Technical Manual

optibelt ZR
Chloroprene Timing Belts

Drive solutions with Optibelt

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 Technical Manual ZR Timing Belts

Technical Manual
for drives equipped with
Optibelt ZR Timing Belts

This manual contains all of the important technical information

regarding the correct and approved usage as well as the methods used
for calculating power drives equipped with Optibelt ZR Timing Belts.
The following drive products from the Optibelt product range
will be handled in detail below:

optibelt ZR Timing Belts

optibelt ZR D Double Section Timing Belts

optibelt ZRS Standard Timing Pulleys

optibelt TB Taper Bushes

Optibelt ZR Timing Belts have been developed for usage in power drives.
The drive speed is transferred in a synchronous manner.
This means without loss of speed and in a manner with a constant transmission ratio.
We recommend the usage of the Optibelt OMEGA Timing Belts
when using synchronous high power drives.
We would like to point out the advantages obtained by using
1RVKDGNV#.2*#6KOKPI$GNVUYJGPFGCNKPIYKVJEJGOKECNKPƃWGPEGUHQTGZCORNG
6JGFGUETKDGFEJCTCEVGTKUVKEUECPEJCPIGFWGVQXCTKQWUKPƃWGPEGU
Therefore, the drives must undergo inspections that are either consistent or are
as consistent as possible with the later usage of the drive if required.

Naturally our engineers from the Application Engineering Specialist Department

are available to advise you regarding the usage of our products and will help you to solve
your drive problems. This service is free of charge.
Under no circumstances should you forego this service, especially when dealing
with large volume productions. We supply you with the ideal solution by using the most
up-to-date programs, for example the Optibelt CAP Drive Calculation Program.

1
 Technical Manual ZR Timing Belts

Distribution Organisation

Optibelt GmbH · Corveyer Allee 15 · 37671 Höxter/Germany · Tel. +49 (0) 52 71 - 6 21 · Fax 97 62 00

O Optibelt GmbH O Optibelt GmbH O Optibelt GmbH

0QTVJGTP5CNGU1HƂEG 5QWVJGTP5CNGU1HƂEG
Corveyer Allee 15
D-37671 Höxter Corveyer Allee 15 Pfauhauser Straße 43
[email protected] D-37671 Höxter D-73240 Wendlingen
www.optibelt.com

Europe

O United Kingdom O Netherlands O Switzerland

Optibelt (UK) Ltd. Optibelt Nederland B.V. Optibelt AG
5 Bishops Court · Winwick Quay Haarlemmerstraat 28 Bodenackerstrasse 70
GB-Warrington WA2 8QY NL-2181 HC Hillegom CH-4657 Dulliken
Cheshire [email protected] [email protected]
[email protected]

O Belgium O Austria
O Sweden
Optibelt GmbH 1RVKDGNV²UVGTTGKEJ)OD*
Optibelt Skandinaviska AB Filiaal België Carlbergergasse 38
Stadiongatan 60 Draaiboomstraat 6 bus 8 A-1230 Wien
S-21762 Malmö B-2160 Wommelgem QHƂEG"QRVKDGNVCV
[email protected] [email protected]

O Hungary
O Sales Denmark O France
[email protected] Optibelt Hungary Kft.
1RVKDGNV(TCPEG5#5 Szegedi utca 1 – 5
54, Rue de la Gare *<UQODÏ
O Sales Norway B.P. N° 13 [email protected]
[email protected] F-68520 Burnhaupt-le-Haut
[email protected]
O Russian Federation
O Finland
O Spain OOO „Optibelt Power Transmission”
Optibelt Finland Oy Ul. Professionalnaja 151
Lampputie 4 Optibelt España, S.A. 141800 Dmitrow
FI-00750 Helsinki Apartado 1141 [email protected]
QRVKDGNV"EQKPGVƂ Rois de Corella, 12
E-08205 Sabadell
[email protected] O South East Europe
O Poland
Optibelt GmbH
Optibelt Polska Sp. z o.o. O Italy 5ØFQUV'WTQRC“1HƂEG9KGP
ul. Budowlanych 11 Carlbergergasse 38
2.&CŚDTQYC)ÏTPKE\C Optibelt AG A-1230 Wien
[email protected] Corso Sempione, 221 QHƂEG"QRVKDGNVCV
I-20025 Legnano (Mi)
[email protected]

2
 Optibelt can be found
in every market throughout the world.

North & South America

O USA O Canada O Brazil

Optibelt Corporation 1RVKDGNV
%CPCFC+PE Optibelt do Brasil Ltda.
1120 W. National Avenue 351 Steelcase Road West, Unit 8 & 9 Av. Américo Brasiliense 1490 –
Addison, Illinois 60 101/USA L3R 4H9 Markham, Ontario/Canada sala 102 – 10° Andar
[email protected] [email protected] CEP 04715-002 São Paulo-SP/Brasil
[email protected]

Asia

O Singapore O China O India

1RVKDGNV#UKC2CEKƂE2VG.VF Optibelt Power Transmission Optibelt Power Transmission India
No. 4 Loyang Way 1, # 01-02/03 (Shanghai) Co., Ltd. Pvt. Ltd.
Singapore 508708 # 55 Miaosan Road, Songjiang District 301-2, Shoppers Orbit, Alandi Road
[email protected] Shanghai 201612/P.R. China Vishrantwadi, Pune - 411 015
[email protected]

3
 Technical Manual ZR Timing Belts

Contents

Product Description Optibelt ZR Timing Belts ..................................................................................... 6

Standard Properties/Special Constructions ............................................................ 8
Optibelt ZR linear .............................................................................................. 9

Standard Range Optibelt ZR Timing Belts, Section MXL, XL, L, H, XH, XXH ...................................... 10
Optibelt ZR D Double Sided Timing Belts, Section DXL, DL, DH ............................. 10

Drive Design Explanation of Symbols .................................................................................... 13

Service Factors ............................................................................................... 14
Additional Factors ........................................................................................... 15
Guidelines for Selecting the Timing Belt Section ................................................... 16
Formulae and Drive Design Examples ................................................................. 17
Belt Tension/Minimum Allowance for Adjustment x/y ........................................... 20
Optibelt CAP ................................................................................................... 21

Performance Data Optibelt ZR Section MXL .................................................................................. 22

Optibelt ZR Section XL ...................................................................................... 24
Optibelt ZR Section L ........................................................................................ 26
Optibelt ZR Section H ....................................................................................... 28
Optibelt ZR Section XH ..................................................................................... 30
Optibelt ZR Section XXH .................................................................................. 32

4
 Technical Manual ZR Timing Belts

Contents

Design Hints Flanges/Minimum Pulley Diameters ................................................................... 34

Optibelt ZR D Double Sided Timing Belts ............................................................ 35
Installation and Maintenance ............................................................................. 36
Length Measuring Conditions............................................................................. 37
Problems – Causes – Remedies .......................................................................... 38

Pulleys Dimensions and Tolerances ............................................................................... 39

Pitch Diameter and Outside Diameter ................................................................. 42
Optibelt ZRS Sections XL, L for Cylindrical Bores .................................................. 44
Optibelt ZRS Section H for Cylindrical Bores ....................................................... 46
Optibelt ZRS Sections H, XH for Cylindrical Bores ................................................ 48
Optibelt ZRS Section L for Optibelt TB Taper Bushes ............................................. 50
Optibelt ZRS Section H for Optibelt TB Taper Bushes ............................................ 52
Optibelt ZRS Section XH for Optibelt TB Taper Bushes .......................................... 54
Optibelt TB Taper Bushes .................................................................................. 56
Optibelt ZRS Recommended Special Designs ...................................................... 57

Attachments Overview of Standards .................................................................................... 58

Data Sheet for Calculating/Checking Drive Installations
with Optibelt ZR Timing Belts ............................................................................ 59

5
 Technical Manual ZR Timing Belts

Product Description
optibelt ZR Timing Belts
to ISO 5296

Construction Tooth Pitch, Designations

Optibelt ZR Timing Belts are manufactured to ISO 5296 and toothed
timing pulleys to ISO 5294. Both come in six standard sections.
Due to the American origin of the timing belt section, the unit of
length is the inch. The width/length codes have been derived from
the appropriate imperial (inch) details with regards to the widths
and lengths.

Table 1: Belt sections and tooth pitch

Tooth pitch t
Section [mm] [inches]

MXL 2.032 0.080 (2/25)

XL 5.080 0.200 (1/5)
L 9.525 0.375 (3/8)
H 12.700 0.500 (1/2)
Tension Cord
XH 22.225 0.875 (7/8)
6JG VGPUKQP EQTF KU EQPVKPWQWU URKTCNN[ YQWPF ƂDTG INCUU 6JKU
OCVGTKCNJCUCJKIJVGPUKNGUVTGPIVJCPFKUGZVTGOGN[ƃGZKDNG6JG XXH 31.750 1.250 (11/4)
low-stretch properties of the tension cord ensure that the pitch of
the belt corresponds to the pitch of the pulley – even when under
Tooth pitch is the distance from the centre of one tooth to the centre
strain.
of the next measured at the pitch line, which corresponds to the
6JGJKIJURGEKƂEVGPUKNGUVTGPIVJQHVJGVGPUKQPEQTFGPUWTGUVJCVKV level of the tension cord. The pitch or datum diameter of the pulley
has a small cross-section, so that the Optibelt ZR Timing Belt is very is a theoretical dimension which lies outside the outer diameter.
thin.

Top Surface
#ƃGZKDNGVQRUWTHCEGGODGFUVJGVGPUKQPGNGOGPVCPFUWRRQTVUKV
against the reverse idlers. The top surface consists of a resistant,
extremely thinly developed, high-quality chloroprene compound.
This protects the tension cord from oil, damp and friction and wear
and tear.
This top surface is limited amount resistant to mineral oils, but not
to vegetable and water soluble cooling and cutting oils.

Teeth
The teeth are made of a shear- and wear-resistant rubber compound
bonded to the top surface to form a single mass. The shape and
arrangement of the teeth are such that the pulley engages the belt
teeth precisely and with minimum friction.
As long as six teeth or more are in mesh on the small pulley, the
complete capacity of the timing belt can be used without any take-
off.

Fabric Cover
To reduce wear and tear, the tooth faces are covered in a tough,
friction-resistant fabric. In order to obtain a low level of wear on
the running surfaces as well as achieving a high level of tooth shear
strength, a tough, wear-resistant fabric will be applied on to the
tooth side.

Double Section Timing Belt

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35.
6
 Technical Manual ZR Timing Belts

Product Description
optibelt ZR Timing Belts
to ISO 5296

Nominal Dimensions Table 3: Width tolerances for Optibelt ZR Timing Belts

to ISO 5296

Sec- Standard Permitted deviation of width for

tion width belt pitch lengths
between
Desig- up to 838.20 mm over
Width
nation 838.20 mm and 1676.40 mm
1676.40 mm
[mm] [mm] [mm] [mm]

3.2 012
+ 0.5
MXL 4.8 019 — —
– 0.8
6.4 025

6.4 025
+ 0.5 + 0.5
XL 7.9 031 —
– 0.8 – 0.8
9.5 037
Table 2: Section dimensioning
12.7 050
+ 0.8 + 0.8 + 0.8
L 19.1 075
Section MXL XL L H XH XXH – 0.8 – 1.3 – 1.2
25.4 100

19.1 075
Tooth angle 2β [°] 40 50 40 40 40 40 + 0.8 + 0.8 + 0.8
25.4 100
– 0.8 – 1.3 – 1.3
38.1 150

Tooth height ht [mm] 0.51 1.27 1.91 2.29 6.35 9.53

+ 0.8 + 1.3 + 1.3
H 50.8 200
– 1.3 – 1.3 – 1.5

Foot radius rr [mm] 0.13 0.38 0.51 1.02 1.57 2.29

+ 1.3 + 1.5 + 1.5
76.2 300
– 1.5 – 1.5 – 2.0
Head radius ra [mm] 0.13 0.38 0.51 1.02 1.19 1.52
50.8 200
+ 4.8 + 4.8 + 4.8
XH 76.2 300
– 4.8 – 4.8 – 4.8
Tooth width s [mm] 1.14 2.57 4.65 6.12 12.57 19.05 101.6 400

50.8 200
Overall belt 76.2 300 + 4.8 + 4.8 + 4.8
1.2 2.3 3.6 4.0 11.2 15.7 XXH
thickness hs [mm] 101.6 400 – 4.8 – 4.8 – 4.8
127.0 500

Metre Weight

Section MXL XL L H XH XXH

kg/m per 0.0012 0.0021 0.0035 0.0041 0.0110 0.0147

1 mm width

7
 Technical Manual ZR Timing Belts

Product Description
Standard Properties/Special Constructions

All Optibelt ZR Timing Belts are oil-, heat- and cold-resistant as Further Special Constructions
UVCPFCTF6JG[CTGPQVURGEKƂECNN[OCTMGF
Optibelt ZR Timing Belts
Oil Resistance with Reinforced Top Surfaces

Limited oil resistance combats the contaminating effect of mineral If the timing belt is to be used for transporting different goods, we
oil and grease so long as large amounts of these substances do recommend using Optibelt ZR Timing Belts with reinforced top
not permanently come into contact with the timing belt. In the event surfaces. Please give the required overall thickness (hs) of the belt
of increased requirements being placed upon the resistance – for when ordering.
example against mineral oils – the application range of the Optibelt
ZR Timing Belts can be expanded via special constructions. Please
contact the Optibelt Application Engineering Department for more
details.

Temperature Resistance
The timing belts can tolerate temperatures from approximately
s|Œ%WRVQ Œ%6GORGTCVWTGUKPGZEGUUQHVJGCDQXGUVCVGF
values will lead to premature aging and embrittlement of the timing
belts and will therefore result in the premature failure of the belt.
The temperature resistance of the Optibelt ZR Timing Belts can be
extended to +140 °C via special constructions. Please contact the
Optibelt Application Engineering Department for more details.

Electrical Conduction Optibelt ZR Timing Belts with Ground Top Surfaces

Electrical conduction enables the safe discharge of electrostatic When using back idlers, especially when dealing with high belt
charges. These charges can be so strong with timing belt drives speeds and vibration, we recommend Optibelt ZR Timing Belts with
YKVJKPUWHƂEKGPVGNGEVTKECNEQPFWEVKQPCDKNKV[VJCVVJGTGKUCTKUMQH ground top surfaces. Grinding tolerances are given in the following
ignition due to the formation of sparks. The usage of timing belts table 4:
with electrical conduction ability requires an inspection of these
properties in accordance with the ISO 9563 regulation. The electri-
cal conduction ability of the product can be proved in the form of
CPCEEGRVCPEGEGTVKƂECVG Table 4: Optibelt ZR Timing Belts to ISO 5296

Optibelt ZR Timing Belts with Angled Sides Section Overall belt thickness hs [mm]
Optibelt ZR Timing Belts with angled sides can be made up to
EWUVQOGTURGEKƂECVKQPHQTURGEKCNCRRNKECVKQPU Standard Class Class
construction G1 G2

MXL 1.20 1.20 1.20

± 0.25 ± 0.13 ± 0.25
(≥ 80MXL) (≥ 80MXL)

XL 2.30 2.30 2.30

± 0.25 ± 0.13 ± 0.25

L 3.60 3.60 3.60

± 0.25 ±0.13 ± 0.25

Special lengths, widths, tooth pitch or open-ended versions of the

H 4.00 4.00 4.00
Optibelt ZR Timing Belts, in addition to minimum order quantities,
± 0.25 ± 0.13 ± 0.25
are available on request.

XH 11.20 — 11.20
Possible Combinations ± 0.65 ± 0.25
Optibelt ZR Timing Belts with standard or special compounds can
be combined with other special constructions. However the individ-
ual properties of the special compounds cannot be combined with XXH 15.70 — 15.70
each other. For example, the properties of an extra heat-resistant ± 0.65 ± 0.25
belt cannot be combined with those of an antistatic belt.
8
 Technical Manual ZR Timing Belts

Product Description
optibelt ZR linear
to ISO 5296 / ISO 5294

Optibelt ZR linear Timing Belts with trapeze sections are manufac-

tured from sleeves in a spiral cut method. These open-ended V-belts
are equipped with a glass cord.
r *KIJNGXGNQHVGPUKNGUVTGPIVJ
r #PINGOKUCNKIPOGPVQHŒ
(width-dependent)
r /CKPVGPCPEGHTGG
r 'UVCDNKUJGFYQTNFYKFG
r (QTNQYNGXGNUQHUVTCKP
r 5GEVKQPUVCPFCTFKUGF+51+51
r 5VCPFCTFTQNNNGPIVJO

Standard Range Please contact the Optibelt Engineers at the Application Engineer-
ing Department for more information regarding the characteristics
Section Belt width Idler length of the Optibelt ZR linear Timing Belt and design of a linear drive.
Width Code [mm] [m]

XL 025 6.35 30
XL 037 7.94 30
XL 050 12.70 30
L 050 12.70 30
L 075 19.05 30
L 100 25.40 30
H 075 19.05 30
H 100 25.40 30

Further dimensions on request.

9
 Technical Manual ZR Timing Belts

Standard Range
optibelt ZR Timing Belts, optibelt ZR D Double Sided Timing Belts
to ISO 5296

2TQƂNG MXL XL L H XH XXH

hs [mm] 1.2 2.3 3.6 4.3 11.2 15.7

t [mm] 2.032 5.08 9.525 12.7 22.225 31.75

2TQƂNG/:. 2TQƂNG:.

2KVEJ 2KVEJ 2KVEJ 2KVEJ

Belt Number Belt Number Belt Number Belt Number
length length length length
designation of teeth designation of teeth designation of teeth designation of teeth
[mm] [mm] [mm] [mm]

360 MXL 91.44 45 816 MXL* 207.26 102 1360 MXL* 345.44 170 60 XL 152.40 30
432 MXL* 109.73 54 824 MXL* 209.30 103 1400 MXL 355.60 175 70 XL 177.80 35
440 MXL 111.76 55 840 MXL* 213.36 105 1440 MXL* 365.76 180 80 XL 203.20 40
448 MXL* 113.79 56 848 MXL* 215.39 106 1472 MXL* 373.89 184 86 XL* 218.44 43
456 MXL* 115.82 57 856 MXL* 217.42 107 1520 MXL* 389.08 190 88 XL* 223.52 44
464 MXL* 117.86 58 864 MXL* 219.46 108 1560 MXL* 396.24 195 90 XL 228.60 45
480 MXL 121.92 60 880 MXL 223.52 110 1600 MXL* 406.40 200 92 XL* 233.68 46
488 MXL* 123.95 61 896 MXL* 227.58 112 1768 MXL* 449.07 221 94 XL* 238.76 47
536 MXL* 136.14 67 904 MXL* 229.62 113 1800 MXL* 457.20 225 96 XL* 243.84 48
544 MXL* 138.18 68 912 MXL* 231.65 114 1888 MXL* 479.55 236 100 XL 254.00 50
560 MXL* 142.24 70 920 MXL* 233.68 115 1984 MXL* 503.94 248 102 XL* 259.08 51
568 MXL* 144.27 71 960 MXL* 243.84 120 1992 MXL* 505.97 249 106 XL* 269.24 53
576 MXL* 146.30 72 976 MXL* 247.90 122 2008 MXL* 510.03 251 108 XL* 274.32 54
600 MXL* 152.40 75 984 MXL* 249.94 123 2048 MXL* 520.19 256 110 XL 279.40 55
608 MXL* 154.43 76 1000 MXL* 254.00 125 2144 MXL* 544.58 268 112 XL* 284.48 56
632 MXL* 160.53 79 1008 MXL* 256.03 126 2240 MXL* 568.96 280 116 XL* 294.64 58
640 MXL 162.56 80 1040 MXL* 264.16 130 2384 MXL* 605.54 298 118 XL* 299.72 59
656 MXL* 166.62 82 1056 MXL* 268.22 132 2480 MXL* 629.92 310 120 XL 304.80 60
664 MXL* 168.66 83 1072 MXL* 272.29 134 2520 MXL* 640.08 315 124 XL* 314.96 62
672 MXL* 170.69 84 1080 MXL* 274.32 135 2680 MXL* 680.72 335 126 XL* 320.04 63
680 MXL* 172.72 85 1112 MXL* 282.45 139 2776 MXL* 705.10 347 128 XL* 325.12 64
704 MXL* 178.82 88 1120 MXL 284.48 140 2880 MXL* 731.52 360 130 XL 330.20 65
720 MXL* 182.88 90 1136 MXL* 288.54 142 2920 MXL* 741.68 365 134 XL* 340.36 67
728 MXL* 184.91 91 1176 MXL* 298.70 147 3200 MXL* 812.80 400 136 XL* 345.44 68
736 MXL* 186.94 92 1184 MXL* 300.74 148 3472 MXL* 881.89 434 138 XL* 350.52 69
752 MXL* 191.01 94 1200 MXL* 304.80 150 3624 MXL* 920.50 453 140 XL 355.60 70
760 MXL* 193.04 95 1224 MXL* 310.90 153 3704 MXL* 940.82 463 148 XL* 375.92 74
776 MXL* 197.10 97 1272 MXL* 323.09 159 3984 MXL* 1011.94 498 150 XLv 381.00 75
800 MXL* 203.20 100 1280 MXL* 325.12 160 4040 MXL* 1026.16 505 156 XL* 396.24 78
808 MXL* 205.23 101 1320 MXL* 335.28 165 160 XLv 406.40 80

6JGUK\GUOCTMGFYKVJrCTGCNUQCXCKNCDNGCUFQWDNGUKFGFVKOKPIDGNVU
Sections and dimensions see page 12.

Standard width Designation Standard width Designation

3.2 mm 012 6.4 mm 025
4.8 mm 019 7.9 mm 031
6.4 mm 025 9.5 mm 037
12.7 mm 050
19.1 mm 075
25.4 mm 100

10 * Non stock items. Further sizes available on request.

 Technical Manual ZR Timing Belts

Standard Range
optibelt ZR Timing Belts, optibelt ZR D Double Sided Timing Belts
to ISO 5296

2TQƂNG MXL XL L H XH XXH

hs [mm] 1.2 2.3 3.6 4.3 11.2 15.7

t [mm] 2.032 5.08 9.525 12.7 22.225 31.75

2TQƂNG:. 2TQƂNG.

2KVEJ 2KVEJ 2KVEJ

Belt Number Belt Number Belt Number
length length length
designation of teeth designation of teeth designation of teeth
[mm] [mm] [mm]

162 XL* 411.48 81 300 XLv 762.00 150 109 L 276.23 29

166 XL* 421.64 83 306 XL* 777.24 153 124 L 314.30 33
168 XL* 426.72 84 310 XLv 787.40 155 150 Lv 381.00 40
170 XLv 431.80 85 316 XL 802.64 158 165 L* 419.10 44
174 XL* 441.96 87 320 XL 812.80 160 169 Lv 429.26 45
176 XL* 447.04 88 322 XL 817.88 161 173 L 438.15 46
178 XL* 452.12 89 330 XL 838.20 165 187 Lv 476.20 50
180 XLv 457.20 90 340 XL* 863.60 170 210 Lv 533.40 56
182 XL* 462.28 91 344 XL* 873.76 172 225 Lv 571.50 60
184 XL* 467.36 92 350 XL* 889.00 175 236 L 600.08 63
188 XL* 477.52 94 360 XL 914.40 180 240 Lv 609.60 64
190 XLv 482.60 95 380 XL* 965.20 190 255 Lv 647.70 68
192 XL* 487.68 96 382 XL* 970.28 191 270 Lv 685.80 72
194 XL* 492.76 97 388 XL* 985.52 194 285 Lv 723.90 76
196 XL* 497.84 98 390 XL 990.60 195 300 Lv 762.00 80
200 XLv 508.00 100 392 XL* 995.68 196 322 Lv 819.10 86
210 XLv 533.40 105 412 XL* 1046.48 206 345 Lv 876.30 92
220 XLv 558.80 110 414 XL* 1051.56 207 360 L 914.40 96
230 XLv 584.20 115 432 XL* 1097.28 216 367 Lv 933.40 98
240 XLv 609.60 120 438 XL* 1112.52 219 390 Lv 990.60 104
244 XL* 619.76 122 460 XL* 1168.40 230 405 L 1028.70 108
248 XL* 629.92 124 498 XL* 1264.92 249 420 Lv 1066.80 112
250 XLv 635.00 125 506 XL* 1285.24 253 435 L 1104.90 116
260 XLv 660.40 130 514 XL* 1305.56 257 450 Lv 1143.00 120
270 XL 685.80 135 580 XL* 1473.20 290 454 L 1152.53 121
272 XL* 690.88 136 630 XL* 1600.20 315 480 Lv 1219.20 128
274 XL* 695.96 137 510 Lv 1295.40 136
280 XLv 711.20 140 525 L 1333.50 140
286 XL* 726.44 143 540 Lv 1371.60 144
290 XL 736.60 145 600 Lv 1524.00 160
296 XL* 751.84 148 630 L 1600.20 168
660 L 1676.40 176

6JGUK\GUOCTMGFYKVJrCTGCNUQCXCKNCDNGCUFQWDNGUKFGFVKOKPIDGNVU
Sections and dimensions see page 12.

Standard width Designation Standard width Designation

6.4 mm 025 12.7 mm 050
7.9 mm 031 19.1 mm 075
9.5 mm 037 25.4 mm 100
12.7 mm 050 38.1 mm 150
19.1 mm 075 50.8 mm 200
25.4 mm 100 76.2 mm 300

* Non stock items. Further sizes available on request. 11

 Technical Manual ZR Timing Belts

Standard Range
optibelt ZR Timing Belts, optibelt ZR D Double Sided Timing Belts
to ISO 5296

2TQƂNG DXL DL DH

W [mm] 0.508 ± 0.127 0.762 ± 0.127 1.372 ± 0.127

w

T [mm] 3.048 ± 0.178 4.572 ± 0.254 5.944 ± 0.127

2TQƂNG* 2TQƂNG:* 2TQƂNG::*

2KVEJ 2KVEJ 2KVEJ

Belt Number Belt Number Belt Number
length length length
designation of teeth designation of teeth designation of teeth
[mm] [mm] [mm]

230 H 584.20 46 507 XH 1289.00 58 700 XXH 1778.00 56

240 Hv 609.60 48 560 XH 1422.40 64 800 XXH 2032.00 64
255 H 647.70 51 630 XH 1600.20 72 900 XXH 2286.00 72
270 Hv 685.80 54 700 XH 1778.00 80 1000 XXH 2540.00 80
280 H 711.20 56 770 XH 1955.80 88 1200 XXH 3048.00 96
300 Hv 762.00 60 840 XH 2133.60 96 1400 XXH 3556.00 112
330 Hv 838.20 66 980 XH 2489.20 112 1600 XXH 4064.00 128
335 H 850.90 67 1120 XH 2844.80 128 1800 XXH 4572.00 144
350 H 889.00 70 1260 XH 3200.40 144
360 Hv 914.40 72 1400 XH 3556.00 160
370 H 939.80 74 1540 XH 3911.60 176
390 Hv 990.60 78 1750 XH 4445.00 200
400 H 1016.00 80
420 Hv 1066.80 84
430 H 1092.20 86
450 Hv 1143.00 90
465 H 1181.10 93
480 Hv 1219.20 96
510 Hv 1295.40 102
540 Hv 1371.60 108
560 H 1422.40 112
570 Hv 1447.80 114
600 Hv 1524.00 120
630 Hv 1600.20 126
650 H 1651.00 130
660 Hv 1676.40 132
680 H 1727.20 136
700 Hv 1778.00 140
730 H 1854.20 146
750 Hv 1905.00 150
770 H 1955.80 154
800 Hv 2032.00 160
850 Hv 2159.00 170
860 H 2184.40 172
900 Hv 2286.00 180
950 H 2413.00 190
1000 Hv 2540.00 200
1100 Hv 2794.00 220
1250 Hv 3175.00 250
1400 Hv 3556.00 280
6JGUK\GUOCTMGFYKVJrCTGCNUQCXCKNCDNGCUFQWDNGUKFGFVKOKPIDGNVU
1700 Hv 4318.00 340
Standard width Designation Standard width Designation Standard width Designation
19.1 mm 075 50.8 mm 200 50.8 mm 200
25.4 mm 100 76.2 mm 300 76.2 mm 300
38.1 mm 150 101.6 mm 400 101.6 mm 400
50.8 mm 200 127.0 mm 500 127.0 mm 500
76.2 mm 300 152.4 mm 600
101.6 mm 400 177.8 mm 700
127.0 mm 500
12 Further sizes available on request.
 Technical Manual ZR Timing Belts

Drive Design
Explanation of Symbols

c0 Basic service factor PÜ Transmissible power for standard belt

c1 Teeth in mesh factor width (PN · c1 · c7) [kW]

c2 Overall service factor Sa Shaft load [N]

c3 Speed ratio correction factor Sn3 Effective circumferential force to be transferred [N]

c4 Width factor t Tooth pitch [mm]

da Outside diameter of pulley [mm] v Belt speed [m/s]

dw Pitch diameter of pulley [mm] x Minimum adjustment of drive centre distance

anom for tensioning timing belt [mm]
dwg Pitch diameter of large pulley [mm]
y Minimum adjustment of drive centre distance
dwk Pitch diameter of small pulley [mm] anom for installation [mm]
dw1 Pitch diameter of driving pulley [mm] ze Number of teeth in mesh of small pulley
dw2 Pitch diameter of driven pulley [mm] zg Number of teeth on large pulley
ea  $GNVFGƃGEVKQPHQTIKXGPURCPNGPIVJ =OO? zk Number of teeth on small pulley
a Drive centre distance [mm] zr Number of teeth on timing belt
anom Drive centre distance with standard belt length [mm] z1 Number of teeth on driving pulley
f Frequency [Hz] z2 Number of teeth on driven pulley
i Speed ratio
l Drive span length [mm]
LwSt Standard pitch length of timing belt [mm]
Lwth Calculated pitch length of timing belt [mm]
n1 Speed of driving pulley [min-1]
n2 Speed of driven pulley [min-1]
P Power to be transmitted by timing belt drive [kW]
PB Design power [kW]
PN Rated power [kW]

dwk dwg

anom

13
 Technical Manual ZR Timing Belts

Drive Design
Service Factors

Total Load Factor c2 The basic service factor c0 takes into account the daily operating
The total load factor c2 is comprised of the basic load factor c0 plus time, the type of drive and the prime mover. As it is almost impos-
two further loads c3 and c6. sible to put all the possible combinations of prime mover / driven
unit / environmental conditions in a shortened form which conforms
c2 = c0 + c3 + c6 to standards, the service factors shown here are given only as
a guide6JGENCUUKƂECVKQPQHVJGYQTMOCEJKPGKUFGRGPFGPVQP
c2ű/A/MN recommendation in the event of a higher the respective present load type.
switching regularity

Table 5
Basic Service Factor c0

c0
Load Type and Examples for Drive Machines

Equal running Non-equal running

Electric motor Hydraulic motor
Turbine running at high speed Turbine running at low speed
Reciprocating engine with higher Reciprocating engine with lower
quantity of caps quantity of caps

Service factor c0 with daily operation times

Load Type and Examples

up to 16 h over 16 h up to 16 h over 16 h
for Work Machines

Light drives, shock-free with equally

formed running characteristics
Measurement devices
Film cameras 1.3 1.4 1.4 1.5
1HƂEGOCEJKPGU
Conveyor systems (light goods)

Medium drives, operation

with smaller – medium intermittent
shock strain
Mixing machines
Kitchen machines 1.6 1.7 1.8 1.9
Printing shop machines
Textile machines
Packaging machines
Conveyor systems (heavy goods)

Heavy drives, operation

with medium – high intermittent
shock strain
Tool machines 1.8 1.9 2.0 2.1
Wood processing machines
Eccentric drives
Conveyor systems (heavy goods)

Extremely heavy drives,

operation with high constant
shock strain
Mills
Technical calendars 2.0 2.1 2.2 2.3
Extruders
Piston pumps/compressors
Lifting appliances

14
 Technical Manual ZR Timing Belts

Drive Design
Additional Factors

In the event of high switching frequency or constant Width Factor c4

oscillating operation, the total load factor c2 is to be set Table 8
to a higher level than the ratio from the starting torque
to the nominal torque. In the event that braking occurs
on the motor side, the braking torque is also to be
Width Belt width Width factor
driven in the manner if braking occurs on a regular
designation [mm] c4
basis. The Optibelt Application Engineering Department
is always happy to help should you have any questions
or queries.
012 3.2 0.06
019 4.8 0.12
Speed Ratio Correction Factor c3 025 6.4 0.18
For transmission with step-up, the respective value of the speed 031 7.9 0.24
ratio is added to basic load factor c0. 037 9.5 0.30
043 11.1 0.36
Table 6.1
050 12.7 0.42
Speed ratio Speed ratio correction factor 062 15.9 0.57
i c3
075 19.1 0.71
1.00–0.80 0.0 087 22.2 0.86
0.79–0.57 0.1 100 25.4 1.00
0.56–0.40 0.2 125 31.8 1.29
0.39–0.28 0.3
150 38.1 1.58
Ű 0.4
175 44.5 1.84
200 50.8 2.14
250 63.5 2.72
Fatigue Correction Factor c6 300 76.2 3.36
Table 6.2 350 88.9 4.06

Operation conditions Fatigue correction factor 400 101.6 4.76

c6 500 127.0 6.15

Usage of tension 600 152.0 7.50

0.2
or guide idlers 700 178.0 8.89
800 203.0 10.32
Only infrequent
– 0.2
or occasional operation 900 229.0 11.70
1000 254.0 13.10
1100 279.0 14.41
1200 305.0 15.84
Teeth in Mesh Factor c1 1300 330.0 17.16
Table 7
1400 356.0 18.62
Quantity of teeth that engage
Tooth engagement factor
into the small pulley
c1
ze

6 or more 1.00

5 0.80

4 0.60
Please also consult software:
3 0.40 Optibelt CAP Drive Calculation
and data
Optibelt CAD 2D / 3D
2 0.20 online at: www.optibelt.com
15
 Technical Manual ZR Timing Belts

Drive Design
Guidelines for Selecting the Timing Belt Section

Diagram 1
20000
Please also consult software:
Optibelt CAP Drive Calculation
and data
Optibelt CAD 2D / 3D
online at: www.optibelt.com
10000

5000

3000

2000
Speed of the small pulley [min-1]

1500

100
900
800
700
600

500

400

300

200

150

100
0.01 0.02 0.03 0.05 0.1 0.2 0.3 0.5 1 2 3 5 10 20 30 50 100 200 300 500

Design power PB = P · c2 [kw]

16
 Technical Manual ZR Timing Belts

Drive Design
Formulae and Drive Design Examples

Prime Mover Operating Conditions Driven Machine

Three-phase squirrel cage motor Start-up with no load Conveying system (light goods)
with star delta start Drive centre distance: as required P = 16 kW
P = 16 kW between 600 and 630 mm n2 = 700 min-1
n1 = 2940 min-1 Toothed timing pulley diameter:
Start-up torque: MA = 0.6 MN free selection
Operating conditions: normal Please also consult software:
Daily operating time: 16 hours Optibelt CAP Drive Calculation
Quantity of daily switches: and data
approximately 30-40 Optibelt CAD 2D / 3D
online at: www.optibelt.com

Formulae Calculation Example

Total service factor

c2 = c0 + c3 + c6 c2 = 1.4 + 0 + 0 = 1.4

c0 from table 5 page 14 c0 = 1.4

c3 from table 6.1 page 15 c3 = 0

c6 from table 6.2 page 15 c6 = 0

Design power

PB = P · c2 PB = 16 · 1.4 = 22.4 kW

Section of timing belt selected

from diagram 1 page 16 Type H

Speed ratio

n1 z2 dw2 2940 min-1

i= = = i= = 4.2
n2 z1 dw1 700 min-1

Number of teeth, pitch diameter

For standard pulley range see pages 42 to 55

z1 see standard pulley range for cylindrical bore z1 = 20 dw1 = 80.85 mm
and taper bush
z2 = z1 · i z2 = 20 · 4.2 = 84
dw2 = dw1 · i dw2 = 80.85 mm · 4.2 = 339.57 mm

Observe minimum timing pulley diameters

17
 Technical Manual ZR Timing Belts

Drive Design
Formulae and Drive Design Examples

Formulae Calculation Example

Drive centre distance (provisional selection)

Recommendation: a > 0.5 · (dwg + dwk) + 15 mm a > 0.5 · (339.57 mm + 80.85 mm) + 15 mm = 225.21 mm
a<2· (dwg + dwk) a<2· (339.57 mm + 80.85 mm) = 840.84 mm
a = 620 mm provisionally selected

Pitch length of the timing belt

π (dwg – dwk)2 π
Lwth = 2 a + (dwg + dwk) + Lwth = 2 · 620 mm + (339.57 mm + 80.85 mm)
2 4a 2
(339.57 mm – 80.85 mm)2
+
4 · 620
Lwth see standard range pages 10 to 12 Lwth = 1927.05 mm
nearest standard timing belt length selected from page 12

LwSt = 1905 mm Length code and section: 750 H

Drive centre distance from LwSt

࿻࿻࿻࿻࿻࿻ဋ
(d – d )2
anom = K +
෭ K2 – wg
8
wk
anom = 311.15 mm
࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻ဋ
(339.57 mm – 80.85 mm)2
+
෭ (311.15 mm)2 –

anom = 608.5 mm
8

Lwst π 1905 mm π
K= – (dwg + dwk) K= – (339.57 mm + 80.85 mm)
4 8 4 8
K = 311.15 mm

Minimum adjustment range for belt tensioning

Zű“Cnom Zű“OO
Zű2.4 mm

/KPKOWOCFLWUVOGPVTCPIGHQTPQPTGUVTCKPGFƂV

y = from table 22 page 34 y ≥ 17 mm

18
 Technical Manual ZR Timing Belts

Drive Design
Formulae and Drive Design Examples

Formulae Calculation Example

Number of teeth in mesh on the small pulley

ze =
zk
6 ( 3–
anom )
(dwg – dwk)
ze =
20
6 (
3–
(339.57 mm – 80.85 mm)
608.5 mm )= 8.58

ze rounded off ze = 8

Teeth in mesh factor

c1 from table 7 page 15 c1 = 1 zeű6

Belt width calculation using the width factor

PB 22.4 kW
c4 = c4 = = 3.0
PN · c1 7.49 kW · 1
PN from table 16 page 28 linearly interpolated From table 8 page 15 the nearest width factor above the
calculated value c4 = 3.36 gives a belt width of 76.2 mm
(width designation 300).

Design summary:

1 Optibelt ZR Timing Belt 750 H 300

1 Optibelt ZRS Timing Belt Pulley 20 H 300
1 Optibelt ZRS Timing Belt Pulley 84 H 300

Ordering Examples
Timing Belt Designation Timing Pulley Designation
The article description consists of: The article description consists of:
Length code Number of teeth
Section Section
Width code Width code
Example: Optibelt ZR Timing Belts 750 H 300 Example: Optibelt ZRS 20 H 300
750 75.0 inches ฬ 1905 mm pitch length 20 number of teeth
H type H, tooth pitch t = 12.7 mm (d1 = 80.85 mm, da = 79.48 mm)
300 3.00 inches ฬ 76.2 mm belt width H type H, tooth pitch t = 12.7 mm
Optibelt ZR D Double Section Timing Belts 270 DL 075 300 pulley width for timing belts with a belt width
270 27.0 inches ฬ 685.80 mm pitch length of ฬ 76.2 mm
D double section timing belts
L type L, tooth pitch t = 9.525 mm
075 0.75 inches ฬ 19.1 mm belt width
19
 Technical Manual ZR Timing Belts

Drive Design
Belt Tension/Minimum Allowance for Adjustment x/y

Tension for Optibelt ZR Timing Belts Apply the load f in the centre of , and at a right angles to, the span
The correct belt tension is of crucial importance for trouble free CUUJQYPKPVJGFKCITCODGNQY%CNEWNCVG'CVJGDGNVFGƃGEVKQP
transmission of power, and for the achievement of an acceptable HQTCIKXGPURCPNGPIVJCPFEJGEMVJGFGƃGEVKQPCEJGKXGFCICKPUV
belt service life. Often tension which is too high or too low results VJKUƂIWTG#FLWUVVJGVGPUKQPKHPGEGUUCT[
in premature belt failure. A belt which is overtensioned can cause
bearing failure to the drive or work machine.
It has been shown that the more common tension instructions – e.g.
WUKPIVJGpVJWODRTGUUWTGFGƃGEVKQPOGVJQFqsFQPQVTGUWNVKPC
VGPUKQPNGXGNYJKEJCNNQYUVJGFTKXGVQQRGTCVGCVOCZKOWOGHƂ-
ciency. It is therefore recommended that the required static belt
tension be calculated individually for each drive using the following
Optibelt formulae. F
Their extremely low-stretch properties mean that once they have
DGGPƂVVGFVJG1RVKDGNV<46KOKPI$GNVUTGSWKTGPQHWTVJGTTGVGPUKQP-
ing.
Formula symbols
F = Test load [N]
Sn3 = Effective circumferential load to be transferred [N]
ea  $GNVFGƃGEVKQPHQTCIKXGPURCPNGPIVJ =OO?
l = Drive span length [mm]

1. Calculation of the test load F

Sn3 1286 N
F = F = = 64.3 N
20 20
P · 1000 16 kW · 1000
Sn3 = Sn3 = = 1286 N
v 12.44

%CNEWNCVKQPQHVJGDGNVFGƃGEVKQPHQTCURCPNGPIVJGa for the given drive span length l

l 594.6 mm
ea = Ea = = 11.9 mm
50 50
࿻࿻࿻࿻࿻࿻࿻࿻ဋ ࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻ဋ
d –d 2
( ) (339.57 mm2– 80.85 mm)
2
l =
෭ anom2 – wg
2
wk
l =
෭ (608.5 mm)2 – = 594.6 mm

3. Calculation of the minimum static shaft load.

Sa = Sn3 · 1.1 Fa = 1415 N

4. Frequency calculation for the measurement with the Optibelt Frequency Tension Tester
࿻࿻࿻࿻ဋ
T
࿻࿻࿻࿻࿻࿻࿻࿻࿻࿻ဋ
707.5 N
f=
෭
T = 0.5 · Fa
4 · k · l2
f =
෭ 4 · 0.312 kg
m
T = 0.5 · 1415 N = 707.5 N
· (0.595 m)2
= 40 Hz

k Meter weight in kg/m – please see page 7 k = 0.0041 m ·kgmm · 76.2 mm = 0.312 kg
m
l Span length in m N ŮO

Length Tolerance
Table 9

Pitch length ≥ 91,44 ≥ 255 ≥ 382 ≥ 509 ≥ 763 ≥ 1017 ≥ 1271 ≥ 1525
[mm] ≤ 254 ≤ 381 ≤ 508 ≤ 762 ≤ 1016 ≤ 1270 ≤ 1524 ≤ 1778

Belt length tolerance as

± 0.20 ± 0.23 ± 0.25 ± 0.30 ± 0.33 ± 0.38 ± 0.41 ± 0.43
centre distance deviation
For each additional 254 mm add 0.0254 mm.
20
 Technical Manual ZR Timing Belts

Drive Calculation
optibelt CAP

The drive is to be fitted with:

Please also consult software:
— Optibelt ZR Timing Belt 750 H 300 Optibelt CAP Drive Calculation
and data
— Optibelt ZRS Timing Pulley 20 H 300 (cylindrical bore) Optibelt CAD 2D / 3D
— Optibelt ZRS Timing Pulley 84 H 300 (cylindrical bore) online at: www.optibelt.com

Drive machine Electric motor P = 18.5 kW

Work machine Textile machine

Timing Belt Data Deviations/Information

Pitch t: 12.70 mm
Width b: 76.20 mm
Calculated effective length Lwth: 1905.00 mm
Standard effective length L w: 1905.00 mm
Quantity of teeth z r: 150
Speed (velocity) v: 12.44 m/s

Timing Pulley Data Pulley 1 (driving) Pulley 2 (driven)

Quantity of teeth z: 20 84
Effective diameter d w: 80.85 mm 339.57 mm
Face width b 1: 84.00 mm 86.00 mm
Speed n: 2940.0 1/min 700.0 1/min
Engaged tooth quantity z e: 8 47
Torque M: 82 Nm 343 Nm
Standard design 6F 11A
Flanged pulley quantity 2 0
Materials St GG

Realised Drive Data Deviations/Information

Calculated power P B: 22.40 kW
Realised actual power P Ü: 25.15 kW
Effective stress factor c 2: 1.57
Effective transmission i: 4.20 0.0 %
Effective centre distance a: 608.55 mm –6.45 mm
Minimum adjustment range – fit y: • 17.00 mm
Minimum adjustment range – tension x: • 2.43 mm
Effective circumferential load Sn3: 1286 N
Static shaft load S a: 1414 N
Static span load T: 707 N
Span length l: 594.50 mm

Tension Setting Methods

Belt deflection per span e a: 11.9 mm at a test load of F: 64.30 N
Optibelt TT 3
Frequency Tension Tester f: 40 1/s
21
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section MXL
Power rating PN [W] using a belt width of 1" ฬ 25.4 mm

Table 10
Number
of teeth on 10 MXL 12 MXL 14 MXL 15 MXL 16 MXL 18 MXL 20 MXL 22 MXL 24 MXL 28 MXL
small pulley
Pitch
diameter 6.47 7.76 9.06 9.70 10.35 11.64 12.94 14.23 15.52 18.11
[mm]

10 0.62 0.62 0.74 0.87 0.87 0.99 1.12 1.24 1.36 1.61
40 2.23 2.73 3.10 3.35 3.60 4.09 4.46 4.96 5.33 6.32
60 3.35 4.09 4.71 5.08 5.33 6.08 6.70 7.44 8.06 9.42
100 5.58 6.70 7.81 8.43 8.93 10.04 11.16 12.28 13.39 15.75
200 11.16 13.39 15.75 16.86 17.98 20.21 22.44 24.68 26.91 31.37
400 14.64 26.91 31.37 33.60 35.84 40.30 44.89 49.35 53.82 62.74
600 33.60 40.30 47.12 50.47 54.93 60.51 67.21 74.03 80.72 94.12
800 44.89 53.82 62.74 67.33 71.67 80.72 89.65 98.58 107.63 125.49
Speed of small pulley [rpm]

1,000 56.05 67.21 78.49 84.07 89.65 100.81 112.10 123.26 134.54 156.86
1,200 67.21 80.72 94.24 100.94 107.63 121.02 134.54 147.93 161.45 188.23
1,400 78.49 94.12 109.86 117.30 125.49 141.24 156.86 172.61 188.23 219.73
1,600 89.65 107.63 125.24 135.16 143.47 161.45 142.10 197.28 215.14 251.10
1,800 100.81 121.02 141.36 151.28 161.45 181.54 201.75 221.96 242.05 282.47
2,000 112.10 134.54 157.48 168.64 179.30 201.75 224.19 246.51 268.96 313.84
2,400 134.54 161.45 188.48 202.12 215.14 242.05 268.96 295.86 322.77 376.59
2,800 156.86 188.23 219.48 235.60 251.10 282.47 313.84 345.22 376.59 439.33
3,200 179.30 215.14 251.72 269.08 286.94 322.77 358.61 394.44 430.40 502.08
3,600 201.75 242.05 282.72 302.56 322.77 363.07 403.50 443.80 484.22 564.82
4,000 224.19 268.96 313.72 336.04 358.61 403.50 448.26 493.15 537.91 627.56
5,000 280.24 336.29 391.84 420.36 448.26 504.31 560.36 616.40 672.45 784.55
6,000 336.29 403.50 471.20 504.68 537.91 605.24 672.45 739.66 806.99 941.41
8,000 448.26 537.91 627.44 673.32 729.74 806.99 896.64 986.30 1075.95 1255.25
10,000 560.36 672.45 784.92 840.72 896.64 1008.74 1120.71 1232.81 1344.90 1569.10
12,000 672.45 806.99 942.40 1009.36 1075.95 1210.36 1344.90 1479.44 1613.86 1882.82
14,000 784.55 941.41 1098.64 1176.76 1255.25 1412.11 1569.10 1725.96 1882.82 2196.66

Please observe the factors and transmission correction factors found on pages 14 and 15.

22
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section MXL
Power rating PN [W] using a belt width of 1" ฬ 25.4 mm

Table 11
Number
30 MXL 32 MXL 36 MXL 40 MXL 42 MXL 48 MXL 60 MXL 72 MXL 80 MXL of teeth on
small pulley
Pitch
19.40 20.70 23.29 25.87 27.17 31.05 38.81 46.57 51.74 diameter
[mm]

1.74 1.74 1.98 2.23 2.36 2.73 3.35 4.09 4.46 10

6.70 7.19 8.06 8.93 9.42 10.79 13.39 16.12 17.98 40
10.04 10.79 12.15 13.39 14.14 16.12 20.21 24.18 26.91 60
16.86 17.98 20.21 22.44 23.56 26.91 33.60 40.30 44.89 100
33.60 35.84 40.30 44.89 47.12 53.82 67.21 80.72 89.65 200
67.21 71.67 80.72 89.65 94.12 107.63 134.54 161.45 179.30 400
100.81 107.63 121.02 134.54 141.24 161.45 201.75 242.05 268.96 600
134.54 143.47 161.45 179.30 188.23 215.14 268.96 322.77 358.61 800

Speed of small pulley [rpm]

168.14 179.30 201.75 224.19 235.35 268.96 336.29 403.50 448.26 1,000
201.75 215.14 242.05 268.96 282.47 322.77 403.50 484.22 537.91 1,200
235.35 251.10 282.47 313.84 329.47 376.59 470.70 564.82 627.56 1,400
268.96 286.94 322.77 358.61 376.59 430.40 537.91 645.54 717.34 1,600
302.56 322.77 363.07 403.50 423.58 484.22 605.24 726.27 806.99 1,800
336.29 358.61 403.50 448.26 470.70 537.91 672.45 806.99 896.64 2,000
403.50 430.40 484.22 537.91 564.82 645.54 806.99 968.32 1075.95 2,400
470.70 502.08 564.82 621.98 659.06 753.18 941.41 1129.76 1255.25 2,800
537.91 573.87 645.54 717.34 753.18 860.68 1075.95 1291.09 1434.56 3,200
605.24 645.54 726.27 806.99 847.29 968.32 1210.36 1452.54 1613.86 3,600
672.45 717.34 806.99 896.64 941.41 1075.95 1344.90 1613.86 1793.16 4,000
840.60 896.64 1008.74 1120.71 1176.76 1344.90 1681.19 2017.36 2241.55 5,000
1008.74 1075.95 1210.36 1344.90 1412.11 1613.86 2017.36 2420.85 2689.81 6,000
1344.90 1434.56 1613.86 1793.16 1882.82 2151.90 2689.81 3227.72 3586.45 8,000
1681.19 1793.16 2017.36 2241.55 2353.64 2689.81 3362.26 4034.71 4482.97 10,000
2017.36 2151.90 2420.85 2689.81 2824.35 3227.72 4034.71 4841.70 5379.62 12,000
2353.64 2510.50 2824.35 3138.07 3295.05 3765.76 4707.16 5648.57 6276.26 14,000

Please observe the factors and transmission correction factors found on pages 14 and 15.

23
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section XL
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 12
Number
of teeth on 10 XL 11 XL 12 XL 13 XL 14 XL 15 XL 16 XL 17 XL 18 XL 19 XL 20 XL
small pulley
Pitch
diameter 16.17 17.79 19.40 21.02 22.64 24.26 25.87 27.49 29.11 30.72 32.34
[mm]

100 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03
200 0.03 0.03 0.04 0.04 0.04 0.04 0.05 0.05 0.05 0.06 0.06
300 0.04 0.05 0.05 0.06 0.07 0.07 0.07 0.08 0.08 0.09 0.09
400 0.06 0.07 0.07 0.08 0.08 0.09 0.10 0.10 0.10 0.11 0.12
500 0.07 0.08 0.09 0.10 0.10 0.11 0.12 0.13 0.13 0.14 0.15
600 0.09 0.10 0.10 0.12 0.13 0.13 0.14 0.15 0.16 017 0.18
700 0.10 0.11 0.13 0.14 0.15 0.16 0.17 0.18 0.19 020 0.21
800 0.12 0.13 0.14 0.16 0.17 0.18 0.19 0.21 0.22 0.24 0.25
900 0.13 0.15 0.16 0.18 0.19 0.20 0.22 0.24 0.25 0.27 0.28
1,000 0.15 0.16 0.18 0.20 0.22 0.23 0.25 0.27 0.28 0.30 0.31
1,100 0.16 0.19 0.19 0.21 0.23 0.25 0.27 0.29 0.30 0.32 0.34
1,200 0.18 0.20 0.22 0.24 0.25 0.28 0.29 0.31 0.33 0.35 0.37
1,300 0.19 0.22 0.23 0.26 0.28 0.30 0.31 0.34 0.36 0.38 0.40
1,400 0.21 0.23 0.25 0.28 0.30 0.32 0.34 0.37 0.39 041 0.43
1,500 0.22 0.25 0.27 0.30 0.32 0.34 0.37 0.39 0.41 044 0.46
1,600 0.25 0.27 0.30 0.32 0.34 0.37 0.40 0.42 0.44 0.46 0.48
1,800 0.28 0.30 0.33 0.36 0.38 0.41 0.44 0.47 0.49 0.52 0.55
Speed of small pulley [rpm]

2,000 0.31 0.34 0.37 0.40 0.43 0.46 0.48 0.52 0.55 0.58 0.61
2,200 0.34 0.37 0.40 0.44 0.47 0.51 0.54 0.57 0.60 0.64 0.67
2,400 0.37 0.40 0.44 0.48 0.51 0.55 0.59 0.63 0.66 0.70 0.73
2,600 0.40 0.43 0.48 0.52 0.55 0.60 0.63 0.68 0.72 0.76 0.79
2,800 0.43 0.47 0.51 0.56 0.60 0.64 0.69 0.73 0.77 0.82 0.86
3,000 0.46 0.50 0.55 0.60 0.64 0.69 0.73 0.78 0.82 0.87 0.92
3,200 0.48 0.54 0.59 0.64 0.68 0.73 0.78 0.83 0.88 0.93 0.97
3,400 0.51 0.57 0.62 0.67 0 72 0.78 0.83 0.88 0.93 0.98 1.03
3,600 0.55 0.60 0.66 0.72 0.77 0.82 0.88 0.93 0.98 1.04 1.09
3,800 0.58 0.62 0.69 0.75 0.81 0.87 0.93 0.99 1.04 1.10 1.15
4,000 0.61 0.67 0.73 0.80 0.86 0.92 0.97 1.03 1.09 1.16 1.22
4,200 0.64 0.70 0.77 0.84 0.90 0.95 1.02 1.08 1.14 1.21 1.28
4,400 0.67 0.74 0.81 0.87 0.93 1.00 1.07 1.14 1.20 1.27 1.33
4,600 0.70 0.77 0.84 0.91 0.98 1.04 1.12 1.19 1.25 1 32 1.39
4,800 0.73 0.80 0.88 0.95 1.02 1.09 1.16 1.24 1.31 1 38 1.45
5,000 0.76 0.84 0.92 0.99 1.06 1.13 1.22 1.29 1.36 1.43 1.50
5,500 0.86 0.93 1.01 1.09 1.18 1.25 1.33 1.41 1.49 1.57 1.64
6,000 0.93 1.01 1.10 1.19 1.29 1.36 1.45 1.53 1.61 1.70 1.78
6,500 1.01 1.10 1.20 1.29 1.38 1.46 1.56 1.66 1.75 1.84 1.92
7,000 1.08 1.18 1.29 1.39 1.49 1.57 1.67 1.77 1.86 1.96 2.05
7,500 1.16 1.27 1.37 1.47 1.58 1.68 1.78 1.88 1.98 2.08 2.18
8,000 1.23 1.34 1.46 1.57 1.68 1.78 1 88 1.98 2.10 2.21 2.31
8,500 1.30 1.42 1.54 1.65 1.77 1.88 2.00 2.10 2.22 2.33 2.43
9,000 1.37 1.50 1.63 1.75 1.87 1.98 2.10 2.21 2.33 2.44 2.54
9,500 1.44 1.57 1.71 1.83 1.96 2.08 2.20 2.32 2.45 2.56 2.66
10,000 1.52 1.65 1.79 1.92 2.05 2.18 2.30 2.42 2.54 2.66 2.77

The use of these pulley/speed combinations will lead to a reduction in the service life of the belts.

Please observe the factors and transmission correction factors found on pages 14 and 15.

24
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section XL
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 13
Number
21 XL 22 XL 23 XL 24 XL 25 XL 26 XL 27 XL 28 XL 29 XL 30 XL of teeth on
small pulley
Pitch
33.96 35.57 37.19 38.81 40.43 42.04 43.67 45.28 46.89 48.51 diameter
[mm]

0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 100
0.06 0.07 0.07 0.07 0.07 0.08 0.08 0.08 0.09 0.09 200
0.10 0.10 0.10 0.10 0.11 0.12 0.13 0.13 0.13 0.13 300
0.13 0.13 0.14 0.14 0.15 0.16 0.17 0.17 0.18 0.18 400
0.16 0.16 0.17 0.18 0.19 0.20 0.21 0.22 0.22 0.22 500
0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.25 0.27 0.28 600
0.22 0.23 0.24 0.25 0.27 0.28 0.29 0.30 0.31 0.32 700
0.25 0.27 0.29 0.30 0.31 0.32 0.33 0.34 0.36 0.37 800
0.29 0.30 0.32 0.33 0.35 0.36 0.37 0.38 0.40 0.41 900
0.32 0.34 0.36 0.37 0.39 0.40 0.42 0.43 0.45 0.46 1,000
0.35 0.37 0.39 0.40 0.42 0.44 0.46 0.47 0.49 0.51 1,100
0.39 0.40 0.42 0.44 0.46 0.48 0.50 0.51 0.53 0.55 1,200
0.42 0.43 0.46 0.48 0.50 0.52 0.54 0.55 0.58 0.60 1,300
0.45 0.47 0.49 0.51 0.54 0.56 0.58 0.60 0.62 0.64 1,400
0.48 0.50 0.53 0.55 0.58 0.60 0.62 0.64 0.67 0.69 1,500
0.51 0.54 0.57 0.59 0.62 0.64 0.66 0.68 0.71 0.73 1,600
0.57 0.60 0.63 0.66 0.69 0.71 0.74 0.77 0.80 0.82 1,800

Speed of small pulley [rpm]

0.64 0.67 0.70 0.73 0.77 0.80 0.83 0.86 0.89 0.92 2,000
0.70 0.74 0.78 0.81 0.84 0.87 0.90 0.93 0.97 1.00 2,200
0.77 0.80 0.84 0.88 0.92 0.95 0.99 1.02 1.06 1.09 2,400
0.84 0.87 0.90 0.93 0.98 1.02 1.06 1.10 1.14 1.18 2,600
0.90 0.94 0.98 1.02 1.07 1.11 1.15 1.19 1.24 1.28 2,800
0.95 1.00 1.05 1.09 1.14 1.19 1.24 1.28 1.32 1.36 3,000
1.02 1.07 1.12 1.16 1.21 1.26 1.31 1.35 1.40 1.45 3,200
1.08 1.13 1.19 1.24 1.29 1.34 1.39 1.43 1.48 1.53 3,400
1.15 1.20 1.26 1.31 1.36 1.41 1.46 1.51 1.56 1.61 3,600
1.21 1.27 1.32 1.37 1.43 1.48 1.54 1.59 1.64 1.69 3,800
1.29 1.33 1.39 1.45 1.51 1.56 1.62 1.67 1.73 1.78 4,000
1.33 1.39 1.45 1.51 1.57 1.63 1.69 1.75 1.81 1.86 4,200
1.39 1.45 1.52 1.58 1.65 1.71 1.77 1.83 1.89 1.95 4,400
1.45 1.52 1.59 1.65 1.72 1.78 1.84 1.90 1.96 2.02 4,600
1.51 1.59 1.66 1.72 1.79 1.85 1.92 1.98 2.04 2.10 4,800
1.57 1.64 1.71 1.78 1.85 1.92 1.99 2.05 2.12 2.18 5,000
1.72 1.80 1.88 1.95 2.02 2.09 2.16 2.23 2.30 2.37 5,500
1.86 1.95 2.03 2.10 2.18 2.26 2.34 2.41 2.48 2.54 6,000
2.01 2.09 2.18 2.26 2.34 2.41 2.48 2.55 2.64 2.72 6,500
2.14 2.23 2.32 2.41 2.49 2.57 2.65 2.72 2.79 2.86 7,000
2.28 2.37 2.46 2.54 2.62 2.70 2.78 2.86 2.94 3.01 7,500
2.41 2.49 2.59 2.68 2.76 2.84 2.92 3.00 3.07 3.14 8,000
2.53 2.63 2.72 2.80 2.89 2.97 3.05 3.13 3.20 3.26 8,500
2.65 2.75 2.84 2.92 3.00 3.08 3.16 3.24 3.30 3.36 9,000
2.76 2.86 2.95 3.04 3.12 3.19 3.26 3.33 3.39 3.45 9,500
2.86 2.96 3.05 3.14 3.21 3.28 3.35 3.42 3.47 3.52 10,000

Please observe the factors and transmission correction factors found on pages 14 and 15.

25
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section L
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 14
Number
of teeth on 10 L 11 L 12 L 13 L 14 L 15 L 16 L 17 L 18 L 19 L 20 L 21 L 22 L 23 L 24 L 25 L 26 L 27 L 28 L 29 L
small pulley
Pitch
diameter 30.32 33.35 36.38 39.41 42.45 45.48 48.51 51.54 54.57 57.61 60.64 63.67 66.70 69.73 72.77 75.80 78.83 81.86 84.89 87.93
[mm]

100 0.04 0.04 0.04 0.05 0.05 0.06 0.06 0.07 0.07 0.07 0.07 0.08 0.09 0.10 0.10 0.10 0.10 0.11 0.11 0.12
200 0.07 0.09 0.10 0.10 0.11 0.12 0.13 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.19 0.20 0.20 0.21 0.22 0.23
300 0.12 0.13 0.14 0.15 0.16 0.17 0.19 0.20 0.21 0.22 0.23 0.25 0.25 0.27 0.28 0.30 0.31 0.32 0.33 0.34
400 0.16 0.18 0.19 0.20 0.22 0.23 0.25 0.26 0.28 0.30 0.31 0.33 0.34 0.36 0.37 0.39 0.40 0.42 0.43 0.45
500 0.19 0.21 0.23 0.25 0.28 0.29 0.31 0.33 0.35 0.37 0.39 0.41 0.43 0.45 0.47 0.49 0.51 0.53 0.54 0.56
600 0.23 0.26 0.28 0.31 0.33 0.35 0.37 0.40 0.42 0.44 0.47 0.49 0.51 0.54 0.56 0.58 0.60 0.63 0.65 0.68
700 0.28 0.31 0.33 0.35 0.38 0.41 0.43 0.46 0.49 0.51 0.54 0.57 0.60 0.63 0.65 0.68 0.71 0.74 0.76 0.79
800 0.31 0.34 0.37 0.40 0.43 0.46 0.50 0.53 0.56 0.59 0.62 0.65 0.69 0.72 0.75 0.78 0.81 0.84 0.87 0.90
900 0.35 0.39 0.42 0.46 0.49 0.52 0.56 0.60 0.63 0.66 0.70 0.73 0.77 0.81 0.84 0.87 0.90 0.94 0.97 1.01
1,000 0.39 0.43 0.46 0.51 0.54 0.58 0.62 0.66 0.70 0.74 0.78 0.81 0.85 0.89 0.93 0.97 1.00 1.04 1.08 1.12
1,100 0.43 0.47 0.51 0.56 0.60 0.64 0.69 0.72 0.77 0.81 0.85 0.90 0.93 0.97 1.01 1.06 1.10 1.15 1.19 1.23
1,200 0.47 0.52 0.56 0.60 0.66 0.70 0.75 0.79 0.84 0.88 0.93 0.97 1.01 1.06 1.11 1.16 1.20 1.25 1.29 1.34
1,300 0.51 0.56 0.60 0.66 0.71 0.75 0.81 0.86 0.90 0.95 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45
1,400 0.54 0.60 0.65 0.71 0.76 0.81 0.87 0.92 0.97 1.03 1.08 1.13 1.19 1.24 1.29 1.35 1.40 1.45 1.50 1.55
1,500 0.58 0.64 0.70 0.76 0.81 0.87 0.93 0.98 1.04 1.10 1.16 1.21 1.27 1.33 1.38 1.44 1.49 1.55 1.60 1.66
1,600 0.62 0.69 0.75 0.81 0.87 0.93 0.98 1.05 1.11 1.17 1.23 1.29 1.35 1.41 1.47 1.53 1.59 1.65 1.70 1.76
Speed of small pulley [rpm]

1,700 0.66 0.73 0.79 0.86 0.92 0.98 1.05 1.11 1.18 1.24 1.31 1.37 1.43 1.50 1.56 1.63 1.69 1.75 1.81 1.87
1,800 0.70 0.77 0.84 0.90 0.97 1.04 1.11 1.18 1.25 1.31 1.38 1.45 1.51 1.58 1.65 1.72 1.78 1.85 1.91 1.98
1,900 0.74 0.81 0.88 0.95 1.03 1.10 1.17 1.24 1.31 1.38 1.45 1.52 1.60 1.68 1.73 1.80 1.87 1.94 2.01 2.08
2,000 0.77 0.86 0.93 1.01 1.08 1.16 1.23 1.31 1.38 1.45 1.53 1.60 1.68 1.75 1.82 1.89 1.96 2.03 2.10 2.18
2,200 0.86 0.94 1.01 1.10 1.19 1.27 1.35 1.43 1.51 1.60 1.68 1.75 1.84 1.92 1.99 2.07 2.15 2.23 2.30 2.38
2,400 0.93 1.01 1.11 1.20 1.29 1.38 1.47 1.56 1.65 1.73 1.82 1.91 1.99 2.08 2.16 2.25 2.33 2.41 2.49 2.58
2,500 0.97 1.06 1.16 1.25 1.34 1.43 1.53 1.62 1.72 1.81 1.89 1.98 2.07 2.16 2.25 2.34 2.42 2.51 2.59 2.67
2,600 1.00 1.11 1.20 1.30 1.40 1.49 1.59 1.69 1.78 1.87 1.96 2.06 2.15 2.24 2.33 2.42 2.51 2.60 2.68 2.76
2,800 1.08 1.18 1.29 1.40 1.50 1.60 1.71 1.81 1.91 2.01 2.10 2.21 2.31 2.40 2.49 2.59 2.68 2.77 2.86 2.95
3,000 1.17 1.28 1.38 1.49 1.60 1.71 1.82 1.93 2.04 2.14 2.25 2.35 2.45 2.55 2.65 2.75 2.84 2.94 3.03 3.12
3,200 1.24 1.36 1.47 1.59 1.70 1.82 1.94 2.04 2.16 2.27 2.38 2.49 2.60 2.70 2.80 2.91 3.01 3.11 3.20 3.30
3,400 1.31 1.44 1.56 1.69 1.81 1.92 2.05 2.17 2.29 2.40 2.51 2.63 2.74 2.85 2.96 3.06 3.16 3.26 3.36 3.46
3,600 1.39 1.52 1.65 1.77 1.90 2.04 2.16 2.29 2.41 2.53 2.65 2.77 2.88 2.99 3.10 3.21 3.32 3.42 3.52 3.52
3,800 1.46 1.60 1.73 1.87 2.01 2.13 2.26 2.40 2.54 2.66 2.78 2.90 3.02 3.14 3.25 3.36 3.46 3.56 3.66 3.76
4,000 1.53 1.67 1.81 1.96 2.11 2.24 2.39 2.51 2.66 2.78 2.90 3.03 3.16 3.28 3.39 3.50 3.60 3.70 3.80 3.89
4,200 1.61 1.75 1.90 2.05 2.21 2.35 2.49 2.63 2.78 2.89 3.03 3.16 3.28 3.40 3.52 3.63 3.74 3.84 3.94 4.03
4,400 1.67 1.83 1.98 2.14 2.30 2.45 2.60 2.74 2.88 3.01 3.15 3.28 3.41 3.53 3.65 3.76 3.87 3.97 4.06 4.15
4,600 1.76 1.92 2.07 2.23 2.40 2.54 2.71 2.85 2.99 3.13 3.27 3.40 3.53 3.65 3.77 3.88 3.98 4.08 4.17 4.26
4,800 1.83 1.99 2.15 2.32 2.49 2.64 2.81 2.95 3.11 3.25 3.39 3.52 3.65 3.77 3.88 3.99 4.09 4.18 4.27 4.35
5,000 1.91 2.08 2.24 2.41 2.58 2.74 2.92 3.06 3.22 3.36 3.49 3.63 3.76 3.88 3.99 4.10 4.20 4.29 4.37 4.45
5,200 1.98 2.16 2.33 2.50 2.67 2.84 3.01 3.16 3.32 3.45 3.60 3.74 3.86 3.98 4.09 4.20 4.30 4.38 4.46 4.53
5,400 2.05 2.24 2.41 2.59 2.77 2.93 3.11 3.26 3.42 3.56 3.70 3.83 3.96 4.08 4.19 4.29 4.39 4.46 4.53 4.59
5,600 2.13 2.31 2.49 2.67 2.85 3.02 3.20 3.36 3.52 3.66 3.80 3.94 4.06 4.17 4.27 4.37 4.46 4.53 4.60 4.64
5,800 2.19 2.38 2.57 2.76 2.93 3.11 3.30 3.45 3.61 3.76 3.89 4.03 4.16 4.26 4.36 4.45 4.53 4.59 4.65 4.68
6,000 2.26 2.46 2.65 2.84 3.02 3.20 3.39 3.54 3.71 3.84 3.98 4.12 4.24 4.33 4.42 4.51 4.59 4.64 4.68 4.71

The use of these pulley/speed combinations will lead to a reduction in the service life of the belts.

Please observe the factors and transmission correction factors found on pages 14 and 15.

26
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section L
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 15
Number
30 L 31 L 32 L 33 L 34 L 35 L 36 L 37 L 38 L 39 L 40 L 41 L 42 L 43 L 44 L 45 L 46 L 47 L 48 L of teeth on
small pulley
Pitch
90.96 93.99 97.02 100.05 103.08 106.12 109.15 112.18 115.21 118.24 121.28 124.31 127.34 130.37 133.40 136.44 139.47 142.50 145.53 diameter
[mm]

0.12 0.13 0.13 0.13 0.14 0.14 0.14 0.15 0.15 0.16 0.16 0.16 0.17 0.17 0.17 0.17 0.18 0.19 0.19 100
0.23 0.24 0.25 0.26 0.27 0.28 0.28 0.29 0.30 0.31 0.31 0.32 0.33 0.34 0.34 0.35 0.36 0.37 0.37 200
0.35 0.36 0.37 0.39 0.40 0.41 0.42 0.44 0.45 0.46 0.47 0.48 0.49 0.50 0.51 0.53 0.54 0.55 0.56 300
0.46 0.48 0.50 0.52 0.53 0.55 0.56 0.58 0.59 0.61 0.62 0.64 0.66 0.68 0.69 0.71 0.72 0.74 0.75 400
0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72 0.74 0.76 0.78 0.80 0.82 0.84 0.85 0.85 0.89 0.91 0.93 500
0.70 0.73 0.75 0.78 0.80 0.82 0.84 0.86 0.89 0.91 0.93 0.95 0.97 0.99 1.01 1.04 1.06 10.9 1.11 600
0.81 0.84 0.87 0.90 0.92 0.95 0.97 1.00 1.03 1.06 1.08 1.11 1.14 1.17 1.19 1.22 1.24 1.27 1.29 700
0.93 0.96 0.98 1.02 1.05 1.08 1.11 1.14 1.17 1.20 1.23 1.26 1.29 1.32 1.35 1.38 1.41 1.44 1.47 800
1.04 1.08 1.11 1.14 1.18 1.22 1.25 1.29 1.32 1.35 1.38 1.42 1.45 1.48 1.51 1.55 1.58 1.62 1.65 900
1.16 1.20 1.23 1.27 1.31 1.35 1.38 1.42 1.46 1.50 1.53 1.57 1.61 1.65 1.68 1.72 1.75 1.79 1.82 1,000
1.27 1.31 1.35 1.39 1.43 1.47 1.51 1.56 1.60 1.64 1.68 1.72 1.76 1.80 1.84 1.88 1.92 1.96 1.99 1,100
1.38 1.43 1.47 1.42 1.56 1.61 1.65 1.70 1.74 1.78 1.82 1.87 1.91 1.95 1.99 2.04 2.08 2.12 2.16 1,200
1.49 1.54 1.59 1.64 1.69 1.74 1.78 1.83 1.87 1.92 1.96 2.01 2.06 2.11 2.15 2.20 2.24 2.29 2.33 1,300
1.60 1.66 1.71 1.76 1.81 1.86 1.91 1.96 2.01 2.06 2.10 2.16 2.21 2.26 2.31 2.36 2.40 2.45 2.49 1,400
1.72 1.77 1.82 1.88 1.93 1.99 2.04 2.10 2.15 2.20 2.25 2.30 2.35 2.40 2.45 2.50 2.55 2.60 2.65 1,500
1.82 1.88 1.94 2.00 2.05 2.11 2.16 2.22 2.28 2.34 2.39 2.45 2.50 2.55 2.60 2.65 2.70 2.75 2.80 1,600

Speed of small pulley [rpm]

1.93 1.99 2.05 2.11 2.17 2.23 2.29 2.35 2.41 2.47 2.52 2.58 2.64 2.70 2.75 2.81 2.86 2.91 2.96 1,700
2.04 2.10 2.16 2.23 2.29 2.35 2.41 2.47 2.53 2.59 2.65 2.71 2.77 2.83 2.88 2.94 2.99 3.05 3.10 1,800
2.14 2.21 2.28 2.35 2.41 2.47 2.53 2.60 2.66 2.72 2.78 2.84 2.90 2.96 3.02 3.08 3.14 3.20 3.25 1,900
2.25 2.32 2.38 2.45 2.52 2.59 2.66 2.72 2.78 2.84 2.90 2.97 3.03 3.10 3.16 3.22 3.28 3.34 3.39 2,000
2.45 2.53 2.60 2.67 2.74 2.81 2.88 2.95 3.02 3.09 3.16 3.23 3.29 3.35 3.41 3.47 3.53 3.59 3.65 2,200
2.66 2.73 2.80 2.88 2.96 3.04 3.11 3.18 3.25 3.32 3.39 3.46 3.52 3.59 3.65 3.71 3.77 3.83 3.89 2,400
2.75 2.83 2.91 2.99 3.06 3.14 3.21 3.29 3.36 3.43 3.50 3.57 3.63 3.70 3.76 3.82 3.88 3.94 3.99 2,500
2.84 2.93 3.01 3.09 3.16 3.24 3.31 3.39 3.46 3.53 3.60 3.67 3.73 3.80 3.86 3.92 3.98 4.04 4.09 2,600
3.03 3.12 3.20 3.28 3.36 3.44 3.51 3.59 3.66 3.73 3.80 3.87 3.93 4.00 4.06 4.12 4.17 4.22 4.27 2,800
3.21 3.30 3.39 3.47 3.55 3.63 3.71 3.78 3.85 3.92 3.99 4.06 4.12 4.18 4.24 4.29 4.34 4.39 4.43 3,000
3.39 3.48 3.56 3.64 3.72 3.80 3.88 3.95 4.02 4.09 4.16 4.22 4.28 4.34 4.39 4.44 4.48 4.52 4.56 3,200
3.55 3.64 3.72 3.80 3.88 3.96 4.04 4.11 4.18 4.25 4.31 4.36 4.41 4.46 4.51 4.55 4.58 4.65 4.65 3,400
3.71 3.80 3.89 3.97 4.04 4.12 4.19 4.26 4.32 4.38 4.44 4.49 4.53 4.57 4.61 4.66 4.69 4.71 4.71 3,600
3.85 3.94 4.03 4.11 4.18 4.25 4.32 4.38 4.43 4.49 4.54 4.58 4.61 4.65 4.68 4.72 4.74 4.75 4.72 3,800
3.98 4.07 4.16 4.23 4.30 4.37 4.43 4.48 4.53 4.58 4.63 4.66 4.68 4.70 4.72 4.73 4.74 4.73 4.71 4,000
4.12 4.20 4.28 4.35 4.41 4.48 4.54 4.58 4.61 4.65 4.68 4.70 4.71 4.73 4.74 4.75 4.74 4.72 4.65 4,200
4.24 4.32 4.39 4.45 4.50 4.56 4.61 4.64 4.67 4.70 4.72 4.72 4.72 4.74 4.71 4.71 4.69 4.65 4.54 4,400
4.34 4.41 4.48 4.53 4.58 4.63 4.67 4.69 4.71 4.73 4.74 4.74 4.71 4.70 4.65 4.64 4.59 4.53 4.39 4,600
4.43 4.50 4.57 4.61 4.64 4.68 4.71 4.71 4.71 4.71 4.71 4.72 4.69 4.65 4.55 4.53 4.46 4.37 4.20 4,800
4.52 4.58 4.63 4.66 4.70 4.72 4.73 4.77 4.73 4.71 4.67 4.66 4.62 4.56 4.42 4.38 4.28 4.15 3.95 5,000
4.59 4.64 4.68 4.70 4.72 4.74 4.73 4.74 4.72 4.70 4.60 4.57 4.50 4.41 4.24 4.19 4.05 3.90 3.66 5,200
4.65 4.68 4.71 4.75 4.75 4.75 4.70 4.72 4.67 4.60 4.48 4.45 4.35 4.23 4.04 3.96 3.80 3.61 3.31 5,400
4.68 4.71 4.73 4.77 4.75 4.73 4.66 4.64 4.58 4.49 4.35 4.30 4.16 4.02 3.77 3.67 3.47 3.26 2.90 5,600
4.71 4.72 4.73 4.75 4.73 4.68 4.58 4.55 4.46 4.36 4.18 4.10 3.94 3.76 3.48 3.35 3.11 2.85 2.44 5,800
4.74 4.73 4.72 4.72 4.67 4.61 4.48 4.44 4.32 4.19 3.97 3.87 3.69 3.46 3.13 2.97 2.69 2.39 1.92 6,000

Please observe the factors and transmission correction factors found on pages 14 and 15.

27
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section H
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 16
Number
of teeth on 14 H 15 H 16 H 17 H 18 H 19 H 20 H 21 H 22 H 23 H 24 H 25 H 26 H 27 H 28 H 29 H 30 H 31 H
small pulley
Pitch
diameter 56.60 60.64 64.68 68.72 72.77 76.81 80.85 84.89 88.94 92.98 97.02 101.06 105.11 109.15 113.19 117.23 121.28 125.32
[mm]

100 0.19 0.20 0.21 0.22 0.24 0.25 0.26 0.28 0.29 0.30 0.31 0.33 0.34 0.36 0.37 0.39 0.40 0.42
200 0.37 0.40 0.43 0.45 0.48 0.50 0.53 0.55 0.58 0.61 0.63 0.66 0.69 0.72 0.74 0.77 0.79 0.82
300 0.55 0.59 0.63 0.67 0.72 0.75 0.79 0.83 0.87 0.91 0.95 0.99 1.03 1.07 1.11 1.15 1.19 1.23
400 0.74 0.79 0.84 0.90 0.95 1.00 1.05 1.11 1.16 1.22 1.27 1.32 1.37 1.43 1.48 1.53 1.58 1.64
500 0.93 0.99 1.05 1.12 1.19 1.25 1.32 1.39 1.45 1.52 1.58 1.65 1.72 1.78 1.84 1.91 1.98 2.04
600 1.11 1.19 1.27 1.34 1.42 1.51 1.58 1.66 1.74 1.82 1.89 1.97 2.05 2.13 2.21 2.29 2.36 2.44
700 1.29 1.39 1.48 1.57 1.66 1.75 1.84 1.93 2.03 2.12 2.21 2.30 2.39 2.48 2.57 2.67 2.76 2.85
800 1.48 1.59 1.69 1.79 1.89 2.00 2.10 2.21 2.31 2.42 2.52 2.63 2.73 2.84 2.94 3.05 3.15 3.26
900 1.66 1.78 1.89 2.01 2.13 2.25 2.36 2.48 2.60 2.72 2.83 2.95 3.07 3.19 3.30 3.42 3.54 3.66
1,000 1.84 1.97 2.10 2.24 2.36 2.50 2.63 2.76 2.89 3.02 3.15 3.28 3.41 3.54 3.66 3.79 3.92 4.05
1,100 2.03 2.17 2.31 2.46 2.60 2.75 2.89 3.03 3.18 3.32 3.46 3.60 3.74 3.89 4.03 4.17 4.30 4.45
1,200 2.21 2.36 2.52 2.68 2.83 2.99 3.15 3.30 3.46 3.62 3.77 3.92 4.07 4.23 4.39 4.54 4.69 4.84
1,300 2.40 2.56 2.73 2.90 3.07 3.24 3.41 3.57 3.74 3.91 4.07 4.24 4.41 4.58 4.74 4.91 5.07 5.23
1,400 2.58 2.76 2.94 3.13 3.30 3.48 3.66 3.84 4.02 4.20 4.38 4.56 4.74 4.92 5.10 5.28 5.45 5.63
1,500 2.77 2.96 3.15 3.34 3.54 3.73 3.92 4.11 4.30 4.48 4.68 4.88 5.07 5.26 5.45 5.64 5.82 6.01
1,600 2.96 3.15 3.36 3.57 3.77 3.98 4.18 4.38 4.59 4.79 4.99 5.19 5.39 5.60 5.80 6.00 6.19 6.39
1,700 3.14 3.34 3.56 3.78 4.00 4.21 4.43 4.65 4.86 5.08 5.30 5.51 5.72 5.93 6.14 6.35 6.56 6.77
Speed of small pulley [rpm]

1,800 3.34 3.54 3.77 4.00 4.23 4.46 4.68 4.92 5.14 5.37 5.59 5.82 6.04 6.26 6.48 6.70 6.92 7.14
1,900 3.52 3.78 4.04 4.22 4.46 4.70 4.94 5.18 5.42 5.66 5.89 6.13 6.36 6.60 6.83 7.06 7.28 7.51
2,000 3.70 3.88 4.18 4.44 4.68 4.94 5.19 5.45 5.69 5.94 6.18 6.43 6.68 6.92 7.16 7.40 7.64 7.88
2,100 3.89 4.13 4.39 4.55 4.92 5.18 5.44 5.71 5.97 6.23 6.48 6.74 6.99 7.25 7.50 7.75 7.99 8.23
2,200 4.08 4.22 4.59 4.86 5.14 5.42 5.69 5.97 6.24 6.51 6.77 7.04 7.30 7.57 7.83 8.09 8.34 8.59
2,300 4.26 4.51 4.80 5.09 5.37 5.65 5.94 6.22 6.51 6.79 7.06 7.34 7.62 7.89 8.15 8.42 8.68 8.94
2,400 4.44 4.61 5.00 5.30 5.59 5.89 6.18 6.48 6.77 7.06 7.35 7.64 7.92 8.20 8.48 8.75 9.02 9.29
2,500 4.61 4.90 5.20 5.51 5.82 6.12 6.43 6.74 7.04 7.34 7.63 7.93 8.22 8.51 8.80 9.08 9.35 9.63
2,600 4.50 5.09 5.41 5.72 6.04 6.36 6.68 6.99 7.30 7.61 7.92 8.22 8.52 8.82 9.12 9.35 9.58 9.91
2,800 5.15 5.46 5.80 6.14 6.48 6.82 7.15 7.49 7.83 8.15 8.47 8.79 9.11 9.43 9.74 10.03 10.32 10.61
3,000 5.50 5.84 6.19 6.55 6.92 7.27 7.63 7.98 8.34 8.68 9.01 9.30 9.58 9.96 10.33 10.61 10.94 11.24
3,200 5.86 6.22 6.58 6.97 7.35 7.73 8.09 8.47 8.84 9.19 9.54 9.89 10.24 10.58 10.91 11.22 11.53 11.68
3,400 6.20 6.58 6.96 7.27 7.78 8.17 8.56 8.94 9.33 9.70 10.06 10.42 10.78 11.13 11.47 11.79 12.10 12.40
3,600 6.55 6.95 7.34 7.78 8.20 8.62 9.00 9.41 9.82 10.19 10.56 10.93 11.30 11.65 12.00 12.32 12.64 12.94
3,800 6.96 7.31 7.73 8.17 8.61 9.04 9.45 9.87 10.29 10.67 11.05 11.43 11.80 12.16 12.52 12.84 13.15 13.45
4,000 7.23 7.66 8.09 8.57 9.02 9.46 9.88 10.31 10.74 11.13 11.52 11.90 12.28 12.64 13.00 13.32 13.63 13.92
4,200 7.58 8.01 8.46 8.94 9.42 9.88 10.30 10.75 11.19 11.58 11.97 12.36 12.74 13.11 13.47 13.78 14.08 14.36
4,400 7.92 8.34 8.82 9.33 9.81 10.28 10.71 11.17 11.62 12.02 12.41 12.80 13.18 13.54 13.89 14.19 14.49 14.79
4,600 8.25 8.71 9.19 9.70 10.18 10.68 11.12 11.58 12.03 12.43 12.82 13.21 13.59 13.94 14.29 14.57 14.85 15.14
4,800 8.56 9.20 9.54 10.06 10.57 11.06 11.50 11.97 12.44 12.83 13.21 13.60 13.98 14.33 14.67 14.94 15.20 15.46
5,000 8.90 9.38 9.89 10.42 10.93 11.44 11.88 12.35 12.82 13.21 13.59 13.97 14.35 14.68 15.01 15.26 15.49 15.71
5,200 9.21 9.72 10.23 10.77 11.29 11.80 12.24 12.72 13.20 13.57 13.94 14.31 14.68 15.08 15.32 15.54 15.75 15.96
5,400 9.53 10.04 10.57 11.12 11.64 12.16 12.60 13.08 13.55 13.91 14.27 14.63 14.99 15.31 15.59 15.80 15.96 16.14
5,600 9.83 10.36 10.89 11.45 11.98 12.50 12.94 13.41 13.88 14.27 14.58 14.97 15.27 15.58 15.83 16.00 16.13 16.27
5,800 10.15 10.67 11.22 11.78 12.31 12.82 13.26 13.73 14.20 14.59 14.87 15.26 15.52 15.80 16.03 16.16 16.25 16.36
6,000 10.45 10.98 11.53 12.09 12.63 13.15 13.57 14.04 14.50 14.88 15.12 15.51 15.74 15.99 16.19 16.28 16.32 16.38

The use of these pulley/speed combinations will lead to a reduction in the service life of the belts.

Please observe the factors and transmission correction factors found on pages 14 and 15.

28
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section H
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 17
Number
32 H 33 H 34 H 35 H 36 H 37 H 38 H 39 H 40 H 41 H 42 H 43 H 44 H 45 H 46 H 47 H 48 H of teeth on
small pulley
Pitch
129.36 133.40 137.45 141.49 145.53 149.57 153.62 157.66 161.70 165.74 169.79 173.83 177.87 181.91 185.96 190.00 194.04 diameter
[mm]

0.43 0.45 0.46 0.47 0.48 0.50 0.51 0.52 0.53 0.55 0.56 0.57 0.58 0.60 0.61 0.62 0.63 100
0.84 0.87 0.90 0.93 0.95 0.98 1.00 1.03 1.05 1.08 1.11 1.14 1.16 1.19 1.22 1.25 1.27 200
1.27 1.31 1.35 1.39 1.42 1.46 1.50 1.54 1.58 1.62 1.66 1.70 1.74 1.78 1.82 1.86 1.89 300
1.69 1.74 1.79 1.84 1.89 1.95 2.00 2.05 2.10 2.16 2.21 2.26 2.31 2.37 2.42 2.47 2.52 400
2.10 2.17 2.23 2.30 2.36 2.43 2.50 2.57 2.63 2.70 2.76 2.83 2.89 2.96 3.02 3.09 3.15 500
2.52 2.59 2.68 2.76 2.83 2.91 2.99 3.07 3.15 3.23 3.31 3.39 3.46 3.54 3.62 3.70 3.77 600
2.94 3.03 3.12 3.21 3.30 3.39 3.48 3.57 3.66 3.76 3.85 3.94 4.03 4.12 4.21 4.30 4.39 700
3.36 3.47 3.57 3.67 3.77 3.88 3.98 4.08 4.18 4.29 4.39 4.49 4.59 4.69 4.79 4.89 4.99 800
3.77 3.89 4.00 4.12 4.23 4.35 4.46 4.58 4.69 4.81 4.92 5.03 5.14 5.26 5.37 5.48 5.59 900
4.18 4.31 4.44 4.57 4.69 4.82 4.94 5.07 5.19 5.32 5.44 5.57 5.69 5.82 5.94 6.07 6.19 1,000
4.59 4.73 4.87 5.01 5.15 5.29 5.42 5.56 5.69 5.83 5.97 6.11 6.24 6.38 6.51 6.64 6.77 1,100
4.99 5.14 5.29 5.44 5.59 5.74 5.89 6.04 6.19 6.34 6.48 6.63 6.77 6.92 7.07 7.22 7.36 1,200
5.39 5.56 5.72 5.88 6.04 6.20 6.36 6.52 6.68 6.84 6.99 7.15 7.30 7.46 7.61 7.77 7.92 1,300
5.80 5.97 6.14 6.31 6.48 6.65 6.82 6.99 7.16 7.33 7.50 7.67 7.83 7.99 8.15 8.31 8.47 1,400
6.19 6.38 6.56 6.74 6.92 7.10 7.28 7.46 7.64 7.82 7.99 8.17 8.34 8.51 8.68 8.85 9.02 1,500
6.58 6.78 6.97 7.17 7.36 7.55 7.74 7.93 8.11 8.30 8.48 8.66 8.84 9.02 9.20 9.38 9.55 1,600
6.97 7.18 7.38 7.58 7.78 7.98 8.18 8.38 8.57 8.76 8.95 9.14 9.33 9.52 9.70 9.89 10.07 1,700

Speed of small pulley [rpm]

7.36 7.57 7.78 7.99 8.20 8.41 8.61 8.82 9.02 9.22 9.42 9.62 9.81 10.01 10.20 10.39 10.58 1,800
7.73 7.96 8.18 8.40 8.62 8.84 9.05 9.26 9.47 9.68 9.88 10.08 10.28 10.48 10.67 10.87 11.06 1,900
8.11 8.34 8.57 8.80 9.03 9.25 9.47 9.69 9.90 10.11 10.32 10.53 10.74 10.94 11.14 11.34 11.53 2,000
8.47 8.71 8.95 9.19 9.42 9.65 9.87 10.10 10.32 10.54 10.75 10.97 11.18 11.39 11.59 11.80 12.00 2,100
8.84 9.09 9.33 9.58 9.82 10.05 10.28 10.51 10.74 10.96 11.18 11.40 11.62 11.83 12.03 12.23 12.43 2,200
9.20 9.46 9.71 9.96 10.21 10.45 10.68 10.92 11.15 11.37 11.59 11.81 12.03 12.24 12.44 12.65 12.85 2,300
9.55 9.81 10.07 10.33 10.58 10.82 11.06 11.30 11.53 11.76 11.98 12.21 12.43 12.64 12.84 13.05 13.25 2,400
9.90 10.17 10.43 10.69 10.95 11.20 11.44 11.68 11.92 12.15 12.38 12.61 12.83 13.03 13.23 13.43 13.63 2,500
10.24 10.51 10.78 11.05 11.31 11.56 11.80 12.05 12.29 12.52 12.74 12.96 13.18 13.39 13.59 13.79 13.99 2,600
10.90 11.18 11.45 11.73 12.00 12.25 12.50 12.75 12.99 13.22 13.44 13.66 13.88 14.07 14.26 14.45 14.64 2,800
11.53 11.81 12.09 12.37 12.65 12.90 13.14 13.39 13.63 13.85 14.06 14.28 14.49 14.67 14.85 15.03 15.20 3,000
12.14 12.42 12.70 12.98 13.26 13.50 13.74 13.98 14.22 14.42 14.62 14.82 15.02 15.20 15.36 15.53 15.66 3,200
12.70 12.98 13.26 13.54 13.82 14.05 14.28 14.51 14.74 14.95 15.14 15.32 15.48 15.62 15.78 15.91 16.01 3,400
13.24 13.52 13.79 14.07 14.34 14.56 14.77 14.99 15.20 15.40 15.50 15.59 15.67 15.82 15.96 16.07 16.14 3,600
13.74 14.01 14.28 14.55 14.81 15.03 15.22 15.40 15.58 15.72 15.78 15.80 15.85 15.99 16.16 16.23 16.24 3,800
14.20 14.49 14.74 14.98 15.22 15.42 15.60 15.76 15.90 15.97 16.03 16.11 16.11 16.20 16.29 16.35 16.35 4,000
14.63 14.90 15.15 15.35 15.58 15.85 15.91 16.04 16.13 16.25 16.27 16.29 16.29 16.32 16.38 16.35 16.34 4,200
15.01 15.27 15.49 15.67 15.87 16.01 1613 16.24 16.29 16.33 16.35 16.35 16.36 16.34 16.30 16.25 16.19 4,400
15.35 15.58 15.78 15.93 16.10 16.21 16.29 16.35 16.35 16.38 16.38 16.36 16.32 16.28 16.22 16.12 15.90 4,600
15.64 15.84 16.01 16.14 16.27 16.33 16.37 16.38 16.33 16.32 16.30 16.27 16.17 16.01 15.81 15.55 15.46 4,800
15.88 16.07 16.19 16.29 16.37 16.38 16.38 16.33 16.21 16.15 16.07 15.99 15.89 15.72 15.49 15.23 14.87 5,000
16.07 16.23 16.31 16.36 16.40 16.36 16.30 16.19 15.99 15.85 15.70 15.60 15.49 15.28 15.04 14.76 5,200
16.21 16.34 16.37 16.37 16.36 16.26 16.13 15.96 15.68 15.52 15.35 15.15 14.96 14.55 14.21 5,400
16.30 16.38 16.36 16.32 16.23 16.08 15.88 15.63 15.26 15.07 14.86 14.65 5,600
16.33 16.37 16.30 16.19 16.04 15.80 15.53 15.20 14.73 14.30 14.12 5,800
16.30 16.29 16.16 15.98 15.76 15.44 15.08 14.67 6,000

Please observe the factors and transmission correction factors found on pages 14 and 15.

29
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section XH
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 18
Number
of teeth on 18 XH 19 XH 20 XH 21 XH 22 XH 23 XH 24 XH 25 XH 26 XH 27 XH 28 XH 29 XH
small pulley
Pitch
diameter 127.34 134.41 141.49 148.56 155.64 162.71 169.79 176.86 183.94 191.01 198.08 205.16
[mm]

100 0.57 0.60 0.63 0.66 0.69 0.73 0.75 0.79 0.83 0.86 0.88 0.91
200 1.13 1.19 1.25 1.32 1.38 1.45 1.51 1.57 1.63 1.70 1.76 1.82
300 1.70 1.79 1.88 1.98 2.07 2.17 2.26 2.36 2.45 2.55 2.64 2.73
400 2.26 2.39 2.51 2.59 2.76 2.89 3.01 3.14 3.26 3.39 3.51 3.63
500 2.82 2.98 3.13 3.25 3.44 3.59 3.74 3.90 4.06 4.21 4.36 4.52
600 3.38 3.57 3.74 3.90 4.12 4.30 4.48 4.67 4.85 5.03 5.21 539
700 3.93 4.15 4.36 4.55 4.79 5.00 5.21 5.42 5.62 5.83 6.04 6.25
800 4.48 4.62 4.97 5.21 5.45 5.69 5.93 6.17 6.41 6.64 6.87 7.10
900 5.03 5.30 5.57 5.84 6.11 6.37 6.64 6.90 7.15 7.42 7.68 7.93
1,000 5.57 5.87 6.16 6.45 6.75 7.03 7.33 7.62 7.90 8.19 8.47 8.74
1,100 6.11 6.43 6.75 7.07 7.39 7.70 8.02 8.32 8.62 8.93 9.24 9.53
1,200 6.65 6.99 7.33 7.67 8.02 8.35 8.68 9.01 9.33 9.65 9.97 10.32
1,300 7.17 7.54 7.90 8.27 8.63 8.98 9.33 9.68 10.03 10.36 10.68 11.00
Speed of small pulley [rpm]

1,400 7.68 8.08 8.47 8.84 9.23 9.60 9.97 10.32 10.68 11.03 11.38 11.71
1,500 8.21 8.60 9.01 9.40 9.81 10.19 10.59 10.94 11.32 11.68 12.04 12.37
1,600 8.70 9.12 9.55 9.96 10.38 10.78 11.18 11.54 11.94 12.31 12.67 12.73
1,700 9.18 9.63 10.07 10.49 10.94 11.33 11.76 12.13 12.53 12.90 13.26 13.60
1,800 9.66 10.11 10.58 11.01 11.47 11.88 12.32 12.69 13.10 13.46 13.82 14.16
1,900 10.13 10.60 11.06 11.52 11.99 12.41 12.85 13.36 13.91 14.12 14.35 14.89
2,000 10.57 11.05 11.53 12.00 12.49 12.91 13.35 13.73 14.13 14.47 14.82 15.14
2,100 11.02 11.50 11.99 12.48 12.97 13.40 13.82 14.20 14.59 14.93 15.28 15.57
2,200 11.41 11.92 12.43 12.93 13.43 13.96 14.49 14.76 15.02 15.35 15.67 15.94
2,300 11.87 12.36 12.86 13.38 13.87 14.29 14.70 15.05 15.42 15.71 16.02 16.26
2,400 12.28 12.76 13.26 13.76 14.27 14.68 15.08 15.42 15.77 16.04 16.32 16.53
2,500 12.67 13.15 13.64 14.14 14.66 15.06 15.45 15.76 16.09 16.33 16.58 16.74
2,600 13.05 13.52 14.01 14.51 15.04 15.41 15.77 16.06 16.37 16.57 16.78 16.90
2,800 13.73 14.20 14.66 15.16 15.69 16.02 16.33 16.56 16.78 16.89 17.0Z 17.03
3,000 14.35 14.77 15.21 15.71 16.22 16.47 16.73 16.87 17.01 17.01 17.02 16.87
3,200 14.90 15.28 15.66 16.14 16.63 16.81 16.97 17.01 17.02 16.90 16.76 16.45
3,400 15.36 15.68 15.99 16.45 16.91 16.98 17.04 16.95 16.84 16.54 16.25 15.73
3,600 15.82 16.03 16.23 16.64 17.06 17.01 16.94 16.68 16.43 15.94 15.46 14.72
3,800 16.05 16.19 16.35 16.70 17.06 16.86 16.64 15.96 15.97 15.15 14.34 13.37
4,000 16.26 16.29 16.33 16.62 17.89 16.53 16.15 15.50 14.86 13.91 12.94
4,200 16.35 16.35 16.16 16.37 16.58 16.01 15.45 14.75 13.67 12.60
4,400 16.26 16.22 15.83 15.96 16.08 15.30 14.52 13.24 11.94

The use of these pulley/speed combinations will lead to a reduction in the service life of the belts.

Please observe the factors and transmission correction factors found on pages 14 and 15.

30
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section XH
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 19
Number
30 XH 31 XH 32 XH 33 XH 34 XH 35 XH 36 XH 37 XH 38 XH 39 XH 40 XH of teeth on
small pulley
Pitch
212.23 219.31 226.38 233.46 240.53 247.61 254.68 261.75 268.63 275.90 282.98 diameter
[mm]

0.94 0.97 1.00 1.04 1.07 1.10 1.13 1.16 1.19 1.22 1.25 100
1.88 1.95 2.01 2.08 2.14 2.20 2.26 2.33 2.39 2.45 2.51 200
2.82 2.92 3.01 3.11 3.20 3.29 3.38 3.47 3.56 3.65 3.74 300
3.74 3.87 4.00 4.13 4.25 4.37 4.49 4.61 4.73 4.85 4.97 400
4.67 4.84 5.01 5.16 5.30 5.45 5.59 5.74 5.88 6.02 6.16 500
5.57 5.75 5.93 6.11 6.28 6.46 6.63 6.81 6.98 7.16 7.33 600
6.46 6.67 6.87 7.07 7.27 7.47 7.67 7.87 8.07 8.27 8.47 700
7.33 7.56 7.79 8.01 8.23 8.45 8.67 8.89 9.11 9.33 9.55 800
8.18 8.43 8.68 8.92 9.16 9.40 9.63 9.87 10.11 10.35 10.58 900
9.01 9.28 9.55 9.81 10.06 10.31 10.56 10.82 11.07 11.32 11.57 1,000
9.81 10.10 10.38 10.65 10.91 11.18 11.44 11.71 11.97 12.23 12.49 1,100
10.66 10.92 11.18 11.46 11.73 12.00 12.27 12.54 12.81 13.08 13.35 1,200
11.32 11.63 11.94 12.22 12.49 12.77 13.04 13.32 13.59 13.86 14.13 1,300

Speed of small pulley [rpm]

12.04 12.36 12.67 12.94 13.21 13.48 13.75 14.02 14.29 14.56 14.82 1,400
12.70 13.03 13.35 13.62 13.88 14.14 14.40 14.67 14.93 15.19 15.45 1,500
12.79 13.42 14.04 14.29 14.53 14.77 15.01 15.26 15.50 15.74 15.98 1,600
13.94 14.25 14.55 14.79 15.02 15.25 15.48 15.71 15.94 16.17 16.40 1,700
14.49 14.79 15.08 15.28 15.48 15.68 15.88 16.08 16.28 16.48 16.67 1,800
15.43 15.50 15.56 15.74 15.91 16.08 16.25 16.42 16.59 16.76 16.93 1,900
15.45 15.72 15.98 16.12 16.25 16.38 16.51 16.65 16.78 16.91 17.04 2,000
15.85 16.09 16.32 16.41 16.53 16.59 16.77 16.88 16.98 17.01 17.02 2,100
16.20 16.41 16.61 16.72 16.82 16.84 16.95 17.03 17.01 16.98 16.87 2,200
16.49 16.66 16.82 16.88 16.95 16.98 17.02 16.95 16.84 16.74 16.64 2,300
16.73 16.85 16.97 17.03 17.04 17.01 16.98 16.83 16.66 16.40 16.15 2,400
16.89 16.97 17.04 17.02 16.93 16.87 16.70 16.40 16.22 15.90 15.58 2,500
17.01 17.02 17.02 16.95 16.83 16.68 16.55 16.15 15.80 15.31 14.86 2,600
17.02 16.88 16.76 16.55 16.25 15.91 15.48 14.97 14.39 13.66 12.94 2,800
16.74 16.44 16.15 15.76 15.25 14.69 13.99 13.27 3,000
16.15 15.65 15.17 14.56 13.81 12.98 3,200
15.23 14.46 13.79 12.94 3,400
13.97 13.10 3,600
12.41 3,800
4,000
4,200
4,400

Please observe the factors and transmission correction factors found on pages 14 and 15.

31
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section XXH
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 20
Number
of teeth on 18 XXH 19 XXH 20 XXH 21 XXH 22 XXH 23 XXH 24 XXH 25 XXH 26 XXH 27 XXH 28 XXH 29 XXH
small pulley
Pitch
diameter 181.91 192.02 202.13 212.23 222.34 232.45 242.55 252.66 262.77 272.87 282.98 293.08
[mm]

100 0.99 1.05 1.10 1.16 1.22 1.27 1.32 1.38 1.43 1.49 1.54 1.60
200 1.98 1.09 2.20 2.31 2.42 2.53 2.64 2.75 2.86 2.97 3.08 3.19
300 2.97 3.14 3.30 3.46 3.62 3.79 3.95 4.11 4.27 4.44 4.60 4.76
400 3.95 4.17 4.38 4.59 4.80 5.02 5.24 5.46 5.67 5.88 6.09 6.30
500 4.95 5.21 5.45 5.73 5.98 6.25 6.51 6.77 7.03 7.29 7.55 7.81
600 5.88 6.20 6.51 6.83 7.14 7.45 7.76 8.07 8.37 8.67 8.97 9.27
700 6.83 7.19 7.56 7.92 8.27 8.62 8.97 9.32 9.67 10.01 10.35 10.69
800 7.76 8.18 8.57 8.98 9.37 9.77 10.16 10.54 10.92 11.29 11.66 12.03
900 8.72 9.18 9.57 10.01 10.44 10.88 11.30 11.71 12.11 12.51 12.91 13.31
1,000 9.57 10.02 10.55 11.02 11.49 11.95 12.13 12.71 13.28 13.70 14.11 14.52
Speed of small pulley [rpm]

1,100 10.44 10.97 11.49 12.05 12.64 13.04 13.43 13.90 14.37 14.79 15.21 15.63
1,200 11.40 11.85 12.40 12.92 13.45 13.95 14.45 14.91 15.38 15.80 16.22 16.64
1,300 12.12 12.70 13.28 13.81 14.37 14.60 14.83 15.57 16.32 16.73 17.14 17.55
1,400 12.90 13.51 14.12 14.66 15.23 15.73 16.26 16.70 17.18 17.57 17.95 18.34
1,500 13.66 14.28 14.91 15.46 16.04 16.54 17.05 17.71 17.96 18.31 18.66 19.01
1,600 14.39 15.03 15.68 16.23 17.04 17.28 17.78 18.38 18.64 18.95 19.25 19.56
1,700 15.07 15.73 16.40 16.93 17.49 17.95 18.43 18.81 19.21 19.46 19.70 19.95
1,800 15.71 16.37 17.06 17.58 18.12 18.55 19.00 19.33 19.68 19.93 20.12 20.24
1,900 16.31 16.98 17.67 18.16 18.68 19.07 19.48 19.74 20.04 20.13 20.25 20.30
2,000 16.88 17.54 18.23 18.69 19.17 19.51 19.86 20.05 20.28 20.35 20.38 20.28
2,100 17.39 18.05 18.73 19.14 19.58 19.84 20.14 20.25 20.39 20.29 20.18 20.00
2,200 17.84 18.50 19.17 19.54 19.91 20.11 20.32 20.33 20.37 20.22 19.98 19.60
2,300 18.25 18.90 19.55 19.84 20.16 20.28 20.39 20.30 20.21 19.76 19.45 18.94
2,400 18.60 19.22 19.86 20.09 20.32 20.30 20.35 20.12 19.91 19.47 18.91 18.19
2,500 18.90 19.50 22.34 21.37 20.39 20.28 20.19 19.80 19.45 18.75 18.00 17.11
2,600 19.15 19.72 20.28 20.32 20.37 20.12 19.91 19.36 18.84 18.04 17.10
2,800 19.44 19.92 20.40 20.21 20.02 19.46 18.96 18.04 17.12 15.89
3,000 19.49 19.85 20.19 19.74 19.24 18.32 17.43 16.06 14.66

The use of these pulley/speed combinations will lead to a reduction in the service life of the belts.

Please observe the factors and transmission correction factors found on pages 14 and 15.

32
 Technical Manual ZR Timing Belts

Performance Data
optibelt ZR Section XXH
Power rating PN [kW] using a belt width of 1" ฬ 25.4 mm

Table 21
Number
30 XXH 31 XXH 32 XXH 33 XXH 34 XXH 35 XXH 36 XXH 37 XXH 38 XXH 39 XXH 40 XXH of teeth on
small pulley
Pitch
303.19 313.30 323.40 333.51 343.62 353.72 363.83 373.94 384.04 394.15 404.25 diameter
[mm]

1.65 1.70 1.76 1.81 1.87 1.92 1.98 2.05 2.14 2.20 2.20 100
3.30 3.39 3.50 3.61 3.73 3.82 3.93 4.07 4.20 4.41 4.38 200
4.92 5.08 5.32 5.40 5.56 5.71 5.87 6.05 6.22 6.38 6.51 300
6.51 6.73 6.93 7.14 7.35 7.54 7.75 7.97 8.19 8.39 8.57 400
8.06 8.32 8.57 8.82 9.08 9.31 9.55 9.82 10.08 10.31 10.54 500
9.57 9.86 10.15 10.43 10.73 11.00 11.28 11.56 11.86 12.14 12.40 600
11.02 11.34 11.67 11.98 12.32 12.60 12.91 13.22 13.53 13.83 14.12 700
12.40 12.75 13.10 13.34 13.79 14.12 14.39 14.75 15.06 15.39 15.68 800
13.70 14.08 14.44 14.59 15.15 15.49 15.82 16.12 16.55 16.76 17.05 900
14.93 15.30 15.67 16.02 16.40 16.72 16.98 17.24 17.65 17.94 18.23 1,000

Speed of small pulley [rpm]

16.04 16.42 16.71 17.05 17.49 17.71 18.00 18.29 18.55 18.86 19.17 1,100
17.05 17.41 17.76 18.08 18.43 18.71 18.97 19.23 19.45 19.65 19.86 1,200
17.96 18.21 18.53 18.81 19.21 19.39 19.55 19.74 19.89 20.08 20.28 1,300
18.72 19.01 19.29 19.34 19.80 19.97 20.08 20.20 20.32 20.36 20.39 1,400
19.36 19.52 19.74 19.92 20.19 20.20 20.21 20.23 20.21 20.19 20.18 1,500
19.86 20.03 20.19 20.29 20.38 20.33 20.28 20.23 20.05 19.86 19.64 1,600
20.19 20.21 20.26 20.30 20.34 20.01 19.78 19.66 19.34 19.04 18.73 1,700
20.37 20.38 20.33 20.28 20.06 19.73 19.40 19.07 18.59 18.02 17.43 1,800
20.37 20.27 19.98 19.74 19.53 18.97 18.41 17.84 17.15 16.33 15.50 1,900
20.19 19.95 19.63 19.16 18.73 18.03 17.33 16.62 15.70 14.65 13.58 2,000
19.81 19.31 18.80 18.20 17.65 16.66 15.67 14.67 2,100
19.24 18.66 17.98 17.17 16.23 15.22 2,200
18.46 17.59 16.65 2,300
17.43 16.44 2,400
2,500
2,600
2,800
3,000

The use of these pulley/speed combinations will lead to a reduction in the service life of the belts.

Please observe the factors and transmission correction factors found on pages 14 and 15.

33
 Technical Manual ZR Timing Belts

Design Hints
Flanges/Minimum Pulley Diameters

Flanges Maximum Timing Belt Width

6JGRWNNG[UOC[DGƂVVGFYKVJƃCPIGUQPQPGQTDQVJUKFGUVQCUUKUV The maximum timing belt width should not exceed the pitch diameter
the smooth running of the timing belt. of the smallest pulley being used.

If the drive centre distance is ≥ 8 dwk then one pulley should be

GSWKRRGFYKVJƃCPIGUQPDQVJUKFGU
Tension Idlers
We recommend the use of standard pulleys. See the range on
pages 44 to 55. If this is not possible for design reasons, special +FNGTUCTGGKVJGTVQQVJGFQTƃCVHCEGFRWNNG[UVJCVFQPQVVTCPUOKV
pulleys may be employed. See page 57. power within the drive system. Because they create additional
bending stresses within the belt, their use should be restricted to the
following applications:
O Diameter of the idler ≥ the smallest pulley in the drive system
O Width of the idler ≥ widths of the timing pulleys that are located
in the drive

5OCNNRWNNG[YKVJƃCPIGUQPDQVJUKFGU O Always locate any idlers in the slack side of the drive
O Inside idlers:
≤ 40 teeth always use a toothed pulley
VGGVJCƃCVDGNVRWNNG[ECPDGWUGF

Flanges on alternate sides O $GECWUGVJG[TWPQPVJGDCEMQHVJGDGNVƃCVRWNNG[UOWUVCNYC[U

be used as outside idlers
O &Q PQV FGXGNQR ƃCV RWNNG[U KP C URJGTKECN OCPPGT WPFGT PQ
circumstances
$QVJRWNNG[UYKVJƃCPIGUQPDQVJUKFGU O Ensure that the idler is positioned to ensure that the maximum
possible number of teeth are in mesh on the smallest drive
pulley

Minimum Adjustment Range for Non-Restrained Fit O Keep the arc of contact on idlers to a minimum

Table 22
Flanges on Flanges on
Section both pulleys one pulley ƃCVHCEGFKFNGT
[mm] [mm]

MXL 11 9
XL 17 13
L, H 22 17
XH 48 37
as far as possible

Minimum Adjustment Range x for the Tension

of Timing Belts

x = 0.004 · anom

Please also consult software:

Optibelt CAP Drive Calculation as near
and data
as possible
Optibelt CAD 2D / 3D
online at: www.optibelt.com
34
 Technical Manual ZR Timing Belts

Design Hints
optibelt ZR D Double Sided Timing Belts
to ISO 5296

Construction Drive Design

The protective covering on both tooth faces and the resultant iden-
tical power transmission capability of both sides of the belt, means
that the distribution of the power to be transmitted is not inhibited.
The maximum permitted nominal power rating can be transmitted
from either the inner or the outer tooth face. With several driven
pulleys the power can be distributed in any combination through
both sides of the belt. The total power transmitted cannot, however,
exceed the maximum permitted levels.

Example:

Tension Cord
As on standard belts, the tension cord consists of continuous,
URKTCNN[YQWPFINCUUƂDTG6JKUOCVGTKCNGPUWTGUJKIJVGPUKNGUVTGPIVJ
YKVJ VJG OKPKOWO UVTGVEJ 'ZEGRVKQPCN ƃGZKDKNKV[ KU CEJKGXGF D[
embedding it centrally.

Teeth
The teeth are arranged directly opposite each other and are manu-
factured from a medium hard, shear- and wear-resistant rubber
compound. They mesh exactly with the tooth pitch of the pulley with
the minimum resistance. As long as six teeth or more are in mesh,
their strength usually exceeds the tensile strength of the tension
cord.

Fabric Cover
Both sides of the teeth are covered with a tough, friction-resistant
HCDTKE6JKUHCDTKEYKVJKVUNQYHTKEVKQPEQGHƂEKGPVKUVJGTGHQTGEJCT-
acterised by a long operational life. The design must be based on the nominal power values for
standard belts (see pages 22 to 33). For the sizes available see
pages 10 to 12.

35
 Technical Manual ZR Timing Belts

Design Hints
Installation and Maintenance

Safety Hints
Correctly designed geometric and performing drives using Optibelt
ZR Timing Belts ensure a high level of operational safety and opti-
mum belt life.
It has been found in practice that unsatisfactory service life is fre-
quently attributable to installation and maintenance errors. We
recommend that the following precautions be taken:

O Toothed Timing Pulleys

 6JGVGGVJUJQWNFDGENGCPCPFEQORN[YKVJUVCPFCTFURGEKƂEC
tions.

O Alignment
All shafts and pulleys should be aligned before belt installation.
Maximum deviation in shaft parallel alignment:

Table 23
correct
Belt width designation Shaft misalignment

≤ 100 Ű ± 1°

> 100 ≤ 200 Ű ± 0.5°

> 200 ≤ 400 Ű ± 0.25°

> 400 Ű ± 0.15°

O Timing Belt Sets

Timing belts which run in pairs or in multiples on the one drive
system must always be ordered as sets. Please contact the Ap-
plication Engineering Specialist Department.

O Installation
Before installation, the drive centre distance should be reduced
VQGPCDNGVJGVKOKPIDGNVUVQDGƂVVGFYKVJCDUQNWVGN[PQHQTEG
+HVJKUKUPQVRQUUKDNGVJGVKOKPIDGNVUOWUVDGƂVVGFVQIGVJGTYKVJ
QPGQTDQVJQHVJGRWNNG[U#P[WUGQHHQTEGFWTKPIVJGƂVVKPIQH
the belt will result in damage to the low-stretch tension cord and
other components; this damage may not be immediately appar-
ent.

O Tensioning
Tensioning should be carried out in accordance with the guide-
NKPGUQPRCIG1PEGƂVVGFPQHWTVJGTEJGEMKPIQTCFLWUVOGPV
is necessary.

O Idlers
Idlers should be avoided. If this is not possible, our recommen-
dations on page 34 of this Technical Manual should be
followed.

O Maintenance
Optibelt ZR Timing Belts require virtually no maintenance if they
are used under normal environmental conditions.

incorrect

36
 Technical Manual ZR Timing Belts

Design Hints
Length Measuring Conditions

Measuring the Pitch Length to ISO 5296 Table 24: Pulleys for measuring the belt length to ISO 5296
The timing belt is placed over two measuring pulleys of equal size

Run-out tolerance of
Pitch circumference
with the same tooth pitch as the belt.

Outside diameter

eter T. I. R.1) [mm]

the outside diam-

tolerance T. I. R.1)
Number of teeth

Min. clearance
The permitted tolerances for the measuring pulleys may be found

Side wobble
in table 24.

Cm [mm]
Section

Uw [mm]

da [mm]
The moveable measuring pulley is loaded with the measuring force
Q (see table 25).

[mm]
The pulleys should be rotated under load at least twice before
measuring the drive centre distance a, to ensure that the belt is
properly seated and the total measuring force is equally distributed MXL 20 40.64 12.428 0.013 0.025 0.30
over both belt spans. ± 0.013
The effective length of the timing belt is given by twice the centre 15.662
distance a plus the pitch circumference of one of the measuring XL 10 50.80 0.013 0.025 0.30
± 0.013
pulleys.
L 16 152.40 47.748 0.013 0.025 0.33
± 0.013
Lw = 2 a + Uw 79.479
H 20 254.00 0.013 0.025 0.38
± 0.013
Arrangement for Measuring the Belt Length 166.992
XH 24 533.40 0.013 0.051 0.53
± 0.025

XXH 24 762.00 239.504 0.013 0.076 0.64

± 0.025
[mm]
1)/CZKOWOVQVCNƃWEVWCVKQP
0

100
Table 25: Total measuring force
200

Belt Measuring force Q [N]

Width
width
300 designation
[mm]
MXL XL L H XH XXH

400 012 3.2 13

019 4.8 20

025 6.4 27 36

Measuring force Q [N] 031 7.9 44

037 9.5 53
Clearance between the Measuring Pulley
and the Belt Tooth 050 12.7 105

075 19.1 180 445

100 25.4 245 620

Cm
150 38.1 980
Belt
200 50.8 1340 2000 2500

300 76.2 2100 3100 3900

400 101.6 4450 5600

Pulley
500 127.0 7100

37
 Technical Manual ZR Timing Belts

Design Hints
Problems – Causes – Remedies

Problems Causes Remedies

Severe wear on the belt tooth Incorrect belt tension Adjust belt tension
faces Tooth pitch selection error Check section selected, and replace
if necessary
Overloading Use wider belts with higher power
transmission capability

Excessive wear in the land Excessive belt tension Reduce the tension
between the timing belt teeth Drive design too weak Increase belt width or pulley diameters
Incorrect pulleys Replace pulleys

Unusual wear on the edges Shafts not parallel Realign the shafts
of the belt +PEQTTGEVƃCPIGFRWNNG[U Check design and replace
Drive centre distance varying during Strengthen mountings and chassis
running

Belt teeth shearing off Too few teeth in mesh Increase diameter of the small pulley or
choose wider belts
Overloading Redesign using wider belts or larger
pulleys

Excessive lateral belt movement Shafts not parallel Realign the shafts
Pulleys not in line Realign pulleys
Shock loading with belt tension too great Reduce the belt tension

Flanges becoming detached Pulleys not in line Realign the pulleys

Very high lateral pressure of the timing belt Realign the shafts
+PEQTTGEVƃCPIGKPUVCNNCVKQP +PUVCNNƃCPIGUEQTTGEVN[

Apparent belt stretch Compliant storage Adjust belt tension,

reinforce and secure bearing support

Excessive operating noise Incorrect shaft alignment Realign shafts

Belt tension too high Reduce the tension
Pulley diameter too small Increase pulley diameter
Belt overloaded Increase belt width or number of teeth
in mesh
Belt width too great at higher speeds Reduce the belt width by redesign using
larger belt section

Unusual wear on the pulleys Unsuitable material Use stronger materials

Incorrect tooth pitch Replace pulleys
+PUWHƂEKGPVUWTHCEGJCTFPGUU Use harder material or carry out surface
hardening

Top surface of the belt brittle and Ambient temperature above +100 °C Replace belt with extra heat-resistant
cracking construction
Unacceptable radiation Screen or use suitable belt construction

Cracks in the belt surface Ambient temperature below –30 °C Replace belt with extra cold-resistant
construction

Softening of belt surface Effects of contamination Screen or use suitable belt construction

38
 Technical Manual ZR Timing Belts

Pulleys
Dimensions and Tolerances

Optibelt ZRS Standard Pulleys Table 27: Tolerances for the outside diameter of the pre-machined
Optibelt ZRS standard pulleys are manufactured to ISO 5294 using blanks
a gear cutting process. This ensures minimum tooth clearance and
CRTGEKUGVQQVJGPICIGOGPV6JGHQNNQYKPIƂIWTGUCPFVCDNGUUJQY Outside diameter da Tolerances
the dimensions and tolerances of the Optibelt ZRS Standard [mm] [mm]
Pulleys. + 0.3
≤ 100
+ 0.2

Hobbing Cutter for Pulleys with Involute Tooth Patterns + 0.4

> 100 ≤ 200
to ISO 5294 + 0.3

+ 0.5
> 200 ≤ 300
+ 0.4

+ 0.7
> 300 ≤ 500
+ 0.5

+ 0.9
> 500
+ 0.7

Permitted Tolerances in Tooth Pitch

The permitted tolerances in the distance between two teeth and the
sum of the deviations within a 90° arc on a pulley are given in the
following table. These tolerances are understood to be the distance
between the equivalent points on the right and the left side respec-
tively of two adjacent teeth.

Table 26: Dimensions and permitted deviations of the hobbing

cutter for pulleys with involute tooth patterns to ISO 5294 Table 28

Number t δ hr bg r1 r2 2a Permitted tolerance in tooth pitch

Section of [mm] [°] [mm] [mm] [mm] [mm] [mm]
teeth ± 0.003 ± 0.12 + 0.05 + 0.05 ± 0.03 ± 0.03 Outside diameter
0 0 between total
da
[mm] two adjacent within
MXL ≥ 10 2.032 20 0.66 0.84 0.25 0.13 0.508 teeth 90° arc
[mm] [mm]
XL ≥ 10 5.080 20 1.40 1.27 0.61 0.61 0.508
≤ 25.40 0.03 0.05

L ≥ 10 9.525 20 2.13 3.10 0.86 0.53 0.762

> 25.40 ≤ 50.80 0.03 0.08
14–19 1.04
H 12.700 20 2.59 4.24 1.47 1.372
> 1.42 > 50.80 ≤ 101.60 0.03 0.10

XH ≥ 18 22.225 20 6.88 7.59 2.01 1.93 2.794

> 101.60 ≤ 177.80 0.03 0.13

XXH ≥ 18 31.750 20 10.29 11.61 2.69 2.82 3.048

> 177.80 ≤ 304.80 0.03 0.15

> 304.80 ≤ 508.00 0.03 0.18

> 508.00 0.03 0.20

39
 Technical Manual ZR Timing Belts

Pulleys
Dimensions and Tolerances

Table 29: Pulley widths to ISO 5294 Table 30: Permitted tolerances for the outside diameter to ISO 5294

Section Pulley Nominal Smallest pulley width Outside diameter da Permitted tolerances
width pulley [mm] [mm]
designation width with without
   ƃCPIGUDf  ƃCPIGUD f + 0.05
≤ 25.40
[mm] [mm] [mm] 0
+ 0.08
> 25.40 ≤ 50.80
MXL 012 3.2 3.8 5.6 0
019 4.8 5.3 7.1
025 6.4 7.1 8.9 + 0.10
> 50.80 ≤ 101.60
0
XL 025 6.4 7.1 8.9 + 0.13
031 7.9 8.6 10.4 > 101.60 ≤ 177.80
0
037 9.5 10.4 12.2
+ 0.15
> 177.80 ≤ 304.80
L 050 12.7 14.0 17.0 0
075 19.1 20.3 23.3
+ 0.18
100 25.4 26.7 29.7 > 304.80 ≤ 508.00
0
H 075 19.1 20.3 24.6 + 0.20
100 25.4 26.7 31.2 > 508.00
0
150 38.1 39.4 43.9
200 50.8 52.8 57.3
300 76.2 79.0 83.5 6CDNG /KPKOWOƃCPIGJGKIJVVQ+51

XH 200 50.8 56.6 62.6  /KPKOWOƃCPIGJGKIJV

Section
300 76.2 83.8 89.8 [mm]
400 101.6 110.7 116.7
MXL 0.5
XL 1.0
XXH 200 50.8 56.6 64.1 L 1.5
300 76.2 83.8 91.3 H 2.0
400 101.6 110.7 118.2 XH 4.8
500 127.0 137.7 145.2 XXH 6.1

Flange dimensions to ISO 5294

8° min
.
25° ma
x.
Corners
broken
Flanged pulley outside diameter

 YKVJƃCPIGU YKVJQWVƃCPIGU
(da + 0.38) ± 0.25 mm
(da “ƃCPIGJGKIJV

Diameter at bend

Outside diameter

Note
da

6JGOKPKOWOYKFVJHQTRWNNG[UYKVJQWVƃCPIGU
D f) can be reduced
if the drive alignment can be guaranteed; however it may not be
less than the dimension (bfHQTVJGRWNNG[YKVJƃCPIGU
40
 Technical Manual ZR Timing Belts

Pulleys
Dimensions and Tolerances

Table 32: Axial circular run-out to ISO 5294

Please also consult software:
Optibelt CAP Drive Calculation
Outside diameter da /CZKOWOVQVCNƃWEVWCVKQP
and data
[mm] [mm]
Optibelt CAD 2D / 3D
online at: www.optibelt.com
≤ 101.60 0.10
0.01 mm per 10 mm
> 101.60 ≤ 254.00
outside diameter
0.25 mm + 0.0005 mm
> 254.00 per mm outside diameter
above 254.00 mm

Table 33: Radial circular run-out to ISO 5294

Outside diameter da /CZKOWOVQVCNƃWEVWCVKQP

[mm] [mm]

≤ 203.20 0.13
0.13 mm + 0.0005 mm
> 203.20 per mm outside diameter
above 203.20 mm

Pulleys running at rim speeds in excess of 30 m/s require dynamic

balancing up to 1.8 · 10-5 Nm.

Parallelism
The teeth should run parallel to the axis of the bore with a tolerance
of not more than 0.001 mm per millimetre width.

Taper
The taper may not exceed 0.001 mm per millimetre of the width of
the driving face and at the same time should not exceed the permit-
ted outside diameter tolerances given in table 32.

41
 Technical Manual ZR Timing Belts

Timing Belt Pulleys

Pitch Diameter and Outside Diameter [mm]

Table 34

Number Type MXL Type XL Type L Type H Type XH Type XXH

of teeth pitch outside pitch outside pitch outside pitch outside pitch outside pitch outside
diameter diameter diameter diameter diameter diameter

10 6.47 5.96 16.17 15.66 30.32 29.56

11 7.11 6.61 17.79 17.28 33.35 32.59
12 7.76 7.25 19.40 18.89 36.38 35.62
13 8.41 7.90 21.02 20.51 39.41 38.65
14 9.06 8.55 22.64 22.13 42.45 41.69 56.60 55.23
15 9.70 9.19 24.26 23.75 45.48 44.72 60.64 59.27
16 10.35 9.84 25.87 25.36 48.51 47.75 64.68 63.31
17 11.00 10.49 27.49 26.98 51.54 50.78 68.72 67.35
18 11.64 11.14 29.11 28.60 54.57 53.81 72.77 71.40 127.34 124.55 181.91 178.87
19 12.29 11.78 30.72 30.21 57.61 56.85 76.81 75.44 134.41 131.62 192.02 188.98
20 12.94 12.43 32.34 31.83 60.64 59.88 80.85 79.48 141.49 138.70 202.13 199.09
21 13.58 13.08 33.96 33.45 63.67 62.91 84.89 83.52 148.56 145.77 212.23 209.18
22 14.23 13.72 35.57 35.06 66.70 65.94 88.94 87.57 155.64 152.83 222.34 219.29
23 14.88 14.37 37.19 36.68 69.73 68.97 92.98 91.61 162.71 159.92 232.45 229.40
24 15.52 15.02 38.81 38.30 72.77 72.01 97.02 95.65 169.79 167.00 242.55 239.50
25 16.17 15.66 40.43 39.92 75.80 75.04 101.06 99.69 176.86 174.07 252.66 249.61
26 16.82 16.31 42.04 41.53 78.83 78.07 105.11 103.74 183.94 181.13 262.77 259.72
27 17.46 16.96 43.67 43.16 81.86 81.10 109.15 107.78 191.01 188.22 272.87 269.82
28 18.11 17.60 45.28 44.77 84.89 84.13 113.19 111.82 198.08 195.29 282.98 279.93
29 18.75 18.24 46.89 46.38 87.93 87.17 117.23 115.86 205.16 202.37 293.08 290.03
30 19.40 18.90 48.51 48.00 90.96 90.20 121.28 119.91 212.23 209.44 303.19 300.14
31 20.04 19.53 50.13 49.62 93.99 93.23 125.32 123.95 219.31 216.52 313.30 310.25
32 20.70 20.19 51.74 51.23 97.02 96.26 129.36 127.99 226.38 223.59 323.40 320.35
33 21.34 20.83 53.36 52.85 100.05 99.29 133.40 132.03 233.46 230.67 333.51 330.46
34 21.99 21.49 54.98 54.47 103.08 102.32 137.45 136.08 240.53 237.74 343.62 340.57
35 22.63 22.12 56.60 56.09 106.12 105.36 141.49 140.12 247.61 244.82 353.72 350.67
36 23.29 22.78 58.21 57.70 109.15 108.39 145.53 144.16 254.68 251.89 363.83 360.78
37 23.93 23.42 59.83 59.32 112.18 111.42 149.57 148.20 261.75 258.95 373.94 370.89
38 24.59 24.08 61.45 60.94 115.21 114.45 153.62 152.25 268.83 266.04 384.04 380.99
39 25.22 24.71 63.06 62.55 118.24 117.48 157.66 156.29 275.90 273.11 394.15 391.10
40 25.87 25.36 64.68 64.17 121.28 120.52 161.70 160.33 282.98 280.19 404.25 401.21
41 26.52 26.00 66.30 65.79 124.31 123.55 165.74 164.37 290.05 287.26 414.36 411.31
42 27.18 26.67 67.91 67.40 127.34 126.58 169.79 168.42 297.13 294.34 424.47 421.42
43 27.81 27.30 69.53 69.02 130.37 129.61 173.83 172.46 304.20 301.41 434.57 431.52
44 28.45 27.94 71.15 70.64 133.40 132.64 177.87 176.50 311.28 308.48 444.68 441.63
45 29.11 28.60 72.77 72.26 136.44 135.68 181.91 180.54 318.35 315.54 454.79 451.74
46 29.74 29.23 74.38 73.87 139.47 138.71 185.96 184.59 325.42 322.63 464.89 461.84
47 30.40 29.89 76.00 75.49 142.50 141.74 190.00 188.63 332.50 329.69 475.00 471.95
48 31.05 30.54 77.62 77.11 145.53 144.76 194.04 192.67 339.57 336.78 485.11 482.07
49 31.70 31.19 79.23 78.72 148.56 147.80 198.08 196.71 346.65 343.86 495.21 492.16
50 32.33 31.83 80.85 80.34 151.60 150.84 202.13 200.76 353.72 350.93 505.32 502.27
51 33.00 32.50 82.47 81.96 154.63 153.87 206.17 204.80 360.80 358.01 515.42 512.37
52 33.63 33.12 84.08 83.57 157.66 156.90 210.21 208.84 367.87 365.07 525.53 522.48
53 34.29 33.79 85.70 85.19 160.69 159.93 214.25 212.88 374.95 372.16 535.64 532.59
54 34.94 34.43 87.32 86.81 163.72 162.96 218.30 216.93 382.02 379.22 545.74 542.70
55 35.60 35.09 88.94 88.43 166.75 165.99 222.34 220.97 389.09 386.30 555.85 552.81
56 36.22 35.72 90.55 90.04 169.79 169.03 226.38 225.01 396.17 393.38 565.96 562.91
57 36.86 36.36 92.17 91.66 172.82 172.06 230.42 229.14 403.24 400.45 576.06 573.01
58 37.52 37.02 93.79 93.28 175.85 175.09 234.47 233.10 410.32 407.53 586.17 583.12
59 38.16 37.65 95.40 94.89 178.88 178.12 238.51 237.14 417.39 414.60 596.27 593.22
60 38.81 38.30 97.02 96.51 181.91 181.15 242.55 241.18 424.47 421.67 606.38 603.33
61 39.46 38.95 98.64 98.13 184.95 184.19 246.59 245.22 431.54 428.75 616.49 613.44
62 40.10 39.59 100.25 99.74 187.98 187.22 250.64 249.27 438.62 435.83 626.59 623.54
63 40.73 40.22 101.87 101.36 191.01 190.25 254.68 253.31 445.69 442.90 636.70 633.65
64 41.39 40.89 103.49 102.98 194.04 193.28 258.72 257.35 452.76 449.96 646.81 643.76
65 42.04 41.53 105.11 104.60 197.07 196.31 262.77 261.40 459.84 457.05 656.91 653.86
66 42.69 42.18 106.72 106.21 200.11 199.35 266.81 265.44 466.91 464.12 667.02 663.97
67 43.32 42.82 108.34 107.83 203.14 202.38 270.85 269.48 473.99 471.20 677.13 674.08
68 43.97 43.46 109.96 109.45 206.17 205.41 274.89 273.52 481.06 478.27 687.23 684.18
69 44.62 44.11 111.57 111.06 209.20 208.44 278.94 277.57 488.14 485.34 697.34 694.29
70 45.29 44.78 113.19 112.68 212.23 211.47 282.98 281.61 495.21 492.42 707.44 704.39
71 45.92 45.41 114.81 114.30 215.27 214.51 287.02 285.65 502.29 499.49 717.55 714.50
72 46.57 46.06 116.43 115.92 218.30 217.54 291.06 289.69 509.36 506.57 727.66 724.61
73 47.22 46.71 118.04 117.53 221.33 220.57 295.11 293.74 516.43 513.64 737.76 734.71
74 47.85 47.39 119.66 119.15 224.36 223.60 299.15 297.78 523.51 520.72 747.87 744.82

42
 Technical Manual ZR Timing Belts

Timing Belt Pulleys

Pitch Diameter and Outside Diameter [mm]

Table 35

Number Type MXL Type XL Type L Type H Type XH Type XXH

of teeth pitch outside pitch outside pitch outside pitch outside pitch outside pitch outside
diameter diameter diameter diameter diameter diameter

75 48.51 48.00 121.28 120.77 227.39 226.63 303.19 301.82 530.58 527.79 757.98 754.93
76 49.15 48.64 122.89 122.38 230.42 229.66 307.23 305.86 537.66 534.87 768.08 765.03
77 49.81 49.30 124.51 124.00 233.46 232.70 311.28 309.91 544.73 541.93 778.19 775.14
78 50.43 49.93 126.13 125.62 236.49 235.73 315.32 313.95 551.81 549.02 788.30 785.25
79 51.10 50.60 127.74 127.23 239.52 238.76 319.36 317.99 558.88 556.08 798.40 795.35
80 51.73 51.22 129.36 128.85 242.55 241.79 323.40 322.03 565.96 563.17 808.51 805.46
81 52.39 51.88 130.98 130.47 245.58 244.82 327.45 326.08 573.03 570.24 818.61 815.56
82 53.04 52.54 132.60 132.09 248.62 247.86 331.49 330.12 580.10 577.31 828.72 825.67
83 53.68 53.18 134.21 133.70 251.65 250.89 335.53 334.16 587.18 584.39 838.83 835.78
84 54.32 53.81 135.83 135.32 254.68 253.92 339.57 338.20 594.25 591.46 848.93 845.88
85 55.00 54.49 137.45 136.94 257.71 256.95 343.62 342.25 601.33 598.54 859.04 855.99
86 55.62 55.11 139.06 138.55 260.74 259.98 347.66 346.29 608.40 605.61 869.15 866.10
87 56.25 55.73 140.68 140.17 263.78 263.02 351.70 350.33 615.48 612.69 879.25 876.20
88 56.93 56.41 142.30 141.79 266.81 266.05 355.74 354.37 622.55 619.76 889.36 886.31
89 57.55 57.04 143.91 143.40 269.84 269.08 359.79 358.42 629.63 626.84 899.46 896.42
90 58.20 57.69 145.53 145.02 272.87 272.11 363.83 362.46 636.70 633.91 909.57 906.53
91 58.85 58.34 147.15 146.64 275.90 275.14 367.87 366.50 643.71 640.98 919.68 916.64
92 59.51 59.00 148.77 148.26 278.94 278.18 371.91 370.54 650.85 648.06 929.78 926.73
93 60.14 59.62 150.38 149.87 281.97 281.21 375.96 374.59 657.92 655.13 939.89 935.54
94 60.81 60.30 152.00 151.49 285.00 284.24 380.00 378.63 665.00 662.20 949.99 946.94
95 61.44 60.93 153.62 153.11 288.03 287.27 384.04 382.67 672.07 669.28 960.10 957.05
96 62.08 61.57 155.23 154.72 291.06 290.30 388.08 386.71 679.15 676.35 970.21 967.16
97 62.74 62.23 156.85 156.34 294.09 293.33 392.13 390.76 686.22 683.43 980.32 977.27
98 63.40 62.88 158.47 157.96 297.13 296.37 396.17 394.80 693.30 690.51 990.42 987.37
99 64.01 63.50 160.08 159.57 300.16 299.40 400.21 398.84 700.37 697.58 1,000.53 997.48
100 64.67 64.16 161.70 161.19 303.19 302.43 404.25 402.88 707.44 704.65 1,010.63 1,007.58
101 65.32 64.81 163.32 162.81 306.22 305.46 408.30 406.93 714.52 711.73 1,020.74 1,017.69
102 65.95 65.44 164.94 164.43 309.25 308.49 412.34 410.97 721.59 718.80 1,030.85 1,027.80
103 66.62 66.12 166.55 166.04 312.29 311.53 416.38 415.01 728.67 725.88 1,040.95 1,037.90
104 67.25 66.74 168.17 167.66 315.32 314.56 420.42 419.05 735.74 732.94 1,051.06 1,048.01
105 67.91 67.39 169.79 169.28 318.35 317.59 424.47 423.10 742.82 740.03 1,061.17 1,058.12
106 68.55 68.04 171.40 170.89 321.38 320.62 428.51 427.14 749.89 747.10 1,071.27 1,068.22
107 69.20 68.70 173.02 172.51 324.41 323.65 432.55 431.18 756.97 754.18 1,081.38 1,078.33
108 69.86 69.34 174.64 174.13 327.45 326.69 436.59 435.22 764.04 761.25 1,091.49 1,088.44
109 70.51 69.99 176.25 175.74 330.48 329.72 440.64 439.27 771.11 768.32 1,101.59 1,098.54
110 71.13 70.63 177.87 177.36 333.50 332.74 444.68 443.31 778.19 775.40 1,111.70 1,108.65
111 71.81 71.31 179.49 178.98 336.54 335.78 448.72 447.35 785.26 782.47 1,121.80 1,118.75
112 72.44 71.93 181.11 180.60 339.57 338.81 452.76 451.39 792.34 789.53 1,131.91 1,128.86
113 73.09 72.58 182.72 182.21 342.61 341.85 456.81 455.44 799.41 796.62 1,142.02 1,138.97
114 73.75 73.34 184.34 183.83 345.64 344.88 460.85 459.48 806.49 803.70 1,152.12 1,149.07
115 74.37 73.86 185.96 185.45 348.67 347.91 464.89 463.52 813.56 810.77 1,162.23 1,159.18
116 75.02 74.51 187.57 187.06 351.70 350.94 468.93 467.56 820.64 817.83 1,172.34 1,169.29
117 75.68 75.17 189.19 188.68 354.73 353.97 472.98 471.61 827.71 824.92 1,182.44 1,179.39
118 76.33 75.82 190.81 190.30 357.76 357.00 477.02 475.65 834.78 831.99 1,192.55 1,189.50
119 76.95 76.43 192.42 191.91 360.80 360.04 481.06 479.69 841.86 839.06 1,202.66 1,199.62
120 77.63 77.11 194.04 193.53 363.83 363.07 485.10 483.73 848.93 846.14 1,212.76 1,209.71

43
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Sections XL, L for Cylindrical Bores
Standard Timing Belt Pulleys

Type 6F Type 6 Type 6W Type 6A Type 6WF Type 6AF

Section XL – Tooth pitch 5.08 mm and width code 025, 031, 037 – belt width 6.4 mm, 7.9 mm, 9.5 mm
Pilot Finish
Number dw da DB b1 B D bored bored Weight
Designation Type Material Setscrew
of teeth [mm] [mm] [mm] [mm] [mm] [mm] d dmax =ŮMI?
[mm] [mm]

10 XL 037 10 6F St 16.17 15.66 23 14.3 19.8 9.5 5 6.4 M3 0.02

11 XL 037 11 6F St 17.79 17.28 23 14.3 19.8 9.5 5 6.4 M3 0.02
12 XL 037 12 6F St 19.40 18.89 25 14.3 19.8 12.7 5 7.9 M3 0.03
14 XL 037 14 6F St 22.64 22.13 28 14.3 19.8 14.3 6 9.5 M4 0.04
15 XL 037 15 6F St 24.26 23.75 28 14.3 19.8 15.9 6 11.1 M4 0.04
16 XL 037 16 6F St 25.87 25.36 32 14.3 19.8 17.5 6 12.7 M4 0.05
18 XL 037 18 6F St 29.11 28.60 36 14.3 19.8 19.0 6 14.3 M4 0.06
20 XL 037 20 6F St 32.34 31.83 38 14.3 22.2 23.8 6 17.5 M4 0.08
21 XL 037 21 6F St 33.96 33.45 38 14.3 22.2 23.8 6 17.5 M4 0.09
22 XL 037 22 6F St 35.57 35.06 42 14.3 22.2 25.4 6 19.1 M4 0.10
24 XL 037 24 6F St 38.81 38.30 44 14.3 22.2 27.0 6 20.6 M4 0.12
26 XL 037 26 6F St 42.04 41.53 48 14.3 22.2 30.0 6 23.0 M4 0.14
28 XL 037 28 6F St 45.28 44.77 51 14.3 22.2 30.2 6 23.0 M4 0.16
30 XL 037 30 6F St 48.51 48.00 54 14.3 22.2 34.9 6 23.0 M4 0.19
32 XL 037 32 6 Al 51.74 51.23 — 14.3 25.4 38.0 8 23.0 M4 0.11
36 XL 037 36 6 Al 58.21 57.70 — 14.3 25.4 38.0 8 23.0 M4 0.13
40 XL 037 40 6 Al 64.68 64.17 — 14.3 25.4 38.0 8 23.0 M4 0.17
42 XL 037 42 6W Al 67.91 67.40 — 14.3 25.4 38.0 8 23.0 M4 0.13
44 XL 037 44 6W Al 71.15 70.64 — 14.3 25.4 38.0 8 23.0 M4 0.15
48 XL 037 48 6W Al 77.62 77.11 — 14.3 25.4 38.0 8 23.0 M4 0.16
60 XL 037 60 6A Al 97.02 96.51 — 14.3 25.4 38.0 8 23.0 M4 0.18
72 XL 037 72 6A Al 116.43 115.92 — 14.3 25.4 38.0 8 23.0 M4 0.23

Section L – Tooth pitch 9.525 mm and width code 050 – belt width 12.7 mm
10 L 050 10 6F St 30.32 29.56 36 19 26 22 6 13 — 0.11
12 L 050 12 6F St 36.38 35.62 42 19 26 28 6 17 — 0.19
13 L 050 13 6F St 39.41 38.65 44 19 26 30 6 19 — 0.21
14 L 050 14 6F St 42.45 41.68 48 19 26 33 8 20 — 0.25
15 L 050 15 6F St 45.48 44.72 51 19 26 36 8 23 — 0.30
16 L 050 16 6F St 48.51 47.75 54 19 26 38 8 23 — 0.33
17 L 050 17 6F St 51.54 50.78 57 19 26 40 10 24 — 0.36
18 L 050 18 6F St 54.57 53.81 60 19 26 40 10 24 — 0.41
19 L 050 19 6F St 57.61 56.84 60 19 26 40 10 24 — 0.45
20 L 050 20 6F St 60.64 59.88 66 19 26 46 10 28 — 0.50
21 L 050 21 6F St 63.67 62.91 71 19 26 46 10 28 — 0.55
22 L 050 22 6F St 66.70 65.94 75 19 26 50 10 30 — 0.62
24 L 050 24 6F St 72.77 72.00 79 19 26 50 12 30 — 0.68
26 L 050 26 6F St 78.83 78.07 87 19 26 50 12 30 — 0.82
28 L 050 28 6F St 84.89 84.13 91 19 26 50 12 30 — 0.92
30 L 050 30 6F St 90.96 90.20 97 19 26 50 12 30 — 1.10
32 L 050 32 6F St 97.02 96.26 103 19 26 50 12 30 — 1.20
36 L 050 36 6WF GG 109.15 108.24 115 19 26 50 12 30 — 1.00
40 L 050 40 6WF GG 121.28 120.51 127 19 26 50 12 30 — 1.10
44 L 050 44 6AF GG 133.40 132.64 140 19 26 50 12 30 — 1.20
48 L 050 48 6AF GG 145.53 144.77 152 19 26 50 12 30 — 1.30
60 L 050 60 6A GG 181.91 181.15 — 19 28 50 15 30 — 1.30
72 L 050 72 6A GG 218.30 217.53 — 19 28 50 15 30 — 1.70
84 L 050 84 6A GG 254.68 253.92 — 19 28 50 15 30 — 1.90
44 Al = aluminium St = steel GG = cast iron Subject to technical changes.
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Sections XL, L for Cylindrical Bores
Standard Timing Belt Pulleys

Type 6F Type 6WF Type 6AF Type 6A Type 6CWF Type 10AF

Section L – Tooth pitch 9.525 mm and width code 075 – belt width 19.1 mm
Pilot Finish
Number dw da DB b1 B D bored bored Weight
Designation Type Material
of teeth [mm] [mm] [mm] [mm] [mm] [mm] d dmax =ŮMI?
[mm] [mm]

10 L 075 10 6F St 30.32 29.59 36 25 32 22 6 13 0.15

12 L 075 12 6F St 36.38 35.62 42 25 32 28 8 17 0.23
13 L 075 13 6F St 39.41 38.65 44 25 32 30 8 19 0.26
14 L 075 14 6F St 42.45 41.68 48 25 32 33 8 20 0.32
15 L 075 15 6F St 45.48 44.72 51 25 32 36 8 23 0.35
16 L 075 16 6F St 48.51 47.75 54 25 32 38 8 23 0.42
17 L 075 17 6F St 51.54 50.78 57 25 32 40 10 24 0.45
18 L 075 18 6F St 54.57 53.81 60 25 32 40 10 24 0.51
19 L 075 19 6F St 57.61 56.84 60 25 32 40 10 24 0.57
20 L 075 20 6F St 60.64 59.88 66 25 32 46 10 28 0.63
21 L 075 21 6F St 63.67 62.91 71 25 32 46 10 28 0.70
22 L 075 22 6F St 66.70 65.94 75 25 32 50 10 30 0.75
24 L 075 24 6F St 72.77 72.00 79 25 32 50 12 30 0.85
26 L 075 26 6F St 78.83 78.07 87 25 32 50 12 30 1.00
28 L 075 28 6F St 84.89 84.13 91 25 32 50 12 30 1.20
30 L 075 30 6F St 90.96 90.20 97 25 32 50 12 30 1.40
32 L 075 32 6F St 97.02 96.26 103 25 32 50 12 30 1.50
36 L 075 36 6WF GG 109.15 108.38 115 25 32 55 12 32 1.30
40 L 075 40 6WF GG 121.28 120.51 127 25 32 60 12 35 1.60
44 L 075 44 6AF GG 133.40 132.64 140 25 32 60 12 35 1.70
48 L 075 48 6AF GG 145.53 144.77 152 25 32 60 12 35 1.90
60 L 075 60 6A GG 181.91 181.15 — 26 35 60 15 35 1.80
72 L 075 72 6A GG 218.30 217.53 — 26 35 60 15 35 2.30
84 L 075 84 6A GG 254.68 253.92 — 26 35 60 15 35 2.50

Section L – Tooth pitch 9.525 mm and width code 100 – belt width 25.4 mm
10 L 100 10 6F St 30.32 29.59 36 31 38 22 6 13 0.81
12 L 100 12 6F St 36.38 35.62 42 31 38 28 8 17 0.29
13 L 100 13 6F St 39.41 38.65 44 31 38 30 8 19 0.30
14 L 100 14 6F St 42.45 41.68 48 31 38 33 8 20 0.38
15 L 100 15 6F St 45.48 44.72 51 31 38 36 8 23 0.40
16 L 100 16 6F St 48.51 47.75 54 31 38 38 8 23 0.51
17 L 100 17 6F St 51.54 50.78 57 31 38 40 10 24 0.54
18 L 100 18 6F St 54.57 53.81 60 31 38 40 10 24 0.62
19 L 100 19 6F St 57.61 56.84 60 31 38 40 10 24 0.69
20 L 100 20 6F St 60.64 59.88 66 31 38 46 10 28 0.76
21 L 100 21 6F St 63.67 62.91 71 31 38 46 10 28 0.82
22 L 100 22 6F St 66.70 65.94 75 31 38 50 10 30 0.92
24 L 100 24 6F St 72.77 72.00 79 31 38 50 12 30 1.10
26 L 100 26 6F St 78.83 78.07 87 31 38 50 12 30 1.30
28 L 100 28 6F St 84.89 84.13 91 31 38 50 12 30 1.40
30 L 100 30 6F St 90.96 90.20 97 31 38 50 12 30 1.70
32 L 100 32 6F St 97.02 96.26 103 31 38 50 12 30 1.80
36 L 100 36 6CWF GG 109.15 108.38 115 32 32 55 12 32 1.50
40 L 100 40 6CWF GG 121.28 120.51 127 32 32 60 12 35 1.80
44 L 100 44 10AF GG 133.40 132.64 140 32 32 60 12 35 1.90
48 L 100 48 10AF GG 145.53 144.77 152 32 32 60 12 35 2.10
60 L 100 60 6A GG 181.91 181.15 — 32 35 60 15 35 2.00
72 L 100 72 6A GG 218.30 217.53 — 32 35 60 15 35 2.50
84 L 100 84 6A GG 254.68 253.92 — 32 35 60 15 35 2.70

St = steel GG = cast iron Subject to technical changes. 45

 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section H for Cylindrical Bores
Standard Timing Belt Pulleys

Type 6F Type 6A Type 6CWF Type 6WF Type 6AF

Section H – Tooth pitch 12.7 mm and width code 075 – belt width 19,1 mm
Pilot Finish
Number dw da DB b1 B D bored bored Weight
Designation Type Material
of teeth [mm] [mm] [mm] [mm] [mm] [mm] d dmax =ŮMI?
[mm] [mm]

14 H 075 14 6F St 56.59 55.22 64.0 26.4 40 40 10 24 0.50

16 H 075 16 6F St 64.67 63.31 70.0 26.4 40 46 10 26 0.60
18 H 075 18 6F St 72.77 71.39 79.0 26.4 40 54 12 32 0.80
19 H 075 19 6F St 76.81 75.44 82.5 26.4 40 58 12 35 1.00
20 H 075 20 6F St 80.85 79.48 86.0 26.4 40 62 12 35 1.10
21 H 075 21 6F St 84.89 83.52 91.0 26.4 40 67 12 38 1.20
22 H 075 22 6F St 88.93 87.56 94.0 26.4 40 70 12 38 1.40
24 H 075 24 6F St 97.03 95.65 102.0 26.4 40 75 12 42 1.60
26 H 075 26 6F St 105.11 103.73 112.0 26.4 40 80 15 45 1.80
28 H 075 28 6F St 113.18 111.82 120.0 26.4 40 80 15 45 2.00
30 H 075 30 6F St 121.29 119.90 128.0 26.4 40 80 15 45 2.10
32 H 075 32 6F St 129.30 127.99 135.0 26.4 40 70 15 45 2.20
36 H 075 36 6F St 145.54 144.16 152.0 26.4 40 80 15 45 2.40
40 H 075 40 6F St 161.70 160.33 168.0 26.4 40 80 20 45 2.80
44 H 075 44 6A GG 177.88 176.50 184.0 26.4 40 80 20 45 2.70
48 H 075 48 6A GG 194.03 192.67 200.0 26.4 40 90 20 50 3.00

Section H – Tooth pitch 12.7 mm and width code 100 – belt width 25.4 mm
14 H 100 14 6F St 56.60 55.22 63 31 41 40 10 24 0.65
16 H 100 16 6F St 64.68 63.31 71 31 41 46 10 28 0.85
18 H 100 18 6F St 72.77 71.39 79 31 41 54 12 32 1.10
19 H 100 19 6F St 76.81 75.44 83 31 41 58 12 34 1.20
20 H 100 20 6F St 80.85 79.48 87 31 41 62 12 35 1.40
21 H 100 21 6F St 84.89 83.52 91 31 41 67 12 38 1.60
22 H 100 22 6F St 88.94 87.56 93 31 41 70 12 41 1.70
24 H 100 24 6F St 97.02 95.65 103 31 41 75 12 45 2.00
26 H 100 26 6CWF GG 105.11 103.73 111 32 32 55 15 32 1.40
28 H 100 28 6CWF GG 113.19 111.82 119 32 32 60 15 35 1.60
30 H 100 30 6CWF GG 121.28 119.90 127 32 32 60 15 35 1.70
32 H 100 32 6WF GG 129.36 127.99 135 32 40 70 20 40 2.20
36 H 100 36 6WF GG 145.53 144.16 152 32 40 80 20 45 3.00
40 H 100 40 6AF GG 161.70 160.33 168 32 40 80 20 45 2.80
44 H 100 44 6AF GG 177.87 176.50 184 32 40 80 20 45 3.10
48 H 100 48 6AF GG 194.04 192.67 200 32 40 80 20 45 3.30
60 H 100 60 6A GG 242.55 241.18 — 34 45 80 20 45 5.50
72 H 100 72 6A GG 291.06 289.69 — 34 45 80 20 45 7.10
84 H 100* 84 6A GG 339.57 338.20 — 34 45 80 20 45 8.20
96 H 100* 96 6A GG 388.08 386.71 — 34 45 80 20 45 9.90
120 H 100* 120 6A GG 485.10 483.73 — 34 50 90 20 50 13.10

46 *Non stock items. St = steel GG = cast iron Subject to technical changes.

 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section H for Cylindrical Bores
Standard Timing Belt Pulleys

Type 6F Type 6CWF Type 10AF Type 10A Type 6A Type 11AF Type 11A

Section H – Tooth pitch 12.7 mm and width code 150 – belt width 38.1 mm
Pilot Finish
Number dw da DB b1 B D bored bored Weight
Designation Type Material
of teeth [mm] [mm] [mm] [mm] [mm] [mm] d dmax =ŮMI?
[mm] [mm]

14 H 150 14 6F St 56.60 55.22 63 44 54 40 12 24 0.82

16 H 150 16 6F St 64.68 63.31 71 44 54 46 12 28 1.10
18 H 150 18 6F St 72.77 71.39 79 44 54 54 12 32 1.50
19 H 150 19 6F St 76.81 75.44 83 44 54 58 12 34 1.70
20 H 150 20 6F St 80.85 79.48 87 44 54 62 12 35 1.80
21 H 150 21 6F St 84.89 83.52 91 44 54 67 12 38 2.20
22 H 150 22 6F St 88.94 87.56 93 44 54 70 12 41 2.30
24 H 150 24 6F St 97.02 95.65 103 44 54 75 12 45 2.60
26 H 150 26 6CWF GG 105.11 103.73 111 45 35 55 15 32 1.70
28 H 150 28 6CWF GG 113.19 111.82 119 45 35 60 15 35 1.90
30 H 150 30 6CWF GG 121.28 119.90 127 45 35 60 15 35 2.10
32 H 150 32 6CWF GG 129.36 127.99 135 45 45 70 20 40 2.60
36 H 150 36 6CWF GG 145.53 144.16 152 45 45 80 20 45 3.20
40 H 150 40 10AF GG 161.70 160.33 168 45 45 80 20 45 3.80
44 H 150 44 10AF GG 177.87 176.50 184 45 45 80 20 45 3.70
48 H 150 48 10AF GG 194.04 192.67 200 45 45 80 20 45 4.00
60 H 150 60 10A GG 242.55 241.18 — 46 46 85 20 48 5.10
72 H 150 72 10A GG 291.06 289.69 — 46 46 85 20 48 7.90
84 H 150* 84 10A GG 339.57 338.20 — 46 46 85 20 48 8.90
96 H 150* 96 10A GG 388.08 386.71 — 46 46 85 20 48 10.10
120 H 150* 120 6A GG 485.10 483.73 — 46 55 95 24 55 17.20

Section H – Tooth pitch 12.7 mm and width code 200 – belt width 50.8 mm
14 H 200 14 6F St 56.60 55.22 63 58 68 40 12 24 1.1
16 H 200 16 6F St 64.68 63.31 71 58 68 46 15 28 1.4
18 H 200 18 6F St 72.77 71.39 79 58 68 54 15 32 1.8
19 H 200 19 6F St 76.81 75.44 83 58 68 58 15 34 2.1
20 H 200 20 6F St 80.85 79.48 87 58 68 62 15 35 2.3
21 H 200 21 6F St 84.89 83.52 91 58 68 67 15 38 2.6
22 H 200 22 6F St 88.94 87.56 93 58 68 70 15 41 2.8
24 H 200 24 6F St 97.02 95.65 103 58 68 75 15 45 3.4
26 H 200 26 6CWF GG 105.11 103.73 111 58 42 60 15 35 2.3
28 H 200 28 6CWF GG 113.19 111.82 119 58 42 60 15 35 2.5
30 H 200 30 6CWF GG 121.28 119.90 127 58 42 70 15 40 2.9
32 H 200 32 6CWF GG 129.36 127.99 135 58 47 70 20 40 3.2
36 H 200 36 6CWF GG 145.53 144.16 152 58 47 80 20 45 3.8
40 H 200 40 11AF GG 161.70 160.33 168 58 45 80 20 45 4.1
44 H 200 44 11AF GG 177.87 176.50 184 58 45 80 20 45 4.4
48 H 200 48 11AF GG 194.04 192.67 200 58 45 85 20 48 5.1
60 H 200 60 11A GG 242.55 241.18 — 60 50 90 20 50 7.1
72 H 200 72 11A GG 291.06 289.69 — 60 50 90 20 50 8.0
84 H 200* 84 11A GG 339.57 338.20 — 60 50 90 20 50 12.0
96 H 200* 96 11A GG 388.08 386.71 — 60 50 90 20 50 13.6
120 H 200* 120 10A GG 485.10 483.73 — 60 60 100 24 57 16.6

*Non stock items. St = steel GG = cast iron Subject to technical changes. 47

 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Sections H, XH for Cylindrical Bores
Standard Timing Belt Pulleys

Type 6F Type 6CWF Type 11AF Type 11A Type 6CF Type 6A

Section H – Tooth pitch 12.7 mm and width code 300 – belt width 76.2 mm
Pilot Finish
Number dw da DB b1 B D A bored bored Weight
Designation Type Material
of teeth [mm] [mm] [mm] [mm] [mm] [mm] [mm] d dmax =ŮMI?
[mm] [mm]

16 H 300 16 6F St 64.68 63.31 71 84 94 46 — 15 28 2.0

18 H 300 18 6F St 72.77 71.39 79 84 94 54 — 15 32 2.6
19 H 300 19 6F St 76.81 75.44 83 84 94 58 — 15 34 2.9
20 H 300 20 6F St 80.85 79.48 87 84 94 62 — 15 35 3.2
21 H 300 21 6F St 84.89 83.52 91 84 94 67 — 15 38 3.6
22 H 300 22 6F St 88.94 87.56 93 84 94 70 — 15 41 4.0
24 H 300 24 6F St 97.02 95.65 103 84 94 75 — 15 45 4.7
26 H 300 26 6CWF GG 105.11 103.73 111 84 57 60 — 15 35 3.3
28 H 300 28 6CWF GG 113.19 111.82 119 84 57 60 — 15 35 3.6
30 H 300 30 6CWF GG 121.28 119.90 127 84 57 70 — 15 40 4.2
32 H 300 32 6CWF GG 129.36 127.99 135 84 57 70 — 20 40 4.3
36 H 300 36 6CWF GG 145.53 144.16 152 84 57 80 — 20 45 5.2
40 H 300 40 11AF GG 161.70 160.33 168 84 55 80 — 20 45 5.6
44 H 300 44 11AF GG 177.87 176.50 184 84 55 80 — 20 45 5.9
48 H 300 48 11AF GG 194.04 192.67 200 84 55 85 — 20 48 6.6
60 H 300 60 11A GG 242.55 241.18 — 86 55 100 — 20 57 9.9
72 H 300 72 11A GG 291.06 289.69 — 86 55 100 — 20 57 13.0
84 H 300* 84 11A GG 339.57 338.20 — 86 55 100 — 20 57 15.1
96 H 300* 96 11A GG 388.08 386.71 — 86 55 100 — 20 57 18.2
120 H 300* 120 11A GG 485.10 483.73 — 86 65 110 — 24 62 26.0

Section XH – Tooth pitch 22.225 mm and width code 200 – belt width 50.8 mm
18 XH 200* 18 6CF GG 127.34 124.55 142 64.4 60 85 18 20 50 5.0
20 XH 200* 20 6CF GG 141.49 138.69 155 64.4 60 95 18 20 55 6.0
22 XH 200* 22 6CF GG 155.64 152.84 170 64.4 60 110 18 20 65 7.2
24 XH 200* 24 6CF GG 169.79 166.69 184 64.4 60 125 18 25 70 8.6
26 XH 200* 26 6CF GG 183.94 181.14 198 64.4 60 140 18 25 80 10.1
28 XH 200* 28 6CWF GG 198.08 195.29 212 64.4 60 120 18 25 70 9.6
30 XH 200* 30 6CWF GG 212.23 209.44 227 64.4 60 120 18 25 70 10.4
32 XH 200* 32 6CWF GG 226.38 223.59 240 64.4 60 130 18 25 75 11.2
40 XH 200* 40 6CWF GG 282.98 280.18 297 64.4 60 140 18 25 80 16.0
48 XH 200* 48 6A GG 339.57 336.78 — 65.0 80 150 — 30 85 18.4
60 XH 200* 60 6A GG 424.47 421.67 — 65.0 80 150 — 30 85 24.3
72 XH 200* 72 6A GG 509.36 506.57 — 65.0 80 150 — 40 85 28.1
84 XH 200* 84 6A GG 594.25 591.46 — 65.0 80 160 — 40 90 31.9
96 XH 200* 96 6A GG 679.15 676.35 — 65.0 80 160 — 40 90 37.0

48 *Non stock items. St = steel GG = cast iron Subject to technical changes.

 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Sections H, XH for Cylindrical Bores
Standard Timing Belt Pulleys

Type 6CF Type 6CWF Type 10A Type 11A

Section XH – Tooth pitch 22.225 mm and width code 300 – belt width 76.2 mm
Pilot Finish
Number dw da DB b1 B D A bored bored Weight
Designation Type Material
of teeth [mm] [mm] [mm] [mm] [mm] [mm] [mm] d dmax =ŮMI?
[mm] [mm]

18 XH 300* 18 6CF GG 127.34 124.55 142 91.4 70 85 35 20 50 6.8

20 XH 300* 20 6CF GG 141.49 138.69 155 91.4 70 95 35 20 55 7.4
22 XH 300* 22 6CF GG 155.64 152.84 170 91.4 70 110 35 20 65 9.0
24 XH 300* 24 6CF GG 169.79 166.69 184 91.4 70 125 35 25 70 10.6
26 XH 300* 26 6CF GG 183.94 181.14 198 91.4 70 140 35 25 80 13.0
28 XH 300* 28 6CWF GG 198.08 195.29 212 91.4 70 120 35 25 70 12.0
30 XH 300* 30 6CWF GG 212.23 209.44 227 91.4 70 120 35 25 70 13.0
32 XH 300* 32 6CWF GG 226.38 223.59 240 91.4 70 130 35 25 75 14.7
40 XH 300* 40 6CWF GG 282.98 280.18 297 91.4 70 140 35 25 80 19.9
48 XH 300* 48 10A GG 339.57 336.78 — 92.0 92 150 — 30 85 22.5
60 XH 300* 60 10A GG 424.47 421.67 — 92.0 92 150 — 30 85 31.5
72 XH 300* 72 10A GG 509.36 506.57 — 92.0 92 150 — 40 85 36.4
84 XH 300* 84 10A GG 594.25 591.46 — 92.0 92 160 — 40 90 43.4
96 XH 300* 96 10A GG 679.15 676.35 — 92.0 92 160 — 40 90 48.5

Section XH – Tooth pitch 22.225 mm and width code 400 – belt width 101.6 mm
18 XH 400* 18 6CF GG 127.34 124.55 142 118.4 85 85 47 20 50 8.5
20 XH 400* 20 6CF GG 141.49 138.69 155 118.4 85 95 47 20 55 9.4
22 XH 400* 22 6CF GG 155.64 152.84 170 118.4 85 110 47 20 65 11.5
24 XH 400* 24 6CF GG 169.79 166.69 184 118.4 85 125 47 25 70 13.4
26 XH 400* 26 6CF GG 183.94 181.14 198 118.4 85 140 47 25 80 15.6
28 XH 400* 28 6CWF GG 198.08 195.29 212 118.4 85 120 47 25 70 14.5
30 XH 400* 30 6CWF GG 212.23 209.44 227 118.4 85 120 47 25 70 16.0
32 XH 400* 32 6CWF GG 226.38 223.59 240 118.4 85 130 47 25 75 18.0
40 XH 400* 40 6CWF GG 282.98 280.18 297 118.4 85 140 47 25 80 24.0
48 XH 400* 48 11A GG 339.57 336.78 — 119.0 92 150 — 30 85 30.8
60 XH 400* 60 11A GG 424.47 421.67 — 119.0 92 150 — 30 85 36.2
72 XH 400* 72 11A GG 509.36 506.57 — 119.0 92 150 — 40 85 42.7
84 XH 400* 84 11A GG 594.25 591.46 — 119.0 92 160 — 40 90 49.7
96 XH 400* 96 11A GG 679.15 676.35 — 119.0 92 160 — 40 90 59.9

*Non stock items. GG = cast iron Subject to technical changes. 49

 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section L for optibelt TB Taper Bushes
Standard Timing Belt Pulleys

Type 8F Type 8WF Type 7W Type 7A Type 3F Type 3WF Type 3W Type 3A

Section L – Tooth pitch 9.525 mm and width code 050 – belt width 12.7 mm
Weight
Number Mate- dw da DB b1 B N V Z D D1 Taper without
Designation of teeth
Type
rial [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] bush bush
=ŮMI?

TB 18 L 050 18 8F St 54.57 53.81 60 19 22 22 3.0 — 44 — 1108 0.2

TB 19 L 050 19 8F St 57.61 56.84 60 19 22 22 3.0 — 44 — 1108 0.2
TB 20 L 050 20 8F St 60.64 59.88 66 19 22 22 3.0 — 48 — 1108 0.2
TB 21 L 050 21 8F St 63.67 62.91 71 19 22 22 3.0 — 48 — 1108 0.3
TB 22 L 050 22 8F St 66.70 65.94 75 19 22 22 3.0 — 51 — 1108 0.3
TB 23 L 050 23 8F St 69.73 68.97 79 19 22 22 3.0 — 54 — 1108 0.4
TB 24 L 050 24 8F St 72.77 72.00 79 19 22 22 3.0 — 54 — 1108 0.4
TB 25 L 050 25 8F St 75.80 75.04 83 19 22 22 3.0 — 56 — 1108 0.5
TB 26 L 050 26 8F St 78.83 78.07 87 19 22 22 3.0 — 60 — 1108 0.5
TB 27 L 050 27 8F St 81.86 81.10 87 19 22 22 3.0 — 65 — 1108 0.6
TB 28 L 050 28 8F St 84.89 84.13 91 19 22 22 3.0 — 65 — 1108 0.6
TB 30 L 050 30 8F St 90.96 90.20 97 19 22 22 3.0 — 70 — 1108 0.8
TB 32 L 050 32 8F St 97.02 96.26 103 19 22 22 3.0 — 74 — 1108 0.9
TB 36 L 050 36 8F GG 109.15 108.39 115 19 22 22 3.0 — 87 — 1108 1.2
TB 40 L 050 40 8F GG 121.28 120.51 127 19 25 25 6.0 — 97 — 1610 1.5
TB 48 L 050 48 8WF GG 145.53 144.77 152 19 25 25 6.0 — 88 124 1610 2.3
TB 60 L 050 60 7W GG 181.91 181.15 — 19 25 25 3.0 — 92 166 1610 2.0
TB 72 L 050 72 7A GG 218.30 217.53 — 19 25 25 3.0 — 92 202 1610 3.0
TB 84 L 050 84 7A GG 254.68 253.90 — 19 25 25 3.0 — 92 236 1610 4.0
TB 96 L 050 96 7A GG 291.06 290.30 — 19 32 32 6.5 — 106 270 2012 5.5
TB 120 L 050 120 7A GG 363.83 363.07 — 19 32 32 6.5 — 106 343 2012 6.8

Section L – Tooth pitch 9.525 mm and width code 075 – belt width 19.1 mm
TB 18 L 075 18 3F St 54.57 53.81 60 25 25 25 — — — — 1108 0.2
TB 19 L 075 19 3F St 57.61 56.84 60 25 25 25 — — — — 1108 0.3
TB 20 L 075 20 3F St 60.64 59.88 66 25 25 25 — — — — 1108 0.3
TB 21 L 075 21 3F St 63.67 62.91 71 25 25 25 — — — — 1108 0.4
TB 22 L 075 22 3F St 66.70 65.94 75 25 25 25 — — — — 1108 0.4
TB 23 L 075 23 3F St 69.73 68.97 79 25 25 25 — — — — 1108 0.4
TB 24 L 075 24 3F St 72.77 72.00 79 25 25 25 — — — — 1108 0.5
TB 25 L 075 25 3F St 75.80 75.04 83 25 25 25 — — — — 1108 0.6
TB 26 L 075 26 3F St 78.83 78.07 87 25 25 25 — — — — 1108 0.6
TB 27 L 075 27 3F St 81.86 81.10 87 25 25 25 — — — — 1108 0.7
TB 28 L 075 28 3F St 84.89 84.13 91 25 25 25 — — — — 1108 0.7
TB 30 L 075 30 3F St 90.96 90.20 97 25 25 25 — — — — 1108 0.9
TB 32 L 075 32 3F St 97.02 96.26 103 25 25 25 — — — — 1108 1.0
TB 36 L 075 36 3F GG 109.15 108.39 115 25 25 25 — — — — 1610 1.2
TB 40 L 075 40 3F GG 121.28 120.51 127 25 25 25 — — — — 1610 1.7
TB 48 L 075 48 3WF GG 145.53 144.77 152 25 25 25 — — 92 124 1610 2.5
TB 60 L 075 60 3W GG 181.91 181.15 — 25 25 25 — — 92 166 1610 3.0
TB 72 L 075 72 3A GG 218.30 217.53 — 25 25 25 — — 92 202 1610 4.0
TB 84 L 075 84 7A GG 254.68 253.90 — 25 32 32 3.5 — 106 236 2012 5.2
TB 96 L 075 96 7A GG 291.06 290.30 — 25 32 32 3.5 — 106 270 2012 6.5
TB 120 L 075 120 7A GG 363.83 363.07 — 25 32 32 3.5 — 106 343 2012 7.6

St = steel
Taper bush 1108 1610 2012 GG = cast iron
Subject to technical changes.
Bore d2 [mm] from ... to ... 10-28 14-42 14-50
Bore diameters d2 see page 56.
50
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section L for optibelt TB Taper Bushes
Standard Timing Belt Pulleys

Type 5F Type 5WF Type 9W Type 3A

Section L – Tooth pitch 9.525 mm and width code 100 – belt width 25.4 mm
Weight
Number Mate- dw da DB b1 B N V Z D D1 Taper without
Designation of teeth
Type
rial [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] bush bush
=ŮMI?

TB 18 L 100 18 5F St 54.57 53.81 60 31 31 22 — 9.0 — 38 1108 0.2

TB 19 L 100 19 5F St 57.61 56.84 60 31 31 22 — 9.0 — 38 1108 0.3
TB 20 L 100 20 5F St 60.64 59.88 66 31 31 22 — 9.0 — 45 1108 0.4
TB 21 L 100 21 5F St 63.67 62.91 71 31 31 22 — 9.0 — 47 1108 0.4
TB 22 L 100 22 5F St 66.70 65.94 75 31 31 22 — 9.0 — 51 1108 0.4
TB 23 L 100 23 5F St 69.73 68.97 79 32 32 22 — 10.0 — 54 1108 0.5
TB 24 L 100 24 5F St 72.77 72.00 79 32 32 22 — 10.0 — 54 1108 0.6
TB 25 L 100 25 5F St 75.80 75.04 83 32 32 22 — 10.0 — 56 1108 0.6
TB 26 L 100 26 5F St 78.83 78.07 87 32 32 22 — 10.0 — 60 1108 0.7
TB 27 L 100 27 5F St 81.86 81.10 87 32 32 22 — 10.0 — 62 1108 0.8
TB 28 L 100 28 5F St 84.89 84.13 91 32 32 22 — 10.0 — 65 1108 0.8
TB 30 L 100 30 5F St 90.96 90.20 97 32 32 25 — 7.0 — 71 1210 0.9
TB 32 L 100 32 5F St 97.02 96.26 103 32 32 25 — 7.0 — 75 1210 1.0
TB 36 L 100 36 5F GG 109.15 108.39 115 32 32 25 — 7.0 — 89 1610 1.4
TB 40 L 100 40 5F GG 121.28 120.51 127 32 32 25 — 7.0 — 101 1610 1.7
TB 48 L 100 48 5WF GG 145.53 144.77 152 32 32 25 — 7.0 92 124 1610 2.7
TB 60 L 100 60 9W GG 181.91 181.15 — 32 32 25 — 3.5 92 166 1610 2.4
TB 72 L 100 72 3A GG 218.30 217.53 — 32 32 32 — — 106 202 2012 4.4
TB 84 L 100 84 3A GG 254.68 253.90 — 32 32 32 — — 106 236 2012 6.0
TB 96 L 100 96 3A GG 291.06 290.30 — 32 32 32 — — 106 270 2012 7.1
TB 120 L 100 120 3A GG 363.83 363.07 — 32 32 32 — — 106 343 2012 8.5

St = steel
Taper bush 1108 1210 1610 2012 GG = cast iron
Subject to technical changes.
Bore d2 [mm] from ... to ... 10-28 11-32 14-42 14-50
Bore diameters d2 see page 56.
51
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section H for optibelt TB Taper Bushes
Standard Timing Belt Pulleys

Type 5F Type 5WF Type 3WF Type 9A Type 7A

Section H – Tooth pitch 12.7 mm and width code 100 – belt width 25.4 mm
Weight
Number Mate- dw da DB b1 B N V Z D D1 Taper without
Designation of teeth
Type
rial [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] bush bush
=ŮMI?

TB 16 H 100 16 5F St 64.68 63.31 71 31 31 22 — 9.0 — 45 1108 0.4

TB 18 H 100 18 5F St 72.77 71.39 79 31 31 25 — 6.0 — 52 1210 0.5
TB 19 H 100 19 5F St 76.81 75.44 83 31 31 25 — 6.0 — 56 1210 0.6
TB 20 H 100 20 5F St 80.55 79.48 87 31 31 25 — 6.0 — 60 1210 0.7
TB 21 H 100 21 5F GG 84.89 83.52 91 32 32 25 — 7.0 — 63 1210 0.8
TB 22 H 100 22 5F GG 88.94 87.56 93 32 32 25 — 7.0 — 67 1210 0.9
TB 23 H 100 23 5F GG 92.98 91.61 97 32 32 25 — 7.0 — 71 1610 0.9
TB 24 H 100 24 5F GG 97.02 95.65 103 32 32 25 — 7.0 — 75 1610 1.0
TB 25 H 100 25 5F GG 101.06 99.69 106 32 32 25 — 7.0 — 79 1610 1.0
TB 26 H 100 26 5F GG 105.11 103.73 111 32 32 25 — 7.0 — 83 1610 1.2
TB 27 H 100 27 5F GG 109.15 107.78 115 32 32 25 — 7.0 — 87 1610 1.3
TB 28 H 100 28 5F GG 113.19 111.82 119 32 32 25 — 7.0 — 91 1610 1.5
TB 30 H 100 30 5F GG 121.28 119.90 127 32 32 25 — 7.0 — 99 1610 1.7
TB 32 H 100 32 5WF GG 129.36 127.99 135 32 32 25 — 7.0 92 108 1610 2.0
TB 36 H 100 36 5WF GG 145.53 144.16 152 32 32 25 — 7.0 92 124 1610 2.7
TB 40 H 100 40 5WF GG 161.70 160.33 168 32 32 25 — 7.0 92 140 1610 3.6
TB 44 H 100 44 3WF GG 177.87 176.50 184 32 32 32 — — 106 153 2012 3.8
TB 48 H 100 48 3WF GG 194.04 192.67 200 32 32 32 — — 106 169 2012 3.2
TB 60 H 100 60 9A GG 242.55 241.18 — 34 34 32 — 1.0 106 223 2012 4.8
TB 72 H 100 72 9A GG 291.06 289.69 — 34 34 32 — 1.0 106 270 2012 5.7
TB 84 H 100* 84 9A GG 339.57 338.20 — 34 34 32 — 1.0 106 318 2012 6.8
TB 96 H 100* 96 7A GG 388.08 386.71 — 34 45 45 5.5 — 119 366 2517 8.2
TB 120 H 100* 120 7A GG 485.10 483.73 — 34 45 45 5.5 — 119 462 2517 12.1

Section H – Tooth pitch 12.7 mm and width code 150 – belt width 38.1 mm
TB 18 H 150 18 5F St 72.77 71.39 79 45 45 25 — 20.0 — 53 1210 0.6
TB 19 H 150 19 5F St 76.81 75.44 83 45 45 25 — 20.0 — 56 1210 0.7
TB 20 H 150 20 5F St 80.55 79.48 87 45 45 25 — 20.0 — 60 1210 0.8
TB 21 H 150 21 5F GG 84.89 83.52 91 45 45 25 — 20.0 — 64 1210 1.0
TB 22 H 150 22 5F GG 88.94 87.56 93 45 45 25 — 20.0 — 68 1210 1.2
TB 23 H 150 23 5F GG 92.98 91.61 97 45 45 25 — 20.0 — 71 1610 1.3
TB 24 H 150 24 5F GG 97.02 95.65 103 45 45 25 — 20.0 — 74 1610 1.2
TB 25 H 150 25 5F GG 101.06 99.69 106 45 45 25 — 20.0 — 78 1610 1.2
TB 26 H 150 26 5F GG 105.11 103.73 111 45 45 25 — 20.0 — 82 1610 1.4
TB 27 H 150 27 5F GG 109.15 107.78 115 45 45 25 — 20.0 — 87 1610 1.6
TB 28 H 150 28 5F GG 113.19 111.82 119 45 45 25 — 20.0 — 91 1610 1.8
TB 30 H 150 30 5F GG 121.28 119.90 127 45 45 25 — 20.0 — 99 1610 2.0
TB 32 H 150 32 5WF GG 129.36 127.99 135 45 45 25 — 20.0 92 108 1610 2.3
TB 36 H 150 36 5WF GG 145.53 144.16 152 45 45 25 — 20.0 92 124 1610 3.1
TB 40 H 150 40 5WF GG 161.70 160.33 168 45 45 25 — 20.0 92 140 1610 4.0
TB 44 H 150 44 5WF GG 177.87 176.50 184 45 45 32 — 13.0 106 153 2012 4.4
TB 48 H 150 48 5WF GG 194.04 192.67 200 45 45 32 — 13.0 106 169 2012 4.8
TB 60 H 150 60 9A GG 242.55 241.18 — 46 46 32 — 7.0 106 223 2012 5.4
TB 72 H 150 72 9A GG 291.06 289.69 — 46 46 32 — 7.0 106 270 2012 6.5
TB 84 H 150* 84 9A GG 339.57 338.20 — 46 46 32 — 7.0 106 320 2012 8.4
TB 96 H 150* 96 9A GG 388.08 386.71 — 46 46 45 — 0.5 119 366 2517 11.0
TB 120 H 150* 120 9A GG 485.10 483.73 — 46 46 45 — 0.5 119 462 2517 14.8

St = steel
Taper bush 1108 1210 1610 2012 2517 GG = cast iron
Subject to technical changes.
Bore d2 [mm] from ... to ... 10-28 11-32 14-42 14-50 16-60
Bore diameters d2 see page 56.
52 *Non stock items.
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section H for optibelt TB Taper Bushes
Standard Timing Belt Pulleys

Type 5F Type 5WF Type 9A Type 4F Type 4WF

Section H – Tooth pitch 12.7 mm and width code 200 – belt width 50.8 mm
Weight
Number Mate- dw da DB b1 B N V Z D D1 Taper without
Designation of teeth
Type
rial [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] bush bush
=ŮMI?

TB 18 H 200 18 5F St 72.77 71.39 79 58 58 25 — 33.0 — 52 1210 0.8

TB 19 H 200 19 5F St 76.81 75.44 83 58 58 25 — 33.0 — 56 1610 0.9
TB 20 H 200 20 5F St 80.55 79.48 87 58 58 25 — 33.0 — 60 1610 1.0
TB 21 H 200 21 5F GG 84.89 83.52 91 58 58 25 — 33.0 — 64 1610 1.7
TB 22 H 200 22 5F GG 88.94 87.56 93 58 58 25 — 33.0 — 68 1610 1.5
TB 23 H 200 23 5F GG 92.98 91.61 97 58 58 25 — 33.0 — 71 1610 1.8
TB 24 H 200 24 5F GG 97.02 95.65 103 58 58 25 — 33.0 — 74 1610 1.5
TB 25 H 200 25 5F GG 101.06 99.69 106 58 58 25 — 33.0 — 78 1610 1.5
TB 26 H 200 26 5F GG 105.11 103.73 111 58 58 25 — 33.0 — 82 1610 1.8
TB 27 H 200 27 5F GG 109.15 107.78 115 58 58 25 — 33.0 — 87 1610 1.9
TB 28 H 200 28 5F GG 113.19 111.82 119 58 58 25 — 33.0 — 91 1610 1.9
TB 30 H 200 30 5F GG 121.28 119.90 127 58 58 25 — 33.0 — 99 1610 2.3
TB 32 H 200 32 5F GG 129.36 127.99 135 58 58 32 — 26.0 — 107 2012 3.0
TB 36 H 200 36 5WF GG 145.53 144.16 152 58 58 32 — 26.0 102 124 2012 3.0
TB 40 H 200 40 5WF GG 161.70 160.33 168 58 58 32 — 26.0 106 140 2012 3.6
TB 44 H 200 44 5WF GG 177.87 176.50 184 58 58 32 — 26.0 106 153 2012 4.5
TB 48 H 200 48 5WF GG 194.04 192.67 200 58 58 45 — 13.0 119 169 2517 4.6
TB 60 H 200 60 9A GG 242.55 241.18 — 60 60 45 — 7.5 119 223 2517 7.0
TB 72 H 200 72 9A GG 291.06 289.69 — 60 60 45 — 7.5 119 270 2517 8.0
TB 84 H 200* 84 9A GG 339.57 338.20 — 60 60 45 — 7.5 119 320 2517 9.0
TB 96 H 200* 96 9A GG 388.08 386.71 — 60 60 45 — 7.5 119 366 2517 11.5
TB 120 H 200* 120 9A GG 485.10 483.73 — 60 60 45 — 7.5 119 462 2517 15.4

Section H – Tooth pitch 12.7 mm and width code 300 – belt width 76.2 mm
TB 20 H 300 20 4F St 80.55 79.48 87 84 84 38 — 23.0 — 65 1615 1.5
TB 21 H 300 21 4F GG 84.89 83.52 91 84 84 38 — 23.0 — 66 1615 1.2
TB 22 H 300 22 4F GG 88.94 87.56 93 84 84 38 — 23.0 — 67 1615 1.6
TB 23 H 300 23 4F GG 92.98 91.61 97 84 84 38 — 23.0 — 71 1615 1.8
TB 24 H 300 24 4F GG 97.02 95.65 103 84 84 38 — 23.0 — 75 1615 2.1
TB 25 H 300 25 4F GG 101.06 99.69 106 84 84 38 — 23.0 — 79 1615 2.0
TB 26 H 300 26 4F GG 105.11 103.73 111 84 84 38 — 23.0 — 83 1615 2.7
TB 27 H 300 27 4F GG 109.15 107.78 115 84 84 32 — 26.0 — 87 2012 3.0
TB 28 H 300 28 4F GG 113.19 111.82 119 84 84 32 — 26.0 — 91 2012 2.4
TB 30 H 300 30 4F GG 121.28 119.90 127 84 84 32 — 26.0 — 99 2012 2.9
TB 32 H 300 32 4F GG 129.36 127.99 135 84 84 45 — 19.5 — 107 2517 3.3
TB 36 H 300 36 4F GG 145.53 144.16 152 84 84 45 — 19.5 — 124 2517 4.5
TB 40 H 300 40 4F GG 161.70 160.33 168 84 84 45 — 19.5 — 137 2517 6.0
TB 44 H 300 44 4WF GG 177.87 176.50 184 86 86 45 — 20.5 119 153 2517 6.6
TB 48 H 300 48 4WF GG 194.04 192.67 200 86 86 45 — 20.5 119 169 2517 7.6
TB 60 H 300 60 9A GG 242.55 241.18 — 86 86 45 — 20.5 119 223 2517 8.4
TB 72 H 300 72 9A GG 291.06 289.69 — 86 86 45 — 20.5 119 270 2517 10.4
TB 84 H 300* 84 9A GG 339.57 338.20 — 86 86 45 — 20.5 119 320 2517 12.5
TB 96 H 300* 96 9A GG 388.08 386.71 — 86 86 76 — 5.0 150 362 3030 14.2
TB 120 H 300* 120 9A GG 485.10 483.73 — 86 86 76 — 5.0 150 460 3030 18.8

St = steel
Taper bush 1210 1610 1615 2012 2517 3030 GG = cast iron
Subject to technical changes.
Bore d2 [mm] from ... to ... 11-32 14-42 14-42 14-50 16-60 35-75
Bore diameters d2 see page 56.
*Non stock items. 53
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section XH for optibelt TB Taper Bushes
Standard Timing Belt Pulleys

Type 5F Type 4WF Type 9W Type 7A Type 9A

Section XH – Tooth pitch 22.225 mm and width code 200 – belt width 50.8 mm
Weight
Number Mate- dw da DB b1 B N V Z D D1 Taper without
Designation of teeth
Type
rial [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] bush bush
=ŮMI?

TB 18 XH 200* 18 5F GG 127.34 124.55 138 64 64 45 — 20.0 — 95 2517 2.6

TB 20 XH 200* 20 5F GG 141.49 138.69 154 64 64 45 — 20.0 — 110 2517 3.6
TB 22 XH 200* 22 5F GG 155.64 152.84 168 64 64 45 — 20.0 — 120 2517 4.8
TB 24 XH 200* 24 5F GG 169.79 166.69 183 64 64 45 — 20.0 — 135 2517 6.1
TB 26 XH 200* 26 5F GG 183.94 181.14 198 64 64 45 — 20.0 — 150 2517 7.4
TB 28 XH 200* 28 4WF GG 198.08 195.29 211 64 64 45 — 10.0 120 165 2517 9.0
TB 30 XH 200* 30 4WF GG 212.23 209.44 226 64 64 45 — 10.0 120 180 2517 8.6
TB 32 XH 200* 32 4WF GG 226.38 223.59 240 64 64 45 — 10.0 120 195 2517 9.8
TB 40 XH 200* 40 4WF GG 282.98 280.18 296 64 64 51 — 7.0 160 245 3020 13.3
TB 48 XH 200* 48 9W GG 339.57 336.78 — 64 64 51 — 6.5 160 300 3020 19.0

Section XH – Tooth pitch 22.225 mm and width code 300 – belt width 76.2 mm
TB 18 XH 300* 18 5F GG 127.34 124.55 138 90 90 45 — 45.0 — 95 2517 3.7
TB 20 XH 300* 20 5F GG 141.49 138.69 154 90 90 45 — 45.0 — 110 2517 4.7
TB 22 XH 300* 22 5F GG 155.64 152.84 168 90 90 45 — 45.0 — 120 2517 6.0
TB 24 XH 300* 24 5F GG 169.79 166.69 183 90 90 45 — 45.0 — 135 2517 7.6
TB 26 XH 300* 26 5F GG 183.94 181.14 198 90 90 45 — 45.0 — 150 2517 9.8
TB 28 XH 300* 28 5F GG 198.08 195.29 211 90 90 51 — 39.0 — 165 3020 11.6
TB 30 XH 300* 30 5F GG 212.23 209.44 226 90 90 51 — 39.0 — 180 3020 11.9
TB 32 XH 300* 32 5F GG 226.38 223.59 240 90 90 51 — 39.0 — 195 3020 13.8
TB 40 XH 300* 40 4WF GG 282.98 280.18 296 90 90 51 — 19.5 160 245 3020 19.5
TB 48 XH 300* 48 9W GG 339.57 336.78 — 90 90 51 — 19.5 160 300 3020 27.0

GG = cast iron
Taper bush 2517 3020 Subject to technical changes.

Bore d2 [mm] from ... to ... 16-60 25-75

Bore diameters d2 see page 56.
54 *Non stock items.
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Section XH for optibelt TB Taper Bushes
Standard Timing Belt Pulleys

Type 5F Type 4WF Type 9W Type 9A

Section XH – Tooth pitch 22.225 mm and width code 400 – belt width 101.6 mm
Weight
Number Mate- dw da DB b1 B N V Z D D1 Taper without
Designation of teeth
Type
rial [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] bush bush
=ŮMI?

TB 20 XH 400* 20 5F GG 141.49 138.69 154 119 119 45 — 74 — 110 2517 6.0

TB 22 XH 400* 22 5F GG 155.64 152.84 168 119 119 45 — 74 — 120 2517 7.2
TB 24 XH 400* 24 5F GG 169.79 166.69 183 119 119 51 — 68 — 135 3020 8.4
TB 26 XH 400* 26 5F GG 183.94 181.14 198 119 119 51 — 68 — 150 3020 10.3
TB 28 XH 400* 28 5F GG 198.08 195.29 211 119 119 51 — 68 — 165 3020 12.3
TB 30 XH 400* 30 5F GG 212.23 209.44 226 119 119 51 — 68 — 180 3020 14.3
TB 32 XH 400* 32 5F GG 226.38 223.59 240 119 119 51 — 68 — 195 3020 19.9
TB 40 XH 400* 40 4WF GG 282.98 280.18 296 119 119 89 — 15 190 245 3535 24.6
TB 48 XH 400* 48 9W GG 339.57 336.78 — 119 119 89 — 15 190 300 3535 30.0

Optibelt TB Taper Bushes

Optibelt TB Taper Bushes provide simple assembly of the pulleys
QPVQVJGUJCHVUsDQVJYKVJCPFYKVJQWVƂVVGFMG[U

GG = cast iron
Taper bush 2517 3020 3535 Subject to technical changes.

Bore d2 [mm] from ... to ... 16-60 25-75 35-90

Bore diameters d2 see page 56.
*Non stock items. 55
 Technical Manual ZR Timing Belts

Pulleys
optibelt TB Taper Bushes

Taper bushes with metric bores. Keyways to DIN 6885 part 1

Taper bush Material: EN-GJL 200 – DIN EN 1561
1008 1108 1210 1215 1310 1610 1615 2012 2517 3020 3030 3525 3535 4040 4545 5050
Bore 10 10 11 11 14 14 14 14 16 25 35 35 35 40 55 70
diameter d2 11 11 12 12 16 16 16 16 18 28 38 38 38 42 60 75
[mm] 12 12 14 14 18 18 18 18 19 30 40 40 40 45 65 80
14 14 16 16 19 19 19 19 20 32 42 42 42 48 70 85
16 16 18 18 20 20 20 20 22 35 45 45 45 50 75 90
18 18 19 19 22 22 22 22 24 38 48 48 48 55 80 95
19 19 20 20 24 24 24 24 25 40 50 50 50 60 85 100
20 20 22 22 25 25 25 25 28 42 55 55 55 65 90 105
22 22 24 24 28 28 28 28 30 45 60 60 60 70 95 110
24V 24 25 25 30 30 30 30 32 48 65 65 65 75 100 115
25V 25 28 28 32 32 32 32 35 50 70 70 70 80 105 120
28V 30 30 35 35 35 35 38 55 75 75 75 85 110 125
32 32 38 38 38 40 60 80 80 90
40 40 40 42 65 85 85 95
42V 42V 42 45 70 90 90 100
45 48 75
48 50
50 55
60
Hexagon socket 1
screws [inch] /4 x 1/2 1/4 x 1/2 3/ x 5/
8 8
3 / x 5/
8 8
3/
8x
5/
8
3/
8x
5/
8
3/ x 5/ 7/ x 7/
8 8 16 8
1/ x 1
2
5/ x 11/ 5/ x 11/ 1/ x 11/ 1/ x 11/ 5/ x 13/
8 4 8 4 2 2 2 2 8 4
3/
4x2
7/ 1
8 x 2 /4
Tightening
torque [Nm] 5.7 5.7 20 20 20 20 20 31 49 92 92 115 115 172 195 275
Bush length
[mm] 22.3 22.3 25.4 38.1 25.4 25.4 38.1 31.8 44.5 50.8 76.2 63.5 88.9 101.6 114.3 127.0
Weight at
d2 min=ŮMI? 0.12 0.16 0.28 0.39 0.32 0.41 0.60 0.75 1.06 2.50 3.75 3.90 5.13 7.68 12.70 15.17
From 3525: Hexagon head screw V These bores have shallow keyways.

Shallow keyways for taper bushes

Bore diameter d2 [mm] Keyway width b [mm] Keyway depth t2 [mm] Bore diameter d2 [mm] Keyway width b [mm] Keyway depth t2 [mm]

24 8 2.0 28 8 2.0
25 8 1.3 42 12 2.2

Taper bushes with inch bores. Keyways to BS 46 part 1

Taper bush Material: EN-GJL 200 – DIN EN 1561
1008 1108 1210 1215 1310 1610 1615 2012 2517 3020 3030 3525 3535 4040 4545 5050
Bore 3
/8* 3
/8* 1
/2 5
/8* /2*
1
/21 1
/2 5
/8* 3
/4 11/4 11/4 11/2* 11/2 13/4* 21/4* 3*
diameter d2 1
/2 1
/2 5
/8 3
/4 /8*
5
/85 5
/8 3
/4 7
/8 13/8 13/8 15/8* 15/8 17/8* 23/8* 31/4*
[inch] 5
/8 5
/8 3
/4 7
/8 3
/4* 3
/4 3
/4 7
/8 1 11/2 11/2 13/4* 13/4 2* 21/2* 31/2*
3
/4 3
/4 7
/8 1 7
/8* 7
/8 7
/8* 1 11/8 15/8 15/8 17/8* 17/8 21/8* 23/4* 33/4*
7
/8* 7
/8 1 1 /8
1
1* 1 1 1 /8
1
11/4 13/4* 13/4* 2* 2 21/4* 27/8* 4*
1V 1 11/8 11/4 11/8 11/8 11/8 11/4 13/8 17/8 17/8 21/8* 21/8 23/8* 3* 41/4*
11/8V* 11/4 11/4 11/4 11/4 13/8 11/2 2 2 21/4* 21/4 21/2* 31/4* 41/2*
13/8 13/8 13/8 11/2 15/8 21/8* 21/8* 23/8* 23/8 25/8* 33/8* 43/4*
11/2 11/2 15/8 13/4 21/4 21/4 21/2* 21/2 23/4* 31/2* 5V*
15/8 15/8V* 13/4 17/8 23/8 23/8 25/8* 25/8 27/8* 33/4*
17/8 2 21/2 21/2 23/4* 23/4 3* 4*
2 21/8 25/8 25/8* 27/8* 27/8 31/8* 41/4V*
21/4 23/4 23/4* 3* 3 31/4* 41/2V*
23/8 27/8 27/8 31/8* 31/8 33/8*
21/2 3 3 31/4* 31/4 31/2*
33/8* 33/8 33/4V*
31/2V* 31/2V 4 V*
Hexagon socket 1
screws [inch] /4 x 1/2 1/4 x 1/2 3/ x 5/
8 8
3 / x 5/
8 8
3/
8x
5/
8
3/
8x
5/
8
3/ x 5/ 7/ x 7/
8 8 16 8
1/ x 1
2
5/ x 11/ 5/ x 11/ 1/ x 11/ 1/ x 11/ 5/ x 13/
8 4 8 4 2 2 2 2 8 4
3/
4x2
7/ 1
8 x 2 /4
Tightening
torque [Nm] 5.7 5.7 20 20 20 20 20 31 49 92 92 115 115 172 195 275
Bush length
[mm] 22.3 22.3 25.4 38.1 25.4 25.4 38.1 31.8 44.5 50.8 76.2 63.5 88.9 101.6 114.3 127.0
Weight at
d2 min=ŮMI? 0.12 0.16 0.28 0.39 0.32 0.41 0.60 0.75 1.06 2.50 3.75 3.90 5.13 7.68 12.70 15.17
56 From 3525: Hexagon head screw * Non stock items. V These bores have shallow keyways.
 Technical Manual ZR Timing Belts

Pulleys
optibelt ZRS Recommended Special Designs

OB construction EB construction ZB construction

OBN construction EBN construction ZBN construction

Materials Abbreviations
Steel, cast iron, aluminium; 1$ YKVJQWVƃCPIGU
other materials on request '$ QPGƃCPIG
<$ VYQƃCPIGU
1$0 YKVJQWVƃCPIGYKVJJWD
Boring '$0 QPGƃCPIGYKVJJWD
All pulleys are pilot bored. <$0 VYQƃCPIGUYKVJJWD
#XCKNCDNGYKVJƂPKUJGFDQTGVQ
DIN H7 tolerance if required.
The required dimensions are to be found
on pages 39 to 55.

57
 Technical Manual ZR Timing Belts

Attachments
Overview of Standards

Federal Republic of Germany ISO 5256 – Synchronous Belt Drives; Belt Tooth Pitch Code
Part 1 MXL; XL; L; H; XH; XXH
DIN 109 Sheet 1 – Drive Elements; Circumferential Speeds Part 2 MXL; XXL Metric Dimension
DIN 109 Sheet 2 – Drive Elements; Centre Distances for V-Belt Drives ISO 5287 – Narrow V-Belts for the Automotive Industry;
DIN 111 – Pulleys for Flat Transmission Belts; Dimensions, Fatigue Testing
Nominal Torque ISO 5288 – Vocabulary from Timing Belt Drives
&+05JGGV s 2WNNG[UHQT(NCV6TCPUOKUUKQP$GNVU%NCUUKƂECVKQPHQT'NGEVTKECN ISO 5289 – Endless Double Section V-Belts and Pulleys
Machines for Agricultural Machinery
DIN 2211 Sheet 1 – Grooved Pulleys for Narrow V-Belts; Dimensions, Materials ISO 5290 – Grooved Pulleys for Joined Narrow V-Belts;
DIN 2211 Sheet 2 – Grooved Pulleys for Narrow V-Belts; Inspections of Grooves Sections: 9J; 15J; 20J; 25J
&+05JGGVs )TQQXGF2WNNG[UHQT0CTTQY8$GNVU%NCUUKƂECVKQPHQT ISO 5291 – Grooved Pulleys for Joined Classical V-Belts;
Electrical Machines Sections: AJ; BJ; CJ; DJ
DIN 2215 – Endless V-Belts, Classical Sections; Minimum Datum Diameter ISO 5292 – Industrial V-Belt Drives; Calculations of the Performance Data
of the Pulleys, Internal and Datum Belt Length and Centre Distance
DIN 2216 – Open-Ended V-Belts; Dimensions +51 s 5[PEJTQPQWU$GNV&TKXGU2WNNG[Usp+PEJ2KVEJq
DIN 2217 Sheet 1 – V-Belt Pulleys for Classical Sections; Dimensions, Materials ISO 5295 – Timing Belts; Calculations of the Performance Data
DIN 2217 Sheet 2 – V-Belt Pulleys for Classical Sections; Inspections of Grooves CPF%GPVTG&KUVCPEGsp+PEJ2KVEJq
DIN 2218 – Endless V-Belts, Classical Sections for Mechanical +51 s 5[PEJTQPQWU$GNV&TKXGU$GNVUsp+PEJ2KVEJq
Engineering; Calculation of Drives, Performance Data ISO 8370-1 – Dynamic Test to Determine Pitch Zone Location with V-Belts
DIN 7716 – Rubber Products; Requirements for Storage, Cleaning and ISO 8370-2 – Dynamic Test to Determine Pitch Zone Location
Maintenance with V-Ribbed Belts
DIN 7719 Part 1 – Endless Wide V-Belts for Industrial Speed Changers; ISO/DIS 8419 – Belt Drives, Joined Narrow V-Belts; Lengths in Effective System;
Belts and Groove Sections for Corresponding Pulleys 9N/J, 15N/J, 25N/J
DIN 7719 Part 2 – Endless Wide V-Belts for Industrial Speed Changers; ISO 9010 – Synchronous Belt Drives – Automotive Belts
Measurement of Centre Distance Variations ISO 9011 – Synchronous Belt Drives – Automotive Pulleys
DIN 7721 Part 1 – Synchronous Belt Drives, Metric Pitch; Synchronous Belts ISO 9563 – Antistatic Endless Synchronous Belts; Electrical Conductibility;
&+02CTV s 5[PEJTQPQWU$GNV&TKXGU/GVTKE2KVEJ6QQVJ5RCEG2TQƂNG Characteristics and Testing Method
of Synchronous Pulleys ISO 9980 – Belt Drives; V-Belt Pulleys; Geometric Inspection of Grooves
DIN 7722 – Endless Hexagonal Belts for Agricultural Machines ISO 9981 – Belt Drives – Pulleys and V-Ribbed Belts for the Automotive
and Groove Sections of Corresponding Pulleys Industry; PK Section
DlN 7753 Part 1 – Endless Narrow V-Belts for Mechanical Engineering; ISO 9982 – Belt Drives; Pulleys and V-Ribbed Belts for Industrial
Dimensions Requirements; Geometric Data PH, PJ, PK, PL and PM
DIN 7753 Part 2 – Endless Narrow V-Belts for Mechanical Engineering; ISO 11749 – Belt Drives – V-Ribbed Belts for the Automotive Industry,
Drive Calculation, Performance Data Fatigue Testing
DIN 7753 Part 3 – Endless Narrow V-Belts for the Automotive Industry; ISO 12046 – Synchronous Belt Drives, Automotive Belts;
Dimensions Physical Characteristics
DIN 7753 Part 4 – Endless Narrow V-Belts for the Automotive Industry; ISO/CD 13050 – Synchronous Belt Drives, Curvilinear Timing Belts
Fatigue Testing ISO/CD 17396 – Synchronous Belt Drives; Metric Pitch, Sections T and AT
DIN 7867 – V-Ribbed Belts and Pulleys
DIN/ISO 5290 – Grooved Pulleys for Joined Narrow V-Belts;
Groove Sections: 9J; 15J; 20J; 25J
USA
DIN/ISO 5294 – Synchronous Belt Drives; Pulleys
DIN/ISO 5296 – Synchronous Belt Drives; Belts RMA/MPTA IP-20 – Classical V-Belts and Sheaves (A; B; C; D; Cross Sections)
DIN 22100-7 – Articles from Synthetics for Use in Underground Mines, RMA/MPTA IP-21 – Double (Hexagonal) Belts (AA; BB; CC; DD Cross Sections)
Paragraph 5.4 – V-Belts RMA/MPTA IP-22 – Narrow Multiple V-Belts (3V; 5V; and 8V Cross Sections)
DIN EN 60695-11-10 RMA/MPTA IP-23 – Single V-Belts (2L; 3L; 4L; and 5L Cross Sections)
– Fire Hazard Testing RMA/MPTA IP-24 – Synchronous Belts (MXL; XL; L; H; XH; and XXH Belt Sections)
RMA/MPTA IP-25 – Variable Speed V-Belts (12 Cross Sections)
RMA/MPTA IP-26 – V-Ribbed Belts (PH; PJ; PK; PL; and PM Cross Sections)
RMA/MPTA IP-27 – Curvilinear Toothed Synchronous Belts (8M – 14M Pitches)
ISO – lnternational Organization for Standardization
ASAE S 211. ... – V-Belt Drives for Agricultural Machines
ISO 22 – Widths of Flat Transmission Belts and Corresponding Pulleys SAE J636b – V-Belts and Pulleys
ISO 63 – Flat Belt Drives; Lengths SAE J637 – Automotive V-Belt Drives
ISO 99 – Diameter of the Belt Pulleys for Flat Belts
ISO 100 – Bulging Height of the Belt Pulleys for Flat Belts
ISO 155 – Belt Pulleys; Limiting Values for Adjustment
of Centre Distances
ISO 254 – Quality, Finish and Balance of Belt Pulleys
ISO 255 – Pulleys for Classical V-Belts and Narrow V-Belts;
Geometric Testing of Grooves
ISO 1081 – Vocabulary from V-Belts, V-Ribbed Belts and Pulleys
ISO 1604 – Endless Speed Changer Belts and Pulleys
for Mechanical Engineering
ISO 1813 – Electrical Conductibility of V-Belts, Kraftbands, V-Ribbed Belts,
Wide V-Belts, Double Section V-Belts
ISO 2230 – Please Consult DIN 7716
ISO 2790 – Narrow V-Belt Drives for the Automotive Industry; Dimensions
ISO 3410 – Endless Speed Changer Belts and Pulleys
for Agricultural Machinery
ISO 4183 – Grooved Pulleys for Classical V-Belts and Narrow V-Belts
ISO 4184 – Classical V-Belts and Narrow V-Belts; Lengths
58
 Technical Manual ZR Timing Belts

Data Sheet
for Calculating/Checking Drive Installations
with optibelt ZR Timing Belts

. .
Company
Optibelt GmbH
Corveyer Allee 15
37671 Höxter/Germany
Tel. +49 (0 ) 52 71/ 6 21
Fax +49 (0 ) 52 71/ 9762 00
[email protected]
(stamp)
www.optibelt.com
Quan- Optibelt Type Designation Construction
for test new drive
tity if necessary
for pilot production existing drive
timing belt
for series production requirement:__________ per annum
The parameters printed below in bold face are the minimum necessary for driver pulley
a drive design, where the other parameters cannot be determined by means
driven pulley
of further data. Special conditions or factors should also be noted.

LOAD DRIVER UNIT DRIVEN UNIT

Prime mover (e. g. 3-cyl. diesel):_________________________________________ &TKXGPOCEJKPG(e. g. milling machine): __________________________________
Daily operating time: ____________ hours Light duty drive,
Steady running Shock or pulsating running shock-free and steady running
Number of starts/stops per hour Medium duty drive,
intermittent operation with low to medium shock load
and/or reverses under load: _________________________ per day Heavy duty drive,
Full load starting torque MA = _________ MN or MA = ________ Nm intermittent operation with medium to high shock load
Very heavy duty drive,
continuous operation with high shock load
Basic drive service factor c0 = ____________

Max. driver power PAn = _______ kW at n1 = _________ rpm Max. driven power PAb = ______ kW at n2 = _________ rpm
or max. driver torque MAn = _______ Nm at n = _________ rpm or max. output drive torque MAb = ______ Nm at n = _________ rpm
max./min.
driven speed n2max = ______ rpm / n2min = _________ rpm

GEOMETRY
Pitch diameter dw1 or number of teeth z1 of driver pulley Pitch diameter dw2 or number of teeth z2 of driven pulley
dw1 = ________mm or z1 = _______ dw2 = ________mm or z2 = _______
Max. const. width B = ________mm max. const. height = _______ mm Max. const. width B = ________mm max. const. height = _______ mm
pilot bored  ƂPKUJDQTGF taper bushed pilot bored  ƂPKUJDQTGF taper bushed
with keyway with keyway
Bore diameter d = ________mm Tolerance range:____________ Bore diameter d = ________mm Tolerance range:____________
Max. static shaft loading Sa = __________N Max. static shaft loading Sa = __________N

Drive ratio i = ____________ imin = ______________ imax = _____________

%GPVTGFKUVCPEG C  _____________ mm amin = ______________ mm amax = _____________mm

Centres adjustable or centres not adjustable then

Tensioner or idler pulley: inside Arrangement: slack side
outside tight side
Pulley dw = _________________ mm Idler and pulley correction factor c6 = _________
QTƃCVRWNNG[  Fa = _________________ mm

OPERATING CONDITIONS
Arrangement of shafts: horizontal or vertical
Ambient temperature T = _________ °C Tmin = _________ °C Tmax = _________ °C
Normal air humidity Relative humidity: ________ %
Contaminant (if any): solid material (e. g. dust, swarf): _________________________________
liquid material (e. g. water, oil): __________________________________
gas material (e. g. sulphur vapour): _____________________________

For the design of multiple pulley systems, please let us have a sketch with the coordinates of the shafts and the load information for each pulley and idler.
59
 Technical Manual ZR Timing Belts

Notes on the proposed drive arrangement:

No part of this publication may be reproduced. Copyright infringement will be prosecuted. Errors excepted.
The Optibelt offer is aimed exclusively at specialist traders.
Optibelt recommends that its products be used exclusively according to the instructions in the Optibelt documentation. The usage of Optibelt Drive Belts in aeroplanes or
systems similar to aeroplanes is not permitted based upon safety recommendations. Optibelt will not be held responsible if the products are used in any application for
which they were not designed or manufactured. Optibelt would also like to point out its General Terms of Business.
The valid terms and conditions are available at www.optibelt.com
© Arntz Optibelt Gruppe 418372/0109
60
 Lieferprogramm
Product Range
1 optibelt RED POWER II 1 2 3 4 14 optibelt OMEGA HL
5 optibelt KB RED POWER II optibelt OMEGA HP
Hochleistungs-Schmalkeilriemen, optibelt OMEGA FanPower
wartungsfrei optibelt OMEGA
High performance wedge belts, optibelt OMEGA linear
maintenance-free Zahnriemen aus Chloropren
Chloroprene timing belts
2 optibelt BLUE POWER
6 optibelt KB BLUE POWER 15 optibelt ALPHA Power
Hochleistungs-Schmalkeilriemen 16 optibelt ALPHA
5 6 7 8 optibelt ALPHA linear / V
High performance wedge belts
optibelt ALPHAflex
Zahnriemen aus Polyurethan
3 optibelt SK
7 optibelt KB SK Polyurethane timing belts
Schmalkeilriemen
17 optibelt DK
Wedge belts
Doppelkeilriemen
4 optibelt VB Double section V-belts
8 optibelt KB VB 9 10 11 12
Klassische Keilriemen 18 optimat OE
Classical V-belts Endliche Keilriemen
DIN 2216, gelocht
9 optibelt Open-ended V-belting,
Super X-POWER M=S punched
 -GKNTKGOGPƃCPMGPQHHGP
formgezahnt 19 optibelt RB
V-belts, raw edge, Rippenbänder
moulded cogged Ribbed belts
13 14 15 16

10 optibelt 20 optibelt RR / RR PLUS

Super KBX-POWER Kunststoffrundriemen
 -TCHVDÀPFGTƃCPMGPQHHGP Plastic round section belting
Kraftbands, raw edge
20 optibelt KK
11 optibelt SUPER VX Kunststoffkeilriemen
 $TGKVMGKNTKGOGPƃCPMGPQHHGP Plastic V-belting
formgezahnt 17 18 19 20
Variable speed belts, 21 optibelt KS
raw edge, moulded cogged Keilrillenscheiben
V-grooved pulleys
12 optibelt SUPER DVX
Doppel-Breitkeilriemen, 22 optibelt ZRS
ƃCPMGPQHHGPHQTOIG\CJPV Zahnriemenscheiben
Double section variable speed belts, Timing belt pulleys
raw edge, moulded cogged
21 22 23 24 23 optibelt RBS
13 optibelt ZR Rippenbandscheiben
optibelt ZR linear
Ribbed belt pulleys
Zahnriemen aus Chloropren
Chloroprene timing belts 24 optibelt
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