PROCESS Cement Mill 2 Process Overview 2013

Yearly Yearly Yearly Yearly Target

Volume Loading Yearly Target %
Average Target Average Variation Variation
C1 27.6% 28.0% Mill Power 5,022 kW 4,940 kW 81 kW -2% <5%
C2 26.7% 24.5%

Mill Ventilation C1 C2 Target Separator ventilation Checks Target False Air /out Target
m/s @ 100°C empty mill 1.21 1.55 1-1,5 m/s Separator outlet flow 206476 Mill 18.1% <20%
Nm3/kg 0.33 0.42 0,3-1 Nm3/kg Qf/Qa 1.74 <2kg/m3 Mill Filter 6.2% <10%
m/s @ 100°C / charge 1.69 2.13 Qp/Qa 0.80 <0,8kg/m3 Separator Filter #DIV/0! <10%
Process filter working rate 1.15 0.8-1.2m/min CC 117% 100-250%
Sepol filter working rate 0.93 0.8-1.2m/min

CHARGE C1 Usual Value mill Axial Test Checks Target

Volume Loading: 27.3 % 26-32% C1-R2,5mm 1 <5%

Avg Ball Weight (kg/ball): 1.36 kg 1,6-1,8 kg C2-R200µm 2.17 <20%
Number of Balls 63,982

Avg Surf Area: 10.4 m2/t 10.5 m2/t

Ist compartment power 9.9 <12KW

CHARGE C2
Volume Loading: 27.1 % 26-34%

Avg Surf Area: 29.0 m2/t 33.0 m2/t

Avg Surf Area at end of charge: 37.6 m2/t 36.0 m2/t

 CM2 OPERATION 2014 COMPARISON WIT
CEMENT MILL 2 Jan Feb Mar Apr May
Production t 92 037 75 281 83 850 76 179 76 705

Operating hours h 656 589 630 562 565

Output t/h 140 128 133 136 136

Breakdowns h 19.77 9.96 36.76 2.09 10.95

Utilization factor % 88.22 87.67 84.71 78.06 75.99

Reliability factor % 97.08 98.34 94.49 99.63 98.10

Power consumption kWh/t 42.74 46.93 45.26 44.82 44.66

OMPARISON WITH MIX UP
Jun Jul Aug Sep Oct Nov
65 975 70 728 55 417 74 223 75 975

563 477 387 481 544

117 148 143 154 140

20.51 53.11 2.02 0.00 25.43

78.25 64.06 51.98 66.80 73.08

96.49 89.97 99.48 100.00 95.53

41.62 40.25 44.03 41.01 43.22

 Mill Characteristics
Mill Specification
Type Closed circuit(Polysius)
Installed Power 5300 KW
14.5 RPM
Rotation Speed (Vc = 74.7 %)
C 1 diameter 4.75 m
C 1 length 4m
C 2 diameter 4.75 m
C 2 length 9.2 m

8.2 Mill Fan Specification

Mill fan specification
Volume flow rate, inlet 100,000 m³/h
Static pressure - 70 mbar
Temperature 110 ˚C
Motor power rated 260 kW
Speed of motor 1500 RPM

8.3 Separator Specification

Separator
Type Sepol SV/290/0

Diameter of rotor 2900 mm

Diameter of housing 4150 mm
Separator Air Flow 220,000 m3/h

Motor Installed 280 KW

Motor RPM 250 - 1500

Separator RPM 33 - 197

8.4 Separator Fan Specification
Separator fan
Volume flow rate, inlet 220000 m³/h
Static pressure -60 mbar
Temperature 80 ˚C
Motor power rated 520 kW
8.5 Mill Discharge Bucket Elevator
Bucket elevator (Mill discharge bucket elevator)
Capacity 550 t/h
Center distance 28.5 m
Motor drive 90 kW
Motor Speed 1500 RPM
Mill Filter
Mill Filter
Cloth area 1450 m²
De-clogging air pressure 6 - 7 bar
Dust content at outlet 20 mg/Nm3
Working rate 0.98 m/min

8.7 Separator Filter

Separator Filter
Cloth area 3700 m²
De-clogging air pressure 6 - 7 bar
Dust content at outlet 20 mg/Nm3
Working rate 0.99 m/min

Feed F
Reject R
CM1 Circulation load R/F R/F

CHAMBER I LOAD
Mill length L
Dia Of Mill D
MILL DIMENTION CM1 L/D

% LENGTH OF FIRST COMPARTMENT RELATIVE TO MILL C1/L

Data
Throughput
Absorbed power 78.00
Power when empty 42.00
Height between axis 28.50
Drive efficiency 0.90

IST COMPARTMENT POWER length of ist chamber

% of total length
Absorbed power

Feed
Ist compartment Power

% of total length
 Feed Operating hr Production MW KWH/T
Cement mill 2 150 24 3600 145 40.28
OPC
Cement mill 1 150 24 3600 155 43.06

Cement mill 2 136 24 3264 145 44.42

SRC
Cement mill 1 136 24 3264 155 47.49

Cement mill 2 105 24 2520 145 57.54

PPC
Cement mill 1 105 24 2520 155 61.51
 150.00
180.00
120%

14.00 -257.19
5.00
2.80

30.77 %

Data Calculated value

t/h 417.19
kW 9,81 × Throughput × Height
kW Pabsorbed −Pempty =
m
-
3600 × Efficiency
of ist chamber 4
f total length 30%
orbed power 5300
5000
Feed 150
partment Power 9.88

f total length 69%

put × Height
cy
 Energy Balance cement mill 2
CEMENT MILL 1

Design Flow Design Design Power

RPM VOLT
@temp KW AMP Factor

m3/hr or t/h C and P KW AMP RPM VOLT

CM1 main motor 5300
CM1 Filter fan 315 540 1488 400 0.87
CM 1 Seperator fan 520 33 1485 1100 0.89
CM1 Bucket elevator 110 198 1488 400 0.85
CM1 Seperator Motor 355 610 1488 400 0.87
CM1 Exhaust gas fan 315 540 1488 400 0.87
SUM 6915
ement mill 2

% age of
Operating Operating
Phase Design
Amp KW
KW
AMP KW %
5075 87%
3 134 81 1%
3 210 356 6%
3 122 72 1%
3 225 136 2%
3 134 81 1%
5800
Feed 150
KWH/t 38.67
 Cement mill workshops PGT carried out on 4th Feb, 2011 and 23rd Feb, 2011 respectively for mill 1 & 2.
The duration of PGT was 24 hours. Both mills RF were 99 % and 100 % respectively.
PGT carried out on OPC product and mills’ feed composition was 95 % clinker and 5 % gypsum.

Workshop
Cement Mill 2
CEMENT MILL 2
ACTUAL ACHIEVED
23 FEB2011

Production (T/h) dry opc 135

KWh/t(N11.01–N11.61) 43.4

Blaine ( Cm2/g ) 3271

Product Temperature 95°C

Production@3000Blaine 151

KWh/t@3000 Blaine 38.8

RELATION BETWEEN BLAINE, FEED AND POWE

Blaine
Feed
Power
 and 23rd Feb, 2011 respectively for mill 1 & 2.
RF were 99 % and 100 % respectively.
position was 95 % clinker and 5 % gypsum.

Target

150 @3000 Blaine

≤ 39@3000 Blaine

3000

100°C

≥ 150

≤ 39

RELATION BETWEEN BLAINE, FEED AND POWER

Polysius Lafarge
formula formula
Gurantee figure Unit
New New
Figure Figure
3000 4000 4000 cm2/gm
150 t/h
39 kwh

New Feed 91.9 100.3 t/h

New Power 63.7 58.3 kwh

 HIGH BLAINE TARGET: IMPACT ON MILL POWER, PRODUCTION, AND MEDIA

LOSS IN PRODUCTION , POWER AND MEDIA

New New %age Loss Design New Daily Power Media New
Design Target Design Mill Feed Of feed Power Power Daily mill Power Cost of cost/ton Wear wearing
Blaine Blaine Feed Rate Capacity consumpti Consumption Production consumption 1 Mw Expected rate expected
on
Cm2/gm Cm2/gm t/h t/h % kwh/t c kwh/t c t/day MW KSR/MW KSR/ton gm/t cemnt
DESIGN 3000 3200 150 137.0412 39 39 3289 128 110 4.29 40 40

OPC 3200 137 0% 43 3289 140 100 4.27 40

SRC 3300 131 4% 45 3150 140 100 4.46 42
PPC 3900 104 24% 56 2493 140 100 5.63 53
 BALL CHARGE DESIGN CEMENT MILL 2
Year:

C1 LOADING PLANT ALSAFWA

C2 LOADING MILL CEMENT MILL 2
SHELL SPEED 14.5 tr/min 74.7% Vc DATE August 2012

###
1 COMPARTMENT Effective Length 4.00 m 2 COMPARTMENT Effective Length 9.20 m ###
Effective diameter 4.75 m Effective diameter 4.75 m ###
###
Ball Charge Bulk Density: C1 4.5 t/m3 Steel Density: 7.8 ###
C2 4.7 t/m3 Steel Density: 7.8 ###
(Corindon :3,5 - Steel : 7,8) ###
% Weight vs Diameter - C1 ###
###
1200 %
CHARGE C1
1000 % GRAPHIQUE
Th. Slegten
Ø Balls TONNAGE % Weight POIDS DU BOULET
90.0 mm 30.00 t 34.5 % 20.0 % 800 % ###
80.0 mm 25.00 t 28.7 % 38.4 % ###
600 %
70.0 mm 20.00 t 23.0 % 25.6 % ###
60.0 mm 4.00 t 4.6 % 16.0 % 400 % 300
50.0 mm 4.00 t 4.6 % 250
40.0 mm 4.00 t 4.6% 200 % 200
87.00 t 40
0%

Volume Loading: 27.3 % ###

Avg Ball Weight (kg/ball): 1.360 kg % Weight vs Diameter - C2
Number of Balls 63,982 1200 % A20:A25
Avg Surf Area: 10.42 m2/t
1000 %
800 %
CHARGE C2
600 % boulets <= 25
Ø Balls TONNAGE % Weight 400 % POIDS DU BOULET
80.0 mm 20.00 t 9.6 % ###
50.0 mm 17.00 t 8.2 % 200 % ###
40.0 mm 20.00 t 9.6 % 0% ###
30.0 mm 40.00 t 19.2 % ###
25.0 mm 40.00 t 19.2 % ###
20.0 mm 40.00 t 19.2 % ###
17.0 mm 31.00 t 14.9% ###

208.00 t Charge distribution with perfect classification ###

20 mm

Volume Loading: 27.1 %

Avg Ball Weight (kg/ball): 54 g
Number of Balls 3,878,198 nb de tranches
Avg Surf Area: 29.02 m2/t 10 mm poids / tr
Avg Surf Area at end of charge: 37.59 m2/t longueur tr

MILL POWER (SLEGTEN) 0 mm ###

Maille Slegten Polysius
###
C1 1261 kW ###
C2 2988 kW ###
TOTAL 4,249 kW AT MILL SHAFT ###
###
rendement 0.86 ###
4,940 kW AT MILL MOTOR ###
###
###
 Top ups Follow up CM2
CHARGE C1
Dec-14 Apr-15 Jun-12 Volu
30 %
Ø Balls % Weight Tonnage Top up Top up Top up
28 %
90.0 mm 31.3 % 20.00 t 4.00 t 5.00 t
80.0 mm 26.6 % 17.00 t

%
26 %
70.0 mm 23.4 % 15.00 t
60.0 mm 6.3 % 4.00 t 24 %
50.0 mm 6.3 % 4.00 t
22 %
40.0 mm 6.3 % 4.00 t Total
64.00 t 4.00 t 0.00 t 5.00 t 9t 20 %

Target Volume Loading: 28.00 % 28.0 % 28.0 % 28.0 % Average

Volume load. measured: 21.0 % 28.00 % 28.00 % 26.8 % 27.6 % CHARGE C1 CH
Top up need (t): -25.3 -25.3 -21.5

CHARGE C2
Dec-14 Apr-15 Jun-12
5050
Ø Balls % Weight Tonnage Top up Top up Top up 5000
50.0 mm 9.0 % 17.00 t 1.75 t 5.00 t 0.00 t

kW
4950
40.0 mm 10.6 % 20.00 t 3.50 t
4900
30.0 mm 21.3 % 40.00 t 3.00 t
4850
25.0 mm 21.3 % 40.00 t 3.00 t
20.0 mm 21.3 % 40.00 t 4800
17.0 mm 16.5 % 31.00 t Total 4750
188.00 t 5.25 t 5.00 t 6.00 t 16 t 4700
Dec-14
Target Volume Loading: 24.5 % 24.5 % 24.5 % 24.5 % Average Mill Motor abso
Volume load. measured: 27.0 % 26.8 % 26.8 % 26.6 % 26.7 %
Top up need (t): -17 -17 -16
4841.53157933 4841.53157933 4841.53157933 4841.5316
MILL POWER 4,940 kW 4,940 kW 4,940 kW 4,940 kW
Slegten
Dec-14 Apr-15 Jun-12 Average
At Mill Motor 4,940 kW
Mill Motor absorbed 5025 5020 5020 5,022 kW
Gap 85 kW 80 kW 80 kW 81 kW
 Mill Ventilation Fill before the Pitot spreadsheet
Plant: ALSAFWA Click on the arrow just below
Mill: CM2
Date : 25 February 2014
o2 33.08417653 kcal/Nm3 o2 31.17150801 kcal/Nm3
Ambiant Pressure Pa n2 32.6175503 kcal/Nm3 n2 30.75134753 kcal/Nm3
or altitude 200 m Mill outlet gas flow Bag filter Stack gas flow
Usefull Pressure 98820 Pa 69825 Nm3/h Working rate 74449 Nm3/h
19.396 Nm3/s 1.15 m/min 20.680 Nm3/s
105 °C 99 °C
-92 mmWG Total filtering surface 190 mmWG
Fresh feed 100080 m3/h 1450.00 m² 102130 m3/h
165.00 t/h wet Fill before the Anemo spreadsheet 27.800 m3/s 28.369 m3/s
0.5 %H2O Click on the arrow just below 2284322.5 kcal/h out-in -31543.716 2295955.1 kcal/h
9.386160691
9.323101459 Working rate
Filter False air 0,4 à 0,5 m/min filtre contre courant
/in /out 6.6% /entrée 0,8 à 1,2 m/min pulse jet filter

Mill inlet 4.75 Usefull mill diameter 4.75 6.2% /sortie

55209 Nm3/h Inlet trunion 17.72 m² 17.72 Outlet trunion 4625 Nm3/h
15.336 Nm3/s 1.5 m 77219 m3/h @ 100°C 98756 1.5 m 1.285 Nm3/s
31.5 °C 1.767 m² 21.45 m3/s @ 100°C 27.43 1.767 m² 30 °C
20 mmWG 1.21 m/s @ 100°C empty mill 1.55 22.186 m3/s** 0 mmWG
63038 m3/h 9.91 m/s 0.335 Nm3/kg 0.423 12.55 m/s** 5265 m3/h
17.510 m3/s 28.2 % (Filling rate. Comp) 27.4 1.462 m3/s
43176.3 Click to calculate
1.69 m/s @ 100°C / charge 2.13 kcal/h
Filter false air
Water (feed + injection)
1027 Nm3/h Feed
750 l/h Injection Mill False air
934 Nm3/h injection Mill ventilation 22.9% /in ** without false air
m/s @ 100°C Empty mill 18.1% /out
1 à 1,5 m/s for closed circuit 12654 Nm3/h
0,6 à 0,8 m/s for open circuit 3.515 Nm3/s
30 °C
Specific ventilation 0 mmWG
0,3 à 1 Nm3/kg 14406 m3/h
4.002 m3/s
 kcal/Nm3
kcal/Nm3

0,4 à 0,5 m/min filtre contre courant

0,8 à 1,2 m/min pulse jet filter
 ANEMOMETER CALCULATION
FACTORY ALS DATE / TIME February-14
MILL CEMENT MILL 2 REMENT POINT: MIL INLET

Input cells
CONDUITE Speed
DIAMETER 1.50 m 9.80 10.20 FLOW AREA 1.77 m2
LENGTH 9.50 8.80 AVERAGE SPEED 9.71 m/s
WIDTH 9.60 9.50
10.10 10.40 flow
TEMPERATURE 32.4 °C 10.30 8.70 17.16 m3/s 61,762 m3/h
9.60 10.00 15.34 Nm3/s 55,209 Nm3/h
Number of values 12
 TCEA PITOT CALCULATION SHEET - V07
plant : Alsafwa Date : 2/25/2014
workshop : Cement Mill 2 Origin of the source : Mill outlet
Condition of the test : Measurement point :

DUCT minimum of measurement points 12

Circular : DIAMETER 1.40 m Dynamic Pressure mbar
Tapping 1 1.40 2.60
2 1.70 2.40

Rectangular : WIDHT 3 1.90 2.10

Rectangular : HEIGHT 4 2.20 2.10

5 2.80

Temperature 104 °C 6 3.20

Static Pressure -16 mbar 7 2.90

8 3.10

Pitot Tube Ratio 0.810 9 2.50

10 1.90

Dust concentration 10.0 g/m3 11 2.20

Dust concentration 0.01 kg/Nm3 12 1.50

13 1.50

Dust flow (t/h) 1.005 14 2.20

15 2.20

16 2.40

Barometric Pressure 17 3.00

Atmospheric Pressure Ratio or 18 3.00
0.975 19 2.20

Elevation "h" 200 m 20 2.10

Atm. Pressure @ "h" 10,080 mmWG NB VAL : 24

Atm. Pressure @ "h" 98819.63 Pa VAL maxi : 3.20

75% Rule : correct dynamic pressure data distribution

GAS COMPOSITION dry humid

M : Gas Molecular Weight (Wet) M : Gas Molecular Weight (dry) % H2O 0.00

28.850 g/mole 28.850 g/mole % CO dry 0.00 0.00

Standard Atmospheric Composition 0.03% % CO2 dry 0.00 0.00

20.93% % O2 dry 21.00 21.00

%Ar dry
0.93% 0.00
78.10% %N2 dry 79.00
 Use of the calculation sheet

Time :

20 Aeraulic surface 1.54 m2

pos° pitot Avg. Dyn. Pressure 226.74 Pa
0.018 m RHO w/o dust (wet) 0.895 kg/m3
0.055 m RHO with dust (wet) 0.905 kg/m3
0.094 m
0.136 m Velocity 18.13 m/s
0.181 m Flow (wet) 27.91 m3/s
0.231 m Flow (wet) 19.40 Nm3/s
0.286 m Flow (wet) 100,481 m3/h
0.350 m Flow (wet) 69,825 Nm3/h
0.428 m
0.543 m P°&T° correction 0.6949
0.857 m
0.972 m
1.050 m
Calculation of gas flow at reference conditions
1.114 m
1.169 m % H2O ref 0.00
1.219 m Flow (H2O ref) 69,825 Nm3/h
1.264 m
1.306 m % O2 ref 10.00
1.345 m Flow (H2Oref @ %O2ref) 0,000 Nm3/h
1.382 m Flow (H2Oref @ %O2ref) 0.00 Nm3/s

humid
0.00 Gas Density (wet) 1.288 kg/Nm3
P°&T° RHO corr°. w/o
0.00 dust 0.895 kg/m3
(wet)
0.00
21.00 Gas Density (H2O ref) 1.288 kg/Nm3
P°&T° RHO corr°. w/o
dust 0.895 kg/m3
0.00 (H2O ref)
79.00
ZONE DE CALCULS ANNEXES

Racine pressions dynamiques Règle des 75%

1.18 1.612 1 1 0 0
1.30 1.549 1 1 0 0
1.38 1.449 1 1 0 0
1.48 1.449 1 1 0 0
1.67 1 0 0 0
1.79 1 0 0 0
1.70 1 0 0 0
1.76 1 0 0 0
1.58 1 0 0 0
1.38 1 0 0 0
1.48 1 0 0 0
1.22 1 0 0 0
1.22 1 0 0 0
1.48 1 0 0 0
1.48 1 0 0 0
1.55 1 0 0 0
1.73 1 0 0 0
1.73 1 0 0 0
1.48 1 0 0 0
1.45 1 0 0 0
MOYENNE 1.51 NB Valeurs >10% : 24
test : 100%

Conversion en Pascal Conversion en Pascal Pression statique

0 mmWG 0 Pa 0 mmWG 0 Pa
2.26739 mbar 226.7389 Pa -16 mbar -1600 Pa
0 Pa 0 Pa
226.739 Pa -1600 Pa
 COEFFICIENTS POSITION PITOT ( MESURES A C
nombre minimal 4 pos°4 6
de points de mesures 0.062 0.00 0.044
section circulaire 0.250 0.00 0.147
0 0.750 0.00 0.295
0 0.938 0.00 0.705
12 0.853
0 0.956

section rectangulaire
0.000 m²
0
0
0

test saisie dimensions

conduites
1

scal Pression statique

test saisie composition gaz

%H2O ; %CO esc ; %CO2 sec ; %O2 sec

4
test saisie N2

0
POSITION PITOT ( MESURES A COURONNES DE SURFACE EQUIVALENTE )
pos°6 8 pos°8 10 pos°10 12 pos°12 14 pos°14 20 pos°20 position pitot
0.00 0.033 0.00 0.025 0.00 0.021 0.00 0.018 0.00 0.013 0.02 0.018
0.00 0.105 0.00 0.082 0.00 0.067 0.00 0.057 0.00 0.039 0.05 0.055
0.00 0.194 0.00 0.146 0.00 0.118 0.00 0.099 0.00 0.067 0.09 0.094
0.00 0.323 0.00 0.226 0.00 0.177 0.00 0.146 0.00 0.097 0.14 0.136
0.00 0.677 0.00 0.342 0.00 0.25 0.00 0.201 0.00 0.129 0.18 0.181
0.00 0.806 0.00 0.658 0.00 0.355 0.00 0.269 0.00 0.165 0.23 0.231
0.895 0.00 0.774 0.00 0.645 0.00 0.366 0.00 0.204 0.29 0.286
0.967 0.00 0.854 0.00 0.75 0.00 0.634 0.00 0.25 0.35 0.350
0.918 0.00 0.823 0.00 0.731 0.00 0.306 0.43 0.428
0.975 0.00 0.882 0.00 0.799 0.00 0.388 0.54 0.543
0.933 0.00 0.854 0.00 0.612 0.86 0.857
0.979 0.00 0.901 0.00 0.694 0.97 0.972
0.943 0.00 0.75 1.05 1.050
0.982 0.00 0.796 1.11 1.114
0.835 1.17 1.169
0.871 1.22 1.219
0.903 1.26 1.264
0.933 1.31 1.306
0.961 1.35 1.345
0.987 1.38 1.382
renvoi
0.018
0.055
0.094
0.136
0.181
0.231 ratio correction
0.286 pression
0.350
0.428 feets
0.543 656.17
0.857 calcul exposant
0.972 -0.0106273
1.050 ratio
1.114 0.976
1.169
1.219 test si nb ds cellule
1.264 0
1.306 ratio
1.345 0.975
1.382
 TCEA PITOT CALCULATION SHEET - V07 Use of the calculation sheet
plant : Date : 2/25/2014 Time :
workshop : Origin of the source :
Condition of the test : Measurement point : Mill fan inlet after bag filter

DUCT minimum of measurement points 12 20 Aeraulic surface 1.54 m2

Circular : DIAMETER 1.40 m Dynamic Pressure mbar pos° pitot Avg. Dyn. Pressure 237.68 Pa
Tapping 0.00 m 1 0.70 2.10 0.018 m RHO w/o dust (wet) 0.967 kg/m3
2 0.90 1.50 0.055 m RHO with dust (wet) 0.967 kg/m3
Rectangular : WIDHT 3 2.10 1.00 0.094 m
Rectangular : HEIGHT 4 3.20 1.10 0.136 m Velocity 17.96 m/s
5 2.70 0.181 m Flow (wet) 27.64 m3/s
Temperature 99 °C 6 3.50 0.231 m Flow (wet) 20.68 Nm3/s
Static Pressure 19.6 mbar 7 3.70 0.286 m Flow (wet) 99,508 m3/h
8 3.30 0.350 m Flow (wet) 74,449 Nm3/h
Pitot Tube Ratio 0.810 9 3.50 0.428 m
10 3.50 0.543 m P°&T° correction 0.7482
Dust concentration 0.0 g/m3 11 1.70 0.857 m
Dust concentration 0.00 kg/Nm3 12 1.10 0.972 m
13 1.20 1.050 m
Calculation of gas flow at reference conditions
Dust flow (t/h) 0.000 14 3.20 1.114 m
15 3.90 1.169 m % H2O ref 0.00
16 3.10 1.219 m Flow (H2O ref) 74,449 Nm3/h
Barometric Pressure 17 3.20 1.264 m
Atmospheric Pressure Ratio or 18 3.70 1.306 m % O2 ref 10.00
1.000 19 3.50 1.345 m Flow (H2Oref @ %O2ref) -0,477 Nm3/h
Elevation "h" 20 2.90 1.382 m Flow (H2Oref @ %O2ref) -0.13 Nm3/s
Atm. Pressure @ "h" 10,336.0 mmWG 0.10 NB VAL : 24
Atm. Pressure @ "h" 101325.00 Pa VAL maxi : 3.90

75% Rule : correct dynamic pressure data distribution

GAS COMPOSITION dry humid

M : Gas Molecular Weight (Wet) M : Gas Molecular Weight (dry) % H2O 0.00 Gas Density (wet) 1.293 kg/Nm3
P°&T° RHO corr°. w/o dust
28.961 g/mole 28.961 g/mole % CO dry 0.00 0.00 (wet)
0.967 kg/m3

Standard Atmospheric Composition 0.03% % CO2 dry 0.00 0.00

20.93% % O2 dry 21.00 21.00 Gas Density (H2O ref) 1.293 kg/Nm3
P°&T° RHO corr°. w/o dust
0.93% %Ar dry 0.967 kg/m3
0.93 0.93 (H2O ref)
78.10% %N2 dry 78.07
 Separator Ventilation Fill before the Pitot spreadsheet
Plant: ALSAFWA Click on the arrow just below
Mill: CEMENT MILL 2
Date : 25 February 2014
o2 27.67339551 kcal/Nm3 o2 0 kcal/Nm3
Ambiant Pressure Pa n2 27.3318715 kcal/Nm3 n2 0 kcal/Nm3
or altitude 200 m Separator Outlet Bag filter Stack gas flow
Usefull Pressure 98820 Pa 150689 Nm3/h Working rate Nm3/h
41.858 Nm3/s 0.93 m/min 0.000 Nm3/s
88 °C °C
-102 mmWG Total filtering surface mmWG
Separator feed 206476 m3/h 3700 m² 0 m3/h
360.00 t/h dry Fill before the Anemo spreadsheet 57.354 m3/s 0.000 m3/s
Click on the arrow just below 4129376.9 kcal/h out-in ### 0.0 kcal/h
10.95395836
10.87547743 Working rate
| | Filter False air 0,4 à 0,5 m/min filtre contre courant
| CL | -100.0% /entrée 0,8 à 1,2 m/min pulse jet filter
Separator inlet | 117% | #DIV/0! /sortie
150689 Nm3/h | | -150689 Nm3/h
41.858 Nm3/s -41.858 Nm3/s
92 °C 35 °C
-72 mmWG 0 mmWG
208137 m3/h -174379 m3/h
57.816 m3/s -48.439 m3/s
-1641289.9 kcal/h Click to calculate
Filter false air

Separator ventilation 206476 m3/h

Qf/Qa 1.74 kg/kgair
Qp/Qa 0.80 kg/kgair
 TCEA PITOT CALCULATION SHEET - V07 Use of the calculation sheet
plant : Alsafwa Date : 2/25/2014 Time :
workshop : Cement Mill 2 Origin of the source : Sepol inlet
Condition of the test : Measurement point :

DUCT minimum of measurement points 16 20 Aeraulic surface 3.14 m2

Circular : DIAMETER 2.00 m Dynamic Pressure mbar pos° pitot Avg. Dyn. Pressure 239.93 Pa
Tapping 1 1.90 2.00 0.026 m RHO w/o dust (wet) 0.935 kg/m3
2 2.10 2.00 0.078 m RHO with dust (wet) 0.935 kg/m3
Rectangular : WIDHT 3 2.10 1.80 0.134 m
Rectangular : HEIGHT 4 2.50 1.70 0.194 m Velocity 18.35 m/s
5 2.90 2.30 0.258 m Flow (wet) 57.64 m3/s
Temperature 91 °C 6 2.90 2.70 0.330 m Flow (wet) 41.86 Nm3/s
Static Pressure -7.2 mbar 7 2.90 2.50 0.408 m Flow (wet) 207,497 m3/h
8 3.10 3.20 0.500 m Flow (wet) 150,689 Nm3/h
Pitot Tube Ratio 0.810 9 2.90 3.00 0.612 m
10 2.60 2.90 0.776 m P°&T° correction 0.7262
Dust concentration 0.0 g/m3 11 2.70 2.90 1.224 m
Dust concentration 0.00 kg/Nm3 12 2.50 2.70 1.388 m
13 2.30 2.20 1.500 m
Calculation of gas flow at reference conditions
Dust flow (t/h) 0.000 14 2.10 2.10 1.592 m
15 2.00 2.20 1.670 m % H2O ref 0.00
16 1.90 1.80 1.742 m Flow (H2O ref) 150,689 Nm3/h
Barometric Pressure 17 1.806 m
Atmospheric Pressure Ratio or 18 1.866 m % O2 ref 10.00
0.975 19 1.922 m Flow (H2Oref @ %O2ref) 0,000 Nm3/h
Elevation "h" 200 m 20 1.974 m Flow (H2Oref @ %O2ref) 0.00 Nm3/s
Atm. Pressure @ "h" 10,080.4 mmWG NB VAL : 32
Atm. Pressure @ "h" 98819.63 Pa VAL maxi : 3.20

75% Rule : correct dynamic pressure data distribution

GAS COMPOSITION dry humid

M : Gas Molecular Weight (Wet) M : Gas Molecular Weight (dry) % H2O 0.00 Gas Density (wet) 1.288 kg/Nm3
P°&T° RHO corr°. w/o dust
28.850 g/mole 28.850 g/mole % CO dry 0.00 0.00 (wet)
0.935 kg/m3

Standard Atmospheric Composition 0.03% % CO2 dry 0.00 0.00

20.93% % O2 dry 21.00 21.00 Gas Density (H2O ref) 1.288 kg/Nm3
P°&T° RHO corr°. w/o dust
0.93% %Ar dry 0.935 kg/m3
0.00 (H2O ref)
78.10% %N2 dry 79.00

479121266.xls Printed 06/06/2020

 TCEA PITOT CALCULATION SHEET - V07 Use of the calculation sheet
plant : Date : Time :
workshop : Origin of the source :
Condition of the test : Measurement point : Separator stack

DUCT minimum of measurement points 0 20 Aeraulic surface 0.00 m2

Circular : DIAMETER Dynamic Pressure mmWG pos° pitot Avg. Dyn. Pressure #VALUE!
Tapping 0.00 m 1 RHO w/o dust (wet) 1.017 kg/m3
2 RHO with dust (wet) 1.017 kg/m3
Rectangular : WIDHT 3

Rectangular : HEIGHT 4 Velocity

5 Flow (wet)
Temperature 75 °C 6 Flow (wet)
Static Pressure 22.2 mmWG 7 Flow (wet)
8 Flow (wet)
Pitot Tube Ratio 0.997 9

10 P°&T° correction 0.7863

Dust concentration 0.0 g/m3 11

Dust concentration 0.00 kg/Nm3 12

13
Calculation of gas flow at reference conditions
Dust flow (t/h) #VALUE! 14

15 % H2O ref 0.00

16 Flow (H2O ref) #VALUE!
Barometric Pressure 17

Atmospheric Pressure Ratio or 18 % O2 ref 10.00

1.000 19 Flow (H2Oref @ %O2ref) #VALUE!
Elevation "h" 20 Flow (H2Oref @ %O2ref) #VALUE!
Atm. Pressure @ "h" 10,336.0 mmWG NB VAL : 0
Atm. Pressure @ "h" 101325.00 Pa VAL maxi : 0.00

75% Rule : #DIV/0!

#DIV/0!

GAS COMPOSITION dry humid

M : Gas Molecular Weight (Wet) M : Gas Molecular Weight (dry) % H2O 0.00 Gas Density (wet) 1.293 kg/Nm3
P°&T° RHO corr°. w/o dust
28.963 g/mole 28.963 g/mole % CO dry 0.00 0.00 (wet)
1.017 kg/m3

Standard Atmospheric Composition 0.03% % CO2 dry 0.03 0.03

20.93% % O2 dry 20.93 20.93 Gas Density (H2O ref) 1.293 kg/Nm3
P°&T° RHO corr°. w/o dust
0.93% %Ar dry 1.017 kg/m3
0.93 0.93 (H2O ref)
78.10% %N2 dry 78.11
 CM1 Axial Test (Product OPC)
Plant : Alsafwa cement Mill : CM2 Date : 26-Nov-11
26/11/11
Product : OPC

8
30 5
0
% Retained

.
0
25
2
20 1
2
.
0
15

10

0
0.0m 1.0m 2.0m 3.0m 4.0m 5.0m 6.0m 7.0m 8.0m 9.0m 10.0m 11.0m 12.0m 13.0m 14.0m 15.0m
sampling point from mill inlet
 File:
Date: 6/6/2020

Version Date Who Comments / Changes done

 Mill Granulometry
Axial Sampling Test

Plant

Mill CM1 C1 Effective Length: meters Partition Wall Position 0.00m

Product C2 Effective Length: meters Partition Wall Width 0.50m
Date
Read me
Input % Retained data
Enter Data in cells shaded yellow 25.0 20.0 10.0 5.0 2.5 1.3 630.0 315.0 160 100 80 63
Distance
Compartment 1 from C1 25 mm 20 mm 10 mm 5 mm 2,5 mm 1,25 mm 630 µm 315 µm 160 µm 100 µm 80µm 63µm 45µm
Feed Inlet
0.5m
1.0m P
1.5m Pa
2.0m
2.5m
3.0m
3.5m
4.0m

Compartment 2 5.5m
6.5m
7.5m
8.5m
9.5m
10.5m
11.5m
12.5m
13.5m
14.5m

Plant : 0 Mill : CM1 Date : 30/12/99

Product : 0

Mill Granulometry
25
mm
100 20
mm
95 10
mm
90 5 mm
2,5
85 mm
1,25
80 mm
630
75 µm
315
µm
% Retained

70
160
µm
65 100
µm
60 80µm
63µm
55 45µm

50
45
40
35
30
25
20
15
10
5
0
0.0m 1.0m 2.0m 3.0m 4.0m 5.0m 6.0m 7.0m 8.0m 9.0m 10.0m 11.0m 12.0m 13.0m 14.0m 15.0m 16.0m
Distance from Mill Feed Inlet