The Flygt N-technology pump
series for water and wastewater
HIGH EFFICIENCY WITH CLOG-FREE PERFORMANCE
No clogging. No wasted energy.
Just trouble-free pumping
Our Flygt N-pumps (1.3 kW – 680 kW) are designed to handle the world’s toughest water
and wastewater applications. And now, with our Adaptive N™ technology in all smaller
pumps, you get a superior way to avoid clogging, reduce unplanned maintenance and cut
your energy bills. That adds up to total peace of mind – and big savings over the long term.
Our vast fluid handling knowledge Avoiding unplanned efficiency it minimizes running hours
and dedication to research and service calls and energy cost over time (Fig. C).
development leads to technological With conventional wastewater pumps,
advances and continuous improve- a continued build-up of solids inside Experience the power of N
ment. That’s why Flygt N-pumps the impeller can trip the panel over- Whether you are working with waste-
are currently at work in millions of load or motor protection function, water, stormwater or another applica-
installations worldwide. Quite simply, causing clogging and leading to cost- tion, you will find a broad range of
they have proven to be the best and ly unplanned service calls (Fig. A). N-pumps designed to take on the
most reliable choice for both dry and Even if the pump is running intermit- toughest challenges and get the job
submersible installations. tently, hydraulic efficiency is reduced done. Robust, reliable and self-clean-
since the solids build-up needs to be ing, they cut your energy bills and vir-
Sustained high efficiency removed by backflushing when the tually eliminate unplanned mainte-
saves money pump is shut off at the end of the nance.
When solid objects, such as stringy operating cycle (Fig. B). Not until
fibers and modern waste, enter the the next cycle begins is efficiency
inlet of a conventional pump, they restored to its initial value when the
tend to get caught on the leading impeller is free from solid objects.
edges of the impeller vanes. This The Flygt N-technology has a me-
build-up reduces the impeller’s chanically self-cleaning design that
efficiency, resulting in increased handles the toughest modern waste-
power consumption (Fig. A). water challenges. With sustained high
Sustained high efficiency with Flygt N-pumps
Energy consumption
Hydraulic efficiency
A. Conventional B. Conventional pump C. Flygt N-pump
wastewater pump running intermittently
Broad capacity N-pump application areas Key benefits
• Ratings from 1.3 kW to 680 kW • Wastewater • State-of-the art pumping with
• Discharge up to 800 mm • Stormwater Adaptive N™ technology
• Flow up to 1,000 l/s • Desalination • Sustained high-efficiency operation
• Heads up to 100 m • Reuse • Modular design with high
• Submersible and dry installations • Sewage adaptation grade
• Every Flygt pump is performance • Treatment Plant • Lowers energy and unplanned
tested in the factory maintenance costs
• C an handle dry solids up to 8% • Reduces total lifecycle cost of
the installation
Advanced technology guides
the design of every component
From the motor and seals to the shaft and impellers, every component in a Flygt N-pump
is designed, engineered and manufactured to optimize operation and prolong service life.
Advanced technology guides the design of all aspects of the pump. One example is the
Adaptive N hydraulic system, which is available only with lower-capacity pumps.
The fundamental N-technology, operations. When larger objects
which was pioneered by Flygt, has enter the pump, the impeller lifts
been incorporated into our pumps up due to the forces from these
for years. A more recent innovation solid obects passing through. This
is our Adaptive N impeller and self-cleaning design results in up
Adaptive N hydraulic technologies to 25% lower energy consumption,
(see below) which combine a unique regardless of impeller speed or duty
geometry, dual-blade impeller and point. It also minimizes vibrations,
other patented features to give you resulting in a longer life span for
sustained high efficiency and smooth the mechanical components.
1. B
ackswept leading edges –
ensures no sticking
When solids enter the pump, they are
met by the N impeller. The optimized
blade geometry, with its backswept
leading edges, ensures that no
material sticks to the impeller.
2. Integrated guide pin –
clears the center
A guide pin inserted into the insert
ring clears the center of the impeller
by pushing solids along the leading
edges towards the periphery of the
impeller for removal.
3. R
elief groove –
facilitates transport
When solids reach the perimeter of
the inlet, they are transported inside
the relief groove, guided along the
edge of the impeller vane, through
the volute and out of the pump.
Adaptive N – lifts up for large objects
When larger objects enter the pump,
the impeller lifts up due to the forces
from these solid objects passing
through. This avoids clogging and
assures continuous, energy-efficient
pumping.
Grey iron
Duplex stainless steel
Hard-Iron™
Wear
Choice of impeller materials
With our Adaptive N impeller, you
can also choose the optimal material
type for your needs: Hard-Iron™,
grey iron or stainless steel. Flygt’s
patented Hard-Iron alloy is devel-
oped specifically for tough waste- Extra-durable Chopper ring
water0 applications.
20 40Accelerated
60 wear
80 option for 120
100 140 160 180 for cutting
tests prove that Hard-Iron (60 HRC) abrasive
Time (hrs) long fibers or
hydraulic components prolong the and erosion solids.
corrosion
lifetime by a factor of five, compared
applications.
to standard grey iron material.
Adaptive N™ hydraulic materials - accelerated wear test
Grey iron
Stainless steel
Hard-Iron™
Wear
After 200 hours, the Hard-
Iron impeller proved to
be five times more wear
resistant than the grey iron
version. The stainless steel
impeller showed wear
comparable to the standard
grey iron material.
0 20 40 60 80 100 120 140 160 180
Time (hrs)
Low-capacity pumps
This series of Flygt N-pumps includes models capable of handling capacities up to 100 l/s.
Like all Flygt N-pumps, they help reduce the total life-cycle costs of your installation.
1. Better heat transfer 3. Sensors Compliance
Our specially designed and manu Thermal sensors embedded in the Each pump is tested and approved
factured motor provides enhanced stator windings prevent overheating. in accordance with national and
cooling because heat losses are Optional leakage sensors in the stator international standards, including
concentrated around the stator. and oil housings are also available. 60034-1 and CSA. Pumps are avail-
Trickle impregnated (not applicable able in explosion-proof versions for
for 3069) in resin (Class H insulation), 4. Long-life bearings use in hazardous environments, and
the stator windings are rated at Durable bearings provide a minimum are approved by the Factory Mutual,
180°C (355°F) and enable up to 30 service life of 50,000 hours. European Standard and IEC.
starts per hour.
5. Enduring seals
2. Cable entry The Griploc™ system consists of two
Water-resistant cable entry provides sets of mechanical shaft seals that
both sealing and strain relief functions operate independently to provide
to ensure a safe installation. double security against leakage.
POWER RATINGS AND SIZE
Model 3069 3085 3102 3127
Power rating - kW 1.5–2.4 1.3–2.4 3.1–4.5 4.7–8.5
Discharge size - mm 50 80 80 80
65 100 100
80 150 150
Performance, 50 Hz
100
3127
3069
10 3085
[H/m]
3102
0
0 10 100
[Q l/s]
2.
1.
3. 3.
4.
5.
Medium-capacity pumps
For demanding pumping duties, medium-capacity models handle fluid transport
for capacities up to 500 l/s. Robust and highly efficient, they provide clog-free
performance to achieve the lowest overall life-cycle costs.
1. Better heat transfer unit and the bearings enables rapid 6. Long-life bearings
Our specially designed and manu spot checks and maintenance. In the Durable bearings provide a minimum
factured motor provides enhanced case of a seal failure, a built-in sensor service life of 50,000 hours.
cooling because heat losses are provides an early warning of any fluid
concentrated around the stator. build-up, thus reducing the risk of 7. Enduring seals
Trickle impregnated in resin (Class H expensive repair work. The Flygt Plug-in™ seal with the
insulation), the stator windings are Active Seal™ system offers increased
rated at 180°C (355°F) and enable 4. Cable entry sealing reliability and zero leakage
up to 30 starts per hour. Water-resistant cable entry provides into the motor, thereby reducing the
both sealing and strain relief func- risk of bearing and stator failure.
2. Efficient cooling tions to ensure a safe installation.
These pumps are cooled either by Compliance
the surrounding liquid or liquid/air, 5. Sensors Each pump is tested and approved
in more demanding applications, Thermal sensors embedded in the in accordance with national and
with an internal closed-loop cooling stator windings prevent overheating, international standards, including
system. and a leakage sensor in the inspec- 60034-1 and CSA. Pumps are avail-
tion chamber minimizes the risk for able in explosion-proof versions for
3. Inspection chamber bearing and stator failure. use in hazardous environments, and
To increase operational reliability, an are approved by the Factory Mutual,
inspection chamber between the seal European Standard and IEC.
POWER RATINGS AND SIZE
Model 3153 3171 3202 3301 3315
Power rating - kW 7.5–15 15–22 22–47 37–70 48–105
Discharge size - mm 80 100 100 150 150
100 150 150 250 250
150 250 200 300 300
200 300 350 350
250
Performance, 50 Hz
100
50 3301
3202
20 3171 3315
[H/m]
10 3153
0
0 10 20 50 100 200 500
[Q l/s]
4.
2.
1.
6.
5.
3.
7.
High-capacity pumps
When higher capacity is required, the Flygt N-pump series has pumps to do the job.
These models deliver unprecedented pumping power – reliably and efficiently.
1. Better heat transfer 3. Cable entry 6. Enduring seals
Our specially designed and manu Water-resistant cable entry provides Two sets of mechanical shaft seals
factured motor provides enhanced both sealing and strain relief work independently for double
cooling because heat losses are functions for a safe installation. security. The Active Seal™ system
concentrated around the stator. offers increased sealing reliability
Trickle impregnated in resin (Class H 4. Sensors and zero leakage into the motor,
insulation), the stator windings are Thermal sensors in the stator wind- thereby reducing the risk of bearing
rated at 180°C (355°F) and enable ings prevent overheating, and an or stator failure.
up to 15 starts per hour. analog temperature sensor monitors
the lower bearing. The stator housing/ Compliance
2. Efficient cooling leakage chamber and the junction Each pump is tested and approved
These pumps are cooled either by box are equipped with leakage in accordance with national and
the pumped liquid or liquid/air with sensors. The sensors decrease the international standards, including
an internal closed-loop cooling risk of bearing and stator failure. IEC 60034-1 and CSA. Pumps are
system. available in explosion-proof versions
5. Long-life bearings for use in hazardous environments,
Durable bearings provide a minimum and are approved by the Factory
service life of 100,000 hours. Mutual, European Standard and IEC.
POWER RATINGS AND SIZE
Model 3231 3306 3312 3356 3400 3531 3800
Power rating - kW 70–215 58–100 55–250 45–140 40–310 40–680 225–550
Discharge size - mm 200 300 300 350 400 500 800
Performance, 50 Hz
100,00
N3231
N3531
N3312
N3400
N3306
Head (m)
N3800
N3356
10,00
1,00
20,00 200,00 2000,00
Flow /l/s)
3.
4.
1.
2.
5.
4.
4.
6.
Install it and control it
just the way you want it
Regardless of the size or type of N-pump you require, we offer a
wide range of modular installation concepts as well as purpose-built
monitoring and control systems. Our modular installation concepts
let you customize inlets and outlets to fit your needs exactly.
MAS 801 – the smart way to Flygt SmartRun® –
monitor performance optimal reliability
This new pump monitoring system For pump stations with
offers powerful data management up to three alternating pumps, the
capabilities to ensure you are con- Flygt SmartRun pump controller
MAS 801 stantly updated on each pump’s handles pump cleaning, pipe clean-
conditions and operational status. ing, sump cleaning, soft starts and
We’ve removed the traditional sensor stops.
cable, which means simplified han-
dling, improved measurement quality Flygt SmartRun The integrated intelligence and
and fewer callouts. Digital communi- variable speed control make it the
cation now takes place in the power perfect match for Flygt N-pumps – a
cable, made possible by the new combination that potentially realizes
Flygt SUBCAB range with integrated energy savings of up to 50%.
signal leads.
Flexible Installations
P-installation S-installation T-installation Z-installation
For semi-permanent wet A semi-permanent free A vertically-mounted, A horizontally-mounted,
well installations. The standing installation. permanent dry well or permanent dry well or
pump is installed with Transportable version in-line installation with in-line installation with
twin guide bars on a with pipe or hose flange connections for flange connections for
discharge connection. connection. suction and discharge suction and discharge
pipework. pipework.
Take advantage of our design
and engineering expertise
Are you getting the most out of your pump station designs? If you have questions
regarding fluid dynamics, optimizing your sumps, water hammer calculations or
even service, we can help. Flygt engineers have been researching and designing
pump stations for over three decades to achieve the lowest life-cycle costs.
And we have a strong service network to support you.
One of the biggest challenges in
designing a pump station is to
achieve a balance between efficiency
and performance. Often times, pump
stations are over-designed, resulting
in higher costs. One key focus is to
secure the best possible inlet
conditions while minimizing sedi
mentation and pump station size.
Optimizing your flow rates
Other critical factors include the
number, type and arrangement of
pumps, variable flow conditions in
the approach area, the geometry
of the structure itself and other
site-specific factors. It’s also vital to
consider and plan for operational
concerns such as pump control
schemes and access for equipment
service.
Finding the optimal solution
Whether you’re looking for a pre-
engineered and packaged pump sta-
tion, standardized design or a custom Extensive engineering
design, we can help you find the best know-how
solution for your project’s needs. We provide a broad range of
engineering services, including:
Computational fluid dynamics — System analysis and calculations
To verify a proposed new sump — Sump design
design, we use computational fluid — Water hammer calculations
dynamics (CFD), a mathematical — Pump start analysis
modeling technology. It allows us to — Transient analysis
analyze flow patterns under different — Computational Fluid Dynamics
operating conditions. Flygt pio- (CFD)
neered the use of CFD to verify — Scale model testing
sump design, and we have been
using it for more than 30 years.
Complete pre-engineered
solutions for all your needs
Even better together
Do you need a swift station rollout
in a municipal or commercial area?
You’ll be happy to know that we offer
a wide range of pre-engineered pack-
aged pump stations that make the job
easier and more cost-efficient. Ideally
suited for our premium N-pumps,
Flygt packaged pump stations
come with piping and valve systems,
all installation accessories and
monitoring and control equipment.
Trouble-free pumping in a package
Available in a range of designs, sizes
and materials, our packaged pump
stations feature a common self-
cleaning design, optimized for
trouble-free and efficient pumping.
One of the more popular versions
is the Flygt TOP design pictured here.
Support for your Flygt pumps maintenance services, using to deliver genuine Flygt spare parts –
Our global network of local service genuine Flygt spare parts. quickly and efficiently. All Flygt
centers and service partners, spare parts are backed by a 15-year
provides integrated services to Genuine Flygt availability guarantee. With our
support safe, efficient and reliable spare parts and warranty higher-capacity pumps, we provide
operation. Count on us for a quick, When downtime isn’t an option, a 20-year availability guarantee.
professional response and quality rely on our global service network
The power to adapt
Options table
Customize your Flygt N-pump with optional equipment.
Flygt N-pump model 3069 3085 3102 3127 3153 3171 3202 3301 3315 3231 3306 3312 3356 3400 3531 3800
Option/Product
Motor
Premium efficiency (IE3)
Hydraulics
Guide pin
Hard-Iron™
Chopper N
Adaptive N™
Seal system
Griploc™ seal
Plug-in™ seal
Active Seal™
Spin-out™
Seal flush
Cooling systems
1. w/o cooling jacket
2. Closed-loop cooling
3. Pump media
4. External
Installation method
P
S
T
Z
L
Accessories
Flush valve
Pump monitor
Prepared for
– Mini CAS
– MAS
Pump control
– SmartRun™
– MultiSmart
– MyConnect
– FGC
= Standard = Standard or not available, depending on model
= Optional = Optional or not available, depending on model
= Standard but also optional, depending on model
896876 . Flygt N-pump series . 1 . Master . 5 . 20180611
1) The tissue in plants that brings water upward from the roots
2) A leading global water technology company
We’re 12,000 people unified in a common purpose: creating innovative solutions
to meet our world’s water needs. Developing new technologies that will improve
the way water is used, conserved, and re-used in the future is central to our work.
We move, treat, analyze, and return water to the environment, and we help people
use water efficiently, in their homes, buildings, factories and farms. In more than
150 countries, we have strong, long-standing relationships with customers who
know us for our powerful combination of leading product brands and applications
expertise, backed by a legacy of innovation.
For more information on how Xylem can help you, go to xyleminc.com
Flygt is a brand of Xylem. For the latest
version of this document and more in-
formation about Flygt products visit
www.flygt.com © 2018 Xylem, Inc.