SM2SM4 Vector Series Adjustable Speed AC Motor Controller PDF
SM2SM4 Vector Series Adjustable Speed AC Motor Controller PDF
SPEEDMASTER
Installation and
Operation Manual
A Regal Brand
Contents
1 Safety information....................................................................................3
2 Technical data...........................................................................................5
2.1 Standards and application conditions....................................................................................... 5
2.2 Ratings.................................................................................................................................... 6
3 Installation.................................................................................................8
3.1 Dimensions and mounting....................................................................................................... 8
3.1.1 NEMA 1 (IP31) Models.................................................................................................... 8
3.1.3 NEMA 4X (IP65) Models.................................................................................................. 9
3.2 Electrical installation.............................................................................................................. 10
3.2.1 Power Connections....................................................................................................... 10
3.2.1.1 Mains Connection to 120VAX Single-Phase Supply........................................ 10
3.2.1.2 Mains Connection to 240VAC Single-Phase Supply........................................ 11
3.2.1.3 Mains Connection to Three-Phase Supply...................................................... 11
3.2.1.4 Motor Connection.......................................................................................... 11
3.2.1.5 Installation Recommendations for EMC Compliance...................................... 12
3.2.1.6 NEMA 4X (IP65) Input Terminal Block............................................................. 12
3.2.1.7 Dynamic Brake Connections.......................................................................... 13
3.2.2 Fuses/cable cross-sections........................................................................................... 14
3.2.3 Control terminals........................................................................................................ 15
4 Commissioning.......................................................................................16
4.1 Local Keypad & Display......................................................................................................... 16
4.2 Drive Displays and Modes of Operation.................................................................................. 19
4.3 Parameter setting.................................................................................................................. 20
4.4 Electronic programming module (EPM).................................................................................. 20
4.5 Parameter menu.................................................................................................................... 21
4.5.1 Basic Setup Parameters............................................................................................... 21
4.5.2 I/O Setup Parameters................................................................................................... 25
4.5.3 Advanced Setup Parameters........................................................................................ 32
4.5.4 PID Parameters............................................................................................................ 37
4.5.5 Vector Parameters....................................................................................................... 40
4.5.6 Network Parameters.................................................................................................... 43
4.5.7 Diagnostic Parameters................................................................................................. 44
4.5.7.1 Terminal & Protection Status Display............................................................. 46
4.5.7.2 Keypad Status Display................................................................................... 46
4.5.8 Onboard Communications Parameters 15-25 HP......................................................... 47
4.5.9 Sequencer Parameters................................................................................................ 48
4.5.9.1 Sequencer Flow Diagram Left....................................................................... 57
4.5.9.2 Sequencer Flow Diagram Right..................................................................... 58
4.5.9.3 Sequencer Status.......................................................................................... 59
Appendix A .................................................................................................66
A.1 Permissable Cable Lengths.................................................................................................... 66
1
About these instructions
This documentation applies to the SM2 and SM4 Vector frequency inverter, and contains important
technical data and describes installation, operation, and commissioning.
These instructions are only valid for SM2 and SM4 Vector frequency inverters with software rev 20
(see drive nameplate).
Please read the instructions before commissioning.
A B C D
V0115
• 1 SM2 or SM4 Vector inverter After receipt of the delivery, check immediately whether the
with EPM installed items delivered match the accompanying papers. LEESON does
(see Section 4.4) not accept any liability for deficiencies claimed subsequently.
• 1 Operating Instructions
Claim
• visible transport damage immediately to the forwarder.
• visible deficiencies / incompleteness immediately to your
LEESON representative.
2
Safety information
All safety information given in these Operating Instructions have the same layout:
Note for UL approved system with integrated controllers: UL warnings are notes which
apply to UL systems. The documentation contains special information about UL.
• Suitable for use on a circuit capable of delivering not more than 200,000 rms
symmetrical amperes, at the maximum voltage rating marked on the drive.
• Use minimum 75 °C copper wire only.
Warnings! • Shall be installed in a pollution degree 2 macro-environment.
Operation
Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g., technical equipment, regulations for prevention of
accidents, etc.). The controller may be adapted to your application as described in this documentation.
DANGER!
• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
• Please close all protective covers and doors prior to and during operation.
• Do not cycle input power to the controller more than once every two minutes.
3
Safety information
1 Safety information
General
DANGER!
Some parts of LEESON controllers can be electrically live and some surfaces
can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or
operation creates the risk of serious injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must be
carried out by qualified, skilled personnel who are familiar with the installation, assembly, commissioning,
and operation of variable frequency drives and the application for which it is being used.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport, handling, installation or maintenance.
Do not touch any electronic components or contacts. This drive contains electrostatically sensitive
components, which can easily be damaged by inappropriate handling. Static control precautions
must be adhered to during installation, testing, service and repair of this drive and associated
options. Component damage may result if proper procedures are not followed.
This drive has been tested by Underwriters Laboratory (UL) and is an approved component in
compliance with UL508 Safety Standard.
This drive must be installed and configured in accordance with both national and international
standards. Local codes and regulations take precedence over recommendations provided in this
and other LEESON documentation.
The SM2 and SM4 Vector drive is considered a component for integration into a machine or process.
It is neither a machine nor a device ready for use in accordance with European directives (reference
machinery directive and electromagnetic compatibility directive). It is the responsibility of the end
user to ensure that the machine meets the applicable standards.
Electrical connection
WARNING!
When working on live drive controllers, applicable national safety regulations must
be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g.
cable cross-sections, fuses, protective earth [PE] connection). While this document makes
recommendations in regard to these items, national and local codes must be adhered to.
The documentation contains information about installation in compliance with EMC (shielding,
grounding, filters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit
values demanded by EMC legislation.
Application
WARNING!
The drive must not be used as a safety device for machines where there is a
risk of personal injury or material damage. Emergency Stops, over-speed
protection, acceleration and deceleration limits, etc. must be made by other
devices to ensure operation under all conditions.
The drive features many protection devices which are aimed at protecting the drive and the driven
equipment by generating a fault and shutting the drive and motor down by removing power. Mains
power variances can also result in shutdown of the drive. When the fault condition disappears or is
cleared, the drive can be configured to automatically restart. It is the responsibility of the user and/
or OEM and/or integrator to ensure that the drive is configured for safe operation.
4
Technical data
2 Technical data
2.1 Standards and application conditions
Conformity CE Low Voltage Directive (73/23/EEC)
Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment
Input voltage phase imbalance < 2%
– For central grounded systems, operation is
permitted without restrictions.
Supported Power Systems TT
– For corner grounded 400/500V systems, operation
TN
is possible but reinforced insulation to control
circuits is compromised.
Humidity < 95% non-condensing
Transport -25 … +70°C
Protection measures against short circuit, earth fault, phase loss, over voltage, under voltage, motor
stalling, over temperature, motor overload
(1) The stated cable lengths are permissiable at default carrier frequencies (refer to parameter P166).
(2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.
The machine/system manufacturer is responsible for the machine’s compliance with the regulations.
5
Technical data
2.2 Ratings
120VAC Doubler / 240VAC Models
Mains Output Current SM2 SM4
Power Watts Watt
Type
[Hp/kW] Voltage(1) Iin (120V) Iin (240V) In CLimmax(2) Loss Loss
240VAC Models
Mains Output Current SM2 SM4
Power
Type Watts Watts
[Hp/kW] Voltage(1) Iin 1~ (2/PE) Iin 3~ (3/PE) In CLimmax(2) Loss Loss
174606 0.33 / 0.25 240 V Single Phase (2/PE) 3.4 - 1.7 200 20
6
Technical data
480VAC Models
Mains Output Current SM2 SM4
Power
Type Iin In CLimmax(2) Watts Watts
[Hp/kW] Voltage (1)
Loss Loss
400V 480V 400V 480V 400V 480V
174620-174671 0.5 / 0.37 1.7 1.5 1.3 1.1 175 200 23 21
174621-174672 1 / 0.75 2.9 2.5 2.4 2.1 175 200 37 33
174622-174673 1.5 / 1.1 400 V Three-phase (3/PE) 4.2 3.6 3.5 3.0 175 200 48 42
(340 … 440 V)
174623-174674 2 / 1.5 4.7 4.1 4.0 3.5 175 200 57 50
OR
174624-174675 3 / 2.2 480 V Three-phase (3/PE) 6.1 5.4 5.5 4.8 175 200 87 78
174625-174676 5 / 4.0 (340 … 528 V) 10.6 9.3 9.4 8.2 175 200 128 103
174626-174677 7.5 / 5.5 14.2 12.4 12.6 11.0 175 200 178 157
174627-174678 10 / 7.5 18.1 15.8 16.1 14.0 175 200 208 190
174628 15 / 11 27 24 24 21 155 180 418
174629 20 / 15 35 31 31 27 155 180 493
174630 25 / 18.5 44 38 39 34 155 180 645
174991 30 / 22 52 45 46 40 155 180 709
174992 40 / 30 68 59 60 52 155 180 1020
174710 50 / 37.5 85 74 75 65 155 180 1275
174711 60 / 45 100 87 88 77 155 180 1530
STOP!
Drive Derating
The SM2 and SM4 Vector Series drive is designed to operate at the Nominal Output Current (In)shown
in the Ratings tables for most standard applications and industrial environments. The drive output
current or operating temperature may need to be limited as described below:
•F or installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed 4000m a.m.s.l.
• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.
• Carrier Frequency (P166):
- If P166=2 (8 kHz), derate In to 92% of drive rating or do not exceed 33°C ambient
- If P166=3 (10 kHz), derate In to 84% of drive rating or do not exceed 27°C ambient
For combinations of the above, please consult LEESON applications support for proper derating.
7
Installation
3 Installation
3.1 Dimensions and mounting
3.1.1 NEMA 1 (IP31)
s2
Mounting
Screws
4 X #10 b
18 lb-in
b1
(420XNm )
M5 s1 s1
s2
a1
a b2 c
mm (in)
V0102
a a1 b b1 b2 c s1 s2 m
Type
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) lb (kg)
174603 - 174608,
3.90 3.10 7.50 7.00 0.25 4.35 0.6 2.0 2.0
CH1 174620 - 174621,
(99) (79) (190) (178) (6) (110) (15) (50) (0.9)
174631
174609 - 174614,
174622 - 174624, 3.90 3.10 7.50 7.00 0.25 5.45 0.6 2.0 2.8
CH2
174632 - 174633 (99) (79) (190) (178) (6) (138) (15) (50) (1.3)
174651
174615, 174625, 3.90 3.10 7.50 7.00 0.25 5.80 0.6 2.0 3.2
CH3
174634 (99) (79) (190) (178) (6) (147) (15) (50) (1.5)
174616 - 174617,
5.12 4.25 9.83 9.30 0.25 6.25 0.6 2.0 6.0
CH4 174626 - 174627,
(130) (108) (250) (236) (6) (159) (15) (50) (2.0)
174635 - 174636
174618 - 174619,
174628 - 174630, 6.92 5.75 12.50 11.88 0.31 8.09 0.6 2.0 13.55
CH5
174637 - 174639 (176) (146) (318) (302) (8) (205) (15) (50) (6.15)
174991, 174993
N P P1 Q S
Conduit Hole Dimensions Type
in (mm) in (mm) in (mm) in (mm) in (mm)
Q Q
CH1 1.84 (47) 1.93 (49) .70 (18) 1.00 (25) .88 (22)
CH2 1.84 (47) 3.03 (77) .70 (18) 1.00 (25) .88 (22)
P1
S
CH3 1.84 (47) 3.38 (86) .70 (18) 1.00 (25) .88 (22)
1.13 (29)
P CH4 2.46 (62) 3.55 (90) .13 (3) 1.38 (35)
.88 (22)
1.31 (33)
CH5 3.32 (84) 4.62 (117) .73 (19) 1.40 (36)
N .88 (22)
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
8 vibration or excessive temperatures. Contact LEESON for more information.
Installation
V0102
a a1 b b1 b2 c s1 s2 m
Type
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) lb (kg)
174992 8.72 7.50 14.19 13.30 0.45 10.07 0.6 2.0 24.0
CH6
174994 (221) (190) (360) (338) (11.4) (256) (15) (50) (10.9)
N P P1 Q S S1
Conduit Hole Dimensions Type
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)
0.875
CH6 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4)
(22.2)
0.875
CH7 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4)
(22.2)
0.875
CH8 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4)
(22.2)
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact LEESON for more information.
9
Installation
b2
c s2
Mounting Screws
4 x #8-32
10 lb-in
( 4 x M4
1.2 Nm )
b1 b
s1 s1
s2
a1
a
V0102
a a1 b b1 b2 c s1 s2 m
Type
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) lb (kg)
174652 - 174656,
6.28 5.90 8.00 6.56 0.66 4.47 2.00 2.00 3.6
CH1 174671 - 174672,
(160) (150) (203) (167) (17) (114) (51) (51) (1.63)
174663
174657 - 174658,
6.28 5.90 8.00 6.56 0.66 6.31 2.00 2.00 5.9
CH2 174673 - 174675,
(160) (150) (203) (167) (17) (160) (51) (51) (2.68)
174664 - 174665
7.12 6.74 8.00 6.56 0.66 6.77 2.00 2.00 7.1
CH3 174659
(181) (171) (203) (167) (17) (172) (51) (51) (3.24)
174661 - 174662,
8.04 7.56 10.00 8.04 0.92 8.00 4.00 4.00 10.98
CH4 174678
(204) (192) (254) (204) (23) (203) (102) (102) (4.98)
174668
174660
8.96 8.48 10.00 8.04 0.92 8.00 4.00 4.00 11.58
CH5 174676-174677
(228) (215) (254) (204) (23) (203) (102) (102) (5.25)
174666-174667
N P Q S S1
Conduit Hole Dimensions Type
in (mm) in (mm) in (mm) in (mm) in (mm)
Q Q Q Q CH1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a
CH2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a
S
S CH3 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a
CH4 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a
P S1
P
N CH5 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a
N
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact LEESON for more information.
10
Installation
STOP!
• Verify mains voltage before connecting to drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to
the drive will result.
• Do not cycle mains power more than once every two minutes. Damage to the
drive will result.
174603
PE L1 L2 N
174604
174605
174651
174652
174653
174654 PE L1 N
11
Installation
174607 174607
174608 PE L1 L2 L3 174608 PE L1 L2 L3
174609 174609
174610 174610
174611 174611
(2/PE AC) (1/N/PE AC)
PE L1 L2 PE L1 N
174606 174606
PE L1 L2 PE L1 L2
(2/PE AC) (1/N/PE AC)
PE L1 L2 PE L1 N
PE L1 L2 L3
PES
M WARNING!
3~ Leakage current may exceed 3.5 mA AC.
PE Minimum size of the protective earth conductor
shall comply with local safety regulations for
PES = Protective Earth Shielding
high leakage current equipment.
12
Installation
Enclosure / Backplate
External
Control
Circuits
Control and signal cabling
should be separated from
power cables by
a minimum of 300mm From
AC Supply
360° shield termination to
backplate using saddle clamp
Screened motor cable:
From core/core <75pF/M
core/shield <150pF/M
Motor
WARNING
Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3)
and output terminals (U, V and W) even when the disconnect switch is in the OFF
position. Remove input power ahead of the drive and wait 3 minutes before removing
the terminal cover.
13
Installation
NEMA 4 (IP65) up to 10 HP
The 40...40HP (30...45kW) models include a dynamic brake transitor as standard and only require the connection
of an external resistor kit for dynamic braking operation. The dynamic brake resistor connections for 40...60HP
(30...45kW) drives are standard built-in connections as illustrated in the diagram below. In the 40HP (30kW) model
drives, the dynamic brake connector is on the right-hand side of the drive and the terminals from top to bottom are
B-, BRAKE and B+. In the 50/60HP (37.5/45kW) model drives, the dynamic brake connector is on the left-hand side
of the drive and the terminals from top to bottom are B+, BRAKE and B-.
14
Installation
Note
Observe local regulations.
Local codes may supersede these recommendations
Recommendations
Type Miniature Fuse (2) or Input Power Wiring
Fuse circuit Breaker(3) (L1, L2, L3, PE)
breaker(1) (N. America) [mm²] [AWG]
120V 174603 M10 A C10 A 10 A 1.5 14
1~ 174604, 174652.00 M16 A C16 A 15 A 2.5 14
(1/N/PE) 174605, 174653.00 M25 A C25 A 25 A 4 10
174603, 174604,174652, 174653
M10 A C10 A 10 A 1.5 14
174607, 74606
240V 174605, 174608 M16 A C16 A 15 A 2.5 14
1~
174609, 174651, 174654, 174657 M20 A C20 A 20 A 2.5 12
(2/PE)
174610, 174658 M25 A C25 A 25 A 2.5 12
174611, 174659 M32 A C32A 32 A 4 10
174607, 174608, 174606 M10 A C10 A 10 A 1.5 14
174609, 174610, 174612, 174613
M16 A C16 A 12 A 1.5 14
174651, 174654, 174657, 174658
240V
174611, 174614, 74659 M20 A C20 A 20 A 2.5 12
3~
174615, 174660 M32 A C32 A 32 A 4.0 10
(3/PE)
174616, 174661 M40 A C40 A 35 A 6.0 8
174617, 174662 M50 A C50 A 45 A 10 8
174618 M80 A C80 A 80 A 16 8
174619 M100A C100A 90 A 16 8
174620, 174624, 174671, 174675 M10 A C10 A 10 A 1.5 14
174625, 174676 M16 A C16 A 20 A 2.5 14
174626, 174677 M20 A C20 A 20 A 2.5 14
174627, 174678 M25 A C25 A 25 A 4.0 10
400V 174628 M40 A C40 A 40 A 4 8
or 480V 174629 M50 A C50 A 50 A 10 8
3~(3/
174630 M63 A C63 A 70 A 10 6
PE)
174991 M80 A C80 A 80 A 16 6
174992 M100 A C100 A 100 A 25 4
174710 M125 A C125 A 125 A 35 2
174711 M180 A C160 A 150 A 35 1
174631, 174632, 174633,
M10 A C10 A 10 A 1.5 14
174663, 174665
174634, 174666 M16 A C16 A 12 A 1.5 14
174635, 174667 M16 A C16 A 15 A 2.5 14
174636, 174668 M20 A C20 A 20 A 2.5 12
600V 174637 M32 A C32 A 30 A 4 10
3~(3/ 174638 M40 A C40 A 40 A 4 8
PE)
174639 M50 A C50 A 50 A 6 8
174993 M63 A C63 A 60 A 10 8
174994 M80 A C80 A 70 A 16 6
174712 M100 A C100 A 90 A 16 4
174713 M125 A C125 A 110 A 25 2
(1) Installations with high fault current due to large supply mains may require a type D circuit breaker.
(2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent.
(3) Thermomagnetic type breakers preferred.
15
Installation
Observe the following when using Ground Fault Circuit Interrupters (GFCIs):
• Installation of GFCI only between supplying mains and controller.
• The GFCI can be activated by:
- capacitive leakage currents between the cable screens during operation (especially with long,
screened motor cables)
- connecting several controllers to the mains at the same time
- RFI filters
+15V COM
AIN
AIN
2k … 10k
2 5 2 25
AWG 26…16
(<1mm²) 0 … 10 V 4 … 20 mA
0… 5V
V0109
16
Commissioning
Control Terminal Strip for 15HP (11 kW) and Greater Drives:
ALsw
COM
ALsw ALsw
+10 V
+12 V
COM
AIN
AIN
4.5 lb-in
(0.5 Nm) 1 2 5 6 25 4 11 13A 13B 13C 13D 14 30 2 TXA TXB 16 17 1 2 4 13A 13B 13C 13D 1 2 4 13A 13B 13C 13D
+15V COM
0.25 in (6 mm)
AOUT
DIGOUT
2k … 10k
+12 VDC - 0 %
...
AWG 26…16
+30 VDC + 0 %
(<1mm²)
2 5 2 25
0 … 10 V 4 … 20 mA
The digital inputs can be configured for active-high or active-low by setting the Assertion Level
Switch (ALsw) and P120. If wiring to the drive inputs with dry contacts or with PNP solid state
switches, set the switch and P120 to “High” (+). If using NPN devices for inputs, set both to
“Low” (-). Active-high (+) is the default setting.
HIGH = +12 … +30 V
LOW = 0 … +3 V
Note
An F.AL fault will occur if the Assertion Level switch (ALsw) position does not match
the parameter P120 setting and P100 or any of the digital inputs (P121...P123) is set
to a value other than 0.
4 Commissioning
4.1 Local Keypad & Display
AUTO FWD
REV RUN
STOP
V0105
17
Commissioning
In Local Mode (P100 = 0, 4, 6), this button will start the drive.
RUN
STOP BUTTON
Stops the drive, regardless of which mode the drive is in.
STOP
WARNING!
When JOG is active, the STOP button will not stop the
drive!
ROTATION
In Local Mode (P100 = 0, 4, 6), this selects the motor rotation direction:
- The LED for the present rotation direction (FWD or REV) will be on
- Press R/F; the LED for the opposite rotation direction will blink
- Press M within 4 seconds to confirm the change
- The blinking direction LED will turn on, and the other LED will turn off
When rotation direction is changed while the drive is running, the commanded direction LED will blink
until the drive is controlling the motor in the selected direction.
MODE
Used to enter/exit the Parameter Menu when programming the drive and to enter a changed parameter
value.
UP AND DOWN BUTTONS
Used for programming and can also be used as a reference for speed, PID setpoint, or torque setpoint.
When the s and t buttons are the active reference, the middle LED on the left side of the display will
be on.
FWD LED: Indicate the present rotation direction is forward. Refer to ROTATION description above.
REV LED: Indicate the present rotation direction is reverse. Refer to ROTATION description above.
REV
AUTO
AUTO LED: Indicates that the drive has been put into Auto mode from one of the TB13 inputs (P121…
P124 set to 1…7). Also indicates that PID mode is active (if enabled).
s t LED: Indicates that the s t are the active reference.
18
Commissioning
NOTE
If the keypad is selected as the auto reference (P121…P124 is 6) and the
corresponding TB-13 input is closed, the AUTO LED and s t LEDs will both be on.
FUNCTIONS THAT FOLLOW ARE APPLICABLE TO SM2 DRIVES 15HP (11kW) AND GREATER
CTRL
CTRL
The CTRL pushbutton selects the start and speed reference control sources for the drive.
Press [ ] mode button to accept the new control mode selection.
CTRL LEDs START CONTROL REFERENCE CONTROL
REMOTE MAN
LOCAL AUTO [LOCAL] [MAN] Keypad P101 Settings
REMOTE MAN
LOCAL AUTO [LOCAL] [AUTO] Keypad Terminal 13x Settings
REMOTE MAN
LOCAL AUTO [REMOTE] [MAN] Terminal Strip P101 Settings
REMOTE MAN
LOCAL AUTO [REMOTE] [AUTO] Terminal Strip Terminal 13x Settings
If P100 = 6 the CTRL button is used to toggle - REM/LOC LED indicating the present start control source
start control between the terminal strip is ON
[REMOTE] and the keypad [LOCAL] - Press [CTRL]; the LED for other start control source will
blink
- Press [M] within 4 sec to confirm the change
- Blinking LED will turn ON (the other LED will turn OFF)
If P113 = 1 the CTRL button is used to toggle - AUT/MAN LED indicating present reference control is ON
reference control between the TB-13x setup - Press [CTRL]; the other reference control will blink
[AUTO] and P101 [MANUAL] - Press [M] within 4 sec to confirm change
- Blinking LED will turn ON (the other LED will turn OFF)
If P100 = 6 and P113 = 1, it is possible to
change the start and reference control sources
at the same time
19
Commissioning
20
Commissioning
StoP M
P194 = 0000
p100
60.0
PASS M
20.0
CL p104
15 s
Err 0225 12.0
M M
p541
F.AF
60 s
F.UF
V0106
21
Commissioning
22
Commissioning
P106 S-Ramp 0.0 0.0 {s} 50.0 • P106 = 0.0: Linear accel/decel
Integration Time ramp
• P106 > 0.0: Adjusts S-ramp curve
for smoother ramp
P107(1) Line Voltage 1* 0 Low (120, 200, 400, 480VAC) * The default setting is 1 for all
Selection drives except when using “reset
50” (Parameter P199, selection 4)
1 High (120, 240, 480, 600VAC) with 480V models. In this case, the
default setting is 0.
(1) Any changes to this parameter will not take effect until the drive is stopped
23
Commissioning
0
60%
1 No Speed Compensation
30 f
V0108
24
Commissioning
25
Commissioning
NOTE
P113 is applicable to 15 HP (11kW) and higher models only.
26
Commissioning
27
Commissioning
28
Commissioning
29
Commissioning
30
Commissioning
31
Commissioning
32
Commissioning
P160
V0111
Note
• P160 sets the output frequency at 0% analog input
• P161 sets the output frequency at 100% analog input
• P160 or P161 < 0.0 Hz: For scaling purposes only; does not indicate
opposite direction!
• P160 > P161: Drive will react inversely to analog input signal
P162 Analog Input 0.01 0.00 {s} 10.00 Adjusts the filter on the analog inputs
Filter (TB-5 and TB-25) to reduce the effect
of signal noise
P163 TB-25 Loss 0 0 No Action • Selects the reaction to a loss of the
Action 4-20 mA signal at TB-25.
1 Fault F.FoL
• Signal is considered lost if it falls
2 Go to Preset when TB-25 is: below 2 mA
Speed reference: P137 • Digital outputs can also indicate a
PID feedback source: P137 loss of 4-20 mA signal; see P140,
PID setpoint reference: P233 P142
Torque reference: P333
P164 TB-25 (4-20mA) 2.0 0.0 {mA} 10.0
Analog Input
Monitoring Level
P165 Base Voltage 15 {V} 1000 Valid for V/Hz mode only.
Set voltage for bus compensation in
V/Hz mode
P166 Carrier 1 0 4 kHz • As carrier frequency is increased,
Frequency motor noise is decreased
1 6 kHz
• Observe derating in Section 2.2
2 8 kHz • Automatic shift to 4 kHz at 120%
load
3 10 kHz
33
Commissioning
V0112
Note
• P167 = rated motor frequency for standard applications
• P168 default setting depends on drive rating
P169 Accel Boost 0.0 0.0 {%} 20.0 Accel Boost is only active during
acceleration
P170 Slip 0.0 0.0 {%} 10.0 Increase P170 until the motor speed
Compensation no longer changes between no load
and full load conditions.
P171(1) Current Limit 200 30 {%} CLimmax • When the limit is reached, the
drive displays CL, and either the
acceleration time increases or the
output frequency decreases.
• Digital outputs can also indicate
when the limit is reached; see
P140, P142.
• Refer to section 2.2 for CLimmax
P172 Current Limit 0 0 Current Limit Reduction In field weakening, the Current Limit
Reduction Active - Normal response is inversely proportional to the speed.
1 Current Limit Reduction Active
- Fast response
2 Current Limit Reduction
Disabled - Normal response
3 Current Limit Reduction
Disabled - Fast response
P173 Decel Override 2.0 0.0 {s} 60.0 Maximum time before drive trips into
Time HF fault.
P174 DC Brake 0.0 0.0 {%} 30.0 Setting is a percent of the nominal
Voltage DC bus voltage.
(1) The drive can only be restarted if the error message has been reset
34
Commissioning
P179 Run Screen 0 0 {Parameter Number} 599 • 0 = Normal Run Screen, this display
Display depends on mode of operation.
See Section 4.2.
• Other selections choose a
diagnostic parameter to display
(P501…P599).
• Parameters P560 - P564 are
selectable if the sequencer is
enabled (P700 is not 0). P560 - P564
are not visible until P700 is enabled.
P180 Oscillation 0 0 80 0 = Damping disabled
Damping Control Compensation for resonances within
drive
35
Commissioning
36
Commissioning
37
Commissioning
Note
To activate PID mode, one of the TB-13 inputs (P121...P123) must
be used to select the Auto Reference that matches the desired PID
setpoint reference. If the selected PID setpoint reference uses the same
analog signal as the PID feedback (P201), an F.IL fault will occur.
Example: The desired PID setpoint reference is the keypad (s and t).
Set TB-13x = 6 (Auto Reference: Keypad):
• TB-13x = closed: PID mode is active
• TB-13x = open: PID mode is disabled and the drive speed will be
controlled by the reference selected in P101.
P201 PID Feedback 0 0 4-20 mA (TB-25) Must be set to match the PID
Source feedback signal
1 0-10 VDC (TB-5)
P202 PID Decimal 1 0 PID Display = XXXX Applies to P204, P205, P214, P215,
Point P231...P233, P242, P522, P523
1 PID Display = XXX.X
2 PID Display = XX.XX
3 PID Display = X.XXX
4 PID Display = .XXXX
P203(2) PID Units 0 0 % Select the UNITS LED that will be
illuminated when the drive is running
1 /UNITS
in PID control mode
2 AMPS
3 NONE
P204 Feedback at 0.0 -99.9 3100.0 Set to match the range of the
Minimum Signal feedback signal being used
Example: Feedback signal is 0 - 300
P205 Feedback at 100.0 -99.9 3100.0
PSI; P204 = 0.0, P205 = 300.0
Maximum Signal
38
Commissioning
39
Commissioning
40
Commissioning
(1) The drive can only be restarted if the error message has been reset
41
Commissioning
(1) Any changes to this parameter will not take effect until the drive is stopped
(2) Parameter applicable to models 15HP (11kW) and higher.
42
Commissioning
43
Commissioning
44
Commissioning
45
Commissioning
46
Commissioning
P562 Sequencer: Time 0.0 {P708} 6553.5 Unit depends on P708 (0.1sec, sec or minutes)
Remaining in 0 {P708} 65535
Active Segment
P563 Sequencer: 0 65535
Number of
cycles since
start
P564 Sequencer: 0 65535
Number of
cycles remaining
Note: Parameters P560-P564 are visible only when P700 > 0 (i.e. the
sequencer is enabled)
47
Commissioning
4 19200 bps
P612 Network Data 0 0 8, N, 2 Modbus Only
Format
1 8, N, 1
2 8, E, 1
3 8, O, 1
3 Full Control
P624 Network Powerup 0 0 Quick Stop Lecom Only
Start Status
1 Controller Inhibit
P625 Network Timeout 10.0 0.0 - 300.0 seconds Modbus
50 0 - 65000 milliseconds Lecom
48
Commissioning
2 1 {min} 65535
NOTE:
P708 rescales the following sequencer related parameters:
- Segment Times in current step: P712, P717, P722, P727, P732,
P737, P742, P747, P752, P757, P762, P767, P772, P777, P782,
P787, P792
- Sequence diagnostic/status: P561, P562
Segment #1
P710 Segment #1 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces
Frequency reverse direction
Setpoint
P711 Segment #1 20.0 0.0 {sec} 3600.0
Accel/Decel
Time
P712 Segment #1 0.0 0.0 {P708} 6553.5 Scaling/units depend on P708
Time in current 0 0 {P708} 65535 Skip segment if time = 0
step
P713 Segment #1 0 Bit0 Relay bit = 0: OFF (De-energized)
Digital Output bit = 1: ON (Energized)
Bit1 TB14
State The corresponding digital output/
relay must be set to accept value the
from the sequencer: P140, P142=27
P714 Segment #1 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
Segment #2
P715 Segment #2 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces
Frequency reverse direction
Setpoint
P716 Segment #2 20.0 0.0 {sec} 3600.0
Accel/Decel Time
P717 Segment #2 0.0 0.0 {P708} 6553.5 Scaling/units depend on P708
Time in current 0 0 {P708} 65535 Skip segment if time = 0
step
50
Commissioning
P719 Segment #2 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
Segment #3
P720 Segment #3 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces
Frequency reverse direction
Setpoint
P721 Segment #3 20.0 0.0 {sec} 3600.0
Accel/Decel Time
P722 Segment #3 0.0 0.0 {P708} 6553.5 Scaling/units depend on P708
Time in current 0 0 {P708} 65535 Skip segment if time = 0
step
P723 Segment #3 0 Bit0 Relay bit = 0: OFF (De-energized)
Digital Output Bit1 TB14 bit = 1: ON (Energized)
State The corresponding digital output/
relay must be set to accept value the
P724 Segment #3 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
Segment #4
P725 Segment #4 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces
Frequency reverse direction
Setpoint
P726 Segment #4 20.0 0.0 {sec} 3600.0
Accel/Decel Time
P727 Segment #4 0.0 0.0 {P708} 6553.5 Scaling/units depend on P708
Time in current 0 0 {P708} 65535 Skip segment if time = 0
step
P728 Segment #4 0 Bit0 Relay bit = 0: OFF (De-energized)
Digital Output Bit1 TB14 bit = 1: ON (Energized)
State The corresponding digital output/
relay must be set to accept value the
P729 Segment #4 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
51
Commissioning
52
Commissioning
P744 Segment #7 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
Segment #8
P745 Segment #8 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces
Frequency reverse direction
Setpoint
P746 Segment #8 20.0 0.0 {sec} 3600.0
Accel/Decel Time
P747 Segment #8 0.0 0.0 {P708} 6553.5 Scaling/units depend on P708
Time in current 0 0 {P708} 65535 Skip segment if time = 0
step
P748 Segment #8 0 Bit0 Relay bit = 0: OFF (De-energized)
Digital Output Bit1 TB14 bit = 1: ON (Energized)
State The corresponding digital output/
relay must be set to accept value the
P749 Segment #8 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
Segment #9
P750 Segment #9 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces
Frequency reverse direction
Setpoint
P751 Segment #9 20.0 0.0 {sec} 3600.0
Accel/Decel Time
P752 Segment #9 0.0 0.0 {P708} 6553.5 Scaling/units depend on P708
Time in current 0 0 {P708} 65535 Skip segment if time = 0
step
P753 Segment #9 0 Bit0 Relay bit = 0: OFF (De-energized)
Digital Output Bit1 TB14 bit = 1: ON (Energized)
State The corresponding digital output/
relay must be set to accept value the
P754 Segment #9 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must
TB30 be set to accept this value: P150
Analog Output = 10
Value
53
Commissioning
54
Commissioning
55
Commissioning
56
Commissioning
WARNING
If the input defined to “Start Sequence” is opened during a sequence, the
drive will exit sequencer mode and will run at the specified standard or
alternate speed source (dependent on drive configuration).
57
Commissioning
TB-13C
TB-13D
TB-13B
TB-13A
TB-13C
TB-13D - Highest
(3) Start
Drive Stop/Start Control
Segment
Start from P121 P122 P123 P124 P701
Local Keypad 1
2
24 24 24 24 3
4
5
6
7
8
(2) 9
P100 P700 10
Start from Sequencer 11
12
Terminal Strip mode 13
14
0 disabled 15
16
Start
Segment
1 0 1
2
1 P702 3
4
2 2 5
6
3 7
8
Start from 9
10
Remote Keypad 3 11
12
13
3 14
2 15
16
Start
Segment
P703 1
2
3
4
(1) 5
Start from Network 6
7
(SMV communications 8
9
module) 10
11
12
13
14
15
WARNING Start 16
WARNING
If the input defined to “Start Sequence” is opened during a sequence, the
drive will exit sequencer mode and will run at the specified standard or
alternate speed source (dependent on drive configuration).
58
Commissioning
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P74 P745 7
P7
P7
P7
P7
P7
P7
P715 51
61
16
1
P711
36
76
66
6
41
81
21
86
2
P775
71
P785
6
6
P7
P7
P7
P7
P7
P7
P712 P717 P722 P727 P732 P737 P742 P747 P752 P757 P762 P767 P772 P777 P782 P787
3
P121/2/3/4 Notes 2
0
2
0
(4)
The end segment is entered once the highest number segment with a non-zero value in the
“time in current segment” (P712/P711 etc..) parameter has completed and the number of
repeat cycles P707 has completed.
26
> A value of “0” in the segment time (P712 etc.) will result in the segment being skipped.
Suspend Sequencer > Segment time and Accel/Decel (P712/P711 etc.) scaling is seconds as default.
> The sequencer will start from the segment pointed to by the digital input with the highest priority.
> Selections shown as default values.
59
Commissioning
P719
Segment 3 active Output Voltage
P724
Segment 4 active Output Voltage
P729
Segment 5 active Output Voltage
P734
Segment 6 active Output Voltage
P739
Segment 7 active Output Voltage
P744
Segment 8 active Output Voltage
P749
Segment 9 active Output Voltage
P754
Segment 10 active Output Voltage
P759
Segment 11 active Output Voltage
P764
Segment 12 active Output Voltage
P769
Segment 13 active Output Voltage
P774
Segment 14 active Output Voltage
P779
Segment 15 active Output Voltage
P784
Segment 16 active Output Voltage
P789
End
End Segment active Segment Delay Output Voltage
P792 P794
NOTE
On the “End Segment”, the output voltage is not present until after the end
segment delay P792 has expired. On the other segments the output voltage is
present on entry to the segment. The same is true for the digital outputs.
60
Troubleshooting and Diagnostics
61
Troubleshooting and Diagnostics
62
Troubleshooting and Diagnostics
Configuration Display
Format = x.y.zz x = Control Source: y = Mode: zz = Reference:
L = Local Keypad S = Speed mode CP = Keypad s t
t = Terminal Strip P = PID mode EU = 0-10 VDC (TB-5)
r = Remote Keypad t = Vector Torque mode E1 = 4-20 mA (TB-25)
n = Network JG = Jog
nt = Network
OP = MOP
P1...P7 = Preset 1...7
01...16 = Sequencer
Segment
Example:
• L.S.CP = Local Keypad Start control, Speed mode, Keypad speed reference
• t.p.EU = Terminal Strip Start control, PID mode, 0-10 VDC setpoint reference
• t.C.12 = Terminal Strip Start control, Sequencer Operation (Speed mode),
Segment #12
• n.t.p2 = Network Start control, Vector Torque mode, Preset Torque #2 reference
• n.S.03 = Network Start control, Speed mode, Speed reference from Sequencer
Segment #03
63
Troubleshooting and Diagnostics
f.AF High Temperature fault Drive is too hot inside • Reduce drive load
• Improve cooling
f.AL Assertion Level fault • Assertion Level switch is • Make sure the Assertion Level
changed during operation switch and P120 are both set
• P120 is changed during for the type of input devices
operation being used, prior to setting
• P100 or P121...P123 are set P100 or P121...P123.
to a value other than 0 and See 3.2.3 and P120.
P120 does not match the
Assertion Level Switch.
f.bf Personality fault Drive Hardware • Cycle Power
• Power down and install EPM
f.CF Control fault An EPM has been installed that is
with valid data
either blank or corrupted
• Reset the drive back to defaults
f.cF Incompatible EPM fault An EPM has been installed (P199 = 3, 4) and then re-
that contains data from an program
incompatible parameter version • If problem persists, contact
factory technical support
f.dbF Dynamic Braking fault Dynamic braking resistors are • Increase active decel time
overheating (P105, P126, P127).
• Check mains voltage and P107
f.EF External fault • P121…P123 = 21 and that • Correct the external fault
digital input has been opened. condition
• P121…P123 = 22 and that • Make sure digital input is set
digital input has been closed. properly for NC or NO circuit
f.F1 EPM fault EPM missing or defective Power down and replace EPM
f.F2 Internal faults Contact factory technical support
…
f.F12
f.Fnr Control Configuration The drive is setup for REMOTE Set P400 = 1, or P600 = 1
Fault KEYPAD control (P100=2 or 5) but
is not setup to communicate with
a remote keypad
The drive is setup for NETWORK Set P400 or P600 to a valid
ONLY control (P100=3) but is not network communications protocol
setup for network communications selection
f.FoL Loss of 4-20 mA signal 4-20 mA signal (at TB-25) is below Check signal/signal wire
fault 2 mA (P163 = 1)
f.GF OEM Defaults data fault Drive is powered up with Install an EPM containing valid
P199 =1 and OEM settings in the OEM Defaults data or change
EPM are not valid. P199 to 0.
(1) The drive can only be restarted if the error message has been resent.
64 64
Troubleshooting and Diagnostics
f.HF High DC Bus Voltage Mains voltage is too high Check mains voltage and P107
fault
Decel time is too short, or too Increase active decel time
much regen from motor (P105, P126, P127) or install
Dynamic Braking option
f.1L Digital Input More than one digital input set for Each setting can only be used
Configuration fault the same function once (except settings 0 and 3)
(P121...P123)
Only one digital input configured One input must be set to MOP Up,
for MOP function (Up, Down) another must be set to MOP Down
PID mode is entered with setpoint Change PID setpoint reference
reference and feedback source (P121…P123) or feedback source
set to the same analog signal (P201).
One of the digital inputs (P121…
P123) is set to 10 and another is
set to 11…14.
Reconfigure digital inputs
One of the digital inputs (P121…
P123) is set to 11 or 12 and
another is set to 13 or 14.
PID enabled in Vector Torque mode PID cannot be used in Vector
(P200 = 1 or 2 and P300 = 5) Torque mode
f.JF Remote keypad fault Remote keypad disconnected Check remote keypad connections
f.LF Low DC Bus Voltage fault Mains voltage too low Check mains voltage
f.n1d No Motor ID fault An attempt was made to start the See P300…P399 for Drive Mode
drive in Vector or Enhanced V/ setup and calibration.
Hz mode prior to performing the
Motor Auto-calibration
f.ntF Module communication Communication failure between Check module connections
fault drive and Network Module.
f.nF1 Network Faults Refer to the module documentation.
…
for Causes and Remedies.
f.nF9
f.OF Output fault: Output short circuit Check motor/motor cable
Transistor fault
Acceleration time too short Increase P104, P125
Severe motor overload, due to: • Check machine / system
• Mechanical problem • Verify drive/motor are proper
• Drive/motor too small for size for application
application
Boost values too high Decrease P168, P169
Excessive capacitive charging • Use shorter motor cables with
current of the motor cable lower charging current
• Use low capacitance motor
cables
• Install reactor between motor
and drive.
Failed output transistor Contact factory technical support
(1) The drive can only be restarted if the error message has been resent.
65
Troubleshooting and Diagnostics
f.OF1 Output fault: Ground Grounded motor phase Check motor and motor cable
fault
Excessive capacitive charging Use shorter motor cables with
current of the motor cable lower charging current
f.PF Motor Overload fault Excessive motor load for too long • Verify proper setting of P108
• Verify drive and motor are
proper size for application
f.rF Flying Restart fault Controller was unable to Check motor / load
synchronize with the motor during
restart attempt; (P110 = 5 or 6)
f.SF Single-Phase fault A mains phase has been lost Check mains voltage
f.UF Start fault Start command was present when • Must wait at least 2 seconds
power was applied (P110 = 0 or 2). after power-up to apply Start
command
• Consider alternate starting
method (see P110).
(1) The drive can only be restarted if the error message has been reset.
66 66
Appendix
Appendix A
A.1 Permissable Cable Lengths
The table herein lists the permissable cable lengths for use with an SM Flux Vector inverter with an
internal EMC filter.
NOTE
This table is intended as a reference guideline only; application results may
vary. The values in this table are based on testing with commonly available
low-capacitance shielded cable and commonly available AC induction motors.
Testing is conducted at worst case speeds and loads.
ESV251GG2SFG 38 12 35 10 33 5 30 N/A
ESV371GG2SFG 38 12 35 10 33 5 30 N/A
240 V, 1-phase
ESV751GG2SFG 38 12 35 10 33 5 30 N/A
(2/PE)
ESV112GG2SFG 38 12 35 10 33 5 30 N/A
ESV152GG2SFG 38 12 35 10 33 5 30 N/A
ESV222GG2SFG 38 12 35 10 33 5 30 N/A
Resale of Goods
In the event of the resale of any of the goods, in whatever form, Resellers/Buyers will include the
following language in a conspicuous place and in a conspicuous manner in a written agreement
covering such sale:
Resellers/Buyers agree to also include this entire document including the warnings and cautions
above in a conspicuous place and in a conspicuous manner in writing to instruct users on the safe
usage of the product.
This information should be read together with all other printed information supplied by LEESON
Electric.
For more information contact: LEESON Electric, 1051 Cheyenne Avenue, Grafton, Wisconsin 53024
Phone: 262-377-8810 Fax: 262-377-9025.
LEESON Electric
Grafton, Wisconsin 53024 U.S.A.
PH: 262-377-8810
FAX: 262-377-9025
www.leeson.com
www.lesson.ca
©2013 Regal-Beloit Corporation SM2-SM4 Rev 07-13 7581S/7-13/BH Printed in the USA