POWDER COATING PROCESS AUDIT CHECKSHEET

SUPPLIER NAME : JAI SHREE SWAMI SAMARTH ENGINEERING PVT. LTD.

ADDRESS :
CUSTOMER : STANDARD RADIATORS PVT. LTD. DATE : 13-03-2020
ITEM DESCRIPTION :
ADDRESS :
ITEM CODE :
CHEMICAL SUPPLIER/ MAKE /
SR.NO. CATEGORY / PROCESS STEPS TRADE NAME CHARACTERISTICS SPECIFICATION METHOD OF CHECKING OBSERVATION

CONCENTRATION : 4% TITRATION TEST AS PER 4%

TITRATION : 50-55 ML MSDS & TDS.

01 DEGREASING 1 ALKALINE DEGREASING TEMPERATURE : 50-55° C

CHEMICAL GARDOCLEAN 444 PLC CONTROLLER
TIME : 10-15 MIN

PH : MORE THAN 9.0 PH PAPER / PH METER 10

CONCENTRATION : 4% TITRATION TEST AS PER

MSDS & TDS.
TITRATION : 50-55 ML
ALKALINE DEGREASING TEMPERATURE : 50-55° C
02 DEGREASING 2 CHEMICAL GARDOCLEAN 444 PLC CONTROLLER
TIME : 10-15 MIN

PH : MORE THAN 9.0 PH PAPER / PH METER

03 WATER RINSE 1 DM WATER PH : 7 ~ 10 PH PAPER / PH METER

04 WATER RINSE 2 DM WATER PH : 7 ~ 10 PH PAPER / PH METER

CONCENTRATION : 0.15% TITRATION TEST AS PER

MSDS & TDS.

TEMPERATURE : ROOM TEMPERATURE

05 ACTIVATION GARDOLENE Z2/1 PLC CONTROLLER
TIME : 1 ~ 2 MIN

PH : 8 ~ 9.5 PH PAPER / PH METER

CONCENTRATION : 4%
TITRATION TEST AS PER
TOTAL ACID LIMIT- 24 MSDS & TDS.
GARDOBOND 79 TITRATION : ~ 27 ML
06 PHOSPHATING GARDOBOND ADD.CC NO.1 GAS POINT - 3~5 ML

TEMPERATURE : 40-45 C
PLC CONTROLLER
TIME : 10 ~ 15 MIN

7 WATER RINSE DM WATER PH : 4~6

TIME : 1 ~ 2 MIN PLC CONTROLLER

09 PASSIVATION GARDOCLEAN R-1683 CONCENTRATION : 0.1-0.5% TITRATION TEST AS PER

MSDS & TDS.

PH : 7 - 8.5 PH PAPER / PH METER

AFTER CHEMICAL PROCESS CLEANING :

1 CLOTH / PAPER CLEANING MANUALLY STILL PROPER DRY. VISUALLY FOUND OK

2 AIR CLEANING MANUALLY STILL PROPER DRY. VISUALLY FOUND OK

POWDER SPRAY PROCESS :

SR.NO. CHECK POINT OBSERVATION CHECK POINT OBSERVATION

1 POWDER MAKE / CODE : AKZONOBEL / EN 245 POWDER SPRAY GUN MAKE : STATEFIELD

2 POWDER SUPPLIER / TRADE NAME : POWDER OUTPUT IN KG/CM2 1.5 KG/CM2

3 POWDER BATCH NO : BOOSTER AIR IN KG/CM2 1.5 KG/CM2

4 POWDER MANUFACTURING DATE : VOLTAGE - 90 KV

BAKING / DRYING :
1 BAKING / DRYING TEMPERATURE - 200° ± 15° C 213°C OK

2 BAKING / DRYING TIME - 10 ~ 15 MIN 15 MIN OK

FINISH MATERIAL :
SR. NO. CHECK POINT SPECIFICATION METHOD OF CHECKING STATUS
1 PASSIVATION BLACK VISUALLY OK

2 PLATING THICKNESS 50 ~ 80 MICRONS COATING THICKNESS GAUGE. 68 MICRONS.

MANUALLY BY PAPER CUTTER
3 ADHESION : CROSS CUT ADHESION TEST POWDER COATING SHOULD NOT GET PEEL OFF & STEEL RULES. OK

POWDER COATING SURFACE FREE FROM POWDER COATING SURFACE FREE FROM VISUALLY

A. DUST / FOREIGN PARTICLES. A. DUST / FOREIGN PARTICLES. VISUALLY OK

4 B.    PIN HOLES B.    PIN HOLES, BUBBLES, BLISTERS. VISUALLY OK

C.    ROUGH FINISH C.    ROUGH FINISH VISUALLY OK

D.    FINGER / HAND PRINTS DURING HANDLING. D.    FINGER / HAND PRINTS DURING VISUALLY OK
HANDLING.
5 NO. DAMAGED IN THE POWDER COATED SURFACE. NO DAMAGE / SCRATCH MARK. VISUALLY OK

CONCLUSION : JOB ACCEPTED / REJECTED / ACCEPTED CONDITIONALLY

NOTE : SPECIAL CARE TO BE TAKEN DURING TRANSPORTAION TO AVOID DAMAGE.

REMARKS :

CHECKED BY : APPROVED BY:

TEMPERATURE

TIME

BATH PLC CONTROLLER

TEMPERATURE

OVEN PLC CONTROLLER

 PLATING PROCESS AUDIT CHECKSHEET
SUPPLIER NAME :

ADDRESS :
CUSTOMER : STANDARD RADIATORS DATE :
ITEM DESCRIPTION :
ADDRESS : 1/12, INDUSTRIAL ESTATE, GORWA, VADODARA.
ITEM CODE :
SR.NO. CATEGORY / PROCESS STEPS CHEMICAL SUPPLIER/ MAKE / TRADE CHARACTERISTICS SPECIFICATION METHOD OF CHECKING OBSERVATION
NAME

CONCENTRATION :

TEMPERATURE :

TIME :
01 METAL CLEANING
CURRENT / VOLTAGE :

TITRATION :

PH :

02 WATER RINSE PH :

CONCENTRATION :

TEMPERATURE :

TIME :
03 ELECTRO CLEANER STEELEX K-20
CURRENT / VOLTAGE :

TITRATION :

PH :

04 WATER RINSE PH :

CONCENTRATION :

TEMPERATURE :

TIME :
05 ACID PICKLING
CURRENT / VOLTAGE :

TITRATION :

PH :

06 WATER RINSE PH :

CONCENTRATION :

TEMPERATURE :

TIME :
07 ZINC PLATING
CURRENT / VOLTAGE :

TITRATION :

PH :

08 WATER RINSE PH :

CONCENTRATION :

TEMPERATURE :

TIME :
09 NITRIC DIP
CURRENT / VOLTAGE :

TITRATION :

PH :

10 WATER RINSE PH :

CONCENTRATION :

TEMPERATURE :

TIME :
11 PASSIVATION
CURRENT / VOLTAGE :

TITRATION :

PH :

12 WATER RINSE PH :
BAKING / DRYING :
1 BAKING / DRYING TEMPERATURE -

2 BAKING / DRYING TIME -

FINISH MATERIAL :
SR. NO. CHECK POINT SPECIFICATION METHOD OF CHECKING OBSERVATIONS STATUS

1 PASSIVATION BLACK VISUALLY

2 PLATING THICKNESS MIN 12 MICRONS DFT INSTRUMENTS

PLATING SURFACE FREE FROM PLATING SURAFACE FREE FROM VISUALLY

A. DUST / FOREIGN PARTICLES. A. DUST / FOREIGN PARTICLES. VISUALLY

3 B.    PIN HOLES B.    PIN HOLES VISUALLY

C.    ROUGH FINISH C.    ROUGH FINISH VISUALLY

D.    FINGER / HAND PRINTS DURING HANDLING. D.    FINGER / HAND PRINTS VISUALLY
DURING HANDLING.
4 NO. DAMAGED IN THE POWDER COATED SURFACE. NO DAMAGE / SCRATCH MARK. VISUALLY

CONCLUSION : JOB ACCEPTED / REJECTED / ACCEPTED CONDITIONALLY

NOTE : SPECIAL CARE TO BE TAKEN DURING TRANSPORTAION TO AVOID DAMAGE.

REMARKS :

CHECKED BY : APPROVED BY :
 ANODIZING PROCESS AUDIT CHECKSHEET
SUPPLIER NAME :

ADDRESS :
CUSTOMER : STANDARD RADIATORS DATE :
ITEM DESCRIPTION :
ADDRESS : 1/12, INDUSTRIAL ESTATE, GORWA, VADODARA.
ITEM CODE :
SR.NO. CATEGORY / PROCESS STEPS CHEMICAL SUPPLIER/ MAKE / CHARACTERISTICS SPECIFICATION METHOD OF CHECKING OBSERVATION
TRADE NAME

CONCENTRATION :

TEMPERATURE :

TIME :
01 ALLUMINIUM CLEANER SULPHURIC ACID
CURRENT / VOLTAGE :

TITRATION :

PH :

02 WATER RINSE ------ PH : 6 ~ 8

CONCENTRATION :

TEMPERATURE :

TIME :
03 NITRIC DEEPING HNO3
CURRENT / VOLTAGE :

TITRATION :

PH :

04 WATER RINSE ------ PH : 6 ~ 8

CONCENTRATION :

TEMPERATURE :

TIME :
05 ACID PICKLING (ETCHING) CAUSTIC SODA, AMMONIUM
NITRATE
CURRENT / VOLTAGE :

TITRATION :

PH :

06 WATER RINSE ------ PH : 6 ~ 8

CONCENTRATION :

TEMPERATURE :

TIME :
07 NITRIC DEEPING HNO3
CURRENT / VOLTAGE :

TITRATION :

PH :

08 WATER RINSE ------ PH : 6 ~ 8

CONCENTRATION :

TEMPERATURE :

TIME :
09 ANODISE AUROCLEAN-ESD
CURRENT / VOLTAGE :

TITRATION :

PH : > 2.0

10 WATER RINSE ------ PH : 6 ~ 8

CONCENTRATION :

TEMPERATURE :

TIME :
11 DIE COLOR
CURRENT / VOLTAGE :

TITRATION :

PH : 5 ~ 6

12 DM WATER RINSE ------ PH : 6.5 ~ 7.5

13 HOT SEALING TIME : 1 ~ 2 MIN

14 DM WATER DEEPING PH : 6.5 ~ 7.5

15 HOT WATER RINSE PH : 6 ~ 8

14 DM WATER DEEPING PH : 6.5 ~ 7.5
BAKING / DRYING :
1 BAKING / DRYING TEMPERATURE -

2 BAKING / DRYING TIME -

FINISH MATERIAL :
SR. NO. CHECK POINT SPECIFICATION METHOD OF CHECKING OBSERVATION STATUS

1 PASSIVATION BLACK VISUALLY

2 ANODIZE THICKNESS MIN 12 MICRONS DFT INSTRUMENTS

ANODIZE SURFACE FREE FROM POWDER COATING SURAFACE FREE FROM VISUALLY

A. DUST / FOREIGN PARTICLES. A. DUST / FOREIGN PARTICLES. VISUALLY

3 B.    PIN HOLES B.    PIN HOLES VISUALLY

C.    ROUGH FINISH C.    ROUGH FINISH VISUALLY

D.    FINGER / HAND PRINTS DURING HANDLING. D.    FINGER / HAND PRINTS DURING HANDLING. VISUALLY

4 NO. DAMAGED IN THE ANODIZE SURFACE. NO DAMAGE / SCRATCH MARK. VISUALLY

CONCLUSION : JOB ACCEPTED / REJECTED / ACCEPTED CONDITIONALLY

NOTE : SPECIAL CARE TO BE TAKEN DURING TRANSPORTAION TO AVOID DAMAGE.

REMARKS :

CHECKED BY : APPROVED BY :
 CED COATING PROCESS AUDIT CHECKSHEET
SUPPLIER NAME : M/S EXCEL INDO CAN INDUSTRIES

ADDRESS : E-62, SANAND ENGINEERING ESTATE-2, G.I.D.C, SANAND, AHMEDABAD- 382115.

CUSTOMER : STANDARD RADIATORS DATE :
ITEM DESCRIPTION :
ADDRESS : 1/12, INDUSTRIAL ESTATE, GORWA, VADODARA.
ITEM CODE :
SR.NO. CATEGORY / PROCESS STEPS CHEMICAL SUPPLIER/ MAKE / TRADE CHARACTERISTICS SPECIFICATION METHOD OF CHECKING OBSERVATION
NAME

CONCENTRATION :

TEMPERATURE :

TIME :

01 METAL CLEANING (DESMUTTING) DESMUT CHEMICAL FRAMLITE M1 CURRENT / VOLTAGE :

TITRATION :

PH :

TITRATION : TOTAL ACID MAX 5 ML

02 WATER RINSE - 1 ------- TEMPERATURE : ROOM TEMPERATURE

TIME : 2~3 MIN

TITRATION : TOTAL ACID MAX 2 ML

03 WATER RINSE - 2 ------- TEMPERATURE : ROOM TEMPERATURE

TIME : 1~2 MIN

CONCENTRATION :

TEMPERATURE : ROOM TEMPERATURE

GARDOCLEAN ZM TIME : 1~2 MIN

04 ACTIVATION SODIUM SALTS, TITANIUM
PHOSPHATE. CURRENT / VOLTAGE :

TITRATION :

PH : 9.0 ~ 10.5

CONCENTRATION :

TEMPERATURE : 40° ~ 50° C

GARDOBOND 24 T A
GARDOBOND 24 TE TIME : 4-6 MIN
GARDOBOND ACCELERATOR No
14
05 PHOSPHATING CURRENT / VOLTAGE :
GARDOBOND 24 F
GARDOBOND ADDITIVE 31
GARDOBOND ADDITIVE H 7107
GARDOBOND ADDITIVE 39 TITRATION :
T.ACID 19.0 - 27.0 ML
F.A: 1.1 - 2.0 ML
G.P: 3.0 - 7.0 ML
FREE FLORIDE: 100-300 PPM
DISSOLVED ALLUMINIUM CONTENT: MAX. 50 PPM

TITRATION : TOTAL ACID MAX 2 ML

06 WATER RINSE - 4 ------- TEMPERATURE : ROOM TEMPERATURE

TIME : 0~1 MIN

CONDUCTIVITY: MAX 300 µS

06 WATER RINSE - 5 ------- TEMPERATURE : ROOM TEMPERATURE

TIME : 0~1 MIN

CONDUCTIVITY: MAX 150 µS

07 WATER RINSE - 6 ------- TEMPERATURE : ROOM TEMPERATURE

TIME : 1~3 MIN

TITRATION :
NVM % : 14-20%
SP.CONDUCTIVITY @ 25°C : 800-1600 µS/cms
P/B RATIO : 0.08~0.12

08 CED COATING 1) PASTE,2)RESIN, & 3)FLOW TEMPERATURE : 28° ~ 35° C

CONTROLLER 4)PH CONTROLLER
TIME : 3 ~ 5 MIN

CURRENT / VOLTAGE : 150 ~ 300 V

PH : 5. 8 ~ 6.1

CONCENTRATION :

TEMPERATURE : ROOM TEMPERATURE

TIME : 0 ~ 1 MIN
09 PERMEATE -1
CONDUCTIVITY : 400 ~ 1000 µS

TITRATION :

PH : 5.3 ~ 5.8
 CONCENTRATION :

TEMPERATURE : ROOM TEMPERATURE

TIME : 0 ~ 1 MIN
10 PERMEATE -2
CONDUCTIVITY : 400 ~ 1000 µS

TITRATION :

PH : 5.3 ~ 5.8

CONCENTRATION :

TEMPERATURE : ROOM TEMPERATURE

TIME : 0 ~ 1 MIN
11 RCDM
CONDUCTIVITY : 0 ~ 400 µS

TITRATION :

PH : 5.5 ~ 7.0

FLASH-OFF & BAKING / DRYING :

SR. NO. CHECK POINT SPECIFICATION METHOD OF CHECKING OBSERVATIONS STATUS

1 FLASH-OFF TIME - 6 ~ 10 MIN

2 BAKING / DRYING TEMPERATURE - 180° ~ 230°C

4 BAKING / DRYING TIME - 20 ~ 35 MIN

FINISH MATERIAL :
SR. NO. CHECK POINT SPECIFICATION METHOD OF CHECKING OBSERVATIONS STATUS

1 COLOR BLACK-EPOXY POLYSTER VISUALLY

2 COATING THICKNESS 20 ~ 30 MICRONS DFT METER

3 ADHESION TEST MIN 4B CROSS CUT

4 GLOSS 30 ~ 80 GU GLOSS METER

5 IMPACT TEST IMPACT TESTER

POWDER COATING SURFACE FREE FROM POWDER COATING SURFACE FREE FROM

A. DUST / FOREIGN PARTICLES. A. DUST / FOREIGN PARTICLES. VISUALLY

6 B.    PIN HOLES B.    PIN HOLES VISUALLY

C.    VISUAL DEFECTS C.    BLISTERS, PAINT CRACK. VISUALLY

D.    FINGER / HAND PRINTS DURING HANDLING. D.    FINGER / HAND PRINTS DURING HANDLING. VISUALLY

7 NO. DAMAGED IN THE POWDER COATED SURFACE. NO DAMAGE / SCRATCH MARK. VISUALLY

CONCLUSION : JOB ACCEPTED / REJECTED / ACCEPTED CONDITIONALLY

NOTE : SPECIAL CARE TO BE TAKEN DURING TRANSPORTAION TO AVOID DAMAGE.

REMARKS :

CHECKED BY : APPROVED BY :