CHECK LIST 1 FOR THIRD PARTY CONFIRMITY ASSESSMENT

General

Sl. No. Particulars Observations /Remarks

1 Name of the CGD Entity ………………………………………………………………………………………………………..

H.O. Address for Communication …………………………………………………………………………………………………………………

2 …………………………………………………………………………………………………………………
Telephone No. …………………………………………………………………………………………………………………
E-mail ID ……………………………………………………………
3 Control Room/Rooms Address …………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………
Telephone No. …………………………………………………………………………………………………………………
E-mail ID …………………………………………………………………………………
4 Details of Geographical Area: City Gas Distribution Network comprise as below---
1. Steel Pipe Line Dia……………………Length………………….
2. Steel Pipe Line Dia…………………….Length………………….
3. Steel Pipe Line Dia…………………….Length………………….
4. Steel Pipe Line Dia..…………………...Length………………….

5. MDPE Pipe Line Dia………………….Length………………….

6. MDPE Pipe Line Dia………………….Length………………….
7. MDPE Pipe Line Dia………………….Length………………….
8. MDPE Pipe Line Dia………………….Length………………….
9. MDPE Pipe Line Dia………………….Length………………….

10. Industrial Consumers………………….Nos.

11. Commercial Consumer………………...Nos.
12. Domestic Consumers………………….Nos.
13. CNG Station………………….Nos.
a) Mother Station………nos. b) Online Station………nos. c) Daughter Station……….. nos.
14. DRS………………….Nos. Underground…………Nos. Aboveground………..Nos.
5 Total no. of CGS Qty……………….,Locations…………………………………………………………………….…..
………………………………………………………………………………………………………..

No. of Pressure Regulating Qty……………….,Locations…………………………………………………………………………………

6
Installations/DPRS (excluding consumer …………………………………………………………………………………………………………………
owned IPRS) …………………………………………………………………………………………

7 Source/Sources of Supply of Gas ……………………………………………………………………………………………………

8 Maximum operating pressure of the Primary Network Pressure…………………………………………………
network (Primary, Secondary and Secondary Network Pressure………………………………………………
Tertiary) Tertiary Network Pressure…………………………………………………
9 No. of mainline isolation valves in Steel
In Steel Pipe Line-------------------------
Pipe Line Network & in PE Pipe Line
In MDPE Pipe Line-----------------------
Network
10 No. of Major crossings (River) Qty………………………Type of Crossing (HDD/Over Bridge)…………………………………
11 No. of cased crossings -
Qty…………………………………………….. Qty……………………………………………..
Railway/Highways
12 No. of CP stations (TR units) …………………………………………………………………………………………………….
13 Nos. of TLP & Spacing ……………………………………………………………………………………………………
14
Nearest Facilities

A Locations with Phone Nos………………………………………………………………………….

Fire station/Stations
……………………………………………………………………………………………………...
B Locations with Phone Nos………………………………………………………………………….
Police station/Stations
……………………………………………………………………………………………………..
C Name & Locations with Phone Nos……………………………………………………………….
Hospital/Medical
……………………………………………………………………………………………………..
D Name & Locations with Phone Nos……………………………………………………………….
Major Industries/Mutual Aids
…………………………………………………………………………………………………….
15 Is the installation layout with inter Layout/Drg. No. & Approval Details………………………………………………………………
distances for CGS available? Lay Out No. ……………………………………………………………………………………………………..
16 Does the above layout confirms to Yes/No, if No, Discrepancy is briefed in CGS Check List Yes/No …………..
PNGRB T4S for CGD networks, Table-1
17
Power system details for CGS

A
Transformer rating & type ……………………………………………………………………………………………….……

B
HT/LT breaker Type and Rating ……………………………………………………………………………………………….……

C
DG set details (Make, Capacity etc.) ……………………………………………………………………………………………….……

18 Communication system details

from Control room to field locations
A
Telephone with STD Code ………………………………………………………………………………………………………..

B
VHF / Walkiee Talkie ………………………………………………………………………………………………..

C
CCTV ………………………………………………………………………………………………..
D
Others ………………………………………………………………………………………………..

19 Whether following licenses have been

obtained
A Water Consent no., Date & Validity……………………………………………………………..
Environment Pollution Control Board for ……………………………………………………………………………………………………
Air and Water Air Consent No., Date & Validity………………………………………………………………….
………………………………………………………………………………………………..
B Certificate no. & Validity …………………………………………………………………….
Weights and Measures approval certificate ……………………………………………………………………………………..…………
for consumer meters (Alternatively Certificate no. & Validity…………………………………………………………………….
verification of PNGRB T4S referenced ……………………………………………………………………………………………………….
standard (like EN or OIML) Certificate no. & Validity…………………………………………………………………………….
………………………………………………………………………………………………………..
C
HF/VHF license License No. & Validity…………………………………………………………………………….…..

D
Clearance from electrical authorities License No. & Validity.....………………………………………………………………….. ……….

E Statutory approval from local authorities Approval Nos., Date & Validity…………………………………………….....................................
such as Fire, Municiptial Corporation, ……………………………………………………………………………………………………..
District Admin. etc. ……………………………………………………………………………………………………...
20 Whether following manuals/standards are
available with the entity
A
EPA 1986 and rules Available/Not available Observation………………………………….

B
Weights and measure rules Act Available/Not available Observation………………………………….

C Operating manual including start up, shut

O & M Manual No…………………………………………………………………………………….
down and
ERDMP No……………………………………………………………………………………………
emergency Response and
Other……………………………………………………………………………………………….…
disaster management plan
D
safety manual Safety Manual no………………………………………………………………………………….….

E PNGRB Act and other documents as

Available/Not available Observation………………………………………………………….
specified in T4S
F codes to which pipeline has been
Code No………………………………………………………………………………………………..
designed, constructed and maintained
G Available/Not available Manual No……………………………………………………….
Equipment manufacturers manuals for all
Manual No…………………………………………….Manual No…………………………..
equipments Such as for Compressors, DG,
Manual No…………………………………Manual No………………………………………
DRS, DU, Cascade etc.
Manual No…………………………………Manual No………………………………………
21 Hazop Report No. & date………………………………………………………………………….
QRA Report No. & date……………………………………………………………………………
Whether risk analysis of the facility has Total Recommendations pointed in above studies……………………………………………….
been carried out and recommendations Implementation Verification Evidence of Recommendations………………………………………
implemented …………………………………………………………………………………………………….
If not implemented, then Reason & Implementation schedule……………………………………
…………………………………………………………………………………………………….
22 Brief here………………………………………………………………………………………………
Whether adequate safety devices /
…………………………………………………………………………………………………………
interlocks (like SSV, SRV) have been
…………………………………………………………………………………………………………………
provided, tested and documented. Major
…………………………………………………………………………………………………………………
safety interlocks to be mentioned
…………………………………………………………………………………………
23 Whether lines have been painted and
Paint shade used for Water Line……………………Natural Gas……………………….Air…………
separate colors have been provided for
Fire Water Line…………………………………….Other Services…………………………………..
different services
24 Yes/Not, Verification Evidence by Calling, Ph. No.-………………………………………………….
Whether list of contact persons have been
…………………………………………………………………………………………………………
displayed with telephone numbers
…………………………………………………………………………………………………………
25 Brief about System……………………………………………………………………………………
HSE Management system consisting
…………………………………………………………………………………………………………
visitors safety brief, accident reporting, do
…………………………………………………………………………………………………………
& don't for consumers, ERDMP in place.
…………………………………………………………………………………………………………

CHECK LIST FOR TPCA –APPENDIX-1

If no, Time period Status of implimention Remarks
SI No. List of Activity Implimentatio for
n Plan Implement
Verify whether the Pressure
Reduction skid CGS installed
having (Active/monitor
1 combination) with a minimum Modification of 1 year
50% redundancy including slam Skid
shut valve for over-protection and
creep relief valve
Verify whether the On-line
odorization equipment designed to Automated
2 minimize fugitive emissions Odorization to be 1 year
during loading, operation and used
maintenance
Verify whether the Height of the
vent minimum 3 meters above Increase height of
3 6 Months
working level vent

Verify whether the Gas detectors Install gas

installed at critical locations detectors in the
CGS and District
4 1 year
Pressure
Regulating
System
Verify whether Pressure reduction
for DRS (active/ monitor
combination) skid installed with
minimum 50% redundancy
Modification/Rep
5 including two safety devices at 2 years
lacement
least one of then shall be a slam
shut valve for over pressure
protection/under-pressure and
inlet and outlet isolation valve?
Verify whether Steel reinforced Replacement of
6 rubber hoses conforming to IS all rubber hoses 6 months.
9573 Type II @ 50000 per year
Verify whether the pipeline test
records, Joint radiography and To be submitted
7 3 months
cover available in the form of pipe in 03 stages
book
Verify whether the HSE To be
8 6 months
Management system in place implimented
Verify following
records.....Emergency Response
Plan, Disaster Management Plan
Preparation of
and written emergency procedures
Emergency
for an manned round the clock
response and
and equipped with effective
disaster
9 communication system and 6 Months.
management plan
emergency vehicles fitted with
(ERDMP) as per
communication facilities, first aid
PNGRB
equipment, fire extinguisher, gas
Regulation on
detectors, repair kits and tools,
maps, plans, material safety data
sheet, etc. at its disposal.
Verify whether the GIS based
To be
10 asset management system is 01 year
implemented
available for CGD Network

CHECK LIST FOR TPCA –SUB TRANSMISSION PIPE LINE (STPL)

Sr. no. Parameters Requirement Details Observation.

1 Supply/Source Point/tap-off Point ------------------------------- ……………………………………………………
2 Location of STPL ------------------------------- ……………………………………………………
3 Owner of STPL ------------------------------- ……………………………………………………
Total Length of STPL upto City Gate ……………………………………………………
4 -------------------------------
Station (in kms) ……………………………………………………
Verification of Pipeline MOP and MAOP MOP…………………MAOP…………………….
5 ----------------------------------------
(in barg)
Schedule-1A
Verification of Piping materials and Pipe Material—API 5L/ASTM A106/ASTM Used……………………………………………….Evid
Equipment manufactured to standards A333 ence…………………………………………..
listed in Annexure-I and Annexure-II Fitting (Bend/Tee, Reducer) Material-ASME B Used……………………………………………….
6
16.9/MSS SP-75/MSS SP-97 Evidence…………………………………………..
Flange Material-ASME B 16.5/B 16.36/ MSS SP- Used……………………………………………….
44/API 590 Evidence…………………………………………..
Verify the Carbon equivalent Carbon Equivalent CE(IIW) for Pipes having Observation……………………………………….
Carbon content > 0.12 % shall be <_ 0.43%
7
Carbon EquivalentCE(Pcm) for Pipes having Observation……………………………………….
Carbon content > 0.12 % shall be <_ 0.43%
Verify whether the notch toughness is Verify whether the notch toughness is specified Yes/No Observation for toughness from Pipe Test
8 specified for carbon steel pipes of Size for carbon steel pipes of Size NPS 2 Certificates……….................................................
NPS 2 …………………………………………………….
Verify whether ductile iron pipe is not used ductile iron pipe is not permitted in CGD Yes/No
9
in CGD Network Network for transportation of Natural Gas
Schedule-1 B
Verify the Welding procedures and welder As per API 1104 Std.……………WPS No.………………………..
qualification procedure. Std.……………PQR No.………………………...
10
Std.……………WQT No.……………………….
Any discrepancy………………………………….
Verify that all NDT including radiography API 1104 Std………………………………………………..
examination performed. Report No…………………………………………
11 Any Discrepancy………………………………....
……………………………………………………

Verify that All carbon steel butt welds are All carbon steel butt welds are 100% Yes/No observation…………………………….
12
100% radiographed. radiographed. …………………………………………………….
Verify whether ultrasonic Testing is done If ultrasonic Testing shall be done If Radiography is Yes/No Observation……………………………..
13 Radiography is not possible due to safety not possible due to safety reasons …………………………………………………….
reasons UT Technique used……………………………..
Verify whether defect is repaired Weld having defects shall be removed or repaired Yes/No Observation……………………………..
14
in accordance with API 1104 …………………………………………………….
Verify whether the repair Welding repair Welding procedures and welder Yes/No WPS No…………………………………..
15 procedures and welder qualification qualification procedure shall be available PQR No…………………………………………..
procedure is available WQT No………………………………………….
Verify whether additional radiography or Weld repair shall be subjected to additional Yes/No Observation……………………………..
16 ultrasonic testing is done after repair radiography or ultrasonic testing after repair …………………………………………………….
……………………………………………………
Schedule-1 C
Check whether valve body, bonnet, cover Valve Material-ASME B16.34/BS 5352/ BS Used……………………………………………….
and/or end flanges and fittings are not 5351/ BS 1873 Evidence…………………………………………..
made from Cast iron and ductile iron.
17
Cast Iron and Ductile Iron material is not Observation……………………………………………
permitted for Valve component i.e. for valve …………………………………………………………
body, bonnet, cover, end flanges and fittings …………………………………………
Verify whether mechanical fitting for mechanical fitting for making hot taps on Yes/no Observation………………………………
18
making hot taps is not used pipelines and mains shall not be used …………………………………………………….
Verify whether flanges is not used in flanges in natural gas transmission and Yes/no Observation………………………………
19 pipeline network except for station piping distribution piping is not except for station piping …………………………………………………….
e.g. CGS, DRS, MRS etc. e.g. CGS, DRS, MRS etc. Witnessed at running project……………………...
Schedule -1D
Verify whether the Pipe is not used of Minimum thickness shall not be less then 6.4 mm Thickness observed from record……………..mm
20
below 6.4 mm
Verify whether the Quantative Risk In all existing cases where thickness of pipe is Thickness observed from record……………..mm
Assessment is carried out and the risk level less then 6.4 mm then Quantative Risk Quantative Risk Assessment done/not done
21 is reduced to ALARP, if thickness is used Assessment shall be carried out and the risk level What action taken to reduce the risk to ALARP….
below 6.4 mm shall be reduced to ALARP. ……………………………………………………
……………………………………………………
Verify whether the minimum cover As per table-3 Observation for each location type………………..
requirements and clearances as per …………………………………………………….
22 PNGRB technical standard and Evidence…………………………………………..
specification, Table-3. Witnessed for running project………………........
…………………………………………………….
Verify whether the minimum cover Whenever the minimum cover requirements Observation……………………………………….
requirements is not maintained due to site cannot be maintained due to site constraints, then …………………………………………………….
23 constraints, then additional protection in additional protection in form of casing/Concreting …………………………………………………….
form of casing/Concreting etc. is provided etc. shall be provided …………………………………………………….
…………………………………………………….
Verify whether the pipeline on bridges is pipeline on bridges should be avoided except Witnessed Observation……………………………
24 avoided except extreme/unavoidable extreme/unavoidable condition …………………………………………………….
condition …………………………………………………….
Verify whether design factor 0.40 For design factor 0.40 For location class 4 shall be Observation……………………………………….
location class 4 is used for pipeline used for pipeline installed on rail road, vehicular, …………………………………………………….
25 installed under unavoidable condition on pedestrian or other pipeline bridge …………………………………………………….
rail road, vehicular, pedestrian or other …………………………………………………….
pipeline bridge …………………………………………………….
Verify whether suitable barricades/crash suitable barricades/crash guards shall be installed Witnessed Observation……………………………
guards is installed for pipeline protection for pipeline protection from accidental damages …………………………………………………….
26
from accidental damages due to vehicular due to vehicular traffic …………………………………………………………
traffic ………………………………………………
Verify whether specific gravity of resulting specific gravity of resulting installation by anti- Observation……………………………………….
27 installation by anti-buoyancy measures for buoyancy measures for under water area pipe line …………………………………………………….
under water area pipe line is 1.10 or more shall be 1.10 or more
Verify whether specific gravity of resulting specific gravity of resulting installation by anti- Observation……………………………………….
installation by extra anti-buoyancy buoyancy measures for under water area pipe line …………………………………………………………
measures for under water area (subject to shall be 1.20 or more ………………………………………………
28
flooding i.e. lakes, bays, swamps) pipe line ……………………………………………………
is 1.20 or more ……………………………………………………
……………………………………………………
Verify whether buried steel pipeline is laid buried steel pipeline is laid 300 mm below the Observation……………………………………….
29 at least 300 mm below the utilities like utilities like cable, drain, existing pipe line Witnessed at running project……………………
cable, drain, existing pipe line …………………………………………………...
Verify whether buried steel pipeline is laid buried steel pipeline shall be laid at least 300 mm Observation……………………………………….
at least 300 mm clear distance below from clear distance below from the existing utilities Witnessed for running project……………………
30
the existing utilities like cable, drain, like cable, drain, existing pipe line …………………………………………………...
existing pipe line ……………………………………………………
Verify whether the minimum 03 meter As far as practical, a minimum 03 meter Observation……………………………………….
separation is maintained between the steel separation is maintained between the steel pipe Witnessed for running project……………………
31
pipe line and footing of transmission tower line and footing of transmission tower …………………………………………………...
……………………………………………………
Verify whether clear distance between clear distance between new steel pipeline running Observation……………………………………….
newly laid pipeline and existing pipeline is parallel to existing pipeline should be minimum …………………………………………………….
32 maintained minimum 03 meters 03 meters & existing pipeline should be clearly Witnessed for running project……………………
marked on ground during construction. …………………………………………………...
……………………………………………………
Verify whether clear separation of if laying more then one new hydrocarbons Observation……………………………………….
minimum 500 mm between adjacent pipelines or mains in same trench, clear …………………………………………………….
33 pipeline is maintained, if laying more then separation of minimum 500 mm shall be Witnessed for running project……………………
one new hydrocarbons pipelines or mains maintained between adjacent pipeline …………………………………………………...
in same trench …………………………………………………...
Verify whether steel pipeline or main is not No steel pipeline or main should be located within Observation……………………………………….
located within 03 meters of any habitable 03 meters of any habitable dwelling or any …………………………………………………….
34
dwelling or any industrial building industrial building Witnessed for running project……………………
…………………………………………………...
 Verify whether the additional cover of at whether the additional cover of at least 300 mm Observation……………………………………….
least 300 mm over and above or special over and above or special protective measures …………………………………………………….
protective measures such as concrete slab, such as concrete slab, steel casing are provided, if Witnessed for running project……………………
35 steel casing are provided, if not possible to not possible to maintain the distance, given in …………………………………………………...
maintain the distance, given in point no.34 point no 34 ……………………………………………………
……………………………………………………
Verify whether the statutory approval is Steel casing at road/railway crossings should be Observation……………………………………….
taken prior to construction of steel casing meet the statutory requirements. …………………………………………………….
36
Witnessed for running project……………………

Verify whether Casing Pipe diameter is Casing Pipe diameter shall be minimum two pipe Observation……………………………………….
used minimum two pipe sizes bigger then sizes bigger then carrier pipe of career pipe …………………………………………………….
37
carrier pipe of career pipe Witnessed for running project……………………
…………………………………………………...
Verify whether Casing Pipe thickness is Steel Casing shall be designed in accordance with Observation……………………………………….
used as per Appendix C of API-1102 API-1102 …………………………………………………….
38
Witnessed for running project……………………
…………………………………………………...
Verify whether angle of intersection Steel Casing shall be designed in accordance with Observation……………………………………….
between pipeline crossings and the rail API-1102 …………………………………………………….
39 road or highway to be crossed should be as Witnessed for running project……………………
near to 90 degree as practicable. In no case …………………………………………………...
should it be less then 30 degree.
Verify whether Steel Casing Pipe cover is Steel Casing shall be designed in accordance with Observation……………………………………….
40 as per clause 5.7.1, 5.7.2 or 5.7.3 of API- API-1102 …………………………………………………….
1102 Witnessed for running project……………………
Verify whether casing seals are provided at Steel Casing shall be designed in accordance with Observation……………………………………….
41 both ends to reduce the intrusion the water API-1102 …………………………………………………….
and fines from the surrounding soil Witnessed for running project……………………
Verify whether test stations with test leads Steel Casing shall be designed in accordance with Witnessed observation……………………………
attached to the Carrier pipe and casing Pipe API-1102 ……………………………………………………
42
and monitoring is done carefully Witnessed PSP Value……………………………..
………………………………………………….
Verify whether miters bends and wrinkle miters bends and wrinkle bends are not permitted Observation……………………………………….
43 bends are not used in pipe lines in pipe lines …………………………………………………….
Witnessed for running project……………………
Verify whether cold field bend radius is cold field bend radius shall be used 40 times the Observation……………………………………….
44 used 40 times the Pipe diameter for pipe Pipe diameter for pipe size NPS 20 and larger …………………………………………………….
size NPS 20 and larger Witnessed for running project……………………
Verify whether special design and if not possible to maintain the clearances, cover, Observation……………………………………….
construction methodologies adopted vent locations etc., the entity shall carryout …………………………………………………….
through experienced personnel/consultant special design and construction methodologies …………………………………………………….
45
and approval is taken by entity from the through experienced personnel/consultant and …………………………………………………….
PNGRB, if not possible to maintain the seek clearance from the Board …………………………………………………….
clearances, cover, vent locations etc. ……………………………………………………
Verify whether the Hot taps design and Hot taps design and construction is carried out as Observation……………………………………….
construction is carried out as per API per API RP2201, …………………………………………………….
46 RP2201, ASME B 31.4,API 1104 …………………………………………………….
Appendix B
Verify whether the duly filled checklist Hot taps design and construction is carried out as Observation……………………………………….
47 stated in API RP-2201 is available per API RP2201, …………………………………………………….
…………………………………………………….
Verify whether Welding procedure Hot taps design and construction is carried out as WPS No…………………………………………..
48 specification and welder qualification is per API RP2201, PQR No…………………………………………...
verified before hot tapping WQT No…………………………………………..
Verify whether the full bore valve is used full bore valve shall be used when making branch Observation……………………………………….
49 when making branch connections using hot connections using hot taps. …………………………………………………….
taps. Witnessed for running project……………………
Verify whether buried steel pipelines or All buried steel pipelines or mains is tested after Pressure……………………………………….
mains is tested after installation using installation using water as a test medium at 1.4 Duration…………………………………………
water as a test medium at 1.4 times MAOP times MAOP for minimum 24 hours for Pipeline…………………………………………
50
for minimum 24 hours for underground and underground and 04 hours for aboveground Witnessed for running project……………………
04 hours for aboveground pipeline pipeline …………………………………………………..
……………………………………………………
Verify the test records post construction test records post construction are in place. Report No…………………………………………
such as Testing Reports, Joint Coating Report No…………………………………………
51
Report, back-filling reports, Pipe book are Report No…………………………………………
in place. Report No…………………………………………

Schedule -1E
Verify that the O&M procedure are
52
developed and followed.
Verify the mode of inspection followed by
53 Entity like patrolling/ line walk/ any other
means?
Schedule -1F
Verify whether All buried bends and All buried bends and fittings are coated with heat Observation………………………………………..
fittings are coated with heat shrink sleeves shrink sleeves or two pack high build epoxy …………………………………………………….
54
or two pack high build epoxy coating with coating with minimum 450 microns Witnessed for running project …………………....
minimum 450 microns …………………………………………………….
Verify whether Insulating Joint is properly Insulating Joint shall be properly rated for Witnessed observation…………………………….
rated for temperature, pressure, and temperature, pressure, and electrical properties ……………………………………………………
55
electrical properties and resistant to the and resistant to the natural gas …………………………………………………….
natural gas
Verify whether Insulating Joint is not Insulating Joint shall not be installed in enclosed Witnessed observation…………………………….
56 installed in enclosed areas areas where combustible atmospheres are likely to ……………………………………………………
be present …………………………………………………….
Verify whether the PSP monitoring is done Frequency……………………………………….
57
on defined frequency at all test lead points All points attended………………………………
Verify whether the Pipe to Soil Potential Value -0.85 to -1.5 Volt in on condition Observation………………………………………
values are observing within the prescribed …………………………………………………….
58 limit Witnessed observation…………………………….

Verify if Pipe to Soil Potential values are Observation………………………………………

59 not within limit, what action is taken by …………………………………………………….
entity …………………………………………………….
Verify whether all records related to Verify whether all records related to corrosion Brief aboutRecord………………………………..
60 corrosion control stated in T4S are control stated in T4S are maintained …………………………………………………….
maintained …………………………………………………….

CHECK LIST FOR TPCA –STEEL DISTRIBUTION NETWORK

Sr. no. Parameters Requirement Details Observation.

Total Length of Steel distribution network ……………………………………………………..
1 ---------------------------------------
(in kms)
Verification of Pipeline MOP and MAOP MOP………………MAOP……………(upstream)
2 ----------------------------------------
(in barg) MOP………………MAOP……...…(downstream)
Verify the maximum gas velocity in the Witnessed Observation……………………………
Verify the maximum gas velocity in the pipeline
3 pipeline network is maximum 30 m/s under From Record………………………………………
network is maximum 30 m/s under peak flow
peak flow.
Verify if the cathodic protection system is
4 From records
in placed
Schedule-1A
Verification of Piping materials and Pipe Material—API 5L/ASTM A106/ASTM Used……………………………………………….Evid
Equipment manufactured to standards A333 ence…………………………………………..
listed in Annexure-I and Annexure-II
Fitting (Bend/Tee, Reducer) Material-ASME B Used……………………………………………….
5
16.9/MSS SP-75/MSS SP-97 Evidence…………………………………………..

Flange Material-ASME B 16.5/B 16.36/ MSS SP- Used……………………………………………….

44/API 590 Evidence…………………………………………..
Verify the Carbon equivalent Carbon Equivalent CE(IIW) for Pipes having Observation……………………………………….
Carbon content > 0.12 % shall be <_ 0.43%
6
Carbon EquivalentCE(Pcm) for Pipes having Observation……………………………………….
Carbon content > 0.12 % shall be <_ 0.43%
Verify whether the notch toughness is Verify whether the notch toughness is specified Yes/No Observation for toughness from Pipe Test
7 specified for carbon steel pipes of Size for carbon steel pipes of Size NPS 2 Certificates……….................................................
NPS 2 …………………………………………………….
Verify whether ductile iron pipe is not used ductile iron pipe is not permitted in CGD Yes/No
8
in CGD Network Network for transportation of Natural Gas
Schedule-1 B
Verify the Welding procedures and welder As per API 1104 Std.……………WPS No.………………………..
qualification procedure. Std.……………PQR No.………………………...
9
Std.……………WQT No.……………………….
Any discrepancy………………………………….
Verify that all NDT including radiography API 1104 Std………………………………………………..
examination performed. Report No…………………………………………
10
Any Discrepancy………………………………....
……………………………………………………
Verify that All carbon steel butt welds are All carbon steel butt welds are 100% Yes/No observation…………………………….
11
100% radiographed. radiographed. …………………………………………………….
Verify whether ultrasonic Testing is done If ultrasonic Testing shall be done If Radiography is Yes/No Observation……………………………..
12 Radiography is not possible due to safety not possible due to safety reasons …………………………………………………….
reasons UT Technique used……………………………..
Verify whether defect is repaired Weld having defects shall be removed or repaired Yes/No Observation……………………………..
13
in accordance with API 1104 …………………………………………………….
Verify whether the repair Welding repair Welding procedures and welder Yes/No WPS No…………………………………..
14 procedures and welder qualification qualification procedure shall be available PQR No…………………………………………..
procedure is available WQT No………………………………………….
Verify whether additional radiography or Weld repair shall be subjected to additional Yes/No Observation……………………………..
15 ultrasonic testing is done after repair radiography or ultrasonic testing after repair …………………………………………………….
……………………………………………………
Schedule-1 C
Check whether valve body, bonnet, cover Valve Material-ASME B16.34/BS 5352/ BS Used……………………………………………….
and/or end flanges and fittings are not 5351/ BS 1873 Evidence…………………………………………..
made from Cast iron and ductile iron.
16
Cast Iron and Ductile Iron material is not Observation……………………………………………
permitted for Valve component i.e. for valve …………………………………………………………
body, bonnet, cover, end flanges and fittings …………………………………………
Verify whether mechanical fitting for mechanical fitting for making hot taps on Yes/no Observation………………………………
17
making hot taps is not used pipelines and mains shall not be used …………………………………………………….
Verify whether flanges is not used in flanges in natural gas transmission and Yes/no Observation………………………………
18 pipeline network except for station piping distribution piping is not except for station piping …………………………………………………….
e.g. CGS, DRS, MRS etc. e.g. CGS, DRS, MRS etc. Witnessed at running project……………………...
Verify whether flanges is used with raised for piping class 150 or above, all the flanges shall Yes/no Observation………………………………
19 face for piping class 150 or above be with raised face …………………………………………………….
Witnessed at running project……………………...
Schedule -1D
Verify whether the Pipe is not used of Minimum thickness shall not be less than 6.4 mm Thickness observed from record……………..mm
20
below 6.4 mm
Verify whether the Quantative Risk In all existing cases where thickness of pipe is Thickness observed from record……………..mm
Assessment is carried out and the risk level less then 6.4 mm then Quantative Risk Quantative Risk Assessment done/not done
21 is reduced to ALARP, if thickness is used Assessment shall be carried out and the risk level What action taken to reduce the risk to ALARP….
below 6.4 mm shall be reduced to ALARP. ……………………………………………………
……………………………………………………
 Verify whether the minimum cover As per table-3 Observation for each location type………………..
requirements and clearances as per …………………………………………………….
22 PNGRB technical standard and Evidence…………………………………………..
specification, Table-3. Witnessed for running project………………........
…………………………………………………….
Verify whether the minimum cover Whenever the minimum cover requirements Observation……………………………………….
requirements is not maintained due to site cannot be maintained due to site constraints, then …………………………………………………….
23 constraints, then additional protection in additional protection in form of casing/Concreting …………………………………………………….
form of casing/Concreting etc. is provided etc. shall be provided …………………………………………………….
…………………………………………………….
Verify whether the pipeline on bridges is pipeline on bridges should be avoided except Witnessed Observation……………………………
24 avoided except extreme/unavoidable extreme/unavoidable condition …………………………………………………….
condition …………………………………………………….
Verify whether design factor 0.40 For design factor 0.40 For location class 4 shall be Observation……………………………………….
location class 4 is used for pipeline used for pipeline installed on rail road, vehicular, …………………………………………………….
25 installed under unavoidable condition on pedestrian or other pipeline bridge …………………………………………………….
rail road, vehicular, pedestrian or other …………………………………………………….
pipeline bridge …………………………………………………….
Verify whether suitable barricades/crash suitable barricades/crash guards shall be installed Witnessed Observation……………………………
guards is installed for pipeline protection for pipeline protection from accidental damages …………………………………………………….
26
from accidental damages due to vehicular due to vehicular traffic …………………………………………………………
traffic ………………………………………………
Verify whether specific gravity of resulting specific gravity of resulting installation by anti- Observation……………………………………….
27 installation by anti-buoyancy measures for buoyancy measures for under water area pipe line …………………………………………………….
under water area pipe line is 1.10 or more shall be 1.10 or more
Verify whether specific gravity of resulting specific gravity of resulting installation by anti- Observation……………………………………….
installation by extra anti-buoyancy buoyancy measures for under water area pipe line …………………………………………………………
measures for under water area (subject to shall be 1.20 or more ………………………………………………
28
flooding i.e. lakes, bays, swamps) pipe line ……………………………………………………
is 1.20 or more ……………………………………………………
……………………………………………………
Verify whether buried steel pipeline is laid buried steel pipeline is laid 300 mm below the Observation……………………………………….
29 at least 300 mm below the utilities like utilities like cable, drain, existing pipe line Witnessed for running project……………………
cable, drain, existing pipe line …………………………………………………...
Verify whether buried steel pipeline is laid buried steel pipeline shall be laid at least 300 mm Observation……………………………………….
at least 300 mm clear distance below from clear distance below from the existing utilities Witnessed for running project……………………
30
the existing utilities like cable, drain, like cable, drain, existing pipe line …………………………………………………...
existing pipe line ……………………………………………………
Verify whether the minimum 03 meter As far as practical, a minimum 03 meter Observation……………………………………….
separation is maintained between the steel separation is maintained between the steel pipe Witnessed for running project……………………
31
pipe line and footing of transmission tower line and footing of transmission tower …………………………………………………...
……………………………………………………
Verify whether clear distance between clear distance between new steel pipeline running Observation……………………………………….
newly laid pipeline and existing pipeline is parallel to existing pipeline should be minimum …………………………………………………….
32 maintained minimum 03 meters 03 meters & existing pipeline should be clearly Witnessed for running project……………………
marked on ground during construction. …………………………………………………...
……………………………………………………
Verify whether clear separation of if laying more then one new hydrocarbons Observation……………………………………….
minimum 500 mm between adjacent pipelines or mains in same trench, clear …………………………………………………….
33 pipeline is maintained, if laying more then separation of minimum 500 mm shall be Witnessed for running project……………………
one new hydrocarbons pipelines or mains maintained between adjacent pipeline …………………………………………………...
in same trench …………………………………………………...
Verify whether steel pipeline or main is not No steel pipeline or main should be located within Observation……………………………………….
located within 03 meters of any habitable 03 meters of any habitable dwelling or any …………………………………………………….
34
dwelling or any industrial building industrial building Witnessed for running project……………………
…………………………………………………...
Verify whether the additional cover of at whether the additional cover of at least 300 mm Observation……………………………………….
least 300 mm over and above or special over and above or special protective measures …………………………………………………….
protective measures such as concrete slab, such as concrete slab, steel casing are provided, if Witnessed for running project……………………
35
steel casing are provided, if not possible to not possible to maintain the distance, given in …………………………………………………...
maintain the distance, given in point no. 33 point no. 33 ……………………………………………………
……………………………………………………
Verify whether the statutory approval is Steel casing at road/railway crossings should be Observation……………………………………….
taken prior to construction of steel casing meet the statutory requirements. …………………………………………………….
36 Witnessed for running project……………………

Verify whether Casing Pipe diameter is Casing Pipe diameter shall be minimum two pipe Observation……………………………………….
used minimum two pipe sizes bigger then sizes bigger then carrier pipe of career pipe …………………………………………………….
37
carrier pipe of career pipe Witnessed for running project……………………
…………………………………………………...
Verify whether Casing Pipe thickness is Steel Casing shall be designed in accordance with Observation……………………………………….
used as per Appendix C of API-1102 API-1102 …………………………………………………….
38
Witnessed for running project……………………
…………………………………………………...
Verify whether angle of intersection Steel Casing shall be designed in accordance with Observation……………………………………….
between pipeline crossings and the rail API-1102 …………………………………………………….
39 road or highway to be crossed should be as Witnessed for running project……………………
near to 90 degree as practicable. In no case …………………………………………………...
should it be less then 30 degree.
Verify whether Steel Casing Pipe cover is Steel Casing shall be designed in accordance with Observation……………………………………….
40 as per clause 5.7.1, 5.7.2 or 5.7.3 of API- API-1102 …………………………………………………….
1102 Witnessed for running project……………………
Verify whether casing seals are provided at Steel Casing shall be designed in accordance with Observation……………………………………….
41 both ends to reduce the intrusion the water API-1102 …………………………………………………….
and fines from the surrounding soil Witnessed for running project……………………
Verify whether test stations with test leads Steel Casing shall be designed in accordance with Witnessed observation……………………………
attached to the Carrier pipe and casing Pipe API-1102 ……………………………………………………
42
and monitoring is done carefully Witnessed PSP Value……………………………..
………………………………………………….
Verify whether miters bends and wrinkle miters bends and wrinkle bends are not permitted Observation……………………………………….
43 bends are not used in pipe lines in pipe lines …………………………………………………….
Witnessed for running project……………………
 Verify whether cold field bend radius is cold field bend radius shall be used 40 times the Observation……………………………………….
44 used 40 times the Pipe diameter for pipe Pipe diameter for pipe size NPS 20 and larger …………………………………………………….
size NPS 20 and larger Witnessed for running project……………………
Verify whether special design and if not possible to maintain the clearances, cover, Observation……………………………………….
construction methodologies adopted vent locations etc., the entity shall carryout …………………………………………………….
through experienced personnel/consultant special design and construction methodologies …………………………………………………….
45
and approval is taken by entity from the through experienced personnel/consultant and …………………………………………………….
PNGRB, if not possible to maintain the seek clearance from the Board …………………………………………………….
clearances, cover, vent locations etc. ……………………………………………………
Verify whether the Hot taps design and Hot taps design and construction is carried out as Observation……………………………………….
construction is carried out as per API per API RP2201, …………………………………………………….
46
RP2201, ASME B 31.4,API 1104 …………………………………………………….
Appendix B
Verify whether the duly filled checklist Hot taps design and construction is carried out as Observation……………………………………….
47 stated in API RP-2201 is available per API RP2201, …………………………………………………….
…………………………………………………….
Verify whether Welding procedure Hot taps design and construction is carried out as WPS No…………………………………………..
48 specification and welder qualification is per API RP2201, PQR No…………………………………………...
verified before hot tapping WQT No…………………………………………..
Verify whether the full bore valve is used full bore valve shall be used when making branch Observation……………………………………….
49 when making branch connections using hot connections using hot taps. …………………………………………………….
taps. Witnessed for running project……………………
Verify whether buried steel pipelines or All buried steel pipelines or mains is tested after Pressure……………………………………….
mains is tested after installation using installation using water as a test medium at 1.4 Duration…………………………………………
water as a test medium at 1.4 times MAOP times MAOP for minimum 24 hours for Pipeline…………………………………………
50
for minimum 24 hours for underground and underground and 04 hours for aboveground Witnessed for running project……………………
04 hours for aboveground pipeline pipeline …………………………………………………..
……………………………………………………
Verify the test records post construction test records post construction are in place. Report No…………………………………………
such as Testing Reports, Joint Coating Report No…………………………………………
51
Report, back-filling reports, Pipe book are Report No…………………………………………
in place. Report No…………………………………………
Verify whether the spacing between valves In Steel distribution mains, valve spacing should Observation………………………………………..
on distribution mains are maintained as per normally not be more than 03 km …………………………………………………….
52
PNGRB technical standard Evidence…………………………………………..
…………………………………………………….
Schedule -1E
Verify that the O&M procedure are O&M procedure shall be developed and followed. Procedure no……………………………………..
53 developed and followed. Observation……………………………………………
………………………………………………
Verify the mode of inspection followed by Patrolling shall be done on monthly basis for Evidence…………………………………………..
Entity like patrolling/ line walk/ any other secondary network …………………………………………………….
54
means? And frequency is maintained ……………………………………………………
…………………………………………………….
Verify marker position by maximum markers shall be positioned by maximum spacing Witnessed observation…………………………….
spacing 100 meters in urban area and 200 100 meters in urban area and 200 meters within …………………………………………………….
55
meters within industrial parks for steel industrial parks for steel mains ……………………………………………………
mains …………………………………………………….
Verify whether markers are marked in bold markers shall be marked in bold and legible local Witnessed observation…………………………….
56
and legible local language language …………………………………………………….
Verify whether highly congested areas is highly congested areas shall be surveyed using Observation……………………………………….
surveyed using detectors at least once in 03 detectors at least once in 03 months and other area ……………………………………………………
57
months and other area at least once in a at least once in a year …………………………………………………….
year

Schedule -1F
Verify whether All buried bends and All buried bends and fittings are coated with heat Observation………………………………………..
fittings are coated with heat shrink sleeves shrink sleeves or two pack high build epoxy …………………………………………………….
58
or two pack high build epoxy coating with coating with minimum 450 microns Witnessed for running project …………………....
minimum 450 microns …………………………………………………….
Verify whether Insulating Joint is properly Insulating Joint shall be properly rated for Witnessed observation…………………………….
rated for temperature, pressure, and temperature, pressure, and electrical properties ……………………………………………………
59
electrical properties and resistant to the and resistant to the natural gas …………………………………………………….
natural gas
Verify whether Insulating Joint is not Insulating Joint shall not be installed in enclosed Witnessed observation…………………………….
60 installed in enclosed areas areas where combustible atmospheres are likely to ……………………………………………………
be present …………………………………………………….
Verify whether the PSP monitoring is done Frequency……………………………………….
61
on defined frequency at all test lead points All points attended………………………………
Verify whether the Pipe to Soil Potential Value -0.85 to -1.5 Volt in on condition Observation………………………………………
62 values are observing within the prescribed …………………………………………………….
limit Witnessed observation…………………………….
Verify if Pipe to Soil Potential values are Observation………………………………………
63 not within limit, what action is taken by …………………………………………………….
entity …………………………………………………….
Verify there is system in placed for external Review from records
64
corrosion protection
Verify whether all records related to Verify whether all records related to corrosion Brief Record……………………………………....
65 corrosion control stated in T4S are control stated in T4S are maintained …………………………………………………….
maintained …………………………………………………….
 CHECK LIST FOR TPCA-CITY GATE STATION (CGS)

Sr. no. Parameters Requirement Details Observation

1 Identification OF PRI at CGS Make, Mfg. Year & Sr. No. …………………………………………………….
Location of CGS -------------------------------------- …………………………………………………….
2
…………………………………………………….
Connectivity Details -------------------------------------- CNG Stations……….…………………nos.
3
DRS……………………………………nos.
4 Gas Flow Rate ---------------------------- …………………………………
5 ANSI Pressure class (150#, 300#) …………………………………
Verify that the maximum gas velocity in Before Filter less then 20 m/s .............................................................................
piping does not exceed 20 and 40 m/s Evidence…………………………………………
7
before and after filter respectively at peak After Filter less then 40 m/s …………………………………………………...
flow conditions. Evidence…………………………………………
Schedule-1 A
Verification of piping materials and Pipe Material—API 5L/ASTM A106/ASTM Used……………………………………………….Evid
Equipment manufactured to standards A333 ence…………………………………………..
listed in Annexure-I and Annexure-II Fitting (Bend/Tee, Reducer) Material-ASME B Used……………………………………………….
8 16.9/MSS SP-75/MSS SP-97 Evidence…………………………………………..
Flange Material-ASME B 16.5/B 16.36/ MSS SP- Evidence…………………………………………..
44/API 590 Used……………………………………………….
Evidence…………………………………………..
Schedule-1 B
Verify the Welding procedures and welder API 1104/ASME SEC. IX Std.……………WPS No.………………………..
qualification procedure. Std.……………PQR No.………………………...
9
Std.……………WQT No.……………………….
Any descripency………………………………….
Verify that all NDT including radiography API 1104/ASME SEC. IX Std………………………………………………..
examination performed. Report No…………………………………………
10
Any Discrepancy………………………………....
...............................................................................
Schedule-1 C
Check whether Valve Body, Bonnet, cover Valve Material-ASME B16.34/BS 5352/ BS Used……………………………………………….
and/or end flanges and fittings are not 5351/ BS 1873 Evidence…………………………………………..
made from Cast Iron and Ductile iron.
11
Cast Iron and Ductile Iron material is not Observation……………………………………………
permitted for Valve component i.e. for valve …………………………………………………………
body, bonnet, cover, end flanges and fittings …………………………………………
Schedule -1D
Check whether the Properly laid out roads Properly laid out roads around various facilities is Witnessed Observation……………………………
12 around various facilities is provided within provided within the installation for smooth ……………………………………………………
the installation vehicular access.
Check whether the Facility is provided Facility shall be provided with proper boundary Witnessed observation.....…………………………
with proper boundary wall/fencing with wall/fencing with Gate(s) inline with MHA …………………………………………………….
13 Gate(s) inline with MHA (Ministry of (Ministry of Home affairs) …………………………………………………….
Home affairs) …………………………………………………….

Check whether the Depth of top Cover of Check whether the Depth of top Cover of buried observation.....…………………………………….
buried Pipe Line inside the CGS is Pipe Line inside the CGS is minimum 1.2 meter …………………………………………………….
14
minimum 1.2 meter …………………………………………………….
…………………………………………………….
Whether CGS is installed with Whether CGS is installed with configuration Witnessed Observation……………………………
configuration specified in PNGRB specified in PNGRB technical standard and …………………………………………………….
technical standard and specification, Table- specification, Table-1 …………………………………………………….
15 1 …………………………………………………….
……………………………………………………
Any Discrepancy…………………………………
……………………………………………………
Check whether the Platforms and Platforms and crossovers shall be provided for Witnessed Observation……………………………
16 crossovers is provided where required ease of operation and maintenance of equipment …………………………………………………….
and piping where required …………………………………………………….
Verify whether the Minimum 50% Minimum 50% redundancy shall be provided Witnessed Observation……………………………
17
redundancy available …………………………………………………….
Verify whether the Gas Filtration Facilities Gas Filtration Facilities with 100% redundancy Witnessed Observation……………………………
with 100% redundancy is provided shall be provided to avoid damage to …………………………………………………….
18
instrumentation and other facilities. …………………………………………………….
…………………………………………………….
Verify weather provision is made for provision should be made for venting, purging, Witnessed observation.....…………………………
venting, purging, and draining for isolation and draining for isolation during Construction or …………………………………………………….
19
during Construction or maintenance maintenance …………………………………………………….
…………………………………………………….
Verify whether the vent line is terminated Minimum 03 meters Witnessed observation.....…………………………
20 at minimum height of 3 meters above the …………………………………………………….
working level …………………………………………………….
Verify whether the distance between vent Distance between vent and boundary Witnessed observation.....…………………………
21 and boundary wall/Fencing 05 meter. wall/Fencing 05 meter …………………………………………………….
…………………………………………………….
Verify whether the vent line is terminated Vents shall be routed to a safe area Witnessed observation.....…………………………
in Safe area …………………………………………………….
*(Vent opening should have top cover to …………………………………………………….
22 avoid chocking) …………………………………………………….
** (Bend/Elbow above 90 deg. at vent …………………………………………………….
Opening is not permitted to avoid venting …………………………………………………….
Gas in return Direction) …………………………………………………….
Verify whether the Gas detectors is Gas Detector shall be installed at Strategic Witnessed observation ……………………………
23 installed location such as CGS, DRS etc. …………………………………………………….
…………………………………………………….
 Verify whether the All facilities handling All facilities handling Gas are located downwind Witnessed observation ……………………………
Gas are located downwind from Heaters, in from Heaters, in case of fired Gas Heaters used …………………………………………………….
24
case of fired Gas Heaters required and used …………………………………………………….
…………………………………………………….
Verify whether the Facilities are connected Shall be connected with earthing system & Grid Verified from Record……………………………...
with Earthing System & Monitoring is resistance value shall not exceed 01 ohm …………………………………………………….
25
being done as per IS 3043 Witnessed observation ……………………………
…………………………………………………….
Verify whether the Electrical Equipments Electrical Equipments to be installed inline with Observation……………………………………….
26 are installed inline with IS 5571 IS 5571 ……………………………………………………
……………………………………………………
Verify whether the Lightening protection is Lightening protection shall be provided as per Observation……………………………………….
27 provided as per requirements of IS 2309 requirements of IS 2309 ……………………………………………………
……………………………………………………
Verify whether the Upstream Dry Gas Upstream Dry Gas Filter(s) is/are installed when Witnessed observation ……………………………
28 Filter(s) is/are installed when rotary or rotary or turbine meters used …………………………………………………….
turbine meters used …………………………………………………….
Verify whether the Quick closing valve Quick closing valve (with Remote operation Witnessed observation ……………………………
29 (with Remote operation facility) is installed facility) shall be installed in Inlet of unmanned …………………………………………………….
in Inlet of unmanned CGS CGS …………………………………………………….
Verify whether the adequate
30 Instrumentaion and control system are in
place.
Verify whether the underground Coated underground Coated Steel Pipe will continue at Witnessed observation ……………………………
31 Steel Pipe continue at least 300 mm above least 300 mm above ground …………………………………………………….
ground …………………………………………………….
Verify whether the pressure sound level pressure sound level shall not exceed the limit Verified by Record………………………………...
32 does not exceed the limit prescribed by prescribed by Environmental Authorities or 110
Environmental Authorities or 110 dBA. dBA. Witnessed observation……………… at DRS area.
Verify whether the Testing of Piping is DPRS/IPRS Piping shall be subject to Strength Observation ……………………………
33 done before Commissioning test and Leak Test before commissioning as per …………………………………………………….
Table 5, Schedule-1D …………………………………………………….
Schedule-1E
Verify that the O&M procedure are O&M Procedure No………………………………
34
developed.
Verify whether the Calibration Plan for Calibration Plan for Meters, Gauges and other Verified Calibration Plan………………………….
Meters, Gauges and other safety safety Instruments affecting Quality and Safety Verified Calibration Certificate No.………………
35 Instruments installed in DRS, is available of System to be available ……………………………………………………
……………………………………………………
……………………………………………………
Verify whether the Plan for functional Plan for functional Testing of Pressure Regulation Verified Calibration Plan………………………….
Testing of Pressure Regulation and Control and Control Equipment (Active/Monitor Observation for testing..………………………….
Equipment (Active/Monitor Regulator, Regulator, Slum Shutt Valve, Pressure Relief ……………………………………………………
36
Slum Shutt Valve, Pressure Relief Valves Valves and Control Valves etc.) to be available. ……………………………………………………
and Control Valves etc.) is available. ……………………………………………………
……………………………………………………
Verify whether the limits of Operating limits of Operating Parameters (Pressure, Brief for limit Set Points………………………….
Parameters (Pressure, Temperature, flow, Temperature, flow, Levels etc.) to be established …………………………………………………….
37
Levels etc.) are established in O & M in O & M procedure …………………………………………………….
procedure and set in equipments …………………………………………………….
Schedule-1G
Verify whether online odourisation online odourisation equipment shall be installed Witnessed Observation..………………………….
equipment has been installed and in CGD Network ……………………………………………………
38
odourisation system is in working ……………………………………………………
condition ……………………………………………………
Verify whether odorizing equipment is odorizing equipment shall be located in a separate Yes/No Brief about location…………………….
39
located in a separate area at CGS area at CGS …………………………………………………….
Verify whether 1.5 meter distance around 1.5 meter Clear safety distance around the Yes/No Brief about Distance………………….
40 the odorizing and other facilities is odorizing and other facilities should be …………………………………………………….
maintained maintained …………………………………………………….
Verify whether maintenance is done of maintenance is done of odourisation system Observation………………………………………
41
odourisation system ……………………………………………………
Verify whether Odorant quantity equivalent Odorant quantity equivalent to max. 12.5 ppm Observation………………………………………
to max. 12.5 ppm ethyl Mercaptan is dosed ethyl Mercaptan shall be dosed into the gas ……………………………………………………
42
into the gas stream stream Witnessed observation……………………………
……………………………………………………
Verify whether odour level test is carried whether odour level test shall be carried out at Observation………………………………………
out at various defined locations and at various defined locations and at extreme ends of ……………………………………………………
43
extreme ends of network network Witnessed observation……………………………
……………………………………………………
Verify whether corrective action is taken, corrective action to be taken, incase of odour Yes/No
44 incase of odour levels falls below the levels falls below the acceptable levels Brief about time taken from detecting to corrective
acceptable levels action taken……………………………………….
Verify whether odourant absorber like odourant absorber like Activated Carbon saw Witnessed observation……………………………
Activated Carbon saw dust, dry sand and dust, dry sand and odorant neutralizer like sodium ……………………………………………………
45
odorant neutralizer like sodium hypochlorite shall be provided ……………………………………………………
hypochlorite is provided Location….………………………………………
Verify whether provision is made for eye Provision should be made for eye wash or Witnessed observation……………………………
wash or emergency shower near odorant emergency shower near odorant handling and ……………………………………………………
46
handling and injection systems, incase of injection systems, incase of ethyl mercaptan is ……………………………………………………
ethyl mercaptan is used as odourant. used as odourant.
Verify whether PPE like face shield, mask, PPE like face shield, mask, rubber hand gloves, Yes/No Brief about Qty…………………………
47 rubber hand gloves, gumboot, safety gumboot, safety goggles etc. for handling of ……………………………………………………
goggles etc. is available odourant spillage shall be ensured. ……………………………………………………

CHECK LIST FOR TPCA-DRS/IPRS

Sr. no. Parameters Requirement Details Observation
1 Identification Make, Mfg. Year & Sr. No. …………………………………………………….
2 Location of PRI(s) -------------------------------------- …………………………………………………….
Connectivity Details -------------------------------------- Commercial customers…………………nos.
3 Industrial customers……………………nos.
Domestic customers …………………...nos.
4 Gas Flow Rate ---------------------------- …………………………………
5 ANSI Pressure class (150#, 300#) …………………………………
6 No. of PRI ---------------------------- 01
Verification of Pipeline MOP and MAOP MAOP 19 bar for 150#, 49 bar for 300# for Steel Steel Pipeline: ………………. (MOP) & ………..
(in barg) Pipe Line (MOAP)
7 MAOP 07 bar for MDPE Pipe Line MDPE Pipeline: …………….. (MOP) &….……..
(MAOP)
Verify that the maximum gas velocity in Before Filter less then 20 m/s .............................................................................
piping does not exceed 20 and 40 m/s Evidence…………………………………………
8
before and after filter respectively at peak After Filter less then 40 m/s …………………………………………………...
flow conditions. Evidence…………………………………………
Schedule-1 A
Verification of piping materials and Pipe Material—API 5L/ASTM A106/ASTM Used……………………………………………….Evid
Equipment manufactured to standards A333 ence…………………………………………..
listed in Annexure-I and Annexure-II Fitting (Bend/Tee, Reducer) Material-ASME B Used……………………………………………….
16.9/MSS SP-75/MSS SP-97 Evidence…………………………………………..
9 Evidence…………………………………………..
Evidence…………………………………………..
Flange Material-ASME B 16.5/B 16.36/ MSS SP- Used……………………………………………….
44/API 590 Evidence…………………………………………..
Schedule-1 B
Verify the Welding procedures and welder API 1104/ASME SEC. IX Std.……………WPS No.………………………..
10 qualification procedure. Std.……………PQR No.………………………...
Std.……………WQT No.……………………….
Verify that all NDT including radiography API 1104/ASME SEC. IX Std………………………………………………..
examination performed. Report No…………………………………………
11
Any Discrepancy………………………………....
...............................................................................
Schedule-1 C
Check whether valve body, bonnet, cover Valve Material-ASME B16.34/BS 5352/ BS Used……………………………………………….
and/or end flanges and fittings are not 5351/ BS 1873 Evidence…………………………………………..
made from Cast iron and ductile iron.
12
Cast iron and ductile iron material is not Observation……………………………………………
permitted for Valve component i.e. for valve …………………………………………………………
body, bonnet, cover, end flanges and fittings …………………………………………
Schedule -1D
Check whether the DRS located Aboveground/Belowground Witnessed Observation……………………………
13
belowground or aboveground? ……………………………………………………
Verify whether the Enclosed Chamber with Either the Enclosed Chamber with provision of Witnessed observation.....…………………………
provision of entry or buried Hermetically entry or buried Hermetically Sealed module type …………………………………………………….
Sealed module type chamber with proper chamber with proper catholic protection shall be …………………………………………………….
14
catholic protection is provided, incase of provided …………………………………………………….
underground DRS …………………………………………………….
…………………………………………………….
Verify whether the active and Monitor Witnessed Observation……………………………
15
combination is available in DRS …………………………………………………….
Verify whether the minimum 50% Witnessed Observation……………………………
16
redundancy available …………………………………………………….
Verify whether the Gas Filtration Facilities Gas Filtration Facilities with 100% redundancy Witnessed Observation……………………………
with 100% redundancy is provided shall be provided to avoid damage to …………………………………………………….
17
instrumentation and other facilities. …………………………………………………….
…………………………………………………….
Verify weather provision is there for provision should be made for venting, purging, Witnessed observation.....…………………………
venting, purging, and draining for isolation and draining for isolation during Construction or …………………………………………………….
18
during Construction or maintenance maintenance …………………………………………………….
…………………………………………………….
Verify whether the vent line is terminated Minimum 03 meters Witnessed observation.....…………………………
at minimum height of 3 meters above the …………………………………………………….
ground level (In case of Underground …………………………………………………….
19
DRS) or above the working level (In case …………………………………………………….
of Aboveground DRS) …………………………………………………….
…………………………………………………….
Verify whether the vent line is terminated Vents shall be routed to a safe area Witnessed observation.....…………………………
in Safe area …………………………………………………….
*(Vent opening should have top cover to …………………………………………………….
20 avoid chocking) …………………………………………………….
** (Bend/Elbow above 90 deg. at vent …………………………………………………….
Opening is not permitted to avoid venting …………………………………………………….
Gas in return Direction) …………………………………………………….
Verify whether the aboveground DRS/IPRS Not less then 02 meters Witnessed observation ……………………………
21 is installed with proximity not less than 2 …………………………………………………….
meters as per PNGRB technical standard …………………………………………………….
Verify whether the Gas detectors is Gas Detector shall be installed at Strategic Witnessed observation ……………………………
22 installed location such as CGS, DRS etc. …………………………………………………….
…………………………………………………….
Verify whether the Fencing is provided to Fencing to be provided to above ground DRS Witnessed observation ……………………………
23 above ground DRS or not? …………………………………………………….
…………………………………………………….
Verify whether the All facilities handling All facilities handling Gas are located downwind Witnessed observation ……………………………
Gas are located downwind from Heaters, in from Heaters, in case of fired Gas Heaters used …………………………………………………….
24
case of fired Gas Heaters required and used …………………………………………………….
…………………………………………………….
 Verify whether the DRS is connected with Shall be connected with earthing system & Grid Verified from Record……………………………...
25 Earthing System & Monitoring is being resistance value shall not exceed 01 ohm …………………………………………………….
done as per IS 3043 Witnessed observation ……………………………
…………………………………………………….
Verify whether the Electrical Equipments Electrical Equipments to be installed inline with Observation……………………………………….
26 are installed inline with IS 5571 IS 5571 ……………………………………………………
……………………………………………………
Verify whether the Isolation Valve is Isolation valve are required at Inlet & outlet Witnessed observation ……………………………
27 provided at inlet & outlet of DRS and easy …………………………………………………….
accessible to operation …………………………………………………….
Verify whether the Isolation Valve is Isolation Valve shall be provided in Piping at inlet Witnessed observation ……………………………
28 provided in Piping at inlet & outlet of DRS & outlet of DRS and easy accessible to operation …………………………………………………….
and easy accessible to operation …………………………………………………….
Verify whether the Upstream Dry Gas Upstream Dry Gas Filter(s) is/are installed when Witnessed observation ……………………………
29 Filter(s) is/are installed when rotary or rotary or turbine meters used …………………………………………………….
turbine meters used …………………………………………………….
Verify whether the underground Coated underground Coated Steel Pipe will continue at Witnessed observation ……………………………
30 Steel Pipe continue at least 300 mm above least 300 mm above ground …………………………………………………….
ground …………………………………………………….
Verify whether the pressure sound level pressure sound level shall not exceed the limit Verified by Record………………………………...
31 does not exceed the limit prescribed by prescribed by Environmental Authorities or 110
Environmental Authorities or 110 dBA. dBA. Witnessed observation……………… at DRS area.
Verify whether the Testing of Piping is DPRS/IPRS Piping shall be subject to Strength Observation ……………………………
32 done before Commissioning test and Leak Test before commissioning as per …………………………………………………….
Table 5, Schedule-1D …………………………………………………….
Schedule-1E
Verify that the O&M procedure are O&M Procedure No………………………………
33
developed.
Verify whether the Calibration Plan for Calibration Plan for Meters, Gauges and other Verified Calibration Plan………………………….
Meters, Gauges and other safety safety Instruments affecting Quality and Safety Verified Calibration Certificate No.………………
34 Instruments installed in DRS, is available of System to be available ……………………………………………………
……………………………………………………
……………………………………………………
Verify whether the Plan for functional Plan for functional Testing of Pressure Regulation Verified Calibration Plan………………………….
Testing of Pressure Regulation and Control and Control Equipment (Active/Monitor Observation for testing..………………………….
Equipment (Active/Monitor Regulator, Regulator, Slum Shutt Valve, Pressure Relief ……………………………………………………
35
Slum Shutt Valve, Pressure Relief Valves Valves and Control Valves etc.) to be available. ……………………………………………………
and Control Valves etc.) is available. ……………………………………………………
……………………………………………………
Verify whether the limits of Operating limits of Operating Parameters (Pressure, Brief for limit Set Points………………………….
Parameters (Pressure, Temperature, flow, Temperature, Flow, Levels etc.) to be established …………………………………………………….
36
Levels etc.) are established in O & M in O & M Procedure …………………………………………………….
procedure and set in equipments …………………………………………………….

Note---1. Separate Checklist to be filled for every inspected DRS

2. Checklist to be filled also for every inspected IPRS considering Point No. 15 as exception for IPRS.
3. refer Annexure-I and Annexure-II for material details for various components.

CHECK LIST FOR TPCA –PE NETWORK

Sr. no. Parameters Requirement Observation

Verification of total length of PE ……………………………………………..
1 ---------------------------------------------
Distribution network (in kms)
Verification of Pipeline MOP and MAOP MOP……………………MAOP………………….
2 MAOP 7 barg
(in barg)
Verify the maximum gas velocity in the …………………………………………………….
Maximum gas velocity in the pipeline network
3 pipeline network is maximum 30 m/s under Evidence…………………………………………..
shall be maximum 30 m/s under peak flow.
peak flow.
Schedule-1A
Verification of piping materials and Observation……………………………………….verifi
PE Pipe material shall be as per ISO 4437/IS
4 Equipment manufcatured to strandards ed from ……………………………………..
14885
listed in Annexure-I and Annexure-II Witnessed at running project……………………..
Verify whether the reprocessed material is Observation……………………………………….verifi
5 not used during pipe manufacturing reprocessed material shall not be used ed from ……………………………………..
…………………………………………………….
Verify whether the colour of pipe used for colour of pipe used for Natural gas service shall Observation……………………………………….verifi
Natural gas service is yellow for PE 80 be yellow for PE 80 grade and orange for PE 100 ed from ……………………………………..
6
grade and orange for PE 100 grade. grade. Witnessed at running project……………………...
…………………………………………………….
Verify whether permanent marking is PE pipes shall be permanently marked by either Observation……………………………………….verifi
7 impressed or embossed to a depth/height of impressed or embossed to a depth/height of 0.02 ed from ……………………………………..
0.02 to 0.15 mm to 0.15 mm Witnessed at running project……………………...
Verify whether PE Pipe is not used for Observation……………………………………….verifi
PE Pipe shall not be used for above ground gas
8 above ground gas pipes ed from ……………………………………..
pipes
Witnessed at running project……………………...
Verify that if PE Pipe re-used then are Pipe Re-use of Plastic Pipes is permitted subject to Observation……………………………………….verifi
traceability, Documents, free from visible traceability/documentation, meets the ed from ……………………………………..
defects, Re-testing verified by the entity requirements of new pipes, free from visible Witnessed at running project……………………..
9
defects, installed and tested as per T4S and record
is maintained. Testing shall be done by
independent recognized lab
Schedule-1 C
Verify the PE fittings are as per ISO 8085 PE fittings shall be as per ISO 8085 Part-3 / EN Observation……………………………………….verifi
10 Part-3 / EN 1555-3. 1555-3. ed from ……………………………………..
 Witnessed at running project……………………..

Verify whether all plastic fittings have been all plastic fittings used in CGD network must Observation……………………………………….verifi
11 type tested by internationally recognized have been type tested by an internationally ed from ……………………………………..
testing agency prior to use recognized testing agency prior to use Witnessed at running project……………………..
Verify whether thermoplastic/thermosetting thermoplastic/thermosetting fittings shall not be Observation……………………………………….verifi
12 fittings is not used in above ground piping used in above ground piping system ed from ……………………………………..
system Witnessed at running project……………………..
Verify whether fittings fabricated from fittings fabricated from pipes shall not be used Observation……………………………………….verifi
13 pipes is not used ed from ……………………………………..
Witnessed at running project……………………..
Verify whether the colour of fittings is colour of fittings is yellow or black Observation……………………………………….verifi
14 yellow or black ed from ……………………………………..
Witnessed at running project……………………..
Verify whether polyethylene resins used for polyethylene resins used for thermoplastic fittings Observation……………………………………….verifi
thermoplastic fittings is virgin, cadmium shall be virgin, cadmium free pigmented ed from ……………………………………..
15 free pigmented compound. Anti-oxidant compound. Anti-oxidant and UV Stabilizers are …………………………………………………….
and UV Stabilizers are not exceed 0.3 and not exceed 0.3 and 0.5 percent respectively …………………………………………………….
0.5 percent respectively …………………………………………………….
Schedule -1D
Verify whether the minimum cover As per table-3 Observation for each location type……………….
requirements and clearances as per …………………………………………………….
16 PNGRB technical standard and Evidence…………………………………………..
specification, Table-3 for plastic mains and Witnessed for running project………………........
service lines …………………………………………………….
Verify if impractical to provide minimum Where it is Impractical to provide minimum cover Observation ………………………………………
cover due to physical constraints, due to physical constraints, additional measures …………………………………………………….
additional measures such as concrete slabs such as concrete slabs or high impact resistance Witnessed at running project…………………….
17
or high impact resistance plastic sheets is plastic sheets is installed at least 300 mm above ……………………………………………………
installed at least 300 mm above the service the service line but not less than 600 mm in any ……………………………………………………
line but not less than 600 mm in any case. case.
Verify whether the design pressure does not design pressure shall not exceed 100 psig (7 bar) Observation ………………………………………
18 exceed 100 psig (7 bar) …………………………………………………….
…………………………………………..
Verify whether Pipe thickness is not less Pipe thickness shall not be less than 2.3 mm Observation ………………………………………
19 than 2.3 mm and selected from SDR Table- …………………………………………………….
4
Verify whether Pipe with non standard Pipe with non standard SDR should not be used Used SDR…………………………………………
20
SDR is not used
Verify whether wall thickness of the wall thickness of the fittings is more or equal to Observation ………………………………………
21 fittings is more or equal to the wall the wall thickness of the pipe jointed …………………………………………………….
thickness of the pipe jointed …………………………………………………….
Verify whether warning tape of yellow warning tape of yellow colour 200 mm above the Observation ………………………………………
22 colour 200 mm above the pipe is laid pipe shall be laid where open cut trench technique …………………………………………………….
where open cut trench technique used used Witnessed for running project………………........
Verify whether trench width during laying trench width during laying shall be at least 300 Observation ………………………………………
23
is at least 300 mm mm Witnessed for running project………………........
Verify whether threaded joints/butt fusion threaded joints/butt fusion method/ solvent Observation ………………………………………
method/ solvent cement method/adhesive cement method/adhesive method/heat fusion …………………………………………………….
method/heat fusion method/compression method/compression couplings method/flange …………………………………………………….
24
couplings method/flange method, in plastic method in plastic pipe shall not be used, only Witnessed for running project………………........
pipe is not used, only electro fusion fittings electro fusion fittings joint is made …………………………………………………….
joint is made …………………………………………………….
Verify whether electro fusion fittings is bar electro fusion fittings shall be bar coded and bar Observation ……………………………………..
25 coded and bar coding is long lasting coding shall be long lasting Witnessed for running project………………........

Verify whether the bed of trench is free of the bed of trench shall be free of sharp object, Observation ……………………………………..
sharp object, stones and in rocky areas stones and in rocky areas trench shall be padded …………………………………………………….
26 trench is padded with soft soil or sand to with soft soil or sand to minimum depth of 150 Witnessed for running project………………........
minimum depth of 150 mm below the pipe mm below the pipe …………………………………………………….
…………………………………………………….
Verify the procedure for Hot taps procedure for Hot taps installation shall be Procedure No……………………………………..
27
installation is available available
Verify whether Special saddle or split tee Special saddle or split tee type electro fusion Observation ……………………………………..
28 type electro fusion fittings is used during fittings shall be permitted during hot tapping. Witnessed for running project………………........
hot tapping. …………………………………………………….
Verify that test medium is used air/nitrogen test medium shall be air/nitrogen for test pressure Observation ……………………………………..
29 for test pressure 100 psig and water for 100 psig and water for higher then 100 psig Witnessed for running project………………........
higher then 100 psig …………………………………………………….
Verify that test duration is minimum 24 test duration shall be minimum 24 hours for Observation ………………………………………
hours for greater than 1 km section length greater than 1 km section length and minimum 04 …………………………………………………….
30
and minimum 04 hours for shorter than 1 hours for shorter than 1 km section length Witnessed for running project………………........
km section length …………………………………………………….
Verify whether the adequate safety i.e. adequate safety i.e. relief valve, relevant warning Witnessed for running project………………........
relief valve, relevant warning signs, signs, deployment of Emergency response plan …………………………………………………….
31
deployment of Emergency response plan is shall be available during testing. …………………………………………………….
adhered during testing. …………………………………………………….
Verify the test records post construction i.e. test records post construction are in place Record…………………………………………….
32 Testing reports, back filling reports, pipe Record…………………………………………….
book are in place. Record…………………………………………….
Verify whether the spacing between valves In Plastic distribution mains, valve spacing should Observation……………………………………….
on plastic distribution mains are normally not be more than 01 km …………………………………………………….
33
maintained as per PNGRB technical Evidence…………………………………………..
standard …………………………………………………….
Verify whether plastic service lines is not plastic service lines is not installed under or inside Observation……………………………………….
installed under or inside the building the building …………………………………………………….
Witnessed for running project………………........
Schedule -1E
Verify that the O&M procedure are O&M procedure shall be developed and followed Procedure no………………………………………
34
developed. Observation……………………………………….
Verify the mode of inspection followed by Patrolling shall be done on monthly basis for Evidence…………………………………………..
35 Entity like patrolling/ line walk/ any other secondary network …………………………………………………….
means? and frequency maintained ……………………………………………………
…………………………………………………….
Verify whether highly congested areas is highly congested areas shall be surveyed using Observation……………………………………….
surveyed using detectors at least once in 03 detectors at least once in 03 months and other area ……………………………………………………
36
months and other area at least once in a at least once in a year …………………………………………………….
year

CHECK LIST FOR TPCA –INDUSTRIAL CONSUMERS

Sr. no. Parameters Requirement Observation
Verification of total number of Connections ……………………………………………………
1 ------------------------------.-----------------------
(in nos.)
Verification of Pipeline MOP and MAOP MOP………...……MAOP……………(upstream)
2 ------------------------------.-----------------------
(in barg) MOP………………MAOP……..…(downstream)
Verify that the maximum gas velocity is Observation……………………………………….
3 maximum gas velocity shall be maximum 15 m/s.
maximum 15 m/s. ……………………………………………………
Schedule-1 A
Verification of piping materials and Pipe Material—API 5L/ASTM A106/ASTM Used……………………………………………….Evid
Equipment manufactured to PNGRB A333 ence………………………………………….Used……
technical standards and specifications listed Galvanized Pipe IS 1239 (PT-01) B or C Class …………………………………………
in Annexure-I, Annexure-II and Annexure- Fitting (Bend/Tee, Reducer) Material-ASME B Evidence…………………………………………..
4
IV 16.9/MSS SP-75/MSS SP-97/IS 1239 Pt-2 Evidence…………………………………………..
Flange Material-ASME B 16.5/B 16.36/ MSS SP- Evidence…………………………………………..
44/API 590 Used………………………………………………
Evidence…………………………………………..
Verification of steel reinforced rubber hose Used………………………………………………
5 If applicable
to IS: 9573 Type II
Verify the Rubber Hose length is used Rubber Hose length shall be used maximum 1.5 Used length………………………………………
6
maximum 1.5 meter meter Any discrepancy………………………………….
Verify whether both end of Rubber Hose is Yes/no
both end of Rubber Hose shall be firmly clamped
7 firmly clamped on the nozzles by metallic Any discrepancy………………………………….
on the nozzles by metallic clamps
clamps ……………………………………………………
Schedule-1 C
Check whether valve body, bonnet, cover Valve Material-ASME B16.34/BS 5352/ BS Used………………………………………………
and/or end flanges and fittings are not 5351/ BS 1873 Evidence…………………………………………..
made from Cast iron and ductile iron.
8
Cast Iron and Ductile Iron material is not Observation……………………………………………
permitted for Valve component i.e. for valve …………………………………………………………
body, bonnet, cover, end flanges and fittings …………………………………………
Verify the PE fittings are as per ISO 8085 Random check from material test records
9
part-3/EN 1555-3
Schedule -1D
Verify the procedure for Plastic pipe and Procedure should be available Procedure no……………………………………...
10 tubings joints and connections is in place. ……………………………………………………
……………………………………………………
Verify whether the testing is done before Pressure…………………duration………………
11
commissioning Test Result…………………………………..
Verify the test records post construction is Availability of records Record No………………………………………..
12
in place. …………………………………………………….
Verify whether the location of customer's Location of meter Location is inside/outside the premises………......
13 meter and regulator installation are made ……………………………………………………
safe manner. Proper ventilation availability Yes / no……………………………………………
Verify the Procedure for Hot taps From records
14
installation is in placed
Verify whether the Gas service line is
15 installed with depth of cover not less than
600mm
Verify if meter is installed outside the Adequate protection of meter shall be provided to Witnessed observation……………………………
16 premises then protection by steel fencing is meter ……………………………………………………
provided ……………………………………………………
Schedule -1E
Verify that the O&M procedure are O&M procedure shall be developed and followed. Procedure no……………………………………...
17
developed and followed. ……………………………………………………
Schedule -1F
Verify whether above ground pipe line is Observation……………………………………….
18
protected from corrosion. …………………………………………………….

NOTES: Refer Schedule 1D of CGD technical standard

i.The consumer/customer, shall be responsible for ensuring the separation distances for customer owned
IPRS
ii.Customer IPRS installation shall be independently approved by certified third party agency before the
entity supplies the gas.
iii.Recertification shall be carried out once in 3 years.

CHECK LIST FOR TPCA –DOMESTIC AND COMMERCIAL CONSUMERS

Sr. no. Parameters Requirement Observation
1 Verification of total number of Connections ------------------------------.----------------------- ……………………………………………………
(in nos.)
Verification of Pipeline MOP and MAOP MOP………...……MAOP……………(upstream)
2 ------------------------------.-----------------------
(in barg) MOP………………MAOP……..…(downstream)
Verify that the maximum gas velocity is Observation……………………………………….
3 maximum gas velocity shall be maximum 15 m/s.
maximum 15 m/s. ……………………………………………………
Schedule-1 A
Verification of piping materials and Pipe Material—API 5L/ASTM A106/ASTM Used……………………………………………….Evid
Equipment manufactured to PNGRB A333 ence………………………………………….Used……
technical standards and specifications listed Galvanized Pipe IS 1239 (PT-01) B or C Class …………………………………………
in Annexure-I, Annexure-II and Annexure- Fitting (Bend/Tee, Reducer) Material-ASME B Evidence…………………………………………..
4
IV 16.9/MSS SP-75/MSS SP-97/IS 1239 Pt-2 Evidence…………………………………………..
Flange Material-ASME B 16.5/B 16.36/ MSS SP- Evidence…………………………………………..
44/API 590 Used………………………………………………
Evidence…………………………………………..
Verification of steel reinforced rubber hose Used………………………………………………
5
to IS: 9573 Type II
Verify the Rubber Hose length is used Rubber Hose length shall be used maximum 1.5 Used length………………………………………
6
maximum 1.5 meter meter Any discrepancy………………………………….
Verify whether both end of Rubber Hose is Yes/no
both end of Rubber Hose shall be firmly clamped
7 firmly clamped on the nozzles by metallic Any discrepancy………………………………….
on the nozzles by metallic clamps
clamps ……………………………………………………
Schedule-1 C
Check whether valve body, bonnet, cover Valve Material-ASME B16.34/BS 5352/ BS Used………………………………………………
and/or end flanges and fittings are not 5351/ BS 1873 Evidence…………………………………………..
made from Cast iron and ductile iron.
8
Cast Iron and Ductile Iron material is not Observation……………………………………………
permitted for Valve component i.e. for valve …………………………………………………………
body, bonnet, cover, end flanges and fittings …………………………………………
Verify the PE fitting are as per ISO 8085 From records
9
Part-3/EN 1555-3
Schedule -1D
Verify the procedure for Plastic pipe and Procedure should be available Procedure no……………………………………...
10 tubings joints and connections is in place. ……………………………………………………
……………………………………………………
Verify the test records post construction is Availability of records Record No………………………………………..
11
in place. …………………………………………………….
Verify the procedure for Hot taps From records
12
installation is in place
Verify whether Gas service line is installed Random check from records
13
with depth of cover not less than 600mm

Verify whether the location of customer's Location of meter Location is inside/outside the premises………......
14 meter and regulator installation are made ……………………………………………………
safe manner. Proper ventilation availability Yes / no……………………………………………
Verify if meter is installed outside the Adequate protection of meter shall be provided to Witnessed observation……………………………
15 premises then protection by steel fencing is meter ……………………………………………………
provided ……………………………………………………
Schedule -1E
Verify that the O&M procedure are O&M procedure shall be developed and followed. Procedure no……………………………………...
16
developed and followed. ……………………………………………………
Schedule -1F
Verify whether above ground pipe line is Observation……………………………………….
17
protected from corrosion. …………………………………………………….

NOTES: Refer Schedule 1D of CGD technical standard

i. Total 100 nos. houses will be checked, on random basis across the CGD, for the varification of
aboveground installations.

CHECK LIST FOR TPCA-CNG

Sr. No. Items Details Observation. Observation

1 Location of CNG Station --------------------------------------- …………………………………………….
2 Type of CNG Station --------------------------------------- Mother/Daughter/Online
3 Compression Capacity (Total) ---------------------------------------
Verify whether the odorized gas is supplied Observation………………………………………
4 odorized gas shall be supplied in CGD Network
to CNG stations ……………………………………………………
Verify whether the valid CCOE license is valid CCOE license shall be in place for all CNG CCOE License No., Date and approval details…...
5
in place for all CNG stations. stations. ……………………………………………………
Verify whether all local authorities License no………………………………………...
licenses, like municipal commissioner, License no………………………………………...
6
police commissioner, Fire dept. are in License no………………………………………...
place.
Check whether the Training program for Training given on…………………………………
7 fillers is in place. Previous training given on………………………..
Frequency maintained as defined…………………
Is there system in place for regular work Observation……………………………………….
8
place inspections of sites?
Verify that Emergency response plan for Observation……………………………………….
9
CNG Stations in place.
Verify whether the system in place for Brief about system………………………………..
10 checking cylinder validity before refill. ……………………………………………………
…………………………………………………….
Verify whether the Compressor monitoring Verification………………………………………..
11
log are maintained …………………………………………………….
Verify whether the Gas detector inside the Verification………………………………………..
12 Compressor chamber is installed and …………………………………………………….
working

Check whether the Central CNG office is Address…………………………………………

in place for attending complaints. ………………………………………………….
13 Phone No……………………………………….
Complaint reached through phone/emails/websites
etc.............................
Check whether adequate Stores and Verification………………………………………..
14 inventory levels for Compressor spares for …………………………………………………….
reducing downtime. …………………………………………………….
Verify whether all distances are maintained Verification………………………………………..
15 as per T4S/OISD and Gas cylinder rules …………………………………………………….
2004. …………………………………………………….
Verify whether the max Filling pressure is Witnessed observation…………………………….
16 maintained as per PNGRB Standard and …………………………………………………….
Gas cylinder rules. …………………………………………………….
Check if the adequate Fire extinguishers
17
are in place as per T4S of PNGRB
Verify whether the calibration records of Observation………………………………………..
18 safety devices and pressure relief devices …………………………………………………….
are maintained …………………………………………………….
Verify that all electrical works and Observation……………………………………….
19 equipment in hazardous areas are made as …………………………………………………….
per Indian electric rules …………………………………………………….
Verify that resistance of earth pit is Date of Testing…………………………………….
monitoring in defined frequency and Grid Previous/Next testing……………………………..
20
resistance value is not exceeded 01 ohm as Resistance Value…………………………………
per IS 3043 Witnessed Resistance Value………………………
Verify whether the station is incompliance
21 with Pollution control boards ( Hazardous From records
waste disposal, dB levels)
Verify whether the station is in compliance Water Consent no., Date & Validity………………
with pollution control boards( hazardous Air Consent No., Date & Validity…………………
22
waste disposal, dB levels) dB levels……………..permitted………………….
Other………………………………………………
Verify whether the cascade is tested on Verification………………………………………..
23
defined interval/frequency …………………………………………………….

Note- 1. Separate Checklist to be filled for every inspected CNG Station

CKECK LIST FOR TPCA- SAFETY.

Sr. NO. Items Details Observation. REMARKS

Schedule -1D
Verify whether the Quantitative Risk assessment is
1 carried out for the installations within the city limits
for the area having steel pipe wall less than 6.4 mm.
Verify whether the pressure control facilities are
2
provided with Over pressure shut-off valve.
Verify whether the necessary safety precautions are
3
taken during testing and commissioning.
Schedule -1E
Verify whether the Operation and maintenance
procedures affecting the safety of gas distribution
4
facilities is in place and followed as per PNGRB
Technical and safety standards
Verify whether the HSE management plan is in place
5 and processes are defined as per PNGRB Technical
and safety standards
Verify whether the Safe Control of Operation process
6
is in place and records are maintained.
Verify whether the GIS based asset management
7
system is in place and database is updated
Schedule -1G
Verify whether the provision is made for eye wash or
8 emergency shower near odorant handling and
injection system.
Verify whether the PPEs are used for handling of
9
odorant spillage
Verify whether Mock Drill is being conducted, what is
frequency as required twice a year (sch. 1 E) ​
Verify whether Designated Liaison Officer is Name of Liaison Officer…………………………..
nominated by entity for Liasioning with other Verification by…………………………………….
authorities Name ……………………………………………………
Verify whether Safety Audits of internal and external Yes/No Frequency……………………..
activities are being done at defined interval Current Audit done on……………………………
Previous Audit done on…………………………..
Verify whether observations of safety audits are verification……………………………………..
complied …………………………………………………..
Verify whether GIS based asset management system is Observation………………………………………..
available ……………………………………………………