HOSE SOLUTIONS

FOR OIL&GAS INDUSTRY

 ABOUT US

Tubes International provides professional solutions concerning industrial hoses and

couplings as well as hydraulic hose assemblies for all branches of industry. As early as the
company was established (1993) its main focus was to provide specialist solutions for hoses
and couplings for industry. Products and services are available through our own distribution
network. The fact that from the very beginning Tubes International has been in cooperation
with best manufacturers from all over the world ensures delivery of top quality products
meeting highest technical, safety and environmental requirements.

Certificates::
Headquarters in Poznań Having in mind satisfaction of our customers working in Oil&Gas
industry, we do our best to render services at world highest level
and meet constantly growing requirements of quality, reliability
and safety.
Key Certificates:
(full list available at www.tubes-international.com website)

Quality Management System - in compliance with ISO 9001,

approved by DNV GL and TDT- CERT
UDT-CERT (1433) certifies pressure hose assemblies from Tubes
International to Pressure Equipment Directive (2014/68/UE)
Module A2 and allows for the placing of the CE mark on pressure
hose assemblies
NATO Commercial and Government Entity - 1767H

Tubes International guarantees meeting all technical

References parameters of offered products. As a confirmation of safety
or conformity to customer's requirements the company
delivers quality certificates with provided products.
Reference letters:
Our experience in Oil&Gas sector is confirmed by numerous
reference letters provided by industry leaders.

Milestones:
1993 Tubes International Sp. Z o.o. was founded
1993 - 1998 Sale and customer service from the company's head office
1998 The new strategy of the company is to develop its own distribution network in Poland
2001 A modern company's head office with warehouse and production facilities is built
in Poznań at Bystra 15A
2002 Foreign market expansion strategy:
• 2002 Tubes International S.r.o. Czech Republic
• 2005 TOW Tubes International Ukraine
• 2007 Tubes International S.r.o. Slovakia
Logistic Centre • 2007 UAB Tubes International Lithuania
• 2008 OOO Tubes International Russia
• 2010 TOO Tubes International Kazakhstan
• 2015 Tubes International Norge A/S, Norway
2003 Quality management certificate ISO 9001:2000 issued by DNV is acquired
2007 A new production branch manufacturing custom-made fittings opens in Białystok
2008 Authorisation to mark pressure hose assemblies with CE according to 97/23/WE
according Pressure Equipment Directive is obtained
2012 The launch of a new logistic centre in Poznań
2013 The launch of agency in Iraq
2015 The launch of agency in Germany
Assembly production site
2015 E-shop opens
2016 We make a team of 400 highly qualified employees
2017 Implemenation of a new ERP software
 HOSE ASSEMBLIES FOR AIR AND WATER

Hoses for air and water designed for industrial water, sewage, cooling
water and compressed air. Made of rubber, PVC, polyethylene with textile
braid, PVC or steel wire helix. Air and water hoses range from 4 to 320 mm,
working pressure to 207 bar. Fittings for air and water hoses
can be mounted with worm drive clamps, safety clamps or crimped.

MONTANA RUBBER HOSE ASSEMBLY DN50 Medium: sea water

Heavy duty rubber delivery hose assembly ended with 2” HAMMER WP: 10 bar
LUG union fig. 100 (male part + nut on one side, female part on the WT: ambient
other side) made of carbon steel. Complete length: 1700 mm Application: flexible connection of a pipe
line used to rinse out sea water form oil rig
forefoot.
Test: 30 bar / hydrostatic
Assembly technology: safety clams
according to DIN 2817 made of aluminium

Usage:

Other applications: water transfer between

trip tanks, water transfer to blender during
fracturing

Our offer also includes:

LOW PRESSURE QUICK RELEASE COUPLINGS

Low pressure quick release couplings widely used in all branches of industry to transfer a wide range of liquid media,
compressed air and different gases. Available in brass, carbon steel, nickel plated carbon steel or stainless steel
material versions with different seal that enables matching couplings for almost all working conditions. Our offer
includes a wide range of sizes, threads and connection types. Working pressure to 100 bar.
 HOSE ASSEMBLIES FOR STEAM TRANSFER

Rubber hoses designed for steam are made of special rubber compounds
(mostly EPDM) and are reinforced with textile or steel wire braid
(depending on the pressure). Hoses for superheated steam are designed for
18 bar working pressure and working temperature 210°C, and sometimes
even 232°C. DN range for steam rubber hoses is from 8 to 102 mm. Steam
rubber hoses are used for industrial applications of heating steam, process
steam and steam cleaning. Tubes International advice is to use only fittings
specially designed for steam that are installed on a hose with the use of bolt
screw clamps. For the use with hot water - water temperature cannot be
higher than 100°C.
For steam rubber hoses only special fittings designed for steam applications can be used. Steam fittings are mounted
on a hose with the use of bolt screw clamps. That enables connection between hose and fittings to be tightened after
first period of service life and later its regular control. Hose internal diameter and wall thickness are the key parame-
ters for appropriate choice of fittings and clamps. Correct assembly and regular check of connection are the most
important features for a safe usage of steam hose assemblies.

VICTORIA RUBBER HOSE ASSEMBLY DN19

Hose assembly designed for superheated steam transfer. Ended with Medium steam
PN16 flange one side, and ergonomically shaped and easy to operate WP: 18 bar
steam gun on the other side. Approved for ATEX zone 1 and 2, steam WT: 210°C
gun safety features include control handle covered with robust Application: defrosting of drilling rig
plastic insulating material and safety guard helping to prevent elements
accidental contact with hot metal parts. Complete length: 6000 mm.
Test: 54 bar / hydrostatic
Assembly technology: safety clams
according to DIN 2826 made of brass

Usage:

Our offer also includes: ACCESSORIES FOR STEAM

In steam applications many additional accessories such as: steam guns, extension fittings, swivel joints, dry
disconnect couplings, quick connect couplings are used. Appropriate choice of such accessories especially its sealing
material is possible only after verifying working conditions of particular application.
 HOSE ASSEMBLIES FOR FOOD SUBSTANCES

Food hoses are made of substances that can have direct contact with food
products. Such hoses have white internal taste free and odourless layer
made of PVC, polyethylene or other polymers. Food hoses internal layer
characteristics are high degree of purity and lack of substances
deteriorating its organoleptic characteristic. Sizes DN ranges from 3 to 200
mm, working pressure till 27 bar.
Hose fittings can be mounted with the use of worm drive hose clamps, safety
clamps or crimped (ferrules). Electropolished AISI 316 fittings/couplings are
mainly used for food hoses.

POTABLE HARDWALL RUBBER HOSE ASSEMBLY DN75

Medium: potable water
Suction-delivery rubber hose assembly with a stretching force of 4 WP: 10 bar
tones ended with 3” HAMMER LUG union fig. 200 (male part + nut WT: ambient
on one side, female part on the other side) made of carbon steel.
Application: Supply line between oil rig
Full flow ensured by using integral swaging technology. Complete
and PSV (Platform Supply Vessel)
length 45000 mm.
Testing: 26 bar / hydrostatic

Usage:

Assembly technology: Internal swaging allows permanent and safe fitting-hose connection ensuring full
and unrestricted flow through the fitting of a flexible hose assembly. The fitting is internally expanded by pulling
a hardened tool of the same size as the hose bore, called a dolly or a plug, down the inside of a hose tail.
The compressive force exerted on the hose wall by the hose tail causes the hose material to flow into the serrated
cavities of both hose tail and ferrule. As a result, a permanently attached, secure mechanical bond is achieved. The
whole process is the opposite to the traditional external crimping. The main advantage of internal swaging over
external crimping is the increase in a flow rate. When internally swaged, the wall of the hose tail is entirely pushed
into the hose, the inside diameters of both the hose and its fitting are the same.

Our offer also includes:

HAMMER LUG UNIONS

HAMMER LUG unions, also known as „WECO” unions are designed for quick connection of flexible hoses
and pipelines. Widely used to transfer air, oil, water, crude oil, gas to name only a few. Available in threaded and
buttwelded version in sizes varying from 1" to 8". Manufactured form carbon steel (pressure till 276 bar) or chrome
molybdenum steel 4130 (pressure till 1378 bar). Type approved by DNV. Our offer also include other flowline
elements such as swivel joints, valves, pipe joints, tees, crosses, redactors and many more.
 HOSE ASSEMBLIES FOR CHEMICAL SUBSTANCES

Chemical hoses are designed for liquid chemicals (acids, bases,

nonorganic and organic substances, hydrocarbons, paints, solvents, etc.)
Widely used to transfer chemical substances in chemical plants, reloading
applications (tank trucks and rail tank trucks), technological processes
in food, chemical , oil & gas applications. Internal layer must be resistant
to chemicals being transferred. Internal layer of chemical hoses are made
of EPDM, EPM, PKM, polyamide, polyethylene and fluoropolymers.
Reinforced with textile braid, textile cord or steel spiral. Diameters ranges
from 6 to 152 mm. Working pressure to 50 bar. Fittings/couplings can be
assembled with worm drive hose clamps, safety clamps or crimped
(ferrules).

MANICHEM RUBBER HOSE ASSEMBLY DN50

Medium: mixture of chemicals
Suction-delivery, antistatic (R<105 Ω) rubber hose assembly with WP: 16 bar
internal layer made of UPE ended with 2” CAMLOCK COUPLING
WT: 20°C
(coupler on one side, adaptor on the other side) made of stainless
steel. Complete length 3000 mm. Application: Fracturing – low pressure
part – supply chemicals to blender
Testing: 24 bar / hydrostatic
Assembly technology: external crimping

Usage:

Our offer also includes:

CAMLOCK COUPLINGS

CAMLOCK couplings are made in compliance with MIL-C-27487 (A-A-59326) - American military specification. Simple
structure and easy operation are their main features. In order to lock the adaptor in the coupler one simply needs
to press the cam arms under normal hand pressure. A flat seal placed in the groove of a coupler tightens the connection.
The couplings (couplers and adaptors) are available with male BSPT and female BSP thread, a hose tail, a flange, etc. The
couplings can be made of aluminium, brass, stainless steel AISI 316, polypropylene. Sizes available: from 1/2" (DN13)
to 6" (DN150). Working pressure from 4 up to 18 bar depending on the size and material. All types of CAMLOCK
couplings are widely used as reloading couplings especially in petrochemical industry. SAFLOK® coupling is a variation
of CAMLOCK coupling with additional level of safety against accidental disconnection. Safety is provided by a patented
locking mechanism, built into the coupling arms. Such a design ensures that the arms are locked automatically when
closed. Opening is a simple matter of tugging the finger rings.
 HOSE ASSEMBLIES FOR PETROCHEMICAL SUBSTANCES

Oil and petroleum hoses include hoses for crude oil as well as distilled
(fractional distillation) products such as: gasoline, naphtha, diesel oil,
heating oil, hydraulic oil, hardening oil, solvents, maintenance lubricants,
transformer oil, asphalt and liquid bitumen substances. Widely used
during exploration, distillation, reloading (tankers, rail and tank trucks),
distribution, refuelling as well for many technological processes and fuel
and hydraulic lines, etc. Aromatic contents (different volume in lead-free
petrol, diesel, transformer oil) as well as requirements regarding
electrostatic characteristics (copper wires, antistatic rubber, conductive
rubber) must be taken into account while choosing an appropriate hose
for petrochemical substances. Couplings and fittings are assembled with
the use of hose worm drive clamp, safety clamps or crimped (ferrules).

EXTREMEFLEX RUBBER HOSE ASSEMBLY DN 100 Medium: drilling mud

WP: 6 bar
Extremely flexible (bending radius = internal diameter), suction-delivery
rubber hose assembly ended with 4”HAMMER LUG union fig. 100 (male WT: ambient
part + nut on one side, female part on the other side) made of carbon Application: connection of bottom tanks
steel. Complete length 10000 mm. and pumping unit on a PSV (Platform
Supply Vessel)
Testing: 15 bar / hydrostatic
Assembly technology: internal swaging

Usage:

Other applications: crude oil transfer between trip tanks, loading crude oil on rail and tank trucks, electric
power generators

Our offer also includes:

THREADED COUPLINGS

Threaded couplings designed for assembly of industrial hoses made of rubber, PVC or other plastic materials. Nominal
diameter from 1/2” (DN13) to 4” (DN100). Available in carbon steel, stainless steel, brass and aluminium. Working
pressure 25bar (16 bar for aluminium). Available with an aluminium safety clamp (designed for particular wall thickness
of the hose) as a standard and different threads such as: BSP, BSPT, NPT, NPS, metric, ACME, DIN11. Depending from
thread type different type of sealing i.e.: flat sealing (flat seal), tapper sealing (metal-metal) or thread sealing (PTFE tape
or different sealant). Widely used for all types of media: chemical substances, petrochemical substances, liquid
gas - especially in reloading applications. For extremely aggressive chemical substances couplings with ECTFE liner
available on request.
 HOSE ASSEMBLIES FOR ABRASION SUBSTANCES

Material handling hoses designed to transfer abrasion substances (with big

coefficient of friction) widely used for e.g. sandblasting, shot blasting, dry
ice blasting, concrete, plaster, cement, sand and gravel transfer. Depending
form medium being transferred internal layer made of SBR/NR rubber
compound, PU/PVC compound or ceramic plates buried in internal layer.
Abrasion of internal layer according DIN 53516 standards from 36 mm3
to 80 mm3 (better abrasion resistance means lower parameters). DN from
13 mm to 500 mm, working pressure to 80 bar. Fitting/couplings for
industrial hoses are to be assembled with the use of worm drive hose
clamps, safety clamps or ferrules (crimping).

ABRASIVE RUBBER HOSE ASSEMBLY DN 100

Suction-delivery rubber hose assembly resistant to sea water and Medium: dry cement
working conditions on a drilling rig ended with 4” HAMMER LUG union WP: 10 bar
fig. 602 (male part + nut on one side, female part on the other side) WT: ambient
made of chromo-molybdenum steel. Ferrule colour coding according Application: Supply line between oil rig
UKOOA (UK Offshore Operators Association). Hose assembly and PSV (Platform Supply Vessel)
equipped with hookie hook to facilitate hose handling. Complete
Testing: 15 bar / hydrostatic
length 10000 mm.
Assembly technology: internal swaging

Usage:

Other applications: cement pumping

unit

Our offer also includes:

HOOKIE HOOK AND UKOOA COLOUR CODING

Special hooks allow to lift reloading hoses. Widely used in Possibility of colour coding (type of media being
marine reloading systems to facilitate handling of hoses transferred) according to UKOOA. Yellow (cement),
between oil rigs and supply vessels, in shipyards, etc. orange (barite), blue (potable water), brown (diesel), red
As a standard used with floating hoses. Made of forged (sea water), purple (glycol), etc.
carbon steel and mounted with clamps on a special type
of fittings with swivel option.
 COMPOSITE HOSE ASSEMBLIES

Composite hoses make a new generation of light and very flexible,

multi-layer hoses. Depending on types of layer material in its construction
(polypropylene, polyamide, ECTFE, polyester, fibre glass or aramid)
between internal and external wires a hose can be used to transfer a wide
range of chemicals (aggressive as well), petrochemical products, liquefied
gases, concentrated alcohol, etc. Composite hoses are mainly used in
industrial, road and rail tankers and marine applications.
Available as complete hose assemblies with a wide variety of end fittings
(male thread, female thread) flanges, or couplings with Transportation
Technical Supervision approval.

DANOIL TRANSPORT COMPOSITE HOSE ASSEMBLY DN 50 Medium: diesel oil

Lightweight, flexible and electrically conductive suction-delivery WP: 10 bar
composite hose assembly ended with 2” DRY DISCONNECT COUPLING WT: 20°C
(HOSE UNIT) made of aluminium with NBR seals. Hose external layer Application: Diesel oil supply lines
made of PVC-coated fabric provide excellent resistant to abrasion. of power units on a drilling rig
Complete length 10000 mm.
Testing: 15 bar / hydrostatic
Assembly technology: external
crimping
Usage:

Other applications: reloading

systems of drilling rigs

Our offer also includes:

DRY CONNECT COUPLI AND BRAKEAWAY COUPLINGS

Dry disconnect couplings designed for spill free Emergency breakaway couplings also known as
connection/disconnection of reloading hoses and breakaway couplings act as a safety component that
industrial installations. Interchangeable with AVERY protects from unintentional strain of the hose connected
HARDOLL, TODO-MATIC and FULCRUM. Manufactured in to the installation. Before the reloading hose is stressed
compliance with NATO STANAG 3756. Meets ATEX, TDT, by external forces the two halves of the emergency
PED 97/23/WE requirements. Available in aluminium, breakaway coupling are separated from each other.
brass, AISI 316, PEEK, PVDF, Hastelloy or Titan. Sizes Available in aluminium, brass, stainless steel AISI 316,
ranges from DN25 mm to DN150 mm. stainless steel AISI 316 with ECTFE liner, Hastelloy. Sizes
ranges from: DN25mm to DN150mm.
 STEEL HOSE ASSEMBLIES

Flexible pressure metallic hoses manufactured by parallel or spiral

corrugation of thin-walled metallic pipe (mechanical or by hyrdoforming).
Made of austenitic types of stainless steel and used for aggressive
chemicals and applications with working temperature up to 800°C. Working
pressure till 293 bar. Available in no braid, one braid or two braid versions in
sizes from 1" to 10". Available as complete hose assemblies with threaded
fittings, flanges or custom-made fittings. High quality approved by DNV GL
certificates and Transportation Technical Supervision compliance with PED
97/23/WE.

PARNOR STEEL HOSE ASSEMBLY DN 50

DNV GL approved stainless steel hose assembly with 2” HAMMER LUG Medium: gas
union fig. 206 (male part + nut on one side, female part on the other side). WP: 20 bar
Parallel corrugations of the hose obtained by hydroforming ensure WT: 120°C
extreme resistance to fatigue and stress corrosion and thus makes it Application: Oil gas burner on
perfectly suitable for dynamic application. Complete length 6000 mm. a drilling rig
Testing: 45 bar / hydrostatic
Assembly technology: DNV GL
approved TIG welding

Usage:

Our offer also includes:

FITTINGS, FLANGES AND RING GASKETS

Made of carbon steel (working temperature from -20°C Fixed or swivel flanges according to EN 1092-1, API 6A or
to +400°C), stainless steel AISI 304 and AISI 316/316L. ANSI B16,5 standards. Made of carbon steel, AISI 304 or
Threaded fittings available with male BSPT, BSP, NPT AISI 316. Our offer also includes API ring gaskets,
and metric threads. On special request special threads designed for connection of grooved flanges, according to
such as W21, 8 NPTF etc. All fittings are available in 45° API B16,5 and API 6A.
and 90° versions.
 PTFE HOSE ASSEMBLIES

Polytetrafluoroethylene (trade names: tarflen, teflon, fluon) due to unique

qualities, it is widely used in all branches of industry including production
of flexible hoses of various structure and usage. General qualities of PTFE:
• exceptional chemical resistance – only a handful of substances affect PTFE
• wide range of temperature resistance (from -70°C to +260°C)
• very good aging and weather conditions resistance
• self-cleaning properties - substances do not stick to hose walls

Hoses are manufactured not only from PTFE but also from PTFE copolymers (FEP, PFA, MFA, ETFE, ECTFE) with similar
to PTFE properties but increased mechanical resistance and processing qualities. PTFE, and PTFE copolymer hoses are
widely used in all branches of industry for steam, hot oil, fuel, paints, adhesives, technical gases, chemicals, acids,
solvents and bases to name the most important ones.

VISIFLON PTFE HOSE ASSEMBLY DN 32 Medium: glycol

Internally and externally corrugated thus perfectly flexible, premium WP: 2 bar
grade PTFE hose assembly with a polypropylene braid ended with WT: 100°C
a 1_1/4” fitting with male thread (stainless steel). Polypropylene braid Application: Dehydration systems
ensures lightweight and high resistance to chemicals. Complete – removing water from natural gas
length 6000 mm.
Testing: 6 bar / hydrostatic
Assembly technology: internal
crimping
Usage:

Our offer also includes:

FITTINGS FOR HIGH PRESSURE TECHNICAL GASES OR SPECIAL PRODUCTION
MADE IN TUBES INTERNATIONAL PRODUCTION DEPARTMENT

Fittings for high pressure hoses have connections On request different types of fittings according to customer
according to PN-81/M-69229 and DIN 477-1 standards specification, different standards, type of material e.g.
(specified connection for a particular type of gas). Fittings carbon steel, AISI 316, brass, aluminium, Monel, PA, PTFE.
material must be resistant to medium being transferred. Due to experience in machining, qualified staff, new
Made of stainless steel AISI 304 (brass nut) as a standard machine park and ISO 9001 quality management we can
and designed for a type and size of hose they are to be meet any demands either in piece or serial production.
assembled on.
 FLOATING HOSE ASSEMBLIES

Floating hoses are widely used on all kinds of water basins. Their most
common applications are as follows: reloading of oil in ports, transfer
of crude oil from an oil rig to a ship, dredging, etc. There are several
techniques that can be used to keep a hose afloat (floats assembled
on a hose or special hoses with integral “built-in” layers of foam) so as
to protect it against damage by the ship’s propeller and allow the vessel
to be steered. Floating hoses are perfectly visible even in adverse weather
conditions. They are made of foam which does not absorb water or sink
in any operation conditions.

RIG SOFTWALL RUBBER HOSE ASSEMBLY DN 100

WITCH ASSEMBLED FLOATS
Medium: Diesel Oil
Delivery rubber hose with two antistatic wires ended with 4“DRY WP: 10 bar
DISCONNECT COUPLING (HOSE UNIT made of aluminium with WT: ambient
Viton seals) on one side and HAMMER LUG union fig 200 (male part
Application: Supply line between oil rig
+ nut) on the other side. Hose assembly equipped (in the middle)
with DRY BRAKE COUPLING MARINE type, made of aluminium with and PSV (Platform Supply Vessel)
Viton seals; (on the end) with HOOKIE HOOK lifting eye; (on the Testing: 15 bar / hydrostatic
whole length) with FLOWSAFE floaters to allow hose to stay afloat. Assembly technology: internal swaging
Complete length 45000 mm.
Usage:

Our offer also includes:

FLOATERS

FLOWSAFE floating devices designed to fit all hoses for offshore applications especially supply hoses used between
ships and rigs. With floats on supply hoses, the transfer between ships and rigs becomes much safer. The hose stays
afloat so it is clearly visible, which prevents its damage by the ship’s propeller and avoids the problem of the ship
becoming unable to manoeuvre. The floats protect the hose against wear and tear and therefore they are excellent
fenders for both delivery hoses (without steel wire) and suction-delivery hoses (with steel wire) of 3”, 4” and 5”
in diameter. There are plastic bands placed in the grooves of the floats so they can be easily fastened. When the
floating devices are applied for the delivery hoses a special wire strap should be used. The strap prevents the float
from being displaced when the hose is being handled and without pressure. The floats are flexible, do not sink or
absorb any water (the cells of foam are closed in 100%). They do not shrink or deform. UV radiation resistant.
 HOSE ASSEMBLIES FOR LOW PRESSURE TECHNICAL GASES

Hose assemblies for technical gases include low pressure hose

assemblies (acetylene, oxygen, propane-butane, LPG, natural and
inert gases). Made of rubber and PVC with textile cord or braid with
diameters ranging from 4 to 102 mm, working pressure to 30 bar,
according to EN 559 (welding hoses) and EN 1762 (hoses for LPG
and natural gas transfer) standards. Fittings assembled with the use
of worm drive hose clamps or crimped (ferrules).

CO2 RUBBER HOSE ASSEMBLY DN 100 Medium: CO2

“Custom-made” suction-delivery rubber hose DN100 with 4“ integral WP: 42 bar
vulcanised HAMMER LUG union fig. 602 (male part + nut on one side, WT: 20°C
female part on the other side). Tested and marked with CE category II Application: Reloading of Co2 from
according to Pressure Equipment Directive (97/23/WE ). Complete a tank truck
length 6000 mm.
Testing: 63 bar / hydrostatic

Usage:

Assembly technology: build-in

(vulcanised) couplings. Couplings
vulcanised during hose production
process – embedded in rubber.

Our offer also includes:

HOSE ASSEMBLIES FOR HIGH PRESSURE TECHNICAL GASES

Hoses designed for gases with working pressure above 140 bar. Widely used for filling up/emptying gas
cylinders, industrial processes. Most typical gases are oxygen, nitrogen, hydrogen, helium, argon, carbon
dioxide, acetylene, and many more. Wide range of DN ranges from 6 to 12 mm, working pressure to 300 bar.
 HIGH PRESSURE RUBBER HOSE ASSEMBLIES

Rubber hydraulic hoses are used for power transmission and control in
hydraulic systems. Designed for hydraulic oil, working temperatures from -40
to +100°C and working pressure till 420 bar (42 Mpa). Hydraulic hoses are
manufactured in imperial sizes and standardised. The most popular standards
defining requirements for hoses are as follows: American SAE, German DIN,
International ISO and European EN.
Apart from standardised hoses (according to above mentioned norms) our
offer includes hoses with increased flexibility, higher working temperature,
increased abrasion resistance of external layer or better chemical resistance.

4SP HYDRAULIC RUBBER HOSE ASSEMBLY DN 38

Hydraulic multispiral rubber hose DN38 ended with 1_1/2“ QUICK Medium: hydraulic oil
RELEASE COUPLING DP-PVV3 (SOCKET on one side, PLUG on the
WP: 210 bar
other side) made of galvanised steel with NBR seal. Additional
protection sleeve PROTECTOR, resistant to acids, oils, solvents and UV WT: 20°C
radiation, eliminates problems connecting with abrasion, impact and Application: hydraulic connection
squeezing thus prolonging hose life. Complete length 4000 mm. of a top drive power unit
Testing: 420 bar / hydrostatic
Assembly technology: external
crimping
Usage:

Our offer also includes:

HIGH PRESSURE QUICK RELEASE COUPLINGS

High pressure quick release couplings made of carbon steel, stainless steel or brass. Designed for working pressure to
several hundred bar. Widely used for oil as well as other liquid and gas media. Available in push-in or screw-to-connect
versions according to ISO-A; ISO-B; ISO-F standards. Depending on application our offer includes straight through,
single shut off, double shut off quick release coupling. Dry brake (Flat face) coupling as well as special versions with
pressure eliminator are available on request.
 HIGH PRESSURE THERMOPLASTIC HOSE ASSEMBLIES

Hoses for medium and high pressure made of thermoplastic polymers

(such as polyester, polyamide, polyurethane) reinforced by max 2 layers
of steel or textile braids. Most types manufactured to certain standards
i.e.: SAE J517 (for hoses SAE 100R7 and SAE 100R8), DIN 24951, ISO 3949
and PN-EN 855. Those standards in details describe two types of hoses:
with double textile braid (R7) and double aramid braid (R8).
Thermoplastic hoses widely used in hydraulics, air and compressed gases.
It is recommended to use for thermoplastic hoses Z type fittings
(assembled with the use of crimping machines). In some cases S type
reusable fittings can be used.

TEST THERMOPLASTIC HOSE ASSEMBLY DN 8

Medium: hydraulic oil
Lightweight, flexible, designed to hydraulic control and measuring WP: 300 bar
systems thermoplastic hose. Ended both sides with female fitting WT: ambient
made of carbon steel with female metric thread M16x2. Complete
Application: measuring set of top
length 6000 mm.
drive power unit
Testing: 600 bar / hydrostatic
Assembly technology: external
crimping
Usage:

Our offer also includes:

MEASURING SETS AND PRESSURE GAUGES

Measuring system designed to control static, dynamic pressure as well as vacuum in hydraulic and pneumatic
applications. The measuring system consist of a basic set and accessories such as: measuring nipples, hoses, adapters
that allow measurements in hard to reach places. Self venting device guarantees correct and exact measured values
(removes air bubbles trapped between the measuring nipple and the pressure gauge that have an effect on measured
values). A quick release coupling designed to be connected with measuring nipple has integrated shut-off valves that
ensure spill free connection and disconnection of measuring system. Pressure gauges designed for pressure
measurement of liquid and gas substances with 1,6 accuracy class.
 FITTINGS FERRULES FOR HIGH PRESSURE HOSES

Fittings for high pressure hoses are assembled on hydraulic hoses with
the use of special ferrules. Designed especially for rubber hydraulic hoses
and thermoplastic hoses but widely used for industrial hoses as well.
Assembled by screwing (reusable) or on crimping machines (permanent
connection). Our offer includes a wide range of fitting types - depending
on a connection part (metric, imperial, etc.).

R15 RUBBER HYDRAULIC HOSE ASSEMBLY DN 50

Medium: drilling fluid, cement
General purpose hydraulic R15 rubber hose assembly DN50. Ended WP: 350 bar
with 2” integral Hammer Lug fig. 1502 union (male part + nut from WT: ambient
one, female part from the other side) made of 4130 steel. Complete
Application: : general purpose hose
length 25000 mm.
assembly (cementing, manifold
connection, injection)
Testing: 700 bar/ hydrostatic

Usage:

Assembly technology: crimping of integral fittings – once piece HAMMER LUG union (with integrated ferrule) used
on R13/R15 hydraulic hose. Eliminates the risk of unscrewing of Hammer Lug union from NPT thread.

Our offer also includes:

SWIVEL JOINTS, PUMPS AND DIVIDERS

Rotary unions are used in systems that need rotary connection to eliminate stress of the hose. Compact built and
small torque are its main characteristics. Gear pump main purpose is transmission of mechanical power supplied
from the outside into pressurized hydraulic fluid power. Directional control valves allow fluid flow into different
paths of a hydraulic system.
 PROTECTIVE ELEMENTS

Protective elements made of plastic (PE, HDPE, PVC) in a form of band or

steel (galvanized, stainless) in the form of wire, band or braid. Widely used
as an external mechanical protection against abrasion, kinking and
crushing of hoses and cables. Plastic protective elements (in yellow or
black) also widely used to wrap group of hoses (cables) to form bundles.

4SP RUBBER HYDRAULIC HOSE ASSEMBLY DN 25

Medium: hydraulic oil
Multispiral 4SP rubber hose assembly DN25. Ended with 1” HAMMER
LUG union FIG.602 (male part + nut on one side, female part on the WP: 210 bar
other side) made of 4130 steel. Additional GRIPLOCK/304 protection WT: 20°C
secures against mechanical cuts. Complete length 12000 mm. Application: blowout preventers
control
Testing: 420 bar/hydrostatic
Assembly technology: external
crimping
Usage:

Our offer also includes:

API 16C CERTIFIED HYDRAULIC RUBBER HOSE ASSEMBLIES

Hydraulic rubber BOP hose assemblies from Gates, used for control of Blowout preventers, with API 16D Type Approval.
Supplied as a complete hose assembles from ¼” to 2” ended with male NPT thread of Hammer Lug union fig. 602
 UHP (ULTRA HIGH PRESSURE) HOSE ASSEMBLY

As UHP (Ultra high pressure) we categorise hose assemblies , fittings,

adaptors and accessories designed for working pressure above 700 bar. In
this range we distinguish WATERBLAST rubber hoses (working pressure
from 700 to 1250 bar), thermoplastic hoses (working pressure 700 – 800
bar), SPIR STAR hoses (working pressure to 3200 bar). Depending on
application above stated working pressures are reached by different
safety factors (waterblast n = 2.5, hydraulics n = 4, gases n = 4 to 6). Usage
of UHP fittings, adaptors, quick release couplings and crimping method
should always be determined by pressure in a particular application.
Hose assemblies must always be pressure tested!

SPIR STAR® HOSE ASSEMBLY DN6

Medium: methanol
UHP (ultra high pressure) hose assembly designed for extremely high WP: 1000 bar
working pressre, ended both sides with 3/8” male UNF LH thread WT: ambient
made of stainless steel. Complete length 3000 mm.
Aplikacja: Dehydration of natural gas
Testing: 1560 bar/ hydrostatic

Usage:

Assembly technology: external crimping with the use of special crimping machine and special die sets (slow dice
movement to eliminate the risk of microcracks).

Our offer also includes:

QUICK RELEASE COUPLINGS FOR ULTRA HIGH PRESSURE

Hydraulic quick release couplings designed for maximum pressure of 3000 bar. Made of hardener steel to ensure long
life. Compact build and easiness to connect/disconnect makes them a perfect choice for bearing pullers, bolts lighte-
ners, rescue equipment, cable cutting machines, precision actuators, rotary tools, hydraulic torque wrenches, etc.
 CUSTOM-MADE HOSE ASSEMBLIES

OFFSHORE SEAEATER RUBBER HOSE ASSEMBLY DN 200

Rubber hose assembly ended with both sides vulcanized flange Medium: woda morska
DN200 PN 10 made of carbon steel. Complete length 12500 mm. WP: 10 bar
WT: 20°C
Application: engine cooling on a drilling
rig.
Testing: 30 bar/hydrostatic
Assembly technology: vulcanised flanges

Usage:

GATES BLACK GOLD ROTARY DRILLING RUBBER HOSE

ASSEMBLY DN 75 Medium: drilling mud
Rubber hose assembly, ended with (both sides) Hammer Lug union WP: 395 bar (5000 psi)
FIG. 1502 (male part + nut on one side, female part on the other side). WT: ambient
Hose assembly according to API 7K. Complete length 12000 mm. Application: flexible connection between
swivel (gooseneck) and standpipe.
Testing: 690 bar (10000 psi)/hydrostatic

Assembly technology: external crimping

Usage:

GATES CHOKE & KILL DRILLING RUBBER HOSE ASSEMBLY DN 75

Medium: drilling mud/cement
Rubber hose assembly, ended with (both sides) API 3_1/16” flange
and additional steel external braid. Hose assembly according to API WP: 690 bar (10000 psi)
16C. Complete length 10000 mm. WT: ambient
Application: choke and kill lines in BOP
systems
Testing:1035 bar (15000 psi)/hydrostatic
Assembly technology: vulcanised flanges

Usage:
 ADDITIONAL PRODUCTS IN THE OFFER

BELLOWS
Used in all kinds of industrial applications. Designed to absorb any kind of
movements: axial, lateral and angular or their combinations. A compensa-
tor consists of a bellow made of different kinds of material (elastomers
reinforced with synthetic cord, steel, PTFE or fabric) and parts that connect
it with a pipeline (most often steel flange). They compensate for thermal
elongation and misalignment of a pipeline. They isolate vibrations,
dampen noise and pressure surges coming from hydraulic impact.

Type of compensators: general purpose, lateral, axial, angular

Temperature range: to 600°C
Pressure rating: from – 1 bar (full vacuum) to 40 bar
Diameter range: from DN15 to DN6000mm

PNEUMATIC
"Industrial pneumatics" concerns not only couplings and hoses, but also air preparation units, control valves, actuators
and other necessary equipment.

Externally calibrated hoses are usually made of polyamide, polyurethane,

polyethylene but also of PVDF and PTFE. Due to a wide range of
diameters, they can be easily connected by e.g. push-in fittings designed
for pneumatics in particular. These fittings in nickel-plated brass or plastic
as a standard, can also come in stainless steel for unlimited application in
every industry branch.

Push-in fittings are designed for connection of pneumatic hose (with

calibrated external diameter). The connection in achieved by pushing the
hose into the fitting. To disconnect, the releasing collet must be pressed
down. The most suitable hose material for push-in fittings is polyamide.
Series R push-in fittings and series Fox miniature fittings are the best
elements for connecting pipes and actuators in pneumatic systems. Quick
and easy to use, the push-in fittings can be re-used thousands of times
without affecting the pneumatic and mechanical seal in any way. Coming
in various configurations and guaranteeing a virtually unlimited, highly
flexible use. The clamping spring of special shape grips the pipe without
scratching or deforming it, which facilitates release.

Distribution valves and actuators are usually selected to match a particu-

lar application, function and flow rate. The actuators, compliant with ISO
standard among other, are manufactured of different materials, with stan-
dard piston diameters, different working stroke lengths, with an option of
sealing selection, can be applied to all machines – those in the making as
well as already in use.

The pneumatic elements sold, utilized in European Union and intended for operation in potentially explosive
atmospheres are always marked (according to Directive 2014/34/EU – ATEX) and supplied with the certificate of
conformity.
 DODATKOWY ASORTYMENT
ADDITIONAL PRODUCTS IN THE OFFER

PRECISION PIPES, DIN 2353 AND WALTERSCHEIDTM PIPE CONNECTORS

Cold drawn seamless precision pipes according to DIN 2391 made of

toughened steel (three grades - 37.4, 44.4 and 52.4). Available (external
diameter) from 6 mm to 42mm with different wall thicknesses and lengths
to 6 meters. Widely used in hydraulic systems for control and power
transfer. Assembled in hydraulic systems with DIN 2353 pipe fittings
(connection with a cutting ring) and SAE-J514 or SAE-J51453 where
connection is possible due to pipe ends 74 or 90° flaring.

Threaded (pipe) fittings with 24° cone sealing and cutting ring are widely
used in many branches of industry to connect steel and non-ferrous metal
pipes with outside diameter from 4 to 42 mm. Fittings according to DIN
2353 can also be used to connect flexible hose assemblies (as a body
without nut and cutting ring). Manufactured according to ISO 8437-1 or
DIN 2353. Used in hydraulic and pneumatic drive and control systems as
well as general industrial applications.

DIN2353 Eaton WalterscheidTM pipe connectors are designed to the most

demanding applications with 24° cone sealing. Eaton WalterscheidTM
ensures full leak tightness till 800 bar (for heavy series) and 500 bar
(for light series). DIN2353 Eaton WalterscheidTM pipe connections are
made of carbon steel with additional nickel free galvanized Guardian
SealTM layer. Eaton WalterscheidTM system is available in 3 types
depending from working conditions: WalPro, WalRing and WALFORMplus.
 ADDITIONAL
DODATKOWY PRODUCTS IN THE OFFER
ASORTYMENT

INSTRUMENTATIONS: CONNECTORS, QUICK RELEASE COUPLING

LET-LOK® connectors for pipes and threaded connectors are designed

mainly for chemical, petrochemical, pharmaceutical and power industry,
nuclear power plants and process engineering. Designed to work under
high pressure, vacuum, vibration, high temperatures, and where high leak
tightness of connections is required. LET-LOK® connectors are available as
couplings (to connect several tubes) and connectors (to join tubes with
fittings with male or female thread), made of stainless steel AISI 316, brass,
Monel 400 alloy and Hastelloy C-276. Threaded connectors made of AISI
316 stainless steel and brass with NPT threads.

Top grade single shut-off and double shut-off quick connectors. Used in
laboratories, aircraft, gas, medical and pharmaceutical industry. Available
in three sizes QC4, QC6 and QC8. Connections: male and female thread
NPT (BSPT, BSP), LET-LOK® tube connection. Every quick connector is
factory tested for proper assembly by leakage detection. Interchangeable
with quick connectors “Instrumantation” standard from other
manufacturers.

TUBES HOSE SUPERVISOR

Modern TAG & TRACE system for information management and product
tracing. Hose assembly is permanently marked with DataMatrix type tags
by DPM method Direct Part Marking (dot peening), by RFiD tag embed-
ded or by the label with standard bar code.
Customer receives complete data base containing information required,
plus scalable software. TUBES INTERNATIONAL manager software can be
designed up to the end user needs and located on mobile devices such as
PSION handheld or standard PC systems. In case of a PC, an extra DPM,
RFiD or bar code reader have to be applied.
Information that can be provided include basic hose data, test results, QC
and material document scans, photos and many more. Software options
are: editable notes, e-mail or SMS service warnings.
 ADDITIONAL
DODATKOWY PRODUCTS IN THE OFFER
ASORTYMENT

VALVES

Industrial valves, that are available in our offer, are widely used in many
types of industry. We offer ball valves, gate valves, non-return valves,
butterfly valves from 5,5mm to 300mm and working pressure from 5 to 64
bar. Available in material versions such as: brass, stainless steel and other
available on request. This group also include valves from American
producers dedicated to Oil & Gas sector with heavy duty construction and
increased lifespan such as plug valves from American Block, floating ball
valves, trunnion valves from Balon Corporation. Available material 4130
steel (for plug valves), carbon steel, ductile iron, bronze (for remaining
ones).

High pressure ball valves designed for high pressure hydraulic and indu-
strial applications. Available in carbon steel and stainless steel
(on request) material versions. Its main purpose is to control the flow of
working fluid. Maximum working pressure 500 bar (depending on a valve
type). Available in 2-way, 3-way (L and T type) and multiway type (X type)
in sizes from DN4 to DN50 with female threads (BSP and NPT) as well as
male threads (metric).

Top grade, precision valves of different types (ball, needle, check valves
and many other) used in control and measuring equipment for chemical,
petrochemical, pharmaceutical and power industry, nuclear power plants
and process engineering. Available in many different versions depending
on working temperature, pressure and connection size. Made of AISI 316
stainless steel as a standard.
 CONTACT AND SALES NET:

Tubes International Sp. z o.o. sales net includes 23 branches in biggest industrial cities in
Poland and 14 branches in industrial cities in Czech Republic, Slovakia, Lithuania, Russia,
Ukraine, Kazakhstan and Norway.

Tubes International Sp. z o.o.

HEADQUARTERS:

ul. Bystra 15A, 61-366 Poznań, phone: tel. 61 653 02 22, fax: 61 653 02 20
e-mail: tubes@tubes-international.com

BRANCHES:

Białystok, Bielsko-Biała, Bydgoszcz,Częstochowa, Gdańsk, Gdynia, Gliwice, Kalisz, Katowice, Kielce, Kraków, Lublin,
Łódź, Olsztyn, Płock, Poznań, Poznań-Przeźmierowo, Rzeszów, Szczecin, Toruń, Warszawa, Wrocław, Zielona Góra

HEADQUARTERS IN FOREIGN COUNTRIES:

Tubes International s.r.o.

Bohumínská 172/151
712 00 Ostrava-Muglinov
CZECH REPUBLIC
phone: +420 596 133 329
mobile: +420 731 441 225

e-mail: ostrava@tubes-international.com
BRANCHES: PRAGUE, BRNO, HRADEC KRÁLOVÉ

ТОW Tubes International ТОО Tubes International Kazakhstan Tubes International Norge A/S
Khmelnytskoho 106 Reznika 16 Kvålkroken 38
79024, Lviv 100000 Karaghandy 4323 Sandnes
UKRAINE KAZAKHSTAN NORWAY
phone: +380 32 245 93 41 phone: +7 7 212 909 395 phone: +47 51 32 92 17
fax: +380 32 245 93 42 fax: +7 7 212 909 396
mobile: +380 504 329 392 mobile: +7 7 775 777 027
e-mail: lviv@tubes-international.com e-mail: karaganda@tubes-international.com e-mail: stavanger@tubes-international.com
BRANCHES: KIEV, DNIPROPETROVSK BRANCH: ALMATY

Tubes International s.r.o. OOO Tubes International UAB Tubes International

Kragujevska 12 Wnukowska d.13 Savanorių pr. 176 C
01001 Žilina 143000 Moscow Oblast, Odintsovo LT-03154 Vilnius
SLOVAKIA RUSSIA LITHUANIA
phone: +421 415 622 243 phone: +7 499 678 8180 phone: +370 52 639 372
mobile: +421 911 285 688 fax: +7 499 678 8180 fax :+370 52 639 373
mobile: +7 985 17 68 387 mobile: +370 62 018 826
e-mail: zilina@tubes-international.com e-mail: moskva@tubes-international.com e-mail: vilnius@tubes-international.com

WR-FR-015-01-EN
www.tubes-international.com