Pve and PVHC For PVG 32, PVG 100 and PVG 120: Service Manual
Pve and PVHC For PVG 32, PVG 100 and PVG 120: Service Manual
Service Manual
PVE and PVHC for PVG 32, PVG 100 and PVG 120
Service Manual
Revisions, Contents
Sauer-Danfoss Literature Sauer-Danfoss literature reference for PVG and PVE products
Reference Title Type Order number
PVG 32 Proportional Valve Groups Service Manual 11039167
PVG 100 Proportional Valve Groups Service Manual 11048807
PVG 32 Proportional Valve Groups Technical Information 520L0344
PVG 100 Proportional Valve Groups Technical Information 520L0720
PVG 120 Proportional Valve Groups Technical Information 520L0356
PVE Series 4 for PVG 32, PVG 100 and PVG 120 Technical Information 520L0553
PVED-CC Electro Hydraulic actuator Technical Information 520L0665
PVED-CX Electro Hydraulic actuator Technical Information 11070179
PVG 32 Metric ports Technical Information 11051935
Warning
A PVG with PVE can only perform according to description if conditions in the Technical
Information are met.
Warning
In particularly exposed applications, protection in the form of a shield is recommended.
Warning
When the PVE is in fault mode the quality of performance and validity of feedback is
limited depending on the fault type.
Warning
Error pins from more PVEs may not be connected. Inactive error pins are connected to
ground and will disable any active signal.
Warning
Error pins are signal pins and can only supply very limited power consumption.
Warning
Deviation from recommended torque when mounting parts can harm performance and
module.
Warning
Adjustment of the position transducer (LVDT) will influence calibration, and thereby also
safety and performance.
Warning
When replacing the PVE, the electrical and the hydraulic systems must be turned off and
the oil pressure released.
Warning
Hydraulic oil can cause both environmental damage and personal injury.
Warning
Module replacement can introduce contamination and errors to the system. It is
important to keep the work area clean and components should be handled with care.
Warning
After replacement of modules or cables wiring quality must be verified by a performance test.
Warning
By actuation at voltage below nominal PVG will have reduced performance.
Warning
The PVE is not designed for use with voltage outside nominal.
Warning
Obstacles for the Pilot oil can have direct influence on spool control.
Warning
Reduced pilot oil pressure will limit spool control.
Warning
Too high pilot oil pressure can harm the PVE.
Warning
Do not attempt to service PVG valves without build sheet specifications for reference.
Introduction This manual includes information for trouble shooting and servicing the Sauer-Danfoss
PVE and PVHC PVG actuators. The actuators are used on PVG 32, PVG 100, PVG120 and
some EH steering. This manual does not cover the PVG in general nor any steering.
The PVE and PVHC for PVG 32 and PVG 100 are the same. The PVE and PVHC for PVG 120
includes a special interface plate, has another LVDT-pin and allows larger spool travel.
Service on the actuators is identical independent of valve size.
In general service on PVE and PVHC is limited to exchange of O-rings and connectors
or whole actuator. For digital PVE, PVED-CC and PVED-CX service also can be parameter
reading, parameter change and change of software.
Performing service, trouble shooting and repair may require removal of valve and valve
parts from the application. This can easily introduce misplaced parts and contamination
and thereby thread performance and safety. Following cleanliness requirements is a
prerequisite for service.
For general description, specifications and operating parameters on PVG valves and
actuators please see the relevant Technical Information listed in reference list. Sauer-
Danfoss technical literature is available on www.sauer-danfoss.com,
Warning
Do not attempt to service PVG valves without build sheet specifications for reference.
General Instructions Follow these general procedures when servicing PVG 32 valves:
e Keep it Clean
Cleanliness is the primary mean of assuring long lifetime for the application. Clean the
outside of the valve thoroughly before any disassembly. Cap ports and hoses when
opening. Avoid contamination by both dirt and chemical agents. Clean parts using a
clean solvent wash and air dry.
Safety Precautions Always consider safety precautions before beginning a service procedure.
Protect yourself and others from injury.
Follow instructions from machine manufacture carefully.
Read and include the warnings from the relevant PVG literature in your work planing.
Warning
Ensure stable conditions:
• Manipulation on a mechanical, hydraulic and electrical system can potentially create
dangerous situations. Please ensure that all necessary precautions are taken to
prevent dangerous situations.
Warning
Release hydraulic pressure in system:
• Shut down pump
• Release pressure in all work functions
• Release tank pressure
• Release pilot pressure if not released by previous operations
Warning
Disengage electrical system:
• Disengage power supply
• Disengage system control
• If relevant for application disengage system output e.g. error pin, direction indicator
Overview The PVG is a sectional spool valve stack with individually controlled proportional valves.
With the PVE or PVHC the PVG can be operated as single valves or several valves in
cooperation.
The oil flow out of the work section (A- or B-port) can be controlled by a combination of
the following:
•• PVE controlling the spool position using pilot oil pressure.
•• A handle (PVM) in mechanical interface with the spool.
PVE
PVE retract = P→ A P→ A
Connector
PVB - basic module
Pin
LED
T - Tank port P - Work flow
V310 329.A
Electronics
Neutral spring
Oil out of A-port = PVM pushed towards PVB = retract = LVDT moves into PVE.
Trouble Shooting The Service Manuals for PVG 32 and PVG 100 have a thoroughly description of system
trouble shooting and parts trouble shooting. Please look for descriptions there before
starting with the actuator.
The actuator is an electro hydraulic subsystem used for moving the spool and thereby
opens the valve for work flow.
All PVE variants. Connector options are Deutsch, AMP and DIN/Hirschmann PVEO and
PVEO-R are without LVDT
d1 d2 d3 d4
a1 a2 a3 a4
h2 h1 V310 349.A
Principle for PVED/ PVEH/ PVEM/ PVEO/ PVEP/ PVES/ PVEU. PVEO is without LVDT. .
Set point
Electronics Pp
NC1
NC3
Spool
LVDT
NO4
NO2
1.0 [0.039]
Tank
V310073.A
These guidelines are only meant to point out issues that could be related to the
application, the PVG and its actuator. Sauer-Danfoss can and will not give directives how
work has to be planed and supervised.
Before replacing or 1. E nsure that the actuator has to be dismounted. Follow the trouble shooting
dismounting a PVE or procedure to make sure that the failure is not elsewhere in the application. See Service
PVHC Manual for PVG32 and PVG100.
Digital actuators contain parameters. These parameters must also be in the replacing
PVED and must be backed up before removing the old PVED.
See description for parameter transfer for PVED later.
2. C
lean surroundings on PVG for dirt and rust/oxidations; and do not use cleaning
agents or methods that require higher IP than the actuator supports.
3. H
ave a clean area to put new PVE/
PVHC before mounting.
4. H
ave a clean area to put old PVE/
PVHC before eventually returning for CE
11-32VDC
investigation. 157B4092
4711A061234
V310377.A
157-743.10B
3. Depending on PVB – actuator orientation place one or all bolts in actuator bolt holes.
7. Connect wiring.
Test and use of PVG and After replacement of actuator the system must be tested after manufactures guidelines.
Actuator
After service the PVG must be tested according to manufactures guidelines. Ensure that
safety functions and performance apply to demands.
Before restart bleed system. PVG can be bleed through PVM. Let application run for In
worst cases air must be washed out by oil in up to 5 minutes activation.
Returning Replaced If replaced actuator is returned to Sauer-Danfoss for analysis description of malfunction
Actuator for Customer and application must be submitted too. See form in section “returning claims”.
Claims
Important Note for Before replacing a PVED-CC or a PVED-CX you must ensure to have the right parameters
Digital Actuators for the replacing module.
If you replace a PVED-CC with another PVED-CC without preset parameters and the
application don’t support automatic parameter setting you must upload the relevant
data to your PC before exchanging and then download them to the new PVED-CC.
Follow the instructions following the download of the service tool to have the tool
installed.
Parameter transfer Before disconnecting the failing PVED-CC from the system
1. Start the PVED-CC PLUS+1 S4 DJ service tool, connect to the CAN bus (PVED-CC) and
turn on power.
Parameter transfer
(continued) After mounting the new PVED-CC on the PVG
1. Connect to the PVED-CC to the CAN bus (turn on power).
3. Select Node ID 128 (assuming you are using a standard spare part PVED-CC)
7. Reboot PVED-CC
11. Verify that data are like they were initially before exchange
13. Verify that data are like they were initially before exchange
15. Verify that data are like they were initially before exchange
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Turolla
www.turollaocg.com Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Valmova
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.valmova.com Fax: +1 515 239 6618