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2014/SCSC/WKSP6/003

Energy Conservation Through Energy Management

System ISO 50001l
Submitted by: PT. Indah Kiat

Multilateral Recognition Arrangement Readiness in

ISO 50001: Workshop for Accreditation Body and
Its On-site Assessment
Jakarta, Indonesia
16-19 September 2014
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Sharing
Energy Conservation Through
Energy Management System
ISO 50001
by
Kholisul Fatikhin

Presentation Content

Background

Preparation
Presentation
Agenda
Implementation

Achievement

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Background
 Company Overview
Today
Indah Kiat Tangerang Mill
Tangerang Mill, as a part of APP become the
Jl. Raya Serpong Km 8, largest color paper producer
in the world with 100,000
Tangerang Selatan ton/year
Banten 15310

Produce Specialty Paper in 1998

Indah Kiat Tangerang Mill began to produce specialty paper : color paper
and successfully produce 100% color paper in 2006

1986 Sinarmas acquired

Sinar Mas Group acquired 67% of Indah Kiat's total shares. Chung Hwa
and Yuen Foong Yu had 23% and 10% shares respectively.
Mr. Soetopo Jananto
Indah Kiat was Est. in 1976
• Joint Venture (CV. Berkat Indah & Cung Hwa
Corporation -Yuen Foong Yu Paper Manufacturing)
• Produced white paper, 30,000 ton/year 37 years

Background
 Product Overview

Certificate:
 ISO 9001
 IS0 14001
 OHSAS 18000
 ISO 26000
 PEFC
 Halal

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Background
 Motivation
 Access to energy is becoming
more costly and environmentally
damaging

 Energy is a controllable resource

Using it efficiently helps to
increase profits and
competitiveness

 Energy conservation is becoming

a compulsory (PP No. 70/2009)

GLOBAL WARMING
EFFECT IS REAL…

Background
PP no. 70/2009
about
Energy Conservation

“….energy uses ≥ 6000

Ton Oil Equivalent (Toe) per
year have to implement
energy conservation
through energy
management …”

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Background
 Why EnMS ISO 50001?
International standard
Structured approach
Continual improvement
Able to be integrated with
others management system

Presentation Content

Background

Preparation
Presentation
Agenda
Implementation

Achievement

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Growing Commitment

Establishing Energy Policy & team

 Policy

SPONSOR

ENERGY TEAM

 Role & Responsibility matrix

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Conduct Energy Planning

Review of the organization’s activities

which can affect energy performance.
Legal & others requirement
Energy review
Energy baseline
Energy Performance Indicator
Objective, Target & Action Plan

Conduct Energy Planning (Cont'd)

 Identify SEU
Analyze energy use and consumption
Identify the areas of significant energy use
Identify other relevant variables affecting significant energy uses

Significant Energy Uses :

(Energy Consumption > 80%)

 Stock Prepration (SP)

 Paper Machine (PM)

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Conduct Energy Planning (Cont'd)

 Establish Energy Baseline & EnPI

Establish an energy
baseline(s) using the
Baseline(2012):
information in the initial
energy review considering
a data period suitable to
the company
Record methodology for
determining and updating
Baseline & EnPI

Conduct Energy Planning (Cont'd)

 Set Objective, Target & Action Plan
 Identify, prioritize, and record opportunities for improving
 Establish, implement, and maintain action plans for achieving its
objectives and targets

Target 10%
reduction by Define Criteria of
end of 2014 Priority

23 E.C.O
identified
Details Action Plan

method of
verifying the
results.

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Presentation Content

Background

Preparation
Presentation
Agenda
Implementation

Achievement

Implementation

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Training
Daily Operation Control

Energy Awareness & Competency

Training
ensure SEU's operators are aware of the impact,
actual or potential, with respect to energy use and
consumption, of their activities.

Setup Critical O&M Control

establishing and setting criteria for the effective
operation and maintenance of SEU

Executing Action Plan

Modify Steam & Condensate Control System Install Spoler/Turbulator Bar

Modify Auto Stop Motor Trim Blower

Energy Management Information System

I
T

Replace V-Belt With Timing Belt

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Presentation Content

Background

Preparation
Presentation
Agenda
Implementation

Achievement

Performance Checking

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Achievement
Energy Performance

Achievement
Actual Consumption vs Prediction

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Achievement
Cumulative SUM 7%
Reduction
(2013)

Electric Saving : Steam Saving :

5,564,158 KWH 16,524 Ton

Achievement
1'st Paper
Mill in Pre-assessment
Indonesia  Review of EnMS documentation
to determine readiness

Phase I Audit (Oct 2013)

 Detailed investigation of all
system elements

Phase II Audit (Nov 2013)

 On-site audit to examine evidence
of implementation

Certification Results

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Thank You

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