Development of Low-Inertia High-Stiffness Manipulator LIMS2 For High-Speed Manipulation of Foldable Objects
Development of Low-Inertia High-Stiffness Manipulator LIMS2 For High-Speed Manipulation of Foldable Objects
300
𝐿4 - Upper arm (with wrist & elbow motors) :1,478 g
𝐿5 Shoulder : 4.17 kg
𝑅4 Shoulder pitch : -180 deg ~ 65 deg
80
𝐿6 𝐿
𝑅5 Shoulder roll : -190 deg ~ 2 deg
𝐿 𝐿9 Range of
Shoulder yaw : -95 deg ~ 170 deg
208
motion
𝐿10 Elbow : -170 deg ~ 5 deg
𝑅6 𝑅 (Right arm)
Wrist roll, pitch : -90 deg ~ 90 deg
90
𝑅 𝑅9
Wrist yaw : -300 deg ~ 300 deg
70
𝑅10
Shoulder roll, pitch : 499 deg/s
𝑅11 Shoulder yaw : 749 deg/s
(a) (b) Speed Elbow : 590 deg/s
Wrist roll, pitch : 1,179 deg/s
Fig. 2. Dimensions and joint placement of the LIMS2-AMBIDEX Wrist yaw : 1,634 deg/s
4146
Yaw actuator Cooling fan
30 Roll actuator 5 motor
drivers
Pitch actuator
(a)
4 Actuators
for elbow and wrist
Cross-roller bearings
Fig. 4 Elbow mechanism (c)
Cross roller Fig. 6 Gripper mechanism: (a) an initial ideas, (b) final model, and (c)
Bearing implemented gripper
Planetary
importantly, the resultant joint stiffness is amplified by a
gears quadratic order of the winding, which yields a high control
Sun gear Universal
joints
performance. The wires for the wrist actuation (red lines) pass
around the pulleys at the two centers of the rolling joint, which
decouples the wire movement from the elbow motion. For the
detailed description, refer to [5]. Although the fundamental
Input drum
concept is similar to that of LIMS1, numerous improvements
have been incorporated. For example, four cross roller
Yaw-
Roll- Pitch- Roll+ Yaw+
bearings are used to increase the strength and torsional
Pitch+
(a) (b) (c) stiffness of the elbow. The frames were designed to resemble
an exoskeleton in order to contain complex
Fig. 5 Wrist mechanism, (a) paths of roll and pitch wire pairs, (b) wire tendon-transmitting mechanisms without interference or
routing and a planetary gear for additional reduction, (c) range of
damage.
motion of the wrist by roll and pitch motions.
D. Wrist Design
inertia of the whole arm. As shown in Fig. 3 (a), each shoulder The wrist exhibits three DOFs, as mentioned in II.A.
actuator has a 30 mm diameter hole for electric cables, and Figure 5 (a) shows the two-DOF part of the wrist with roll and
five motor drivers are compactly attached on the yaw frame pitch actuation wire pairs. It is the extended mechanism of the
and can be conveniently cooled by a single cooling fan. one-DOF rolling joint described in the previous subsection, to
C. Elbow Design exhibit two DOFs. Rather than the circular-contact shapes of
The elbow joint has a one-DOF rolling mechanism, the one-DOF rolling joint, a unique three-link parallel
wherein two coupling wires (pink and orange lines in Fig. 4) mechanism approximates two-dimensional rolling motion
cause pure rolling between the two circular-contact shapes between two hemispherical surfaces. By actuating the two
without slip. The flexion wire (upper green line) and extension wire-pairs roll+, roll- and pitch+, pitch-, the wrist can be bent
wire (lower green line) come from the motor assembly (blue in any direction. Figure 5(b) shows a section view of the
dotted area in Fig. 3 (c)) and wind around the pulleys at the mechanism for the distal yaw motion. The motion of the wire
forearm and the upper arm multiple times. Therefore, the wire pair yaw+, yaw- is transmitted to the sun gear at the distal end
tension is amplified by the number of winding. More of the wrist through two universal joints and a shaft. The
planetary gears produce additional reduction ratio. As shown
4147
y
Workspace of right arm
y Workspace of left arm
x Common workspace
x
End End End
effector effector effector
LIMS Human
(a) (b)
Fig. 8 Dexterous workspace with respect to forward EE direction (a)
workspace of left arm (green dots), right arm (red dots), and both arms
(blue dot), (b) Common workspace of both arms
Fig. 7 Comparison of effective masses of LIMS1, LIMS2, and
human arm (top left: configuration for effective mass the displacements of the two antagonistic actuation wires, 𝑙𝑙𝑒𝑓𝑡
calculation) and 𝑙𝑟𝑖𝑔ℎ𝑡 , have an identical magnitude albeit opposite
in Fig.5 (c), the roll and pitch motion have the range 90°, and directions, as indicated in the following:
the yaw motion has 300° in arbitrary directions without 𝑙𝑙𝑒𝑓𝑡 = −𝑙𝑟𝑖𝑔ℎ𝑡 = 𝑛𝑤𝑠𝑖𝑛
𝜃
, (1)
singular configurations.
E. Gripper Design where 𝑛 and 𝑤 denote the number of wire windings and the
distance between the two antagonistic pulley centers,
At the initial stage of concept generation, several respectively. For the elbow joint shown in Fig. 4, n and w were
candidates for the gripper were considered. Figure 6 (a) shows set to 6 mm and 80 mm, respectively. Owing to this symmetric
three initial concepts. The left mechanism is composed of wire motion, the joint can be actuated with a single motor
multiple layers of holding structures. It covers the bottom part without slack or excessive tension. The maximum torque
of the fan, and when the fan opens, the layered structure 𝜏1𝐷𝑂𝐹 𝑚𝑎𝑥 and the torsional stiffness 𝑘1𝐷𝑂𝐹 of the one-DOF
rotates according to the opening of the fan, continuously joint mechanism are obtained as follows:
covering the outside of the fan. The model at the center of Fig.
6 (a) has two fixed forks and two actuating fingers; thus, it can 𝑛𝑤 𝜃
𝜏1𝐷𝑂𝐹 𝑚𝑎𝑥 = ( 𝑐𝑜𝑠 ) 𝑇𝑚𝑎𝑥 , (2)
hold the fan securely. The rightmost model has two fixed forks
and one actuating finger, which satisfies the requirement of 𝑛2 𝑤2 𝜃
𝜅1𝐷𝑂𝐹 = ( 𝑐𝑜𝑠 ) 𝑘𝑤𝑖𝑟𝑒 , (3)
the stable force closing without interfering with the opening of
the fan and also exhibits the simplest structure. Therefore, It is noteworthy that the stiffness can be amplified by the
considering the weight, simplicity, and holding capability, the quadratic order of n. The same concept can be extended to the
last concept was selected. two-DOF bending joint for the wrist, as shown in Fig.5 (a).
As shown in Fig. 6 (b), the gripper has one DOF with a The relationship between the bending pose (𝜙 𝜃) and the
simple shape; however, it was developed by referring to a motion of the wire pair (𝑙𝑟 𝑙𝑝 ) can be obtained as
humans’ rapid fan opening motion. It is designed to fulfill 𝜃
purposes of grasping, opening, and closing the fan. It has a flat 𝑙𝑟 = 𝑙𝑟 + = −𝑙𝑟 − = 𝑛𝑤 sin 𝜙 sin , (4)
bottom with two thin fixed forks to tightly contact with a table 𝜃
surface and to lift the fan on the table using the forks. The 𝑙𝑝 = 𝑙𝑝 + = −𝑙𝑝 − = 𝑛𝑤 cos 𝜙 sin , (5)
actuating finger can grasp the fan’s outer guard. The length of
the finger was properly determined in order not to hinder the which illustrates that the motions of the wire pairs are also
motion of the ribs and leaves. The forks were designed to be completely symmetrical. Here, n and w for the wrist are 4 and
replaceable in case of damage during the manipulation. Figure 69 mm, respectively. Similar to (3), the stiffness of the
6 (c) shows the implemented gripper. In order to use the inertia two-DOF joint is also amplified by the quadratic order of n.
of the fan when opening and closing it, the axis of the wrist For a detailed explanation, refer to [5]. One of the unique
way and the pivot of the fan are designed to be close to each properties of the wrist is that the motions of the wire pair
other. As shown in the rightmost picture of Fig. 6 (c), the pivot (𝑙𝑟 𝑙𝑝 ) directly represent the quaternion values of the joint
of the fan (red dotted line) is placed near the yaw axis of the orientation. The wrist orientation can be represented by the
wrist (blue dotted line). unit quaternion as follows:
4148
LIMS2 Planner Node
Layer4
- Application
4149
Pick up: 0.56s Pick up: 0.56s
Push
2. Vertically standing
&Ready for opening up
2.19s
Pick up: 0.56s Pick up: 0.56s
Fan open: 0.98s Fan open: 0.98s
Fan close: 1.43s Fan close: 1.43s
Put down: 2.19s
(a)
(a)
2. Vertically standing
&Ready for opening up
0.12s
(b)
4150
speed of the wrist yaw varies significantly from approximately
300 to 800 ms. The first positive peak and the second negative
peak of the wrist yaw speed indicate the opening movement.
The third negative peak value (from 700 ms to 800 ms)
induces the closing motion. To close the fan completely by
applying high acceleration to the fan, almost the maximum
speed of the yaw joint was used in this motion. The fastest
angular velocity in this section is 1400°/s. As shown in Fig.
12(b), the fastest instantaneous velocity of the end-effector is
3.2 m/s.
4151