K.C. LTD.
DRAWING TITLE WORKING DRAWING
: IMPRESSED CURRENT CATHODIC
| ITEM PROTECTION (LC.C.P) SYSTEM &
' SHAFT EARTHING DEVICE
SHIPYARD DUNG QUAT SHIPBUILDING IND. CO.
PROJECT No. B/8239
VESSEL TYPE 104K CRUDE OIL TANKER
K.C. LTD. REF. No. 3584
AFT SYSTEM : KCIT 735
K.C. LTD. MODEL No.
FWD SYSTEM : KCIT 720
0 _| onIGINALLY PREPARED HW | {feme | MAY.08,08
REV | DESCRIPTION DWN. APR DATE
K.C. LID.
1589-6, Songjung-dong, Kangsu-ku,
: Busan 618-818, Korea IND ROPRETERY NTORUANON OE
= i
ou Tel : +8251 8317720 “uB oocuncmey aur REQUIRES FOR
+ +82 51 831.7726 {Bis erronvcroney ay ans
:
[email protected] {Sins Use ronan runvose OTNER HUAN
Web : http://www.iccp-mgps.com "Hose oR Wie SSURLEDK.C. LTD.
INDEX
List Page No
1 | Specification & Scope of Supply for ICCP system 13
2__| _ Installation Procedure of Anode for APT system 4.6
3__ | General arrangement of Anode assembly for AFT system 7
4 | _Direlectric shield area of Anode for AFT system 8
5 Exploded diagram of Anode installation for AFT ‘system 9
6 _|__ Installation Procedure of Anode for FWD system 10-11
7_|__ General arrangement of Anode assembly for FWD system 2
8 | _Direlectric shield area of Anode for FWD system 13
9 _| Exploded diagram of Anode installation for FWD system 4
10 | _ Recessed reference electrode 15-17
11_| General arrangement of Ref. Electrode cell assembly for AFT system 18
12. | _ Exploded diagram of Ref. electrode cell installation for AFT system 19
13 | General arrangement of Ref, Electrode cell assembly for FWD system 20
14 | _Exploded diagram of Ref. electrode cell installation for FWD system 1
15__| Powersupply unit 22.23
16 | _ Power Supply Unit details for AFT system 4
17_| Power Supply Unit details for FWD s)stem 28
18 | _ Remote monitor panel details 26
19 | Specification & Scope of Supply for Shaft earthing Device 27-33
20 | Drawings for Shaft earthing Device 34.37
21 | Ground arrangement for Rudder stock 38
22_| System Position details 39
23 | _ System wiring & terminal details 40
24 | Spare parts list, 41K.C. LTD.
SPECIFICATION & SCOPE OF SUPPLY
SHIPYARD DUNG QUAT SHIPBUILDING IND. CO.
PROJECTNO | B/8239
DESIGN
BASE 1. TOTAL WETTED SURFACE AREA
HULL 14,641 ut
2. TOTAL SYSTEM REQUIRED
HULL + 14,641 n'%35 mA/uf (mean current density) = 512.44 Amp
TOTAL 512.44 Amp
3. TOTAL SYSTEM PROVIDED BY K.C. LTD. :
550 Amp (200 Amp for FWD & 350 Amp for AFT)
QUANTITY | DESCRIPTION FOR AFT SYSTEM :
SS |
ONE(I) | 350 AMPERE KCIT 735 POWER SUPPLY CONTROL UNIT :
INPUT —: AC 440V/60HZ/1PH
OUTPUT. : 350A/24V DC
PAINTED : MUNSELLNO. 7.5 BG 7/2
SUPPLIED COMPLETE WITH EARTHING CABLE
TWO (2) 175 AMPERE MMO/Ti CIRCULAR ANODE ASSEMBLY
EACH COMPLETE WITH, :
CIRCULAR DOUBLER PLATE
COFFERDAM
CABLE GLANDS
TWO (2) | PURITY ZINC REFERENCE ELECTRODE CELL ASSEMBLY
EACH COMPLETE WITH
COFFERDAM
CABLE GLANDSK.C. LTD.
SPECIFICATION & SCOPE OF SUPPLY
SHIPYARD
DUNG QUAT SHIPBUILDING IND. CO.
PROJECT NO
8/8239
QUANTITY
DESCRIPTION FOR FORWARD SYSTEM
ONE (1)
ONE (I)
TWO (2)
TWO (2)
200 AMPERE KCIT 720 POWER SUPPLY CONTROL UNIT :
INPUT —: AC 440V/60HZ/1PH
OUTPUT : 200A/24V DC
PAINTED : MUNSELL NO. 7.5 BG 7/2
SUPPLIED COMPLETE WITH EARTHING CABLE,
FORWARD/AFT SYSTEM REMOTE MONITOR READINGS
UNIT WITH SELECTOR SWITCH FOR THE SELECTION
OF FWD AND AFT PS.U
100 AMPERE MMO/Ti CIRCULAR ANODE ASSEMBLY
EACH COMPLETE WITH
CIRCULAR DOUBLER PLATE
COFFERDAM
CABLE GLANDS
PURITY ZINC REFERENCE ELECTRODE CELL ASSEMBLY
EACH COMPLETE WITH
COFFERDAM
CABLE GLANDSK.C. LTD.
SPECIFICATION & SCOPE OF SUPPLY
SHIPYARD DUNG QUAT SHIPBUILDING IND. CO.
PROIECTNO | B/8239
QUANTITY | DESCRIPTION FOR ASSOCIATED EQUIPMENT
SHAFT GROUNDING DEVICE CONSISTING OF
ONE (I) SLIP RING, BRUSH(SILVER GRAPHITE),
mV METER(0~150mV) WITH GLAND,
BRUSH HOLDER, GROUNDING CABLE AND BAN!
ONE (1) SYSTEM SPARES WITH BOX
SIX (6)
ONE(I) | WATER RESISTANT GREASE
FOR FILLING MATERIAL INSIDE FORWARD COFFERDAMS
ONE(I) | EPOXY PUTTY FOR MOUNTING ANODES AND
FILLING IN COFFERDAM OF REFERENCE ELECTRODE CELL
\
ONE(I) | RUDDER STOCK GROUNDING ASSEMBLY j
ONE (I) | SYSTEM LOG SHEET(ELECTRIC FILE)
OPERATION / INSTRUCTION MANUALS IN ENGLISHK.C. LTD. seep
INSTALLATION PROCEDURE FOR I.
.C.P SYSTE,
INSTALLATION
The anodes should be installed in the positions indicated on the installation drawing
supplied by K.C. LTD. If, for some reason it is found impractical to fit any component in
the specified positions the K.C’s representative will advise on the necessary re-location,
2. DESCRIPTION
The Impressed Current System consists of anodes and electrodes for installation through
the hull using penetration/cofferdam arrangements, a power supply unit for location
internally and bonding arrangements for appendages such as propeller and rudder. The
standard cofferdams for the reference electrodes are longer than those for the anodes so that
there is a necessity to differentiate between cofferdams before starting assembly.
Locations for components are shown on the drawings supplied for the particular
vessel, but are normally subject to final confirmation between the engineer on site
and the yard/owner.
3. RECESSED ANODE (WITH EPOXY PUTTY DI-ELECTRIC SHIELD )
3.1 Select the required area and mark out using a template the steelwork location.
Make sure that the internal stiffening will not be touched.
Ensure the circle will be located within a steel plate and not interfere with existing
weld seams.
3.2 Cutan circular hole as shown in drawing.
Alternatively, a template may be made using the doubler plate.
3.3 Clean the profile of the circular hole and grind any surplus metal on the outer
‘edge and weld preparation on the inner edge to match the weld prep provided on
the doubler Plate. !
34 Cover the anode holding studs with plastic tubing to prevent damage di
welding work.
3.5 Position the doubler plate internally and line it up with the cirele,
Tack weld the doubler plate in position. When you are sure that the doubler
plate is correctly located and that the anode will fit cleanly into the recess
continuously weld the doubler plate to the inboard and outboard surface of the
hull plating. Grind the recess weld flush as shown.K.C. LTD. Serna
36
37
38
39
3.10
3.12
3.13
3.14
3.16
3.17
3.18
Before proceeding further, ensure that ALL other welding work, either inboard or
outboard, has been completed. Any welding carried out after application of the
dielectric shield will damage the shield material even if the welding is not
iated with the cathodic protection,
Shot blast the anode dielectric shield to SA 2 1/2 or shipyard’s standard surface
treatment. Apply di-electric shield by epoxy putty around anode. The dimensions
of the dielectric shield are given on the manual drawings,
Remove the mounting stud protective sleeves.
Apply thread tape to one cable gland, making sure that this is fited with a
neoprene 'O' ring over the entry thread. Fit the gland into the doubler plate from
the inboard side inside the cofferdam.
Apply epoxy putty on the back of the anode fully after mix equal quantities of the
2 part well. Thoroughly mix the contents of each can before mixing the two parts
together. Follow the mixing instructions on the epoxy putty material packs, using
2 power driven mixer if possible.
‘The anode must now be fitted onto the doubler plate within one hour or the epoxy
putty will cure before the anode is fitted,
Carefully insert the Anode assembly through the centre hole in the doubler plate
and through the cable gland taking care not to damage the insulation. Locate the
anode over the eight (8) fixing points in the backing plate.
Slowly draw anode into recess by
ening the Anode fixing nuts.
The epoxy putty will slowly ooze out of the sides as anode settles into positio
‘When anode is flush with hull and the bolts are resting within anode fixing point
recess ensure the head of the halding nut is below the top level of the anode. Fill
stud holes with epoxy putty and smooth level. :
‘Smooth epoxy putty at edge of anode so that gap between anode and stee!-work is
completely filled.
Fit the washers and nuts supplied and tighten the anode fixings evenly.
Tighten fixings to 2.5 kgf.m (25 Nm).
Caulk around the mounting studs with the epoxy putty so that the recesses in the
anode are filled up to the bearing surface for the washers and nuts.K.C. LTD. ag
3.19
3.20
3.23
3.24
3.26
Inside the ship, remove the cofferdam cover.
Check the insulation of the anode connection circuit to the hull using a
500V earth insulation test meter. Note, ifthe anode is submerged then this
test will show a short cireuit,
Disconnect from the power supply unit before this test, or permanent
damage may occur
Fit the cofferdam cover and gasket to seal the cofferdam,
‘Then carry out air test for more than 1 hour,
Test air pressure (P) should be applied as below ;
= —Distance between cofferdam and scantling draft
Pe 70 X15
Remove the cofferdam cover after air test and pass the cable for anode
through the side entry hole into the cofferdam.,
Fit the cable with cable terminal using nuts and connect the anode cable to
the power supply unit:
‘Tighten the cable gland,
Finally fit the cofferdam cover and gasket to seal the cofferdam.
Do not paint the anode.a
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==K.C. LTD. Seaer
4. RECESSED ANODE (WITH EPOXY PUTTY DI-ELECTRIC SHIELD )
41
4.2
43
44
45
46
47
48
49
4.10
41
412
Select the required area and mark out using a template the steelwork location.
Make sure that the internal stiffening will not be touched.
Ensure the circle will be located within a steel plate and not interfere with existing
weld seams.
Cut an circular hole as shown in drawing.
Alternatively, a template may be made using the doubler plate.
Clean the profile of the circular hole and grind any surplus metal on the outer
edge and weld preparation on the inner edge to match the weld prep provided on
the doubler Plate.
Cover the anode holding studs with plastic tubing to prevent damage during
welding work,
Position the doubler plate internally and line it up with the circle.
‘Tack weld the doubler plate in position. When you are sure that the doubler
plate is correctly located and that the anode will fit cleanly into the recess
continuously weld the doubler plate to the inboard and outboard surface of the
hull plating. Grind the recess weld flush as shown,
Before proceeding further, ensure that ALL other welding work, either inboard or
outboard, has been completed. Any welding cartied out after epplication of the
dielectric shicld will’ damage the shield material even if the welding is not
associated with the cathodic protection.
Shot blast the’anode dielectric shield to SA 2.1/2 or shipyard’s standard surface
treatment. Apply di-clectric shield by epoxy putty around anode. The dimensions
of the dielectric shield are given on the manual drawings,
Remove the mounting stud protective sleeves.
Apply thread tape to one cable gland, making sure that this ‘is fitted with a
neoprene ‘O' ring over the entry thread. Fit the gland into the doubler plate from
the inboard side inside the cofferdam.
Apply epoxy putty on the back of the anode fully after mix equal quantities of the
2 part well. Thoroughly mix the contents of each can before mixing the two parts
together. Follow the mixing instructions on the epoxy putty material packs, using
a power driven mixer if possible.
The anode must now be fitted onto the doubler plate within one hour or the epoxy
putty will cure before the anode is fitted.
Carefully insert the Anode assembly through the centre hole in the doubler plate
and through the cable gland taking care not to damage the insulation, Locate the
anode over the eight (8) fixing points in the backing plate.
-10-K.C. LTD. super
4.13. Slowly draw anode into recess by tightening the Anode fixing nuts.
‘The epoxy putty will slowly ooze out of the sides as anode settles into position,
When anode is flush with hull and the bolts are resting within anode fixing point
recess ensure the head of the holding nut is below the top level of the anode. Fill
stud holes with epoxy putty and smooth level.
4.14 Smooth epoxy putty at edge of anode so that gap between anode and steel-work is
completely filled.
4.15 Fit the washers and nuts supplied and tighten the anode fixings evenly.
Tighten fixings to 2.5 kgfim (25 Nm).
4.16 Caulk around the mounting studs with the epoxy putty so that the recesses in the
anode are filled up to the bearing surface for the washers and nuts.
4.17 Inside the ship, remove the cofferdam cover.
4.18 Check the insulation of the anode connection circuit to the hull using a S00V
earth insulation test meter, Note, if the anode is submerged then this test
will show a short circuit.
Disconnect from the power supply unit before this test, or permanent damage
may occur
4.19 Fit the cofferdam cover and gasket to seal the cofferdam,
4.20 Then carry out air test for more than 1 hour.
Test air pressure (P) should be applied as below ;
= -Distance between cofferdam and scantling draft
P= 70 X15
4.21 Remove the cofferdam cover affer air test and pass the cable for anode
through the side entry hole into the cofferdam,
4.22 Fitthe cable with cable terminal lug using fixing nuts and connect the anode
cable to the power supply unit.
4.23 Tighten the cable gland.
4.24 Finally fit the cofferdam cover and gasket to seal the cofferdam.
Do not paint the anode.a
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—K.C. LTD. eoaee
5.0 RECESSED REFERENCE ELECTRODE
‘The reference electrodes should be installed in the positions indicated on the installation
Grawing supplied. Sec drawing. If, for some reason it is found impractical to fit any
‘component in the specified positions the K.C’s representative will advise on the necessary
re-location.
5.1
52
53
54
35
5.6
57
58
39
Cut correct diameter hole in the hull at each electrode location to suit out diameter
of cofferdam tube.
Grind off any surplus metal to ensure that the cofferdam body will locate flat to
the internal shell plating at the inboard side of the hole.
Locate the cofferdam centrally over the hole, inside the hull.
Secure the cofferdam in the position by a continuous fillet weld internally to give
iickness. Protect the stud bolts with
a weld section at least equal to the plating
tape or rubber shields.
Clean off all weld splatter from the surfaces including the cofferdam recess, and
grind flat all welds in the area to be occupied by the reference electrode,
Ensure that the neoprene sealing gesket is on the back of the reference electrode
assembly and that the inside of the cofferdam recess into which the electrode wil
fitis clean and dry.
From the outboard of the hull insert the reference electrode through the mounting
plate inside the cofferdam recess. Be sure to put neoprene sealing gasket on the
back of reference electrode.
Fit the washers and nuts supplied and tighten the reference electrode fixing nuts.
Tighten fixings to 2.5kg.m (25 Nm).
On completion of the inspection caulk the gap between the reference electrode
and the cofferdam inside with epoxy putty, to leave a smooth uniform surface,
And fill stud holes with epoxy putty and smooth level.
-15-K.C. LTD. sepauer
5.10
S.l
5.12
5.13
5.14
Epoxy putty application:
Mix epoxy putty very well till grey color is secured and use. Don’t use
when black or white color is seen, Refer to the below table
Mix Ratio | EAA820 : EAA821 =
Caution | 1. Think about waste before mixing the using volume.
2. Use immediately the mixed volume within POT life before
getting solid as follows.
Ambient Temp se | 1c [ 230 | 350
Drying time after Mix | 4HR | 3HR | THR | 20min
(POT life)
It will be easier to put epoxy putty a litte bit (partly) inside cofferdam just before
reference electrode is mounted for installation.
Then after complete installation of reference electrode do fill in as above.
Inside the ship, remove the cofferdam cover.
Check the insulation of the reference connection circuit to the hull using 500 Volt
earth insulation meter, If the electrode is submerged then this test will show a
short circuit.
Disconnect from the power supply unit before this test, or permanent damage may
occur.
Fit the cofferdam cover and gasket to seal the cofferdam,
\
‘Then carry out air test for more than 1 hour,
Test air pressure (P) should be applied as below ;
Distance between cofferdam and scantling draft
Ps 70 X15
Remove the cofferdam cover after air test and pass the cable for ref.cell through
the side entry hole into the cofferdam.
-16-K.C. LTD. meas
5.15
5.16
5.7
Fit the cable with cable terminal using nuts and connect the ref.cell cable to the
power supply unit.
Tighten the cable gland.
Make a final visual check of all connections and finally fit the blind flange and
gasket to seal the cofferdam.
Do not paint the ref-cell surface.
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TaiK.C. LTD RENE,
6.0 POWER SUPPLY UNIT
6.1 The units are designed for bulkhead mounting or deck mounting on request
62 To ensure adequate ventilation it is recommended that an ait gap be maintained
around the bottom and sides of the equipment for all units.
63 Provide and install appropriate input power supply cables, terminating them at the
terminals provided. Check that the supply source conforms to the voltage and
frequency specification given on the rating plate of the equipment.
64 Provide and terminate single core cables with a voltage rating in excess of 24V
D.C. from the anode cofferdams to the appropriately labelled connection studs on
the terminal board. Equivalent area multi-core cables may be used with all cores
connected. The cables should be sized according to the following table to ensure
that the maximum voltage drop in each cable is equal and does not exceed 3 volts.
Table of cable lengths for different anode size to maintain 3 volt drop.
CONDUCTOR
SOA 75A 100A 150A 175A 200A 250A 300A SIZESINGLE
65m 25mm?
90m 60m 35mm
122m 8im_—6Im ; 50mm?
176m 118m 88m 58m 50m 70mm
244m 162m 122m = 80m 70m Im 49m 95mm?
310m 206m 154m 102m 88m 76m_~— 62m SIm 120mm?
378m 252m =—188m_—«126m «108m m= 76mm 150mm?
22+K.C. LTD.. season,
7.0
65
6.6
67
Provide and install a cable of minimum 400mm between the Hull-ve terminal on
the equipment and the main ship structure by welding. Be sure to install correct
system negative cable as recommended in wiring diagram. These cables will carry
the full rated output capacity of the power unit,
Provide and terminate single core screened cables with a sectional area minimum.
2.0mm from the reference electrode to the appropriately labelled terminals on the
ution board within the equipment. The metallic braid sereens of these
cables should continuous from connected to the ‘Ground’, terminal only on the
terminal panel within the power unit
Provide and install a connection to the ship's earthing system from the cubicle
earth terminal, typically 15.5mm$q or |x14mmSq Core Cable provided.
RUDDER BONDING
7
12
73
The rudder stock must be ground using the flexible cable provided.
Securely fix one end to the hull or overhead framework.
Weld or braze a suitable lug to the top of the rudder stock and securely fix the
other end of the cable to this.jarscansat 7S sy] 088] BAS 01ST
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aK.C. LTD.
‘SPECIFICATION & SCOPE FOR Shaft Grounding Device
SHIPYARD. DUNG QUAT SHIPBUILDING IND. CO.
SHAFT
our piAMeTeR — | 2500
TOTAL WEIGHT APPROX. 11.0 kgs
NO OFF | PART NO DESCRIPTION
+--+] ——_ |
1 KCS0044 | MILLI-VOLT METER WITH CABLE GLANDS,
1 KCs00s | SILVER ALLOY SLIP-RING
1 KCs0032 | SHAFT EARTHING DOUBLE BRUSH HOLDER
1 KC80022 | SHAFT MONITORING SINGLE BRUSH HOLDER
1 KCs009 | BRUSH HOLDER SUPPORT BAR,
I KCS010 | INSULATED BRUSH HOLDER SUPPORT BAR
3 KCs0014 | HIGH DENSITY SILVER GRAPHITE BRUSH
1 KCs006 | 1.5mx 60mm? SHAFT EARTH CABLE
2 KCS011 | STAINLESS STEEL BAND
1 KCS0151 | PRESSURE TAPE (50mm)
1 KCS0IS | PRESSURE TAPE (19mm)K.C. LTD. sacugee
REWEC)291004
1. Introduction
AA turning propeller shaft on a ship becomes electrically insulated from the hull by the
lubricating oit film in the bearings and by the use of non-metallic bearing materials in
the tail shaft. When the shaft is insulated in this way an electrical potential can be
measured between the shaft and the hull and this can accelerate corrosion in the ship.
If the ship has a system of cathodic protection, whether it is sacrificial anode or an
impressed current system, the shaft insulation will prevent the propeller and the boss
from receiving protection
The electrical potential between the shaft and the hull can also cause a heavy current
to flow in bearings when the oil film breaks down or is contaminated with seawater.
This current can cause deep pitting of the bearing surface. Excessive wear on the shaft
bearings can often be traced to this cause.
Now in addition it’s necessary to reduce the spark erosion causing the excessive wear
‘on main engine metal bearings and this shaft earthing is the most appropriate method.
All the troubles can be avoided and cathodic protection can be extended to the
propeller if the shaft is properly earthed with a propeller shaft slip ring. The
effectiveness of the shaft earthing system should ensure a maximum contact resistance
of no greater than 0.001 ohms for a water filled bearing and 0.01 ohms for an oil filled
bearing.
Our own tests indicate that high silver content brushes running on a silver track have
repeatable low conductivity that can maintain these limits and ensure a low resistance
contact is maintained even under dirty conditions.
The shaft earthing assembly comprises a pair of high silver content / graphite
compound brushes mounted in balanced brush holder, running on a silver alloy slip
ring,
Each brush holder has a adjustable spring tensioner which is supplied preset to the
minimum, and results in a pressure of 225g/em2,
At this pressure the expected life of the brish is in excess of one yeat.
2. Design base
~ Intermediate shaft diameter: @ 500mm
3. Installation work by shipyard
~ Assembling the intermediate shaft earthing assembly
~ Attaching the intermediate shaft monitoring millivoltmeter & wiring
~ Welding the brush holder support bar & Assembling the brush holder
-28-K.C.LTD. a
REV) 206
4, Installation
4.1 Slip ring
CAUTION : It is strictly required to install slip ring correctly according to following procedure
for the good performance of shaft earthing and longer life time of brushes.
4.1.1, Make clean the area where slip ring is positioned.
‘The area should be cleaned and prepared for a bright bare steel.
Aunros.180mm |
4.1.2. Fasten stainless steel bands (A & B) temporarily.
BAND GG) som BAND (B)
SHAFT
[KEEP CLEAN
4.1.3. Wrap the slip ring around the shaft and mark the overlapped part,
Cut the overlapped part at an angle of 35° carefully, which is very important job
MARK FOR CUT
BAND A) BAND (®)
SHAFT.
QE
‘SLIP RING
-29-K.C. LTD. a
REVEC):207104
~ After cutting properly rub the both edges of inner surface of slip ring with a fine-mesh file or
sand paper as below. Then secure slip ring very tightness around shaft;
SLIP RING
SLAP Nes
Ze
\ “Rs
AS sasio paren
Aa CORRECT (NSTALLATION
TILE INNER SURFACE OF SLIP RING
4.1.4. Wrap the slip ring around the shaft and fasten
the stainless steel band(B).
When the slip ring is tightly installed no protrusion o gap is found.
In case there happens with protrusion or gap smoothly rub the protrusion with sand paper.
BAND (a) BAND (&)
‘SHAFT
LI
4.1.5, Wrap the both edges of stip ring with 3/4” pressure tape for a preparation of tight
fastening of stainless steel band, :
Apply the tape to the slip ring five times at the opposite direction of the shaft rotation.
BAND (a, BAND (>
‘SHAFT
Qo
‘PRESSURE TAPE
TIMES)
-30-K.C. LTD. serene
Reve) ane
4.1.6, Fasten the stainless steel band(A) over the pressure tape tightly around the edge of slip
ring.
qo en san
/
4.1.7. Fasten the st
jess steel band(B) over the pressure tape tightly around the edge of slip
ring,
After tightening bands (A, B), bend the end part of band to the opposite direction to
prevent loosening during the shaft rotates.
Bano, aa
avo
‘SAND UHTENNG BOLT
~~
BEND TO THE OPPOSITE
DIRECTION FINALLY
4.1.8. Apply 2” tape over both stainless steehbands (A & B) at the opposite direction of the shaft
rotation finally. }
2 TaPe
SAHET
|_| v.30
\wIDTH OF suP ac
[AFTER FINAL INSTALLATION
‘WHERE BRUSHES RUN
31K.C. LTD. snr
REC) 2nL08
4.2. Brush holder
4.2.1. Carefully study the drawing for correct installation and keep the distance of 3mm
between bottom of brush holder and slip ring surface.
4.2.2. Fit the brush holder to the support bar and align the assembly so that the brushes
will run centrally on the slip ring, and the brush holders assembly is to be clear of
the slip ring securing brackets when the shaft rotates.
Secure the assembly in this position by tightening the hexagon headed bolt at the
top of the brush holder body.
423. Do not adjust the tension of spring without approval from K.C.Lid
4.3. Shaft monitoring millivolt meter
4.3.1. The system comprises a bulkhead mounted panel that incorporate terminals, a
display meter and a separate monitor brush holder. The system is self contained
and requires no external power supply.
43.2, For ease of interpretation the display meter is scaled up to 150mvV.
AAs the meter reading rises above 80mV it is recommended that the slipring and
brushes be checked and cleaned,
5. Operation
S.L The millivolt meter normally reads 150mV full scale,
5.2 Reading of below 80mV when shaft is turning at sea indicates proper grounding.
If readings are above 80mV, clean the faces of slip ring and brush with a clean
cloth.
5.3. The millivolt meter will read ‘0 when shaft is at rest because of the current
entering the propeller will retum to the hull through main engine bearings and
engine foundation.
5.4 A millivolt meter reading of ‘0' when Shaft is turning at sea indicates a faulty
millivott meter installation. Checks for connections of all the terminals and
tightness of all the fitting are required.
-32-K.C. LTD. =
REV): 29/00
6. Maintenance and service
6.1 This grounding assembly should be checked at least twice a week for cleanliness.
6.2 If there. has been a build-up of oil, dirt, scale and rust on the slip ring face or
between slip ring and shaft, this should be removed with a degreaser, emery paper
and clean cloth.
6.3 Inspect and clean the brushes and brush holder to prevent freedom of movement
due to dirt build-up. Inspect the brush copper leads (pig tails) to ensure they have
not become loose or corroded. The brush wear-down should be noted and the
compression of the hold-down spring on the brushes should be adjusted to ensure
spring tension as it may be excessive.
6.4 — At the time of every dry dock, disassemble the stip ring and clean the surface of
the shaft right thereunder.
. The life time of brushes
7.1 The brushes are getting worn out by metal touch with slip ring,
Therefore i's strictly required to keep clean and smooth surface of slip ring, also to
carry out proper installation / alignment of brush holders as per our manual and
drawing. Otherwise it’s very hard to obtain the proper earthing and the proper life
time of brushes.
7.2 The brushes are consumable parts with wearing ratio approximately 5~10mm per
1,000 hours shaft rotation under proper installation,
the replacement time is shown by engraving the line (15mm from the top) on the
brushes.
Customer is requested to replace brushes with spares when the time comes.
7.3. Brushes are consumable parts as stated above and they are often consumed earlier but
it’s not a matter of guarantee claim for supplying extra brushes.
7.4 _ Use only our genuine silver graphite brushes.
Contact K.C. LTD. for purchasing and indicate part number.
CAUTION
Customers are recommended for the purchase of genuine parts from us.
Imitated parts make the system get fatally damaged.
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DOES NOT EXCEED 3 VOLTS.
=40=SHIP NAME / HULLNo: B/6259 :
SUPPLY
No| NAME ‘TYPE PARTNo
fronxawe] spare | PPMARK
1 | APrANODEFUSE 1758 uroi7 | 2 | 1
2 | FWDANODEFUSE 100 urooco =| 2 | 4
3 | AFTMAINFUSE 82a IPFOOOS2 2 1
4 | FUDMAINFUSE 208 wroovzea | 2 | 1
AFTTRANSFORMER
5 | APLTRANSFOR® EN TTRCFOOS 2 | 4
FWD TRANSFORMER
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