Inteligen 500: Operator Guide
Inteligen 500: Operator Guide
Enter
Menu
Image 1.6 : Function buttons (Start, Stop, Alarm/Horn reset, Horn reset)
+
Image 1.8 : Shortcut (jump to the administration)
Enter + Menu : performs the jump to the administration. Enter button has to be pressed first.
Long press of the arrow up or down button
in the menus : performs the cyclical listing
in the dialog : velocity of the changing value is increased
based on special algorithm
LED intensity is directly connected with the actual setting of the backlight intensity in Administration menu
"Settings" accessible by shortcut Enter + Menu
the intensity respects the value of the Manual or External brigness control
The flashing of the status LED and indicative Alarm icon in the top statusbar have the same period
Meaning of the status LED colors is described below
Color and flashing function meaning :
Red is flashing
Active unconfirmed level2 (shutdown) alarm
Inactive unconfirmed level2 (shutdown) alarm
Lost of internal communication line
Controller unit in init state
Red lights
Active confirmed level2 (shutdown) alarm
Integrated color display unit in init state
Integrated color display unit booting procedure
Cyan lights
temperature inside the housing exceeded the 85°C (185°F)
Yellow lights
Active unconfirmed level1 (warning) alarm
Inactive unconfirmed level1 (warning) alarm
Active confirmed level1 (warning) alarm
Active unconfirmed fail sensor alarm
Inactive unconfirmed fail sensor alarm
Active confirmed fail sensor alarm
Green lights
unit is running correctly without any errors or alarms
Color state priority :
1. Red is flashing
2. Red lights
3. Cyan lights
4. Yellow lights
5. Green lights
1.3 Screens
Each type of controller has special set of screens stored in the controller configuration. The description of the
each metering screens is by default predefined by ComAp. Scrolling between the screens is performed using
the arrow up and down buttons.
Note: More information about Init and Service screen modification is described in concrete chapter of this
manual.
1.5 Dialogs
Values and parameters and other can be set in the controller via dialogs. There are several dialogs in the GUI.
Dialogs for numbers, texts and lists.
Note: Enter button is used for dialog confirmation and saving the entire text to the configuration and because of
this the DEL and INS letter is inserted using the left or right arrow button.
Note: The user must be logged in with respective rights to be able to change password for respective rights.
1. User button 1 - emitting the command to the controller or link to page in GUI or special function
2. User button 2 - emitting the command to the controller or link to page in GUI or special function
3. User button 3 - emitting the command to the controller or link to page in GUI or special function
4. User button 4 - emitting the command to the controller or link to page in GUI or special function
5. User button 5 - emitting the command to the controller or link to page in GUI or special function
Note: The button press is visually indicated by black frame around the button area. The indication does not
mean that requested command is performed, it is only press indication.
Note: Concrete status bar views for concrete page are described in specific chapters in this manual.
1. Mode selector - Mode selector is dedicated for the controller mode selection. Using arrow left and right the
controller mode is changed (only on the metering screens). The choice must be always confirmed by enter
button. There is 5s timer for the automatic mode selector dialog cancellation. The mode selector dialog can
be also canceled by menu button.
2. Page title - Each page and each metering screen has its own title. The first number in square brackets
describes the actual metering screen position. The second number describes the total available number of
metering screens.
3. Trending - The icon is active when the trending is running. Icon is inactive when the trending is stopped.
4. USB Stick - The icon is active if the USB stick is plugged in the display unit. Icon is inactive if there is no
USB stick plugged in.
5. Access Lock - Access lock icon is active if the display is locked for security reasons. Icon is inactive if the
controller unit is not locked.
6. PC connection - PC connection icon is active if the unit established connection to the PC using the USB
cable. Icon is inactive if there is not established connection to the PC.
7. Alarm indication - The alarm icon is flashing red if there is at least one unconfirmed alarm (shutdown or
warning) in the alarmlist. The icon lights red if there is at least one confirmed active alarm and no
unconfirmed alarm in the alarmlist. The icon is inactive if the alarmlist is empty.
8. User - The user icon lights green if the user is logged in to the controller. The icon is inactive if the user is
logged out.
Note: The alarmlist page is automatically displayed and backlight is turned on if the new alarm appears (only in
case the actual GUI position is the Home metering screen).
IMPORTANT: Alarm reset button confirms all the unconfirmed alarms stored in controller.
IMPORTANT: If the actual GUI position is Alarmlist page and there is at least one uncofirmed alarm
in the Alarmlist the jump to the home metering screen and backlight timeout are ignored.
1. Setpoints group - the column setpoint group displays the available groups based on the controller,
application type and configuration level settings. Respective setpoint group is selected using enter button.
2. Available setpoints in actually selected group - each setpoint group contains specific setpoints. The
informative column Setpoint name displays the available set of setpoints to be set in each Setpoint group.
This column is only informative and can NOT be set usiing the arrow left and right. The setpoint setting is
done using the 2nd step - see below.
2nd step - Setpoint item is selected using the buttons arrow up and down and the dialog for value setting is
called using the enter button. The dialogs are described in the chapter Dialogs.
1. Setpoint name - Setpoint is set using the enter button. Specific dialog is displayed and the value can be set.
There are several types of dialogs (text, numeric, stringlist) and the type of called dialog depends on the
setpoint type. The dialogs are described in the chapter Dialogs.
2. Actual value - Informative actual value for specific setpoint is displayed. Value range, original value and
default value for the selected setpoint are displayed inside the dialog.
1. Password item - the item dedicated for the password settings, login and logout.
1. Logged Access Level Info - the information about actually logged in access rights.
a. 0 - user has access rights 0, which means logged-out
b. 0,1 - user has access rights 0 + 1 access rights
c. 0,1,2 - user has access rights 0 + 1 + 2 access rights
d. 0,1,2,3 - user has access rights 0 + 1 + 2 + 3, which means administrator rights
2. Password Actions - the list of available password actions.
a. Enter Password - calls the dialog for password insert
b. Change Password - calls the dialog for password change of respective access rights
3. Logout Button - is active in case of any user is logged in. The button is inactive if any user is logged out -
this is indicated by green light of 0 access level.
1. Fixed column - has a different shade of colour. Fixed column is always merged and anchored on the left
side of the history page.
2. Event history record - this type of record appears in case the controller event has been made.The time
stamp history also belongs in the event history. The time record is stored for a specified period of time.
Pressing the enter button the dialog with detailed information for selected record is displayed.
3. System history record - this type of record appears in case the controller system action has been
made.The time stamp history also belongs in the event history. The time record is stored for a specified
period of time. Pressing the enter button the dialog with detailed information for selected record is displayed.
4. Jump to first row and column - the jump to the first row and first column is performed if the button is
pressed.
5. Listing mode - by pressing this button the listing mode is changed. There are available 3 modes : listing by
1 item, listing by 1 page, listing by 10 page. The mode is useful if the history is full of records. Listing mode is
also automatically changed if the listing buttons arrow up and down are pressed for longer time. Original
mode is set when the listing buttons are released.
Note: Pressing the enter button on the actually selected row the dialog with detailed information for selected
record is displayed.
IMPORTANT: Each controller unit supports the specific number of history records. E.g. controller
InteliGen 500 supports 500 history records. Default configuration consists of 33 columns. Maximal
column amount is approximately 100 columns based on the type of the observed value.
Note: Similar values with similar structure can be displayed using InteliConfig PC tool.
Note: The availability of the connected module depends on the type of controller unit.
6.4 Settings
1. Backlight Time - if the cell area is pressed the dialog for time settings is displayed. The user is able to set
the period from 1 up to 241 minutes. There is also the option to set NO Timeout which means the display unit
is backlighted forever.
IMPORTANT: It is strongly recommended to use Backlight Time (timer) set on the reasonable
amount of time (approximately 30 minutes) during the normal running genset or engine phase. It is
because of saving lifetime of the display unit. The display unit is still running if the backlight is off.
For switching on the LCD backlight the simple pressing any button is necessary.
6.5 Languages
Language settings - the list of languages stored in the controller configuration is displayed in the list of
possible languages.
The integrated color display unit can display the following languages
English
Chinese
Note: The flag is not displayed if the language is supported but the flag icon does not exist in the integrated
color display unit.
Standard - Limited amount of settings are available for configuration. The description which settings are
available in chapters concerning to controller functions.
Advanced - Set by factory default. All the settings are available for configuration. Be aware that only
experiences users should perform the settings of extended functions.
Note: By default the Advanced settings is selected which means all the setpoints are available by default. To
restrict the availability the Standard setting must be performed. The advanced and standard category are set in
InteliConfig PC application.
Import Package - is dedicated for integrated color display unit firmware updated, controller firmware
update, controller archive update. Extension modules firmware update is not supported.
If the USB stick is not connected the import function is not available and visually indicated as a
greyed text.
File packages used for firmware import can be prepared only in InteliConfig PC application only.
The files (*.pcg3) prepared in InteliConfig (for import) must be stored in the root of USB stick folder -
the only root folder is supported for import.
Import function is always protected by Administrator (level 3 access rights) password. Until the
correct password is not inserted the import function is unavailable. Be aware that there is
implemented algorithm to have password protected against the brute force attempts.
The message dialog (Controller unit is not ready) is displayed if the controller is not in state ready for
programming (e.g. genset running)
Export Archive - is dedicated for the entire archive export.
If the USB stick is not connected the export function is not available and visually indicated as a
greyed text.
The archive files (*.aig3) is exported to the fixed directory in the USB stick (root:/IG500/Archive.
The directory structure is automatically created if does not exist.
Note: Once the USB stick is inserted to the display unit the directory and its subdirecotries are created
automatically if does not exist.
IMPORTANT: Requested files to be imported must be saved in the root directory on a USB Stick.
File selection - is available if the conditions above (in section Import Package) is fulfilled
Only files with pcg3 extension is displayed.
Maximum 100 files (*.pcg3) in root is displayed.
The message dialog (Package Incompatible) is displayed if the incompatible pcg3 file is used
The message dialog (Invalid File) is displayed if the pcg3 file is invalid or corrupted
Import process - is available if the correct and compatible file is selected conditions above (in section
Import Package) is fulfilled
The import process is not allowed if at least one file in the package is not compatible with each other -
the Import button is not displayed.
When the Import process is started it is not possible to interrupt it.
Bar Message is displayed
Package Import Successful (green colored) - if success
Package Import Failed (red colored) - if any error during the process
the user is informed about the actual item progress
IMPORTANT: Integrated color display unit firmware is updated in two steps. Firstly the firmware is
uploaded to the internal memory (indicated by icon ). The second step is the firmware update
from internal memory. The firmware is updated immediately after reboot using bootloader
(Indicated by progress bars and messages in limited GUI). After all the unit is automatically started
with new firmware.
IMPORTANT: Only in some special cases the import process using USB stick must be performed
twice. This situation is always described in New Feature List with more detailed information.
IMPORTANT: Only FAT16 and FAT32 file system on USB stick are supported.
Note: If the USB stick is plugged in the Import/Export page is automatically displayed.
Note: If the import process fails try the import process again.
1. X axis -X axis displays the time stamps. The view of X axis is fully automatic.
2. Y axis - If the default range is not suitable for the displaying of the value it can be adjusted in settings option.
See bellow for more information.
3. Grid - the grid is displayed behind the trends charts. The grid is fully automatic.
1. Channel value - the channel value menu appears if the enter button is pressed just on the position. Inside
the channel value menu the the requested channel value can be selected. The value availibility depends on
the type of configuration stored in the controller.
2. Low limit value - the low limit value is intended for changing the low border of the value range. For the best
view of the displayed trends it is highly recommended to set this limit to the minimum expected value with
some reserve.
3. High limit value - the high limit value is intended for changing the low border of the value range. For the best
view of the displayed trends it is highly recommneded to set this limit to the maximum expected value with
some reserve.
4. Quick channel removal - pressing the enter button on the trash bin icon the actual channel is not
configured.
5. Period - section is dedicated for setting of the sample time period.
6. Run - the section is intended for the selection of the run mode
a. once - trending only until the trend chart window is full
b. circular - cyclic mode (trending is repeated continuously) - be aware the samples are stored only in
internal temporar memory, the trend chart starts moving when the trend chart window is full, the oldest
samples are trashed out
7. Start option - The start of trends are triggered by the start option. There are 3 start options.
a. Binary state - the trigger is the bit of the selected binary value. Manual start and stop is still active.
b. Manual (by default) - the triger is the start button called by user.
c. Home - the trigger is the return to the Home metering screen from any GUI position. Manual start and
stop is still active.
8. Bit of binary value selection - If the start option is set to Binary state then the field for the bit of the
concrete binary value is activated.
9. Acknowlegment button - Pressing the user button 1 (Confirm) the settings are saved.
10. Cancel button - Pressing the user button 2 (Cancel) the settings are canceled and the main trends page is
displayed without any change of the trends configuration.
IMPORTANT: If the trending is started and the changes have been made in the settings the trending
is restarted based on the new settings.
IMPORTANT: Be aware the samples are stored only in internal temporar memory. Trend chart
starts moving when the trend chart window is full, the oldest samples are trashed out.
IMPORTANT: There is no option to store the trends to the external memories like USB stick, etc.
Note: Each Access Rights password can be changed by inserting old password and new password.
IMPORTANT: If the setpoint is protected by password the password dialog appears when the
attempt to password change is performed.
IMPORTANT: Be aware there is a brute force algorithm protection implemented. If the brute force
protection is active then the user is informed by Invalid Password message even the password is
inserted correctly.
1. Choose the item for which access right you want to change password.
2. Using password change dialog enter correct old and new requested password and confirm the choice.
3. The password for respective Access Rights level is changed.
Backlight Timeout - can be set at a range of 1 to 254 minutes or Disabled. Disabled means the backlight never
shuts down.
Brightness control
1. If the manual mode is chosen the user is responsible for his own backlight intensity.
2. If the External mode is chosen the display unit expects the external resistor (potentiometer) on its Analog
input. The type of sensor can be set in InteliConfig
Brightness intensity - The backlight intensity can be adjusted using the value dialog from 1 up to 100%. It is
not possible to set 0 to avoid total shutdown of backlight intensity.