Base Pitch Data Report No:DPSI -

Format No : 01 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Arrangement "B" Arrangement "A"

1 2
3 23

4 24

5 25

6 26

7 27

8 28

9 29

10 30

11 31

12 32

13 33

14 34

15 35

16 36

17 37

18 38

19 39

20 40

21 41

22 42

Notes
1. Tolerance: within ± 2.0 mm

2. Transit compass, level, tape

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 Base Plate Surface Data Report No:DPSI -

Format No : 02 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

3 4

2
5

1
6
Horizontality

7 Levelness (tanθ≤1/500) of Base Pad Surface

8
Arrangement "A" Arrangement "B"
1 1
2 2
3 3
4 4
5 5

3 6 6
4
7 7

5 8 8
2

Flat between base pad and support beam

1 6 Arrangement "A"(<70%) Arrangement "B"(<70%)

1 5 1 5
2 6 2 6
8 7
3 7 3 7

4 8 4 8

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 Tightening Data of Trunnion Bolt for Guide Bearing Report No:DPSI -

Format No : 05 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Series No. #23192K

Size of Bolt M52
Tightening Degrees 24°±1.2°

Bolt No. GAH No. Bolt No. GAH No.

1 17

2 18

3 19

4 20

5
6
7
8
9
10

11

12

13

14

15

16

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 Tightening Data of Locking Cap Bolt for Guide Bearing Report No:DPSI -

Format No : 06 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: -

Series No. #23192K

Size of Bolt M52
Tightening Degrees 24°±1.2°

GAH No. GAH No.

Bolt No. Tightening Torque Bolt No. Tightening Torque

1 1
2 2
3 3

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 Tightening Data of Trunnion Bolt for Support Bearing Report No:DPSI -

Format No : 07 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: -

Series No. #294 / 670

Size of Bolt M39
Tightening Degrees 29.5°±0.5°

Bolt No. GAH No. Bolt No. GAH No.

1 15

2 16

3
4
5
6
7
8
9
10

11

12

13

14

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 Guide Bearing Data Report No: DPSI -

Format No : 08 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Mark Mark
Pos. No Design GAH No. Pos. No Design GAH No.
ⓐ 165±1.6 ⓐ 165±1.6
ⓑ Ref' 9.5 ⓑ Ref' 9.5
ⓒ 0.410 ~ 0.550 ⓒ 0.410 ~ 0.550
ⓓ Max. 1.50 ⓓ Max. 1.50
Min. 0.75 Min. 0.75

Measuring gauge: Vernier calipers, Thickness gauge

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 Guide Bearing Housing Data Report No:DPSI -

Format No : 09 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Horizontality
Levelness (tanθ≤2/100)

1 1
2 2
3 3
4 4

Notes

1 : Expression of an angle of inclination 2. Measuring gauge: Level 2/100 mm

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 Support Bearing Housing Data Report No:DPSI -

Format No : 10 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Horizontality
Levelness (tanθ≤2/100)

1 1
2 2
3 3
4 4

Notes

1 : Expression of an angle of inclination 2. Measuring gauge: Level 2/100 mm

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 Stub Post Data Report No:DPSI -

Format No : 11 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Horizontality
Levelness (tanθ≤2/100)

1 1
2 2
3 3
4 4

Notes

1 : Expression of an angle of inclination 2. Measuring gauge: Level 2/100 mm

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 Rotor Diaphragm Data Report No:DPSI -

Format No : 12 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Horizontality
Levelness Within 3.0 mm

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8

1. ⓐ dimension figures arbitary standard point.

Make on the same surface using the water hose on the Housing
2. ⓑ figures the standards on arbitary Diaphragm.
(Bo= standardize in M/M) Revolve Rotor once and measure the difference of perpendicularity with
ⓐdimension
3. Measuring Gauge: Vernier Calipers, Thickness gauge

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 Installed Data of Pinion Gear Report No:DPSI -

Format No : 13 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Design No. GAH Design No. GAH

Max. Min. Max. Min.
A 10.2±1.5 A 10.2±1.5
B 72.8±1.5 B 72.8±1.5
C 23.5±1.5 C 23.5±1.5

Note:
1. Dimension "A" should be set to high or closet point on pin rack rail as shown on rotor assembly drawing.

2. Dimension "B" is taken to determine if sufficient clearance is available to accommodate turn down

3. Dimension "C" is set in accordance with the rotor assembly drawing.

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 Cog Pin Concentricity Report No: DPSI -

Format No : 14 Sheet : 1 of 2

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

D1 D2

GAH No. GAH No. Unit: mm

Pin L ± 1.5 Pin L ± 1.5

Rack P±0.5 Rack P±0.5
No. No.
A B C A B C
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12

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12 OF 22
 Cog Pin Concentricity Report No:DPSI -

Format No : 14 Sheet : 2 of 2

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm
GAH No. GAH No.

Pin L ± 1.5 Pin L ± 1.5

Rack P±0.5 Rack P±0.5
No. No.
A B C A B C
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24

Unit: mm
GAH No. GAH No.
D1, Upper Side D2, Lower Side D1, Upper Side D2, Lower Side

Max. Max.
Min. Min.
Tolerance Within 4.5mm Within 4.5mm Tolerance Within 4.5mm Within 4.5mm

Remarks Total variation 3mm for dimensions A, B & C

Attach dial-indicator to housing, record readings starting with No.1 diaphragm
at freely

Note: Measuring gauge: Vernier calipers, Pin Rack gauge

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13 OF 22
 Rotor T-Bar Concentricity Report No:DPSI -

Format No : 15 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

GAH No. GAH No.

Sector D1, Upper Side D2, Lower Side Sector D1, Upper Side D2, Lower Side
Number Number
A B C A B C A B C A B C
1 13
2 14
3 15
4 16
5 17
6 18
7 19
8 20
9 21
10 22
11 23
12 24

GAH No. GAH No.

D1, Upper Side D2, Lower Side D1, Upper Side D2, Lower Side
Max. Max.
Min. Min.
Tolerance ± 3 mm ± 3 mm Tolerance ± 3 mm ± 3 mm
Remarks Total variation 3mm for dimensions A, B & C
Attach dial-indicator to housing, record readings starting with No.1 diaphragm
at freely
Note: Tolerance is ±1.5mm

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 Flatness Data of Sector Plate Report No:DPSI -

Format No : 16 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Note: Allowable Tolerance is +1.5 mm

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 Seal Clearance Chart Report No:DPSI -

Format No : 17 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

GAH No. GAH No.

Mark A B C D M N G H Mark A B C D M N G H
Design 0.0 40.0 1.0 1.0 8.0 2.0 14.0 7.0 Design 0.0 40.0 1.0 1.0 8.0 2.0 14.0 7.0
Pos.No Pos.No

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
Note: Allowable Tolerance is ±1.5 mm

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 Running Test of Lower Soot Blower Report No:DPSI -

Format No : 18 Sheet : 1 of 1

FQP-DK-006 System-Boiler Sub system Unit # Area Date:

Unit: mm

GAH No. GAH No.

Lower (Cold) side Soot Blower Lower (Cold) side Soot Blower
Dimension (mmDesign Measurement Dimension (mmDesign Measurement
A (Backward) 45 A (Backward) 45
B 65 B 65
C (Travel) 1010 C (Travel) 1010
D 380 D 380
F 950 F 950
G 950 G 950
H 950 H 950
I 950 I 950
J 950 J 950

GAH No. GAH No.

Motor Amb. Motor Motor Amb. Motor
Specification Time temp. temp. Current Specification Time temp. temp. Current
Maker DPSL Maker DPSL
Mfg. No. Mfg. No.
Power 0.75hp Power 0.75hp
Voltage 415V Voltage 415V
Current 1.5A Current 1.5A
Frequency 50Hz Frequency 50Hz
Revolution 1400 rpm Revolution 1400 rpm

Unit: mm & Temperature: °C

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 Cold Running Test of Motor & Reducer Report No:DPSI -

Format No : 19 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Specification of Motor
Type: TEFC Volt: 415 V Frequency: 50 Hz Output: 40 hp
Revolution: 1500 rpm Current: 57.2 A Starting Current: 486 A
Insulation: F Mfg. No. Maker: HYOSUNG

Test Time Revol. (rpm) Current Temperature Measurement (°C) Remarks

Motor Rotor (A) 1 2 3 4 Lubricant Ambient
Support Guide

Motor Reducer Base

Vibration (µ) Vertical
Amplitude Horizontal
Axial
Unit: mm & Temperature: °C
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 Running Test of Air Motor Report No:DPSI -

Format No : 20 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm
Specification of Air Motor
Type: DV20-118-05 Air Consumption: 18.3 N㎥ / minute
Air Press: 4.2 bar (4.28 kg/㎠) Starting Torque: 40.34 kg.m (minimum)
Revolution: 200 ~ 300 rpm

Test Time Air Press Revolution Ambient Temp. Measurement(°C) GAH Rotor
(bar) (rpm) Temp(°C) 1 2 Revolution Remark
(rpm)

Measuring Point

Vibration (Amplitude) Vertical: µ

Horizontal: µ

Axial: µ

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 Motor Coupling Centering Data Report No:DPSI -

Format No : 21 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

Electric Motor

Location Parallel Axial

GAH Number A B C D A B C D
No. Start
Operation
No. Start
Operation

Air Motor

Location Parallel Axial

GAH Number A B C D A B C D
No.

No.

Unit for 1/100 mm

Allowable Vibration is 0.05 mm

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 Running Test of Oil Pump & Motor Report No:DPSI -

Format No : 22 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm
Specification of Motor
Type: TEFC Volt: 415 V Frequency: 50 Hz Output: 1 hp
Revolution: 930 rpm Current: 2.4 A Starting Current:
Insulation: F Mfg. No. Maker: Hyundai

Specification of Pump
Type: Capaacity: 14.8 LPM at14.8 LPM at 6.0 bar
GAH No. Kind of Lubricant: Test Oil:

Test Time Current Delivery Temp. Measurement(°C) Ambient

(A) Press Oil Motor Bearing Body Temp. Remark
(kg/cm²G) 1 2 3 (°C)

Measuring Point
Vibration (Amplitude) Vertical: µ
Horizontal: µ
Axial: µ

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 Setting of the Proximity Sensor Report No:DPSI -

Format No : 23 Sheet : 1 of 1

FQP-DK-005 System-Boiler Sub system Unit # Area Date:

Unit: mm

GAH No. GAH No.

Cam Standard Value Sensor Number Cam Standard Value Sensor Number
No. A B No. A B
1 Clearance "A" 5mm 1 Clearance "A" 5mm
2 Clearance "A" 5mm 2 Clearance "A" 5mm
3 Clearance "A" 5mm 3 Clearance "A" 5mm
4 Clearance "A" 5mm 4 Clearance "A" 5mm
5 Clearance "A" 5mm 5 Clearance "A" 5mm
6 Clearance "A" 5mm 6 Clearance "A" 5mm
7 Clearance "A" 5mm 7 Clearance "A" 5mm
8 Clearance "A" 5mm 8 Clearance "A" 5mm
9 Clearance "A" 5mm 9 Clearance "A" 5mm
10 Clearance "A" 5mm 10 Clearance "A" 5mm

Note: Tolerance is +0.5 mm / -0 mm

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