Fristam shear pumps FSP
powder mixers PM, PMV
Fristam shear pump series FSP
Fristam shear pumps FSP
Extraordinary rotational homogenisers for producing perfect blends
of consistent quality. Hygienic, effective, robust and highly economical.
Fristam shear pumps achieve incomparably homogenous products,
reducing raw material input while considerably shortening processing
times.
EXCEPTIONAL PRODUCT TEXTURE based on our proven centrifugal
Fristam’s FSP series enable you to pumps of the FP series. In place of
blend multiphase products efficiently, their impeller, a rotor-and-stator sys-
producing inseparable emulsions and tem draws inhomogeneous products
absolutely homogenous end products. through shearing clearances of just
They prevent lumps and agglomer- 0.5 mm at tip speeds of up to 38 m/s
ates in conveyed goods and achieve (see figure).
consistent, repeatable results.
As a result of extremely high flow
Our shear pumps’ design (with en- rates, turbulences and the high
forced passage) ensures complete shear rates multiphase products are
homogenisation of every batch. blended with supreme efficiency.
Compared to conventional dissolving
processes in large tanks or boilers, the All standard shaft seals from the
use of Fristam’s FSP cuts processing Fristam range of pumps can be used Cover / white .
times significantly and provides for in the FSP. Rotor / blueui iiiii
considerable savings of raw materials. Shearing clearance .
CUSTOMISED PERFORMANCE 0.5 mmi
Each FSP can be fitted with a specific iii
PERFECT VISCOSITY combination of rotor and stator/cover
The consistency and texture of sheared plate. Both are specifically attuned SERVICE, ADVICE AND TESTING
goods can be varied by combining to the transported product, ensuring As application possibilities vary
an FSP with a frequency convertor. that just the right amount of shearing in type and complexity, we offer
This results in better, more stable and energy is applied. process-oriented advice regarding
significantly smoother end products. customised solutions ranging from
All Fristam series FSP shear pumps are single units to large in-line installa-
SPECIFIC CONSTRUCTION suitable for various batch sizes and tions. In addition we provide shear
Fristam shear pumps were developed are fully SIP and CIP capable. pumps for test runs.
TECHNICAL DETAILS OF THE FSP SERIES
• 5 basic sizes
• Rotor Ø from 130 to 250 mm
• Shear rates up to 125,000 1/s
• Revolution speed up to
5,800 rpm
• Viscosities up to 100,000 mPa s
SPECIFICS .......................... FSPE 710 FSPE 3520 - 3550
Rotor diameter .................................... 124 mm (130 mm) 3522: 145 mm
3532: 175 mm
3542: 200 mm
3552: 250 mm
Motor output ....................................... 2,2 kW - 11,0 kW 3,0 kW - 90,0 kW
Revolution speed 50 Hz / 60 Hz .......... 1.450 - 3.500 rpm 1.450 - 3.500 rpm
Shearing clearance .............................. 0,5 mm 0,5 mm
MATERIALS ENGINES
Three-phase motors IP 55 / IP 56
STEEL GRADE Options:
Standard: Frequency controlled
Stainless steel, cast or forged, With higher protection system
CrNiMo, No. 1.4404 (316L) Ex protection
Special voltages and frequencies
Options: Single-phase a.c. motors
Titanium Geared motors
Hastelloy C
Other precision casting materials CONNECTION TYPES
e.g. materials with a delta-ferrite Threads according to DIN 11851,
content of up to 0.5 % DIN 11864, SMS, RJT, etc.
Flange
SURFACES TOUCHED BY PRODUCT
Blasted SPECIAL DESIGNS
Ground Various combinations of rotor and
Polished or electropolished cover/stator
Hardened and / or coated Heating or cooling jackets
Discharge nozzles
Carriers
Rotors from the Fristam shear pump series FSP
Fristam powder mixer series PM
Fristam powder mixer PM
The solution to almost any problem when mixing powders and liquids
– for perfectly smooth consistency. Hygienic, effective, sturdy, easy to
handle and highly economical. Fristam’s powder mixer is the universal
solution for dissolving, emulsifying and homogenising wet and dry in-
gredients into fluids.
SPECIFIC CONSTRUCTION design consisting of a tube frame on
Fristam’s powder mixer was designed mounting feet, a funnel, table, manual
as a ‘use anywhere’ feeding and mix- disc valves and connecting pipes.
ing station. The table top at an ergonomic level
provides for easy manual feeding. All
It is a combination of Fristam’s self- Fristam powder mixers (series PM) are
priming centrifugal pump series FZ fully CIP and SIP capable.
with the shear pump series FSP.
CUSTOMISED OPERATION
The powder is drawn from a funnel By design all Fristam powder mixers
directly into the fluid product stream. are mobile and highly flexible in their Right:
Passing through the shear pump, this operation. If equipped with specific Casein powder in skim milk
premix is fully homogenised. control systems, they can also easily is dissolved quickly and perfectly
be integrated with fully automated by a Fristam powder mixer.
systems.
Left:
We offer adapters for fully- or semi- Conventional blend by stirrer,
automatic feeding via big-bags, crew- tri-blender or Venturi.
converters and other conveyer systems.
ON–SITE TRIALS
In addition to providing extensive pro-
cess guidance we offer powder mixers
for test runs.
In its standard configuration a powder
mixer of the PM series has a compact
Fristam side channel centrifugal pump series FZ Fristam shear pump series FSP
Fristam powder mixer PMV
The perfect solution for mixing powders and liquids into concentrated,
‘highly viscuous’ pastes. Ultra hygienic, powerful performance, excep-
tionally high powder intake, mixes at very low product temperatures.
Now you can have a consistently homogenous mix in a fraction of the
time it used to take – even with high viscosity products.
SPECIFIC CONSTRUCTION Left:
Rechtes Bild:
The Fristam PMV powder mixer is The FL3’s unique
Kaseinpulver rotors have the shape of
in Magermilch
designed for particularly challenging an
mitinterlocking
dem Fristamdouble helix.
Pulvermischer
mixing tasks whilst providing maxi- schnell und vollständig
mum food safety. Right:
gelöst.
Impressive
Linkes Bild:results when mixing especially
It is a highly effective combination of high viscosities.
Konventionell gemischt
a Fristam positive displacement pump mit Rührer, Tri-Blender bzw.
series FL3 and an FSP shear pump. Venturisystem
Using the FL3 with its unique helical
rotors guarantees excellent suction at Its design corresponds to the PM TRIALS AND CONSULTATION
particularly low product temperatures. series’ with a compact layout of a We would be happy to advise you on
tubular frame on machine mountings, all process-related matters. We can
funnel, ergonomic table, manual but- also make a PMV series powder mixer
terfly valves and connecting piping. available to you for trial runs.
All Fristam powder mixers are fully
capable of CIP and SIP.
HIGHLY FLEXIBLE APPLICATION
PMV series powder mixers are suit-
able for mobile use as well as
integration into fully automated
systems. They can be adapted for
At the same time, the PMV powder automatic and semi-automatic input
mixer features significantly reduced using big bags, screw conveyors and
noise emissions and very low power other systems.
consumption.
Fristam rotary lobe pump series FL3 Fristam shear pump series FSP
TECHNICAL DETAILS OF THE PM SERIES
• 5 different sizes
• Powder intake up to 10 t/h
Self-priming Shear pump
centrifugal pump rotational homogeniser
Fristam FZ Fristam FSP
Rotor / stator Rotor / stator
combination combination
1011 1311
Rev. speed 1450 rpm 2950 rpm 2950 rpm
Frequenz 50 Hz 50 Hz 50 Hz
Performance Performance Performance
Type kW Type kW kW
PM 01 FZ 15 4 FSPE 712 4 -
PM 02 FZ 17 5.5 FSPE 3522 5.5 11
PM 03 FZ 20 7.5 FSPE 3532 7.5 15 - 18.5*
PM 04 FZ 22 11 - 15 FSPE 3542 11 - 15 22 - 37*
PM 05 FZ 25 15 - 18.5 FSPE 3552 15 - 18.5 45 - 75*
Refined sugar Skim milk- and Thickening powder
protein powder (e.g. pectin-Na-caseinate,
depending on type
and concentration)
max. rec. max. rec. max. rec.
powder min. Ø powder min. Ø powder min. Ø
intake of pipe- intake of pipe- intake of pipe-
through lines in through lines in through lines in
funnel system funnel system funnel system
kg/h mm kg/h mm kg/h mm
100
PM 01 500 40 450 40 40
- 200
300
PM 02 1,800 50 1,600 50 50
- 500
600
PM 03 3,500 50 - 65 3,200 50 - 65 50 - 65
- 1,200
1,200
PM 04 5,000 65 - 80 4,500 65 - 80 65 - 80
- 2,000
1,500
PM 05 10,000 100 - 125 9,000 100 - 125 100 - 125
- 3,000
Fristam side channel centrifugal pump series FZ Fristam shear pump series FSP
TECHNICAL DETAILS OF THE PMV SERIES
• 3 different sizes
• Powder intake up to 10 t/h
Self-priming Shear pump
rotary lobe pump rotational homogeniser
Fristam FL3 Fristam FSP
Rotor / stator Rotor / stator
combination combination
1311 / 2121 1311 / 2121
Rev. speed 1450 rpm 1450 rpm 2950 rpm
Frequency 5 - 50 Hz 50 Hz 50 Hz
Performance Performance Performance
Type kW Type kW kW
PMV 03 FL3 75 4 - 5,5 FSPE 3532 7,5 15 - 18,5*
PMV 04 FL3 100 5,5 - 7,5 FSPE 3542 11 - 15 22 - 37*
PMV 05 FL3 100 7,5 - 11 FSPE 3552 15 - 18,5 45 - 75*
Refined sugar Skim milk- and Thickening powder
protein powder (e.g. pectin-Na-caseinate;
depending on type
and concentration)
max. rec. max. rec. max. rec.
powder min. Ø powder min. Ø powder min. Ø
intake of pipe- intake of pipe- intake of pipe-
through lines in through lines in through lines in
funnel system funnel system funnel system
kg/h mm kg/h mm kg/h mm
PMV 03 - 3.500 50 - 65 3.200 50 - 65 600 50 - 65
- 1.200
PMV 04 - 5.000 65 - 80 4.500 65 - 80 1.200 65 - 80
- 2.000
PMV 05 - 10.000 100 - 125 9.000 100 - 125 1.500 100 - 125
- 3.000
*) Depending on concentration (°Bx),
temperature and viscosity of the
finished product, as well as diameter
and length of the pipeline
Fristam rotary lobe pump series FL3 Fristam shearpump series FSP
Only the best mixers for the best products:
ideal solutions for all applications
Around the globe, Fristam shear pumps and powder mixers are used by
leading companies in ‘food and beverage’, pharmaceutical and chemi-
cal industries. The exceptional quality of construction and manufacturing
makes our rotational homogenisers ideal for blending and dispersing in
any industrial process.
PRODUCT GROUPS Dairy products: butter, yoghurt, Paper and cellulose: glues, starch,
cream, skimmed milk, milk concen- resin and kaolin solutions
Alcoholic beverages: liqueurs, wine, trate, set milk, whey, whey concen-
champagne, distiller’s wash, spirits, trate, raw milk, cream cheese Pharmaceuticals: infusion solutions,
alcoholic solutions lotions, plant extracts, perfumes,
Foods: sauces, soups, flavourings, suspensions, tooth paste, ethanol,
Biotechnology: cell suspensions,
broth, vinegar, fruit and vegetable enzymes, culture mediums, toxic and
nutritive solutions, enzymes
juices and purees, mayonnaise, oils alcoholic solutions, special pastes
Brewing: mash, yeast, beer, hot and and fats, whole egg, brine, dough
cold wort, waste beer Sugar and confectionery: chocolate,
Non-alcoholic beverages: syrup, con- liquid sugar, molasses as well as
Chemicals: inks, dyes, detergents, centrates, fruit juices, mineral water, starch solutions
cleaning agents, photographic emul- sodas and mixed drinks containing
sions, waste water CO2, concentrates with fruit pulp
Examples of Fristam shear pumps and pow-
der mixers in action
The Fristam series FSP and PM enable you to produce homogenised
finished products of superior quality in a single production step. In ad-
dition, both shear pump and powder mixer are great for the final treat-
ment of goods from other production processes, bringing their consis-
tency to perfection.
DAIRY INDUSTRY Dissolving Aspartame and other sugar CHEMICAL INDUSTRY
Dissolving and homogenising stabilis- substitues Dissolving powders in liquids such as
ers such as gelatine, pectin, carra- Polytetrafluoroethylene (PTFE), and
geen, xanthan gum, guar flour, carob Producing toffee cream from sugar, additives in lubricants
gum etc. in fermented milk products glucose, carrageen and fat
Dissolving minerals such as calcium
Dissolving sugar, milk-, whey-, jo- Dissolving aromas and citric acid carbonate, carboxymethyl cellulose
ghurt-, cream- or protein powder (CMC), bentonite, layered silicate
Dissolving spray-dried protein powder
in the production of baked goods when producing drilling emulsions
Recombining milk with skim-milk pow-
der, water, butterfat or vegetable oil Dissolving micro-capsule powders and
Dissolving wheat and rye flour or
shred in the production of sourdough, fillers such as zeolite and aluminium
Producing shakes with whey, soymilk
breakfast cereals or baking mixes hydroxide in the production of poly-
or milk, ice cream, etc.
urethane sheets
Dissolving concentrated milk protein, Dissolving pectin, carboxymethyl
cellulose (CMC), Carbopol, arabic PHARMACEUTICAL AND BEAUTY
oil or fat in milk, in order to raise
gum and other thickeners such as CARE INDUSTRIES
protein or fat levels in the production
carob gum, guar flour, and xanthan Dissolving saline e.g. for isotonic solu-
of cheese
gum tions suitable for injection
FOOD INDUSTRY
Dissolving yeast extract for health BEVERAGE INDUSTRY Dissolving phosphate and iodine
products Dissolving sugar, minerals, pectin, powder in the production of disin-
xanthan, aromas, citric acid, bentonite fectant ointments, e.g. polyvinyl
Dissolving protein powder, thickeners etc. pirrolidone (PVP), Betaisodona,
and stabilisers povidon
Dissolving dry yeast in the production
Dissolving starch, salt, sugar, etc. (in of beer Dissolving emulsifiers and additives
the production of additives, e.g. for in the production of creams and lo-
tomato ketchup and sauces) Dissolving sugar in alcohol tions
Fristam Pumps UK Limited Partnership Tel +44 (0)1323 849 849
Unit 11 APEX Business Park Fax +44 (0)1323 849 438
Diplocks Way, Hailsham E-Mail
[email protected]East Sussex BN27 3JU
United Kingdom
Fristam Pumpen KG (GmbH & Co.) Tel +49 (0)40 725 560 For international contact
Postfach 80 08 80 Fax +49 (0)40 725 56 166 information, please
21008 Hamburg Germany E-Mail [email protected] visit www.fristam.de .
Fristam Pumpen KG (GmbH & Co.) Tel +49 (0)40 725 560 For international contact
Postfach 80 08 80 Fax +49 (0)40 725 56 166 information, please
21008 Hamburg Germany E-Mail [email protected] visit www.fristam.de .
