.
2. Open the furnaces compartment by lifting the cover and removing the protecting plate.
Refer to paragraph “Furnaces Compartment” on page 28.
3. Remove the autosampler, if installed, by manually undoing the fixing nut, as shown in
Figure 39.
Autosampler Nut
The following procedure contains the instructions to install the quartz reactors.
.
Note The figures in this operating sequence show the installation of a reactor into the left
furnace.
WARNING The reactors must be installed with the furnaces at room temperature.
Material required
O-ring
CAUTION Do not use mechanical tools to screw or unscrew the fixing nut.
Reactor
Conical end
3. Guide the reactor inside the furnace. The reactor conical end must fit into the coupling
union located on the base of the furnaces compartment, as shown in Figure 41.
Furnace
Reactor
Coupling union
Base
4. Gently press the edge of the reactor until introduction is complete, as shown in Figure 42.
5. Slip on the O-ring with its conical section turned upwards as shown in Figure 43.
O-ring
Note If required by your instrument configuration, install the reactor into the right
furnace following the same instructions reported in this operating sequence.
The autosampler installed on the right channel is used only for CHNS-O and CHN-O
configurations
7. To complete the operation manually screw the fixing nut or the autosampler nut if
installed.
8. Put on again the protecting plate and the cover of the furnaces compartment.
The following procedure contains the instructions to install the special steel reactors into the
left and right furnaces.
.
Note The figures in this operating sequence show the installation of a reactor into the left
furnace.
WARNING The reactors must be installed with the furnaces at room temperature.
Material required
Tool for steel tubes
O-ring
CAUTION Do not use mechanical tools to screw or unscrew the fixing nut.
Figure 44. Introducing the special steel reactor into the furnace
Reactor
2. Introduce the tool, provided in the standard outfit, into the holes located on the top end
of the reactor.
3. Guide the reactor into the furnace. The conical part should slide into the coupling union
located on the base of the furnaces compartment, as shown in Figure 45.
Furnace
Reactor
Coupling union
Base
4. Turn the reactor clockwise and push until completely in place, as shown in Figure 46.
6. By using the tool for special steel reactors, introduce the crucible into the combustion
reactor, which is in the left furnace. See Figure 48.
Crucible
Crucible
Combustion reactor
Tool (housed in the
left furnace)
CAUTION Do not use mechanical tools to screw or unscrew the fixing nut.
8. Install the reduction reactor into the right furnace: in case of steel tubes following the
instructions of previous operating sequence. In case of quartz tubes refer to the operating
sequence “To Install the Quartz Reactors into the Furnaces” on page 84.
9. At the end of the operation, manually screw the fixing nut or the autosampler nut if
installed. See Figure 50.
Note The autosampler installed on the right channel is used only for CHNS-O and
CHN-O configurations.
10. Put on again the protecting plate and the cover of the furnaces compartment.
Preliminary Operations
The following preliminary operations are required to install the adsorption filters.
1. Have access to the detector compartment by opening the right side door of the
instrument. Refer to paragraph “Detector Compartment” on page 30. Figure 51shows the
detector compartment.
The following operating procedure contains the instructions to install the adsorption filters.
Figure 52 shows the result of the installation of two adsorption filters connected in series.
Single Filter
To connect the filter do the following:
1. Connect the filter inlet to the connection coming from the reactor.
2. Connect the filter outlet to the connection coming from the gas chromatographic
column.
3. Secure the filter by means of the appropriate clips.
2. Introduce the filter into the securing clips, as shown in Figure on page 93.
The following operating procedure contains the instructions to remove the quartz reactors
from the left and right furnaces.
.
Note The figures in this operating sequence show the installation of a reactor into the left
furnace.
WARNING The reactors must be installed with the furnaces at room temperature.
1. Remove the O-ring from the top of the reactor as shown in the left image of Figure 55.
2. Using both hands turn the tube counterclockwise and simultaneously pull it upward as
shown in the right image of Figure 55.
Figure 55. O-ring and removal of the reactor from the furnace
The following operating procedure contains the instructions to remove the special steel
reactors from the left and right furnaces.
WARNING The reactors must be installed with the furnaces at room temperature.
Material required
Tool for special steel reactor
Tool for crucible
1. Remove the O-ring from the top of the reactor as shown in Figure 56.
2. Remove the crucible from the combustion reactor (left furnace) using the appropriate tool
as shown in Figure 57.
3. By using the proper tool, remove the reactor turning it counterclockwise and
simultaneously pulling it upwards, as shown in Figure 58.
The following operating procedure contains the instructions to remove the adsorption filter
from the system.
1. Remove the filter from the securing clips.
2. Disconnect the filter inlet and then its outlet from the relevant connections.
Contents
• Introduction
• Homogenizing the Sample
• Sample Weighing Technique
Introduction
Table 40 on page 98 gives you indications to weigh the sample according to your instrument
configuration.
Soils The Nitrogen content in such samples is generally very low (0.1%).
Nitrogen
Carbons
The technique to homogenize carbons is the same as that used for the preparation of soils,
sediments and minerals, but the sample drying requires specific operations:
The samples are dried in an oven for one hour at 105°C, left in the air for the same time to let
them acquire again their natural moisture and then stored in airtight containers. Finally they
are put into driers.
Metals
The sample preparation technique is a function of the metal hardness.
Special machines can be used as drills, mills or lathes.
In case of particularly hard materials, use a diamond file.
You should obtain metal chips as small and light as possible. The homogenizing degree
depends on the particle size.
The quantity of sample for the analysis is a function of the alloy composition.
• For cast irons, prepare samples of 10-20 mg.
• For steels and other metal alloys, weigh 40-50 mg.
Plastics
Polymers are generally available as pellets, or only rarely as powders.
If you don’t want or cannot homogenize the sample, you can cut the pellets into small pieces
and analyze 2-3 mg.
Vegetal
To prepare samples of vegetal products, two types of mills are normally used:
• Blade mills to homogenize cereals, leaves, forage and wood. In these mills, devices with 1
mm mesh sieves are used for N/Protein determination.
• Ball mills to homogenize samples of fruit and vegetables after lyophilization. These mills
use devices for finer granulometry.
The sample amount to be analyzed depends on the type of determination and on the
homogenizing degree.
Liquids
Liquid samples are prepared according to a procedure that depends on the sample volatility.
Liquid samples with limited volatility are weighed in traditional tin containers.
However, to avoid sample losses, we suggest to use two containers for each sample.
If the sample is characterized by high viscosity, it should be properly mixed before being
drawn for injection.
Samples injectable by micro syringes can be introduced manually using the optional manual
injection device, or automatically using the autosampler for liquids.
Note The technique of two containers is suggested to prevent sample losses due to
defective sealing of the container and consequently prevent the autosampler
contamination.
The weighing procedure requires a series of operations according to the sample nature.
Solid Samples
Solid samples are introduced directly into the tin container using a spatula.
According to the sample quantity to be analyzed, refer to the following operating procedures:
• “Weighing Technique for Large Quantities of Solid Samples” on page 101.
• “Weighing Technique for Small Quantities of Solid Samples” on page 104.
Liquid Samples
The weighing procedure changes according to the sample type.
Note Only for N Determination, according to the sample viscosity, it may be necessary to
adsorb the sample on a Chromosorb WAW® (only for N, N-Brew and N/Protein
Configurations) layer previously introduced into the tin container.
The following procedure contains the instructions to weigh large quantities of solid samples.
Materials required
Balance
Tin disks
Spring tweezers
Sealing device and cylindrical tool
Spatula
Brush
Sealing device
Lever
1. By using the tweezers, take a tin disk and rest it on the cavity of the sealing device, as
shown in Figure 60.
2. By sing the cylindrical tool, press the tin disk and make it enter the cavity of the sealing
device, as shown in Figure 60.
3. Press the top of the sealing device downwards to have the container come out of the
cavity.
4. Take out the container using the spring tweezers, as shown in Figure 61.
5. Put the prepared container on a clean surface.
6. Using a spatula, introduce some sample into the tin container until sufficiently filled, then
delicately press the sample using the cylindrical tool, as shown in Figure 62.
7. IClose the container using the lever located on the top surface of the sealing device.
8. Press the top of the sealing device downwards to have the container come out of the
cavity.
9. Remove the container using the spring tweezers, as shown in Figure 63.
Figure 63. Removal of the closed container and cleaning of the contact surface
10. Weigh the container obtained and take note of the value.
We suggest the following weighing procedure to prevent sample losses due to defective sealing.
a. Using the tweezers, take a tin disk and rest it on the cavity of the sealing device, as
shown in Figure 60.
b. Using the cylindrical tool, press the tin disk and make it enter the cavity of the sealing
device, as shown in Figure 60.
c. Press the top of the sealing device downwards to have the container come out of the
cavity.
d. Take out the container using the spring tweezers, as shown in Figure 61.
e. Put the prepared container on a clean surface.
f. Prepare a second container placing another tin disk on the cavity of the sealing device.
g. Using the cylindrical tool, gently press the disk to obtain a half-open container.
h. Place both containers on the balance pan and do the tare.
i. Take the first container and put it into the cavity of the sealing device.
j. Using a spatula, introduce some sample into the tin container until sufficiently filled,
then delicately press the sample using the cylindrical tool, as shown in Figure 62.
k. Close the container using the lever located on the top surface of the sealing device.
l. Press the top of the sealing device downwards to have the container come out of the
cavity.
m. Remove the container using the spring tweezers, as shown in Figure 63, and rest it on
a clean surface.
n. Clean the contact surfaces using the brush.
o. Put the half-open container on the cavity of the sealing device and place thereon the
container containing the sample,
p. Using the cylindrical tool, introduce the containers into the sealing device and then
repeat steps k, l, m and n of this procedure.
q. Weigh the container obtained and take note of the value.
We suggest the following weighing procedure to prevent sample losses due to defective sealing.
The following procedure contains the instructions to weigh small quantities of solid samples.
Materials required
Electronic micro balance
Tin containers for small weighings
Two spring tweezers
Spatula
1. Take two containers for small weighings, put them onto the balance pan and do the tare.
2. Remove one of the containers from the balance pan and put it onto a clean surface. Using
a spatula, introduce into the container the sample quantity required for the analysis.
3. Weigh the container with sample and read the value. If the weight is correct for the
analysis to be run, remove the two containers from the balance pan and rest them on a
clean surface.
4. Close the container containing the sample using two spring tweezers, as shown in
Figure 64, to obtain a pellet.
5. Introduce the pellet into the second container and close the latter in the same way.
6. Put the container obtained onto the balance pan, weigh it and take note of the value.
The following operating procedure contains the instructions to properly weigh liquid samples.
Materials required
Electronic micro balance
Tin container for liquid samples
Spring tweezers
Sealing device (optional)
Spatula
10 or 100 μl syringe according to the instrument configuration
4 2
5
3 6
1
1. Take a tin container for liquid samples and put it onto the micro balance pan. Do the tare.
2. Place the tin container into the appropriate position in the slide of the sealing device, then
inject the sample using a syringe, as shown in Figure 66.
3. Put the slide with the container into the sealing device and tighten the container using the
appropriate lever, as shown in Figure 67.
4. Remove the slide from the sealing device and then the container with the sample from the
slide, as shown in Figure 67.
5. Put the container onto the micro balance pan, weigh it and take note of the weight value.
The following operating procedure contains the instructions to properly weigh liquid samples
previously deposited on adsorbent material.
Materials required
Balance
Tin containers for liquid samples
Two spring tweezers
Spatula
100 μl syringe
Chromosorb WAW® (Only for N, N/Protein and N-Brew Determinations)
1. Introduce one or two spatula tips of Chromosorb WAW® into the tin container.
2. Put the container with the adsorbent material and an empty container onto the balance
pan and do the tare.
3. Remove the containers from the balance pan and rest them onto a clean surface.
4. Using the syringe, introduce the liquid sample depositing it on the layer of adsorbent
material contained in the container, as shown in Figure 68.
1 2 3 4
5. Close the container using two spring tweezers or the sealing device.
6. Introduce the container with the sample into the second container and close the latter in
the same way.
7. Weigh the container and take note of the weight value.
The following operating procedure contains the instructions to properly weigh viscous
samples.
According to its viscosity, a sample can be weighed as described in either of the following
operating sequences:
• “Weighing Technique for Liquid Samples” on page 105.
• “Weighing Technique for Liquid Samples Deposited on Adsorbent Material” on
page 107.
CAUTION When a liquid sample is too viscous to be drawn by means of a syringe, use the
spatula provided in the instrument standard outfit, as shown in Figure 69.
Analytical Methods
This chapter describes the analytical methods used for all configurations of the Flash 2000
elemental analyzer.
Contents
• Introduction
• Analytical Method for CHN Configuration
• Analytical Method for CHN-O Configuration
• Analytical Method for CHNS Configuration
• Analytical Method for CHNS-O Configuration
• Analytical Method for S (Sulfur) Configuration
• Analytical Method for O (Oxygen) Configuration
• Analytical Method for N (Nitrogen) Configuration
• Analytical Method for NC Configuration
• Analytical Method for NCS Configuration
• Analytical Method for NC-Soils, NC-Sediments and NC-Filters Configurations
• Analytical Method for N Lubricant, N/Protein and N-Brew Configurations
• Analytical Method for NC-IRMS Configuration
• Analytical Method for NC-HT Configuration
Introduction
Each configuration of the Flash 2000 elemental analyzer has its own dedicated analytical
method.
The description of the analytical method is illustrated by diagrams referring to the concerned
instrument configuration.
When necessary, also refer to Chapters 1, 4 and 5 for more information concerning the
components of the instrument and their functions. The analytical method used in each
instrument configuration includes different subsequent steps leading to determine the percent
composition of the components of interest through the transformation of the solid or liquid
sample into gas.
Note To develop and perform the analytical cycle, refer to the relevant chapter contained
in Section III.
For correct sample analyses all pneumatic lines must be leak-free. Therefore, a preliminary
leak check is recommended before starting analytical cycles.
IMPORTANT All the pneumatic diagram visualized in the chapter are in the Pre-analysis
stage.
Figure 70. Instrument parts diagram and pneumatic diagram for CHN determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
The proportional valve EVP2, connected to the detector reference channel RF, controls the
Helium flow as far as the solenoid valve EV4. This valve, normally open, allows Helium to
reach point 1 of the autosampler and purge the zone where the sample is housed.
The Oxygen line O2 is connected to the solenoid valve EV1.
This valve controls the Oxygen inlet.
Note Sulfur and halogenated compounds (Chlorine, Bromine, etc.), possibly present in
the sample, do not affect the analysis, since the silvered cobaltous/cobaltic oxide catalyst
holds back both SO2 and halogens.
Then the gas mixture (N2, CO2 and H2O) flows into the chromatographic column CC1,
where separation takes place.
The eluted gases are conveyed to the thermal conductivity detector TCD that generates
electrical signals, which properly processed by the Eager Xperience software provide Nitrogen,
Carbon and Hydrogen percentages.
Figure 71. Instrument parts diagram and pneumatic diagram for CHN-O determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F
IN OUT (6)
F O2 PRV2 O2
EV1 2 PI2
CC2 TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC1 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4 VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
F1
2
3 CARRIER (2)
EFC - T
R2 R1
The proportional valve EVP1, connected to the autosampler AS, controls the Helium flow
through the whole pneumatic circuit as far as the solenoid valve EV3.
This valve, normally open, exhausts Helium to the atmosphere through Vent 4.
The proportional valve EVP2 controls Helium flowing to the circuit comprising R2, F and
CC2 as far as the solenoid valve EV4. This valve, normally open, allows Helium to reach point
1 of the autosampler and purge the area where the sample is housed.
Note When two autosamplers are installed on the elemental analyzer, the point 1 (purge)
must be connected to the autosampler that you intend to use for the analysis.
When a single autosampler is installed, to pass from the CHN configuration to the O
Configuration, or vice-versa, change the position of the autosampler from R1 to R2 or
voice-overs. The Oxygen line O2 is connected to the solenoid valve EV1.This valve controls
the Oxygen inlet.
CHN Determination
During pre-analysis, the solenoid valve EV1 shuts off the Oxygen flow, whereas the solenoid
valve EV2 allows Helium to flow in the circuit. When Start Analysis is pressed, the valve EV1
opens, whereas the valve EV2 switches to allow Oxygen to flow in as far as the combustion
reactor R1 for a preset time.
After a few seconds the sample, weighed in a tin container and stored in the autosampler, is
dropped into the combustion reactor.
Tin, coming in contact with an extremely oxidizing environment, triggers a strong exothermic
reaction. Temperature rises to approximately 1800 °C instantly causing the sample
combustion. At the end of the time set for Oxygen introduction, valves EV1 and EV2 return
to their original position restoring Helium flow.
The combustion products are conveyed across the reactor R1, where oxidation is completed.
Nitrogen oxides possibly formed are reduced to elemental nitrogen, and Oxygen excess is
retained.
Note Sulfur and halogenated compounds (Chlorine, Bromine, etc.), possibly present in
the sample, do not affect the analysis, since the silvered cobaltous/cobaltic oxide catalyst
holds back both SO2 and halogens.
Then the gas mixture (N2, CO2 and H2O) flows into the chromatographic column CC1,
where separation takes place. The eluted gases are conveyed to the thermal conductivity
detector TCD that generates electrical signals, which properly processed by the Eager 300
software provide Nitrogen, Carbon and Hydrogen percentages.
Oxygen Determination
No switching of valves. When Start Analysis is pressed, the sample, weighed in a silver
container and stored in the autosampler, is dropped into the reactor R2 where it undergoes
instant pyrolysis. During pyrolysis, N2, CO and H2 form. The pyrolysis products cross the
adsorption filter F where halogenated compounds (Chlorine, Bromine, etc.) are retained.
The gas mixture flows into the chromatographic column CC2, where carbon monoxide is
separated from other gases.
Then the eluted gases are conveyed to the thermal conductivity detector TCD that generates an
electrical signal, which properly processed by the Eager Xperience software provides Oxygen
percentage.
Figure 72. Instrument parts diagram and pneumatic diagram for CHNS determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
Helium flow as far as the solenoid valve EV4. This valve, normally open, allows Helium to
reach point 1 of the autosampler and purge the zone where the sample is housed.
The Oxygen line O2 is connected to the solenoid valve EV1.
This valve controls the Oxygen inlet.
Figure 73. Instrument parts diagram and pneumatic diagram for CHNS-O determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F
IN OUT (6)
F O2 PRV2 O2
EV1 2 PI2
CC2 TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC1 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4 VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
F1
2
3 CARRIER (2)
EFC - T
R2 R1
through the pneumatic circuit as far as the solenoid valve EV3. This valve, normally open,
exhausts Helium to the atmosphere through Vent 4.
The proportional valve EVP2 controls the Helium flow in the circuit comprising R2, F and
CC2 as far as the solenoid valve EV4. This valve, normally open, allows Helium to reach point
1 of the autosampler and purge the area where the sample is housed.
Note When two autosamplers are installed on the elemental analyzer, the point 1 (purge)
must be connected to the autosampler that you intend to use for the analysis.
When a single autosampler is installed, to pass from the CHNS configuration to the O
Configuration, or vice-versa, change the position of the autosampler from R1 to R2 or
vice-versa. The Oxygen line O2 is connected to the solenoid valve EV1. This valve controls the
Oxygen inlet.
CHNS Determination
During pre-analysis the solenoid valve EV1 shuts off the Oxygen flow, whereas the solenoid
valve EV2 allows Helium to flow in the circuit. When Start Analysis is pressed, the valve EV1
opens, whereas the valve EV2 switches to allow Oxygen to flow in as far as the combustion
reactor R1 for a preset time.
After a few seconds the sample, weighed in a tin container and stored in the autosampler. is
dropped into the combustion reactor.
Tin, coming in contact with an extremely oxidizing environment, triggers a strong exothermic
reaction. Temperature reaches approximately 1800 °C instantly causing the sample
combustion. At the end of the time set for Oxygen introduction, the valves EV1 and EV2
return to their original position restoring the Helium flow.
The combustion products are conveyed across the reactor R1 where oxidation is completed.
Nitrogen oxides and sulfur trioxide possibly formed are reduced to elemental nitrogen and
sulfur dioxide, and Oxygen excess is retained.
Then the gas mixture (N2, CO2, H2O e SO2) flows into the gas chromatographic column
CC1 where separation occurs.
The eluted gases are conveyed to the thermal conductivity detector TCD that generates
electrical signals, which, properly processed by the Eager 300 software, provide the Nitrogen,
Carbon, Hydrogen and Sulfur percentages contained in the sample.
Oxygen Determination
No switching of valves. When Start Analysis is pressed, the sample, weighed in a silver
container and stored in the autosampler, is dropped into the reactor R2 where it undergoes
instant pyrolysis.
During pyrolysis, N2, CO and H2 form. The pyrolysis products cross the adsorption filter F
where halogenated compounds (Chlorine, Bromine, etc.) are retained.
The gas mixture flows into the chromatographic columns CC2 where carbon monoxide is
separated from the other gases.
Then the eluted gases are conveyed to the thermal conductivity detector TCD that generates an
electrical signal, which, properly processed by the Eager Xperience software, provides the
Oxygen percentage.
Figure 74. Instrument parts diagram and pneumatic diagram for S (Sulfur) determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
When Start Analysis is pressed, the valve EV1 opens, whereas the valve EV2 switches to allow
Oxygen to flow in as far as the combustion reactor R1 for a preset time.
After a few seconds, the sample, weighed in a tin container and stored in the autosampler, is
dropped into the combustion reactor.
Tin, coming in contact with an extremely oxidizing environment, triggers a strong exothermic
reaction. Temperature rises to approximately 1800 °C instantly causing the sample
combustion.
At the end of the time set for Oxygen introduction, the valves EV1 and EV2 return to their
original position restoring the Helium flow. The combustion products are conveyed across the
reactor R1 where oxidation is completed. Nitrogen oxides and sulfur trioxide possibly formed
are reduced to elemental nitrogen and sulfur dioxide, and the Oxygen excess is retained.
Then the gas mixture (N2, CO2, H2O and SO2) flows through the adsorption filter F1,
which retains water, then into the chromatographic column CC1 where separation takes place.
The eluted gases are conveyed to the thermal conductivity detector TCD that generates an
electrical signal, which, properly processed by the Eager Xperience software, provides the
Sulfur percentage.
Figure 75. Instrument parts diagram and pneumatic diagram for O (Oxygen) determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
This valve, normally open, allows Helium to reach point 1 of the autosampler and purge the
zone where the sample is housed.
The Oxygen line O2 is connected to the solenoid valve EV1. This valve controls the Oxygen
inlet.
Figure 76. Instrument parts diagram and pneumatic diagram for N (Nitrogen) determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
F2
2 2
EV2 2
VENT (4)
4 CP S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 EFC - T
CARRIER (2)
R2 R1
The proportional valve EVP2, connected to the detector reference channel TCD, controls the
helium flow as far as the solenoid valve EV4.
This valve, normally open, allows Helium to reach point 1 of the autosampler and purge the
zone where the sample is housed. The Oxygen line O2 is connected to the solenoid valve EV1.
This valve controls the Oxygen inlet.
When Start Analysis is pressed, the valve EV1 opens, whereas the valve EV2 switches to allow
Oxygen to flow in as far as the combustion reactor R1 for a preset time. After a few seconds,
the sample, weighed in a tin container and stored in the autosampler, is dropped into the
combustion reactor. tin, coming in contact with an extremely oxidizing environment, triggers
a strong exothermic reaction.
Temperature rises to approximately 1800 °C instantly causing the sample combustion.
At the end of the time set for Oxygen introduction, the valves EV1 and EV2 return to their
original position restoring the Helium flow.
The gas mixture (N2, CO2, H2O and SO2) generated by combustion is conveyed across the
reactor R1 where the oxidation of components is completed. Then, the mixture crosses the
reactor R2 where nitrogen oxides possibly formed are converted into elemental nitrogen, and
the Oxygen excess is retained.
Then the gas mixture passes across the two adsorption filters F1 e F2 connected in series. The
first filter holds back carbon and sulfur dioxides, whereas the second filter retains water.
Nitrogen is then eluted in the chromatographic column CC and conveyed to the thermal
conductivity detector TCD that generates an electrical signal, which, properly processed by the
Eager Xperience software, provides the Nitrogen percentage.
Figure 77. Instrument parts diagram and pneumatic diagram for NC determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
F2
2 2
EV2 2
VENT (4)
4 CP S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 EFC - T
CARRIER (2)
R2 R1
The proportional valve EVP2, connected to the detector reference channel TCD, controls the
Helium flow as far as the solenoid valve EV4.
This valve, normally open, allows Helium to reach point 1 of the autosampler and purge the
zone where the sample is housed. The Oxygen line O2 is connected to the solenoid valve EV1.
This valve controls the Oxygen inlet.
Note Sulfur and halogenated compounds (Chlorine, Bromine, etc.), possibly present in
the sample, do not affect analysis, since the silver-plated cobalt oxide catalyst holds back
both SO2 and halogens.
The gas mixture then crosses the adsorption filter F1 that retains water. Nitrogen and carbon
are eluted in the chromatographic column CC and then conveyed to the thermal conductivity
detector TCD that generates electrical signals, which, properly processed by the Eager
Xperience software, provide the Nitrogen and Carbon percentages.
Figure 78. Instrument parts diagram and pneumatic diagram for NCS determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
4
VENT (4)
S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2)
EFC - T
R1
The Oxygen line O2 is connected to the solenoid valve EV1. This valve controls the Oxygen
inlet.
Figure 79. Instrument parts diagram and pneumatic diagram for NC-Soils, Sediments and Filters determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
F2
2 2
EV2 2
4 VENT (4) CP S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2) EFC - T
R2 R1
The proportional valve EVP2, connected to the detector reference channel TCD, controls the
helium flow as far as the solenoid valve EV4. This valve, normally open, allows Helium to
reach point 1 of the autosampler and purge the zone where the sample is housed. The Oxygen
line O2 is connected to the solenoid valve EV1. This valve controls the Oxygen inlet.
Figure 80. Instrument parts diagram and pneumatic diagram for N-Lubricant, N/Protein and N-Brew determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
F F O2 PRV2
IN OUT (6) O2
EV1 2 PI2
TCD
IN OUT (7) F
3 1
6,5 cc/min.
CC 300 kPa
EV3 1 EV4 1
3 1
F2
2 2
EV2 2
4 VENT (4) CP S1
1 SAMPLER
AS 2 EVP1 1
(1)
2
F1 CARRIER (2) EFC - T
R2 R1
The proportional valve EVP1, connected to the autosampler AS, controls the Helium flow in
the whole pneumatic circuit as far as the solenoid valve EV3. This valve, normally open,
exhausts Helium to the atmosphere through Vent 4. The proportional valve EVP2, connected
to the detector reference channel RF, controls the Helium flow as far as the solenoid valve EV4.
This valve, normally open, allows Helium to reach the point 1 of the autosampler and purge
the zone where the sample is housed. The Oxygen line O2 is connected to the solenoid valve
EV1. This valve controls the Oxygen inlet.
Figure 81. Instrument parts diagram and pneumatic diagram for NC-IRMS determination
S2
EVP2 1
F He PRV1
2 He
PI1
(5)
(OSR) F
IN OUT (6)
F O2 PRV2 O2
EV1 2 PI2
CC TCD
IN OUT (7) F
3 1
6,5 cc/min.
(OCR) 300 kPa
EV3 1 EV4 1
3 1
2 2
EV2 2
AS S1
F2 VENT (4)
4
EVP1 1
1 SAMPLER (1)
2
2
3 CARRIER (2)
EFC - T
R2 R1
The proportional valve EVP2, connected to the detector reference channel TCD, controls the
Helium flow as far as the solenoid valve EV4.
This valve, normally open, allows Helium to reach point 1 of the autosampler and purge the
zone where the sample is housed. The Oxygen line O2 is connected to the solenoid valve EV1.
This valve controls the Oxygen inlet.
Note Sulfur and halogenated compounds (Chlorine, Bromine, etc.), possibly present in
the sample, do not affect analysis, since the silver-plated cobalt oxide catalyst holds back
both SO2 and halogens.
The gas mixture then crosses the adsorption filter F2 that retains water. Nitrogen and carbon
are eluted in the chromatographic column CC and then conveyed to the thermal conductivity
detector TCD (it generates electrical signals which, properly processed by the Eager Xperience
software, provide the Nitrogen and Carbon percentages) to the CFI device.and to the IRMS
detector.
Figure 82. Instrument parts diagram and pneumatic diagram for NC-HT determination
EVP2 1
S2 F Nitrogen and Carbon Configuration
2
To ConFlow III
(5) AS AS
F 2 3
F
(6)
EV1 2
Right Furnace 0 ..1100 ˚ C
Left Furnace 0 ..1450 ˚ C
(7) F
3 1
6,5 cc/min.
300 kPa
EV3 1 EV4 1
Out 1
Out 4
3 1
Column
2 2
2
TCD
(4) EV2
S1
Column
EVP1 1
(1)
He Input
2
(2) O 2 Input H2O TRAP
O2 He
Reference
2 5
PI2 PI1
Carrier
A
6 1
7 4
B PRV2 PRV1 EFC-T
O2 He
The proportional valve EVP2, connected to the detector reference channel TCD, controls the
Helium flow as far as the solenoid valve EV4. This valve, normally open, allows Helium to
reach point 1 of the autosampler and purge the zone where the sample is housed. The Oxygen
line O2 is connected to the solenoid valve EV1. This valve controls the Oxygen inlet.
Note Sulfur and halogenated compounds (Chlorine, Bromine, etc.), possibly present in
the sample, do not affect analysis, since the silver-plated cobalt oxide catalyst holds back
both SO2 and halogens.
The gas mixture then crosses the adsorption filter F2 that retains water. Nitrogen and carbon
are eluted in the chromatographic column CC2 and then conveyed to the thermal
conductivity detector TCD (it generates electrical signals which, properly processed by the
Eager Xperience software, provide the Nitrogen and Carbon percentages) to the CFI
device.and to the IRMS detector.
Analysis
9
Instrument Start-up
Contents
• Introduction
• Powering on the System
• Installation of Eager Xperience
• Eager Xperience Main Menu
• Analytical Configuration
• Leak Test
• Detector Signal Level
Introduction
To analyze any type of sample the instrument must be in the correct operating conditions.
CAUTION Before starting the operating sequences, make sure that instrument, reactors,
adsorption filters, autosampler (or manual injection device for liquids) and any
complementary units are properly installed as described in previous chapters.
Material required
Eager Xperience package
The software Eager Xperience can be installed in a system provided with Windows™
2000/XP/Vista operating systems. The free space on the PC hard disk must be at least 30 MB.
Eager Xperience is installed by using the CD provided in the standard outfit and operating as
follows:
1. When the CD is introduced into the CD driver of the PC, the installation menu shown
in Figure 83 is displayed.
Note If the installation menu does not automatically appear, start the CD Autorun
program through the Windows™ Start-Run command.
5. Click the icon of the instrument selected.The program is designed to work with four
instruments. Each icon corresponds to one instrument. The instrument name shown
below the icon can be changed. To do this, click on the existing name and overwrite the
new one.
6. Eager Xperience proceed with the registration and the activation of some drivers needed for
the correct functioning of the software.
a. Click Ok to the answers prompted step by step.
b. At the end of the operation, reboot the computer. Start Eager Xperience again selecting
Start > Programs > Eager Xperience > Eager Xperience for FlashEA.
7. Follow the prompted indications. At the end of the installation, the Main Menu is
displayed.
Analytical Configuration
The analytical conditions are set in our laboratories during the final test of the analyzer. To put
the analyzer in operating conditions, you only have to follow the instructions reported in the
next operating sequence.
1. In Main Menu of Figure 85 on page 141, choose File > Instrument Configuration. The
following window is displayed.
a. In the section Instrument name, type the instrument serial number (6 digits; for
example 991234). See the label located on the instrument rear panel.
b. In the section Analytical instrument configuration select the configuration of your
instrument.
CAUTION NCS, CHN, CHNS, Sulfur and Oxygen configurations use the LEFT furnace
only. Do not set any temperature for the RIGHT furnace.
Note The option Undefined can be used in case the desired operating conditions
are different from those defined for the instrument configuration.
c. If the instrument is coupled with an IRMS detector, check the function Simple
Instrument control for IRMS. At the reboot of Eager Xperience, the simplified
Main Menu for IRMS is visualized as shown in Figure 87.
d. Click Elemental analyzer setup to enter the dialog window of Figure 88 where the
configuration parameters have to be set.
e. In the section Elemental Analyzer Connection select the computer serial port
(COM1, COM2 etc.) to which the instrument is connected.
f. In the section Type verify that the instrument in use is Flash 2000.
g. In the section Instrument Settings choose the following settings:
i. Line Frequency = 50 Hz
ii. TCD Settings Source = Internal
iii. TCD Settings Polarity = Positive
h. In the section Sampler Setting select the type of autosampler installed on the
instrument.
i. In the case of autosampler for liquid sample, also specify the computer serial port,
to which the autosampler is connected, and the number of vials.
ii. Click Ok to go back to the window of Figure 88, then click Ok to return to Main
Menu.
2. In the main menu, select File and then the option Load System Defined Method. The
file name of the loaded method is displayed in the grid Filename of method in use of
Main Menu.
3. In Main Menu select Edit and then the option Edit Elemental Analyzer Parameters or
just click the icon . The following window appears where the analyzer operating
parameters are displayed.
After about 50 minutes the instrument furnaces reach the temperature settings and
the LED Ready on the synoptic panel lights up.
The instrument is now ready to run analyses. However, before starting an analytical
cycle, a leak test must be carried out to check that reactors, filters, if any, and gas
chromatographic columns have been properly installed.
Leak Test
The leak test must be performed any time a component of the pneumatic circuit is replaced.
Operate according to the instructions reported in the following operating sequence.
1. In Main Menu select View and then the option View Elemental Analyzer Status or just
2. Select the option Special Functions. The following window will appear.
3. In the section Command click the button Leak Test. The box of Figure 92 is displayed
with the leak test parameters.
a. Click Start to begin the operation. A window will appear where you will be requested
to perform the Autozero. After 300-360 seconds (Leak test time), Carrier Flow and
Reference Flow must be within 0 and 3 mL/min. Higher values indicate that the
system is not leak-free.
Note Leaks in the system are generally due to incorrect closure of the reactors and
filters locking nuts. Rarely, leaks may be due to the autosampler.
b. Leaks in the system are generally due to incorrect closure of the reactors and filters
locking nuts. Rarely, leaks may be due to the autosampler.
c. To terminate the leak test and restore the flow operating values, click Stop and Done.
1. In Main Menu select View > View Elemental Analyzer Status or justclick the icon .
The window of Figure 90 on page 147 will be displayed.
2. Select the option Detector. The following window will appear.
3. In the section TCD, click the button Auto-Adjust Level at 1000 μV. At the end of the
operation, the value 1000 is set representing the analysis starting point.
Contents
• Introduction
• Directory for Analyses
• Current Maintenance Program
• Instrument Calibration
• Sample Table
• Determination of the Blank Value
• Sequence of Analyses
• Quality Control and Check of Analytical Results
• Post-Analysis Operations
• Analytical Troubleshooting
Introduction
To program and analyze any type of sample, do the following:
• Create a directory of analyses
• Program the current maintenance (recommended operation)
• Choose the calibration
• Set a sample table
• Determine the blank value
• Run the sequence of analyses
IMPORTANT Before starting operating sequences, make sure that the instrument
start-up operations have been performed as described in Chapter 9, “Instrument
Start-up,”
1. In the main menu select View > View Maintenance. According to your analytical
configuration, a window like the following one is displayed.
The example of Figure 94 shows the analytical circuit components for which the
maintenance routine is required.
Component Description
Left Represents the oxidation reactor
In Figure 94 Left 1 represents the crucible or ashes, whereas Left 2
represents the oxidation reactor.
Right Represents the reduction o pyrolysis reactor.
Ads Filter 1 Represents the first adsorbent filter.
Ads Filter 2 Represents the second adsorbent filter.
In the diagram the active components are indicated with colored areas and show on the
left the numerical scale of their lifetime. The meaning of each colored area is indicated in
the upper section of the diagram. The components not present in the concerned
instrument configuration are indicated by a dashed line.
2. To view in detail the default conditions of the components of the concerned instrument
configuration, in the menu Edit select Set Maintenance > Default. A window like the
one below will appear. The values shown cannot be changed.
Condition Description
Life time indicates the preset maximum number of analyses each individual
component can perform.
Number of runs to indicates that when any of the components will still have to run
warning message only 10 analyses to reach the number set in Lifetime, each
program page will display the message Check Maintenance.
If the message is ignored and analyses are continued, when the
preset number of runs is reached, the message Alarm will be
displayed. This does not stop the analytical cycle.
Number of runs until indicates the number of analyses to be performed before next
next maintenance maintenance
Number of runs since indicates the number of analyses performed after last maintenance
last maintenance
3. If you want to use a different maintenance program from the default one, in the menu
Edit, select the option Set Maintenance > Manual. A window like the following will be
displayed.
In the window of Figure 96, you can change any value by clicking on the different boxes and
entering the desired new value.
Instrument Calibration
Eager Xperience offers three calibration methods:
• K-Factor
• Linear
• Non Linear
All tests are performed with the K-Factor method that is generally used by most users. This
method consists in obtaining a constant of calculation by means of the following formula:
K =%Th*(I-b)/w
where:
For the calculation of an Unknown sample, Eager Xperience will use the reverse formula:
%Unknown = K*w/(I-b)
where:
K = K-factor
w = Weight in milligrams of the sample
I = Area integral of the sample
b = Blank area integral
The Linear method is generally used when samples very different from each other are
analyzed in the same analytical sequence. In this way the errors due to the detector response
linearity are minimized.
The Non-Linear method is used when the analyzer is connected to another detector having a
response of exponential type. To select the calibration method or view the calibration curves of
a memorized method, do as described in the following operating s
To select the calibration method or view the calibration curves of a memorized method, do
what described in the following operating sequence.
c. Select Calib. Method. According to the calculation method, the calibration points
with peak area and concentration will be displayed.
Sample Table
The sample table of the analytical method contains all information concerning the series of
samples to be acquired and processed. To enter the sample table, do as described in the
following operating sequences.
1. Select Edit sample >Fill Sample table or just click the icon . The following window
will be displayed, which offers all the functions necessary to fill, change or cancel Sample
Table.
3. At the end of editing, click Replace. The sample table appears again. In the sample table
grid you will find all information entered.
Note In the case of liquid samples analyses with the sampler for liquid, the column
Density will be displayed in the sample table grid in which insert the density of the
liquid sample that will automatically be turned into weight.
The following Figure 102 and show an example of edited sample table referred to the
N/Protein instrument configuration.
b. In the window of Figure 104 select Blank, then click OK to confirm and go back to
the sample table.
c. Click OK to confirm and go back to Main Menu.
3. In Main Menu, select the menu Run > Start Single Sample Data Acquisition.
4. Once the analysis run time has elapsed, compare the chromatogram obtained with that of
the final test provided with the instrument.
To compare the chromatogram obtained with that of the final test and to check the blank
value, there are two procedures according to whether a printer is available or not.
• In the first case refer to the operating sequence “To Check the Blank Value with a Printer
Available” on page 160.
• In the second case refer to the operating sequence “To Check the Blank Value with No
Printer Available” on page 162.
Operate as follows:
1. In Main Menu select Edit > Method or just click the icon . The Method editor
window is displayed.
a. In the section Report format, select in the box Report type the option Standard,
then tick the option Append to summarize.
b. In the section Report on, select in the box Report destination the option Printer.
3. In the window of Figure 105 select the tag Report Stripchart. The following dialog
window is displayed.
c. In the section Recalculate sample(s) from Sample Sequence set First Sample 1 and
Last Sample 1.
6. Click OK. The report of values will be printed.
a. In the section Integration options tick the function Review report text.
b. In the section Integration options tick the function Identify peaks.
c. In the section Chromatogram source tick the function Sample sequence.
d. In the section Recalculate sample(s) from Sample Sequence set First Sample 1 and
Last Sample 1.
2. Click OK. The report of values is displayed.
IMPORTANT All blank values are memorized and subtracted to the sample values. As a
consequence, definitely high values may affect analytical precision.
Sequence of Analyses
To correctly run the analysis, do what described in the following operating sequence.
The sample weights may be manually entry or automatically transferred from the balance to
the PC. These two modes are explained below.
• “Mode 1: Manual Entry of the Weights” on page 164
• “Mode 2: Automatic Entry of the Weights from the Balance to the PC” on page 165
Note Selecting Standard, the following window appears. Set here the desired standard.
Note New standards may be memorized by clicking Edit Standard Table. After the
number 5, add the standards of interest and the percentages of the relevant elements.
Refer to the following Figure 112.
5. At the end of the sample table editing, select the number following the last edited sample.
6. Select the menu Edit sample > Insert line or just click the icon .
7. In the main menu, select the menu Run > Start sequence of sample.
8. Click Start Now.
9. At the end of the analytical sequence, the results obtained must be compared with those of
the final test, doing what described in the operating sequence “Comparison Between
Analytical Results and Final Test Results” on page 167.
3. Select the computer serial port to which the balance is connected. Pay attention that the
serial port must be different respect the serial port selected for the analyzer.
4. Select Balance menu.
a. Choose the type of balance in use.
b. Press OK. The dialog window of Figure 113 is displayed again.
6. Put the container on the balance plate. Perform the tare pressing Tare. Introduce the
sample then wait for stabilization.
7. Clicking Weight, the value of the weight is automatically transferred. The sample table is
ready to acquire the value of the next weight.
Note If the balance Mettler Toledo AB54S is used, perform the tare by using the
command located on the balance control panel.
a. At the end of the sample table editing, to automatically stop the sample sequence,
select the number following the last edited sample.
Select the menu Edit sample >Insert line or just click the icon .
8. In Main Menu, select the menu Run > Start sequence of sample.
At the end of the analytical sequence, the results obtained must be compared with those of the
final test, doing what described in the operating sequence “Comparison Between Analytical
Results and Final Test Results” on page 167.
Interpretation of Results
If the results obtained are satisfactory, go on with your samples sequence. If on the contrary
the results are not correct, try to identify the cause and find the remedy.
Tip It is suggested to see Chapter 7, “Preparing the Sample,”
The cause of the error is generally due to incorrect sample weighing. Always observe the
indicated weighing ranges using, if possible, the direct connection between balance and
computer, selecting in the Sample Table the option Receive Weight from Balance in Balance
menu.
3. If the weight of an unknown sample is wrong, the error immediately becomes clear from
its percentage result. On the contrary, if the error is due to the weight of one or more
standards, the three results of the unknown sample will all be wrong.
4. Another cause of error is the incorrect integration of the peak. If it happens, the correction
of the baseline is required proceeding as follows:
a. Open the chromatogram selecting the sample to adjust. In Main Menu choose View
> View Chromatogram > Peak.
b. To modify the baseline, choose the option Move peak start or Move peak end
accordingly.
c. Save the new chromatogram.
d. Recalculate the chromatogram following the instruction in sub-paragraph Sample
Recalculation.
After having analyzed the standard samples and checked the instrument precision. do the
following:
1. In Main Menu, select the menu Recalculation > Summarize results or just click the
icon . The Summarize result table will be displayed. See Figure 115 on page 167.
2. Select the menu Edit and then the option Select reference compounds. A table like the
following will be displyed.
b. In the text boxes Nitrogen, Carbon, Hydrogen, Sulphur, Oxygen, enter the
supposed theoretical percentages of the different elements to be analyzed.
3. Click OK.
For each value a minimum-maximum percent deviation (box +%) versus the entered value
is automatically calculated. The calculation of this deviation is made by an algorithm,
which takes into account the entered percentage and the instrumental error.
Note If the acceptable error range is wider than that automatically calculated, it can be
manually changed
At the end of the analytical cycle, to compare the values found with the theoretical ones, do
the following:
4. Go to the table of Figure 116 doing what described in steps 1 and 2.
Select the sample to be compared, then click OK. The Summarize Results table will be
displayed.
5. In Summarize Results, select the sample to be compared as shown in the example of
Figure 117.
a. Select View > Compare to reference compound. On the left side over the
Summarize Results table, as shown in Figure 118, you will read the name of the
analyzed sample followed by one or more LEDs according to the number of analyzed
elements.
Figure 118. Summarize Results Table: Comparison of samples (2)
Green light = Indicates that the values found are close to the theoretical values and
within the preset error limits.
Red light = Indicates that the values found are far from the theoretical values.
If a single element is analyzed, the result can be graphically displayed. This is particularly
useful when the sample is routinely analyzed and when it is more important to have the result
within the preset error limits rather than the absolute value found.
c. If the analyzed sample, represented in the graph by a red square, is within the two
green lines, it means that, independently of its absolute value, it has a value close to
the theoretical one and is within acceptable error limits.
The red square, when clicked, becomes white and the percent value is displayed, as
shown in Figure 121.
Post-Analysis Operations
To obtain precise accurate and constant in time results, and at the same time to reduce
operating costs, we recommend you follow some practical suggestions.
When the instrument goes in Standby Mode, the deactivated adsorption filter is regenerated.
After the regeneration the carrier flows through both adsorption filters and the filter purge is
stopped.
The Standby function can be activated manually or automatically at the end of the analytical
sequence.
Proceed as follows:
1. In Main Menu, select View > View Elemental Analyzer Status or just click the icon .
The page of Figure 122 is displayed.
2. In the section Other, select the function Set instrument to St-By by ticking the proper
box.
3. Click Send to send the command to the instrument and click OK.
1. In Main Menu, click the icon . The window of Figure 123 is displayed.
2. In the section Elemental analyzer conditions while start sequence is finished, enable
the Force to Stand-by function by ticking the appropriate check box.
The analyzer will automatically go to the Standby condition, when the last sample has
been analyzed.
1. In Main Menu, just click the icon . The window of Figure 124 is displayed.
2. In the section Elemental analyzer conditions while start sequence is finished, enable
the function Shut-Off temperature, detector and gas by ticking the appropriate check
box.
3. When the oxidation reactor requires cleaning, the furnace should be switched off and
then the Helium flow reduced using the Stand-by function.
a. In Main Menu, select Edit > Edit Elemental Analyzer parameters or just click the
icon . The window of Figure 125 on is displayed.
b. In the section Furnaces, tick the box Left Furnace to enable the Off condition.
c. In the section Other, enable the function Set instrument to Stand-by by ticking the
appropriate check box.
d. Click Send to send the command to the instrument, then click OK.
a. In the section Control, set the desired date and time of activation of the Wake-up
function.
b. Click Activate and then OK to confirm.
Auto-Start Function
If you desire Auto-Ready to be followed by Auto-Start, programming an analytical sequence,
do the following:
2. Enable the function Enable time programmed sequence start by ticking the appropriate
check box.
a. In the section Starting time click Now.
b. In the Start Date/Time text box enter the date and time of the function activation.
IMPORTANT The function activation should be programmed with a delay of at least
60 minutes versus the time programmed for the Auto-Ready Function to allow the
analyzer to reach a good thermal equilibrium.
Analytical Troubleshooting
If the instrument has been correctly installed, the gas characteristics are as required and
maintenance has been regularly carried out, Flash 2000 will provide correct results.
The lack of the above conditions will be indicated by anomalies in the chromatograms and the
relevant analytical reports. The following table reports the most common anomalies with the
relevant diagnosis and remedy.
Applications
This chapter contains guidelines referring to the applications of the Flash 2000 elemental
analyzer.
Contents
• Introduction
• Sample Oxidation
• Automatic Oxygen Dosage
Introduction
Elemental analysis has many fields of application. Among the most important are:
• Pharmaceuticals, with synthesis products.
• Petrochemical Industry, with oil and its derivatives,
• Industrial chemistry, with polymers.
• Environment, with the analyses of soils, sediments, waters.
• Food, with protein analysis, etc.
The Flash 2000 analyzer, thanks to the Eager Xperience software, can analyze different types
of samples. You only have to follow the indications concerning the sample weighing to obtain
precise and reproducible results, not only with standard substances, but also with all other
substances you will analyze later.
However, sometimes samples to be analyzed may not be homogeneous and others may be of
difficult combustion. In any case, as a general rule, weigh a quantity of substance adequate to
the sample nature and to the type of determination.
Sample Oxidation
To obtain precise and reproducible results the sample must be completely oxidized.
This is simple enough when the sample weighing range is narrow, but when the weight is
doubled or tripled, oxygen requirements must strictly follow the weight increase.
This is obtained by changing the rate and time of oxygen introduction. On this matter please
refer to the instructions given in the operating sequence To Change the Oxygen Quantity.
If the major objective of the analysis is to obtain the best precision of results, it is particularly
important that catalysts, and specially copper, last as long as possible. Therefore you have to
establish how much Oxygen is required to burn a sample of that particular nature as a
function of its weight.
For example, graphite requires more Oxygen than a soil or an organic substance, though at
equal weight. If we always use for all samples the maximum Oxygen quantity, we will obtain
excellent results, but copper will only last for few analyses.
To establish the Oxygen quantity required to combustion, do what described in the operating
sequence “To Establish the Required Oxygen Quantity” on page 181.
For N/Protein and N-Brew analyzers we recommend to always use the OxyTune® function
(Automatic Oxygen Dosing System). Refer to paragraph “Automatic Oxygen Dosage” on
page 182.
1. In Main Menu select Edit > Edit Elemental Analyzer Parameters or just press the icon
a. To change the time of oxygen introduction, enter the desired value in the appropriate
box Oxygen Injection End in the section System timing.
b. To change the oxygen flow rate, enter the flow value in the appropriate box Oxygen
in the section Gas flow.
Do the following:
1. Analyze the sample setting the Oxygen flow to its maximum value (300 mlLmin).
2. At the end of the analysis, run a blank. If the area value found is equal or very close to the
traditional blank value (±50%), it means that the sample is completely burnt without
leaving any memory effects.
3. To know how much Oxygen was given in excess, repeat the sample run reducing the
Oxygen flow until the blank value is definitely higher than the traditional one. So you will
establish the Oxygen quantity required for the combustion of that kind of sample with
that particular weight.
Note The same result can be obtained by presetting a value of oxygen flow and varying
the time of oxygen injection Oxy Inj End.
IMPORTANT The calibration and analysis of samples must be performed under the same
conditions of Oxy Flow and Oxy Inj End.
This procedure is useful when you have to analyze a number of samples of the same nature. In
the analytical sequence, you will try to keep the same weighing range for all samples.
There are samples that for them nature require a minimum Oxygen quantity versus other
samples that require greater Oxygen amounts. To avoid that the user be obliged every time to
modify the weighing range or adjust the Oxygen quantity, the software provides a table
comprising various categories where samples of different nature are memorized or can be
memorized. Refer to paragraph “Sample Table” on page 156.
Selecting, after the weight entry, the category to which the sample belongs, the system will
deliver the right Oxygen quantity required for a complete combustion. This condition is
obtained by a feature provided thanks to the method below:
a. 200 mg of sample weighed and Oxygen was injected for 60 seconds in a resulting
theoretical quantity of 300 mL.
b. At the end of the analysis, after taking note of the value, the blank was run again.
c. The same procedure (sample analysis and subsequent blank analysis) was followed
reducing the injection time at every sequence run. Checking the increased blank
value, the combustion critical point was established.
d. After having established the combustion critical point, the ideal
Oxygen/sample weight factor (obtained dividing the Oxygen quantity injected by the
sample weight) was found and stored in an appropriate category.
e. The sample analysis was repeated starting by reducing the weight to
100 mg, and then progressively increasing the sample weight until reaching the
maximum quantity accepted by the container.
Being ideal factor multiplying value memorized, the Oxygen amount for each single
analysis was automatically calculated simply selecting the category the sample belongs
to.
Note The correct selection of the group to which the sample belongs helps you keep the
analyzer perfectly efficient.
CAUTION Non compliance with allocation criteria may adversely affect analytical results.
The sample category - Blank, Bypass and Standard - is the same and is marked by the symbol
@.
When @ is selected, a set time is entered and consequently an equal Oxygen quantity
independently of the sample quality and nature.
This time has been preset at 30 seconds, but it can be changed according to particular
analytical requirements.
CAUTION In analyses of Nitrogen traces, e.g. in starches analysis where Nitrogen content
is below 0.1%, it is advisable to evaluate the blank value injecting the same Oxygen
quantity as that used for the sample.
The @ category can also be used for Unknown samples, when sample quantities below 100
mg are weighed. Independently of the nature of the weighed samples, enter:
• 10 seconds of Oxygen for samples between 0 and 20 mg.
• 20 seconds of Oxygen for samples between 20 and 50 mg.
• 30 seconds of Oxygen for samples between 50 and 100 mg.
Contents
• Simplified User Interface
The possibility of using a simplified version of Eager Xperience is mainly addressed to users
who do not posses a specific expertise in the instrumental field. This option however also
concerns those who, having to run every day analyses of samples of the same nature, do not
need any special functions of Eager Xperience. For this purpose the software is provided with a
“password” system, which makes the application of its functions more or less extended.
Normally the password is dedicated to the laboratory head, which allows the use of the entire
software, besides one or more passwords dedicated to the operator or operators of the
instrument. In this way the laboratory head has the possibility to prevent the operator from
using the appropriate software functions he deems and to act in any moment in case of need.
To use the simplified version of Eager Xperience, do what described in the following operating
sequence.
ATTENTION The use of the simplified user interface is NOT available with Eager
Xperience USB and A/D versions.
1. In Main Menu, select File > System administration. Reply by clicking Ok to the message
displayed. The window of Figure 131 is visualized, where passwords must be entered.
• The first password, dedicated to the laboratory head (System Manager), becomes active by
clicking Add Password and entering the name in the text-box. Press Ok to confirm. See
the top section of Figure 132.
• The second password, dedicated to the operator (Limited rights), becomes active using the
same procedure. See the bottom section of Figure 132.
2. To exclude the functions that have not to be available to the operator, click Edit Path.
The window of Figure 133 is displayed.
3. Select the option Enable Simplified user interface by ticking the appropriate box.
4. Select the functions that have to be available by ticking the relevant boxes.
5. Click Update. In the page displayed, it is requested to generate a directory for this
application.
6. Click OK. In the window of Figure 132 click Update again. A message concerning the
password is displayed.
1. When the operator (Limited Rights) opens the software, a window like that shown in
Figure 134 will be displayed.
Note The number of icons in the window corresponds to the previously selected
functions.
2. In the window of Figure 135 select the Submit new sample to analyze icon to edit the
sample table. A window like the one below is displayed.
3. Enter the Sample name and the chr filename, followed by a number. Then the file names
and the sample names will continue to be progressively numbered.
4. Select the type of the sample to be analyzed: Sample type.
5. In the section Instrument select, in Data Method, one of the methods previously saved
in the folder Simplified UI Method:.
6. Enter the sample Weight and, in case of N/Protein and N-Brew configurations, the
multiplying factor Protein f: and the sample Category. Click Add.
7. Edit the table for all samples to be analyzed. At the end of editing, the sample table will
appear filled with all information previously entered, as shown in the example of
Figure 136. The boxes of the Status column show a Q (Queue).
8. To send the start to the instrument select the icon and reply Yes to the question Are
you sure to run queued samples?. At the end of the analytical sequence the instrument
automatically stops.
9. To view the results, choose View > View only result of sheet.
Note If at the end of each analysis you want to read directly the result, in the menu
View enable the function Last sample calculated results. If for any reason you need to
stop the analytical cycle, click the icon named Put sample on queue (no run).
Maintenance and
Troubleshooting
13
Maintenance
This chapter provides information on the current and periodic maintenance of the
instrument, and it also contains the operating sequences for installation and maintenance of
the MAS 200R Autosampler and the CM2 Manual Sampler.
Contents
• Instrument Maintenance
• Installing and Servicing the MAS 200R Autosampler
• Installing and Servicing the CM2 Manual Sampler
WARNING If, for technical reasons, it is necessary to work on parts of the machine that
may involve hazardous operations (moving parts, components under voltage, etc.).
Thermo Fisher Scientific authorized Technical Service has to be called.
This situation can be identified because the access to these moving parts is possible only
using a tool and because the concerned removable protective covers bear a warning symbol
that draws the operator’s attention to the specific warnings included in the documentation
accompanying the instrument. In case the work has to be carried out by the operator, the
latter must prove to be adequately trained to perform the specific maintenance operation.
WARNING When the instrument is switched off, consider that its does not cool down
immediately, but heat tends to concentration in the upper part of the furnaces area. The
openings provided for the chamber aeration will cause a slow cooling of same, which
however, in the vicinity of the areas marked with the symbol “hot surfaces”, might even
reach temperatures higher than ambient temperature. Therefore in the minutes
immediately following the instrument switching off, the operator must consider this risk
and pay adequate attention during any maintenance operations following the use of the
instrument.
Instrument Maintenance
Note The instrument will be generally serviced by Thermo Fisher Scientific authorized
technical personnel for all the warranty period or, after warranty, possibly according to a
Programmed Service Contract. For more information contact your local Thermo Fisher
Scientific office.
Current Maintenance
• Replacement of reactors and adsorption filters and their filling materials.
For instrument configurations using special steel reactors for combustion it may be
necessary also to clean the crucible done with same material.
Periodic Maintenance
• Replacement of the gas chromatographic column. The column lifetime in Flash 2000
instrument is evaluated in years.
• Replacement of the seals of the reactors coupling unions placed on the furnace
compartment base.
Note For some maintenance operations, furnaces and oven need to be at room
temperature. Follow the instructions given in paragraph “Shutting Off Furnaces, Detector
and Cutting Off Gas Flows” on page 173.
Replace and install reactors and filters according to the operating sequences described in
Chapter 6, “Connecting Reactors and Adsorption Filters,”
• “To Remove the Quartz Reactors from the Furnaces” on page 93
• “To Remove Special Steel Reactors from the Furnaces” on page 94
• “To Remove the Adsorption Filter” on page 95
• “To Install the Quartz Reactors into the Furnaces” on page 84
• “To Install the Special Steel Reactors into the Furnaces” on page 87
Perform these operations according to the instructions given in the following operating
sequences.
Material required
Tool for cleaning quartz reactors P/N 276 06010 (included in the Standard Outfit of all
Flash Configurations)
Filling materials
CAUTION Before starting the operation, check that the furnaces are at room temperature.
Remove the quartz reactor from the furnace following the instructions given in the operating
sequence “To Remove the Quartz Reactors from the Furnaces” on page 93, then do the
following:
1. Introduce the cleaning tool into the reactor as shown in Figure 137.
2. Rotate the tool exerting a slight pressure to scrape off the filling material.
3. Collect the removed filling material as shown in Figure 138.
4. Repeat steps 1 and 2 until complete elimination of the exhausted filling materials.
5. At the end of the operation restore the layers of filling materials introducing into the
reactor the new ones. To do this, refer to paragraphs Chapter 5, “Preparation of Reactors
and Adsorption Filters,” according to the analyzer configuration.
Material required
Tool for cleaning special steel reactors P/N 276 06025 (included in the Standard Outfit of
N/Protein, N-Brew and NC-Soils, NC-Sediments and NC-Filters Configurations)
Filling materials
CAUTION Before starting the operation, check that the furnaces are at room temperature.
Remove the special steel reactor from the furnace following the instructions given in the
operating sequence “To Remove Special Steel Reactors from the Furnaces” on page 94, then
do the following:
1. Introduce the cleaning tool into the reactor as shown in Figure 139.
Figure 139. Removal of the Filling Material from a Special Steel Reactor
2. Rotate the tool exerting a slight pressure to scrape off the filling material and collect the
removed filling material as shown in Figure 140.
3. Repeat steps 1 and 2 until complete elimination of the exhausted filling materials.
Figure 140. Collection of the Filling Material Removed from a Special Steel Reactor
4. At the end of the operation restore the layers of filling materials introducing into the
reactor the new ones. To do this, refer to paragraphs “Introduction to the Preparation of
Reactors and Filters” on page 57 and “Preparing the Reactors” on page 74, according to
the analyzer configuration.
Materials Required
Tool for cleaning quartz reactors P/N 276 06010
Quartz wool
Remove the crucible following the instructions given in the operating sequence “To Prepare
the Crucible” on page 78, then do the following:
1. Introduce the cleaning tool into the crucible as shown in Figure 141.
Figure 141. Removal of Quartz Wool and Ashes from the Crucible
2. Rotate the cleaning tool exerting a slight pressure in a way to scrape off the filling material
and collect the material removed.
3. At the end of the operation, introduce new quartz wool into the crucible as described on
page 78.
Material Required
Filling materials
Remove the adsorption filter from the detector compartment according to the instructions
given in the operating sequence “To Remove the Adsorption Filter” on page 95, then do the
following:
1. Unscrew the filter nut and remove the filling material.
Note ome adsorption filters contain materials that can be regenerated, such as for instance
molecular sieves. Therefore it is recommended to properly collect the material removed
from the filter.
2. Restore the sequence of the layers of filling materials introducing the new ones into the
filter. To do this, refer to paragraphs “Introduction to the Preparation of Reactors and
Filters” on page 57 and “Preparing the Adsorption Filters” on page 79, according to the
analyzer configuration.
Material Required
Open end wrenches for the column fittings
The gas chromatographic column can be installed outside or housed in the detector
compartment.
1. Open the instrument right door. Also refer to paragraph “Detector Compartment” on
page 30.
Note According to the instrument configuration, there can be one or two adsorption
filters in the detector compartment.
Fixing screws
Fixing screws
Figure 144 shows the detector compartment, the heating block where the detector is housed,
and the gas chromatographic column.
Note According to the instrument configuration there can be one or two analytical
columns.
Heating block
TCD detector
Chromatographic
column
4. Unscrew the fittings from the column ends and remove the column from the
compartment.
5. Introduce the new column and connect its ends to the fittings.
6. Re-mount the protection panel and the adsorption filters.
Materials Required
Allen wrench
Screwdriver
Spare seals
CAUTION Before starting the operation, check that the furnaces are at room temperature.
1. Open the furnaces compartment by lifting the cover and removing the protection wall.
Also refer to paragraph “Furnaces Compartment” on page 28.
2. Remove the reactors from the furnaces according to the instructions given in the
operating sequence “To Remove the Quartz Reactors from the Furnaces” on page 93
or “To Remove Special Steel Reactors from the Furnaces” on page 94.
3. Loosen the allen screws securing the reactors coupling unions to the base as shown in
Figure 145.
Reactor
coupling
union
Allens crews
4. Remove the reactors coupling unions from the base and rest them on a clean surface, as
shown in Figure 146.
Screw-
driver
Reactor
coupling
O-ring union
5. Using the small screwdriver, remove the O-ring from each union, as shown in Figure 147.
6. Put a new O-ring into each union making sure, by using an appropriate tool, it correctly
fits its seat, as shown in Figure 148.
The base unit is provided with one 32-position sample tray, but it can accommodate three
other 32-position trays to reach a capacity of 125 samples. Each sample tray is installed in a
specific position defined by the numbering, and therefore they are not interchangeable.
Installation
The autosampler is directly installed on the connecting nut of the concerned reactor.
The following operating sequence provides instructions to install the autosampler on the Flash
2000.
Material Required
8 mm wrench
Proceed as follows:
1. Connect the tubes coming from the gases connections 1 and 2 located on the analyzer, to
the relevant connections 1 and 2 of the autosampler.
2. Manually screw the autosampler nut on the concerned channel.
Note The MAS 200 R Standard Outfit includes two reactor connectors: 18 mm OD
for Quartz reactor and 25 mm OD for HPAR. Screw the suitable connectors to the
autosampler inserting the right relative o-ring. Also the o-ring are included in the
Standard Outfit.
3. Connect the signal cable of the MAS 200R autosampler to the 2-pin connector, marked
Autosampler, on the real panel of the analyzer.
Switching Box
When the analyzer is equipped with two MAS 200R autosamplers, it is possible to switch
from a channel to the other by using a dedicated Switching Box as schematically shown in the
following figure:
A B
SWITCHING
BOX
A B
Autosampler
1
2
3
4
MAS200 R MAS200 R
"A" "B"
Seat “zero”
Alignment pin
The following operating sequence provides instructions for the correct installation of the
sample tray.
1. Manually rotate the toothed wheel clockwise until the guide located on its rim is perfectly
aligned with the metal pin of the autosampler body, as shown in Figure 152.
Guide to the
toothed wheel
Metal pin
2. Check that the tray reference pin is in correspondence with the seat marked “zero”, as
shown in Figure 151..
3. Place the sample tray, with the reference pin in correspondence with the “zero” seat, onto
the toothed wheel, paying attention to have the base match with the guides, as shown in
Figure 153.
4. Rotate the sample tray clockwise to select the sample position 1.
5. Place the protection cover over the sample tray, as shown in Figure 154, with the surface
marked “Side up” turned towards you.
CAUTION Before starting samples analyses, make sure that the protection cover is
positioned over the sample tray. A complete deaeration of the area where samples are
housed is only possible if the cover is in place.
Pay attention to no invert the cover; the surface marked “Side-up” must be turned
towards you.
This operating sequence provides instructions for the MAS autosampler maintenance.
Materials Required
Cross screwdriver
Cloth
Silicon grease (For use at pressures down to 10-6 mm Hg)
1. In Main Menu, select the menu Edit > Edit Elemental Analyzer parameters or just click
Cross
screwdriver
Fixing screws
Cover
5. From Main Menu select the menu View > View Elemental Analyzer status or directly
8. Eliminate possible traces of dirt from the shaft seals using a dry clean cloth.
9. Place and smear a slight layer of silicon grease on the o-ring. Do not use solvents.
O-ring Rack
10. Re-introduce the shaft into the autosampler until in place keeping its rack turned
downward, as shown in Figure 158.
11. Slightly pushing the shaft with one finger of your hand, as shown in Figure 159, click
Step Sampler tray position again.
The autosampler mechanism first tries to eject the shaft, then, on the motor reversal, the
mechanism will hook the shaft and draw it inside the autosampler (2).
12. Re-install the autosampler cover using the two fixing screws.
13. Return to Analyzer Parameter window. Restore the operating conditions setting the
carrier gas flow to the initial value.
The sample is placed inside the sampling chamber, which must then be closed by turning the
appropriate nut. On the Start command, after the time delay set in the method, push the lever
towards the sampler and the sample will fall into the reactor. The lever is the brought to its
starting position.
Installation
The sampler is directly installed on the connecting nut of the concerned reactor.
The following operating sequence provides instructions to install the autosampler on the Flash
2000.
Material Required
8 mm wrench
1. Connect the tubes coming from the gases connections, located on the analyzer, to the
relevant connections on the sampler.
a. Connect the tube for Helium as carrier gas (connection 2) to the connection located
on the left side of the sampler.
b. Connect the tube for Helium as reference gas (connection 1) to the connection
located on the lower part of the sampler.
2. Manually screw the autosampler nut on the concerned channel.
The following operating sequence provides instructions to maintaining the CM2 manual
sampler.
CAUTION The dismounting and re-assembling of the sampler MUST be performed with
great care and under very clean operating conditions, because the presence of even the
smaller solid particle in the sampling mechanism may jeopardize the performance of the
sampler producing high blank values.
Material Required
Spanner
Seals (O-ring)
Screwdriver
Troubleshooting
This chapter provides information necessary to find out instrument troubles and to solve
them.
Contents
• Safety Cut Off
• EFC-t Module
The Safety Cut Off status is followed by an error message about the possible cause of error.
Proceed as follows:
1. In the Main menu select View > View Elemental Analyzer Status or just press the icon
.
2. In the displayed dialog window, select the option Special Functions. The dialog window
of Figure 162 is displayed.
3. Read the error message in the reading box located on the lower right side of the window,
below the buttons Help and OK.
4. Refer to Table 45 to find out the error status and have mode information.
The following Table 45 reports the error messages and the explanation of the relevant
correlated problem.
safety cut off Right furnace has exceeded the set temperature limit.
out of limit right Temperature has been set with furnace missing
safety cut off Left furnace has exceeded the set temperature limit.
out of limit left
safety cut off The detector oven temperature exceeds the 220 °C.
Oven limit Error may be due to a probe malfunction, etc.
CAUTION The error message is generally due to the specific cause indicated. Sometimes,
it may generated by different electric factors or caused by failures not depending on the
system. In this case contact the Technical Service.
EFC-t Module
The failures that may be generated on the EFCt Module are connected to the breakage or to
the malfunctioning of solenoid valves and flow sensors.
Refer to the Table 46 to find the component responsible of the EFCt module malfunctioning
and to solve the relevant problem.
Customer Communication
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Abbreviations
This section lists and defines terms used in this guide. It
also includes acronyms, metric prefixes, symbols and
abbreviations.
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
A ampere ft foot
b bit h height
B byte (8 b) h hour
p pico (10-12)
Pa pascal
PN part number
RF radio frequency
s second
Index
A Autosamplers 40
AI 3000/AS 3000 II for Liquid Samples 40
Adsorption Filter
CM2 Manual Sampler 40
Filling 80
MAS 200 for Solids 40
Adsorption Filters 55
Auto-Start Function 174, 175
AI 3000/AS 3000 II Autosampler 40
Analyses
Sequence B
Execution 163 Balance Parameters Settin 166
Analytical Method Blank Value
CHN Configuration 111 Checking with No Printer Available 162
CHN-O Configuration 113 Checking with Printer Available 160
CHNS Configuration 115 Determination 159
CHNS-O Configuration 117
N (Nitrogen) Configuration 123
N Lubricant 131
C
N-Brew 131 Calculation Parameter 155
N-Brew Configuration 131 Calibration Curves 155
NC Configuration 125 View 155
NC-Filters Configuration 129 calibration methods 154
NC-HT 135 Classification 13
NC-IRMS 133 CM2 Manual Sampler
NCS Configuration 127 Current Maintenance 207
NC-Sediments Configuration 129 Installation 206
NC-Soil 129 Replacing the Seals 207
N-Protein Configuration 131 Servicing 206
O (Oxygen) Configuration 121 Connecting the Adsorption Filters 91
S (Sulfur) Configuration 119 Connections Panel 35
Analytical Methods Control Section 22
Introduction 110 Electronic Compartment 23
Analytical Results Pneumatic Compartment 22
Comparison 167 Current Maintenance 192
Analytical Section 21, 21 Current Maintenance Program 152
Adsorption Filters 22
Cutting Off
Autosampler 22
Gas Flows 173
Chromatographic Columns 22
Furnaces 21
Reactors 22 D
Thermal Conductivity Detector (TCD) 22 Detection System
Analytical Troubleshooting 176 Description 32
Applications Detector Compartment 30
Automatic Oxygen Dosage 182 Access to the Detector 31
Introduction 179 Detector Signal Level 148
Sample Oxidation 179 Adjustment 148
How to Change the Oxygen Quantity 180 Directory for Analyses 152
Automation 23
E NC-Filters Analyzer 17
NCS Analyzer 17
Eager Xperience
NC-Sediments Analyzer 17
Installation Menu 140
NC-Soil Analyzer 17
Eager Xperience Software 140
N-Protein Analyzer 17
Edit Standard Table 165 O Analyzer 16
EFC Module 43 S Analyzer 16
Electrical Compartment 33 Instrument Maintenance 191
Low Voltage Section 33 Instrument Start Up
Rechargeable battery 34 Introduction 139
Mains Voltage Section 34
Elemental analyzer setup 144
Environmental Conditions 13 L
Leak Test 146
Checking 146
F
Filling Materials 56
Fixing Plates for the Reactors 29
M
Found Values 169 Maintenance 191
Front Panel 26, 26 Cleaning the Crucible 195
Replacing the Filling Material in Adsorption Filters 195
Furnaces Compartment 28
Replacing the Filling Material in Quartz Reactor 193
Replacing the Filling Material in Special Steel Reactors 194
G Manual Injection Device for Liquids 40
Gas Chromatographic Column MAS Autosampler
Replacement 196 Cleaning the Cylinder 203
Replacing 196 Cleaning the Shaft 203
Gas Chromatographic Columns 56 Current Maintenance 203
Installation 200
Installing the Sample Tray 202
I Servicing 200
Installing the Adsorption Filters 90, 91 The Sample Tray 201
Preliminary Operations 91 Maximum relative humidity 13
Installing the CM2 Manual Sampler 206 Method for Oxygen Dosage (Oxy Tune) 182
Installing the MAS Autosampler on the Elemental Analyzer Modulo EFC 211
200
Installing the Reactors into the Furnaces 83
Preliminary Operations 84 N
Quartz Reactor 84 N Lubricant Analyzer 16
Spaecial Steel Reactor 87 NoBlank Sampling Device 40
Instrument Notes 99
Classification 13
Cleaning 15
Configuration 15
O
Safety 15 O-Rings of the Reactors Coupling Unions
Sleeping Mode 172 Replacing 198
Instrument Calibration 154
Instrument Configuration 144 P
N Lubricant Analyzer 16 Periodic Maintenance 192
NC-IRMS HT 17 Pneumatic Circuit 23
OH-IRMS HT 17 CHN Configurations 45
CHN-O Analyzer 16 CHN-O Configurations 44
CHNS Analyzer 16 CHNS Configuration 45
CHNS-O Analyzer 16 CHNS-O Configurations 44, 44
N Analyzer 16 N 48
N-Brew Analyzer 17 N Configuration 48, 49
NC Analyzer 17
N Lubricant 48 Q
N/Protein 48
Quartz Reactor
N-Brew 48
Filling 74
NC Configuration 47
NC-Filters Sediments Configuration 47
NC-IRMS HT Configuration 51 R
NCS Configuration 46 Reactors 55
NC-Sediments Configuration 47 Rear Panel 26
NC-Soil Configuration 47 Recalculation 167
O Configuration 46
Removing Reactors from the Furnaces
OH-IRMS HT Configuration 49
Quartz Reactor 93
S Configuration 46
Special Steel Reactor 94
Pneumatic Circuits
Removing the Adsorption Filters 95
EFC Module 43
Removing the Reactors 93
Pollution degree 13
Replacement of the Filling Materials 192
Powering on the System 139
Replacement of the O-Rings of the Reactors Coupling Unions
Preparation of Reactor and Filters
198
N Lubricant Configurations 67
Replacing Adsorption Filters 192
Preparation of Reactors
Introduction 57 Replacing Reactors 192
Results
Preparation of Reactors and Adsorpion Filters
Graphic Display 170
N-Brew 71
Interpretation 167
NC with the Flash HT 73
NC with the Flash IRMS 72 RS 232 36
CHN Configuration 58
CHN-O Configuration 59 S
CHNS Configuration 61
Safety Cut Off 34, 209
CHNS-O Configuration 62
Safety Cut Off Device 15
N (Nitrogen) Configuration 66
Safety Information 14
NC Configuration 68
Nominal Pressure of Gases 15
NC-Filters Configuration 70
Purity of Gases 14
NCS Configuration 69
Use of Gases 14
NC-Sediments Configurations 70
NC-Soil Configurations 70 Sample table
N-Protein Configuration 71 Fill 156
O (Oxygen) Configuration 65 Sample Weighing Technique 99
S (Sulfur) Configuration 64 Samples
Preparation of Reactors and Filters N-Brew Configuration 71 Comparison 169, 169
Preparing the Adsorption Filters 79 Shutting Off 173
Preparing the Crucible 78 Detector 173
Preparing the Reactors 74 Furnaces 173
Special Steel Reactor
Preparing the Sample
Filling 76
Homogenizing
Carbons 98 Standard Outfit 17
Preparing the Samples Standard Warranty xiii
Homogenizing 97 Summarize results 167, 170
Liquids 99 Synoptic Panel 38
Metals 98
Minerals 98 T
Plastics 99
Technical Features 14
Sediments 98
Soils 98 Temperature 13
Vegetals 99 Theoretical Values 169
Introduction 97 Top Panel 27
Transformers Compartment 37
Devices for the Furnaces Control 37
U
Units Constituting the Instrument 21
Use of Eager Simplified User Interface 185
V
Voltage variations 13
W
Wake-up Function 174, 174
Weighing Technique 99
Large Quantities of Solid Samples 101
Liquid Samples 100, 105
Deposited on Adsorbent Material 107
Small Quantities of Solid Samples 104
Solid Samples 100
Viscous Samples 108