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com
JINAN PRECISION CNC MACHINERY
CO.,LTD
USER’S MANUAL
Co2 Laser cutting machine
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Introduction
Thank you for choosing to use our company’s products. We will provide you with the
prefect post-sales services and solutions, please properly retention of manual and
other attachments, so that you can better use the products.
This manual explains the safety issues, working principles, transportation, storage,
installation methods, operational use, troubleshooting and maintenance of the product.
This manual applies to the products of our company's standard configuration, for that
part of the project, please read carefully the attached information.
If using the product for the first time, please read this material carefully before
installing and using.
For fast and efficient using the product, the operator have to satisfy the following
conditions:
1.The operator needs a certain computer expertise to use the associated editing
software, such as Solidworks, AutoCAD and so on.
2.Operators have a certain knowledge of optical and mechanical and electrical
equipment maintenance knowledge.
3.Boot device before confirm whether familiar with the operation process and
standardized operation.
Because of the constant update of the product's function, the product you have
received may be slightly different from some aspect of this manual. I'm sorry about
that.
If you have any better advice or questions, please leave a message at our website
www.jnpcnc.com.
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Chapter One
1.1Overview
Operators must read this section carefully to understand the safety precautions and
requirements of machine tools before operating the machine tools and daily repairs.
1.2The machine safety standards
Laser processing equipment and operations should be in accordance with "GB7247.1-
2012 laser product safety part 1: equipment classification, requirements" and "GB / T
10320-2011 laser equipment and facilities, electrical safety" two national standards.
1.3Warning of safety management
a) Designate security managers, define their areas of responsibility and educate
operators on safe operation and safety protection.
b) Designation of the Laser Safety management area, warning signs are set up at the
entrances and exits of the management area, including: Power of laser processors,
types of lasers, prohibition of entry of outsiders, protection of eyes and security
manager names, etc.
c) Laser processing equipment operators, must be specially trained to reach a certain
level, and in the safety administrator agreed to the premise of the induction
operation
1.4Laser safety notice
The laser used in this machine is a closed-type CO2 laser, belonging to the fourth
category of laser products. The fourth category of laser products refers to high-risk,
high-power laser products. The main hazards of the laser to the human body are eyes
and skin. The hazard level is shown in table 1 and table 2.
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Table 1 the Pathological effects of excessive illumination
Spectral range Eye Skin
Ultraviolet Light cause keratinize Erythematic、chromatos
light（180- is、Accelerate skin
200nm） aging process
Ultraviolet Light cause keratinize Erythematic、chromatos
light（200- is、Accelerate skin
315nm） aging process
Ultraviolet Photochemical reaction Light
light（315- sensitive、dark、skin
400nm） burns
Visible light Photochemical and retinal Light
（400-780nm） damage caused by heat effect sensitive、dark、skin
burns
Infrared light Cataract、retinal burn Skin burns
（780-
1400nm）
Infrared Cataract、evaporation of Skin burns
light（1400- water、corneal burns
3000nm）
Table 2 Different wavelengths of laser penetration depth of
the skin
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Laser Wave length Depth of Penetration level
penetration
Ruby 694nm 1.2mm Corium layer
Nd，YAG 1064nm 1.6mm Corium layer
Dyestuff(R6G) 585nm 0.6mm Prickle cell layer
KTP frequency 532nm 0.4mm Prickle cell layer
doubling,
Nd，YAG
hydrogen ion 514nm 0.3mm Prickle cell layer
CO2 10600nm 0.02mm Shallow cortex
Er：YAG 2940nm 0.001mm Shallow cortex
1) The protection of eyes and skin
In the process of laser processing, the eyes and skin are harmed by direct beam or
scattering beam. Operators should wear appropriate protective glasses, protective
gloves and protective clothing and other protective equipment, in the operation and
adjustment of the laser to avoid skin and eyes directly exposed. When the laser is
adjusted, it must be operated by a trained professional. The model of protective
glasses is: CO210600nm protective mirror.
2) Fire protection
A fire hazard is likely to occur when using laser cutting equipment to process
flammable materials such as acrylic, paper, and wood. Therefore, the operator may
not leave the work area when processing a material that may cause a fire. Within the
work area shall not have the presence of inflammable and explosive materials, and
should have the appropriate prevention facilities.
1.5 Electrical safety
a) Do not touch any switch with wet hands to avoid electric shock. The machine is
fitted with a lightning sign to indicate that these parts are high voltage electrical
equipment or electrical components, and the operator should be careful to avoid
electric shock when approaching or opening maintenance.
b) Thoroughly and Carefully read the machine instructions and electrical schematic
diagram to familiarize yourself with the functions of the machine and the
operation methods of their corresponding keys.
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c) Do not open the electric cabinet at will and forbidden to change the machine
parameters that have been set. If a change is needed, it must be operated by a
equipment factory training and certified professional, and records the parameters
before the change so that the original state can be restored when necessary.
d) The laser used for processing is usually supplied by high voltage, so it is
necessary to prevent the danger of high voltage and X-ray injury caused by high
voltage.
Do not touch the electrical components in the electric cabinet in an energized state,
such as laser power, filter, terminals, switching power , etc.
Warning
After power failure, you must wait more than 5 minutes to the terminal. High
voltage power is maintained between power line terminals for a period of time due
to power failure. Please do not touch it immediately to avoid electric shock.
1.6 Protective measures of the machine
Assign security administrator, determine its scope of responsibility, and conduct
safety operation and safety protection education for operator.
Designated area laser cutting machine safety management, set up in the entrance
of the regional administration warning card, content including: the power of laser
cutting machine, laser type, prohibiting outsiders from entering , pay attention to
protecting the eyes and security manager's name, etc.
When the laser cutter is not used, the main power supply should be broken so as to
avoid the wrong operation caused by the idle personnel.
The smoke and gas produced in the process should be discharged through the
exhaust pipe to the outdoor.
1.7The operator's common sense
The operation personnel of laser cutting machine must be specially trained to
reach a certain level and can be operated under the premise that the security
administrator agrees.
Laser cutting machine operator when using laser, should wear CO₂10600nm
protective glasses, protective clothing and protective glove, and in the area of the
wear protective goggles must have good indoor illumination, in order to make
sure the operator operating smoothly.
Warning
When the cooling system of the laser tube is not working, the machine is
forbidden to boot.
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Due to laser tube cooling system is not working when the start of the machine
caused by the laser tube burst and damage, laser tube is not warranty.
Chapter 2 product overview
2.1 product introduction
Non-metallic laser engraving cutting machine, is my company independent
research and development, and has set up a standardized mature products can be
used for carving can also be used for cutting, laser beam focusing using CO2 laser
tube after exposure to the release of the surface energy of the material to melt, so
as to achieve the aim of carving or cutting. A wide range of material is mainly
applied to acrylic, organic glass, MDF, plastic, cloth, paper, leather, rubber, wood,
bamboo, jade, marble and other non-metallic materials.
Laser cutting is an advanced processing method, which has advantages such
as high efficiency, high precision and smooth cutting surface. Other processing
methods cannot have the above advantages.
The key components of our products are selected by international and
domestic brands, which guarantee the high quality and high accuracy of the
products.
2.2 product features
1.The whole machine is manufactured according to the standard of “DB37/T 2462
general technical conditions of the engraving machine” and carries out the
performance inspection, idling test, packaging, transportation and storage according to
relevant regulations.
2.The electrical system shall be inspected according to the relevant provisions
in“GB 5226.1 Mechanical electrical safety machinery and electrical equipment Part
1: General technical conditions”.
3.The mechanical assembly shall be carried out according to “Assembly process
flow”, and the commissioning shall be carried out according to“Process of adjustment
of light test”, and the machine performance must meet “Factory inspection
standard”before leaving the factory.
4. Strict quality control system.
5. Adopt the famous brand laser tube and cooperate with the stable operating
system to achieve optimal cutting effect.
6. The welding bed has high strength and good stability. Galvanized steel plate to
prevent rust. The worktable is welded with the whole plate to ensure the quality of
assembly.
7. Super transparent viewing window, easy to see the processing state.
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8.The standard red light location, the position is more accurate, the operation is
more convenient.
9. With open cover protection function (optional), operation is safer.
10. WIFI function (optional), can realize mobile phone control and computer
wireless transmission data.
11. SKF's ABBA guide and slider, with oil box, do not need regular refueling.
12. The electric original of well-known brand in China, the quality is stable and
reliable.
13. Authentic Fulo timing belt ensures transmission accuracy.
2.3 Structure Introduction
2.3.1 Machine photo
Figure 1 Laser Cutting Machine Appearance
(make the objects as the standard)
2.3.2 Environment Conditions
A) Power quality:three-phase imbalance <2.5%, line voltage fluctuation<5%
B) Grounding protection: the machine frame is grounded individually;
Require grounded resistance<4Ω. Pile requirements: put triangular iron or coarse steel
which no less than 2-3 meters into the ground,meanwhile filling the right amount of
salt water to ensure the grounding effect good.
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C)The site environment requirements: good ventilation conditions,no dust,no
corrosion, no pollution.
D)There is no large vibration around the machine.
E)Chiller is used to cool laser tube,cooling water needs high quality pure water,
distilled water or deionized water without minerals.
F)In order to prevent the occurrence of fire, the work area should be equipped with
appropriate fire extinguishers and reserved for a certain fire extinguishing channel.
G)The distance should be more than 1.2M between the workshop wall and machine
left&rear side;The distance should be more than 1.0M between wall and laser tube.
Control unit and control panel are core parts of machine, should avoid suffering
electromagnetic interference, it will affect machine normal working such as arc
welding and EDM machine.
2.3.3 The effect on the environment
It will produce harmful gas when processing some material such as acrylic,plastic.So
you must open the exhaust fan when working,smoke to the atmosphere through the
smoke pipe, the emission standard should meet the local environments. It is nothing
with our company that increasing the equipment cost in order to meet environment
requirements.
Our laser is class 4 lase products, it will cause damage to human body (especially
eyes) when the light come from lens, so the operator and close observation should
wear protective glasses, the model is CO2 10600nm protective mirror.
Note:The user should meet the requirements of water, electricity,gas and ground in
2.3.2. It is not in warranty of laser machine parts if the user’s environments doesn’t
meet above requirements.
2.3.4 Technical parameters
Model 0906 1209 1309 1610
Max working area 900x600 1200x900 1300x900 1600x1000
(X/Y axis)mm
Laser type Sealed co2 laser tube
Laser power 60、80、100 80、100、13 80、100、1 80、100、13
、130 0、150 30、150 0、150
Cutting speed 0-24000 0-24000 0-24000 0-24000
(mm/min)
Resetting positioning 0.05 0.05 0.05 0.05
accuracy (mm)
Power supply AC110、AC220V, 50Hz、60Hz
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Running temperature 0-45℃
Running humidity 5%-95%
Min. Shaping Chinese 1.5mm*1.5mm/English 1mm*1mm
character
Supported graphic DXF、AI、PLT、DST、DSB、BMP、JPG、GIF、PNG
、MNG
Driving system Stepper drive and motor
Laser tube cooling water cooling or natural circulation plus protection devices
Auxiliary equipment Exhaust fan and pipe, air pump
Machine control DSP control system
Software supported Corel Draw、Auto CAD、Photoshop
Machine size (mm) 1440x1200x 1740x1500x 1840x1500x 2140x1600x
1070 1070 1070 1070
Machine weight (kg) 260 300 320 360
2.3.5 Machinery Structure
2.3.5.1 Machine frame
Figure 2 Machine frame(make the objects as the standard)
The bed carries the entire weight of the machine itself and the workpiece. This
product is optimized design, the bed frame structure, the plate and profile welding as a
whole, high strength welding and high seismic performance.
Countertop using the whole board to ensure that the flatness of the installation.
Caster and foot support , easy to move and reliable support.
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2.3.5.2 Upper shell
Figure 3 Upper shell (make the objects as the standard)
The upper shell is equipped with oversized transparent viewing windows, control
panels, switches and so on.
The upper shell, the bed, the side door and the large transparent viewing window
together constitute a closed space to prevent the laser beam on the personnel and
objects causing damage and damage.
Large transparent viewing window can be opened and closed, even when closed, can
clearly see the situation on the work platform.
2.3.5.3 X - axis beams and drives
The laser head completes the X-direction movement on the X-axis beam. The
use of stepper motor, timing belt and linear guide combination of transmission,with
high transmission accuracy, stable and reliable.
Transmission system choose domestic and foreign well-known brands of stepper
motor and drive, timing belt, rails and sliders, thereby improving the product control
accuracy, operating accuracy and service life.
2.3.5.4 Y - axis beams and drives
The Y-axis beam is the bearing member of the X-axis beam, and the X-axis
beam slides over it to complete the Y-direction movement.The use of stepper motor,
timing belt and linear guide combination of transmission,with high transmission
accuracy, stable and reliable.
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Transmission system choose domestic and foreign well-known brands of stepper
motor and drive, timing belt, rails and sliders, thereby improving the product control
accuracy, operating accuracy and service life.
2.3.6 electrical partial
2.3.6.1 schematic diagram
1) major loop
2) control loop
3) laser wiring diagram
2.3.6.2 Basic electrical components and functions
filter
The power filter is a filter circuit made up of capacitance, inductance and
resistance. The filter can effectively filter out frequency point of a particular
frequency in the power line or the frequency of outside the frequency point. Get a
power signal at a particular frequency, Or a power signal after eliminate a particular
frequency.
1) Laser power supply
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Laser power supply can provide stable high voltage for laser tube, Generate laser
beam by Stimulate CO2 molecules.
2) Switching power
Switching power supply 36 v and 24 v low voltage for the drive and
motherboard.
3) Driver
The driver, step motor, provides the pulse signal and drives motor rotation.
4) Control card
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5) The control card is control unit of laser machine.
Through the USB interface, PC interface, Ethernet interface implementing data
transmission and communication of U disk, the PC.
Connected to the control panel, realize the man-machine dialogue. Connected to
the drive and control movement.
Connected to the laser power supply, control of the laser on/off.
2.3.7 pneumatic systems
The gas-path system of non-metal laser cutting machine consists of air pump, air
tube and throttle valve, To provide air for the laser head, the air is blown out through
the hole. There are two functions, First, prevent flue gas flow backwards to pollute
focusing lens. Second, prevent burning of fire when it cut flammable material.
2.3.8 cooling system
The cooling system of non-metal laser cutting machine is composed of a water
chiller or a water pump +protection device and a silicone tube. It provides circulating
water for the laser tube and the protects of the laser tube will not be damaged for
overheating.
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warning
The cooling system of the laser tube cannot turn on the machine when no
working
The laser tube caused by the cooling system of the laser tube out of work is
broken and damaged,the laser tube is not guaranteed.
Note: To ensure the normal operation of the machine and laser, maintain the
stability of the laser power and the good quality of the laser, the above auxiliary
equipment and auxiliary means are extremely important. If the user does not comply
with the requirements of the machine’s water, electricity and gas caused damage Low
laser power, poor laser quality, and other parts. These situation are not covered by the
warranty.
Chapter three： packaging, transportation and storage
3.1 packaging
Host part, laser, water chiller, accessories of the laser cutting machine are packed in
wooden cases, such as for the other parts are all in the outer wrapped in polyethylene
foam and protective film packages, protect it from external objects touch bad.
3.2 Transportation and announcements
a) Transport should prevent stress, collision, movement, should be rain, moisture,
anti-exposure measures should be consistent with railways, highways, water
transport and mechanized loading requirements.
b) Do not use the cable connected to the product to drag or remove the product.
c) No collision, scratch panel and display
3.3 Storage and Precautions
a) The machine should be stored in a dry, ventilated room and should be placed
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smoothly to avoid corrosive gas erosion.
b) Adopt reliable rainproof, dust proof, moisture-proof and fire protection measures
in open air and long term storage. To avoid rust.
Postscript
The final interpretation of this manual is owned by our company and we will do our
utmost to ensure the accuracy of the contents of this manual, due to the limited level
of editor, may be inappropriate or omission. Urge readers and colleagues to criticize,
correct me. Due to the use of the manual or the improper use of this product caused by
the direct, indirect, special, incidental or consequential loss or liability,The Company
shall not bear any loss or liability.
All rights reserved. Unauthorized, Without directly or indirectly copying,
manufacture, processing, use of this product and its associated parts. The contents of
this manual may not be imitated, copied, excerpted or translated without permission.
Violators will be held accountable!
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