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PIQ Ball Mill Scan

The Ball MillScan utilizes digital signal processing to provide an accurate indication of ball mill fill level through wireless shell sensors and wired inlet/outlet sensors. Maintaining an optimal fill level can increase mill throughput and efficiency while reducing power draw variability. The system features high frequency mill fill level readings with zero crosstalk between mills and easy, quick installation and calibration.

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Wayne Hempel
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128 views1 page

PIQ Ball Mill Scan

The Ball MillScan utilizes digital signal processing to provide an accurate indication of ball mill fill level through wireless shell sensors and wired inlet/outlet sensors. Maintaining an optimal fill level can increase mill throughput and efficiency while reducing power draw variability. The system features high frequency mill fill level readings with zero crosstalk between mills and easy, quick installation and calibration.

Uploaded by

Wayne Hempel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Ball MillScan

BALL MILL FILL LEVEL MEASUREMENT

OVERVIEW BENEFITS
• OPTIMISE MILL THROUGHPUT
The Ball MillScan utilises the latest in digital signal processing techniques available to provide Controlling the mill fill level rather than
an accurate indication of the ball mill fill level. The system is made up of 2 wireless shell sensors bearing pressure increases milling
capacity.
and 2 wired inlet/outlet sensors. Such signals can be used in an automated control loop or
assist control room operators in manual control.
• MAINTAIN CONSISTENT POWER DRAW
Controlling the mill fill level optimally will
The vibration sensors are magnetically mounted on each bearing housing enclosure and to the
reduce power draw variability.
mill shell. One vibration sensor cable is 10 metres (~30 ft.) long and the other is 30 metres
(~100 ft.) long. All cables are shielded. The main unit requires AC power (100-220 VAC, 50/60 • INCREASE MILL EFFICIENCY
Hz) and has a 4-20mA output that corresponds to the mill fill level for each of the sensors (shell, Lower kWh/ton milled.
inlet & outlet) Reduce ball consumption/ton milled.

FEATURES

• High frequency indication of mill fill level that can be used


to increase the ROI of your existing mill.
• Zero crosstalk from adjacent (nearby) mills.
• All digital system, no component drift, not affected by
temperature, dust or dirt unlike typical microphone
systems.
• 4-20mA output
• 3X resolution when compared to microphone-based
systems.
• Fast and easy installation that typically can be performed in
less than two hours and does not require mill shutdown.
• A quick calibration procedure that can be performed in less
than 5 minutes per sensor when the mill is operating under
normal conditions. i.e. The mill is filled to a level that is
used in normal 'day to day' production.
• Signal sensitivity changes can be made very quickly without
re-calibrating the unit.

Process IQ Pty Ltd


Unit 1 / 23 Gibberd Road, Balcatta, WA6021 Western Australia
Tel: +61 (0)8 9240 4357  +61 (0) 407 851 679  Fax: +61 (0)8 6316 0486
Email: [email protected]

www.processIQ.com.au

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