Telsmith midsize jaw crushers
Models 1021 thru 3042
Dependable productivity at the lowest cost exclusive Telsmith traveling beam adjustment
per ton – that’s the standard for Telsmith jaw system. Using hydraulic cylinders and a unique
crushers. With 7 models ranging from the 1021 tension spring bracket, Telsmith jaw crushers
to the 3042 and a century of industry expertise, are simple and quick to maintain. This safe,
Telsmith jaw crushers have proven themselves user-friendly system, means maintenance
in the most difficult sand & gravel, quarried crews are inclined to change settings regularly
rock and recycling operations. allowing the plant to perform consistently at
The crusher main frame is the core element to optimum levels.
success. Every Telsmith frame is engineered Our commitment to service and support is as
and crafted of welded steel, and fully stress- dependable as our crushers. From a committed
relieved for durability. Precision machining parts team that understands the importance
completes the frame, establishing a solid core of timely delivery, to knowledgeable remote
on which to build a dependable, long-term jaw service technicians available at your job site, to
crusher. factory sponsored technical training sessions;
Maintaining optimum crusher performance and Telsmith helps you get the most from your
a safe working environment is easy with our investment.
www.telsmith.com
Section view: Production performance:
CRUSHER specifications
CRUSHER features
Wide series bearings Jaw Crusher Capacity
provide long service life Crusher Settings
CSS 3/4” 1” 1 1/2” 2” 2 1/2” 3” 3 1/2” 4” 5” 6” 7”
Model (19 mm) (25 mm) (38 mm) (50 mm) (63 mm) (75 mm) (90 mm) (100 mm) (125 mm) (150 mm) (175 mm)
Replaceable impact Fabricated main frame stph 12-16 15-20 19-26 22-33
plate protects barrel is FEA designed and 1021
mtph 11-14 14-18 17-23 20-30
stress relieved for rugged
Cheek plates are dependability stph 43-64 53-79 57-86 67-100 76-114 85-128
1538
made of AR400 alloy mtph 39-58 48-71 51-77 60-90 68-103 77-115
steel for long service Toggle beam
stph 64-115 75-135 85-155 96-174 108-192 146-210* 165-250*
life 2036
mtph 58-104 68-122 77-140 86-157 97-173 131-189* 149-225*
Adjustment shims
Heavy duty
stph 90-151 110-168 123-192 152-217 167-243 183-267 212-316
jaw dies 2044
Tension rod guard is mtph 81-136 99-151 111-173 137-195 150-219 165-240 191-284
standard equipment stph 143-233 160-260 182-296 198-322 219-358 251-409
2250
mtph 129-210 144-234 164-267 179-290 197-322 226-368
Tension rod spring
stph 133-217 148-237 160-259 178-282 206-334 234-389* 266-444*
Tension spring bracket 2540
mtph 120-195 133-213 144-233 160-254 185-301 211-350* 239-400*
Tension rod
stph 150-230 167-252 183-273 197-319 230-342 270-405* 310-505*
3042
mtph 135-207 150-227 165-246 177-287 207-308 243-365* 279-455*
Advanced Adjustment System: *The crusher requires a short toggle to operate at this setting.
You’ve seen it before, a maintenance crew putting beam toward the pitman. Once enough space is Typical Jaw Crusher Product Gradations
off adjusting the crushers closed side setting (CSS) available, adjustment shims are added or removed % Passing Sieve Size
because it creates too much downtime, or it’s from the side of the machine. Hydraulic cylinders then CSS 3/4” 1” 1 1/2” 2” 2 1/2” 3” 3 1/2” 4” 5” 6” 7”
too much of a hassle. The result: lower productivity. push the beam back in place against the shims. Simply Sieve Size (19 mm) (25 mm) (38 mm) (50 mm) (63 mm) (75 mm) (90 mm) (100 mm) (125 mm) (150 mm) (175 mm)
The solution: Telsmith’s traveling beam adjustment tighten the lock bolts and you are done. 11” 278 mm 100
system on models 1021 through 3042. It’s a reliable There is no need to adjust the tension spring when 10” 253 mm 100 97
and easy-to-use adjustment system that allows your adjusting the CSS. Because the spring bracket is bolted 9” 228 mm 100 98 91
maintenance crew to adjust the setting quickly and directly to the beam, the spring tension doesn’t change
8” 202 mm 98 91 85
easily. when the CSS is adjusted. This unique approach speeds
the adjustment process and eliminates one of the 7” 177 mm 100 91 81 76
The adjustment process is simple: A standard hand
pump activates hydraulic cylinders to move the toggle biggest hassles of adjusting most jaw crushers. 6” 152 mm 100 92 81 71 65
5” 127 mm 100 100 95 80 69 60 51
4” 101 mm 100 96 89 82 66 55 46 39
3” 76 mm 100 100 93 82 72 62 49 39 32 27
2” 51 mm 100 97 80 65 55 47 41 28 23 20 17
1 1/2” 38 mm 88 80 63 48 39 33 28 21 17 15 12
1” 25 mm 68 55 43 28 25 24 18 14 11 10 7
1/2” 13 mm 33 25 19 14 12 12 10 7 6 5 3
• Allows for a safe adjustment because the hydraulic cylinder • Smaller lightweight shims are easy to work with and safe to 1/4” 6.4 mm 14 12 9 7 6 6 5 3 3 2 2
does the difficult work of moving the beam forward and back. handle.
Notes: Capacities are approximate total throughput based on an average material having a bulk density of 100 lbs/ft3.
• The adjustment is fast and easy because the tension rod spring • For ease of access, shims are inserted from the side of the jaw. Throughput capacity will vary depending on the type of material, feed gradation, moisture content, feed method and other site specific
mount moves with the toggle beam, eliminating the need to operating conditions.
adjust the spring when shims are added. Output gradations are approximate and will vary depending on the type of material, moisture content, feed gradation, feed rate and other site
specific operating conditions.
Settings listed are for jaws in closed position and measured peak to peak.
TE L SMIT H M o d e l s 1 0 2 1 t hr u 3 0 4 2
Inside main frame
Inside cheek plate
L K J
P.O. Box 539
F
C Mequon, WI 53092-0539
B
Phone: 800-765-6601
E
D 262-242-6600
Fax: 262-242-5812
G www.telsmith.com
[email protected]
I
H
General Dimensions
Model A B C D E F G H I J K L
US 51 1/4” 51 3/8” 33” 8 1/2” 28 7/8” 6” 15 5/8” 60” 46” 36” 24” 22”
1021
mm 1302 1305 838 216 733 152 397 1524 1168 914 610 559
US 83 1/2” 68” 48 1/2” 12 1/2” 38” 5 3/4” 18 3/4” 91” 61” 55” 42” 39”
1538
mm 2121 1727 1232 318 965 146 476 2311 1549 1397 1067 991
US 86 1/2” 81 3/4” 50” 14 3/4” 50 3/4” 6” 18 1/2” 95” 71” 54” 40” 37”
2036
mm 2197 2076 1270 375 1289 152 470 2413 1803 1372 1016 940
US 86 3/8” 81” 48 1/2” 12 1/2” 50 3/4” 6” 18 1/2” 98” 71” 60” 46” 44”
2044
mm 2194 2057 1232 318 1289 152 470 2489 1803 1524 1168 1118
US 100 3/4” 87” 54” 14 3/4” 54” 6” 23 1/2” 103” 82 1/2” 71 1/4” 54 1/4” 50 1/4”
2250
mm 2559 2210 1372 375 1372 152 597 2616 2096 1810 1378 1276
US 90 3/4” 89” 54” 14 3/4” 56” 6” 21” 110” 81” 61 1/4” 44 1/4” 41 1/4”
2540
mm 2305 2261 1372 375 1422 152 533 2794 2057 1556 1124 1048
US 97 3/4” 108 1/2” 60” 14 3/4” 66” 12 1/2” 30” 116” 102” 66 1/4” 46 3/4” 43 1/2”
3042
mm 2483 2756 1524 375 1676 318 762 2946 2591 1683 1188 1105
Note: Dimensions are approximate, rounded to the nearest 1/4”
General Specifications
Net Weight Export Packed Lubrication
Model HP RPM
Lbs Kgs Lbs Kgs Standard Optional
1021 6,400 2,903 6,600 2,994 20 350 Grease N/A
1538 19,800 8,981 20,600 9,344 60 265 Grease Oil
2036 27,400 12,428 28,400 12,882 100 265 Grease Oil
2044 25,500 11,567 26,600 12,066 100 290 Grease N/A
2250 41,500 18,824 43,500 19,731 125 260 Grease Oil
2540 35,500 16,103 36,500 16,556 125 260 Grease Oil ©2006 Telsmith, Inc.
3042 44,500 20,185 46,000 20,865 150 290 Grease Oil Model 1021 Thru 3042 12/06
