REQUISITION – LINE PIPE

Document Review Comments Sheet

Project: Engineering Design & Bid Package For Replacement Of Submarine Pipeline For Crude SPM RU VI Balongan
Job No: 140048.01 Date: 17/06/10
Document Title: Requisition – Linepipe
Document Number: 14-0048-01-P-7-101R
Issue / Revision: 1

Comments Action Undertaken Closed Out

Section
(Reviewer) (Originator) (Y / N)
Section 6.0 2 years spare part is not applicable for line pipe. Spare for installation, Incorporated. Y
rerouting and etc are more relevant. Please specify spare required for line
pipe.
Attachment Make sure the attachment has been up dated. Incorporated. Y

S-41-1224-001WR Rev. 1
14-0048-01-P-7-101R
 REQUISITION – LINE PIPE

Table of Contents

1.0 INTRODUCTION 3
1.1 General 3
1.2 Scope 3
1.3 Definitions and Abbreviations 3
2.0 QUANTITY 4
3.0 REQUIREMENT 4
4.0 INSPECTION AND TEST/CERTIFICATION 4
5.0 SERVICES 4
6.0 SPARE PARTS 5
7.0 WARRANTY 5
8.0 LIST OF APPLICABLE DOCUMENT FOR REQUIREMENT 5
8.1 Bill of Material 5
8.2 Specification and Data Sheet 5
9.0 ATTACHMENT 6

ATTACHMENTS
Attachment A Bill of Material
Attachment B Specification
Attachment C Data Sheet

S-41-1224-001WR Page 2 of 6 Rev. 1

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 REQUISITION – LINE PIPE

1.0 INTRODUCTION

1.1 General
PT Pertamina Persero RU VI Balongan (Company), as operator plans to replace the existing SPM
with new SPM located further offshore at deeper water depth. The new SPM 250,000 DWT will be
located offshore off the North-East coast of West Java approximately 17 km of Balongan Refinery,
Indonesia. The new SPM will have 250,000 DWT capacities. The new SPM and its pipeline to
onshore are intended to unload crude oil from oil tanker to the storage tanks Balongan Refinery.
PT Wood Group Indonesia has been awarded the Contract for the Engineering Design and Bid
Package for Replacement of Submarine Pipeline for Crude SPM RU VI Balongan.

1.2 Scope
This document defines the Linepipe requisition for Replacement of Submarine Pipeline for Crude
SPM RU VI Balongan. Manufacturer shall supply the 36" DSAW Line Pipe, API 5L X65, 22.2mm
thickness according to Specification for Linepipe Material, Doc. No. S-41-1220-002W .
For detailed material specification shall be in accordance with Linepipe & Bends Datasheet,
Doc.No. S-41-1224-002WR while quantity requirements as detailed in Bill of Material attached in
this document.

1.3 Definitions and Abbreviations

1.3.1 Definitions
Company PT Pertamina (Persero) RU VI Balongan
Contractor The party responsible for delivering the submarine pipeline.
Manufacturer The party which manufacturers or supplies the equipment/materials
specified and ordered by Contractor.

1.3.2 Abbreviations
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Material
BS British Standard
EPC Engineering Procurement and Construction
MPS Manufacturing Procedure Specification
PQT Procedure Qualification Trial
RU Refinery Unit
SPM Single Point Mooring

S-41-1224-001WR Page 3 of 6 Rev. 1

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 REQUISITION – LINE PIPE

2.0 QUANTITY
The material quantities shall refer to Attachment A – Linepipe Quantity, attached in this document.

3.0 REQUIREMENT
The requirement for Line Pipe shall refer to Specification for Linepipe Material, Doc. No. S-41-
1220-002W. Manufacturer shall supply all new fabricated linepipe, hence stock pipe is not
acceptable.

4.0 INSPECTION AND TEST/CERTIFICATION

Contractor shall appoint the necessary properly qualified personnel to perform all inspection and
testing in accordance with the requirements set out in this Scope of Work and with all Contract
specifications. Contractor shall provide all equipment, consumables for all non-destructive testing
(ultrasonic, radiographic, hydrotest, pneumatic test, dimensional checks, etc.) and inspection.

Inspection and testing for the Contractor’s QC programme shall be included in the Contract Price.

Forms, records, procedures, and documentation shall be submitted to and approved by Company
and shall comply with applicable codes and standards and Company specifications / procedures.

Contractor shall liaise with Certifying Authority to obtain certification approval, where required by
the Indonesian regulations and in accordance with the requirements of this Scope of Work.

5.0 SERVICES
Manufacturer shall furnish all the necessary services for design, fabrication, and
documentations/correspondences submission in associates with:

- Proposal documents, which are inevitable for bid evaluation. Lack of any of these documents
may cause the rejection of Manufacturer’s offer by Company.

- Manufacturer shall submit periodically time schedule or status reports including fabrication,
tests and inspections, ready for shipment at factory and port of export, etc.

- Any of measurement documents. Specific for nominal pipe size measurement, imperial system
unit shall be applied.

- Bevel ends shall be protected with plastic end closures and bevel protector. The end caps
shall be of the recessed closed types that allow the use of lifting hooks. 10% spares shall be
provided. The use of the mill's standard plastic end cap shall be detailed in the MPS.
Manufacturer shall ensure the pipes are internally dry before fitting the end caps.

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 REQUISITION – LINE PIPE

6.0 SPARE PARTS

Manufacturer shall supply of the following spare parts:

- Spare parts for construction, pre-commissioning and commissioning.

- Spare parts for miscellaneous requirements i.e. route and buckle contingency, PQT 1
requirement for coating and burst testing, welding test pipe, and spare for construction aids.

The cost of the spare parts shall be indicated separately and included in the tender price.

7.0 WARRANTY
All linepipe materials shall meet the requirement of Company’s standard testing and inspection,
which included at any certificate of acceptance provided from Manufacturer as per Company
approval. Company shall be entitled to refuse acceptance of linepipe whether any subjected to
rejection criteria refer to Specification for Linepipe Material, Doc. No. S-41-1220-002W.
Manufacturer shall provide warranty of 1 year/2 years for satisfactory service after installation.
Manufacturer shall replace defective materials or workmanship free of charges during the warranty
period.

8.0 LIST OF APPLICABLE DOCUMENT FOR REQUIREMENT

8.1 Bill of Material

B-41-1280-001W Bill of Material – Offshore and Onshore Pipeline Facilities
B-41-1280-002W Bill of Material – Onshore Piping Facilities
B-41-1280-003W Bill of Material – PLEM Piping

8.2 Specification and Data Sheet

S-41-1220-002W Specification for Linepipe Material

S-41-1224-002WR Data Sheet for Linepipe & Bends

S-41-1224-001WR Page 5 of 6 Rev. 1

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 REQUISITION – LINE PIPE

9.0 ATTACHMENT
Line Pipe Quantity, Refer to Attachment A.

Specification, Refer to Attachment B.

Data Sheet, Refer to Attachment C.

S-41-1224-001WR Page 6 of 6 Rev. 1

14-0048-01-P-7-101R
 REQUISITION – LINE PIPE

ATTACHMENT A

S-41-1224-001WR Rev. 1

14-0048-01-P-7-101R
 ENGINEERING DESIGN AND BID PACKAGE
REPLACEMENT OF SUBMARINE PIPELINE FOR CRUDE SPM RU VI BALONGAN

BILL OF MATERIALS - PLEM PIPING

Doc. No. B-41-1280-003W Rev. 1
PLEM Piping
Quantity Unit Weight Quantity
Item Description Reference Specification/Datasheet Materials Length (m) Remarks
(Joints) (kg/joint) (kilogram)
Piping Pup Pieces 36" (914.4mm) OD 22.2mm WT D-41-133Z-001WR S-41-1220-002W & S-41-1224-002WR API 5L-X65 DSAWL 9 3 5959 17877 plus 2 Joints spare for detail design development
Piping Pup Pieces 24" (609.6mm) OD 15.3mm WT D-41-133Z-001WR S-41-1220-002W & S-41-1224-002WR API 5L-X65 DSAWL 7 2 2736 5472 plus 1 Joint spare for detail design development
Piping Pup Pieces PQT item for 24" (609.6mm) OD 15.3mm WT D-41-133Z-001WR S-41-1220-002W & S-41-1224-002WR API 5L-X65 DSAWL - 1 2736 2736 PLEM Piping 24" PQT
MATERIAL TAKE OFF - OFFSHORE FACILITIES
DOC. NO. :
REV :2
DATE : 17 June 2010
ITEM MATERIAL UNIT WEIGHT TOTAL WEIGHT
LOCATION TYPE DESCRIPTION QUANTITY (m) JOINTS SPECIFICATION/ DATASHEET REFERENCES REMARK
NO. SPECIFICATION (kg/joint) (Kg) 5) 6)

G. Pigging Support Facility (Onshore Pipeline Section)

D-41-1225-104WR,
Onshore Pipeline
G3 Pig Receiver Piping 36" OD 22.2mm WT DSAWL API 5L-X65, ASME B31.4 4 1 5,959 5,959 S-41-1220-002W & S-41-1224-002WR D-41-1225-403WR
Section
D-41-1225-104WR,
Onshore Pipeline
G4 Pig Receiver Piping 12.75" OD Schedule 30 Pipe, BE API 5L-X65, ASME B31.4 17 2 750 1,500 S-41-1220-002W & S-41-1224-002WR D-41-1225-403WR
Section
D-41-1225-104WR,
Onshore Pipeline
G5 Pig Receiver Piping 4.5" OD Schedule XS Pipe, BE API 5L-X65, ASME B31.4 24 2 273 546 S-41-1220-002W & S-41-1224-002WR D-41-1225-403WR
Section
D-41-1225-104WR,
Onshore Pipeline
G6 Pig Launcher Piping 36" OD 22.2mm WT DSAWL API 5L-X65, ASME B31.4 10 1 5,959 5,959 S-41-1220-002W & S-41-1224-002WR D-41-1225-403WR
Section
D-41-1225-104WR,
Onshore Pipeline
G7 Pig Launcher Piping 12.75" OD Schedule 30 Pipe, BE API 5L-X65, ASME B31.4 13 2 750 1,500 S-41-1220-002W & S-41-1224-002WR D-41-1225-403WR
Section
D-41-1225-104WR,
Onshore Pipeline
G8 Pig Launcher Piping 4.5" OD Schedule XS Pipe, BE API 5L-X65, ASME B31.4 24 2 273 546 S-41-1220-002W & S-41-1224-002WR D-41-1225-403WR
Section

Notes: Project Specification/Datasheets/Drawings:

1. Onshore Pipeline Section cover from shore crossing up to first valve after the pig launcher and pig receiver. 1. S-41-1220-002W - Specification for Linepipe Material
2. S-41-1224-002WR - Datasheet for Linepipe and Bends
3. D-41-1225-104WR - Onshore Tie-In General Arrangement
4. D-41-1225-403WR - P&ID Onshore Tie-In
PERTAMINA RU-VI BALONGAN REPLACEMENT OF SUBMARINE PIPELINE 250,000 DWT

MATERIAL TAKE OFF - ONSHORE PIPING (ABOVEGROUND FACILITIES)

DOC. NO. :
REV :1
DATE : 17 June 2010
ITEM WALL THICKNESS/ MATERIAL
LOCATION PIPELINE DESCRIPTION OD (mm) QUANTITY 1) 2) (m) JOINTS 3) 4) TOTAL WEIGHT (Kg) 5) 6) SPECIFICATION/ DATASHEET REFERENCES REMARK
NO. RATING SPECIFICATION

A. 36" Piping

D-41-136A-104WR
A1 Onshore Piping Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 82 7 41,713 S-41-1220-002W & S-41-1224-002WR

D-41-136A-104WR Two joints assumed, for PQT and

A2 Onshore Piping Linepipe Spare Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 24 2 11,918 S-41-1220-002W & S-41-1224-002WR
construction spares

Total Required 9 53,631

A. 24" Piping

API 5L-X65, ASME D-41-136A-104WR

A3 Onshore Piping Linepipe Pipeline Linepipe 609.6mm 12.7mm / Schedule XS 7 1 2,281 S-41-1220-002W & S-41-1224-002WR
B31.4
API 5L-X65, ASME D-41-136A-104WR Two joints assumed, for PQT and
A4 Onshore Piping Linepipe Spare Linepipe 609.6mm 12.7mm / Schedule XS 24 2 4,562 S-41-1220-002W & S-41-1224-002WR
B31.4 construction spares

Total Required 3 6,843

Notes:
1. Offshore material to refer to Bill of Material - Offshore and Onshore Pipeline Facilities, Document No. B-41-1280-001W.
2. PLEM material including piping/valve, etc. refer to Bill of Material - PLEM, Document No. B-41-1280-003W.
3. Average pipe joint length is 12.2m.
4. For pipe with anodes attached at the end of pipe coating (i.e near to field joint).
5. Dimension, Type and Quantity shall be finalised/verified by contractor or vendor during detail design.
6. Unit weight of pipe is 5959 kg/joint for 36" pipe and 2281 kg/joint for 24".
Project Specification/Datasheets/Drawings:
1. S-41-1220-002W - Specification for Linepipe Material
2. S-41-1224-002WR - Datasheet - Linepipe and Bends
PERTAMINA RU-VI BALONGAN REPLACEMENT OF SUBMARINE PIPELINE 250,000 DWT

MATERIAL TAKE OFF - OFFSHORE FACILITIES

DOC. NO. :
REV :2
DATE : 17 June 2010
WALL
ITEM MATERIAL QUANTITY 1) 2) TOTAL WEIGHT
LOCATION PIPELINE DESCRIPTION OD (mm) THICKNESS/ JOINTS 3) 4) SPECIFICATION/ DATASHEET REFERENCES REMARK
NO. SPECIFICATION (m) (Tonnes) 5) 6)
RATING

A. 36" Twin Offshore Pipeline Section Linepipe

Pipeline Tie-in D-41-133Z-001WR

A1 Offshore Pipeline Spool 914.4mm 22.2mm API 5L-X65 DSAWL 73 6 36 S-41-1220-002W & S-41-1224-002WR Pipeline spool next to PLEM
Expansion Spool

D-41-136A-001W
A2 Offshore (KP 0 - KP 4) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 8,000 656 3,909 S-41-1220-002W & S-41-1224-002WR Main line route length (concrete thickness 100mm)

D-41-136A-001W
A3 Offshore (KP 4 - KP 6) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 4,000 328 1,955 S-41-1220-002W & S-41-1224-002WR Main line route length (concrete thickness 130mm)

D-41-136A-001W
A4 Offshore (KP 6 - KP 7.5) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 3,000 246 1,466 S-41-1220-002W & S-41-1224-002WR Main line route length (concrete thickness 150mm)

D-41-136A-001W
A5 Offshore (KP 7.5 - KP 7.524) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 49 4 24 S-41-1220-002W & S-41-1224-002WR For transition purpose (concrete thickness 130mm)

D-41-136A-001W
A6 Offshore (KP 7.524 - KP 7.548) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 49 4 24 S-41-1220-002W & S-41-1224-002WR For transition purpose (concrete thickness 100mm)

D-41-136A-001W Main line route length, up to shore crossing

A7 Offshore (KP 7.548 - KP 16.74) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 18,384 1,507 8,980 S-41-1220-002W & S-41-1224-002WR
(concrete thickness 80mm)

Offshore Pipeline Section Linepipe 2,751 16,393

36" Twin Onshore Pipeline Section Linepipe7)

D-41-136A-001W Part of pipeline at onshore starting from shore crossing up to

A8 Onshore Pipeline (KP 16.74 - KP 17.17) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL 860 71 423 S-41-1220-002W & S-41-1224-002WR
onshore tie-in

D-41-136A-001W
A9 Onshore Pipeline Section Spool Onshore Pipeline Spool 914.4mm 22.2mm API 5L-X65 DSAWL 61 5 30 S-41-1220-002W & S-41-1224-002WR Piping spool at onshore up to insulation joint

Onshore Pipeline Section Linepipe 76 453

TOTAL REQUIRED LINEPIPE FOR OFFSHORE AND ONSHORE PIPELINE 2,827 16,846

36" Twin Pipeline Construction Spare Linepipe

Pipeline Tie-in D-41-133Z-001WR Pipeline spool next to PLEM, 1.5% joint spare, plus 2 Joints for
A1s Offshore Pipeline Spool 914.4mm 22.2mm API 5L-X65 DSAWL - 3 18 S-41-1220-002W & S-41-1224-002WR
Expansion Spool additional expansion spool spare for installation tolerances

D-41-136A-001W
A2s Offshore (KP 0 - KP 4) Linepipe Spare Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 10 60 S-41-1220-002W & S-41-1224-002WR Main line route length, 1.5%joint spare

D-41-136A-001W
A3s Offshore (KP 4 - KP 6) Linepipe Spare Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 5 30 S-41-1220-002W & S-41-1224-002WR Main line route length, 1.5%joint spare

D-41-136A-001W
A4s Offshore (KP 6 - KP 7.5) Linepipe Spare Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 4 24 S-41-1220-002W & S-41-1224-002WR Main line route length, 1.5% joint spare

D-41-136A-001W
A5s Offshore (KP 7.5 - KP 7.524) Linepipe Spare Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 1 6 S-41-1220-002W & S-41-1224-002WR For transition purpose, 1.5% joint spare

D-41-136A-001W
A6s Offshore (KP 7.524 - KP 7.548) Linepipe Spare Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 1 6 S-41-1220-002W & S-41-1224-002WR For transition purpose, 1.5% joint spare

D-41-136A-001W
A7s Offshore (KP 7.548 - KP 16.74) Linepipe Spare Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 23 137 S-41-1220-002W & S-41-1224-002WR Main line route length, up to shore crossing, 1.5% joint spare

D-41-136A-001W Part of pipeline at onshore starting from shore crossing up to

A8s Onshore Pipeline (KP 16.74 - KP 17.24) Linepipe Pipeline Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 2 12 S-41-1220-002W & S-41-1224-002WR
onshore tie-in, 1.5% joint spare

D-41-136A-001W Piping spool at onshore up to insulation joint, and pup piece up

A9s Onshore Pipeline Section Spool Onshore Pipeline Spool 914.4mm 22.2mm API 5L-X65 DSAWL - 1 6 S-41-1220-002W & S-41-1224-002WR
to pigging facility, 1 joint spare

Construction Spare Linepipe 50 298 (Approx. 1.8% from Total Required Linepipe for Offshore & Onshore Pipeline)

36" Twin Pipeline Miscellaneous Spare Linepipe

A10. Route Contingency Approx. 500m

D-41-136A-001W
A10.1 Offshore Linepipe Route Contingency 914.4mm 22.2mm API 5L-X65 DSAWL - 11 66 S-41-1220-002W & S-41-1224-002WR Approx 1.5% joint spare. (concrete thickness 150mm)

D-41-136A-001W
A10.2 Offshore Linepipe Route Contingency 914.4mm 22.2mm API 5L-X65 DSAWL - 30 179 S-41-1220-002W & S-41-1224-002WR Approx 1.5% joint spare. (concrete thickness 100mm)

A11. Buckle Contingency Approx. 458m

D-41-136A-001W Buckle contingency length - from buckle detector up to

A11.1 Offshore Linepipe Buckle Contingency 914.4mm 22.2mm API 5L-X65 DSAWL - 10 60 S-41-1220-055W & S-41-1224-002WR
beadstall. (concrete thickness 150mm)

D-41-136A-001W Buckle contingency length - from buckle detector up to

A11.2 Offshore Linepipe Buckle Contingency 914.4mm 22.2mm API 5L-X65 DSAWL - 28 167 S-41-1220-055W & S-41-1224-002WR
beadstall. (concrete thickness 100mm)

D-41-136A-001W
A12 Offshore Linepipe Coating PQT 914.4mm 22.2mm API 5L-X65 DSAWL - 5 30 S-41-1220-002W & S-41-1224-002WR Five joints assumed, for coating PQT

Linepipe (Burst Test) D-41-136A-001W

A13 Offshore Linepipe 914.4mm 22.2mm API 5L-X65 DSAWL - 1 6 S-41-1220-002W & S-41-1224-002WR One joint assumed, for burst test PQT
PQT

D-41-136A-001W
A14 Offshore Linepipe Construction Aids 914.4mm 22.2mm API 5L-X65 DSAWL - 5 30 S-41-1220-002W & S-41-1224-002WR Five joints assumed

D-41-136A-001W
A15 Offshore Linepipe Weld / test pipe 914.4mm 22.2mm API 5L-X65 DSAWL - 5 30 S-41-1220-002W & S-41-1224-002WR Five joints assumed, for welder and procedure qualification

Miscellaneous Spare Linepipe 95 566 (Approx. 3.5% from Total Required Linepipe for Offshore & Onshore Pipeline)

TOTAL REQUIRED 34,476 2,972 17,710

Notes:
1. Onshore material refer to Bill of Material - Onshore Piping Facilities, Document No. B-41-1280-002W. Project Specification/Datasheets/Drawings:
2. PLEM material including piping/valve, etc. refer to Bill of Material - PLEM, Document No. B-41-1280-004W. 1. S-41-1220-002W - Specification for Linepipe Material
3. Average pipe joint length is 12.2m. 2. S-41-1220-055WR - Offshore Pipeline Installation Specification
4. For pipe with anodes attached at the end of pipe coating (i.e near to field joint). 3. S-41-1224-002WR - Datasheet - Linepipe and Bends
5. Dimension, Type and Quantity shall be finalised/verified by contractor or vendor during detail design. 4. D-41-133Z-001WR - PLEM General Arrangement
6. Unit weight of pipe per joint is 5959 kg/joint. 5. D-41-136A-001W - Pipeline- Alignment & Profile Sheets (4 sheets)
7. Onshore Pipeline Section cover from shore crossing up to first valve after the pig launcher and pig receiver.
 REQUISITION – LINE PIPE

ATTACHMENT B

S-41-1224-001WR Rev. 1

14-0048-01-P-7-101R
 SPECIFICATION FOR LINE PIPE MATERIAL

Document Review Comments Sheet

Project: Engineering Design & Bid Package For Replacement Of Submarine Pipeline for Crude SPM RU VI Balongan
Job No: 140048.01 Date: 03/06/10
Document Title: Specification for Line Pipe Material
Document Number: 14-0048-01-P-1-002
Issue / Revision: 4

Comments Action Undertaken Closed Out

Section
(Reviewer) (Originator) (Y / N)

S-41-1220-002W Rev. 4
14-0048-01-P-1-002
 SPECIFICATION FOR LINE PIPE M ATERIAL

Table of Contents

1.0 INTRODUCTION 3
1.1 General 3
1.2 Scope 3
1.3 Definitions and Abbreviations 3
1.4 Units 4
1.5 Reference, Codes and Standards 4
2.0 MATERIAL REQUIREMENTS 5
2.1 General 5
2.2 Diameter 5
2.3 Wall Thickness 5
2.4 Straightness 5
2.5 Length 5
2.6 Pipe End Squareness 5
2.7 Pipe End Bevel 5
2.8 Weight 6
3.0 MANUFACTURING 6
4.0 PREQUALIFICATION AND QUALIFICATION 7
5.0 INSPECTION AND TESTING 7
5.1 Inspection 7
5.2 Testing 7
5.3 Rejection 12
6.0 REPAIR OF LINE PIPE 13
7.0 MARKINGS AND COATINGS 13
8.0 TRANSPORTATION AND HANDLING 14
8.1 Transportation Preparation 14
8.2 End Cap 14
9.0 DOCUMENTATION 14
9.1 General 14
9.2 Certification 14
9.3 Test Reports 15

ATTACHMENT
Attachment A MPS Minimum Requirement
Attachment B Qualification Test

S-41-1220-002W Page 2 of 15 Rev. 4

14-0048-01-P-1-002
 SPECIFICATION FOR LINE PIPE MATERIAL

1.0 INTRODUCTION

1.1 General
PT Pertamina Persero RU VI Balongan (Company), as operator plans to replace the existing SPM with
new SPM located further offshore at deeper water depth. The new SPM 250,000 DWT will be located
offshore off the North-East coast of West Java approximately 17 km of Balongan Refinery, Indonesia.
The new SPM will have 250,000 DWT capacities. The new SPM and its pipeline to onshore are
intended to unload crude oil from oil tanker to the storage tanks Balongan Refinery.
PT Wood Group Indonesia has been awarded the Contract for the Engineering Design and Bid
Package for Replacement of Submarine Pipeline for Crude SPM RU VI Balongan.

1.2 Scope
This specification covers the requirements for purchasing carbon steel line pipe to be used for
Submarine Pipeline for Crude SPM RU VI Balongan.
This Specification defines the minimum standards of quality and acceptability governing the
manufacture, inspection, testing, marking and shipment of carbon steel line pipe.
Line pipe shall be manufactured in accordance with the requirements of DNV–OS–F101 Submarine
Pipeline Systems with additional requirement from API 5L Specification for Line Pipe 2004, as
modified herein. Where not modified, the provisions of DNV–OS–F101 and API Specification 5L shall
apply.

1.3 Definitions and Abbreviations

1.3.1 Definitions
Company PT Pertamina (Persero) RU VI Balongan
Contractor The party which provides services to perform part of the Contract scope of
work on behalf of Company.
Manufacturer The party which manufacturers equipment/materials specified and ordered
by Contractor.
Contract EPC contract for replacement of Submarine Pipeline for Crude SPM RU VI
Balongan.

1.3.2 Abbreviations
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society of Testing and Material
DNV Det Norske Veritas
EPC Engineering Procurement and Construction
HAZ Heat-affected Zone
ID Inside Diameter
MPI Magnetic Particle Inspection
MPS Manufacturing Procedure Specification
MPQT Manufacturing Procedure Qualification Test
OD Outside Diameter

S-41-1220-002W Page 3 of 15 Rev. 4

14-0048-01-P-1-002
 SPECIFICATION FOR LINE PIPE MATERIAL

QCM Quality Control Manual

RU Refinery Unit
SPM Single Point Mooring
SMYS Specified Minimum Yield Strength
TMCP Thermo Mechanical Control Process
UT Ultrasonic Testing
YTS Yield to Tensile Strength Ratio

1.4 Units
Unit of measurement used in this project is SI units with exception for tubular pipe using inch.

1.5 Reference, Codes and Standards

The Contractor shall be responsible for the quality of the work and compliance with applicable rules,
regulations, codes and standards. The following order of priority shall be respected:
1. Local rules and regulation.
2. Project Specification and company regulation.
3. Classification society rules.
4. Industry Codes and Standards.
The latest edition of all applicable references shall define the minimum requirements applicable to the
subject work and no statement contained in this Specification shall be construed as limiting the work to
such minimum requirements.
The reference listed below may not be inclusive of all rules, codes, and standards applicable to this
scope of work. Contractor is responsible for the identification and application of any other relevant
references.
Wherever conflicts or omissions between codes, specifications and contract occur, the most onerous
condition shall apply. All conflicts shall be formally brought to the attention of the Company.
The Contractor shall consider the Project Specifications and latest issue of the applicable Codes and
Standards as follow:
1) Project Documentation
S-41-1220-051W Specification for Pipeline Welding
S-41-1220-021W Specification for Pipeline Handling, Repair, Storage and Transportation

2) Det Norske Veritas

DNV–OS–F101 Submarine Pipeline Systems (January 2000)

3) American Petroleum Institute

API 5L Specification for Line Pipe
API RP 5L1 Recommended Practice for Railroad Transportation of Line Pipe
API 5LW Transport of Line Pipe Barges and Marine Vessels

4) American Society of Mechanical Engineers

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ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other
Liquids

5) American Society for Testing Materials

ASTM E 4 Force Verification of Testing Machines
ASTM E 23 Notched Bar Impact Testing of Metallic Materials
ASTM E 220 Calibration of Thermocouple by Comparison Technique

2.0 MATERIAL REQUIREMENTS

2.1 General
DNV OS-F101 January 2000 edition shall be the governing standard for linepipe. Material designation
shall be as per DNV OS-F101. Chemical composition shall refer to Section 6 of DNV OS-F101.
Nominal dimensions of outside diameter shall conform to standard dimensions found in API 5L. Pipe
wall thicknesses may be non-standard API 5L.
Pipe dimensions shall be in accordance with API 5L. Dimensional tolerance, except as otherwise
stated herein, shall be based on the requirement of DNV–OS–F101.
Any technical values or parameters of the pipeline not specified in this specification shall comply with
the “Data Sheet Line Pipe and Bends”, Doc. No. S-41-1224-002WR.

2.2 Diameter
The actual diameter of pipe ends and body shall be calculated based on circumferential
measurements taken within 100 mm from each pipe end and approximately in the middle of pipeline
for the pipe body. Unless otherwise agreed, the diameter tolerance shall relate to the inside diameter
for pipe ends and outside diameter for pipe body.
The standard dimensional requirement shall be as per Table 6.14 of DNV–OS–F101.

2.3 Wall Thickness

Deviation of the wall thickness at any point shall be governed by Table 6.14 of DNV–OS–F101.

2.4 Straightness
Each pipe length shall have a straightness less than or equal to 0.15% of the pipe length as per Table
6.14 of DNV–OS–F101.

2.5 Length
Unless specified otherwise, pipe joints shall have the following length tolerances the length of pipes in
any one order shall average 12.2m with tolerance between 11.9m and 12.5m in length.

2.6 Pipe End Squareness

Pipe ends shall be cut square at 90° to the pipe axis to within 1.6mm at any point for all pipes, as per
Table 6.14 of DNV–OS–F101.

2.7 Pipe End Bevel

Pipe ends shall be bevelled for welding in accordance with the standard API 5L 30° bevel
configuration and shall be applicable for 36” pipe, unless otherwise specified by the Company-
approved pipeline welding procedure.
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2.8 Weight
The weight of each pipe shall be in the range of +10/-3.5% of nominal weight per metre as per Table
6.14 of DNV–OS–F101.

3.0 MANUFACTURING
The Manufacturer shall be an approved API Line Pipe manufacturer and shall be responsible for the
manufacture, inspection, testing and supply of pipe in full compliance with the requirements of the
latest edition of DNV–OS–F101 and this specification.
Material for line pipe shall be made by the open-hearth, electric-furnace, or basic-oxygen process.
Fully killed, fine grained steel shall be used.
Welded pipe shall be manufactured from plate rolled from continuously cast slab.
Manufacturer shall specify pipe fabrication process used (UOE or UO), subjected to Company
approval. UO fabrication process is preferable for this project.
The line pipe chemical composition, grain structure and heat treatment shall be such that a selected
number of pipes may be suitable for induction bending without significant loss of mechanical
properties.
The pipe with wall thickness less than 50 mm shall be suitable for field welding without the necessity
for post weld treatment.
Rare earth additions are prohibited.
Throughout the manufacturing process, every reasonable effort shall be made to inhibit resultant
micro-segregation in the finished pipe. Any addition of inclusion shape control additives, such as
calcium, shall be approved in writing by Company as to the type and amount prior to use.
Pipe shall be suitable (where applicable) for use with internal line-up clamps of the type considered
standard in the industry.
Jointers will not be accepted.
The line pipe manufacturer shall provide and mark a sufficient number of joints (as specified in the
Purchase Order) which have a wall thickness greater than the nominal wall thickness to be used for
induction bends.
Pipe shall be cleaned of all dirt, debris, disassociated mill scale and other foreign matter.
The manufacturing procedure shall be submitted for approval and any subsequent modifications
during production shall be approved by Company.
All pipes shall be supplied in Thermo-mechanical control process (TMCP).
The chemical composition shall be controlled within more stringent limits than the maximum values in
the code.
Manufacturer shall perform an analysis of each heat of steel to determine the percentage of each
element specified or restricted by this specification.
A product analysis shall be performed at the first plate of each heat of steel or batch of 50 pipes
employed in the production of the pipe to this specification, whichever is least. The cross section of the
plate or pipe sample shall be used for analysis and not the surface.
The weld metal analysis shall be taken at the same frequency as the base metal analysis and shall
meet the composition recorded during manufacturing procedure qualifications.

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4.0 PREQUALIFICATION AND QUALIFICATION

Manufacturer shall establish an MPS and QCM for the manufacture and inspection of pipe, describing
all proposed operations in the correct sequence together with the related inspection and testing
activities. The MPS and QCM shall meet the requirements of DNV–OS–F101 and all additional
Company requirements as detailed in this Specification and shall be submitted for Company review
and approval within 2 weeks of receipt of order.
The MPS shall include reference to specifications and sources of all materials used in the manufacture
of the line pipe.
Manufacturer shall state in the MPS all parameters related to the quality of the final product as defined
in DNV–OS–F101 and this Specification which can be monitored during manufacturing. Both nominal
values and ranges of these parameters shall be stated.
Manufacturer shall perform Manufacturing Procedure Qualification Test before commencing pipe
fabrication as stated in the MPS and witnessed by Company. The MPQT shall include full qualification
of two pipes from two different lots as specified in DNV-OS-F101 Section 6 E304.
The layout of the MPS shall enable Company to define easily and unambiguously the responsibilities
of Company's/Contractor’s designated inspector during the manufacture.
Minimum MPS requirements are included in Attachment A.
The MPS shall be approved by Company prior to commencement of the manufacture of the line pipe.
Manufacture shall be performed in accordance with the approved MPS.
The MPS shall be qualified as defined in Attachment B.

5.0 INSPECTION AND TESTING

5.1 Inspection
All Manufacturer’s facilities, materials and fabrication work shall be subjected to inspection by
Company. Company’s inspector is not to be constructed as the authorized inspector responsible for
performing code inspections. DNV or DNV certified inspector shall perform verification, inspection and
certification.

5.2 Testing
Table 5.1 summarize test requirements
TABLE 5.1
REQUIREMENT TEST AND ACCEPTANCE CRITERIA OF LINE PIPE MATERIAL
REQUIREMENT TEST ACCEPTANCE CRITERIA
Destructive Testing
Chemical Testing Table 6.1 and Section 6 of DNV–OS–F101
Burst Testing Section 6 E1000 of DNV-OS-F101
Mechanical Testing Table 6.3, 6.4, 6.11, and 6.12 of DNV–OS–F101
Tensile Test Table 6.3 of DNV–OS–F101
Charpy Impact Test Table 6.3 and 6.4 of DNV–OS–F101
Hardness Test Table 6.3 of DNV–OS–F101
Hydrostatic Test
Hydrostatic Testing Section 6 E1100 of DNV–OS–F101

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Non Destructive Test

Visual Inspection and Appendix D Table D-3 of DNV–OS–F101
Dimensional Inspection
Table 6.14 and 6.15 of DNV–OS–F101
Section 6 E 1200 of DNV–OS–F101

Radiographic Testing Appendix D, Table D-4 of DNV–OS–F101

Ultrasonic Testing Appendix D, Table D-5 of DNV–OS–F101
Magnetic Particle Inspection Appendix D Section I205 of DNV–OS–F101
Residual Magnetism Table 6-13 of DNV–OS–F101
Appendix D G405 of DNV–OS–F101

TABLE 5.2
MECHANICAL AND CORROSION TESTING
REQUIREMENT TEST LOCATION C - Mn Steel

WELDED Pipe body Q&P

Weldment Q&P
Tensile test Pipe body Q&P
Weldment Q&P

Charpy V-notch test Weldment Q&P

Bend test Weldment Q&P

Hardness test Pipe body Q&P

Weldment Q&P

Macro examination Weldment Q

Metallographic examination Pipe body Q (& P)

Weldment Q

Fracture toughness test Pipe body Q

Weldment Q
Strain ageing test Pipe body Q
Weldability test - Q
SEAMLESS
Tensile Test - Q&P
Charpy V-notch test - Q&P
Weldability test - Q
Hardness test - Q&P
Metallographic examination - Q

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Fracture toughness test - Q

Contractor shall specify the quantity of test for Company approval based on this specification in Table
5.1.
Testing shall be carried out after final heat treatment and hydrostatic pressure testing. Mechanical
properties required and the tests to asses them shall comply with the requirements of Appendix B of
DNV–OS–F101 with following addition:

5.2.1 Destructive Testing

Inspection and testing of pipe, manufactured in accordance with this specification, shall conform to the
requirements stipulated in DNV–OS–F101.
All test results shall be made available to Company for review. Written records of all mechanical
property tests shall be furnished to Company as part of the Manufacturer’s Data report (MDR).
All gauges, instruments and equipment used in processing, measuring and testing shall be periodically
calibrated to the satisfaction of Company. Company may require checking of instruments, gauges and
other equipment if in Company's sole judgement reasonable cause exists. If on checking against the
reference standard, the equipment is found to be faulty or to require recalibration, all pipe tested since
the previous calibration shall be retested.
During production, one bend from the lowest bend radius batch with the thickest wall thickness
produced shall be subjected to destructive mechanical tests
Tensile testing machines shall be maintained and calibrated in accordance with ASTM E4.
Potentiometers and thermocouples shall be maintained in accordance with ASTM E220.
Impact testing machines shall be calibrated in accordance with ASTM E23.
a. Chemical testing
The base material shall meet the chemical composition requirements stated in Table 6.1 of DNV–OS–
F101 and chemical analysis is performed as per Section 6 – E700 with analysis requirement of
Appendix B Section A 300 of DNV–OS–F101 for welded pipe. The limitations on heat and product
analysis are those agreed following acceptance of the MPS. Product analysis shall be performed by
the plate manufacturer on the plate, and by the pipe mill on the pipe body production test rings. Heat
analysis shall be performed by the plate manufacturer.
The Manufacturer shall propose a nominal product analysis in the MPS. The range of acceptable
variations shall be applied to the chemical composition proposed by the Manufacturer in the
manufacturing specification. The maximum variation on agreed composition is allowed provided that
the final maximum alloy content is not exceeded.
b. Mechanical testing
Mechanical testing of the base material shall be in accordance with Section 6 - E800 and Appendix B
Part A of DNV–OS–F101 and as modified below and shall be carried out on test rings cut from the
ends of a randomly selected pipe. The number and frequency of tests shall be as specified in Section
6 – E800 of DNV–OS–F101 unless otherwise stated.
All rejected test specimens, rejected materials or rejected pipe shall be available for examination at
the Manufacturer's facilities.
Mechanical test shall include the test described in Table 6.11 and Table 6.12 of DNV–OS–F101.
Tensile test
The yield strength, tensile strength shall conform to API Specification 5L with YTS shall conform to
DNV OS F 101 Table 6.3 for closest SMYS value with API Specification 5L material grade.
Tensile tests shall be performed to determine yield strength, tensile strength, elongation, and
yield/tensile ratio. Written records of all mechanical property tests shall be furnished to Company.

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One longitudinal and one transverse tensile test shall be made on Type-E strip-type specimens.
The minimum elongation shall be as required by DNV–OS–F101 Table 6.3. A stress-strain curve
typical for the specified line pipe material is to be recorded. For each pipe to be accepted, all tests
must be successful.
Charpy Impact Test
For each Charpy test during production, a minimum of one set of six specimens shall be taken: three
from the mid-thickness location (unless otherwise specified) in the pipe wall, and three from both the
weld centreline and HAZ.
All tests are to be made in the final heat treatment condition.
Charpy V-notch tests shall be conducted at the temperature specified in Table 6.4 of DNV–OS–F101
and the minimum average absorbed energy in accordance with DNV–OS–F101 Appendix B Part A
600, and the requirements of this specification.
For both transverse and longitudinal specimens, the notched axis shall be perpendicular to the pipe
surface. Full size specimens according to DNV–OS–F101 requirement shall be used.
Charpy V notch absorbed energy impact acceptance criteria shall be in accordance with Table 6.3 of
DNV–OS–F101.
Flattening of the pipe prior for specimen preparation is not permitted.
Hardness Testing
Hardness testing shall be conducted in accordance with DNV–OS–F101 Appendix B Part A 1003-
1004.
As a minimum, transverse hardness tests shall be made on the inside, outside and approximate mid-
point of the wall thickness of the specimens, as well as coverage of the weld and heat affected zone.
Maximum hardness values throughout the pipe body for non-sour service shall be as per Table 6.3 of
DNV–OS–F101, Jan 2000.
Pipe weldment hardness shall conform to the requirements for welding qualification.

5.2.2 Hydrostatic Testing

All pipes shall be subject to hydrostatic testing in accordance with Section 6 Part E 1100 of DNV–OS–
F101.
Pressure gauges used in the hydrostatic testing shall have a range between 1½ to 3 times the
maximum test pressures.
Hydrostatic testing shall be applied to each pipe in accordance with DNV–OS–F101 after final heat
treatment, expansion and straightening by use of inhibited water at a temperature of not less than
4.4°C or more than 37.8°C. The use of inhibited water shall be specified in the MPS.
The hydrostatic test pressure shall correspond to the pressure required to generate the hoop stress in
the pipe wall equal to 96% of SMYS.
The minimum hold time for hydrostatic testing shall not be less than 10 seconds at the specified test
pressure.
Hydrostatic testing apparatus, which shall include a pressure recorder, master gauge and working
gauge, shall be used for all testing and shall provide a record of the test pressure and duration of test.
The hydrotest apparatus shall be calibrated as required by Manufacturer's quality plan, using a dead
weight tester.
Any leak in the pipe body is a cause for rejection.

5.2.3 Non-Destructive Testing

a. General
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Inspection and testing of steel and pipe, manufactured in accordance with this Specification, shall
conform to the requirements stipulated in DNV–OS–F101. In addition to the required tests as
specified in DNV–OS–F101, Company shall have the right to conduct visual inspection.
The type and extent of Non-Destructive Testing for pipe shall be as per Table 6.13 of DNV–OS–F101
for C-Mn Steel and NDT Level II.
All non-destructive tests shall be performed after cold expansion, heat treating, cold sizing,
straightening and hydrostatic testing.
Non-destructive inspection procedures and equipment shall be subject to approval by Company prior
to manufacture of the pipe.
All test results shall be made available to Company for review.
All gauges, instruments and equipment used in processing, measuring and testing shall be
periodically calibrated to the satisfaction of Company. Company may require checking of instruments,
gauges and other equipment if in Company's sole judgement reasonable cause exists.
Measuring instruments shall be calibrated or verified at least once every operating shift. Verifying the
accuracy of measuring devices shall consist of inspection for wear and conformance to specified
dimensions.
b. Dimensional Inspection
The pipes shall be examined visually for dimensional tolerances and for surface defects in
accordance with Section 6 Part E1000 of DNV–OS–F101.
The ends of each pipe shall be tested for out of roundness using an internal ring gauge of diameter
5.0mm less than the nominal internal diameter. The gauge shall pass freely into each end of the pipe
when held normal to the pipe axis.
ID shall be measured with inside calipers, inside micrometers, a telescope gauge or a similar device.
The method of checking pipe end squareness shall be specified in the MPS.
Straightness measurement frequency shall be five pipes per shift provided that these are visually
determined to be the worst pipe. If any of these pipes are rejectable, then inspection frequency shall
be increased to ten pipes per shift with these ten being the worst deviations, obtained visually, after
physically rolling the pipe.
Pipe weight shall be determined by automatic weighing machine.
c. Radiographic Testing
Weld seams shall be radiographed as per DNV–OS–F101 Appendix D Part B200 and shall meet the
requirements of DNV–OS–F101 and the Project Welding Specification.
d. Ultrasonic Testing
UT shall be performed on the plate body and bevel edges as per DNV–OS–F101 Appendix D Part
B300 or Part D200 and Part F, before welding. If laminations exceed DNV–OS–F101 criteria the
section(s) shall be rejected.
Ultrasonic wall thickness testing of the pipe body and ends shall be performed by scanning along a
helical or straight pattern in such a way that at least 10% of the pipe surface is covered.
The body and ends of all pipes shall be 100% ultrasonically tested for inside and outside surface
defects as well as transverse, longitudinal and inclined embedded defects.
After bevelling, the complete circumference of the pipe end shall be tested ultrasonically from the
inside for laminations (this inspection shall cover a width which includes the entire bevel). Alternatively
the pipe may be tested from the outside prior to bevelling, in which case a band of at least 25mm
wide, to include the eventual bevelled area, shall be tested.
For pipes previously subjected to 100% rotary ultrasonic inspection, the above requirements shall not
apply

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No indications shall be permitted on the bevelled ends

The full length of completed longitudinal weld seams, including 25mm on each side, shall be
ultrasonically tested for transverse and longitudinal defects after expansion and hydrostatic testing.
Acceptance criteria shall be as specified by DNV–OS–F101. The reference standard shall contain
1.6mm OD drilled holes and machined N5 notches.
All repair areas shall be subject to UT.
e. Magnetic Particle Inspection
Pipe end bevels shall be inspected for laminations by 100% MPI in accordance with DNV–OS–F101.
All repair areas shall be subject to re-inspection by MPI.
No indications shall be permitted on the bevel ends.
External surface imperfections in welds shall be subject to MPI in accordance with DNV–OS–F101.
Testing to include the first 20 pipes and, if acceptable results are obtained, thereafter 3% of the pipes
from each welding line, on each shift, with a minimum of one pipe and a maximum of 5 pipes per 8
hour shift.
Acceptance criteria for the welds are:
• Crack-like defects are not permitted.
• Linear indications are not permitted.
• The maximum pore diameter shall be 1.5 mm.
• The maximum number of pores permitted in a length of 250mm shall be four. Any two pores
shall be separated by more than 1.5mm measured edge to edge.
f. Residual Magnetism
After manufacturing and mill testing is complete, in accordance with DNV–OS–F101 Appendix D – G
405, the residual magnetism in the pipe shall not exceed 3 mT (30 gauss) at any point around the
circumference, when measured perpendicular to the pipe end. This shall be monitored 3 times per
shift. All pipes exhibiting a magnetic flux density greater than it shall be degaussed prior to loading for
shipment.

5.3 Rejection
Completed line pipe containing defects originating with the Manufacturer’s design, materials or
workmanship, or that are not in complete compliance with the requirements of this order shall be
rejected.
If the pipe rejection rate for defects exceeds 15%, Company shall be entitled to refuse acceptance of
all production until the cause(s) thereof is determined and positive action has been taken to rectify the
problem(s).
Rejectable flaws shall include cracks, leaks and laminations. Rejects due to non-destructive tests and
end laminations shall be in accordance with the relevant sections above.
Dents, bulges, gouges and other surface irregularities shall be considered poor workmanship.
Finished pipe shall be completely free of all debris and foreign matter and visually inspected.
Manufacturer shall prepare a rejection rate record and maintain a current record of all rejected pipes,
complete with reasons or causes for rejection. Production shall be halted if rejection rates become
unacceptable (greater than 3% after 10% of the pipe in the lot has been produced). Production shall
not be continued until after the causes of this rejection rate are determined, steps are taken to prevent
these from occurring during the rest of the production order, Company is notified, and written approval
by Company is given.

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6.0 REPAIR OF LINE PIPE

Pipe defects, outside the weld area and not encroaching on the required minimum thickness, may be
removed by grinding provided a smooth curved surface is maintained and the final thickness after
grinding is not less than the required thickness. Weld repair of pipe body is not permitted.
The procedure for performing repairs or for the redepositing of weld metal removed by grinding and/or
machining shall be qualified by testing to demonstrate the capabilities for compliance with the notch
toughness, hardness, tensile, and bend test requirement of the specification.
All faulty areas repaired by welding shall be radiographed. No welding repairs shall be carried out on a
pipe after it has been expanded or hydrostatically tested unless the hydrostatic test is repeated after
welding repair. Minor cosmetic grinding will be permitted, subject to approval by Company.
Manufacturer shall submit all repair procedures to Company for approval prior to the manufacture of
pipe. Manufacturer shall take all reasonable precautions to minimise recurring damage to the pipe.
Acceptance criteria, defect inspection, and disposition of pipes containing defects shall be in
accordance with DNV–OS–F101.
Repairs to defective pipes shall be made in strict accordance with Section 10 Part E of DNV–OS–
F101. However, repair of injurious defects in the pipe by welding is not permitted.
Imperfections, described in DNV–OS–F101 Section 6 that exceeds the specified criteria shall be
considered defects. Pipe containing defects shall be given one of the following dispositions:
a. The defect shall be removed by grinding, provided the remaining pipe wall thickness is within the
limit specified in this Specification. The ground areas shall be carefully dressed to ensure a
smooth transition with the surrounding surface of the pipe and that no sharp notch results.
b. The section of pipe containing the defect shall be cut off provided the pipe length requirements
are met.
c. The entire pipe shall be rejected.

7.0 MARKINGS AND COATINGS

Marking shall comply with requirements of DNV–OS–F101 Section 6 - F and specific instructions
included in the purchase order. All markings required shall be paint stencilled on the outside surface of
the pipe at one end. Markings shall be in block capital letters with a minimum height of 19mm.
No die stencilling (hot or cold) shall be permitted.
The following items shall also be paint stencilled on the inside surface on each pipe at both ends:
a. Name of Manufacturer.
b. Heat Numbers.
c. Pipe Joint Number.
Note that the length is to be hand written on the inside of the pipe joints.
Daily and summary tally sheets shall be maintained showing heat number, joint number, pipe joint
weight per metre of length, and length of each joint. Summary tally sheets shall list joint numbers
consecutively.
Pipe joint numbers for each diameter, wall thickness and grade of pipe are to be consecutive
regardless of cast or heat number.
All marking shall be in English.
Unless otherwise specified in the purchase order, pipe shall be supplied either uncoated (bare) or with
a temporary coating to minimize rusting in transit, at the option of the manufacturer.
Temporary coatings should be hard to the touch and smooth, with minimum sags.

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Manufacturer shall responsible to provide type of internal pipe coating/specification, subjected to

Company approval.

8.0 TRANSPORTATION AND HANDLING

8.1 Transportation Preparation

All pipes shall be handled, loaded and shipped in accordance with API RP 5L1, API RP 5LW and
Project Specification S-41-1220-021W Specification for Pipeline Handling, Repair, Storage and
Transportation as applicable.
Handling procedures and details of pipe transportation shall be submitted to Company for approval.
The billets, slabs and pipe from each heat shall remain, as much as practical, segregated during the
entire manufacturing, testing, inspection and shipping processes.
Care shall be taken to ensure that mechanical damage is not caused during handling and
transportation of pipe.
The dimensional tolerances and surface conditions of each pipe shall apply to the pipe condition as
received at the shipping destination.
For safe transportation of pipes, the pipe manufacturer shall supply the dunnage material required.
Pipe shall be delivered without salt contamination.

8.2 End Cap

All pipe ends shall be protected with plastic end closures and bevel protector. The end caps shall be of
the recessed closed types that allow the use of lifting hooks. 10% spares shall be provided. The use of
the mill's standard plastic end cap shall be detailed in the MPS. Before fitting the end caps, the
Manufacturer shall ensure the pipes are internally dry.

9.0 DOCUMENTATION

9.1 General
The Manufacturer shall provide an MDR, detailing test reports and certification in accordance with the
requirements of DNV–OS–F101 as modified by this Specification.
All test reports and certification shall be marked with sufficient information to enable full traceability to
the items they represent and the relevant specifications and procedures.
All reports and inspection certificates shall be signed by Manufacturer and Company representative to
signify compliance with the requirements of this Specification.
All test results and certificates, where possible, shall be in numerical form using SI units.
All reports and certificates shall be in the English language.
The complete MDR shall be submitted by Manufacturer in 3 copies and 1 PDF file.

9.2 Certification
Full certification of the results of inspection and testing shall be provided by Manufacturer according to
DNV OS F 101 Section 6 – G and shall be validated by Company. All shall be DNV certified
All certificates shall be available prior to pipe arrival.
All pipes shall be identified on the mill test certificates.

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Certification shall cover all results required by this Specification. The following data are required as a
minimum on all mill certificates:
a. Purchase order number.
b. Line pipe outside diameter, wall thickness and grade.
c. Mill name and location.
d. Heat/lot identifying numbers.
e. Pipe identifying numbers.
f. Ladle analysis.
g. Product analysis.
h. Heat Treatment.
i. All required mechanical test results.
j. Specification limits.
k. Micrographic examination record where specified.
l. Dimensional report.
m. NDT results.
n. Signature of responsible official of Manufacturer signifying compliance with this Specification's
requirements.
Layout of certificate may be per Manufacturer's standard format.

9.3 Test Reports

Mill test reports shall include the results of all inspections, tests and calibrations required by this
Specification, including as a minimum the following:
a. Excel spreadsheet in electronic format on CD containing wall thickness inspection results for
each pipe. The minimum requirements for each pipe are the minimum, maximum and average
wall thickness; but where available, wall thickness inspection results shall be provided at 200mm
intervals long the pipe to a maximum of 500 data points for each pipe.
b. Hydrotest charts for each pipe.
c. Visual inspection report.
d. Repair report including UT.
e. Equipment calibration and reference standard calibration test reports.

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COATING

ATTACHMENT A
MPS MINIMUM REQUIREMENT

The MPS requirement shall be in accordance with DNV OS F101 Section 6 – E 300. The MPS shall
include, but not be limited to, the following information where relevant:
• Plan(s) and process flow description/diagram.
• Project specific quality plan.
• Manufacturing process
• Manufacturer and manufacturing location of raw material and/or plate for welded pipes
• Raw material scrap content including allowable variation.
• Details of steel making, casting methods and alloying practice.
• Details of hot rolling practice.
• Material quality specification giving chemical composition and mechanical properties. Both nominal
values and ranges of these parameters shall be stated.
• Pipe manufacturing method including instrumentation to ensure proper control of processing
temperatures and other measures utilised to ensure consistency of both the mechanical properties
and dimensional tolerances of the line pipe.
• Pipe forming temperature range.
• Alignment and joint design for welding and production WPS.
• Weld seam post-weld heat treatment procedure.
• Method for cold expansion/ sizing/ finishing, target and maximum sizing ratio.
• Full details of pipe heat treatment, including heat treatment times and temperatures, heating and
cooling rates, cooling medium and furnace details and final heat treatment condition.
• Pressure Test procedure.
• Dimensional controls and measuring methods, including Squareness Verification Procedures.
• Full details of NDT testing, including visual inspection, equipment details, calibration methods and
frequency, scanning procedure and matrix, probe details, recording/reporting methods, alarm
system.
• Production mechanical testing – type and frequency.
• Pipe number allocation
• Pipe Tracking System.
• Marking, coating and protection procedures.
• Handling, Transport and Storage Procedures, including details of stacking and end cap.
• Reference to applicable supplementary requirements.

S-41-1220-004W Rev. 4
14-0048-01-P-1-004
 SPECIFICATION FOR PIPELINE CORROSION
COATING

ATTACHMENT B
QUALIFICATION TEST

B.1 Introduction
Two completely finished pipes of the first day's production from two different heats, shall be selected at
random for testing to verify that the submitted Manufacturing Procedure Specification results in fully
acceptable pipe.
All NDT and destructive tests shall be performed for qualification as required by this specification for
production testing and the requirements of this attachment.
The above-noted first-day production tests shall be repeated upon any change in the manufacturing
procedure (essential variables).
The Manufacturer shall submit to Company a report giving the results of all tests mentioned in Table 6.11,
Table 6.12 and Table 6.13 (NDT Level II) of DNV OS F101, with following note:

a. Tensile Test
One transverse test shall be made on Type E strip-type specimens, taken across the weld.
The yield strength shall not exceed the SMYS.

b. Charpy Impact Tests

A Charpy V-notch transition curve shall be established for the pipe base material during First Day
Production Testing. As a minimum, five sets of specimens shall be tested at different temperatures,
including the minimum design temperature and 0°C. The transition temperature curve shall clearly show
the transition from 100% shear area at reduced testing temperatures.

c. Hardness Tests
Three specimens from one pipe shall be extracted from locations to be chosen by Company. These
specimens shall be cross-sectioned, polished and etched for macro-examination.
A series of Vickers hardness readings (10 kg load) shall be made on one of the above etched
specimens, selected by the Third Party Inspector. Three traverses shall be made: one near the outer
edge, the second across the centre, and the third near the inner edge. The traverse at the outer and
inner edges shall be spaced approximately 1 mm from the outer/inner edge. Readings shall be about 1
mm apart.

S-41-1220-004W Rev. 4
14-0048-01-P-1-004
 REQUISITION – LINE PIPE

ATTACHMENT C

S-41-1224-001WR Rev. 1

14-0048-01-P-7-101R
 Data Sheet: Line Pipe
Project : Replacement of Submarine Pipeline For Crude Doc. Number : S-41-1224-002WR
SPM RU VI Balongan Title : Data Sheet for Line Pipe
Client : Pertamina RU VI Balongan
Location : Balongan
1 GENERAL DESIGN DATA
Project Specification Required S-41-1220-002W
Design Standard API 5L Specification for Line Pipe
DnV OS F101 Offshore Standard - Submarine Pipeline Systems (2000)
Environment Offshore and Onshore
Design Pressure 2.265 MPa
Design Temperature 70ºC
Design Life 30 Years
Environmental Temperature Range Seawater : 28.2ºC to 31.5ºC
Air : 19ºC to 34ºC
Service Crude Oil, Flushing Fluid
Outside Diameter (OD) Length 914.4mm (crude oil pipeline) 17.24km (up to onshore tie-in)
914.4mm (flushing fluid pipeline) 17.24km (up to onshore tie-in)
Minimum Required Wall Thickness 22.2mm (crude oil pipeline)
22.2mm (flushing fluid pipeline)
Inside Diameter (ID) 870mm (crude oil pipeline)
870mm (flushing fluid pipeline)
Corrosion Allowance 7.0mm
End Finish API 5L Bevel 30º + 5° / -0°
Joint Length 12.2 m
Dimensional Tolerance In accordance with DnV OS F101 Table 6.14 and 6.15 and Section 2.0 of Project Specification S-41-1220-002W

2 MATERIALS
Steel Grade Carbon Steel API 5L Grade X65 PSL2 with DnV OS F101 requirement
Chemical Composition In accordance with Table 6.1 of DnV OS F101
Type Double Submerged Arc Welding Longitudinal (DSAWL)

3 TESTING
DESTRUCTIVE TEST
Chemical Composition Testing Yes, in accordance with DnV OS F101 Section 6 and Table 6.1 and Section 5.2 of Project Specification S-41-1220-002W
Burst Testing Yes, 1 pipe, in accordance with DnV OS F101
Mechanical Testing Yes, in accordance with DnV OS F101 Table 6.3, 6.4, 6.11 and 6.12 and Section 5.2 of Project Specification S-41-1220-002W
Qualification
Macro Examination Yes, in accordance with DnV OS F101 Table 6.11 and 6.12 and Appendix B and Section 5.2 of Project Specification
S-41-1220-002W
Fracture Toughness Testing Yes, in accordance with DnV OS F101 Table 6.11 and 6.12 and Appendix B and Section 5.2 of Project Specification
S-41-1220-002W
Weldability Testing Yes, in accordance with DnV OS F101 Table 6.11 and 6.12 and Appendix B and Section 5.2 of Project Specification
S-41-1220-002W
Strain Ageing Testing Yes, in accordance with DnV OS F101 Table 6.11 and 6.12 and Appendix B and Section 5.2 of Project Specification
S-41-1220-002W
M t ll
Metallographic
hi Examination
E i ti Yes, iin accordance
Y d with
ith DnV
D V OS F101 Table
T bl 6.11
6 11 and
d 6.12
6 12 and
d Appendix
A di B and
dSSection
ti 5 5.2
2 off P
Project
j tS Specification
ifi ti
S-41-1220-002W
Qualification and Production
Tensile Testing Yes, in accordance with DnV OS F101 Table 6.3 and Section 5.2 of Project Specification S-41-1220-002W
Bend Testing Yes, in accordance with DnV OS F101 Appendix B A500 and Section 5.2 of Project Specification S-41-1220-002W
Charpy Impact Test Yes, in accordance with DnV OS F101 Table 6.3 and 6.4 and Section 5.2 of Project Specification S-41-1220-002W
Hardness Testing Yes, in accordance with DnV OS F101 Table 6.3 and Section 5.2 of Project Specification S-41-1220-002W
HYDROSTATIC TEST Yes, in accordance with DnV OS F101 Section 6 E1100 and Section 5.2 of Project Specification S-41-1220-002W
NON DESTRUCTIVE TEST
Yes, in accordance with DnV OS F101 Appendix D Table D-3; Table 6.14 and 6.15; Section 6 E1200 and Section 5.2 of Project
Visual Examination and Dimensional Inspection
Specification S-41-1220-002-W
Radiographic Testing Yes, in accordance with DnV OS F101 Appendix D, Section D-4 and Section 5.2 of Project Specification S-41-1220-002W
Ultrasonic Testing Yes, in accordance with DnV OS F101 Appendix D, Section D-5 and Section 5.2 of Project Specification S-41-1220-002W
Magnetic Particle Inspection Yes, in accordance with DnV OS F101 Appendix D Section I205 and Section 5.2 of Project Specification S-41-1220-002W
Residual Magnetism Yes, in accordance with DnV OS F101 Table 6.13 and Appendix D G405 and Section 5.2 of Project Specification
S-41-1220-002W
TEST FREQUENCY Yes, in accordance with DnV OS F101 Appendix A B400
ACCEPTANCE CRITERIA Yes, in accordance with DnV OS F101 Appendix B, C, and D and Table 5.1 of Project Specification S-41-1220-002W

4 REPAIR
Repair In accordance with DnV OS F101 Section 10 and Section 6.0 of Project Specification S-41-1220-002W

5 CERTIFICATION
All Materials According to DnV OS F101 Section 6 - G and Section 9.2 of Project Specification S-41-1220-002W

6 COATINGS AND MARKINGS

Coatings In accordance with Section 7.0 of Project Specification S-41-1220-002W
Markings In accordance with DnV OS F101 Section 6 - F and Section 7.0 of Project Specification S-41-1220-002W

7 TRACEABILITY
Traceability In accordance with Section 6.0 Part E607 of DnV OS F101 and API 5L Section 5.6, Section 9.8.4.9 and Appendix F SR15

1 17/06/10 RE-ISSUED FOR BID BA IH / MY BD / ABC

0 18/05/10 ISSUED FOR BID DR IH / MY BD / ABC
C 14/05/10 ISSUED FOR APPROVAL DR IH / MY BD / ABC
B 19/02/10 ISSUED FOR COMMENT DOR IH / MY BD / ABC
A 10/02/10 ISSUED FOR REVIEW DOR IH / MY BD / ABC
Rev Date Description Prepared Checked Approved Client
Project Document Number : S-41-1224-002WR Rev. : 1
REPLACEMENT OF SUBMARINE PIPELINE
Project Number : EDS150 Page : 3 of 4
FOR CRUDE SPM RU VI Balongan

Doc. No.: 14-0048-01-P-7-102R

 Data Sheet: Bends
Project : Replacement of Submarine Pipeline for Doc. Number : S-41-1224-002WR
Crude SPM RU VI Balongan
Client : Pertamina RU VI Balongan Title : Data Sheet for Bends
Location : Balongan
1 GENERAL DESIGN DATA
Project Specification Required S-41-1220-003W
Design Standard ASME B16.49 Factory-Made Wrought Steel Buttwelding Induction Bends For Transportation and
Distribution System
DnV OS F101 Offshore Standard - Submarine Pipeline Systems (2000)
API 5L Specification for Line Pipe
Environment Offshore and Onshore
Design Pressure 2.265 MPa
o
Design Temperature 70 C
Design Life 30 Years
Environmental Temperature Range Seawater : 28.2ºC to 31.5ºC
Air : 19oC to 34oC
Service Crude Oil, Flushing Fluid
Outside Diameter (OD) of the Mating Pipeline 914.4mm (crude oil pipeline)
914.4mm (crude oil pipeline)
Wall thickness of the Mating Pipeline 25.4mm (crude oil pipeline)
25.4mm (crude oil pipeline)
Minimum Guaranteed Internal Diameter (ID) after 870mm
Bending 870mm
Minimum Required Wall Thickness after Bending 22.2mm
22.2mm
Corrosion Allowance 7.0mm
Construction Induction bend with 5D bend radius
Bending Temperature Manufacturer recommendation, acceptable range 700°C - 1150°C
Post Bending Heat Treatment In accordance with ASME B16.49 Section 9 and DnV OS F101 Section 7 E 400 and G 700
Bevel Ends
API Bevel 30º + 5° / -0°, tapered to match mating pipe as per Project Specification S-41-1220-003W
Bend Radius 4572mm (crude oil pipeline)
4572mm (flushing pipeline)
Tangent Lengths 900mm on both ends (crude oil pipeline)
900mm on both ends (flushing pipeline)
Dimensions and Tolerance In accordance with Section 2.2 and Table 1 of Project Specification S-41-1220-003W

2 MATERIALS
Mother Pipe Carbon Steel API 5L Grade X65 PSL 2 suitable for crude oil and flushing fluid service. The wall
thickness of the mother pipe before bending shall be at least +8% of the specified nominal wall
thickness.
Chemical Composition In accordance with Table 7.5 of DnV OS F101 (2000)
Type Double Submerged Arc Welding Longitudinal (DSAWL)

3 TESTING
DESTRUCTIVE TESTING
Tensile Test Yes, in accordance with DnV OS F101 Table 6.3 and Section 7.2.1.a and Table 7.1 Project Specification
S-41-1220-003W
Charpy Impact Test Yes, in accordance with DnV OS F101 Table 6.3 and Section 7.2.1.b and Table 7.1 Project Specification
S-41-1220-003W
Hardness Test Yes, in accordance with DnV OS F101 Section 6C and 6D and Section 7.2.1.c and Table 7.1 of Project
Specification S-41-1220-003W
TEST FREQUENCY Yes, in accordance with Section 7 G900 of DnV OS F101
NON DESTRUCTIVE TESTING
Yes, in accordance with DnV OS F101 Section 6 Part E and Section 7 Part G, and Section 7.2.2.a and
Visual Examination and Dimensional Inspection
Table 7.1 of Project Specification S-41-1220-003W
Radiographic Testing Yes, in accordance with DnV OS F101 Section 7 Part G and Section 7.2.2.b and Table 7.1 of Project
Specification S-41-1220-003W
Ultrasonic Testing Yes, in accordance with DnV OS F101 Section 7 Part G and Section 7.2.2.c and Table 7.1 of Project
Specification S-41-1220-003W
Magnetic Particle Inspection Yes, in accordance with DnV OS F101 Section 7 Part G and Section 7.2.2.d and Table 7.1 of Project
Specification S-41-1220-003W
Surface Hardening Testing Yes, in accordance with DnV OS F101 Section 7 Part G and Section 7.2.2.e and Table 7.1 of Project
Specification S-41-1220-003W
TEST FREQUENCY Yes, in accordance with Section 7 G800 of DnV OS F101
ACCEPTANCE CRITERIA Yes, in accordance with DnV OS F101 and Project Specification S-41-1220-003W

4 REPAIR
Repair In accordance with DnV OS F101 and Section 8.0 of Project Specification S-41-1220-003W

5 CERTIFICATION
All Materials According to ASME B16.49 Section 14, DnV OS F101 and Project Specification S-41-1220-003W

6 COATINGS AND MARKINGS

Coatings Coated in accordance with Project Specification S-41-1220-003W
Markings In accordance with DnV OS F101 Section 7 G1003, ASME B16.49 Section 4 and Project Specification S-
41-1220-003W

1 17/06/10 RE-ISSUED FOR BID BA IH / MY BD / ABC

0 18/05/10 ISSUED FOR BID DR IH / MY BD / ABC
C 14/05/10 ISSUED FOR APPROVAL DR IH / MY BD / ABC
B 19/02/10 ISSUED FOR COMMENT DOR IH / MY BD / ABC
A 10/02/10 ISSUED FOR REVIEW DOR IH / MY BD / ABC
Rev Date Description Prepared Checked Approved Client
Project Document Number : S-41-1224-002WR Rev. : 1
REPLACEMENT OF SUBMARINE PIPELINE
Project Number : EDS150 Page : 4 of 4
FOR CRUDE SPM RU VI Balongan

Doc. No.: 14-0048-01-P-7-102R