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Illustration 2 g01062278

The document provides instructions for installing a cylinder head on an engine. It details installing a gasket on the cylinder head, then cylinder head bolts. The bolts are tightened in a specific numerical sequence to a torque specification in multiple steps, including loosening and re-tightening the bolts. Spacers and studs are then installed and tightened on compression brake-equipped engines.

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Carlos Mateos Peñaranda
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29 views1 page

Illustration 2 g01062278

The document provides instructions for installing a cylinder head on an engine. It details installing a gasket on the cylinder head, then cylinder head bolts. The bolts are tightened in a specific numerical sequence to a torque specification in multiple steps, including loosening and re-tightening the bolts. Spacers and studs are then installed and tightened on compression brake-equipped engines.

Uploaded by

Carlos Mateos Peñaranda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Illustration 2 g01062278

9. Install the gasket on cylinder head (18).

10. Install cylinder head bolts (17). If the engine is equipped with a compression brake, then also install head
bolt studs.

11. Lubricate the following components with Tooling (G): the bolt threads, the underside of the bolt heads and
the washers. Follow Step 12 for the correct tightening procedure.

12. Tighten the cylinder head bolts according to the following procedure:

a. Tighten bolt (1) through bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m
(120 ± 11 lb ft).

b. Tighten bolt (1) through bolt (26) again in a numerical sequence to a torque of 160 ± 15 N·m
(120 ± 11 lb ft).

c. Place an index mark on each bolt head. Turn bolt (1) through bolt (26) in a numerical sequence for an
additional 90 degrees (1/4 turn).

d. Loosen bolt (1) through bolt (26) until the washers are loose under the bolt heads.

e. Tighten bolt (1) through bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m
(120 ± 11 lb ft).

f. Tighten bolt (1) through bolt (26) again in a numerical sequence to a torque of 160 ± 15 N·m
(120 ± 11 lb ft).

g. Place an index mark on each bolt head. Turn bolt (1) through bolt (26) in a numerical sequence for an
additional 90 degrees (1/4 turn).

h. Tighten bolt (27) through bolt (33) in a numerical sequence to a torque of 28 ± 7 N·m (20 ± 5 lb ft).

13. Install the head bolt spacers on the three head bolt studs. Tighten the three head bolt studs to a torque of
100 ± 20 N·m (75 ± 15 lb ft).

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