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Colmonoy 69 Allo

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100% found this document useful (1 vote)
362 views4 pages

Colmonoy 69 Allo

Uploaded by

pushpak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WALLCOLMONOY CORP.

(USA)
TECHNICAL DATA SHEET

Colmonoy® 69 Alloys:
(69SC, 69SM, 69HV)

Nickel-Based Hard-Surfacing
Alloys with High Abrasion
and Corrosion Resistance
Boat Sleeve - A typical Colmonoy 69 application

Description: Colmonoy 69SC and 69SM:


Colmonoy 69 alloys include 69SC, 69SM, and 69HV. Colmonoy 69SC and 69SM are designed for spray
They can be spray deposited and fused to achieve and fuse applications, using combustion thermal
a hardness range of Rockwell C 58-63. The alloy’s spray systems such as the J-3 Spraywelder and
plastic range have been improved to eliminate Fusewelder.
sagging and running on large, difficult-to-fuse parts.
Colmonoy 69SM is designed for use with thermal
Colmonoy 69 alloys can be used in a variety of spray systems that are more oxidizing, thereby
applications, including tail shaft liners of tow boats, requiring a coarser material to achieve a quality
pump sleeves, gate valves, bed knives, chipper coating.
segments, mixer and rotor blades, etc.
Fused coatings form a metallurgical bond with the
Nominal Composition - % by Weight: substrate providing inter-particle cohesive strength
and substrate-to-coating adhesive strength with very
low porosity. The coatings show good resistance to
B C Cr Cu Fe Mo Si Ni
wear and impact and their hot hardness is excellent.
3.5 0.5 16.5 2.0 3.0 3.0 5.1 Bal (Table 2)

Forms Available: Colmonoy 69HV:
Colmonoy 69 alloys are supplied as atomized powder Colmonoy 69HV is designed for use in HVOF Systems
for application with Wall Colmonoy’s Spraywelder™ and does not require fusing. (Tables 4 & 5)
System, Fusewelder® Torch and other commercially
available thermal spray, HVOF and puddle torch Colmonoy 69HV is used for ball valves, centrifugal
systems. pump parts, heat exchanger tubes and other non-
point loading applications. The coating is well suited
Alloy Mesh Size Application for applications requiring abrasion and corrosion
resistance, particularly in the as-sprayed condition
Colmonoy 69SC 140 mesh - 30 µm
Spray-n-Fuse when fusing is not possible. The coatings are also
Colmonoy 69SM 140 mesh - 325 mesh used to protect against particle erosion up to 1500°F
Colmonoy 69HV 230 mesh - 20 µm HVOF (815°C).

Technical Data Sheet © 2013 Wall Colmonoy Corp. (USA) PAGE 1 of 4


Wall Colmonoy | Web www.wallcolmonoy.com | Email [email protected]
WALLCOLMONOY CORP. (USA) TECHNICAL DATA SHEET

Colmonoy 69HV cannot be hardened by fusing. A Hardenable base metals may be overlayed, but must
Metallurgical bond can be achieved, and coating be annealed isothermally after uniform austenitizing
integrity can be increased by torch, induction to prevent cracking of the deposits of Colmonoy 69.
or furnace fusing. The fusing temperature is (Consult Technical Services for further details).
approximately 1890°F (1030°C).
Application by Spraywelder:
Coatings of Colmonoy 69HV can be ground with Colmonoy 69 powder alloys are applied by use of the
silicon carbide or machined with CBN or carbide Spraywelder, which is the recommended thermal
tooling. spray system designed by Wall Colmonoy to produce
dense coatings. The powder is sprayed on the part
Colmonoy 69HV can be utilized as a chromium plating to be hard surfaced as in ordinary metal spraying
replacement. Though not as hard (58-63HRC), the procedure, and the overlay is then fused to the base
coating is more dense (≥98%) and far less prone to metal by torch, induction or furnace. This is ideal
cracking. when deposits of uniform thickness are being applied
over a large area. Reference Spraywelder Brochure
Table 1: Physical Properties (approximate): and Manual for more information.

Table 3: Recommended Parameters for Applying


Density 0.291 lb/cu in
Colmonoy 69SC and 69SM with 5P and Terodyn
8.06 g/cc 2000
Furnace
1890°F / 1030°C
Fusing Point Parameters 5P Terodyn 2000
Nozzle P7-G RL200
Table 2: Room & Elevated Temp. Hardness: Meter Valve 11 Red/Yellow
Deposits produced by Spray-n-Fuse
Spray Rate (lb/hr) 20 18
Flow Control Setting 16-18 16
Test Temp Rockwell C Oxygen (psi / % flow) 20 / 34 50/30*
(°F / °C) Hardness
Acetylene (psi / % flow) 13 / 34 12/48*
70 / 21 58-63
Spray Distance (inches) 8-9 7-9
600 / 315 57
Airjet @ 30 psi RPA 3
800 / 425 54
1000 / 540 49 * FM-1 flowmeter

1200 / 650 45
Application by Fusewelder:
Application Methods: Colmonoy 69 powder is applied by Fusewelder or
Colmonoy 69 alloys are easily applied to all steels similar torch. The Fuseweld Process is a coating
having less than .25% carbon, gray cast iron; application method to apply metallurgically bonded
Meehanite, malleable, ingot and wrought iron; nickel, coatings to the edges and corners of molds and
Monela alloy 400, Inconela alloy 600, Nichrome, blanks. Small shafts, the leading edge of flights for
Chromelb. Most high-temperature alloys can be augers and centrifuge scrolls, keyways, splines, and
overlaid without special precautions. cams can all be efficiently coated or rebuilt with this
process.
Steel having more than .25% carbon can also be
overlaid, but requires controlled slow cooling after
fusion, in suitable insulation such as Sil-O-Cel,
mica, etc. Generally, do not apply to ferrous metals
that require subsequent hardening and tempering,
because the dimensional change associated with the
formation of martensite will crack the deposits of
Colmonoy 69.

Technical Data Sheet © 2013 Wall Colmonoy Corp. (USA) PAGE 2 of 4


Wall Colmonoy | Web www.wallcolmonoy.com | Email [email protected]
WALLCOLMONOY CORP. (USA) TECHNICAL DATA SHEET

Application by High Velocity Oxygen Machining, Grinding and Lapping:


Fuel Thermal Spray Processes There are several techniques used for material
removal that produce high quality finished products.
Table 4: JP 5000 Parameters for Spraying Machining can be done, using cubic boron nitride
Colmonoy 69HV* tooling. Use GE’s BZN compacts (such as BRNG-43T)
Gun barrel: 4” or Kennametal’s CNMA 433KC-210. Use a negative
Spray distance: 14” rake tool, with a 15-degree lead angle. It should have
Coating thickness: >0.060” a 3/64-in. radius and T-land edge preparation. Set
Spray rate: 10-12 lb./hr. tool at centerline of work. Feed at 0.005-0.010 IPR,
with depth of cut up to 0.125-in., at 200-300 SFM or
higher.
Spray Supply Flow System
Parameters Pressure Pressure **
The coatings can be machined with difficulty by
Oxygen 210 psi 1925 scfh 140+/-10 psi carbide-tipped tools, such as Kennametal K6,
Fuel (K1 170 psi 6.0 gph 121+/-10 psi Carboloy 883 or equivalent. For roughing, grind the
kerosene) tool with a slight lead and rake angle, and a slight
Powder 50 psi 19-20 not radius (approx. 1/32”). Use a fine feed, about 0.003“
(nitrogen scfh applicable per revolution, with a depth of cut about 0.015” at
carrier) 15 SFPM. Set tool about 1/32” below center. For
finishing, grind the tool with the same slight lead
Combustion N/A not 103+/-5 psi and rake angles and with about a 1/16” radius.
applicable
Use a fine feed, about 0.003” per revolution, with a
Water maximum cut of 0.005” at approximately 45 SFPM.
Temperature:
incoming - 70°F Grinding is used after machining to remove the
outgoing - 120°+/- last 0.005-0.006” of material. Actually, the entire
10F finishing is most commonly done by grinding, which
eliminates machining. Grinding produces a near-
* Some modifications to the parameters may be needed to frictionless mirror finish. Such smooth surfaces
compensate for longer hoses. usually wear better, because they generate less heat
and friction. Whereas a diamond wheel is preferred,
** System pressures are based on supply pressure and flow green silicon carbide wheels (hardness H to K) can
settings and are present for the purpose of monitoring the
condition system consumables; located at the bottom of the
be used. Use 24 to 36 grit for roughing and 60 grit or
control console. finer for finishing. Grind wet when possible; do not
let the wheel get loaded; dress frequently. Take light,
Table 5: Typical Unfused Coating Characteristics: fast cuts. (Manufacturer can provide full details for
grinding.)

Process JP 5000 Dry lapping can be used to give the alloy an excellent
finish. Silicon carbide, boron carbide and diamond
dust are all capable of cutting the Colmonoy coating,
Macro Hardness HRC 58-63 but they must be embedded in a cast iron or steel
wheel to properly lap fused deposits of Colmonoy
Porosity <2% 69 alloys. Apply with a steady pressure and avoid
overheating. If the lapping compounds are used
loose, they will cut the nickel matrix before the
Bond Strength >13,000 psi chromium carbides, giving the surface an etched
appearance.
Surface Finish 240-300Ra
(as sprayed)
(ground) <10Ra

Coefficient of Friction 0.1


(6-micro-inch surface finish)

Technical Data Sheet © 2013 Wall Colmonoy Corp. (USA) PAGE 3 of 4


Wall Colmonoy | Web www.wallcolmonoy.com | Email [email protected]
WALLCOLMONOY CORP. (USA) TECHNICAL DATA SHEET

Safety:
When handling powders do so in such a way to avoid
creating a dust cloud; avoid inhalation or contact with
skin or eyes. Conduct coating operations in a properly
ventilated area. For more information, consult 11.8
(Ventilation), AWS Thermal Spraying: Practice, Theory,
and Application available from American Welding
Society, OSHA Safety and Health Standards available
from U.S. Government Printing Office, and the
manufacturer’s Material Safety Data Sheet (MSDS).

Warning: Thermal spray torches and heating torches used for


application of this product utilize compressed gases including
oxygen and a flammable fuel gas. Follow your employers
safety procedures when using and handling these gases and
equipment. Infrared and ultraviolet radiation (light) emitted
from flame and hot metal can injure eyes and burn skin. Use
appropriate personal protective equipment.

Storage Requirements:
Keep thermal spray powders in a closed container
and protect against moisture pick-up. The containers
should be tumbled before using the powder. If moisture
is absorbed from the atmosphere, it can be removed
and flowability can be restored by drying the powder,
with the seal removed and lid loosened, at 150-200°F
for two hours prior to use.

The information provided herein is given as a guideline to follow.


It is the responsibility of the end user to establish the process
information most suitable for their specific application(s).
Wall Colmonoy Corporation (USA) assumes no responsibility for
failure due to misuse or improper application of this product, or
for any incidental damages arising out of the use of this material.

a Registered trademark of Special Metal Corporation.


b Registered trademark of Concept Alloys.

updated October 2013

Technical Data Sheet © 2013 Wall Colmonoy Corp. (USA) PAGE 4 of 4


Wall Colmonoy | Web www.wallcolmonoy.com | Email [email protected]

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