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Reading: January 13, 2016 10:26 WSPC-277-IJCMSE S2047-6841 1550025
and K. Sharma‡,∗∗
∗Department of Mechanical Engineering
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1. Introduction
Piezoelectric materials have found their wide use in actuators, transducers sensors,
etc. because they can convert mechanical energy to electrical response and vice
versa. Many research works and investigation studies on piezoelectric materials and
§ Corresponding author.
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their behavior under applied mechanical and electrical loadings have been carried
out. Considering their wide use and application, it is essential to understand the
failure behavior of the piezoelectric materials. The major disadvantage with piezo-
electric materials is their brittle characteristics, due to which they are susceptible
to sudden fracture. In addition presence of void, holes, and cracks can lead to stress
concentration and thus causing sudden failure of the piezoelectric materials, hence
this has led to researcher’s attention and fracture and fatigue responses of piezo-
electric materials are widely investigated.
In the recent past significant research has been focused on analysis of cracks in
the piezoelectric materials. Issues on brittle fracture of piezoelectric materials have
been reviewed [Freiman and White, 1995] for smart ceramics. Problems on near tip
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stress field and stress intensity factors have been explored [Ou and Chen, 2004].
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Cracks have also been analyzed for impact loading [Hu et al., 2007]. Linear elastic
fracture mechanics of piezoelectric material has been addressed [Bui and Zhang,
2012]. Both homogenous and nonhomogenous piezoelectric materials with cracks
have also been analyzed [Yu et al., 2012]. Interface and sub interface cracks have also
been addressed for piezoelectric materials [Beom and Atluri, 1996]. Investigation has
also been carried out to develop fracture criteria for piezoelectric materials [Fand
et al., 2004]. These Fracture criteria have been developed based on generalized or
equivalent stress intensity factor and energy release rate.
Most of the work addressed above has used one or the other numerical methods
for carrying out the analysis. Numerical methods have found wide application in
solving the fracture problems. Different numerical methods, i.e., boundary element
method (BEM), finite difference method (FDM), finite element method (FEM) have
been applied in fracture mechanics simulation and analysis of cracks in piezoelectric
materials.
Recently, extended finite element method (XFEM) [Moes et al., 1999] has been
developed using partition of unity enrichment technique in finite element method.
XFEM has proven to be an efficient tool in solving crack problems without remesh-
ing, as compared to conventional finite element method. In XFEM enrichment func-
tions are used to model discontinuities. XFEM has been widely used in analysis of
crack in fracture mechanics. It has been used for fatigue life estimation of func-
tionally graded materials (FGM) [Bhattacharya et al., 2013]. XFEM has also been
applied to simulation of crack in piezoelectric materials [Bechet et al., 2009]. Sub
interface crack for piezoelectric bimaterials has been analyzed using XFEM [Sharma
et al., 2013].
However, there has been limited research work done on the fatigue crack growth
of piezoelectric materials. Considering the wide potential application of piezoelectric
materials, numerical methods as XFEM can be applied for fatigue simulation of
piezoelectric materials.
In the present work, XFEM has been applied for analysis of crack propagation in
two-dimensional (2D) for piezoelectric materials. Edge crack and center crack prob-
lems have been considered for the analysis. Six-fold enrichment functions formulated
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[Bechet et al., 2009] have been used for piezoelectric materials together with the
crack fracture criteria for predicting failure. Problems of mechanical and combined
(mechanical and electrical) cyclic loading are evaluated for crack propagation in
piezoelectric materials.
In the absence of body forces, σij Cauchy stress tensor, Di is the electric dis-
placement vector are given by
σij,j = 0, Di,j = 0 on domain Ω (2)
and are subjected to boundary condition on surface Γ
σij nj = t0j D j nj = 0 uj = u0j χ = χ0 . (3)
Superscript 0 stands for known value.
There are mainly three boundary conditions on crack face taken in literature
[Hao and Shen, 1994; Dunn, 1994] namely impermeable, permeable and semi-
permeable as shown in Fig. 2. These crack face boundary conditions are represented
mathematically as
(i) Impermeable boundary conditions
Crack faces ΓC are assumed to be traction-charge free, i.e., electrically
impermeable,
σij nj = 0 and Dj nj = 0 on ΓC . (4)
Y 0
t
Γt
ΓD
Γc
Ω
Γχ
Γu
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6
+ Sl (x) (Af (r, θ, ωkre , ωkim ) − Af (x, ωkre , ωkim ))λtl , (8)
l∈tipn k=1
χh (x) = Si (x)χi + Sj (x)(h(eh (x)) − h(ej ))γjc
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i∈tn j∈sn
6
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+ Sl (x) (Akf (r, θ, ωkre , ωkim ) − Akf (x, ωkre , ωkim ))γlt , (9)
l∈tipn k=1
where Si is the shape function associated with node i and Akf , the asymptotic crack
tip enrichment functions. λc , λt , γ c , γ t are the enriched degree of freedom associated
with the crack elements. (r, θ) polar coordinate system at the crack tip and ωk , ωkre ,
ωkim , complex number, real and imaginary parts.
h(f ) is heavy side function and is given as
1 if e > 0
h(f ) = e(x) is a level set. (10)
−1 otherwise
The standard finite element equation
Kd = f. (11)
K is global stiffness matrix, d is global displacement vector.
Element stiffness matrix for enriched element is given by
µµ µν µη
kij kij kij
e νµ νν νη
kij = kij kij kij . (12)
ηµ ηµ ηη
kij kij kij
For nonenriched elements
e µµ
kij = kij (13)
Element force vector for nonenriched elements is
fie = fiµ and for enriched elements fie = {fiµ fiν fiη }T , (14)
where
T
T
T
µ= u χ , ν = λci γic , η = λti γit
rs
and kij = (Bir )T C(Bjs )dΩ; r, s ∼
= µ, ν, η (15)
Ωe
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fiµ = Si t̃dΓ + Si f˜dΩ (16)
∂Ωe Ωe
fiν = h
Si (h(e (x)) − h(ei ))t̃dΓ + Si (h(eh (x)) − h(ei ))f˜dΩ (17)
∂Ωe Ωe
fiη = Si (Akf (r, θ, ωm
re im
, ωm ) − Akf (x, ωm
re im
, ωm ))t̃dΓ
∂Ωe
+ Si (Akf (r, θ, ωm
re im
, ωm ) − Akf (x, ωm
re im ˜
, ωm ))f dΩ (18)
Ωe
t̃ and f˜ represents prescribed extended traction and extended forces per unit volume,
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respectively.
Shape function derivative matrix is Biµ and Biν are defined as
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Ñi,x 0 0
0 Ñi,y 0
∼ µ, ν.
Bis = Ñi,y Ñi,x 0 . s = (19)
0 0
Ñi,x
0 0 Ñi,y
Ñ = S when
in which each Biηk has same form as the matrices Biµ and Biν but
Ñ = S(Akf (r, θ, ωm
re im
, ωm ) − Akf (x, ωm
re im
, ωm )). (22)
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re im
βm (ψ(θ, φ), ωm , ωm )
re im
ρm (ψ(θ, φ), ωm , ωm ) cos if ωm > 0
im
2
am (θ) =
re im
, (24)
re im βm (ψ(θ, φ), ωm , ωm ) im
ρm (ψ(θ, φ), ωm , ωm ) sin if ωm ≤ 0
2
re im
where ω = ωm + iωm are the six roots of the characteristic equations as derived
re im
from Sharma et al. [2013] also the modified angle βm (ψ(θ, φ), ωm , ωm ) and modified
re im
radius ρm (ψ(θ, φ), ωm , ωm ) are determined.
dent J integral for piezoelectric material is applied [Kuna, 2006]. Equivalent domain
for J integral is obtained using divergence theorem with arbitrary weight function
w [Bechet et al., 2009]
∂ui ∂χ ∂w
J= σij + Dj − Q̃δ1j dA, (25)
A ∂x 1 ∂x 1 ∂xj
δ1j is Kronecker delta function, A is area or arbitrary contour enclosing crack tip
and Q̃ = 12 (σij εij − Dj Ej ) is electrical enthalpy density.
Interaction integral considering two equilibrium states of cracked body is used.
The first state is the actual state (1) while the second one is the auxiliary state (2).
Superposition of the two gives
J = J (1) + J (2) + I (1,2) , (26)
where J (1) and J (2) are the electromechanical J integrals for states 1 and 2 and
(2) (2) (1) (1)
(1) ∂u (1) ∂χ (2) ∂u (2) ∂χ ∂w
I (1,2) = σij i
+ Dj + σij i
+ Dj − Q̃(1,2) δ1j dA
A ∂x 1 ∂x 1 ∂x 1 ∂x 1 ∂xj
(27)
in which
1 (1) (2) (1) (2) (2) (1) (2) (1)
Q̃(1,2) = (σ ε − Dj Ej + σij εij − Dj Ej ), (28)
2 ij ij
Near tip asymptotic electromechanical fields of homogeneous piezoelectric mate-
rial are determined by Stroh’s formulism described in Kuna [2010]. Electromechan-
ical fields in polar coordinates are given as
1 1
σij (r, θ) = √ KN fijN (θ); Di (r, θ) = √ KN giN (θ), (29)
2πr N 2πr N
2r N 2r
ui (r, θ) = KN di (θ) χ(r, θ) = KN ν N (θ), (30)
π π
N N
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where KN = {KI , KII , KIII , KIV }T is vector of stress intensity factors, KIII = 0
for 2D case and KIV stands for electrical intensity factor and Summation over N =
{I , II , III , IV } comprises the fracture opening modes. Angular functions fijN , giN , dN
i
and ν N depends on material properties and are determined by Stroh’ formalism.
Angular functions are expressed [Kuna, 2010] as
4
N MM i NN N X
fi1 =− Re √
=1
cos θ + X sin θ
4 (31)
MM i NN N
N
fi2 = Re √
=1
cos θ + X sin θ
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4
MM 4 NN N X
g1N = − Re √
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=1
cos θ + X sin θ
(32)
4
MM 4 NN N
g2N =− Re √
=1
cos θ + X sin θ
4
dN
i = Re Yi NN N cos θ + X sin θ
=1
(33)
4
νiN = Re Y4 NN N cos θ + X sin θ .
=1
Re denotes real part, Complex material Eigen values X and Eigen vectors Ym
are determined by following equation [Kuna, 1998]:
Ci1k1 ξi11 Ci2k1 + Ci1k2 ξi21 + ξi12
+ X
ξ1k1 −z11 ξ2k1 + ξ1k2 −z12 − z21
Ci2k2 ξi22 Yi
+ X 2 = 0. (34)
ξ2k2 −z22 Y4
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Im is the imaginary part of the quantity in brackets, the J integral substituted back
into Eq. (26). The interaction integral in 2D becomes
(1) (2) (1) (2) (1) (2)
I (1,2) = KII KII L11 + KI KI L22 + KIV KIV L44
(1) (2) (1) (2) (1) (2) (1) (2)
+ (KI KII + KII KI )L12 + (KI KIV + KIV KI )L24 . (38)
For determining individual fracture parameters for the actual state, auxiliary state
(2)
is chosen appropriately [Sharma et al, 2013]. For fracture opening mode KI = 1
(2) (2)
and KII = KIV = 0 then
(1) (1) (1)
I (1,I) = KI L22 + KII L12 + KIV L24 . (39)
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I KII
(1,I) (1)
I
= L KI . (40)
I (1,IV ) (1)
KIV
where A and B depends on material and can be find out as per Fang et al. [2004].
Crack propagation will takes place till Keq < KIC fracture toughness.
Crack growth direction θc is determined on the basis on normal stress theory
and is given by
$
(1) (1) 2 (1) 2
K I − (K I ) − 8(K II )
θc = 2 tan−1 (1)
. (42)
4KII
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L=0.1m L=0.1m
D=0.2 m D=0.2 m
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(a) (b)
Fig. 3. (a) Edge crack geometry with enriched nodes and (b) Center crack geometry with enriched
nodes.
XFEM together with level set method has been applied for modeling of crack
without remeshing and finding out the enriched nodes. Six basis enrichment func-
tions are used for enriched nodes as formulated above. Crack extension of 1/5th
initial crack length been taken at each step to evaluate stress intensity factor.
Piezoelectric material properties shown in Table 1 for PZT4 [Fang et al., 2004]
has been considered for 2D edge crack and center crack bodies.
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applied on edge crack body. At each step crack extension of 1/5th of initial crack
length has been considered for evaluating stress intensity factor
(i) Mechanical load of 4 MPa during mechanical load analysis.
(ii) Electrical 1 e-08 C/m2 during combined loading together with the mechanical
load of 4 MPa.
√
Fracture toughness considered for analysis KIc = 2MPa m as described in Kuna
[2010].
Figure 4(a) as shown for edge crack body is the variation of stress σyy acting along
the y-direction during the 1st step with the mechanical load. It is observed that
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the maximum stress obtained is 30 MPa near the crack tip. Figure 4(b) shows the
variation of stress intensity factor Keq with the crack extension. It is observed that
the crack extends by 0.012 m before the ultimate fracture of the body. Crack path
for edge crack under mechanical loading is as shown in Fig. 4(c).
(a) (b)
(c)
Fig. 4. (a) Stress plot of σyy (MPa) during mechanical loading for edge crack. (b) Plot of stress
intensity factor vs. crack extension of edge crack for mechanical loading and (c) Crack path for
edge crack during mechanical loading.
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for edge crack body as compared to purely mechanical load of 4 MPa. Figure 5(c)
represents the final crack path under combined loading for edge crack body.
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Further analysis has been carried out to by varying electrical load but keeping
mechanical load constant of 4 MPa. Figure 5(d) shows the effect of varying electrical
loading, it is observed that the for edge crack body stress intensity factors increases
with the increase in electrical loads. It is also observed that the effect of electrical
loading increases as the crack propagates.
An edge crack body was further analyzed by changing the mechanical load and
keeping the electrical load constant of 1e-08 C/m2 . Figure 5(e) shows that with
increase in mechanical load, stress intensity factor increases for edge crack body
and this increase is nearly constant throughout crack propagation.
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(a) (b)
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(c)
(d) (e)
Fig. 5. (a) Stress plot of σyy (MPa) during combined loading for edge crack. (b) Plot of stress
intensity factor vs. crack extension of edge crack for combined loading. (c) Crack propagation for
edge crack during combined loading. (d) Variation in stress intensity factor with varying electrical
loading for combined loading and (e) Variation in stress intensity factor with varying mechanical
loading for combined loading.
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(a) (b)
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(c)
Fig. 6. (a) Stress plot of σyy (MPa) during mechanical loading for center crack. (b) Plot of stress
intensity factor vs. crack extension of center crack for mechanical loading and (c) Crack path for
center crack during mechanical loading.
Figure 6(b) shows variation of stress intensity factor Keq for center crack with
crack extension during mechanical loading. Crack extends by near about 0.027 m
before stress intensity factor reaching the fracture toughness value and thus causing
the ultimate fracture of the body. Crack path under mechanical loading is as shown
in Fig. 6(c).
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(a) (b)
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(c)
(d) (e)
Fig. 7. (a) Stress plot of σyy (MPa) during combined loading for center crack. (b) Plot of stress
intensity factor vs. crack extension of center crack for combined loading. (c) Crack path for center
crack during combined loading. (d) Variation in stress intensity factor with varying electrical
loading for combined loading and (e) Variation in stress intensity factor with varying mechanical
loading for combined loading.
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initial stage, stress intensity factors due to higher electrical load is high but as the
crack propagates higher electrical loading has lower intensity factor as compared to
lower electrical load case. It may be due to the following reasons:
(i) Keq depends on KI and KIV as per the relation defined in Eq. (41).
(ii) No effect on intensity factor KI whereas KIV decreases w.r.t increase in elec-
trical loading [Liu, 2009; Bhargava and Sharma, 2012].
(iii) Intensity factors increase w.r.t the crack extension length.
Thus, considering points (ii) and (iii), one may conclude that electromechanical
coupling effect also increases w.r.t the crack extension length. Hence, mainly due
to electromechanical coupling effects, Keq initially increases w.r.t electrical loading
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and after the increase in crack extension length from 0.012 m it decreases.
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Further, Similar to edge crack body, center crack body has been also analyzed
by changing the mechanical load and keeping the electrical load constant of 1e-
08 C/m2 , Fig. 7(e) shows that with increase in mechanical load, stress intensity
factor increases for center crack body.
4. Conclusion
In the present work fatigue crack growth analysis of the piezoelectric material PZT 4
is performed using XFEM for 2D edge crack and center crack bodies. Problems of
mechanical and combined (mechanical and electrical) loading has been considered
in the analysis. On the basis of results in the present analysis it is observed that
under mechanical loading, for the same crack length and same rectangular body
center cracks has lower stresses at the crack tip and also low stress intensity factor
as compared to edge crack body. It can be also found that edge crack body will
fail early as compared to center crack body of the same dimension. Under the case
of combined loading similar comparison was found for edge crack and center crack
body.
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