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SPD0101ERN - 0 - Process Engineering Work For Modularization

This document provides guidelines for modularization projects including: 1. It defines key terms and outlines responsibilities for process engineering teams. 2. It describes codes, standards, and Samsung design procedures to follow. 3. It explains the modularization design process from FEED to completion and outlines module types. 4. It compares modularization to stick-built construction and how to optimize equipment sizing and prepare boundary piping and instrumentation diagrams. 5. It discusses features of modular deliverables and examples of how to represent modules in boundary P&IDs.

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Gabbar Singh
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758 views14 pages

SPD0101ERN - 0 - Process Engineering Work For Modularization

This document provides guidelines for modularization projects including: 1. It defines key terms and outlines responsibilities for process engineering teams. 2. It describes codes, standards, and Samsung design procedures to follow. 3. It explains the modularization design process from FEED to completion and outlines module types. 4. It compares modularization to stick-built construction and how to optimize equipment sizing and prepare boundary piping and instrumentation diagrams. 5. It discusses features of modular deliverables and examples of how to represent modules in boundary P&IDs.

Uploaded by

Gabbar Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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PROCESS DESIGN MANUAL

SPD0101ERN

PROCESS ENGINEERING WORK FOR


MODULARIZATION
REV. : 0
DATE : 2013. 6. 14.

SAMSUNG ENGINEERING CO., LTD.


PROCESS DESIGN MANUAL SPD0101ERN

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Table of Contents

Page
1. GENERAL ------------------------------------------------------ 1
1.1 Purpose ------------------------------------------------- 1
1.2 Scope --------------------------------------------------- 1
1.3 Definitions --------------------------------------------- 1
1.4 Responsibility and Authority ---------------------------- 1

2. CODES & STANDARDS -------------------------------------------- 2


2.1 Samsung Standard Procedure Design (SPD) ----------------- 2

3. DESIGN PROCESS ----------------------------------------------- 3

4. MODULE CONTENTS ---------------------------------------------- 5


4.1 Pre-assembled Module ------------------------------------ 5
4.2 Process Module ------------------------------------------ 5
4.3 Pipe rack Module ---------------------------------------- 5
4.4 Structural Module --------------------------------------- 5
4.5 Building Module ----------------------------------------- 5

5. THE DIFFERENCE OF MODULE AND STICK BUILT --------------------- 6


5.1 Equipment Size Optimization ----------------------------- 6
5.2 Preparation of Boundary P&ID ---------------------------- 6
5.3 Considering Regional Aspects ---------------------------- 6

6. FEATURES OF MODULE DELIVERABLE ------------------------------- 7


6.1 The Difference of Module and Stick Built Deliverables --- 7
6.2 Example of Boundary P&ID -------------------------------- 8

7. REVISION HISTORY --------------------------------------------- 12


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1. GENERAL

1.1 Purpose
This design guide is made for Samsung Engineering LTD. to perform modularization project.
This guide will show the actions for establishing standard boundary P&IDs and the difference
between the Module & Stick-Built to achieve standardized and efficient work performance.

1.2 Scope
This guide will be applied to all modularization based projects and proposals for process
designs. If there is engineering specification in the project specification, this guide can
be used for reference.

1.3 Definition
- PFD : Process Flow Diagram
- P&ID : Piping & Instrument Diagram
- COB : Close Out Book
- ERI : Engineering Revision Index
- HAZOP : Hazard & Operability Study
- SIL : Safety Integration Level
- BEDD : Basic Engineering Design Data
- FEED : Front End Engineering Design
- MSDS : Material Safety Data Sheet
- MMS : Material Management System

1.4 Responsibility and Authority


1.4.1 Team leader and team members of process engineering team have the following
responsibilities.
(1) Preparation of this design manual
(2) Revision of this design manual
(3) Review of design manual prepared by teams related modularization

1.4.2 Team members of teams related process engineering team have the following
responsibilities.
(1) Discussion about revision of this design manual.
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2. CODES & STANDARDS

2.1 Samsung Standard Procedure Design (SPD)


- SPD0049ERN-USA : PREPARATION OF P&ID AND UFD
- SPD0023ERN-USA : DRUM / VESSEL
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3. DESIGN PROCESS

FEED Stage
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30 %

60 %

90 %
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4. MODULE CONTENTS

4.1 Pre-assembled Module (PA)


- None

4.2 Process Module (PM)


- Structural frames
- Temporary members
- Platforms
- Stairs W/ treads, stringers, handrails, gratings
- Ladders, handrails
- Paint, Fireproofing

4.3 Pipe rack Module (PR)


- Structural frames
- Temporary members
- Platforms
- Stairs W/ treads, stringers, handrails, gratings
- Ladders, handrails
- Paint, Fireproofing

4.4 Structural Module (SM)


- Structural frames
- Temporary members
- Platforms
- Stairs W/ treads, stringers, handrails, gratings
- Ladders, handrails
- Paint, Fireproofing

4.5 Building Module (BD)


- Cladding
- Exterior Finishing
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5. THE DIFFERENCE OF MODULE AND STICK BUILT


5.1 Equipment Size Optimization
- When module size limitation has been decided, considering the transportation route, the
dimension modification & equipment split can be acted out to the equipments that are
possible to modify sizes. For instance drums and Separators.
Dimension modification & equipment split should be acted out considering the total cost of
manufacturing expenses, transportation expenses and construction expenses.

5.2 Preparation of Boundary P&ID


- Boundary P&IDs are sectional P&IDs for modularization project. Each unit is shown in the
P&ID as in unit module. Module package consists of boundary P&IDs which shows the unit
module in the P&ID as in the easiest form.
Basically, boundary P&IDs are marked up after the 60% model review but the acting period
can be adjustable considering the project's circumstances.
- The range of standard module boundary P&ID: Process modules need boundary P&IDs, but pipe
rack P&IDs does not need module package which indicates unnecessariness of Boundary P&IDs.

5.3 Considering Regional Aspects


- Considering the location of the project, labor, tax and transportation, the two
aspect(Module & Stick Built) should be decided by converting the considerations into cost.
Locations where module type has to take place in the aspect of process design, module type
should be performed.
- In Alberta Canada, the equipment sizing must be required because of the limitation of the
module's size.
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6. FEATURES OF MODULE DELIVERABLE


6.1 The Difference of Module and Stick Built Deliverables
- In process designs, the work of module can be defined by adding the work of note and area
code to the work of Stick Built Work.
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6.2 Example of Boundary P&ID


6.2.1 ZADCO Proposal

[Fig.6.2.1 Boundary P&ID (ZADCO Proposal)]

- Representing divided P&IDs into module.


- Easy to understand the whole concept but hard to apprehend every line by module no.
- Existence of an indicator that separate equipment based module and Pipe rack Module.
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6.2.2 Black Gold Proposal

[Fig.6.2.2 Boundary P&ID (Black Gold Proposal)]

- Indicating modules by similarly dividing the P&IDs as ZADCO Proposal.


- No explanation for side lines on equipment based Modules.
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6.2.3 PMRB Proposal

[Fig.6.2.3 Boundary P&ID (PMRB Proposal)]

- The Boundary of Modules are indicated similarly with Line Spec. Breaker.
- It is easy to find each lines Module No. but hard to understand to total Module Scope.
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6.2.4 SARB#4 Proposal

[Fig.6.2.4 Boundary P&ID (SARB#4 Proposal)]

- Indicating modules by similarly dividing the P&IDs


as PMRB Proposal
- It is easy to find each module in the entire plant
through a drawing described in legend sheets.
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7. REVISION HISTORY

No. Revision Date Revision Page Description

0 2013.06.14 -

- Team : Process Eng'g Team


Made by : J.Y.Joo, G.W.Lee
Checked by : M.H.Oh
Approved by : S.B.Lee

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