The Use of Modeling To Enhance The Analysis of Formation-Pressure Integrity Tests
The Use of Modeling To Enhance The Analysis of Formation-Pressure Integrity Tests
Summary while recording the pumped mud volume and the surface pressure
Formation-pressure integrity tests (FPITs) are used to verify the until the target test pressure is achieved. The pumps are then shut
integrity of cement at a casing shoe, measure the stress state of down, and the decay of the pressure is monitored until the pres-
the exposed formations for well planning and operations, and sure stabilizes. These data are then analyzed to determine whether
determine the maximum equivalent circulating density to which a a fracture was introduced, propagated, or closed, and to quantify
shoe can be safely exposed. Critical decisions on operations are the associated pressures.
made directly from the results and include decisions about the There are four reasons to conduct an FPIT:
need for remedial cement operations, maximum mud weights that • To meet local regulatory requirements
can be used to drill the next well section, minimum mud weights • To verify the integrity of cement isolation at the shoe
that can be used to prevent hole collapse, calibration factors for • To measure the stress state of the exposed formation for use
predicting fracture gradients, and the potential need for lost-circu- in well planning and operations
lation-mitigation strategies. • To determine the maximum equivalent circulation density
The interpretation techniques of the result most frequently (ECD) to which the formation at the shoe can safely be
focus on the point at which a fracture first starts, the point at exposed.
which unstable fracture growth begins, or the closure pressure of To determine either the stress state of the exposed formation or
the fracture when pumping ceases. However, the early pressure- the maximum ECD to which the formation at the shoe can be
buildup behavior is often overlooked and can provide much safely exposed, it is necessary to pressure up the formation below
insight on the integrity of cement, the point of the start of a frac- the shoe until a fracture is induced. Fig. 2 displays an idealized
ture, the permeability of the formation being tested, the need for pressure response recorded while conducting a test. The leakoff
cement remediation, and the potential to increase fracture resist- pressure, labeled LOP on the figure, is the point at which a frac-
ance by use of wellbore-strengthening techniques. ture first starts at the wellbore interface. If pressure is increased
This paper presents a model for predicting early pressure- above the LOP, stable fracture growth may occur until the peak or
buildup behavior, discusses how the model can be used to breakdown pressure (labeled FBP on the figure) is achieved, at
improve the interpretation of FPITs significantly, and provides which time unstable fracture growth occurs away from the well
examples of the application in select wells. many meters into the formation to a region that was undisturbed
by the presence of the well. If pumping continues, the pressure
Introduction should stabilize to the fracture-propagation pressure (FPP) as la-
beled in the figure. When pumping is finally halted, the pressure
Formation-pressure integrity test (FPIT) is a generic name immediately drops as the friction pressure is removed from the
assigned to the range of pressure tests that are conducted immedi- well and the instantaneous shut-in pressure (labeled ISIP in the
ately after drilling out a casing or liner shoe and, on occasion, figure) is observed. If well pressure is greater than the pressure
later when additional formation has been exposed while drilling
required to hold the fracture open, the fracture will continue to
ahead. This generic name applies to the different types of tests
grow until the pressure falls below the fracture-closure pressure
that might be conducted including those commonly called jug
and the fracture then closes. Pressure may continue to decline af-
tests, leakoff tests, formation-integrity tests, breakdown tests,
ter the fracture closes if permeability is exposed in the well and as
extended leakoff tests, and repeat extended leakoff tests. Opinions
mud and formation temperatures equilibrate. However, a compari-
vary across the industry about which type of test is best to con-
duct, how to interpret those tests, how to report them, what consti- son of surface and downhole data suggests that the pressure-
tutes a good test, and the behavior of the tests under nontypical decline downhole is often not as marked as that seen at the
conditions. surface. Some of the surface-pressure drop may be a result of
There are alternative methods to configure the rig up for these mud-gelling effects.
tests. The most generalized rig up is shown in Fig. 1. The basic The fracture-closure pressure can be the most valuable piece
procedure would consist of first running a casing-integrity test of information from the test used to determine the stress state of
(CIT) before drilling out the cement at the shoe to establish the in- the formation beyond the influence of the well. However, many
tegrity of the casing and/or liner. After the CIT, the cement pres- operators resist pumping the amount of mud required to achieve
ent inside the casing and the rathole is drilled out and, typically, 3 FPP out of concern that the fracture may grow a significant dis-
m of fresh formation is drilled. The mud is conditioned through tance and encounter lower-stressed rock that may limit the maxi-
adequate circulation and the drill bit pulled back into the casing to mum mud weight that could be used to drill the next hole interval.
minimize any risk of sticking the downhole assembly while con- The leakoff point (LOP on the figure) is also an important
ducting the test. The cement unit is connected to the drillpipe and/ pressure to identify because it establishes the point at which a
or annulus, and circulation is established. The Hydril-type annular fracture starts (or at least at which its growth is visible from the
or pipe rams are closed around the drillpipe, and mud is pumped measurements) and can be used, in part, to establish the maximum
down the drillpipe and/or the chokeline into the closed system safe ECD. When combined with a repeat of the test, the LOP can
also be used to estimate the tensile strength of the formation. The
LOP is most frequently described as the point at which the trend
Copyright V
C 2014 Society of Petroleum Engineers
of the pressure increase deviates from linearity (Postler 1997;
This paper (SPE 167945) was accepted for presentation at the 2014 IADC/SPE Drilling Addis et al. 1998; Van Oort and Vargo 2008).
Conference and Exhibition, Fort Worth, Texas, USA, 4–6 March 2014, and revised for
publication. Original manuscript received for review 14 March 2014. Revised manuscript
In a significant number of tests, the pressure vs. volume trend
received for review 5 June 2014. Paper peer approved 4 September 2014. before the start of a fracture is nonlinear. This can make
Pressure (psi)
Cement Unit
Valves 200
Mud Pit 150
BOP
100
Valve
Pressure
Gauge 50
Pumping Time Pumping Time
0
0 2 4 6 8 10 12 14
Volume (bbls)/Time (min)
CIT:
600
cm ¼ 1=ðVsys cit DP=DVp Þ: . . . . . . . . . . . . . . . . . . . ð1Þ
ΔP
The expected pressure vs. volume slope for the FPIT is com-
puted from rearranging Eq. 1, where Vsys_fpit is the total system
400
volume for the FPIT, allowing for the change in volume during
the test resulting from the formation compression (DVfm) below
the shoe. This includes both the rathole and newly exposed forma-
tion. Thus, for the FPIT, we have
200
Casing-Test Data DP ¼ ðDVp DVfm Þ=ðVsys fpit cm Þ: . . . . . . . . . . . . . .ð2Þ
Casing-Test Data Shut-in
Modeled Response
Assuming the formation behaves elastically, the increase in
0 hole volume from formation compression, DVfm, can be computed
0 1 2 3 4 5 6 7
from
Volume (bbls)/Pseudo Time (bbls/min.min)
DVfm ¼ DP p HS2 LOH =ð4GÞ; . . . . . . . . . . . . . . ð3Þ
Fig. 3—Analysis of the casing test.
2000
Ff ¼ K h=l: . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð6Þ
(2) Calculate the apparent mud response by use of the ex- properties can be cancelled by an opposing error in the assessment
posed volume at the time of the openhole test. of one of the other linear responses. However, the response to the
(3) Calculate the formation-compressibility response. presence of air trapped in the lines or to the presence of perme-
(4) Adjust the amount of air in the lines to fit the early upward ability is nonlinear, and the modeling response is, therefore,
curvature. unique.
(5) Adjust the formation-permeability parameters to fit the During the rig-up process, air can easily be trapped in surface
downward curvature. lines. The compressibility of air is inversely proportional to the
(6) Iterate with air, channel size, and permeability parameters (absolute) pressure. Air is highly compressible compared with ei-
until a best fit to the measured data is found. ther water or synthetic mud. As mud is pumped into the system,
The casing-test pressure vs. volume trend should form a the pressure increases, and the air is pushed down the well,
straight line. Irregularities commonly exist at the low-pressure increasing further the air pressure and decreasing proportionally
readings as the pumping unit operator brings the unit up to speed the air volume. The effect is that air trapped in lines starts off
and adjusts the rate to the desired target rate. These fluctuations in nearly flat and then curves upward rapidly. The effect typically
rate produce variations in the friction pressure that are most pro- becomes indistinguishable by the time 100 psi is applied. Because
nounced when observed with surface gauges, but are significantly the characteristic shape of the air-in-lines is so short-lived, it is
lower when observed with downhole gauges. A linear trend can quite easy to fit by simply adding air to the model. The typical
be determined from the stable higher pressure readings and can be quantity encountered, when present, is usually on the order of a
used in Eq. 1 to calculate the apparent mud compressibility. This few tenths of a barrel.
relationship also requires knowledge of the volume of the mud The presence of permeability results in the loss of mud to the
exposed to the casing test that is made up of the volume of the formation, which creates the downward curvature of the pressure
casing above the cement plug, the volume of the chokeline/kill vs. volume curve mentioned previously. This is the only attribute
line (if used), the volume of the surface plumbing between the that creates downward curvature, so it is uniquely matched by use
well and the cement unit, and the volume and displacement of any of the permeability attributes. By adjusting the flow factor (Ff)
drillpipe that may have been used during the test. and the pore pressure used to calculate the difference between
If the compressibility of the mud that is used during the open- well pressure and formation pore pressure (DPwf), one can opti-
hole test has been significantly altered from that of the mud that mize the fit of the downward curvature of the modeled data to the
was used during the casing test, then an alternative source for the observed data downward pressure. When the quality and sampling
mud compressibility will be required. Most of the major mud ven- rate of the measured data are high, the sensitivity of the model to
dors are able to model the compressibility of their mud products pore pressure can sometimes be good enough to derive an esti-
for a given well configuration. If this is impossible, values from mate of the formation pore pressure.
past experiences can be used. The authors have found that the typ- When trying to fit a data set, it is usually best to begin with the
ical compressibility of water-based mud is on the order of 1.8 to assumption that no channel or permeability is present. Include the
2.5 106 psi1, and synthetic mud is on the order of 3.0 to expected volume of the system, mud compressibility for the cas-
4.0 106 psi1. ing test, and expected formation compressibility from petrophysi-
The pressure vs. volume response to the mud in the well at the cal logs to establish the basic expected response. Then, one
time the FPIT is conducted can be modeled with Eq. 2. This cal- should adjust the air-in-lines to fit any upward curvature observed
culation will also require knowledge of the total volume of the in the early data. Next, the pore pressure and flow factor should
system when the openhole test is conducted, which will have be adjusted to fit the downward curvature. If a significant gap
changed from the volume present when the CIT was conducted. remains between the model data and the observed data, one
This volume can be estimated from an assessment of the casing should add channel volume. One should iterate fine adjustments
volume, openhole volume below the shoe, drillpipe displacement with the air-in-lines, flow factor, formation pore pressure, and
below the blowout preventer (BOP), the drillpipe capacity above channel length until a best match is achieved. When the pressure
the BOP, the chokeline/kill-line volume (if used), surface plumb- is reached at which a fracture is introduced, it creates a higher
ing volume between the drillpipe and the cement unit, and any loss rate as the fracture fills with mud. This introduces a change in
potential channel behind the casing exposed at the time of the the slope of the actual measured data. No adjustment to the model
test. After these inputs are known, the pressure change for each is possible that will mimic the effect of a fracture being intro-
increment in the pumped mud volume can be calculated, and a duced. The actual data will depart to a higher volume compared
comparison to the measured response can be made. If the volume with the model when the fracture starts.
of the system present during the CIT is less than the volume of The presence of a channel can affect the observed pressure vs.
the connected system present during the openhole test, then the volume behavior in a number of ways:
slope of the openhole test will be lower than the slope of the cas- • The additional volume resulting from the presence of the
ing test. If the volume of the system present during the casing test channel will cause the slope of the curve to decrease.
is greater than the volume of the connected system present in the • The increase in exposed formation surface area along the
openhole test, the slope of the openhole test will be higher than path of the channel will cause the slope to decrease further.
the slope of the casing test. This latter case can occur when signif- • The exposure of any additional permeable surface area will
icant casing volume is displaced by the presence of drillpipe dur- cause downward curvature.
ing the openhole test. • The exposure of shallower, potentially lower-pressured per-
When a significant amount of soft-formation surface area is meable formations that will cause more curvature downward.
exposed during the test, these formations can compress, increas- • The presence of contrasting-viscosity fluids in the channel
ing the volume of the system and decreasing the slope of the pres- will cause variations in the loss rate to permeable forma-
sure vs. volume curve. In most cases, the effect of formation tions, and these may change further as the well fluid displa-
compressibility will be negligible. However, if very soft forma- ces the fluid in the channel during the test.
tions are present, low-compressibility mud is being used, and a • Shallower formations will be exposed that may likely have a
large surface area is exposed because of long openhole sections lower fracture gradient.
below the shoe (or a large connected channel behind the casing), As a result of these potential conditions, it can sometimes be
then the impact could be noticeable. Formation compressibility difficult to fit the model to a test when a significant channel is
can often be calculated from petrophysical log data or from corre- present.
lations with effective stress (Mavko et al. 1998). One can infer two important conclusions from the comparison
The impact of the mud compressibility, changes in hole vol- of the model response to the actual data:
ume, and the exposure of a compressible formation are all linear • The point at which the fracture starts will be where the slope
and, therefore, nonunique. Errors in the evaluation of one of these of the actual data departs from the modeled data.
1800 1200
1600
1000
1400
800
1200
Pressure (psi)
Pressure (psi)
1000
600
800
400
600
1400 700
Pressure (psi)
Pressure (psi)
800 400
600 300
400 200
Casing-Test Data
0 0
0 10 20 30 40 50 60 70 0 5 10 15 20 25
Volume (bbls)/Pseudo Time (bbls/min.min)
Volume (bbls)/Pseudo Time (bbls/min.min)
Fig. 8—Tests with and without LCM.
Fig. 7—Tests with a channel present.
This test has a number of attributes that seem to indicate that a ids pass by it during the pumping of the first test [the second test
channel was present. The first attribute is the large volume of mud models well with one fluid (a single viscosity)]. The third attribute
required to reach maximum pressure on the first two tests (tests is the very high permeability required to fit the data.
stopped at 50 bbl pumped). Note that, after the squeeze, it took One proactive way to determine whether the permeability is
only 6 bbl to achieve the same pressure. The second attribute is below the casing shoe or in a channel behind casing is to run the
the poor repeatability between the first and second tests that sug- test at the beginning with the drilling mud in a conventional man-
gests that the permeable formation saw two different-viscosity flu- ner and then repeat the test with a lost-circulation-material (LCM)
pill spotted in the openhole below the shoe. The LCM should
have a contrasting higher viscosity to affect the loss rate into the
formation and should contain wellbore-strengthening or stress-
700 cage (Alberty et al. 2004; Aston et al. 2004) material to increase
the fracture resistance. If the pressure vs. volume curve immedi-
ately responds to the presence of the pill, the permeability is
below the shoe. If the response to the presence of the pill is
600
delayed, then the pill needs to be displaced up a channel behind
the casing to affect the losses into the sand.
Fig. 8 shows a case in which this was performed on a well.
500 The blue curve was run with a water-based mud. The data were
hand recorded by the wellsite supervisor in 1/2-bbl increments,
and the test was run at 1/2 bpm. The first test identified the pres-
ence of permeability through the characteristic downward curva-
Pressure (psi)
400 ture. The rig needed to know if a remedial cement job was
required to eliminate the possibility of a channel behind the
casing.
A 50-bbl LCM stress-cage pill containing 30 lbm/bbl of 50-
300
mm D50 calcium carbonate and 20 lbm/bbl of 150-mm D50 cal-
cium carbonate was spotted in the open hole, and the second test
(the maroon curve) was recorded. The response to the LCM pill
200 was immediate, and the conclusion was made that the exposed
permeability was in open hole below the shoe and a remedial
cement squeeze was unwarranted.
Fig. 9 displays the model fit to the second test run with the
100 Casing-Test Data LCM pill. There is a good fit of the model to the pressure vs. vol-
FPIT After LCM Pill ume data, with no air trapped in lines and 32.5 md/cp more than
Modeled Response the 2.7 m of open hole below the shoe. The model results further
0 support the conclusion that the sand is below the shoe in the
0 2 4 6 8 10 12 14 16 18 respect that there is no need to add volume to the system that
Volume (bbls)/Pseudo Time (bbls/min.min) would occur if a channel was present and the value for the perme-
ability required is consistent with expectations for permeable lith-
Fig. 9—Model fit to the LCM case. ologies at this depth and in this area.