DATA SHEET

DIRECT-DRIVE PLUNGER PUMPS

Stainless Steel 3CP1221, 3CP1231, 3CP1241

Models:

SPECIFICATIONS U.S. Measure Metric Measure

3CP1221
Flow 4.2 gpm 16 lpm
Pressure Range 100-2000 psi 7-140 bar
Stroke 0.500" 12.7 mm
3CP1231
Flow 2.3 gpm 8.7 lpm
Pressure Range 100-2000 psi 7-140 bar
Stroke 0.287" 7.3 mm
3CP1241
Flow 3.6 gpm 13.6 lpm
Pressure Range 100-2000 psi 7-140 bar
Model 3CP1221 Shown
(Rails and shaft protector sold separately) Stroke 0.433" 11 mm

FEATURES
• 316 Stainless Steel wet end
•V
 arious Drive configurations including direct drive bell housing to
electric motor, belt drive to engine or motor, and direct drive to
hydraulic motor
• S tandard NBR seals with alternative options for temperature and
chemical compatibility
• FPM – .0110
• EPDM – .0220
• IPEE – .0770 ELECTRIC HORSEPOWER REQUIREMENTS
• High Temp, 190°F – .3000 MODELS FLOW PRESSURE RPM MOTOR PULLEY SIZE
• Hight Temp, 200°F, Run Dry – .3400 psi psi psi Using 1725 rpm Motor &
1200 1500 2000 Std. 8" Pump Pulley
U.S. bar bar bar PULLEY
COMMON gpm
lpm
85 105 140 OUTER DIAMETER
SPECIFICATIONS U.S. Metric 4.2 16 3.5 4.3 5.8 1725 5.0
3CP1221 3.5 13.2 2.9 3.6 4.8 1450 4.1
RPM 1725 1725 3.0 11.4 2.5 3.1 4.1 1218 3.5
Bore 0.787” 20 mm 3CP1231 2.3 8.7 1.9 2.4 3.2 1725 Direct Drive
Inlet Pressure Range Flooded to 70 psi Flooded to 4.9 bar 3CP1241 3.6 13.6 3.0 3.7 4.9 1725 Direct Drive

Crankcase Capacity 12 oz. 0.35 l

Standard Liquid Temperature 160°F 71°C
Above 130°F call Cat Pumps for inlet conditions and elastomer recommendations.
DETERMINING Rated gpm = “Desired” gpm
Inlet Ports (2) 1/2" NPT(F) 1/2" NPT(F) THE PUMP R.P.M. Rated rpm “Desired” rpm
Discharge Ports (2) 3/8" NPT(F) 3/8" NPT(F) DETERMINING gpm x psi = Electric Brake
Pulley Mounting Either Side Either Side THE REQUIRED H.P. 1460 H. P. Required
Shaft Diameter 0.650" 16.5mm DETERMINING Motor Pulley O.D. = Pump Pulley O.D.
Weight 14.84 lbs. 6.7 kg MOTOR PULLEY SIZE Pump rpm Motor rpm
See complete Drive Packages [Includes: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Dimensions 9.69 x 8.78 x 5.53" 246 x 223 x 136mm Refer to pump Service Manual for repair procedure and additional technical information.
 PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
3CP1221 MATL 3CP1231 MATL 3CP1241 MATL
2 30047 STL 30047 STL 30047 STL Key (M5x5x24) 1
5 92538 S 92538 S 92538 S Screw, HHC Sems (M6x16) 8
8 46901 AL 46901 AL 46901 AL Cover, Bearing 2
10 14028 NBR 14028 NBR 14028 NBR O-Ring, Cover, Bearing - 70D 2
11 43222 NBR 43222 NBR 43222 NBR Seal, Oil, Crankshaft 2
15 14480 STL 14480 STL 14480 STL Bearing, Ball 2
20 48730 TNM 48730 TNM 48730 TNM Rod Assembly, Connecting 3
25 46927 FCM — — — — Crankshaft, Dual End - 3CP1221 (M12.7) 1
— — 46994 FCM — — Crankshaft, Dual End - 3CP1231 (M7.3) 1
— — — — 46991 FCM Crankshaft, Dual End - 3CP1241 (M11) 1
31 127409 — 127409 — 127409 — Cap, Vented w/ O-ring (Rain Cap) 1
32 46798 RTP 46798 RTP 46798 RTP Cap, Oil Filler 1
33 14179 NBR 14179 NBR 14179 NBR O-Ring, Oil Filler Cap - 70D 1
37 92241 — 92241 — 92241 — Gauge, Oil, Bubble w/Gasket - 80D 1
38 44428 NBR 44428 NBR 44428 NBR Gasket, Flat, Oil Gauge- -80D 1
40 92538 S 92538 S 92538 S Screw, HHC Sems (M6x16) 4
48 25625 STCP 25625 STCP 25625 STCP Plug, Drain (1/4"x19 BSP) 1
49 23170 NBR 23170 NBR 23170 NBR O-Ring, Drain Plug - 70D 1
50 46939 AL 46939 AL 46939 AL Cover, Rear 1
51 14041 NBR 14041 NBR 14041 NBR O-Ring, Rear, Cover - 70D 1
53 48644 AL 48644 AL 48644 AL Crankcase 1
64 46615 CM 46615 CM 46615 CM Pin, Crosshead 3
65 48459 BBNP 48459 BBNP 48459 BBNP Rod, Plunger 3
70 46839 NBR 46839 NBR 46839 NBR Seal, Oil, Crankcase 3
75 43900 S 43900 S 43900 S Slinger, Barrier 3
88 45697 S 45697 S 45697 S Washer, Keyhole (M18x10) 3
90 46976 CC 46976 CC 46976 CC Plunger (M18x43) 3
97 76729 SS 76729 SS 76729 SS Washer, Flat 3
98 46730 NBR 46730 NBR 46730 NBR Washer, Seal - 90D 3
48394 FPM 48394 FPM 48394 FPM Washer, Seal - 90D 3
u 48432 EPDM u 48432 EPDM u 48432 EPDM Washer, Seal 3
76730 PTFE 76730 PTFE 76730 PTFE Ring, Sealing 3
99 = 48201 SS = 48201 SS = 48201 SS Retainer, Plunger 3
100 46541 PVDF 46541 PVDF 46541 PVDF Retainer, Seal 3
106 44053 NBR 44053 NBR 44053 NBR Seal, LPS w/SS-Spg 3
44926 FPM 44926 FPM 44926 FPM Seal, LPS w/SS-Spg 3
76243 ST2 76243 ST2 76243 ST2 Seal, LPS w/S-Spg 3
u 46651 EPDM u 46651 EPDM u 46651 EPDM Seal, LPS w/SS-Spg 3
110 48556 SS 48556 SS 48556 SS Manifold, Inlet 1
117 119034 S 119034 S 119034 S Screw, HSH (M8x35) 4
125 44652 SNG 44652 SNG 44652 SNG Seal, HPS w/SS 3
44925 FPM 44925 FPM 44925 FPM Seal, HPS w/SS 3
46652 HT* 46652 HT* 46652 HT* Seal, HPS w/SS, 2-PC w/S-Support 3
76052 ST4 76052 ST4 76052 ST4 Seal, HPS w/S 3
139 45156 SS 45156 SS 45156 SS Plug, Inlet, (1/2"-14 NPT) 1
143 17547 NBR 17547 NBR 17547 NBR O-Ring, Adapter, Valve, Rear - 85D 3
11685 FPM 11685 FPM 11685 FPM O-Ring, Adapter, Valve, Rear - 85D 3
u 46648 EPDM u 46648 EPDM u 46648 EPDM O-Ring, Adapter, Valve, Rear - 70D 3
703308 IPFE 703308 IPFE 703308 IPFE O-Ring, Adapter, Valve, Rear - 85D 3
150 44060 SS 44060 SS 44060 SS Adapter, Valve 3
154 43893 NBR 43893 NBR 43893 NBR O-Ring, Adapter, Valve, Front - 80D 3
44927 FPM 44927 FPM 44927 FPM O-Ring, Adapter, Valve, Front 3
u 46649 EPDM u 46649 EPDM u 46649 EPDM O-Ring, Adapter, Valve, Front - 80D 3
703307 IPFE 703307 IPFE 703307 IPFE O-Ring, Adapter, Valve, Front - 80D 3
155 26089 NBR 26089 NBR 26089 NBR O-Ring, Adapter, Valve, Rear - 80D 3
11377 FPM 11377 FPM 11377 FPM O-Ring, Adapter, Valve, Rear - 80D 3
u 46647 EPDM u 46647 EPDM u 46647 EPDM O-Ring, Adapter, Valve, Rear - 80D 3
703244 IPFE 703244 IPFE 703244 IPFE O-Ring, Adapter, Valve, Rear - 75D 3
157 44059 SS 44059 SS 44059 SS Adapter, Valve 3
159 26089 NBR 26089 NBR 26089 NBR O-Ring, Adapter, Valve, Front - 80D 3
11377 FPM 11377 FPM 11377 FPM O-Ring, Adapter, Valve, Front - 80D 3
u 46647 EPDM u 46647 EPDM u 46647 EPDM O-Ring, Adapter, Valve, Front - 80D 3
703244 IPFE 703244 IPFE 703244 IPFE O-Ring, Adapter, Valve, Rear - 75D 3
164 44058 SS 44058 SS 44058 SS Seat 6
165 44001 NBR 44001 NBR 44001 NBR O-Ring, Seat - 80D 6
44928 FPM 44928 FPM 44928 FPM O-Ring, Seat - 80D 6
u 46650 EPDM u 46650 EPDM u 46650 EPDM O-Ring, Seat - 80D 6
166 44057 SS 44057 SS 44057 SS Valve 6
167 44056 SS 44056 SS 44056 SS Spring 6
168 44055 SS 44055 SS 44055 SS Retainer, Spring 6
185 48558 SS 48558 SS 48558 SS Manifold, Discharge 1
186 15847 S 15847 S 15847 S Lockwasher (M10) 6
188 87950 S 87950 S 87950 S Screw, HSH (M10x35) 2
189 87952 S 87952 S 87952 S Screw, HSH (M10x55) 4
250 118672 STCP 118672 STCP 118672 STCP Protector, Shaft 1
260 30612 STZP 30612 STZP 30612 STZP Rail, Angle Assy 1
 EXPLODED VIEW

Models
3CP1221, 3CP1231, 3CP1241

ITEM PART NUMBER DESCRIPTION QTY

3CP1221 MATL 3CP1231 MATL 3CP1241 MATL
270 30246 STL 30246 STL 30246 STL Pulley & Key Assy (Inclds: 30032, 30047) 1
[See Tech Bulletin 003]
283 34334 — 34334 — 34334 — Kit, Oil Drain (3/8" x 24") 1
299 816719 SS 816719 SS 816719 SS Head, Complete w/NBR Seals and O-rings 1
300 33985 NBR 33985 NBR 33985 NBR Kit, Seal (Inclds: 98,106,125,143,154,155,159) Std 1
33309 FPM 33309 FPM 33309 FPM Kit, Seal (Inclds: 98,106,125,143,154,155,159) .0110 1
u 33944 EPDM* u 33944 EPDM* u 33944 EPDM* Kit, Seal (Inclds: 98,106,125,143,154,155,159) .0220 1
76136 HT 76136 HT 76136 HT Kit, Seal (Inclds: 98,106,125,143,154,155,159) .3000 1
76167 STHT 76167 STHT 76167 STHT Kit, Seal (Inclds: 98,106,125,143,154,155,159) .3400 1
76985 IPFE 76985 IPFE 76985 IPFE Kit, Seal (Inclds: 97,98,106,125,143,154,155,159) .0770 1
310 30982 NBR 30982 NBR 30982 NBR Kit, Valve (Inclds: 143,154,159,164,165,166,167,168) 1
Std, 3000, 3400
31216 FPM 31216 FPM 31216 FPM Kit, Valve (Inclds: 143,154,159,164,165,166,167,168) 1
.0110
u 31217 EPDM u 31217 EPDM u 31217 EPDM Kit, Valve (Inclds: 143,154,159,164,165,166,167,168) 1
.0220
— 6107 — 6107 — 6107 — Oil, Bottle (21 oz.) ISO 68 Hydraulic 1
(Fill to specified crankcase capacity prior to start-up)

Bold print part numbers are unique to a particular pump model.  Italics are optional items.  u Silicone oil/grease required.
= Production parts are different than repair parts. R Components comply with RoHS Directive.  [ ] Date of latest production change.
*Review individual parts in each kit for material code identification.
Review Tech Bulletins 002, 003, 024, 036, 043, 053, 060, 061, 064, 073, 074, 077, 078, 083 and 103 for additional information.
MATERIAL CODES (Not Part of Part Number):  AL=Aluminum  BB=Brass  BBCP=Brass/Chrome Plated  BBNP=Brass/Nickel Plated  CC=Ceramic  CM=Chrome-moly
D=Acetal  EPDM=Ethylene Propylene Diene Monamer  FBB=Forged Brass  FCM=Forged Chrome-moly  FPM=Fluorocarbon  HS=High Strength
HT=High-Temp (EPDM Alternative)  IPFE=I-PerFluoroelastomer NBR=Medium Nitrile (Buna-N)  PVDF=Polyvinylidene Fluoride  S=304SS  SBCP=Special Brass/Chrome Plated SNG=Special
Blend (Buna) SS=316SS  STL=SteelW770=Special Alloy  STHT=Special PTFE High Temp  STCP=Steel/Chrome Plated  STZP=Steel/Zinc Plated  TNM=Special High Strength
 9.69 (246)

8.78 (223) 2 - 3/8" NPT(F)

Discharge Ports 7.44 (189)
1.30 .91
4.33 (110)
(33) (23) 6.89 (175)

1.59 (40.5) .08 (2)

5.53 (136)

2.95 (75)

.47 (12)
.79 (20)
3.54 (90)
1.57 (40)
1.97 (50) 2 - 1/2" NPT(F) 4.80 (122) .79
Inlet Ports (20) 1.02 (26)
3.15 (80) 3.94 (100)
4-Ø9
4-M6
4.17 (106) 6.02 (153) 23
5.12 (130)

5 3

4 1

4
2

1. Special concentric, high-density, polished, solid 3. 100% wet seal design adds to service life by 5. S pecially formulated, Cat Pumps exclusive, High-
ceramic plungers provide a true wear surface and allowing pumped liquids to cool and lubricate Pressure Seals offer unmatched performance
extended seal life. on both sides. and seal life.
2. M anifolds are high tensile strength 316 stainless 4. 3
 16 stainless steel valves, seats and springs provide
steel for liquid compatibility and long term, corrosion-resistance, ultimate seating and
continuous duty. extended life.

• CAUTIONS AND WARNINGS

All High-Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader) and a secondary pressure relief device (i.e. pop-off valve,
relief valve). Failure to install such relief devices could result in personal injury or damage to pump or property. Cat Pumps does not assume any liability or
responsibility for the operation of a customer’s high pressure system.
Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system. The CAUTIONS and WARNINGS are included
in each service manual and with each Accessory Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/cautions-
warnings or can be requested directly from Cat Pumps.

WARRANTY
View the Limited Warranty on-line at www.catpumps.com/warranty.

CAT PUMPS
1681 - 94TH LANE N.E. MINNEAPOLIS, MN 55449-4324
PHONE (763) 780-5440 — FAX (763) 780-2958
e-mail: [email protected]
www.catpumps.com

For International Inquiries go to www.catpumps.com and navigate to the “Contact Us” link. PN 993104 Rev E 8/14 14261