Customer: ILVA.

Argentina
Contract No.: PI12EC0530-02-1
Production No.: 121121001A
Document Code: K0256D-SM3.1-V2.4
Date: 2012

P a r ts M a n u a l

Fine Polishing Machine PJ1000/14

KEDA® Industrial Company Limited

People’s Republic of China
 Fine Polishing Machine PJ1000/14

Contents

Chapter I Machine Frame ..................................................................................................................................................... 1

Chapter II Width Adjusting Device ....................................................................................................................................... 4
Chapter III Press Wheel Device ........................................................................................................................................... 6
Chapter IV Code Dial Disc .................................................................................................................................................... 8
Chapter V Crossbeam ........................................................................................................................................................ 10
Chapter VI Water Baffle ...................................................................................................................................................... 14
Chapter VII Water Pipe ....................................................................................................................................................... 16
Chapter VIII Wire Channel .................................................................................................................................................. 18
Chapter IX Main Air Circuit ................................................................................................................................................. 20
Chapter X Lubrication System ............................................................................................................................................ 22
Chapter XI TPSA Head Upper Section .............................................................................................................................. 25
Chapter XII TPSA Head Upper Section Pneumatic System ............................................................................................ 28

Fig.1-1 Machine Frame Assembly ....................................................................................................................................... 3

Fig.2-1 Width Adjusting Device Assembly ........................................................................................................................... 5
Fig. 3-1 Press Wheel Device Assembly............................................................................................................................... 7
Fig.4-1 Code Dial Disc Assembly ......................................................................................................................................... 9
Fig.5-1 Crossbeam Assembly ............................................................................................................................................ 13
Fig.6-1 Water Baffle Assembly ........................................................................................................................................... 15
Fig.7-1 Water Pipe Assembly ............................................................................................................................................. 17
Fig.8-1 Wire Channel Assembly ......................................................................................................................................... 19
Fig.9-1 Main Air Circuit Assembly ...................................................................................................................................... 21
Fig.10-1 Lubrication System Assembly ............................................................................................................................. 24
Fig.11-1 TPSA Head Upper Section Assembly ................................................................................................................. 27
Fig.12-1 TPSA Head Upper Section Pneumatic System Assembly ................................................................................ 29

Table 1-1 Machine Frame Parts List .................................................................................................................................... 1

Table 1-1 (continued) Machine Frame Parts List ................................................................................................................ 2
Table 2-1 Width Adjusting Device Parts List ....................................................................................................................... 4
Table 3-1 Press Wheel Device Parts List ............................................................................................................................ 6
Table 4-1 Code Dial Disc Parts List ..................................................................................................................................... 8
Table 5-1 Crossbeam Parts List ......................................................................................................................................... 10
Table 5-1 (continued) Crossbeam Parts List ..................................................................................................................... 11
Table 5-1 (continued) Crossbeam Parts List ..................................................................................................................... 12
Table 6-1 Water Baffle Parts List ....................................................................................................................................... 14
Table 7-1 Water Pipe Parts List ......................................................................................................................................... 16
Table 8-1 Wire Channel Parts List ..................................................................................................................................... 18
Table 9-1 Main Air Circuit Parts List .................................................................................................................................. 20
Table 10-1 Lubrication System Parts List .......................................................................................................................... 22
Table 10-1 (continued) Lubrication System Parts List ...................................................................................................... 23
Table 11-1 TPSA Head Upper Section Parts List ............................................................................................................. 25
Table 11-1 (continued) TPSA Head Upper Section Parts List ......................................................................................... 26
Table 12-1 TPSA Head Upper Section Pneumatic System Parts List ............................................................................. 28

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 Fine Polishing Machine PJ1000/14

Chapter I Machine Frame

1.1 Machine Frame Parts List
Table 1-1 Machine Frame Parts List
No. Code Description Specification Qty. Remark
1 Conveyor belt 1150X9X23440 1
2 K0246D.01.01-04 Cloth strip 2 6
3 K0255.01-02 Belt support 7
4 K0246D.01.01-02 Cloth strip 1 1
5 K0235.01-05 Scraper frame 2
6 K0256.01-01 Belt scraper 1
7 K0144A.01-11 Glide track 4
8 K0144A.01-10 Bearing plate 4
9 JB/T7940.2-1995 Oil cup M10X1/45° 4
10 K0148B.01.02.01-03 End cover 2
11 Bearing 22216 4
12 K0148B.01.02.01-01 Bearing holder 2
13 GB/T13871-1992 Cased oil seal B90X115X12 4
14 K0148B.01.02.01-02 End cover 2
15 KC0136B.01.02-03.0A Mounting frame 2 1
16 K0255C.01.03 Slave roller 1
17 K0256C.01.05.01.01 Tension roller 4
18 K0236A.01.06.01-01 Roller shaft 8
19 GB/T276-1994 Grooved bearing 6202-RZ 16
20 GB/T894.1-1986 Circlip for shaft 15 8
21 K0245C.01.11-01 Tension roller support 2
22 KC0136B.01.02-02.0A Mounting frame 1 1
23 K0148B.01-04 Screw rod 2
24 GB/T6170-2000 Hex nut M30 6
25 K0235.01.07 Water pipe 1
26 K0235C.01.01-01 Loading end plate 2
27 K0256.01.05 Spray pipe 1
28 K0245C.01.01.01-03X2 Conveyor belt cover 2
29 K0256D.01.04 Width adjustor 1
30 K0246D.01.17X2 Wire channel 1
31 K0236.01.06A Wire channel bracket 1

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 Fine Polishing Machine PJ1000/14
Table 1-1 (continued) Machine Frame Parts List
No. Code Description Specification Qty. Remark
32 K0256C.01.01-01X6 Unloading bearing plate 2
33 K0256C.01.01-02X6 Mid bearing plate 7
34 K0245C.01.01-02 Cross wire conduit 1
35 K0246C.01-02 Pipe hoop 5
36 K0255C.01.01.01 Machine frame 1
37 K0245C.01.05-03 End cover 2 1
38 K0245C.01.05-02 Bearing holder 1 2
39 K0236A.01.04.02 Mounting plate 2 1
40 GB/T1096-2003 Key 22X90 1
41 K0236A.01.04.01 Mounting plate 1 1
42 K0255C.01.02 Drive roller 1
43 K0245B.01.05 Adjusting plate 2
44 K0246D.01.01-06 Cloth strip 3 1
45 GB/T13871-1992 Cased oil seal B80X110X12 1
46 K0245C.01.05-01 End cover 1 2
47 K0245C.01.06-01 End cover 3 1
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

1.2 Machine Frame Assembly

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 Fine Polishing Machine PJ1000/14

Fig.1-1 Machine Frame Assembly

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 Fine Polishing Machine PJ1000/14

Chapter II Width Adjusting Device

2.1 Width Adjusting Device Parts List
Table 2-1 Width Adjusting Device Parts List
No. Code Description Specification Qty. Remark
1 K0236B.01.13-01 Guide plate 2
2 K0148G.09.02 Adjust screw rod 4
3 GB/T5783-2000 Hex bolt M8X25 8
4 GB/T97.1-2002 Flat washer 8 8
5 GB/T93-1987 Spring washer 8 8
6 K0256D.01.06.01 Bracket 2
7 GB/T97.1-2002 Flat washer 16 8
8 GB/T93-1987 Spring washer 16 8
9 GB/T6170-2000 Hex nut M16 8
10
11
12
13
14
15
16
17
18

2.2 Width Adjusting Device Assembly

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 Fine Polishing Machine PJ1000/14

Fig.2-1 Width Adjusting Device Assembly

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 Fine Polishing Machine PJ1000/14

Chapter III Press Wheel Device

3.1 Press Wheel Parts List

Table 3-1 Press Wheel Parts List
No. Code Description Specification Qty. Remark Material Code

1 GB/T6170-2000 Hex nut 100006390

M10 1
2 GB/T93-1987 Spring washer 100008082
10 1
3 GB/T97.1-2002 Flat washer 100008054
10 1
4 TPLC-05 Guide rod 200050725
2
5 TPLC-04 Hollow shaft 200050724
1
6 TPLC.01-02 Shaft sleeve 200050730
1
7 TPLC.01-01 Press wheel 200050729
1
8 GB3452.1-92 O-ring seal 100005165
85X5.3 2
9 GB/T5782-2000 Hex bolt 100011669
M10X100 1
10 GB/T5782-2000 Hex bolt 100023935
M8X85 4
11 GB/T93-1987 Spring washer 100008081
8 10
12 GB/T97.1-2002 Flat washer 100008052
8 10
13 TPLC-02 Mounting block 200050722
1
14 TPLC-03 Connecting plate 200050723
1
15 TPLC-07 Switch mounting plate 2 200050727
1
16 GB/T5783-2000 Hex bolt 100006594
M8X25 6
17 GB/T5783-2000 Hex bolt 100015588
M8X50 1
18 TPLC-01 Mounting plate 200050721
1
19 TPLC-06 Switch mounting plate 1 200050726
1
20 GB/T97.1-2002 Flat washer 100008049
6 2
21 GB/T93-1987 Spring washer 100008080
6 2
22 GB/T5783-2000 Hex bolt 100011617
M6X16 2

3.2 Press Wheel Assembly

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 Fine Polishing Machine PJ1000/14

Fig. 3-1 Press Wheel Assembly

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 Fine Polishing Machine PJ1000/14

Chapter IV Code Dial Disc

4.1 Code Dial Disc Parts List
Table 4-1 Code Dial Disc Parts List
No. Code Description Specification Qty. Remark Material Code
1 K0246D.01.10-03 Connect shaft 1
2 K0245C.01.16-01 End cover 1
3 K0246D.01.10-04 Switch frame 1
4 KC0235.01-02 Disc 1
5 K0245C.01.16.01 Safety cover 1
6 K0246D.01.10-02 Cover plate 1
7
8
9
10
11
12
13

4.2 Disc Assembly

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 Fine Polishing Machine PJ1000/14

Fig.4-1 Code Dial Disc Assembly

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 Fine Polishing Machine PJ1000/14

Chapter V Crossbeam
5.1 Crossbeam Parts List
Table 5-1 Crossbeam Parts List
No. Code Description Specification Qty. Remark
1 GB/T5783-2000 Hex bolt M6X16 10
2 K0256C-01 Safety plate 2
3 K0255C.02.02 Left support subassembly 1
4 K0256D.02-01 Water baffle rubber 2
5 K0256C.02-01 Rubber press strip 2
6 K0246C.02-12 Plug cover 2
7 GB/T97.1-2002 Flat washer 8 90
8 GB/T93-1987 Spring washer 8 104
9 GB/T5783-2000 Hex bolt M8X20 16
10 Oil plug M20X1.5 2
14 K0255.02-01 Bearing plate 2
15 GB/T 70.1-2000 Screw M10X16 16
16 K0256C.02-03 Safety cover 2
17 K0255.02.03 Linear roller support 2
18 K0236.02-10.0 Baffle plate unit 2
19 GB/T5783-2000 Hex bolt M8X16 6
20 K0235.02-01 Crossbeam base bearing plate 2
21 K0236.02.06 Longitudinal limit wheel 4
22 GB/T5783-2000 Hex bolt M10X35 16
23 GB/T97.1-2002 Flat washer 10 214
24 GB/T93-1987 Spring washer 10 214
25 K0236.02.07 Limit wheel subassembly 4
26 K0236.02.02 Left crossbeam base 1
27 K0235.02.09 Fixing block subassembly (1) 56
28 K0235.02.10 Fixing block subassembly (2) 28
29 GB/T5782-2000 Hex bolt M10X40 192
30 K0236.02-18 Impact block 2
31 GB/T77-2000 Screw M8X10 2
32 K0236.02-17 Approach switch mounting plate 2
33 GB/T5783-2000 Hex bolt M4X10 8
34 GB/T6170-2000 Hex nut M4 8

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 Fine Polishing Machine PJ1000/14
Table 5-1 (continued) Crossbeam Parts List
No. Code Description Specification Qty. Remark
35 K0256.02-04 Impact block mounting plate 1
36 GB/T70.3-2000 Inner hex countersunk screw M8X12 8
37 K0236.02-16.0 Switch frame 1
38 GB/T5783-2000 Hex bolt M10X30 4
39 GB/T5783-2000 Hex bolt M10X20 8
40 K0256D.02.03 Oil channel 2
41 GB/T5783-2000 Hex bolt M12X80 12
42 GB/T97.1-2002 Flat washer 12 14
43 GB/T93-1987 Spring washer 12 14
44 K0256.02-01 Rack 2
45 GB/T5783-2000 Hex bolt M12X40 10
46 K0246C.02-01 Gear for key 2
47 K0236.02-07 Shaft sleeve 2
48 GB/T276-1994 Grooved ball bearing 6209-LS 2
49 K0235.02-10 End cover 2
50 GB/T9877.1-1988 Cased oil seal B55X72X8 2
51 GB/T70.1-2000 Inner hex column screw M6X12 16
52 K0236.02-08 Bearing base 2
53 GB/T70.1-2000 Inner hex column screw M8X20 28
54 GB/T1096-79 Flat key 12X32 4
55 K0236.02-23 Drive shaft for key 2
56 GB/T1096-1979 Flat key 14X100 2
57 HKL77-Y3-36.46-K-W6 Gear reducer 2
58 K0236.02-14 Solenoid valve mounting plate 16
59 GB/T70.1-2000 Inner hex column screw M8X16 88
60 K0235A.02-02 Long shaft 2
61 Seated bearing UCP210 8
62 GB/T5782-2000 Hex bolt M16X60 32
63 GB/T97.1-2002 Flat washer 16 40
64 GB/T93-1987 Spring washer 16 40
65 K0236.02-15A Water pipe bracket 6
66 K0236.02-25 Middle shaft 1
67 K0236.02-26 Semi-shaft coupler 8

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 Fine Polishing Machine PJ1000/14
Table 5-1 (continued) Crossbeam Parts List
No. Code Description Specification Qty. Remark
68 K0236.02-27 Semi ring 8
69 GB/T70.1-2000 Inner hex column screw M12X45 32
70 GB/T1096-1979 Flat key 14X56 16
71 GB/T5783-2000 Hex bolt M12X30 4
72 GB/T5783-2000 Hex bolt M16X50 4
73 K0236.02-13A.0 Torsion arm 2
74 GB/T5782-2000 Hex bolt M8X60 16
75 K0256C.02.03 Support base shield 2
76 GB/T117-2000 Taper pin A16X45 4
77 GB/T5783-2000 Hex bolt M20X50 32
78 GB/T97.1-2002 Flat washer 20 32
79 GB/T93-1987 Spring washer 20 32
80 K0255C.02.01 Crossbeam 1
81 K0236.02.03 Right crossbeam base 1
82 JB/T7941.2-1995 Screw-in round oil gauge A20 2
83 K0255C.02.03 Right base subassembly 1
84 K0235.02-14 Cushion block 4
85 GB/T70.1-2000 Inner hex column screw M8X25 4
86

5.2 Crossbeam Assembly

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 Fine Polishing Machine PJ1000/14

Fig.5-1 Crossbeam Assembly

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 Fine Polishing Machine PJ1000/14

Chapter VI Water Baffle

6.1 Water Baffle Parts List
Table 6-1 Water Baffle Parts List
No. Code Description Specification Qty. Remark
1 K0235A.03-02X2 Back water baffle bottom beam 1
2 K0255C.03.10 Back L cover plate 1
3 K0236A.03A.04X2 Back L post 1
4 K0255C.03-01 Separating plate 15
5 K0255C.03.03 Front R post 1
6 K0255C.03.06 Front cover plate 1
7 K0255C.03.07 L movable plate 1
8 K0255C.03.09 Mid movable plate 2
9 K0255C.03.08 R movable plate 1
10 K0255C.02.04 Control panel cover 1
11 K0255C.05 Main air circuit cover 1
12 K0255C.02.05 Pipe bracket 2
13 K0255C.03.05 Front mid cover plate 2
14 KC0235A.03-01X2 Front water baffle beam 1
15 JB/T 7274.7-1994 Square handle L=120 28
16 KC0235.03.02X2 Hinge (2) 14
17 KC0235.03.01X2 Hinge (1) 14
18 ZC0268(1).04-01.0X2 Front water baffle 14
19 K0255C.06 Wire conduit (leftward) 1
20 K0255C.03.04 Front L cover plate 1
21 K0255C.03.01 Front L post 1
22 K0255C.03.02 Mid post 13
23 K0236A.03A.06X2 Back R post 1
24 K0236A.03A.05X2 Back mid post 13
25 K0255C.03.12 Back R cover plate 1
26 K0236A.03A.07X2 Back water baffle 7
27 K0255C.03.11 Back mid cover plate 5
28
29
30
31
32
33
34
6.2 Water Baffle Assembly

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 Fine Polishing Machine PJ1000/14

Fig.6-1 Water Baffle Assembly

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 Fine Polishing Machine PJ1000/14

Chapter VII Water Pipe

7.1 Water Pipe Parts List
Table 7-1 Water Pipe Parts List
No. Code Description Specification Qty. Remark Material Code

1 K0246C.06-01 Pipe plug 2

2 K0245B.06.01 Main water pipe 1

3 Ball valve 3/4″ 14

4 TPS-23 Direct pipe 14

7.2 Water Pipe Assembly

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 Fine Polishing Machine PJ1000/14

Fig.7-1 Water Pipe Assembly

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 Fine Polishing Machine PJ1000/14

Chapter VIII Wire Channel

8.1 Wire Channel Parts List
Table 8-1 Wire Channel Parts List
No. Code Description Specification Qty. Remark Material Code

1 GB/T5783-2000 Hex bolt M8X20 16

2 GB/T97.1-2002 Flat washer 8 68
3 GB/T93-1987 Spring washer 8 20
4 K0245C.06.01X2 L wire channel 1
5 GB/T5783-2000 Hex bolt M6X16 8
6 GB/T97.1-2002 Flat washer 6 8
7 GB/T93-1987 Spring washer 6 8
8 GB/T6170-2000 Hex nut M6 6
9 K0236.07.06 Wire channel support 6
10 K0245C.06.02X2 Mid wire channel 1

11 GB/T 6170-2000 Hex nut M8 24

12 K0236.07-01X2 Connect plate 6

13 K0236.07-02X2 Plywood 6

14 K0245C.06.03X2 R wire channel 1

15 K0236.07.01X2 Tee wire channel 1

16 K0236.07-03 Support plate 1

17 K0236.07.07 Tee wire channel support (1) 1

18 K0236.07.08 Tee wire channel support (2) 1

19 GB/T5783-2000 Hex bolt M8X16 28

20

21

8.2 Wire Channel Assembly

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 Fine Polishing Machine PJ1000/14

Fig.8-1 Wire Channel Assembly

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 Fine Polishing Machine PJ1000/14

Chapter IX Main Air Circuit

9.1 Main Air Circuit Parts List
Table 9-1 Main Air Circuit Parts List
No. Code Description Code Qty. Remark Material Code
1 Screw plug 100007973
JB/ZQ 4451-1986 G1/4A 1
2 Seal pad 100005349
JB/ZQ 4454-1986 G1/4A 1
3 K0255C.04.01 Main air pipe 1
4 Inner hex column screw 100006976
GB/T70.1-2000 M8X20 3
5 Flat washer 100008052
GB/T97.1-2002 8 6
6 Spring washer 100008081
GB/T93-1987 8 6
7 Hex nut 100006389
GB/T6170-2000 M8 3
8 Air pipe support 200000462
K0236.04-01 3
9 Hex bolt 100006773
GB/T5783-2000 M8X16 3
10 Triplet mounting plate 200000463
K0236.04-02 1
11 Threaded pipe 100040528
EPC12-04 3
12 Male/female screw 100004689
R3/4-Rc1/2 2
13 Air supply triplet 100061046
EAC5000-06 1
14 Hex bolt 100006796
GB/T5783-2000 M10X30 4
15 Flat washer 100008054
GB/T97.1-2002 10 4
16 Spring washer 100008082
GB/T93-1987 10 4
17 PA pipe L=350mm 100004467
PA12X1.5/transparent 1
18
19
20
21

9.2 Main Air Circuit Assembly

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 Fine Polishing Machine PJ1000/14

Fig.9-1 Main Air Circuit Assembly

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 Fine Polishing Machine PJ1000/14

Chapter X Lubrication System

10.1 Lubrication System Parts List
Table 10-1 Lubrication System Parts List
No. Code Description Specification Qty. Remark Material Code

1 GB/T5783-2000 Hex bolt M6X30 28

2 GB/T97.1-2002 Flat washer 6 28
3 GB/T93-1987 Spring washer 6 28
4 K0235.05-02 Hoop 1 2
5 GB/T70.1-2000 Screw M8X12 32
6 GB/T97.1-2002 Flat washer 8 33
7 GB/T93-1987 Spring washer 8 33
8 Lubrication pipe L=1000
Nylon pipe φ6X1 14
9 Flared screwed pipe joint JKL-6-M10X1 14
10 K0235.05-03 Hoop 2 2
11 One-way connector PV-3 14
12 K0235.05-04 Hoop 3 2
13 Grease quantifier ASA-5 14
14 Grease quantifier ASA-1 28
15 K0235.05-05 Hoop 4 2
16 K0235.05-06 Hoop 5 2
17 Drive sleeve bearing lubrication pipe L=160
Nylon pipe φ6X1 14
18 Flared screwed pipe joint JKZ-6-M10X1 14
19 K0235.05-07 Hoop 6 2
20 K0235.05-08 Hoop 7 2
21 Oil distributor JPQ1-0.23(8) 1
22 GB/T 70.1-2000 Screw M8X20 5
23 Oil pipe L=900
Copper pipe φ8X1 1
24 GB/T 5782-2000 Hex bolt M10X55 1

25 Grease pump DRB-L30/4Z/380V/filter/tube 1

26 Oil pipe L 35m
Copper pipe φ6X1 14
27 GB/T 5625.1-1985 Flared screw pipe joint JKZ-8-M10X1 28

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 Fine Polishing Machine PJ1000/14
Table 10-1 (continued) Lubrication System Parts List
No. Code Description Specification Qty. Remark Material Code

28 GB/T 5625.1-1985 Flared screw pipe joint JKZ-6-M10X1 28

29 L=400
Head lubrication pipe Nylon pipe φ8X1 14
30 L=400
Air out pipe Nylon pipe φ8X1 14
31 L=50
Air release pipe Nylon pipe φ6X1 14
32 L=430
Head oil feeding pipe Copper pipe φ6X1 14
33 K0235.05-01 Oil receiving block 14
34 GB/T 5783-2000 Hex bolt M10X35 28
35 GB/T 97.1-1985 Flat washer 10 33
36 GB/T 93-1987 Spring washer 10 33
37 K0236.05.01 Oil pump bracket 1
38 K0236.05-02 Sleeve 4
39 GB/T 5782-2000 Hex bolt M8X100 4
40

10.2 Lubrication System Assembly

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 Fine Polishing Machine PJ1000/14

Fig.10-1 Lubrication System Assembly

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 Fine Polishing Machine PJ1000/14

Chapter XI TPSA Head Upper Section

11.1 TPSA Head Upper Section Parts List
Table 11-1 TPSA Head Upper Section Parts List
No. Code Description Specification Qty. Remark Material Code
1 GB1187-81 Water pipe 100014117
Rubber pipe 25 L=1000 1
2 JK-type rubber pipe clamp 100003638
22-32 1
3 TPS-23 Direct pipe 200012743
1
4 GB/T3289.31-1982 Exterior pipe plug 100003703
DN20 1
5 GB/T3289.10-1982 Tee pipe 100003662
DN20 1
6 TPS.04a Water in flange pipe 200012720
1
7 GB/T70.3-2000 Inner hex countersunk screw 100006749
M8X20 3
8 TPS-22 Press cover 200012742
1
9 GB/T70.1-2000 Inner hex column screw 100011725
M10X35 6
10 TPS-21 Adjusting pad 200012741
1
11 TPSD-01 Connecting sleeve 200246972
1
12 GB/T893.1-1986 Circlip for hole 100007888
40 1
13 GB/T9877.1-1988 Rotating shaft lip-shape seal ring 100004859
B28X40X7 2
14 TPS-25 Inserting sleeve 200012745
1
15 GB/T812-1988 Round nut 100007366
M55x2 1
16 GB/T858-1988 Lock washer for round nut 100008163
55 1
17 TPS-19 Blocking ring 200012739
1
18 TPS-18 Bearing separating sleeve 200012738
1
19 GB/T294-1994 Taper roller bearing 100005740
32011/进口 2
20 GB/T9877.1-1988 Rotating shaft lip seal ring 100004895
B70X100X10 1
21 TPSA-06.0 Jacket 200012753
1
22 GB/T70.1-2000 Inner hex column screw 100006946
M6X16 10
23 GB/T93-1987 Spring washer 100008080
6 4
24 GB/T1096-1979 Flat key 100007591
18X50 1
25 TPSA.01 Drive cover subassembly 200012746
1
26 TPSA.02 Pneumatic system 1
27 GB/T5783-2000 Hex bolt 100006778
M8X25 8
28 GB/T93-1987 Spring washer 100008081
8 20
29 GB/T97.1-1985 Flat washer 100008052
8 14
30 GB/T5783-2000 Hex bolt 100011693
M16X35 4
31 GB/T93-1987 Spring washer 100008094
16 4
32 GB/T97.1-1985 Flat washer 100008060
16 4
YX3-160M4-B5-11kW/shaft 100073371
33 Motor
end M12X20/Siemens 1

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Table 11-1 (continued) TPSA Head Upper Section Parts List
No. Code Description Specification Qty. Remark Material Code
34 TPSA-08A Cylinder mounting plate 200012755
2
35 GB/T812-1988 Round nut 100011281
M110X2 1
36 GB/T858-1988 Lock washer for round nut 100008177
110 1
37 TPSA-05A.0 Adjusting plate 200012752
1
38 GB/T5783-2000 Hex bolt 100011583
M16X100 1
39 TPSA-11 Big belt wheel 1
40 LTPSA(4)-01 Small belt wheel 1
41 TPS-11 Shaft sleeve 200012732
1
42 GB/T3452.1-1992 O-ring seal 100005013
103X2.65 1
43 TPSA-12 Upper end cover 200012756
1
44 TPSA-03 Press plate 200012750
1
45 GB/T9877.1-1988 Rotating shaft lip-shape seal ring 100004844
B125X150X12 1
46 GB/T70.1-2000 Inner hex column screw 100006884
M12X40 1
47 GB/T93-1987 Spring washer 100008083
12 1
48 GB/97.1-1985 Flat washer 100008057
12 1
49 GB/T276-1994 Grooved ball bearing 100014784
6022 3
50 TPSA-13 Shaft shoulder blocking ring 200012730
2
51 V belt 100014241
3VX1420-8ribs 1
52 TPSD-02 Bearing base 200247130
1
53 GB/T5783-2000 Hex bolt 100006780
M8X30 6
54 TPS-07 Lower end cover 200012728
1
55 GB/T70.1-2000 Inner hex column screw 100006876
M8X25 6
56 GB/T9877.1-1988 Rotating shaft lip-shape seal ring 100004845
B130X160X12 1
57 TPS-06 Drive sleeve cap 200012727
1
58 GB/T77-2000 Inner hex fixing screw 100011782
M8X10 1
59 TPS-05a Upper press plate 200012726
3
60 GB/T5783-2000 Hex bolt 100006760
M6X12 12
61 TPS-04 Dustproof cover 200012724
1
62 TPS-03a Lower press plate 200012723
3
63 TPSA-01 Main shaft 200012748
1
64 TPS-02 Guide key 200012722
2
65 TPSD.01 Oiling device 200246970
1
66 Flared screw joint 100004676
JKZ-6-M10X1 1

11.2 TPSA Head Upper Section Assembly

26
 Fine Polishing Machine PJ1000/14

Fig.11-1 TPSA Head Upper Section Assembly

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 Fine Polishing Machine PJ1000/14

Chapter XII TPSA Head Upper Section Pneumatic System

12.1 TPSA Head Upper Section Pneumatic System Parts List
Table 12-1 TPSA Head Upper Section Pneumatic System Parts List
No. Code Description Specification Qty. Remark

1 Air pipe Nylon pipe φ6X1 L=7000 1

2 Threaded pipe EPC6-01 2
3 L female thread pipe EPLF6-01 2
4 L thread pipe EPL6-01 1
5 GB/T6170-2000 Hex nut M5 2
6 Tee thread pipe EPB6-02 1
7 Threaded pipe EPC6-03 2
8 Cylinder ESC-63X150-FB 1
9 Quick exhaust valve QE-02 2
10 Tee pipe EPE-6 2
11 Double end male thread MBURR0203 2
12 Cylinder ESC-63X150-S-FB 1
13 GB/T818-2000 Screw M4X40 2
14 Electric changeover valve 4ES210-08T-AC24 1
15 GB/T6170-2000 Hex nut M4 2
16 Shuttle valve ST-02 1
17 Pressure meter Y-40(0~1)MPa 2
18 GB/T70.1-2000 Screw M5X30 2
19 One-way throttle valve ASC-08 1
20 Threaded pipe EPC6-02 8
21 Pressure relief valve AR2000-02 2
22 L thread pipe EPL6-02 5

12.2 TPSA Head Upper Section Pneumatic System Assembly

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 Fine Polishing Machine PJ1000/14

Fig.12-1 TPSA Head Upper Section Pneumatic System Assembly

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KEDA Industrial Company Limited

Postal Address
Dadu Industrial Park, Chencun, Shunde District
Foshan, Guangdong
China 528313

Telephone and Fax

Tel: +86-757-23832929
Fax: +86-757-23832690

Internet
Website: www.kedachina.com.cn
E-mail: [email protected]
Standard No.: JC/T 970.2—2005

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